TecSo Global Corporate Profile

CORPORATE PRESENTATION
World-Class Product Development &

Engineering Services
Brought To You By
TecSo Projects Limited

Integrated Engineering & Supply Chain
Strictly Confidential TecSo Projects Ltd., INDIA.
Introduction
TecSo is an Independent Engineering Services Company specialising in product

engineering for construction equipment, process industries and industrial
machinery etc.
Product Development Experience with reputed engineering OEMs world

wide.
End-to-end product development & sourcing New product design,

Analysis, Build, Testing Validation, Certification, Vendor Development &
Sourcing Support.
Product Testing & Homologation/CE Marking field validation,

external test certification, CE marking & approval
Corporate Training to various designing professionals of different

Industries on CAD/CAM and CAE
Company Facts
Established in 2005 with a mission to

provide clients with engineering, sourcing
and manufacturing solutions
TecSo has been steadily growing its
customer base, team size and revenue year
on year.
50% Growth during last one year even in
tough economic conditions.
Our Team
50+ engineering professionals located in
India, Italy, Germany and China.
INDIA :
TecSo has team of 35 professionals in
Baroda.
Mission:
Mission of I-EEE
"I" means myself....
And EEE stands for Engineering Energy &
Education.
Vision:
To be a world-class organization in the field
of engineering, renewable energy and
education through continuous pursuit of
excellence by our people, well-defined
processes and quality resources as well as
building relationships globally.
3
Global Presence
Poland
UK
Germany
France
United
States
Imola
Italy
North America
United States
Shanghai
China
Vadodara
India
Europe
Italy
France
Germany
Asia
India
China
UK
Poland
TecSo Projects Limited

Integrated Engineering & Supply Chain
Energizing the World
Think Engineering! Think SmardCAD!
Key Business Areas
Engineering
Product Design
Finite Element Analysis (FEA)
Design Validation
Prototype Development
Fixture Design
Reverse Engineering
Product Homologation
Production Methods
Production Layout
Assembly Planning & Design
Material Handling &
Warehousing
Global Sourcing
Product Cost Benchmarking
Supplier Selection
Inspection Services
Logistic Support
Performance and Testing

Strain Gauging
Product Behaviour Analysis
Products Audit
Quality Systems Evaluation
Customer Clinics
Product Benchmarking
QFD
Key Business Areas

TecSolar
Utility Scale
Solar PV
Farms
Rooftop
Solar PV
Building
Integrated
PV
Mobile
Solar
Products
1MW to 25MW
Single Site
Installation
From 1KW to
2000KW
Installations
From 100KW to
2000KW for Highrise Buildings
Mobile
Generators from
1KW to 6KW
Strategic
Partnerships with
technology
products
For Factory to
Residential
Applications
Architectural
Class & Best-Inclass Design
Portable Solar PV
Chargers
Concept to
Commissioning
Approach
High-end
technology &
Monitoring Tools
Reliable
Technology &
Eco-friendly
system
Custom-built
solutions for daily
usage
Power Trading
Industry Segments
Mining
Equipments
TecSolar
IT InfoTech
Process
Industries
Off-Highway
Equipments
Corporate
Training
Civil/ Structural
Design
Product Expertise
Construction Equipment
Road Building
Equipment
Mobile Equipment
Concrete Equipment
Material Handling
Equipment
Machinery &
Equipment
Backhoe Loaders
Wheeled Loaders
Excavators
Skid Steer Loaders
Tandem Rollers
Soil Compactors
Asphalt Pavers
Telehandlers
Hydraulic Mobile Cranes
Crawler Cranes
Concrete Batching Plants
Transit Mixers
Self Loading Transit Mixers
EOT /Ladle/ Cranes
Forklifts
Jib Cranes/ Pick N Carry Cranes
Pressure Vessels
Storage Tanks
Injection Molding Machine
9
Major Clients
* The Logos shown here are the respective trademarks of these companies and they have been indicated here only for representation purposes
10
Our Software Capabilities
Mechanical
Engineering
CAD
Pro-Engineer
CATIA V5**
Solidedge**
Solid
Works**
Inventor**
AutoCAD
ANSYS
Civil
Engineering
CAD
AutoCAD
Electrical
Engineering
CAD
AutoCAD
Solar
Engineering
Management
Software
IT & Other
Languages
MS Project
C & C++
Primavera
JAVA
Core/Advance
PHP
Asp.net (MVC)
Android
Web Designing
MathCAD
** Software Licences deployed by client for our onsite teams
11
TecSo : System Integration Plan
ISO 9001:2008
ISO 27001
Quality System Implementation &

Compliance
Achieved TUV NORD For System Design,
Implementation & Integration
ISO 9001:2008 TUV NORD Certification
Information Security Management System

