Professional Documents
Culture Documents
By
UNENE1
Editor-in-Chief: Wm. J. Garland
Blank page
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Dedication
This textbook is dedicated to the students of CANDU everywhere.
Disclaimer
UNENE assumes no liability for use or misuse of the textbook contents. While due care is taken
to ensure the contents are accurate, UNENE does not make any warranty, express or implied, or
assume any legal liability or responsibility for the accuracy, completeness, or usefulness of any
information contained herein.
Table of Contents
Preface
Acknowledgments
Progogue - CANDU in Context Dr. William J. Garland
Chapter 1 - Introduction - Dr. Robin Chaplin
Chapter 2 - Genealogy of CANDU Reactors - Dr. Robin Chaplin
Chapter 3 - Nuclear Processes and Neutron Physics - Dr. Guy Marleau
Chapter 4 - Reactor Statics - Dr. Benjamin Rouben and Dr. Eleodor Nichita
Chapter 5 - Reactor Dynamics - Dr. Eleodor Nichita and Dr. Benjamin Rouben
Chapter 6 - Thermalhydraulic Design - Dr. Nikolas K. Popov
Chapter 7 - Thermalhydraulic Analysis - Dr. Nikolas K. Popov
Chapter 8 - Plant Systems - Dr. Robin Chaplin
Chapter 9 - Plant Operations - Dr. Robin Chaplin
Chapter 10 - Instrumentation and Control - Dr. G. Alan Hepburn
Chapter 11 - Electrical Systems - Dr. Jin Jiang
Chapter 12 - Radiation Protection and Environmental Safety - Dr. Edward Waller
Chapter 13 - Reactor Safety Design and Safety Analysis - Dr. Victor G. Snell
Chapter 14 - Nuclear Reactor Materials and Corrosion - Dr. Derek H. Lister and Dr. William G.
Cook
Chapter 15 - Chemistry in CANDU Process Systems - Dr. William G. Cook and Dr. Derek H. Lister
Chapter 16 - Regulatory Requirements and Licensing Dr. Victor G. Snell and Dr Nikolas K.
Popov
Chapter 17 - Fuel - Mr. Mukesh Tayal and Mr. Milan Gacesa
Chapter 18 - Fuel Cycles - Mr. Mukesh Tayal and Mr. Milan Gacesa
Chapter 19 - Interim Fuel Storage and Disposal - Mr. Milan Gacesa and Mr. Mukesh Tayal
Author Biographies
Acronyms
Preface
There has long been a need for a CANDU1 textbook suitable for students, educators, trainers
and working professionals at a target level of senior undergraduate year university engineering
and science. The aim is to provide a concise, and consistently told, root storyline that will enable
those new to CANDU, whether a student, a manager, a teacher / trainer, a journalist or a discipline area specialist, to learn about CANDU as an overall system and to delve into any specific
area as desired. This supports the agile deployment of personnel into the industry and redeployment throughout the industry. Early on it was decided that the textbook would be public
domain available online in pdf form under the UNENE banner along with associated prerequisite
material and further reading. This web material can be copied to CDs for distribution or printed
in book form, yet is easily updated and expanded. It is to be a living document appearing in the
form of editions for revision tracking purposes.
The Essential CANDU is a textbook about nuclear science and engineering pertaining to CANDU
reactors using CANDU as the reference design. This distinguishes it from comparable textbooks
based on PWR reactors. This is not a product description of CANDU per se. The book will
emphasize theory over other aspects of nuclear science.
This is a textbook about CANDU nuclear reactor and power plant engineering, not just the
reactor physics of the core. While it is true that the reactor is certainly the distinguishing
feature of the plant, it is hardly the whole story. Within the Nuclear Steam Supply System
(NSSS) there are some 225 systems, but only a few can be covered explicitly in the book. This is
a book about the nuclear and related bits that constitute the key bits that define nuclear
engineering, not the many associated disciples per se.
CANDU 6 was chosen as the reference design. Specifically it was agreed that Pt. Lepreau (post
refurbishment) would be used as the default reference design. This does not preclude reference to multi-unit designs, single-unit variants and future designs as appropriate.
It is the root story line that glues a textbook together and guides what material is to be emphasized or deemphasized. The steam generator (and the associated heat duty diagram) is the
central node of the station. It is the steam generator that dominates the overall plant dynamics.
The primary side temperature floats on top of the steam drum temperature with just enough T
to transfer the heat from the primary side to the secondary side as discussed in Chapter 6. If
the drum pressure (hence temperature) jumps, the primary side jumps to suit, affecting primary
temps, fuel temps, margins, reactivity feedbacks, etc. But clearly the overall system behavior is
very much dependent on the characteristics and limits of the various sub-systems and components. In short, reactor physics the inevitable focus of typical reactor texts is important to
be sure and is covered herein. But there is so much more to a nuclear plant than reactor
physics that we would be remiss in telling the CANDU story if we were to overlook the broader
picture.
There are a number of existing documents and products that cover significant parts of the
CANDU story. UNENE itself hosts a dozen or so graduate level courses that are significant
resources for preparing a CANDU textbook. See www.unene.ca for details on those courses.
1 CANDU (short for CANada Deuterium Uranium)
vi
And of course there are many other existing university nuclear and nuclear related courses in
Canada and elsewhere (see for instance http://nuclearcanada.ca). The CANTEACH repository at
http://canteach.candu.org contains a large number of legacy CANDU documents, albeit largely
descriptive. Significant training, design, analysis and operation documents exist within AECL
(and now Candu Energy) , Ontario Power Generation, Bruce Power, the CNSC and other organizations comprising the Canadian nuclear enterprise. The Essential CANDU, with its educational
focus is complementary to all that.
As Editor-in-Chief it has been my pleasure to work with the authors as they laboured well
beyond expectations. I have worked for years on course development with Ben Rouben and
Dorin Nichita on reactor physics, Nik Popov on thermalhydraulics, Victor Snell on safety, and
George Bereznai on plant systems and operations. It is truly satisfying to see the fruits of that
labour appearing in the form of this text. On a more administrative level I have worked with the
Robin Chaplin (thermodynamics), Derick Lister and Willy Cook (Chemistry and Corrosion), Jin
Jiang (Electrical) as they developed and delivered courses for UNENE. From its inception in
2000, UNENE has been a world class and world leading nuclear network. The aforementioned
people are part of the UNENE team. Their research and educational contributions are a big part
of that success. Guy Marleau (reactor physics), Al Hepburn (I&C), Ed Waller (Health Physics),
and Milan Gacesa and Mukesh Tayal (Fuel topics) are all well known in their areas. Although
this project is the first time I have worked closely with them we have interacted on tangential
nuclear matters over the years. Old and new colleagues and friends - it is an honour to have
worked with them all.
Of course it is not just the authors that deserve special mention. As they would readily attest, it
took many creative and hard working professionals to build our Canadian Nuclear Enterprise
generations of them going all the way back to the early roots of CANDU. They are the past and
present colleagues, professors, managers, researchers, students and others that form our
foundation and upon whose work we are but modest reporters. Two particular subsets of those
are the reviewers of this text and the Working Group for this project. Scholars and authors in
their own right, they have overseen and guided the development of this work. It was a comforting defense in depth. The reviewers are acknowledged at the end of each chapter. We
wish to sincerely thank the following Working Group members for their guidance and technical
oversight:
I have worked with each of the Working Group members as colleagues on and off over the years
going back to the 70s. George, Basma, others and I bemoaned the lack of a comprehensive
CANDU textbook from the beginning. George and I even mapped out our vast plans (with halfvast ideas) and did manage over time to guide a number of courses through to completion, as
did other professors. The interactions and the innumerable chats with these and many other
colleagues through the years collectively set the backdrop for this textbook. But it was Basma,
when stepping in as President of UNENE as I stepped out, who said: Come on Bill. Lets go.
And so, we did. Thanks Basma for that final prod.
vii
This textbook, as large and comprehensive as it is, is far from complete. Each topic is a book,
perhaps several books, on its own. I hope it at least encourages others to build on this modest
start. It is worth noting too that the written word, try as we might, does not capture well the
tacit knowledge, the working knowledge, that the working professionals have. This textbook is
but a humble complement to that. The very process of creating this textbook, however, creates
a learning environment for the authors and we found a considerable sharing of expertise as we
prepared the chapters. This will apply to future authors as well. So, Come on, lets go.
Finally, what can we say of our long suffering families but a truly heartfelt thanks. We shall be
forever in your debt. Thank you all.
Bill Garland
Professor Emeritus
Department of Engineering Physics
McMaster University
viii
Acknowledgments
We wish to sincerely thank the following Steering Committee member organizations for their
financial support and access to technical information, without which this project would not
have been possible:
Ontario Power Generation (OPG)
Bruce Power Inc. (BP)
Atomic Energy of Canada Limited (AECL-CRL)
Korea Hydro & Nuclear Power Company (KHNP)
Societatea Nationala Nuclearelectrica S.A. (SNN)
Third Qinshan Nuclear Power Company (TQNPC)
AMEC-Nuclear Safety Solutions Limited (AMEC-NSS)
Canadian Nuclear Safety Commission (CNSC)
Canadian Nuclear Society (CNS)
Hydro Quebec (HQ)
Kinectrics (Kinectrics)
New Brunswick Power Nuclear (NBPN)
SNC-Lavalin (SNC-Lavalin)
University Network of Excellence in Nuclear Engineering (UNENE)
We wish to acknowledge and thank CANDU Owners Group Inc. (COG), especially Henry Chan
and John Sowagi, for administrative support. Thank you Henry for stepping up to the plate and
securing sponsorship.
ix
PROLOGUE
CANDU in Context
Summary:
prepared by
Dr. William J. Garland, Professor Emeritus,
Department of Engineering Physics,
McMaster University, Hamilton, Ontario, Canada
Herein, we introduce the CANDU reactor by first looking at the broad social context to see why
we need nuclear power. Then we take a look at the Nuclear Reactor in a nutshell, giving a quick
overview to provide some context for the details found in this textbook.
Table of Contents
Energy in Society ..................................................................................................................... 2
First some basics ..................................................................................................................... 3
2.1
Fission.............................................................................................................................. 3
2.2
The fuel: the source of energy by the fission process ................................................... 4
2.3
The moderator: slowing down those speedy neutrons ................................................. 4
2.4
The coolant: to take away the heat generated by fissioning .......................................... 6
2.5
Control: staying within desired and safe limits of power ............................................... 7
2.6
Shielding: providing protection from radiation .............................................................. 8
2.7
The system that pulls it all together ............................................................................... 9
3
Textbook Organization .......................................................................................................... 10
4
Further reading ..................................................................................................................... 11
1
2
List of Figures
Figure 1 Fission................................................................................................................................ 3
Figure 2 Nuclear reactor components ............................................................................................ 5
Figure 3 A Conceptual CANDU ........................................................................................................ 6
Figure 4 Basic power reactor schematic ......................................................................................... 7
Figure 5 The overall CANDU nuclear plant...................................................................................... 9
1 Energy in Society
Let's step back to take a glimpse of the context into which CANDU must be placed. The simple
fact is that we are here. And there are a lot of us - some 7 billion in the year 2013 and our
population is destined to hit 10 billion in a few generations. On the premise that life is worth
living (and most of us think that way, otherwise our population wouldn't be growing), it follows
that we should make the best of the situation. Quality of life is, thus, a worthy and meaningful
pursuit. To achieve and maintain a reasonable quality of life requires energy. Access to energy is
an enabling force, empowering society and individuals. In short, it is fundamental to our existence. Energy is not a panacea for the strife of life, to be sure; but without it, there would be no
life at all.
One has only to reflect on early societies to appreciate the central role that access to energy has
played in our development. Food and water are essential commodities for the human race. To
supply these in adequate quantities to society has always been a challenge. Ancient civilizations
have met this challenge with remarkable feats of engineering such as those at Angkor Wat and
Machu Picchu. The Roman aqueducts such as the Pont du Gard also demonstrate significant
ingenuity to provide a single commodity. Most of these were built using human power only,
which limited the rate of implementation and hence development. This changed with the
industrial revolution when first water power and then steam power became a source of energy
to assist in the supply of food and water as well as clothing and transport. This supply of energy
enabled society to implement new ideas and advance technology at a greater rate and to
sustain an increase in population. Thus the human race became dependent upon another
essential commodity, namely energy.
It is well established that for the prosperity of any nation, a plentiful supply of cheap energy is
the key to economic growth. Countries where energy in some form or another is readily available have become wealthy. Others have had to use their ingenuity to provide this resource.
Over time natural resources become depleted and new resources have to be found or developed. Some key resources which have sustained society are wood, coal, oil and now uranium.
Although uranium may not generally be considered an essential resource some countries
currently cannot do without it.
A suitable environment is an important factor for human survival. People are adaptable and
various sectors of humanity have managed to live in all parts of the world from the frigid Arctic
to the burning deserts. Hardships in these regions can be alleviated with a supply of energy
enabling increased development and access to more resources. In essence, an artificial environment has been created in which to live. The human race is becoming more and more
dependent upon such an artificial environment or inner environment which includes heating
and air conditioning and promotes productivity. This requires increasing dependence on
energy. On the other hand there is the outer environment into which waste products from the
inner environment and energy production are dumped. No matter how good the inner environment the outer environment still needs protection to sustain humanity.
The development of technology has put increasing stress on the outer environment but has also
provided the means to protect it. In the generation of power and the use of energy through
fossil fuels, various solid pollutants such as fly ash and gaseous pollutants such as sulphur
dioxide and nitrogen oxide are produced. The former have been significantly reduced by the
CANDU in Context September 2014
CANDU in Context
use of electrostatic precipitators and fabric filters in coal fired plants and the latter by the
implementation of alternative fuels to eliminate smog and the development of on board diagnostic systems to reduce automobile emissions. Nevertheless, the outer environment is adversely impacted by the extensive use of fossil fuels. The only practical and economic way that
these effects can be reduced is by burning less hydrocarbon fuel.
This problem of energy use and power production can be overcome by using electrical energy to
replace hydrocarbon fuels and generating this energy by water and wind as well as by the
nuclear fission of uranium. Most sites for hydro power have already been developed, and
future development in this area is limited by possible detrimental local environmental effects.
Wind power is intermittent and variable so that, beyond a certain capacity relative to the grid
capacity, the electrical grid becomes unstable. Moreover, reserve capacity has to be provided
for the loss of wind power. This leaves nuclear power as the only choice for long term base load
energy production with minimal impact on the environment. There are no carbon dioxide
emissions from nuclear power, and a relatively small amount of radioactive waste is produced.
By recycling this waste the very long lived transuranic products can be returned to the reactor
to be destroyed leaving only the shorter life fission products to be stored. A huge advantage of
nuclear energy is the vast amount of energy obtained from a very small amount of uranium.
Nuclear power is the only existing option for large scale power production that transcends the
limitations of nonrenewable alternatives (such as coal, oil and gas) and renewable alternatives
(wind, solar and biomass). To be sure, there are many local, national and international issues
that flavour the ultimate choice of energy source, but nuclear should not be dismissed. The
consequences would be dire.
We conclude, then, that nuclear should be part of the energy mix now and in the future, that is,
we have a functional requirement for nuclear energy.
2 -3
fast neutrons
Fission Products
After
ing more neutrons and thus sustaining a chain reaction. So the neutrons need to be slowed
down (i.e., thermalized or moderated), which is done by using a moderator such as water. The
heat generated needs to be removed. The process is controlled by controlling the number of
neutrons since the number of fissions per second (and hence the heat produced) is proportional
to the number of neutrons present to induce the fissions.
From this the basic functional requirements of a reactor are directly derived. Needed are:
CANDU in Context
neutron in the nucleus, it has a very low absorption probability. So, overall, deuterium is a far
better moderator than hydrogen. By using deuterium in the form of heavy water, natural
uranium can be used as a fuel. If ordinary water is used, the fuel must be enriched in U-235.
Other possible moderators include graphite or beryllium and gases such as carbon dioxide and
helium. A good moderator has a high scattering cross section, a low absorption cross section
and slows down the neutron in the least number of collisions. Figure 2 illustrates the fission
and moderation processes.
Coolant
Outlet
Contol
Rod
Coolant
Outlet
Neutron
absorbed
Neutron from
previous generation
Neutrons to
next generation
Fission
Fission
Fuel Rods
Moderator
Moderator
Fuel Rods
Neutron
leaking
CANDU in Context
We typically use the 'heat engine' process to turn this heat into a more useable (that is, flexible,
transportable, convenient, etc.) form of energy. As illustrated in Figure 4, this heat is used to boil
water and the resulting steam drives a turbine which drives an electrical generator. Electricity is
a very convenient form of energy - today it is so ubiquitous that it is hard to image life without
it.
CANDU in Context
10
3 Textbook Organization
Presenting educational material on a complex physical system such as a nuclear power plant is
problematic in that some knowledge of the physical plant is needed in order to give context to
the physical phenomena studied, yet some knowledge of the physical phenomena is needed to
make sense of the physical plant. So some iteration in presentation is unavoidable and, from a
learning perspective, will prove helpful.
So we begin in the introductory chapters by putting the CANDU reactor in a societal context,
give a very brief look at how the reactor functions, provide some historical context, and describe how it has evolved. From this the reader will appreciate enough of what a CANDU as a
physical system entails to give context to the more in-depth chapters that follow.
The flow of the Chapters 3 to 11 is dictated by the focus on the Process Systems and the flow of
power from the core to the grid. Subsequently Chapters 12 to 19 explore various key topics that
arise directly as a result of the energy generating process.
The very core of the subject, literally is the fuel. The process (i.e. fissioning) aspects of the fuel
and associated moderator are the subject of Chapters 3, 4 and 5 which cover the basic nuclear
processes and the reactor physics topics of statics and dynamics. This sets the nature of the
beast, as it were.
From both a process perspective and a safety perspective, cooling the reactor core and transporting the heat energy generated by the core is centrally important. Thermalydraulic Design
and Analysis is covered by Chapters 6 and 7.
The overall plant dynamics are not so much determined by the dynamics of the individual
components and systems such as the reactor core or heat transport system since each of these
systems is controlled to keep each system within its own operating envelop. Overall plant
dynamics is more characterized by how these systems interact with each other and is the
subject of the chapters on Plant Systems (8) and Plant Operations (9).
Then a closer look at reactor and process system Instrumentation and Control (10) and Electrical
Systems (11) is given.
Radiation is generated and so must be understood, quantified and handled (Chapter 12 Radiation Protection and Environmental Safety).
Fissioning is inherently an exponential process and entails substantial decay heat even after
shutdown. Hence Safety (13) and Regulations and Licensing (16) are central issues.
The nuclear environment can be a harsh and demanding one. Physical integrity must be maintained over the long life of the plant, day in, day out. Hence Materials (14) and Chemistry (14)
are key subjects.
The process characteristics of fuel as they relate to fissioning and heat transfer are treated in
the early chapters. But there is much more to say about fuel, specifically its physics characteristics that enable it to perform so well under conditions that are so demanding. This is the
CANDU in Context September 2014
CANDU in Context
11
subject of Chapter 17. The forward looking topics of Fuel cycles and storage and disposal are
the subjects of Chapters 18 and 19 and are a fitting way to end our introductory textbook on the
Essential CANDU.
4 Further reading
12
CHAPTER 1
Introduction to Nuclear Reactors
prepared by
Dr. Robin Chaplin
Summary:
This chapter provides a top-level introduction to nuclear reactors and surveys the world reactor
situation. The various commercial large power producing reactors are identified and described
against a brief background of nuclear reactor principles and key reactor components. The
progressive expansion of nuclear power production is put into perspective in the global context.
The operation of nuclear plants with respect to changing grid system demand is explained with
some constraints identified. The chapter concludes with a brief review of safety and risk which
are critical aspects in the design and operation of nuclear plants.
Table of Contents
1
6
7
List of Figures
Figure 1 Range of stable and unstable nuclides.............................................................................. 3
Figure 2 Binding energy per nucleon .............................................................................................. 4
Figure 3 Fission and absorption characteristics of uranium ........................................................... 5
Introduction to Nuclear Reactors September 2014
List of Tables
Table 1 Nuclear reactors in service and planned .......................................................................... 14
Table 2 Nuclear reactors in service in 2012 .................................................................................. 16
Table 3 Projected reactors in service in 2022 ............................................................................... 17
Table 4 New large reactors (1000 MWe and greater)................................................................... 17
Table 5 Decommissioned large reactors (1000 MWe and greater) .............................................. 18
Should an element of high atomic mass number split, during a fission process, into two elements of lower atomic mass number, not as many neutrons will be required to create a stable
configuration, and the surplus neutrons will be released.
The nucleons (neutrons and protons) in the nucleus are bound together by nuclear forces.
When a nucleus is assembled, the binding energy attracting the individual nucleons is released.
Conversely, energy is required to separate individual nucleons from one another or from the
nucleus. This is analogous to the attraction of magnets to one another, but with a different type
of force. This binding energy is a maximum per nucleon for elements near the middle of the
range of atomic mass numbers and is somewhat less for elements with high atomic mass
numbers, as shown in Figure 2. This means that, if a heavy element fissions or splits into two
mid-range elements, the nucleons are bound together with a greater amount of binding energy
per nucleon. The surplus energy is released as the nucleons come together more strongly. This
is analogous to masses with potential energy falling into deeper holes and releasing this energy.
Because of the well-known relationship between mass and energy, the release of binding
energy is accompanied by a very slight decrease in the total mass of the constituents.
When a U-235 nucleus fissions, the release of binding energy amounts to about 200 MeV, or 32
x 10-12 J. Although a very small amount, this translates into a heat production rate of 950 MW if
1 kg of U-235 is totally consumed per day. In a typical nuclear power plant operating on a
conventional steam cycle, this could be converted into an electrical power output of about 300
MW.
1000
U23
5
100
U-235
10
U-2
38
1
1 meV
f
t
1 eV
1/v
region
U-238
1 keV
Resonance
region
1 MeV
Smooth
region
Interactions of Importance
s
f
= Scattering
= Radiative capture
= Fission
= Absorption
neutrons to experience a series of non-absorbing collisions with light nuclei, which during an
elastic collision receive some of the energy from the neutrons. The resulting low energy slow
neutrons are then absorbed in U-235 nuclei to cause further fissions. Some elements that can
slow down or moderate neutrons effectively without significant absorption are hydrogen,
deuterium, helium, beryllium, and carbon. Hence, light water (H2O), heavy water (D2O), and
graphite (C) all make good moderators in nuclear reactors.
The solid lines in Figure 3 show the total probability of absorption (resulting in both fission and
capture) in U-235 and U-238. In the resonance region (where neutron and nucleus frequencies
coincide) are large spikes with very high probability of capture for U-238, so it is best to avoid
this region during the neutron slowing down process. This can be achieved to some degree by
ensuring that the moderation process is carried out away from the fuel. This leads to a reactor
consisting of a matrix of fuel elements within the moderator with a discrete distance between
fuel elements. Furthermore, to promote heat transfer from the fuel, the fuel elements themselves consist of bundles of small fuel rods. This is illustrated diagrammatically in Figure 4.
Most of the heat from fission is generated by dissipation of the kinetic energy of the fission
products. Because this occurs in the fuel near the point of fission, it follows that the fuel
becomes the main source of heat in the reactor. To maintain a thermodynamic cycle to produce
work, this heat must be removed continuously as it is produced. A suitable coolant is therefore
required to flow over the fuel elements and remove the heat. The coolant must not readily
absorb neutrons and must have suitable thermal properties. Coolants such as light water, heavy
water, helium, and carbon dioxide meet these requirements.
Finally, to ensure steady state operation, the number of neutrons allowed to go on to produce
fission must be the same as the number in preceding generations of neutrons. To achieve the
required balance, the reactor as a whole is designed to generate excess neutrons in each
generation and to have a system for absorbing the excess so as to maintain and control the
reactor at a steady load. This also enables the number of neutrons in successive generations to
be increased when more power is required or to be decreased when power must be reduced.
Such control is usually achieved by having movable neutron-absorbing control rods partially
inserted into the reactor. By fully inserting the control rods, the reactor can be shut down.
Therefore, a typical nuclear reactor consists of the following main components as shown in
Figure 4:
2 Reactor Types
2.1 Prototype Reactors
As nuclear reactors developed around the key elements of fuel, moderator, and coolant, many
different types were proposed and constructed as demonstration models in an endeavour to
prove their technical and commercial viability. Some designs had serious technical problems,
while others had uniquely advanced features. However, due to arbitrary political decisions, one
or two good designs did not go beyond the prototype stage, while others with insurmountable
technical difficulties were abandoned. Nevertheless, some prototypes did operate successfully
for many years, providing valuable technical and operational experience while producing power.
Ultimately, the field narrowed to certain proven designs which were adopted on a commercial
basis. Currently, there are six main types, which are listed below in order of numbers in service.
