o yuasa

SUFERPRODEX
O ) i R O T A RTYA B L E
D RI V E P R E C I S
SERVO

OPERA:IION

&

SERVICE

SPDX-5,6,8,1O,]_2,f

MANUAL

'
\^/

(AMERICA),
lNC.
DrvrsroNoF YUASABATTERY

Yuas.htc.natroflal(Mai"-O;;;
10715Sp.nrgd8l. 4v... Unlt ,3
Santa F. Sg(tngc O\ 90670
T.t a3-C.r-8t!22
FAX: a3-0{4-8447
Tetor 89-.1t3

Yuasalntcrnationat
825 ftdth Css Ave.,
S.it. 2OO
Westmont lL 60559
lel:70&98&Ol
FAX: 70&3&rO9l

Yuasetnternshonat
c/O RE.O. ll{TL ll.Jc.
8l Oarnorxl Slrot
lvalpol. t'l^ 02O8r
Tel : 5086&30
FAX : 5O8-6O1513

020820

INDEX
(1) SPECIFICATIONS
CONTROLLER
DII'IENSIONS

( 2 ) P A R T SL I S T
( 3 ) LUBRICATION
& CHUCKCENTERING
( 4 ) PREPARARATION
FOROPERATION

10

( 5 ) INTERFACING
IIITH CNCI'IACHINE

11

( 6 ) CONNECTING
TIITHAUTOI'IATIC
CYCLEFUNCTION
I'{ACHINE
TO GENERAL.PURPOSE

T2

( 7 ) FORllAT

13

( 8 ) CONTROLLER
PANEL

14

H0ll T0 SET I*IORK-ZER0

T7

S P E C I A LC O D E S

18

( g ) H O TTI O O P E R A T E

2T

PROGRAI'{I'tING
EXAI'IPLE

2T

1. INDEXING

21

2 . F E E DR A T E

22

3. LOOPCOUNTS

22

4 . E Q U A LC I R C L ED I V I S I O N

23

5. (ANY)ARCANGLE
DTVIST0N

24

6. PROGRAI'I
JUUPFUNCTION

25

HOI{TO CHANGE
A PROGRAFI

26

HOTITO SETA PARAIIETER

27

}IAINTENACE
& ADJUST}IENT

30

( 1 0 ) S E L FD I A G N O S I S

33

I'IARRANTY

35

ROTARY

TABLES

S P D X - 5 S P D X - 6 S P D X - 8 SPDX-1O SPDX-12 SPDX-15

5.59"

TABLE
SI.JB

O.D.

I'IAX.LOAD

HORIZONTAL 1 1 0

LBS

55

VERTICAL

4.33"

inch

HEIftIT
CEI{TER

(110)

(rm)
at
FORCE(
CLAIIPING

NET{iEItrIT

85 PSI) 44 lbs'ft

70.4

II/SUBTABLE

11.10"

12.72"

15.75',

2M

396

550

660

t32

198

275

330

7.480

8.66"

10.24'

6.97'

8.66"

176
88

5.91"

5.LT',
(130)

(150)
159 lbs'ft

116lbs'ft

1 0 12.

156.2

::::.::.:::.::j:::::::::::::j::::::::.:::,:.:.::::::::::::i:i

LBS

.liti:i:i.iiiili::ll..iiiiiliil::

:' :: : :: : : :: :: : ::': :::: :::; : : :: :::: :: :: i : : : : :: :: :: :::'

REPEATABILITY
REDUCTION
SPEED
TOTAL

llAx.sPm

(220)

(260)

217lbs'ft 289lbs'ft 198lbs'ft

272.8

418.0

692.0

:::::!:::i:l:::::ir::::r:r:::::r:r:::::::::::::::::::::r:::i:

i:i:ii:.l$-?.r,S:i::ilii::i.i:;i

(CUI,{ULATIVE
ACCURACY
INDEXING
) 45',

(1e0)

,i,i1,'t,.
;,,,,',:,,i:.
$4.1,$,ti:i
::: : :rit: u : it: : :i1: :1::::1::l:
' 1 1 : i : r : , : : : : : : . 1 : : - l : i i: .: : l l 1 : : : : ' : : : :

45',

45',

45',

450

45',

60

60

60

6',

60

6',

r/90

1/180

/180

1/180

1/180

1/180

2Orpm

16rpm

SPNC-3OO

CONTROLLM

l0rpm

l0rpm
SPNC-5OO

SPNC-7OO

NOTE3 Sub tables are standard accessories , hovever , chucks are optj-onal accessories.

ACCESSORTtrS
: CHUCKS
OPTIONAL

585-005 585-106 585-108 585-110 585-112 58tr115

l,l0DELNo.

ACCU-CHUCK

0.D.

5.20'

6.570

8.27'

r.D.

L.26'

r.73"

2.49"

10.79"
3.ilo

12.20',

15.16"

4.33"

5.L20

INNERJA[|I

1.5?-5.M'
J.12-1.18'J.16-1.65") .L&'z.Mo .16-3.46"J.2c-'4.25',

OUTER
JAIII

z.13-13.31',
).L2'4.L3o J.39-6.14").39-7.09").47-9.06").59-10.43',

CON TROLLER

SPNC-500,

SPNC-300,
POlrrER
S0URCE

TEI'{PERATURE

AC 220U 60H2, Sinele p h a s e

32" F-4" F-

0perating
Storage

SPNC-700

SPNC-3OO
1

KVA

S P N C - 5 0 0 , 7 030. 4 K V A

104' F
140"F

HUI,lIDITY

7ss

VIBRATION

Itlax2
. G (durins transportation)

AXIS CONTROL

1 Axis

CONTROL
SYSTE}I

Semi closed loop system (Uv AC servo motor tl/feed back)

DISPLAY

Universal in segments

RESOLUTOIN

0.001' or 10"

HAX.PROGRAHI{ABLE
DEGREE

540"

(EQUAL)
I { A XD
. IVISION

999

PROGRAI'I
STORAGE

gg steps X 7 memories.

BATTERYBACKUP

HoId l{enory for 10 years.

PROGRA}I
ENTRYSYSTEM

By II{DIKeyboard system.

PROGRAHMABLE
FEEDRATE
COI'II,IAND
SYSTEI'{

ORIGIN RETURN

*selectable by parameter.

S P N C - 3 0 02(0 r p m )

0 . 0 1 - 1 0 . 0 0,

20 rpm

S P N C - 3 0 01( 6 r p m )

0.01-10.00,

16 rpm

SPNC-500,700

0 . 0 1 - 1 0 . 0 0r p m

fncrenental

H a c h i n e o r i g i n ( Z E R O ) , u o r ko r i g i n ( Z E R 0 )
*Can be comnandedfrom outside.

EI'IERGENCY
STOP

Stops the whole system

PROGRAI{
JUI'IP

Gan jump to a sub-program.

LOOPCOUNT

2-g9g

KEY LOCKFUNCTION

Disables front panel key operation.

TESTRUN

(P09)

*Can be commanded
frorn outside

*By Parameter.

progranmed steps autonatically.

C a n execute all
* B y Parameter

}{EI'IORY
PROTECTION

Disables progran change. *By Paraneter.

SELF DIAGNOSIS

By error codes.

BACKLASH
COI{PENSATION

Can be compensated
vithin

External Sisnal input

Outside start,

External 0utput

S t e p F i n i s h S i e n a l ( 1 , 1 A ), ( 2 , 2 A )

0.001" - 0.999" *By Parameter

E m e r g e n c ys t o p .

SPNC-3OO
DIilENSIONS
& NETUIEIGHTDII'IENSIONS
(NET)
IIEIGHT

SPNC-500,700

16.53xL2.01x10.63 16.53
x L 2 . 0 1x 1 0 . 6 3
41.8 lbs

50.6 lbs

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Part
No.
1

PARTNAI'{E

Q'tv

TURRET

2
3

V -RING

4
5
6
7

t|lORIIIdHEEL

1
1
1
8
1
1

V -RING
HEX.BOLT
DOG
HEX.BOLT

CONICAR
L OLLER
BEARING

}IAIN BODY

10

LOCK K'ASHER

11

LOCKNUT

L2
13

PISTON
O -RING
O.RING
O -RING

t4
15
16
T7
18
19

20
2T
22
23
24
25
26
27
28
29
30
32
33
34

35
36
37

38

BRAKEPLATE
HEX.BOLT

OIL GAGE

HEX.BOLT
SEALIdASHER

H6X18

x 22
I'18

l'{8x 30

--t

l't4x 10

-+

H4X8

32910

3 2 9 1 3 32917

32924

32928

32932

AIrrl0X
AN1O

Ari13X

AU17X
AN17

Alri24X
AN24

Akr28X
AN28

Ar{32X

AN13

I
I

G80
P 11 0

G105
G145

G135
G175

G210
P260

1
1
I
1
1

s46

c1 8 5
c230
s112

2
1
I

1
1

1
I
1
1
1

O -RING

2
2

EYE BOLT

v - 1 9 0 4 v- 220L

l,{3X8

PACKING

t/- 170A
x 15
l,16

H E X .B O L T
HETALCOVER
HEX.BOLT
IIETAL THRUST
PLATE
HEX.BOLT
COVER

x 18
I'16

OIL SEAL
O -RING
P I S T O NR E T U R N
4
SPRING

THRUSTPLATE
HEX.BOLT

E
Z
SPDX-5 SPDX-6 SPDX-8 SPDX-1O SPDX-12 SPDX-15
S

{ s 5 6 8 - 0 3st 8 0

s132

l'18X 3 5
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P280
P315
1 s 5 6 81-6 3

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27 K D 7 5 9 0 )6s 9 5 1 0 6 K D 1 3 5 1 530S11 6 0 1 810S( 1 7 0 2 0 0 1 (
s 1 2 5 {s568-164[ s 5 6 81- 6 r4 s 5 6 81-7 14 5 5 6 82- 7 f 4 5 5 6 82- 7 t

l t 4 x1 2
VA-01
* 1.
*2.

