Professional Documents
Culture Documents
TECH PERSPECTIVE:
PAGE 30
MONEY MACHINES:
TM
WELDING IN
PAGE 32
THE WEST
OKLAHOMAS KEY WELDING SEES BIG GROWTH AS
IT FINDS A NICHE IN PROVIDING SERVICES TO
OILFIELD COMPANIES PAGE 12
GOMC
30
38
departments
8
12
contents
features
- Ken Wysocky
-Ken Wysocky
TECH PERSPECTIVE:
PAGE 30
PAGE 32
GOMC
58 INDUSTRY NEWS
60 PRODUCT NEWS
Product Spotlight: Coker crane technology minimizes load sway, monitors
equipment performance.
- Ed Wodalski
66 CALENDAR
MONEY MACHINES:
APRIL 2015
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Editors Notebook
PROJECTS ON
THE HORIZON
T
Cory Dellenbach
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REGULATION RATIONALE
Bakken Crude
Safety Concerns
OVERHEARD ONLINE
Delegating responsibility is a
way of teaching people new skills,
and eventually it can help
reduce your workload.
want more?
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Check out the details of Kevins career in the oilfields, and send an
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EXTRA REACH
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11
Cover Story
WELDING IN
THE WEST
Oklahomas Key Welding sees big growth as it finds a
niche in providing services to oilfield companies
By Ken Wysocky | Photography by Mike Hoffman
12
OWNERS:
LOCATION:
Vici, Oklahoma
FOUNDED:
1989
EMPLOYEES:
15
SPECIALTIES:
Oilfield welding
WEBSITE:
www.keywelding.com
SERVICE AREA:
GOMC
Key Welding owner Bill Key and his wife Leann are in their office at their facility in Vici,
Oklahoma. Bill founded the oilfield welding company in 1989 after working for his fatherin-law at another welding company. Key Welding serves western Oklahoma, southern
Kansas and the Texas Panhandle with 15 employees.
GOMC
13
ABOVE: Dartanian Brown, an employee for Key Welding, loads the Betenbender press brake
with a sheet of metal that the machine will bend.
BELOW: Key Welding employee Joe Horton measures a piece of oilfield equipment that the
company will work on in the coming months.
FORGING A FUTURE
Key got introduced to welding as a high school student
in 1979, working part time at Everetts Welding, an outfit owned and operated by his future father-in-law, Everett
Hutchens. The shop was in Vici, which is located about 100
miles northwest of Oklahoma City.
I really liked welding, he says. It really intrigued me
I was fascinated by how you could put two pieces of
metal together and make them stick.
After graduating from high school in 1982, Key earned
some oilfield experience while working as a roughneck on
drilling rigs for about a year. Then he went back to work
for Hutchens. Displaying the business instincts that would
serve him well in the years ahead, he told his father-in-law
that the oilfields around Vici represented a prime market
opportunity for new business.
I told him I wanted to work the drilling rigs, Key
says. I told him, Youve got to believe in me. I said Id
guarantee that if we bought a welding truck, wed pay it
off in a year. And we did, he adds, noting the truck cost
about $32,000 and he earned about $50,000 doing oilfield
welding.
Roughly six years later, Key told Hutchens he wanted to strike out on his
own and service just oilfield customers and build drilling rigs. He told me,
Go for it, and Ive been chasing rigs ever since March 13, 1989, Key says.
Everett was my mentor a pretty good guy, someone I looked up to, he
adds. We butted heads frequently. But in the end, he was still the man that
helped guide me in the right direction. He gave me a lot of the knowledge I
needed to run my own business.
STARTED OUT SMALL
Starting out with virtually nothing wasnt easy. His marketing strategy
was as basic as can be: Head out to drilling rigs. Ask rig officials if there was
any welding work to be done. Hand out business cards. Repeat. Day after day,
week after week, month after month.
Basically, I just busted my butt, he says, summing it up. I had to
hustle constantly. There was no time to relax. During one six-month-long
stretch, I dont think I saw Vici in the daylight more than three or four times.
But diligently making the rounds paid off. After two years, Key felt confident enough and sufficiently sound financially to build a 7,000-squarefoot shop. And after five years, he felt hed established himself in the industry.
But Key hit a critical turning point after about 10 years in business. Run
down from the rigors of years of working 70- to 90-hour weeks, he caught
14
GOMC
A GROWING FLEET
The couple chose the latter option and never
looked back. As the company expanded, so did its
stable of trucks and equipment. Today, Key Welding
owns 10 Ford welding trucks with special welding
GOMC
15
beds fabricated in-house. Each truck is equipped with welding units made by
the Lincoln Electric Co.; theyre powered by four-cylinder diesel engines built
by Perkins Engines Inc.
Key prefers cutting torches manufactured by Victor Technologies
International Inc. Theyre durable tools a good quality product, he notes.
Theyre the Cadillac of cutting torches. Shoot, Ive got some Victor torches
that are 20 years old and still work great.
The companys newer, larger fabrication shop is the hub of the business.
Its large enough that customers can drive trucks inside, where the companys
employees rebuild truck beds, piping and other components. Pretty much
anything that comes along, we can repair it, from frac tanks to oilfield
equipment, such as mud tanks, substructures and derricks, Key notes.
The shop is well equipped with machines that boost productivity and
efficiency, including:
One 5-ton-capacity overhead crane, made by Bridge Crane Specialists.
One shear machine for cutting iron, made by Betenbender
Manufacturing Inc.
One 250-ton press brake for bending metal, also made by Betenbender.
Three forklifts, two made by Genie (a Terex Corp. brand) and one built
by Caterpillar Inc.
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GOMC
17
A lot of people know how to weld, but not how to work. You
have to set the pace and guide them in the right direction.
Bill Key
What sets us apart is we train our people pretty heavily about six
months before we send them out in the field, he explains. But we teach
them not only how to weld, but how to work.
A lot of people know how to weld, but not how to work, he continues.
