Professional Documents
Culture Documents
Maintenance
Audi A6 1998
Edition 05.2012
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Service
Maintenance
Heading
1. Overview of engines
2. Delivery Inspection
3. LongLife Service
4. Oil Change Service
5. Inspection Service
6. Description of work
7.
8. Lifting the vehicle
9. Tow-starting/towing
10. Vehicle tests carried out as part of inspection services and maintenance
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
by copyright. Copying for private or commercial purposes, in part or in whole, is not
safety. In addition, the Protected
normal
basic safety precautions for working on motor vehicles must, as a
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
matter of course, be observed.
with respect to the correctness of information in this document. Copyright by AUDI AG.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright 2012 Audi AG, Ingolstadt
A0256015020
Audi A6 1998
Maintenance - Edition 05.2012
Contents
1
2
3
4
5
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23
6.24
6.25
6.26
6.27
6.28
6.29
6.30
6.31
6.32
6.33
6.34
6.35
6.36
6.37
6.38
6.39
6.40
6.41
6.42
6.43
6.44
Overview of engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LongLife Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Change Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turbocharger: greasing rod linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final drive (automatic gearbox): checking oil level, topping up with oil if necessary . . . . . .
Battery: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery: checking that battery terminals are securely seated . . . . . . . . . . . . . . . . . . . . . . . .
Battery: checking "no load" voltage before engine is started for first time . . . . . . . . . . . . . .
Battery: performing load test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lights, electrical equipment, switches, displays and other driver-operated controls: checking
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyres: checking condition, wear pattern, tread depth and correcting inflation pressures . .
Brake system: visual check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pads: checking thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid level (depends on brake pad wear): checking . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid: changing (every 2 years) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric windows: checking positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-diagnosis: interrogating fault memory with fault reader V.A.G 1551 or vehicle diagnostic,
testing and information system VAS 5051 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle keys: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noise insulation: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear window wiper/washer system (Avant): checking jet settings and operation . . . . . . . .
Rear window wiper: eliminating juddering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear lid hinges: lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic system: checking for leaks, checking hydraulic fluid level and topping up if
necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior monitoring: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioner: checking operation and setting temperature to 22 . . . . . . . . . . . . . . . .
Instrument cluster: setting the language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Crankcase pressure:
checking (V6 TDI engines AFB, AKN) . . . . . . . . . . . . . . . . . . . . . . . .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Cooling system:with
checking
antifreeze
topping
with coolant
necessary
..........
respect to the
correctness ofand
information
in thisup
document.
Copyright byifAUDI
AG.
V-belt and poly V-belt: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel filter: renewing (TDI engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel filter: renewing (biturbo RS 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel filter: draining (TDI engines up to chassis number 4BYN 002 887) . . . . . . . . . . . . . .
Radiator: cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Poly V-belt and toothed belt: checking (RS 6 engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing bushes for poly V-belt tensioner: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner housing and snow strainer: cleaning; renewing filter element . . . . . . . . . . . . . .
Engine cover panel: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine (from above and below) and engine compartment: visual check for leaks and
damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
multitronic gearbox 01J: checking ATF, changing ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil: draining or extracting, changing oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil: filling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low range gearing: performing basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dust and pollen filter element: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre repair kit: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
1
7
10
15
16
20
20
20
22
23
24
25
26
27
28
29
29
30
36
36
38
38
39
40
41
41
42
42
42
44
45
48
50
53
53
55
55
57
57
60
62
63
67
70
72
72
74
74
75
76
Audi A6 1998
Maintenance - Edition 05.2012
6.45
6.46
6.47
6.48
6.49
6.50
6.51
6.52
6.53
6.54
6.55
6.56
6.57
6.58
6.59
6.60
6.61
6.62
6.63
6.64
6.65
6.66
6.67
6.68
6.69
6.70
6.71
6.72
7
8
9
10
ii
Contents
Radio / Navigation System plus (chorus, concert, symphony): deactivating transport mode
........................................................................
Radio / Navigation System Plus: activating anti-theft coding by entering fixed code number
........................................................................
Service interval display: resetting > 1999 (X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service interval display: resetting LongLife Service from model year > 2000 (Y) onwards
........................................................................
Service interval display: resetting Inspection Service (fixed interval) from model year 2000 >
Y onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Track rod ball joints: checking play, security and boots . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Joints on front axle: checking play, attachment and boots . . . . . . . . . . . . . . . . . . . . . . . . . .
Windscreen wiper/washer system: checking jet settings and operation . . . . . . . . . . . . . .
Windscreen and headlight washer system: topping up with washer fluid . . . . . . . . . . . . . .
Headlight washer system: checking jet settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiper blades: checking park position and checking for damage . . . . . . . . . . . . . . . . . . . .
Sliding/tilting sunroof: cleaning and lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock carrier: pulling to front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual gearbox: checking oil level, topping up with oil if necessary . . . . . . . . . . . . . . . . . .
Headlights: checking settings and adjusting if necessary . . . . . . . . . . . . . . . . . . . . . . . . . .
Door hinges with arresters, lock cylinder and bonnet arrester hook: lubricating . . . . . . . .
Transport locks: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telematics: renewing emergency backup battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Underseal: visual check for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steps required before disconnecting battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hoses for charge air cooler: cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plenum chamber: checking and cleaning water drain . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plenum chamber cover: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winter tyres (factory-fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toothed belt for camshaft drive:
checking
TDI
engines
up to
chassis
Protected
by copyright.(4-cyl.
Copying for
private
or commercial
purposes,
in partnumber
or in whole,4BYN
is not
002 887) . . . . . . . . . . . . . .permitted
. . . . .unless
. . . authorised
. . . . . . by
. .AUDI
. . .AG.
. . AUDI
. . . .AG. .does
. . not
. . guarantee
. . . . . .or. accept
. . . . any
. . liability
......
Spark plugs: renewing . . . . with
. . respect
. . . . to
. .the. .correctness
. . . . . .of. information
. . . . . . in. this
. . document.
. . . . . . Copyright
. . . . . by
. .AUDI
. . .AG.
......
Toothed belt: checking (2.5 ltr. TDI engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toothed belt for camshaft drive: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
......................................................................
Lifting the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tow-starting/towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle tests carried out as part of inspection services and maintenance . . . . . . . . . . . . . .
76
79
80
82
98
110
110
111
112
113
113
115
118
122
123
128
130
130
131
131
131
132
133
133
133
134
140
141
143
146
147
151
Audi A6 1998
Maintenance - Edition 05.2012
Overview of engines
AFY
AQE
AJP, ARH,
ADR
APU
AEB
Exhaust emis
sions standard
No. of cylinders / valves per
cylinder
Capacity
ltr.
Power output
kW at rpm
Torque
Nm at rpm
EU II
EU II
EU II + D3
EU II
EU II + D3
4/5
4/5
4/5
4/5
4/5
1.8
88/5800
165/3950
1.8
92/5700
168/3500
1.8
92/5700
168/3500
Bore
mm
Stroke
mm
Compression ratio
Fuel injection / ignition
1.8
1.8
110/5700 110/5700
210/
210/
1750 ...
1750 ...
4600
4600
81.0
81.0
86.4
86.4
9.5
9.5
Bosch
Bosch
Motronic Motronic
951)
951)
(unleaded) (unleaded)
81.0
81.0
81.0
86.4
86.4
86.4
9.5
10.3
10.3
Bosch
Bosch
Bosch
Motronic
Motronic
Motronic
RON
min.
88
951)
951)
(unleaded or lea
(unleaded)
(unleaded)
ded)
CN
min.
Self-diagnosis
X
X
X
X
Catalytic converter
X
X
X
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Electric throttle
ARH or accept anyXliability
permitted unless- authorised by AUDI AG. X
AUDI AG does not guarantee
with respect to the correctness of information in this document. Copyright by AUDI AG.
Secondary air system
Lambda control
X
X
X
Exhaust gas recirculation
Exhaust gas turbocharging
X
Exhaust emissions test after 3,
X
X
X
X
5, 7, 9...years
X
X
X
X
X
1) Unleaded RON 91 can also be used, but will result in a slight loss of power.
Engine code
ANB, AWT
Exhaust emis
EU II + D4
sions standard
AWT EU IV
No. of cylinders / valves per
4/5
cylinder
Capacity
ltr.
1.8
Power output
kW at rpm 110/5700
Torque
Nm at rpm
Bore
mm
Stroke
mm
Compression ratio
Fuel injection / ignition
210/
1750 ...
4600
81.0
86.4
9.5
Bosch
Motronic
ARK
AJL
ALT
APC
EU II + D3
EU II +
D3
4/5
EU IV
EU II
4/5
6/5
4/5
1.8
110/5700
210/
1750 ... 4600
81.0
86.4
9.5
Bosch
Motronic
1.8
2.0
132/600 96/5700
0
235/
195/330
2000 ...
0
4600
81.0
82.5
86.4
92.8
9.5
10.3
Bosch
ME 7
Motronic Motronic
2.4
115/5600
230/3500
81.0
77.4
10.5
Bosch
Motronic
1. Overview of engines
Audi A6 1998
Maintenance - Edition 05.2012
Engine code
ANB, AWT
ARK
AJL
ALT
APC
95
(unlea
ded)
953)
(unleaded)
X
X
X
Auto
matic
01J
X
X
X
X
X
-
RON
min.
95
(unleaded)
95
(unleaded)
CN
Self-diagnosis
Catalytic converter
Electric throttle
Secondary air system
min.
X
X
X
X
X
X
X
X
98
(premi
um or
super
plus un
leaded)
X
X
-
Lambda control
Exhaust gas recirculation
Exhaust gas turbocharging
Exhaust emissions test after
3, 5, 7, 9...years
X
X
X
X
X
X
X
X
X
1)
1)
4)
3)
X
X
2) Code: ALW, ARN, ASM engine designed for local authorities 100 kW
3) Unleaded RON 91 can also be used, but will result in a slight loss of power.
4) Unleaded RON 95 can also be used, but will result in a slight loss of power.
Engine code
APS, ARJ
AML
AJG
APZ
Exhaust
AGA-EU II, ALF-EU APS-EU II,
EU IV
EU II
EU II
emissions
II
ARJ-EU II
standard
+ D3
+ D3
No. of cylinders /
6/5
6/5
6/5
6/5
6/5
valves per cylinder
Capacity
ltr.
2.4
2.4
2.4
2.4
2.4
Power output
kW at
121/6000
121/6000
121/6000
120/5600
120/6000
rpm
Torque
Nm at
230/3200
230/3200
230/3200
230/3500
230/3200
rpm
Bore
mm
81.0
81.0
81.0
81.0
81.0
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
unless
authorised
by
AUDI
AG.
AUDI
AG
does
not
guarantee
or
accept
any
liability
Stroke
mm
77.4
77.4
77.4
77.4
77.4
with respect to the correctness of information in this document. Copyright by AUDI AG.
Compression ratio
10.5
10.5
10.5
10.5
10.5
Fuel injection / ignition
Bosch
Bosch
Bosch
Bosch
Bosch
Motronic
Motronic
Motronic
Motronic
Motronic
3)
3)
3)
5)
RON
min.
95
95
95
95
955)
(unleaded)
(unleaded) (unleaded) (unleaded)
(unleaded)
CN
min.
Self-diagno
X
X
X
X
X
sis
Catalytic converter
X
X
X
X
X
Electric throttle
ARN
X
X
Secondary air system
ALF, ARN
ARJ
X
Lambda control
X
X
X
X
X
Exhaust gas recircula
tion
1. Overview of engines
Audi A6 1998
Maintenance - Edition 05.2012
Engine code
APS, ARJ
AML
AJG
APZ
5) Unleaded RON 91 can also be used, but will result in a slight loss of power.
Engine code
AMM
BDV
AJK
AZA
ARE, BES
Exhaust emis
sions standard
No. of cylinders / valves
per cylinder
Capacity
ltr.
Power output kW at rpm
Torque
Nm at
rpm
EU IV
EU IV
EU III
6/5
6/5
EU III
BES EU IV
6/5
2.4
120/6000
230/3200
2.4
125/6000
230/3200
2.7
169/5800
310/1700
2.7
169/5800
310/1700
6/5
2.7
184/5800
350
1800 ...