(ISMS)
Network Security, IT Compliance
System Integration Work Started from 1st
April 2014 and expected to be completed by
31th March 2015
ISMS Certification targeted to achieve by
31th March 2015
12
Product Engineering Approach

Engineering
R&D
Concept
Development
Design
Validation
Manufacture
Research
programmes
Benchmarking
/ targets
Product Styling
Design
reviews
Test plan
development
Problem
Market
identification
CAE review
FMEA
support
Turn-key
Budget
definition
Concept
review
System
benchmarking
Problem
solving
QFD
development
System
development
System
design
Type
approval
PDB
development
Attribute
development
Attribute
management
solving
delivery
Supplier
development
Integrating design [definition analysis development validation]
13
Off High Way Vehicles

Road Buildings
Concrete Equipments
14
Product Styling - Tractors
15
Product Styling Backhoe Loader
16
Backhoe Loader
PRODUCT WEIGHT REDUCTION
Target
10% cost reduction of backhoe loader (BHL) versus
the current model
Improved performance
Timeline
08 months
Project Scope
New structural components definition and design
Kinematics and force analysis
3D modeling
Components manufacturing process simplification and
definition
Cost analysis component and definition
FEA for loader, backhoe, frame, canopy, stabilizer arm
2D manufacturing drawings
Bill of Materials (B.O.M.)

Software used : Pro/E, Ansys
17
Tandem Roller and Soil Compactor

PRODUCT RE-DESIGN
Target
Re-Designing of 4 Ton and 9 Ton Tandem Roller
machines & 12T Soil Compactor
Timeline
12Months
Project Scope
Design and development of all sub-systems like Drum,
Exciter system, Canopy, Hydraulics System etc. to make
it Best In Class
2D drawings and modeling in 3D
Model analysis with design optimization, FEM,, stress
and force analysis
Prototype development support
Software used : Pro/E , Ansys
18
8T,9T & 20T Excavator

PRODUCT DESIGN
Target
Design of 08,09 & 20Ton
Excavator
Improved performance
Timeline
12 months
Project Scope
New structural components definition and design
Components manufacturing process simplification and
definition
Cost analysis component and definition
FEA for loader, backhoe, frame, canopy, stabilizer arm
2D manufacturing drawings, BOM & Costing
19
9T Excavator
20
20T Excavator
21
Telehandler
PRODUCT RE-DESIGN
Target
Development of 17m THL model with boom

redesign for better reach and stability
Timeline
04 months
Project Scope
New structural components definition & design
Kinematics & Force Analysis
Reach diagram and 3D Modeling
Manufacturing process simplification & definition
Cost analysis component & definition
FEA for telescopic arm, frame, cab, stabilizer arm
etc.
2D mfg. drawings with BOM.

Software used : Creo , Ansys
22
Industrial Loader
PRODUCT DESIGN
Target
Full design of 2 new industrial loader models to

complement existing product line.
New technical specifications to expand product target
customer pool and Reduce production costs
Timeline
08 months
Project Scope
Structural components definition and design
Sheet metal definition and design
Lay-out definition and design
FEA for arms, upper frame, lower frame, cab lifting
system
Kinematics study
2D manufacturing drawings and B.O.M.
Software used : Solid Edge

23
Hydraulic Mobile Crane

PRODUCT DESIGN
Target
Definition of complete load diagrams of three

machines
FEA and design (weight) optimization of the entire
arms, upper frame, lower frame, outriggers
Timeline
3.5 months
Project Scope
Kinematics, force strength and stability analysis of
three cranes
3D modeling optimization
FEA of the entire arms, upper frame, lower frame,
outriggers
24
FOPS
Falling Object Protecting
structure (FOPS)
Target
Design validation & optimization of vehicle cabin
(Protecting structure) to protect driver from falling
object.
Timeline
2-3 months
Project Scope
3D model development
Kinematic calculations of loading conditions as
defined by design Code
Interpretation of results using explicit dynamics
module in ansys
Structural changes based on FEA results.
Re-analysis for adequacy check the strength of
protecting structure to obtain safety of driver.
Design validation documentation

25
Mobile Concrete Batching Plant

PRODUCT DESIGN
Target
Design of 25CBM Mobile Concrete Batching Plant
Timeline
2-3 months
Project Scope
Concept / Layout Development
Design Calculations
3D Design & Detail Engineering
Supplier Finalization
Design FMEA
Vendor Support for First Prototype
26
30 CMPH CONCRETE BATCHING PLANT

PRODUCT DESIGN
Target
Design and Development of 30Cum/hr Concrete

Batching Plant
Timeline
04 months
Project Scope
Design and development of the plant and all subsystems.
Detailed design Calculations
Model analysis with design optimization, FEM,
kinematics, stress and force analysis.
Modeling in 3D
2D drawings of all the components
Support for brought out items
27
6 CBM Mobile Concrete Mixer