The first five have proven to be commercially viable, while the sixth can be considered to be still
in the prototype stage, but to hold promise for the future as a reactor which can breed new
fissile fuel:
BWR
PHWR
GCR
LGR
LMFBR
10
11
12
are located within these vertical tubes, and light water coolant flows upwards over the fuel and
within the tubes. Boiling occurs in the fuel as in the boiling water reactor. The resulting steam
is separated from the water in an external drum and the water recirculated. As with the boiling
water reactor, saturated steam is sent to the turbine. This type of reactor of Russian design is
known as the RBMK. A simplified diagram of a liquid graphite reactor is given in Figure 9.
2.2.6 Liquid metal fast breeder reactor (LMFBR)
The liquid metal fast breeder reactor is different from the others in many ways. The coolant is a
liquid metal, usually sodium, which flows directly over the fuel rods of the vertical fuel elements
in an upward direction. The heat carried in this primary circuit is transferred to a secondary
sodium circuit in a heat exchanger. This secondary circuit then transfers the heat to the steam
circuit in a steam generator. Because sodium remains a liquid at high temperatures without
being pressurized, heavy pressure vessels are not required, and high temperature superheated
steam can be produced to provide good cycle efficiency. There is no moderator to reduce the
energy of the neutrons, hence the term fast, and surplus neutrons are used to convert nonfissile material into fissile fuel, hence the term breeder. This type of reactor has not yet
reached the commercially viable stage, and therefore there is no typical design.
13
ble, as was the case in the United States, there is wider scope in the choice of a moderator
because more neutron absorption can be tolerated. Therefore, light water (hydrogen and
oxygen) can be used as a moderator. An advantage of light water as a moderator is that it is
very effective per unit distance in slowing down neutrons, leading to a smaller moderator
volume and a more compact reactor than with the other moderators. However, light water has
the inherent disadvantage of absorbing a greater fraction of neutrons than graphite or heavy
water.
Of the three moderators mentioned above, graphite is the least effective in reducing neutron
energy and requires the largest volume. Graphite moderated reactors are therefore the largest,
leading to high capital costs. Considering capital cost, moderator costs, and enriched fuel
supply and cost, all three of these became economically viable in their respective countries, and
commercial reactors for power plants subsequently evolved.
Over time, enriched uranium became more easily available, and commercial reactors were sold
to other countries which did not have fuel enrichment resources, leading to a free choice of
reactors. It is of interest to review the world use of nuclear reactors for electric power production.
14
Country
Reactor Type
Argentina
Armenia
Belgium
Brazil
Bulgaria
Canada
China
PHWR
PWR
PWR
PWR
PWR
PHWR
PWR
PHWR
GCR
LMFBR
PWR
PWR
BWR
2
1
7
2
2
22
12
2
PWR
PWR
BWR
PWR
PWR
BWR
PHWR
LMFBR
58
7
2
4
PWR
PWR
BWR
LMFBR
1
24
26
1
Czech Republic
Finland
France
Germany
Hungary
India
Iran
Japan
Kazakhstan
Existing Capacity +
New Capacity (MWe)
1
1
2
41
935
375
5 885
1 901
1 906
15 137
9 748
1 300
1
1
6
2
2
1
1
4
1
1 275
2 000
42 230
200
20
3 678
976
1 740
63 130
9 486
2 572
1 889
2
2
18
692
1 600
1 600
1 834
300
4 091
915
19 286
24 818
70
2 560
500
2 756
Country
Reactor Type
Mexico
Netherlands
Pakistan
BWR
PWR
PWR
PHWR
PHWR
PWR
LGR
LMFBR
PWR
PWR
PWR
PWR
PHWR
PWR
BWR
PWR
BWR
PWR
BWR
PWR
BWR
PWR
PWR
PWR
PWR
GCR
PWR
BWR
Romania
Russia
Slovakia
Slovenia
South Africa
South Korea
Spain
Sweden
Switzerland
Taiwan
Turkey
Ukraine
United Arab Emirates
United Kingdom
United States
15
Number Operational +
Planned
2
1
2
1
2
16
15
1
4
1
2
17
4
6
2
3
7
3
2
2
4
15
1
17
69
35
1
3
11
1
2
2
4
3
4
8
2
Existing Capacity +
New Capacity (MWe)
1 300
487
600
125
1 300
11 914
10 219
560
1 816
666
1 800
15 975
2 722
6 004
1 510
2 799
6 504
1 700
1 538
1 780
3 104
13 107
1 188
8 732
68 459
34 935
300
1 869
9 810
750
810
8 600
2 600
4 600
2 850
5 600
8 990
2 700
16
Number in
Service
Total Capacity
(MWe)
PWR
BWR
PHWR
GCR
LGR
LMFBR
267
84
51
17
15
1
61
19
12
4
4
0
246 555
78 321
25 610
8 732
10 219
560
67
21
7
2
3
0
TOTAL
435
100
369 997
100
17
Table 3 shows a dramatic increase of 25% and 29% respectively in the number of reactors in
service and available capacity over the following 10 years.
Table 3 Projected reactors in service in 2022*
Reactor Type
Number in
Service
Change (%)
Total Capacity
(MWe)
Change (%)
PWR
BWR
PHWR
GCR
LGR
LMFBR
356
90
59
18
15
5
+33
+7
+16
+6
0
+400
339 569
86 377
30 722
8 932
10 219
2 076
+38
+10
+20
+2
0
+271
TOTAL
543
+25
477 895
+29
Reactor Type
Brazil
Bulgaria
China
Finland
France
Russia
South Korea
Taiwan
Turkey
United Arab Emirates
United States
PWR
PWR
PWR
PWR
PWR
PWR
PWR
PWR
PWR
PWR
PWR
BWR
Number
Committed
1
2
38
1
1
6
7
2
4
4
8
2
New Capacity
(MWe)
1 275
2 000
36 400
1 600
1 600
6 900
8 600
2 600
4 600
5 600
8 990
2 700
18
table shows the capacity, date taken out of service, and number of years in service.
Table 5 Decommissioned large reactors (1000 MWe and greater)*
Country
Reactor Type
France
Germany
LMFBR
PWR
BWR
PWR
PWR
PWR
PWR
PWR
PWR
United States
Capacity
(MWe)
TOTAL
1 200
1 219
1 346
1 345
1 240
1 167
1,095
1 040
1 040
10 692
Date
Years of
Service
1998
2001
2011
2011
2011
2011
1992
1998
1998
12
14
27
32
34
36
16
24
25
220
4 Power Production
4.1 Energy Transfer
Heat, energy, and work all have the same units (joules), but somewhat different meanings, and
power is the rate of doing work (watts). What is important is that not all heat can be converted
into work. Although the first law of thermodynamics states that all work can be dissipated as
heat, the second law states that not all heat can be converted into work. In a typical water
cooled nuclear plant (CANDU, PWR and BWR) approximately 30% of the heat released by the
fuel is ultimately converted into electrical energy. The rest must be discharged as low grade
(low temperature) heat.
During the fission process, heat is generated in the fuel. This heat is removed by the reactor
coolant flowing over the fuel rods and transported in the primary circuit to the steam generator,
where it flows inside the tubes and its heat is transferred to the secondary circuit through the
walls of the tubes in the steam generator. Water in the secondary circuit outside the tubes
absorbs this heat and is converted into steam under saturated conditions. This steam is passed
to the turbine where it expands to low pressure while being directed onto the turbine blades
and in so doing transfers its energy to the turbine rotor. The rotor drives the electrical generator which produces electric power. The exhaust steam is condensed by cooling water passing
through the condenser tubes and in so doing discharges the bulk of the heat which cannot be
converted into work. The condensate is returned to the steam generator after being preheated
in the feedwater heating system. A simple flow diagram for a nuclear plant is shown in Figure
10. Note that in the BWR and RBMK, steam is generated directly in the reactor, so there is no
Introduction to Nuclear Reactors September 2014
19
20
21
generators. The turbine then delivers power according to the steam flow and the generator
sends this power into the grid system regardless of the grid frequency. The grid frequency must
then be controlled by other turbine generators which feed into the grid system and operate in
the turbine leading mode.
By referring to the figure showing the two modes of operation, it can be seen that steam
generator pressure is a key control parameter in both modes. This highlights the importance of
the steam generator, where a balance of heat input and heat output must be maintained to
maintain pressure. Furthermore, the difference in temperature between the primary coolant
and the secondary working fluid determines the rate of heat transfer. Hence the reactor coolant temperature is determined by saturation temperature and thus by steam generator pressure.
22
the reactor and allowing more neutrons to be available in the fuel. After a long period of
operation, however, such changes can no longer be accommodated, and the fuel may have
become depleted in U-235 to the point where a continuous chain reaction can no longer be
sustained. At this point, the reactor has to be refueled with fresh fuel.
With reactors that are partially refueled once a year, the control rods do not provide an adequate range of control, and therefore a soluble neutron absorber is added in small quantities to
the moderator. Its concentration is gradually reduced over time to compensate for fuel burnup.
Some reactors are designed for continuous on-load refueling. This is advantageous because the
effects of fuel burnup and fission product production are negligible with regard to overall
reactor conditions.
23
they will be subject to -radiation or -radiation emitted by these products, along with some radiation resulting from the decay process. The design of the plant has, as a key objective, the
provision of safety devices and containment barriers to ensure that radiation exposure to the
public is kept well below acceptable limits in the event of an accident.
24
half by component failure. Many component failures could be ascribed to human error during
component design or manufacture. Rigorous quality control, quality assurance, and quality
management procedures can minimize manufacturing and construction defects. Proper training, assessment, and licensing of plant operators can minimize human error during operation.
This all contributes to a lower risk of accident and increased safety in nuclear plants.
A further development in the nuclear industry is the concept of passive safety. This means that
in the event of a failure leading to accident conditions, the reactor will naturally revert to a safe
shutdown condition and maintain that condition with minimal operator intervention, even in
the event of the loss of key services. Some newer designs, for example, can maintain reactor
cooling after shutdown by natural coolant circulation and natural heat convection to the environment.
6 Bibliography
[Cameron1982] I. R. Cameron, Nuclear Fission Reactors, Plenum Press, New York, 1982.
[El-Wakil1982] M. M. El-Wakil, Nuclear Energy Conversion, 3rd ed., American Nuclear Society, La
Grange Park, IL, USA, 1982.
[Foster1983] A. R. Foster and R. L. Wright, Basic Nuclear Engineering, 4th ed., Prentice-Hall,
Englewood Cliffs, NJ. USA, 1983.
[Glasstone1994] S. Glasstone and A. Sesonske, Nuclear Reactor Engineering: Volume 2, Reactor
Systems Engineering, 4th ed., Chapman & Hall, New York, NY, USA, 1994.
[Knief1992] R. A. Knief, Nuclear Engineering, 2nd ed., Hemisphere Publishing Corporation,
Washington, DC, USA.
[Lamarsh2001] J. R. Lamarsh and A. J. Baratta, Introduction to Nuclear Engineering, 3rd ed.,
Prentice-Hall, New Jersey, USA, 2001.
7 Acknowledgments
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the author.
Bob Tapping
Jeremy Whitlock
Bhaskar Sur
Terry Rogers
George Bereznai
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
Historical Background
prepared by
Dr, Robin Chaplin
Professor of Power Plant Engineering (retired)
University of New Brunswick
Summary:
A review of the historical background for the development of nuclear energy is given to set the
scene for the discussion of CANDU reactors.
Table of Contents
Growth of Science and Technology......................................................................................... 2
Renowned Scientists ............................................................................................................... 4
Significant Achievements ........................................................................................................ 6
3.1
Niels Bohr........................................................................................................................ 6
3.2
James Chadwick .............................................................................................................. 6
3.3
Enrico Fermi .................................................................................................................... 6
4
Nuclear Fission ........................................................................................................................ 7
5
Nuclear Energy ........................................................................................................................ 8
6
Acknowledgments................................................................................................................... 8
1
2
3
List of Figures
Figure 1 Timeline of significant discoveries .................................................................................... 3
Historical Background
2 Renowned Scientists
Many researchers in different countries around the world have contributed to this new field of
science. Several collaborated with one another or worked or were trained in anothers laboratory. Each contributed a piece of the puzzle. Those making a significant advancement in this
field were awarded Nobel Prizes. Some 20 prizes were awarded over a fifty-year period, demonstrating the importance of this field of science.
The Nobel Prizes awarded in Physics and Chemistry in the nuclear field from 1901 to 1951 with
the recipients and a statement of their contribution, as obtained from the Nobel Foundation
Official Web Site, are listed below.
1901 Physics:
1903 Physics:
Historical Background
"For his services in the investigation of the structure of atoms and of the
radiation emanating from them"
1923 Physics: Robert Andrews Millikan
"For his work on the elementary charge of electricity and on the photoelectric effect"
1927 Physics: Arthur Holly Compton
"For his discovery of the effect named after him"
Charles Thomson Rees Wilson
"For his method of making the paths of electrically charged particles visible
by condensation of vapour"
1929 Physics: Prince Louis-Victor Pierre Raymond de Broglie
"For his discovery of the wave nature of electrons"
1932 Physics: Werner Karl Heisenberg
"For the creation of quantum mechanics, the application of which has, inter
alia, led to the discovery of the allotropic forms of hydrogen"
1933 Physics: Erwin Schrdinger
Paul Adrien Maurice Dirac
"For the discovery of new productive forms of atomic theory"
1935 Physics: James Chadwick
"For the discovery of the neutron"
1938 Physics: Enrico Fermi
"For his demonstrations of the existence of new radioactive elements
produced by neutron irradiation, and for his related discovery of nuclear
reactions brought about by slow neutrons"
1939 Physics: Ernest Orlando Lawrence
"For the invention and development of the cyclotron and for results obtained with it, especially with regard to artificial radioactive elements"
1944 Chemistry: Otto Hahn
"For his discovery of the fission of heavy nuclei"
1945 Physics: Wolfgang Pauli
"For the discovery of the Exclusion Principle, also called the Pauli Principle"
1951 Physics: Sir John Douglas Cockcroft
Ernest Thomas Sinton Walton
"For their pioneer work on the transmutation of atomic nuclei by artificially
accelerated atomic particles'
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3 Significant Achievements
Three scientists and their respective discoveries tend to stand out in the development of
nuclear physics as applied to energy production. Niels Bohr developed a model to describe the
structure of the atom, James Chadwick established the existence of neutrons, and Enrico Fermi
directed the construction of the first reactors. All these achievements were the result of extensive work in analyzing the results and further developing the ideas of other researchers and
collaborators. Extracts of their biographies from the Nobel Foundation Official Web Site are
given below.
Historical Background
(1934), he demonstrated that nuclear transformation occurs in almost every element subjected
to neutron bombardment. This work resulted in the discovery of slow neutrons that same year,
leading to the discovery of nuclear fission and the production of elements lying beyond what
was until then the Periodic Table.
In 1938, Fermi was without doubt the greatest expert on neutrons, and he continued his work
on this topic on his arrival in the United States, where he was soon appointed Professor of
Physics at Columbia University, N.Y. (1939-1942).
Upon the discovery of fission, by Hahn and Strassmann early in 1939, he immediately saw the
possibility of emission of secondary neutrons and of a chain reaction. He proceeded to work
with tremendous enthusiasm, and directed a classical series of experiments which ultimately
led to the atomic pile and the first controlled nuclear chain reaction. This took place in Chicago
on December 2, 1942, on a squash court situated beneath Chicago's stadium. He subsequently
played an important part in solving the problems connected with the development of the first
atomic bomb. (He was one of the leaders of the team of physicists on the Manhattan Project for
the development of nuclear energy and the atomic bomb).
4 Nuclear Fission
Before 1939, there was no evidence to suggest the practical usefulness of atomic energy. In
1934, Enrico Fermi had reported that, when uranium was subjected to a stream of neutrons,
elements of higher mass number were formed. These transuranic elements attracted the
interest of other researchers, who discovered elements of unexpected mass numbers in the
products. Otto Hahn and Friedrich Strassmann noted in 1938 that the masses of two of these
products added up to the mass of the uranium atom plus a neutron. Subsequently, in early
1939, Lise Meitner and Otto Frisch were able to explain in a published report that "it seems
possible that the uranium nucleus has only small stability of form and may, after neutron
capture, divide itself into two nuclei of roughly equal size". This was called fission, the term
which was commonly used in biology to describe the division of living cells. Otto Frisch soon
after proved, as they had predicted, that the particles released had strong ionizing power. This
was also confirmed by several other researchers. Furthermore, these fission fragments were
found to be ejected at high velocity and to possess radioactive properties. Most of the confirmatory work of this new revelation was completed within three months of the initial publication
of the theory of nuclear fission. This subsequently was generally referred to as "splitting the
atom".
Lise Meitner and Otto Frisch estimated that the amount of energy release in a single fission
process was in the order of 200 MeV, far greater than any other known nuclear reaction. This
can be shown by comparing the masses of the fission products with the masses of the original
nucleus plus a neutron and converting this difference to energy.
It soon became evident, as had been mentioned by Enrico Fermi, that neutrons should be
emitted during fission due to the general structure of the atoms of uranium and the fission
products. This was subsequently confirmed by different researchers.
C:\data\epic\garlandw\public_html\candu\wg\chapter\1-Historical Supplement-Sept2014.docx 2014-09-15
5 Nuclear Energy
It had already been recognized that mass could be converted into energy and that so-called subatomic particles existed within atoms. When nuclear fission by neutrons was discovered and
found to produce further neutrons along with fission fragments, the possibility of a branching
chain of fissions became a real prospect. If these occurred in a rapid sequence, given the
amount of energy released in each fission event, the result could be a catastrophic explosion. At
that time, interest became focused on the possibility of a powerful atomic bomb. Subsequently,
from 1940 on, all further work related to the use of nuclear energy to produce an atomic bomb
took place in secrecy. The limits to this possibility became evident with further research that
showed that a nuclear chain reaction could be sustained only in uranium-235 and plutonium239. The former could be separated by gaseous diffusion and the latter created by a controlled
neutron chain reaction. Both methods required extensive equipment to produce even small
amounts.
The production of Pu-239 required an operating nuclear reactor with suitable fuel and moderator to establish a chain reaction with U-235 in which neutrons were produced, some of which
would be absorbed in U-238 to create Pu-239. To construct a reactor in which a controlled chain
reaction would occur, Enrico Fermi and Leo Szilard realized that a heterogeneous system of
lumps of uranium embedded in graphite blocks in a lattice formation would be required. The
first experimental lattice was erected in 1941 at Columbia University under the supervision of
Fermi and followed by a larger one shortly thereafter, but impurities in the materials prevented
a chain reaction from being initiated. Towards the end of 1942, sufficient amounts of pure
materials were available, and a sufficiently large pile of graphite blocks and lumps of uranium
was built at the University of Chicago to establish a continuous self-sustaining chain reaction on
December 2, 1942.
The next step was an enormous scale-up to the plutonium production plants at Hanford Works,
where sufficient plutonium was produced to enable the first atomic bomb to be tested on July
16, 1945. Concurrently, a huge gaseous diffusion plant was built at Oak Ridge to separate U-235
from U-238 and so create highly enriched uranium for a second atomic bomb.
6 Acknowledgments
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the author.
Bob Tapping
Jeremy Whitlock
Bhaskar Sur
Terry Rogers
George Bereznai
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
CHAPTER 2
Genealogy of CANDU Reactors
prepared by
Dr. Robin Chaplin
Summary:
This chapter discusses the historical beginnings and evolution of the CANDU reactor. The
research and prototype reactors leading to the CANDU design are described with some of their
principle technical parameters. Reasons for the choice of key parameters are given. This leads
into a review of the evolution of the design of increasingly larger commercial CANDU reactors.
The CANDU 6 reactor design has been chosen as a reference and a brief description of its main
components with typical design parameters follows with a comparison with the CANDU 9
reactor. The chapter includes a note on the advantages of the CANDU reactor compared with
other water cooled reactors and a general review of reactor safety as applicable to most water
cooled reactors. It concludes with some technical details of the proposed Advanced CANDU
reactor for comparison with existing commercial CANDU reactors.
Table of Contents
1
2
3
4
List of Figures
Figure 1 Diagrammatic cross section of a typical CANDU (PHWR) ............................................... 14
Figure 2 Moderator and coolant circuits ...................................................................................... 15
Figure 3 Point Lepreau nuclear generating station....................................................................... 19
Figure 4 Reactor vault and assembly ............................................................................................ 20
Figure 5 37-element fuel bundle .................................................................................................. 21
Figure 6 CANDU 6 reactor assembly ............................................................................................. 23
Figure 7 Reactor cross section ...................................................................................................... 24
Figure 8 Reactor longitudinal section ........................................................................................... 25
Figure 9 Reactor plan view............................................................................................................ 26
Figure 10 Fuel channel end fittings on reactor face ..................................................................... 27
Figure 11 Feeder tube assembly on reactor face.......................................................................... 28
Figure 12 Steam generator for CANDU system............................................................................. 29
Figure 13 600 MW steam turbine for nuclear unit ....................................................................... 31
Figure 14 Turbine generator for nuclear unit................................................................................ 31
Figure 15 Typical capacity factors of CANDU and other reactors ................................................. 33
Figure 16 ACR 1000 nuclear systems schematic ........................................................................... 35
Figure 17 ACR CANFLEX fuel bundles............................................................................................ 36
Figure 18 Comparison of core sizes .............................................................................................. 38
List of Tables
Table 1 Technical data for NRX........................................................................................................ 5
Table 2 Canadian CANDU reactors: capacity and service date ..................................................... 12
Table 3 Foreign CANDU 6 reactors: capacity and service date ..................................................... 13
Table 4 Comparison of CANDU reactor types ............................................................................... 17
Table 5 CANDU core parameters................................................................................................... 22
Table 6 CANDU coolant system parameters ................................................................................. 28
Table 7 CANDU steam generator parameters ............................................................................... 30
Table 8 Steam turbine parameters................................................................................................ 31
Table 9 Advanced CANDU reactor parameter comparison........................................................... 37
Work in Canada was directed towards use of heavy water as a moderator, and to test the
concept, a Zero-Energy Experimental Pile known as ZEEP was built at Chalk River. It was essentially an aluminum cylinder 2 m in diameter and 2.5 m in height surrounded by blocks of graphite. Uranium metal rods clad in aluminum were hung vertically from the top, and heavy water
could be pumped in slowly at the bottom. ZEEP was completed and went critical on 5 September 1945, with almost exactly the amount of heavy water that had been predicted by theory. It
was the first nuclear reactor to operate outside the United States. This confirmed the design
parameters that would be used for the fuel rod lattice for the first functional reactor, designated
NRX. ZEEP, however, continued to be used in later years for experimental studies of neutron
behaviour.
The key technical parameters for the NRX reactor are given in Table 1. The modern CANDU
reactor has all these key elements in a similar but horizontal arrangement.
Table 1 Technical data for NRX
Parameter
Characteristic
Reactor shape
Reactor orientation
Calandria diameter
Calandria height
Fuel channel arrangement
Number of fuel channels
Fuel channel diameter
Fuel channel material
Fuel
Fuel rod length
Fuel rod diameter
Fuel rod mass
Fuel cladding material
Moderator
Moderator quantity
Coolant
Coolant flow
Annulus gas
Annulus flow
Control rods
cylindrical
vertical
8m
3m
vertical hexagonal array
~175
60 mm
aluminum
uranium metal
3.1 m
31 mm
55 kg
aluminum
heavy water
14 m3
light water
250 kg/s
air
8 kg/s
steel tubes containing boron
carbide
water. With a view to later commercial power applications, it was designed for on-load refuelling.
magazine with slots to hold each bundle separately. A significant advantage of this arrangement
was that fuelling could take place from either end of the reactor. Such bi-directional fuelling
made it possible to balance the tendency for flux skewing in a partially refuelled channel by
fuelling in the opposite direction in an adjacent channel. In the NPD design, coolant flowed in
the direction opposite to the fuelling direction, so that the fuel bundles were held in place by
the flow of coolant. This established the characteristic bi-directional coolant flow in CANDU
reactors.
The calandria vessel and calandria tubes were of aluminum. Initially, there was no spacer
between the calandria tubes and the fuel channel pressure tube, but as the design for Douglas
Point evolved, a single spacer in the form of an Inconel wire garter spring was introduced. This
enabled the pressure tubes to withstand the effect of creep sag. The calandria had a light water
neutron reflector surrounding it in a radial direction. To bring about a shutdown, the heavy
water moderator could be rapidly drained into a dump tank, which for a small reactor was an
effective way of ensuring safe shutdown in the event of an accident.