4500
Bore
mm
81.0
81.0
81
81
81
Stroke
mm
77.4
77.4
86.4
86.4
86.4
Compression ratio
10.5
10.5
9.3
9.5
9.5
Fuel injection / ignition
Bosch
Bosch
Bosch
Bosch
Bosch
Motronic
Motronic
Motronic
Motronic
Motronic
Protected by copyright. Copying
RON
min.
956) for private or commercial
956) purposes, in part
98or7)in whole, is not
987)
987)
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
(unleaded)
(unleaded)
(premium
su
(premium or
with respect to the
correctness of information
in this document.
Copyright by or
AUDI
AG. (premium or
per plus unlea super plus un super plus
ded)
leaded)
unleaded)
CN
min.
Self-diagnosis
X
X
X
X
X
Catalytic converter
X
X
X
X
X
Electric throttle
X
X
X
X
X
Secondary air system
X
X
X
X
X
Lambda control
X
X
X
X
X
Exhaust gas recirculation
Exhaust gas turbocharg
X
X
X
ing
Exhaust emissions test af
X
X
X
X
X
ter 3, 5, 7, 9...years
6) Unleaded RON 91 can also be used, but will result in a slight loss of power.
7) Unleaded RON 95 can also be used, but will result in a slight loss of power.
Engine code
AGE
AMX
ACK, ALG
APR, AQD
ASN
Exhaust emis
sions standard
EU II
EU IV
APR-EU II,
AQD-EU II
+ D3
6/5
EU IV
6/5
2.8
142/6000
280/3200
2.8
142/6000
280/3200
2.8
142/6000
280/3200
3.0
162/6300
300/3200
6/5
1. Overview of engines
Audi A6 1998
Maintenance - Edition 05.2012
Engine code
AGE
AMX
ACK, ALG
APR, AQD
ASN
Bore
mm
Stroke
mm
Compression ratio
82.5
86.4
10.1
82.5
86.4
10.6
82.5
86.4
10.6
82.5
92.8
10.5
Bosch
Motronic
958)
(unleaded)
Bosch
Motronic
958)
(unleaded)
82.5
86.4
APR-10.6
AQD-10.1
Motronic
Bosch
Motronic
min.
958)
(unleaded)
ME 7.1
Motronic
RON
989)
989)
(premium or (premium or su
super plus un per plus unlea
leaded)
ded)
CN
min.
Self-diagnosis
X
X
X
X
X
Catalytic converter
X
X
X
X
X
Electric throttle
X
X
X
X
Secondary air system
X
ALG
AQD
X
Protected by copyright. Copying X
for private or commercial
Lambda control
X purposes, in part orXin whole, is not
X
X
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Exhaust gas recirculation
X document. Copyright by
- AUDI AG.
with respect to the correctness- of information in this
Exhaust gas turbocharg
ing
Exhaust emissions test af
X
X
X
X
X
ter 3, 5, 7, 9...years
8) Unleaded RON 91 can also be used, but will result in a slight loss of power.
9) Unleaded RON 95 can also be used, but will result in a slight loss of power.
Engine code
Exhaust emis
sions standard
ARS,
ASG
AQJ,
ANK
BAS
BCY
BRV
EU II + EU II +
EU IV
EU III
EU III
D3
D3
ASG EU ANK EU
IV
III
No. of cylinders / valves per
8/5
8/5
8/5
8/5
8/5
cylinder
Capacity
ltr.
4.2
4.2
4.2
4.2
4.2
Power output
kW at rpm 220/620 250/700
220/7000
331
353
0
0
5700-6300
6000-6300
Torque
Nm at rpm
400
420/340
400
560
560
3000-40
0
3000-4000
1950-5500
1950-6000
00
Bore
mm 84.5
84.5
84.5
84.5
84.5
Stroke
mm 93.0
93.0
93.0
93.0
93.0
Compression ratio
11.0
11.0
11.0
9.3
9.3
Fuel injection / ignition
Motronic Motronic
Motronic
Motronic
Motronic
10)
10)
10)
10)
RON
min. 98
98
98
98
9810)
(premi (premi (premium or (premium or super (premium or super
um or
um or super plus un plus unleaded)
plus unleaded)
super
super
leaded)
plus un plus un
leaded) leaded)
CN
min.
Self-diagnosis
X
X
X
X
X
Catalytic converter
X
X
X
X
X
Electric throttle
X
X
X
X
X
1. Overview of engines
Audi A6 1998
Maintenance - Edition 05.2012
Engine code
ARS,
ASG
AQJ,
ANK
BAS
BCY
BRV
X
X
X
X
X
X
X
X
X
AQJ X
ANK 2
probe
X
X
X
X
X
10) Unleaded RON 95 can also be used, but will result in a slight loss of power.
Diesel engines
Engine code
Exhaust emissions
standard
No. of cylinders / valves per
cylinder
Capacity
ltr.
Power output
kW at
rpm
Torque
Nm at
rpm
Bore
mm
Stroke
mm
Compression ratio
Fuel injection / ignition
AFN, AVG
AJM
AWX
AVF
AFB
EU II
EU III
EU III
EU III
EU II
4/2
4/2
4/2
4/2
6/4
1.9
81/4150
1.9
85/4000
1.9
96/4000
1.9
96/4000
2.5
110/4000
235/1900
Protected by copyright.285/1900
Copying for private or285/1900
commercial purposes, 310/1900
in part or in whole, is not 310/
1500 ... 3200
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
79.5
79.5
79.5
79.5
78.3
95.5
95.5
95.5
95.5
86.4
19.5
18.0
19.0
19.0
19.5
Diesel
Diesel
Diesel
Diesel
Diesel
(direct injec (unit injector) (unit injector) (unit injector) (direct injec
tion)
tion)
CN
min.
45
49
49
49
49
Hydraulic valve clearance
X
X
X
X
X
compensation
Self-diagnosis
X
X
X
X
X
Electric throttle
X
X
X
X
X
Catalytic converter
Oxidizing cat Oxidizing cat Oxidizing cat Oxidizing cat Oxidizing cat
alytic convert alytic convert alytic convert alytic convert alytic convert
er
er
er
er
er
Lambda control
Exhaust gas recirculation
X
X
X
X
X
Charge air cooler
X
X
X
X
X
Exhaust gas turbocharging
X
X
X
X
X
Exhaust emissions test after
X
X
X
X
X
3, 5, 7, 9...years
Engine code
Exhaust emissions
standard
No. of cylinders / valves per cylinder
AKN
AYM, BCZ,
BDG
AKE
BAU, BDH
BFC
EU II + D3
AYM, BCZ
EU III
BDG
EU III + D4
6/4
EU III
BAU EU III
BDH
EU III + D4
EU III
6/4
6/4
6/4
6/4
1. Overview of engines
Audi A6 1998
Maintenance - Edition 05.2012
Engine code
Capacity
Power output
Torque
Bore
Stroke
Compression ratio
Fuel injection / ignition
ltr.
kW at rpm
Nm at rpm
mm
mm
CN
min.
Hydraulic valve clearance compensa
tion
Self-diagnosis
Electric throttle
Catalytic converter
Lambda control
Exhaust gas recirculation
Charge air cooler
Exhaust gas turbocharging
Exhaust emissions test after 3, 5, 7,
9...years
AKN
AYM, BCZ,
BDG
AKE
BAU, BDH
BFC
2.5
110/4000
310/
1500 ...
3200
78.3
86.4
19.5
Diesel
(direct in
jection)
49
X
2.5
114/4000
310/
1500 ...
2500
78.3
86.4
18.5
Diesel
(direct in
jection)
49
X
2.5
132/4000
370/
1500 ...
2500
78.3
86.4
19.5
Diesel
(direct in
jection)
49
X
2.5
132/4000
370/
1500 ...
2500
78.3
86.4
19.5
Diesel
(direct in
jection)
49
X
2.5
120/4000
310/
1400 ...
3600
78.3
86.4
18.5
Diesel
(direct in
jection)
49
X
X
X
Oxidizing
catalytic
converter
X
X
X
X
X
X
Oxidizing
catalytic
converter
X
X
X
X
X
X
Oxidizing
catalytic
converter
X
X
X
X
X
X
Oxidizing
catalytic
converter
X
X
X
X
X
X
Oxidizing
catalytic
converter
X
X
X
X
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Overview of engines
Audi A6 1998
Maintenance - Edition 05.2012
Delivery Inspection
Work to be completed
Page
In the case of stock vehicles: perform steps specified in Technical Service Handbook;
Inspection and Maintenance; Chapter 6
Battery: checking battery terminal clamps for secure seating
page 23
Battery: checking "no load" voltage before engine is started for first time
page 24
Engine (from above) and engine compartment: visual check for leaks and damage
page 62
Cooling system: coolant must be filled to max. level
page 45
Windscreen wiper and washer system: windscreen washer fluid must be filled to max.
page 112
level
Windscreen and headlight washer system: must be filled to max. level
page 111
Engine oil level: checking and topping up with engine oil if necessary
page 72
Brake system: brake fluid must be filled to max. level
page 29
Hydraulic system: checking fluid level
page 41
Removing transport protection, removing protective edge strips on doors
Underside of vehicle, mechanical units, steering, boots, brake system, hoses, fluid
reservoirs: visual check for leaks and damage (without dismantling noise insulation)
Underside of vehicle (underbody): visual check for damage
Tyre pressure on all 4 wheels and spare wheel: check (note: 3.5 bar when car leaves
page 75
factory)
Tyre pressures on all 4 wheels and spare wheel:
checking
page 27
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
(note: 3.5 bar when car leaves factory)
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
-Storing changed tyre pressure settings in driverwith
information
system of(DIS).
respect to the correctness
information in this document. Copyright by AUDI AG.
- See Owner's Manual Storing tyre pressure settings.
Wheel bolts: tightening to specified torque
page 76
Fuses No. 15 (10 A) and No. 37 (20 A), located in ashtray: fitting.
Lights, electrical equipment, switches, displays and other driver-operated controls:
page 26
checking operation
Electric windows: checking positions
page 36
Clock: setting
Air conditioner: checking operation and setting temperature to 22
page 42
Radio or Radio/Navigation System Plus (chorus, concert, symphony): deactivating
page 76
transport mode
Radio/Navigation System Plus: activating anti-theft coding by entering fixed code
page 79
number
Radio/Navigation System Plus: stick label with serial number and fixed code number
(see vehicle data sticker) onto radio card or onto device information card included in
operating instructions for Navigation System Plus.
Radio/Navigation System Plus: storing local radio stations on station buttons (on RDS
radios, do not store until station name appears on display)
Telephone: sticking label with serial number in telephone operating instructions
Telematics: sticking label with serial number in telematics operating instructions
Telematics: initialising telematics services (Workshop Manual for radio, telephone and
navigation system)
Instrument cluster: setting the language
page 42
Service interval display: resetting on vehicles up to chassis number 4BYN 002 887
page 80
Service interval display: resetting Inspection Service from chassis number 4BYN 002
page 80
888
Service interval display: resetting LongLife service from chassis number 4BYN 002
page 82
888
Passenger's airbag: checking key switch on / off, must be set to on
(see Owner's Manual)
2. Delivery Inspection
Audi A6 1998
Maintenance - Edition 05.2012
Work to be completed
All control units: interrogating fault memory
(Enter 00 for address word Automatic test sequence)
Windscreen wiper/washer system: checking jet settings and operation
Windscreen wiper/washer system and headlight washer system: checking jet settings
and operation
Protective covers: removing
Cleanliness of vehicle interior: checking front and rear seats, interior trim, carpeting/
mats, windows
Fitting wheel covers/hub trim caps, aerial (components stored in luggage compart
ment)
Cleanliness of vehicle exterior: checking paintwork, trims, windows, wiper blades
Interior monitoring: checking operation
Sticker: entering next service (and date for brake fluid change) and affixing sticker on
left side of dash panel or on door post (B-pillar)
Service Schedule: removing vehicle data sticker from spare wheel well or luggage
compartment floor and sticking into Service Schedule under Warranty entitlement
record. Entering Delivery Inspection.
Owner's literature: checking that it is complete and preparing for handover to customer
Vehicle keys: checking operation
Road test
Delivery Inspection
The entry on the sticker stating whether LongLife Service or In
spection Service applies depends on the country of delivery.
Complete the sticker accordingly:
For vehicles with LongLife Service see below
For vehicles with Inspection Service see below
LongLife Service
On the sticker please tick the box: Next Service as shown in
service interval display.
