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TRAININGCATALOGUE

TECH
NICAL
Engineering For The Petroleum And Process Industries

TECHNICAL

HUMAN RESOURCES DIVISION

OUR VISION
" To be recognized throughout Enppi, Egypt and the Middle East as a
business profit center providing professional, supportive and pro-active
Human Resources services in response to the needs of individuals,
organizations and interested parties."

OUR MISSION

TECHNICAL

" To serve our Company as well as the Egyptian & Arab Petroleum and
Industrial sectors through providing professional training services focusing
mainly on the development of Human Resources as means to achieve
strategic objectives and explore new growth opportunities."

02

Engineering For The Petroleum And Process Industries

WORD FROM THE GENERAL MANAGER


For more than 30 years, we have
embarked on leveraging our assets to
deliver training solutions that develop
customers performance and increase
satisfaction. Today, we have enriched our
training services with a unique formula of
sustainable knowledge, state-of-the-art
technology and acquisitive experience.
Harnessing knowledge and technology in
this way offers enormous opportunities to
enhance efficiency and productivity. This
is a quantum leap towards meeting the
changing needs and business requirements
of our customers.
Our focus is on building and supplying
a profound continual learning process
which encourages and cultivates a healthy
educational environment necessary for the
growth and evolution of the human caliber.

Enppi Academy serves as a prominent


educational entity responsible for shaping
and educating freshly graduate engineers
by sharpening their potential skills and
providing them with the practical experience
required for gliding smoothly from academic
to practical work life.
At Enppi, all our employees are committed
to working with our customers to create the
highest level of commitment and improve
the quality of service. We place strong
emphasis on adapting innovative methods
for customers added-value as we strongly
believe in the significance of investing in the
human capacity for leading the organization
towards exquisite attainment.

Engineering For The Petroleum And Process Industries

TECHNICAL

Reflecting our belief that diversity spurs


creativity, collaboration and understanding
of customers needs, we have developed a
distinctive set of training programs targeting
mainly the Oil & Gas Sector in Egypt and

the MENA region. The programs provide


a comprehensive overlook on various
topics classified as: technical programs,
management & Behavioral skills and
supporting functions.

03

ABOUT US
Center for Training and Development (CTD) was found in 1983 as one of Enppi strategic
business units for providing professional training and consultancy services for enppi
personnel as well as external customers from the Oil & Gas Industry worldwide. Since its
establishment, CTD has enlightened and encouraged the participation of an outstanding
number of individuals in numerous training programs, events, seminars and workshops.
The training programs range from: Technical, Management, Quality Environmental,
Health & Safety to other organizational functions.
CTD provides a wide range of training services starting from public courses available as
scheduled on Enppi annual training catalogue to customized and tailor-made courses in
addition to affiliated/internationally accredited and certified training programs.
The adopted training methodology is a combination of formal class room lecturing and
practical workshops conducted through applying the latest presentation and inter-active
techniques. The applied training evaluation process measures the reaction of participants
as well as the knowledge, skills and attitudes acquired through each program.
The training facilities include fully equipped training classrooms, auditorium, simulators
and highly automated computer labs in addition to other relevant supplementary
services.

OUR VALUES

TECHNICAL

Integrity & Honesty: To carry out duties and interact with Stakeholders with honesty
and integrity in all business dealings.

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Commitment: To demonstrate enthusiasm in all our business relations as we set and


meet challenging commitments for self and others.
Continuous improvement: To embark on continuous improvement of our work
procedures for achieving best quality services.
,
Innovation: To meet today s challenges and participate in tomorrows breakthroughs
via our people and processes.

Engineering For The Petroleum And Process Industries

CONTENTS
TECHNICAL
06

PROCESS TECHNOLOGY

42

MECHANICAL ENGINEERING

71

PIPING & PIPELINE ENGINEERING

84

INSTRUMENTATION & CONTROL

108

CIVIL ENGINEERING

112

ELECTRICAL ENGINEERING

124

HEALTH & SAFETY

143

PRODUCTION ENGINEERING

Engineering For The Petroleum And Process Industries

PT | PROCESS TECHNOLOGY

PT
01

PROCESS SIMULATION (GENERAL)

OBJETCIVE:

Participants will learn about the basics of process design with the aid of computerized
simulation techniques.

WHO SHOULD ATTEND:


Chemical Engineers
Process Engineers
Operation Engineers

DURTAION:
5 days

TECHNICAL

TOPICS:

06

General approach to process simulation


Simulation types
Simulation steps
Building flow sheets
Thermodynamic Methods
Stream information
Unit Operation
Executing the simulation
Reviewing simulation results

Engineering For The Petroleum And Process Industries

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PT
02

PROCESS SIMULATION USING HYSYS

OBJETCIVE:

Participants will be introduced to the basic process of modeling tools for steady
state simulation, design and performance monitoring and optimization for Oil & Gas
production as well as Gas processing & Petroleum refining industries.

WHO SHOULD ATTEND:

Chemical/Process Engineers
Operation Engineers

DURTAION:
5 days

TOPICS:

Introduction to process simulation


Process Simulation application
Thermodynamic/equation of state & transport property methods Selection
Definition of System components
Flow sheets and connection of unit operations with streams
Data supply for feed streams
Supply of Operating conditions
Process simulation run
Simulation result analysis
Generation of simulation output reports
Application on Gas processing & refinery cases

Engineering For The Petroleum And Process Industries

TECHNICAL

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03

INTRODUCTION TO PROCESS HYDRAULICS & P&IDS

OBJECTIVE:

Participants will have a comprehensive overview of process hydraulics including process &
Instrumentation drawings; in relation to types, scope and design guidelines.

WHO SHOULD ATTEND:

Process Engineers
Instrumentation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:
,

08

P&ID s:
,
- Introduction to, P&ID s
- Scope, of P&ID s with project milestones
- P&ID,s standard presentation
- P&ID s design guidelines
Lines & Pumps Hydraulics:
- Fluid in Motion
- Pressure drop in lines
- Pump head calculations
- Control valve pressure drop

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

PT
04

FUNDAMENTALS OF OIL & GAS FACILITIES

OBJECTIVE:

Participants will be introduced to the main production facilities & operation processes
utilized in the Oil & Gas Industry.

WHO SHOULD ATTEND:

Operation Engineers/Supervisors

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to Oil processing:


- Crude oil feed
- Refinery overview
- Refinery products
- Crude production facilities
- Crude treatment
- Crude distillation
- Crude storage
Introduction to Gas processing:
- Natural gas processing
- Natural gas treatment
- Dehydration
- Refrigeration
- Turbo expansion
- Fractionation

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05

INTRODUCTION TO OIL PROCESSING

OBJECTIVE:

Participants will learn about the basic aspects of crude oil processing & will further
gain knowledge of different oil treatment methods & processes.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Operation Engineers/Supervisors
Mechanical/Petroleum Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

10

Introduction to crude oil


Crude oil feed stocks
Crude distillation curves
Refinery products
Typical refinery processing
Production facilities
Crude oil treatment methods
Storage tanks

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PT
06

INTRODUCTION TO GAS PROCESSING

OBJECTIVE:

Participants will learn about the fundamental concepts & principles on which most gas
processing plants operate.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Operation Engineers/Supervisors
Production/Petroleum Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to Egyptian Natural gas processing


Natural gas composition
Natural gas treatment methods:
- Dehydration
- Refrigerating
- Turbo expansion
- Fractionation
- Hydrocarbon recovery
LPG
NGL
LNG

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07

NATURAL GAS DEHYDRATION

OBJECTIVE:

Participants will be introduced to the main definitions & principles of gas dehydration
system & applied process technology.

WHO SHOULD ATTEND:

Process/Chemical Engineers

DURATION:
5 days

TOPICS:

TECHNICAL

Introduction to natural gas properties


Gas Dehydration principles
Gas Dehydration process technology & design methods:
- Gas inhibition dehydration
- Absorption dehydration
Dehydration Additives selection
Process selection criteria

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Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

PT
08

GAS DRYING & SWEETENING

OBJECTIVE:

Participants will have a comprehensive overview of gas modern methods of treatment


including the most widely applied drying, sweetening & processing systems.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Production Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to gas drying methods


Gas dehydration principles
Gas dehydration process technology & design methods:
- Gas inhibitors dehydration
- Absorption dehydration
Dehydration additives selection
Gas sweetening principles
Process technology of gas sweetening:
- Conventional process (Physical/Chemical process):
* Amine process
* MEA Process
* DEA process
* MDEA process
* DGA process

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08

,
GAS DRYING & SWEETENING (Cont d)

TOPICS: (Cont,d)

TECHNICAL

- Hybrid solvent processes


- Hot Alkaline process
Non-conventional process:
- Gas separation membrane
- Molecular sieve adsorption
- Other processes
Process design & selection criteria

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PROCESS TECHNOLOGY | PT

PT
09

COOLING & REFRIGERATION SYSTEM DESIGN

OBJECTIVE:

Participants will gain full understanding of the cooling and refrigeration system design
in relation to refrigeration stages, design considerations and refrigerant selection
requirements.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Operation Engineers/Supervisors

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Cooling and Refrigeration system description/usage


Cyclic configuration (refrigeration stages):
- One stage system
- Two stage system
- Refrigerant cascading
- Mixed refrigerant
Design Considerations
Selection of refrigerant

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10

PROCESS FIRED HEATERS

OBJECTIVE:

Participants will learn about the fired heater parts, sizing procedure, thermal efficiency
& control/no-control of heaters.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Mechanical Engineers/Supervisors
Petroleum Engineers

DURATION:
5 days

TOPICS:

TECHNICAL

16

Fired heaters classification


Burners types
Oil & Gas burners guide
Rating a furnace:
- Radiant section rating
- Convection section rating
- Stack design
- Pressure drop
- Instrumentation & combustion control
Rating fired heater procedure
Thermal efficiency measurement of process fired heaters

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

PT
11

SAFETY RELIEF & FLARE SYSTEM DESIGN

OBJECTIVE:

Participants will learn about the basis of relief system, safety valve sizing, header
sizing, knockout drum sizing and will further gain knowledge about various types of
flares.

WHO SHOULD ATTEND:

Mechanical Engineers
Process/Chemical Engineers
Operation Engineers

DURATION:
5 days

TOPICS:

Safety relief devices


Relief header
Knockout drum
Flaring of relieved streams
Inlet piping
Winterizing & steam tracing
Material of construction
Design pressure & test pressure
Maintenance & plugging prevention
Relief header sizing

Engineering For The Petroleum And Process Industries

TECHNICAL

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11

,
SAFETY RELIEF & FLARE SYSTEM DESIGN (Cont d)

TOPICS: (Cont,d)

Specification of safety valves


Safety relief system consideration
Determination of relieving rates
Safety relief device data sheet
Relief manifold

TECHNICAL

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Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

PT
12

HEAT EXCHANGER SELECTION, DESIGN


& CONSTRUCTION

OBJECTIVE:

Participants will learn about the basis of design and selection of all types of heat
exchangers. Furthermore, participants will be exposed to a complete thermal design
and application for shell and tube heat exchangers.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Mechanical Engineers
Operation Engineers/Supervisors

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction & main definitions


Heat transfer fundamentals
Shell & tube exchangers:
- Heat exchanger nomenclature
- Construction features
- Mechanical Design
- Shell Types
- Thermal design & rating
- Condensers
- Re-boilers

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12

HEAT EXCHANGER SELECTION,


DESIGN
,
& CONSTRUCTION (Cont d)

TOPICS: (Cont,d)

TECHNICAL

Types of heat exchangers:


- Double pipe exchanger
- Heating coils
- Tank & line heaters
- Suction heaters
- Scrapped double pipe
- Electric Heaters
- Plate type heat exchanger
Plate fin heat exchanger: application, construction & assembly
Design & calculations for each type:
- Calculation data
- Physical property conversion factors

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PT
13

TOWER INTERNALS

OBJECTIVE:

Participants will be provided with the main principles and methods of design &
selection of tower internals. Participants will further be introduced to the most recently
applied methods and techniques for increasing towers performance.

WHO SHOULD ATTEND:

Mechanical Engineers
Process/chemical Engineers
Operation Engineers/supervisors

DURATION:
5 days

TOPICS:

Trayed column internals


Types of trays
High performance trays
Tray construction
Tray design definitions
Design considerations
Tower sizing
Internal details
Packed column & types of packing
Packed column internals details

Engineering For The Petroleum And Process Industries

TECHNICAL

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,
TOWER INTERNALS (Cont d)

TOPICS: (Cont,d)

Troubleshooting (types of packing)


Samples of Enppi tower internals data sheets
Samples of manufactures drawings
FRI (CD) for tower internals
Installation industries for types of packing

TECHNICAL

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Engineering For The Petroleum And Process Industries

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PT
14

SEPARATORS FILTRATION, SELECTION & DESIGN

OBJECTIVE:

Participants will be fully exposed to separation theory, main principles and the most
recently applied methods and techniques for gas treatment. Participants will further
learn about types of separators and equipment description.