The heat transport system which removed heat from the reactor core and generated steam in a
steam generator required pumps to circulate the coolant. Originally, completely enclosed
canned pumps were proposed, but these were later changed to conventional vertical pumps
with shaft seals. These had the advantage of being able to incorporate a flywheel to provide
increased rotational inertia, which would extend the rundown period after a power failure and
enable extra core cooling during the initial stages of high decay heat. The steam generator
design was based on those being designed for United States nuclear submarines. It consisted
essentially of a U-shaped horizontal heat exchanger in which the heavy water coolant transferred heat to the light water of the steam system. Because the latter operated at a lower
pressure, some steam was generated around the tubes. Risers and downcomers circulated the
steam and water mixture to a steam drum and returned the water to the heat exchanger. The
long circular horizontal steam drum was similar to that of a conventional fossil fuel fired boiler
and had internal cyclones for effective steam separation. The overall configuration required
inlet and outlet headers at each end of the reactor to accommodate bi-directional coolant flow.
The former were supplied by three 50% capacity pumps, and the latter delivered coolant to a
single steam generator.
The NPD reactor was followed very closely by the Douglas Point reactor, the latter being essentially an enlarged version capable of operating like a commercial power plant and producing
electric power to the grid system on a commercial scale. The site chosen was on Lake Huron,
where there was an adequate supply of cooling water to sustain large scale power production.
The most significant change was an upgrade in power from 20 MW electrical to 200 MW
electrical. This naturally required a larger and more robust calandria, and therefore the structural material was changed from aluminum alloy to stainless steel and the calandria tubes from
aluminum alloy to zirconium alloy. Because stainless steel is a stronger neutron absorber than
aluminum, the calandria diameter was further enlarged to accommodate an internal heavy
water reflector instead of an external light water reflector. The axial shields were moved
inwards so that the fuel channel end fittings would be outside the shield and therefore more
easily accessible.
The increased size of the Douglas Point reactor required fuel channels with a length of 5 m. This
meant more fuel bundles per channel. The one-eighth length fuel bundle was based on a
cosine flux distribution, but with flux flattening, such short lengths were not required, and one
Genealogy of CANDU Reactors September 2014
third length bundles would give virtually optimum fuel burnup. Because the same standard
length fuel bundles would be used, the fuelling machines were therefore redesigned to handle
two bundles in each slot. This enabled the magazine to be smaller in diameter, but able to
accommodate 39 in (991 mm) of fuel with each fuel movement. Other changes in fuellingmachine design provided positive control from both ends of the fuel channel during refuelling
and enabled refuelling in the same direction as coolant flow. The advantage of this was that
fresh fuel, which would give a higher local power output, would be in contact with cooler water
when only part of the fuel channel had been refuelled.
The larger output required increased steam generating capabilities. Furthermore, the longer
reactor put the inlet and outlet of each channel further apart. Therefore, it was decided to put
steam generators and circulating pumps at each end of the reactor. The same concept of
separate heat exchangers and steam drums was retained, but instead of one horizontal heat
exchanger, several vertical hairpin tube exchangers were used to feed a single steam drum in a
way similar to that in which steam is generated in the water walls of a fossil fuel fired boiler.
The multiple smaller heat exchangers could be replaced more easily than a single large one
should tube problems arise. With steam generators and circulating pumps at each end of the
reactor and with bi-directional flow, the figure of eight configuration for the heat transport
system was established for this and all future CANDU reactors. A further feature of Douglas
Point was the introduction of horizontal inlet and outlet headers above the highest fuel channels, but below the steam generators and circulating pumps. This would enable the system to
be partially drained for maintenance on the circulating pumps and steam generators while still
maintaining fuel cooling to remove decay heat. In normal operation, pressure was maintained
in the heat transport system by a feed-and-bleed system to minimize heavy water inventory.
Pickering was the first large scale multi-unit commercial CANDU plant. This was yet a further
scale-up from the 200 MW Douglas Point plant to a 4 x 500 MW plant. The 500 MW electrical
unit size was consistent with that of the coal fired units on the Ontario Hydro system. Significant changes to the reactor included longer and wider fuel channels to accommodate the
increased fuel inventory. The fuel channels were 6 m in length instead of 5 m. Rather than
increasing the number of fuel channels excessively, it was decided to increase the diameter to a
nominal 4 in (102 mm) while retaining the fuel element or rod diameter. This resulted in fuel
bundles with 28 instead of 19 elements. This required a fuel channel 4.07 in (103 mm) in
diameter to maintain the standard minimum element spacing, which was maintained by pads
brazed to the element cladding. This then became the standard for all future CANDU reactors.
The end shields were redesigned, and the annular space between the pressure tube and calandria tube filled with inert gas to minimize the risk of corrosion.
A further change was the adoption of a double figure of eight coolant loop with two hydraulically independent loops. This had the advantage of limiting the consequences of a loss of
coolant accident due to a pressure tube or feeder tube break because the fuel channels in half
the reactor would remain flooded without the need for emergency coolant injection. The
moderator dump system for emergency shutdown was retained, but due to the time needed to
drain the large calandria, it was supplemented with gravity operated shutoff rods. The latter
system was able to handle most reactor trips, and therefore a dump arrest system was added to
prevent dumping, enabling a faster reactor restart for such non-accident related trips.
The larger reactor introduced the possibility of flux oscillation, in which the peak flux wanders
from one region of the reactor to another, often induced by xenon transients. To overcome this,
Genealogy of CANDU Reactors September 2014
10
the reactor was divided into 14 zones, each with a neutron flux detector and a chamber in
which an appropriate amount of light water could act as a stronger neutron absorber than the
surrounding heavy water moderator and thus achieve local flux control. This regional neutron
flux control system became a standard feature of all subsequent CANDU reactors.
An innovative change was the introduction of vertical steam generators which incorporated the
vertical U-tube heat exchange surface and steam separation cyclones into a single vessel with
provision for water recirculation and feedwater preheating. This design became the standard
for CANDU reactors and many pressurized light water reactors, or PWRs.
For a multi-unit station, the concept of a containment surrounding each reactor was maintained
and extended by linking the separate containments to a common vacuum building. In the event
of a major reactor accident and release of steam inside any containment, the vacuum building
would act to suck out and condense the steam, thus establishing a negative pressure in the
containment to prevent egress of radioactive material.
Bruce was the next large multi-unit nuclear generating station to be built. This involved a
change in the heat transport system. In previous designs, the outlet conditions of the fuel
channels varied due to the different power ratings of the channels across the reactor core. To
create more uniform conditions at the channel outlets, the central core region required a
greater degree of subcooling at the inlet. This was accomplished by having separate preheaters
outside some steam generators rather than integral preheaters and passing coolant for the
central region only through these preheaters. This complicated the flow system, but obtained
better matching of coolant outlet conditions. Another change was made to the steam generators, where the large U-tube heat exchanger as used in Pickering was retained, but without the
integral upper steam separating section. Instead, a single long horizontal steam drum was
attached to the top of all steam generators at each end of the reactor. The larger water-steam
interface reduced level control problems, but introduced thermal stress problems. This design
was used on Bruce A, while Bruce B reverted to the separate integral design as used at
Pickering.
Studies had indicated that a moderator dump system was too slow for a large reactor, and
therefore this was eliminated in favour of faster acting gravity shutoff rods. Because dumped
moderator would not be available for channel cooling in the event of loss of coolant, a new
system was developed for the next generation of reactors, but applied at Bruce. This was the
injection of high pressure water into the heat transport system headers from gas pressurized
storage tanks. For Bruce, the initial supply pressure was 800 lbf/in 2 (5.52 MPa), but this was
reduced to 600 lbf/in2 (4.14 MPa) in subsequent reactors.
A further safety issue arose with regard to the shutdown system. Bearing in mind that the
CANDU design is a neatly balanced configuration of fuel and moderator, any disruption of this
configuration will render the reactor subcritical and inoperable. In the event of failure of the
shutdown system to operate in an overpower situation, the reactor would disassemble and shut
itself down. Further consideration of the core disassembly philosophy led to addition of a
second shutdown system which would remove the need to consider core disassembly for
licensing purposes. Because the shutoff rods operated in a vertical plane, a new system operating entirely independently on a horizontal plane was developed. Solid rods were considered,
but might suffer mechanical interference, so liquid rods were favoured. However, their effect
would be too localized, so liquid dispersion in the moderator was the ultimate choice. By
Genealogy of CANDU Reactors September 2014
11
injecting neutron absorbing gadolinium nitrate solution into the moderator through an array of
nozzles in the reactor core, a very quick shutdown could be ensured. This system was driven by
helium in pressurized storage tanks and became standard on all CANDU reactors. Because
removal of the gadolinium nitrate from the moderator was a lengthy process, this became the
secondary shutdown system, while the shutoff rods remained the primary shutdown system
which operates first in adverse transient conditions requiring a reactor trip.
The next generation of CANDU units included Point Lepreau and Gentilly-II as well as a number
of overseas plants. A design for single unit stations was needed for these to be attractive to
small utilities. The major change was the requirement for a single large containment for the
reactor and heat transport system, including the steam generators, which would condense
released steam and contain radioactive products in the event of a large break and loss of
coolant accident. Other changes followed a natural evolution in reactor design. The fuel
bundles were modified from 28 to 37 element bundles by using smaller diameter elements.
The increased heat transfer surface thus created enabled a power increase from 500 MW to 600
MW electrical, while reducing the number of fuel channels from 390 to 380. This reactor
therefore became known as the CANDU 600. Furthermore, from 12 steam generators and 16
coolant pumps at Pickering, the design had evolved to 4 steam generators and 4 coolant pumps.
Experience in steam generator design had enabled larger components to be built. Comprehensive testing had shown that some boiling could be permitted within the fuel channels, thus
increasing substantially the heat removal capability of the coolant. With the hydraulically
independent figure of eight heat transport system, it was perceived that oscillatory instability
could occur between the two halves of the reactor due to neutron flux variations arising from
void formation. To overcome this problem, connecting pipes were incorporated to link the
outlet headers of the two reactor halves at each end of the reactor, thus providing some hydraulic damping.
Darlington followed the design of the CANDU 600, but with a degree of scaling up. The heat
transport system maintained the same arrangement of two loops in a figure-of-eight configuration, with each loop having a steam generator and a circulating pump at each end. For increased output, the reactor was designed for 480 fuel channels instead of 380. For future
reactors of this size, a change in the figure-of-eight arrangement has been proposed. Instead of
the two loops being in separate halves of the reactor, they would be interleaved alternately
between adjacent channels throughout the reactor. The advantage of this would be to avoid a
flux tilt and power pulse in the event of a loss of coolant accident in one loop while still maintaining the advantages of the two loop concept.
12
Station Name
Gross (MWe)
Net (MWe)
Service Date
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Canada
Pickering 1
Pickering 2
Pickering 3
Pickering 4
Bruce 1
Bruce 2
Bruce 3
Bruce 4
Point Lepreau*
Gentilly 2*
Pickering 5
Pickering 6
Pickering 7
Pickering 8
Bruce 5
Bruce 6
Bruce 7
Bruce 8
Darlington 1
Darlington 2
Darlington 3
Darlington 4
542
542
542
542
805
805
805
805
680
675
540
540
540
540
840
840
840
840
935
935
935
935
515
515
515
515
750
750
750
750
635
635
516
516
516
516
817
817
817
787
881
881
881
881
1971
1971
1972
1973
1977
1977
1978
1979
1983
1983
1983
1984
1985
1986
1985
1984
1986
1987
1992
1990
1993
1993
*CANDU-6 Reactor
13
Station Name
Gross (MWe)
Net (MWe)
Service Date
Argentina
China
China
Romania
Romania
South Korea
South Korea
South Korea
South Korea
Embalse 1
Quinshan 4
Quinshan 5
Cernavoda 1
Cernavoda 2
Wolsong 1
Wolsong 2
Wolsong 3
Wolsong 4
648
700
700
706
706
679
700
700
700
600
640
640
655
655
629
650
650
650
1984
1984
2002
1996
2007
1983
1997
1998
1999
14
due to other problems such as condenser corrosion. It was shut down in 1979 and eventually
decommissioned in 1984.
15
ductivity of the annulus gas provides the greatest resistance to heat transfer. Cooling of the
moderator is therefore required to maintain a temperature of about 70C, which means that a
circulating and cooling system is required. This is shown diagrammatically in Figure 2.
16
over-moderation. CANDU reactors are slightly over-moderated, but while this has some disadvantages, it does provide additional space between the fuel channels for various control devices. Over-moderation enables additional neutrons to be absorbed in the moderator, and
when voidage occurs in the fuel channels, fewer neutrons are absorbed, thus increasing the
number of neutrons and giving a positive void coefficient of reactivity which must be counteracted in other ways. With a separate calandria, the moderator temperature can be kept relatively low compared with the fuel and coolant. This is advantageous in reducing neutron energy
and promoting the fission process due to the increased fission cross section of uranium at lower
temperatures. In all CANDU reactors, the moderator in the calandria is maintained at atmospheric pressure and a temperature of about 70C.
17
Units
MPa
C
kg/s
MPa
C
kg/s
MW
MW
MW
MW
CANDU 3
CANDU 6
CANDU 9
D 2O
D 2O
232
UO2
37
12
2
2
D 2O
D 2O
380
UO2
37
12
4
4
D 2O
D 2O
600
UO2
37
12
8
4
10.0
310
5 300
4.7
260
700
1 441
1 390
470
450
10.3
312
7 600
4.7
260
1 050
2 156
2 060
676
626
10.3
312
13 500
5.1
265
1 610
3 394
3 347
1 121
1 031
18
All CANDU reactors contain about the same amount of fuel per channel, but the major differences are in the fuel bundles themselves and in the number of channels. The total design
power output of a CANDU reactor can be fixed by selecting an appropriate number of fuel
channels for the reactor. In a CANDU 3 reactor there are 232 fuel channels, in the CANDU 6
reactor the number of channels is increased to 380, while in the CANDU 9 reactor there are 600
fuel channels.
A new development is the Advanced CANDU Reactor, known as the ACR, which uses slightly
enriched uranium as fuel and light water as coolant. This has the benefit of significantly reducing the heavy water inventory. In the proposed ACR, the power density is increased by a smaller
calandria diameter, but with an increased number of elements in the fuel bundle and a smaller
channel pitch, resulting in a more compact reactor.
19
20
21
22
Table 5 CANDU core parameters
Parameter
CANDU 600
CANDU 900
380
12
37
30
UO2 sintered
Zircaloy-4
square
286 mm
circular
495 mm
102.4 mm
13.08 mm
12.16 mm
95 Mg
84 Mg
natural U
~ 11 MW/m3
5.94 m
6.06 m
6.27 m
2 180 MW
2 060 MW
6.5 MW
0.8 MW
~ 3 430 m2
~ 600 kW/m3
~ 1 000 kW/m3
600
12
37
30
UO2 sintered
Zircaloy-4
square
286 mm
circular
495 mm
102.4 mm
13.08 mm
12.16 mm
153 Mg
135 Mg
natural U
~ 11 MW/m3
5.94 m
6.06 m
7.90 m
3 394 MW
3 237 MW
6.5 MW
0.8 MW
~ 5 420 m2
~ 600 kW/m3
~ 1 000 kW/m3
The reactor core includes monitoring and control devices to measure neutron flux and to
modify the flux profile if required to obtain the best power distribution. Safety devices to bring
about rapid shutdown, such as the shutoff rods and poison injection system, are also built into
the core. The general arrangement of these is shown in Figure 6, and their locations are shown
in the three views given in Figures 7, 8, and 9.
23
24
25
26
27
loop. Flow in the pressure tubes is arranged to be in opposite directions in adjacent fuel channels. Thus, at each end of the reactor, there are sets of inlets and outlets to and from each fuel
channel, as shown in Figure 10. To carry the coolant to and from each of these inlets and
outlets, small diameter feeder tubes are used, as shown in Figure 11. These are linked to twin
common headers above each end of the reactor core. Coolant from the outlet headers at each
end passes to the steam generators, then through the coolant pumps and back to the inlet
headers at the same end of the reactor core. After a second pass through the fuel channels, the
coolant passes to steam generators and coolant pumps at the other end of the reactor core.
The complete coolant loop thus has a double figure-of-eight configuration. Typically, there are
two steam generators and two coolant pumps at each end of the reactor core, making a total of
four of each. Although each pair of steam generators and its associated coolant loop has a
separate figure-of-eight configuration, the headers are cross-connected so that the whole
system operates at the same pressure. Pressure is maintained by a single pressurizer connected
to one of the coolant loops. The pressurizer is a tall cylindrical vessel containing half water and
half steam and maintained at saturation conditions. By varying the temperature in the vessel
with heaters or water sprays, the pressure in the entire coolant system can be controlled.
Typical parameters for 600 MWe (electrical) and 950 MWe (electrical) CANDU coolant systems
are given in Table 6.
28
CANDU 600
CANDU 900
380
Zirconium-niobium alloy
103.38 mm
4
2.228 m3/s
215 m
7 600 kg/s
267C
312C
11.04 MPa
10.03 MPa
600
Zirconium-niobium alloy
104 mm
4
3.959 m3/s
245 m
13 500 kg/s
266C
312C
11.17 MPa
10.29 MPa
29
30
Table 7 CANDU steam generator parameters
Parameter
CANDU 600
CANDU 900
4
2 064 MW
7 600 kg/s
~ 10 MPa
312C
~ 267C
1 047 kg/s
959 kg/s
4.69 MPa
187C
260C
0.25%
8
3 258 MW
13 500 kg/s
~ 10 MPa
312C
~ 266C
1 612 kg/s
1 536 kg/s
5.07 MPa
177C
265C
0.25%
4 663
~ 3 066 m3
15.9 mm
Incoloy 800
22.23 mm
Inconel 600
31
32
Parameter
CANDU 600
CANDU 900
Number of HP cylinders
Number of LP cylinders
Main steam flow rate
Live steam flow to valves
Live steam flow to reheater
HP steam inlet pressure
HP steam inlet temperature
HP steam exhaust pressure
HP steam exhaust quality
LP steam inlet pressure
LP steam inlet temperature
LP steam exhaust quality
Steam cycle efficiency
Electrical generator gross output
1 double flow
3 double flow
1 047 kg/s
957 kg/s
90 kg/s
4.55 MPa
258C
0.665 MPa
88.2%
0.588 MPa
242C
89.5%
32.8%
678 MW
1 double flow
3 double flow
1 612 kg/s
1 533 kg/s
77 kg/s
4.93 MPa
263C
0.545 MPa
86.5%
0.500 MPa
247C
91.0%
34.4%
1 121 MW
33
and facilities.
34
cooling systems, and engineered safeguards built into the reactor design. The CANDU reactor
has evolved to be inherently safe, with consideration given to all conceivable accidents. Accidents to early reactors, as mentioned earlier, have highlighted the need for very conservative
and safe design requirements.
In case of an adverse transient which could lead to a potential accident, there are two independent shutdown systems. The SDS1 system consists of mechanical shutoff rods which drop
into the core by gravity when a trip signal is received. The SDS2 system consists of an array of
nozzles which inject gadolinium nitrate under gas pressure into the moderator on receipt of a
trip signal.
In the event of loss of coolant from the reactor heat transport system, an emergency core
cooling system injects cooling water into the headers to ensure a water supply to maintain fuel
cooling. This is backed up by alternative systems to maintain cooling for an extended period.
Use of multiple pressure tubes instead of a single large pressure vessel permits thinner walls
and simpler manufacture to the required pressure threshold. Any leaks can be detected by
monitoring moisture content and pressure in the gap between the pressure tube and the
calandria tube, which is done on a continuous basis. When detected, a faulty pressure tube can
be readily replaced.
The heavy water moderator and reflector in the calandria surrounding the pressure tubes are at
a relatively low temperature compared with that of the coolant flowing in the pressure tubes.
Because of this lower temperature, the moderator and reflector act as an energy sink in case of
certain reactor accidents. This heat sink is an important feature in the CANDU design because it
means that if the emergency core cooling system fails, some heat can be transferred from the
fuel to the moderator. The calandria itself is surrounded by light water in the reactor vault, thus
creating an additional short term heat sink for the moderator.
Most important are the engineered safeguards that protect the public from possible release of
fission products in the event of a component failure. As in most nuclear power plants, there are
four barriers that prevent the release of significant quantities of fission products to the environment. These barriers are: the fuel itself, the fuel cladding, the primary heat transport system
boundary, and the containment building.
The first barrier is the uranium dioxide fuel, which is chemically inert even in high temperature
water and has a high melting point. Even under high temperature conditions, about 99% of all
radioactivity is trapped in the uranium dioxide matrix. This means that almost all solid fission
products are contained in the fuel under normal non-melting conditions.
The second barrier is the fuel cladding, which is a zirconium alloy sheath. This sheath is designed to withstand the stress associated with fuel expansion and buildup of trapped fission
gases. Zirconium would be subject to damage should dryout and elevated temperatures occur
in the fuel channel. Provided the fuel bundles are kept flooded with coolant during accident
conditions, this barrier will remain intact.
The third barrier is the primary heat transport system boundary. This provides containment for
the coolant, which may contain fission products in the event of fuel cladding leakage. The
primary circuit is a closed loop and does not allow any fission products to go any further unless
it in turn has a leak.
The fourth and final barrier to fission product release is the prestressed low leakage concrete
Genealogy of CANDU Reactors September 2014
35
containment building. The building is maintained under a slightly negative pressure and is lined
with a plastic coating which limits the leakage of fission products in the event of overpressure
due to an accident. In addition, air exchange filters in the ventilation system remove any fission
products in the circulating air which is discharged to the atmosphere.
36
neutron absorption in the coolant. The fuel bundles are of the CANFLEX 43 element design, as
shown in Figure 17, which provides increased power output per bundle and hence per channel.
This design has fuel elements of two different sizes. There are 8 central elements 13.5 mm in
diameter and 35 outer elements 11.5 mm in diameter. A quick comparison between the
CANDU 6 and Darlington Generating Station shows the general trend of the conventional
CANDU design towards larger capacities, while a comparison between Darlington and the ACR
1000 shows somewhat of a reversal of this trend with current technical changes. Table 9 shows
some key technical parameters which illustrate this trend.
37
Units
CANDU 6
MWt
2 064
D 2O
D 2O
Nat UO2
265
192
380
12
37
7 500
7.6
286
4
11.2
260
9.9
310
28
4
6.7
2.228
4
15.9
4.6
260
99.75
2 060
35.3
728
666
258
187
4.9
Mg
Mg
MWd/tU
m
mm
mm
MPa
C
MPa
C
kg/s
MWe
m3/s
mm
MPa
C
%
MWt
MWe
MWe
C
C
kPa
Darlington
ACR 1000
2 657
3 187
D 2O
D 2O
D 2O
H2O
Nat UO2 Enriched UO2
312
250
280
0
380
520
13
12
37
43
7 791
20 000
8.5
7.5
286
240
4
6.5
11.3
12.5
267
275
9.9
11.1
310
319
27
28
4
4
9.6
10.0
3.240
4.300
4
4
15.9
17.5
5.0
5.9
265
276
99.75
99.90
2 650
3 180
35.3
~ 36.6
935
1 165
881
1 085
263
273
177
217
4.2
4.9
The table clearly shows the evolution of the ACR 1000. The 43-element fuel bundle provides an
average channel power of 6.13 MW (12 bundles) as opposed to 5.43 MW (12 bundles) and 5.54
MW (13 bundles). This in turn enables fewer channels to be used for an equivalent output,
resulting in a smaller reactor for the same output. Furthermore, the channel pitch has been
Genealogy of CANDU Reactors September 2014
38
reduced by 16% resulting in an even smaller reactor. The overall result is that the ACR 1000
reactor is about the same size as the CANDU 6, as illustrated in Figure 18. The heavy water
inventory has been reduced accordingly. The light water coolant eliminates a pressurized heavy
water circuit altogether, thereby effecting a further and major saving in inventory and heavy
water support systems. The low enriched uranium increases the burnup by a factor of about 2.5
and consequently decreases the amount of spent fuel. An additional reserve water system
provides a passive safety feature, making this a Generation III+ design. Other than these
important changes, there are many small improvements in the general operating conditions of
the heat transport system and steam cycle, giving an improvement in overall efficiency from
35.3% to 36.6%, which ultimately saves on fuel consumption.
39
9 Acknowledgements
Acknowledgements are extended to Atomic Energy of Canada Limited and to NB Power for use
of information, diagrams and photographs to support the text of this chapter.
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the author.
Bob Tapping
Jeremy Whitlock
Bhaskar Sur
Terry Rogers
George Bereznai
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
40
CHAPTER 3
Nuclear Processes and Neutron Physics
prepared by
Dr. Guy Marleau
cole Polytechnique de Montral
Summary:
In this section, we first describe the nucleus, including its composition and the fundamental
forces that affect its behaviour. Then, after introducing the concepts of radioactivity and
nuclear decay, we discuss the various interactions between radiation and matter that can take
place in and around a nuclear reactor. We finish with a presentation of neutron physics for
fission reactors.