Brake fluid Service: 24 months from current date.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
authorised
AG. AUDI AGcluster.
does not guarantee or accept any liability
Note oil type used and
entryunless
of oil
gradebyinAUDI
instrument
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Delivery Inspection
Page
page 112
page 111
page 42
page 38
page 74
Audi A6 1998
Maintenance - Edition 05.2012
Month and year: 12 months from current date. Also enter mile
age.
Brake fluid Service: 24 months from current date.
Note
Note oil type used and entry of oil grade in instrument cluster.
Attach completed sticker to left of dash panel, on inside of door
or on door post on driver's side of the vehicle (B-pillar).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Delivery Inspection
Audi A6 1998
Maintenance - Edition 05.2012
LongLife Service
WARNING
ice it is also possible to use oils which comply with -VW 500
00- , -VW 501 01- or -VW 502 00- , in the case of vehicles with
diesel engines and LongLife Service it is also possible to use
engine oils which comply with -VW 505 00- or -VW 505 01- .
The Inspection Service will then apply. The service interval
display must be programmed to 15,000 km (9,000 miles) / 12
months (oil grade 1).
LongLife Service
Perform LongLife Service according to service interval display
(not later than 24 months after the previous Inspection Service).
The LongLife Service always includes an oil change and addi
tional work.
10
3. LongLife Service
Audi A6 1998
Maintenance - Edition 05.2012
Note
Work to be completed
according to serv
ice interval display
every 60,000 km
(38,000 miles)
every 60,000 km
(38,000 miles)
every 90,000 km
(57,000 miles)
every 120,000 km
(76,000 miles)
every 120,000 km
(76,000 miles)
or after max. 5
years
every 120,000 km
(76,000 miles)
every 180.000 km
(114,000 miles)
Page
page 141
3. LongLife Service
11
Audi A6 1998
Maintenance - Edition 05.2012
Interval
every 24 months
After 36 months,
then every 24
months
every 48 months
Work to be completed
Toothed belt: renewing (4-cyl. 2.0 ltr. 5V petrol engines)
Toothed belt: renewing (V6 2.4 ltr. 5V petrol engines, 124
kW)
In addition to LongLife Service:
Brake fluid: changing
Exhaust emissions test
page 141
page 141
page 130
Work to be comple
ted
Electrical system
Front lighting - checking operation: side lights, dipped headlights, main
beam headlights, fog lights, turn signals, hazard warning lights
Rear lighting - checking operation: brake lights (incl. 3rd brake light),
rear lights, reversing lights, rear fog light, number plate lights, turn sig
nals, hazard warning lights, luggage compartment light/lights
Interior lights and glove box light, warning and indicator lamps, horn:
checking operation
Self-diagnosis: interrogating fault memory with -V.A.G 1551- or VAS 5051Service interval display: resetting LongLife service from chassis num
ber 4BYN 002 888 onwards
XX Low range gearing (allroad quattro): performing basic setting
Telematics: renewing emergency backup battery (every 4 years)
Vehicle, from outside
Rear lid hinges: lubricating
From chassis number 140 000 model year 01 >
Up to chassis number > 029 999 model year 02
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Door
arresters and lock cylinders: lubricating
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with
respect
to the correctness
information
in this document.
Copyright
by AUDI AG.
Sun roof:
cleaning
guide ofrails
and spraying
with
lubricating
spray
Windscreen wiper/washer system and headlight washer system:
checking jet settings and operation
Wiper blades in park position: checking
Only in the case of juddering wiper blades: checking setting angle
Wiper blades: checking for damage
Tyres
Tyre on spare wheel: checking condition and wear pattern; entering
tread depth
Tyre (front left): checking condition and wear pattern; entering tread
depth
Tyre (rear left): checking condition and wear pattern; entering tread
depth
Tyre (rear right): checking condition and wear pattern; entering tread
depth
Tyre (front right): checking condition and wear pattern; entering tread
depth
Tyre repair kit: checking expiry date
Vehicle, from below:
12
Page
3. LongLife Service
page 30
Page
page 36
page 82
page 72
page 130
page 41
page 128
page 115
page 111
page 113
page 114
page 27
page 27
page 27
page 27
page 27
page 75
Audi A6 1998
Maintenance - Edition 05.2012
Work to be comple
ted
XX
XX
XX
XX
XX
XX
Engine (from below), gearbox, final drive, steering and boots: visual
checks for leaks and damage
multitronic gearbox: renewing ATF
Engine oil: draining/extracting, changing oil filter
Manual gearbox: checking oil level, topping up with oil if necessary
Final drive (automatic gearbox): checking oil level, topping up with oil
if necessary
Brake system: visual check for leaks and damage
Brake pads: checking thickness
Underseal: visual check for damage
Exhaust system: visual check for leaks and damage
Track rod ball joints: checking play, security and boots
Swivel joints: checking play, checking boots for leaks and damage
Engine compartment
Engine (from above) and engine compartment: visual check for leaks
and damage
Engine oil: filling up
Crankcase pressure: checking (V6 TDI engines)
Not required on AFB engines from engine number 154 592 onwards
Not required on AKN engines from engine number 031 890 onwards
Battery: checking
Windscreen washer system: topping up fluid
Windscreen and headlight washer system: topping up with washer fluid
Radiator: cleaning
Cooling system: checking antifreeze and coolant level / antifreeze
specified value -25 ; actual value (measured value):
Hydraulic system: checking for leaks, checking hydraulic fluid level and
topping up if necessary
Air cleaner housing and snow screen: cleaning; renewing filter element
Spark plugs: renewing
Fuel filter: renewing (6-cyl. TDI engines)
Fuel filter: renewing (4-cyl. TDI engines)
Dust and pollen filter element: renewing
Plenum chamber:
andforcleaning
water drain
Protected by checking
copyright. Copying
private or commercial
purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Toothed beltwith
forrespect
camshaft
drive: of
checking
condition
and
tension,
ten
to the correctness
information in
this document.
Copyright
by AUDI
AG.
sion if necessary (4-cyl. TDI engines) - additional work
Toothed belt for camshaft drive: checking condition and tension, ten
sion if necessary (4-cyl. unit injector engines) - additional work
Toothed belt for camshaft drive: checking for damage (6-cyl. TDI en
gines)
Toothed belt for injection pump: checking condition and tension, tension
if necessary (6-cyl. TDI engines) - additional work
Toothed belt for camshaft drive: renewing (according to mileage) - ad
ditional work
- Note: use additional parts or repair kit if necessary
V-belt and poly V-belt: renewing (according to mileage) - additional
work
Brake fluid level (depends on brake pad wear): checking
Brake fluid: changing (every two years) - additional work
- Note: Never remove strainer from brake fluid reservoir
Page
page 63
page 67
page 122
page 20
page 28
page 29
page 131
page 110
page 62
page 70
page 44
page 22
page 111
page 112
page 55
page 45
page 41
page 57
page 134
page 50
page 50
page 74
page 132
page 133
page 133
page 140
page 140
page 141
page 48
page 29
page 30
3. LongLife Service
13
Audi A6 1998
Maintenance - Edition 05.2012
Work to be comple
ted
Page
Final jobs
Tyre pressures on all 4 wheels and spare wheel: checking
- Storing new tyre pressure settings in Driver Information System (DIS)
- see Owner's Manual (DIS) Storing tyre pressure settings
Headlights, ellipsoid headlights: checking settings and adjusting if nec
essary
Gas discharge headlights: checking settings and adjusting if necessary
Sticker: entering next service (and date for brake fluid change) and af
fixing sticker to left side of dash panel or to door post (B-pillar)
Road test
page 27
page 123
page 123
page 74
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
14
3. LongLife Service
Audi A6 1998
Maintenance - Edition 05.2012
Oil change service on vehicles with a mileage of more than 15,000 km (9,000 miles)
per year
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Work to be completed:
Fuel filter: draining, up to chassis number 4BYN 002 887
Toothed belt for camshaft drive: checking for damage and measuring belt width
(4-cyl. diesel engines up to chassis number 4BYN 002 887)
Engine oil: draining or extracting, changing oil filter
Front brake pads: checking thickness
Engine oil: filling up
Service interval display: resetting on vehicles up to chassis number 4BYN 002
887
Service interval display: resetting Inspection Service from chassis number 4BYN
002 888
Sticker: entering next service (and date for brake fluid change) and affixing sticker
to left side of dash panel or to door post (B-pillar)
Page
page 53
page 133
page 67
page 29
page 70
page 80
page 98
15
Audi A6 1998
Maintenance - Edition 05.2012
Inspection Service
WARNING
Work to be completed
every 12 months/
15,000 km
(9,000 miles)
every 12 months/
15,000 km
(9,000 miles)
every 30,000 km
(19,000 miles)
every 30,000 km
(19,000 miles)
Page
page 15
page 55
every 120,000 km
(76,000 miles)
every 120,000 km
(76,000 miles)
or after max. 5
years
page 141
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
In addition to
Inspection
Service:
permitted
unless authorised
by AUDI AG. AUDI AG does not guarantee or accept any liability
withrenewing
respect to the (RS
correctness
of information in this document. Copyright by AUDI AG.
Poly V-belt:
6 engines)
Radiator: cleaning (RS 6 engines)
In addition to Inspection Service:
Toothed belt and tensioning roller: renewing (4-cyl. TDI
engines)
Toothed belt and tensioning roller: renewing (4-cyl. TDI
engines with unit injectors, up to model year 03 -3-)
In addition to Inspection Service:
V-belt and poly V-belt: renewing (4-cyl. 1.8 ltr. 5V en
gines)
Poly V-belt: renewing (V6 and V8 petrol engines)
In addition to Inspection Service:
Toothed belt: renewing (use repair kit). (4-cyl. 1.8 ltr. 5V
turbocharged engines, up to model year 99 -X-)
Toothed belt and tensioning roller: renewing; checking
coolant pump and renewing if necessary (V6 2.4 ltr. 5V
petrol engines, up to model year 00 -Y-, except 124 kW)
Toothed belt: renewing; checking coolant pump and re
newing if necessary (use repair kit).(V6 2.7 ltr. petrol
engines, up to model year 00 -Y-)
16
page 63
5. Inspection Service
page 141
page 133
page 48
page 48
page 141
page 141
page 141
Audi A6 1998
Maintenance - Edition 05.2012
Interval
every 120,000 km
(76,000 miles)
every 180,000 km
(114,000 miles)
every 24 months
After 36 months,
then every 24
months
every 48 months
Work to be completed
Toothed belt: renewing; checking coolant pump and re
newing if necessary (use repair kit).(V6 2.8 ltr. 5V petrol
engines, up to model year 00 -Y-)
In addition to Inspection Service:
Toothed belt: renewing (4-cyl. 1.8 ltr. 5V turbocharged
petrol engines, from model year 00 -Y- onwards)
Toothed belt and tensioning roller: renewing (V6 2.4 ltr.
5V petrol engines, from model year 01 -1- onwards, ex
cept 124 kW)
Toothed belt: renewing (use repair kit). (V6 2.7 ltr. petrol
engines, from model year 01 -1- onwards)
Toothed belt and tensioning roller: renewing (V6 2.8 ltr.
5V petrol engines, from model year 01 -1- onwards)
Toothed belt: renewing (V6 3.0 ltr. 5V petrol engines)
Toothed belt: renewing (V8 4.2 ltr. 5V petrol engines, ex
cept RS 6)
Toothed belt and tensioning roller: renewing (4-cyl. TDI
engines with unit injectors, up to model year 04 -4-)
Toothed belt for camshaft drive and toothed belt for in
jection pump: renewing (V6 TDI engines)
Bearing bushes for poly V-belt tensioner: checking (V6
TDI engines)
In addition to Inspection Service:
Toothed belt: renewing (4-cyl. 1.8 ltr. 5V petrol engines,
except turbocharged versions)
Toothed belt: renewing (4-cyl. 5V 2.0 ltr. petrol engines)
Toothed belt: renewing (V6 2.4 ltr. 5V petrol engines, 124
kW)
In addition to Inspection Service:
Brake fluid: changing
Exhaust emissions test
Page
page 141
page 141
page 141
page 141
page 141
page 141
page 141
page 133
page 141
page 57
page 141
page 141
page 141
page 30
Work to be comple
ted
Electrical system
Front lighting - checking operation: side lights, dipped headlights, main
beam headlights, fog lights, turn signals, hazard warning lights
Rear lighting - checking operation: brake lights (incl. 3rd brake light), rear
lights, reversing lights, rear fog light, number plate lights, turn signals, haz
ard warning lights, luggage compartment light/lights
Interior lights and glove compartment light, warning and indicator lamps,
horn: checking operation
Self-diagnosis: interrogating fault memory with -V.A.G 1551- or -VAS 5051Service interval display: resetting on vehicles up to chassis number 4BYN
002 887
Service interval display: resetting Inspection Service from chassis number
Protected by copyright.
for private or commercial purposes, in part or in whole, is not
4BYNCopying
002 888
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
XX Low
range gearing
(allroad
quattro):
performing
with respect
to the correctness
of information
in this document.