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-+

l'{6X 1 8

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l,l8X1O

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x 15
I'15

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s50

s56
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s65

s75

s80

H6X35

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+
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s53

H 6 X 2 0 I'15
x 25

2
I
1
1

SI'{ALLSCREU

INDICATOR
GUIDEBLOCK

* 1. Taper plug. (SPDX-5)

* 2. O Rine. (SPDX-5)

l'{4x 8

-+

-)

l'{10
I'14x 4

-t

+
-)

Irl4x 8

tll2

I'14x 6

Part
No.

3g
40
4L

42
43
44
45
46
47
48
49
50
51

52
53
54
55
56

PART NAHE

Q'ty

HEX.BOLT
HEX.BOLT

2
2

H6X1O

SEALIdASHER

I*r6S1

HEX.BOLT
HEX.BOLT
HEX.SET SCRETI
ADJ.I'{ETAL
BEARING

OUTER
RING

NEEDLEBEARING
I N N E RR I N G
I'JORH
SHAFT

PARALLELKEY
hIOR}II{ETAL
SPACER
(h')
SPURGEAR
I'IASHER

HEX.BOLT

HEX.NUT

u8s1

H8X1O
H 5 X1 8
x8
I'14

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t't5x 10

4X4X1

4x4xlt

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5x5x15

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I't5X 20

l'{5x 20
I't4x 10

6004
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5 X 4 X 1:

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-+

r{6

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t'{6x 18

-+

Blr030

1
1

2
2

1
1

QUICKCOUPLING
I{INI PILOT LA}IP
ROLLER
1
PLUNGER
1
SLTITCH
SHAFT
1
SPRING
(A)
SI{ITCHBASE
1
SIIITCHPLATE
FLAT TIASHER
S}IALL SCREI''

l,{8x 30

1
I

1
4
4
1
1
1

74
75
76

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2
2

I'IOTOR
PACKING
SPRINGIdASHER

73

lr8x 25

6001
6002
6904
6001
6004
FTRB152[ GS1528 G S 1 7 3 0 G S 2 0 3 5 GS2542
FNTA152I N T B 1 5 2 8N T B 1 7 3 O
NTB2O35 NTB2542
F T R B l 5 2r{s
I 1528 lrrs
1730 ttls2035 IrrS
2542

62

72

H6X 25
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3
2

1
4

7l

-+

* J.

I'IOTOR
FLANGE
HEX.BOLT
PARALLELKEY
(}I)
SPURGEAR

67
69
70

-t

-)

58
59
60
61

66

I'16x 20

-)

3
3

I'IOTOR
FLANGE
1
PACKING

HEX.BOLT
SERVOHOTOR

I't6x 18

-+

lt6x8
( H 4 x 1 2 ) t'15
x 15
I'14x 8

57

63
64
65

Z
S
I
E
S P D X - 5 SPDX.6 SPDX.8 SPDX-1O SPDX-12 S P D X . 1 5

1
I
4
4

* 3. Thrust screp. (SpnX-5)

-t

-+

r{5

-+

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Bl'1010
TS4-01

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-+

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BHO2O

-+

-+

vR3110-01R

l,l3

lt3x 18
lt3

+
-+

-t

-)

--t

-+

Part
No.

77
79
80
81
82
83
84
85
86
87
91
g2

g3
94
95
96
97

PART NAI'IE

Q'ty

S P R I N GT I A S H E R
IIICROSIIITCH

4
1

SOLENOID
VALVE
HOSEELBOUI

S
I
Z
E
S P D X - 5 S P D X - 6 S P D X - 8 SPDX.1O SPDX-12 SPDX-15
--)
-)
+
+
l'13
-)
-+
-)
+
v3-5100 +

0 5 0 8 11-1-21-DC24U
+
H-5HLU-1

-)

--t

-+

-t

-+

d2.5x1

-9

-)

l'{3x 10

--)

-)
-)

+
-+
-+

I'{ICROSI$ITCH
SI{ITCHBASE

1
1

v3L-510i

--t

--)

-t

HEX.BOLT
I'{OTOR
COVER
HEX.BOLT
HEX.NUT

l'{4x 8

--)

lt6x 18

-+

-)
-)

S P R I N GP I N
S P R I N GP I N

3
1
1

HEX.BOLT

SPRINGIiASHER
FLAT tTTASHER
RECEPTACLE

1
6 (4)
8
8
8
I

RECEPTACLE
1
99
HEX.BOLT
B
HOTOR
COVER
100
1
PACKING
1 0 1 I'IOTOR
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CAP
1
103 F UNION
2
1 0 4 I,IUFFLER
I
1 0 5 NIPPLE
1
1 0 6 S M A L LS C R E U , lX
,{4
f ()

c 2x 10

H 6 X 1 8 ( M 6x 2 0 ) l'{5x 18
l'{3
I'13

+
-+

+
-+

+
-+

-+

-)

(14)

(16)

-+
lt3
}{S31
0242
8 -2 1 P

--t

t'{s3102422-22P
l't3x 10

--+

K Q E 0 4 - O ' -)
+
KH.22
+
#03- L/4

(12)

(1 0 )

--)

(12)

(r2)

.i(;.S.'}....'..'',;.'u,.U.u.'n..r.e,..*.r'r.o..nt..i,.t.l.'&:'.'.,.i:.:.EH.,U.G.K'::.,,:.,irG.g,'N.t,E1lt.'tr",N.Gi
l.

Lubrication :
T o g e t t h e m a x i m u mf u n c t i o n a n d a c c u r a c y f o r l o n g t i m e , a d e q u a t e l u b r i c a t i o n

is

indispensable.
Follovings are the special notes on lubrication.
a) Use lubricatins
characteristics

oil

featuring excellent film strength, hieh grade rust-proof

and high oxidation stability.

b) l{hen supplying oil,

r e m o v et h e m e t a l c o v e r @ a n d t h e H e x . B o I t @ t o d r a i n t h e
( A s t o S P D X - S ,r e m o v et h e m e t a l t h r u s t p l a t e @ a n d t a p e r p l u g @ . )
oiI.
h l h e nd r a i n i - n g , c l e a n u p t h e c o v e r @ t o d o d r a i n i n g f a s t e r .
Supply fresh oil

after fastening the hex bolt of the metal cover and removing the

oil port cover.

c) Supply oil

upto the center of the oil gage.

Never forget to put back the oil

you to refill
d ) l r l er e c o m m e n d

port cover,

every 3 months.

* R e c o m m e n d e dl u b r i c a t i n g
Viscosity

HAKER

oi1

Grade : IS0 VG 68

t{

MOBIL

I,IOBILDTE OiI Heavy llediun

SHELL

SHELLTELLUS
OIL 68

Hou to do chuck centerins : (OPTIONAL

ACCESSORIES)
h l h e nu s i n g a c h u c k r n a k e s u r e t o d o c h u c k c e n t e r i n g b e f o r e o p e r a t i n g t h e u n i t ,
othervise the indexing aceuracy vi11 be affected.
Never forget to do centering especially chen remounting a chuck on the unit.
To do chuck centeringrchuck a test-bar or a vorkpiecerset a dial indicator on the
0 . 0 . o f i t r l o o s e n t h e c h u c k m o u n t i n gb o l t s r a n d t i e h t e n o r l o o s e n t h e a d j u s t i n g b o l t
( Iocated on the side of a chuck ) until the runout becones '(0" .
l { h e n t h e r u n o u t b e c o m e s" 0 " , t i s h t e n t h e c h u c k m o u n t i n g b o l t s t o f i x
* S P D X - l 5h a s 6 p c s o f c h u c k n o u n t i n g b o l t s a n d n o a d j u s t i n g b o l t .

the chuck.

1 ) U N P A C K I N:G
Please confirm you have received folloving

items.

