Professional Documents
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Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
INTERNATIONAL
FUEL GAS CODE
COMPANION:
INTERPRETATION,
TACTICS, AND
TECHNIQUES
R. Dodge Woodson
Copyright 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Manufactured in the
United States of America. Except as permitted under the United States Copyright Act of 1976, no part
of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.
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DOI: 10.1036/0071498966
CONTENTS
Acknowledgments
Introduction
xv
xvii
CHAPTER 1: ADMINISTRATION
1.1
Piping Systems
Gas Utilization Equipment
Exceptions
Other Fuels
Minimum Standards
Existing Installations
Maintenance
Additions
Change in Occupancy
Historic Designation
Relocated Buildings
Code Officer Appointment
Liability
Authority
Rules
Applications and Permits
Entry
Records
Approval
Modifications
Alternative Options
Testing
Permits
Permit Application
Permit Issuance
Approved Construction Documents
Validity
Expiration
Extensions
Retention of Documents
Working Without a Permit
Inspections
Underground Inspections
vii
1.2
1.2
1.2
1.4
1.4
1.4
1.5
1.5
1.5
1.6
1.7
1.7
1.7
1.7
1.8
1.8
1.8
1.9
1.9
1.9
1.10
1.10
1.10
1.11
1.11
1.11
1.12
1.12
1.12
1.13
1.13
1.13
1.14
viii
Rough-In Inspections
Final Inspections
Heating Equipment
Prefabricated Construction
Follow-up Inspections
Approval
Violations
Punishment
Stop-work Order
Unsafe Conditions
Condemned Installations
Disconnection
Reconnection
Appeal
Membership of Board of Appeals
Qualifications
Board Organization
1.14
1.14
1.14
1.15
1.15
1.16
1.16
1.17
1.17
1.17
1.18
1.18
1.18
1.18
1.18
1.19
1.19
CHAPTER 2: DEFINITIONS
2.1
3.1
Labeling
Plumbing
Fuel Types
Vibration
Repair
Wind
Flooding
Seismic Resistance
Ducts
Rodents
Structural Safety
Penetrations
Cutting, Notching, and Boring Wood
Joists
Studs
Bored Holes
Trusses
Steel
Structural-steel Framing
Cold-formed Steel Framing
Nonstructural Steel
Prohibited Appliance Locations
Outdoor Locations
Pit Locations
Combustion, Ventilation, and Dilution Air
3.1
3.2
3.2
3.2
3.2
3.2
3.2
3.3
3.3
3.3
3.4
3.4
3.4
3.4
3.4
3.5
3.5
3.5
3.5
3.5
3.6
3.6
3.7
3.7
3.8
CONTENTS
Makeup Air
Indoor Air
Combined Spaces
Outdoor Combustion Air
Combination Air
Mechanical Combustion-air Supply
Louvers and Grilles
Combustion-air Ducts
Fumes and Gases
Installation
Elevation of Ignition Source
Parking Garages
Public Garages
Private Garages
Grade Clearance
Combustible Construction
Access and Service
Attic Installations
Under-floor Appliances
Roofs and Elevated Structures
Permanent Ladders
Sloped Roofs
Guards
Condensate Disposal
Clearance Reduction
Air-conditioning Equipment
Furnace Plenums
Supply Ducts
Boilers and Furnaces
CHAPTER 4: GAS PIPING INSTALLATIONS
Identification
Pipe Sizing
Branch Length
Hybrid Pressure
Pressure Drop
Operating Pressure
LP Systems
Sizing Tables
Piping Materials
Anodeless Risers
Workmanship
Threads
Corrosive Action
Joints and Fittings
Metallic Fittings
Plastic Pipe Joints
ix
3.8
3.8
3.9
3.9
3.10
3.11
3.11
3.11
3.12
3.13
3.13
3.14
3.14
3.14
3.15
3.15
3.15
3.15
3.16
3.17
3.17
3.18
3.18
3.18
3.20
3.20
3.20
3.21
3.21
4.1
4.1
4.2
4.4
4.4
4.4
4.5
4.5
4.5
4.62
4.63
4.64
4.64
4.64
4.65
4.65
4.66
4.66
4.67
4.67
4.68
4.68
4.69
4.69
4.70
4.70
4.71
4.71
4.71
4.72
4.73
4.74
4.74
4.75
4.76
4.77
4.78
4.78
4.79
4.79
4.79
4.79
4.80
4.80
4.80
4.81
4.81
4.82
4.82
4.82
4.83
4.83
4.83
4.83
4.86
4.86
4.87
4.87
5.1
5.2
5.2
5.3
5.4
CONTENTS
xi
5.4
5.5
5.5
5.5
5.6
5.6
5.7
5.7
5.8
5.8
5.10
5.10
5.10
5.11
5.11
5.12
5.12
5.13
5.13
5.14
5.14
5.15
5.15
5.15
5.16
5.16
5.17
5.18
5.18
5.18
5.19
5.19
5.20
5.21
5.21
5.21
5.22
5.22
5.23
5.24
5.25
5.26
5.26
5.26
5.27
5.27
5.27
5.27
5.27
xii
Component Commingling
Conversion Accessories
Vent Obstructions
Connector Length
Manifolds
Fittings
Vent Height
Multistory Offsets
Vertical Vent Maximum Size
Liner Sizing and Connections
Connector Maximum and Minimum Sizes
Commercial Cooking Appliances
Factory-built Chimneys
CHAPTER 6: SPECIFIC APPLIANCES
Decorative Appliances
Fireplaces
Vented Gas Fireplaces
Vented Wall Furnaces
Furnaces
Floor Furnaces
Walls
Thermostats
Clearance
Duct Furnaces
Air Heaters
Nonrecirculating Direct-fired Industrial Air Heaters
Atmospheric Vents
Relief Openings
Recirculating Direct-fired Industrial Air Heaters
Air Supply
Clothes Dryers
Exhaust Systems
Duct Penetrations
Exhaust Installation
Makeup Air
Domestic Ducts
Commercial Clothes Dryers
Sauna Heaters
Air Intakes
Controls
Ventilation
Forced-air Warm-air Furnaces
Prohibited Sources
Unit Heaters
Unvented Heaters
Cooking Appliances
5.28
5.28
5.28
5.29
5.29
5.29
5.29
5.30
5.31
5.31
5.31
5.32
5.32
6.1
6.1
6.2
6.2
6.2
6.3
6.3
6.3
6.3
6.4
6.4
6.4
6.4
6.5
6.5
6.5
6.6
6.6
6.6
6.7
6.7
6.7
6.8
6.8
6.9
6.9
6.10
6.10
6.10
6.10
6.12
6.13
6.14
CONTENTS
Water Heaters
Refrigerators
Air Conditioning
Refrigeration Coils
Boilers
Illuminating Appliances
Infrared Radiant Heaters
Boiler Standards
Chimney Dampers
CHAPTER 7: GASEOUS HYDROGEN SYSTEMS
Generating and Refueling Operations
Ventilation Types
Natural Ventilation
Garage Openings
Louvers and Grilles
Mechanical Ventilation
Design
Pressure Relief Devices
Valves
Installation
Sizing
Protection
Configuration
Piping
Identification
Protection
Outdoor Piping
Joints
Components
Shutoffs
Containers
Inspections
Testing Time
Pressure Test
Disconnection
Leaks
Service
Operation
Vent Outlets
Suitable Locations
INDEX
xiii
6.15
6.15
6.15
6.16
6.17
6.17
6.18
6.18
6.19
7.1
7.1
7.2
7.2
7.3
7.3
7.3
7.4
7.4
7.4
7.4
7.5
7.5
7.6
7.6
7.7
7.8
7.8
7.9
7.10
7.10
7.10
7.11
7.11
7.11
7.12
7.12
7.12
7.12
7.13
7.13
I.1
ACKNOWLEDGMENTS
I would like to thank the International Code Council, Inc. for its cooperation and
permission to reprint certain illustrations and tables. This material was taken from
material published by the International Code Council, Inc. Each appearance of
the material is noted with appreciation.
xv
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
INTRODUCTION
R. Dodge Woodson has over 30 years of experience in the construction trades. He
has built up to 60 single-family homes a year, has remodeled countless homes and
buildings, and is licensed as a master plumber and master gasfitter. As a seasoned
author, Woodson is well known throughout the professional community. His writing style and ability to turn complicated tasks into easy-to-understand terms
makes him and this book your guide to getting your code questions answered with
less stress. Here is your ticket to simplifying the cryptic code that you work with
on a daily basis. The code is large and can be complicated. Woodson translates it
into easy-to-use terms for people in the field. See the code as a real-world guide
instead of some foreign language that only some people can begin to sift through.
This is your chance.
How important is understanding the code? It is essential for professionals in
the trade. Working without code compliance is an expensive mistake. Many good
gas workers mean well and still stray from the code. This is often due to the code
being difficult to understand and follow. Not anymore. This book will walk you
through the code requirements chapter by chapter.
Laid out in the same basic sequence as the code book, this book can be used
in conjunction with your code book. While this book is not a replacement for your
code book, it is a strong enhancement to it. Use the books together as resources to
make your job or your business more productive.
Thumb through the pages here. Notice the code alert boxes. You will find that
some key components of the code are highlighted in the alert boxes. Go ahead,
take a peek. While you are at it, pick a few topics that you are either familiar with
or confused about, and look them up. See for yourself how easy this book makes
it to put your mind at ease on code issues.
You might find another book that attempts to do what this one does, but it was
not written by R. Dodge Woodson. Another book might be a fine piece of work,
but Woodson has a long-standing reputation as a best-selling author of coderelated books for McGraw-Hill. If you are looking for one guide to the code that
you can trust, this is it.
xvii
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
CHAPTER 1
ADMINISTRATIVE
PROCEDURES
1.1
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
1.2
PIPING SYSTEMS
Natural-gas piping with an operating pressure of 125 pounds per square inch
gauge (psig) or less is covered under this code. Liquid petroleum (LP) gas with an
operating pressure of 20 psig or less is also covered by this code. Requirements of
the code apply from the point of delivery of gas to the outlet of the equipment shutoff valve for gas distribution. Piping-system requirements include:
Design
Materials
Components
Fabrication
Assembly
Installation
Testing
Inspection
Operation
Maintenance
EXCEPTIONS
There are a number of situations where the fuel-gas code does not apply.
Remember to check your local code requirements if there is any doubt in your
mind about the applicable requirements. These are the exceptions:
Portable LP-gas equipment of all types that is not connected to a fixed fuel-piping system
Installation of farm equipment such as brooders, dehydrators, dryers, and irrigation equipment
ADMINISTRATIVE PROCEDURES
1.3
! Codealert
A dwelling unit is a single unit providing complete, independent living
facilities for one or more persons, including permanent provisions for
sleeping, eating, cooking, and sanitation.
1.4
Did you know that provisions found in appendices of the code shall not apply
unless they are specifically adopted by a jurisdiction? It is a fact.
OTHER FUELS
The requirements for the design, installation, maintenance, alteration, and inspection of mechanical systems operating with fuel other than fuel gas are regulated
by the International Mechanical Code.
MINIMUM STANDARDS
The code is used to establish minimum standards to protect life, limb, health,
safety, property, and public welfare. This is done by controlling the design, construction, installation, material quality, location, operation, and maintenance or
use of fuel-gas systems. Without code requirements the installation of gas systems
would likely pose far greater risks.
EXISTING INSTALLATIONS
Existing installations are typically grandfathered. This simply means that code
requirements rarely force a person to bring existing conditions into a form that
will pass modern code requirements. However, for this rule to apply, existing installations must have complied with the code in use at the time the installation
occurred.
Tradetip
If a section, subsection, sentence, clause, or phrase of the code is for any reason deemed to be unconstitutional, this decision will not affect the validity
of the remaining portions of the code.
ADMINISTRATIVE PROCEDURES
1.5
Tradetip
Additions, alterations, renovations, or repairs related to building or structural issues are regulated by the International Building Code.
MAINTENANCE
Proper maintenance is required for all installations, both new and existing. The
operating condition of a system must be maintained in accordance with the original design and in a safe manner. This applies to devices and safeguards that are required by code.
Who is responsible for required maintenance? Is it the installer? Are primary
contractors responsible for maintenance? No. The maintenance required for a system is the responsibility of the property owner or the owners designated agent. It
is within the rights of a code official to require an installation to be reinspected.
ADDITIONS
Additions, alterations, renovations, or repairs to installations must conform to the
requirements of a new installation. This is not to say that existing portions of the
system must be updated. The requirements of the modern code apply only to the
new work being done, so long as the original installation was in code compliance
at the time of installation. Any work done to alter, repair, or add to an existing system must be performed in a manner that will not render the system unsafe, hazardous, or overloaded.
What happens if you have a minor repair to make to an existing system? Does
that repair have to meet current code requirements? There are two answers. The
short answer is that the work must meet current code requirements. However,
there is an exception. When minor alterations, repairs, renovations, or additions
are made to an approved existing system, the work may be done in the same manner and arrangement as was allowed in the existing system so long as the work
does not render the system hazardous.
CHANGE IN OCCUPANCY
Be careful when working with a building where there will be a change in occupancy. When a change of occupancy is desired, the change must be approved
1.6
! Codealert
HISTORIC DESIGNATION
How does the historic designation of a building affect the enforcement of this
code? Historic buildings receive different treatment under the code requirements.
To be considered a historic building, the building must be designated as historic
by a state or local jurisdiction.
A code officer must be consulted to determine if a historic building is safe and
in the public interest of health, safety, and welfare in its present condition following any work done to the building. If these conditions are met, a code officer can
waive normal code requirements for work to be done on historic buildings.
Did you know that a code officer can determine requirements that are not
specified in the code? Code officers must make rulings pertaining to public
safety, health, and general welfare.
ADMINISTRATIVE PROCEDURES
1.7
RELOCATED BUILDINGS
Relocated buildings generally must meet present code requirements. There are, of
course, exceptions. In general, a building that is moved into or within a jurisdiction is required to comply with the provisions for new installations. This sometimes fools even experienced workers, so remember the rule well.
1.8
Right of entry
Identification
Notices and orders
Department records
Rules
When the rules of the code are involved, the code official is the ruler. Code officials have full authority, as is necessary for public health, safety, and general welfare, to adopt and promulgate rules and regulations. The interpretation and implementation of rules are within the control of a code official. However, a code
official cannot rule in a way that will waive structural or fire performance requirements specifically provided for by the code.
Applications and Permits
Who is responsible for receiving applications and issuing permits? The code official is. Alterations covered by the code, inspection of premises where permits
have been issued, and enforcement of compliance are also the responsibility of the
code official.
Entry
Code officials have plenty of power to enter a premise. Entry must be provided to
a code official whenever it is necessary to make an inspection to enforce the provisions of the code. When a code official has reasonable cause to believe that any
conditions or violations of the code that make a structure unsafe, dangerous, or
hazardous in a building or on a premise exist, the code official shall have the authority to enter the building or premise at all reasonable times to inspect or to perform the duties imposed upon the code official by the code.
When a code official feels the need to enter an occupied structure, the official
is required to show credentials to the occupant and request entry. Unoccupied
buildings that are in need of being entered require the code official to make an attempt to locate the property owner or person in charge of the property. If entry for
a code official is refused, there are options for the code official to seek remedy.
ADMINISTRATIVE PROCEDURES
1.9
! Codealert
APPROVAL
Approval is another part of the job description for code officials. Most workers in
the trades think of inspectors when they think of code requirements. This is common and on target. Lets discuss some of the approval issues to be considered by
code officials.
Modifications
Practical difficulties can result in a code officials decision to make a modification
in code requirements. Prior to such modification, a code official is required to find
that a special individual reason makes the strict letter of the code impractical. Any
1.10
modification must be in compliance with the intent and purpose of this code and
must not lessen health, life, and fire safety requirements. All details of any action
granting modifications are required to be entered in the files of the Department of
Inspection.
Alternative Options
Alternative options for methods and materials are allowed by code-enforcement
officers. However, the options must be approved. As long as the option is intended
to deliver the same intent of the code in an equal or better manner or quality, a
code official may approve the alternate course.
Testing
Testing can be required by a code official when there is insufficient evidence of
compliance with the provisions of the code. Test methods shall be as specified in
the code or other recognized test standards. If there are no recognized and accepted test methods, the code official shall approve a testing procedure. All tests
shall be performed by an approved agency. All reports of tests shall be retained by
the code official for the period required for retention of public records.
PERMITS
Permits are required in most instances for any type of new work. Property owners, authorized agents, or contractors who plan to erect, install, enlarge, alter, repair, remove, convert, or replace an installation regulated by the code or to cause
such work to be done require a permit. There is an exception: Where equipment
replacements and repairs are required to be performed in an emergency situation,
the permit application shall be submitted within the next working business day of
the Department of Inspection.
Permits are not required for portable heating appliances. The replacement of
any minor component of equipment that does not alter the prior approval of such
equipment or make such equipment unsafe does not require a permit. When a per-
Tradetip
If there are no recognized and accepted test methods, the code official shall
approve a testing procedure. All tests shall be performed by an approved
agency.
ADMINISTRATIVE PROCEDURES
1.11
Materials, equipment, and devices shall not be reused unless such elements
have been reconditioned, tested, placed in proper working condition and
approved.
mit is not required, work performed must remain in compliance with the code and
the laws or ordinances of the jurisdiction.
Permit Application
Permit application requires a fee. The application and fee are filed with a code official on an official form provided for that purpose. The forms are available from
local code-enforcement offices. Applications must be signed by the property
owner or an authorized agent. The proposed occupancy of all parts of a building
must be described in the permit application.
Unless waived by a code official, construction documents are required when a
permit is applied for. Construction documents, engineering calculations, diagrams, and other data may be required prior to the issuance of a permit. These documents are generally required to be prepared by registered design professionals.
Permit Issuance
Code officials are required to issue permits when all application matters are complied with. Common requirements for the issuance of a permit include:
Permit application
Construction documents
Diagrams
Engineering calculations
Related pertinent data
Application fee
Approved Construction Documents
When a code official issues a permit for which construction documents are required, the construction documents shall be endorsed in writing and stamped "APPROVED." Once the documents are approved and stamped, they may not be
changed in any way without approval from the code official. All work performed
must be done in accordance with the approved plans.
1.12
Code officials shall have the authority to issue a permit for the construction of
part of an installation before the construction documents for the entire installation have been submitted or approved. There is, however, no guarantee that
a permit for the entire project will be issued until all application documents
are in and approved. Acting with a partial permit is risky in the event that the
full project is not authorized.
Validity
The issuance of a permit or approval of construction documents shall not be construed to be a permit for or an approval of any violation of any of the provisions
of the code or of other ordinances of the jurisdiction. A permit presuming to give
authority to violate or cancel the provisions of the code shall be invalid.
If an error is made in the issuance of a permit by a code official, the code official has the right to correct any mistake that was made. A stop-work order can
be issued by the code official if the mistake is of such a type to warrant such drastic action.
Expiration
Permits come with time limits. Work must commence under the permit within 180
days. If it does not, the permit will become null and void. Be aware that once work
starts, it must continue. If the work being done under a permit is suspended or
abandoned for a period of 180 days or more at any time once the work has started,
this can result in the loss of the permit. If a permit does expire, a new permit will
be required to resume work. Usually, the fee for the renewal permit is one-half the
cost of the original permit. There are two exceptions: If work has been stopped for
more than a year, the process of obtaining a permit goes back to the normal procedure of getting a new permit; and,when work will deviate from the original
plans and specifications, a new permit process is required.
Extensions
Active permits that require more time for the completion of work can be used to
apply for an extension. An extension may be approved for an additional 180 days
if there is reasonable cause for the request. Extensions are limited to a one-time
event. Fees for extensions tend to be half the cost of a new permit.
ADMINISTRATIVE PROCEDURES
1.13
! Codealert
A permit shall not be issued until the fees required by the code are paid. If an
amendment to a permit is requested, it must not be issued until the required
fee is paid.
Retention of Documents
One set of construction documents shall be retained by the code official until final approval of the work covered therein. One set of approved construction documents shall be returned to the applicant, and said set shall be kept on the site of the
building or work at all times during which the work authorized thereby is in
progress.
Working Without a Permit
Working without a permit when a permit is required is not good business. At
the very least, a person caught beginning work without a required permit is going
to have to pay a fee of 100 percent of the cost of a permit plus the cost of a permit.
In other words, you will pay twice as much for a permit when you get one. Dont
begin work without a required permit.
The refunding of permit fees may occur up to 180 days after a permit fee is
paid. Percentage amounts for the refunds vary from jurisdiction to jurisdiction.
Check with your local code enforcement office for details on refund amounts.
INSPECTIONS
A permit holder is required to notify a code official when work is ready for a required inspection. When a code official conducts a required inspection, the offi-
1.14
Tradetip
The code official shall accept reports of approved agencies, provided that
such agencies satisfy the requirements as to qualifications and reliability.
cial must either allow work to proceed or identify violations that must be corrected
before work progresses. There are three types of inspections required: underground inspections, rough-in inspections, and final inspections.
Underground Inspections
Underground inspection shall be made after trenches or ditches are excavated and
bedded and piping is installed and before backfill is put in place. When excavated
soil contains rocks, broken concrete, frozen chunks, and other rubble that would
damage or break the piping or cause corrosive action it must not be used. Clean
backfill shall be on the site.
Rough-In Inspections
Rough-in inspections are made after the roof, framing, fireblocking, and bracing
are in place and components to be concealed are complete and prior to the installation of wall or ceiling membranes.
Final Inspections
Final inspections take place upon the full completion of all work.
HEATING EQUIPMENT
Heating equipment installed to replace existing equipment serving an occupied
portion of a structure can be treated as an emergency action and does not require
a permit to be obtained prior to work being done, in the event that a request for inspection of such heating equipment has been filed with the department not more
than 48 hours after replacement work is completed and before any portion of such
equipment is concealed by any permanent portion of the structure. Remember,
though, that you must apply for all applicable permits within 48 hours of completing the work.
ADMINISTRATIVE PROCEDURES
1.15
Tradetip
New installations and parts of existing installations that have been altered,
extended, renovated or repaired must be tested as prescribed by the code to
disclose leaks and defects.
PREFABRICATED CONSTRUCTION
Prefabricated construction has become very popular. Since this type of construction is done off the construction site and much of the work that would normally be
inspected is concealed prior to placement on a building lot, how do you account
for the inspection requirements? The process is actually quite simple. A manufacturer of prefabricated construction must provide a code official with detailed submittals for consideration. Once the documents are reviewed and approved, a permit can be issued. Several factors may be included in the submittals, some of
which include:
Evaluation report
Complete installation details
A description of systems and components
The basis upon which the system is being evaluated
Test results
Other data as specifically required
Follow-up Inspections
Follow-up inspections can be required, unless there is ready access provided to installations, service equipment, and accessories. Code officials are required to con-
Tradetip
When an evaluation service is required, a code official shall designate the
service of an approved agency and review the agencys evaluation report for
adequacy and conformance to the code.
1.16
Where any work or installation does not pass an initial test or inspection, the
necessary corrections shall be made so as to achieve compliance with the
code. Once corrections are made, the work must be resubmitted to the code official for inspection and testing.
duct in-plant inspections as frequently as necessary to ensure performance complies with an approved evaluation report. At the discretion of a code official, an
independent inspection agency may be appointed by the code official. When an
independent inspection is done, a report of inspections must be furnished to the
code official upon request. Additionally, a label permanently affixed to the system
indicating that factory inspections have been performed is required.
Required test and inspection records must be made available to code officials
at all times during the fabrication of an installation and the erection of a building.
Records required by a code official must be filed.
Approval
Once all required testing and inspection are done and prove the work to be in compliance with code requirements, a code official approves the work. This approval
is done in writing and filed.
Temporary connection to sources of energy can be approved by a code official
to allow the testing of an installation. It is also possible to obtain a temporary certificate of occupancy at the discretion of a code official.
VIOLATIONS
Violations of code requirements can bring big trouble. The code is not to be taken
lightly. It is a violation of law for a person, firm, or corporation to perform coderegulated work in violation of code requirements.