PRODUCT DESIGN
Target
Design of 6 cubic meter Transit Concrete mixer
Timeline
02 months
Project Scope
Design and Development of the following components
FEA of
Chassis
Drum with Fins
Charging/Discharging Hopper
Gearbox Mounting
Engine Mounting Frame
Roller Mounting Bracket
Water Tank
Chassis and Gearbox Mounting
BOM Generation & Costing Support
28
2CBM Self Loading Transit Mixer

PRODUCT DESIGN
Target
Design of 2CBM Self loading transit mixer
Timeline
4-6 months
Project Scope
Concept Development
Design Calculations
Hydraulic System Design
3D Design & Detail Engineering of the entire machine
Supplier Selection
FEA for structural components in order to check design
adequacy
29
Tractor 120 Hp 4 Wheel Steering Complete New Design
30
Tractor 120 Hp 4 Wheel Steering CAB
31
Tractor 120 Hp 4 Wheel Steering CAB
32
Agricultural attachment for tractor like: Shredders,

Hydraulic forklift, Grass Cutter
33
60HP Tractor attachment

PRODUCT DESIGN
Target
Design of Backhoe & Loader attachment for a 60HP
Tractor
Timeline
3-4 months
Project Scope
Concept Development
Kinematic Synthesis
Hydraulic System Design
Design Calculations
3D Design & Detail Engineering
Supplier Selection
FEA for structural components in order to check design
adequacy
34
Backhoe Loader
OFFSET BOOM DESIGN
Target
Design a new offset boom keeping the same kinematic
points with respect to frame and dipper
Maintain or reduce weight
Timeline
8 weeks
Project Scope
Design definition
Current Backhoe kinematic analysis
Kinematics and Force analysis of new offset boom
3D modeling
FEA
2D Mfg Drawings
35
Backhoe Loader
36
Wheeled Loader
PRODUCT RE-DESIGN & FEA
Target
Design optimization and FEA
Wheel loader frame
Loader bucket
Timeline
03 Months
Project Scope
Design definition
Current wheel loader kinematics analysis
Kinematics and force analysis of the Frame, Loader
Bucket and Boom
37
Backhoe Loader
FIELD VALIDATIONSTRAIN GAUGING
Target
To conduct the Strain Gauging testing on the Backhoe

loader based on FEA results
Timeline
06-08 weeks
Project Scope
Finite Element Analysis for all structural components
Development of 3D Geometry
Load Case Definition
FEA Analysis
Stress-Strain Plots for identification of strain
gauge location
Field Strain Gauging

Selection of gauges Rosette & Linear
Data Logger Calibration
Adhesion of gauges at the identified locations
Practical test conditions
Test Result measurement & analysis
Comparative study between Field and Virtual Analysis
estimating fatigue and failure root causes
38 28
Field structure validation

Structure validation using FEA
and field work(strain gauging)
Target
Structure analyze in actual operating
condition and design operating condition
Timeline
1-2 months
Project Scope
3D model simplification
calculations of loading conditions as defined by design code
Observe structural analysis changes based on FEA results.
Observe structural change based on strain gauge field test.

Co-relate the
both result and interpret design strength .
Software used : P r o / E , A n s y s
39

Instrument used : S t r a i n g a u g e , D a t a c o l l e c t o r
40

Instrument used : S t r a i n g a u g e , D a t a c o l l e c t o r, o t h e r m i s c e l l a n e o u s f o r c i r c u i t .
41
10-12 CBM/Hr Reversible Mixer

VALUE ENGG AND OPTIMIZATION
Target
Value engineering & cost optimization of 10-12 cum/hr

Reversible Drum mixer
Timeline
02 months
Project Scope
Value Engineering of all components
Reverse Engg of all the components of m/c .
Prepare 3D model of whole m/c
Design changes to optimize weight and hence
cost.
FEA of structural component to validate Design
Prepare 2D drawings
Detailed BOM (Bill Of Material) & costing
Support
42
450T EOT Crane

DESIGN VALIDATION
Target
Design validation of Main Girder & Lifting Beam
fabrication assemblies of a 450T Ladle crane
Timeline
4 weeks
Project Scope
Design validation for loading conditions as defined by
Design Code
Interpretation of results & comparison with theoretical
design calculations
Check for possibility of weight optimization
43
20T Gantry Crane

WEIGHT REDUCTION
Target
Design validation & optimization of 20T Gantry crane to
achieve 10% weight reduction
Timeline
3 weeks
Project Scope
3D model development
Design validation for loading conditions as defined by
Design Code
Interpretation of results
Weight reduction & structural changes based on FEA
results. Re-analysis for strength adequacy check
Deriving structural design to obtain 10% weight
reduction in each structural assembly
44
RTG Crane
DESIGN APPRAISAL AS PER FEM CODE
Validating Authority
Bureau Veritas India Ltd.
Target
Theoretical Design Verification of RTG Crane as per
FEM (Federation European De La Manutention)
standards.
Timeline
2 Weeks
Project Scope
Detailed calculations of loads & Moments for
Side Beams
Top Beams
Columns
Bogie Beams
Trolley
Cab
Wheels
45
Container Tilting Mechanism

