Professional Documents
Culture Documents
Functions of a Substation
1 - Supply of required electrical power.
2 - Maximum possible coverage of the supply network.
3 - Maximum security of supply.
4 - Shortest possible fault-duration.
5 - Optimum efficiency of plants and the network.
6 - Supply of electrical power within targeted frequency limits, (49.5 Hz and 50.5 Hz).
7 - Supply of electrical power within specified voltage limits.
8 - Supply of electrical energy to the consumers at the lowest cost.
www.sayedsaad.com
Substation Layouts
1. Switching requirements for normal operation.
2. Switching requirements during abnormal operations,
such as short circuits and overloads.
3. Degree of flexibility in operations, simplicity.
4. Freedom from total shutdown and permissible period of shutdown.
5. Maintenance requirements, space for approaching various
6. Safety of personnel.
7. Protective zones, main protection, back-up protection
8. Bypass facilities.
9. Technical requirements such as ratings, clearances,
Earthing lightning protection, Noise, radio interference, etc.
10. Provision for extensions, space requirement.
11. Economic considerations, availability, foreign
exchange involvement, cost of the equipment.
12. Requirements of network monitoring, power line
communication, data collection, Data transmission etc.
13. Compatibility with ambient conditions.
14. Environmental aspects, audible noise, RI, TI etc.
15. Long service life, Quality, Reliability, and Aesthetics.
www.sayedsaad.com
The various modules of GIS are factory assembled and are filled with SF6 gas at a pressure of
about 3 kg/cm2. Thereafter, they a taken to site for final assembly. Such substations are
compact and can be installed conveniently on any floor of a multi-storied building or in an
underground substation.
As the units are factory assembled, the installation time is substantially reduced. Such
installations are preferred in cosmopolitan cities, industrial townships, etc., where cost of land
is very high and higher cost of SF6 insulated Switchgear (GIs) is justified by saving due to
reduction in floor area requirement.
They are also preferred in heavily polluted areas where dust, chemical fumes and salt layers
can cause frequent flashovers in conventional outdoor air-insulated substations
about 20 %. Quality of material and dimension of grooves and O-seals are important to ensure
gas-tight performance.
The GIs has gas-monitoring system. The gas density in each compartment is monitored. If
pressure drops slightly, the gas is automatically tapped up with further gas leakage, the lowpressure alarm is sounded or automatic tripping or lock-out occurs www.sayedsaad.com
Advantages of GIs and Application Aspects:
1- Compactness.
The space occupied by SF6 installation is only about 8 to 10 % of that a conventional
outdoor
substation. High cost is partly compensated by saving in cost of space. A typical 420/525 kV
SF6 GIs
requires only 920 m2 site area against 30.000 m2 for a conventional air insulated substation.
2 - Choice of Mounting Site.
Modular SF6 GIS can be tailor made to Suit the particular site requirements.
This results is saving of otherwise Expensive civil-foundation work. SF6 GIS can be
suitably mounted indoor
on any floor or basement and SF6 Insulated Cables (GIC) can be taken through walls and
terminated
through SF6 bushing or power cables.
3 - Reduced Installation Time.
The principle of building block construction (modular construction) reduces the installation
time to a few weeks. Each conventional substation requires several months for installation.
In SF6 substations, the time-consuming high cost galvanized steel structures are eliminated.
Heavy foundations for galvanized steel structures,
Equipment support structures etc are eliminated. This results in economy and reduced
project execution time. Modules are factory assembled, tested and dispatched with nominal
SF6 gas. Site erection time is reduced to final assembly of modules.
4 - Protection from pollution.
The external moisture. Atmospheric Pollution, snow dust etc. have little influence on SF6
insulated substation. However, to facilitate installation and maintenance, the substations are
generally housed inside a small building.
5- Increased Safety.
As the enclosures are at earth potential there is no possibility of accidental contact
by service personnel to live parts.
6 - Explosion-proof and Fire-proof installation.
Oil Circuit Breakers and oil filled equipment are prone to explosion. SF6 breakers and SF6
filled equipment are explosion proof and fire-proof..
Safe
Reliable
Space saving
Economical
Maintenance free
Low weight
Shop assembled
Disadvantages of GIS:
1- High cost compared to conventional outdoor substation.
2 - Excessive damage in case of internal fault. Long outage periods as
Repair of damaged part at site may be difficult.
3 - Requirement of cleanliness is very stringent. Dust or moisture can cause
internal flashovers.
4 - Such substations are generally in door. They need a separate building.
This is generally not required for conventional outdoor substations.
5 - Procurement of gas and supply of gas to site is problematic.
Adequate stock of gas must be maintained.
6 - Project needs almost total imports including SF6 Gas. Spares conventional
substation is totally indigenous up to 400 kV.
Configuration of GIS:
The GIS installations are assembled from a variety of standard modules.
Which are joined together by flange connections and plug contacts on the
Conductors. So as to easily permit subsequent disassembly of individual components. Gastight barrier insulators in the Switchgear sections prevent neighboring Switchgear parts from
being affected by overhauls.