Control Box

a)

b) Rotary table
c) I{otor Pouer Cable

( 16.40 ft)

d) Motor Control Cable ( 16.40 ft)

( 16.40ft)

e ) P o w e rC a b l e
f)

R e m o t ei n t e r f a c e C a b l e ( 1 6 . 4 0 f t )

s)

Operation manual-

h ) Inspection Sheet

2 ) IJipe off rust proof oil

with lieht oil.

tlhen noving the rotary table ,use the eye bolt.

Never use thinner.

3 ) I ' lak e s ur e th e m a c h i n e t a b l e t o p i s f r e e f r o n b u r r s o r f l o c s .

4)

I { h e nu s i n g t h e r o t a r y t a b l e i n v e r t i c a l p o s i t i o n , u s e t h e g u i d e b l o c k .

5 ) F i x t h e u n i t o n t h e m a c h i n et a b l e r r i t h C l a m pb o l t s , e t c .

6 ) Supply of air pressure for clanping :

The unit is designed to clanp a vork by the air cylinder unit.
a) Set the air pressure for clamping vithin

the range of ?0-100 PSI.

b) lChenair is supplied to the unit cith the solenoid valve powered off,

unit clanps

t h e s p i n d l e , a n d w h e nt h e s o l e n o i d v a l v e i s o o r t h e u n i t u n c l a m p st h e s p i n d l e .
c ) A 1 w a y su s e a F . R . L . ( a i r f i l t e r ,

*Uhen clanping is not needed, air

regulator, and lnbricator)

to get clean air.

supply is not needed. ltlhenclamping function is not

n e c e s s a r y , s e t t h e P 1 4 ( P a r a n e t e r )o n ( 1 ) .

7 ) ldire Connections :
C o n n e c t t h e u n i t a n d S P N C - 3 0 0( o r 5 0 0 , 7 0 0 ) v i t h t h e m o t o r p o v e r c a b l e a n d n o t o r
control cable.
A l s o c o n n e c t t h e p o w e r c a b l e t o t h e S P N C - 3 0 0( o r 5 0 0 , ? 0 0 ) t o s u p p l y A C - 2 2 0 U( 6 0 H 2 )
single phase.

I ) fnterface

vith

an external nachine :

tlhen interfacing

this unit cith other machine, use the renote cable.

(5OO,7OO)
OF SPNC.3OO
DIAGRAil
CONNECTING
INPUT/ OUTPUT
S P N C - 3 0 (0S O 0 ' 7 0 0 )S i d e

External

Hachine Side

RY.1

O-r

RY-2

rn\

STGNAL
i srneFrNrsH

5tiC240V
)-r

(?

X
N

or less,lA or lsss)

sToP
sTGNAL
SlnuencsNcY

RY-2

DONOTAPPLYVOLTAGE

srcNAL
lsrne sTART
DONOTAPPLYVOLTAGE

L T N EN o ^

24V

IA
?.
2A

3
3A
4
F

L l h e nl i n e

.^.
/-.
(3J and line (t

COI,OUR
RED
IdHITE
PIIRPI,E
BI,IJE
RI.ACX
BRO{dN
GREEN

YELL0rr

a r e o o r t h e u n i t m a k e si n d e x i n g b y o n e s t e p , t h e

r e l a y ( R Y - 1 , R Y - Z l o c a t e d i n t h e S P N Cc o n t r o l l e r )

will

be on uhen indexing is

finished.
The relay which you vant to have turned on can be selected by setting the rc
function.

(Sre rc

Function P.20)

It is necessary to set the parameter P01 and P02 according to the external machine
t o b e i n t e r f a c e d w i t h . ( S e e P 0 1 , P 0 2o n P . Z 7 )

. : : : : : : : : : : i i: : : r : . : : :i : : : t : : :

,,;{;,.S:,},::
:':':,:,:,:,l'i

Use an external FIN modeas an output mode of l'{ signal of NC machine.

I n t h i s c a s e , s e t p a r a m e t e rP 0 1 t o 0 N , P 0 2 t o 0 F F , P 1 2t o O F Fa n d r c
Connect step start

signal lines@"na@to

the nornal open terninal

to 01.
of the relay for

l'{ function.
{ l l h e nt h e s t e p f i n i s h
Iine (!t FIN), it
next block.

will

signal line@and @
connectedto the U function finished
"""
c o m m a n tdh e C N Cc o n t r o l t o c a n c e L l l f u n c t i o n a n d g o o n t o t h e

f n t h i s c a s e , s e t p a r a m e t e r P 0 1 t o 0 F F , P 0 2 t o 0 F F , P l z t o O F Fa n d r c
Set rc

of the final

process to 00 or 02.

( t r l h e np a r a m e t e r P 1 3 i s 0 N a n d r c

at the final

process is set to 02, the buzzer

s o u n d sf o r o n e s e c o n d a f t e r c o m p l e t i o n o f t h e f i n a l

a)

to 01.

process.)

(Never apply Voltage to line @and line @ . )

llhen using a relay t h a t i s t u r n e d o n a f t e r c o m p l e t i o n o f a u t o m a t i c c y c l e o f

Step (index) start

signal

a n e x t e r n a l m a c h i n ea n d i s t u r n e d o f f w h i l e t h e e x t e r n a l m a c h i n e i s o p e r a t i n g i

24V

S P N C - 3 0 0( S 0 0 , 7 0 0 ) S i d e

Llhen getting
automatic
switch

the position

cycle

where the table

of an external

by starting

External l'{achine Side

is returned after conpletion of

nachine by a limit

the machine table

S P N C - 3 0 0( 5 0 0 , 7 0 0 ) S i d e

svitch.

(Turn off the linit

);

External ltlachine Side

b)

Step (index)

conplete
input

The automatic

(external

signal

svitch

signal)

nachine start

should have a nenory function by neans of a rel-ay.

(240VAC or I e s s , 1 A or less)

RY-1

TE-ON

Auto 0ff

CR

S P N C - 3 0( 05 0 0 , 7 0 0 )S i d e

External |{achine Side

c) EmergencyStop S i g n a I ( N e v e r a p p l y v o l t a s e o n l i n e s o f @
Use the relaly

that

uorks yhen the emergency stop svitch

and

.)

of the externaL

nachine

is pressed.
IJhen you use the emergency stop svitch,

b y t h e C E k e y o f t h e S P N C - 3 0 (05 0 0 , 7

the indexer head spindle

,and then return

00)controller

clear

to the machine origin

(zgno)
.
(Note) IIhen you using the energency stop fron an external
suitch

o f S P N C - 3 0 0 ( 5 0 0 , 7 0 0 )v i l l

machine, the energency stop

not stop the externaL nachine.

2 4V

S P N C - 3 0(05 0 0 , 7 0 0 )S i d e

External ilachine Side

1 ) Step Nunber
N 0 . 0 L - 9 9 ( T m e m o r yS y s t e m )
Henory Capacity

L
2 ) S P E C I ACODES
Hr

00

l'lachine Zero Return

Hr0

I/ork Zero Return

End 99

Program End

Arc 98

Arc Division

nop 97

DvelI

JP

Progran Junp

96

rJP 95

Return Junp

Con 94

Continuous Rotation

9 9 S t e p s X 7 Programs

3 ) H e r n o r yB a c k - u P
Life of Battery : lOyears from production date
The batterY rnust b e r e p l a c e d v h e n " b A L O" i s d i s p l a y d .

:sPNc-3oo

rir

\,

trE@8tr
tr@@@@
trm@@tr
Eiltr@trtr

/e\
v/

Q)

CICLI

tnJ

llTuFrl

START

Poeer Scitch

Start key

@ Dispray@-@

Ke:r

H e m o rN
y o.

@-@

S t e pN o .

@-@

Function Display

C-@

A n e l eD i s p l a y

Hode Select Scitch

EnergencyStop Button

ilanual Jog Button

&

Swii

ctre

@ Z E R 0R e t u r n
@ Henory Select Key
@ Insert Key
@ Delete Key
@ Clear Kev/ IJork Zero Set KeY
@ Data Entry Key
@ Special Code Key
@ Display Scan Key
@ S t e p ( + ) K e v (, - ) K e y
@ slit for I.c. card (0PTI0N)

1 ) Pocer Scitch

0N/0FF

2)

One Push causes 1 step notion.

Start Button

3 ) Display
- A llenory No. ( L-7 )
@
( 01-99 )
B Step No.
C-

4)

C-@

Function Display

@-@

A n s l eD i s p l a v
I n D e c i m a l S y s t e n : 3 5 g . 9 g g ( g S g . 9 g g ")

M i n i m u nR e s o l u t i o n 0 . 0 0 1 "

D e g r e e M i n u t e S e c . : 3 5 9 .5 9 . 5 ( f S g ' 5 9 ' 5 0 " )

l ' t i n i m u mR e s o l u t i o n 1 0 "

llode Select svitch 3

node.