You have to set the pace and guide them in the right direction. You have to
know the next move before you finish the one youre on. You dont flip up
your hood and then wonder what to do next.
Key concedes that younger workers think hes hard on them. But Ive
had quite a few of them come back years later and tell me they were glad I
didnt give up on them because I helped make them what they are today, he
says. It helps to push them and guide them in the right direction, just like
my father-in-law did for me.
Looking ahead, Key envisions a day when he hands off the business
to his three sons: Zak, age 27; Nik,
23; and Dakota, 18. He also foresees more info
more growth for the company,
Betenbender
perhaps expanding farther out
Manufacturing, Inc.
319/435-2378
geographically if it makes sense.
www.betenbender.com
But if growth does occur, he says
Lincoln Electric Co.
hed prefer slower, more modulated
216/481-8100
growth in order to maintain the
www.lincolnelectric.com
companys high expectations for
MegaFab
customer satisfaction.
800/338-5471
Im pretty comfortable where
www.megafab.com
were at, he notes. But theres
Perkins Engines Inc.
always room for growth you never
888/737-5364
www.perkins.com
rule that out. But how much is
enough growth? Thats the millionVictor Technologies
636/728-3000
dollar question. GOMC
www.victortechnologies.com
www.gomcmag.com
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GOMC
23
WORKING FOR
THE INDUSTRY
Ohio education program focuses on building,
training incoming workforce
By Greg Bates
OOGEEPs primary focus as an organization is on careers and workforce development, teacher workshops, scholarships,
science fairs, firefighter training (worked
with over 1,000 emergency responders), industry training, research, landowners and
guest speaker programs (over 300 presentations the last two years).
OOGEEP Executive Director Rhonda
Reda, who has been involved in the oil
and gas business for 28 years, is one of
the organizations founders. From the
programs beginning, there was a real
concerted effort for energy education.
At that time, one of the concerns as
an industry we had was the lack of energy
education curriculum that was being taught
in the classroom, Reda says. Immediately
after our founding, we organized teachers
from around the state to help us develop
specific science curriculum that meets
state and national science standards. Im
an industry person and so are many others,
and we had to reach out to the education
community to make sure that what we were
teaching definitely met science standards.
The top five positions needed in our industry are in the trades. Its
the welder, it is the machinist, it is the diesel mechanic, it is the CDL
truck driver and it is what we call a well tender or well pumper.
Rhonda Reda
Diane Smith, left, and Jen Most perform an experiment during a 2014 teacher workshop hosted by the Ohio Oil and Gas Energy
Education Program. OOGEEP works with educators throughout Ohio in developing curriculum pertaining to the oil and gas industry.
(Photo contributed by OOGEEP)
24
GOMC
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year college degrees. The organization wants to assist the other 79 percent
with job placement.
What weve been saying is, You must learn a skill. You must learn a
trade, Reda says. The top five positions needed in our industry are in the
trades. Its the welder, it is the machinist, it is the diesel mechanic, it is the
CDL truck driver and it is what we call a well tender or well pumper. And those
are non-degree programs.
26
GOMC
Jobs are out there. Students just need to be aware of their options. In Ohio
alone, Reda says there is a need for 2,000 trained welders.
In the three years since I came on board with OOGEEP, it really has
exploded in the sense of working with a lot of the schools, OOGEEP Safety
and Workforce Director Charlie Dixon says. Welders, for instance, theres
such a need for welders throughout this industry and other industries that
schools are starting to engage and add to their labs.
Back when OOGEEP was first getting started, high school students may
not have considered their career options until they were seniors. Now, some
states mandate that students have career counseling as early as middle school.
The organization is really starting to engage career and guidance
counselors at schools so that they have a greater understanding of whats
available for career paths, Dixon says.
Theres just so much opportunity within our industry that, how do we
engage these students? says Dixon. I think thats one of the things that we
do well here at OOGEEP with the development of our Careers in Ohio Series.
Weve been able to create some material that will attract the eyes of students
and the other potential employees for the industry.
The Careers in Ohio Series is a booklet listing 75 positions in the gas and
oil industry ranging anywhere from an attorney, which requires a law degree,
to a derrickhand, where a person only needs a high school diploma/GED.
That has really been a hit with career counselors to date, Dixon says.
They just love being able to go in [the booklet] and see the job description, see
what the typical education requirements are and then show students where
they can go and get education.
OOGEEP also just entered into partnership with the American Petroleum
Institute and will be launching a Career of the Month series starting this year.
It will be a two-year campaign that will promote the top careers needed in
the industry.
With its in-school education programs which are free for the schools
and teachers OOGEEP has been able to reach over 2,600 teachers and
100,000 students in Ohio. It doesnt want to stop there.
We have to continue to outreach to all of the K-12 schools, Reda says.
Weve now outreached to schools in all 88 counties. Whats our goal? In the
next five years, we would love to see that double. GOMC
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Our water jets (up to 40,000 psi) remove scale and hardened mud more
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inspections. Water jets also flush out debris and drilling fluids without
a separate rinse operation. That means fewer plugged drill heads, less
corrosion, and more work done between cleanings.
For drill pipe that easily passes inspections and goes longer between cleanings,
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about converting your existing system, call 1-800-441-5059 today.
GOMC
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Tech Perspective
PLAYING IN
THE MUD
GOMC
The MR90 from Ditch Witch is unique in that it is the only unit available
that can be towed full of fluids. Mattheson says other units on the market
dont have trailers that are certified to haul that much material, so water must
still be hauled to the system and then away following the job.
Ditch Witch says its MR90 can be set up on a job site within 10 to
15 minutes.
GOMC
31
Money Machines
BACKCOUNTRY BEAST
Ardco four-wheel-drive buggy boldly goes where other vehicles fear to tread
By Ken Wysocky
fter working in the Canadian oil and gas fields for more than 40
years, Derwin Bellrose has turned into a jack-of-all-trades contractor.