Testing required by the code is done by the permit holder and observed by a
code official. Apparatus, instruments, materials, and labor required for testing
an installation or part thereof shall be furnished by the permit holder.
ADMINISTRATIVE PROCEDURES
1.17
! Codealert
When a code violation is discovered, a code official is required to serve notice on the appropriate party that a code violation exists. The official order must
direct the discontinuance of the illegal action or condition and the abatement of
the violation.
The recipient of a violation notice must take corrective action promptly. If this
does not occur, a code official is required to press the matter with legal counsel of
the jurisdiction being served. All remedies allowed by law may be brought to bear
in an attempt to abate the code violation.
Punishment
What is the punishment for a code violation? It may be a simple fine, but some
code violations can result in imprisonment. In some cases, a fine and imprisonment may both be handed out as a punishment. Each day that a violation continues after due notice has been served shall be deemed a separate offense.
Stop-work Order
If a code official issues a stop-work order, all work must cease immediately. The
notice must be in writing and given to the property owner, the owners agent, or
the person doing the work. A stop-work order must define the conditions under
which work is authorized to resume. In the event of emergency circumstances, a
code official is not required to provide written notice prior to stopping work.
Failure to comply with a stop-work order is likely to result in a fine.
Unsafe Conditions
Unsafe conditions surrounding work are considered to be conditions in which the
work is unsafe, constitutes a fire or health hazard, or is otherwise dangerous to human life. Unsafe installations are considered to be a public nuisance that must be
abated by repair, rehabilitation, demolition, or removal.
1.18
Condemned Installations
A code official can condemn a site when there is reasonable belief on the part of
the official that any installation or portion thereof regulated by the code becomes
hazardous to life, health, or property. When a site is condemned, a written notice
is presented that outlines what is required to abate the situation. The notice must
include a time limit for compliance to take place.
A person shall not use or maintain a defective installation after receiving such
notice. If an installation is to be disconnected, written notice must be given. In
cases of immediate danger to life or property, such disconnection shall be made
immediately without such notice.
Disconnection
Code officers have the authority to have utilities disconnected from buildings and
structures when emergency conditions exist. If this is to be done, the utility server
must be notified. An attempt will be made to notify the property owner. If a property owner cannot be notified prior to disconnection, the property owner shall be
notified in writing as soon as is practicable thereafter.
Reconnection
A person must not make energy-source connections to installations regulated by
the code that have been disconnected or ordered to be disconnected by the code
official. The use of an energy-source connection that has been shut down or ordered shut down, until approved by a code official, is prohibited. In the event that
compliance is not provided to an official order, the code official shall institute appropriate action to prevent, restrain, correct, or abate the violation.
APPEAL
A person has a right to appeal a decision made by a code official. This process begins with an application for appeal. The request must state that the appeal is based
on a claim that the true intent of the code or rules legally adopted under the code
has been interpreted incorrectly. An application for appeal must be filed on a form
obtained by a code official within 20 days after the notice was served.
Membership of Board of Appeals
The board of appeals consists of five members. They are appointed by the chief
appointing authority. The members are appointed for staggered terms. The details
are as follows:
One for five years
ADMINISTRATIVE PROCEDURES
1.19
! Codealert
1.20
CHAPTER 2
DEFINITIONS
Definitions are important when interpreting the code. If you dont have a clear understanding of what words and phrases mean, you are going to have a rough ride
trying to read the code properly. This chapter is going to review the meaning of
terms as they are defined by the code.
When dealing with the code, words used in the present tense include the future
tense. Words in masculine gender include the feminine and neuter genders. A single number includes a plural number, and a plural number also indicates a single
number.
Terms that are not specifically defined in this section have ordinarily accepted
meanings as the context implies. Terms defined in other codes carry the meanings
in those codes.
Definitions dont require a lot of interpretation.. Dont skip this chapter. I
know it may seem senseless to put a lot of effort into learning definitions.
However, you will not be able to do your best work with the code if you dont understand the definitions.
ACCESS (TO): That which enables a device, appliance, or equipment to be readily reached or by a means that first requires the removal or movement of a panel,
door, or similar obstruction.
AIR CONDITIONER, GAS-FIRED: A gas-burning, automatically operated
appliance for supplying cooled and/or dehumidified air or chilled liquid.
AIR CONDITIONING: The treatment of air so as to control simultaneously the
temperature, humidity, cleanness, and distribution to meet the requirements of a
space.
AIR, EXHAUST: Air being removed from any space or piece of equipment and
conveyed directly to the atmosphere by means of openings or ducts.
AIR-HANDLING UNIT: A blower or fan used for the purpose of distributing
supply air to a room, space, or area.
AIR, MAKEUP: Air provided to replace air being exhausted.
2.1
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2.2
DEFINITIONS
2.3
2.4
DEFINITIONS
2.5
CONTROL: A manual or automatic device designed to regulate the gas, air, water, or electrical supply to or operation of a mechanical system.
CONVERSION BURNER: A unit consisting of a burner and its controls for installation in an appliance originally utilizing another fuel.
COUNTER APPLIANCES: Appliances such as coffee brewers and any appurtenant water-heating equipment, food and dish warmers, hot plates, griddles, waffle bakers, and other appliances designed for installation on or in a counter.
CUBIC FOOT: The amount of gas that occupies 1 cubic foot at a temperature of
60 degrees F, saturated with water vapor and under a pressure equivalent to that
of 30 inches of mercury.
DAMPER: A manually or automatically controlled device to regulate draft or the
rate of flow of air or combustion gases.
DECORATIVE APPLIANCE, VENTED: A vented appliance wherein the primary function lies in the aesthetic effect of the flames.
DECORATIVE APPLIANCE, VENTED FIREPLACE: A vented appliance
designed for installation within the fire chamber of a vented fireplace, wherein the
primary function lies in the aesthetic effect of the flames.
DEMAND: The maximum amount of gas input required per unit of time, usually
expressed in cubic feet per hour or BTU/h.
DESIGN-FLOOD ELEVATION: The elevation of the design flood including
wave height, relative to the datum specified on the communitys legally designated flood hazard map.
DILUTION AIR: Air that is introduced into a draft hood and mixed with the flue
gases.
DIRECT-VENT APPLIANCES: Appliances that are constructed and installed
so that all air for combustion is derived directly from the outside atmosphere and
all flue gases are discharged directly to the outside atmosphere.
DRAFT: The pressure difference existing between the equipment or any component part and the atmosphere, which causes a continuous flow of air and products
of combustion through the gas passages of the appliance to the atmosphere.
DRAFT HOOD: A nonadjustable device built into an appliance or made as part
of the vent connector from an appliance, designed to (1) provide for ready escape
of the flue gases from the appliance in the event of no draft, back draft, or stoppage beyond the draft hood; (2) prevent a back draft from entering the appliance;
and (3) neutralize the effect of stack action of the chimney or gas vent upon operation of the appliance.
DRAFT, MECHANICAL OR INDUCED: The pressure difference created by
the action of a fan, blower, or ejector that is located between the appliance and the
chimney or vent termination.
DRAFT, NATURAL: The pressure difference created by a vent or chimney due to
2.6
its height and the temperature difference between the flue gases and the atmosphere.
DRAFT REGULATOR: A device that functions to maintain a desired draft in
the appliance by automatically reducing the draft to the desired value.
DRIP: The container placed at a low point in a system of piping to collect condensate and from which the condensate is removable.
DRY GAS: A gas having a moisture and hydrocarbon dew point below any normal temperature to which the gas piping is exposed.
DUCT FURNACE: A warm-air furnace normally installed in an air-distribution
duct to supply warm air for heating. This definition shall apply only to a warm-air
heating appliance that depends for air circulation on a blower not furnished as part
of the furnace.
DUCT SYSTEM: A continuous passageway for the transmission of air that, in
addition to ducts, includes ducts fittings, dampers, plenums, fans, and accessory
air-handling equipment.
DWELLING UNIT: A single unit providing complete, independent living facilities for one or more persons, including permanent provisions for living, sleeping,
eating, cooking, and sanitation.
EQUIPMENT: See Appliance.
FIREPLACE: A fire chamber and hearth constructed of noncombustible material for use with solid fuels and provided with a chimney.
FIREPLACE, FACTORY-BUILT: A fireplace composed of listed factory-built
components assembled in accordance with the terms of listing to form the completed fireplace.
FIREPLACE, MASONRY: A hearth and fire chamber of solid masonry units
such as bricks, stones, listed masonry units, or reinforced concrete, provided with
a suitable chimney.
FIRING VALVE: A valve of the plug and barrel type designed for use with gas
and equipped with a lever handle for manual operation and a dial to indicate the
percentage of opening.
FLAME SAFEGUARD: A device that will automatically shut off the fuel supply to a main burner or group of burners when the means of ignition of such burners becomes inoperative and when flame failure occurs on the burner or group of
burners.
FLOOD HAZARD AREA: The greater of the following two areas: (1) the area
within a flood plain subject to a 1 percent or greater change of flooding in any
given year or (2) the area designated as a flood hazard area on a communitys
flood hazard map or otherwise legally designated.
FLOOR FURNACE: A completely self-contained furnace suspended from the
floor of the space being heated, taking air for combustion from outside such space
and with means for observing flames and lighting the appliance from such space.
DEFINITIONS
2.7
FLOOR FURNACE, FAN TYPE: A floor furnace equipped with a fan that provides the primary means for circulating air.
FLOOR FURNACE, GRAVITY-TYPE: A floor furnace depending primarily
upon circulation of air by gravity. This classification also includes floor furnaces
equipped with booster-type fans that do not materially restrict free circulation of
air by gravity flow when such fans are not in operation.
FLUE, APPLIANCE: The passage(s) within an appliance through which combustion products pass from the combustion chamber of the appliance to the drafthood inlet opening equipped with a draft hood or to the outlet of the appliance on
an appliance not equipped with a draft hood.
FLUE COLLAR: That portion of an appliance designed for the attachment of a
draft hood, vent connector, or venting system.
FLUE GASES: Products of combustion plus excess air in appliance flues or heat
exchangers.
FLUE LINER: A system or material used to form the inside surface of a flue in
a chimney or vent for the purpose of protecting the surrounding structure from the
effects of combustion products and for conveying combustion products without
leakage to the atmosphere.
FUEL GAS: A natural gas, manufactured gas, liquefied-petroleum gas, or mixtures of these gases.
FUEL-GAS-UTILIZATION EQUIPMENT: See Appliance.
FURNACE: A completely self-contained heating unit that is designed to supply
heated air to spaces remote from or adjacent to the appliance location.
FURNACE, CENTRAL: A self-contained appliance for heating air by transfer
of the heat of combustion through metal to the air and designed to supply heated
air through ducts to a space remote from or adjacent to the appliance location.
FURNACE, DOWN-FLOW: A furnace designed with air-flow discharge vertically downward at or near the bottom of the furnace.
FURNACE, ENCLOSED: A specific heating or heating and ventilating furnace incorporating an integral total enclosure and using only outside air for
combustion.
FURNACE, FORCED-AIR: A central furnace equipped with a fan or blower
that provides the primary means for circulation of air.
FURNACE, FORCED-AIR WITH COOLING UNIT: A single-package unit,
consisting of a gas-fired forced-air furnace combined with an electrically or fuelgas-powered summer air-conditioning system contained in a common casting.
FURNACE, GRAVITY WITH BOOSTER FAN: A furnace equipped with a
booster fan that does not materially restrict free circulation of air by gravity flow
when the fan is not in operation.
FURNACE, GRAVITY-TYPE: A central furnace depending primarily on circulation of air by gravity.
2.8
DEFINITIONS
2.9
2.10
LIVING SPACE: Space within a dwelling unit utilized for living, sleeping, eating, cooking, bathing, washing, and sanitation purposes.
LOG LIGHTER: A manually operated solid-fuel-ignition appliance for installation in a vented solid-fuel-burning fireplace.
LUBRICATED PLUG-TYPE VALVE: A valve of the plug and barrel type provided with a means for maintaining a lubricant between the bearing surfaces.
MAIN BURNER: A device or group of devices essentially forming an integral
unit for the final conveyance of gas or a mixture of gas and air to the combustion
zone and on which combustion takes place to accomplish the function for which
the appliance is designed.
METER: The instrument installed to measure the volume of gas delivered
through it.
MODULATING: Also known as throttling, the action of a control from its maximum to minimum position in either predetermined steps or increments of movement as caused by its actuating medium.
OCCUPANCY: The purpose for which a building or portion thereof is utilized or
occupied.
OFFSET (VENT): A combination of approved bends that makes two changes in
direction, bringing one section of the vent out of line but into a line parallel with
the other section.
ORIFICE: The opening in a cap, spud, or other device whereby the flow of gas
is limited and through which the gas is discharged to the burner.
OUTLET: A threaded connection or bolted flange in a pipe system to which a
gas-burning appliance is attached.
OXYGEN-DEPLETION SAFETY SHUTOFF SYSTEM (ODS): A system
designed to shut off the gas supply to the main and pilot burners if the oxygen in
the surrounding atmosphere is reduced below a predetermined level.
PILOT: A small flame that is utilized to ignite the gas at the main burner or burners.
PIPING: A pipe, tubing, or both. Pipe is a rigid conduit of iron, steel, copper, brass,
or plastic. Tubing is a semirigid conduit of copper, aluminum, plastic, or steel.
PIPING SYSTEM: All fuel piping, valves, and fittings from the outlet of the
point of delivery to the outlets of the equipment shutoff valves.
PLASTIC, THERMOPLASTIC: A plastic that is capable of being repeatedly
softened by increase of temperature and hardened by decrease of temperature.
POINT OF DELIVERY: For natural gas systems, the outlet of the service-meter assembly or of the service regulator or service shutoff valve where a meter is
not provided. Where a value is provided at the outlet of the service-meter assembly, such valve shall be considered to be downstream of the point of delivery. For
undiluted liquefied-petroleum-gas systems, the point of delivery shall be considered to be the outlet of the first regulator that reduces pressure to 2 psig or less.
DEFINITIONS
2.11
2.12
DEFINITIONS
2.13
volume of the appliance is determined from its exterior dimensions and is to include fan compartments and burner vestibules when used. When the actual ceiling height of a room is greater than 8 feet, the volume of the room is figured on
the basis of a ceiling height of 8 feet.
SAFETY SHUTOFF DEVICE: See Flame safeguard.
SHAFT: An enclosed space extending through on or more stories of a building,
connecting vertical openings in successive floors or to a floor and the roof.
SLEEPING UNIT: A room or space in which people sleep; it can also include
permanent provisions for living, eating, and either sanitation or kitchen facilities
but not both. Such rooms and spaces that are also part of a dwelling unit are not
sleeping units.
SPECIFIC GRAVITY: As applied to gas, the ratio of the weight of a given volume to that of the same volume of air, both measured under the same condition.
STATIONARY FUEL-CELL POWER PLANT: A self-contained package or
factor-matched package that constitutes an automatically operated assembly of integrated systems for generating electrical energy and recoverable thermal energy
and is permanently connected and fixed in place.
THERMOSTAT, ELECTRIC-SWITCH TYPE: A device that senses changes
in temperature and controls electrically, by means of separate components, the
flow of gas to the burner(s) in order to maintain temperatures between predetermined limits and in which the thermal actuating element is an integral part of the
device.
THERMOSTAT, GRADUATING: A thermostat in which the motion of the
valve is approximately in direct proportion to the effective motion of the thermal
element induced by temperature change.
THERMOSTAT, SNAP-ACTING: A thermostat in which the thermostatic
valve travels instantly from the closed to the open position and vice versa.
TRANSITION FITTINGS, PLASTIC TO STEEL: An adapter for joining
plastic pipe to steel pipe. The purpose of this fitting is to provide a permanent,
pressure-tight connection between two materials that cannot be joined directly.
UNIT HEATER, HIGH-STATIC PRESSURE TYPE: A self-contained, automatically controlled, vented appliance having integral means for circulation of air
against 0.2 inch or greater static pressure. Such an appliance is equipped with provisions for attaching an outlet air duct and, where the appliance is for indoor installation remote from the space to be heated, is also equipped with provisions for
attaching an inlet air duct.
UNIT HEATER, LOW-STATIC PRESSURE: A self-contained, automatically
controlled, vented appliance, intended for installation in the space to be heated
without the use of ducts, having integral means for circulation of air. Such units
are allowed to be equipped with louvers or face extensions made in accordance
with the manufacturers specifications.
2.14
DEFINITIONS
2.15
2.16
VENT PIPING, RELIEF: Piping run from a pressure-regulating or pressurelimiting device to the outdoors, designed to provide for the safe venting of gas in
the event of excessive pressure in the gas piping system.
VENT, SPECIAL GAS: A vent listed and labeled for use with listed Category II,
III, and IV appliances.
VENT, TYPE B: A vent listed and labeled for use with appliances with draft
hoods and other Category I appliances that are listed fur use with Type B vents.
VENT, TYPE BW: A vent listed and labeled for use with wall furnaces.
VENT, TYPE L: A vent listed and labeled for use with appliances that are listed
for use with Type L or Type B vents.
WALL HEATER, UNVENTED: A room heater of the type designed for insertion in or attachment to a wall or partition. Such a heater does not incorporate concealed venting arrangements in its construction and discharges all products of
combustion through the front into the room being heated.
WATER HEATER: Any heating appliance or equipment that heats potable water and supplies such water to the potable hot-water distribution system.
We have now covered all of the definitions needed to use your code book. Our
next topic pertains to general regulations, so lets move to the next chapter and get
started.
CHAPTER 3
GENERAL REGULATIONS
Appliances regulated by the code must be listed and labeled for the application in
which they are used. An exception is if an appliance is otherwise approved. Who
has the power to approve such a waiver in the code? The approval has to come
from an acceptable engineering evaluation.
The evaluation of appliances is to be done by an approved agency, which tests
a representative sample to the relevant standard or standards. Records of the testing are required to be kept and maintained by the testing agency. All test records
must provide sufficient detail to verify compliance with the test standard.
Periodic inspection of appliances is required by the code. These inspections
shall be in-plant if necessary. Inspections are done to verify that labeled appliances are representative of the appliances that were approved.
Agencies to be approved must be objective and competent. To confirm its objectivity, the agency shall disclose all possible conflicts of interest. Approved
agencies must have adequate equipment to perform all tests. Periodic calibration
of equipment is required. Personnel employed by an approved agency must be experienced and educated in conducting, supervising, and evaluating tests.
LABELING
Permanent, factory-applied name plates are required to be affixed to appliances
that are approved. Legible lettering on the nameplate is required to include the following:
Manufacturers name or trademark
Model number
Serial number
Seal or mark of the testing agency
3.1
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3.2
PLUMBING
Plumbing connections to appliances, whether for potable water supply or building
drainage, are regulated in accordance with the International Plumbing Code.
FUEL TYPES
Appliances must be designed for use with the type of fuel gas that will be supplied to them. Converting appliances to utilize different types of fuel is not acceptable. However, conversions can be made if complete instructions are provided in the installation manual provided by the serving gas supplier or the
appliance manufacturer.
VIBRATION
There are times when appliances are installed in such a manner that vibration isolation is required. Under these circumstances, an approved means for support and
restraint of that appliance shall be provided.
REPAIR
When an appliance needs repair, it must be done with parts and practices that will
preserve the original approval or listing.
WIND
Appliances and supports that are exposed to wind shall be designed and installed
to resist wind pressures as determined in the International Building Code.
FLOODING
Flooding can create serious problems. Any structure that is located in a flood-haz-
GENERAL REGULATIONS
3.3
ard area is required to have appliances installed so that they are at or above the design flood elevation and comply with the flood-resistant construction requirements of the International Building Code.
As is often the case with code requirements, there is an exception to the flood
rule. Appliance, equipment, and system installations regulated by the code can be
installed below the design flood-level elevation if they are designed and installed
to prevent water from entering or accumulating within the components and to resist hydrostatic and hydrodynamic loads and stresses, including the effects of
buoyancy, during an occurrence of flooding. Installations must comply with the
flood-resistant construction requirements of the International Building Code.
SEISMIC RESISTANCE
Earthquake loads have to be taken into consideration when working with the code.
The International Building Code governs the requirements for earthquake loads.
Supports must be designed and installed for seismic forces in accordance with this
code.
DUCTS
All ducts required for the installation of systems regulated by the gas code shall
be designed and installed in accordance with the International Mechanical Code.
RODENTS
Rodents can pose a threat to appliances. Precautions must be taken to protect appliances from rodent damage. The International Building Code dictates the requirements for rodent-proofing buildings and structures.
! Codealert
Appliances, equipment, and systems regulated by the gas code must
not be located in elevator shafts.
3.4
STRUCTURAL SAFETY
The installation of gas piping must not weaken the structural safety of a building.
During the installation or repair of gas piping, structural safety must be maintained. Examples of elements to be protected are as follows:
Finished floors
Walls
Ceilings
Tile work
Other parts of the structure that are to be changed or replaced
PENETRATIONS
Penetrations of floor, ceiling, and fire-resistance-rated assemblies are protected by
the International Building Code.
GENERAL REGULATIONS
3.5
load-bearing or non-bearing. Exterior walls and bearing partitions can have their
studs cut to a depth not exceeding 25 percent of the stud width. When cutting studs
in non-bearing partitions, the cut cannot have a depth greater than 40 percent of
the width of the stud.
Bored Holes
Bored holes that are not greater in diameter than 40 percent of a stud depth are allowed in any wood stud. Holes that are not greater than 60 percent of the stud
depth are permissible in non-bearing studs. The 60-percent rule also applies in
walls where each bored stud is doubled, provided not more than two such successive doubled studs are so bored. The edges of bored holes must not be nearer than
5/8 inch to the edge of a stud. Bored holes shall not be located at the same section
of a stud as a cut or notch.
TRUSSES
When working with trusses, you must not cut, drill, notch, splice, or alter them
without written concurrence and approval of a registered design professional. This
applies to truss members and components. The approved load rating for trusses
must not be exceeded. For example, installing mechanical equipment that will be
supported by trusses must be done only if the trusses are designed and approved
for the load.
STEEL
Structural-steel Framing
A registered design professional must be consulted prior to cutting, notching, or
boring holes in structural-steel framing. If such work is allowed, it must be done
in compliance with the approved standards set forth by a registered design
professional.
Cold-formed Steel Framing
The flanges and lips of load-bearing, cold-formed steel-framing members must
not be cut or notched. Registered design professionals are responsible for establishing approved procedures for cutting holes in cold-formed steel framing. These
holes are allowed in the webs of load-bearing, cold-formed steel framing members
along the centerline of the web of the framing member so long as they do not exceed the dimensional limitations, penetration spacing, or minimum hole edge distance as determined by a registered design professional. If cutting or notching is
3.6
needed in steel floor or roof decking, a registered design professional must approve the procedure.
Nonstructural Steel
Nonstructural cold-formed-steel wall framing is allowed to have holes bored in it.
Flanges and lips of nonstructural cold-formed-steel wall studs can be bored along
the centerline of the web of the framing member. The holes shall not exceed 1 1/2
inches in width or 4 inches in length. A minimum spacing of 24 inches from center to center of holes is required. Holes must not be located less than 10 inches
from the bearing end.
! Codealert
Appliances are not allowed to be located in hazardous locations unless
they are listed and approved for the specific installations.
GENERAL REGULATIONS
3.7
OUTDOOR LOCATIONS
Equipment that is installed in outdoor locations must either be listed for outdoor
installation or protected from outdoor environmental factors that influence the operability, durability, and safety of the equipment.
PIT LOCATIONS
Appliances installed in pits or excavations must not come into direct contact with
the surrounding soil. A minimum of 12 inches of clearance is required from the
sides of a pit or excavation. The walls must be lined with concrete or masonry if
the depth of the pit exceeds 12 inches in depth below the adjoining grade level.
