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EXPERIMENT 1
TENSILE TEST
1.0
Objective
i.
ii.
iii.
2.0
Introduction
The tensile test is the most commonly performed and is the simplest among of all the
mechanical tests. In this experiment, a specimen is subjected to a gradually increasing uniaxial
load until failure occurs. The typical testing procedure is to deform or stretch the material at a
constant speed. A circular and rectangular cross section will be use as tested specimen which is
made of steel and copper or aluminum. The load-deformation data is recorded during the
experiment so this data can be plotted once the procedure is complete. The student will learn
how to properly conduct a tensile test and obtain the relevant material properties from the
results. Further, the student will discover how different materials as well as different cross
section behave under similar loading conditions.
3.0
Background
When a specimen is loaded so that the resultant force passes through the centroid of the
specimen cross section, the loading is called as axial and can be either tensile or compressive.
The test measures force and change of length of the specimen which are used to calculate
nominal stress and nominal strain. The term nominal (or engineering) is used to indicate that
the stress is based on the original test specimen cross section area and the strain is based on the
original gage length as shown in Figure 4. Stress is a measure of the intensity of an internal
force. Stress is defined as the force P per unit area A:
Stress, =
P
(SI unit; N/m2)
A
Strain is a measure of the deformation that has occurred in a material. In the case where the
magnitude of deformation is the same over the entire length of a body, strain is defined as:
Strain, =
where:
L f Lo
Lo
(m/m-i.e. dimensionless)
A typical stress-strain diagram from a tensile test for structural steel is shown in Figure 2. The
particular properties are designated on the Figure 2 and are described as below:
1. Young`s Modulus (Modulus of elasticity), E
Young`s Modulus is the ratio of stress to strain for the initial straight line portion of the stressstrain curve (slope of the straight line). Determined by:
p
p
where:
2. Proportional limit
Proportional limit is the value of engineering stress (the load is divided by the initial crosssectional area) at the point where the straight-line portion of the stress-strain curves ends.
3. Yield point
Yield point is a point on the stress-strain curve, after which there is a significant increase in
strain with little or no increase in stress. The corresponding stress is called the Yield
strength/Stress of the material. For materials that do not possess well-defined yield point, offset
method is used to determine it.
4. Elastic limit
Elastic limit is the value of stress on the stress-strain curve after which the material deforms
plastically (maximum stress for which stress will be directly proportional to strain).
5. Ultimate strength
Ultimate strength is the highest value of apparent stress on the stress-strain curve. It is also
known as the tensile (or compressive) strength.
6. Fracture strength
Fracture strength is the value of stress at the point of final fracture on the stress-strain curve.
7. Percent elongation
Percent elongation is the measure of the deformation at the point of final fracture. Determined
by:
%elongation =
L f Lo
Lo
x100
% RA =
where;
Ao A f
Ao
x100
9. Ductility
Ductility is the characteristic of a material where the material can undergo large plastic
deformations before fracture, especially in tension. Ductility of materials is measured by
ductility ratio;
ductility, =
where;
u
y
4.0
Apparatus
Universal testing machine, vernier caliper, steel ruler, two or three test specimens (steel,
aluminum and brass)
LO
Lf
5.0
Brief Procedure
1.
Measure the dimensions of the each test specimen before and after test and fill in the
table 1. Mark the gauge length on the test specimen.
Switch on the machine.
Mount the test specimen in the grips of the machine.
Apply and record load and the corresponding deformation
Repeat steps (1) to (4) for various type of the test specimen.
2.
3.
4.
5.
Note:
Important!! Step by step procedure to run the machine and experiments should be followed the
instructions as stated on the machine.
6.0
Result
1.
2.
6.
The experimental data should be filled or can be printed from the machine.
Complete the tables as provided in the worksheet by using the appropriate equations
and experimental data. Find the reference values for the tested material of the specimen.
Plot the graph of load versus deformation and stress versus strain with suitable scales
for each tested specimen. (Stress on Y axis and Strain on X axis). Mark and label the
elastic limit, upper yield point, lower yield point, yield stress, ultimate stress and
fracture stress on curve.
Plot 0.2% offset line on the graph so that 0.2% offset yield stress can be determined.
Calculate the slope of the graph on the elastic limit region which is Modulus of
Elasticity.
Sketch the final condition of the specimen and showing the location of failure.
7.0
Discussion
1.
Compare and discuss the results in table 4 to reference values and comment on the
possible reasons for discrepancies obtained for a tested specimen.
Compare and discuss the similarities and differences in mechanical/material properties
for the materials tested.
Distinguish between yield point and yield strength on a stress-strain curve. Which gives
the more accurate indication of a material`s fitness for a particular tensile application?
Distinguish between the proportional limit and the elastic limit for each material. Which
is the more important indicator of a material`s mechanical behaviour?
What are the advantages of stress-strain diagram over a load-deformation diagram for
showing the results of a test?
3.
4.
5.
2.
3.
4.
5.
hO
Type: rectangular/round
Final (unit: mm)
Af
Lf
df
bf
(mm2)
Copper
Aluminum
d = diameter; b = width; h = height(thickness); L = length; A = area
Force (N)
Elongation (mm)
10
Stress (Pa)
Strain
hf
Table 3: Determine the following observation load for the tested specimen
Material
Load at Elastic
Limit (N)
Load at Upper
Yield Point (N)
Load at Lower
Yield Point (N)
Ultimate
Load (N)
Breaking Load
(N)
Steel
Copper
Aluminum
Proportional
Limit Stress
(Pa)
Nominal
Fracture Stress
(Pa)
Actual
Fracture Stress
(Pa)
%
Reduction
in Area
Strain
%
Elongati
on
Ductility
Steel
Copper
Aluminum
Steel
Properties
Modulus of Elasticity
(Pa)
Yield Stress
(Pa)
Experimental
Reference
% Difference
Copper
Experimental
Reference
% Difference
Aluminum
Experimental
Reference
% Difference
Note:
Yield stress = Yield load@Upper yield load / initial cross-sectional area
Ultimate stress = Ultimate load / initial cross-sectional area
Nominal fracture stress = Breaking load / initial cross-sectional area
Actual fracture stress = Breaking load / final cross-sectional area
11
Ultimate Stress
(Pa)