Professional Documents
Culture Documents
307-01-i
PAGE
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307-01-2
307-01-2
Transmission
Special Tool(s)
Handle, Torque Converter
307-091 (T81P-7902-C)
307-01-2
307-01-3
(Continued)
Remover/Installer, Servo Piston
307-251 (T92P-70023-A)
Slide Hammer
100-001 (T50T-100-A)
Slide Hammer
307-005 (T59L-100-B)
1.
2.
3.
4.
NOTE:
If the transmission fluid pan gasket is not damaged, it can be reused.
Remove the transmission fluid pan bolts, transmission fluid pan and gasket.
307-01-3
307-01-4
307-01-4
(Continued)
5.
6.
NOTICE:
If installing a new transmission fluid filter and the grommet remains in the main control bore, carefully use a small screwdriver to remove
the grommet. Use care not to damage the main control bore.
NOTE:
If the transmission is being repaired for a contamination-related failure, use a new transmission fluid filter and seal. The transmission fluid filter can
be reused if no excessive contamination is present.
Remove the transmission fluid filter and grommet.
7.
NOTICE:
Do not pull on the plastic lead frame. This may cause damage to the connector ends. Carefully pry up on the locking tabs to disconnect the
solenoids. Disconnect the molded lead frame from the solenoids.
Disconnect the molded lead frame from the solenoids.
1
307-01-5
(Continued)
8.
9.
NOTICE:
Discard the outer manual control lever shaft nut. Do not reuse. The old nut will not retain the torque specification.
Remove the outer manual control lever.
1
307-01-5
307-01-6
(Continued)
10.
11.
12.
Remove the 24 main control valve body bolts, the main control valve body and the EPC solenoid bracket.
13.
307-01-6
307-01-7
(Continued)
14.
NOTE:
Use a shop cloth to protect the transmission case surface.
Remove the manual control lever shaft retaining pin.
15.
16.
Slide the manual control lever shaft out of the case while removing the inner nut.
307-01-7
307-01-8
(Continued)
17.
NOTICE:
Use care not to damage the manual control lever shaft bore. If the bore is damaged the new seal may leak.
Remove the manual control lever shaft seal.
18.
19.
20.
307-01-8
307-01-9
307-01-9
(Continued)
2
21.
Using the special tool, remove the reverse band servo retaining ring.
22.
23.
NOTICE:
If the tool is not available, extreme care must be taken. Spring pressure will force the overdrive servo piston assembly out of the case. Case
bore damage may result from trying to pry on the internal retaining ring.
Using the special tool, compress the piston spring, then remove the overdrive servo piston retainer.
307-01-10
(Continued)
24.
25.
Compress the 1-2 accumulator cover and remove the 1-2 accumulator piston retaining ring.
26.
307-01-10
307-01-11
(Continued)
27.
28.
NOTE:
Rear wheel drive (RWD) extension housing shown, four wheel drive (4WD) extension housing similar.
NOTE:
These bolts have been coated with a sealant. High break torque may be required to remove these bolts.
Remove the extension housing.
29.
307-01-11
307-01-12
307-01-12
(Continued)
30.
Rotate the transmission to the vertical position with the output shaft toward the floor.
31.
NOTICE:
Extreme care must be taken during transmission connector removal. Do not pull on wires or use a hammer on the connector body.
Place a screwdriver on the flat portion of the connector and push the connector out through the bottom of the case.
32.
33.
NOTE:
These bolts have been coated with sealant. High break torque may be required to remove the bolts.
Remove the front bolts.
307-01-13
(Continued)
34.
35.
36.
NOTE:
For assembly, note the location of the check ball and the intermediate clutch piston return spring pack indent during disassembly.
Remove the intermediate clutch piston return spring pack.
37.
38.
NOTICE:
Remove the assembly carefully to prevent damage to the overdrive band friction material by the reverse clutch drive lugs.
2006 F-150, Mark LT, 9/2005
307-01-13
307-01-14
(Continued)
Remove the following components as an assembly:
Reverse clutch
39.
40.
Remove the forward clutch hub and the No. 3 forward clutch hub front bearing.
41.
307-01-14
307-01-15
(Continued)
42.
Align the reverse sun shell with the overdrive band anchor pin for removal.
43.
44.
Remove the center support retaining ring and note location for assembly.
307-01-15
307-01-16
(Continued)
45.
46.
47.
48.
49.
307-01-16
307-01-17
(Continued)
50.
51.
Remove the output shaft and output shaft ring gear assembly.
52.
53.
Inspect and if necessary, using the special tools, remove the rear case bushing.
307-01-17
307-01-18
(Continued)
307-01-18