When a lining is required, it must extend a minimum of 4 inches above the adjoin-
3.8
ing grade level. Any pit used to hold equipment must have sufficient lateral-loadbearing capacity to resist collapse. Flood protection of an approved type is also required for appliances located in pits or excavations.
Tradetip
Appliances must be located in such a way as not to interfere with proper circulation of combustion, ventilation, and dilution air.
GENERAL REGULATIONS
3.9
A draft hood or barometric draft regulator shall be installed in the same room
or enclosure as the appliance served so as to prevent any difference in pressure between the hood or regulator and the combustion air supply.
(Equation 3.2)
Use this equation when calculating the required volume for fan-assisted appliances. For
purposes of this calculation, an infiltration rate greater than 0.60 ACH shall not be used in
Equations 3.1 or 3.2.
The total required volume shall be the sum of the required volume calculated
for all appliances located within the space. Rooms communicating directly with
the space in which the appliances are installed through openings not furnished
with doors and through combustion air openings sized and located in accordance
with Section 304.5.3 of the code are considered to be part of the required volume.
Combined Spaces
When spaces are combined on the same story, each opening is required to have a
minimum free area of 1 square inch per 1000 Btu/h of the total input rating of all
appliances housed in the space but not less than 100 square inches. One opening
shall commence within 12 inches of the top, and one opening shall commence
within 12 inches of the bottom of the enclosure. The minimum dimension of air
openings shall not be less than 3 inches.
The rules differ when combining spaces on different stories. Volumes of
spaces in different stories shall be considered as communicating spaces when
such spaces are connected by one or more openings in doors or floor having a total minimum free area of 2 square inches per 1000 Btu/h of total input rating of
all appliances.
Outdoor Combustion Air
Outdoor combustion air must be provided through openings to the outdoors. The
minimum dimension of air opening shall be not less than 3 inches. One way of doing this is with two permanent openings, one that commences within 12 inches of
the top and one commencing within 12 inches of the bottom of the enclosure.
These openings are required to communicate directly or by ducts with the outdoors or spaces that freely communicate with the outdoors.
3.10
! Codealert
Engineered combustion-air installations must provide an adequate supply of combustion, ventilation, and dilution air and must be approved.
GENERAL REGULATIONS
3.11
3.12
units can use unobstructed stud and joist spaces for conveying combustion air,
provide that not more than one required fire block is removed. Ducts must terminate in unobstructed spaces allowing free movement of combustion air to appliances. Only one enclosure may be served by a single duct. If ducts end in an attic
space, they must not be screened.
Ducts shall not serve both upper and lower combustion-air openings in locations where both such openings are used. The separation between ducts serving
upper and lower combustion-air openings must be maintained to the source of
combustion air. Horizontal upper combustion-air ducts are not allowed to slope
downward toward the source of combustion air.
Open air space around a chimney liner cannot be used to supply combustion
air. The same is true of gas vents, special gas vents, or plastic piping that is installed within a masonry, metal, or factory-built chimney. There is an exception:
Direct-vent, gas-fired appliances designed for installation in a solid fuel-burning
fireplace and installed in accordance with the manufacturers instruction are
allowed.
Fumes and Gases
Protection from fumes and gases must be provided. This requires the safe removal
of fumes or gases in an approved manner. The types of gases and fumes may include any of the following:
Carbon monoxide
Hydrogen sulfide
Ammonia
Chlorine
Halogenated hydrocarbons
Certain types of businesses generate corrosive or flammable products. Barber
shop and beauty salons are examples of such businesses. The aerosol sprays used
for hair care can produce dangerous fumes. Nondirect vent-type appliances shall
be located in a mechanical room separated or partitioned off from other areas with
provisions for combustion air and dilution air from the outdoors. Direct-vent appliances must be installed in accordance with the appliance manufacturers instructions.
Tradetip
Horizontal upper combustion-air ducts shall not slope downward toward the
source of combustion air.
GENERAL REGULATIONS
3.13
! Codealert
Combustion-air intake openings located on the exterior of a building
shall have the lowest side of such openings located not less than 1 foot
vertically from the adjoining grade level.
INSTALLATION
The installation of appliances must comply with the code and the manufacturers
recommendations. A copy of the manufacturers instructions for installation of
equipment must be available on the job site at the time of a code inspection. If you
find discrepancies between the code and the manufacturers recommendations for
installation and the code is less restrictive, what should you do? You must install
the equipment in accordance with the manufacturers requirements.
Elevation of Ignition Source
Equipment and appliances installed in some locations must be installed so that the
ignition source sits at least 18 inches above the floor level. The types of locations
where this rule comes into play include the following:
Hazardous locations
Public garages
Private garages
Repair garages
Motor-fuel-dispensing facilities
Parking garages
Rooms or spaces that are not part of the living space of a dwelling unit and that
communicate directly with a private garage through openings
The manufacturers instructions for installation of equipment must be available on the job site at the time of a code inspection.
3.14
! Codealert
Equipment and appliances that have an ignition source are not allowed
to be installed in Group H occupancies or control areas where open use,
handling, or dispensing of combustible, flammable, or explosive materials occurs.
GENERAL REGULATIONS
3.15
Grade Clearance
Grade clearance for equipment and appliances can be minimal if the unit is supported on a level concrete slab or other approved material extending above adjoining grade. When this is not the case, the equipment or appliance must be suspended a minimum of 6 inches above the adjoining grade.
Combustible Construction
Clearance for equipment and appliances from combustible construction must be
maintained. The amount of clearance is typically established by the manufacturer
of the equipment or appliance. See Section 308 of the code if you are seeking a reduction in clearance requirements. Devices such as door stops, limits, and closers
are not allowed to provide required clearance. Some considerations for clearance
requirements include the following:
Door swing
Drawer pull
Overhead projections
Shelving
Window swings
! Codealert
Boiler and furnace rooms must be protected in compliance with the
International Building Code.
3.16
than 30 inches high and 22 inches wide and not more than 20 feet in length when
measured along the centerline of the passageway from the opening of the equipment. Continuous solid flooring is required in the passageway. This flooring must
not be less than 24 inches wide. A level service space that is not less than 30 inches
deep and 30 inches wide must exist at the front or service side of equipment or appliances. Assuming that the appliance or equipment to be removed does not exceed the minimum measurements, the minimum measurement of clear access
openings is 20 inches by 30 inches.
As usual, there are some exceptions to access requirements in attic installations. The passageway and level service space are not required where the appliance is capable of being serviced and removed through the required opening.
When the passageway is not less than 6 feet high for its entire length, the passageway shall be not greater than 50 feet in length.
Under-floor Appliances
Appliances may be installed under floors such as in crawl spaces. When this is the
case, suitable access to the appliance is required. At a minimum, the access space
must be large enough to allow the removal and replacement of the appliance or
equipment installed beneath a floor. A minimum width of 22 inches is required.
Maximum width must not exceed 20 feet when measured along the centerline of
the passageway. The minimum height requirement is 30 inches.
A level service space that is not less than 30 inches deep and 30 inches wide
must exist at the front or service side of an appliance or equipment. When the
depth of a passageway or a service space exceeds 12 inches below the adjoining
grade, the walls of the passageway must be lined with concrete or masonry extending 4 inches above the adjoining grade and have sufficient lateral-bearing capac-
! Codealert
Rooms containing appliances requiring access must be provided with
a door and an unobstructed passageway measuring not less than 36
inches wide and 80 inches high. Dwelling units offer an exception to
this rule. In such locations, the unobstructed passageway must be at
least 24 inches wide and large enough to allow removal of the largest
appliance in the space, provided that a level service space of not less
than 30 inches deep and the height of the appliance but not less than 30
inches with the door open is present at the front or service side of the
appliance.
GENERAL REGULATIONS
3.17
Tradetip
A luminaire controlled by a switch located at the required passageway opening and a receptacle outlet must be provided at or near the equipment location in an attic as required by the ICC Electrical Code.
ity to resist collapse. Minimum access dimensions for openings are 22 inches by
30 niches, assuming that the opening is large enough to allow the removal of the
largest component of the appliance or equipment.
As you might expect, there are exceptions. A passageway is not required
where a level service space is present when the access is open and the appliance
is capable of being serviced and removed through the required opening. When the
passageway is not less than 6 feet high for its entire length, the passageway shall
not be limited in length.
A luminaire controlled by a switch located at the required passageway opening and a receptacle outlet shall be provided at or near the equipment location in
accordance with the ICC Electrical Code.
Roofs and Elevated Structures
It is not uncommon for appliances and equipment to be installed on roofs and elevated structures. If the appliance or equipment may require access and is installed
on a roof or elevated structure that is more than 16 feet high, there are special access rules to be considered. Here are some of the key points:
Access must be provided by a permanent approved means of access.
The extent of the access shall be from grade or floor level to the appliance- or
equipment-level service space.
The access must not require climbing over obstructions that are greater than 30
inches high or walking on roofs having a slope greater than 4 units vertical in 12
units horizontal. This amounts to a 33 percent roof slope.
Permanent Ladders
Permanent ladders may be used to provide access for rooftop and elevated equipment, but there are a number of factors that must meet minimum design criteria.
Such factors include the following:
Side railings must extend above the parapet or roof edge by not less than 30
inches.
3.18
Ladders are required to have rung spacing that does not exceed 14 inches on
center.
Toe spacing for ladders shall not be less than 6 inches deep.
A minimum of 18 inches is required between ladder rails.
Ladder rungs must have a minimum diameter of 3/4 inch.
Ladder rungs must be capable of supporting a minimum load of 300 pounds.
When ladders extend more than 30 feet in height, they must be provided with offset sections and landings that are capable of withstanding a load of 100 pounds
per square inch.
Ladders must be protected against corrosion by approved means.
Catwalks installed to provide access shall not be less than 24 inches wide and
must have railing as required for service platforms. Group R-3 occupancies are not
required to abide by the regulations in this section.
Sloped Roofs
Appliances installed on roofs with a slope of 25 percent or more that have an edge
more than 30 inches above grade must provide a level platform on each side of the
appliance to which access is required for service, repair, or maintenance. The platform must have minimum dimensions of 30 inches in all directions. Guards are required around the platform. These guards are to extend at least 42 inches above
the platform and shall be constructed so as to prevent the passage of a 21-inch-diameter sphere. The guards must meet the requirements set forth in the
International Building Code.
Guards
When appliances or other components that require service and roof-hatch openings are located within 10 feet of a roof edge or open side of a walking surface and
such edge or open side is located more than 30 inches above the floor, roof, or
grade below, guards must be provided. The guard must extend not less than 30
inches beyond each end of any appliances, components, and roof-hatch openings,
and the top of the guard shall be located not less than 42 inches above the elevated
surface adjacent to the guard. Construction of the guard must be done to prevent
the passage of a 21-inch-diameter sphere and shall comply with the loading requirements for guards specified in the International Building Code.
CONDENSATE DISPOSAL
Condensate disposal is required for equipment and appliances containing evaporators and cooling coils in accordance with the International Mechanical Code.
GENERAL REGULATIONS
3.19
! Codealert
An electrical receptacle outlet must be provided at or near the equipment location in accordance with the ICC Electrical Code.
3.20
! Codealert
Electrical connections between equipment and the building wiring, including the grounding of the equipment, must comply with the ICC
Electrical Code.
CLEARANCE REDUCTION
There are times when the minimum required distance between an appliance and a
combustible material can be reduced. These conditions are identified in Table 3.1.
Reduction of clearances with specified forms of protection, courtesy of the
2006 International Fuel Gas Code.
If you have a situation that is not covered in Table 3.1, there are alternatives.
The reduced clearance can be determined by linear interpolation between the distances listed in the table. It is not acceptable to reduce clearances derived by extrapolation below the range of the table.
Air-conditioning Equipment
Air-conditioning equipment that is installed in locations that are not large in comparison with the size of the equipment must be listed for the type of installation
being done. For example, if the equipment is being used in a small entry hall, the
appliance must be rated for that use. Installation must be done in full accordance
with the manufacturers recommendations. Listed clearances shall not be reduced
by the protection methods described in the code, regardless of whether the enclosure is of combustible or noncombustible material.
When air-conditioning equipment is installed in rooms that are large in comparison with the size of the appliance, it can be installed with reduced clearances
to combustible material, provided the combustible material or appliance is protected as described in Table 3.1.
Furnace Plenums
Furnace plenums require clearance. A plenum that is adjacent to plaster on metal
lath or noncombustible material attached to combustible material requires the
clearance to be measured to the surface of the plaster or other noncombustible finish where the clearance specified is 2 inches or less.
GENERAL REGULATIONS
3.21
Supply Ducts
Supply ducts for air-conditioning appliances must have clearance within 3 feet of
a furnace plenum. At no time shall the clearance be less than what is listed for the
appliance. Always check manufacturers recommendations before determining final clearance.
Boilers and Furnaces
Clearance for boilers and furnaces must be planned so as not to interfere with combustion air, draft-hood clearance and relief, and accessibility for servicing. All installations have to be done in compliance with the manufacturers instructions.
This type of equipment has to be listed for the intended purpose of the installation.
Front clearance must be sufficient for servicing the burner and the furnace or
boiler.
This concludes the review of general regulations. Now we are ready to talk
about installations. Lets move to the next chapter and get into the meat of the
subject.
3.22
GENERAL REGULATIONS
3.23
3.24
GENERAL REGULATIONS
3.25
CHAPTER 4
The installation of gas piping is serious business. Mistakes made in the installation can result in death. Following code requirements is essential to good business
and public safety. There are a number of rules and regulations to be considered
when installing gas piping. This is our topic for the moment, so lets get to it.
When you consult your code book, you will see that the chapter on installations pertains to design, installation, modification, and maintenance of gas systems. The code covers work that begins at the connection point to an appliance or
component to the point of gas delivery. Other codes do come into play with gas
installations. For example, the International Building Code regulates utility service piping that is located within buildings. The International Fire Code and NFPA
58 cover the storage of liquefied-petroleum gas. All of the codes work together to
maintain safe installations.
IDENTIFICATION
Exposed gas piping, with the exception of steel piping, must be marked. This is
done with a yellow label that displays the word Gas in black letters. The label
! Codealert
When adding an additional appliance, the existing gas piping must be
checked to confirm that it has adequate capacity for all the appliances
served. Should the system be inadequate for the load, it must be upgraded to suitable specifications.
4.1
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
4.2
When two or more gas meters are installed on the same premises to supply
separate consumers, the piping systems shall not be interconnected on the outlet side of the meters. Piping from multiple meter installations must be marked
with an approved permanent identification by the installer so that the piping
system supplied by each meter is readily identifiable.
must appear along the piping at intervals of not more than 5 feet. There is an exception: Piping that is installed in the same room as the equipment being served is
not required to be marked.
PIPE SIZING
Pipe sizing must be done in a manner to provide adequate supply for all appliances
serviced. This sizing must meet the maximum demand on the system without undue loss of pressure between the point of delivery and the appliance.
The volume of gas to be provided, in cubic feet per hour, shall be determined
directly from the manufacturers input ratings of the appliances served. In such
cases when an input rating is not indicated, one must be derived by the use of tables in your code book, and there are a lot of them.
Hourly loads on a gas system for all demands attached to the system shall be
used for pipe sizing, assuming that all appliances may be operating at full capacity simultaneously. In other words, size and design systems to meet the maximum
demands that may be put upon them. If a diversity of loads can be established, pipe
sizing shall be permitted to be based on such loads.
There are a few ways to size gas piping. The easy way, when it applies, is to
use the sizing tables in your code book. Another way that is equally easy is to use
the sizing tables provided by equipment manufacturers. When all else fails, you
have to do the math. Or you can rely on an approved engineering design. There
are equations that are used for sizing gas piping. Two of them are listed below:
(Equation 4.1)
4.3
(Equation 4.2)
These equations can be used in connection with tables. When the equations are
used to size piping or tubing, the pipe or tubing must have a smooth inside wall
and the length of the pipe shall be determined in accordance with Sections 402.4.1,
402.4.2, or 402.4.3 of the code.
TABLE 4.1 Approximate gas input for typical appliances, courtesy of the 2006
International Fuel Gas Code.
APPLIANCE
Space Heating Units
Hydronic boiler
Single family
Multifamily, per unit
Warm-air furnace
Single family
Multi-family, per unit
INPUT BTU/H
(Approx.)
100,000
60,000
100,000
60,000
120,000
75,000
142,800
285,000
424,400
35,000
50,000
35,000
Cooking Appliances
Built-in oven or broiler unit, domestic
Built-in top unit, domestic
Range, free-standing, domestic
25,000
40,000
65,000
Other Appliances
Barbecue
Clothes dryer, Type 1 (domestic)
Gas fireplace, direct-vent
Gas light
Gas log
Refrigerator
40,000
35,000
40,000
2,500
80,000
3,000
For SI: 1 British thermal unit per hour = 0.293 W, 1 gallon = 3.785 L, 1 gallon per minute = 3.785 L/m.
4.4
TABLE 4.2 C and Y values for natural gas and undiluted propane at standard
GAS
Cr
Natural gas
0.6094
0.9992
Undiluted propane
1.2462
0.9910
For SI: 1 cubic foot = 0.028 m3, 1 foot = 305 mm, 1-inch water column = 0.249 kPa, 1 pound per square inch =
6.895 kPa, 1 British thermal unit per hour = 0.293 W.
Branch Length
Pipe sizing for each section of the longest pipe run from the point of delivery to
the most remote outlet shall be determined using the longest run of piping and the
load of the section. The pipe size of each section of branch piping not previously
sized shall be determined using the length of piping from the point of delivery to
the most remote outlet in each branch and the load of the section.
Hybrid Pressure
Hybrid pressure has to do with higher-pressure gas piping. Sizing for this type of
system is a little different. The sizing must be done from the point of delivery to
the most remote line-pressure regulator. Then piping from the regulator to the
most remote outlet served is used to determine the length for sizing.
Pressure Drop
Pressure drop must be factored into pipe sizing. The design pressure loss in a piping system under the maximum probable flow conditions for the point of delivery
to the inlet connection of an appliance must be sized so that the supply pressure at
the appliance is greater than the minimum pressure required for proper and nor-
! Codealert
The pipe size of each section of gas piping shall be determined using
the longest length of piping from the point of delivery to the most remote outlet and the load of the section.
4.5
mal operation. Clearly put, the pipe sizing must be large enough to allow for pressure drops that might affect the performance of an appliance.
Operating Pressure
Under normal conditions, the maximum operating pressure for a gas system inside
a building is 5 psig. When certain conditions exist, this ruling may be changed.
Examples of the types of circumstances that can change the maximum operating
pressure include the following:
Welded piping systems
Piping that is located in a ventilated chase or otherwise enclosed for protection
against accidental gas accumulation
Piping that is located inside buildings or separate areas of buildings used exclusively for industrial processing or heating
Piping that is located inside buildings or separate areas of buildings used exclusively for research
Piping that is located inside buildings or separate areas of buildings used exclusively for warehousing
Piping that is located inside buildings or separate areas of buildings used exclusively for boiler or mechanical rooms
Temporary piping for buildings under construction
LP SYSTEMS
What is the maximum operating pressure of an undiluted LP-gas system? The correct answer is 20 psig. Temperature in a building can affect the use of an LP-gas system. For example, buildings with systems designed to operate below -5 degrees F or
with butane or a propane-butane mix are required to have a design that will either
accommodate liquid LP gas or prevent LP-gas vapor from condensing into a liquid.
What is the exception? There is one. It involves buildings or separate areas of
buildings constructed in accordance with Chapter 10 of NFPA 58. The space must
be used exclusively to house industrial processes, research, and experimental laboratories or equipment or processing with similar hazards.
Sizing Tables
Your code book contains sizing tables that will make sizing gas systems easier.
Please see the tables on pages 31 through 63 of the 2006 International Fuel Gas
Code to illustrate the type of tables that you will be working with in your code
book. Always make sure that your local code does not have changes that are not
listed in standard code books.
4.6
TABLE 4.3 Schedule 40 metallic pipe, courtesy of 2006 International Fuel Gas Code.
4.7
4.8
TABLE 4.4 Schedule 40 metallic pipe, courtesy of 2006 International Fuel Gas Code.
4.9
4.10
TABLE 4.5 Schedule 40 metallic pipe, courtesy of 2006 International Fuel Gas Code.
4.11
4.12
TABLE 4.6 Schedule 40 metallic pipe, courtesy of 2006 International Fuel Gas Code.
4.13
4.14
TABLE 4.7 Schedule 40 metallic pipe, courtesy of 2006 International Fuel Gas Code.
4.15
4.16
TABLE 4.8 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.17
4.18
TABLE 4.9 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.19
4.20
TABLE 4.10 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.21
4.22
TABLE 4.11 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.23
4.24
TABLE 4.12 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.25
4.26
TABLE 4.13 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.27
4.28
TABLE 4.14 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.29
4.30
TABLE 4.15 Corrugated stainless-steel tubing (CSST), courtesy of 2006 International Fuel Gas Code.
TABLE 4.16 Corrugated stainless-steel tubing (CSST), courtesy of 2006 International Fuel Gas Code.
4.31
4.32
TABLE 4.17 Corrugated stainless-steel tubing (CSST), courtesy of 2006 International Fuel Gas Code.
TABLE 4.18 Corrugated stainless-steel tubing (CSST), courtesy of 2006 International Fuel Gas Code.
4.33
4.34
TABLE 4.19 Corrugated stainless-steel tubing (CSST), courtesy of 2006 International Fuel Gas Code.
TABLE 4.20 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
4.35
4.36
TABLE 4.21 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
4.37
TABLE 4.22 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
Natural
Gas
Inlet Pressure
Pressure Drop
0.3 in w.c.
0.60
Specific Gravity
/2
/4
Designation
SDR 7.00
SDR 11.00
Actual ID
0.445
0.927
Length (ft)
10
54
372
20
37
256
30
30
205
40
26
176
50
23
156
60
21
141
70
19
130
80
18
121
90
17
113
100
16
107
125
14
95
150
13
86
175
12
79
200
11
74
225
10
69
250
NA
65
275
NA
62
300
NA
59
350
NA
54
400
NA
51
450
NA
47
500
NA
45
4.38
TABLE 4.23 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
4.39
4.40
TABLE 4.24 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
Natural
Gas
Inlet Pressure
Pressure Drop
0.5 in w.c.
0.60
Specific Gravity
/2
/4
Designation
SDR 7.00
SDR 11.00
Actual ID
0.445
0.927
Length (ft)
10
72
490
20
49
337
30
39
271
40
34
232
50
30
205
60
27
186
70
25
171
80
23
159
90
22
149
100
21
141
125
18
125
150
17
113
175
15
104
200
14
97
225
13
91
250
12
86
275
11
82
300
11
78
350
10
72
400
NA
67
450
NA
63
500
NA
59
4.41
TABLE 4.25 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
Undiluted propane
Gas
Inlet Pressure
11.0 in w.c.
Pressure Drop
0.5 in w.c.
1.50
Specific Gravity
/2
/4
SDR 7.00
SDR 11.00
0.445
0.927
10
121
828
20
83
569
30
67
457
40
57
391
50
51
347
60
46
314
70
42
289
80
39
269
90
37
252
100
35
238
125
31
211
150
28
191
175
26
176
200
24
164
225
22
154
250
21
145
275
20
138
300
19
132
350
18
121
400
16
113
450
15
106
500
15
100
4.42
TABLE 4.26 Schedule 40 Metallic Pipe, courtesy of 2006 International Fuel Gas Code.
4.43
4.44
TABLE 4.27 Schedule 40 Metallic Pipe, courtesy of 2006 International Fuel Gas Code.
4.45
4.46
TABLE 4.28 Schedule 40 Metallic Pipe, courtesy of 2006 International Fuel Gas Code.
4.47
4.48
TABLE 4.29 Schedule 40 Metallic Pipe, courtesy of 2006 International Fuel Gas Code.
4.49
4.50
TABLE 4.30 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.51
4.52
TABLE 4.31 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.53
4.54
TABLE 4.32 Semirigid copper tubing, courtesy of 2006 International Fuel Gas Code.