Table of Contents
1
5
6
Introduction .............................................................................................................................3
1.1
Overview ......................................................................................................................... 3
1.2
Learning Outcomes......................................................................................................... 4
Structure of the Nucleus..........................................................................................................4
2.1
Fundamental Interactions and Elementary Particles...................................................... 4
2.2
Protons, Neutrons, and the Nuclear Force ..................................................................... 6
2.3
Nuclear Chart .................................................................................................................. 7
2.4
Nuclear Mass and the Liquid Drop Model.................................................................... 11
2.5
Excitation Energy and Advanced Nuclear Models ........................................................ 13
2.6
Nuclear Fission and Fusion ........................................................................................... 16
Nuclear Reactions ..................................................................................................................17
3.1
Radioactivity and Nuclear Decay .................................................................................. 17
3.2
Nuclear Reactions ......................................................................................................... 21
3.3
Interactions of Charged Particles with Matter.............................................................. 23
3.4
Interactions of Photons with Matter ............................................................................ 25
3.5
Interactions of Neutrons with Matter .......................................................................... 31
Fission and Nuclear Chain Reaction.......................................................................................36
4.1
Fission Cross Sections ................................................................................................... 36
4.2
Fission Products and the Fission Process...................................................................... 38
4.3
Nuclear Chain Reaction and Nuclear Fission Reactors ................................................. 42
4.4
Reactor Physics and the Transport Equation ................................................................ 44
Bibliography ...........................................................................................................................46
Summary of Relationship to Other Chapters.........................................................................47
List of Figures
Figure 1 Nuclear chart, where N represents the number of neutrons and Z the number of
protons in a nucleus. The points in red and green represent respectively stable and
unstable nuclei. The nuclear stability curve is also illustrated. ..............................................9
Figure 2 Average binding energy per nucleon (MeV) as a function of the mass number (number
of nucleons in the nucleus)....................................................................................................10
Figure 3 Saxon-Wood potential seen by nucleons inside the uranium-235 nucleus. ...................14
Figure 4 Shell model and magic numbers......................................................................................15
Figure 5 Decay chain for uranium-238 (fission excluded). The type of reaction ( or -decay)
can be identified by the changes in N and Z between the initial and final nuclides. ............21
Figure 6 Microscopic cross section of the interaction of a high-energy photon with a lead atom.26
Figure 7 Photoelectric effect..........................................................................................................27
Figure 8 Compton effect. ...............................................................................................................29
Figure 9 Photonuclear cross sections for deuterium, beryllium, and lead....................................30
Figure 10 Cross sections for hydrogen (left) and deuterium (right) as functions of energy..........34
238
Figure 11 Cross sections for 235
92 U (left) and 92 U (right) as functions of energy. ........................34
Figure 12 Effect of temperature on U 238 absorption cross section around the 6.64-eV
resonance...............................................................................................................................35
Figure 14 Relative fission yield for 235
92 U as a function of mass number........................................38
238
Figure 13 Capture and fission cross sections of 235
92 U (left) and 92 U (right) as functions of
energy.....................................................................................................................................38
Figure 15 Fission spectrum for 235
92 U ..............................................................................................41
List of Tables
Table 1 Properties of the four fundamental forces .........................................................................5
Table 2 Properties of leptons and quarks ........................................................................................6
Table 3 Main properties of protons and neutrons. .........................................................................6
Table 4 Energy states in the shell model, where g is the degeneracy level of a state...................14
Table 5 Comparison of the energy, U, required for a fission reaction in a compound nucleus
with the energy, Q, available after a neutron collision with different isotopes. ...................37
Table 6 Average numbers of neutrons produced by the fission of common heavy nuclides........39
Table 7 Distribution of kinetic energy among the particles produced by a fission reaction. ........40
Table 8 Maximum values of the elastic scattering and absorption cross sections for 11 H , 21 D ,
and
12
6
1 Introduction
Energy production in an operating nuclear reactor is mainly the result of fission reactions
initiated by neutrons. Following these reactions, radiation is produced in the form of alpha
particles, electrons ( -particles), photons, and neutrons, as well as a large number of unstable
nuclei (including actinides and fission products) that may decay, thereby producing additional
radiation and energy. The neutrons generated directly in the fission reaction as well as those
resulting from fission product decay are a key factor in maintaining and controlling the chain
reaction as discussed in Chapters 4 and 5. Radiation also has an impact on the properties of
the various materials in the core as well as on living cells. It is therefore important to understand how radiation interacts with matter if one needs, for example, to evaluate the radiotoxicity of burned fuel (Chapter 19) or to determine the kind of barrier that must be put in
place to protect the public, the environment, or the personnel in a nuclear power plant
(Chapter 12). Moreover, the energy produced by these decays contributes to heating the fuel,
whether it is still in the reactor or in the spent fuel pools. The aim of this chapter is to provide
the reader with an overview of the nuclear processes that take place in and around a reactor.
1.1 Overview
Several very important processes take place simultaneously in a nuclear reactor, including
neutron slowdown as a result of collisions with nuclei, nuclear fission, and decay of radioactive
nuclei with radiation emissions that subsequently lose energy or are absorbed.
To understand how all these physical processes take place, it is important to possess a general
knowledge of the physics of the nucleus, including its composition and the fundamental forces
that affect its behaviour. Although one rarely uses a description of the nucleus in terms of
elementary particles and their interaction in power-reactor applications, such a description
provides a practical background for a study of nuclear structure. In fact, the nucleus is such a
complex object that it can be described only through simplified models that provide useful
information. For example, the liquid drop model (Section 2.4) gives an empirical description of
how one can extract energy from a nucleus by breaking it into smaller components (fission or
decay) or by combining nuclei (fusion). These models are also used to predict the stability of a
nucleus under various decay processes, the energy associated with its excited states, and the
associated gamma-ray spectrum. In Section 2, an overview of the structure of the nucleus is
provided, starting from a fundamental description and progressing to more practical models.
We will also introduce some language specific to nuclear physics that will be useful throughout
this book.
The majority of the fission reactions taking place in a reactor are initiated following the
absorption of a neutron by a heavy nucleus. Radioprotection also involves the interaction
between radiation, in the form of alpha particles, electrons, photons, and neutrons, and
matter. Two important points must then be addressed before describing the physics of
neutrons in a nuclear reactor: the source of this radiation and its behaviour over time, and the
interaction of the emitted particles with matter. Therefore, Section 3 is divided into three
parts: it starts with a description of radioactivity and the decay of nuclei, continues with a
description of the interaction of ionizing radiation with matter (everything but neutrons),
which is a very important topic for radiation protection studies, and ends with a brief discussion of the interaction of neutrons with matter.
Nuclear Physics - September 2014
The last section of this chapter is dedicated to the nuclear chain reaction. It starts by giving an
extensive description of the fission reaction and discusses the need to slow down neutrons.
This is followed by a description of the neutron transport equation that can be used to characterize the behaviour of neutrons inside a reactor.
Understand the fundamental forces in nature and the structure of the nucleus;
Learn how to compute the mass of a nucleus based on the liquid drop model and to
evaluate the energy released by the fission and fusion processes;
Understand how to evaluate the activity and radio-toxicity of spent fuel;
Become familiar with nuclear cross-section databases for neutrons and ionization radiation
and the computation of reaction rates between particles and matter;
Recognize the need to slow down neutrons in thermal reactors and to evaluate the effectiveness of a moderator.
The strong force: responsible for the cohesion of the proton as well as the nucleus. This
force is always attractive.
The electromagnetic force: governs the physics of the atom and the associated chemical
and biological processes. This force can be both attractive and repulsive.
The weak force: responsible for the existence of the neutron as well as many other radioactive nuclei. This force is always attractive.
The gravitational force: governs the large-scale structure of the universe. This force
ensures the stability of the solar system as well as the fact that people can keep their feet
on the ground. This force is always attractive.
From the point of view of physics, these forces arise from the specific intrinsic properties of
the particles on which they act. For example, the electromagnetic force arises between two
particles that have electric charges, while the gravitational force appears between two particles with masses (or more generally, between two particles with energy). For the strong force,
the so-called colour of the particle plays a role equivalent to that of electric charge in
electromagnetic interactions, while the weak force is the result of the interaction of two
particles having a weak charge. Table 1 provides a brief description of the general properties of the four fundamental forces, where the s are dimensionless coupling constants
related to the intensity of the interaction and the spatial dependence of the force is expressed
in powers of , the distance between the two interacting particles [Halzen1984]. For example,
the electromagnetic force between two particles of charge and
is given by:
Nuclear Physics - September 2014
e 2 zZ
zZ
| F r |=
2 = (a e c) 2 ,
|r|
4pe0 r
()
(1)
where = 1.6 10
C is the charge of an electron, = 8.854 10
F/m is the electric
permittivity of vacuum, = 1.0546 10
J s is the reduced Planck constant, and
= 2.9979 10 m/s is the speed of light. For the gravitational force, the coupling constant
is expressed in terms of proton masses. One can immediately see that the range of the
gravitational and electromagnetic forces is substantially larger than that of the weak force due
to their
dependence. Accordingly, the weak force is important only when two particles
with weak charges are in close contact. On the other hand, the strong (colour) force remains
significant irrespective of the distance between particles with colour charge. This observation
led to the concept of colour confinement, meaning that it is impossible to isolate a particle
having a net colour charge different from zero [Halzen1984].
Table 1 Properties of the four fundamental forces
Force
Equivalent charge
Strong
Colour charge
Electromagnetic
Electric charge
Weak
Weak charge
Gravitational
Mass
Coupling constant
Spatial dependence
10
to
1/137
10
In the standard model of particle physics [Halzen1984, Le Sech2010], these forces are represented by 12 virtual particles of spin 1 called gauge bosons:
These bosons are exchanged between the 12 physical fermions (spin 1/2 particles) that
make up all the matter in the universe:
six light fermions or leptons that have a weak charge. Three of these have no electric
charge (the neutrinos), while three are charged (electron, muon, and tau);
six heavy fermions or quarks that have colour, weak, and electric charges. These fermions
cannot exist freely in nature because of colour confinement and must be combined in triplets of quarks or quark-antiquark pairs to form respectively baryons (protons, neutrons)
and mesons (pion, kaon) that have no net colour charge.
6
Table 2 Properties of leptons and quarks
Leptons
Particle
Quarks
Mass (GeV/c2)
0.000511
< 2.5 10
Charge
Particle
0.003
1.2
0.1057
< 0.000170
1.7777
< 0.018
Mass (GeV/c2)
Charge
0.006
1/3
0.1
1/3
4.1
1/3
173
2/3
2/3
2/3
Table 2 provides a description of the main properties of leptons and quarks with the masses
given in GeV/c2, with 1 GeV/c2 1.782661 10
kg, and the charges in terms of the charge
of one electron [Le Sech2010].
Proton
Mass (GeV/c2)
Charge (electron charge)
Magnetic moment (
Spin
Mean-life (s)
N)
Neutron
= 0.938272
= 0.939565
= 2.792847
= 1.913042
1/2
> 10
1/2
= 881.5
Although the proton and neutron have a neutral colour, they interact through the nuclear
force, which is a residual of the strong colour force. However, instead of exchanging gluons
directly, as do the quarks inside the proton or neutron, they interact by exchanging of virtual
Nuclear Physics - September 2014
pion. As a result, the nuclear force is much weaker than the strong force in the same way that
the Van der Waals force between neutral atoms is weaker than the electromagnetic force.
Moreover, in contrast to the strong colour force, the magnitude of the nuclear force decreases
rapidly with distance, the nuclear interaction being given approximately by the Yukawa potential:
VYukawa (r) = a N c
mp cr
(2)
where
is the mass of the pion (140 MeV/c2) and
14.5 is a constant that controls the
strength of the nuclear interactions between baryons (protons or neutrons). The minus sign
here indicates that the resulting force ( = ) is always attractive. This potential is identical for proton-proton, proton-neutron, and neutron-neutron interactions.
The strength of this force at short distances is so intense that it can compensate for the
repulsive electromagnetic force between protons, leading to the formation of bonded nuclei
as well as inhibiting neutron decay. For example, the helium nucleus, which is composed of
two protons and two neutrons, is stable. Similarly, the stable deuteron is composed of one
proton and one neutron. The absence in nature of a nucleus composed of two protons is not a
result of the fact that the electromagnetic force is greater than the strong force, but rather
due to the exact structure of the nuclear force. In addition to having a spatial behaviour
provided by the Yukawa potential, this potential is also spin-dependent and repulsive between
particles with anti-parallel spins (a nucleus with two protons having parallel spins is not
permitted because of Paulis exclusion principle). This also explains why stable nuclei containing only neutrons are not seen in nature.
The number of protons in the nucleus is used to identify the element. For example, all
nuclei with = 8 are known as oxygen (atomic symbol O), independently of the number
of neutrons present in the nucleus.
Two other terms are less frequently used: isobars, corresponding to nuclei having the same
mass numbers, but different values for and ; and isotones, corresponding to nuclei
having the same number of neutrons, but a different number of protons.
Isotopes containing a small number of protons ( < 20) will generally be stable only if
and are nearly equal. If the difference | | is slightly too large, the nucleus becomes
unstable. For combination of protons and neutrons with large values of | |, no nuclei
can be formed.
For nuclei with values of ranging from 20 to 82, the number of excess neutrons ( )
required to create bonded nuclei increases steadily. One can also observe that for a specific value of , several stable nuclei can be produced with different numbers of neutrons.
No stable nucleus exists with > 83, although some radioactive nuclides with < 93 can
still be found in nature because they decay at a very slow rate. No isotope with above 92
remains in nature.
Approximately 3200 bonded nuclei have been identified, out of which 266 are stable. The
stability of a nucleus is ensured by the presence of a sufficient number of neutrons to compensate for the effect of the Coulomb force between protons. Because the nuclear force acts
only at short distances, while the Coulomb force has a longer range, additional neutrons are
required when the radius of the nucleus increases because of the presence of more nucleons (protons and neutrons):
R A1/3 R0 ,
where
(3)
Figure 1 Nuclear chart, where N represents the number of neutrons and Z the number of
protons in a nucleus. The points in red and green represent respectively stable and unstable
nuclei. The nuclear stability curve is also illustrated.
The stability of a nucleus does not only depend on the number of nucleons it contains but also
on how these protons and neutrons are paired. For example, out of the 266 stable nuclei:
In addition, for values of or equal to 8, 20, 50, 82, and 126, the number of stable nuclei is
very high. These numbers are known as magic numbers. They suggest that the neutrons
and protons, just like electrons in atoms, are more tightly bonded when they fill a quantum
energy shell (see Section 2.5).
The mass
X of a nucleus produced by combining
the sum of the masses of its constituents:
protons and
m N Z X Z m p Nmn AB /c 2 ,
where
0, the average binding energy per nucleon, is the result of the negative potential
that binds the nucleons inside the nuclei. As can be seen in Figure 2, where a plot of as a
function of is provided for stable nuclei, first increases rapidly for low mass numbers,
reaching a maximum around
60, and then decreases slowly with . This means that, on
Nuclear Physics - September 2014
10
the average, nucleons are more tightly bonded inside nuclei having intermediate values of
(20
< 120) than for very low or very high values.
Figure 2 Average binding energy per nucleon (MeV) as a function of the mass number
(number of nucleons in the nucleus).
Information on the atomic mass of over 3000 isotopes is available in [Livermore2013]. Note
that the atomic mass is different from the nuclear mass of an isotope because it includes both
the mass and the binding energy of the electrons gravitating around the nucleus. One
simple way to compute the atomic mass is using
M N Z X Z M 1 H Nmn AB / c 2 ,
(5)
where the mass of the proton has been replaced by that of the hydrogen atom, which includes
the electron mass as well as its binding energy. The approximation sign comes from the fact
that the binding energy of each of the electrons around a heavy nucleus is different from
that of a single electron attached to a proton in the hydrogen atom.
Finally, the natural composition of a given element will include stable as well as some radioactive isotopes. Assuming that the relative atomic abundance of isotope of atomic mass
in
the natural element is , then the mass of the natural element is given by:
M X i M i .
(6)
In reactor physics, one often works with the mass (or weight) fraction for the abundance of an
isotope, defined as:
wi
iMi
.
MX
(7)
X
of an element (atoms/cm3)
Nuclear Physics - September 2014
11
NX
where A = 6.022 10
isotope is then given by:
A ,
MX
Ni i
A iN X .
MX
(8)
The concentration of
(9)
More information related to the isotopic contents of natural elements can be found in
[KAERI2013, WebElements2013].
mX c 2 AB.
(10)
This missing mass is very difficult to compute based on theoretical models because the form of
the nuclear potential is known only approximately and because quantum models involving
more than two particles in interaction cannot be solved exactly. For evaluation of the missing
mass, one generally relies on a semi-empirical model known as the liquid drop model. The
main assumption used in this model is that the nuclear force is identical for protons and
neutrons.
The liquid drop model first assumes that each of the nucleons in the nucleus sees the same
nuclear potential [Basdevant2005]. Moreover, this potential is independent of the number of
nucleons in the nucleus. This second assumption can be justified by the fact that the range of
the nuclear force is small, and therefore each nucleon feels the effect of only the limited
number of nucleons that are close by. Accordingly, the contribution to the missing mass from
the nucleons is given by:
mV c 2 aV A,
(11)
mS c 2 aS A2/3 ,
where
(12)
17.804 MeV.
Until now, only the nuclear force has been taken into account. However, the protons present
inside the nucleus repel each other through the Coulomb force, thereby decreasing the
binding energy. Because the potential associated with this force is long-range ( ( ) 1/
Nuclear Physics - September 2014
12
1/ / ), each of the protons will interact with the remaining
contribution of the form:
Z ( Z 1)
Z2
mC c aC
aC 1/3 ,
A1/3
A
1 protons, leading to a
(13)
0.7103 MeV.
It can be observed in the nuclear chart that stable nuclei with a low mass number generally
contain an equal number of protons and neutrons. As the number of excess neutrons or
protons in a nucleus increases, it becomes more and more unstable until no bonded state can
be produced. This means that nuclear binding should decrease as a function of | | =
| 2 |, the form of the contribution being
m Ac 2 a A
( A 2Z )2
,
A
(14)
where
23.69 MeV is known as the asymmetry term. The nuclear chart also shows that
few stable nuclei with an odd number of neutrons and protons (odd-odd nuclei) can be found
in nature, while the number of isotopes with an even number of protons and neutrons (eveneven nuclei) dominates. This means that the binding energy should be large for even-even
and small for odd-odd nuclei. Assuming that the contribution to the missing mass presented
previously remains valid only for odd-even or even-odd nuclei ( odd), an additional empirical
correction of the form
(1 1 )
mP c ( 1) aP
2 A3/4
A
is required. Here,
(15)
m X c 2 aV A aS A 3 aC
Z2
A
1
3
(1 1 )
( A 2 Z )2
( 1) Z a P
,
A
2 A3/4
A
aA
(16)
which is known as the Bethe-Weizscker or semi-empirical mass formula (SEMF). Even if this
mechanistic model is relatively simple, it provides a very good approximation to the mass of
the nuclei found in nature. It can also be used to determine the value of that minimizes the
mass of a nucleus for a specific value of , thereby maximizing the probability that it is stable.
Neglecting the pairing term, one then obtains
Z A
4 Aa A A mn m p c 2
8a A 2aC A
2
3
(17)
This equation, which is also illustrated in Figure 1 (the nuclear stability curve), closely follows
the nuclear stability profile.
The main weakness of the liquid drop model is its lack of predictive power. For example, it
neither explains the presence of magic numbers, nor the gamma-ray absorption spectrum,
nor the decay characteristics of different nuclei. These explanations can be obtained only by
Nuclear Physics - September 2014
13
looking at the interactions between protons and neutrons using quantum theory, as explained
in the next section.
the Schrdinger equation has no analytic solution for problems where three or more
particles are coupled;
the interaction potential between nucleons is not known exactly.
As a result, this many-body problem is generally simplified using the following assumptions
that are inherent to the shell model [Basdevant2005]:
each nucleon in the nucleus is assumed to move independently without being affected by
the displacement of other nucleons;
a nucleon moves in a potential
that is relatively uniform inside the nucleus and
increases sharply near its outer surface, namely when (mean field approximation).
Note that in this model, there are no one-to-one interactions between the nucleons. This
means that instead of solving the Schrdinger equation for strongly coupled nucleons, the
problem is reduced to the solution of
independent Schrdinger equations for a single
nucleon with an averaged potential. The conventional nuclear potential used in the shell
model is the Saxon-Wood potential (see Figure 3), which has the form [Basdevant2005]:
1
V r = V0
,
1+ e ( rR) / R
()
where
(18)
14
EN =
2V0
3
N + ,
2
R mn
(19)
where
is the mass of a nucleon (proton or neutron),
2
2
0,1,2, with
1,2, the principal quantum number, and l 0,1, 2, the angular momentum quantum
number that takes into account spin-orbit coupling. In general, one assumes that the energy is
independent of the magnetic quantum number . The spin of each of the nucleons, which
is important when determining the probability of interaction between a nucleus (spin ) and
other particles, is a combination of its internal spin and its angular momentum:
1
j l .
2
(20)
The energy states of the shell model are presented in Table 4, whereas the association between the magic numbers and these states is illustrated in Figure 4.
The model is never used to evaluate the mass of nuclei (the SEMF model is used for this
purpose), but it is useful for classifying the energy levels of excited nuclei (denoted as
X and for determining the magic numbers.
Table 4 Energy states in the shell model, where g is the degeneracy level of a state.
0
4
Nuclear Physics - September 2014
orbital
15
10
14
16
10
1s
1p
1d
2s
1f
2p
1g
2d
3s
J2
,
2I
(21)
In quantum mechanics, the angular momentum is quantized, with the energy levels being
given by
EJ = 2
),
J J +1
2I
(22)
with
0,1,2, . For nucleus having an ellipsoid shape, only even values of
and the energies satisfy the following relation:
E2
3
1
1
E4
E6
E8 ,
10
17
12
are allowed,
(23)
with
Nuclear Physics - September 2014
16
E2 =
15 2
,
2MR 2
(24)
where and are respectively the mass and radius of the nucleus. These energy levels are
generally much smaller than those associated with the shell model.
E A AB A ,
(25)
is larger than that of two identical nuclides containing /2 protons and neutrons:
A
2 E A/2 AB E A .
2
(26)
In physical terms, this means that two lighter nuclides generally represent a lower energy state
than a heavier nucleus. Accordingly, a spontaneous reaction where the heavy nuclide, ,
breaks down into two smaller components (
and
) is permitted from an energyconservation point of view, with the energy released by the reaction given by
+
.
This spontaneous reaction, called fission, has been observed experimentally for long-lived
actinides such as
Th,
U, and
U, even though this is not their preferential decay
9
mode (seven in 10 decays of
U follow this path). For example, the spontaneous fission
reaction
U 2 10n +
235
92
133
50
Sn +
100
42
Mo,
(27)
100
n 23592U 31 n0 133Sn
Mo
50
42
(28)
is possible even with very low-energy neutrons and produces the same amount of energy as
the spontaneous fission reaction above. This reaction is facilitated by the fact that the main
interaction between the neutron and a nucleus is the attractive nuclear force. The fact that
several neutrons are generally produced following such reactions finally leads to the concept
of a controlled chain reaction, if sufficient neutrons are produced following a fission reaction
to initiate another fission reaction. The conditions required to achieve and maintain such a
chain reaction are discussed in Section 4.
Figure 2 also indicates that the nucleons inside very light nuclides are loosely bonded compared to intermediate-mass nuclei. Combining two such nuclides could therefore result in a
nucleus that is more strongly bonded, again releasing energy. This process is called nuclear
fusion. Examples of such exothermal fusion reactions are
2
1
H 13 H 10n 42 He ,
(29)
Nuclear Physics - September 2014
2
1
17
H 32 He 11 H 42 He ,
(30)
which release respectively 17.6 and 18.3 MeV in the form of kinetic energy for the final fusion
products. Producing such reactions is much more difficult than neutron-induced fission
because the two initial nuclides have positive charges and must overcome the Coulomb force
to come into close contact. This can be achieved by providing sufficient kinetic energy (plasma
temperature) for a sufficient long time (confinement) to ensure that the energy released by
fusion is greater than the energy required to reach these conditions (the break-even point).
The two main technologies that are currently able to attain the conditions necessary for
controlled nuclear fusion are based respectively on confinement by magnetic fields (Tokamak)
and inertial confinement (fusion by laser).
3 Nuclear Reactions
From the nuclear chart (Figure 1), it is clear that only 266 nuclides are stable. This means that
most of the bonded nuclei that can be created will decay. This raises two questions:
Another observation is that if one succeeds in creating a nucleus (stable or not), it may not
necessarily be in its fundamental (ground) energy state (see Section 2.5). These are the main
questions to answer in the first part of this section. We start by discussing the decay process
before continuing with a description of nuclear reactions. The second topic involves the
interaction of particles with matter, with most of these particles being produced during the
decay process.
total energy (including mass, which is a form of energy according to special relativity);
linear momentum;
angular momentum;
electric charge;
leptonic charge; and
baryonic charge.