WHO SHOULD ATTEND:


Process Engineers
Chemical Engineers

DURATION:
5 days

TOPICS:

Introduction to the separation theory


Principles of separation (factors affecting separation efficiency)
Separation methods & techniques
Separators types, selections & equipment description
Separation process & design considerations

TECHNICAL

Engineering For The Petroleum And Process Industries

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15

INDUSTRIAL WATER CONDITIONING

OBJECTIVE:

Participants will learn about water conditioning techniques & treatment methods for
different types of water. Due emphasis will be placed on assessing the technical and
economic feasibility of applying each technique.

WHO SHOULD ATTEND:

Process Engineers
Utility Engineers
Water Treatment Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

24

Introduction to industrial water


Water composition & impurities
Treatment and conditioning for different water uses techniques (Eg. Setting,
filtration, chemical treatment,.etc.)
Analysis: significance & interpretation
Economic feasibility of each applied technique

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

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16

AIR COOLED EXCHANGERS

OBJECTIVE:

Participants will learn about the general design and specification of air-cooled heat
exchangers design and construction.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Mechanical Engineers
Operation Engineers/Supervisors

DURATION:
5 days

TOPICS:

Introduction to exchangers
The use of air-cooling to minimize water requirement in process plants
Construction features
Performance control of air-side
Optimization of thermal design
Special application
Noise control
Basic data for rating air-cooled exchangers
Quick sizing & estimating methods
Samples of thermal design data sheets
Review of drawing samples
Startup procedure
Engineering For The Petroleum And Process Industries

TECHNICAL

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17

INDUSTRIAL POLLUTION CONTROL

OBJECTIVE:

Participants will be introduced to modern methods and techniques for reducing


pollution with emphasis on the importance of controlling industrial pollution to meet
environmental regulations.

WHO SHOULD ATTEND:

Mechanical Engineers
Process/Chemical Engineers
Environmental & Pollution Control Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

26

Introduction & main definitions


Pollution control hierarchy
Sources of industrial pollution
Pollution Control methodology
Cleaner production in various industrial sectors
New trends; cleaner technologies substitutes assessment
Case study

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

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18

WATER DESALINATION TECHNOLOGY

OBJECTIVE:

Participants will learn about the main principles, methods & techniques of water
desalination with an emphasis on applications & limitations of each type.

WHO SHOULD ATTEND:

Process/Chemical Engineers
Water Treatment Engineers/Specialists

DURATION:
5 days

TOPICS:

Introduction to the chemistry of sea water


Water desalination & corrosion
Methods of desalination:
- Multistage flash
- Freezing
- Solar methods
- Electro-dialysis

TECHNICAL

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19

WASTE WATER TREATMENT & RE-USE

OBJECTIVE:

Participants will learn about the effective water pollution control techniques & waste water
treatment methods for different types of wastes. Due emphasis will be placed on assessing
the technical & economic feasibility of applying each technique.

WHO SHOULD ATTEND:

Chemical Engineers
Environmental Engineers/Specialists
Waste water Treatment Engineers

DURATION:
5 days

TOPICS:

TECHNICAL

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Introduction to sources & types of industrial effluent


Pollution Effects
Waste water collection methods
Methods of reducing pollution:
- Process design modification
- Modern waste disposal systems
Treatment Techniques:
- Gravity separation of oil
- Gas flotation
- Filtration
- Biological treatment
Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

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20

LOSS PREVENTION ENGINEERING

OBJECTIVE:

Participants will get familiar with the impact of loss during basic & detailed
engineering phases.

WHO SHOULD ATTEND:

Chemical Engineers
Electrical/Instrument Engineers
Safety Engineers
Mechanical Engineers

DURATION:
5 days

TOPICS:

Hazardous area classification


Selection of fire protection
Assessment of fire exposed envelopes
Site selection & equipment layout
Hazard identification on project design

TECHNICAL

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21

FIRE PROTECTION SYSTEMS (Basic)

OBJECTIVE:

Participants will be introduced to the fire protection system components/equipment


list & design criteria. Participants will learn about types of fires, fire fighting method
and protection systems.

WHO SHOULD ATTEND:

Junior Safety Engineers


Junior Operation Engineers

DURATION:
5 days

TOPICS:

TECHNICAL

30

General Design Criteria


Approved/Listed Equipment
Fires Theory
Fire Passive Protection System
- Spacing & Layout
- Electrical Area Classification
Fire Active Protective Systems
- Fire Water Protection System
- Fire Foam Extinguishing
- Gaseous Extinguishing
- Detection & Alarm
- Fire Extinguishers
Historic cases & accident overview
Engineering For The Petroleum And Process Industries

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22

FIRE PROTECTION SYSTEMS (Advanced)

OBJECTIVE:

Participants will gain advanced knowledge and skills of fire protection systems design
and operation philosophy with emphasis on protection methods through workshop &
case studies.

WHO SHOULD ATTEND:

Senior Safety Engineers


Senior Operation Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

General Design Criteria


Approved/Listed Equipment
Fire in Refiners
Fire Passive Protection Systems:
- Spacing & Layout
- Electrical Area Classification
- Fire proofing design
- Isolation & Depressurization
- Containment & Drainage
- Ventilation/Exhaust

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FIRE PROTECTION SYSTEMS (Advanced) (Cont d)

TECHNICAL

TOPICS: (Cont,d)

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Fire Active Protective Systems:


- Water Supply
- Fire Water Demand
- Water Distribution
- Fire Water Pumps
- Sprinklers System
- Water Spray Systems
- Water Mist Systems
- Foam Systems
- Foam-Water Deluge & Water Spray Systems
- Clean Agents
- Carbon Dioxide Systems
- Dry Chemical
- Steam Snuffing
- Portable Fire Suppression Equipment
- Detection & Alarm & Gas Sensing Detectors
Workshop
Historic Cases & Accident Overview

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

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23

FUNDAMENTALS OF PROCESS HAZARD ANALYSIS

OBJECTIVE:

Participants will be introduced to the basic processes of hazard identification &


analysis. Participants will further learn about hazard evaluation techniques & how to
conduct an effective HAZOP Study.

WHO SHOULD ATTEND:

Safety Engineers
Chemical Engineers
Instrument Engineers
Project Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to process hazard analysis


Overview of hazard evaluation techniques:
- HAZOP
- HAZID
- WHAT IF list?
- Fault tree analysis
- Event tree analysis
- Failure modes & effect analysis
Human reliability analysis
Historic cases & accident overview

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24

PROCESS HAZARD ANALYSIS (Advanced)

OBJECTIVE:

Participants will gain advanced knowledge about process hazard analysis. Participants
will learn how to select & use hazard evaluation techniques.

WHO SHOULD ATTEND:

Senior Safety Engineers


Senior Chemical Engineers
Senior Instrument Engineers
Senior Operation Engineers

Note:

Attendees of this course shall be aware of course Fundamentals of Process Hazard


Analysis

DURATION:
5 days

TECHNICAL

TOPICS:

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Overview of hazard analysis techniques


Selecting hazard evaluation techniques
Using hazard evaluation techniques
Team leadership skills
Case studies/workshops

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

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25

FIRE HAZARD ANALYSIS AND RISK ASSESSMENT (Basic)

OBJECTIVE:

Participants will be introduced to the basic knowledge & skills required for conducting
fire HAZARD analysis and risk assessment. Emphases will be placed on types of
chemical hazards their impacts and the applied assessment methodology.

WHO SHOULD ATTEND:


Safety Engineers
Operation Engineers

DURATION:
5 days

TOPICS:

Legalization, law & codes and standards


Hazard management strategy (recognize what do you want to understand)
Identification of inventories
Define fire scenarios
Calculate potential fire
Fire impact to personnel, structures, & equipment

TECHNICAL

Engineering For The Petroleum And Process Industries

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FIRE HAZARD ANALYSIS AND RISK ASSESSMENT


(Advanced)

OBJECTIVE:

Participants will gain advanced knowledge and skills of how to conduct an effective
HAZARD analysis & risk assessment procedure through workshop and case studies.

WHO SHOULD ATTEND:

Supervisor Safety Engineers


Supervisor Operation Engineers
Note:

Attendees of this course shall be aware of course Fire Hazard Analysis & Risk
Assessment (basic)

DURATION:
5 days

TECHNICAL

TOPICS:

36

Fire risk assessment overview


Fire risk assessment methodology
Likelihood
Risk assessment:
- Determine risk
- Assessment of the risk
ALARP
Workshops & examples

Engineering For The Petroleum And Process Industries

PROCESS TECHNOLOGY | PT

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27

FIRE & GAS DETECTION SYSTEM

OBJECTIVE:

Participants will be introduced to the Fire & Gas detection system components &
operation philosophy. Participants will also learn about other types of detectors & their
interface with other systems.

WHO SHOULD ATTEND:

Safety Engineers
Operation Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction to fire and gas detection system


Types of fire & gas panels & operation philosophy
Types of controllers
Types of detectors & operation philosophy
Fire & gas cables requirements
Interface with other systems
Case study

Engineering For The Petroleum And Process Industries

TECHNICAL

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28

HAZARDS AREA
,
CLASSIFICATION-FUNDAMENTALS (Cont d)

OBJECTIVE:

Participants will be introduced to the definition of hazards and related principles,


codes & standards applied in hazard representation, equipment enclosures, selection
for hazardous areas along with applications.

WHO SHOULD ATTEND:

Chemical Engineers
Electrical Engineers
Maintenance Engineers
Safety Engineers

DURATION:
2 days

TECHNICAL

TOPICS:

38

Introduction to hazards area classification


Hazardous locations and other industries
Classifications, certifications and codes
What is a hazardous location?
Terminology of hazardous locations
Hazardous locations
North American division system
European category/zone system
Comparing North American and European Classifications
Ignition energy
Surface temperature
Engineering For The Petroleum And Process Industries

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28

HAZARDS AREA
,
CLASSIFICATION-FUNDAMENTALS (Cont d)

TOPICS: (Cont,d)

Methods of protection
Certifications, labels, marks and ratings
Standards, certifications and practices

TECHNICAL

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29

PROCESS SAFETY MANAGEMENT

OBJECTIVE:

Participants will be provided with essential knowledge regarding process safety


principles and procedures. Moreover, participants will learn about the most recently
applied safety programs and regulations utilizing modern hazards analysis tools and
techniques.

WHO SHOULD ATTEND:

Process Engineers/Technicians
Petroleum/Operation Engineers
Safety Engineers/Technicians

DURATION:
5 Days

TECHNICAL

TOPICS:

40

Introduction to process safety management


General responsibilities of safety
Health & safety leadership
Process hazard analysis
The role of risk assessment
Health & safety program
Bulletin board

Engineering For The Petroleum And Process Industries

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MANAGEMENT OF CHANGE (MOC)

OBJECTIVE:

This intensified training course is likely to provide participants with a comprehensive


guideline to Process Safety Management with emphasis on the principles of Process
Hazard Analysis (PHA) tools, methods and applied HAZOP techniques. Participants
will further learn about application and best practices of effective and efficient
Management of Change (MOC) methods and techniques based on International
Standards.

WHO SHOULD ATTEND:

Process Engineers
Chemical Engineers
HSE Engineers/Inspectors

DURATION:
5 days

TOPICS:

Introduction to Process Hazard Identification & HAZOP


Overview of Process Hazard Analysis Techniques
Selection of Process Hazard Analysis Techniques
Application of Process Hazard Analysis Techniques
HAZOP/HAZID Techniques & Methodology
PHA Examples & Application
PHA Results/Recordkeeping
PHA Reports
Hazard Identification for Organization & Procedure Changes
Case Study
Engineering For The Petroleum And Process Industries

TECHNICAL

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ME | MECHANICAL ENGINEERING

ME
01

PUMPS TEHCNOLOGY

OBJECTIVE:

Participants will learn about pumps & their specific applications in refineries &
chemical plants. Due emphasis will be placed on the application of fluid mechanics
concepts for the selection or purchase of different types of pumps.

