Professional Documents
Culture Documents
Professor Cogdell
Design 40A
9 December 2014
TNT Raw Materials
The booming of the industrial revolution and the technological and scientific
advancements of the eighteenth and nineteenth centuries had a profound
change in the way our societies and businesses functioned. With the
invention of the steam engine, businesses were able to split the
manufacturing into smaller steps. The process of manufacturing, which was
once completed from the beginning to the end in just one building, was now
being divided among various factories which would mass produce parts of
the object. These parts would then be sent to another factory, where workers
would assemble the final product. And finally, they would transport it globally
where the customers would purchase the items at a location close to them.
Although, this process increased efficiency, the transparency of the life cycle
of the product was lost. In other words, the customer has no idea where,
how, when, and who manufactured the product. These products cover a wide
range, including TNT. Discovered in 1863 by Joseph Wilbrand 2,4,6trinitrotoulene, more commonly known as TNT, is a popular explosive still in
use today. TNT has a variety of uses from military purposes to industrial
purposes. In this paper, I will be exploring the raw materials part of the life
cycle, which includes obtaining the raw materials, manufacturing,
distributing, using/maintaining, recycling, and finally managing the waste of
TNT.
The first step of the life cycle is the obtaining of the raw materials. The
materials needed to manufacture TNT are toluene, sulfuric acid, nitric acid,
oleum, and water. Toluene, sulfuric acid, nitric acid, and oleum are all
produced in various chemical companies. However, the companies from
which the chemicals are obtained, depends on the manufacturer. One
chemical company that makes these chemicals is the Dominion Chemical
Company. Also, each chemical company could have different regulations or
specification on how to make the chemicals. The following processes
mentioned are from no particular factory. These are rather the general
process of producing the chemicals. The first material needed for the
production of TNT is toluene. This organic compound can be derived in one of
four ways. About eight-seven percent of the total toluene produced comes
from catalytic reforming of petroleum. Another nine percent of total toluene
produced comes from manufacturing ethylene and propylene. The next one
percent comes from coal-tar separation from coke ovens. And the last two
percent is a by-product of styrene manufacture. The second material needed
for the production of TNT is sulfuric acid. Sulfuric acid is prepared in one of
multiple ways. Two of these include, reacting sulfur dioxide with oxygen and
then mixing the resultant with water or by reacting nitric oxide with sulfur
dioxide and water. The next material needed is oleum. Oleum is produced
when, sulfur trioxide is produced by the contact process is absorbed in
concentrated sulfuric acid. The contact process is a procedure for creating
highly concentrated sulfuric acid, which is often used in industrial processes.
Because of the way oleum is made, it is often known as fuming sulfuric acid.
And the last chemical material that is required to manufacture TNT is nitric
acid. The nitric acid is produced industrially using what is known as the
Oswald process. There are three steps to the Oswald process. The first step is
the, Catalytic oxidation of ammonia with atmospheric oxygen to yield
nitrogen monoxide. The second step is the, oxidation of the nitrogen
monoxide product to nitrogen dioxide or dinitrogen tetroxide. And the final
step is the, Absorption of the nitrogen oxides to yield nitric acid. Nitric acid
is the last chemical material needed for the production of TNT. However, the
production still requires the supply of water. This supply of water is directly
obtained at the site of the TNT production. It is pumped into the factory
through the water pipes connecting to the factory. Once the manufacturers
obtain all the required materials for the production of TNT, they move on to
the manufacturing.
The second step of the life cycle is manufacturing the product. Different
manufacturers have various processes in which they make the TNT. In the
United States, the largest continuous manufacturer of TNT is Radford Army
Ammunition Plant. The first step in the manufacturing process of TNT is
nitrating toluene with a mixture of sulfuric acid and nitric acid. This produces
mononitrotoluene (MNT). Then, MNT is renitrated using the same mixture to
produce dinitrotoluene (DNT). This DNT is then nitrated using an anhydrous
mixture of nitric acid and oleum which produces TNT. Afterwards, TNT goes
through a process known as sulphitation. This process removes the less
stable isomers of TNT. This stabilizes the TNT and prevents any undesired
reactions from occurring. This process involves a new material, which is a
diluted solution of sodium sulfite. This is the only new material added during
this step of the life cycle. The process of manufacturing TNT is known as the
old process. The Radford Army Ammunition Plant was closed down in 1986,
because of an accident that occurred. Up until this accident, the old process
of making TNT was used. This old process resulted in a lot of waste and
pollution that took a lot of effort and money to contain and take care of. For
this reason, a group of people known as Radfords P2 Team invented a new
way of making TNT. This major change from the old process to the new
process was that the toluene raw material was switched out to ONT
(orthonitrotoluene). This chemical was much less hazardous and allowed TNT
to be virtually hundred percent pure. With this new process, there werent
any new materials that needed to be added to the manufacturing part of the
life cycle.
