WORK PROCEDURE

ENGINE TYPE - MODULE

PART NAME - PART NO.

CASING

Ni RESIST

SCOPE
This Repair Procedure specification is proposed for repair including erroded Welding
Wearing Ring of impeller areas, column Spygot weld build up and Rubber bushing areas

2
Applicable document
2 1 The following standard, specification,code and related document form part of this welding

procedure to extend specified here in

2 1 1. Machine Manual
2 1 APPROPRIATE WPS
3

Base Material

3 1 The Base metal/s to be repair welded under this welding procedure specification, shall be

that specified below.

Ni Resist cast iron
Prepare before repair

4 1 Cleaning

4.

All area to be inspected should be cleaning by using chemical and/ or mechanical

Chemical should be use alkaline Solution then Follow by mechanical by using aluminumoxide grit 80-120 masking must be employed to machine surfaces before cleaning
2 Removing any stress concentraction
Remove any sharp edges, cracks,dent and heavy scracth on areas to welded by using
Grinding process, under penetrant tested

Take Photograph
Take Photograph to make sure the original position part/s and especialy to damaged area/s
if was found
6
Incoming Inspection
6 1 Visually inspect
Inspect all part/s for damaged e.g Scratch, dent, open crack and any abnormal conditon
5

6 2 Dimensionally inspect

Check by meassurement radially and Axially position before removing any part and record

6 3 Wearing Ring inspection

- Remove Wear any dirty on surface

- Inpect Inside diameterCase wearing Ring and record

WORK PROCEDURE
ENGINE TYPE - MODULE

PART NAME - PART NO.

CASING

Ni RESIST

6 4 NDI by PI

Clean to remove dirts and all chips

6 6 See Penetrant procedure attached

inspect and record any crak/s and /or any discontinuitis

6 7 Dimensionally inspect

Cleaning Mating surfacess by using sovent solution and wape by using clean lint free
inspect inside diameter mating areas and record

6 8 Design Drawing Process

7
Repair process
7 1 Welding process

7 2
7 2
7 2
7 3

7 2

Weld build up any damaged per attached WPS to dimension enough for finish dimension
repair all damaged as inspection report
Inspection
1. Dimensionally inspect Bore, wear Ring Area wether deformed due to welding process
2. Penetrant inspection to inspect for crack, and record any condition
(note: if crack on rejected dimension return to welding process per para 7.1)
Finish Machining (if Bore and/or Impeller eye deformed)
Install Casing on Lathe, use Fixture if required
Setting Casing onVertical Lathe Machine to obtain all requirement as per drawing
make sure Shaft Bore should be paralel and perpendicular with impeller eye ring
machine deformed areas to dimension as per production drawing
- Remove any sharp edges
Blend out and high metal carefully

Component/Parts Inspection
1 1. Visually inspection
All part/components should be visually inspect for scratch, bent, and any other abnormal
condition
1 2. Dimensionally inspect
All repair areas inspected and record to obtain approval drawing and record
- fit clearence
- Runout
- Axial position as per drawing

WORK PROCEDURE
ENGINE TYPE - MODULE

PART NAME - PART NO.

PROCESS NO
CUSTOMER
PROCCESS
METHOD

Component/Parts Inspection
1 1. Visually inspection
All part/components should be visually inspect for scratch, bent, and any other abnormal
condition
1 2. Dimensionally inspect
All repair areas inspected and record to obtain approval drawing and record
- fit clearence
- Runout
- Axial position as per drawing

10 1 NDI

Inspect all Surfaces of components/parts by using penetrant method

Caution : no Crack Allowed

11
1
2
3
4
12

13

CAD Report
Report all Dimension of incoming condition
Report all Dimension of final inspectio
Report NDT Result
Report Potograph
HYDROSTATIC TEST
Assemble Caasing
Install cover or Flanf and scure
Hydro static test as per procedure attaced
Packaging
-all Surfaces should protected by anti rust film/oil
- Protected should be applied to critical areas e.g :Macine surfaces
FINISH