WHO SHOULD ATTEND:


Mechanical Engineers

Maintenance Engineers

DURATION:
5 days

TOPICS:

TECHNICAL

42

Introduction to fluid mechanics


Types of pumps
Pump selection Criteria
Centrifugal pumps (characteristics of curves, capacity head power, NPSH & efficiency):
- Hydraulic & motor power evaluation
- Centrifugal pumps construction features (casing, impellers, shaft, wear rings,
bearing, seals, etc)
- Pump series & parallel operation
- Pump material selection
- Pump seal selection
- Pump viscous liquid & change of pump calculations
- Pump testing & inspection
- Pump maintenance & troubleshooting
Positive displacement pumps
Reciprocating pumps
Case study
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
02

ADVANCED APPLICATIONS & TECHNOLOGIES OF API


PUMPS

OBJECTIVE:

Participants will be introduced to API pumps and their seal system including seal-less
technology. Participants will further learn how to calculate the acceleration head for
various types of pumps.

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Overview pumps technology


Overview API 682 pumps seal systems
Overview API 685 seal-less pumps technology
Acceleration head calculations for reciprocating & dosing pumps
Pulsation study for reciprocating pumps
Case study

TECHNICAL

Engineering For The Petroleum And Process Industries

43

ME | MECHANICAL ENGINEERING

ME
03

DIESEL ENGINE

OBJECTIVE:

Participants will be introduced to the main components of Diesel Engine and the
four-stroke cycle. Participants will also learn about diesel engine fuel, cooling, air
and electrical systems. Due emphasis will be placed on spare parts selection and
troubleshooting.

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

44

Introduction to the diesel engine components


The four-stroke cycle
The fuel system
The cooling system
The air system
Engine electrical systems
Spares & tool requirements
Important services or maintenance
Troubleshooting

Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
04

CENTRIFUGAL COMPRESSORS

OBJECTIVE:

Participants will learn about centrifugal compressors and their performance


characteristics. Process control and instrumentation for compressors will also be
discussed with emphasis on safe and economic operational modes.

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to centrifugal compressors:


- Compressor methods
- Compressor selection
- Compressors types & application ranges
Performance considerations
Compressor performance maps
Quick methods for centrifugal compressor power estimate
Surge & shock
Mechanical considerations, accessories & auxiliary system
Factors affecting compressor heat, power & inlet volume flow
Construction features (casing, impeller, shaft rotor, balance drum, bearings, shaft
seal & diaphragms)
Compressor control (capacity control, surge control & equipment protection)
Divers selection

45

ME | MECHANICAL ENGINEERING

ME
05

RECIPROCATING COMPRESSORS

OBJECTIVE:

Participants will learn about reciprocating compressors and their performance


characteristics. Process control and instrumentation for compressors will also be
discussed with emphasis on safe and economic operational modes.

WHO SHOULD ATTEND:

Mechanical Engineers
Chemical Engineers
Maintenance Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

46

Introduction :
- Compression methods
- Compression selection
- Compressors types & application ranges
Reciprocating compressor:
- Performance characteristics
- Basic design, accessories & auxiliary system
- Construction features (cylinder, piston, piston rods, piston rings, crank shaft
connecting rods, bearings, crossheads, valve unloaders, distance pieces & packing)
- Lubrication system
- Compressor cylinder cooling system
- Pulsation & vibration control
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
05

,
RECIPROCATING COMPRESSORS (Cont d)

TOPICS: (Cont,d)

- Compressor analogue study


- Compressor control
- Operation, maintenance & troubleshooting

TECHNICAL

Engineering For The Petroleum And Process Industries

47

ME | MECHANICAL ENGINEERING

ME
06

VIBRATION ANALYSIS

OBJECTIVE:

Participants will learn about vibration and will be introduced to the latest methods &
techniques for vibration analysis.

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

48

Introduction to vibration
Laws governing mechanical vibration
Simple harmonic motion
One degree of freedom system
Two degree of freedom system
Multi-degree of freedom system
Spectrum analysis
Vibration measurement
Establishing vibration severity criteria
Types of maintenance
Balancing
Alignment
Procedures for analysis of vibration & troubleshooting
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
07

BOILER DESIGN & STEAM RAISING

OBJECTIVE:

Participants will be introduced to the up to date knowledge of boiler construction,


operation & control techniques. Safety considerations of high pressure/high temperature
boilers will be also covered, along with maintenance & energy saving applications.

WHO SHOULD ATTEND:

Mechanical Engineers
Instrumentation Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction to boiler & steam separation


Fundamentals of steam generation & use
Mechanical aspects of boilers & auxiliary equipment
Modes of heat transfer
Principles of combustion & calculation
Operation of steam generation equipment:
- Design considerations & requirements
- Fuel-ash effects on design & requirement
- Boiler maintenance inspection shutdown & efficiency - monitoring techniques
Start-up & shutdown operation philosophy

Engineering For The Petroleum And Process Industries

TECHNICAL

49

ME | MECHANICAL ENGINEERING

ME
08

BOILER EFFICIENCY IMPROVEMENT

OBJECTIVE:

Participants will be introduced to the state-of-the-art technology utilized in boiler


efficiency improvement with a brief review on the boiler package components.

WHO SHOULD ATTEND:


Mechanical Engineers
Chemical Engineers
Operation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

50

Introduction to boilers: boilers & combustion


How to increase boilers efficiency
Test methods & boiler operation diagnosis
Fuels & fuel treatment
Applied statistics & errors in control and measurement
Engineering calculations
Boiler efficiency test form
Scheduled maintenance requirements on boilers
ASTM fuel tests

Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
09

BOILER SELECTION, OPERATION


& MAINTENANCE FUNDAMENTALS

OBJECTIVE:

Participants will have a comprehensive overview of boiler types, selection and design
codes, along with main components construction, usage and advantages. Participants
will be also introduced to boiler operation and control techniques, boiler maintenance
& energy saving applications.

WHO SHOULD ATTEND:

Mechanical Engineers
Instrumentation Engineers
Process Engineers
Operation Engineers

DURATION:
5 days

TOPICS:

Introduction to boilers & boilers types


Fundamentals of steam generation
Steam specification & usage
Modes of heat transfer
Principles of combustion & control
Fuel types & preparation
Design requirement for heavy oil fuel
Boiler inspection & maintenance
Start-up, operation & shutdown philosophy
Boiler selection rules & applications
Engineering For The Petroleum And Process Industries

TECHNICAL

51

ME | MECHANICAL ENGINEERING

ME
10

PRESSURE VESSELS DESIGN, INSPECTION & REPAIR

OBJECTIVE:

Participants will be introduced to methods of mechanical design & inspection of


pressure vessels according to ASME code requirements.

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

52

Pressure vessels technical terminology


Design of pressure vessels:
- Codes & standards
- Basic principles
- Design procedures
- Design of vertical vessels
- Design of horizontal vessels
- Standards specifications
Inspection & repair of pressure vessels:
- Pressure vessels repair codes
- Flaws types, detection & classification
- Introduction to flaws assessment
- Repair & alterations
- Welded repairs
- Mechanical repairs
- Repair techniques versus flow type
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
11

HEAT EXCHANGERS MECHANICAL DESIGN &


MAINTENANCE

OBJECTIVE:

Participants will learn about the design and maintenance of different types of shell &
tube heat exchangers

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction to design & selection of heat exchangers


Applied codes & standards
Heat exchangers main components
Mechanical design requirements
Fabrication requirements
Maintenance & testing

TECHNICAL

Engineering For The Petroleum And Process Industries

53

ME | MECHANICAL ENGINEERING

ME
12

TANKS DESIGIN & MAINTENANCE

OBJECTIVE:

Participants will learn about the methods of design and maintenance of different
types of storage tanks according to API 650 & API 620 codes and standards.

WHO SHOULD ATTEND:

Mechanical Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction to tank design & terminology


Applied codes & standards
Types of storage tanks
Design of tanks components
Inspection, repair & maintenance of tanks
Storage tanks selection & sizing

TECHNICAL

54

Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
13

GAS TURBINE DESIGN & SELECTION

OBJECTIVES:

Participants will have a comprehensive overview of gas turbines: types, main


components, applied codes & standards and design principles. Participants will further
learn about thermodynamics such as reversible cycles, combustion process & gas
turbine performance calculation. The program will also tackle gas turbine construction
including selection of the system parts.

WHO SHOULD ATTEND:

Process Engineers
Mechanical Engineers/Supervisors

DURATION:
5 days

TOPICS:

Introduction to gas turbines types, main components, features & functions


Gas turbine cycles
Methods of improving gas turbine engines performance
Combustion section
Cooling & turbine blades
Turbine auxiliaries & starting devices
Compressed air systems
Fuel Systems
Gas Turbine start up
On-load operation & shutdown
Automatic startup & operation
Engineering For The Petroleum And Process Industries

TECHNICAL

55

ME | MECHANICAL ENGINEERING

ME
14

CATHODIC PROTECTION (CP)

OBJECTIVE:

Participants will be introduced to the principles of cathodic protection in terms of:


design basis, operation & maintenance and applied techniques for marine and onshore
installations such as underground piping, storage tanks and process equipment.

WHO SHOULD ATTEND:


Design Engineers
Inspection Engineers
Corrosion Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

56

Introduction to corrosion
Thermodynamics of corrosion
Forms of corrosion
Cost of corrosion
Rates of corrosion
Corrosion management
Corrosion control techniques:
- Material selection for proper design
- Chemical treatment
- Painting & coating

Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
14

,
CATHODIC PROTECTION (CP) (Cont d)

TOPICS: (Cont,d)

Cathodic protection:
- Theory of cathodic protection
- Types of cathodic protection systems
- Sacrificial anodes system
- Impressed current system
- Practical applications of cathodic protection
Cathodic protection design, calculations & troubleshooting
Case study

TECHNICAL

Engineering For The Petroleum And Process Industries

57

ME | MECHANICAL ENGINEERING

ME
15

PAINTING & COATING TECHNOLOGY

OBJECTIVE:

Participants will learn about the proper selection, application and inspection of coating
as one of the most effective corrosion control methods and techniques.

WHO SHOULD ATTEND:


Chemical Engineers
Mechanical Engineers
Inspection Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

58

Introduction to corrosion control techniques


International material standard specification
Structure of Nace International and technical practice committee
NACE corrosion rates
Corrosion forms
The history of corrosion protection
Paints and coating:
- Introduction to paints & coating
- Design of corrosion coating
- Standards of surface preparation
- Outline of paint
- Painting control
- Causes & prevention of paint failure
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
15

,
PAINTING & COATING TECHNOLOGY (Cont d)

TOPICS: (Cont,d)
-

Paint types
R.A.L. color code
Industrial corrosion protection applications
Offshore platforms paint applications
Surface preparation
Coatings application & Inspection

TECHNICAL

Engineering For The Petroleum And Process Industries

59

ME | MECHANICAL ENGINEERING

ME
16

CORROSION INHIBITORS

OBJECTIVE:

Participants will learn about the basics of corrosion theory and control. Emphasis will
be placed on the methodology, composition and application of corrosion inhibitors and
performance.

WHO SHOULD ATTEND:


Chemical Engineers
Mechanical Engineers
Corrosion Engineers

DURATION:
5 days

TOPICS:

TECHNICAL

60

Introduction to corrosion
Thermodynamics of corrosion
Forms of corrosion
Nace rates of corrosion
Overview corrosion control techniques:
- Material selection for proper design
- Chemical treatment
- Painting & coating
- Cathodic protection

Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
16

,
CORROSION INHIBITORS (Cont d)

TOPICS: (Cont,d)

Chemical Treatment:
- Removal of gases
- PH control
- Corrosion inhibitors
- Biocides
Classification of corrosion inhibitors:
- Inhibitors for acid media
- Inhibitors for near-normal media
Mechanism of corrosion inhibitors
Corrosion inhibitors efficiency
Corrosion monitoring techniques
Case study

TECHNICAL

Engineering For The Petroleum And Process Industries

61

ME | MECHANICAL ENGINEERING

ME
17

MATERIAL SELECTION IN PETROLEUM INDUSTRY

OBJECTIVE:

Participants will learn about the main principles of materials selection for refineries &
chemical process plants. Participants will further gain understanding of the selection
criteria and performance of materials in different environments.