The latter two are required because of the intrinsic properties of quarks and leptons. For
common nuclear reactions, these last two conservation relations can be translated to:
conservation of electrons and neutrinos where the electron and the neutrino have a
leptonic charge of +1 and the positron (anti-electron) and anti-neutrino have a leptonic
charge of -1; and
conservation of the total number of protons plus neutrons (mass number).
A decay process transforms, through emission of particles, a parent nucleus into a more stable
daughter nucleus (a nucleus with a lower mass where the nucleons are more strongly bonded
Nuclear Physics - September 2014
18
or equivalently have a lower mass). In fact, if one considers a nucleus at rest that decays
according to the following reaction:
N
A
Z
X WB Y VCii b ,
(31)
i 1
m A X c m B Y c TB Y mCi bc 2 TCi b ,
2
i 1
Vi
Vi
(32)
where is the kinetic energy of the different decay products. This reaction can take place
spontaneously only if
N
TB Y TCi b m A X c m B Y c mCi bc 2 0,
2
i 1
Vi
i 1
Z W Vi ,
(33)
Vi
(34)
i 1
A B Ci ,
(35)
i 1
that is, when the energy balance is favourable (the last two equations are for mass number
and charge conservation). For a nucleus in an excited state, the daughter nucleus will often be
the same as the parent nucleus, but at a different energy level (ground or lower-lying excited
state), the secondary particle being a photon (a -ray because the photon is produced following a nuclear reaction).
Nuclear decay is characterized by a constant
N (t )
lim
t 0
N (t )
t
(36)
where
is the number of nuclei present at time , ( ) is the change (negative because
of the decay process) in the number of nuclei after time , and is known as the decay
constant. This definition leads to the Bateman equation [Bell1982]:
dN (t )
N t S (t ),
dt
(37)
where ( ) represents the net rate of production of nuclei (from the decay of other nuclei or
from nuclear reactions). One can also define
At N t ,
(38)
the activity of a radionuclide that represents the number of decays per second taking place at
time . This activity is generally stated in Becquerels (Bq), where 1 Bq corresponds to one
decay per second. For the case where
= 0, the solution to the Bateman equation has the
form
Nuclear Physics - September 2014
19
N (t0 t ) N t0 e t ,
where
(39)
Two other concepts related to decay constants are also commonly used. The mean life, ,
defined as
1
,
(40)
represents the average time required for the final number of nuclei to reach a value of
/ :
N (t0 )
N t0
.
e
(41)
,
t1/2 ln 2
ln ( 2)
,
(42)
represents the average time required for the initial number of nuclei to decrease to a value of
/2.
For some radionuclides, several decay reactions (decay channels) may be observed, each being
characterized by a specific relative production yield such that
J
1.
(43)
j 1
2
2
f |H ' |i ( f , )d,
(44)
where | is the wave function associated with the initial state, | is the wave function associated with a final state, and
is the interaction potential associated with the reaction. The
integral is over phase space , with the term
, being the density of state for the final
wave function.
The most common decay reactions are the following:
-ray emission for an excited nucleus:
X X+ .
(45)
(46)
20
This process corresponds to the direct ejection of an orbital electron leaving the nucleus in an ionized state ( X ).
decay (weak interaction) for a nucleus containing too many neutrons:
X
Y +
+ .
(47)
(49)
Neutron emission (nuclear interaction) for a nucleus having a very large neutron excess:
X
X+
.
(48)
Orbital electron capture (weak interaction) for a nucleus containing too many protons:
X
Y+ .
(50)
Proton emission (nuclear interaction) for a nucleus having a very large proton
excess:
X
Y +
=
Y+ H .
This process corresponds to the ejection of an atom of hydrogen.
(51)
(52)
21
Figure 5 Decay chain for uranium-238 (fission excluded). The type of reaction ( or -decay)
can be identified by the changes in N and Z between the initial and final nuclides.
22
The main nuclear reactions of photons, electrons, neutrons, and charged heavy particles with
nuclei are often the inverses of the decay reactions presented earlier:
ray absorption:
ZA X ZA X .
*
(54)
ZA X ZA X *.
*
electron capture:
(55)
e ZA X Z 1AY .
positron capture:
(56)
e ZA X Z 1AY
proton capture:
(57)
p11 ZA X ZA11Y .
capture:
(58)
24 ZA X ZA42 Y .
(59)
neutron capture:
1
A
A1
.
0n Z X
Z X
(60)
n ZA X ZA X 10n
*
(61)
photon-induced fission:
ZA X C 10n YB F A BZCY G
(62)
neutron-induced fission:
1
A
1
B
A1 B C
0n Z X C 0n Y F
Z Y G
(63)
These reactions must obey the same conservation laws as those described earlier for the
decay reaction. For most reactions (except elastic scattering), the final nucleus will be in a
highly excited state and will decay rapidly by -ray emission (prompt photons).
The probability that any given reaction will take place between a nucleus and a particle is
represented by the microscopic cross section . Much like the decay constant, the cross
sections have a quantum mechanical interpretation and can be expressed in terms of the wave
function | associated with the initial state (the product of the wave functions of the projectile and the nucleus), the wave function | associated with the final state, and , the interac-
23
tion potential. The differential cross section is then given by Fermis first golden rule, which
can be written as:
2
d 2V
f |H ' |i ( f ),
d
vi
(64)
These cross sections are very difficult to evaluate explicitly because of the complexity of the
wave functions (the wave function for a nucleus is the product of the wave functions of all the
nucleons in the nucleus bonded by the nuclear potential) and the interaction potential. These
are generally evaluated experimentally, and the results are stored in evaluated nuclear data
files. A software package such as Janis can be used to retrieve and analyze these cross sections [OECD-NEA2013]. For computational reactor physics, the NJOY program is generally
used to process the cross-section databases for neutron-induced reactions [MacFarlane2010].
24
nZ
A.
M
(65)
The energy loss per unit distance traveled by the particle inside the material ( / ),
known as the stopping power, is then given by the Bethe-Block formula [Smith2000,
Leroy2009]:
za e c
dE
= 4pn
(L v F v ),
mv 2
dx collision
where
()
()
(66)
is the speed of the particle and ( ) the stopping number, which can be written as
2mv 2
L = ln
(v / c) 2 ,
2
I (1 (v / c) )
(67)
where is the mean excitation potential for the atomic electrons in this material. The correction term,
, takes into account the fact that the atomic electrons are bonded as well as
other quantum effects. For electrons, one must also consider the energy lost by synchrotron
radiation, which is given approximately by [Leroy2009]:
dE
a e3 2
Zn
,
me
dx radiation
(68)
where
is the mass of the electron. Here, it is assumed that the kinetic energy of the
electrons
.
For heavy particles (protons, -particles), nuclear slowing-down,
important when they reach a low energy.
nuclear ,
becomes
The CSDA range of a particle is defined as the distance (path of flight) that it must travel to
lose all its kinetic energy. It is computed as
R=
where
1
dE,
dE
dx total
(69)
dE
dE
dE
dE
.
(70)
These CSDA expressions are helpful to understand the general behaviour of particles slowing
down in a material. However, for practical applications, tabulated values for / and
are more useful. This type of information for electrons, protons, and -particles can be found
on-line for various elements and different material compositions on the National Institute of
Standard and Technology Web sites [Berger2013a]. The databases available are:
25
For heavy particles, this site also provides information on nuclear stopping power. Also note
that the stopping power and range are defined in a somewhat different way from the notation
above. The following expressions are used instead:
dE / dx (MeV cm 2 / g )
1
dE /dx (MeV / cm)
(71)
and
(72)
because these are the conventional units used in radiation shielding studies. Note that the
number of electron/ion pairs produced per unit distance in a material is given approximately
by
dn pairs
dx
where
1 dE
,
W dx total
(73)
26
Figure 6 Microscopic cross section of the interaction of a high-energy photon with a lead
atom.
The five main reactions taking place between high-energy photons and matter that are of
interest in nuclear reactor-related studies are:
Photoelectric effect;
Rayleigh scattering;
Compton scattering;
Pair production; and
Photonuclear reactions.
(74)
where ,
is the microscopic cross section of the interaction of a photon of energy with
a particle of type through reaction (see Section 3.2). The total microscopic photon cross
section can be expressed as:
(75)
27
Examples of microscopic cross sections for the interaction of photons with a lead atom are
presented in Figure 6.
Let us now describe in detail the five reactions contributing to
tive dependences on the energy of the incident photon.
Te TN E W ,
where is the kinetic energy of the final electron and
very small compared with ).
(76)
that of the recoil nucleus (generally
Wn
13.61 Z 2
eV ,
n2
can
(77)
where
1 for K-shell electrons, 2 for L-shell electrons, and so on. Therefore, as the energy
of the photon decreases, the electrons in the more tightly bonded shells (K, L, and M shells)
are successively excluded, producing a large drop in the photoelectric cross section when the
energy falls below
(see Figure 6). The evaluation of this cross section is therefore very
difficult, and only approximate relations are available. For a K-shell electron, one can use
[Leroy2009]:
( )
s Photoelectric,K E
32 2pZ a me c
5
6
e
( )
3 E
7
2
3
2 2
) (c) ,
2
(78)
28
which is valid, within 2%, for photon with energies ranging from 100 keV to 200 MeV. The
total photoelectric cross section (the sum over all energy shells) is given approximately by
[Leroy2009]:
(79)
Clearly, this cross section decreases rapidly with photon energy. It is dominant only for photons of energies less than a few tenths of an MeV.
Several processes can take place after this reaction. If the electron ejected from the atom was
initially in the valence band, the ionized atom is in its ground state, and no further radiation
emission is observed. When electrons coming from more tightly bonded energy levels are
ejected, the ionized atom is left in an excited state. This excited ion can then decay to its
ground state by two different means. First, an electron in a much higher energy state (i.e., a
valence electron) can emit a photon and fill the vacant energy level. The electron can also
come from a slightly higher energy level, leaving the ion in a less excited state that will further
decay before reaching its ground state. When the photons emitted in these successive decays
are absorbed by less-bonded electrons, so-called soft Auger electrons are ejected from the
atom, producing an Auger electron cascade.
3.4.2 Rayleigh scattering
This elastic scattering reaction takes place when a photon, after being absorbed by a bound
atomic electron, is re-emitted with the same energy, but in a different direction, by the electron, returning the atom to its original state [Leroy2009, Jauch1976]. The cross section for this
reaction is very difficult to evaluate because it depends strongly on the wave function of the
bonded electrons surrounding the nucleus. It is generally written as an integral of the form
c
Rayleigh E e 2
me c
1 cos F E, , Z
2
sin d ,
(80)
where ( , , ) is the atomic form factor that represents the effect of the electrons surrounding the nucleus on the scattering of a photon at an angle with respect to the initial
photon direction. Several theoretical expressions for ( , , ) are available in the literature
for different values of and various energy ranges. For example, when the photon energy is
greater than 100 keV, the main contributors to Rayleigh scattering are the electrons in the Kshell, and the relativistic Bethe-Levinger form factor is used [Hubbell1975]:
F E,q,Z =
sin(2gatan(Q))
gQ 1+ Q
(81)
with
Q E,q,Z =
( )
2E sin(q / 2)
,
a e Zme c 2
( )
g Z = 1+ a e Z .
(82)
(83)
29
Because Rayleigh scattering is never the dominant photon reaction (see Figure 6) for the
photon energy range considered in nuclear reactors, its contribution to the total cross section
is often neglected.
3.4.3 Compton scattering
The Compton effect is the incoherent inelastic scattering of a photon by an electron that is
weakly bonded to a nucleus (see Figure 8). Here, a photon with momentum (
/
/ ) is scattered at an angle with respect to its original direction, with the final momentum
of the photon being . The electron is then ejected with a kinetic energy , obtained by
conservation of momentum and energy:
(1 cosq)
,
Te = E 2
2
m
c
+
E(1
cosq)
e
(84)
where the binding energy of the electron is assumed to be small compared to the photon
energy, and the recoil energy carried by the nucleus is neglected. For a nearly free electron,
the cross section for this reaction is given by the Klein-Nishina formula, which can be written
as
c
Compton E e 2
me c
2 1 1 4
1
,
ln 1 2 1
2
2
2 2 1 2
(85)
with E / (mec 2 ) This cross section decreases with energy, but much more slowly than for
the photoelectric effect. It dominates the photoelectric reaction for energies above approximately 0.5 MeV.
30
energies in the range found in nuclear reactors, the cross section for this reaction is given
approximately by [Leroy2009]:
2
c 28
218 129
Pair production E e Z e 2 ln 2
,
17 20
mec 9
2
(86)
s 2 D,Photonuclear (E) C 2 D
E 2.226
E
(87)
Nuclear Physics - September 2014
31
E s
n E , r s, n E , r , e .
(88)
The number of photons therefore decreases exponentially with distance. This behaviour is
similar to what is observed when light is attenuated by passing through a material with a
linear attenuation coefficient ( ) = ( ). Secondary photons produced with energy and
direction following the absorption of photons of energy and direction will also
contribute to the total population of photons at point + . The equation that describes the
photon population in a material, assuming a constant neutron incident population, is the static
photon transport equation, which takes the form [Pomraning1991]:
n E , , r E n E , , r dE ' d' s E ' E , ' n E ' , ' , r ,
(89)
where
Neutron interaction with matter is the result of the nuclear force, although weak and electromagnetic interactions, the latter being the result of anomalous magnetic moment, are also
possible. As a result, only neutron-nucleus interactions are generally considered, including
In the first three reactions, the neutron interacts with the nucleus as a whole. In spallation
reactions, the neutrons interact directly with the nucleons in the nucleus. The latter reaction
can take place only when the energy of the incident neutron , is sufficiently high (threshold
reactions with , > 0.1 MeV), and therefore spallation is either neglected, because it is too
32
small, or simply included in the absorption cross section. The probability that the neutron
interacts with a nucleus is then given by the total cross section, , where
(90)
(91)
Elastic potential scattering is an interaction in which kinetic energy is conserved and the
neutron does not penetrate the nucleus. As a result, the neutron is slowed down, transferring
part of its energy to the nucleus. For a collision between a neutron with an initial kinetic
energy , and a nucleus of mass X at rest, the final neutron kinetic energy , (momentum
and energy conservation) will be given by [Bell1982]:
En , f
En ,i
1 A
1 2 A cos ,
(92)
where = X /
and , the scattering angle for the final neutron in the centre of mass
system, is related to the scattering angle in the laboratory system by
cos
A cos 1
A2 1 2 A cos
(93)
1 E
2
n ,i
(94)
A 1 ,
2
A 1
2
(95)
after each collision. Because decreases as increases, neutron slowing-down (also called
moderation) is more efficient when scattering collisions with light rather than heavy nuclei are
involved.
For low-energy neutrons, the potential scattering cross section in the centre of mass system is
nearly constant and has the form [Bell1982]:
(96)
s = 4pR 2 ,
where is the nuclear radius for this material. At higher energy, one can use Fermis golden
rules to obtain an approximation for
of the form
s (E) = 4p
where
2 sin 2 d
,
2mn E
(97)
represents the phase shift of the neutron wave function in isotropic scattering.
n ZA X AZ1 X n' ZA X ,
*
(98)
Nuclear Physics - September 2014
33
(99)
The creation of the compound nucleus is a resonant reaction because the resulting weakly
bonded nucleus can exist only if it corresponds to an excitation state of
X. The lifetime of
this excited nucleus is generally very short ( 10
s), and with each decay channel ,
including inelastic scattering, is associated a resonance width given by [Bell1982]:
,
k
(100)
with being the mean life for decay through this channel. The total resonance width for the
creation of the excited nucleus is then given by
k .
(101)
For light nuclei, inelastic absorption , and the inelastic scattering process dominates. For
heavy nuclei, the reverse is true (absorption dominates). The resonance widths for inelastic
scattering also increase with energy, the explicit dependence being
inelastic E n E 0 E ,
(102)
The probability (cross section) for the creation of a compound nucleus with resonant energy
is given by
n E
,
A1 X E 2l 1
2
Z
2mE
2
E E0
2
(103)
k
.
(104)
), = ,
k E 2l 1
2 0 k 0
,
v
2m E
(105)
34
Figure 10 Cross sections for hydrogen (left) and deuterium (right) as functions of energy.
Examples of cross sections for light (hydrogen and deuterium) and heavy nuclei ( U and
U) are presented in Figure 10 and Figure 11. For light nuclides, the scattering process
clearly dominates. One can also observe that the total cross section of hydrogen is about ten
times larger than that of deuterium (better scattering nucleus for neutron moderation). With
absorption representing 10% of the total cross section of hydrogen, one out of ten collisions
will lead to neutron capture. For deuterium, the ratio of neutron absorptions to collisions is
closer to 1%, making this isotope a better neutron moderator overall. For heavy nuclides, the
absorption reaction is the most prevalent and exhibits a very large number of resonances. At
very high energy, these resonances do not disappear, but are so closely packed that they
produce a nearly continuous cross section.
235
92
U (left) and
238
92
The derivations above are valid only if one assumes that the nucleus is at rest. This is clearly
not the case for material having temperatures
0, because atoms acquire an average
kinetic energy that is proportional to the temperature of their medium. The resulting effect
on the cross sections can be taken into account for a material at temperature
using
[Bell1982]:
s k E,T =
1
2mE
35
vn v X s k vn v X p E X dE X ,
) ( )
(106)
where and X are the velocity of the neutron and the nucleus respectively. Here,
X
X
is the Maxwell-Boltzmann distribution, which represents the probability of finding a nucleus
with energy in the range X < < X +
X due to thermal motion:
p E X dE X
k BT
3/2
E X e E X /( k BT )dE X ,
(107)
where
is the Boltzmann constant. This thermal motion of nuclei has no impact on cross
sections exhibiting 1/ behaviour (i.e., absorption cross sections of hydrogen at low energy).
At low neutron energies, the scattering cross section for light nuclides also exhibits 1/
behaviour and is not affected by this transformation, although the energy distribution of the
final neutrons resulting from these collisions will be such that they end up in thermal equilibrium with the nuclides in the medium [Bell1982].
The thermal motion of atoms also changes the form of resonant cross sections by reducing the
height of the resonance while increasing its width (see Figure 12). This widening of the
resonance is known as the Doppler effect.
Figure 12 Effect of temperature on U 238 absorption cross section around the 6.64-eV resonance.
The neutron-nucleus interaction cross sections are very complex and in most cases are evaluated using a combination of theory and experiment. They are generally tabulated in evaluated
nuclear data files that can be read by nuclear calculation software (NJOY, for example)
[MacFarlane2010]. They can also be extracted on-line from nuclear databases or off-line using
the Janis software [KAERI2013, Livermore2013, OECD-NEA2013].
Once the energy-dependent cross sections are known, one can easily evaluate the number of
reactions of type per second (the reaction rate
, ( )) taking place inside a region of
3
volume V containing
nuclei per cm of a material
(cross section ,
) with a
3
population of ( ) neutrons per cm having a velocity = 2 / :
Rm, x v V
N m m , x v n v
V m, x v v ,
v
(108)
36
where
= ( )/ is the neutron flux and
section for a reaction of type in this material.
energy is released if a heavy nucleus is fragmented into lighter nuclei, the fragmentation
process being called nuclear fission;
the spontaneous nuclear fission process, which has a very low yield for several heavy
nuclei, generates neutrons in addition to the light nuclei as end products;
the nuclear fission process can be initiated by neutrons and photons.
n ZA X C o1n YB F
A B C 1
Z Y
(109)
G.
TR Tn (1 C )mn c 2 m A X c 2 m B F c 2 m A B C 1G c 2 ,
Z
Z Y
(110)
with part of the energy carried by the neutrons and the lighter nuclei. These lighter nuclei
rapidly lose their energy in matter (see Section 3.3), thereby producing heat that is removed
by the coolant and transformed to electricity.
Not all the neutrons produced after this reaction initiate a fission reaction. A number of them
are absorbed by material without producing a fission reaction. Others simply leave the system
(with or without collisions). Provided that on average a single neutron per fission reaction can
initiate a new fission, a controlled exothermal chain reaction can be established. Establishing
such a chain reaction looks relatively simple; however, this is far from the case, as shown in
the following subsections.
37
Table 5 Comparison of the energy, U, required for a fission reaction in a compound nucleus
with the energy, Q, available after a neutron collision with different isotopes.
Isotope
(MeV)
(MeV)
Th 5.1
5.9
6.6
5.5
6.4
5.8
4.9
5.9
Pu 6.4
5.5
As shown in Figure 13, the energy dependence of the fission cross sections for
U and
U
reflects the behaviour described above. The probability that a neutron of energy
< 1.0
MeV will collide with
U and result in a fission reaction is very low. For
U, there is no
lower limit on the neutron energy, and the fission probability increases as the energy of the
neutron decreases. The neutron capture cross section (neutron absorption followed by
photon emission) for
U dominates at low energy, while for
U, it remains relatively small
compared to the fission cross section (approximately 10%) over the full energy range. As a
result, most neutron absorption in
U will lead to fission followed by production of new
neutrons (neutrons are regenerated). For U, a collision with a neutron having energy below
the fission threshold will lead to a net neutron loss. As a result, the natural uranium fuels used
in CANDU reactors (0.72 atomic% of
U) will be much less reactive (prone to fission) than
the enriched fuels (enrichment factors ranging from 2.5 to 5 atomic% of
U) used in light
water reactors (LWR).
38
238
92
U (right) as functions of
2,
(111)
assuming that only two nuclei are produced by each fission reaction. As one can see in Figure
14, where the fission yields of all the nuclei resulting from the fission of
U are plotted as a
function of their mass number, the fission process favours the production of relatively light
nuclides (90 A 105) combined with heavier isotopes (130 A 145).
235
92
39
The average number of neutrons emitted by the fission process (see Table 6) is relatively
small compared to the neutron excess > 40 required for heavy isotopes to exist. The
value of for a given reaction depends on the nature of the fissile nuclides, the fission products released, and the energy of the neutrons. Most fission products are therefore very
neutron-rich and unstable. They will reach stability through two main processes:
decay
and neutron emission. All the transformations that take place within 10 s of the fission
reaction are generally included in the so-called prompt contribution (prompt neutrons,
prompt electrons, and prompt photons). Particles produced on a longer time scale (from
milliseconds to minutes) due to decay of isotopes with longer mean lifetimes are called
delayed.
Table 6 Average numbers of neutrons produced by the fission of common heavy nuclides.
Isotope
Th 0
<1 eV)
(
2.2
2.50
2.6
2.43
2.6
2.6
Pu 2.89
>1 MeV)
3.1
The fission reaction (see Section 2.6) also releases a large amount of kinetic energy (on the
order of 200 MeV) that is distributed between fission products, neutrons, -rays, etc. (see
Table 7). Clearly, the fission products carry most of the energy, and because of their very short
range in matter, this energy heats the nuclear fuel. Similarly, the charged electrons (
particles) also lose most of their energy in the fuel. The highly penetrating -rays will end up
depositing their energy in the reactor structures, while the weakly interacting neutrinos will
generally be lost to the environment. Finally, for LWR and CANDU reactors, only a very small
part of the neutron energy will be transferred to the fuel in the form of heat, with most of it
being lost to the environment (mostly through slowing-down in the moderator).
40
Table 7 Distribution of kinetic energy among the particles produced by a fission reaction.
Particles
Kinetic
(MeV)
Fission products
168
Prompt -rays
Delayed -rays
Electrons
Neutrinos
12
Neutrons
Total
207
energy
Note that the data presented in Table 7 represent average values, meaning that the neutrons
produced in the fission process have an energy distribution. The probability that a neutron of
energy
is produced in the fission process, which is known as the fission spectrum, ( ), is
often approximated by the Watt relationship [Watt1952]:
En Ce aEn sinh
bEn ,
(112)
where and are constants associated with the isotope undergoing fission and depend
weakly on the incident neutron energy. The normalization factor is defined so that
E dE
n
(113)
2a 2/3e b/4a
pb
(114)
41
capture cross sections and thereby can have a considerable negative impact on the neutron
population in the fuel where they are produced. For this reason, they are often called neutron
poisons. Examples of poisons that have a large impact on nuclear-reactor operation are
Xe
( = 3.1 10 b) and Sm ( = 6.1 10 b). A second observation is that most of these
nuclides are unstable and decay naturally through one of the reactions described in Section
3.1. These reactions produce both particles, including delayed neutrons, and energy that is
often deposited in the fuel. These delayed neutrons play an important role in the control of
nuclear reactors, as will be explained in Chapter 5. Moreover, energy will still be produced in
the fuel for a long time after the controlled fission reaction has been stopped, due to the
decay of fission products. This is the main source of the heat produced in neutron-irradiated
nuclear fuels (some energy is also produced through photonuclear fission). This residual heat
is removed from shut-down reactors and irradiated fuel pools by continuously circulating the
coolant.