That versatility is reflected in the diverse services provided by the
company he owns, D & H Holdings and in one of his key machines:
an all-wheel-drive flatbed buggy made by Ardco, a division of Pettibone
Traverse Lift.
GOMC
About $200,000
has been working in the oil patches of Alberta, British Columbia and the
Northwest Territories since he was 16 years old. I do quite a few different
things a little bit of everything.
We keep fairly busy because were always doing something somewhere,
he continues, noting that the company also owns a Caterpillar bulldozer,
a Komatsu backhoe, a mulcher made by Braun Machine Technologies, two
GT1000 tracked haulers made by Bombardier Inc., a Bombardier Muskeg
tracked machine and a 2006 Kenworth tractor cab. And since we work in
such remote areas, weve got to have a little bit of everything [equipment] on
hand, so if a customer asks if you can do something, you can do it.
One reason the Ardco buggy is so valuable: It can go just about anywhere.
As Bellrose points out, there arent any highways where the machine works
So if youve got a machine that can float very well, you get a lot of work,
he continues. The Ardco can go through 4 feet of water. And if theres, say, 2
or 3 feet of snow on a cut line, you can just drive on top of it. You dont need
a snow plow or any other equipment to get through.
The buggy weighs 21,500 pounds and measures just more than 25 feet
long and slightly more than 11 feet wide and 11 feet tall. Its payload capacity
is 15,000 pounds. The unit Bellrose ordered features an Allison six-speed
automatic transmission, a Cummins 190 hp turbo-diesel engine and John
Deere differentials that can be locked with the push of a button to boost
traction under the most difficult conditions. It also features a 20,000-poundcapacity winch on the front end, made by Ramsey Industries, and a
3,500-pound-capacity picker crane, made by F.lli Ferrari Corp. S.p.A.
Weve even used the picker crane to pick up a dead moose and swing it
on up to the deck, Bellrose notes.
Bellrose opted to buy the Ardco unit for two other reasons: speed and
reliability. The Ardco can travel up to about 27 mph, which is almost three
GOMC
33
Bakken Extra
A NEW INITIATIVE
IN THE OILFIELDS
Williston Economic Developments new program connects
regional businesses with Bakken oil and gas producers
By Cory Dellenbach
Beyond
buckets
and blades.
FIND OUT HOW.
GOMC
CONNECTING EVERYONE
The industry uses high volumes of
commodities and an array of specialty
tools and equipment. However, Williston
Economic Development says the majority
of the products are located hundreds of
miles away and are expensive to purchase
and transport.
The initiative will attempt to bring
regional businesses offering the products
and services closer to drilling activity in
the Bakken formation. It will bring together
manufacturers, machinists, suppliers,
commodity sources, logistics companies
and manufacturing representatives that are
beneficial to both suppliers and operators.
One of our goals in 2015 is to help
more of our regional manufacturing firms
get connected to the oil and gas industry, says Wenko. Given
the magnitude and expected
duration of this $30 billion industry, now is the
time to grow and diversify
our economy throughout
the region.
STARTING THE
INITIATIVE
To kick off the initiative,
Williston Economic Development partnered with DAWA
Solutions Group for the first
Manufacturing and Logistics
Jeff Zarling
BE THERE
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36
GOMC
GOMC
37
Its All
Offshore
By Craig Mandli
1. ACD
4. Amphenol Industrial
2. Aereon
The VariMach single-inlet, multi-exit
sonic flare tip from Aereon has spring-actuated
variable sonic nozzles to allow the exit area to
vary with pressure, ensuring an elevated velocity
of the exiting waste gas. This enables sufficient
inspiration of air plus rapid air/fuel mixing
to ensure 100 percent smokeless combustion
and infinite turndown. Radiation levels are
also minimized throughout the entire range of
flow, yielding shorter derrick heights and boom
lengths, reducing material costs. The unit has
a low purge rate, minimizing utility costs while
38
GOMC
3. AeroGo
5. Asahi/America
Series 92 electric actuators from Asahi/
6. Associated Technologies
Weld Mount AT-8040 two-part methacrylatebased structural adhesive from Associated
Technologies is formulated to bond metals for
use in severe environments. It exceeds 2,500 psi
of tensile strength, with high impact and peel
strengths. It can hold all weld mount parts on a
vertical or overhead surface without sagging, when
properly used. Its use can eliminate welding or
drilling and tapping for labor and time-savings.
860/788-3380; www.weldmountsystem.com.
7. Bentley Systems
SACS version 5.7 offshore engineering
software from Bentley Systems provides
automated workflow, advanced analysis solvers
and comprehensive design code coverage. It
exports structural models to MOSES marine
simulation software and imports hydrodynamic
8. Bilco Tools
The Tough Boy Combo Magnet Jet Tool
from Bilco Tools allows the operator to jet the area
above and below the wear bushing, and retrieve any
shavings or metallic debris on the magnets above
jetter nozzles. After milling on metal, shavings are
left behind and may not get circulated out of the
hole. This tool forces them out and traps them with
magnets. 800/222-1873; www.bilcotools.com.
9. Bluebeam Software
The Bluebeam Revu digital workflow solution
from Bluebeam Software allows users to instantly
share process feedback for drawing reviews, squad
checks, line walks, leak tests, turnarounds and
shutdowns. Users can review drawings, such as
P&IDs, BFDs and PFDs, electronically from a
desktop, or upload work packs to a ruggedized
tablet PC and perform line walks on the go. It can
create and save custom tools for design reviews,
including colored symbols to designate valve states
and polyline and polygon tools in highlight mode
to indicate isolation lines. It collaborates securely on
the same drawings in real time, using the Bluebeam
Studio integrated cloud-based solution. 866/4962140; www.bluebeam.com.
10
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13. Cestusline
Deep III Sonic 10 gloves from Cestusline
have grips that channel oil away with their 3-D grip
terrain, and have 10 peak zones for maximizing
grip control. Zones of dense, miniature bristles
are located strategically on the palmar side to
optimize grip in areas that affect grip control.