WHO SHOULD ATTEND:


Process Engineers
Inspection Engineers
Corrosion Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

62

Introduction to corrosion
Review of corrosion control techniques :
- Application of paints & coating
- Application of cathodic protection
- Application of corrosion inhibitors
Classification of engineering materials (metallic, non-metallic, ferrous, nonferrous)
Factors affecting material selection
Corrosion allowance calculation & material selection
Life time of equipment (corrosion rate, corrosion allowance, etc)
Environmental process control (sour & sweet crude oils & gases, hydrocarbon & wet
natural gases, effect of impurities in process steams, upset conditions, etc)
Performance of material in different services
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
17

,
MATERIAL SELECTION IN PETROLEUM INDUSTRY (Cont d)

TOPICS: (Cont,d)

Degradable materials
Corrosion resistant alloys:
- Stainless steels
- Nickel alloys
- Copper alloys
- Titanium alloys
Most common corrosion mechanisms in refineries & process industry
Case study

TECHNICAL

Engineering For The Petroleum And Process Industries

63

ME | MECHANICAL ENGINEERING

ME
18

CORROSION CONTROL TECHNIQUES

OBJECTIVE:

Participants will be introduced to corrosion forms and mechanisms as well as the


latest applied methods and techniques for corrosion control such as material selection,
cathodic protection & coatings. Emphasis will be placed on corrosion problems in the
Oil & Gas industry and based on the latest Nace recommendations.

WHO SHOULD ATTEND:

Mechanical Engineers
Pipeline Engineers
Corrosion Engineers
Operations/Maintenance Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

64

Introduction to corrosion engineering


Corrosion forms
Material selection:
- Ferrous & nonferrous alloys
- Corrosion allowance
- Calculation of corrosion allowance in the Oil & Gas/process industry
Corrosion Protection (CP)
- Impressed current CP system
- Sacrificial mode CP system
Improved design
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
18

,
CORROSION CONTROL TECHNIQUES (Cont d)

TOPICS: (Cont,d)

Corrosion inhibitors and chemical treatment


Painting and coatings:
- Selection of protective coating
- Surface preparation specifications
- Effect of coatings & corrosion allowance allocation
Cathodic protection
Case study

TECHNICAL

Engineering For The Petroleum And Process Industries

65

ME | MECHANICAL ENGINEERING

ME
19

FUNDAMENTALS OF LOW TEMPERATURE & CRYOGENIC


TANKS

OBJECTIVE:

Participants will gain knowledge of the primary aspects of the design and construction
of cryogenic & low temperature tanks.

WHO SHOULD ATTEND:

Construction Engineers
Mechanical Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction to cryogenic tanks


Storage philosophies
Tank Design & Selection
Types of low temperature & cryogenic tanks using API 620 & BS EN14620 codes
Tank manufacturing & construction
Tank inspection & testing
Applications & case studies

TECHNICAL

66

Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
20

DESGIN, FABRICATION & INSPECTION OF PRESSURE


VESSELS ACCORDING TO ASME VIII DIV 1

OBJECTIVE:

Participants will learn about the basic requirements & methods of design, fabrication
and inspection of pressure vessels according to ASME VIII DIV 1.

WHO SHOULD ATTEND:

Design/Stress Analysis Engineers


Inspectors/Fabrication Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Code rules, scope & jurisdiction


General requirements related to materials & testing
Design requirements:
- Design criteria & strength theory for division 1
- Design loadings & allowable stresses
- Design for internal pressure & tensile loading
- Design for external pressure & compressive loads
Openings & reinforcement
Low temperature operation
Welding requirements:
- Joint categories & joint efficiencies
- Post weld heat treatment
General requirements related to fabrication
General requirements related to inspection & testing
General requirements related to stamping & reports

67

ME | MECHANICAL ENGINEERING

ME
21

PRESSURE VESSELS & TANKS FITNESS-FOR-SERVICE


ASSESSMENT (API 576 - 1 / ASME FFS - 1)

OBJETCIVE:

Participants will be introduced to the FITNESS-FOR-SERVICE ASSESSMENT as an


engineering approach used for determining equipment fitness to continue operation
for future period. Participants will learn how to analyze, evaluate and monitor
pressure vessels, piping & tanks against flaws or caused by continued operation.

WHO SHOULD ATTEND:

Mechanical/Stress Analysis Engineers


Inspection Engineers
Materials Engineers

DURATION:
5 Days

TECHNICAL

TOPICS:

68

Overview of flaw & damage assessment procedures


Assessment of equipment for brittle fracture
Assessment of general metal loss
Assessment of local metal loss
Assessment of pitting corrosion
Assessment of blisters & laminations
Assessment of welding misalignment & shell distortions
Level 1 assessment of crack-like flaws
Assessment of components operating in the creep regime
Assessment of fire damage
Engineering For The Petroleum And Process Industries

MECHANICAL ENGINEERING | ME

ME
22

HVAC SYSTEM DESIGN

OBJECTIVE:

Participants will learn about HVAC system selection and design criteria. The course is
designed to include practical hands-on-training to provide participants with full image
of HVAC in industrial & commercial applications.

WHO SHOULD ATTEND:


Mechanical Engineers
Civil Engineers
Electrical Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction & theoretical background


Load estimation
System selection:
- All air system
- Air water system
- DX system
HVAC Equipment:
- Electrical chillers
- Absorption chillers
- Condensing units
- Air handling units
- Fan coil units

69

ME | MECHANICAL ENGINEERING

ME
22

,
HVAC SYSTEM DESIGN (Cont d)

TOPICS: (Cont,d)

TECHNICAL

- Pumps
- Cooling towers
- Boilers
- Air separators
- Expansion tanks
- Water treatment package
Refrigerators
Duct design & duct accessories
Piping design & piping accessories
Motor control center & control systems
District cooling

70

Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
01

SPECIFICATION FOR PIPING COMPONENTS

OBJECTIVE:

Participants will learn about the specifications for piping components such as: valves,
codes, types and selection criteria for effective application. Participants will wind up
with practical recommendations.

WHO SHOULD ATTEND:


Piping Design Engineers/Technicians
Maintenance Engineers
Field Inspectors

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Piping elements:
- Definitions
- Types & classification
- Coding & how to specify
Wall thickness calculations for pipes:
- Materials
- Design codes
- Examples with design considerations

71

PE | PIPING & PIPELINE ENGINEERING

PE
01

,
SPECIFICATION FOR PIPING COMPONENTS (Cont d)

TOPICS: (Cont,d)

TECHNICAL

Valves:
- Types & selection
- Specification
- Advantages & disadvantages of each type
Terminology of valve industry:
- Definition of terms of valves
- Types & components

72

Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
02

PIPING DESIGN & FABRICATION

OBJECTIVE:

Participants will gain understanding of physical aspects affecting the design of piping,
(pressures, temperatures & commodities) and the selection of the suitable piping
components, in addition to recommendation for fabrication procedures and drawings
issued by piping fabricators.

WHO SHOULD ATTEND:

Piping Design Engineers/Technicians


Piping Fabrication/Construction
Engineers & Technicians

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Overview of piping terminology


Piping design criteria:
- Pressure/temperature rating
- Process piping design (design pressure/temperature, wall thickness calculations)
- Equipment piping design
- Pumps associated piping
Piping fabrication:
- Fabrication concepts
- Drawings & documents
- Fabrication aspects

73

PE | PIPING & PIPELINE ENGINEERING

PE
03

PIPING STRESS ANALYSIS

OBJECTIVE:

Participants will learn about the definitions of different piping systems and loading
conditions, and will also understand and become able to apply the relevant codes,
rules and the different types of pipe supports.

WHO SHOULD ATTEND:

Mechanical Design Engineers


Fabrication/Maintenance Piping Technicians

DURATION:
5 days

TECHNICAL

TOPICS:

74

Pipe stress analysis fundamentals:


- General introduction to piping stress analysis
- Theoretical background & piping failure theories
- Compliance with codes & standards
- Piping stress analysis & supporting
- Piping expansion & flexibility
- Manual stress analysis calculations
- Computer aided piping stress analysis calculations
Pipe supports:
- Types of pipe supports
- Standard pipe support drawings
- Special Pipe support layouts
Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
04

PIPING DYNAMIC ANALYSIS

OBJECTIVE:

Participants will learn about different types of dynamic loading to which piping systems
may be subjected during normal and abnormal plant operations. They will further be
exposed to learn about the mechanical behavior of piping systems when subjected to
such types of loading and the necessary precautions to be considered during a piping
system design, operation, maintenance, and/or revamping to cope with different
types of dynamic loading without affecting its integrity or the integrity of connected
equipment.

WHO SHOULD ATTEND:

Piping Stress Analysis Engineers


Operations & Process Engineers
Project Engineers

Piping Design Engineers


Maintenance Engineers

DURATION:
5 days

TOPICS:

Fundamentals of mechanical vibrations


Piping systems subjected to harmonic loads
Piping systems subjected to impact loads
Random dynamic loading
Loading considerations on piping system
During design phase
During operation & maintenance phase
During revamping

Engineering For The Petroleum And Process Industries

TECHNICAL

75

PE | PIPING & PIPELINE ENGINEERING

PE
05

UNDERGROUND ENGINEERING

OBJECTIVE:

Participants will be introduced to the main concepts and definitions of underground


engineering including main systems such as: sewer system, portable system and
fire/water system.

WHO SHOULD ATTEND:

Piping Engineers
Maintenance Engineers
Operation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

76

Introduction to underground engineering terms & definitions


Sewer system
Potable water system
Fire/water system
Others (Rain water, pluming, etc)
Case study

Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
06

VALVES TECHNOLOGY (Basic)

OBJECTIVE:

Participants will be introduced to various types of valves and will further learn about
the principles & criteria on which they should be selected for different locations and
service areas. Participants will gain understanding of valves design, specification and
construction according to international standards.

WHO SHOULD ATTEND:

Piping & Design Engineers


Project Engineers
Maintenance Engineers

DURATION:
5 Days

TOPICS:

Valves types and classifications


Valve materials and components
Valves codes of design and rating criteria
Valves selection and application
Pressure temperature rating
Valves ordering
Case study

Engineering For The Petroleum And Process Industries

TECHNICAL

77

PE | PIPING & PIPELINE ENGINEERING

PE
07

VALVES TECHNOLOGY (Advanced)

OBJECTIVE:

Participants will have a broad understanding of valves classification and material, and
will be able to select valves based on function and economic value. Participants will
further gain advanced knowledge and skills on the wide variety of valves in service, their
distinct characteristics and the operating functions. They will also be exposed to the main
principles for valves testing and inspection.

WHO SHOULD ATTEND:

Senior Piping and Design Engineers


Senior Maintenance Engineers

Senior Project Engineers

DURATION:
5 Days

TECHNICAL

TOPICS:

78

Overview of valves
Selection based on function and economics
Specifying for hazardous areas
Very low temperature valves
Valves selection and specification for special process
Valve materials for various environments and fluids
Valves design according to international standards
Valves testing and inspection for new and repaired valves
Valves trims and materials
Valves packing and seals
Valves rating for process plants and well-heads
Valves pressure and temperature rating
Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
08

FUNDAMENTALS OF PIPING DESIGN

OBJECTIVE:

Participants will have a brief understanding of the fundamentals and basic features
used in the design of both process and utility piping systems for petroleum refineries;
chemical, pharmaceutical, textile, paper, semiconductor and cryogenics plants; and
related processing plants and terminals at both offshore and onshore locations
covered by different piping codes as ASME B31.3 (Process Piping, ASME Code for
Pressure Piping).

WHO SHOULD ATTEND:

Junior Piping
Design Engineers/Technicians

DURATION:
5 Days

TOPICS:

Introduction to piping design


Piping codes, standards and specifications
Piping components
Project types and phases
Plant equipment
Flow diagrams
Specific plant systems

Engineering For The Petroleum And Process Industries

TECHNICAL

79

PE | PIPING & PIPELINE ENGINEERING

PE
09

DETAILED PIPING DESIGN (Advanced)

OBJECTIVE:

Participants will be able to perform equipment orientations and related piping layouts
for basic equipment: pumps, heat exchangers, tanks.etc. according to applicable
international codes.

WHO SHOULD ATTEND:

Piping and Design Engineers/Technicians

DURATION:
5 Days

TECHNICAL

TOPICS:

80

Introduction to detailed piping design


Piping layouts for basics equipment
- Pumps
- Exchangers
- Tanks
- Vessels
* Horizontal vessel
* Vertical vessel
Pipe Ways
Practical application

Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
10

SUBSEA PIPELINE DESIGN

OBJECTIVE:

Participants will be introduced to the engineering process of subsea pipeline and will learn
about the main topics related to subsea design and installation.