7 F l o d e sa r e a v a i l a b l e . S e l e c t r i s h t
a) tl-Z 3 Machine Zero Return ltode
This rnodeis

used vhen machine Zero Return (Manually) is

Push Zero return

b) v-z :

in this

ssitch

node to return

needed.

the spindle

to Hachine Zero.

t t r or k Z ero R e tu rn M o d e
This mode is

used for

returning

press the Zero return

to the work Zero. In this

the spindle

switch to return

the spindle

mode,

back to the work Zero.

used vhen ioe feed is

needed, and

c ) J O G - H! J o g ( H i S p e e d ) l , { o d e

This mode is

d) JOG-L! Jog (Lo,r Speed) Hode

push the Jog Button to jog the spindle

head.

e ) R U N: R u n M o d e
This mode is

used vhen running the entered Program.

f ) P R G: P r ogr am F l o d e
T h i s m o d ei s u s e d f o r e n t e r i n g p r o g r a m . ( i { h e n t h e c o n t r o l l e r
node, the display viII

is in this

be blinkins.)

g) PAR I Parameter l,lode

T h i s m o d ei s u s e d f o r s e t t i n g t h e P a r a m e t e r . ( t J h e nt h e c o n t r o l l e r
mode,the display vill

is in this

be blinking.)

5 ) E n e r g e n c yS t o p B u t t o n :
P r e s s t h i s s v i t c h i n e m e r g e n c yt o s t o p t h e u n i t ,

and the unit will

stoP

immediatelly,
llhite stopping, even if

this scitch is pressed, the display still

code and does not respond to any folloving

index start

s h o l d st h e e r r o r

signal.

A f t e r t h e u n i t s t o p s , c l e a r b y t h e C E k e y o f t h e S P N C - 3 0 0( 5 0 0 , 7 0 0 ) c o n t r o l l e r ,

and

t h e n r e t u r n t h e s p i n d l e b a c k t o t h e m a c h i n eZ e r o .
P l e a s e n o t e t h a t a n e x t e r n a l m a c h i n e c a n n o t b e s t o p p e d b y t h e E m e r g e n c yS t o p B u t t o n
o f t h e S P N Cc o n t r o l l e r .
6 ) I{anual Jog Button :
T h e J o g B u t t o n v o r k s o n l y \ r h e n t h e l t l o d eS e l e c t S c i t c h i s a t J O G- H o r J O G- L
position.
J o g s v i t c h i s m a i n l y u s e d f o r s e t t i n g a w o r k Z E R O.

Push and Hold

One Push

7 ) Z E R 0R e t u r n S w i t c h : R E T U R N
This svitch vorks only vhen the node select svitch is in t[-Z or W-Z positi-on.
I n i l - Z n o d e , w h e n t h i s s v i t c h i s p u s h e d , t h e s p i n d l e u i l l r e t u r n t o M a c h i n eZ E R 0 .
In ltl-Z mode , whenthis switch is pushed , the spindle will return to lJork ZERO.
t r l h e nt h i s s w i t c h i s p r e s s e d , t h e s p i n d l e v i l l t a k e t h e d i r e c t i o n n e a r e r t o t h e
desired ZERO.
Sriitch:

B ) Memoryselect

This switch vorks only in Program l{ode.

I n p r o s l a n m o d e ( P R G ), p u s h t h e M e m o r y S e l e c t K e y t o g e t d e s i r e d M e n o r y N o .
Up to 9g steps can be entered into one Memory.
T h e d i s p l a y s h o w st h e H e m o r y N o . o f t h e P r o g r a m v h i l e i t i s b e i n g e x e c u t e d .
tt

I ) Insert Key: I INSI

This Key vorFT-nly in PRGnode.
This Key is used to insert a progran in a present progran. To insert a Program '
call the Step No. next to the Step No, uhere you Dant to insert and press the Insert
are inserted there, and the stePs
Key. By doine that, "Hr 0"' "F16.00" and "rc01"
f u r t h e r t o t h e S t e p r r h e r e a b o v e s a r e i n s e r t e d c i l l b e r e n u m b e r e da u t o n a t i c a l l y .
If you have used upto 99 steps, the previous Step No.99 trill be cancelled after the
insertion.
After finishing the insertion,
desired progran.

change the "Hr 0" '

'Fi6.00" and "rc

0 1" to the

'F10.
A s t o S P N C - 3 0 0 - 1"6F 1 6 . 0 0 " , b u t i n c a s e o f S P N C - 3 0 0 - 2 0 ' F 2 0 . 0 0a" n d S P N C - 5 0 0 ' 7 0 0
* Hoeever, if you have used JP 96 (Junp Function) in previous progran' the SteP No.
vhere you have connanded to junp cill not be renunbered, therefore change that SteP
No, cithout fail.

10) Delete Key! ft;;l

T h i s k e y r r o r k # o n l y i n P R Gn o d e , a n d i s u s e d f o r d e l e t i n g a p a r t of program al ready
entered. To delete a part of the progran, call the Step No. chere you uant to delete
by Step (+) or (-) key, and press the Delete key.
The step will be deleted and further steps vill be autonatically renunbered.
* Horever, if JP 96 (Jump Function) cas used in the progran,the Step No. where you
have connanded to junp nill not be renunbered, therefore' do not forget to renunber
the Step No.
11) Clear Key, llork Zero Set Key!
a) Clear Key
This key rorks only in PRGnode.
Uhen you rish to change the entered data, push this key to clear the data.
The display shocs "CE ' and enter a nes data.
After the display shocs "CE " and if you eant to recall the data before change, just
push the Clear Key again.
Also this Key j.s used for clearing chole entered progra[. In PRGnode, push this and
hold for 5 seconds. After clearing aII the steps No.01 through No.99 rapidly , the

display shovs Step No.01 aeain. After clearing the uhole progran' Loop count and
rc
are reset to " 1 " , Feed Rate (F) is reset to "16.00" (lihen P15 is OFF)or to
" 8 , 0 0 " ( l l h e nP 1 5 i s 0 N ) .
A s t o S P N C - 3 0 0 - 2 0( F ) i s r e s e t t o " 2 0 . A 0 " ( s h e n P 1 5 i s O F F ) o r t o " 1 0 . 0 0 " ( v h e n P 1 5
is 0N).
I n c a s e o f S P N C - 5 0 0a n d 7 0 0 ' ( F ) i s r e s e t t o " 1 0 . 0 0 " ( v h e n P 1 5 - i s 0 F F ) o r t o " 5 . 0 0 "
(chenP15 is 0N).
T h i s k e y i s u s e d a l s o f o r d e l e t i n g e r r o r c o d e s ( B C ,E d ,E E ,b A L o ,B r r o r ) i n R u n l t l o d e .
b) liork Zero Set Key
This Key is used for setting

the liork Zero,

12) Data Entry Key:

This Key rorks in PRGor PAR node.
In PRGnode, it is used for entering a progran.
In PAR rnode, it is used for setting paraneter.
(To set the P19, other nethod is used for settins.

Refer to P.29 )

13) Special Code Key!

This Key uorks in PRGnode to enter a special code. For exanple, rhen you want to
enter Arc 98, enter 98 after pushing this key,
14) Displav Scan Key:
This Key works in PRGor RUNl{ode.
This key is used for changing the display mode,
In Run mode, each tine the key is pressed, the display eill shov position of the
spindle, Step Size, Feed Rate, Loop Counts and then rc.
I n P r o g r a mn o d e , t h e d i s p l a y c i l l s h o c S t e p S i z e , F e e d R a t e , L o o p C o u n t s , a n d t h e n
rc.
15) Step (+) Key, (-) Xev
These Keys are used to move step numbers upvards and dorncards to see the contents
of entered Progran or Paraneters,
These Keys work in PRG, RUNor PIR mode. (+) Key tiII
move step nunber increased by
one and (-) key vill move the step nurber decreased by one. Either of the keys is
pressed and held for nore than one second, the key will repeat stepping dovnvards
or upcards at the rate of 5 steps per second.
HOT4I

TO

SET

THE

WORK-ZERO:

a) Set the mode to [d-Z node and return the spindle to the Uork-Zero by Pressing
Key. Confirm the display shovs '000.000' .

b) Set the node to PRAnodeand caII P19 by usine PTtl n"r. Set the P19 to "0" (Pl9=0)
I rF I
bv pushins lzEft4 kev.
E?n__r
c) In ll-Z node, return the spindl.e to the nachine Zero by u"ine lftETUndfuv.
d) |love the spindle to the desired position where you cish to set as the tdork-ZER0
by
using the Jog button or a progran.

e) Set the controller

Ftrl

t o t h e P R An o d e t o c a l l t h e P 1 9 a n d p r e s s I Z E R $ K e y .

llhen a [dork-ZEROhas been set, the disp]ay shocs the distance of the llachine Zero fron
the lriork ZER0.(EX. If the }lork ZBR0 is 90' ' the display shons "270' " in the llachine
ZEROltode. )

SPECIAL
1) Hr

CODES

0 0 : M a c h i n eZ e r o R e t u r n ( E n t e r G 0 0 )
llherever the spindle is, the spindle vill
as this connand is executed.

return to the nachine Zero as soon

0: l{ork Zero Return (Enter G 0)

llherever the spindJ"e is, the spindle viII return to the l{ork Zero so soon as
this connand is excecuted.
t(Note) ldhen either of the connand (Hr 00 or Hr 0) is used, the spindle takes the
direction near to the ZER0 when returning to the ZER0.