CestusAero vents on the thermoplastic rubber
add breathable impact protection that bends
with the fingers, and offer continuous protection
from fingertips to wrist. 503/894-8549;
www.cestusline.com.
14. CoorsTek
CoorsTek offers pump components such
as SurgeTek pulsation mitigation equipment,
FlowGuard pulsation dampers, stabilizers,
critical-duty pump components (plungers,
impellers, packing, rods, and plates), downhole components, CeraProp ceramic proppants,
ceramic seal faces, valves and valve components,
PTFE seals, pressure accumulators, crankshafts,
ceramic wear linings and other custom
components for severe-service environments.
303/271-7000; www.coorstek.com.
GOMC
39
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17
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15. CS Unitec
Non-sparking, corrosion-resistant hammers
from CS Unitec are ideal for driving, striking, metal
forging and demolition applications where nonsparking safety tools are required. Manufactured
from copper-beryllium or aluminum-bronze alloys,
they eliminate the risk of sparks at sites with
potentially explosive atmospheres. These alloys
meet OSHA and ATEX regulations for safe use in Ex
Zones where hazardous, flammable or combustible
vapors, liquids, dusts or residues may be present.
Each is laser engraved with the proper Ex Zone
classifications, indicating the safety zones for which it
can be used. The line includes ball peen, cross peen,
claw, club, scaling and plastic hammers with handle
lengths from 10 to 15 inches. A sledgehammer is
available with handle lengths from 9.75 to 33 inches.
800/700-5919; www.csunitec.com.
GOMC
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18. Dialight
The Class 1, Division 1 LED SafeSite High
Bay from Dialight is 110 lumens per watt and
delivers up to 23,500 fixture lumens. The fixture
is typically able to reduce energy consumption
by more than 50 percent. It draws just 212 watts,
and at 30 pounds, it is rated to operate in ambient
temperatures ranging from -40 to 149 degrees F
and has a T5 temperature rating at 122 degrees F.
732/919-3119; www.dialight.com.
22
22. Eaton
The Model 53BTX Duplex Strainer from
Eaton protects pipeline system components such
as pumps, compressors, condensers, flowmeters
and other vulnerable equipment from damage by
unwanted particles. Because the system flow never
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23. Endress+Hauser
The Levelflex FMP55 with SensorFusion
from Endress+Hauser combines capacitance
and guided wave radar technologies in one
device to provide continuous level and interface
measurements simultaneously, even in the presence
of emulsion layers. Its HistoROM data management
concept allows for fast and easy commissioning,
maintenance and diagnostics. The hardware and
software have been developed according to IEC
61508, with functional safety ratings up to SIL3. An
intuitive, menu-guided operation concept reduces
the cost of training, maintenance and operation.
888/363-7377; www.us.endress.com.
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combines precise air/gas measurement with insitu calibration verification. It verifies flowmeter
calibration in minutes without removing the
meter from the pipe or process, provides 4-20 mA
analog, frequency/pulse, alarm relays or digital bus
communications such as HART, Fieldbus, Profibus
or Modbus, and adapts as necessary with a plugin card replacement that can be changed out by
plant technicians in the field. It stores up to five
unique calibration groups to accommodate broad
flow ranges, differing mixtures of the same gas
and multiple gases, and obtains up to 1,000-to-1
turndown. Also standard is an onboard data logger
with an easily accessible, removable 2 GB microSD
memory card capable of storing 21 million readings.
800/854-1993; www.fluidcomponents.com.
28. Foremost
26. FITOK
Closed-loop sampling systems from FITOK
are used for representative sample collection in offline analysis. When the samples required are hightemperature, high-pressure, toxic or corrosive, closed
sampling ensures the safety of the operators and the
environment, as well as the safety of the samples.
Integrated with different modules, maintenance is
easy and cost-effective. With particular valve linkage
control, operation is simplified. 281/888-0077;
www.fitokgroup.com.
29. GEARENCH
PETOL Flange Lifters from GEARENCH
perform blind and weld neck flange installation and
removal without the need for a lifting eye. They are
designed to be time and cost-effective while providing
safe flange handling operations. Each is load tested
and magnetic particle inspected to ensure safety and
quality, serialized and stamped with the load rating.
Test/inspection certificates are furnished with a
APRIL 2015 - www.gomcmag.com
GOMC
41
30
32
31
31. Halliburton
The Environmentally Distinctive Burner
from the Testing and Subsea business line of
Halliburton can be used in the most sensitive
areas while giving operators unparalleled control.
Real-time nozzle control, instant drip-free
shutdowns, burner head rotation and system
monitoring are all possible through a remote
operator interface. Proven to meet or exceed EPA
guidelines with full-scale emissions tests provide
the ability to quantify produced emissions. It has
42
GOMC
34
33
36
35
33. Heatec
37
40
38
42
41
40. Kamatics
Kamatics self-lubricating bearings are
manufactured with the companys KAron selflubricating bearing material. The companys
design engineers work closely with customers to
design and implement application-specific bearing
solutions that offer an increase in performance,
reliability and extended service life without
periodic lubrication or maintenance. Oilsands,
downhole drilling, riser tensioners, propeller and
other custom self-lubricating bearing assemblies
have continuously demonstrated superior results.
860/243-9704; www.kaman.com/engineered.
41. Manitou
The Tier IV-certified MT 625 construction/
multipurpose telescopic handler from Manitou
has a robust, compact design that can pick and
carry up to 5,500 pounds and lift up to 19 feet
2 inches. Ideal for loading applications, it has
full-time four-wheel drive, with a two-speed
hydrostatic transmission, and is powered by a
74 hp Kubota turbo diesel engine. The operators
cabin is full-sized, while the machine has an
overall width of only 5 feet 11 inches, overall
height of 6 feet 4 inches and a weight of 10,582
pounds. 262/334-9333; www.manitou.com.