WHO SHOULD ATTEND:

Offshore Pipe lay Field Engineers


Offshore Pipeline Engineers

DURATION:
5 days

TOPICS:

Pipeline routing
Beach pulling & Pre-trench
Post Trenching
Design Code
Wall Thickness Design
Pipeline Stability
Free Span
Riser/Spool-piece design
Pipeline Installation :
- Installation methods overview
- Pipe-lay vessels
- Design code requirements
- Dynamic analysis
- Installation phases (beach-pull, normal lay, lay start/lay down)
- Essential Lay Barge Data
Global Buckling Analysis:
- Upheaval Buckling
- Lateral Buckling
Engineering For The Petroleum And Process Industries

TECHNICAL

81

PE | PIPING & PIPELINE ENGINEERING

PE
11

GAS TRANSMISSION & DISTRIBUTION ACCORDING TO


ASME B31.8

OBJECTIVE:

Throughout this training program, Participants will be introduced to gas transmission


& distribution process according to ASME B31.8. Participants will further learn about
utilized material & equipment, conditions for the reuse of pipes, welding & inspection
and piping system.

WHO SHOULD ATTEND:

Pipeline/Piping Engineers
Operation Engineers/Supervisors
Petroleum Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

82

Introduction to codes, contents, & requirements


Materials & Equipment (material qualification, transportation & pipe reuse
Welding:
- Qualification of welding procedures & welders
- Preheating & Stress Relieving
- Inspection of Welds & NDT
Piping system components & fabrication
Design, installation & testing
Operating & maintenance
External & Internal Corrosion Control
Offshore Gas pipeline
Sour Gas Service
Engineering For The Petroleum And Process Industries

PIPING & PIPELINE ENGINEERING | PE

PE
12

ONSHORE PIPELINE DESIGN

OBJECTIVE:

Participants will be introduced to the engineering process of onshore pipeline and will
learn about the main topics related to onshore pipeline design and construction.

WHO SHOULD ATTEND:

Offshore Pipeline Engineers


Offshore Pipeline Field (Construction) Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Pipeline Route Selection


- Aboveground Pipelines
- Buried Pipelines
Pipeline Trenching
Pipeline Crossings
Pipeline Bending
Design Codes
Pipeline Block Valve Stations
Pipeline Stress Analysis
Pipeline Buoyancy Control
Pipeline Elastic Bend
Pipeline Piggability
Pipeline Construction
Pipeline Testing

83

IC | INSTRUMENTATION & CONTROL

IC
01

INSTRUMENT PRE-INSTALLATION & INSTALLATION


GUIDELINES

OBJECTIVE:

Participants will learn about the fundamental techniques and theoretical aspects of
installation and commissioning of instrumentation control systems.

WHO SHOULD ATTEND:

Instrumentation Engineers
Construction/Instrumentation Engineers & Technicians

DURATION:
5 days

TECHNICAL

TOPICS:

84

Introduction to instrument installation


Installation activity cycle:
- Organization
- Planning
- Communication
- Cost control
Equipment & tools
Documentation and forms issuance
Loop checks, commissioning & startup phases

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
02

INSTRUMENTATION IN HAZARDOUS
LOCATIONS

OBJECTIVE:

Participants will learn about the requirements of safe application of instrumentation in


hazardous locations.

WHO SHOULD ATTEND:

Instrumentation Engineers
(With a minimum of 2 Years experience)

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Classification of hazardous locations & apparatus


Overview of protection methods:
- Explosion proof & flame proof
- Purging (or pressurization)
- Encapsulation
- Oil Immersion
- Powder Filling
- Sealing, Limited-breathing & dust proofing
Increased safety
Intrinsic safety
Non-incentive (or simplified protection)
Special protection method
Mixed protection method

85

IC | INSTRUMENTATION & CONTROL

IC
02

INSTRUMENTATION
, IN HAZARDOUS
LOCATIONS (Cont d)

TOPICS: (Cont,d)

Comparison between the widely used protection methods


Explosion proof protection methods - detailed considerations
Intrinsic safety protection methods - detailed considerations
The detailed philosophy of intrinsic safety
Intrinsically safe systems analysis
Installation of intrinsically safe & associated apparatus
Maintenance considerations
Certifications, labels, marks & ratings
Standards & practices
Agencies & testing facilities

TECHNICAL

86

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
03

BASICS OF INSTRUMENTATION & CONTROL

OBJECTIVE:

The basic principles and applied techniques for various process measurements and
controls.

WHO SHOULD ATTEND:

Instrumentation Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Basic principle of process measurements:


- Flow measurements
- Pressure measurements
- Temperature measurements
- Level measurements
Basic principles of process controls:
- On/off control
- Modulating control
- Open loop control
- Ratio control
- Closed loop control

87

IC | INSTRUMENTATION & CONTROL

IC
04

PROCESS MEASUREMENTS

OBJECTIVE:

Participants will be provided with the basic knowledge and skills utilized in
process plants measurement of the big-four variables: pressure, flow rate, level &
temperature. Selection and application guides will also be tackeled.

WHO SHOULD ATTEND:

Instrumentation Engineers
Operation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

88

Process measurements & means for plant productivity, product quality & cost
optimization
Applied terminology
The big process measurements:
- Pressure measurement
- Flow measurement
- Level measurement
- Temperature measurement

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
05

FLOW MEASUREMENTS (Basic)

OBJECTIVE:

Participants will be introduced to the main principles and techniques practically


applied in process plants flow rate measurement. Participants will also be introduced
to the theoretical basics, practical sizing equations, selection criteria and application
guidelines.

WHO SHOULD ATTEND:

Instrumentation Engineers
Operation Engineers

DURATION:
5 days

TOPICS:

Volumetric and mass flow units & conversion factors


Pressure, temperature & viscosity corrections of volumetric flow rate
Differential pressure methods
Orifice plates
Venturi tubes
Flow nozzles
Pitot tubes
Differential pressure flow transmitters
Vortex type flow element
Target flowmeter
Magnetic flowmeter
Turbine flowmeter
Positive displacement flowmeters
Ultrasonic flowmeters
Mass flowmeters (coriolis)
Engineering For The Petroleum And Process Industries

TECHNICAL

89

IC | INSTRUMENTATION & CONTROL

IC
06

FLOW MEASUREMENTS (Advanced)

OBJECTIVE:

Throughout this training program, Participants will be provided with the in-dept
knowledge of the process plants measurement tools and techniques. Participants will
also learn about the concepts of the most commonly used systems in various flow
measuring techniques. Participants will also gain understanding of the classification and
the characterization of the approaches, classes, types and the actual devices used in
flow measurements.

WHO SHOULD ATTEND

Senior Instrumentation Engineers


Senior Operation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

90

Course overview and introduction


Classification of flowmeters
General flow-measurement terminology
Theory of differential pressure flow metering devices
Head-producing flowmeters I (conventional)
Head-producing flowmeters II (special)
Head-producing flowmeters III (open channel)
Pulse producing flowmeters
Powers flowmeters
Special techniques
Mass flow measurement
Flowmeter selection
Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
07

BOILER CONTROL

OBJECTIVE:

Participants will learn about the main Principles and methods of design & operation
for boilers control.

WHO SHOULD ATTEND:

Instrumentation Engineers

Operation Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to boilers (an overview):


- Principles of steam production
- Functions of boiler systems
Boiler Feed water & steam:
- Corrosion scale on boiler components
- Boiler response to steam demand
- Three basic approaches to freed water control
Boiler controls:
- Boiler startup procedure
- Boiler operators responsibilities
- Boiler shut down procedure
- Abnormal & emergency condition
Boiler design & construction:
- Basic types of boilers
- Functions of water tube boiler components
Boiler fuel & air (controlling for safety & efficiency):
- Three types of boiler fuels
- Factors needed to control combustion
- Combustion control systems

91

IC | INSTRUMENTATION & CONTROL

IC
08

CONTROL VALVE ENGINEERING

OBJECTIVE:

Participants will be provided with the essential knowledge and skills required for sizing,
selection, installation and testing practices of control valves used in process industries.

WHO SHOULD ATTEND:

Instrumentation Engineers
Piping Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

92

Control valve as a control loop element


Control valve as a part of a piping system
Control valve terminology
Control valve components
Control valve body: types & styles
Control valve trim: types & styles
Inherent & installed valve characteristics
Body & trim materials selection guide lines
Valve actuator types & selection guide lines
Factors to consider in valve selection
Sizing data, equations & application
Flashing, cavitations & noise
Control valve installation & commissioning
Sizing & selection examples
Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
09

PROCESS CONTROL (Basic)

OBJECTIVE:

Participants will learn about the basics of process control theory and practice in the
field of Oil & Gas.

WHO SHOULD ATTEND:

Instrumentation Engineers
Operation Engineers
Process Engineers

DURATION:
5 days

TOPICS:

Terminology of process control


Review of basic feedback control schemes
Review of PID control algorithms & application criteria
Cascade control
Ratio control
Split range control
Override control
Feed-forward control
The dead time problem & how to deal with it
Controller tuning & calculation of tuning parameters
Application examples
Open discussion on process control
Engineering For The Petroleum And Process Industries

TECHNICAL

93

IC | INSTRUMENTATION & CONTROL

IC
10

PROCESS CONTROL SYSTEMS (Advanced)

OBJECTIVE:

Participants will get acquainted with the advanced methods, techniques and
applications of advanced process control. Participant will learn about system
performance evaluation, automated tuning, optimal state estimators, model predictive
control, fuzzy logic control and neural networks.

WHO SHOULD ATTEND:

Senior Instrumentation Engineers


Senior Process/Operation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

94

Basic Principles of advanced process control


Evaluating system performance
Process characteristics & automated tuning
Adaptive control
Expert systems
Optimal state estimators
Model predictive control
Fuzzy logic control
Neural network

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
11

PROGRAMMABLE LOGIC CONTROLLERS (PLC)


(Basic)

OBJECTIVE:

Participants will be introduced to the main concepts, components, architecture


practices and guidelines of Programmable Logic Controllers (PLC) Systems.

WHO SHOULD ATTEND:

Instrumentation/Electrical Engineers (minimum 2 years experience in process plants)

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Conceptual review:
- Sequence Control
- Process & Equipment Alarms & Alarm Levels
- Process Shutdown Requirements
- Emergency Shutdown Requirements
- The need for event monitoring & recording
Basic components & functions of PLCs
Triple Modular Redundant PLCs (TMR)
Logic diagrams/overview:
- Cause & effect diagrams
- Functional logic
- Ladder logic
- Ladder logic functional diagrams
Programming languages
Review of IEC 1131 - 3 as a standard programming resource

95

IC | INSTRUMENTATION & CONTROL

IC
11

PROGRAMMABLE
LOGIC CONTROLLERS (PLC)
,
(Basic) (Cont d)

TOPICS: (Cont,d)

PLCs & hybrid control (PIDs & logic control)


Design basis & selection guidelines
FAT & SAT guidelines
PLC installation guidelines
Preventive maintenance guidelines
Corrective maintenance & spare parts management

TECHNICAL

96

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
12

PROGRAMMABLE LOGIC CONTROLLERS (PLC)


(Advanced)

OBJECTIVE:

Participants will be introduced to Programmable Logic Controllers (PLC) including:


binary logic fundamentals, input & output systems and advanced ladder programming.
Participants will also learn about the advanced data communication system.

WHO SHOULD ATTEND:

Senior Instrumentation Engineers


Senior Electrical Engineers

DURATION:
5 days

TOPICS:

Introduction to programmable controllers


Binary logic fundamentals
Input/output systems
Memory & addressing
Ladder diagram programming
Advanced ladder programming
Standard PLC programming languages
Functional block diagram programming
Data communication systems

Engineering For The Petroleum And Process Industries

TECHNICAL

97

IC | INSTRUMENTATION & CONTROL

IC
13

SUPERVISORY CONTROL & DATA ACQUISITION SYSTEM


(SCADA)

OBJECTIVE:

Participants will learn about the main concepts, components and architecture practices
and guidelines of Supervisory Control & Data Acquisition System (SCADA)

WHO SHOULD ATTEND:

Instrumentation Engineers
Electrical Engineers
(Familiar with the concepts associated with microprocessors & digital systems)

DURATION:
5 days

TECHNICAL

TOPICS:

98

Basic Concepts & Features


Basic architecture of a SCADA system
Basic hardware components
Communications systems overview
Transmission media
Remote Terminal Unit (R.T.U)
Master Terminal Unit (M.T.U)
Operator interface
System security requirements and concepts
Selection of a SCADA system
Pre-installation site planning
Installation requirements and considerations
Preventive maintenance guidelines
Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
13

SUPERVISORY CONTROL&
DATA ACQUISITION SYSTEM
,
(SCADA) (Cont d)

TOPICS: (Cont,d)

Corrective maintenance & spare parts management


Software upgrades & support
Training considerations
FAT & SAT guidelines

TECHNICAL

Engineering For The Petroleum And Process Industries

99

IC | INSTRUMENTATION & CONTROL

IC
14

DISTRIBUTED CONTROL SYSTEMS (DCS)

OBJECTIVE:

Participants will learn about the basic concepts, components & architecture practices &
guidelines for the Distributed Control System (DCS).