4.55
4.56
TABLE 4.33 Corrugated stainless-steel tubing, courtesy of 2006 International Fuel Gas Code.
TABLE 4.34 Corrugated stainless-steel tubing, courtesy of 2006 International Fuel Gas Code.
4.57
4.58
TABLE 4.35 Corrugated stainless-steel tubing, courtesy of 2006 International Fuel Gas Code.
4.59
TABLE 4.36 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
4.60
TABLE 4.37 Polyethylene plastic pipe, courtesy of 2006 International Fuel Gas Code.
4.61
4.62
TABLE 4.38 Specifications for threading metallic pipe, courtesy of 2006 International
Fuel Gas Code.
IRON PIPE SIZE APPROXIMATE LENGTH OF APPROXIMATE NUMBER
(inches)
THREADED PORTION (inches) OF THREADS TO BE CUT
1
/4
10
/4
/4
10
/2
/8
10
11/4
11
11
1 /2
2
11
21/2
11/2
12
1 /2
12
15/8
13
PIPING MATERIALS
All piping materials must be in compliance with the code. Used materials cannot
be used again except when they are free of foreign materials and are determined
to be adequate for the service intended. Any material not covered by the code must
be investigated and tested to determine suitability. Essentially, a manufacturer
must say that the product is acceptable and a code official must approve its use.
When steel pipe is used, it must be of standard weight, which is Schedule 40,
and it must comply with either ASME B 36.10, 10M; ASTM A 53; or ASTM A
106. The same is true of wrought-iron piping.
Copper and brass piping are limited in their use for gas. Threaded copper,
brass, and aluminum-alloy pipe cannot be used with corrosive gases. No copper
4.63
or brass pipe shall be used if the gas being transferred contains more than an average of 0.3 grains of hydrogen sulfide per 100 standard cubic feet of gas.
When aluminum-alloy pipe is used for gas-piping applications, the pipe must
be coated to protect it against external corrosion where it is in contact with masonry, plaster, or insulation or subject to repeated wettings by such liquids as water, detergents, or sewage. This type of piping is not allowed for use in exterior locations or in underground installations.
Copper and brass tubing that is used for gas piping must comply with Standard
K or L of ASTM B 88 or ASTM B 280. These materials cannot be used for corrosive gases that contain more than 0.3 grains of hydrogen sulfide per 100 standard cubic feet of gas.
Can plastic pipe be used to convey gas? Yes, as long as the plastic pipe and
fittings are installed underground outdoors. The material must conform to ASTM
D 2513. And the pipe must be marked as gas pipe and with the ASTM standard
label.
Anodeless Risers
Plastic pipe, tubing, and anodeless risers must meet certain criteria. Manufacturers
are required to recommend factory-assembled anodeless risers for the gas being
used. The components must be tested for leaks. This testing has to be done within
the parameter of the manufacturers recommendations.
When a manufacturer produces a service-head adapter and field-assembled
anodeless risers incorporating service-head adapters, the manufacturer must recommend the gas used and the design must be in compliance with one or more of
the following:
Category I or ASTM D 2513
U.S. Department of Transportation
Code of Federal Regulations
Title 49, Part 192.281 (e)
! Codealert
Seamless copper, aluminum alloy, and steel tubing are not allowed to
transport corrosive-gas materials.
4.64
! Codealert
Corrugated stainless-steel tubing must be listed in accordance with
ANSI LC 1/CSA 6.26.
WORKMANSHIP
Workmanship is a consideration in code inspection. Pipe, tubing, and fittings
used in gas systems must be free of cutting burrs and defects in structure or
threading. They must be brushed. Chips and scales must be removed. If defects
exist, they must be repaired. When repairing is not reasonable, replacement is
required.
Threads
Metallic pipe threads and fittings must be taper pipe threads. The threads must
comply with ASME B1.20.1. Pipe with threads that are stripped, chipped, corroded, or otherwise damaged shall not be used. Any weld that opens during the operation of cutting or threading makes the pipe unusable. Thread compounds, such
as sealing tape or pipe dope, must be resistant to the action of liquefied-petroleum
gas or to any other chemical constituents of the gases to be conducted through the
piping.
Corrosive Action
Pipe and tubing must be protected against corrosive action. This is accomplished
with protective coatings. The protective coating may be external or internal. The
use of the protective coating is not to be considered as adding strength to the pipe.
Plastic pipe, tubing, or fittings used in undiluted liquefied-petroleum-gas piping systems must be in accordance with NFPA 58.
4.65
! Codealert
Plastic pipe, tubing, and fittings used to connect regulator vents to remote vent terminations shall be made of PVC that conforms to UL 651.
PVC vent piping cannot be installed indoors.
4.66
Cast-iron fittings that are 4 inches or larger cannot be used indoors except where
they are approved.
Cast-iron fittings in excess of 6 inches are not to be used unless they are specifically approved for the use.
Threads on aluminum-alloy fittings are not allowed to form a joint seal.
You cannot use zinc-aluminum-alloy fittings in systems that contain a flammable gas-air mixture.
There are special fittings that can be used. They include couplings, proprietarytype joints, saddle tees, gland-type compression fittings, and flared, flareless, or
compression-type tubing fittings. These fittings must be used within the manufacturers pressure-temperature recommendations. The fittings must be used within
the service conditions with respect to vibration, fatigue, and thermal expansion or
contraction. They must be installed or braced to prevent separation of the joint by
gas pressure or external physical damage, and they must be approved.
Plastic Pipe Joints
Plastic pipe joints, including plastic tubing joints, must be made in compliance
with the manufacturers recommendations. This typically requires the use of a
primer to clean the pipe or tubing and a solvent-weld glue. All joints must comply
with code requirements.
Plastic joints must be designed and installed so that the longitudinal pull-out
resistance of the joint will be at least equal to the tensile strength of the plastic piping material.
Heat-fusion joints must be at least as strong as the pipe or tubing being joined.
All heat-fusion fittings are to be labeled ASTM D 2513. The joints must be gastight when made.
Compression-type mechanical joints can be used to join plastic pipe and tubing. Gasket material in the fitting must be compatible with the pipe or tubing being used and the gas being carried. Due to the nature of plastic pipe, a stiffener
must be flush with the end of the pipe or tubing and extend at least to the outside
end of the compression fitting when it is installed. The stiffener must be free of
rough or sharp edges and shall not be a force fit. You cannot use split tubular stiffeners. When plastic pipe or tubing is used with LP-gas systems, it must meet the
requirements of NFPA 58.
4.67
for use under the code. Where 150-pound pressure-rated steel flanges are bolted
to Class 125 cast-iron flanges, the raised face on the steel flange shall be removed.
Can lapped flanges be used underground? No. They must only be used above
ground or in exposed locations, and they must be accessible for inspection.
Gasket material must be capable of withstanding the design temperature and
pressure of the piping system and the chemical constituents of the gas being conducted without change to its chemical and physical properties. The material
must be chosen with regard to fire exposure. Such materials can include the
following:
Metal
Metal-jacketed asbestos (plain or corrugated)
Asbestos
Aluminum O rings
Spiral-wound metal gaskets
If a flanged joint is opened, the gasket shall be replaced. Full-face gaskets shall
be used with all bronze and cast-iron flanges.
PIPING-SYSTEM INSTALLATION
How much do you know about piping system installations? Whatever your answer, you are about to learn more. We will start with prohibited locations. See the
list below for places not to install piping systems:
Piping shall not be installed in or through a circulating-air duct.
Piping shall not be installed in a laundry chute.
Piping shall not be installed in a dumbwaiter.
Piping shall not be installed in an elevator.
Piping installed downstream of the point of delivery shall not extend through any
townhouse unit other than the unit served by such piping.
Concealed piping is not allowed to be located in solid partitions or solid walls
unless installed in a chase or casing.
Generally speaking, concealed piping is not allowed to be fitted with unions.
Concealed piping is not allowed to be equipped with tubing fittings, right and left
couplings, bushings, compression couplings, or swing joints made by combinations of fittings. There are two exceptions: tubing joined by brazing and fittings
listed for use in concealed locations.
Pipe Protection
Given the high risk for personal injury and property damage with a damaged gas
4.68
Tradetip
Gas outlets that are not connected to appliances are required to be capped in
a gas-tight seal. As you might expect, there is an exception: Listed and labeled flush-mounted-type quick-disconnect devices and listed and labeled
gas convenience outlets shall be installed in accordance with the manufacturers instructions.
pipe, it should not come as any surprise that gas piping must be protected. When
underground piping is installed below grade and enters an outer foundation or
basement wall, the gas pipe must enter through a suitable sleeve. This sleeve is to
protect the pipe and is usually required to be two pipe diameters larger than the
pipe conveying the gas. All annular space between gas pipe and a sleeve must be
sealed.
Gas pipe that is concealed must be protected. Black or galvanized-steel pipe is
an exception that does not require special protection. Other types of pipe that are
installed in wood studs, joists, rafters, or similar wood members that are less than
1 1/2 inches from the nearest edge of the wood member must be protected. This is
typically done with stud guards or nail plates. The plates are required to have a
minimum thickness of 1/16 inch and be made of steel. This type of pipe shield is
required to cover the area of the pipe where the member is notched or bored and
must extend a minimum of 4 inches above sole plates, below top plates, and to
each side of a stud, joist, or rafter.
Solid Floors
Pipe installed in solid floors must be laid in channels in the floor and covered in a
way that allows access to the piping with a minimum amount of damage to the
structure. Pipe protection must be provided to prevent damage from exposure, excessive moisture, and corrosive substances. If it is not practical to install the pipe
in channels, the pipe can be installed in a conduit of Schedule 40 steel, wrought
iron, PVC, or ABS pipe with tightly sealed ends and joints. When conduit is used,
both ends must extend no less than 2 inches beyond the point where the pipe
emerges from the floor. Venting of the conduit is required. The vent must extend
above grade to the outdoors and must be installed so as to prevent the entry of water and insects.
Above-ground Outdoor Piping
When installing above-ground outdoor gas piping, the pipe must be installed at
an elevation of not less than 3 1/2 inches above the ground. Gas pipe installed on
4.69
! Codealert
Uncoated, threaded, or socket-welded joints shall not be used in piping
in contact with soil or where internal or external crevices are known to
occur.
roof surfaces is also required to be elevated at least 3 1/2 inches above the surface. All outdoor piping must be installed so that it is supported and located
where it will be protected from physical damage. Any gas pipe that passes
through an outside wall must be protected against corrosion by coating or wrapping with an inert material. When pipe sleeves are used for protection, the annular space must be sealed.
Corrosion
Corrosion protection is required for metallic pipe or tubing. This is required when
soil conditions or moisture is present and may cause a corrosive action. Zinc coatings, such as galvanizing, are not approved as a suitable protection when gas pipe
is installed below ground. Any ferrous metal that is exposed to exterior conditions
must be protected from corrosion. The mode of protection must be approved by
the code official. In events when dissimilar metals are joined below grade, an insulating coupling or fitting must be used. No gas piping is allowed to be laid in
contact with cinders.
Outside Appliances
When outside appliances are serviced, the individual gas lines must be installed at
a minimum of 8 inches below finished grade, provided that the installation is ap-
Tradetip
Pipe protective coatings and wrappings must be approved for the application
and must be factory-installed. There is an exception: As long as the protective coating is installed in accordance with the manufacturers instructions,
field application of coatings and wrappings is allowed. This applies to pipe
nipples, fittings, and locations where the factory coating or wrapping has
been damaged or necessarily removed at joints.
4.70
A minimum depth of 12 inches is required for underground piping installations unless there is a provision in Section 404.9.1 of the code that overrules
the regulation.
proved and installed in locations that are not susceptible to physical damage.
Remember that normal cover for an underground pipe is 12 inches.
Beneath Buildings
Underground piping is generally not allowed beneath buildings. If the pipe is encased in a conduit of wrought iron, plastic pipe, or steel pipe designed to withstand
superimposed loads, then installation can be done beneath buildings. When this is
done, the conduit must extend into the occupiable portion of the building. When
the conduit ends, the space between the conduit and the gas piping must be sealed
to prevent the possible entrance of any gas leakage.
The end sealing of a conduit must be capable of withstanding the full pressure
of gas pipe. This conduit must not extend less than 4 inches outside of a building
and it must be vented above grade to the outdoors. The entrance of water or insects must be prevented at the termination of the conduit. Corrosion resistance is
required for conduits, and they must be in accordance in 404.8.
Outlet Locations
Unthreaded portions of piping outlets must extend at least 1 inch through finished
ceilings and walls; where it extends through floors or outdoor patios and slabs, the
extensions must not be less than 2 inches above the penetration surface. All outlets must be supported adequately. Typically, outlets are to be installed in the
room or space that contains the appliance or equipment being served.
! Codealert
Trenches for gas piping must be graded so that the pipe has a firm, substantially continuous bearing on the bottom of the trench.
4.71
Plastic-pipe Limitations
The only place where plastic pipe can be used for gas is outside underground. It
cannot be used in or under buildings or slabs. Maximum operating pressure for
plastic gas piping must not exceed 100 psig for natural gas or 30 psig for LP gas.
Here are the exceptions: Plastic gas pipe is allowed to terminate above ground
outside of buildings where it is installed in premanufactured anodeless risers that
are in compliance with the manufacturers instructions. Plastic pipe is permitted
to terminate with a wall head adapter within buildings where the pipe is inserted
in a piping material for fuel-gas use in buildings.
Tracers
What are tracers? The most common type of tracer is a yellow insulated-copper
wire. It can be some other type of approved conductor. The tracer is installed
alongside nonmetallic gas piping. This allows the pipe to be found and traced electronically. Ideally, tracer wires should terminate above ground at each end of a
pipe run. When this is not the case, the tracer must be installed so that it is accessible. A minimum conductor size of 18 AWG is required. And, the tracer must be
covered in insulation that is approved for direct burial.
Changes in Direction
Changes of direction in gas piping are allowed when they are accomplished with
the use of fittings, factory bends, or field bends. Elbow fittings have to be factorymade welding elbows or transverse segments cut therefrom. The fitting requires
an arc length measured along the crotch at least 1 inch in pipe sizes 2 inches and
larger. Metallic-pipe bends must meet the following requirements:
All bends must be made with bending tools and procedures that are intended for
the purpose.
All bends must be smooth and free from buckling, cracks, or other evidence of
mechanical damage.
Longitudinal welds of pipe must be near the neutral axis of the bend.
The maximum arc for a bend must not exceed 90 degrees.
4.72
Tradetip
Outside and underground connections between metallic and plastic pipe
must be made only with Category I transition fittings in accordance with
ASTM 2513.
The inside radius of a bend shall be not less than six times the outside diameter
of the pipe.
Plastic-pipe bends must comply with code requirements, which are noted below:
At no time may the pipe be damaged during bending.
The internal diameter of a pipe must not be effectively reduced.
Joints are not allowed to be located in pipe bends.
The radius of the inner curve of bends must not be less than 25 times the inside
diameter of a pipe.
If a manufacturer specifies the use of special bending tools or procedures, the
tools and procedures must be used.
TESTING
Testing of a gas installation is required before the system is concealed or put into
use. There are different types of inspections that may be conducted. Examples of
these inspections are noted below:
Visual examination during manufacture
Visual examination after manufacture
Visual examination during fabrication
Visual examination after fabrication
! Codealert
It is not allowable to insert a device inside a pipe or fitting that will reduce the cross-sectional area or obstruct the free flow of gas. The only
exception to this rule is that approved gas filters are allowed.
4.73
4.74
Test pressure must not be less than 3 psig. The pressure used must be no less
than 1 1/2 times the proposed maximum working pressure. Test pressure exceeding 125 psig is not allowed. The test pressure must not exceed a value that produces a hoop stress in the piping greater than 50 percent of the specified minimum
yield strength of the pipe.
A pressure test is required to be maintained for a minimum of 30 minutes for
each 500 cubic feet of pipe volume or fraction thereof. Testing of a system with a
volume less than 10 cubic feet or a system in a single-family dwelling shall be not
less than 10 minutes. At no time shall the duration of a test be required to exceed
24 hours.
If a leak is suspected, it must be found. The use of an approved gas meter or a
noncorrosive leak-detection fluid is normally used. Never use a source of ignition
to seek leaks. In other words, dont use a lit torch or match to find a gas leak. Once
a leak is found, it must be fixed and retested.
SERVICING A SYSTEM
When servicing a system that requires the gas piping to be opened, certain procedures must be followed. The first step is turning off the gas, but that is not all
that is required. Gas in the piping system must be vented to the outdoors or a
ventilated area that is sufficient in size to prevent accumulation of flammable
mixtures. Any remaining gas must be displaced with inert gas. See Table 4.39
for details.
Once servicing is complete and a system is ready to be put back into operation,
the system must be purged of air and inert gases. Some situations require the purging of a system with inert gas. This is not required when air can be purged quickly
with fuel gas. The air must be purged to a point of discharge in free air. At no point
may the site of purging be left unattended during the purging process. Once the
purging is complete, the vent must be closed securely. See Table 4.40 for piping
that requires purging with inert gas.
PIPE SUPPORT
Pipe support is an essential part of a piping system. Components used for pipe support must be of adequate strength and quality to support pipe properly. Acceptable
forms of hangers may include the following:
Pipe hooks
Metal pipe straps
Bands
4.75
TABLE 4.39 Length of piping requiring purging with inert gas for servicing or
modification, courtesy of 2006 International Fuel Gas Code.
NOMINAL PIPE SIZE
(inches)
LENGTH OF PIPING
REQUIRING PURGING
21/2
> 50 feet
> 30 feet
> 15 feet
> 10 feet
8 or larger
Any length
TABLE 4.40 Length of piping requiring purging with inert gas before placing in
operation, courtesy of 2006 International Fuel Gas Code.
NOMINAL PIPE SIZE
(inches)
LENGTH OF PIPING
REQUIRING PURGING
> 30 feet
> 15 feet
> 10 feet
8 or larger
Any length
Brackets
Hangers suitable for the size of the piping
Pipe support must be installed in such a way as to prevent excessive vibration.
The intervals between supports must comply with local requirements. Section 415
of the code deals with interval spacing, and we will talk about that later in this
chapter. It must be determined that the pipe supports will not become disengaged
by movement of the supported piping.
WET GAS
Wet gas is a type of gas that can allow liquid to accumulate in a piping system.
Piping for a wet-gas system must be installed with a grade, or pitch, on it. The pip-
4.76
Tradetip
When a gas system has been shut down and turned back on, it must be
checked for leaks.
ing must slope downward at a rate of not less than 1/4 inch in 15 feet to prevent
the need for trap installation.
Gas drips, usually called drip legs, are required at low points in a piping system. If condensation may accumulate, a drip is required. Outlets at gas meters require gas drips. The drip must be installed to constitute a trap to collect any accumulation of condensation. The condensation shall then shut off the flow of gas
before the condensate can run back into the gas meter. Drips must be installed to
be readily accessible and to be protected from freezing.
Sediment traps must be installed downstream of equipment shutoff valves as
close to the inlet of equipment as practical when a sediment trap is not incorporated as part of the gas utilization equipment. Tee fittings can be used to make a
sediment trap. This usually means a tee fitting, a 8-inch nipple, and a cap.
Illuminating appliances, ranges, clothes dryers, and outdoor grills do not require
sediment traps.
SHUTOFF VALVES
Shutoff valves are required on gas piping systems. Valves used must be of an approved type. They may not be installed in concealed locations or furnace plenums.
Access must be provided for valves. All gas meters require valves. The valves
must be located on the supply side of the meters.
When a single meter is used to supply gas to multiple locations, each supply
must be equipped with its own shutoff valve. A common piping system that supplies multiple buildings with gas must have shutoff valves installed outdoors at
each building. Shutoff valves used to isolate multiple supply lines must be plainly
marked with an identification tag attached by the installer so that the valve can be
readily identified for which supply line it controls.
When an MP regulator is used, a shutoff valve must be installed immediately
ahead of the regulator. Shutoff valves are to be provided for each appliance supplied with gas. This valve must be in the same room as the appliance being served
and not more than 6 feet from the appliance. The valve cannot be installed upstream from a union, connector, or quick disconnect device that it is serving.
4.77
The discharging of purged gases must be done into spaces that are not confined and that do not contain sources of ignition, unless precautions are taken
to perform the purging in a safe manner by ventilating the space, controlling
the purging rate, and eliminating any hazardous conditions.
Valves for decorative appliances in vented fireplaces are not prohibited from
being installed in an area remote from the appliance if such valves are provided
with ready access. The valves must be permanently identified, and they are not allowed to serve additional equipment. Piping from the shutoff valve to within 3 feet
of the appliance connection shall be sized in accordance with Section 402. Shutoff
valves that are located in a firebox or a fireplace must be installed in accordance
with the appliance manufacturers instructions.
FLOW CONTROLS
Flow controls can be necessary to maintain a proper rate of gas flow. Line=pressure regulators are used to keep operating pressure lower than supply pressure.
Access is required for the regulators, and they must be protected from physical
damage. If regulators are installed in outdoor locations, they must be approved for
the installation. There are a number of rules that apply to MP pressure regulators.
They are noted below:
Must be approved and suitable for the inlet and outlet gas pressure for the
application
Must maintain a reduced outlet pressure under lockup conditions
Must have a capacity that is adequate to supply the appliances served
Must be accessible
If indoors, must be vented to the outdoors or equipped with a leak-limiting device
Must be equipped with a sediment trap
Require a gas drip within 10 pipe diameters downstream of the regulator outlet
Vent piping cannot be smaller than the vent connection on the pressure-regulating device. Piping that is run for relief vents and combination relief and breather
vents must be run independently to the outdoors, and they must serve no more than
one device vent. When vent piping is serving only breather vents, it may be connected in a manifold arrangement sized in accordance with an approved design
that minimizes back pressure in the event of diaphragm rupture.
4.78
MANUFACTURED-HOME CONNECTIONS
The rules for connecting appliances in manufactured home are not difficult to understand, but they are important. Under normal conditions these types of connections must be done by one of the following methods:
Rigid metallic pipe and fittings
Corrugated stainless-steel tubing in compliance with the manufacturers recommendations
Semirigid metallic tubing and metallic fittings not more than 6 feet long and located entirely in the same room as the appliance being served (Do not use semirigid metallic tubing in a motor-operated appliance through an unprotected
knockout opening.)
Listed and labeled appliance connectors that comply with ANSI Z21.24 if located entirely in the same room as the appliance being served
Listed and labeled convenience outlets in conjunction with listed and labeled appliance connectors
Listed and labeled appliance connectors complying with ANSI Z21.69 and listed
for use with food-service equipment having casters or otherwise subject to
movement for cleaning, and other large, movable equipment
Listed and labeled outdoor appliance connectors in compliance with ANSI
Z21.75/CSA 6.27 and installed in accordance with the manufacturers
instructions
When appliances have to be moved for cleaning, such as commercial cooking
appliances, the appliances must be connected to the piping system with an appliance connector that is listed for compliance with ANSI Z21.69.
Connector Length
Gas connectors that are not made of rigid metallic piping are limited in length.
Most appliance connectors are required to be no more than 3 feet in length.
However, connectors for ranges and domestic clothes dryers can have a maximum
length of 6 feet. If rigid metallic pipe is used as a connector, it can have a longer
length so long as the piping is sized properly for the distance of the piping run. All
measurements are to be made along the centerline of the connector.
Pressure regulators that require venting must be vented to the outdoors and
protected from the entrance of insects, water, and foreign objects. Regulators
that do not require venting must be labeled as such.
4.79
Gas-connector Prohibitions
Gas connectors must not be concealed within or extended through walls, floors,
partitions, ceilings, or appliance housings. The exception to this is fireplace inserts
that are factory equipped with grommets, sleeves, or other means of protection in
accordance with the listing of the appliance.
MOTOR-VEHICLE FACILITIES
LP-gas Fuel-dispensing Facilities
The International Fire Code is used to govern the use of LP-gas motor-vehicle
fuel-dispensing facilities. Components, containers, storage, and devices must be
approved. Hoses, hose connections, vehicle fuel connections, dispensers, LP-gas
pumps, and electrical equipment used for LP gas must be listed.