44
43
43. McCrometer
The V-Cone flowmeter from McCrometer
has a differential pressure cone design that
reduces the upstream/downstream straight pipe
run required by orifice plates and venturi tubes
by up to 70 percent. It reduces FPSO Vessel
tonnage and the footprint of Subsea modules, and
reduces total weight, simplifying vessel balancing
and making it easier to find the optimal location
for flowmeter installation. It provides a stable
flow profile for reliable measurement, featuring
accuracy of plus or minus 0.5 percent of actual flow
and repeatability of plus or minus 0.1 percent over
the entire range. It is ideal for the measurement
of liquid, steam or gas and is available for line
sizes from 0.5 to 150 inches. Its no-moving-parts
design provides a rugged instrument. 800/2202279; www.mccrometer.com.
GOMC
43
45
47
46
48
GOMC
49
51
50
48. MTU
The Frac Pack from MTU provides a
complete power solution for hydraulic fracturing
applications. The frac engine is engineered to
achieve EPA Tier 4 Final emissions standards
without aftertreatment. It is powered by the Series
4000 T95, coupled with a lightweight ZF 8TX
transmission, which provides a wide, full range of
gears providing low-end torque, acceleration, and
use of the pumps performance map. Its advanced
engine technology and compact footprint allows
for easy integration and minimized engineering
costs, and is available in 12-cylinder power ratings
in 1,678 kW, 1,864 kW and 1,939 kW. 248/5608000; www.mtu-online.com.
52
51. Nord-Lock
Wedge-locking technology and Superbolt
tensioners from Nord-Lock keep bolts tight even
with extreme vibration and dynamic loads. Superbolt
tensioners improve worker safey. Any size tensioner
can be easily installed or removed with only simple
hand tools. 412/279-1149; www.nord-lock.com.
53
55
57
54
applications.
54. Pettibone
The Cary-Lift 154 from Pettibone has an
overhead lift arm design to provide full frontal
visibility when lifting, placing or transporting
loads. Powered by a 160 hp Cummins QSB 6.7
Tier III diesel engine, it provides a maximum load
capacity of 15,000 pounds and maximum lift
height of 14 feet. With four-wheel drive and twoand four-wheel and crab hydraulic power steering
modes, and with a wheelbase of 10 feet, it can
achieve a turning radius of 16 feet 7 inches. A solid
steel frame allows it to take full loads in sharp turns
without sacrificing load capacity. 906/353-4800;
www.gopettibone.com.
56
59
58
GOMC
45
60
62
61
60. SEACON
EXD explosion-proof connectors from
SEACON are based around the SEA-MATE range
and can be wet mated in depths of up to 165 feet.
Interchangeable inserts allow them to be adapted to
a number of pin configurations. They incorporate
an Atex-approved gland system for the cable, which
is encapsulated within the overmold, making it
suitable for a range of hazardous environments
including topside FPSOs, drilling vessels or other
potentially explosive environments as covered by
the extensive qualification testing. 619/562-7071;
www.seaconworldwide.com.
64
63
66
65
63. Sullair
61. Southern Glove
The Mud Dawg impact glove from Southern
Glove protects oil workers from mud and
petrochemicals. It has an exoskeleton of Sarco
Impact Armor that protects the back of the hand,
fingers and thumb from crushing blows and pinch
points. The exoskeleton provides the wearer more
freedom of movement and less hand fatigue. It is
triple-dipped in PVC to offer maximum protection
against petrochemicals and moisture in oil drilling
environments. It has a textured palm for a sure
grip and is available with removable winter and
summer liners for year-round comfort. 800/2221113; www.southernglove.com.
46
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67
69
68
71
70
69. Viatran
The Model 385 flush-tip zero-cavity design
pressure transmitter from Viatran has an isolated
sensor assembly that eliminates installation torque
effect and is able to withstand pressure spikes up
to five times proof pressure and 20 times burst
pressure. It has a solid stainless steel diaphragm,
fully welded and sealed housing impervious
to fluid ingress, long-term stability of less than
or equal to plus or minus 0.5 percent FSO per
six months, laser markings, and availability
in seven pressure ranges. 800/688-0030;
www.viatran.com.
73
72
71. W&O
Cameron WKM high-performance butterfly
valves from W&O offer the high performance of
ball and gate valves with the low-cost, lightweight
benefits of a butterfly valve design. They are ideal
for handling water, oil, steam, gas and slurries,
and satisfy a wide range of industrial applications.
Engineered for heavy-duty, maintenance-free
performance in a variety of uses, they are most
commonly selected for applications including
chemical and petrochemical processing, oil
and gas production, fuel handling systems and
marine. 800/962-9696; www.wosupply.com.
72. Warrior
The 500E-1000 top drive from Warrior
requires no hydraulic rotary union while
maintaining infinite rotatable positions. It
has no gearbox, but includes an E-Z-Becket
interface, which aids in efficiency and safety
of top drive rig-up, optional Integrated Casing
Drive, redundancy in all major components and a
fully instrumented pipe-handler that contributes
74
74. Weidmuller
For use in control panels in harsh
environments, PROmax power supplies from
Weidmuller start up at temperatures as low as -40
degrees F; have UL, Class 1 Division 2 hazardous
area approvals; and a 300 percent power boost.
The compact, space-saving line includes 16
models with 5-, 12-, 24- or 48-volt DC outputs
for loads up to 40 amps. They can dissipate heat
from top and bottom, and require no gap between
adjacent rail-mounted devices. 800/849-9343;
www.weidmuller.com.
(continued on page 49)
APRIL 2015 - www.gomcmag.com
GOMC
47
Safety First
FOCUS ON FRACKING
GOMC
Pressure pumping
The operating plan should include
information about operating limits, energy
isolation, pressure monitoring and the
proper use of pressure relief devices.
Flammable materials may be present, so
proper prevention strategies include air
monitoring, the use of flame-resistant
clothing when necessary, and proper
hazard assessments and communication.