The third and fourth step are distributing and use/maintenance of the
product. As mentioned in the previous paragraph, TNT goes through a
sulphitation process that stabilizes the unstable isomers. Because of this
stabilization process, the TNT is not as sensitive to temperature, shock, or
the kinds of environment it is in. For this reason, TNT does not need to
transported or stored with any specific and careful procedures. However, it is
important to still take precautions. For example, too high of temperatures,
could result in detonation by its own accord. The temperature at which TNT
detonates on its own is around eighty degrees Celsius. Therefore as a
precaution it is important to store the TNT in an area that does not reach
high temperatures or maintain the temperature in the area the TNT is being
stored. Since, TNT is used mostly for military purposes, it is shipped to many
of the military bases and other military territories around the world. Trucks,
train, or plane are some examples of how TNT could be distributed to its
customers.
The fifth and sixth steps are recycling and waste management respectively.
The fifth step does not exist in the life cycle of the TNT product, because
there is no way to recycle the product once it has been used. In other words,
once the TNT is detonated, there is no way to reuse the remains of the
explosion and make TNT again. For this reason, it is concluded that there is
no way to recycle TNT. However, during the manufacturing stage, sulfuric
acid, which is diluted, can be recycled and be used again in the process of
making TNT. The next step is waste management. There is not any waste to
manage after the TNT is used. However, after the production of TNT, there is
waste management. The sulphitation process that the TNT goes through
produces waste called red water. The rinsing water used to stabilize the TNT
during the sulphitation process is what yields the red water output. This
requires additional materials necessary to treat the water and to safely
dispose of it. However, for the sake of keeping this project related strictly to
TNT, we decided not to go further into this part of the process.
As seen from the information give above, TNT is a widely used explosive that
is still used by various industries and the military today. It was interesting to
research and find out more about what goes into the process of making this
product. Along the way, it was really interesting to see how the process of
manufacturing and the life cycle of the product were quite invisible to me
until we started to research more on the product. For example, my group and
I had to look through many different websites to find the manufacturing
process of TNT. And also for the raw materials, I had to visit multiple websites
before I could find the information I was looking for. This made me think
about other products, even mere everyday products, and how their life
cycles are invisible to me as well. All in all, not only did I learn about TNT, its
raw materials and life cycle, but I also learned that it is important for us to
learn about the life cycles of all the products that are being manufactured
these days and bring back the visibility of the processes.
Works Cited
"NITRIC ACID - PubChem." NITRIC ACID - PubChem. Web. 9 Nov. 2014.
<http://pubchem.ncbi.nlm.nih.gov/compound/nitric_acid>.
"OLEUM." - PubChem. Web. 29 Oct. 2014.
<http://pubchem.ncbi.nlm.nih.gov/summary/summary.cgi?
sid=24858586#x321>.
"Prva Iskra Namenska | Baric | Serbia | Explosives Production |
Ammonution Delaboration." TNT/DNT Plant. Web. 30 Nov. 2014.
<http://www.prvaiskra-namenska.com/technology/tnt-dnt-plant.html>.
Smith, G.Carlton. "Chapter 4 The Manufacture of TNT." TNT Rri
RRrNITEOTOLUENES AND MONO- AND DINITBOTOLUENES THEIR
MANUFACTURE AND PROPERTIES. London: Constable And, Limited.
Print.
"SULFURIC ACID - PubChem." SULFURIC ACID - PubChem. Web. 9 Nov.
2014.
<http://pubchem.ncbi.nlm.nih.gov/compound/sulfuric_acid#section=M
ethods-of-Manufacturing>.
Erik Walther
Professor Cogdell
DES040A
6 December 2014
TNT: Energy
For the men and women employed at Radford Army Ammunition
Plant in Virginia, war is good for business. Radford Army
from one source, but they most likely come from several plants
given the massive TNT output. I know that Dominon Chemical Co.,
the raw material source, definitely has toluene, nitric and sulfuric
acid, but I assume they also have Oleum because of my
understanding of sulfuric acid production. I could not find the
specific amounts of each raw material needed for a fixed amount of
TNT; my estimation is that one truckload of materials will equal one
truckload of TNT. I assume the semi-trucks make one-way trips,
counting only the fuel it takes to get to each facility. Also, I assume
that all semi-trucks use fossil fuel exclusively. I assume that all the
heat-intensive processes are powered by electricity except in the
case of the furnace. Staying within the boundaries of my research,
all the energy used by all the facilities comes from Virginian power
plants. I know not whether Radford uses energy provided by
renewable or non-renewable sources. I said that TNT is more often
encountered in blends, but I did not know how that would affect my
product, so I chose to follow the lifecycle of pure TNT. I could find
absolutely nothing on the National Guard Armory, except that it was
there. The meaning of the word energy changes based on context
and made my writing about energy in section 4 seem rather unclear,
so I feel the need to clarify: the energy needed to activate the TNT is
explosive energy generated by an initial explosion, not the same
energy with which the rest of my paper deals. Finally, the largest
assumption made is that the TNT made here is created through
what my Group and I refer to as the old process. The new process is
slightly different, and was created by Radford to reduce waste and
become more environmentally friendly. My part is not tangibly
affected depending on which process is used, except that Oleum is
not used in the new process, and toluene is nitrated before
becoming a raw material. We chose the old process because there
was more information about it.
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amount of waste and emissions that are produced and released, the
recycling if anything, and what happens after it is used.