Copyright
by AUDI AG.basic setting
Telematics: renewing emergency backup battery (every 4 years)
Vehicle, from outside
Page
page 36
page 80
page 98
page 72
page 130
5. Inspection Service
17
Audi A6 1998
Maintenance - Edition 05.2012
Work to be comple
ted
Page
18
5. Inspection Service
Audi A6 1998
Maintenance - Edition 05.2012
Work to be comple
ted
Page
XX Hydraulic system: checking for leaks, checking hydraulic fluid level and top
page 41
ping up if necessary
X Air cleaner housing and snow screen: cleaning; renewing filter element (RS
page 57
6)
XX Air cleaner housing and snow screen: cleaning; renewing filter element (not
page 57
for RS 6)
Spark plugs: renewing (RS 6)
page 134
XX Spark plugs: renewing (all except RS 6)
page 134
XX Fuel filter: draining (TDI engines up to chassis number 4BYN 002 887)
page 53
X Fuel filter: renewing (RS 6 and 6-cyl. TDI engines)
page 50
XX Fuel filter: renewing (4-cyl. TDI engines)
page 50
X Dust and pollen filter element: renewing
page 74
X Plenum chamber: checking and cleaning water drain
page 132
X Toothed belt for camshaft drive: checking for damage and measuring belt
page 133
width
(4-cyl. TDI engines up to chassis number 4BYN 002 887)
X Toothed belt for camshaft drive: checking condition and tension, tension if
page 133 and
necessary (4-cyl. TDI engines from chassis number 4BYN 002 888) - ad
ditional work
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
X Toothed belt for camshaft
drive: checking condition and tension, tension if
page 133
with respect to the correctness of information in this document. Copyright by AUDI AG.
necessary (4-cyl. unit injector engines) - additional work
X Toothed belt for camshaft drive: checking for damage (6-cyl. TDI engines)
page 140
X Toothed belt for injection pump: checking condition and tension, tension if
page 140
necessary (6-cyl. TDI engines) - additional work
Toothed belt for camshaft drive: renewing (according to mileage) - additional
page 141
work
- Note: use additional parts or repair kit if necessary
V-belt and poly V-belt: renewing (according to mileage) - additional work
page 48
Brake fluid level (depends on brake pad wear): checking
page 29
Brake fluid: changing (every two years) - additional work
page 30
- Note: Never remove strainer from brake fluid reservoir
Final jobs
Tyre pressures on all 4 wheels and spare wheel: checking
page 27
- Storing new tyre pressure settings in Driver Information System (DIS)
- see Owner's Manual (DIS) Storing tyre pressure settings
Headlights, ellipsoid headlights: checking settings and adjusting if neces
page 123
sary
Gas discharge headlights: checking settings and adjusting if necessary
page 123
Sticker: entering next service (and date for brake fluid change) and affixing
sticker to left side of dash panel or to door post (B-pillar)
Road test
page 74
5. Inspection Service
19
Audi A6 1998
Maintenance - Edition 05.2012
Description of work
6.1
6.2
20
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.2.1
If you do not find any leaks on the final drive, top up with gear
Nm
25
6.2.2
If you Protected
do not byfind
any Copying
leaks for
onprivate
the final
drive,purposes,
top upinwith
copyright.
or commercial
part orgear
in whole, is not
permitted
unless
authorised byoil)
AUDI-G
AG.052
AUDI 145AG does
oil SAE
75W90
(synthetic
. not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Nm
30
6. Description of work
21
Audi A6 1998
Maintenance - Edition 05.2012
6.2.3
If you do not find any leaks on the final drive, top up with mul
Nm
20
6.3
Battery: checking
Note
6.3.1
Note
A visual check of the battery is sufficient for batteries with
helps to better see the electrolyte level as well as the MIN and
MAX marks.
6.3.2
22
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Note
The magic eye -arrow- indicates the fluid level and the charge
The magic eye is found in only one battery cell; the electrolyte
form underneath the magic eye which could falsify the colour
display.
Black
Colourless or yel
low
6.4
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Battery status
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
the
battery,
please
refer
to
6. Description of work
23
Audi A6 1998
Maintenance - Edition 05.2012
Check that the battery terminal clamps are securely fitted. If
necessary, tighten nuts -arrow-.
Nm
5
22
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.5
24
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
With ignition switched off, measure voltage between battery
terminals -2- and -3-.
1-
2-
3-
4-
6.6
Note
6.6.1
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
The clamps must make good contact with the battery terminals.
As the load current differs depending on the battery, the cur
rent must be set on the tester according to battery capacity
Operating instructions for battery test equipment .
Perform a battery load test as described in the operating in
structions.
6. Description of work
25
Audi A6 1998
Maintenance - Edition 05.2012
6.6.2
Delivery Inspection
Inspection Service
LongLife Service
Battery OK.
Battery OK.
Charge battery1)
Battery OK.
Charge battery1)
Replace battery
Charge battery1)
Replace battery2)
6.7
26
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Electric seat adjustment, belt height adjuster
Seat heating
Radio
6.8
Checking tyres
Note
In the interest of driving safety, only tyres of the same type and
6.8.1
Delivery Inspection
6.8.2
Inspection Service
Note
6.8.3
The wear pattern of the front tyres indicates, for example, whether
the toe and camber have to be checked.
Feathering on tread indicates incorrect toe setting.
One-sided tread wear is usually due to incorrect camber.
If the above types of wear are found, check wheel alignment to
determine the cause (repair measure).
6.8.4
legislation.
worn down level with the 1.6 mm high tread wear indicators
positioned at intervals around the tyre.
6. Description of work
27
Audi A6 1998
Maintenance - Edition 05.2012
6.8.5
The correct inflation pressures for summer tyres are listed on the
sticker on the inside of the tank flap.
Note
Please note that the inflation pressures listed on the sticker
apply to cold tyres. When the tyres are warm, the actual pres
sures will be higher, but must not be reduced.
0.2 bar.
Check the tyre valve extensions for damage and dirt, which
6.8.6
Spare wheel
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Check the tyre valve extensions for damage and dirt, which could
cause leaks. Renew if necessary.
6.9
28
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.10
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.11
6. Description of work
29
Audi A6 1998
Maintenance - Edition 05.2012
6.11.1
Delivery Inspection
The fluid level must not exceed the MAX mark, otherwise the fluid
will overflow.
6.11.2
Inspection Service
6.12
30
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Note
6.12.1
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
31
Audi A6 1998
Maintenance - Edition 05.2012
Unscrew cap -1- from brake fluid reservoir.
Unscrew plug -arrow- from brake fluid reservoir.
Connect the extraction hose of -V.A.G 1869/4- to pipe in brake
fluid reservoir.
Use extraction hose included in -V.A.G 1869/4- to extract as
much brake fluid as possible.
Note
The strainer in the brake fluid reservoir must not be removed.
Make sure that no more fluid flows back into the reservoir from
the strainer after extracting the fluid. The brake fluid level in
the reservoir must be no higher than the bottom edge of the
strainer.
ensure that no air can enter the brake system from the reser
voir.
Do not reuse the old brake fluid that has been extracted.
Connect -VW 1238/B- or -V.A.G 1869- , but do not switch on
yet.
Vehicles with manual gearbox:
Remove cap from bleeder screw on clutch slave cylinder.
Open bleeder screw on clutch slave cylinder.
Fit bleeder hose leading to brake
fluid collector onto bleeder
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
screw on clutch slave cylinder.permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Then switch on bleeder appliance and allow about 100 cm3 of
brake fluid to drain out.
with respect to the correctness of information in this document. Copyright by AUDI AG.
2-
3-
4-
32
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Note
In the case of certain wheel combinations, the wheels must be
removed.
Disconnect
hose
brake
fluid reservoir.
with respect
to thefrom
correctness
of information
in this document. Copyright by AUDI AG.
Check pedal pressure and free play of brake pedal. Free play:
no more than 1/3 of pedal travel
During the final test drive, make sure that at least one ABScontrolled brake application is carried out (with noticeable
pulsing of brake pedal).
Table - sequence for changing brake fluid / quantities
Front left
Front right
Rear left
Rear right
Total quantity11)
200 ml
200 ml
200 ml
200 ml
1000 ml
11) Including brake fluid extracted from brake fluid reservoir and fluid changed in
hydraulic clutch system
6.12.2
6. Description of work
33
Audi A6 1998
Maintenance - Edition 05.2012
Observe operating instructions for -VAS 5234- !
Unscrew cap -1- from brake fluid reservoir.
Unscrew plug -arrow- from brake fluid reservoir.
the strainer after extracting the fluid. The brake fluid level in
the reservoir must be no higher than the bottom edge of the
strainer.
ensure that no air can enter the brake system from the reser
voir.
Do not reuse the old brake fluid that has been extracted.
Connect adapter -1- to brake fluid reservoir.
Connect filling hose -2- included with -VAS 5234- to adapter.
Vehicles with manual gearbox:
Remove cap from bleeder screw on clutch slave cylinder.
Fit bleeder hose -1- leading to brake fluid collector onto bleed
er screw on clutch slave cylinder.
Switch on bleed equipment, open bleeder screw and allow
about 100 cm3 of brake fluid to drain out.
34
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Close bleeder screw and fit cap back on.
Switch off bleed equipment.
Repeatedly depress the clutch pedal.
Continuation for all vehicles:
Remove caps from bleeder screws.
Fit bleeder hose -1- attached to collector bottle onto front left
bleeder screw and switch on bleeding equipment.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
removed.
6. Description of work
35
Audi A6 1998
Maintenance - Edition 05.2012
Check brake fluid level and correct as necessary.
Screw cap onto brake fluid reservoir.
Check pedal pressure and free play of brake pedal. Free play:
no more than 1/3 of pedal travel
During the final test drive, make sure that at least one ABScontrolled brake application is carried out (with noticeable
pulsing of brake pedal).
Table: sequence for changing brake fluid and quantities
Front left
Front right
Rear left
Rear right
Total quantity12)
200 ml
200 ml
200 ml
200 ml
1,000 ml
12) Including brake fluid extracted from brake fluid reservoir and fluid changed in
hydraulic clutch system
6.13
The electric window lifters forget their current positions and the
automatic open/close function when the battery is disconnected.
Switch on ignition.
Close the windows all the way to their top positions using the
window switches.
Then operate all window switches again for at least one sec
ond in the close direction to activate the automatic one-touch
function.
Press switch to open window. The side window should move
all the way down automatically.
6.14
6.14.1
with respect to the correctness of information in this document. Copyright by AUDI AG.
Apply handbrake.
Automatic gearbox: move selector lever to position P.
Manual gearbox: gear lever in neutral.
With ignition switched off, connect -VAS 5051- as follows:
36
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
With ignition switched off, connect -VAS 5051- using adapter
lead -VAS 5051/3- and adapter -VAS 6017- .
Switch on printer with Print button (indicator lamp in button
lights up).
6.14.2
6.14.3
6. Description of work
37
Audi A6 1998
Maintenance - Edition 05.2012
Press key 0 twice to enter address word automatic test se
quence and confirm entry with key Q . The -V.A.G 1551sends all known address words one after the other.
When a control unit responds stating its identification the display
will show the number of stored faults or No fault recognised.
Any system faults that are stored will be displayed one after the
other and printed out. The -V.A.G 1551- will then transmit the next
address word.
The automatic test sequence has ended when the following is
indicated on the display13):
6.15
6.16
38
6. Description of work
V.A.G - SELF-DIAGNOSIS
1 - Rapid data transfer
HELP
V.A.G - SELF-DIAGNOSIS
2 - Flash code output
HELP
Audi A6 1998
Maintenance - Edition 05.2012
Note
6.17
6. Description of work
39
Audi A6 1998
Maintenance - Edition 05.2012
Window washer jet adjusting tool -T10127-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.18
40
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Remove wiper blade.
Insert wiper arm -2- into wiper arm setting device -3358- and
secure with locking screw -3-.
Compare angle indicated to value specified in table.