Flowback operations
The fluid flowing back is under very
high pressure and may contain debris such
as rocks and mud, equipment parts, and
dangerous gases and chemicals. The high
pressures also present the risk of fire,
explosion and high-energy releases.
Hydrogen sulfide and VOCs
Along with normal H2S strategies
to prevent exposure to the poisonous
gas, there is also a need to protect
workers from exposure to volatile organic
compounds and BTEX (benzene, toluene,
ethylbenzene, and xylenes).
The publication has links to several
other sources of information, including
OSHA/NIOSH
publications
entitled
Worker Exposure to Silica during Hydraulic
Fracturing and Silica Exposure during
Hydraulic Fracturing. GOMC
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76
77
77. Zeus
GOMC
49
Product Focus
Dewatering/
Separation
Equipment, Water
and Wastewater
Management
By Craig Mandli
Belt Presses
1. Bright Technologies
belt filter press
The 1.7-meter, trailer-mounted belt filter press
unit from Bright Technologies has an insulated
control room with FRP walls, air conditioning,
electric heat, a refrigerator, stainless steel desk,
tool storage, locker, closed-circuit TV and remote
operator controls. The modular design allows
the room to be custom manufactured to fit most
single-drop trailers. Units are made for rapid setup,
with folding conveyor and operator walkways. No
special lifting equipment is required. 800/2530532; www.brightbeltpress.com.
Centrifuges
2. Centrifugal & Mechanical
Industries HVC
The HVC horizontal vibratory centrifuge
for coarse particle dewatering applications from
Centrifugal & Mechanical Industries has a
simplified lubrication system that needs no pump,
filter, gauges or pressurized oil lines. Its cartridgestyle belt-driven drive assembly allows for quick
field replacement, and the oriented strand,
composite leaf springs will not rust or degrade with
age and are maintenance free. Multiple door hinge,
motor and effluent locations are available to meet
space and project needs. It is available with a one50
GOMC
Chemicals
DuPont Clean Water Technologies
ADOX Sodium Chlorite (no photo)
ADOX Sodium Chlorite from DuPont Clean
Water Technologies is used in generating chlorine
dioxide using DuPont MG III generators. Chlorine
dioxide remains a truly dissolved gas in water
and retains its oxidative and biocidal properties
throughout a pH range of 2 to 10. It does not form
halogenated disinfection byproducts. 302/9992709; www.dupont.com.
Filtration Systems
5. American Fabric Filter
Company baghouse filters
Baghouse filters from American Fabric
Filter Company are available for shaker,
pulse and reverse air baghouses. All styles of
replacement filters are manufactured from a
selection of fabrics suited to address specific
applications. Scrim-supported felts add strength
and durability so filters can withstand abrasive
dust and frequent cleaning to extend the life of
the bag, while providing fine particle separation
and ideal dust release properties. Most filter
samples can be cross-referenced or duplicated
to provide an exact match. 800/367-3591;
www.americanfabricfilter.com.
7. Screenco Systems
Dual Screen System
The high-capacity Dual Screen System from
Screenco Systems is constructed of aluminum
with stainless steel screens, with collection sump
and a high-capacity 6-inch drain. The screen has
two 3/8-inch gapped stainless steel bar screens at
opposing angles, with the front screen virtually
self-cleaning. It is a nonmechanical, simple way
to remove large pieces of trash, rocks and other
debris from the flow stream. This unit has a 4-inch
telescoping inlet hose that moves laterally and can
be easily connected to any vacuum truck or other
flow stream. The system is portable, and the 19.5
square feet of screening area allows for continued
use and is easy to rake clean to the garbage
10
drain tray. It can treat over 500 gpm. Variousgapped screen sizes are available. 208/790-8770;
www.screencosystems.com.
Frac Water
Recycling Equipment
9. Centrifugal Services WSM
WSM vertical cuttings dryers from
Centrifugal Services help meet the increasing
environmental regulatory restrictions of drill
cuttings fluids discards and maximize recovery of
valuable drilling fluids. The additional benefit of
waste disposal expense reduction while ensuring
environmental responsibility further enhances
the vertical cuttings dryer application and its
use mandated by drill companies worldwide.
11
618/268-4850; www.elginindustries.com.
GOMC
51
12
14
13
Polymers and
Polymer Injection
13. Pulsafeeder Pulsablend
Pulsablend polymer makedown systems
from Pulsafeeder are available in automatic and
manual versions with a three-step static blending
system that provides dilution without harming
the polymer chains. With a wide range of dilution
using a choice of three water flow rates (0 to 5
gpm, 5 to 10 gpm, and 10-plus gpm) the Static
Blending System is custom sized to activate all
types of polymers without motorized mixing. Five
polymer pump flow rates are available. Systems
include an auto-fill calibration column, an
adjustable flowmeter and a polymer backpressure
regulator to maintain a consistent final product.
800/333-6677; www.pulsatron.com.
52
GOMC
15
Shakers
14. DEL Tank Total Clean System
The Total Clean System from DEL Tank &
Filtration Systems takes the initial flow directly
from trucks, tanks or pits, and pumps it over a
scalping shaker, where all oversize debris, usually
8- to 10-mesh material, is removed. The remaining
slurry is pumped to primary hydrocyclone/shaker
units, where the sand fraction (74 microns) is
removed. Any solids remaining in the primary
hydrocyclone overflow and screen underflow
pass through the tilted plate baffle section of
the V-Tank. The remaining solids settle and are
conveyed to the pump suction of the recycle
pumps by the shaftless auger, then through sets of
recycle hydrocyclone/shaker units for additional
removal of solids, down to 37 microns. The
effluent overflow can then be treated with polymer
and pumped to a clarifier/thickener tank, where
remaining solids settle. The thickened underflow
can then be pumped to centrifuges for final solids
removal. 800/468-2657; www.deltank.com.
