Professional Documents
Culture Documents
3rd
Foreword
Edition
Transmission Systems
Editorial Note
This newsletter brings in a gist of the test bed technology, concepts adopted and the
broad architecture of Test solutions for Gear Shift Quality Assessment
GLANCE
Synchronizers
shift feel by reducing the time of synchronization inside the gearbox. Tribological
properties of
Syncho-cone is decisive to prevent transmission gears from shocking,
reduce noise, gear wearing and ensure shift quality. The test solution for Synchroniser
evaluates friction and lubricating oil properties of synchronizer-rings used in the
synchronous meshing mechanism of manual transmissions Read more
Heavy
demanding larger torque in the drive train. Study of the gear shift mechanism and the
synchronizer as an aggregate in manual transmission of HCV & MPV closely relates to the
shift performance in a vehicle. Gear Shift Quality assessment and durability studies on the
gear shift mechanism of the HCV transmission is performed in this test solution ...Read
more.
Shift
feel test rig permits performance study of a transaxle gear shifter mechanism
for checking manual gear shift in dynamic conditions observe abnormal noise at different
gear positions in a production environment ...Read more.
Static
gear shift... the behavior, criteria like shift and select strokes, friction and free
plays, load characteristics are prominent for any shift operation and have a high priority
for functional study. These characteristics are objectified in Static Gear shift test rig for
study of manual gear shift ...Read more.
Test
bench
conditions to ensure the desired performance and deliver a reliable platform for repeated
usage...Read more.
Shift-O-Matic
Technical Data:
Rotation speed for drag & dynamic test : 50 to 2500 rpm by AC motor
Instrumentation :
Graphs
Synchro speed
Axial thrust load no ring
Reaction torque on ring
Ring wear (through displacement sensor)
Oil temperature
Synchro ring temperature
: Force vs Time
Frictional torque Vs Time
Cone speed Vs Time
Ring displacement Vs Time
Coefficient of Friction Vs Time
...Back
For more details and application assistance, contact:
Bangalore
Chennai
Delhi
Kolkata
Lucknow
Mumbai
Secunderabad
Vadodara
Adjustable
speed
and
AC
motor-drive and fly
vehicle energy
variable
inertia.
wheel to induce
Real time controller with dedicated software for control sequencing & data processing.
Technical Data:
Transmission version : Manual synchromesh
Gear shifter : Direct shift, Rod based
Gear shifting :
Drive speed :
Computation :
Oil Temperature
Disengagement time
Neutral time
Synchronization time
Unblocking time
Engagement time
Peak Disengagement / Engagement /Synchronization Load
Average Synchronization /Average Engagement Load
Disengagement / Synchronization Impulse
Total Shift Impulse
...Back
For more details and application assistance, contact:
Bangalore
Chennai
Delhi
Kolkata
Lucknow
Mumbai
Secunderabad
Vadodara
AC motor to drive the transaxle from wheel shaft end to simulate coast mode
GEAR SHIFT
STATION
Technical Data:
No of variants : 3
Oil filling & draining arrangement : Provision provided to accommodate the same
Measurements :
...Back
For more details and application assistance, contact:
Bangalore
Chennai
Delhi
Kolkata
Lucknow
Mumbai
Secunderabad
Vadodara
Gear shifter
Lever assy.
Gear shifter
Lever
Shifter
linkage
Force
Sensor
Displacement
Sensor
Quick
Disconnect
Adaptor
Gate
Selection
linkage
Force
Sensor
Displacement
Sensor
Interchangeable
push/pull cable
Technical Data:
No of variants : 3
Measurements :
Graphs :
...Back
For more details and application assistance, contact:
Bangalore
Chennai
Delhi
Kolkata
Lucknow
Mumbai
Secunderabad
Vadodara
TEST
TRANSMISSION
REAL TIME
CONTROLLER
Cable Shifter
The cable shifter assembly is with shift cables for
select & shift co-ordinates, shifter rod, linkages,
mechanicals built for repeated gear shifts. This unit
is flexible to locate at a remote location with easy
access to the operator for EOL tests in the production environment.
The gear shift can be operated manually
automated per test transmission pattern.
Test
Transmission
Gear Shift
Cables
Gear Shift
Lever (Rod)
or
Rod Shifter
Custom built
Shift Rod
...Back