Any maintenance and overhaul work on Switch contacts can be done without removing the
enclosure.
With GIS installations, all basic substation Bus-Bar schemes used, in
conventional plant constructions can be realized. Installations with single or
multiple Bus-Bar-also alternatively with a bypass bus-can be made with the
standard modules, including Bus-Bar sectionalizing with disconnects and
Breakers, and Bus-Bar coupling. The two-breaker. One and-a-half circuit
breaker and ring-bus systems can also be realized economically.
The essential parts of a GIS are: 1 - Conductors which conduct the main circuit current and transfer power
these are of copper or aluminum tubes.
2 - Conductors need insulation above grounded enclosures. Conductors also
need phase to phase insulation, In SF6 GIS these insulation requirements
are met by cast resin insulators and SF6 gas insulation.
3 - Gas filled modules have nonmagnetic enclosures. Enclosures are of aluminum
alloy or stainless steel. Adjacent modules are joined by means of multi-bolts
tightened on flanges. Suitable neoprene rubber O ring gaskets are provided
for ensuring Gas-tight sealing joints.
4 - Various circuit components in main circuit are: CB, Isolator, Earthing Switches
for conductors, CTs, VTs, cable-ends, Bushing-ends and Bus-Bars.
Each of these main components has its own gas -filled metal enclosed module.
5 - Gas filling, monitoring system.
6 - Auxiliary LV DC and LV AC supply system, control, protection and Monitoring
system. This is air-insulated like in conventional sub-station.
The Bus-Bars are conducting bars to which various incoming and
outgoing bays are connected. In SF6 GIS the Bus-Bars are laid l
longitudinally in GIS hall.
The bays are connected to Bus-Bars cross-wise. Bus-Bars are either
with a three-phase enclosure or single phase enclosure.
Alternatives of Enclosures, Single three phase
and three single enclosures
The following alternatives are available to the designers for configuration of GIs.
1. Separate enclosure for each phase. This alternative was used for Components
and Bus-Bars in early GIs. Now it is used only for EHV and UHV, GIS.
The GIS above 420 kV are generally with separate enclosure for each phase.
2. Separate enclosure for components and a common single enclosure
For three phase enclosure for Bus-Bars.
This alternative is more widely used now for all GIS
3. Common single enclosure for all three phases for components and
For Bus-Bars. The per cent trend is to use single three phase modules for
components and Bus-Bars for all GIS. The GIS developed during 1980s are with
this philosophy.
Design Aspects
The SF6 insulated Switchgear contains the same components as a conventional
outdoor substation. Fig (1) illustrates the construction of typical bay.
Expansion Bellows
Expansion Bellows
Variations in length due to temperature changes and dimensional differences due to
assembly tolerances are resolved by making use of the wide range of bellows,
which take up axial or lateral tolerances.
These bellows are self compensated or compensated in compression by tie-rods
Bellow compensators permit absorption of manufacturing tolerances in Bellow
Compensators also permit absorption of vibrations caused by
length of enclosures Bus-Bars, Transformers, reactors.
Conductors are usually of aluminum alloy tubes. The conductors are
plugged to silver plated finger contact assembly mounted on support insulators.
These sliding contacts permit tubular conductors to expand axially with temperature
Cable connection
All cables, irrespective of their type of insulation (oil impregnated paper or XLPE) and
section, can be connected.
The cable sealing end is fixed inside the SF6 gas Filled compartment, in accordance
with the IEC 859 standard commonly used. Isolation of the Switchgear from the high
voltage cables during dielectric testing is achieved by removing the contact (1) and the
conductor (2).Safety is fully ensured by earthing of the cable Side through access (3), in
parallel with closing of the cable earth Switch.
Connection to
Transformer
1
Removable contact's
2 Removable
conductor.
3 Expansion
bellows.
4 Bushing.
Earthing Switch
Fig (1)
Earthing
Switch:
1- Moving
contact
2- Operating
lever
3- Position
indicator
Closed
position
Open position
The earth Switch is mounted direct on the enclosure Fig. (1) Earthing Switch has to
satisfy various requirements. For Earthing isolated sections of Switchgear for
protection of personal during maintenance and over-hauls or erection, the maintenance
Earthing Switches are employed. For Earthing higher capacitances (cables, overhead
line etc.) high speed Earthing Switch are employed. Depending on the substation
scheme, the Bus-Bars may be earthed either by maintenance
or high-speed Earthing Switches.
Special high speed Earthing Switches with interrupting capability are also
available. These are suitable for interrupting capacitive and inductive currents
from parallel overhead lines. In certain cases, Earthing Switches are fitted to
the enclosure with interposed insulation.
This enables various tests to be performed on the Switchgear or item of
equipment, such as testing the current Transformer of measuring the operating time
of breakers, without having to open the enclosure. During normal operation the
insulation is bypassed by a short-circuit-proof link.
To check whether a point to be earthed really is dead, the Earthing Switch can be
equipped with a capacitive tap for connecting a voltage test unit. This additional
safety device reduces the risk of closing onto a live conductor.