PRODUCT DESIGN & DEVELOPMENT
Target
Concept Development, Designing & Manufacturing of

Hydraulically operated Container Tilting Mechanism for
20 & 40 feet standard containers
Timeline
03 months
Project Scope
Concept Development &3D Modeling
Design Calculations for identified load cases
FE Analysis of the main structural parts
2D Manufacturing Drawings
BOM Release
Prototype Development & Testing and Supply
Software used :
Pro/E , Ansys
46 33
Jigs & Fixtures

PRODUCT DESIGN
Target
Complete jig design for three Mini-excavator models
from 3 to 5 tons
Reduce the sub-assembly and assembly cycles of the
products
Guarantee a repeatable production process
High quality level through design
Timeline
12 Weeks
Project Scope
Sub-assembly and Assembly cycles definition
3D study
Final jig design
B.O.M. for lower frame, upper frame and blade
47
Other Fixtures For Cabin Panels
48
Other Fixtures Design
49
Measuring Engineering Performance
DESIGN TO COST
(DTC) ANALYSIS
DRAWING QUALITY
PROJECT DELIVERY &

TIMELY COMPLETION
DESIGN FOR
MANUFACTURING
(DFM)
PROCESS FAILURE
MODE & EFFECTIVE
ANALYSIS (FMEA)
50
Thank you for your kind attention

You may reach us at +91 98985 39984 or at
info@tecsoglobal.com
www.tecsoglobal.com
51

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TecSo Global Corporate Profile

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CORPORATE PRESENTATION

World-Class Product Development &

TecSo Projects Limited

TecSo is an Independent Engineering Services Company specialising in product

Product Development Experience with reputed engineering OEMs world

End-to-end product development & sourcing New product design,

Product Testing & Homologation/CE Marking field validation,

Corporate Training to various designing professionals of different

Strictly Confidential TecSo Projects Ltd., INDIA.

Established in 2005 with a mission to

Strictly Confidential TecSo Projects Ltd., INDIA.

TecSo Projects Limited

Energizing the World

Think Engineering! Think SmardCAD!

Strictly Confidential TecSo Projects Ltd., INDIA.

Key Business Areas

Performance and Testing

Key Business Areas

Strictly Confidential TecSo Projects Ltd., INDIA.

Strictly Confidential TecSo Projects Ltd., INDIA.

Strictly Confidential TecSo Projects Ltd., INDIA.

Our Software Capabilities

** Software Licences deployed by client for our onsite teams

Strictly Confidential TecSo Projects Ltd., INDIA.

TecSo : System Integration Plan

Strictly Confidential TecSo Projects Ltd., INDIA.

Quality System Implementation &

Information Security Management System

Product Engineering Approach

Integrating design [definition analysis development validation]

Strictly Confidential TecSo Projects Ltd., INDIA.

Off High Way Vehicles

Strictly Confidential TecSo Projects Ltd., INDIA.

Product Styling - Tractors

Strictly Confidential TecSo Projects Ltd., INDIA.

Product Styling Backhoe Loader

Strictly Confidential TecSo Projects Ltd., INDIA.

Bill of Materials (B.O.M.)

Strictly Confidential TecSo Projects Ltd., INDIA.

Tandem Roller and Soil Compactor

Software used : Pro/E , Ansys

Strictly Confidential TecSo Projects Ltd., INDIA.

8T,9T & 20T Excavator

2D manufacturing drawings, BOM & Costing

Software used : Pro/E , Ansys

Strictly Confidential TecSo Projects Ltd., INDIA.

Strictly Confidential TecSo Projects Ltd., INDIA.

Strictly Confidential TecSo Projects Ltd., INDIA.

Development of 17m THL model with boom

2D mfg. drawings with BOM.

Strictly Confidential TecSo Projects Ltd., INDIA.

Full design of 2 new industrial loader models to

Software used : Solid Edge

Hydraulic Mobile Crane

Definition of complete load diagrams of three

Software used : Pro/E , Ansys

Strictly Confidential TecSo Projects Ltd., INDIA.

Software used : Pro/E , Ansys

Mobile Concrete Batching Plant

Strictly Confidential TecSo Projects Ltd., INDIA.

30 CMPH CONCRETE BATCHING PLANT

Design and Development of 30Cum/hr Concrete

Strictly Confidential TecSo Projects Ltd., INDIA.

6 CBM Mobile Concrete Mixer