235
92
U.
Finally, we must address the problem of the changes in the composition of a material exposed
to a neutron flux. In Section 3.1, we introduced the Bateman equation, which takes the form
[Smith2000, Nikjoo2012, Magill2005]:
( )
(115)
LI t N I t I ,absorption ( E ) E dE ,
(116)
where ( ) is the concentration of isotope in the material and the net source ( ) is now
divided into a production ( ) and a loss
term. The loss term, from sources other than
decay, is the result of a neutron being absorbed (captured) by isotope :
where
is the neutron flux. The production term has two contributions: decay from other
nuclei, and transformation of a different nucleus into following a neutron-induced nuclear
reaction:
Nuclear Physics - September 2014
42
PI t Y J N J t Y N J t J , x E E dE ,
d
J ,I
x
J ,I
(117)
where , is the yield for the production of isotope from the decay of isotope , while , is
the isotope production yield from a reaction of type (fission, capture, etc.) between a
neutron and isotope .
The nuclear fuel contains heavy isotopes that are broken into lighter nuclides (fission
products) following a neutron-induced fission reaction. Such a reaction also generates energy and secondary neutrons that can be used to maintain a chain reaction.
Most of the energy released as a result of the fission process is carried away by the fission
products and deposited in the fuel because of the short range of these nuclei.
The secondary neutrons produced in the fission process are fast neutrons.
These neutrons can lose their energy through scattering collisions with the various materials present in our conceptual reactor. Neutron slowing-down by collisions with light isotopes is more efficient than by collision with heavy isotopes (see Section 3.5).
This energy deposition increases the temperature of the fuel, which must then be cooled
to make use of the heat and avoid damage to the reactor. For a power reactor, this heat is
collected in a coolant (generally gas or liquids circulating around the fuel) and used to generate electricity.
Now let us look at the fuel and coolant materials that are the most readily available.
Three heavy fissionable isotopes are present in nature:
Th,
U, and
U. Of these, only
U is fissile by neutrons of all energies. Because the density of thorium is 11,000 kg/m3 and
it has a microscopic fission cross section of 0.1 barn for 1 MeV neutrons, the mean free path of
a neutron for fission in this material is 3.5 m. The mean free path for neutron capture in
thorium is very similar in magnitude. Therefore, nearly half the 2.2 neutrons emitted by
fission in thorium will be lost to unproductive capture. For
U, which represents 99.27% of
all the atoms found in natural uranium (density of 18,000 kg/m3), the odds are slightly better,
with mean free paths for fission and capture respectively of 50 and 300 cm and fewer neutrons emitted per fission are lost to capture.
The main advantage of
U, even though it represents only 0.72% of natural uranium composition, is that its fission cross section is quite high (1000 barns at 0.01 eV), giving a mean free
path for fission of 2 cm. The capture cross section of
U at this energy is also six times
smaller than the fission cross section. It is possible to decrease the mean free path for fission
with
U by increasing its relative concentration in uranium-based fuel (fuel enrichment).
The ratio of capture to fission in uranium-enriched fuels remains small even if the fuel contains
a large amount of U (capture cross section less than 1 barn).
The heat produced in the fuel can then easily be extracted by conventional means (by circulating a fluid such as water). The main problem is to slow down the secondary fission neutrons
to low energies (< 1 eV) while ensuring that few are lost by capture inside other materials or
43
by leaving the reactor. A neutron slowing-down material, the moderator, must therefore be
introduced into the reactor to serve this purpose.
Table 8 Maximum values of the elastic scattering and absorption cross sections for 11 H , 21 D ,
and
12
6
Isotope
sca ering
(b)
absorp on
18
0.17
3.4
0.00025
4.6
0.0016
(b)
For this moderator, two questions are of prime importance: what should be its composition,
and where should it be located? The first question is easily answered by combining the kinetics of the neutron-nucleus collision and a survey of the scattering and absorption cross sections of the most promising candidates. In Section 3.5, we concluded that the slowing-down
efficiency of a nucleus increases as its mass number decreases, which points to the use of light
nuclides as moderators. The most promising candidates are the isotopes of hydrogen and
carbon that are readily available in water and graphite. Table 8 provides the maximum values
of the elastic scattering and absorption cross sections for H, D, and C in the energy range
0.1 eV < < 0.1 MeV. As one can see, H is the best moderator if one does not take into
account its absorption cross section. However, up to one in ten collisions of a neutron with H
could lead to absorption (for 1eV neutrons). On the other hand, even if the number of collisions required to slow down neutrons using D and C is significantly higher (the distance the
neutron will travel between collisions is longer), less than 0.007% of the collisions with D and
0.03% of the collisions with C (1 eV neutron) lead to capture. Accordingly, if one wants to
build a core that is compact, a H-based moderator is a requirement (light water, for example
in LWR); otherwise the best candidate is a moderator that contains large concentrations of D
(heavy water in CANDU).
Now let us try to answer the question of the spatial distribution of this moderator. Two very
different options can be considered: a homogeneous mixture of fuel and moderator, and small
isolated fuel elements placed strategically in the moderator. Again, the answer to this question can be inferred from Figure 13. The neutrons in a homogeneous mixture of fuel and
moderator materials have a large chance of colliding with fuel isotopes as they are slowing
down. This means that neutrons with energies in the resonance range (4 eV < < 10 keV)
will be in direct contact with fuel nuclides. Because their capture cross sections at resonance
energies increase, often by several orders of magnitude with respect to the background value,
neutron capture will have a detrimental effect on the number of neutrons that can reach
energies below 1 eV. On the other hand, by separating different fuel elements by a sufficient
amount of moderating materials to ensure that a maximum number of neutrons escape the
resonance energy range, one decreases neutron loss by capture and increases the probability
of fission.
These are the general physics considerations that led to current reactor designs, including the
pressurized water (PWR) and CANDU reactors. In the next section, we conclude this chapter
Nuclear Physics - September 2014
44
by introducing the neutron transport equation, which provides a means to evaluate numerically the neutron population in the reactor and to determine whether a given reactor concept
can lead to a sustained chain reaction. This equation also provides the neutron flux that is
required to follow the evolution of the fuel and the fission products in the reactor using the
Bateman equation.
Because most of the energy produced in a nuclear reactor is the result of the fission process,
the power produced in the core can be expressed by:
t d r dE J f ,J
J
3
(r ,t ,E ) (r ,t ,E ,)d 2 ,
(118)
where is the reactor volume, ( , , , ) is the flux of neutrons with energy and direction at a point in space and a time , and , ( , , ) is the macroscopic fission cross
section for isotope given by
f ,J r , t, E N J r , t f ,J E ,
(119)
where ( , ) is the time-dependent concentration of , the solution of the flux-dependent
Bateman equations (see Section 4.2). Finally,
represents the average energy produced by
the fission of isotope , which we assume to be energy-independent.
Now let us consider the flux, which is a measure of the neutron population in the reactor
(Section 3.5). For a given time interval
, the change of the neutron population
( , , , ) =
( , , , )/ due to loss of neutrons by collisions is [Bell1982, Duderstadt1979, Hbert2009, Lewis1993]:
LC r , t , E , dt r , t , E r , t , E , dt ,
(120)
where is the total cross section and ( , , , ) the rate of collision per unit volume of
neutrons with energy and direction at point and time . This term includes both
absorbed and scattered neutrons. Some neutrons will be lost to migration when the net flow
of neutrons reaching a region in space of volume
is different from that leaving this same
region. This rate of neutron loss due to migration is given by
meaning that neutrons, which can be considered to form a gas, tend to move towards regions
of low neutron population (the kinetic theory of gas). Neutron with energy and direction
can also be produced in this region of space due to scattering of neutrons with different
directions and energies:
Nuclear Physics - September 2014
SS
45
(122)
(123)
The global neutron population will then satisfy the following balance equation:
1 df r ,t, E,
= LC r ,t, E, + LM r,t, E, + S S r ,t, E, + S F r ,t, E, + S E r,t, E, , (124)
v
dt
which is known as the Boltzmann transport equation. If one assumes that the cross sections
are nearly constant over time (the change in the composition of the materials in the reactor
varies substantially only over long time periods) and that the core is at static equilibrium (the
flux remains constant), one obtains the following time-independent neutron transport equation [Lewis1993]:
r , E , r , E r , E ,
'
'
' ' 1
'
' '
'
2 '
dE
d
r
,
E
E
,
r
,
E
,
E
dE
r
,
E
d
r
, E , ,
j
s
j f ,J
0 4
k j
0
4
'
'
(125)
where is known as the multiplication factor. It is inserted in the transport equation to
modify the fission rate in such a way as to reach this static equilibrium. When = 1, equilibrium is achieved, and the reactor is critical. For < 1, the reactor is sub-critical, and neutron
generation is insufficient to compensate for losses, whereas for > 1, the reactor is supercritical, and neutron production exceeds losses.
For reactor calculations, where fission reactions take place only inside the core, boundary
conditions of the form
f rB , E, = 0 for N < 0
(126)
are generally imposed on the transport equation. Here, the point is on the outer boundary
of the reactor, with being a unit vector normal to this boundary and directed outwards. This
condition simply means that no neutrons will enter the reactor from the outside.
46
The static transport equation is an eigenvalue equation, with being the inverse of the
eigenvalue. Therefore, the neutron flux is the eigenvector for this equation and is only defined
to within a normalization constant. Therefore, if
, , is a solution, so is
, , ,
with an arbitrary constant. For reactor calculations, the normalization constant is directly
related to the power produced in the core.
Solving the transport problem is not trivial, even for very simple cases (static, one velocity
neutrons in one dimension). In Chapters 4 (static) and 5 (time-dependent), approximation to
and simplification of the transport equation commonly used in reactor simulations will be
discussed. One should then be able to extract, from the solutions of the resulting simplified
equations, information useful for the design, operation, and control of nuclear reactors.
5 Bibliography
[Basdevant2005] J.-L. Basdevant, R. James, S. Michel, Fundamentals in Nuclear Physics.
Springer, New York, 2005.
[Bell1982] G. I. Bell, S. Glasstone, Nuclear Reactor Theory. Robert E. Krieger, Malabar, 1982.
[Berger2013a] M. J. Berger, J. S. Coursey, M. A. Zucker, J. Chang, J., ESTAR, PSTAR, and ASTAR:
Computer Programs for Calculating Stopping-Power and Range Tables for Electrons,
Protons, and Helium Ions, http://physics.nist.gov/Star, visited April 2013.
[Berger2013b] M. J. Berger, J. H. Hubbel, S. M. Seltzer, J. Chang, J. S. Coursey, R. Sukumar, D. S.
Zucker,
K.
Olsen,
XCOM:
Photon
Cross
Section
Database,
http://www.nist.gov/pml/data/xcom, visited April 2013.
[Bjorken1964] J. D. Bjorken, S. D. Drell, Relativistic Quantum Mechanics, McGraw-Hill, New
York, 1964.
[Brookhaven2013] National Nuclear Data Center at Brookhaven National Laboratory:
http://www.nndc.bnl.gov/chart/, visited April 2013.
[Griffiths2005] D. J. Griffiths, Introduction to Quantum Mechanics, Pearson Canada, Toronto,
2005.
[Duderstadt1979] J. J. Duderstadt, W. R. Martin, Transport Theory. Wiley, New York, 1979.
[Halzen1984] F. Halzen, A. Martin, Quarks and Leptons: An Introductory Course in Modern
Particle Physics. Wiley, New York, 1984.
[Hbert2009] A. Hbert, Applied Reactor Physics. Presses Internationales Polytechnique,
Montral, QC, 2009.
[Hubbell1975] J. H. Hubbell, W. J. Veigele, E. A. Briggs, R. T. Brown, D. T. Cromer, and R. J.
Howerton, Atomic form factors, incoherent scattering functions, and photon scattering cross sections, J. Phys. Chem. Ref. Data, 4, 471-538, 1975.
[Jauch1976] J. M. Jauch, F. Rohrlich, The Theory of Photons and Electrons. Springer-Verlag,
New York, 1976.
[KAERI2013] Nuclear Data Center at Korea Atomic
http://atom.kaeri.re.kr/ton/, visited April 2013.
Energy
Research
Institute:
47
[Leroy2009] C. Leroy, P.-G. Rancoita, Principle of Radiation Interaction in Matter and Detection,
2nd edition. World Scientific, Singapore, 2009.
[Le Sech2010] C. Le Sech, C. Ng, Physique nuclaire : Des quarks aux applications. Dunod,
Paris, 2010.
[Lewis1993] E. E. Lewis and W. F. Miller, Jr., Computational Methods of Neutron Transport, 2nd
edition. Wiley, New York, 1993.
[Livermore2013] Isotope Evaluation at Lawrence Livermore
http://ie.lbl.gov/toi2003/MassSearch.asp, visited April 2013.
National
Laboratory:
U, Phys. Rev.
[WebElements2013]
WebElements:
The
Periodic
Table
on
http://www.webelements.com/isotopes.html, visited April 2013.
the
Web.
48
Chapter 5 covers the time-dependent neutron-diffusion equations and studies the phenomena
of fast-neutron kinetics, fission-product poisoning, reactivity coefficients, etc., in reactors.
Chapter 12 deals with radioprotection and uses the concept defined in the present chapter for
the interactions of charged particles, photons, and neutrons with matter with the goal of
reducing the damage to living tissues.
Chapter 19 examines the behaviour of fuel after irradiation in a nuclear reactor, particularly its
composition and the residual energy that it produces.
7 Acknowledgments
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of
course the responsibility for any errors or omissions lies entirely with the author.
Marv Gold
Esam Hussein
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final
copy.
CHAPTER 4
Reactor Statics
Prepared by
Dr. Benjamin Rouben, 12 & 1 Consulting, Adjunct Professor, McMaster University & University
of Ontario Institute of Technology (UOIT)
and
Dr. Eleodor Nichita, Associate Professor, UOIT
Summary:
This chapter is devoted to the calculation of the neutron flux in a nuclear reactor under special
steady-state conditions in which all parameters, including neutron flux, are constant in time.
The main calculation method explored in this chapter is the neutron-diffusion equation. Analytical solutions are derived for simple neutron-diffusion problems in one neutron energy group in
systems of simple geometry. Two-group diffusion theory and the approximate representation of
the diffusion equation using finite differences applied to a discrete spatial mesh are introduced.
The rudimentary reactor-physics design of CANDU reactors is presented. The two-step approach
to neutronics calculations is presented: multi-group lattice transport calculations, followed by
full-core, few-group diffusion calculations. Finally, the chapter covers fuel-property evolution
with fuel burnup and specific features of CANDU neutronics resulting from on-line refueling.
Table of Contents
1
2
Introduction ............................................................................................................................ 3
1.1 Overview ............................................................................................................................. 3
1.2 Learning Outcomes ............................................................................................................. 3
Neutron Diffusion Theory ....................................................................................................... 4
2.1 Time-Independent Neutron Transport ............................................................................... 4
2.2 Ficks Law and Time-Independent Neutron Diffusion......................................................... 7
2.3 Diffusion Boundary Condition with Vacuum at a Plane Boundary ..................................... 9
2.4 Energy Discretization: The Multi-Group Diffusion Equation............................................. 12
One-Group Diffusion in a Uniform Non-Multiplying Medium.............................................. 12
3.1 Plane Source...................................................................................................................... 13
3.2 Point Source ...................................................................................................................... 14
3.3 Flux Curvature in Source-Sink Problems and Neutron In-Leakage ................................... 16
One-Group Diffusion in a Uniform Multiplying Medium with No External Source .............. 16
4.1 Uniform Infinite Reactor in One Energy Group................................................................. 17
4.2 Uniform Finite Reactors in One Energy Group.................................................................. 18
4.3 Uniform Finite Reactors in Various Geometries ............................................................... 21
4.4 Flux Curvature and Neutron Out-Leakage ........................................................................ 30
Reactors in Two Neutron-Energy Groups with No External Source...................................... 31
5.1 The Neutron Cycle and the Four-Factor Formula ............................................................. 31
5.2 The Two-Energy-Group Model.......................................................................................... 34
5.3 Neutron Diffusion Equation in Two Energy Groups .......................................................... 34
5.4 Uniform Infinite Medium in Two Energy Groups .............................................................. 34
5.5 Uniform Finite Reactors in Two Energy Groups ................................................................ 36
Reactor Statics September 2014
List of Figures
Figure 1 Negative flux curvature in homogeneous reactor .......................................................... 19
Figure 2 Infinite-slab reactor......................................................................................................... 22
Figure 3 Flux with physical and unphysical values of buckling ..................................................... 23
Figure 4 Infinite-cylinder reactor .................................................................................................. 24
Figure 5 Ordinary Bessel functions of first and second kind ........................................................ 25
Figure 6 Rectangular-parallelepiped reactor ................................................................................ 26
Figure 7 Finite-cylinder reactor..................................................................................................... 28
Figure 8 Energies of fission neutrons............................................................................................ 31
Figure 9 Sketch of cross section versus neutron energy............................................................... 32
Figure 10 Neutron cycle in thermal reactor.................................................................................. 33
Figure 11 Face view of very simple reactor model ....................................................................... 38
Figure 12 Flux in a cell and in immediate neighbours .................................................................. 39
Figure 13 Linear treatment of flux in central cell and one neighbour .......................................... 40
Figure 14 Flux in cell at reactor boundary .................................................................................... 42
Figure 15 Energy distribution of fission neutrons......................................................................... 44
Figure 16 Variation of flux with energy if absorption is smooth .................................................. 46
Figure 17 Variation of flux with energy in the presence of resonances ....................................... 46
Figure 18 Sketch of flux variation over full energy range ............................................................. 47
Figure 19 CANDU basic lattice cell ................................................................................................ 51
Figure 20 Supercell for calculating device incremental cross sections ......................................... 52
Figure 21 Simple model with superimposed reactivity device ..................................................... 53
Figure 22 Evolution of fuel isotopic densities ............................................................................... 54
Figure 23 Infinite-lattice reactivity vs. irradiation......................................................................... 55
Figure 24 Finite-reactor reactivity vs. irradiation.......................................................................... 55
Figure 25 Averaging reactivity with daily refueling....................................................................... 56
Reactor Statics September 2014
Reactor Statics
1 Introduction
1.1 Overview
This chapter is devoted to the calculation of the neutron flux 1 in a nuclear reactor under special
steady-state conditions in which all parameters, including neutron flux, are constant in time.
The position-, energy-, and angle-dependent steady-state neutron-transport equation is derived
by writing the detailed neutron-balance equation. This is done in Chapter 3 of the book.
However, it is also done here for completeness. The steady-state diffusion equation is subsequently derived using a linear approximation of the angular dependence of the neutron flux.
Multi-group neutron-energy discretization is also introduced.
Analytical solutions are derived for simple neutron diffusion problems. First, the one-group
diffusion equation is solved for a uniform non-multiplying medium in simple geometries.
Subsequently, the one-group diffusion equation is solved for a uniform multiplying medium (a
homogeneous nuclear reactor) in simple geometries. The importance of neutron leakage and
the concepts of criticality and the neutron cycle are introduced.
Of course, real reactors are almost never homogeneous, and rarely can neutron energies be
accurately represented by a single energy group. However, two energy groups are often sufficient to represent neutron diffusion in a thermal reactor because most of the fissions are
induced by thermal neutrons. This chapter therefore proceeds to introduce two-group diffusion
theory and the approximate representation of the diffusion equation using finite differences
applied to a discrete spatial mesh. The latter enables the treatment of non-uniform reactor
cores.
Following this treatment of the basic theory of neutron transport and diffusion, the rudimentary reactor-physics design of CANDU reactors is presented, and the associated neutron energy
spectrum is discussed. Subsequently, more general core modelling concepts are presented,
including the two-step approach to neutronics calculations: multi-group lattice transport
calculations, followed by full-core, few-group diffusion calculations. The final section in the
chapter concentrates on fuel-property evolution with fuel burnup and specific features of
CANDU neutronics resulting from on-line refueling.
1 In this document, the term neutron flux is used to denote the quantity = n, where n is neutron density and
-2 -1
-2 -1
is neutron speed. The units of flux are 1cm s or 1m s . Some newer texts use the term flux density or
fluence rate. All three terms refer to the same physical quantity.
entering the differential volume must be equal to the rate of neutrons exiting the differential volume.
To write the equation, we must therefore consider all phenomena by which neutrons enter or
exit the differential volume or are created or destroyed within the volume. The phenomena
which we must consider are:
[Note: Another process for neutron production is the (n, 2n) nuclear reaction. However, this
reaction produces many fewer neutrons than fission and is neglected here.]
The rates at which neutrons enter or exit the differential volume by virtue of these various
phenomena, expressed per unit differential volume per second, are given one by one in the
following equations.
The rate of birth of neutrons by fission is given by:
E
' dE ' ,
f r , E ' r ,
', E ' d
4 E ' '
where
(1)
Reactor Statics
r,
' , E ' is the angular flux of neutrons at position, of energy E, and moving in di
rection ' ; and
(E) is the fraction of all fission neutrons born with energy E. Note: In this chapter,
for simplicity, a single fission spectrum (E) is used for fissions induced in all nuclides, whereas in reality the fission spectrum should be taken as different for different nuclides. This fully correct treatment is what is done in Chapter 3.
Note: In the above equation, delayed neutrons are not referred to separately. The neutron
production rate includes both prompt and delayed neutrons. This is acceptable because it can
be shown that in (true) steady state, accounting separately for delayed-neutron production
reduces in any case to the above expression.
The rate of production of neutrons from an external source (not related to fissions in the
reactor fuel) is given by:
S r, E ,
(2)
The rate of neutron gain from neutrons entering the differential volume by scattering from
other neutron directions of motion or other neutron energies is given by:
(3)
s r , E ' E , ' r , ', E ' d ' dE ',
E ' '
'
where s r , E ' E ,
t r , E r ,
,E ,
(4)
' d
' dE ',
a r , E s r , E E ',
(5)
, E r ,
,E
, the neutron leakage [Eq. (5)] can also be written as:
Note: Because J r ,
r ,
,E .
(6)
Taking into account all the above rates, the neutron balance can then be expressed in the timeindependent neutron-transport equation as follows:
E
1
' dE ' r, E ' E,
'
r,
', E ' d
' dE '
S r, E
f r , E ' r ,
', E ' d
s
4
4 E ' '
'
(7)
E'
, E 0.
t r , E r , , E J r ,
Note again that for simplicity a single fission spectrum (E) has been used here. See Chapter 3
for the fully correct treatment. The second term of the equation can be simplified because the
' , so that the integral over
' in the second term
fission cross section does not depend on
reduces to the angle-integrated flux, and Eq. (7) becomes:
E
1
'
r,
', E ' d
' dE '
S r, E
f r , E ' r , E ' dE ' s r , E ' E,
4
4 E '
'
E'
, E 0,
t r , E r , , E J r ,
(7)
' is the total (angle-integrated) flux of neutrons with energy E
' , E ' d
where r , E ' r ,
at position r .
'
The neutron-transport equation (7) or (7) is an exact statement of the general steady-state
neutron-balance problem. However, it can immediately be seen that it is very complex: in
addition to its dependence on six independent variables, it is an integrodifferential equation.
Because of its complexity, this equation cannot be solved analytically except for problems in the
very simplest geometries, and real problems require numerical solution by computer.
Note that when there is no external source S, the equation appears to be a linear homogeneous
equation, which does not generally have a solution (except a trivial zero solution for the flux) for
arbitrary values of the nuclear properties. In this case, a solution can be found by modifying the
nuclear properties. Mathematically, this can be done by modifying the yield cross section f by
dividing it by a quantity, keff, which can be selected to ensure a non-trivial solution. This quantity keff is called the multiplication constant.
Two general categories of codes exist to solve the neutron-transport equation: deterministic
codes (which solve the equation directly by numerical means) and Monte Carlo codes (where
stochastic methods are used to model a very large numbertypically millions or even hundreds
of millionsof neutron births and their travel and event histories, from which the multiplication
constant and flux and power distributions can be evaluated using appropriate statistics of these
histories). Although the application of either type of transport computer code to full-core
reactor models requires very significant computer resources and execution time to achieve a
high degree of accuracy, both methods, especially Monte Carlo codes, have seen much greater
application in whole-reactor analysis in the last decade or so. While core-wide pin-power
reconstruction and time-dependent kinetics calculations are still beyond reach, static eigenvalue
calculations and global flux and power distributions can now be carried out routinely using
Monte Carlo codes. However, detailed discussion of either type of transport code will not be
covered in the present work.
The traditional way of attacking neutronics problems in reactors has been to solve the transport
Reactor Statics September 2014
Reactor Statics
equation numerically in relatively small regions (such as a basic lattice cell or a small collection
of cells) to compute region-averaged properties, and then to use these to solve the full-core
reactor problem with a simplified version of the transport equation, the neutron-diffusion
equation. This computational scheme is discussed in greater detail in Section 9.
involves only the angle-integrated flux r, E [also called the integral flux].