Fuel-dispensing facilities are governed by the International Fire Code, but
there is more to be considered. The point of transfer for dispensing operations
must be 25 feet or more from buildings having combustible exterior wall surfaces; buildings having noncombustible exterior wall surfaces that are not part of
a 1-hour fire-resistance-rated assembly; buildings having combustible overhangs; or property built on public streets, sidewalks, or railroads and at least 10
feet from driveways and buildings having noncombustible exterior wall surfaces
that are part of a fire-resistance-rated assembly with a rating of 1 hour or more.
That was a mouthful, and there is more. Here comes the exception: The point of
transfer for dispensing operations is not required to be separated from canopies
that provide weather protection for dispensing equipment constructed in accordance with the International Building Code.
Dispensing Devices
Dispensing systems are required to have a manual shutoff valve and an excess
flow-control check valve. The valves are to be installed in the liquid line between
the pump and the dispenser inlet where the dispensing device is installed at a remote location and is not part of a complete storage and dispensing unit mounted
on a common base.
An excess flow-control valve is required, or an emergency shutoff-valve must
be installed in or on the dispenser at the point at which the dispenser hose is connected to the liquid piping. A differential back-pressure valve shall be considered
equivalent protection. Listed shutoff valves must be located at the discharge end
of the transfer hose.
Hydrostatic relief valves are required for hoses and piping used to dispense LP
gas. The maximum allowable length for the hose is 18 feet. The hose must be protected from mechanical damage.
4.80
! Codealert
Connectors for gas appliances must have the capacity required for the
total demand of the connected appliances.
Private Fueling
Self-service LP-gas-dispensing systems are not to be open to the public. They are
limited to the filling of permanently mounted fuel containers on LP-gas-powered
vehicles. Self-service status applies to keys, codes, and card-lock dispensing systems. An emergency shutoff switch must be located within 100 feet of but not less
than 20 feet from the dispenser, and the owner of the dispensing facility must ensure the safe operation of the system and the training of users.
Compressed-natural-gas Fuel-dispensing Facilities
Compressed natural gas (CNG) motor-vehicle fuel-dispensing facilities are governed by the International Fire Code. In general, storage vessels and equipment
used for the storage, compression, or dispensing of CNG must be approved or
listed in accordance with Sections 413.2.1 and 413.2.3 of the code. All containers, compressors, pressure-relief devices, pressure-relief valves, pressure regulators, and piping used for CNG must be approved. Hoses, hose connections, dispensers, gas-detection systems, and electrical equipment used for CNG must be
listed.
Location Exceptions
There are location exceptions, but generally compression, storage, and dispensing
equipment is required to be above ground and outside. The exceptions are as follows:
When buildings are made of noncombustible construction as approved by the
International Building Code and are unenclosed for three-quarters or more of the
perimeter, they are allowed to have compression, storage, or dispensing equipment in the building.
When installed in accordance with the International Fire Code, compression,
storage, and dispensing equipment can be installed indoors or in vaults.
If an equipment manufacturer authorizes it, residential fueling appliances and
equipment can be installed indoors.
4.81
Tradetip
Vehicle-impact protection for LP-gas storage containers, pumps, and dispensers must be provided in accordance with the International Fire Code.
4.82
sleet, snow, ice, mud, or debris. The protection is allowed to be integral with the
regulator. Piping to equipment must be provided with a manual shutoff valve, and
the valve must be accessible.
Emergency Shutdown
An emergency shutdown device is required to be located within 75 feet of but not
less than 25 feet from dispensers and must also be provided in the compressor
area. In the case of an emergency and upon activation, the shutdown device is required to shut down the system that it is monitoring. This includes shutting off the
power supply to the compressor and closing valves between the main gas supply
and the compressor and between storage containers and dispensers.
Closed Transfer System
The use of a closed transfer system must be approved by a code official.
Documented procedures must be submitted to the code official for review. There
must be a plan for handling a low-pressure or high-pressure natural-gas release
during a discharge. Complete drawings of the piping diagram must be submitted
to a code official.
Cylinders used in the venting of CNG must be rigidly supported. There must
be a minimum of two points of support. Horizontal and lateral movement of the
vessel or cylinder is prohibited. Protection of the vessel must be provided for the
highest rated pressure volume of the vessel. It should be noted that the structure
or appurtenance must be constructed of noncombustible materials. This structure
or appurtenance used for stabilizing cylinders must be separated from site equipment, features, and exposures as noted in your local code book. See Table 4.41
for an example.
Vent Tube
A vent tube that diverts gas flow to the atmosphere must be installed on cylinders
prior to beginning the venting process or a purging operation. Vent-tube materials
must comply with International Fire Code requirements. The minimum distance
required for a vent tube to terminate above grade is 10 feet. A rain cap or other fea-
4.83
TABLE 4.41 Separation distance for atmospheric venting of CNG, courtesy of 2006
International Fuel Gas Code.
EQUIPMENT OR FEATURE
Buildings
25
Building openings
25
Lot lines
15
Public ways
15
Vehicles
25
25
CNG dispensers
25
ture that would limit or obstruct gas flow is prohibited. A listed bidirectional detonation flame arrester must be installed at the connection fitting of a vent tube and
a CNG cylinder.
Air or Oxygen under Pressure
Air or oxygen under pressure must not be allowed to come in contact with gas in
piping. This is accomplished by the use of a back-pressure regulator and relief
valve. If oxygen is used, the installation must be in accordance with NFPA 51.
Interconnections
A backflow preventer is required for interconnections where supplementary gas
for standby use is connected downstream from a meter or a service regulator
where a meter is not supplied. It is permissible to use a three-way valve to admit
a standby supply and at the same time to shut off the regular supply of gas.
Support Intervals
As I mentioned earlier, pipe supports are required at specified intervals. Please see
Table 4.42 for acceptable intervals of pipe supports.
OVERPRESSURE PROTECTION
Overpressure protection is required to prevent a piping system from exceeding a
pressure that would cause unsafe operation of any connected and properly ad-
4.84
Tradetip
A structure or appurtenance that is used to support a cylinder must be
grounded in accordance with the ICC Electrical Code. Bonding of the cylinder valve is required prior to venting operations.
TABLE 4.42 Support of piping, courtesy of 2006 International Fuel Gas Code.
STEEL PIPE,
NOMINAL SIZE
OF PIPE
(inches)
1
SPACING OF
SUPPORTS
(feet)
/2
/4 or 1
1 /4 or larger
(horizontal)
SPACING OF
SUPPORTS
(feet)
/2
/8 or 3/4
10
/8 or 1
(horizontal)
1 or larger
(vertical)
1 /4 or larger
(vertical)
NOMINAL SIZE
OF TUBING
(SMOOTH-WALL)
(inches O.D.)
4.85
Pipe connections to the service or line regulator do not exceed 2 inches in nominal diameter.
A regulator is self-contained with no external static or control piping.
A regulator has a single port valve with an orifice diameter not greater than that
recommended by the manufacturer for the maximum gas pressure at the regulator inlet.
The valve seat is made of resilient material that is designed to withstand abrasion
of the gas, impurities in the gas, and cutting by the valve and to resist permanent
deformation where it is pressed against the valve port.
A regulator is capable, under normal operating conditions, of regulating the
downstream pressure within the necessary limits of accuracy and of limiting the
discharge pressure under no-flow conditions to not more than 150 percent of the
discharge pressure maintained under flow conditions.
Pressure-relieving or pressure-limiting devices must be of a certain type.
Acceptable types are listed below:
A spring-loaded relief device
A pilot-loaded back-pressure regulator used as a relief valve and designed so that
failure of the pilot system or external control piping will cause the regulator relief valve to open
A monitoring regulator installed in series with the service or line-pressure
regulator
! Codealert
The discharge of CNG from motor-vehicle fuel cylinders shall be accomplished through a closed transfer system or an approved method of
atmospheric venting in accordance with Section 413.9.1 or 413.9.2.
4.86
A series regulator installed upstream from the service or line regulator and set to
continuously limit the pressure on the inlet of the service or line regulator to the
maximum working pressure of the downstream piping system
An automatic shutoff device installed in series with the service or line-pressure
regulator and set to shut off when the pressure on the downstream piping system
reaches the maximum working pressure or some other predetermined pressure
less than the maximum working pressure; the device must be designed to remain
closed until manually reset
A liquid-seal relief device that can be set to open accurately and consistently at
the desired pressure
The devices can be installed either as an integral part of the service or line-pressure regulator or as separate units
Settings
Settings for pressure-relieving or pressure-limiting devices must be set so that the
pressure does not exceed a safe level beyond the maximum allowable working
pressure for connected piping and appliances.
Unauthorized Operation
Unauthorized operation of shutoff valves must be prevented. Shutoff valves may
not be cut off while rendering pressure-relieving or pressure-limiting devices inoperative. So how do you accomplish this? One way is to have the valve locked
in an open position. Authorized personnel must be told to leave the shutoff valve
open. If there is a reason for closing the valve, an authorized person must be present to ensure that the valve is locked in an open position when
feasible.
Another way around the problem is to use duplicate relief valves. Each valve
must have adequate capacity to protect the system being served. Isolating valves
and three-way valves must be arranged so that only one safety device can be rendered inoperative at a time.
Tradetip
External control piping must be protected from falling objects, excavations,
and other causes of damage and designed and installed so that damage to any
control piping will not render both the regulator and the overpressure-protection device inoperative.
4.87
Pressure-relieving and pressure-limiting devices must be made from materials that will not be impaired by corrosion of external parts by atmosphere or
internal parts by the gas being conveyed. The devices must be constructed to
allow someone to operate the units to determine if the valves for the devices
are free. An additional requirement is that the devices must be made in such a
way that allows them to be tested to determine the pressure at which they will
operate and so that they can be examined for leakage when they are in a closed
position.
Vents
Gas from discharge stacks, vents, and outlet parts for all pressure-relieving and
pressure-limiting devices must be discharged outdoors. The terminal ends of these
vents must be protected from the entry of water, insects, or other foreign material
that could cause a blockage. Discharge stacks and vent lines must be a minimum
of the same size as the outlet of the pressure-relieving device.
Size
Size matters when it comes to fittings, pipe, and openings. Devices located between the system to be protected and the pressure-relieving device must be sized
to prevent hammering of the valve and impairment of relief capacity.
Had enough? I have. Lets move into the next chapter on chimneys and vents.
It will be a good change of pace.
CHAPTER 5
Chimneys and vents are governed by three codes. This chapter describes the provisions of the 2006 International Fuel Gas Code. The other codes that come into
play are the International Mechanical Code and the International Building Code.
The mechanical code pertains to factory-built units. Masonry chimneys are regulated by the building code.
All appliances are required to discharge products of combustion to the outdoors, except for appliances that are exempted by Section 501.8 of the gas code.
We will consider those later in the chapter. All abandoned inlet openings in chimneys and vents must be closed by an approved method. They cannot be left open.
Appliances that are equipped with mechanical forced-draft systems create
positive pressure in the venting system. When these appliances are used, the venting system must be designed for positive pressure.
Room air is not allowed to enter a flue. This is accomplished with the installation of a noncombustible seal. Access must be provided to flues for inspection
and cleaning.
Appliances are not allowed to be connected to a flue serving a factory-built
fireplace unless the appliance is listed specifically for this use. Any connection of
this type must be in strict compliance with the manufacturers recommendations.
When an appliance is connected to a flue that serves a masonry fireplace, the
flue gases from the appliance must enter the flue directly. The connector and flue
used for this type of application must be accessible or removable for inspection
and cleaning. All connectors are required to be installed according to their listing.
Not all appliances are required to be vented. The following list details appliances that do not require venting:
Ranges
Built-in domestic cooking units that are listed and marked for optional venting
Hot plates
5.1
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
5.2
Laundry stoves
Type 1 clothes dryers
Refrigerators
Counter appliances
Room heaters that are listed for unvented use
Direct-fired make-up air heaters
Other equipment listed for unvented use and not provided with flue collars
Specialized equipment of limited input such as laboratory burners and gas lights
Single booster-type automatic instantaneous water heaters under certain conditions
! Codealert
Connectors connected to a masonry chimney flue must be connected
not less than 12 inches above the lowest portion of the interior of flue.
5.3
! Codealert
Masonry chimneys utilized to vent appliances shall be located, constructed, and sized as specified in the manufacturer's installation instructions for the appliances being vented and Section 503 of the code.
If the room where the appliances are located is connected to another space
with an opening of comparable size that cannot be closed, the volume of that space
can be used in calculating the requirements for ventilation.
When power exhausters are used, appliances connected to them must be connected on the inlet side of the exhauster. All joints on the positive pressure side of
the exhauster must be sealed to prevent flue-gas leakage as required by the manufacturers installation instructions.
Tradetip
Appliances that fall into the classification of Category II, III, or IV systems
must be installed in accordance with the appliance manufacturers
instructions.
5.4
Category I Appliances
Flue lining systems for use with Category I appliances are limited to two choices.
They must comply with Section 501.12 of the code, or the chimney lining systems
must be listed and labeled for use with gas appliances with draft hoods and other
Category I gas appliances listed and labeled for use with Type B vents.
5.5
rior surfaces. In order for this to be the case, the chimney must be equipped with
a lining system that is tested and listed for installation in chimneys in contact with
combustible materials in accordance with UL 1777 and installed in accordance
with the manufacturers instructions.
VENTS
Vents are required to be listed and labeled, except for special provisions in Section
503.7 of the code. Type B and BW vents must be tested and be in compliance with
UL 441. Vents of the Type L type are required to meet the regulations for UL 641.
Category II and III appliances must meet the requirements of UL 1738. Plastic
vents, which are approved for Category IV appliances, are not required to be listed
or labeled when the vents are specified by the appliance manufacturer and installed in accordance with the manufacturers recommendations.
Insulation Shields
Insulation shields are required for vents that pass through insulated areas. The
shields are required to be not less than 26-gauge sheet metal. When installed, the
shield must provide clear space between the vent and the insulation materials. The
amount of clearance required is determined by the manufacturers requirements
for the vent material. Vents that go through attics require a shield that terminates
not less than 2 inches above insulation materials.
Protection
Protection must be provided for vents that are in concealed locations and are subject to physical damage. If a vent penetrates wood members closer than 1 1/2
inches to the edge of the wood member, shield plates must be installed to prevent
the vent from being harmed. Shield plates are required to be made of steel with a
minimum thickness of 1/16 inch. The plates must cover the risk area and extend a
minimum of 4 inches above sole plates, below top plates, and to each side of a
stud, joist, or rafter.
Tradetip
When appliances are not connected directly to a chimney or a vent, a connector must be installed. The specifications of the connectors must comply
with Section 503 of the code.
5.6
VENTING
Venting for appliances is normally required. This can be accomplished in various
ways. For example, exhaust systems and ventilating hoods can be used in commercial applications to vent industrial appliances, such as those in which the
process itself requires fume disposal.
Industrial appliances that are in large, well-ventilated spaces may be allowed
to discharge directly into the space. Listed direct-vent appliances are to be installed in compliance with the manufacturers recommendations.
Mechanical Draft Systems
Mechanical draft systems are available in various configurations. Acceptable systems include the following:
Systems that are listed and installed in accordance with the manufacturers instructions for both the draft system and the appliance being served
With the exception of incinerators, appliances vented by means of a mechanical
draft system or either forced or induced draft design
Systems designed to prevent leakage of vent or flue gases into buildings
Vent connectors that serve appliances vented by natural draft and not connected
to any portion of mechanical draft systems operating under positive pressure
Exit terminals of mechanical draft systems not less than 7 feet above grade where
located adjacent to public walkways
! Codealert
No portion of a venting system shall extend into or pass through any
circulating air duct or furnace plenum.
5.7
Tradetip
Plastic piping that is used for venting appliances must be listed for the intended use and be approved. Special gas vents must be listed and installed in
accordance with the manufacturers instructions.
MASONRY CHIMNEYS
Masonry chimneys are generally required to be lined with approved clay flue lining, a listed chimney-lining system, or other approved material that will resist corrosion, erosion, softening, or cracking from vent gases at temperatures up to 1,800
degrees F. These chimneys are to be installed in accordance with NFPA 211.
There are exceptions:
Masonry chimney flues serving listed gas appliances with draft hoods
Masonry chimney flues serving Category I appliances
Appliances that are listed for use with Type B vents
Chimneys that have a lining that is specifically listed for use with an appliance
that is being served
5.8
5.9
FIGURE 5.1 Chimney terminations, courtesy of the 2006 International Fuel Gas Code.
5.10
! Codealert
Can an incinerator be vented by a chimney that serves other appliances? Yes, but there are conditions. The gas input to the incinerator
shall not be included in calculating chimney size, provided that the
chimney flue diameter is not less than 1 inch larger in equivalent diameter than the diameter of the incinerator flue outlet.
Chimney Inspections
A chimney must be inspected before replacing an existing appliance or connecting a vent connector to it. The chimney must be free from obstructions. If the
chimney has been used previously for venting solid or liquid fuel-burning appliances or fireplaces, it must be cleaned before appliance replacement or vent connection. The chimney lining must comply with NFPA 211. An exception is that
when the appliance being replaced is approximately the same type of appliance
with the same basic input rating and efficiency, the existing chimney can be used
in its existing condition so long as it is safe.
If a chimney is found to be unsafe, it must be repaired, rebuilt, lined, relined,
or replaced to conform with NFPA 211, and it must be suitable for the appliances
to be vented. It is not permissible to combine connections for appliances of different fuel types. By this I mean that you cannot connect a gas appliance to a vent or
chimney that also serves a device that burns solid fuel.
Liquid-fuel-burning Appliances
Flues that serve liquid-fuel-burning appliances and gas appliances must be connected through separate openings or through a single opening where joined by a
suitable fitting located as close as practical to the chimney. If two or more openings are provided into a single chimney, the connection points must be at different levels. When appliances are automatically controlled, they must be equipped
with safety shutoff devices.
Combination Appliances
Can you connect a combination gas- and solid-fuel-burning appliance to a single
chimney? If it is equipped with a manual reset device to shut off gas to the main
burner in the event of sustained backdraft or flue gas spillage, it can be connected
5.11
Tradetip
Chimneys need to be supported properly. To do so, you must take into account the design and weight of the materials used. Factory-built chimneys
must be supported and spaced in accordance with the manufacturers installation instructions.
on a single chimney. Additionally, the flue must be sized to properly vent the appliance. This ruling also applies to gas- and oil-burning appliances.
CLEANOUTS
Cleanouts are required for chimneys that formerly carried flue products from liquid or solid fuel-burning appliances in order to be used with fuel-gas appliances.
The cleanouts are to have tight-fitting covers and installed so that their upper edge
is at least 6 inches below the lower edge of the lowest chimney inlet opening.
COMBUSTION AIR
The remaining space surrounding a chimney liner, gas vent, special gas vent, or
plastic piping installed within a masonry, metal, or factory-built chimney must not
be used to supply combustion air. However, the space can be used to supply combustion air to direct-vent appliances that are designed for installation in a solidfuel-burning fireplace and installed in accordance with the manufacturers requirements.
The space surrounding a chimney liner, gas vent, special gas vent, or plastic
piping installed within a masonry chimney flue cannot be used to vent another
appliance. However, the insertion of another liner or vent within the chimney,
as provided for in the code, is not prohibited.
5.12
Tradetip
Gas vents are to be installed in accordance with the manufacturers installation instructions.
GAS VENTS
Gas vents can be installed in masonry chimneys. They must be installed in accordance with the manufacturers recommendations. The vent must be identified with
a permanent label installed at the point where the vent enters a chimney. This label is required to read: This gas vent is for appliances that burn gas. Do not connect to solid or liquid fuel-burning appliances or incinerators.
Terminating Gas Vents
There are a number of requirements for terminating gas vents. A vent that is 12
inches or less in size and located not less than 8 feet from a vertical wall or similar obstruction shall terminate above the roof in accordance with Figure 5.2.
Gas vents that are over 12 inches in size or are located less than 8 feet from a
vertical wall or similar obstruction shall terminate not less than 2 feet above the
highest point where they pass through the roof and not less than 2 feet above any
portion of a building within 10 feet horizontally.
A Type B or L gas vent must terminate at least 5 feet in vertical height above
the highest connected appliance draft hood or flue collar. A Type B-W gas vent
must terminate at least 12 feet in vertical height above the bottom of a wall furnace.
When going through a roof, vents must extend through the roof flashing, roof
jack, or roof thimble and terminate with a listed cap or listed roof assembly.
Gas vents are required to terminate at least 3 feet above any forced-air inlet located within 10 feet of the vent.
Gas vents that extend through an exterior wall are not allowed to terminate adjacent to the wall or below eaves or parapets, except as provided in Sections
503.2.3 and 503.3.3 of the code.
5.13
FIGURE 5.2 Locations for terminating gas vents, courtesy of the 2006 International Fuel
Gas Code.
5.14
Multistory Buildings
Category I appliances can have a common gas vent in multistory installations if
the system is of an approved engineering design. With this in mind, crawl spaces,
basements, and attics are to be considered as floor levels. When appliances connected to a common vent must be located in rooms separated from occupiable
space, the rooms are required to have provisions for adequate combustion, ventilation, and dilution air that is not supplied from an occupiable space. See Figure
5.3 for an illustration of .
SIZING CONNECTORS
The sizing of connectors and common segments of multistory venting systems
listed for use with Type B double-wall gas vents is done with a table in your code
book. We will discuss that table later in the chapter; now, we are going to talk
about provisions that must be met in order for the table to be effective.
The available total height (H) for each segment of a multistory venting system
is the vertical distance between the level of the highest draft-hood outlet or flue
collar on that floor and the centerline of the next highest interconnection tee.
The appliance input rating and available connector rise are used to determine
sizing. The size must not be smaller than the draft-hood outlet or flue-collar size.
The input rating is also used to determine the size of common vertical segments
and of the interconnection tee at the base of that segment.
FIGURE 5.3 Plan view of practical separation method for multistory gas venting, courtesy of the 2006 International Fuel Gas Code.
5.15
Tradetip
Gas vents shall be supported and spaced in accordance with the manufacturers installation instructions.
LABELING
A label is required where solid and liquid fuels are used extensively. The label
must be applied permanently to identify gas vents. The signage can be mounted
on a wall, ceiling, or at the point where a vent connector enters a gas vent. Exact
placement of the label is to be determined by a code official. Each label is required
to read as follows: This gas vent is for appliances that burn gas. Do not connect
to solid or liquid fuel-burning appliances or incinerators.
SINGLE-WALL PIPE
Single-wall pipe is required to be made of galvanized sheet steel that is not less
than 0.0304 inches thick or other approved, noncombustible, corrosion-resistant
material. Uninsulated single-wall pipe can be installed outside when the climate is
warm enough. Exterior installation is not allowed in regions where the 99-percent
winter design temperature is below freezing (32 degrees F).
The requirements for terminating a single-wall pipe are as follows:
At least 5 feet in vertical height above the highest connected appliance drafthood outlet or flue collar
At least 2 feet above the highest point where it passes through a roof of a building
At least 2 feet higher than any portion of a building within a horizontal distance
of 10 feet
Termination point equipped with an approved cap or roof assembly
Roof Penetration
When single-wall pipe penetrates a roof, it must extend without interruption
through the roof flashing, roof jack, or roof thimble. If the roof is made of combustible material, a noncombustible, nonventilating thimble must be provided at
the point of passage through the roof. This thimble must extend at least 18 inches
above and 6 inches below the roof with the annular space open at the bottom and
closed on the top.
5.16
! Codealert
Vent caps and roof assemblies must have a venting capacity that is not
less than that of the pipe to which they are attached.
Installation Rules
There are some installation rules to be followed when working with single-wall
pipe:
The pipe must not originate in an unoccupied attic or concealed space.
The pipe is not allowed to pass through an attic.
The pipe is not allowed to pass through an inside wall.
The pipe is not allowed to pass through a concealed space.