2)

Hr

3)

End 99: Prosran End (Enter G 99)

This is the code for "Progran End" .
Uhen the controlfer steps upto the Step No. chich contains this
controLler will return to the Step No.1.

code, the

4)

Arc 98: Arc Angle Division (Enter G 98)

This code is used to divide the desired arc angJ"einto 2-999 equal parts
easiJ.y. Especially, when you rish to divide an individual angle (snch as
10' into 3 equal parts) into equal parts, this special code is very useful.

5)

noP 97: DceII (Enter G 97)

l{hen this special code is used, the controller
rill
reject the connand fron
the cycle start slitch and it rill
cause Progran dvell.
The period (seconds) for Progran dwell, Loop count is used. The controfler
rilL cause the delay for the seconds equal to 1/10 of the loop counrs.
This cill enable the Progran drell for the secondsbetreen 0.1 and gg.9
seconds.

6)

7)

JP

96: Junp Function (Enter G g6)

This step size is the connand for "Program Junp' .
lthen this is used uith a loop count in a step, the controller
the specified step No. by the loop count.

ril]

junp to

rJP 95: Progran Return Junp (Enter G g5)

This step size is the connand for returning the controller to a step No. in
the progran. This function can be used only rhen "96" (progran junp connand)
is used. lihen this is used in a step, the controller siII return to the No.
nex.t to the step No. chere

8)

Con 94: Continuous Rotation (Enter G 94)

The naxinun setting angle of the indexer is 540' , therefore, you cannot
enter the step size nore than this, hovever, the rotary table wiLl nake
continuous rotation vhen this code is used in a progran.
The setting angle in the decinalisn ranses from 0.500' to 540.00' , and in
the sexagesinal it should be an integral
angle fron 1" to 540'
The tines of rotation can be entered by Loop Counts (between l and ggg.)
Hovever, the range of feed rate rill be linited beteeen 0.01-2.00rpn.
(Note) llhen entering special codes, enter"G"and then enter the desired Special code.
* Ex. Arc 98: Enter G 98.
Arc 98 and Con 94 are so different fron others that;llgi/
can set angle.
lcFl

After entering G 98 or G 94 and pressing Scan key, lZER0lKev cannot cancel

the lG I codes.
PleaEE-refer P26. How to change a program.
F-Function

(Feed

Raie)

The Speed of rotation can be controlled by this function.

I n t h e e r a s e d m e m o r y ,F 1 6 . 0 0 i s s t o r e d c h e n P 1 5 i s O F F ( 0 ) a n d F 8 . 0 0 i s s t o r e d i n a l l
the steps whenP15 is 0N (1).
A s t o S P N C - 3 0 0 - 2 0F
, 20.00 is stored chen P15 is OFF (0) and F10.00 rhen P15 is 0N (1)
I n c a s e o f S P N C - 5 0 0a n d 7 0 0 , F 1 0 . 0 0 i s s t o r e d e h e n P 1 5 i s O F F ( 0 ) a n d F 5 . 0 0 c h e n P 1 5
is 0N (1).
llhen you eant to change the feed rate, you can enter desired feed rate in each step.
T h e v a l u e o f f e e d r a t e s h o c s R . P . l l . ( F = I 6 . 0 0 m e a n s1 6 r p m , F = 0 . 0 1 m e a n s0 . 0 1 r p n ) .
* F-Vafues can be entered are as folfowing
Feed Rate

range:

SPDX-5

Index

F 0 . 0 1- F 2 . 0 0
Can be set every 0.01
F 2 . 0 0 F 1 0 . 0 0 Can be set every 1

o
o

F16

o
o
o

SPDX-10,12,T5

o
o

F20
L-Funciion

SPDX-6 , 8

([-oop

Counis)

Loop counts are used for repeating a programstored in each steps.

Erased nemorycontains L-1, howeverr you can enter a nunber (2-999) to repeat your
p r o g r a ma s d e s i r e d .
In Run node, the display vill shon the remaining nunber of the Loop Counts to be
repeated.
Arso, loop counts are used rrith Special codes as follovs.
a) lrlhenused rrith Dvell Function (noP 9?)
Loop counts is used for setting the tine for dcell.
T h e c o n t r o l l e r w i l l c a u s e t h e d e l a y f o r s e c o n d se q u a l t o L / I 0 o f t h e l o o p c o u n t s .
b) IJhenused with Program Junp Function (.lp 96)
Loop counts can be used for entering the step No. to where the progratr junps.
c) l{henused with Continuous Rotation Function (Con 94)
Loop Counnts can be used for setting the tines for rotation.

(Remote

rc-Func'tion

signal to be output can be obtained fron the pair of fines

The index finish

and @

& @

C.sntrof-)

. The line for output can be seLected by settine

@
Values(rc

rc.

a @
= 00,

01, 02, 03, 04).

* T h e o u t p u t m e a n st h e r e l a y c o n t a i n e di n S P N C - 3 0 0 ( 5 0 0 , 7 0
v i0l l) b e 0 N .
rc

=00

Neither the pair of @and @ nor the pair of (D- @ 'iill

02

T h ep a i r o f O - @ o u t n u t s s i s n a l s .
T h ep a i r o f @ - @ o u t e u t s s i s n a l s .

03

Both the pair of@-

01

@ and the pair of @- @ wifl output sisnals.

Neither of the pair of @and @ nor the pair of @- '@ will output signals.

04

but the next steps are automatically

stored

"0L" is

output sisnals.

in every step No. in

klhen the machine is operated with

executed.

the erased nemory.

loop count set at

2 or more and it

is

operated by

Arc 98 (EpgA) vith a Loop count (over 2), the output' signal is applied to Line No.
G
.^.
and Q! after finishing
each indexing. After the final operation, the output signal is
applied according to rc
However, this

output

set values.

signal

is

remote control cable No. @

CLAMP

only yhen the input

supplied

and No. @

, and it

signal

is

applied

by

varies according to P 01, 02, I2.

OPEN_FUNCTION

By using the Values 10, 11, 12, 13 and 14 for rc

Function, the indexer cill

clanped in the Step No. chere you have entered any of rc

the unit

raits

for next connand for indexing,

and ril]

not be

= 10, 11, 12, 13, 14, and

restart

indexing upon receipt

of next input of comnand.

If one step contains more than one notion,

above ciII

cork on the last

notion

progranned in the Step.

rf next step contains End 99, the unit
rc.

= 10

will

be clanped irrespectivery

of rc

values.

No. output. Clanp is open and waits for next connand input.

11

0utputs to@t

12

Outputs t" @A @ . Clamp is open and eaits f or next input.

0 u t p u t s t o @ a @ a n d t o @ & @ . C t a m ni s o p e n a n d v a i t s f o r n e x t i n p u t .
No. outputs. Next Step sill be excuted antonotically with Clanp renaining

13
14

@.

Claup is open and caits for next input.

oPen.
* H o c e v e r r t h e s e f u n c t i o n s c o r k o n l y w h e ng e t t i n g i n p u t t h r o u g h t h e l i n e s @ A @ ,
and al-so uiII

be varied by how you set P01, 02, IZ.