Setting angle on Audi A6
2
Tolerance
6.19
otherwise, the spray oil will foam and lose some of its pene
trating and lubricating effect.
6.20
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
41
Audi A6 1998
Maintenance - Edition 05.2012
Check fluid level: The fluid level must be within the area of the
MAX marking.
Fluid at operating temperature (engine oil temperature above ap
prox. +80 ):
Check fluid level: The fluid level must be 10 mm above the
MAX mark.
Note
If the fluid level is above the area specified, the excess fluid
must be extracted.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
6.21
Interior monitoring: checking operation
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.22
6.23
42
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
German
English
French
Italian
Spanish
Portuguese
Chinese
Cars are delivered by the factory with the multifunction monitor
set to German.
The following work steps are required to select a different lan
guage:
Connect fault reader -V.A.G 1551- page 36 .
Switch on ignition.
Press 1 for Rapid data transfer mode.
Press key 1 and 7 for address word dash panel insert and
confirm entry with key Q .
Press key to continue.
Press key 1 and 0 for function Adaption and confirm entry
with key Q .
Press key 0 and 4 to select Adaption channel 04 and con
firm entry with key Q .
Indicated on display:
Channel 4
Adaption
2
->
<-1 3->
Channel 4
Adaption
Enter adaption value XXXXX
Code
00001
00002
00003
00004
00005
00006
00007
00008
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The first four digits must be 0.
If an incorrect value is entered the function Adaption will be
Example:
Press key 0 four times and key 1 once.
6. Description of work
43
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Channel 4
Adaption
Enter adaption value 00001
Channel 4
Adaption
->
<-1 3->
Press key.
Indicated on display:
Channel 4
Adaption
Store changed value?
Channel 4
Adaption
Changed value is stored
->
6.24
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
44
6. Description of work
HELP
Audi A6 1998
Maintenance - Edition 05.2012
Pull out dipstick, connect pressure gauge -VAG 1371- to dip
stick guide and let engine run at idling speed (for at least 3
minutes).
Repair measures are required if the crankcase pressure exceeds
5 mbar
Renew oil separator Engine, mechanics (engine code let
ters AFB); Rep. gr. 17 ; 6-cyl. diesel direct injection engine
(TDI) .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.25
6. Description of work
45
Audi A6 1998
Maintenance - Edition 05.2012
Refractometer -T10007-
Note
The cooling system of all engines is filled with the new antifreeze
and corrosion protection additive -G 012 A8- according to TL
VW 774 D. Ensure that only -G 12- (coloured red) is used when
topping up.
WARNING
6.25.1
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Coolant additive
G 012 A8 D
Water
-28
-35 C
-40 C
approx. 40 %
approx. 50 %
approx. 60 %
approx. 60 %
approx. 50 %
approx. 40 %
46
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Note
If the fluid in the expansion tank is of brownish colour, this
about -28 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unlessprotection
authorised by AUDI
AG. AUDI AG does
not guarantee
accept any liability
If permitted
antifreeze
is insufficient
drain
off the or
required
with respect to the correctness of information in this document. Copyright by AUDI AG.
quantity as specified in the antifreeze protection table
page 47 and add coolant additive -G 012 A8 D - conform
ing to specification TL VW 774 D.
Note
6.25.2
Antifreeze protection to C
Actual
0
-5
-10
-15
- 20
- 25
- 30
Specified
- 25
- 35
- 25
- 35
- 25
- 35
- 25
- 35
- 25
- 35
- 35
- 35
6-cyl. engine
5.0
6.0
4.5
5.5
3.5
4.5
2.5
3.5
1.5
2.5
1.5
1.0
6. Description of work
47
Audi A6 1998
Maintenance - Edition 05.2012
Antifreeze protection to C
- 35
- 40
0.5
6.26
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
48
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Remove V-belt pulley for coolant pump. Counterhold by in
serting a drift in the power steering pump pulley.
Remove V-belt.
Fit V-belt on pulleys and assemble both sections of pulley on
coolant pump without tightening the bolts.
Tighten the bolts securing the two sections of the pulley in
stages while turning the coolant pump.
As the bolts are tightened, the V-belt should gradually move out
wards until seated on the running surface.
Tighten bolts.
Note
It is not necessary to adjust the tension of the V-belt for the coolant
pump.
Fit poly V-belt over vibration damper pulley, viscous fan pulley
and alternator pulley. If necessary, pull the belt upwards using
a suitable tool.
Move poly V-belt tensioner in direction of arrow.
Fit poly V-belt over alternator pulley last. Release tensioner.
Check that poly V-belt is in correct position.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Routing of poly V-belt page 50
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Nm
25
20
6. Description of work
49
Audi A6 1998
Maintenance - Edition 05.2012
6.26.1
6.27
Please ensure that no diesel fuel makes contact with the cool
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
50
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6-cyl. TDI engines page 52
4-cyl. TDI engines (unit injector) page 51
6.27.1
6.27.2
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Special tools and workshop equipment required
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
51
Audi A6 1998
Maintenance - Edition 05.2012
Removing:
Unscrew hexagon socket head bolt and place top section to
one side with fuel hoses connected.
Loosen screw -1- on filter mounting and pull filter out upwards.
Installing:
Fill new filter with clean diesel. This will enable the engine to
start more quickly.
Nm
14
6.27.3
When
inserting
regulating
care
not to damage
permitted
unless authorised
by AUDI valve,
AG. AUDItake
AG does
not guarantee
or accept anyOliability
to the correctness of information in this document. Copyright by AUDI AG.
ringwith
in respect
filter housing.
Install regulating valve with fuel lines attached.
Fit retaining clip -5-.
Push fuel hoses onto hose connections -3- and -4- and secure
hoses with hose clips.
Note
52
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.28
Nm
0.8
1.2
6.29
Please ensure that no diesel fuel makes contact with the cool
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
53
Audi A6 1998
Maintenance - Edition 05.2012
Vehicles with 6-cylinder engine page 54
6.29.1
6.29.2
54
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Connect hand-operated vacuum pump -V.A.G 1390- with wa
ter drainage container -V.A.G 1390/1- to bleeder hole of fuel
filter -arrow-.
Operate hand-operated vacuum pump until approx. 100 cm3
of fluid has been extracted from fuel filter.
WARNING
6.30
Radiator: cleaning
6.31
Poly V-belt
and
belt:
permitted
unlesstoothed
authorised by AUDI
AG. checking
AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
(RS 6 engines)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
6. Description of work
55
Audi A6 1998
Maintenance - Edition 05.2012
1 - Plug
2 - 43 Nm
3 - Bracket
For torque reaction sup
port
4 - 10 Nm
5 - Bracket
For air intake pipe
6 - 43 Nm
7 - Toothed belt guard (rightside)
8 - Toothed belt guard (centre)
9 - Toothed belt guard (leftside)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
56
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Base break-up
Fraying of cord strands
Flank wear (material wear, frayed flanks, flank brittleness glassy flanks-, surface cracks)
Traces of oil and grease
Fit toothed belt guards (left and right).
Install lock carrier.
6.32
6.33
6. Description of work
57
Audi A6 1998
Maintenance - Edition 05.2012
Take intake hose -A- off upwards. Pull lug -1- (if fitted) out of
retainer for activated charcoal filter valve.
Unscrew both bolts -2- and remove air intake hose -B-.
Note
On several engine types the intake hose -A- is fitted with a snow
strainer. Be sure to remove and clean strainer.
Vehicles with 4-cylinder petrol engine (turbo):
Pull off hose connections -arrows-.
Unplug the five connectors -4- and remove cable tie -5-.
Pull wiring harness out of clip -2- and place next to intake
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
opening of air cleaner.
Release both fuel filter retaining clips -3-.
with respect to the correctness of information in this document. Copyright by AUDI AG.
58
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Loosen both bolts -2- and pull off hose -1-.
Remove air intake hose -4- and unplug connector -3-.
Pull both fuel lines out of retainer on air cleaner (upper section)
and lift off the upper section of the air cleaner.
Continued for all engines:
Loosen spring retainers and move upper section of filter hous
ing to side.
Remove old filter element.
Clean filter housing and snow strainer (if fitted), install new
filter elements.
Important: observe notes at the end of the section14)
6.33.1
Loosen quick release fasteners -1- and -2- and pull engine
cover off upwards -arrows-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
59
Audi A6 1998
Maintenance - Edition 05.2012
Unscrew 8 bolts -2-.
Remove retaining frames -3- and -5-.
Remove old filter elements -1- and -4-.
Clean filter housing and snow strainer (if fitted), install new
filter elements.
Tightening torques
Nm
1.5
1.5
Note
If the air filter element is very dirty or soaked with water, dirt
particles or moisture can reach the air mass meter -G70- and
falsify the detected air mass values. This will cause a loss of
power, as the calculated injection quantities will be too low.
ment).
catalogue
move any salt residue, dirt and leaves (if necessary vacuumclean).
Check air mass meter and intake hose (engine intake side) for
6.34
6.34.1
60
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.34.2
6.34.3
6.34.4
6.34.5
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
61
Audi A6 1998
Maintenance - Edition 05.2012
6.34.6
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.34.7
6.35
62
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.36
Multi-point bit -3357Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Safety goggles
6. Description of work
63
Audi A6 1998
Maintenance - Edition 05.2012
6.36.1
Changing ATF
Note
Always observe the relevant environmental regulations for
disposal.
Unscrew ATF drain plug -A- with socket insert -3357- and drain
ATF.
Screw in drain plug.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Tightening torque
Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Drain plug
24
with respect to the correctness of information in this document. Copyright by AUDI AG.
64
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Fill up gearbox with 4.5 litres of ATF by turning the tap in the
direction of the filler hose -arrow-.
Move selector lever to position P.
Start the engine.
Check and top up ATF level page 65 .
6.36.2
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Observe all notes and test requirements which are listed under
Checking ATF level.
gearbox.
6. Description of work
65
Audi A6 1998
Maintenance - Edition 05.2012
Connect the vehicle diagnostic, testing and information sys
tem -VAS 5051- with diagnostic lead -VAS 5051/1- . You can
also connect fault reader -V.A.G 1551- with diagnosis lead V.A.G 1551/3- . multitronic 01J, front-wheel drive - Selfdiagnosis; Repair group 01; Performing self-diagnosis
Start the engine.
Indicated on display:
Rapid data transfer
Select function XX
HELP
4
3
->
4
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
and 45 C 15), a small amount of fluid still comes out at the ATF
filler plug ( ATF filler system -VAS 5162- is connected). This
is caused by the rise in fluid level due to an increase in tem
perature.
66
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Turn tap in direction of filler hose -arrow-. ATF will run into
gearbox.
Hold suitable container underneath drain of filler system.
Check ATF level by turning the tap in direction of drain
-arrow-. The fluid level is correct if only a small quantity of ATF
drips from the drain before the ATF reaches a temperature of
45 .
Note: When opening the tap approx. 5 cl of ATF will always drip
out of the inner fluid level tube.
If no additional ATF emerges, turn tap back in direction of filler
hose and fill up with more ATF; check fluid level repeatedly.
Unscrew the tap again once the correct fluid level has been
reached.
Note: After unscrewing the tap a small quantity of ATF will drip
out.
Close the filler plug again before the ATF reaches a temper
ature of 45 C.
Note: If the ATF temperature is higher than 45 C, too much ATF
will emerge due to the increase in temperature, resulting in the
gearbox being underfilled!
Tighten the ATF filler plug to 20 Nm.
Tightening torque
Nm
Filler plug
20
Use the "Go to" function to end output on the -VAS 5051- .
Press key on -V.A.G 1551- .
Enter 06 for the function End output and confirm the entry
with the Q key.
6.37
6.37.1
6. Description of work
67
Audi A6 1998
Maintenance - Edition 05.2012
Torque wrench -V.A.G 1331-
Nm
4-cylinder engines
4-cylinder engines
4-cylinder engines (unit in
jector)
6-cylinder TDI engines
6-cylinder engines
8-cylinder engines
30
50
25
25
40
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50by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
The engine must only run at idling speed as long as the oil
pressure warning lamp in the dash panel is on. Do not rev up!
If the engine is revved up the turbocharger can be damaged
or fail completely.
The full oil pressure is not attained until the warning lamp has
gone out, only then can the engine be revved up.
All engines:
Finally, check engine oil level page 72 .
68
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.37.2
Loosen oil filter with oil filter tool -3417- and remove oil filter.
Lightly lubricate rubber seal.
Screw on new filter and tighten hand-tight.