The pipe is not allowed to pass through a floor.
Penetrations of exterior combustible walls must comply with Section 503.10.15
of the code.
Single-wall pipe used to vent an incinerator must be exposed and readily examinable for its full length and shall have suitable clearances maintained.
Clearances for single-wall pipe can be determined by Table 5.1.
Single-wall Pipe Size
Venting systems made from single-wall metal pipe can be sized in one of three
manners. As usual, an approved engineering design is acceptable. When this is not
available, you can use Section 504 of the code for appliances equipped with draft
hoods. Then there is the easy way. When you are working with a single appliance
that has a draft hood, the vent can be sized so that the areas of the connector and
the pipe are each not less than the area of the appliance flue cover or draft-hood
outlet, whichever is smaller. The vent area must not be greater than seven times
the draft-hood-outlet area.
Tradetip
Single-wall metal pipe must be supported for the design and weight of the
material used and must have all portions supported.
5.17
TABLE 5.1 Clearances for connectors, courtesy of 2006 International Fuel Gas
Code.
MINIMUM DISTANCE FROM
COMBUSTIBLE MATERIAL
APPLIANCE
Listed appliances with draft
hoods and appliances listed for
use with Type B gas vents
Residential boilers and furnaces with listed gas conversion burner and with drafthood
Residential appliances listed
for use with Type L vents
Listed Type B
Listed
Factory-built
gas vent
Type L vent Single-wall chimney
material
material
sections
metal pipe
As listed
As listed
6 inches
As listed
6 inches
6 inches
9 inches
As listed
As listed
9 inches
As listed
As listed
As listed
As listed
6 inches
9 inches
As listed
9 inches
Not
permitted
18 inches
As listed
36 inches
As listed
Not
permitted
Not
permitted
Not
permitted
Not
permitted
Medium-heat appliances
Not
permitted
5.18
UNCONDITIONED AREAS
Vent connectors used for appliances with draft hoods or Category I appliances located in unconditioned areas, such as crawl spaces and attics, have to meet certain
criteria. The portion of the connector in the unconditioned area must be Type B,
Type L, or listed vent material having equivalent insulation properties. There is an
exception: Single-wall metal pipe within exterior walls of a building located
where the local 99-percent winter design temperature is 5 degrees F or higher can
be used in unconditioned spaces other than attics and crawl spaces.
! Codealert
The drainage of condensate systems must be designed to collect and
dispose of condensate from venting systems serving Category II and
IV appliances and noncategorized condensing appliances in accordance with Section 503.8, Item 4, of the code.
5.19
LOW-HEAT EQUIPMENT
Low-heat equipment requires a factory-built chimney section or steel pipe having
resistance to heat and corrosion equivalent to that of the appropriate galvanized
pipe. See Table 5.2 for options. All joints on the chimneys must be made in accordance with the manufacturers instructions.
MEDIUM-HEAT EQUIPMENT
Medium-heat appliances and incinerators require vents that are rated for the purpose. This means that a factory-built, medium-heat chimney is needed. The thickness of the chimney can be determined by using Table 5.3.
Steel vent connectors for appliances with a vent-gas temperature in excess of
1000 degrees F measured at the entrance to the connector must be lined with
medium-duty fire brick or an equivalent. The lining is required to be at least 2.5
inches thick for a vent connector having a diameter or greatest cross-sectional dimensions of 18 inches or less. It must be at least 4 1/2 inches thick laid on a 4 1/2inch bed for a vent connector having a diameter or greatest cross-sectional dimen-
TABLE 5.2 Minimum thickness for galvanized-steel vent connectors for low-heat
appliances, courtesy of 2006 International Fuel Gas Code.
DIAMETER OF CONNECTOR
(inches)
MINIMUM THICKNESS
(inch)
Less than 6
0.019
6 to less than 10
0.023
10 to 12 inclusive
0.029
14 to 16 inclusive
0.034
Over 16
0.056
5.20
TABLE 5.3 Minimum thickness for steel vent connectors for medium-heat appliances
and commercial and industrial incinerators vent-connector size, courtesy of 2006
International Fuel Gas Code.
DIAMETER (inches)
AREA
(square inches)
MINIMUM THICKNESS
(inch)
Up to 14
Up to 154
0.053
Over 14 to 16
154 to 201
0.067
Over 16 to 18
201 to 254
0.093
Over 18
0.123
sion greater than 18 inches. Factory-built chimney sections, when used, must be
joined together in accordance with the chimney manufacturers instructions.
Tradetip
When two or more appliances are vented through a common vent connector
or vent manifold, they must be located at the highest level consistent with
available headroom and the required clearance to combustible materials and
must be sized in accordance with Section 504 of the code or some other approved engineering method. As an alternative, when there are two drafthood-equipped appliances, the effective area of the common vent connector
or vent manifold and all junction fittings must be not less than the area of the
larger vent connector plus 50 percent of the area of the smaller flue-collar
outlet.
5.21
! Codealert
Vent connectors have to be installed to avoid turns or other construction features that create excessive resistance to flow of vent gases.
MULTIPLE APPLIANCES
When multiple appliances are connected to a single vent, the smaller connector
must enter at the highest level consistent with the available headroom or clearance
to combustible material. It is not permissible for vent connectors serving Category
I appliances to be connected to any portion of a mechanical draft system operating under positive static pressure.
JOINTS
Joints between sections of connector piping and connections to flue collars and
draft-hood outlets must be fastened by an approved method. The methods include
sheet-metal screws and listed materials that are installed in accordance with the
manufacturers requirements.
CONNECTOR LENGTH
The maximum horizontal length of a single-wall connector must be 75 percent of
the height of the chimney or vent except for engineered systems. It is desirable to
keep vent connectors as short as is practically possible. The maximum horizontal
Did you know that vent connectors cannot be installed with dips or sags? The
connectors are required to have a grade upward, toward the vent or chimney,
of a minimum of 1/4 inch per foot. The only exception to this is a connector
attached to a mechanical draft system installed in accordance with the manufacturers instructions.
5.22
! Codealert
Vent connectors are required to be supported for the design and weight
of the material used, to maintain clearances, and to prevent physical
damage and separation of joints. The entire length of a vent connector
must be provided with ready access for inspection, cleaning, and
replacement.
length of a Type B double-wall connector must be 100 percent of the height of the
chimney or vent except for engineered systems. In cases where multiple appliances are being vented by a single vent, the maximum length of an individual connector from the appliance outlet to the junction with the common vent or another
connector must be 100 percent of the height of the chimney or vent.
CHIMNEY CONNECTIONS
Vent connectors are not allowed to make chimney connections at the extreme bottom of the chimney in order to avoid stoppages. When an installation is made to
facilitate removal of a connector, the connector must be attached firmly.
Connectors must not extend into chimneys to a point where they will restrict the
space between the connectors end and the opposite end of the chimney flue.
WALL PENETRATION
Single-wall connectors passing through combustible walls must meet code criteria. This normally involves the installation of a thimble in the wall. If a thimble is
not used, all combustible material must be removed from around the pipe that
passes through the wall. The clearance must meet code requirements, and materi-
5.23
! Codealert
Vent connectors for medium-heat appliances are not allowed to pass
through walls or partitions that are made of combustible material.
als used to fill the space around the pipe must be noncombustible. Since a thimble
is often the most practical answer, it is most common to install approved thimbles
in the walls where single-wall pipes will pass through combustible walls. Note
that the thimble must be ventilated. Other rules to follow are listed below:
Listed appliances with draft hoods and Type B gas vents require thimbles to be
at least 4 inches larger in diameter than the vent connector. However, when the
vent connector has a run of more than 6 feet visible between the draft hood outlet and the thimble, it is permissible for the thimble to be at least 2 inches larger
in diameter than the vent connector.
Unlisted appliances with draft hoods require a thimble that is not less than 6
inches larger in diameter than the vent connector.
Thimbles for residential and low-heat appliances are required to be at least 12
inches larger in diameter than the vent connector.
VENTED APPLIANCES
Vented appliances are required to be installed with draft hoods. Exceptions to this
rule do exist. Vented appliances that do not require draft hoods are listed below:
Dual oven-type combination ranges
Incinerators
Direct-vent appliances
Fan-assisted combustion-system appliances
Appliances requiring chimney draft for operation
Single firebox boilers equipped with conversion burners with inputs greater than
400,000 Btu per hour
Appliances equipped with blast, power, or pressure burners that are not listed for
use with draft hoods
Appliances designed for forced venting
5.24
DRAFT HOODS
Draft hoods must be installed without alteration, exactly as furnished and specified by the appliance manufacturer. If a required draft hood is not supplied by an
appliance manufacturer , the hood installed must be listed or approved. If no instructions are available, the hood must be the same size as the flue collar for the
appliance. Draft hoods for conversion burners must be listed or approved.
All draft-control devices supplied by appliance manufacturers are to be installed in accordance with the manufacturers recommendations. If instructions
are not provided, the device is to be attached to the flue collar of the appliance or
as near to the appliance as is practical.
Draft hoods and barometric draft regulators have to be installed in the same
room or enclosure as the appliance in such a manner as to prevent any difference
in pressure between the hood or regulator and the combustion-air supply.
Draft hoods and draft regulators must be installed in the position for which
they are designed with reference to the horizontal and vertical planes. They must
be located so that the relief opening is not obstructed by any part of the appliance
or adjacent construction. Relief openings must be accessible for checking vent operation.
Draft hoods must be located so that the relief openings are at least 6 inches
from any surface except that of the appliances served and the venting system to
which the hoods are connected. Check the label on the appliance for any specific
instructions for clearance and comply with it. Never reduce required clearances.
Devices that obstruct or retard the flow of vent gases must not be installed in
a vent connector, chimney, or vent. The following list outlines conditions that are
not considered to be obstructions:
Draft regulators and safety controls that are listed and installed in accordance
with the manufacturers instructions
Draft regulators and safety controls that are installed in accordance with an approved engineering design
Listed reclaimers and automatically operated vent dampers that are installed according to the requirements of the manufacturer
Tradetip
Manually operated dampers are not allowed to be installed in vent connectors for appliances. Fixed baffles are not considered manually operated
dampers.
5.25
TABLE DEFINITIONS
You will need to know certain definitions used in tables within the code. The tables are required to obtain essential data when working with gas systems. To prepare you for working with gas tables, a listing of commonly used words, terms,
and abbreviations is provided below.
Appliance categorized vent diameter/area: The minimum vent area/diameter
permissible for Category I appliances to maintain a nonpositive vent static pressure when tested in accordance with nationally recognized standards
Fan-assisted combustion system: An appliance equipped with an integral mechanical means to either draw or force products of combustion through the combustion chamber or heat exchanger
Fan minimum: The minimum input rating of a Category I fan-assisted appliance attached to a vent or connector
Fan maximum: The maximum input rating of a Category I fan-assisted appliance attached to a vent or connector.
Nat maximum: The maximum input rating of a Category I draft-hoodequipped appliance attached to a vent or connector
Fan + fan: The maximum combined appliance input rating of two or more
Category I fan-assisted appliances attached to the common vent
Fan + nat: The maximum combined appliance input rating of one or more
Category I fan-assisted appliances and one or more Category I draft-hoodequipped appliances attached to the common vent
Na: Vent configuration is not allowed due to potential for condensate formation or pressurization of the venting system or is not applicable due to physical or
geometric restraints
Nat + nat: The maximum combined appliance input rating of two or more
Category I draft-hood-equipped appliances attached to the common vent
We are getting closer to the tables that will be used for much of your planning
for gas systems. At first glance, the tables can be intimidating. They are not to be
feared. Once you understand the tables, they will make your work with gas systems easier.
5.26
VENTING TABLES
Venting tables are not allowed to be used when obstructions are present. Vents
serving listed appliances with vent dampers must be installed in accordance with
the manufacturers instructions or in compliance with code requirements. The
code requirements that I am referring to illustrate that the maximum capacity of a
vent system is to be determined using the Nat Max column in the venting table.
Minimum capacity is determined as if the appliance were a fan-assisted appliance, using the Fan Min column to determine the minimum capacity of a vent system. Where the corresponding Fan Min is Na, the vent configuration is not permitted and an alternative venting configuration must be utilized.
Minimum Size
There may be times when the size you arrive at using a table is smaller than the
appliance hood outlet or flue collar. If this happens, can you use the smaller size?
It would be logical to think that the vent must be at least as large as the appliance
hood outlet or flue collar, but this is not always the case. When certain conditions
are met, the vent can be smaller than the hood outlet or flue color. When is this allowed? See the list below:
The total vent height (H) is at least 10 feet
Vents for appliance draft-hood outlets or flue collars 12 inches in diameter or
smaller not reduced more than one table size
Vents for appliance draft-hood outlets or flue collars larger than 12 inches in diameter not reduced more than two table sizes
The maximum capacity listed in the tables for a fan-assisted appliance reduced
by 10 percent
The draft-hood outlet is greater than 4 inches in diameter (It is not acceptable to
connect a 3-inch-diameter vent to a 4-inch draft hood outlet. This provision does
not apply to fan-assisted appliances.)
Vent Offsets
Single-appliance venting configurations with zero lateral lengths are not allowed
to have elbows in the venting system. Single-appliance venting configurations
Tradetip
Connections between chimney liners and listed double-wall connectors are
to be made with adapters that are listed for the job at hand.
5.27
with lateral lengths include two 90-degree elbows. For each additional elbow up
to and including 45 degrees, the maximum capacity listed in the venting tables
must be reduced by 5 percent. Additional elbows that are greater than 45 degrees
up to and including 90 degrees present the maximum capacity listed in the venting tables and need to be reduced by 10 percent.
High Altitudes
Systems designed for high altitudes should be sized using sea-level input ratings
for maximum capacity. However, actual input that is based on derated input for
the altitude is to be used when determining the minimum capacity.
Multiple Inputs
When you are sizing a system with multiple inputs, you should use an input rate
based on the lowest appliance input rating to establish minimum capacity.
Maximum capacity is determined based on the highest appliance-rating input.
Liner Sizing
Corrugated metallic chimney-liner systems that are listed can be sized with the tables in your code book. To do this, use the tables for Type B vents and reduce the
maximum capacity by 20 percent. This reduction allows for one 90-degree bend
at the bottom of the chimney. If the chimney has additional bends or offsets, extra reduction is needed. This reduction was discussed above in the section on vent
offsets.
5.28
Clay-tile-lined exterior masonry chimneys that are sized with the tables must
meet certain criteria, which are outlined below:
The vent connector is a Type B double-wall device.
The vent-connector length is limited to 18 inches for each inch of vent-connector diameter.
The appliance is equipped with a draft hood.
The input rating is less than the maximum capacity listed in the table.
For a space-heating appliance with an input rating greater than the minimum capacity given in the table
If the above cannot be met, an alternative venting design must be used.
One exception is that of vents installed for listed appliances when the installation
is done according to the manufacturers instructions.
COMPONENT COMMINGLING
A single run of vents or vent connectors with different diameters and types of vent
and connector components is permitted. All of the sizes and types used must be
permitted by the tables in your code book.
CONVERSION ACCESSORIES
Draft-hood conversion accessories for use with masonry chimneys venting listed
Category I fan-assisted appliances must be listed and installed in accordance with
the manufacturers instructions.
VENT OBSTRUCTIONS
Venting tables cannot be used when vent obstructions exist. Vents serving listed
appliances with vent dampers must be installed in accordance with the manufacturers instructions or certain other code requirements. Alternate options include
using vent tables and keeping the maximum capacity of the vent connector must
be determined using the Nat Max column.
The maximum capacity of the vertical vent or chimney is to be determined using the Fan + Nat column when the second appliance is a fan-assisted appliance
or the Nat + Nat column when the second appliance is equipped with a draft hood.
When calculating minimum capacity, the appliance is to be treated as if it is a
fan-assisted appliance. Use the Fan Min column to determine the minimum capac-
5.29
ity of the vent connector. The Fan + Fan column is used when the second appliance is a fan-assisted appliance, and the Fan + Nat column is used when the second appliance is equipped with a draft hood in order to determine whether the vertical vent or chimney configuration is not permitted (Na). If the vent is not
permitted, an alternative method of venting will be required.
CONNECTOR LENGTH
The vent-connector length is to be kept as short as possible. A maximum length
can be determined by allowing 18 inches of connector length for each inch of diameter of the connector. If a longer length is essential, there are ways to accommodate the need. See Table 5.4 for examples of maximum vent-connector length.
MANIFOLDS
When sizing vent manifolds, you must apply a 10-percent reduction to the common vent capacity element of the common vent tables. The length of the common
vent-connector manifold must not exceed 18 inches for each inch of common
vent-connector-manifold diameter.
FITTINGS
Tee and wye fittings connecting to a common vent must be sized so that the fitting is equal to the size of the vent. It is acceptable for fittings to be reduced in size
where they connect to appliance vent connectors.
VENT HEIGHT
When there are multiple appliances all located on one floor, the available total
height is to be measured from the highest draft-hood outlet or flue collar up to the
level of the outlet of the common vent.
The cross-sectional area of a common vent must be equal to or greater than the
cross-sectional area of the largest connector.
5.30
TABLE 5.4 Maximum vent connector length, courtesy of 2006 International Fuel Gas
Code.
DIAMETER OF CONNECTOR
(inches)
MINIMUM THICKNESS
(inch)
4 1/2
71/2
101/2
12
131/2
10
15
12
18
14
21
16
24
18
27
20
30
22
33
24
36
Multistory installations require that the available total height be figured for
each segment of the system based on the vertical distance between the highest
draft-hood outlet or flue collar entering that segment and the centerline of the next
higher interconnection tee. Multistory sizing for the lowest portion of a system is
to be calculated with sizing tables.
MULTISTORY OFFSETS
Multistory offsets in common vents are limited to a single offset in each system.
A system that has an offset must comply with code requirements. The offset must
not exceed 45 degrees. Vents must not be reduced in size above the offset.
Horizontal length of a vent must not exceed 18 inches per inch of the common
vent diameter. The section of venting that contains the offset must be sized with a
reduction factor of 20 percent.
5.31
5.32
When appliances have more than one input rate, the minimum vent-connector
capacity has to be determined from code tables. The sizing must be less than
the lowest appliance input rating. Maximum vent-connector capacity is determined from code tables and must be greater than the highest appliance input
rating.
FACTORY-BUILT CHIMNEYS
Factory-built chimneys for heating appliances that produce flue gases having a
temperature not greater than 1,000 degrees F, measured at the entrance to the
chimney, must be listed and labeled in accordance with UL 103. The chimneys
must be installed and terminated in accordance with the manufacturers instructions. Structural members that support factory-built chimneys have to be designed
to support the additional weight of the chimney. This applies to joists, rafters, and
similar building components.
When factory-built chimneys are used for medium-heat appliances that produce flue gases having a temperature above 1,000 degrees F, measured at the entrance to the chimney, they must be listed and labeled in compliance with UL 959.
Installation and termination must be done in accordance with the manufacturers
recommendations.
CHAPTER 6
SPECIFIC APPLIANCES
What are specific appliances? The technical answer is that they are those that that
the code identifies as specific appliances. They can include appliance types from
log lighters to incinerators. Furnaces and clothes dryers can also be included as
specific appliances. So what does this category mean to you? It means that there
are special provisions for specific appliances.
Much of what you will learn about specific appliances is that they have to be
installed in accordance with manufacturers requirements. There are references to
code sections and approval agencies. Much of the material does not require great
explanation. However, there are some sections that have meat on the bones, and
those are the ones that we are going to work with here.
DECORATIVE APPLIANCES
Decorative appliances that are designed to be installed in approved solid-fuelburning fireplaces must be tested in accordance with ANSI21.60. Natural-gas decorative appliances that are lighted manually must be tested in accordance with
ANSI Z21.84. As you will find with most appliances in this category, they must
be installed in accordance with the manufacturers instructions.
With the exception of the appliances tested in accordance with ANSI Z21.84,
decorative appliances approved for installation in approved solid-fuel-burning
fireplaces must utilize a direct ignition devicean ignitor or a pilot flame to ignite the fuel at the main burnerand must be equipped with a flame-safeguard device. This device must automatically shut off the fuel supply to a main burner or
group of burners when the means of ignition of such burners becomes inoperative.
Decorative appliances for installation in fireplaces cannot be installed where prohibited by Section 303.3 of the code.
6.1
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6.2
! Codealert
Log lighters must be tested in accordance with CSA 8 and installed in
accordance with the manufacturers instructions.
FIREPLACES
Vented Gas Fireplaces
Vented gas fireplaces are to be tested in accordance with ANSI Z21.50. These appliances fall under code provisions found in Section 602.2 of the code. And, of
course, they must be installed in accordance with the manufacturers installation
instructions.
Access must be provided to these appliances. When panels, grilles, or access
doors are required to be removed for normal servicing, they must not be attached
to the building.
Vented Wall Furnaces
Vented wall furnaces are required to be tested in accordance with ANSI
Z21.86/CSA 2.32. They must be installed in compliance with the instructions of
the manufacturer. Venting for these units must comply with Section 503 of the
code.
It is not permissible to install a vented wall furnace in a place where the unit
will become a fire hazard. If the furnace is installed between a bathroom and an
adjoining room, the unit must not circulate air from the bathroom to other parts of
a building.
Clearance between an air inlet or outlet on a furnace and a door must be a minimum of 12 inches. Doorstops and door closers may not be installed to obtain the
required clearance. Wall furnaces are not to be fitted with ducts. If a casing extension boot is used, it must be listed as a part of the appliance.
Tradetip
Incinerators and crematories must be installed in compliance with the manufacturers instructions.
SPECIFIC APPLIANCES
6.3
Access must be provided for cleaning heating surfaces and removing burners.
It is also required that access be present for the replacement, repair, or servicing
of sections, motors, controls, filters, and other working parts.
FURNACES
Floor Furnaces
Floor furnaces are required to be tested with ANSI Z.86/CSA 2.32. As usual, the
units have to be installed in accordance with the manufacturers instructions.
There are placement requirements that must also be followed for floor furnaces. A
furnace installed in a floor is prohibited from certain locations, which are noted
below:
Doorways
Stairway landings
Aisles
Passageways of any enclosure
Exits from any room or space
Walls
When the register of a floor furnace with a horizontal warm-air outlet is installed,
it must not be closer than 6 inches to the nearest wall. Occupants of a building
must not be required to walk over the warm-air registers of floor furnaces. To accomplish this, the code requires registers to be at least 18 inches from two adjoining sides of the floor-furnace register to the walls. Remaining sides are permitted
to be placed not closer than 6 inches to a wall. When wall-register models are
used, the registers must not be placed closer than 6 inches to a corner.
Thermostats
Controlling thermostats for floor furnaces must be located within the same room
or space as the furnace that they serve. As an option, the thermostat can be located
in a room or space that is adjacent to the one where the floor furnace is located so
long as the thermostat space is permanently open to the furnace location.
6.4
! Codealert
Floor furnaces are not allowed to be installed in concrete floor construction that is built on grade.
Clearance
Clearance is an important factor in the installation of floor furnaces. The lowest
portion of a floor furnace must not have less than 6 inches of clearance from grade
level except where the lower 6-inch portion of the floor furnace is sealed by the
manufacturer to prevent entrance of water, in which case the minimum clearance
shall not be less than 2 inches. There may be times when this clearance cannot be
obtained. In such cases, the ground below and the sides of the furnace must be excavated to form a pit under the furnace. This will allow the required clearance to
be obtained. There must be 12 inches of clearance around the sides of a furnace,
except that there is a minimum requirement of 18 inches of clearance on the side
of the furnace where the control center is located.
Duct Furnaces
Duct furnaces must be installed on the positive pressure side of circulating air
blowers. Removable access panels on both the upstream and downstream sides of
furnaces are required. Controls, combustion-air inlets, and draft hoods must be located outside of ducts. When a draft hood is used, it must be located in the same
enclosure from which combustion air is taken. All duct furnaces must be tested in
accordance with ANSI Z83.8 or UL 795. As usual, they must be installed in accordance with the manufacturers requirements.