16
17
Screw Presses
16. Alfa Laval LYNX
LYNX drilling mud decanter centrifuges
from Alfa Laval remove unwanted solids and
fine particles from used drilling mud, including
those based on water/synthetics and conventional
oil-based drilling fluids. It efficiently removes the
vast majority of fine particles, down to sizes of
approximately 5 microns. It can reduce drilling
mud costs because less mud is wasted. Being able
to remove solids in very dry form also means lower
costs for transporting and disposing of solids
waste. Additional savings come from automatic,
unattended operation and extended service life.
They are designed for reduced power consumption
in relation with process flow. A variety of sizes
are available with solids capacity from 11,000
to 154,000 pounds per hour. 866/253-2528;
www.alfalaval.us.
18
20
19
22
21
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53
23
24
25
Screw Presses
16. Alfa Laval LYNX
17. Sodimate shaftless screw conveyor
Filtration Systems
5. American Fabric Filter Company
baghouse filters
PRINT NAME:
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54
GOMC
GOMC
55
Case Studies
Dewatering/Separation Equipment,
Water and Wastewater Management
By Craig Mandli
SCREENING SYSTEM NEEDED FOR LUCIUS TRUSS SPAR
Problem
A contractor working on the Lucius Truss Spar in the Gulf of Mexico needed to identify a screen
design that would meet or exceed environmental requirements, and build a system to monitor
raw water intake design velocity. This project thus included both a regulatory component
(understanding the language and intent of the rule) and a technical constraint (designing and
confirming a robust intake structure and control system). The project had to be performed in a
step-wise fashion and executed quickly in support of the aggressive project schedule.
Solution
To support this work, Cook Legacy Water & Energy built a numerical model of the system
accounting for differing flow and pressure. Then the company designed and modeled a series of
intake structure alternatives, which were confirmed via computational fluid dynamics.
Result
This project allowed the contractor to build an environmentally friendly project ahead of schedule. 614/524-4588; www.waterscreen.com.
Solution
In order to properly remove sediment and clean the pond with minimum erosion and haul-away, Envirotubes
from Industrial Fabrics were used. The tubes were staged so that the 12-mil reinforced single-piece liner was
placed on the lowest terrace that had a 24-inch earth berm built on three sides around it. The liner was draped
over the berm and placed up and over the terrace to the next level. A sump well 24 inches deep was excavated
in the corner closest to the project pond to collect decant water and return it back to the pond using a 4-inch,
self-priming diesel pump. All terraces were graded completely flat for the tube with a 5-foot perimeter graded
at a 1/8-inch-per-foot slope to drain the water to the next lower terrace, or in the case of the lowest terrace to
the sump corner.
Result
The sediment was removed, and after a 120-day dewatering and dehydration period, the material shrunk at a ratio of 3-to-1 so that only 2,000 of the 6,000 cubic
yards removed had to be dealt with. Since the neighboring property was looking to add elevation to a sunken area, the remaining hardened sediment was used
as fill. 800/848-4500; www.envirotubes.com.
WWW.GOMCMAG.COM
exclusive online content, videos, blogs, discussion forums, classifieds, e-zines, etc....
56
GOMC
Solution
Rudy Teichman, president of T&T Marine Salvage, suggested the crew make use of the portable 3-HYDRO
shredder from JWC Environmental they had recently purchased but hadnt installed. The shredders steel
cutter teeth and low-speed, high-torque design would easily cut through the problematic seaweed, wood and
trash and allow the debris to pass through the 4-inch valves. The crew responding to the oil spill was given
the go-ahead to return to shore for the retrofit, and after a quick and seamless installation, was able to return
back to the spill site the same day.
Result
The shredder allowed the skimmer boats to tow the portable skimmers over to the offshore vessel and siphon the oil into the storage tanks in an uninterrupted
cycle, without clogging. They realized that a 3-HYDRO unit would be necessary for every offshore vessel working at the spill site in order to prevent debris clogs and
downtime. JWC Environmental understood the urgency of the request and was able to build and test the new grinders in one day a process that normally took
up to two weeks. The grinders shipped the next day in time for the remaining offshore vessels to return to shore for the retrofit. 800/331-2277; www.jwce.com.
Solution
OriginOils Electro Water Separation Technology offers a high-speed, chemical-free method for efficiently extracting oils, suspended solids, insoluble organics
and bacteria from frac flowback and produced water. By circulating wastewater through reactor tubes, the system applies low-voltage electro-pulses that coagulate
the oil and suspended solids. The oil and solids are then lifted to the surface by a cloud of microbubble generated by a second surge of pulses in the flotation
chamber. The process, integrated with downstream polishing into a CLEAN-FRAC 1000 system, allows operators to clean and reuse water on site instead of
trucking for disposal.
Result
OriginOil successfully demonstrated its 1,000 bpd commercial-capacity system, coupled with an infiltration membrane system from TriSep Corporation and
the CLEAN-FRAC 1000, and proved to remove 99.8 percent of turbidity, 100 percent of suspended solids and 99.2 percent of oil from the water. The results
from the demonstration have been verified by Lizard Analytical Laboratories. By reusing water, operators can save an average of $150,000 per 50,000 barrels.
877/999-6645; www.originoil.com. GOMC
APRIL 2015 - www.gomcmag.com
GOMC
57
Industry News
Nu Flow relocated its Houston regional office to 499 West 38th St. The
new site is four times larger than the previous office and warehouse.
Klein Tools was named Best Hand Tool Brand for 2014 by Tools in Action.
Klein was chosen from among 17 brands.
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GOMC
GOMC
59
Product News
Product Spotlight
Coker crane technology minimizes load
sway, monitors equipment performance
By Ed Wodalski
Clam-shell bucket coker cranes from Konecranes are designed to
safely and consistently move large volumes of petroleum coke in hot,
moist, dusty environments. The overhead cranes typically span up to 46
meters (150.9 feet) and have a lifting capacity of 55 tons.
Unlike what you might call a standard crane, the coker crane is
not so much capacity as it is features, says Chad Rooney, key account
manager for Konecranes. Coker cranes can be highly technical, but it
depends on the clients willingness to use that technology and the benefits
to increase safety and productivity.