Note
6. Description of work
69
Audi A6 1998
Maintenance - Edition 05.2012
Torque wrench -V.A.G 1331-
6.38
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
Nmunless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
25
25
70
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Viscosity grades
Select the viscosity grade of the oil according to the chart.
A - High-lubricity multi-grade oils, specification page 71
B - Multi-grade oils, specification page 71
A - LongLife high-lubricity multi-grade oils, specification
page 72
Note
The oil does not need changing for brief variations of outside
temperature beyond the temperature ranges shown.
Viscosity grades and oil specifications
The specifications listed here must appear on the container - ei
ther singly or together with other specifications.
Note
6.38.1
18)
or -API-SG- 18)
16) The date given after the VW specification must not be earlier than 10/97.
17) The oils are particularly suitable for turbocharged petrol engines.
18) These oils should only be used if the approved engine oils are not available.
B - Multi-grade oils, specification -VW 505 00- 19) -VW 505 01-
16)
6. Description of work
71
Audi A6 1998
Maintenance - Edition 05.2012
6.38.2
6.39
Test conditions
Pull out the dipstick, wipe with a clean cloth and insert again
as far as it will go.
Pull out the dipstick again and read off the oil level.
Markings on oil dipstick:
a - Oil must not be topped up.
b - Oil can be topped up. The oil level may rise as far as area
-a- after topping up.
c - Oil must be topped up. The oil level is sufficient if it is some
where in area -b- (grooved area) after topping up.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
The oil level must not be above marking -a- on the dipstick.
6.40
72
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Requirements:
The basic setting can only be performed with engine not star
ted and vehicle standing.
Indicated on display:
HELP
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG doesRapid
not guarantee
accept any liability
data or
transfer
with respect to the correctness of information in this document.
Copyright
by AUDI AG.
04 - Basic
setting
Basic setting
Input display group number XXX
Basic setting
Depress pedal
OFF
->
> 4
Basic setting
Operate tip down
OFF
->
Basic setting
U1 V
U2 V
ON
U3 V
Basic setting
U1 V
U2 V
OFF
U3 V
Depress clutch pedal all the way and hold in this position while
performing basic setting.
Press key 4 .
Indicated on display:
Press low range gearing button on gear knob.
Indicated on display:
->
X1mm
->
X1mm
Press key.
Indicated on display:
HELP
6. Description of work
73
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
HELP
X faults recognised!
The stored faults are displayed one after the other and printed
out.
Press key.
Indicated on display:
If faults have been stored these must be rectified. The fault log is
required for the repair work.
The system is in basic setting if no faults have been detected.
6.41
The filter is located below the plenum chamber cover, on the right
side.
Remove plenum chamber cover.
Clean the area around the pollen filter retainer housing in the
plenum chamber.
Press bracket -2- to rear.
Take dust and pollen filter -1- out of housing -arrows-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Observe disposal regulations.
The dust and pollen filter element must be fitted into the frame
6.42
Road test
74
6. Description of work
HELP
Audi A6 1998
Maintenance - Edition 05.2012
Engine: performance, misfiring, idling speed, acceleration
Clutch: pulling away, pedal pressure, odours
Gear selection: ease of operation, gear lever position
Automatic gearbox: selector lever position, shift lock / ignition
key lock, shift behaviour, instrument cluster display
Brake pedal and handbrake: operation, travel and effective
ness, pulling to one side, juddering, squeal, ABS function
Steering: operation, steering free play, steering wheel central
ised when wheels are in straight-ahead position
Sliding roof: function
Cruise control system: operation
copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
Radio:byquality
of reception, GALA, interference
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Driver
Information System (DIS): functions
6.43
ceeded.
6. Description of work
75
Audi A6 1998
Maintenance - Edition 05.2012
6.44
Nm
Wheel bolts
120
Place puller and adapter back in vehicle tool kit after com
pleting work.
6.45
76
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Switch on ignition.
Indicated on display:
Selecting operating mode:
Press button for Vehicle self-diagnosis on display.
Note
If the display does not coincide with the work sequence shown:
Operating instructions for Vehicle Diagnostic, Testing and In
formation System VAS 5051.
Indicated on display:
Selecting vehicle system:
Press 17 - Dash panel insert on display -arrow-.
Indicated on display:
The control unit identification and coding are displayed -arrow-.
Press arrow button -1- on the display.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Press 10 - Adaption on display -arrow-.
6. Description of work
77
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
On the number block of the display -arrow- press key 9 twice.
The transport mode is activated or deactivated in adaption chan
nel 99.
Press Q key on display number block to confirm entry.
Note
0 transport mode off
1 transport mode on
Indicated on display:
Move the cursor -arrow- on the display to the left until 0 is
displayed above the scroll bar -1-.
0 - Transport mode off
Press Save button -2- on the display.
Indicated on display:
Press Transfer button on display -arrow-.
Ending output:
Indicated on display:
Press Go to button on display -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
78
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press Exit button on display -arrow-.
Press Exit button in the Exit menu.
Switch off ignition.
Note
6.46
The radio units are supplied with a fixed code. This means that
each radio unit with anti-theft coding is programmed with its own
code number. The fixed code is not activated by the factory.
The security coding of the ready-to-use unit is only activated by
entering the fixed code.
Activate the fixed code as follows:
Radio Chorus, Concert and Symphony page 79
Navigation System Plus page 80 .
Switch on radio or navigation unit.
Press buttons TP and TA simultaneously until 1000 appears
in the digital display. Release the buttons.
Use radio station buttons 1 to 4 to enter the code number
which appears on the adhesive radio code card. Button 1 is
used to enter the first digit of the code number, button 2 for
the second digit, and so on.
Then press buttons TP and TA simultaneously again and hold
down until SAFE appears on the frequency display. Release
the buttons. After a brief delay a frequency will appear auto
matically.
If the fixed code number has been entered correctly into the radio
unit, when the ignition key is removed the diode located next to
the unit name will flash.
6.46.1
79
Audi A6 1998
Maintenance - Edition 05.2012
(New radio generation: press buttons RDS and SCAN.) Re
lease the buttons. After a brief delay a frequency will appear
automatically.
6.46.2
6.47
Type of service
serviceOIL
serviceINSP
Specification
(mileage)
Specification
(time)
15,000 km
30,000 km
365 days
6.47.1
80
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Adapter lead, 5m without voltage supply -VAS 5051/3 Adapter -6017/B Connect fault reader -V.A.G 1551- or vehicle diagnostic, test
ing and information system -VAS 5051- page 36 .
Switch on ignition.
Press 1 for Rapid data transfer mode.
Press key 1 and 7 for address word dash panel insert and
confirm entry with key Q .
Press the key twice.
Press key 1 and 0 for function Adaption and confirm entry
with key Q .
Indicated on display:
Adaption
Enter channel no. XX
Channel 2
Adaption
1
->
<-1 3->
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
The service setting is displayed; in this example
it is 1.
with respect to the correctness of information in this document. Copyright by AUDI AG.
Channel 2
Adaption
Enter adaption value XXXXX
Channel 2
Adaption
Enter adaption value
Adaption
Q
<-1 3->
Channel 2
Adaption
Store changed value?
Service setting
Erase serviceOIL and
serviceINSP.
Erase serviceOIL.
Erase serviceINSP.
Example:
Press key 0 five times.
Indicated on display (example):
00000
Channel 2
6. Description of work
81
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Channel 2
Adaption
Changed value is stored
->
6.47.2
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Press and hold reset button for the trip recorder -2- in instru
ment cluster.
Switch on ignition with button pressed.
Release the button.
The display of trip recorder -3- shows: serviceOIL.
Keep the clock adjuster button -1- in the instrument cluster
pulled out until the serviceOIL display is reset.
The display -3- shows: - - -.
Press the reset button for the trip recorder -2- again to call up
the next type of service.
The display -3- shows: serviceINSP.
Keep the clock adjuster button -1- pulled out until the serv
iceINSP display is reset.
The display -3- shows: - - -.
Switch off ignition.
6.48
6.48.1
82
6. Description of work
HELP
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
HELP
Adaption
Enter channel no. XX
Channel 2
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
1 means that Service is active, i.e. the instrument cluster
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
shows
SERVICE!.
with respect
to the
correctness of information in this document. Copyright by AUDI AG.
Adaption
1
->
(-1 3-)
display
Note
Channel 2
Adaption
Enter adaption value XXXXX
Service setting
00000
Resetting
6. Description of work
83
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on the display:
Channel 2
Adaption
Enter adaption value
00000
Channel 2
Adaption
0
(-1
Q
3-)
0 means that the Service has been reset, i.e. the instrument
cluster display will show SERVICE IN 15,000 km once the entry
has been confirmed with the Q key.
Note
The service interval display will initially show the starting value of
15,000 km. The conversion to the higher mileage (e.g. up to
50,000 km for 4-cyl. diesel engines) only takes place when the
vehicle is driven.
Confirm entry with Q key.
Indicated on the display:
Channel 2
Adaption
Store changed value?
Channel 2
Adaption
Changed value is stored
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
resettingpermitted
of
service
interval display.
with respect to the correctness of information in this document. Copyright by AUDI AG.
15,000 km
30,000 km
35,000 km
50,000 km
730 days
2
84
6. Description of work
3
4
->
Audi A6 1998
Maintenance - Edition 05.2012
Minimum mileage
This function specifies a minimum mileage (shown in km) for the
service interval display in the instrument cluster.
Indicated on display:
HELP
10for-private
Adaption
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or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Adaption
Enter channel no. XX
Channel 42
Adaption
min. val. oil in 1,000 km
15
(-1
->
3-)
When using the keypad on the fault reader, only direct numer
Maximum mileage
This function specifies a maximum mileage (shown in km) for the
service interval display in the instrument cluster.
Indicated on display:
HELP
Adaption
Enter channel no. XX
Channel 43
Adaption
max. val. oil in 1,000 km
30
(-1
6. Description of work
->
3-)
85
Audi A6 1998
Maintenance - Edition 05.2012
Note
The value entered for the correct engine version must corre
When using the keypad on the fault reader, only direct numer
Press key.
Indicated on the display:
Channel 43
Adaption
Enter adaption value XXXXX
30
Channel 43
Adaption
Enter adaption value
30
00050
Channel 43
Adaption
max. val. oil in 1,000 km
50
(-1
Channel 43
Adaption
Store changed value?
50
Q
3-)
Channel 43
Adaption
Changed value is stored
50
->
HELP
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of
information in this document. Copyright by AUDI AG.
Adaption
86
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on the display:
Channel 44
Adaption
>
max. val. Insp. in 1 days
730
(-1
3-)
When using the keypad on the fault reader, only direct numer
Press key.
Indicated on the display:
Channel 44
Adaption
Enter adaption value XXXXX
730
Channel 44
Adaption
Enter adaption value
730
00730
Channel 44
Adaption
max. val. Insp. in 1 days
730
(-1
Channel 44
Adaption
Store changed value?
730
Q
3-)
Channel 44
Adaption
>
Changed value is stored
730
HELP
copyright.
Copyingentry
for private
or commercial
Press keys 1Protected
and 0byand
confirm
with
key Q . purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Rapid
data transfer
10 - Adaption
Adaption
Enter channel no. XX
6. Description of work
87
Audi A6 1998
Maintenance - Edition 05.2012
Note
The oil used for the vehicle has to be adapted after each Serv
ice.
Settings for the adaption value range from 1-4. Each value
from 1-4 is linked with a max. mileage (channel 43) and max.
time interval (channel 44).
The value entered for the correct engine version must corre
Indicated
on the display:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Channel 45
Oil grade
Adaption
1
(-1
->
3-)
Press key.
Channel 45
Adaption
Enter adaption value XXXXX
Channel 45
Adaption
Enter adaption value
00002
Channel 45
Oil grade
Adaption
2
(-1
Q
3-)
Channel 45
Adaption
Store changed value?
6.48.2
88
6. Description of work
Channel 45
Adaption
Changed value is stored
->
Audi A6 1998
Maintenance - Edition 05.2012
Switch on ignition.
Indicated on display:
Selecting operating mode:
Press button for vehicle self-diagnosis on display -arrow-.
Note
If the display does not coincide with the work sequence shown:
Operating instructions for Vehicle Diagnostic, Testing and In
formation System VAS 5051.
Indicated on display:
Selecting vehicle system:
Press 17 - Dash panel insert on display -arrow-.
Indicated on display:
The control unit identification and coding are displayed -arrow-.
Press > button -1- on the display.