AIR HEATERS
Nonrecirculating Direct-fired Industrial Air Heaters
Nonrecirculating direct-fired industrial air heaters must be listed to ANSI
Z83.4/CSA 3.7. As you might imagine, they must be installed in accordance with
the manufacturers instructions. These units cannot be used to supply any area
containing sleeping quarters. They can only be installed in industrial or commercial occupancies. The units are, however, permitted to supply ventilation air. For
clearance, consult the rating plate and the manufacturers instructions.
SPECIFIC APPLIANCES
6.5
! Codealert
Floor furnaces that are installed in basements that are used as habitable
space must be enclosed in compliance with Section 609.6 of the code
and must project into a nonhabitable space.
Atmospheric Vents
Valve train components that are equipped with atmospheric vents, gas reliefs, or
bleeds must have their discharge lead to the outdoors. The devices must be protected from blockage of insects and foreign matter. In the event that a listed vent
limiter is installed on a valve train component, an atmospheric vent is not required.
Relief Openings
Nonrecirculating direct-fired industrial air heaters are required to operate at rated
capacity without overpressurizing the space served by the heater. They accomplish this by taking into account the structures designed infiltration proving,
properly designed relief openings, an interlocked power exhaust system, or a combination of these methods. Louvers and counterbalanced gravity dampers are allowed to be treated as relief openings. Motorized dampers and closable louvers are
permitted when they are verified to be in their full open position prior to mainburner operation.
Recirculating Direct-fired Industrial Air Heaters
Recirculating direct-fired industrial air heaters must be listed to ANSI Z83.18,
and, they must be installed in accordance with the manufacturers instructions.
Tradetip
Floor furnaces installed in upper stories of buildings must project into nonhabitable space and must be separated from such space by an enclosure that
is made of noncombustible material. The furnace must be given access and
clearance on all sides and the bottom of not less than 6 inches. Combustion
air must be in accordance with Section 304 of the code.
6.6
! Codealert
When duct furnaces are installed so that supply ducts convey air to areas outside the space containing the furnace, the return air shall also be
conveyed by a duct sealed to the furnace casing and terminating outside the space containing the furnace.
These units can only be installed in industrial and commercial occupancies. They
are not allowed to serve any area containing sleeping quarters or in hazardous locations that contain flammable solids, liquids, or gases; explosive materials; or
substances that can become toxic when exposed to heat or flame.
Air Supply
The air supply for direct-fired industrial air heaters must be taken from the building, ducted directly from the outdoors, or a combination of both. These systems
must incorporate a means to supply outside ventilation air to the space at a rate of
not less than 4 cubic feet per minute per 1,000 Btu per hour of rated input of the
heater. When separate air induction is used, it must provide an interlock to lock
out the main-burner operation until the mechanical means is verified. Any outside
air dampers or closing louvers must be verified to be in the open position prior to
main-burner operation.
CLOTHES DRYERS
Exhaust Systems
Clothes-dryer exhaust systems must not be comingled with other types of exhaust
systems. These units must be exhausted in accordance with the manufacturers
recommendations. All moisture and products of combustion must be conveyed to
the outside of the building that houses the appliance.
All air handled by a nonrecirculating direct-fired industrial air heater, including combustion air, shall be ducted directly from the outdoors.
SPECIFIC APPLIANCES
6.7
Tradetip
Nonrecirculating direct-fired industrial air heaters must be provided with
access for the removal of burners, the replacement of motors, the replacement of controls, the replacement of filters, and the replacement of other
working parts. Access is also required for lubrication of parts that require
maintenance.
Duct Penetrations
Duct penetrations through fireblocking, draft stopping, walls, floors, ceilings, or
other assemblies required to be fire-resistant-rated are determined by the nature of
the duct. Galvanized steel and aluminum ducts are allowed for such penetrations
when their thickness meets the minimum requirements of the local code-enforcement office.
Exhaust Installation
Exhaust installations for clothes dryers must terminate on the outside of the building housing the appliance. Backdraft dampers are not allowed in these exhaust
systems. Screens must not be installed where ducts terminate. You cannot use
screws to install or connect the piping system if they will interfere with the air
flow. It is against the code to connect these systems to a vent connector, a vent, or
a chimney. Exhaust ducts are not allowed to extend into or through ducts or
plenums.
Makeup Air
When working with systems that exhaust more than 200 cubic feet per minute
(CFM), makeup air must be provided. Closets used to house clothes dryers must
have an opening that contains 100 square inches for makeup air, or makeup air
must be provided from some other approved source.
Direct-fired industrial air heaters are allowed to provide fresh air ventilation.
6.8
Tradetip
Dont install direct-fired industrial air heaters with a clearance that is less
than what is listed on the label of the product and the manufacturers recommendations.
Domestic Ducts
Exhaust ducts for domestic clothes dryers are to be made of metal with a smooth
interior finish. The minimal nominal size of these ducts is 4 inches in diameter.
All of the ductwork is to be supported and secured in place. Male ends of ducts at
overlapped joints must extend in the direction of the air flow.
Transition ducts for clothes dryers used to connect the appliance to the exhaust
duct system must be metal, are limited to a single length not to exceed 8 feet, and
must be listed and labeled for the application. Transition ducts must never be concealed in construction.
Exhaust ducts for clothes dryers cannot exceed 25 feet from the dryer location
to the outlet terminal. The maximum length of the duct must be reduced 30 inches
for each 45-degree bend and 5 feet for each 90-degree bend. The maximum length
of the exhaust duct does not include the transition duct. As you might expect, there
is an exception:
When the clothes dryer make and model number are known and the manufacturers installation instructions can be provided to a code official, the exhaust duct,
including any transition duct, may be installed in accordance with the manufacturers requirements.
Commercial Clothes Dryers
Commercial clothes dryers with exhaust ducts serving Type 2 dryers must be installed in compliance with the manufacturers recommendations. When exhaust-
! Codealert
Clothes dryers must be tested in accordance with ANSI Z21.5.1 or
ANSI Z21.5.2. They must be installed in accordance with the manufacturers recommendations.
SPECIFIC APPLIANCES
6.9
Tradetip
All vertical duct risers for dryers listed to ANSI Z21.5.2 must be provided
with a cleanout or other means for cleaning the interior of the duct.
fan motors are installed, they must be installed outside of the airstream. If multiple installations are involved, the fan shall either operate continuously or be interlocked to operate when any individual unit is operating. A minimum clearance of
6 inches is required between ducts and combustible materials.
SAUNA HEATERS
Sauna heaters must be installed in accordance with the manufacturers instructions. They must be installed in locations that will minimize any possibility of accidental contact by a person in the room. Guards can be used to prevent contact
with the heaters. They must have a low coefficient of thermal conductivity.
Guards are not allowed to substantially affect the transfer of heat from the heater
to the room.
Air Intakes
Not all sauna heaters are of a direct-vent type, and those that are not have to be
fitted for air intake. This can be a draft hood and combustion-air intake located
outside of a sauna room. Sometimes these devices are placed in dressing rooms
that are adjacent to a sauna. When this is the case, provisions must be made not
to physically block the combustion-air and draft-hood inlets and to prevent
physical contact with the draft hood and vent assembly. Warning notices may be
required. If so, they must be posted in conspicuous places to prevent blockage
of the air systems. Letters used on the warning notices are required to be a minimum of 1/4 inch high and must contrast with the background of the warning
notice.
6.10
Controls
Heat and time controls are required for saunas. For example, sauna heaters require
a thermostat that will limit room temperature to 194 degrees F. When such a thermostat is not an integral part of a sauna heater, the heat-sensing element must be
located within 6 inches of the ceiling. Heat-sensing elements of the capillary tube
and bulb type must be attached to a wall or other support and must be protected
from physical damage.
Ventilation
Ventilation of sauna rooms must be provided for. The opening must not be less
than 4 inches by 8 inches. This opening is required to be located near the top of
the door into the sauna room.
With the exception of saunas in one- and two-family dwellings, a warning notice must be posted. The posting must be permanent and of an approved material.
It is to be mechanically attached to the outside of the sauna room and to read as
follows: WARNING: DO NOT EXCEED 30 MINUTES IN SAUNA. EXCESSIVE EXPOSURE CAN BE HARMFUL TO HEALTH. ANY PERSON WITH
POOR HEALTH SHOULD CONSULT A PHYSICIAN BEFORE USING
SAUNA. The letters must be not less than 1/4 inch high and must contrast with
the background of the warning notice.
Forced-air Warm-air Furnaces
Forced-air warm-air furnaces must be tested in accordance with ANSI Z21.47 or
UL 795 and installed in accordance with the manufacturers instructions. The
minimum unobstructed total area of the outside and return-air ducts or openings
to a forced-air warm-air furnace shall not be less than 2 square inches for each
1,000 Btu/h output rating capacity of the furnace and not less than that specified
in the furnace manufacturers installation instructions. Minimum unobstructed total area of supply ducts from a forced-air warm-air furnace shall not be less than
2 square inches for each 1,000 Btu/h output rating capacity of the furnace and not
less than that specified in the furnace manufacturers installation instructions. The
exception to this rule is that the total area of the supply-air, outside, and return-air
ducts shall not be required to be larger than the minimum size required by the furnace manufacturers installation instructions.
Prohibited Sources
There are many locations that are prohibited sources for outside or return air for
forced-air heating systems:
Locations that are 10 feet from an appliance vent outlet
Locations that are 10 feet from the vent opening from a plumbing drainage system
SPECIFIC APPLIANCES
6.11
! Codealert
The panels, grilles, and access doors required to be removed for normal servicing operations must not be attached to the building in which
the heater is installed.
Locations that are 10 feet from the discharge outlet of an exhaust fan, unless the
outlet is 3 feet above the outside air inlet
Locations where there is a presence of objectionable odors, fumes, or flammable
vapors
Locations that are less than 10 feet above the surface of any abutting public way
or driveway
Locations at grade level by a sidewalk, street, alley, or driveway
Locations that are considered to be hazardous or unsanitary
Locations designated as refrigeration machinery rooms
Locations whose volume is less than 25 percent of the entire volume served by
such systems, except where the amount of return air taken from a room or space
is less than or equal to the amount of supply air delivered to such rooms or spaces
Locations where an appliance serves as the sole source of return air, with exceptions as noted below
Exceptions to locations where appliances serve as the sole source of return air
are numerous. Lets work our way through this. If the appliance is a direct-vent
appliance or an appliance not requiring a vent in accordance with Section 501.8,
it is excepted. If the room or space complies with one of the following requirements, it is excluded:
The return air must be taken from a room or space having a volume exceeding 1
cubic foot for each 10 Btu/h of combined input rating of all fuel-burning appliances therein.
Tradetip
Combustion air must not be taken from inside a sauna room. A heater that is
not of a direct-vent type must be provided with combustion-air inlets and
draft.
6.12
The volume of supply air discharged back into the same space shall be approximately equal to the volume of return air taken from the space.
Return-air inlets must not be located within 10 feet of any appliance firebox or
draft hood in the same room or space.
Rooms or spaces containing solid-fuel-burning appliances provided that returnair inlets are located not less than 10 feet from the firebox of such appliances.
Closets, bathrooms, toilet rooms, kitchens, garages, mechanic rooms, boiler
rooms, and furnace rooms are excluded.
UNIT HEATERS
Unit heaters must be tested in accordance with ANSI Z83.8. They are also required to be installed in accordance with the manufacturers instructions. Support
provided for the heaters must be adequate to support the weight and dynamic loads
associated with the equipment. All hangers and brackets are to be made of noncombustible material. Ducts must not be connected to a unit heater unless the
heater is listed for such installation.
Suspended-type unit heaters require a minimum of 18 inches of clearance
from combustible materials when measured at the sides. A clearance of 12 inches
at the bottom and 6 inches above the top if the unit heater has an internal draft hood
or 1 inch above the top of the sloping side if the heater has a vertical draft hood
are required.
The clearance requirements for floor-mounted-type unit heaters are a little different. Combustible materials must be kept at least 6 inches from the sides and
Tradetip
Pool and spa heaters have to be tested in accordance with ANSI Z21.56 and
must be installed in accordance with the manufacturers instructions.
SPECIFIC APPLIANCES
6.13
Volume dampers must not be placed in the air inlet to a furnace in a manner
that will reduce the required amount of air to reach the furnace.
back of these heaters. If the unit is vented vertically, the measurement for clearance is to be made from the draft hood or vent instead of the rear wall of the heater.
These heaters are not allowed to be installed on combustible flooring.
Servicing of equipment requires a minimum clearance that is in compliance
with the manufacturers installation instructions. A unit that is listed may be allowed to have reduced clearance if the manufacturer allows it in the installation
instructions.
Unvented Heaters
Unvented heaters have to be tested in accordance with ANSI Z21.11.2. They must
be installed in accordance with the manufacturers recommendations. If the
heaters are not using fuel gas, they fall under the regulations of the International
Mechanical Code. Such heaters are not allowed to be used as the sole source of
comfort heating in a dwelling unit. Places where they cannot be installed include
Groups A, E, and I.
The aggregate input rating of all unvented appliances installed in a room or
space cannot exceed 20 Btu/h per cubic foot of volume of such room or space.
When the appliance is installed in a room or a space that is adjacent to another area
that has a permanent opening between the two spaces, the volume of the adjacent
room can be used for sizing purposes.
When unvented heaters are used, they must be equipped with an oxygen-depletion-sensitive safety shutoff. If oxygen depletion is detected, the system must
shut down the heater. The depletion level is based on the manufacturers recom-
! Codealert
Circulating air for fuel-burning, forced-air-type, warm-air furnaces
shall be conducted into the blower housing from outside the furnace
enclosure by continuous airtight ducts.
6.14
Unvented room heaters are not allowed to have an input rating in excess of
40,000 Btu/h.
mendations, but it cannot fall lower than 18 percent. The safety shutoff cannot be
adjustable in the field.
COOKING APPLIANCES
Most cooking appliances intended for permanent installation have to be tested in
accordance with ANSI Z21.1, ANSI Z21.58, or ANSI Z83.11 and installed in
compliance with the manufacturers requirements. The types of cooking appliances that fall into this category are:
Ranges
Ovens
Stoves
Broilers
Grills
Fryers
Griddles
Hot plates
Barbecues
Domestic ranges cannot be installed on combustible flooring unless they are
positioned on their own bases or legs. All domestic appliances are required to be
! Codealert
Outdoor-air inlets that are required for residential portions of a building must be covered with a screen having 1/4-inch openings. Inlets
serving nonresidential portions of a building must be covered with
screens having openings larger than 1/4 inch and not more than 1 inch.
SPECIFIC APPLIANCES
6.15
listed and labeled for domestic use. Unless listed for an exception, all domestic
open-top boilers are to be equipped with a ventilating hood. A minimum clearance
of 24 inches is required between the cooking top and the combustible material
above the ventilating hood. The hood must be at least as wide as the open-top
broiler unit and centered over the unit.
WATER HEATERS
Water heaters are required to be tested in accordance with ANSI Z21.10.1 and
ANSI Z21.10.3. As usual, they must be installed in accordance with the manufacturers guidelines. If the water heater is not fueled by gas, the installation is regulated by the International Mechanical Code. If a water heater is used in a combination mode as both a potable hot-water source and a space heater, the appliance
must be listed and labeled for the dual use. This type of unit falls under the regulations of the International Plumbing Code.
REFRIGERATORS
Refrigerators have to be tested in accordance with ANSI Z21.19 and must be installed in accordance with the manufacturers instructions. Clearance is required
at the top and back of refrigerators. Use the manufacturers recommendations for
clearance when they are available. If you are on your own, leave at least 2 inches
of clearance behind and at least 12 inches above the appliance.
AIR CONDITIONING
Air-conditioning units that are gas-fired have to be tested in compliance with
ANSI Z21.40.1 or ANSI Z21.40.2 and installed according to the manufacturers
instructions. Gas engines are not allowed to be connected rigidly to gas-supply
! Codealert
Ventless firebox enclosures used with unvented decorative room
heaters must be listed in compliance with ANSI Z21.91.
6.16
Tradetip
Unvented decorative room heaters are not allowed to be placed in factorybuilt fireplaces unless the fireplace system is specifically tested, listed, and
labeled for such use under the code.
! Codealert
Vented room heaters are to be tested in accordance with ANSI
Z21.86/CSA 1.32 and must be designed and equipped as specified in
Section 602.2 of the code. All installations must be done in compliance
with the manufacturers instructions.
SPECIFIC APPLIANCES
6.17
The coils must be installed in parallel with or on the downstream side of central furnaces to avoid condensation in the heating element. An exception to this is
a furnace that is listed for installation downstream. Means of control flow must be
sufficient to prevent any circulation of cooled air through a furnace.
Boilers
Can you imagine boilers and air conditioning working together? It can happen.
When refrigeration systems are combined with boilers, they must be installed to
allow the chilled medium to be piped parallel with the heating boiler. Valves have
to be installed to prevent commingling of the two systems. Flow-control valves or
other automatic means are required to prevent gravity circulation of the boiler water during the cooling cycle.
ILLUMINATING APPLIANCES
Illuminating appliances have to be tested in accordance with ANSI Z21.42 and installed in accordance with the manufacturers instructions.
When these devices are designed for walls or ceilings, they must be securely
attached to substantial structures so that they are not subject to dependence on gas
piping for support. Devices that are meant for mounting on posts have to be securely and rigidly attached, and the post itself must be rigidly attached.
Posts that are greater than 3 feet in height shall be at least equivalent to that of
a 2 1/2-foot-diameter post constructed of 0.064-inch-thick steel or a 1-inch
Schedule 40 steel pipe. Posts 3 feet or less in height shall not be smaller than a 3/4inch Schedule 40 pipe. When water may collect at the bottom of posts, a drain
opening is required.
! Codealert
Commercial cooking appliances, except those exempted by Section
501.8 of the code, must be vented by connecting the appliance to a vent
or chimney. The connection must meet the requirements of the code
and the manufacturers instructions. As an alternative, the appliance
can be vented in accordance with Section 505.1.1 of the code.
6.18
! Codealert
Gas-fired toiletsand, yes, they do existhave to be tested in accordance with ANSI Z21.61. Installation is to be done in compliance with
the recommendations of the manufacturer. Clearance is required for
ready access for use, cleanout, and any needed servicing.
BOILER STANDARDS
Boiler standards are established by ANSI Z21.13 or UL 795. Other codes and requirements can come into play. For example, some boilers are required to meet the
standards of ASME CSD-1 or the ASME Boiler and Pressure Vessel Code. NFPA
85 can also be a standard. Check boiler installations carefully.
The International Mechanical Code usually controls the installation of boilers. Operating instructions must be attached to a boiler by a permanent means.
Controls are to be set, adjusted, and tested by installers. It is the job of an installer
to provide a control diagram and boiler operating instructions. In all cases, boilers require the manufacturers rating data and a nameplate to be attached to
the unit.
Tradetip
Means must be provided for disposal of condensate and to prevent its dripping onto heating elements.
SPECIFIC APPLIANCES
6.19
Did you know that gas pipe that serves a heating system can also serve cooling equipment? However, the two systems are not allowed to be operated
simultaneously.
CHIMNEY DAMPERS
If an unlisted decorative appliance for a vented fireplace is installed, the fireplace
damper must have a permanent free opening equal to or greater than those identified in Table 6.1.
We are about to move into the next chapter ont gaseous hydrogen systems.
Take a break and when you are ready, lets move on. We are almost done.
Tradetip
Pressure regulators are not always provided for appliances. When this is the
case, you must provide one. Multiple installations require one regulator of
adequate capacity to serve the appliances.
6.20
TABLE 6.1 Free opening area of chimney damper for venting flue gases From unlisted
decorative appliances for installation in vented fireplaces, courtesy of 2006 International
Fuel Gas Code.
MINIMUM PERMANENT FREE OPENING (square inches)a
CHIMNEY
HEIGHT
(feet)
7,800
14,000
23,200
34,000
8,400
15,200
25,200
10
9,000
16,800
15
9,800
20
30
13
20
29
39
51
64
46,400
62,400
80,000
37,000
50,400
68,000
86,000
27,600
40,400
55,800
74,400
96,400
18,200
30,200
44,600
62,400
84,000
108,800
10,600
20,200
32,600
50,400
68,400
94,000
122,200
11,200
21,600
36,600
55,200
76,800
105,800
138,600
For SI: 1 inch 25.4 mm, 1 foot = 304.8, 1 square inch = 645.16m2, 1 British thermal unit per hour = 0.2931 W.
a. The first six minimum permanent free openings (8 to 51 square inches) correspond approximately to the crosssectional areas of chimneys having diameters of 3 through 8 inches, respectively. The 64-square-inch opening corresponds to the cross-sectional area of standard 8-inch by 8-inch chimney tile.
Stationary fuel-cell power systems that have a power output of more than
10MW must be tested in accordance with ANSI CSA America FC1. They are
required to be installed in accordance with the manufacturer's recommendations and NFPA 853.
CHAPTER 7
GASEOUS HYDROGEN
SYSTEMS
When working with gaseous-hydrogen systems, you must pay attention to the
International Fire Code. Chapters 30 and 35 of that code apply to these systems.
Compressed gases are covered in Chapter 27 of the 2006 International Fire Code.
When permits are required, they are regulated by Section 106 and as required by
the International Fire Code.
What is a gaseous-hydrogen system? It is an assembly of piping, devices, and
apparatus designed to generate, store, contain, distribute, or transport a nontoxic,
gaseous-hydrogen mixture that contains at least 95 percent hydrogen gas by volume and not more than 1 percent oxygen by volume. These systems can include
the following:
Compressed-gas containers
Reactors
Appurtenances
Pressure regulators
Interconnecting piping
Tubing
Controls
7.1
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
7.2
Tradetip
A room or space that is intended exclusively to house a gaseous-hydrogen
system is known as a hydrogen cutoff room.
Repair garages
Automotive-motor-fuel-dispensing facilities
Parking garages that contain hydrogen-generating appliances
Refueling systems
Rooms and spaces that are not part of the living space of a dwelling unit and
that communicate directly with a private garage through openings must be considered to be part of the private garage.
VENTILATION TYPES
Natural Ventilation
Natural ventilation is regulated by the code. An indoor location that is intended for
hydrogen-generating or -refueling operations is limited to a maximum floor area
of 850 square feet, and it must communicate with the outdoors in order to be in
compliance with the code. A hydrogen-generating appliance is limited to a maximum output capacity of 4 standard cubic feet per minute of hydrogen for each 250
square feet of floor area in such spaces.
A minimum cross-sectional dimension for air openings is 3 inches. Ducts that
are used must have the same cross-sectional area as the free area of the opening to
which they connect. Appliances with sources of ignition are required to be located
within 12 inches of a ceiling.
A self-contained or factory-matched package of integrated systems for generating gaseous hydrogen is a hydrogen-generating appliance. It utilizes electrolysis, reformation, chemical, or other processes to generate hydrogen.
7.3
! Codealert
The necessary supply of air for ventilation and dilution of flammable
gases must be provided by an approved engineered system if the design
is not done within code guidelines.
Garage Openings
A garage is required to have two permanent openings. The higher opening is required to be located entirely within 12 inches of the ceiling of the garage. A lower
opening must be located entirely within 12 inches of the floor of the same garage.
The code requires both openings to be in the same exterior wall. They must communicate directly with the outdoors and have a minimum free area of 1/2 square
foot per 1,000 cubic feet of garage volume.
Louvers and Grilles
The size of louvers and grilles must be calculated. The size is based on the net free
area of each opening. When the free area is known, it is required to be used in calculating the size of opening required to provide the free area specified. When the
free area is not known, wood louvers must have 25 percent free area, and metal
louvers and grilles must have 75 percent free area. They must be installed in a
fixed-open position.
Mechanical Ventilation
Mechanical ventilation is to be installed in accordance with the International
Mechanical Code. When it is used, equipment and appliances with an ignition
source have to be placed in such a way that the source of ignition is below the mechanical-ventilation outlet.