WHO SHOULD ATTEND:

Instrumentation Engineers
Process Engineers
(Five Years experience in process plants)

DURATION:
5 days

TECHNICAL

TOPICS:

100

Introduction & historical background


Basic architecture of DCS
Basic hardware components
Communications systems overview
System security requirements & concepts
Implementation of project-specific applications
DCS graphics & displays philosophy & guide lines
Windows-based displays & operator interactions
What does open architecture mean?
Pre-installation site planning
Preventive maintenance guidelines
Corrective maintenance & spare parts management
Software upgrades & support
Training considerations
FAT & SAT guidelines
Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
15

ADVANCED DCS & SIS CONTROL PHILOSOPHY

OBJECTIVE:

Participants will learn the most recently applied trends in control systems with due
emphasis on the advanced DCS. Participants will further understand the system main
components, architecture & design, configuration & interface with process. Participants
will also get acquainted with system safety and control philosophy.

WHO SHOULD ATTEND:

Instrumentation Engineers
Process Engineers

DURATION:
5 days

TOPICS:

Recent trends for digital control systems


Main benefits of advanced DCS
Basic components - structure of advanced DCS
System architecture simplified design
Distributed control system configuration
System interface with process
Openness & integration with PLC,s
System maintenance
How to evaluate a DCS system
Plant safety & control standards

Engineering For The Petroleum And Process Industries

TECHNICAL

101

IC | INSTRUMENTATION & CONTROL

IC
16

FIELD BUS FOUNDATION

OBJECTIVE:

This course aims at providing participants with a comprehensive overview of Emerson


data communicator,s fundamental, operation principles and guidelines. Participants
will have a comprehensive hands-on training on field bus foundation, maintenance
and troubleshooting.

WHO SHOULD ATTEND:

Instrumentation Engineers/Technicians
Operators & Maintenance Staff

DURATION:
5 days

TECHNICAL

TOPICS:

102

Introduction to foundation field bus (FF) benefits, components & terminology


FF technology (hardware & software)
Overview of field bus communications fundamentals
Field bus blocks
Field bus engineering
Segment design
Field bus interoperability
Reliability & redundancy
Field bus intrinsically safe
Field bus commissioning
Field bus diagnostic
Installation, operation, maintenance & troubleshooting

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
17

ON-LINE ANALYZERS & VIBRATION MEASUREMENTS

OBJECTIVE:

Participants will gain knowledge of modern applied techniques for online measurement
of chemical composition and properties of liquid and gas streams. Participants will also
be introduced to vibration measurement modern techniques and applications.

WHO SHOULD ATTEND:

Instrumentation Engineers

Operation/Mechanical Engineers

DURATION:
5 days

TOPICS:

On-line analysis
Infrared absorption
Thermal conductivity
O2 analysis
Chromatography
Dew point analysis
Density meters
Reid vapor pressure analyzer
What is vibration?
Amplitude, velocity, acceleration measurement
Phase measurement
Time plots
X-Y plots
Vector notion & balancing application
Fundamentals of magnetic bearings
Engineering For The Petroleum And Process Industries

TECHNICAL

103

IC | INSTRUMENTATION & CONTROL

IC
18

HYDRAULIC/PNEUMATIC CONTROL TECHNOLOGY

OBJECTIVE:

Participants will be introduced to the basic concepts, components, practices and


application of hydraulic/pneumatic control technology. Participants will learn about
the main techniques & equipment of hydraulic/pneumatic control such as hydraulic
fluids, pumps, motors, rotary actuators, accumulators.... etc.

WHO SHOULD ATTEND:

Instrumentation Engineers
Operation/Mechanical Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

104

Basic principles of hydraulic/pneumatic control system


Standard symbols
Hydraulic fluids
Hydraulic pumps & motors
Hydraulic axial piston units
Hydraulic cylinders
Rotary actuators
Accumulators
Non-return & directional valves
Pressure & flow control valves
Filter & other accessories
Pneumatic devices installations, operation concepts
Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
18

,
HYDRAULIC/PNEUMATIC CONTROL TECHNOLOGY (Cont d)

TOPICS: (Cont,d)

Hydraulic power units


Example application of: detailed design of shutdown, well head control panels, line
break detection systems

TECHNICAL

Engineering For The Petroleum And Process Industries

105

IC | INSTRUMENTATION & CONTROL

IC
19

EMERGENCY SHUTDOWN SYSTEM (ESDS)

OBJECTIVE:

Participants will be introduced to the basic concepts of process safe guarding systems.
Participants will learn about the basic concepts of safety automation systems along
with the main safeguarding system components.

WHO SHOULD ATTEND:

Instrumentation Engineers with automatic control theory background


Process & Operation Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

106

Basic definitions of safety terms


Safety Standards
Safety Considerations
Principle Functions
Availability & Reliability Issues
System architecture & components
Examples of ESD systems applied in the Oil & Gas Industry
HIPPS System

Engineering For The Petroleum And Process Industries

INSTRUMENTATION & CONTROL | IC

IC
20

DISTILLATION COLUMN CONTROL

OBJECTIVE:

Participants will learn about the main principles and methods of design and operation
for distillation column control.

WHO SHOULD ATTEND:

Instrumentation Engineers
Operation Engineers

DURATION:
5 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Basic operation in distillation:


- Function of components
- Maintaining product composition
- Vapor pressure in components
- Controlling pressure & temperature
Reflux stream:
- Features of reflux stream
- Controlling reflux stream & bottoms
Controlling heat in the system:
- Temperature control in reboiler
- Pressure control
- Working of column feed control
- Control of column bottoms
- Control of column temperature
Controlling transport of condensate:
- Flow of condensate
- Control of reflux rate

107

CE | CIVIL ENGINEERING

CE
01

REPAIR & STRENGTHENING OF CONCRETE STRUCTURE

OBJECTIVE:

Participants will learn about the main causes of defects in structures and how to
evaluate and avoid them each type with suggested remedies.

WHO SHOULD ATTEND:


Structural Engineers
Civil Engineers

DURATION:
3 days

TECHNICAL

TOPICS:

108

Reasons of defects
Types of cracks
Corrosion cause and effect
Evaluation of defects
Testing methods
Methods of repairing and strengthening
Repair of cracks
Provision to protect against repair of corrosion
Materials used for repair
Repair and strengthening of columns, beams, slabs and footings

Engineering For The Petroleum And Process Industries

CIVIL ENGINEERING | CE

CE
02

STRUCTURAL DESIGN OF PIPERACK

OBJECTIVE:

Participants will learn about the structural design of the pipe rack with emphases on
stress analysis.

WHO SHOULD ATTEND

Structural Engineers aware of stress analysis and design of structures.

DURATION:
3 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Stress analysis basis:


- Structural systems
- Loads
- Used codes limitations (Egyptian & American Codes)
Design basis:
- Types of structural steel
- Allowable working stress
- Stability, slenderness ratios and allowable deflection
- Codes recommendations
- Computer programs
- Connection design
- Pipe rack foundation

109

CE | CIVIL ENGINEERING

CE
03

CIVIL SOFTWARE APPLICATION (SAP, SAFE & STAAD)

OBJECTIVE:

Participants will learn about types of structures, finite elements information, unit
system, load cases and analysis.

WHO SHOULD ATTEND:

Structural Engineers aware of stress analysis and design of structures.


Civil Engineers.

DURATION:
5 days

TECHNICAL

TOPICS:

110

Types of structures
Finite elements information
Unit system
Structural geometry and coordinate system
Material properties
Joint and degree of freedom and constrain
Frame element
Shell element
Lad cases
Analysis cases
Response spectrum analysis

Engineering For The Petroleum And Process Industries

CIVIL ENGINEERING | CE

CE
04

EQUIPMENT FOUNDATION DESIGN

OBJECTIVE:

Participants will learn about the minimum requirements for the analysis and design
of Equipment Foundation in Oil & Gas plants. Participants will be exposed to various
equipment design bases such as: Heat Exchangers, Horizontal Vessels, Vertical Vessels
and Storage Tanks.

WHO SHOULD ATTEND


Structural Engineers

DURATION:
5 days

TOPICS:

Design Considerations
Loads
Load Combinations
Anchor Bolts
Foundation Design for equipment

TECHNICAL

Engineering For The Petroleum And Process Industries

111

EL | ELECTRICAL ENGINEERING

EL
01

ELECTRICAL HAZARDOUS AREA CLASSIFICATION

OBJECTIVE:

Participants will be introduced to the definition of hazards and related principles,


codes and standards applied in hazard representation, equipment enclosures and
selection for hazardous areas and applications.

WHO SHOULD ATTEND:

Chemical Engineers
Electrical Engineers
Maintenance Engineers
Safety Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

112

Purpose of electrical classification


Flammable gases & liquids
Different classifications of hazardous areas
Auto ignition temperature for gas mixture
Explosion proof electrical equipment

Engineering For The Petroleum And Process Industries

ELECTRICAL ENGINEERING | EL

EL
02

POWER PROTECTION SYSTEM

OBJECTIVE:

Participants will get familiar with the art ,of protection


schemes, fault level
,
calculations, instrument transformers (CT s & PT s) and relay device functions, electrical
network components, protection schemes and selectivity principles.

WHO SHOULD ATTEND

Electrical Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction and main definition


Network calculations
System protection
Automatic transfer
Protection coordination
Case study

TECHNICAL

Engineering For The Petroleum And Process Industries

113

EL | ELECTRICAL ENGINEERING

EL
03

LIGHTNING PROTECTION SYSTEM

OBJECTIVE:

Participants will get familiar with lightning mechanisms, primary and secondary
effects, protection components, along with applied codes & standards. Participants will
wind up by the end of the course with practical recommendations.

WHO SHOULD ATTEND

Electrical Engineers
Safety & Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction and main definitions


Nature and mechanism of lightning
Forms of lightning discharges
Lightning protection system
Requirements of existing plants
Case study

TECHNICAL

114

Engineering For The Petroleum And Process Industries

ELECTRICAL ENGINEERING | EL

EL
04

ELECTRICAL ENGINEERING & INSTALLATION

OBJECTIVE:

Participants will learn about the electrical data required for drawings applied in
construction and installation project phases.

WHO SHOULD ATTEND

Electrical Engineers
Safety & Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction and main definitions


Electrical calculations
Electrical equipment operation & control
Introduction to electrical power generation
Hazardous area classification
Electrical cabling system
Electrical requirements for buildings

TECHNICAL

Engineering For The Petroleum And Process Industries

115

EL | ELECTRICAL ENGINEERING

EL
05

ELECTRICAL PRE-INSTALLATION & INSTALLATION


GUIDELINES

OBJECTIVE:

Participants will be introduced to the main principles, theoretical aspects and applied
techniques in the field of installation and commissioning of electrical works.

WHO SHOULD ATTEND:

Staff Responsible for Electrical Installation


Electrical Engineers and Technicians

DURATION:
5 days

TECHNICAL

TOPICS:

116

Introduction and main definitions


Pre-installation guidelines
Cable routing and cable laying
Termination and cable joint
Installation of equipment
Earthing and lighting protection system
Lighting system
Inspection and testing

Engineering For The Petroleum And Process Industries

ELECTRICAL ENGINEERING | EL

EL
06

SAFE PRACTICES IN ELECTRIC HAZARDS

OBJECTIVE:

Participants will be introduced to the main definitions, principles and types of


electricity. Participants will further learn about electrical power hazards, classification
of hazardous areas & hazard protection and prevention practices.

WHO SHOULD ATTEND:

Chemical Engineers
Electrical Engineers
Maintenance Engineers
Safety Engineers

DURATION:
5 days

TOPICS:

Electric definitions
Types of electricity
Electric power hazards
Area classification definition
Requirements of electric equipment in classified areas
Hazard prevention and protection
Measurement methods of isolation
Hazard of non-earthed equipment
Methods of measuring earthy system efficiency
Preventive and protection equipment
Prevention & protection of electric shocks
Engineering For The Petroleum And Process Industries

TECHNICAL

117

EL | ELECTRICAL ENGINEERING

EL
07

ELECTRICAL CABLING SYSTEM

OBJECTIVE:

Participants will have a comprehensive preview of electrical cabling system including:


cable route, cable section, cable schedule, cable M.T.O and cable M.R.Q along with
associated accessories.

