Professional Documents
Culture Documents
Maintenance Manual
Version 201
Updated April 20, 2010
Contents
1
BigShot Controller
Operational Theory
10
System architecture
Start and timing
Trigger
Sensor picking
Interface signals
Inputs and Outputs
Trouble Shooting
16
No Communication
No sensor display
Erratic behavior
Double shots
Appendix A
19
Controller Diagrams
Appendix B
20
Appendix C
21
10
11
12
13
Check the internal ribbon cable by swapping it to other ports, and try swapping
the BSCOM board. Be sure to jumper BSCOM boards correctly when swapping.
See Section 1.2
5. If the problem looks like it is toward the BSPWR unit, check the internal cable going to the
BSFCB board and ultimately try swapping the BSFCB board.
14
NOTE: Do this adjustment very slowly and carefully. The MAP55-4002 adjustment
potentiometer is very sensitive.
4.5 Double Shots
1. Are you getting triggers from more than one source? CYCLE and EXT?
2. Is the EXT trigger clean? No relay chatter.
15
APPENDIX A
BigShot Controller Internal Wiring Diagrams
BigShot Controller Schematic Diagrams
16
APPENDIX B
BigShot Power Supply Internal Wiring Diagrams
BigShot Power Supply Schematic Diagrams
17
APPENDIX C
Manifold Pressure Transducer
Be sure that the transducer being used is connected between pins A(+) and B(-) for the number 1
Man Pressure channel. A second transducer would connect to C(+) and D(-).
With zero pressure to the transducer, set the F7 menu parameters to 0.0 for zero, and the scale
to 1.00. Note what the main menu reads for the pressure. If it reads+6, then enter +6 for the zero
value. If it reads 9, then enter -9 for the zero value. Then set scale to 3.00 (if you are using a
3000psi transducer), and all should work correctly (read the correct pressure) including the graph.
You may need to tweak the scale factor a little up or down to get the pressure exactly in
agreement with the gauge on the manifold.
If after verifying the wiring and the setup of F7 values, the readings are still incorrect;
With no transducer connected, a voltmeter at pins A and B (C and D) of the manifold
pressure connector should read about 20 to 24 volts. When no transducer is connected,
the pressure that will be displayed will be a large negative number, around 250.
If the voltages are good, and you are reading the large negative number without any
transducer connected, then the transducer may be faulty.
18