Tradetip
Compressed-gas containers, cylinders, and tanks must comply with
Chapters 30 and 35 of the International Fire Code.
7.4
DESIGN
Compressed-gas containers, cylinders, and tanks are to be designed, constructed,
and tested in accordance with Chapter 27 of the 2006 International Fire Code, the
ASME Boiler and Pressure Vessel Code (Section VIII) or DOTn49 CFR, Parts
100-180.
Valves
Valves, including shutoffs, check valves, and other mechanical restrictions must
not be installed between the pressure-relief device and the container being protected. A locked-open shutoff valve is required on containers equipped with multiple pressure-relief-device installations; the arrangement of the valves must provide the full required flow through the minimum number of required relief devices
at all times.
Installation
Valves and other mechanical restrictions are not allowed to be located between
pressure-relief devices and the point of release to the atmosphere.
Tradetip
Pressure-relief devices must meet code requirements and be sized and
selected in accordance with CGA S-1.1, CGA S-1.2, and CGA S-1.3.
7.5
! Codealert
Containers must be provided with pressure-relief devices in accordance with the ASME Boiler and Pressure Vessel Code (Section VIII),
DOTn 49 CFR, Parts 100-190, and Section 703.3.7 of the code.
Sizing
Sizing of pressure-relief devices is required to be done in accordance with the
specifications used to build the container. Its purpose is to prevent the maximum
design pressure of the container from being exceeded. In other words, if the pressure rises to an unsafe level, the relief device relieves the pressure to maintain
safety.
Protection
Pressure-relief devices and all associated bent piping must be designed, installed,
and located so that their operation will not be affected by water or other debris accumulating inside or obstructing the vent.
! Codealert
Compressed-gas containers, cylinders, tanks, and systems have to be
protected from accidental movement in accordance with Chapter 30 of
the 2006 International Fire Code. All electrical wiring is to be done to
the standards of the ICC Electrical Code.
7.6
Tradetip
Pressure-relief devices have to be located so that there is ready access for inspection and repair.
CONFIGURATION
Pressure-relief devices must be situated to discharge in an unobstructed manner to
the outdoors. The International Fire Code regulates the installation. Discharge locations must be arranged to avoid the following:
Impingement of escaping gas on personnel
Containers
Equipment
Adjacent structures
The introduction of escaping gas into enclosed spaces is not allowed.
Discharges are not allowed to terminate under eaves or canopies. The requirements do not apply to DOT-specified containers with an internal volume of 2 cubic feet or less.
PIPING
Piping, tubing, fittings, and valves that convey gaseous hydrogen must be installed in accordance with code requirements, Chapter 27 of the 2006
International Fire Code, and ASME B31.3. Cast-iron pipe, valves, and fittings are
not allowed for this use. Sizing must be done in accordance with approved engineering methods.
Compressed-gas-system controls have to be designed to prevent materials
from entering or leaving process or reaction systems at other than the intended
Relief-device vents must terminate in an approved location that is in compliance with Section 2209 of the International Fire Code.
7.7
! Codealert
Piping must not be installed in or through a circulating air duct. It also
must not be installed in or through a clothes chute, chimney, or gas
vent. Dumbwaiters and elevator shafts must not have piping installed
in or through them. Walls, floors, and ceilings must not conceal piping.
time, rate, or path. Automatic controls must be designed to be failsafe in accordance with accepted engineering practices.
Identification
Hydrogen systems must be marked in compliance with ANSI A13.1. The identification must include the direction of flow and are required at the following locations:
At every valve location
At wall penetrations
At floor penetrations
At ceiling penetrations
At changes of direction
At intervals that do not exceed 20 feet
Piping and tubing materials are to be 300 series stainless steel or materials
listed or approved for hydrogen service and the use intended through the full range
of operating conditions to which they will be subjected. The design must allow for
expansion, contraction, vibration, settlement, and fire exposure.
Except for through penetrations, piping located inside of buildings must be installed in exposed locations and provided with ready access for visual inspection.
! Codealert
Pipe that passes through concrete or masonry walls has to be protected
against differential settlement.
7.8
Brazing alloys are required to have a melting point that is greater than 1,000
degrees F.
When in an underground location, pipe, including joints and fittings, must be protected from corrosion and installed in accordance with approved engineering
methods. Underground piping is not allowed to penetrate the outer foundation or
basement wall of a building.
Protection
Protection is not required for stainless-steel piping, stainless-steel tubing, or black
steel. Other types of piping or tubing must be protected when it is installed less
than 1 1/2 inches from the edge of wood members, through holes or notches in
wood studs, joists, rafters, and similar wood members. When protection is required, it must be provided in the form of shield plates that have a minimum thickness of 1/16 inch. These plates must be made of steel and cover the area of the pipe
where the member is compromised. A shield plate is to extend a minimum of 4
inches above sole plates, below top plates, and to each side of a stud, joist, or
rafter.
Outdoor Piping
Outdoor piping that is installed above ground has to be supported securely and
protected from physical damage. Any piping that passes through an exterior wall
requires a protective sleeve. All annular space between the piping and the sleeve
must be sealed from inside so that the sleeve is ventilated to the outdoors. Piping
must be protected from corrosion when it is underground. Exterior-wall penetrations of pipe require protection from corrosion by either a coating or wrapping
made of an inert material.
! Codealert
Mechanical joints are required to maintain electrical continuity
through the joint, or a bonding jumper must be installed around the
joint.
7.9
Tradetip
Brazing alloys must have a melting point greater than 1,000 degrees F.
Joints
ASME B31.3 is the standard that joints must adhere to. These joints include fittings of the following types:
Welded
Brazed
Flared
Socket
Slip
Compression
Gaskets and sealants used in hydrogen service must be listed in compliance
with ASME B31.3. Threaded and flanged connections are not allowed for use in
areas other than hydrogen-cutoff rooms and outdoors.
! Codealert
The handling of compressed-gas containers, cylinders, and tanks must
comply with Chapter 27 of the 2006 International Fire Code.
7.10
Tradetip
Hydrogen compressed gas, used inside or outdoors, must comply with the
material-specific provisions of Chapters 30 and 35 of the 2006 International
Fire Code.
Components
Piping components, valves, and regulators are required to be listed or approved
for hydrogen service. These devices must be accessible. All such devices have to
be designed and made to withstand the maximum pressure that they may
encounter.
SHUTOFFS
Connections to storage containers and tanks require accessible shutoff valves. The
only exception is the connection of a relief valve.
CONTAINERS
Compressed-gas containers, cylinders, and tanks, with the exception of those with
a water volume of less than 1.3 gallons and those designed for use in a horizontal
position, must be installed in an upright position. To be considered in a vertical
position, the container, cylinder, or tank axis can be inclined as much as 45 degrees from the vertical.
! Codealert
Deionized water must be utilized to perform hydrostatic pressure testing and must be acquired from a potable source. When a pneumatic test
is done, the test medium must be air, nitrogen, carbon dioxide, or an inert gas. Oxygen is not allowed for use in pneumatic testing.
7.11
INSPECTIONS
Inspections and approval are required prior to putting a system into operation. A
pressure test is required. Visual inspection of the entire piping system while it is
under a pressure test is the normal requirement. A verified code official is needed
for the inspection of a system. However, if a code official approves the inspection
methods outlined in ASME B31.1, an engineered system can be used.
Pneumatic test pressure must not be less than one-and-one-half times the maximum working pressure for systems less than 125 psig and not less than 5 psig,
whichever is greater. A pneumatic test pressure must not be less than 110 percent
of the maximum working pressure.
Testing Time
A test is required to be maintained for a minimum of 30 minutes for a pipe volume or fraction thereof of 500 cubic feet. For piping systems having a volume of
more than 24,000 cubic feet, the maximum test duration is 24 hours.
Test gauges must be in compliance with code requirements. For example, tests
that require a pressure of 10 psig or less need a gauge that has increments of 0.10
psi or less.
Hydrostatic test pressure must not be less than one-and-one-half times the
maximum working pressure. The pressure must not be less than 100 psig. When
this is the case, the gauge must have increments of 1 psi or less.
Tests that require a pressure of more than 100 psig need a gauge that has increments of 2 psi or less. Measuring devices that have an equivalent level of accuracy and resolution are permitted where specified by a design engineer and approved by a code official.
Pressure Test
Hydrostatic or pneumatic leak tests are required. The test procedures are outlined
in ASME B31.3; other methods are permitted, provided that the testing is done in
accordance with the minimum provisions called for in Sections 705.3.1 and
705.4.1 of the code.
If test pressure is to exceed 125 psig, the pressure must not exceed a value that
produces hoop stress in piping greater than 50 percent of the specified minimum yield strength of the pipe.
7.12
! Codealert
Pipe joints, which include welded joints, must be left exposed for inspection during a test for leaks.
Disconnection
Disconnection of appliances may be required prior to a test. If the appliances are
not rated to withstand maximum test pressures, they must be isolated during a test.
This can mean disconnecting the appliance and capping the supply pipe. If the appliances are designed to handle the test pressure, they can be left connected and
have their shutoff valves closed.
Leaks
Leaks are not acceptable during test conditions. When they are identified from a
reduction in the pressure gauge, they must be found and corrected. Once they are
fixed, a new test is required. Purging of gaseous-hydrogen piping systems must
comply with Section 705.5.1 through 705.5.4.
SERVICE
There are times when systems require service. When this is the case, the system
must be isolated from the gas supply at the nearest convenient point. Line pressure must be vented outdoors. Remaining gas is required to be displaced with
inert gas.
OPERATION
Putting a hydrogen system into operation requires the cleaning of the system. This
is done by running inert gas through the system. The inert gas must be used until
air is removed. At this point hydrogen can be allowed into the system. All inert
gas must be expelled. The point of discharge must be monitored during the cleansing process; then the vent opening is to be closed.
Purging operations are not allowed to discharge into confined spaces. Neither
can they discharge into areas where a source of ignition exists. However, with
7.13
Tradetip
Gaseous-hydrogen systems and detection devices are governed by the
International Fire Code and the manufacturers instructions.
proper ventilation the discharge into an ignition area may be allowed. But all risk
of hazardous conditions must be removed.
Vent Outlets
Vent pipe outlets for purging are required to be placed so that inert and fuel gas
are released outdoors not less than 8 feet above the adjacent ground level. The gas
must be discharged upward or horizontally away from adjacent walls to assist in
dispersion. Vents cannot be placed in such a way that leaves or other obstructions
will trap gas. The vents must be at least 5 feet from any building opening or lot
line of a property.
SUITABLE LOCATIONS
Suitable locations for indoor gaseous-hydrogen systems are noted below:
Inside a building in a hydrogen-cutoff room designed and constructed in accordance with Section 420 of the International Building Code
Inside a building not in a hydrogen cutoff room where the system is listed and labeled for indoor installation and installed in accordance with the manufacturers
instructions
Inside a building in a dedicated hydrogen-fuel-dispensing area having an aggregate hydrogen delivery capacity not greater than 12 SCFM and designed and
constructed in accordance with Section 703.1
Tradetip
Expansion joints have to be provided with temporary restraints if required
for the additional thrust load under test.
7.14
There you have it. Now you know the gas code. We have reached the end of
our journey. I hope my work helps you in your career. The code is not that difficult to follow once you understand it, and I hope that I have made this process easier for you.
INDEX
A
Above-ceiling systems, 5.7
Above-ground outdoor piping, 4.68
Access, 2.1, 3.15
Action, corrosive, 4.64
Additions, 1.5
Air, combustion, 3.8, 5.11
Air conditioner, gas-fired, 2.1, 6.15
Air conditioning, 2.1
Air-conditioning equipment, 3.20
Air, dilution, 3.8
Air, exhaust, 2.1
Air-handling unit, 2.1
Air heaters, 6.4, 6.5
Air heaters, air supply, 6.6
Air heaters, atmospheric vents, 6.5
Air heaters, industrial, non-recirculating
direct fired, 6.4
Air heaters, industrial recirculating direct
fired, 6.5
Air, indoor, 3.8
Air, makeup, 2.2, 3.8
Air, combination, 3.10
Air, outdoor combustion, 3.9
Air supply, mechanical combustion, 3.11
Air under pressure, 4.83
Air, ventilation, 3.8
Alteration, 2.2
Anodeless riser, 2.2, 4.63
I.1
Copyright 2008 by The McGraw-Hill Companies, Inc. Click here for terms of use.
I.2
B
Baffle, 2.3
Barometric draft regulator, 2.3
Beneath buildings, 4.79
Board organization, 1.19
Boiler, hot-water-heating, 2.3
Boiler, low-pressure, 2.3
Boiler, steam-heating, 2.3
Boiler standards, 6.18
Boilers, 3.21, 6.17, 6.18
Bored holes, 3.5
Boring, 3.4
Branch length, 4.4
Brazing, 2.3
Broiler, 2.3
BTU, 2.3
Buildings, beneath, 4.70
Buildings, multistory, 5.14
Buildings, relocated, 1.7
Burner, 2.3
C
Category I appliances, 5.4
Category II and IV appliances, 5.18
Category I appliances, vents for, 5.13
Change in occupancy, 1.5
Changes in direction, 4.71
Chimney, 2.3, 5.1
Chimney connections, 5.22
Chimney dampers, 6.19
Chimney inspections, 5.10
Chimney sizing limitations, 5.8
Chimney termination, 5.8
Cleanouts, 5.11
Clearance, grade, 3.15
Clearance reduction, 3.20
Closed transfer system, 4.82
Clothes dryer, 2.4, 6.6
Clothes dryer, commercial, 6.8
Clothes dryer, domestic ducts, 6.8
Clothes dryer, duct penetrations, 6.7
Clothes dryer, exhaust installation, 6.7
Clothes dryer, exhaust systems, 6.6
Clothes dryer, makeup air, 6.7
Clothes dryer, type 1, 2.4
Code, 2.4
Code official, 2.4
Cold-formed steel framing, 3.5
Coils, refrigeration, 6.16
Combination air, 3.10
Combination appliances, 5.10
Combined spaces, 3.9
Combustible construction, 3.15
D
Damper, 2.5, 6.19
Decorative appliance, vented, 2.5
Definitions, table, 5.25
Design-flood elevation, 2.5
Devices, dispensing, 4.79
Dilution air, 2.5, 3.8
Direct-vent appliances, 2.5
Direction, changes in, 4.71
Disconnection, 1.18
Dispensing devices, 4.7
Disposal, condensate, 3.18
Documents, construction, 1.11, 2.5
Documents, retention of, 1.13
Draft, 2.5
Draft hood, 2.6, 5.23
Draft, mechanical or induced, 2.6
Draft regulator, 2.6
Draft systems, mechanical, 5.6
Drip, 2.6
Drop, pressure, 4.4
Dry gas, 2.6
Duct furnace, 2.6
INDEX
Ducts, 3.3
Ducts, combustion-air, 3.11
Ducts, supply, 3.21
E
Elevated structures, 3.17
Elevation of ignition source, 3.13
Emergency shutdown, 4.82
Equipment, 2.6
Equipment, air-conditioning, 3.20
Equipment, low-heat, 5.19
Equipment, medium-heat, 5.19
Exceptions, location, 4.80
Existing chimneys, 5.4
Existing installations, 1.4
Existing vents, 5.4
Expiration, 1.12
Extensions, 1.12
F
Facilities, LP-gas fuel-dispensing, 4.7
Facilities, motor-vehicle, 4.79
Fireplace, 2.6, 6.2
Fireplace, factory-built, 2.6
Firing valve, 2.6
Fittings, 4.65
Flame safeguard, 2.7
Flange gaskets, 4.66
Flanges, 4.66
Flood hazard area, 2.7
Flooding, 3.2
Floor, solid, 4.68
Floor furnace, 2.7
Floor furnace, gravity-type, 2.7
Flow controls, 4.77
Flue, appliance, 2.7
Flue collar, 2.7
Flue gases, 2.7
Flue liner, 2.7
Fuel-dispensing facilities, compressednatural-gas, 4.80
Fuel gas, 2.7
Fuel-gas-utilization equipment, 2.7
Fuel types, 3.2
Fueling, private, 4.80
Fueling facilities, private, 4.81
Fumes, 3.12
Furnace, 2.7, 3.21, 6.3
Furnace clearance, 6.4
Furnace, duct, 6.4
Furnace, enclosed, 2.8
Furnace, floor, 6.3
Furnace, forced-air, 2.8
Furnace, gravity-type, 2.8
G
Garages, parking, 3.14
Garages, public, 3.14
Garages, private, 3.14
Gas-connector prohibitions, 4.79
Gas convenience outlet, 2.8
Gas piping, 2.8
Gas piping installations, 4.1
Gas utilization equipment, 1.2, 2.8
Gas, wet, 4.75
Gas vents, 5.12
Gas vents, terminating, 5.12
Gaseous hydrogen systems, 7.1
Gases, 3.12
Grade clearance, 3.15
Grilles, 3.11
Guards, 3.18
H
Hazardous location, 2.8
Heaters, radiant infrared, 6.18
Heaters, sauna, 6.9
Heaters, unit, 6.12
Heaters, water, 6.15
Heating equipment, 1.14
Historic designation, 1.6
Hoods, draft, 5.24
Hoods, multiple draft, 5.20
House piping, 2.8
Hybrid pressure, 4.4
I
Ignition pilot, 2.9
Illuminating appliances, 6.17
Incinerator, 2.9
Indoor air, 3.8
Industrial air heaters, direct-fired, nonrecirculating, 2.9
Infrared radiant heater, 2.9, 6.18
Inspections, chimney, 5.10
Inspections, final, 1.14
Installation, 3.13
Installation rules, 5.16
Installation shields, 5.5
Installations, attic, 3.15
Installations, condemned, 1.16
Installations, existing, 1.4
I.3
I.4
J
Joint, 2.9
Joint, plastic pipe, 4.66
Joint, welded, 2.9
Joints, 4.65, 5.21
Joists, 3.4
L
Labeled, 2.9
Labeling, 3.1, 5.15
Ladders, permanent, 3.17
Length, branch, 4.4
Length, connector, 4.78, 5.21
Liability, 1.7
Limit control, 2.10
Limitations, plastic-pipe, 4.71
Liquefied-petroleum gas, 2.10
Liquid-fuel-burning appliances, 5.10
Living space, 2.10
Locations, exceptions, 4.80
Locations, outlet, 4.70
Log lighter, 2.10
Louvers, 3.11
Low-heat appliances, 5.3
Low-heat equipment, 5.19
LP-gas fuel-dispensing facilities, 4.79
LP systems, 4.5
Lubricated plug-type valve, 2.10
M
Main burner, 2.10
Maintenance, 1.5
Makeup air, 3.8
Manufactured-home connections, 4.78
Masonry chimneys, 5.7
Materials, piping, 4.62
Mechanical combustion-air supply, 3.11
Mechanical draft systems, 5.6
Medium-heat equipment, 5.19
Metallic fittings, 4.65
Meter, 2.10
Minimum standards, 1.4
Modifications, 1.9
Modulating, 2.10
Motor-vehicle facilities, 4.79
Multiple appliances, 5.21
Multiple draft hoods, 5.20
Multistory buildings, 5.14
N
Nonstructural steel, 3.6
Non-vented appliances, requirements of,
5.2
Notching, 3.4
O
Occupancy, 2.10
Occupancy, change in, 1.5
Offset vent, 2.10
Offsets, 5.13
Operating pressure, 4.5
Operation, unauthorized, 4.86
Options, alternative, 1.10
Orifice, 2.10
Outdoor combustion air, 3.9
Outdoor locations, 3.7
Outdoor piping, above-ground, 4.68
Outlet, 2.11
Outlet locations, 4.70
Outside appliances, 4.69
Overpressure protection, 4.83
Oxygen under pressure, 4.83
Oxygen-depletion safety shutoff system,
2.11
P
Parking garages, 3.14
Penetrations, 3.4
Penetrations, roof, 5.15
Penetrations, wall, 5.22
Permanent ladders, 3.17
Permits, 1.8, 1.10
Pilot, 2.11
Pipe protection, 4.67
Pipe, single-wall, 5.15
Pipe sizing, 4.2
Pipe support, 4.74
Piping, 2.11
Piping materials, 4.62
Piping systems installation, 4.67
Pit locations, 3.7
Plastic, thermoplastic, 2.11
Plastic pipe joints, 4.66
Plastic pipe limitations, 4.71
Plenums, furnace, 3.20
Plumbing, 3.2
Point of delivery, 2.11
Portable fuel-cell appliance, 2.11
Prefabricated construction, 1.15
Pressure drop, 2.11, 4.4
Pressure, hybrid, 4.4
Pressure, operating, 4.5
INDEX
Q
Qualifications, 1.19
Quick-disconnect device, 2.11
R
Ready access, 2.11
Reconnection, 1.18
Records, 1.9
Reduction, clearance, 3.20
Refrigeration coils, 6.16
Refrigerators, 6.15
Registered design professional, 2.11
Regulator, 2.12
Relief opening, 2.12
Relief valve, temperature, reseating or selfclosing type, 2.13
Relief valve, vacuum, 2.12
Relocated buildings, 1.7
Repair, 3.2
Requirements of non-vented appliances, 5.2
Residential appliances, 5.3
Residential applications, 4.81
Residential type appliance connectors, 5.18
Riser, gas, 2.13
Risers, anodeless, 4.63
Rodents, 3.3
Roof penetration, 5.15
Roofs, 3.17
Roofs, sloped, 3.18
Room heater, unvented, 2.13
Room heater, vented, 2.13
Rules, 1.8
Rules, installation, 5.16
S
Safety shutoff device, 2.13
Sauna heaters, 6.9
Sauna, prohibited sources, 6.10
Sauna, ventilation, 6.10
T
Table, definitions, 5.25
Tables, sizing, 4.5
Tables, venting, 5.26
Termination, chimney, 5.8
Termination, gas vents, 5.12
Termination locations, venting, 5.17
Test pressure and duration, 4.73
Testing, 4.72
Thermostat, electric-switch type, 2.14
Thermostat, graduating, 2.14
Thermostat, snap-acting, 2.14
Threads, 4.64
Tracers, 4.71
Transfer system, closed, 4.82
Transition fittings, plastic to steel, 2.14
Trusses, 3.5
Tube, vent, 4.82
I.5
I.6
U
Unauthorized operation, 4.86
Unconditioned areas, 5.18
Under-floor appliances, 3.16
Unit heaters, 6.12
Unit heaters, high-static pressure type, 2.14
Unit heaters, low static pressure, 2.14
Unit heaters, unvented, 6.13
Unlisted boiler, 2.14
Unsafe conditions, 1.17
Unvented room heater, 2.14
V
Validity, 1.12
Valve, 2.14
Valve, automatic or semiautomatic, 2.14
Valve, equipment shutoff, 2.15
Valve, individual main burner, 2.15
Valve, manual main gas-control, 2.15
Valve, manual reset, 2.15
Valve, service shutoff, 2.15
Valve, shutoff, 4.76
Vent, 2.15, 4.87, 5.1, 5.4
Vent area, 5.27
Vent, category 1 appliances, 5.13
Vent, cooking appliances, 5.31
Vent, component commingling, 5.28
Vent, connector, 2.15, 5.29, 5.31
Vent, conversion accessories, 5.28
Vent, diameter, 5.27
Vent, existing, 5.4
Vent, factory built chimneys, 5.31
Vent, fittings, 5.29
Vent, gas, 5.12
Vent gases, 2.16
Vent height, 5.29
Vent liner sizing and connections, 5.31
Vent locations, 5.27
Vent manifolds, 5.29
Vent multistory offsets, 5.30
Vent obstructions, 5.28
Vent, offsets, 5.26
Vent piping, breather, 2.16
Vent piping, relief, 2.16
Vent size, 5.31
Vent, special gas, 2.16
W
Wall heater, unvented, 2.17
Wall penetration, 5.22
Water heater, 2.17, 6.15
Water heaters, single booster-type
automatic instantaneous, 5.2
Wind, 3.2
Wet gas, 4.75
Workmanship, 4.64