Professional Documents
Culture Documents
qxp
3/17/2005
10:38 AM
Page 2
ALLOYS
FOR SURGICAL INSTRUMENTS
Robert Brown*
RSB Alloy Applications LLC
Leesport, Pennsylvania
tainless steel alloys such as enhancedstrength UNS S30400 (AISI Type 304)
have been the material of choice for the
tubular components in dental and surgical instruments. Although this alloy has worked
well for the first generation of instruments designed for confined spaces, it has some drawbacks
that limit its usefulness for instruments in todays
more aggressive surgical procedures. These drawbacks include loss of strength during welding,
poor edge retention, poor wear resistance, and
poor galling resistance.
Stainless steel alloy development has yielded
a number of stainless steels with properties that
make them worthy candidates for medical instrument tubing. Each of these alloys exhibits enhanced properties over those provided by UNS
S30400. This article reviews beneficial material
properties and the alloys that offer them.
Stainless steel alloy properties
Corrosion resistance: In the past, the inherent
corrosion resistance of stainless steel has been
deemed adequate for surgical instruments, but
not so today. It is crucial to consider not only body
fluids, but also pre- and post- surgical instrument
cleaning techniques when determining the level
of corrosion resistance required. Table 1 shows
the relative corrosion resistance of alloys that are
*Member of ASM International
36
alloysforsurg.qxp
3/17/2005
10:38 AM
Page 3
UNS S 46500
(Carpenter Custom 465 stainless)
UNS S42010
(Carpenter BioDur TrimRite stainless)
UNS S31603
(Type 316/316L)
UNS S45000
(Carpenter Custom 450 stainless)
UNS S63000
Carpenter Custom 630 (17-4PH)
UNS S304003
(Type 304/304L)
Tensile strength,
MPa (ksi)
Method of strengthening
Family/Alloy
Excellent
to 1794 (260)
Precipitation hardening
UNS S46500
Good
to 1689 (245)
Precipitation hardening
UNS S45500
Good
to 1351 (196)
Precipitation hardening
UNS S45000
UNS S63000
Poor to fair
to 1620 (235)
Martensitic
UNS S42010 UNS S42000
Good
to 1385 (200)
Austenitic
UNS S30403
UNS S31603
Relative
resistance
to galling and wear
Very good
Very good
Good
Excellent
Fair to poor
Method of hardening
Alloy family
Very good
Precipitation
hardening
UNS S46500
Very good
Precipitation
hardening
UNS S45500
Good
Precipitation
hardening
UNS 45000
UNS 63000
Excellent
Martensitic
UNS S42010
UNS S42000
Fair to poor
Austenitic
UNS S30403
UNS 31603
37
alloysforsurg.qxp
3/17/2005
10:39 AM
Page 4
Precipitation Hardening
UNS 46500
Precipitation Hardening
UNS S45000
UNS S45000
UNS S63000
Martensitic
UNS S42010
UNS S42000
Austenitic
UNS S30403
UNS S31603
Alloy selection
In general, as the demands placed on an instrument by the procedure and surgeon increase, so
do the demands placed on the material.
Low stress: Some instruments, such as trocars, which are not subjected to high stress or torsional loads, and are not used for shaping, frequently may be made from UNS S30403 (Type
304L) stainless steel.
High stress: Long slender instruments, such
as drivers or arthroscopic instruments, are likely
to have high demands placed on them. The increased strength and toughness of UNS S46500
(Carpenters Custom 465 stainless) are put to
good use in these types of instruments. The alloys
high hardness and resulting edge retention, while
not as good as a martensitic stainless of similar
hardness, is more than adequate for many cutting and shaping applications.
Cutting and shaping: Cutting and shaping
instruments, such as shavers or samplers, require
an alloy such as UNS S42010 (BioDur TrimRite)
or UNS S42000 (Type 420), which are hard and
have good edge retention. The wear and galling
resistance of these alloys is beneficial for smooth
operation when the instruments contain parts
that move in relation to each other.
The information discussed above is intended
to assist the instrument design engineer in identifying alloys to be consider for a particular application. A qualified metallurgist or materials
engineer should be contacted for detailed information about material properties as they relate
to the specific instrument being designed.
For more information: William Fender, Medical Application Engineer, Carpenter Special Products Corporation, 1717 Cuyamaca St., El Cajon, CA 92020; tel: 619/
596-4314; fax: 619/562-5776.
38