Indicated on display:
Press 10 - Adaption on display -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
89
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press keys 0 and 2 on display number block -arrow-.
The service interval display is reset via adaption channel 02.
Press Q key on display number block to confirm entry.
Indicated on display:
Move the cursor -arrow- on the display to the left until -10- is
displayed above the scroll bar.
Press Save button -2- on the display.
Indicated on display:
Press Transfer button on display -arrow-.
Ending output
Indicated on display:
Press Go to button on display -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
90
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press Exit button on display -arrow-.
Press Exit button in the Exit menu.
Switch off ignition and detach diagnostic connector.
Note
The -VAS 5051- must remain connected for checking the adap
tion values page 91 and for carrying out the exhaust emis
sions test (if required).
Switch on ignition.
After switching on the ignition, the mileage display in the instru
ment cluster will no longer indicate that a service is due.
6.48.3
Indicated on display:
The control unit identification and coding are displayed -arrow-.
Press > button -1- on the display.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
91
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 5 on display number block -arrow-.
Adaption channel 45 is used to adapt the instrument cluster to
the oil grade.
Press Q key on display number block to confirm entry.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 2 is displayed above the scroll bar -1-.
Note
The adaption value in the top line indicates the current status of
the service interval display:
Channel 45 (oil grade for petrol engines
max. mileage 30,000 km)
Channel 45 (oil grade for 6-cyl. diesel engines,
max. mileage 35,000 km)
Channel 45 (oil grade for 4-cyl. diesel engines,
max. mileage of 50,000 km)
unit injector engines from model year 02 onwards
2
3
4
Note
92
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Press Save button -2- on the display.
Indicated on display:
Press Transfer button on display -arrow-.
Indicated on display:
Press -arrow- button on display.
Indicated on display:
Press 10 - Adaption on display -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
93
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press keys 4 and 4 on display number block -arrow-.
Adaption channel 44 is used to adapt the time interval which
may elapse before the next service is due.
Press Q key on display number block to confirm entry.
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 730 is displayed above the scroll bar -1-.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Press Transfer button on display -arrow-.
94
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press -arrow- button on display.
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 3 on display number block -arrow-.
Adaption channel 43 is used to adapt the maximum mileage
which can be covered before the next service is due.
Press Q key on display number block to confirm entry.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
95
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 30 is displayed above the scroll bar -1-.
Note
Briefly press the scroll bar -2- to the right of the cursor to in
Briefly press the scroll bar -3- to the left of the cursor to reduce
The adaption value in the top line indicates the maximum mile
30,000 km
35,000 km
50,000 km
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Press -arrow- button on display.
96
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 2 on display number block -arrow-.
Adaption channel 42 is used to adapt the minimum mileage
which can be covered before the next service is due.
Press Q key on display number block to confirm entry.
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 15 is displayed above the scroll bar -1-.
Note
Briefly press the scroll bar -2- to the right of the cursor to in
Briefly press the scroll bar -3- to the left of the cursor to reduce
The adaption value in the top line indicates the minimum mile
15,000 km
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
97
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press Transfer button on display -arrow-.
End output.
Indicated on
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
display:with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Press Exit button on display -arrow-.
Press Exit button in the Exit menu.
Switch off ignition and detach diagnostic connector.
6.49
6.49.1
98
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
HELP
Adaption
Enter channel no. XX
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised
by AUDIto
AG.
AUDI
AG does can
not guarantee
or accept
permitted
The remaining
mileage
the
service
be called
upany
vialiability
the
with respect to the correctness of information in this document. Copyright by AUDI AG.
menu
in the centre display by pressing the clock reset button
once.
Channel 2
Adaption
1
->
(-1 3-)
Channel 2
Adaption
Enter adaption value XXXXX
Service setting
00000
Resetting
6. Description of work
99
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on the display:
Channel 2
Adaption
Enter adaption value
00000
Channel 2
Adaption
0
(-1
Q
3-)
0 means that the Service has been reset, i.e. the instrument
cluster display will show SERVICE IN 15,000 km once the entry
has been confirmed with the Q key.
Confirm entry with Q key.
Indicated on the display:
Channel 2
Adaption
Store changed value?
15,000 km
15,000 km
365 days
1
6.49.2
100
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Switch on ignition.
Indicated on display:
Select operating mode
Press button for vehicle self-diagnosis on display
-arrow-.
Note
If the display does not coincide with the work sequence shown:
Operating instructions for Vehicle Diagnostic, Testing and In
formation System VAS 5051.
Indicated on display:
Selecting vehicle system:
Press 17 - Dash panel insert on display -arrow-.
Indicated on display:
The control unit identification and coding are displayed -arrow-.
Press arrow button -1- on the display.
Indicated on display:
Press 10 - Adaption on display -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
101
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press keys 0 and 2 on display number block -arrow-.
The service interval display is reset via adaption channel 02.
Press Q key on display number block to confirm entry.
Indicated on display:
Move the cursor -arrow- on the display to the left until -10- is
displayed above the scroll bar.
Press Save button -2- on the display.
Indicated on display:
Press Transfer button on display -arrow-.
Ending output:
Indicated on display:
Press Go to button on display -arrow-.
102
6. Description of work
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press Exit button on display -arrow-.
Press Exit button in the Exit menu.
Switch off ignition and detach diagnostic connector.
Note
The -VAS 5051- must remain connected for checking the adap
tion values page 103 and for carrying out the exhaust emis
sions test (if required).
Switch on ignition.
After switching on the ignition, the mileage display in the instru
ment cluster will no longer indicate that a service is due.
6.49.3
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Indicated on display:
Select vehicle system
Press 17 - Dash panel insert on display -arrow-.
Indicated on display:
The control unit identification and coding are displayed -arrow-.
Press > button -1- on the display.
6. Description of work
103
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 5 on display number block -arrow-.
Adaption channel 45 is used to adapt the instrument cluster to
the oil grade.
copyright. Copying
or commercial
Press Q key on Protected
displaybynumber
block for
toprivate
confirm
entry.purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 1 is displayed above the scroll bar -1-.
Note
The adaption value in the top line indicates the current status of
the service interval display:
Channel 45 (oil grade)
Note
104
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press -arrow- button on display.
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 4 on display number block -arrow-.
Adaption channel 44 is used to adapt the time interval which
may elapse before the next service is due.
Press Q key on display number block to confirm entry.
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 365 is displayed above the scroll bar -1-.
Note
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
105
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press Transfer button on display -arrow-.
Indicated on display:
Press -arrow- button on display.
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 3 on display number block -arrow-.
Adaption channel 43 is used to adapt the maximum mileage
which can be covered before the next service is due.
Press Q key on display number block to confirm entry.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
106
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 15 is displayed above the scroll bar -1-.
Note
Briefly press the scroll bar -2- to the right of the cursor to in
private orto
commercial
Briefly press the scroll Protected
bar -3- by
tocopyright.
the leftCopying
of theforcursor
reducepurposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
The adaption value in the top line indicates the maximum mile
15,000 km
Note
Indicated on display:
Press -arrow- button on display.
6. Description of work
107
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press 10 - Adaption on display -arrow-.
Indicated on display:
Press keys 4 and 2 on display number block -arrow-.
Adaption channel 42 is used to adapt the minimum mileage
which can be covered before the next service is due.
Press Q key on display number block to confirm entry.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Indicated on display:
Move the cursor -arrow- on the display to the left until adaption
value 15 is displayed above the scroll bar -1-.
Note
Briefly press the scroll bar -2- to the right of the cursor to in
Briefly press the scroll bar -3- to the left of the cursor to reduce
The adaption value in the top line indicates the minimum mile
15,000 km
Note
108
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
Press Transfer button on display -arrow-.
Ending output:
Indicated on display:
Press Go to button on display -arrow-.
Indicated on display:
Press Exit button on display -arrow-.
Press Exit button in the Exit menu.
Switch off ignition and detach diagnostic connector.
6.49.4
Note
permitted unless
authorised
AG. AUDI
does
not guarantee
The service interval
display
can by
beAUDI
reset
withAG
the
fault
readeror- accept any liability
with respect
the correctness
of information
this document.
inpage
98 . Copyright by AUDI AG.
V.A.G 1551- , using
thetofunction
Adaption
6. Description of work
109
Audi A6 1998
Maintenance - Edition 05.2012
When you release the trip recorder button the display will show:
SERVICE IN ???? km or SERVICE!.
Keep the clock adjuster button in the instrument cluster press
ed until the display is set back to SERVICE IN ???? km or
SERVICE!.
The display will show: SERVICE IN 15000 km.
Switch off ignition.
6.50
Note
The test must be carried out with vehicle raised on a lifting plat
Protected
form (wheels
free by
tocopyright.
move).Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Check boots all around -arrows- for damage and correct seat
ing.
As a rule you can identify damage to the boots by emerging
grease.
Tightening torque
Nm
Lock nut
40
6.51
The test must be carried out with vehicle raised on a lifting plat
form (wheels free to move).
110
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Check boots all around -arrows- for damage and correct seat
ing.
As a rule you can identify damage to the boots by emerging
grease.
Check play by moving the track rods and wheels.
There must be no noticeable or visual play.
With no weight on the wheels, check for play between wheel
bearing housing and track control link.
6.52
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
111
Audi A6 1998
Maintenance - Edition 05.2012
Setting
Mark the four points on the glass using a water-soluble marker
pen.
Setting
Mark the four points on the glass using a water-soluble marker
pen.
2-
6.53
Fill container up to top with washer fluid. Be sure to add a phneutral windscreen cleaner fluid (with freeze-resistant additive
in winter).
112
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.54
The headlight washer jets are set by the manufacturer and there
fore do not need to be adjusted.
6.55
6.55.1
Procedure:
Switch on ignition.
Perform brief wipe and let wiper arms move into park position.
Switch off the ignition and remove the ignition key from the
lock.
Measure the distance as specified below; if measurement is
not identical to specification, perform the following steps.
Use a screwdriver to prise the cover caps off the wiper arms.
Loosen hexagon nuts -arrows- several turns.
Release wiper arms from wiper shafts by tilting them slightly.
Unscrew and remove hexagon nuts and then detach wiper
arms.
Switch on ignition.
Perform brief wipe
park position.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
and let
move of
wiper
arms
into
withwiper
respect motor
to the correctness
information
in this
document. Copyright by AUDI AG.
6. Description of work
113
Audi A6 1998
Maintenance - Edition 05.2012
Place wiper arm (with wiper blade already fitted) on wiper shaft
and adjust wiper blade on windscreen as follows:
Type of vehicle
Audi A6 up to model year
2000
Audi A6, Audi allroad from
model year 2001 onwards
Audi V8, Audi S6,
Audi RS 6
Distance -ain mm
Distance -bin mm
12 22
25 35
24 32
24 32
20 25
48 53
Note
These figures specify the distance between the tip of the wiper
blades and the black cowl panel grille at the bottom edge of the
windscreen.
Tighten securing nuts for wiper arms.
Switch on ignition.
Perform brief wipe and let wiper arms move into final position.
Switch off ignition.
Check setting for wiper arms once more and correct if neces
sary.
Tightening torque
Component
Nm
16
6.55.2
Note
Only check the setting angle if the wiper blades judder or make
noises.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
114
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Windscreen wiper arms/blades loose or bent.
Windscreen wiper blade uneven or covered with wax.
If the faults described are not causing the problem wiper blades
juddering, first check wiper arm setting angle and adjust, if nec
essary, before renewing wiper blades.
Procedure:
Switch on ignition.
Protected
by copyright.
Copying
private orinto
commercial
in part or in whole, is not
Perform brief wipe
and
let wiper
armformove
final purposes,
position.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect
to the
correctness
of information
this document.
Copyright by AUDI AG.
Switch off the ignition
and
remove
the
ignition inkey
from the
lock.
Driver side = -9 0
Passenger side = -5 0
6.56
Note
6. Description of work
115
Audi A6 1998
Maintenance - Edition 05.2012
Cleaning and lubricating wind deflector seal
Run glass sunroof panel to the rear until wind deflector is com
pletely extended.
Remove grease and dirt from cowl panel seal -arrow- using
cleaning solution D 009 401 04 and a lint-free cloth.
Note
With glass sunroof open, first lubricate seal at front, then tilt sun
roof at rear.
Remove grease and dirt from glass panel seal -arrow- using
cleaning solution D 009 401 04 and a lint-free cloth.