WHO SHOULD ATTEND:

Electrical Engineers
Maintenance Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

118

Introduction & main definition


Electrical layouts
- Cable route
- Cable sections
- Cable schedule
- Cable M.T.O/M.R.Q
- Case study

Engineering For The Petroleum And Process Industries

ELECTRICAL ENGINEERING | EL

EL
08

EARTHING SYSTEMS & LIGHTNING PROTECTION

OBJECTIVE:

Participants will have a comprehensive preview of electrical earthing system along


with necessary precautions and protection methods against lightning.

WHO SHOULD ATTEND:

Electrical Engineers
Maintenance Engineers

DURATION:
5 days

TOPICS:

Introduction & main definitions


Earthing system and layouts
Requirements of existing plants
Nature and definition of lightning
Forms of lightning discharges
Lightning protection systems

TECHNICAL

Engineering For The Petroleum And Process Industries

119

EL | ELECTRICAL ENGINEERING

EL
09

UPS & BATTERY SYSTEMS

OBJECTIVE:
Participants will be provided with essential knowledge and skills required for UPS &
Battery system components and applications.

WHO SHOULD ATTEND:


Electrical Engineers
Maintenance Engineers/Technicians

DURATION:
5 days

TECHNICAL

TOPICS:

120

Batteries:
- Charging & discharging batteries
- Different types of batteries & performance comparison
- Battery selection, sizing and selection charts
Battery charges DC power units:
- DC supply systems, configurations & construction
- Types of charging & applications
- Control, alarms, indication & operation modes and measurements
- DC power supply unit rating
- Other DC sources
- Battery charging

Engineering For The Petroleum And Process Industries

ELECTRICAL ENGINEERING | EL

EL
09

,
UPS & BATTERY SYSTEMS (Cont d)

TOPICS: (Cont,d)
Battery supported AC systems uninterruptible power supplies UPS:
- Power semiconductor devices
- Uncontrolled & controlled rectifiers
- Inverters
- Static switches
- UPS system configuration, calculation, operation and construction
- By-Pass circuit
- Control, alarms, indication & measurements

TECHNICAL

Engineering For The Petroleum And Process Industries

121

EL | ELECTRICAL ENGINEERING

EL
10

FUNDAMENTALS OF POWER SYSTEM & GENERATION

OBJECTIVE:

Participants will gain knowledge of power system and generation units with an
introduction to the AC theory, operation principles, generators loading, stability and
protection. Participants will further learn about the power distribution system.

WHO SHOULD ATTEND:

Engineers/Technicians responsible for maintaining and testing of protection relays


at power plants.

DURATION:
5 days

TECHNICAL

TOPICS:

122

AC theory review
Fundamentals of generators operation system
Generators synchronization
Generators loading
Generator governor & AVR control
Stability
Generator protection methods
Parallel operation and load sharing
Load shedding
Power distribution fundamentals
Principle segments of a power distribution system
Voltage level used
Distribution system levels
Engineering For The Petroleum And Process Industries

ELECTRICAL ENGINEERING | EL

EL
11

LIGHTING SYSTEM DESIGN

OBJECTIVE:

Participants will be introduced to the basic principles and techniques for lighting
system design, calculations and layouts. Emphasis will be placed on the issuance of
MTOs and MRQs with practical application.

WHO SHOULD ATTEND:


Electrical Engineers.

DURATION:
5 days

TOPICS:

Introduction & main definitions.


Electrical lighting calculations.
Lighting layouts.
Lighting material MTO/MRO.
Case study.

TECHNICAL

Engineering For The Petroleum And Process Industries

123

HS | HEALTH & SAFETY

HS
01

OFFSHORE SAFETY

OBJECTIVE:

Participants will gain basic knowledge of safety goals and objective along with safety
measurements and requirements on offshore production platforms.

WHO SHOULD ATTEND:

Chemical Engineers
Maintenance Engineers
Safety Engineers/Safety Inspectors
Production Engineers

DURATION:
5 Days

TECHNICAL

TOPICS:

124

Introduction to offshore safety


Working safely in confined spaces
Electrical hazards
Hot work permits
Fires (causes and pre-cautions)
Hazard communication
Labels and placards
Analyzing work hazards
Control of hazardous energy (lockout & tag-out)

Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
02

RISK ANALYSIS

OBJECTIVE:

Participants will learn about qualitative and quantitative identification methods of


risk. Participants will also learn how to perform required analysis for taking corrective
actions.

WHO SHOULD ATTEND:

Chemical Engineers
Maintenance Engineers
Safety Engineers
Operation Engineers

DURATION:
5 Days

TOPICS:

Introduction to risk
Hazard analysis & assessment
The concept of risk
Failure modes & effect analysis
Fault tree analysis
Event tree analysis
Design & reliability of protective system
Risk assessment case studies

Engineering For The Petroleum And Process Industries

TECHNICAL

125

HS | HEALTH & SAFETY

HS
03

INCIDENT/ACCIDENT INVESTIGATION

OBJECTIVE:

Participants will gain knowledge of modern and advanced incident/accident


investigation methods and techniques for defining the root cause in order to provide
corrective actions.

WHO SHOULD ATTEND:


Safety Engineers
Operation Supervisors

DURATION:
5 Days

TECHNICAL

TOPICS:

126

Introduction to the concept of incident/accident


Main definitions
Hazards classifications
Incidents investigation
Analysis of investigation findings
Immediate causes, basic underlying causes & root causes
Incidents reporting, recording and rates
Fatal accidents frequency rate
Incidents recommendations & corrective actions

Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
04

INDUSTRIAL SAFETY

OBJECTIVE:

This course provides participants with essential knowledge required for safety
programs and procedures. Moreover, participants will learn how to utilize process
hazard analysis tools and techniques.

WHO SHOULD ATTEND:

Operation Engineers
Maintenance Engineers
Safety Engineers

DURATION:
5 Days

TOPICS:

Introduction to industrial safety


Main definitions
Hazard identification, hazards classifications & hazards effect
Health and safety responsibilities
Risk assessment
Principles of control in health & safety
Incidents investigation & reporting
Work equipment-hazards and control
Hazardous material
Electrical hazards and control
Construction activities-hazards and control
Engineering For The Petroleum And Process Industries

TECHNICAL

127

HS | HEALTH & SAFETY

HS
05

CONSTRUCTION SAFETY MANAGEMENT

OBJECTIVE:

Participants will be introduced to the main construction hazards and how to assess
and control hazards at site. Participants will further learn how to perform task-based
risk assessment and will also learn about HSE proactive and reactive approaches.

WHO SHOULD ATTEND:

Construction/Site Engineers
Safety Engineers
Operation and Maintenance Staff

DURATION:
5 Days

TECHNICAL

TOPICS:

128

Introduction to construction safety


Main definitions
Types of construction hazards
Crane hazards & lifting operations
Scaffolding safety & inspection
Forklift safety
Working at heights
Confined space entry
Welding and cutting safety
Site layout and access control
Site HSE inspection & supervisors responsibilities
Accident/incident investigation
Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
05

,
CONSTRUCTION SAFETY MANAGEMENT (Cont d)

TOPICS: (Cont,d)

Site HSE interactive scheme


Site HSE related training
Task-Based risk assessment
Permit to work system

TECHNICAL

Engineering For The Petroleum And Process Industries

129

HS | HEALTH & SAFETY

HS
06

H2S & USING BREATHING APPARATUS

OBJECTIVE:

Participants will be introduced to the main principles and regulations of safety and
environmental practices to toxic gases treatment. Participants will learn about different
types of hazards caused mainly by H2S. Participants will further get acquainted with
respiratory protection equipment and breathing apparatus. The course will conclude
with general safety tips regarding both personal and workplace safety.

WHO SHOULD ATTEND:

Chemical Engineers/Chemists
Health & Safety Engineers
Operation and Maintenance Staff

DURATION:
5 days

TECHNICAL

TOPICS:

130

Introduction hazard communication & MSDS


Hazards classifications & hazards effect
H2S properties
H2S effects on human body
H2S effects on facilities
H2S detection and alarm systems
H2S emergency procedures
Respiratory protection equipment
Confined space entry
Types of toxic gases
Control of Substances Hazardous to Health (COSHH)
Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
07

HANDLING OF HAZARDOUS CHEMICALS

OBJECTIVE:

Participants will learn about types of hazardous caused by chemicals and will be
introduced to hazardous materials standards and legislations, material safety data
sheets, safety labels and safe handling of chemical hazards.

WHO SHOULD ATTEND:

Chemical Engineers/Chemists
Health & Safety Engineers
Operation and Maintenance Staff

DURATION:
5 days

TOPICS

Introduction to hazardous chemicals


Main definitions
Route of entry chemicals to human body
Labels and material safety data sheet
Control of Substances Hazardous to Health (COSHH)
HAZCOM (Hazard Communication Program)

Engineering For The Petroleum And Process Industries

TECHNICAL

131

HS | HEALTH & SAFETY

HS
08

FIRST AID

OBJECTIVE:

Participants will be introduced to the best and most commonly applied practices of
first aid in case of casualties or medical emergencies at work.

WHO SHOULD ATTEND:

Health & Safety Engineers


All Personnel

DURATION:
5 days

TECHNICAL

TOPICS:

132

First aid definition


First aider properties
Primary assessment for the casualty
Triage for accidents injuries
Cardiopulmonary Resuscitation (CPR)
Sudden blockage of the airway
Heart attack
First aid burns
First aid cuts & wounds
First aid bleeding
Bone & muscle injuries/fractions
Splints
Head & spinal injuries
Chest injuries
Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
08

,
FIRST AID (Cont d)

TOPICS: (Cont,d)

Abdominal injuries
Pelvic injuries
Eyes injuries
Limbs injuries
Types of first aid:
- Convulsion first aid
- Unconscious first aid
- Shock first aid
- Poisoning first aid
- Drowning first aid
- Bites & stings first aid
- Exposure to extreme heat first aid
- Exposure to extreme cold first aid
First aid kit/cabinet contents

TECHNICAL

Engineering For The Petroleum And Process Industries

133

HS | HEALTH & SAFETY

HS
09

DEFENSIVE DRIVING

OBJECTIVE:

Participants will be introduced to defensive driving concepts, techniques and practices


for driving safely to prevent collisions and accidents. Participants will further learn to
anticipate and react other drivers mistakes.

WHO SHOULD ATTEND:


Drivers
All Personnel

DURATION:
5 days

TECHNICAL

TOPICS:

134

Introduction to defensive driving


Defensive driving course goals & objectives
What is defensive driving?
Defensive driving habits
DDC collision prevention formula (RUA)
How do you drive? by using self assessment checklist
The what if? strategy
Factors that make up your driving environment
Three stages of crash
Impaired driving
Distracted driving
Fatigued driving
Avoid the six most unsafe driving behaviors
Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
09

,
DEFENSIVE DRIVING (Cont d)

TOPICS: (Cont,d)

Stopping distances
Collision proofing
Driving for life
Ten Habits of defensive driving

TECHNICAL

Engineering For The Petroleum And Process Industries

135

HS | HEALTH & SAFETY

HS
10

CONTROL OF WORK (COW) PROGRAM

OBJECTIVE:

Participants will be introduced to control of work program including permit to


work system, risk assessment technique & energy isolation methods and devices.
Participants will further learn to prepare, organize and control their activities.

WHO SHOULD ATTEND:

Health & Safety Engineers


All Personnel

DURATION:
5 days

TECHNICAL

TOPICS:

136

Introduction to risk assessment and energy isolation


Module 1: (why we need PTW in our work?)
Module 2: (roles & responsibilities-type of activities)
Module 3: (risk assessment-JSA)
Module 4: (isolation-L/O & T/O)
Simultaneous Operations (SIMOPS)
Module 5: (PTW types & forms)

Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
11

FIRE FIGHTING TECHNIQUES

OBJECTIVE:

Participants will learn about the course of fire, fire fighting techniques and Fire
Prevention Applied methods. Course will be concluded with practical application using
Fire Extinguishing Agents.

WHO SHOULD ATTEND:

Health & Safety Engineers


All Personnel

DURATION:
3 days

TOPICS:

Introduction to fire fighting


Hazards classifications
Fire definition, elements & reasons
Fire protection & extinguishing theories
Fire classification
Fire prevention methods
Fire extinguishing agents
Portable fire fighting equipment
Fire accidents reasons and analysis
Fire fighting practical session

Engineering For The Petroleum And Process Industries

TECHNICAL

137

HS | HEALTH & SAFETY

HS
12

RIGGING SAFETY & LIFTING OPERATIONS

OBJECTIVE:

Participants will be introduced to safe rigging and lifting operations in terms of


accounted crane hazards, accidents and their causes, root-cause analysis, inspection
methods, lifting plans and procedures and safety precautions. Participants will also
learn about rigging equipment and their safe handling during operation.