To achieve this, we can attempt to remove the neutron direction of motion by simply integrating
. Let us see what this gives, term by term. The first two terms in (7) do not
Eq. (7) over
, and because the integral of
over a sphere is 4, their integrals, which we can call
contain
T1 and T2, can be written directly as:
T1 S r , E
(8)
(9)
E'
Similarly, integrating the fourth term gives a result that depends on the integral flux only:
r, E r, E .
T4 t r , E r ,
, E d
t
(10)
'
r ,
', E ' d
' dE ' d
.
T3 s r , E ' E ,
(11)
E'
'
We can, however, simplify T3 by noting that, because no absolute direction in space is special,
and ' , but only on
the scattering cross section s cannot depend on the absolute directions
the scattering angle between the directions of the incoming and scattered neutrons, or even
'
. Using this fact, we can then
more specifically on the cosine of that angle, i.e., on
first (actually over , because s does not
simplify the integral in Eq. (11) by integrating over
depend on the azimuthal angle of scattering, and integrating over that azimuthal angle simply
gives 2). The result is then a product of two integrals:
' d
' 2 r, E ' E , d dE '
T3 r , E ' E ,
s
'
E'
(12)
E'
s r , E ' E 2 s r , E ' E , d .
(13)
Equation (12) is a useful result because it depends on the integral flux r , E' only.
For the fifth term, we get:
d
r , E ,
d
T5 J r , E ,
J r, E ,
(14)
J r , E J r , E,
(15)
where
Unfortunately, this result is not at all of the form we would like, i.e., it is not at all expressible in
terms of the integral flux, because it is clear that integrating a function of the vector quantity
will obviously give in general a result totally unrelated to the integral flux
over
J r , E,
r, E !
E'
t r , E r , E J r , E 0 ,
(16)
but the last term on the left-hand side (the leakage term) has thwarted our efforts to achieve an
equation in the integral flux only.
However, one approximation which is often used in diffusion problems (diffusion of one material through another) can help us here. This approximation, called Ficks Law, applies in lowabsorption media if the angular flux varies at most linearly with angle and if the neutron source
is isotropic [already assumed in writing Eq. (7)]. Under these conditions it states that the
current J r , E is in the direction in which the integral flux r, E decreases most rapidly, i.e.,
J r , E D r , E r , E ,
(17)
where the quantity Dr , E is called the diffusion coefficient and can be written as 1/(3tr),
with tr being the neutron transport cross section.
The reader is referred to Appendix A (Reactor Statics) of this chapter for the derivation of Ficks
Law. Here, we will continue to derive the final form of the neutron-diffusion equation.
Equation (17), when substituted into Eq. (16), finally gives an equation in the integral flux only,
the time-independent neutron-diffusion equation:
Reactor Statics
E'
t r , E r , E D r , E r , E 0
. (18)
(19)
at r .
This condition cannot be applied in diffusion theory, which depends on the integral flux only,
because we have lost all the directional information of the angular flux. In diffusion theory, we
need boundary conditions, at most, on the integral flux and its gradient. The conditions can be
generalized to demand that the total rate of incoming neutrons be zero. We will now proceed
to derive the boundary conditions used in diffusion theory.
We first derive a general relationship between the angular flux and the current using the
approximation that the angular flux is linear in angle. Linearity in angle means that the angular
flux can be written as a linear function of the x-, y-, and z-components of the angle :
(20)
ab b b ,
x
x
y
y
z
z
where a, bx, by, bz are constants which can be determined in terms of the integral flux and
current.
Let us first consider the integral flux
d .
b d
b d
b d
.
a d
x
x
y
y
z
z
(21)
The first integral in Eq. (21) has value 4, whereas the others have value 0 (it is clear that in
Reactor Statics September 2014
10
integrating a single component of the angle over all solid angles, the + and components cancel
out). This means that = 4a, which implies that
.
4
(22)
d .
(23)
d
b
d
b
d
b
d
.
J a
x
x
y
y
z
z
(24)
It is clear that the first integral in Eq. (24) is zero, for the same reason that the + and compo d
. This is a
nents cancel out. Consider the other integrals in Eq. (24), for instance, x
0 , for the
x y or z d
2 1 2 d 2 3 1 4 ].
2z d
1
1
3
3
(25)
i.e.,
bx
3
Jx
4
(26)
3 J J J 3 J
.
x
x
y
y
z
z
4 4
4 4
(27)
Let us now apply Eq. (27) at a plane boundary with vacuum. Assume that the boundary plane is
perpendicular to the z-axis and the polar axis is the outward normal to the boundary, i.e., the
unit vector k in the positive z-direction. The total rate of incoming neutrons is:
kd
,
J
(28)
where the integral over the half-space - means integrating over the entire azimuthal angle
(i.e., over 2), but only over half the polar angle , i.e., over from /2 to (or over cos
from -1 to 0).
Using Eq. (27), the total rate of incoming neutrons is:
Reactor Statics
11
3
kd
4 4 J kd .
(29)
k , then, in the integral of the second term, only the part involving z will
Because
z
survive (for the same reason stated before), and:
0
0
J
k
2
Total rate of incoming neutrons =
.
* 2 * d
* 2 * J k * d
1
1
4
4
4
2
Applying Ficks Law and setting the total rate of incoming neutrons to 0 gives:
D
D d
k 0, i.e.,
0
4 2
2 dz 4
1 d
dz
boundary
(30)
1
,
2D
1
d extr
which leads to
d extr 2 D
2
,
3 tr
(31)
d extr 2 D
2
,
3 tr
(32)
2.1312 0.7104
.
3 tr
tr
(33)
Equations (30)-(33) result in a zero net incoming current at the physical boundary.
The geometric interpretation of Eq. (30) is that the relative neutron flux near the plane boundary has a slope of -1/dextr, i.e., the flux would extrapolate linearly to 0 at a distance dextr beyond
the boundary. This is often stated as the flux goes to 0 at an extrapolation distance dextr
beyond the boundary. Such an interpretation is not literally correct: the flux cannot go to zero
in a vacuum, because there are no absorbers to remove the neutrons; the flux only appears to
be heading to the zero value at the extrapolation point. In fact, instead of using the slope
version (30), the boundary condition is often applied by extending the reactor model to the
extrapolation point and demanding a zero flux at that point.
Now, typical values for the diffusion coefficients D in CANDU reactors are 1 cm, and therefore
the extrapolation distance dextr is of the order of 23 cm. For systems of large dimension, e.g.,
large power reactors which are several metres in size, the extrapolation distance is sometimes
neglected if a slightly approximate answer is sufficient.
[Note: Equation (33) applies in principle to plane boundaries only. Slightly different formulas for
Reactor Statics September 2014
12
the extrapolation distance would apply to curved boundaries; however, the difference is small
unless the radius of curvature of the boundary is of the same order of magnitude as dextr.]
G to the interval with the lowest energies). In each group g, the continuous flux r, E is
S r , E Sg r
E g
f r , E f , g r
s r , E ' E s , g ' g r
t r , E t ,g r
D r , E Dg r .
Sg r g f ,g ' r g ' r
g '1
g ' 1
s , g ' g
r g ' r t ,g r g r Dg r g r 0, g 1,..., G.
Reactor Statics
13
S r a r D r 0,
or S r a r D2 r 0.
(34)
d2
2.
dx
2
The diffusion equation outside the source, i.e., for any x different from 0, becomes:
d 2 x
D
a x 0.
dx 2
(35)
D
,
a
(36)
called the diffusion area (and L called the diffusion length), the equation becomes:
d 2 x 1
2 x 0.
dx 2
L
(37)
For x > 0, Eq. (37) has mathematical solutions exp(x/L) and exp(-x/L), which give a general
solution:
x Ae x / L Ce x / L .
However, the term ex/L goes to as x and therefore cannot be part of a physically acceptable solution for x > 0. The solution for x > 0 must then be x Ce x / L .
By left-right symmetry, we can see that the full solution for any x must be
x Ce
x /L
(38)
with C being a constant which we can determine from the boundary condition at x = 0.
If S is the source strength per unit area of the plane, then the number of neutrons crossing
outwards per unit area in the positive x-direction must tend to S /2 as x 0. Therefore,
S
x 0
2
d x S
lim D
x 0
dx 2
lim J x
CD x / L S
lim
e
x 0
L
2
CD S
SL
, i.e., C
.
L
2
2D
Reactor Statics September 2014
14
(39)
It is interesting to try to interpret the physical meaning of the diffusion area L2. Let us calculate the mean square distance that a neutron travels in the x-direction from the source (at x =
0) to its absorption point. We can do this by averaging x2 with the absorption rate a as a
weighting function:
x dx
2
x2
dx
a
With the form (39) for the flux, we can evaluate the integrals and show that
x 2 2L2 ,
i.e., we can interpret L2 as one-half the square of the average distance (in one dimension)
between the neutrons birth point and its absorption point.
1 d 2 d d2 2 d
.
r
r 2 dr dr dr 2 r dr
(40)
The diffusion equation outside the source, i.e., for all points except the origin, is then:
D2 r a r 0,
d 2 2 d
i.e., D 2
a r 0,
dr
r
dr
(41)
D2 r a r 0,
d 2 2 d
i.e., D 2
a r 0,
r dr
dr
d 2 r 2 d r 1
2 r 0.
dr 2
r dr
L
To solve this equation, we can write in the form r
(42)
(43)
r
. Then, in terms of , Eq. (43)
r
Reactor Statics September 2014
Reactor Statics
15
becomes:
d r
dr r ,
r
r2
d 2 r d r d r
2
2
d r
2 r
dr
dr2 dr2
.
2
dr
r
r
r
r3
.
Substituting these forms into Eq. (43) results in the simpler form:
d 2 r 1
2 r 0.
dr 2
L
(44)
Equation (44) has mathematical solutions exp(r/L) and exp(-r/L), which give a general solution:
r Ae r / L C e r / L
er/ L
e r/ L
r A
C
.
r
r
er / L
as r and therefore cannot be part of a physically acceptable
r
solution. The solution must then be
Now, the term
r C
e r / L
,
r
(45)
with C being a constant which remains to be determined. To determine C, we can use the
continuity condition at the origin.
If S is the source strength, then the number of neutrons crossing the surface of a small sphere
outwards must tend to S as the spheres radius tends to 0, and therefore:
lim 4 r 2 J r S
r 0
lim 4 r 2 D
S
r 0
dr
r r / L r / L
e
e
lim 4 r 2 CD L
S
2
r 0
r
S
4 CD S , i.e., C
.
4 D
S e r / L
r
.
4 D r
(46)
Again, it is interesting to interpret the physical meaning of the diffusion area L2. Let us calculate
Reactor Statics September 2014
16
the mean square distance that a neutron travels outwards from the source (at r = 0) to its
absorption point. We can do this by averaging r2 with the absorption rate a as a weighting
function:
r 4 r dr
2
__
2
4 r dr
2
With the form (46) for the flux, we can evaluate the integrals and show that
r 2 6 L2 ,
(47)
i.e., we can interpret L2 as one-sixth of the square of the average distance outwards between
the neutrons birth point and its absorption point.
2L
We can also show that Leakout < 0 for x < 0. If we apply the formula to the flux from a point
source (Eq. 46):
S er/L
d 2 2 d S er/L
Leakout D 2
r/L
S e
0.
4 L2 r
We see that in all cases, Leakout < 0, i.e., the leakage is inwards (in-leakage) at any point outside
the source. This can actually be seen in the general case from
S r a r D2 r 0,
stated earlier as Eq. (34), which for any point outside the source gives D 2 r a r 0
. In other words, we can say that any point outside an external source in a non-multiplying
medium sees a positive flux curvature and neutron in-leakage, i.e., any differential volume is a
net sink or absorber of neutrons:
Reactor Statics
17
one, we will start by assuming that all neutrons are lumped into a single energy group, i.e., G =
1. There is then, again, no need for the subscript g. Also, as explained in Section 3, we can drop
the term in s and replace t by a.
The neutron-diffusion equation in this case is:
f r a r D 2 r 0.
(48)
A very important point to note is that without the external source, this is a linear homogeneous
equation in the flux (if the properties are truly constant and independent of the flux). This
means that if we find one solution of the equation, then any multiple is also a solution. Therefore, the absolute value of the flux cannot possibly be deduced from the diffusion equation
(incidentally, not from the transport equation either). This is totally different from problems
with external sources, which drive the absolute value of the flux.
f a 0.
(49)
This equation is interesting. The only solution is a trivial solution, i.e., a null flux, = 0, unless
f a .
(50)
In other words, unless the composition of the medium is exactly balanced so that Eq. (50) is
satisfied, the uniform infinite reactor cannot really operate in steady state (except in a trivial
zero-flux situation). We can call Eq. (50) the criticality condition for a uniform infinite reactor.
What happens if the criticality condition in Eq. (50) is not satisfied? Then there is no non-trivial
solution, but is this all that we can say? Actually, we can ensure that there is always a non-trivial
solution if we modify Eq. (49) by tuning the neutron-yield cross section by dividing it by a new
modifying factor which we call k, as in:
f
k
a 0.
(51)
A non-trivial solution of Eq. (51) can always be guaranteed by selecting the value of k as:
f
a
(52)
What this means is that if the composition of the uniform infinite reactor is modified from the
original composition by dividing the neutron-yield cross section by k defined as in Eq. (52), the
modified uniform infinite reactor can then be operated in steady state with a non-zero flux; this
modified reactor is now critical. What is the value of the flux? We can see from Eq. (51) that
with the modified neutron-yield cross section, the flux can have any value; in other words, the
critical uniform infinite reactor can operate at any flux (and therefore power) value! This is a
Reactor Statics September 2014
18
direct consequence of the (apparent) homogeneity of the equation (i.e., the equation is of the
form F = 0, with F an arbitrary operator independent of the flux).
Comparing Eqs. (50) and (51), the criticality condition for a uniform infinite reactor can be seen
to be:
f
a
(53)
for criticality. The deviation of k from 1 tells us how far the reactor with the original composition ( f , a ) is from criticality. k is called the infinite reactor multiplication constant and can
have the following values:
k < 1: the infinite reactor is said to be subcritical;
k = 1: the infinite reactor is critical;
k > 1: the infinite reactor is said to be supercritical.
The physical interpretation of k can be stated as follows:
f
a
f
a
(54)
1
.
k
(55)
Therefore:
k < 1 < 0: the infinite reactor is subcritical
k = 1 = 0: the infinite reactor is critical
k > 1 > 0: the infinite reactor is supercritical.
Real-life reactors are designed to be operated at critical or very close to critical. Therefore, in
most situations, we would expect k to be very close to 1 and to be very close to 0. As a
result, while (and k) are absolute, dimensionless numbers, a new fractional unit of 1
milli-k (or mk) is defined for reactivity, where:
1 mk 0.001.
(56)
For example, = + 2 mk (or 1 mk) means that = +0.002 (or 0.001). Another reactivity
unit, pcm 0.01 mk, is commonly used in Europe.
a function of space, r , and also the leakage term must remain in the diffusion equation:
f r a r D 2 r 0,
presented earlier as Eq. (48). This can be rewritten as:
Reactor Statics September 2014
Reactor Statics
19
D2 r f r a r .
(57)
The left-hand side of Eq. (57) is the leakage out of the point r . If we integrate Eq. (57) over
the volume V of the reactor:
D 2 r dr f a r dr .
(58)
V
The left-hand side of Eq. (58) is the total leakage out of the reactor. This of course must be
positive: neutrons can only go out of the reactor, not into it, because there are no sources of
neutrons outside which can feed neutrons into the reactor. Therefore, if Eq. (58) is true as is,
the right-hand side must be positive, and because the integral of the flux must also be positive,
so must the quantity ( f a ) . We can therefore write Eq. (57) as:
a
2 r f
r
D
i.e., 2 r Bg2 r ,
(59)
f a
D
(60)
The quantity Bg2 , as it appears in Eq. (59), is called the geometrical buckling of the reactor. Its
physical meaning can be understood by rewriting Eq. (60) as:
2 r
2
Bg
.
r
(61)
In other words, the geometrical buckling is the negative relative curvature of the neutron flux.
Because we have established that B g2 is definitely positive, this means that the flux curvature is
negative (see Figure 1), and in fact, in view of Eq. (59), the relative curvature is uniform (and
negative) in a homogeneous finite reactor. Note that this statement is strictly true for homogeneous reactors only. In real reactors, the relative flux curvature (and the buckling) can vary
and even change sign.
20
Because the neutron flux curvature/geometrical buckling must bend the flux to bring it to 0
almost at the reactor boundary (actually, at an extrapolation distance dextr beyond the physical
boundary), it is clear that the flux curvature will be large for reactors of small dimensions and
small if the reactor dimensions are large. Therefore, B g2 in Eq. (59) is purely a geometrical
quantity.
Returning now to Eq. (57) and using the definition of geometrical buckling, the diffusion equation for homogeneous reactors can be rewritten as:
f r a r DBg2 r 0.
(62)
This equation has the same characteristics as Eq. (49). The only solution is a null flux, r 0 ,
unless
f a DBg2 .
(63)
In other words, unless the composition of the reactor is exactly balanced so that Eq. (63) is
satisfied, the uniform reactor cannot really operate in steady state (except in a trivial zero-flux
situation). We can call Eq. (63) the criticality condition for a uniform finite reactor.
What happens if the criticality condition Eq. (63) is not satisfied? Then there is no non-trivial
solution. However, just as we did for the infinite medium, we can ensure that there is always a
non-trivial solution if we modify Eq. (62) by tuning the neutron-yield cross section by dividing it
by a similar parameter, called keff, as in:
f
keff
r a r DBg2 r 0.
(64)
A non-trivial solution of Eq. (64) can always be guaranteed by selecting the value of keff as:
keff
f
a DBg2
(65)
(66)
Bg2
f
a
keff
D
This means that if the composition of the uniform reactor is modified from the original composition by dividing the neutron-yield cross section by keff defined as in Eq. (65), the modified
uniform reactor can then operate in steady state (i.e., as a critical reactor) with a non-zero flux.
Again, as in the infinite medium, the flux in the modified critical reactor can have any value, that
is, the critical uniform reactor can operate at any flux (and therefore power) value!
In summary, the criticality condition for a uniform finite reactor is:
keff
f
a DBg2
(67)
or
Reactor Statics September 2014
Reactor Statics
21
f
1
f a
k 1
a
2
Bg
2 .
D
D
L
a
(68)
Equation (67) is clearly a generalization of the criticality condition Eq. (53) for the infinite
medium, where the buckling was 0, i.e., B g2 0 (flat flux). The deviation of keff from 1 tells us
how far the reactor with the original composition ( f , a , D ) is from criticality.
Equation (68) is intriguing. The left-hand side, B g2 , is a geometrical quantity, as already noted.
The right-hand side, on the other hand, is a function of the nuclear properties only and is not a
geometrical quantity. It is nonetheless called a buckling, the material buckling:
Bm2
k 1
.
L2
(69)
In view of this, the criticality condition for a uniform reactor in one neutron-energy group can
be expressed as:
(70)
f
f r
neutron production rate
keff
. (71)
2
2
a DBg a r DBg r neutron loss rate (by absorption and leakage)
This ratio of production to loss is the same at any point in a homogeneous reactor and is of
course then also the same as the ratio of the reactor-integrated production and loss.
Incidentally, Eq. (64), a linear equation with a boundary condition (zero flux at the extrapolation
distance beyond the boundary), is mathematically an eigenvector problem, which can best be
seen by rewriting the equation in the form:
(72)
a DBg2 r f r ,
where
1
keff
(73)
22
can therefore also derive the value of the buckling). We will do this by showing how to solve
the diffusion equation in the following form [rewritten from Eq. (59)]:
2 r Bg2 r 0.
(74)
4.3.1 Infinite slab reactor
Let us consider a reactor in the shape of a slab of physical width a in the x-direction and infinite
in the y- and z-directions. The reactor is centred at x = 0; see Figure 2. This is a one-dimensional
problem, meaning that is a function of x only. The Laplacian reduces to
d2
, and the diffudx 2
d 2 x
Bg2 x 0.
2
dx
(75)
This equation has mathematical solutions (x) sin(Bgx) and (x) cos(Bgx). However, by leftright symmetry, sin(Bgx) is not a viable solution (because the flux would be negative in half the
space). Therefore, the only physical solution must have the form (x) = Acos(Bgx), where A is a
constant.
a
However, we must also satisfy the boundary condition for the problem, which is ex 0 ,
2
where aex is the extrapolated width and x = aex /2 is the point at which the flux appears to go
a
to zero. Therefore, we must have A cos Bg ex 0 , which means that the values of Bg are
2
n
limited to B g
, where n = any odd integer.
a ex
While any odd integer value of n gives a mathematical solution of Eq. (75), only n = 1 is a physically acceptable solution, because higher values of n would give cosine functions which would
Reactor Statics September 2014
Reactor Statics
23
become negative for some values of x before returning to 0 at aex (see Figure 3). Therefore, the
final solution for the flux distribution in an infinite slab reactor is
x
x A cos ,
aex
(76)
B
.
aex
(77)
2
g
24
P Eff
x
A
cos
dx
1
a
ex
a /2
a /2
x dx E f f
a /2
a /2
x
a
a
a
i.e., P ex E f f A sin
2 A ex E f f sin
aex a /2
2aex
P
A
,
a
2aex E f f sin
2aex
x
cos .
a
aex
2aex E f f sin
2aex
P
(78)
P
x
cos .
2aE f f
a
(79)
Reactor Statics
25
1 d d r
2
r
Bg r 0
r dr
dr
(80)
d r 1 d r
Bg2 r 0.
2
dr
r dr
2
i.e.,
This differential equation is actually well known to mathematicians: it is called Bessels equation
of order 0, and its mathematical solutions are the ordinary Bessel functions of the first and
second kind, J (Br) and Y (Br) respectively; see Figure 5.
0
physical solution for the neutron flux. The only solution is then:
r AJ 0 Bg r .
(81)
The flux must go to 0 at the extrapolated radial boundary Rex, i.e., we must have:
J 0 Bg Rex 0.
(82)
Figure 5 shows that J0(r) has several zeroes, called ri: the first is at r1 2.405, and the second at
r2 5.6. However, because the neutron flux cannot have regions of negative values, the only
physically acceptable value for Bg is
Bg
2.405
.
Rex
(83)
2.405r
r AJ 0
,
Rex
(84)
26
2.405
B
.
Rex
(85)
2
g
If we use the reactor power P per unit axial height to determine A and neglect the extrapolation
distance, the following value is obtained:
0.738P
,
E f f R2
(86)
0.738P 2.405r
J0
.
E f f R2 R
(87)
co-ordinate system, and the flux is written as r x, y , z . The diffusion equation becomes:
d 2 x, y , z d 2 x, y , z d 2 x, y , z
Bg2 x, y , z 0.
2
2
2
dx
dy
dz
(88)
x, y , z f x g y h z ,
(89)
where f, g, and h are functions to be determined. Substituting form (89) into Eq. (88), we get:
d 2 f x
d 2g y
d 2h z
g
(
y
)
h
(
z
)
f
(
x
)
h
(
z
)
f
(
x
)
g
(
y
)
Bg2 f x g ( y )h ( z ) 0.
2
2
2
dx
dy
dz
(90)
Bg2 .
2
2
2
f x dx
g y dy
h z dz
(91)
The left-hand side of Eq. (91) is a sum of three terms which are functions only of x, y, and z
Reactor Statics September 2014
Reactor Statics
27
respectively. The right-hand side is a constant. The only way in which this can happen is if each
of the three terms on the left-hand side is a constant on its own, i.e., if we can write:
2
2
2
1 d f x
1 d g y
1 d h z
2
2
Bx ,
By ,
Bz2 ,
2
2
2
f x dx
g y dy
h z dz
(92)
(93)
2
d 2 f x
1 d f x
2
Bx
Bx2 f x 0,
2
2
f x dx
dx
(94)
is exactly the same equation as for the slab reactor, with the same solution
f x cos Bx x ,
(95)
where
Bx
.
aex
(96)
The full solution for the neutron flux in the parallelepiped reactor is therefore:
x
y
z
x, y, z A cos cos
cos .
aex
bex
cex
(97)
The quantities
2
B , By2 , Bz2 ,
aex
bex
cex
(98)
2
x
are called the partial bucklings in the three directions, and the total buckling is
2
B .
aex bex cex
2
g
(99)
If we normalize the flux to the total fission power P of the reactor and neglect the extrapolation
distance, we can show that the normalization constant, A, is given by
A
3P
.
8abcE f f
(100)
the cylindrical co-ordinate system to write the flux as r r , z . The Laplacian can be
written as:
28
d2 1 d d2
,
dr 2 r dr dz 2
(101)
d 2 r, z 1 d r, z d 2 r, z
Bg2 r, z 0.