(Man1-ra]-

E><amP

Prog:rammirr8'

SPNC-3OO'

for

opleration

l-e

5OO,7OO)

position .
A progran connot be entered unless the node select s'ritch is set to PRG

ft-l

push
S e t t h e i l o d e S e l e c t S c i t c h t o P R Ga n d c a l l d e s i r e d n e m o r vN o . b v l S E L I , a n d
key and hold for 5 secondsto clear the old Program.
l i l h e ne n t e r i n g a n e u p r o g r a n , f o l l o v t h e n e x t p r o g r a m m i n ge x a m P l e s .
( N o t e ) q t h e nt h e p o e e r i s r e s u p p l i e d , n e v e r f o r g e t n a c h i n e Z e r o r e t u r n .

llj

(Decimal System)

STEP

l'{

L'l t "l
1

(Degrees, Hinutes and Seconds)

STEP

l'{

- :fNDEXING
'::'i:;::::::i::::1:,::.i::::::r:.i:.i::i:.::i:.::i::i:.i::::::ij

0r

PRG

nlirun
)
.1.''11;.;n,:,:,:tri,i,:$lll:,1ili;il:,,

P r e s s a n d h o l d for 5 seconds

Enter

90

m
RUN

01

(BLINK)

01

(BLINK)

02

(BLTNK)

01
Run the progran

Pnnn.nnn

(srUov)

RATE

2.FEED
PRG

Press and hold for 5 seconds

01

(BLINK)

01

(BLINK)

o2

(BLINK)

o2

(BLINK)

02

(BLINK)

o2

SPNC-500 F 1 0 . 0 0
I
(BLTNK)
F 1 0 0. 0
LsPNC-700

03

(BLINK)

Enter 135

03

(BLINK)

tsTEtl
l+l

o4

(BLINK)

Enter

45

Enter 180

Enter

01

RUN

r-l

Ei]
3-

Pnnn.nnn

zo
{seruc-3oo-

(STEADY)

Run the program

LOOP

COUNTS

01

PRG

Press for

(BLINK)

5 seconds

01

(BLINK)

F20.00

01

(BLTNK)

EggJlscANl

01

(BLTNK)

Enter

01

(BLINK)

f'#l
l+l

o2

RUN

01

Enter

90

lftsplm,rsE

t-]

( BL I NK)
d.;1',,,,iir,.:1
'E.1n,.'
.g,ri,g',
i:'.iii:
pnnn.nnn

(STEADY)

Run the program

P'*l
4-

::; r:
:.*jii::.:::.:::':.;
:i.:.:r':.,
:.::.;{..
;:;::':::
:.:::.:

CIRCLE

EQUAL

D IV

IS

ION

0r

PRG

Press for

Entertr

5 seconds

e8

lDrsEIDr$llftsPl

01

(BLINK)

01

(BLINK)

lscANllscANl
LscANJ

01

Enter 23

01

o2

#i$i$ffitt*$ (BLTNK)

RUN

01

Pnnn.nnn

Run the progran

(BLINK)

(STEADY)

V^\
tl
6)

(gruY ) ARC

5_

ANGLE

D IV IS TON
(BLINK)

01

PRG

Press for 5 seconds

01

(BLINK)

Enter

01

(BLINK)

F,ISPI
I
lscAN

01

Enter 90

01

lftsPl |DISPI
I lscANl
lscAN

01

(BLINK)

0r

(BLINK)

o2

(BLiNK)

o2

(BLINK)

03

(BLINK)

03

(BLINK)

04

(BLINK)

RUN

01

Enter

Enter 90

Enter 180

Run the program

(sLrNK)
l.l:.r,:t'i
:,8.',,G';
:,lCI:;
il l':l:,:CI:l':oi
il
i::ii:i::{i::;l:i:
i i : i : :i : i i i i i r i i : i i i i : i : : :i : : ii :

::: i: i: i: it::::i:i:::

i:::::::::::

i: i:1:::::::::::i:::

(BLINK)
i::,:i:ii:,il,illi'l'i:::,::9i.:,:S,:iii:l::ii:ii:,:;,iii
.......'.................'... :::i.::.r:.i:

Pnnn.nnn

(STEADY)

PFiOGRAM

FUNC T ION

JUMP

2 Special Step Sizes are used.

I s Je 6 ( J e e 6 )i s

P rogran J u n p , w h i c h a l l o w s

used for

the controller to junp from a step No. to any desired step No. in the progran.
lt_J
C 195(-JP9S)is

used for returning the controller to the next hisher step No.

whereJP96

has been entered.

Fo1loving is

an example that

t h e f u n c t i o n i s u s e d f o r u s i n g s o m es t e p N o s a s a s u b

progran i

N01
N0 2
N0 3
N04
N05
N0 6

r v 07
N08
N09
N10

JP96

L11

JP96

L11

N11
N12
N13
N14
N15
N16
N17

rJP---95
End

99

End

(trtote)
The Step No t o w h e r e y o u c i s h t o j u n p c a n b e e n t e r e d c i t h
C h a n g et h e d i s p l a y

m o d e to L o o p C o unt v i t h

nunber.

N01
N0 2
N03

JP96

N04
N05
N06
N0 7
NOB
N09
N10

End

99

the display

the Loop Count.

Scan Key and enter

the

(Note)
can be used against one Progran JunP
0nly one Return Junp conand(rJP95)
c o n m a n (dJ P 9 6 ) .
Idhen the controller is operating and junps to a step No. cith a Progran
Junp connand, and if the controller receives another Progran Junp connand
before receiving a Return Junp connand, the display riII shoc "Error" and
the head vill stop there.

1.

2. In the example , to enter the data in the steps' No. 11 through 17 (these are
used as a sub progran), enter any step size in the Step No. 10 tenporarily.
After conpleting data entries in the steps, No1l through No 17' recall the
step No 10 vith the Step llinus Key and enter "End99" in step No. 10,
3. In the exanple , if you have not entered "rJP95"
cannot return to step No. 5.

HOK'

TO

CHANGE

in the step No. 16' you

PROGRAM:

1 ) C h a n e et h e n o d e t o P r o g r a n n o d e .

r;;2 ) CaII the Step No. desired by usine l"ftl ."

F-=
l.t-"l .

3) Get the desiredDisplaynodeby B[lRl x"r.

4) Enter nee data there,
5)

C h a n g et h e r n o d et o R U Nn o d e .

Parameters
P NO.

FUNCTIONS
INPUT / OUTPUT
CHANGE
INPUT / OUTPUT
CHANGE

P01
PO2
PO3
PO4
P05
P06
PO7
P08

A c t u a t e t h e l i n i t S v i t c h ( L S ) f o r I ' l a c h i n eZ E R O a b l e ( 0 )
Actuate the LS for over travel(0T)
disable(0)
Double RemoteStart
disable(0)
Cycle Start SIil, ZER0Return Stl, JOG SIil
able (0)
P r o g ra n C h a n g e
able (0)
RemoteStart fnput
able (0)

P09

Display Change

P10
P11
PL2
P13
PL4
P15
P19
P20

Autonatic Cycle Start

(1)
Reverse !{otor Rotation
cu (0) / ccL'
fnterface Relay Output
able (0) / disable
Buzzer Setting
disable(0) / able
Clanp Function
able (0) / disable
Halve the max. Feed Rate
1 (o) /
r/2
Settine the Uork Zero
B a c k l a s h C o m p e n s a t i o n( S e t t i n g R a n g e : 0 - 9 9 9 p u l s e )

disable
able
able
disable
disable
disable
Dee / llin /Sec
0
Decimal
I
disable(0) / able

OFF

/
/
/
/
/
/

,ON

(1)
(1)
(1)
(1)
(1)
(1)

(1)
(1)
(1)
(1)

(1)

TO

HO*J

SE T

PARAME

TER :

1 ) Set the mode to PRA node.

F-fiFt
| Key.

the Parameter No. phich you with to change by using the | *

2)

Call

3)

'0'(0FF) or to '1"(0N).
C h a n g et h e P a r a m e t e rt o

(Note) To use P19 or P20, Follou the other instructions.

P19: Refer to "Hov to set the l{ork Zero" (P.29)
P 2 0 : R e f e r t o " B a c k 1 a s hC o m p e n s a t i o n "( P . 3 0 )

1) P 01

I
I
I

2 \. J P 0 2

I N P U T/ O U T P UCTH A N G E

For Automatic
l,lacine

P
P

01
02

rc

o o ,( 1 0 )
0 1 ,( 1 1 )

02,(12)
0 3 ,( 1 3 )
0 4 ,( 1 4 )

For N C l l achi ne

For Automatic

For External

l {aci ne

l{achine Control

n
V

t
I

I
1
.t

OUTPUT
1-14

224
0.5 s

1-14

0.5 s

224
1-14

224
i.:::::]:
i.:::ial:

1-14

224

{::.iai:i:

i; r: i:
r: i:':-:'

i: r:i

1-14
224
INDEXFINISH

::::
INDEXFINISH :
INDEXFINISII
INDEXII{PUT,OFF

INDEXFINISH :
INDEXINPUT,ON

3) P 03: Actuate the LS for the nachineZERO.

tlhen this P03 is 0FF(0), l{achine ZEROReturn can be done nanually or by a
Progran.
4) P 04: Actuate the LS for 0ver TraveI(0T).
ldhenthis is 0FF(0), the LS for 0T cill

be disabled.

r This LS for 0T is not furnished on a SPDX-SeriesRotary Table.

5 ) P 0 5 : D o u b l e R e n o t eS t a r t .
k l h e nt h i s i s O F F ( 0 ) , w h e n t h e l i n e b e t v e e n t h e w i r e @
cable is closed' the rotary table sil]

of the renote

and @

nove by one steP.

l{hen this is 0N (1), the rotary table cill

not nove by one step unless the

Iine betceen Q!,) and QJ is closed, opened, closed and opened.

nust be closed for nininun 0,01 second and opened

betfleen @ ana @
for nore than 0.1 second.
The line

This paraneter is used chen you rish to nove the rotary table by one step eith
closing the svitch
6)

trice

by the X-Axis novenent of a nachine table.