Using a paintbrush (commercially available), apply a small
amount of Krytox lubricating paste G 052 141 A2 on glass
panel seal -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
116
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Apply lubricating paste G 060 751 A2 to inside of guide rail
-arrow- using a paintbrush (commercially available).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
117
Audi A6 1998
Maintenance - Edition 05.2012
6.57
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.57.1
Removing
WARNING
Hot steam or hot coolant might escape when opening the cool
ant expansion tank. Put cloth around filler cap and open care
fully.
Open filler cap of coolant expansion tank.
Take off both front wheels.
118
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Loosen fasteners -1 ... 4- and remove noise insulation.
Remove front bumper: General body repairs, exterior; Rep.
gr. 63 ; Front bumper .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Loosen quick release fasteners -1- and -2- and pull engine
cover off upwards -arrows-.
6. Description of work
119
Audi A6 1998
Maintenance - Edition 05.2012
Unscrew bolts -1-.
Loosen hose clips -2-.
Unscrew bolt and nuts -arrows-.
Unplug electrical connectors -3- on both air mass meters and
pull air cleaner housing off upwards.
Detach both air cowls from lock carrier.
Take outpermitted
electrical
-arrowsbracket.
unlessconnectors
authorised by AUDI
AG. AUDIfrom
AG does
not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
with respect to the correctness of information in this document. Copyright by AUDI AG.
120
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Unplug electrical connector -arrow- for headlights on both
sides.
Remove both headlights:
Unscrew the two bolts on top -1- and another one bolt at bot
tom of headlight.
Note
Use a 1/4" TORX socket with extension for the bottom bolt -3-.
Swing the headlight to the centre and remove from body from
the front.
6.57.2
Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
121
Audi A6 1998
Maintenance - Edition 05.2012
Fill up coolant. 8-cylinder engine (turbocharged), mechan
ics; Rep. gr. 19 ; Cooling system .
Adjusting headlights page 123
6.58
Hexagon key 17 mm
Note
To check the gear oil the vehicle must be standing absolutely
122
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Remove oil filler plug -B- (in front of flange shaft) to check gear
oil level.
Check oil level using a self-made tool, e.g. a piece of angled
wire.
Specification: oil level 1 mm below bottom edge of oil filler hole
(tolerance: 1 mm)
Note
If the oil level is below the range specified, the gearbox must
If you do not find any leaks on the gearbox, top up with gear
All models:
Tighten oil filler plug.
Tightening torques for screw plug
Nm
25
40
40
25
6.59
Tyre pressures
OK.
permitted unless
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
123
Audi A6 1998
Maintenance - Edition 05.2012
Capacity table
Fuel level on fuel 4-cylinder/6-cylinder
gauge
engines
Additional weight in
kg
1/4
1/2
3/4
full
8-cyl. engines
Additional weight in
kg
50
35
15
0
60
40
20
0
Protectedthat
by copyright.
Copying for private
or commercial
purposes, in
partcm
or inin
whole,
is not
Ensure
the headlight
adjuster
is positioned
30
front
of
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
thepermitted
headlight.
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.59.1
124
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Headlights:
With the dipped beam switched on, check whether the hori
zontal light-dark border contacts the setting line -1- on the test
screen.
The break-away point -2- between the horizontal section of the
light-dark border on the left and the rising section on the right
should coincide with the vertical line running through the cen
tral point -3-. The bright spot in the centre of the beam should
be to the right of the vertical line.
Note
To make it easier to find break-away point -2-, cover and un
2-
6.59.2
6. Description of work
125
Audi A6 1998
Maintenance - Edition 05.2012
Switch on dipped headlights.
Indicated on display 20):
V.A.G - SELF-DIAGNOSIS
1 - Rapid data transfer
HELP
V.A.G - SELF-DIAGNOSIS
2 - Flash code output
HELP
HELP
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect
to the correctness
of information
in this document. Copyright by AUDI AG.
Enter 55 to select the addresswith
word
Headlight
range
control
Indicated on display:
Press key.
Indicated on display:
HELP
No fault recognised!
Press key.
or
Indicated on display:
X faults recognised!
When the printer is switched on, the stored faults are displayed
and printed one after the other.
The faults must be eliminated once the last fault has been dis
played and printed.
Press key.
Indicated on display:
HELP
->
Press key.
Indicated on display:
HELP
Enter 04 for the function Start basic setting and confirm with
the Q key.
Indicated on display:
Basic setting
Input display group number XXX
126
6. Description of work
1 ->
Audi A6 1998
Maintenance - Edition 05.2012
Indicated on display:
1 ->
Note
The headlights are now in the setting position. Adjust the head
lights. Basic setting function 1 switches off automatic range con
trol and fault Headlights not set will be stored in fault memory.
Adjust setting using a suitable screwdriver (do not damage
adjuster wheel) or hexagon key.
1-
2-
HELP
Enter 04 for the function Start basic setting and confirm with
the Q key.
Indicated on display:
Basic setting
Input display group number XXX
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 ->
Note
The control unit has now "learnt" this position as reference posi
tion. The fault Headlights not set in the fault memory will be
erased and the automatic range control function will be restored.
Press key.
Indicated on display:
Rapid data transfer
Select function XX
HELP
6. Description of work
127
Audi A6 1998
Maintenance - Edition 05.2012
6.59.3
Dip setting:
Fog lights 20 cm
Check whether the upper light-dark border touches the setting
line horizontally over the complete width of the test screen.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
The illustration shows the right fog light. On the left fog light, the
adjuster screw is in a symmetrically opposite position.
6.59.4
6.60
able to penetrate.
6.60.1
128
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Lubricate door arrester with universal spray oil G 000 115 A2
at points marked with -arrows-.
Lubricate all door hinges with universal spray oil G 000 115
A2 at points marked with -arrows-.
6.60.2
6.60.3
6. Description of work
129
Audi A6 1998
Maintenance - Edition 05.2012
Lubricate bonnet arrester with universal oil G 000 115 A2 at
moving friction points -arrows-.
6.61
Some models are supplied with transport locks fitted on the front
suspension struts. These vehicles are identified by a tag fixed to
the mirror -arrow-.
Relieve the load on the coil springs (e.g. by raising vehicle on
a lifting platform).
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.62
130
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.63
6.64
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.65
6. Description of work
131
Audi A6 1998
Maintenance - Edition 05.2012
Remove air intake hose (bottom) -arrows-.
Up to 100 ml condensation fluid might escape.
Clean inside and outside of all hoses and connections thor
oughly with a rubber-compatible degreasing agent.
Re-install air intake hose.
Perform the same work steps on the right charge air cooler.
Note
Tightening torque
Component
Nm
6.66
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
132
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.67
Make sure that plenum chamber cover is securely fitted into water
trap below windscreen to prevent water from entering the pollen
filter and the heating.
6.68
On vehicles supplied from the factory with winter tyres, check the
inflation pressures as part of the Delivery Inspection.
The warning sticker indicating the maximum permissible speed
Protected bywhere
copyright.itCopying
for private or commercial purposes, in part or in whole, is not
for the tyres must be affixed in a position
is immediately
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
visible to the driver.
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.69
6. Description of work
133
Audi A6 1998
Maintenance - Edition 05.2012
6.70
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.70.1
134
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
With ignition switched off, unscrew/unclip connector and earth
wire on ignition coil with output stage -arrows-.
Remove spark plugs using spark plug socket -3122 B- .
Fit spark plugs and ignition coil with output stage.
Tightening torques
Nm
30
Check that ignition cables and spark plug connectors are cor
rectly seated.
Note
Spark plug designation Data sheets for exhaust emissions
test
6.70.2
Nm
30
test
6.70.3
6. Description of work
135
Audi A6 1998
Maintenance - Edition 05.2012
Pull off spark plug connectors -arrows-.
Remove spark plugs using spark plug socket -3122B- .
Install new spark plugs using spark plug socket and extension .
Tightening torques
Nm
30
test
6.70.4
Nm
30
10
Nm
30
10
136
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
6.70.5
Nm
30
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
137
Audi A6 1998
Maintenance - Edition 05.2012
Remove both bolts -1-.
Push connector -2- towards pencil-type ignition coil, press
catch down by hand and pull off connector.
Use puller -T40039- to detach pencil-type ignition coils -3from spark plugs.
Remove spark plugs using spark plug socket -3122 B- .
Install new spark plugs.
Tightening torques
Nm
30
Both sides:
Note
Press pencil-type ignition coils into the openings provided on
test
6.70.6
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for private or commercial purposes, in part or in whole, is not
Vehicles
with Copying
V8 engines
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Switch off ignition.
Nm
30
10
138
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Cylinder bank (right-side)
With ignition switched off, detach connectors -1- from ignition
coils.
Loosen bolts -2- and remove bracket.
Loosen and remove bolts -3- on the four ignition coils.
Remove spark plugs using spark plug socket -3122B- .
Install new spark plugs using spark plug socket and extension .
Install ignition coils. Renew seals if damaged.
Tightening torques
Nm
30
10
Both sides:
Note
Spark plug designation Data sheets for exhaust emissions
test
6.70.7
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Description of work
139
Audi A6 1998
Maintenance - Edition 05.2012
Unscrew bolts -1-.
Loosen hose clips -2-.
Unscrew bolt and nuts -arrows-.
Unplug electrical connectors -3- on both air mass meters and
pull air cleaner housing off upwards.
Nm
30
10
test
6.71
6.71.1
140
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
Break-up on toothed belt body
Fraying of cord strands
Surface cracks (synthetic coating)
Traces of oil and grease
WARNING
6.71.2
6.72
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.72.1
6. Description of work
141
Audi A6 1998
Maintenance - Edition 05.2012
6.72.2
6.72.3
6.72.4
6.72.5
6.72.6
6.72.7
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Vehicles
with 8-cylinder petrol engine
with respect to the correctness of information in this document. Copyright by AUDI AG.
(biturbo RS 6)
6.72.8
6.72.9
6.72.10
142
6. Description of work
Audi A6 1998
Maintenance - Edition 05.2012
ZZZ
4B
000 001
Manufactur
er's
mark
Filler charac
ters
Type
Filler charac
ters
Model year
2000
Manufactur
ing location
Serial
number
2-
3-
Model code
4-
5-
6-
7-
8-
The Engine code letters are also found on the vehicle data stick
er. The data sticker is located in the Service Schedule for the
customer and at the rear of the vehicle in the spare wheel well or
on the luggage compartment floor.
7.
143
Audi A6 1998
Maintenance - Edition 05.2012
4-cylinder petrol engine:
The engine number (engine code letters and serial number) is
located on the left side of the cylinder block.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
144
7.
Audi A6 1998
Maintenance - Edition 05.2012
6-cylinder diesel engine:
The engine number (engine code letters and serial number) is
stamped onto the right inner side of the cylinder block between
cylinder head and injection pump -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
7.
145
Audi A6 1998
Maintenance - Edition 05.2012
WARNING
146
Audi A6 1998
Maintenance - Edition 05.2012
Tow-starting/towing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9. Tow-starting/towing
147
Audi A6 1998
Maintenance - Edition 05.2012
The rear towing eye -2- is located below the rear bumper (right
side).
Fold upper edge of cover -1- inwards.
Note
The tow-rope should be slightly elastic to reduce the risk of
following points:
When using a tow rope, the driver of the towing vehicle must
engage the clutch very gently when moving off and changing
gear.
The driver of the vehicle being towed must ensure that the tow-
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by copyright.
Copyingand
for private or commercial purposes, in part or in whole, is not
free and the turn signals, horn and
windscreen
wiper
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
washer system can be used.
with respect to the correctness of information in this document. Copyright by AUDI AG.
Because the brake servo only works when the engine is run
vehicle must be towed with the driven wheels raised off the
ground.
148
9. Tow-starting/towing
Audi A6 1998
Maintenance - Edition 05.2012
As soon as the engine starts, depress clutch and move gear
lever to neutral to avoid running into the towing vehicle.
Note
Vehicles with a catalytic converter (petrol engines only) must
unless authorised
by AUDI
AUDI AG
doesonly
not guarantee
or accept any liability
When using permitted
a breakdown
vehicle,
theAG.
vehicle
can
be tow
with wheels
respect to the
correctness of information in this document. Copyright by AUDI AG.
ed with the front
raised.
9. Tow-starting/towing
149
Audi A6 1998
Maintenance - Edition 05.2012
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
150
9. Tow-starting/towing
Audi A6 1998
Maintenance - Edition 05.2012
10
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
10. Vehicle tests carried out as part of inspection services and maintenance
151