WHO SHOULD ATTEND:

Site Disciplines Engineers


Site Safety Engineers/Supervisors
Heavy Equipment Operators

DURATION:
3 days

TECHNICAL

TOPICS:

138

Introduction to lifting equipment: cranes and their types


Major causes of crane accidents
Root cause analysis of accidents
Crane hazards
Cranes inspection
Lifting plans and procedures
Crane positioning and safety precautions
Crane operator
Swing area
Hand signals and their interpretation
Rigging equipment
Man basket
Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
13

HSE LEADERSHIP

OBJECTIVE:

Participants will be introduced to the main principles and best practices of HSE
leadership along with providing participants with the required tools, techniques,
knowledge and skills required for becoming an Effective HSE leader. Participants will
further learn how to perform task-based risk assessment and will also learn about HSE
proactive and reactive approaches with emphases on action planning.

WHO SHOULD ATTEND:

HSE Managers/Leaders
Operation and Maintenance Managers

DURATION:
3 days

TOPICS:

Engineering For The Petroleum And Process Industries

TECHNICAL

Introduction to HSE leadership


Understanding behavioral styles to enhance supervisory relationships
How to be a good leadership
- Planning
- Coaching
- Corporate governance
- Deliver & good practice
- Monitor
- Review

139

HS | HEALTH & SAFETY

HS
13

,
HSE LEADERSHIP (Cont d)

TOPICS: (Cont,d)

Leadership checklist
HSE legislation
Auditing & reporting
SOC program
Leadership roles & responsibilities for HSE excellence
Organization behavior & the manager
,
The Five L S

TECHNICAL

140

Engineering For The Petroleum And Process Industries

HEALTH & SAFETY | HS

HS
14

CONFINED SPACE ENTRY

OBJECTIVE:

Participants working in confined spaces will learn and understand all the features
of the confined spaces safety rules and regulations with emphasis on related
international standards. This course has been developed based on the international
American standards for Confined Spaces Entry (OSHA 29 CFR 1910.146). The Course
provides an excellent technical background on the main essentials of confined- space
entry for confined-space rescue team.

WHO SHOULD ATTEND:

For all multinational Organizations employees


People dealing with confined spaces in any means
Rescue teams
Operation Staff

DURATION:
3 days

TOPICS:

Introduction to the features of confined spaces


Common examples of confined spaces
Associated hazards of confined spaces
The General safety precautions required when dealing with confined spaces
Multiple gas detectors for different gases (Oxygen, toxic and combustibles)
inside confined spaces
Required procedures and confined space permits
Rescue equipment required in emergencies
Tips for reacting properly in case of emergencies (theoretically and practically)
Practical training inside a confined space on Site
Engineering For The Petroleum And Process Industries

TECHNICAL

141

HS | HEALTH & SAFETY

HS
15

WORKING AT HEIGHTS & SCAFFOLDS

OBJECTIVE:

This course is designed to provide participants with the knowledge and skills required
to identify all the hazards associated with working at heights, and to develop and
implement specific Working at Height Safety Program on Site. The course has
been organized and developed based on the International American Standards
(OSHA 1926, 1910). The Course provides an excellent technical background on the
main essentials for working at heights safely with emphases on scaffolding.

WHO SHOULD ATTEND:

People working at heights in their scope of work


Scaffold builders
Safety Personnel
Operation Staff

DURATION:
4 days

TECHNICAL

TOPICS:

142

Working at Height Risks


Fall Protection Systems
- Guard Rail System
- Personal Fall Arrest System
- Safety Net System
- Restraint System
- Warning lines system
Inspection of Fall Protection Systems
Fall Protection Plan
Rescue Operations
Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
01

PRODUCTION OPTIMIZATION USING NODAL ANALYSIS

OBJECTIVE:

Participants will learn about the complicated effect of parameters on producing


wells performance. Participants will further be provided with recommendations for
optimizing well performance & troubleshooting production flow problems.

WHO SHOULD ATTEND:

Petroleum Engineers (involved in analyzing & monitoring the performance of natural


flow & artificially lifted wells).

DURATION:
5 days

TOPICS:

Introduction to oil & gas production systems


Inflow performance
Vertical lift performance
Choke & flow line performance
Overall production system performance
Nodal system analysis
Nodal analysis in artificial lift
Practical Computer Applications

Engineering For The Petroleum And Process Industries

TECHNICAL

143

PR | PRODUCTION ENGINEERING

PR
02

PRODUCTION SYSTEMS SIMULATION

OBJECTIVE:

Participants will learn about different elements involved in the simulation of the entire
production system from well bores to separators. Participants will also be introduced
to theoretical & practical simulation background of each element.

WHO SHOULD ATTEND:

Process/Petroleum Engineers (involved in the operation & design of production


systems from the down-hole to the separator).

DURATION:
5 days

TECHNICAL

TOPICS:

144

Components of a production system


Inflow performance of oil & gas wells
Multi-phase flow theory, flow patterns & maps
Vertical lift, performance, correlations & matching
Overall production system performance
Choke performance
Horizontal flow performance in pipelines
Flowing well performance & artificial lift
Fluid properties modeling, black oil & compositional
Reservoir modeling interface tables
Well evaluation operations
Nodal & system analysis
Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
02

,
PRODUCTION SYSTEMS SIMULATION (Cont d)

TOPICS: (Cont,d)

Computer software applications:


- Pipesim suite
- Pipesoft suite

TECHNICAL

Engineering For The Petroleum And Process Industries

145

PR | PRODUCTION ENGINEERING

PR
03

GAS LIFT OPTIMIZATION & TROUBLESHOOTING

OBJECTIVE:

Participants will gain necessary experience required for proper design and operation
of gas lifted wells. Participants will also learn about troubleshooting of problems
associated with gas lift operation.

WHO SHOULD ATTEND:

Petroleum Industry Engineers (involved in artificial lifting & gas lift operations)
Production Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

146

Gas lift equipment


Equipment operation
Reservoir deliverability
Multi-phase pressure gradients
Well deliverability
Gas lift valve spacing & pressure setting
Troubleshooting

Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
04

WELL TEST ANALYSIS

OBJECTIVE:

Participants will gain knowledge of the well testing and analysis technology for proper
reservoir monitoring and production optimization.

WHO SHOULD ATTEND:


Production Engineers
Reservoir Engineers

DURATION:
5 days

TOPICS:

Radical diffusivity equation


Principles of transient testing
Conventional well test analysis
Modern well test interpretation
Pressure build up test
Calculation of permeability & skin factor
Estimation of the distance to a no-flow boundary
Pressure drawdown test & analysis
Open-hole testing
Cased hole testing
Pressure measurement
Kinds of pressure gauges & their accuracy
Measuring techniques
Surface read-out techniques
Engineering For The Petroleum And Process Industries

TECHNICAL

147

PR | PRODUCTION ENGINEERING

PR
04

,
WELL TEST ANALYSIS (Cont d)

TOPICS: (Cont,d)

Sampling & pressure control


Drill steam testing
Special well testing
Layered reservoir testing
Multiple well testing

TECHNICAL

148

Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
05

SUCKER ROD PUMPING

OBJECTIVE:

Participants will gain necessary experience required for proper selection, operation &
troubleshooting of sucker rod pumped wells.

WHO SHOULD ATTEND:


Petroleum Engineers
Mechanical Engineers

DURATION:
5 days

TOPICS:

Surface equipment
Sucker rod string
Subsurface equipment
Volumetric efficiency & gas interference
Well analysis made easy
Dynamometer & its application
Troubleshooting for common pump problems
Reports

Engineering For The Petroleum And Process Industries

TECHNICAL

149

PR | PRODUCTION ENGINEERING

PR
06

GAS RESERVOIR ENGINEERING

OBJECTIVE:

Participants will gain knowledge of gas reservoir engineering parameters and


applications necessary for reservoir monitoring and production optimization.

WHO SHOULD ATTEND:


Production Engineers
Reservoir Engineers

DURATION:
5 days

TOPICS:

Gas reservoir types & phase diagram


Properties of natural gas
Gas reservoir performance
Gas condensate reservoirs
Deliverability testing of gas wells
Transient testing of gas wells
Separation, transport & measurement of gases

TECHNICAL

150

Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
07

APPLIED OIL RESEVOIR ENGINEERING

OBJECTIVE:

Participants will gain knowledge of oil reservoir engineering parameters and


applications necessary for reservoir monitoring and production optimization.

WHO SHOULD ATTEND:


Production Engineers
Reservoir Engineers

DURATION:
5 days

TOPICS:

Reservoir fluids properties


Reservoir rock properties
Hydrocarbon reservoir-volumetric method
Material balance
Reservoir drive mechanisms
Fluid flow
Well testing

TECHNICAL

Engineering For The Petroleum And Process Industries

151

PR | PRODUCTION ENGINEERING

PR
08

WATER INJECTION DESGIN & APPLICATION

OBJECTIVE:

Participants will gain necessary experience required for evaluating well problems
using open hole and production logging techniques.

WHO SHOULD ATTEND:

Production Engineers
Reservoir Engineers (involved in reservoir pressure maintenance by water injection)

DURATION:
5 days

TECHNICAL

TOPICS:

152

Reservoir performance analysis forecast


Reservoir rock properties affecting displacement efficiency
Secondary recovery process
Displacement theory
Vertical sweep efficiency
Patterns and pattern effects
Surface injection systems design
Water-flood monitoring & management

Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
09

CASED HOLE LOGGING

OBJECTIVE:

Participants will gain required knowledge & skills for evaluating well problems using
open hole & production logging techniques.

WHO SHOULD ATTEND:


Petroleum Engineers
Production Engineers
Reservoir Engineers

DURATION:
5 days

TOPICS:

Cased hole logging overview


Production logging tools
Interpretation
Evaluation of the information through gasing
Cased hole logging applications
Qualitative evaluation of flow behind pipe

TECHNICAL

Engineering For The Petroleum And Process Industries

153

PR | PRODUCTION ENGINEERING

PR
10

ENHANCED OIL RECOVERY TECHNIQUES & SCREENING


(EOR)

OBJECTIVE:

Participants will gain necessary experience required for planning & evaluating the
application of the enhanced oil recovery methods.

WHO SHOULD ATTEND:


Petroleum Engineers
Production Engineers
Reservoir Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

154

Hydrocarbons & reserves


Factors affecting EOR methods
Petro-physics & petrochemistry
Polymer flooding
Miscible drive
Gas recycling
Carbon dioxide flooding
Insite combustion
Steam injection

Engineering For The Petroleum And Process Industries

PRODUCTION ENGINEERING | PR

PR
11

BASICS OF DRILLING TECHNOLOGY

OBJECTIVE:

Participants will be introduced to basic drilling activities including main definitions


& techniques. Throughout the course, participants will gain knowledge of drilling
apparatus, drilling rigs, holes types, casing & cementing techniques. The course
concludes with post-drilling activities & well problems.

WHO SHOULD ATTEND:

Production Engineers/Technicians

DURATION:
5 days

TOPICS:

Pre-drilling activities
Drilling apparatus
General systems on drilling rig
Drilling straight holes
Drilling deviated hole
Casing & cementing
Wire line logging & LWD
Coring operations
Post-drilling activities
Problems wells

Engineering For The Petroleum And Process Industries

TECHNICAL

155

PR | PRODUCTION ENGINEERING

PR
12

WELL COMPLETION

OBJECTIVE:

Participants will learn about methods and techniques of well design and will further
gain necessary experience required for well completion.

WHO SHOULD ATTEND:

Petroleum Production Engineers


Reservoir Engineers

DURATION:
5 days

TECHNICAL

TOPICS:

156

Introductions to tubing, casing, flow couplings, nipples


Sub-surface safety valve nipples
Circulating devices, sliding sleeves
Types of well completions
Open hole & liner completions
Perforated liner/casing completions
Conventional completions, single, multiple
Production packer applications
Case study

Engineering For The Petroleum And Process Industries

NOTES:

Engineering For The Petroleum And Process Industries

157

NOTES:

158

Engineering For The Petroleum And Process Industries

NOTES:

Engineering For The Petroleum And Process Industries

159

How to find out more?

+2 02 22765-895 / 957 / 941


+2 03 2020-229 / 219
+2 02 22744-382 / 981
hr_division@enppi.com
www.enppi.com

Designed & Printed By Enppi

1A, Ahmed El-Zomor St., 8th District, Nasr City, Cairo - EGYPT
P.O.Box 2521 El-Hurreya, Heliopolis 11361, Cairo
Petroleum Complex, 19 km Alex/Cairo Desert Road

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