P 0 6 : D i s a b l e s t h e S t a r t S v i t c h , t h e Z E R OR e t u r n S c i t c h a n d J o g B u t t o n .
[,hen this

is OFF (0) ' the Satrt sritch

Button on the front Panel vill

(1), vhich viII

and the ZEROReturn Seitch and Jog

vork, hovever, riII

be disabled rhen P 06 is 0N

prevent an operator fron touching these scitches by nistake

rhen using renote control.

7 ) P O7i Disables Progran change.
l{hen this

is OFF (0), a Program can be cleared or changed and also can be

neuly entered. Hocever, whenthis is 0N (l),

even if

the presnt progran or to enter a nec Progran, it

display rill

shor, "Error".

uill

you sish to change, clear

be rejected

and the
your Progran

This Paraneter is used for protecting

in the memory.
llhen "Error"

8)

is displayed,

press the Clear Key tcice to recall

P 08: Disables renote input.

ldhen this

paraneter is OFF (0), the rotaly

table will

nove by one step shen

the Iine betueen the cires

renote input viII
9)

the previous

@ "na @ are closed. Then this

be rejected and the table eil.l not nove.

is 0N(1) the

P 09: Display node Change.

llhen this

Paraneter is OFF (0), the step size rill

ninute,/ second. and shen this

is 0N(1) , it

ci}l

be displayed in degree/
be dislayed in the decinal

systen.
10) P 10: Autonatic Cycle Start.
lihen this

is OFF (0) and receives a start

step and cill

connand, the table vill

not nove onto the next step until

receiving

do onLy one

next start

connand.

ldhen this i.s 0N(1), the table will nove onto nert steps autonatically
by
receiving only one start connand until the controller get to the Step No.
contains "End 99" and it wiII return to the Step No.l and raits for next start
comnand.

1l) P 11: Reversing lloter Rotation.

t{hen this is OFF (0), the rotary table cill rotate in the direction as per the
entered Progran, horever, the notor rotation will be reversed rhen this is 0N
(1). Ithen this is on, the table wiII not return to the ilachine Zero even if
you try "llachine Zero Return".

12) P lzi Blocking of CNCInterface Relav.

lrlhenit is OFF(0), the lndex finish relav of cable N". O@
operated by a conbination tith P 01' P 02 and re.
l J h e nt h i s P a r a n e t e r i s 0 N ( 1 ) , b o t h f . i n i s h r e l a v s v i l l

ana @@

i"

not oPerate.

13) P 133 Buzzer Setting.

tdhenthis paraneter is 0N (1), the buzzer cill sound for one second at the
sane tine that the index finish signal is output through the remote cable
is
. ( T h i s h a p p e n so n l v ' r h e n r c
vires, @ and @
"":..o 1o. X"O :nL,
renote
cable sires (!j and (!)
the
input
through
a
signal
controller receives
then this is OFF(0), the buzzer viII not sound.
14) P 14: Disables Clanping Function.
IJhen air is supplied for C]anping, set this Parameter OFF (0). l{hen this
paraneter is OFF (0), the indexing cill be started ghen the clanp confirnation
signal turns to "0FF" from "0N" after receiving an index start signaf.
At this tine, the tining of the index finish signal cil1 be deternined as per
hovever, it rill be outPut after clanP confirmation
the set vaLue of rc,
s i g n a f b e c o n e so n .
tihen doine a "Lead milling" using the Clanping function, the clanP wiII open
and vaits for the nert index start connand.
I r ) h e ny o u d o n o t u s e a i r f o r c l a n p i n g , P 1 4 s h o u l d b e 0 N ( 1 ) .
lrlhen this is 0N (1), indexing will be started 0.25 seconds after receiving an
index start signal and the index finish signal vill be outPut after finishins
an indexing.

15) P 15: Halve the rnax.Feed Rate.

P15

0 (o F F)

1 (O N)

INDEX

1 0

( r p m)

SPDX-5

( r p m)

( r p m)

S P D X -8
6,

( r p m)

( r p m)

SPDX-10,12,15

(2O rpm)
SPNC-300
S P N C - 3 0 0 ( 1 6 r p m)

20

(rpm)

1 6

sPNC-500,700

1 0

16) P 19: liork zero Set,

(Display of the Angle Distance to the t{ork Zero fron the nachine Zero)
Uhen this

paraneter is OFF (0),the

nachine Zero and the ldork Zero are the sane

trlhenthe Uork Zero is set, the position

Zero will

be displayed.

of the Uork Zero against the nachine

Refer to P.16 for setting

a liork Zero.

17) P 20: Backlash Conpensation.

The setting range of this paraneter is 0-999 pulses. The volune of the
backlash conpensation by oue pul.seis 0.001" (3.6" ).
Before shipping the unit fron our factory,

the voLune of the backlash

conpensation is to be entered, hocever, neasure the backlash at least at six

places and enter the average of the backlash to the controller
is changed after

long tine

1
I

No.

Backlash

0. 0 0 1 "

2 0.002'

the backlash

use.

l{hen entering a nev backlash to the controller,

No.

if

Backlash

No.

refer

to the follocing

Backlash

No.

chart.

Backlash

3 .6 "

11 0.011'

39.6"

21 0 . 0 2 1 " l ' , 1 5 . 6 "

,7 'rl
t.L

t2 0 . 0 1 2 "

43.2"

22 0 . 0 2 2 " r ' 1 9 . 2 0

23 0 . 0 2 3 " r' 22.9o 3 3 0 . 0 3 3 ' l ' ,5 8 . 8 "

24 0 . 0 2 4 " r ' 2 6 . 4 ' , 34 0 . 0 3 4 ' 2 ' 0 2 . 4 0

3 0.003'

10.8"

1 3 0 .0 1 3 "

46.80

0.004'

1
r =A. ' t A n

T4 0 . 0 1 4 "

50.4"

0 .0 0 5 "

i8.0"

1 5 0. 0 1 5 '

54.00

6 0 .0 0 6 '

2t.60

IO

7 0 .0 0 7 '

Lal

tR

L 7 0 . 0 17 '

0.016"

5 7. 6 0

31 0 .0 3 1 " 1 ' 1 5 . 6 "

32 0 . 0 3 2 ' l ' 5 5 . 2 "

25 0 . 0 2 5 ' l ' , 3 0 . 0 "

26 0 .0 2 6 ' l ' , 3 3 . 6 "

3 5 0 . 0 3 5 ' z',06.00
37 0.037"

3g 0.039" T',20.40

36 0 . 0 3 6 ' z',09.60

z',13.z',

0 .0 0 8 '

28.9o

1 8 0. 0 1 8 " 1 ' 0 4 . 9 "

27 0 . 0 2 7 " r ' 3 7. 2 0
28 0.028" l'40.80

0 .0 0 9 '

32.40

1 9 0 .0 1 9 " l ' , 0 8 . 4 "

29 0 , 0 2 9 " r ' 4 4 . 4 0

10 0.010'

3 6 .0 "

20 0 . 0 2 0 " 1 ' 1 2 . 0 0

3 0 0 . 0 3 0 " 1 ' , 4 8 . 0 " 4 0 0 . 0 4 0 " 2' 7.4.0',

IT1AINTENANCE

,a

o L

&

r' 0L.20

38 0.038" z',16.8',

ADJUSTMENT

The unit has been fully inspected and adjusted before shipnent, however, follocing
naintenance and adjustnent are required after long use.
1.

Too nuch backlash (l{orn Gear Part)will cause a nachine vibration or chatterings and
too snall backlash vill cause burns by developing a fever on the cor[ gear part.
lihen the backlash is neasured far fron the adequate backlash, adjustnent is reguired.

a) Hoc to neasure the Backlash!

Place the unit in horizontal position and renoye the air hose (for clanp) to have
the unit to "UNCLAIIP"condition. Apply a dial indicator to a chuck jar near to the
outside of the chuck, and turn the chuck to the ri.ght and to the left, and read the
dial for the backlash on the rorn gear part.
The neasurenent nust be taken at 3 points and if the nininun neasurenent is uore
than the tolerance shocn in follocing chart, the backlash adjustnent is required.
lJhen using a sub table(Face Plate), apply a dial indicator to the T-SIot ro neasure
the backlash.

SPDX-5
0.00059

SPDX-6 SPDX-8
0.00071 0.00091

SPDX-1O
0 . 0 0 12

SPDX-12
0.0014

SPDX-15
0 .0 0 1 7

b) Hoc to adiust the backlash in the thrust direction!