Drives and gearboxes are engineered to reduce maintenance, while
DynA Load Control technologies help reduce structural stress, increase
efficiency and prolong equipment life.
The DynAPilot control minimizes load sway from bridge and trolley
motions, reducing collisions between the bucket and pit walls or hopper,
to maximize throughput while preventing equipment damage. It also
makes it easier to transfer a full bucket of material into the hopper without
spillage for optimal performance.
Other technologies include the DynAGrab load control that
synchronizes the holding and closing lines for easier operation, DynATrak
bridge steering that controls travel along the rails, preventing premature
wear of crane wheels, and DynAReg regenerative network braking system
that captures electrical power generated by braking forces and returns it
to the electrical grid, eliminating the need for external braking resistors.
Both the DynAPilot and DynAGrab feature single joystick control for
one-hand operation.
1.
60
GOMC
The 1780 float-operated level switch from SOR provides wireless monitoring
for WirelessHART mesh networks. The switch uses a float mechanism that moves a
magnetic array inside a sealed housing. 800/676-6794; www.sorinc.com.
5.
The 17K12 industrial pressure washer from Water Cannon delivers 12 gpm,
2,800 psi and 33,600 effective cleaning units (ECUs). Features include a Kohler
CH750 electric start 30 hp twin cylinder gasoline-powered engine, 15-gallon long
run fuel tank, roll cage protection, poly chain drive, TSF Series General triplex plunger
pump, 50-foot hose, trigger gun, wand, quick-connect nozzles and disconnects.
800/333-9274; www.watercannon.com.
7.
9.
10
GOMC
61
11
12
13
14
15
16
17
18
62
GOMC
centrifugal pump, FMC Technologies/Bean L114 triplex pressure pump, and FMC
Technologies positive sealing check vale and auxiliary piping. 254/965-2555;
www.buckhornpumps.com.
19
20
21
22
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63
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GOMC Calendar
JUNE 23-25
DUG East, David L. Lawrence Convention Center, Pittsburgh;
www.dugeast.com.
APRIL 21-22
Texas Alliance of Energy Producers Expo & Annual Meeting,
Wichita Falls, Texas; www.texasalliance.org.
JUNE 24-25
Energy Exposition, MetraPark Expo Center, Billings, Montana;
www.energyexposition.com.
APRIL 22-23
ISA Calgary Show, Stampede Park, Calgary, Alberta, Canada;
www.isacalgary.com.
APRIL 28-30
Mexican Energy Opportunities Summit, Mexico City;
www.infocastinc.com/events/mexican-energy-oil-gas-power.
APRIL 28-30
Williston Basin Petroleum Conference, Evraz Place,
Regina, Saskatchewan, Canada; www.wbpc.ca.
JULY 20-22
Unconventional Resources Technology Conference,
Henry B. Gonzalez Convention Center, San Antonio; www.urtec.org.
JULY 29-30
South Texas Oilfield Expo, Henry B. Gonzalez Convention Center,
San Antonio; www.southtexasoilfieldexpo.com.
AUG. 5-7
Tri-State Oil and Gas Convention, Woodward, Oklahoma; www.tsogc.com.
MAY 19-21
DUG Permian Basin, Fort Worth Convention Center,
Fort Worth, Texas; www.dugpermian.com.
AUG. 19-20
NAPE (North American Prospect Expo) South,
George R. Brown Convention Center, Houston;
www.napeexpo.com/shows/about-the-show/houston.
JUNE 1-5
Elko Mining Expo, Elko Convention Center, Elko, Nevada;
www.exploreelko.com/major_events/elko_mining_expo.
AUG. 24-26
The Pipeline & Energy Expo, Cox Business Center,
Tulsa, Oklahoma; www.pipelineenergyexpo.com.
JUNE 7-10
Rapid Excavation and Tunneling Conference,
Sheraton New Orleans, New Orleans; www.retc.org.
JUNE 8-9
American Mining Summit, Denver; cdn.miningamericas.com.
JUNE 9-11
Global Petroleum Show, Stampede Park, Calgary, Alberta;
www.globalpetroleumshow.com.
JUNE 17-18
Atlantic Canada Petroleum Show, Mile One Centre, St. Johns,
Newfoundland & Labrador; www.atlanticcanadapetroleumshow.com.
66
GOMC
SEPT. 15-16
Oil Sands Trade Show and Conference, Suncor Community Leisure
Centre, Fort McMurray, Alberta, Canada; www.oilsandstradeshow.com.
SEPT. 15-17
Pipeline Week, The Woodlands Waterway Marriott Hotel &
Convention Center, The Woodlands, Texas; www.pipelineweek.com
SEPT. 16-18
Coal Association of Canada Conference,
Westin Bayshore Vancouver Hotel, Vancouver, British Columbia, Canada;
www.cvent.com/events/2015-cac-conference-and-golf-tournament/
event-summary-362c1c426b0c4c388d546bf9945deb65.aspx.
SEPT. 16-18
The Bluefield Coal Show, Brushfork Armory-Civic Center,
Bluefield, West Virginia; www.bluefieldchamber.com/bluefield-coal-show.
SEPT. 21-23
North American Pipeline Congress, The Westin Chicago River North,
Chicago; www.pipelinecongress.com.
OCT. 25-27
DUG Eagle Ford, Henry B. Gonzalez Convention Center, San Antonio;
www.dugeagleford.com.
OCT. 27-28
Eastern Oil and Gas Conference and Trade Show, Monroeville
Convention Center, Monroeville, Pennsylvania;
www.pioga.org/event/2015-eastern-oil-and-gas-conference-and-trade-show.
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DDC-EMC-ADV-0016-0315. Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2008. Copyright 2015 Detroit Diesel Corporation.
All rights reserved. Detroit is a brand of Detroit Diesel Corporation, a subsidiary of Daimler Trucks North America LLC, a Daimler company.
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