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(2 points) Using Part (g), state the change in profit if Doug can produce 7 wood
frames in one day.
Each plant has 20 production days available in February and 23 production days
available in March to produce and ship these products. Inventories are depleted at
the end of January, but each plant has enough capacity to hold 1000 units total of
the two products if an excess amount is produced in February for sale in March. In
either plant, the cost of holding inventory in this way is $3 per unit for product 1
and $4 per unit of product 2.
Each plant has the same two production processes, each of which can be used to
produce either of the two products. The production cost per unit produced of each
product is shown below for each process in each plant.
The production rate for each product (number of units produced per day devoted to
that product) also is given for each process in each plant as follows:
The net sales revenue (selling price minus normal shipping costs) the company
receives when a plant sells the products to its own customers (the wholesalers in its
half of the country) is $83 per unit of product 1 and $112 per unit of product 2.
However, it is also possible (and occasionally desirable) for a plant to make a
shipment to the other half of the country to help fill the sales of the other plant.
b. (7 points) Given the large number of orders for 9-foot boards, the Cash and
Carry Building Supply Company requested 18-foot boards from the supplier. The
supplier is willing to sell these new special size boards at a price of $18, but
charges a one-time $1000 fee. How could you modify the problem in Part (a) to
account 18-foot boards? Clearly define the new variables, modify the objective
function and constraints.
c. (7 points) Note that as the length of the standard board increases, the number
of feasible patterns increases exponentially. One way to deal with these large
problems is to generate variables/columns (in our case patterns), only if it is
economically feasible to do so. To measure the economic feasibility, we compute
vector with
pattern,
aj
cc B B a , where
()
a1
a=
an
is a column
( c B B1 )=[ y 1 y n ]
y1 , , yn
, formulate a
and
diagram.
d. (3 points) Calculate the proportion of time that there are two customers in
the check-out stand.
e. (2 points) Determine the average number of customers waiting at the queue
of the checkout stand.
f. (2 points) Calculate the average waiting time in the queue.
The manager would like to have the percentage of time that there are more than
two customers at the checkout stand down below 25%. She also would like to have
no more than 5% of the customers needing to wait at least 5 minutes before
beginning service, or at least 7 minutes before finishing service.
g. (6 points) Evaluate how well these criteria are currently being satisfied.
Because there is no room for a second checkout stand, the manager is considering
the alternative of hiring another person to help cashier by bagging the groceries.
This help would reduce the expected time required to process a customer to 1.5
minute, but the distribution still would be exponential.
h. (3 points) Re-evaluate the criteria under this alternative plan.