If the backlash has been found out of the tolerance, renove the netal .ou"r @ und
app}y a dial indicator to the side plane of rorn shaft @ and neasur the backlash
in the thrust direction by a) Hoc to neasure the Backlash'
As to SPDX-S, the backlash can not be neasured.
llhen doing this, the eorn shaft noves in the axial direction, adjust the shaft so as
not to nove by following method.
, loosen the set screld @ of the adiusting
1 ) R e m o v et h e m e t a l t h r u s t P l a t e @
metal @ and tiehtening the hex.socket head bolt slishtly to adjust the clearance
of the thrust bearings.
After making the adiustment, fasten the set screv @ to fix the adiusting metal

@.

@,

loosen the hex.bolt @ of

I n c a s e o f S P D X - S 'r e m o v e t h e m e t a l t h r u s t P l a t e
the thrust screw @ slishtly , and then tighten the thrust scre$ @ to adiust
the clearance of the thrust bearings.
After finishins the adiustnent, fasten the hex.bolt
The metal cover @ is not fvnished on SPDX-5.

.
2) After setting the netal thrust plate @
Check if the backlash is in the range of tolerance bv applying a dial
the side plane of the eorn shaft.

indicator

to

c) Backlash adjustnent of the corn gear:

found on the
backlash is still
In spite of no backlash in vorn shaft direction'
table, that must be caused by shalloc engagenent of the eorm and the rorn cheel.
1) Removethe netal .ou." @ and Ioosen the 2 bolts
thrust plate @ sfisht Iv.
The netal .ou"" @ is not furnished or SPDX-5.

vhich are fixing

the netal

2) Removethe 2 bolts @ to.ut.a at the botton of the rnain body, and vou cill
hex.socket head set screr Qp .
To decrease the backlash, Ioosen the set screv A
sliehtly and fasten the set screu B to that
Ioosenedextent. To increase the backlash'
do it in reverse order.
Fasten A and B set screws sliehtly
2 bolts

chich are fixins

find a

and tighten

the netal thrust

Plate @ after finishins the backlash adiustnent.

After tiehtening the bolt @
,tiehten the A & B
screus egually and tighten the hex.socket bolt
(with seal washer @

).

(Note) After finishing above adjustnent, neasure the backlash again.

AIso, if the volune of the adiustnent on the engagenent of the rorn and the uheel
nill effect to the engagenent-of the spur gear fUl @a\ *a the spur ee"" (U) @ ,
and the notor cover @
renove the notor cover fia di)
, then nake adiustnent
putling
the notor flange plate Qp up and
on the worn and vheel engagenent by

docn to get sone backlash betreen the two sPur gears. After that' nake adjustnent
on the spur gears.
Iihen doing this, be careful not to disengage these sPur gears. If these sPur
cause
gears are disengaged, the gear matching position eill be l-ost' vhich rill
t h e l o s s o f t h e m a c h i n eZ e r o .
2 . Confirning

Clarnping and Unclanping:

The air pressure supplied to the self-contained air cylinder for clanping cill be
also supplied to the cylinde" @ tot Clanp confirnation to Press the piston, rhich
actuates the micro svitch @ for clanP confirnation.
return to the original Place and
Uhen the air pressure is released, the piston rill
be
off
to
confirn
the
unclauping.
nicro-scitch
vill
the
To replace the nicro svitch @ for Clanp confirnation and cylinder @ nust be
done after renoving the notor cover.
3 . I'lachine Zero Return:
T h e s p i n d l e r e t u r n s t o t h e m a c h i n eZ e r o b y t a k i n g s h o r t e r c a y .
The nachine Zero return wil.I be made by actuating the micro svitch by the dog
attached to the gheel.
located near to the eye bolt.
To set the dog, renove the oil .ou"" @
The dog is located at around 270" .
The dog adjustnent can be done for positioning (every 2' of the graduations on the
turret)

and angu.Iar adjustnent for searching the nachine origin.

The orisin

search angle is adjusted to be oithin

The adjustnent
position

4.

for the nachine Zero vithin

45' -1"

2' can be done by changing natching

of the spur gear (t{) and the spur gear (ll).

The volune of the Backlash conpensation by P20:

The backlash is the total

amount of that fron the engaged part of rorn and cheeL and

the engaged part of a pair of spur gears.

To deternine the volune of back.Iash conpensation, set the value of P20 to "0" first
and change the display node to decinal systen.
Then, rotate

the table by f

in the plus(+) direction

by pressing the Jog plus key

in J0G-L node.
Next set a dial
then rotate

gage to the jan of the chuck or to the T-slot

the table by 0.001' cith

the Jog ninus Key until

of the sub table and

the pointer

of the dial

gage changes.
For exanple, if

the pointer changed often 18 tines

step feed, the backlach on that

part is the anount of 17 tines (0.017' ).

lleasure the backlash at the places in 60" interval
backlash,

and get the average of the

and enter that average to the paraneter P20.

If the average is 16 tines(16 pulses = 0.016' ), enter 16 into the paraneter P20.

ADJUSTHENT
POSSIBLECAUSES,NECESSARY

CODE
ERROR

Turn off the pouer and turn it

EO

Repeat it

on.
showsthe Error

sone times. If the display still

(nou suH cHEcKERR0R) c o d e , a R 0 l t m u s t b e o u t o f o r d e r .

the R0ll is replaced, if

Even after

the "80" is still

displayed, return the unit to YUASA.

E1
(Kev, Scitch Trouble)

E3
(Progr an Chec k E rro r)

Sone Keys or Switches might be left

Replace the defective

P r e s s e d( e x c a p t t h e C E k e y )

or danaged keys or svitches.

A Progran or a paraneter misht be raplaced.

C l e a r t h e E r r o r C o d eb y t h e C E k e y a n d c h e c k t h e c o n t e n t s o f
the programand the parameter.
C h e c kt h e p a r a n e t e r , P 1 4 .

E4
(UnclampError)

S P D Xt a b l e h a s a n a i r c l a m p f u n c t i o n a n d s e t P 1 4 t o 0 ( 0 F F )
u h e n u s i n g t h i s C l a m pf u n c t i o n v i t h a i r s u P P l y .
I d h e ny o u d o n o t u s e t h e c l a m p , d o n o t s u p P l y a i r a n d s e t t h e
P14to 1(0N).
Follouings are the possible causes and adjustments nhen E4 is
present uhile running a program.
T h i s E 4 n a y b e s h o v n v h e n u n c l a m Pi s a l r e a d y c o m P l e t e d b e f o r e
trying to unclanp.
Checkif

t h e u n i t i s g e t t i n g e n o u g ha i r P r e s s u r e .

If the pressure is enough, check the micro svitch for clanP

confirmation with a tester.
In normal condition, chen air is supplied for clanP, the line
betveen the pins O and @
the air is dis-connected.

citl

be on and vill

Then' renove the notor cover tid@and

be off vhen

the moter cover @

and check the air hose and the piston chich Presses the micro
scitch for clanp confirmation.
After this,

C h e c kt h e s o l e n o i d v a l v e .

The solenoid valve is 3-port, Nornal 0pen, SPring Return and

D C - 2 4 Vt y p e .
If the aboves are normal, renove the Controller

cover, check

the RY-3 relay. The RY-3 is working normally however, if

is stilI

displayed, return the controller

to YUASA.

"84"

ADJUSTI'{ENT
CAUSES,
NECESSARY
POSSIBLE

ERRORCODE

Turn off the pouer and turn it

E9
(Servo Alarm error)

If

the display still

shocs as soon as it

on.

shocs the error coder or if

starts,

the display

r e n o v e t h e S P N Cc o v e r . C o n f i r n

the alarming nunber of servo amp.(4 bit red LED or LEDT) and

EA
(Servo over deviation

contact YUASA.

error)
Et>
(Servo not ready)
This nay be shocn when the energency s t o p b u t t o n o n t h e f r o n t

EC
(Stop due to emergenc)
stop button)

p a n e l o f S P N Cc o r k s . C l e a r t h e E r r o r Code b y t h e C E k e y a n d
return to the machine Zero.
This may be shocn when a renote input instructs

Ed
(Stop due to remote
input)

emergency

stop.Clear the Error Code by the CE key and return to the

nachine Zero.
This maybe shocnchen the 0.T.preventing L.S vorks.

EE

The 0.T.preventing L.S.is not provided with Rotary tablerbut

(Stop due to
over-Travel

(0.T) )

with Tiltine

table and Straight table.

Clear the Error Codeby the CE key and removethe dog fron
t h e L . S . c i t h t h e J O Gk e y a n d r e t u r n t o t h e m a c h i n e Z e r o .

bALO
(Battery

Whenthis
lor

voltage)

alarm appears in the display,

battery

nust be

replaced.
C l e a r th e E rro r

Code by the C E key and i nput

the parameter

and the progran again;'

Error
(Input data error)

Keep the poeer source 0N chile

replacing

parameter and the program cill

be deleted.

the batteryr

lJhen an error data is input by nistake, this

the error after

blinking

of the

code displays

for two or three seconds.

Clear the Error Code by the CE key and input the correct
data.