2
2
dr
r dr
dz
(102)
r, z f r g z ,
(103)
where f and g are functions to be determined. Substituting Eq. (103) into Eq. (102), we get:
d 2 f r
d 2g z
1 df r
g
z
f
r
Bg2 f r g z 0.
2
2
dr
r dr
dz
(104)
Bg2 .
f r dr 2
f r r dr
g z dz 2
(105)
The left-hand side of Eq. (105) is the sum of a function of r and a function of z. The right-hand
side is a constant. The only way in which this can happen is if the parts in r and z are each
individually equal to a constant, i.e., if we can write:
2
2
1 d f r
1 1 df r
1 d g z
2
B
,
Bz2 ,
r
2
2
f r dr
f r r dr
g z dz
(106)
Br2 B g2 Bg2 .
(107)
The equations in (106) have been seen before; they are the same equations as for the infinite
cylinder and the slab reactor respectively and therefore have the same solutions:
f r J 0 Br r , g z cos Bz z ,
(108)
Reactor Statics September 2014
Reactor Statics
29
where
Br
2.405
and Bz
,
Rex
H ex
(109)
where Rex and Hex are the extrapolated radius and the extrapolated axial dimension of the
reactor. The full solution for the neutron flux in the finite-cylinder reactor is therefore:
2.405r
z
r, z AJ 0
cos
,
Rex
H ex
2
2.405
2
B
, Bz
Rex
H ex
(110)
(111)
2
r
are called the radial and axial bucklings respectively, and the total buckling is
2
2.405
B
.
Rex H ex
(112)
2
g
If we normalize the flux to the total fission power P of the reactor and neglect the extrapolation
distance, we can show that the normalization constant is:
3.63P
.
R 2 HE f f
(113)
1 d 2 d
r
,
r 2 dr dr
(114)
1 d 2 d r
2
r
Bg r 0.
2
r dr
dr
(115)
r
,
r
(116)
30
1
r2
d 2 1
1 d r
2 r
0
r 2 r
Bg
r dr
r
dr r
i.e.,
1
r2
d
d r
2 r
0
Bg
r r
dr
dr
r
i.e,
1
r2
d r d r
d 2 r
2 r
r
0,
Bg
2
dr
dr
dr
r
d 2 r
Bg2 r 0.
2
dr
(117)
which gives
r A
sin Bg r
r
cos Bg r
r
(118)
However, the cosine term goes to as r 0, which is physically not acceptable, whereas the
sine term is acceptable because it has a finite limit as r 0 (as can be veried using LHpitals
rule). Therefore, the final solution for the spherical reactor is
r A
sin Bg r
r
where, for the same reason as in the other geometries (to guarantee no negative flux), Bg must
take the lowest allowable value, i.e.,
Bg
,
Rex
(119)
so that finally
r
sin
Rex
r A
.
R
(120)
If we normalize the flux by imposing a value P for the total fission power of the reactor and
neglect the extrapolation distance, we find that:
P 4 AR 2 E f f
A
P
.
4R E f f
(121)
Reactor Statics
31
Leakout
x
x
D A cos
DA
cos
0.
aex
aex
aex 0
We can similarly show for all other uniform reactors that Leakout > 0. This can actually be seen
32
It can be seen that the peak in their energy distribution is ~0.73 MeV. A 1-MeV neutron has a
speed of ~13,800 km/s: fission neutrons are fast neutrons. There are essentially no fission
neutrons born with thermal energies ~1 eV; the reference thermal energy is 0.025 eV, speed
2,200 m/s, T = 293.6 K.
Reactor Statics
33
Imagine that N neutrons are born in thermal fissions in one generation (each thermal fission produces about 2.5 neutrons on average).
There will also be some neutrons born in fast fissions in the same generation. Define
as the ratio of the total number of fission neutrons born in both fast and thermal
fissions to the number born in thermal fissions. is called the fast-fission ratio ( >
1). Therefore the total number of fast neutrons is now N.
These neutrons start to slow down, but some are captured in non-productive resonances. If we define p as the resonance-escape probability (p < 1), the number of
neutrons which survive to thermal energies is now Np.
These thermal neutrons can be absorbed in fuel or in non-fuel components of the
medium. If we define f as the ratio of thermal neutrons absorbed in fuel nuclides to
the total number of thermal neutrons absorbed in this same generation, then the
number of neutrons absorbed in fuel in the current generation is Npf; f is called the
fuel utilization (f 1).
Some of the neutrons absorbed in fuel may induce more fissions, and some may not.
Define as the average number of fission neutrons released per thermal absorption
event in the fuel. Then the total number of fission neutrons born (in this new generation!) from these thermal fissions is now Npf. is called the reproduction factor ( > 1).
We have now gone around the cycle one full time, and we can compare the number
of neutrons in the same phase in successive generations: the ratio in successive generations is k, given by:
k
N pf
pf .
N
(122)
34
Two fluxes 1 r and 2 r , with index 1 for the fast (sometimes called the slowing
Two neutron-yield cross sections, f 1 r and f 2 r , acting on the fast and thermal
fluxes respectively;
The diffusion equation for two energy groups is actually two equations, one for each group.
There must be neutron balance in each group. As previously indicated, all neutrons are born in
the fast group:
f 1 r 1 r f 2 r 2 r 21 r 2 r
a1 r 1 r 1 2 r 1 r D1 r 1 r 0,
(123)
12 r 1 r a 2 r 2 r 21 r 2 r D2 r 2 r 0.
(124)
0,
Reactor Statics
35
f1 a1 12 1 f 2 21 2 0
(125)
a 2 21 2 0.
(126)
121
Now, this system can have a non-trivial flux solution if and only if the determinant of the flux
coefficients is zero, i.e.:
f 1 a1 12 a 2 21 f 2 21 12 0.
(127)
Satisfying the criticality condition, Eq. (127), requires a very fine balance between the nuclear
properties. What if that balance is not achieved and Eq. (127) is not satisfied? Then there is no
non-trivial solution, i.e., we do not have a real operating infinite-medium reactor. However, we
can ensure that there is always a non-trivial solution if we tune the neutron-yield cross
sections by dividing them by a parameter, k (to be determined). The diffusion equations then
become:
f 1
a1 12 1 f 2 21 2 0
(128)
a 2 21 2 0,
(129)
121
and the criticality condition is:
f 1
a1 12 a 2 21 f 2 21 12 0.
(130)
From Eq. (130), we can determine the value that k must have for criticality:
f 1 a 2 21 f 212
a1a 2 a1 21 a 212
(131)
1
.
k
The difference of k from unity (or of from 0) tells us how far from critical the original
uniform medium is.
When the fast-fission and up-scattering cross sections are neglected, the form obtained for k is
simpler and instructive:
fission
f 2
a 2
12
.
a1 12
(132)
gives the probability that fast neutrons will down-scatter relative to their probability of being
absorbed or down-scattered; i.e., it is the probability of fast neutrons surviving to thermal
Reactor Statics September 2014
36
energies, which is simply the resonance-escape probability p in Eq. (122). The first factor in Eq.
(132) is the number of fission neutrons produced per thermal absorption, i.e., it is the reproduction factor .
Another important quantity to determine in the two-group model, which has no meaning in the
one-group treatment, is the ratio of group fluxes. In the uniform infinite medium, this can be
obtained most simply from Eq. (129):
2
1 2
.
1 a 2 21
(133)
Note that the criticality condition (130) ensures that the same value would be obtained from Eq.
(128).
121 r a 22 r 212 r D2 22 r
0.
(134)
(135)
We can try to find a solution for the flux which is separable in space and energy, i.e., where the
two-row flux vector
1 r
r
r
2
1 r A1 r
(136)
.
r
A
2
2
12 A1 a 2 A2 21 A2 r D2 A22 r 0,
(137)
and if we divide by r :
2 r
12 A1 a 2 A2 21 A2
.
r
D2 A2
(138)
The right-hand side of Eq. (138) is a single number, independent of space, which we can write as
B2. [Note: We would have reached a similar conclusion if we had substituted Eq. (136) into Eq.
(134).] Equation (138) is analogous to Eq. (61), i.e., B2 is a group-independent geometric
buckling that is applicable to both the fast and the thermal groups:
2g r B 2g r , g 1, 2.
(139)
Because this is exactly the same equation as we found with one energy group, the flux distribution in two groups is exactly the same as in one energy group: i.e., a product of cosines in a
Reactor Statics September 2014
Reactor Statics
37
parallelepiped reactor, an axial cosine times a radial Bessel function in a cylindrical reactor, and
a sine-over-r function in a spherical reactor. The only new quantity is the ratio of the group
fluxes!
Let us now return to the criticality conditions for a finite reactor. Substituting Eq. (139) into Eqs.
(134) and (135) gives a linear homogeneous system, and therefore we can divide the yield cross
sections by keff as usual to ensure a non-trivial solution:
f 1
a1 12 D1B 2 1 r f 2 21 2 r
0
keff
eff
121 r
( a 2 21 D2 B 2 )2 r 0.
(140)
(141)
The criticality condition for finite reactors in two energy groups is found by equating the determinant of this system to zero, which yields:
k eff
f 1 a 2 21 D2 B 2 f 21 2
a1
D1 B 2 a 2 21 D2 B 2 1 2 a 2 D2 B 2
(142)
If we consider the simpler case obtained by neglecting up-scattering and fast fission, as we did
following Eq. (131), we get:
keff , no up scattering & no fast fission
f 212
a1
D1B 2 a 2 D2 B 2 12 a 2 D2 B 2
f 212
2
2
a1 1 2 D1 B a 2 D2 B
(143)
The ratio of Eq. (143) to Eq. (132) gives the effect of leakage:
keff
k
f 212
a1
12 D1B 2 a 2 D2 B 2
a1 12
a 2
.
2
f 212
a1 12 D1B a 2 D2 B 2
a 2 a1 12
(144)
The first factor is the ratio of (fast absorption + down-scattering) to (fast absorption + downscattering + fast leakage). Therefore, the first factor represents the fast non-leakage probability,
which we can call P1NL. In the same way, the second factor represents the thermal non-leakage
probability, P2NL. Therefore, Eq. (144) is equivalent to
keff k P1NL P2 NL ,
(145)
PNL P1NL P2 NL .
(146)
keff pf P1NL P2 NL .
(147)
38
( f 1 r 1 r f 2 r 2 r ) / keff 21 r 2 r a1 r 1 r
(148)
1 2 r 1 r D1 r 1 r 0
12 r 1 r a 2 r 2 r
21 r 2 r D2 r 2 r 0.
(149)
All cross sections in a lattice cell are homogenized (averaged spatially within the cell) and
condensed to two groups using a multi-group transport code for each lattice cell, but in a real
reactor, they must also incorporate the effects of reactivity devices superimposed upon the
basic lattice.
Reactor Statics
39
Let us look at one of these cells (which we label with a superscript C for Central) and its six
nearest neighbours in the three directions, labelled with a superscript n = 1 to 6 (1 to 4 in x-y
geometry). We get the finite-difference form of the diffusion equation if we integrate Eqs. (148)
and (149) over the volume of cell C:
Cf11 r Cf 22 r
C
C
C
C
dr 0 (150)
21 2
a1
12 1
1
1
C
keff
1C 21 r Ca 2 C21 2 r D2C 2 r dr
0.
(151)
where we have dropped the dependence on r for the properties because the cells are homogeneous.
There are two types of integrals in Eqs. (150) and (151). The first type does not involve the
divergence operator "". In these integrals, the (homogeneous) cross sections can be taken
out of the integral sign, for example:
Ca 22 r Ca 2 2 r dr.
C
For the integral on the right-hand side, the approximation is made that the integral is equal to
the value of the flux at the centre of the cell multiplied by the volume V C x C y C z C of the
cell ( x C , y C , z C being the dimensions of the cell in x, y, and z). Then:
Ca 22 r Ca 22CV C .
(152)
The second type of integral has the divergence operator in the integrand. This type of integral
simply represents the leakage out of cell C to its neighbours. By Gausss theorem, the volume
integral over the divergence is equal to a surface integral, for example,
D1C 1 r dr
D1C 1 r nds
,
J 1 nds
(153)
where S is the surface of the cell, n is the outer normal to the surface, and by Ficks Law, J 1 is
the net outward current at a point on the surface of the cell.
40
C 1C1
d1C
C 1
J 1,C 1 D
D1
.
1 C
dx
x
2
(154)
C
1
J 1,1C
1C1 11
D
.
1 1
x
2
(155)
1
1
J1,1C J1,C1.
(156)
Then by equating Eqs. (154) and (155) and solving for the interface flux, we find that:
1C1
(157)
We can then substitute this into Eq. (155) and calculate the current at the centre of the face:
1C 1C1
2 D1C D11 1C 11
J 1,C 1 D
C 1
.
1 C
D1 x D11x C
x
2
C
1
(158)
Reactor Statics
41
If we assume that the average current over the face is equal to the current at the centre of the
face, the total current over face C1 is:
2 D1C D11y C z C C
nds
1 11 A1C1 1C 11 ,
C1 1
D1C x1 D11x C
(159)
2 D1C D11y C z C
A C 1
.
D1 x D11x C
(160)
C1
1
A very similar process can of course be performed for all six faces between cell C and its
neighbours. The total outward current in Eq. (153) is then:
A1Cn 1C 1n .
J 1 nds
(161)
n 1
Using all the above results, the finite-difference neutron-diffusion Eqs. (150) and (151) then
become:
Cf 11C f 22C
keff
(162)
n 1
(163)
n 1
These equations couple cell C to its closest neighbours. These and similar equations for all the
other cells in the model make up a coupled system of linear homogeneous equations for the
fluxes at the centres of the cells. If there are N cells in the model, the system is composed of 2N
equations. To solve this coupled system, we need also the boundary conditions at the model
edges, which we look at now.
The edge cells have neighbour cells only towards the interior of the model. In directions
outward from the model, the diffusion boundary condition with vacuum is that the flux goes to
zero at the extrapolation distance beyond the boundary.
However, we can express the boundary condition in the same form as Eqs. (162) and (163) by
creating a dummy neighbour cell of width 2 dextr, where dextr is the extrapolation length =
2.1312 DC [see Eq. (33)] and forcing the flux to be zero at the extrapolation distance (see Figure
14).
42
Reactor Statics
43
Neutron Production
Neutron Absorption Neutron Leakage
r [ f 1 r 1 r f 2 r 2 r ]dr
J
r
J
r
dr
a2
2
1
2
a1 1
keff
where the latest fluxes from the latest iteration are used and the integrals are evaluated as
sums over the cells.
One iteration is not sufficient to obtain a self-consistent solution of the entire system of finitedifference equations. We must repeat the iterations until the fluxes converge, i.e., until the
relative difference in flux in each cell from one iteration to the next is very small, smaller than
an accepted tolerance, typically ~10-5. A convergence criterion is also needed for keff; typically, a
difference of 0.001 or 0.01 mk from one iteration to the next is used. Once convergence has
been reached, we have the sought-after solution for the flux shape, i.e., we have the unnormalized (relative) flux distribution. To find the absolute values for the flux, we can normalize the
flux distribution to the total reactor fission power, for example.
We will look at the variation of neutron flux with energy in these three regions in turn.
(164)
where E is in MeV (see Figure 15). [Note: In Chapter 3, the Watt spectrum is used.]
Note that this is a distribution of the number of neutrons, but the flux can be obtained simply
by multiplying by the neutron speed (not to be confused with , the fission neutron yield).
44
kT
E
kT
(165)
Room temperature is by convention taken as T = 293.6 K = 20.4oC, which gives kT = 0.0253 eV.
The energy value E = kT is the most probable neutron energy in a Maxwellian flux distribution,
and the corresponding thermal neutron speed is:
v kT 0.0253 eV 2200 m / s.
(166)
Reactor Statics
45
collisions with hydrogen nuclei, the slowing-down flux (E) in hydrogen can be derived. It can
be shown that below the lower boundary Es of the fission-neutron energy range and neglecting
neutron absorption relative to scattering (a fairly good approximation), the slowing-down flux is
inversely proportional to energy E:
E
S
,
E s
(167)
where S is the fission source and s is the scattering cross section (assumed to be independent
of energy).
This provides an important, simple, basic formula for the slowing-down spectrum, even if it is
somewhat of an approximation. Another way of interpreting this relationship is that the product E(E) is nearly constant with energy below Es.
7.3.2 Slowing down in a non-hydrogenous moderator
The analysis of the slowing-down spectrum in a non-hydrogenous moderator is more complex,
but under similar approximations, the same form of the slowing-down flux can be found:
E
S
,
E s
(168)
This has the same form as in hydrogen, with an additional factor of in the denominator. is
the average lethargy gain per collision, where the lethargy u is defined as:
E
u ln s .
E
(169)
Es E ' dE '
exp a
.
Et E
E
'
E
'
t
E
(170)
The exponential factor in Eq. (170) represents the probability that the neutron survives slowing
down to energy E; i.e., it is the resonance-escape probability to energy E, which we can denote
as p(E).
From the general form of the slowing-down flux, the following simplified statements about the
product E(E) can be deduced:
If absorption is neglected, and under the assumption that the scattering cross section does not depend on energy, E(E) is constant (flat) with E.
If absorption is included, and assuming a smooth variation of the absorption cross
section with E, then E(E) will decrease smoothly for decreasing E.
46
Reactor Statics
47
the slowing-down spectrum to about 0.625 eV. [Note that in the thermal energy
range, neutrons can gain as well as lose energy in collisions. To be consistent with
the approximation of no up-scattering in the derivation of the slowing-down spectrum, the boundary between thermal and epithermal energies should be selected
sufficiently high to ensure negligible up-scattering from the thermal region to the
epithermal region. This is one reason for the typical choice of 0.625 eV, which is
about 25 times the most probable energy of 0.025 eV at room temperature, as the
lower energy boundary of the epithermal range.]
the Maxwellian spectrum at thermal energies. [Note that it is not a perfect Maxwellian, being distorted somewhat by neutron absorption].
The piecing together of the neutron-flux portions in the various energy regions is shown in the
sketch in Figure 18.
Use natural uranium (NU) as fuel. The reason for this choice is that Canada has substantial,
high-grade, domestic uranium mineral resources and, for a reactor cooled and moderated
by heavy water (D2O), it is not necessary to use enriched uranium fuel. Developing a uranium-enrichment industry is extremely expensive, primarily because of the sophisticated
technology involved as well as the costs associated with the stringent materials safeguards,
physical security, and criticality safety requirements associated with enriched nuclear materials. Moreover, the production cost of uranium-isotope enrichment is also high using current technology, in part due to the energy requirements. Consequently, natural-uranium
Reactor Statics September 2014
48
Some additional CANDU design features and some consequences of the design decisions are
explored here:
The natural-uranium lattice has low excess reactivity because the fuel is not enriched. This is a safety advantage because it limits the amount of reactivity increase
available in an accident. It is also another rationale for adopting a pressure-tube design which allows on-power refueling of the reactor to sustain the core reactivity
without shutting down the reactor. Otherwise, batch refueling of a CANDU reactor
in a pressure vessel would be required every few months, which would lower its capacity factor on account of the lost operating time during refueling and during the
associated, time-consuming, shutdown/cool-down and start-up/heat-up transients.
CANDU NU fuel achieves a discharge burnup in the ~7,500~9,500 MW.d/Mg(U)
range, depending on the specific reactor design. This is much lower than the disReactor Statics September 2014
Reactor Statics
49
50
shutdown-system action to avoid overheating the fuel. In fact, the postulated largeloss-of-coolant accident (LLOCA) scenario is the reason for the adoption of redundancy in CANDU shutdown capability design. CANDU reactors have two fast shutdown systems, which are physically and logically independent of one another and
each fully capable of shutting the reactor down from any credible configuration.
Shutdown system 1 consists of cadmium shut-off rods which fall under gravity (initially spring-assisted) into the reactor from above. Shutdown system 2 consists of
the injection of a solution of neutron-absorbing gadolinium (a high neutron absorber) under high pressure through nozzles directly into the moderator.
The lattice pitch (distance between the centres of neighbouring tubes) in all operating CANDU reactors is 28.575 cm. This is not the optimum value in the sense of
maximizing the lattice reactivity (therefore minimizing the refueling rate and maximizing the average fuel discharge burnup), which is closer to 34 cm or so. However,
the larger volume of D2O moderator would result in a higher capital cost; the shorter
pitch was selected to minimize the levellized unit-energy cost. A shorter lattice pitch
of 24 cm was selected for the ACR (to reduce moderator cost, among other reasons),
but the reduced moderation would not allow the chain reaction to be self-sustaining
with natural-uranium fuel, and the ACR would need to use enriched fuel.
The workhorse control devices in all operating CANDU reactors are liquid zone
controllers. These control 14 compartments in which amounts of light water (used
for its much higher neutron-absorption cross section than heavy water) can be varied uniformly across all compartments to control reactivity or to shape the power
distribution differentially.
Reactor Statics
51
lattice-cell calculation
reactivity-device (supercell) calculation
finite-core calculation.
52
Reactor Statics
53
A full, 3-D reactor model constructed in this way is used to calculate the three-dimensional flux
and power distributions in the core. Because homogenized properties are used, few-group
diffusion theory can be applied to the full-core reactor model.
The 235U depletes (i.e., its concentration, which starts at 0.72 atom% for fresh natural
uranium, decreases).
Fission products accumulate; most of these are radioactive, and many have a significant neutron-absorption cross section.
239
Pu is produced by neutron absorption in 238U and two subsequent beta decays:
238
U n 239 U* 239 Np
239
Np 239 Pu .
235
Pu participates strongly in the fission chain reaction (because it is fissile, like 235U),
but while it continues to be created at about the same rate from 238U, its net rate of
increase slows.
Further neutron absorptions lead from 239Pu to 240Pu (non-fissile), and then to 241Pu
(fissile).
Other higher actinides are also formed (e.g., curium, americium).
The total fissile fraction in the fuel (235U + 239Pu + 241Pu) decreases monotonically.
The evolution of the concentration of these three nuclides is shown in Figure 22.
A typical graph of reactivity of the infinite CANDU lattice versus fuel irradiation, obtained
from a cell calculation using a transport code, is shown in Figure 23. The following points are of
note:
Reactor Statics September 2014
54
The fresh-fuel infinite lattice (where the fuel has not yet received any irradiation) has
a high reactivity (~78 mk when the 135Xe and other saturating fission products have
built up). To achieve a steady state in the infinite lattice with fresh fuel, a corresponding amount of negative reactivity must be added to the lattice [e.g., by dissolving a neutron poison (i.e., a material with a large neutron absorption cross section)
in the moderator] to suppress the initial supercriticality.
The reactivity starts to decrease immediately on account of 235U depletion.
It then starts to increase for a while, on account of production of 239Pu, which is
slightly more effective than 235U. Note the slight delay due to the 239Np ~2-day halflife.
However the rate of increase of reactivity slows (because the net rate of plutonium
production decreases), and the reactivity proceeds through a maximum, called the
plutonium peak, with increasing burnup (note that this is not a peak in 239Pu concentration, but in lattice-cell reactivity!).
Following the plutonium peak, the reactivity decreases monotonically on account of
the continuing depletion of 235U and the continuing accumulation of fission products.
The infinite lattice reaches zero reactivity at an irradiation corresponding to a burnup
of ~6,700 MW.d/Mg(U).
A homogeneous infinite lattice with fuel beyond that burnup would be subcritical.
Reactor Statics
55
56
However, CANDU reactors are refueled on-power, and therefore there is always (except near
start of life) a mixture of fresh fuel and fuel with high irradiation. The fuel with high irradiation
has negative local reactivity, but this is compensated for by the positive local reactivity of lowirradiation fuel. The proper mixture of fuel in this inhomogeneous reactor (obtained by the
proper rate of daily refueling) maintains the reactor critical day-to-day. Physically, the older fuel
does the job of reducing the high reactivity of the young fuel, a job which moderator poison
does in the batch-refueled reactor. The difference is that whereas the poison is just a parasitic
absorber, the older fuel does provide fissions and therefore additional energy.
The mixture of new and old fuel makes it possible to drive the discharge burnup to a much
higher value than that deduced from the homogeneous reactivity curve. We can guess (or
calculate) approximately how far we can drive the exit burnup by determining what value gives
equal positive and negative areas under the reactivity curve [this tells us where the
average eff would be 0]; see Figure 25.
From the figure, we can see that positive and negative areas are equal when the average exit (or
discharge) burnup to which we can take the fuel with daily refueling is ~7,500 MW.d/Mg(U).
This is almost twice the discharge-to-burnup value attainable in the batch-refueled reactor
and represents quite a benefit provided by on-power refueling!
The Neutron Physics chapter explains the interactions that neutrons have with matter and
defines all the basic quantities needed in the study of the fission chain reaction and the
analysis of reactors.
The present chapter covers mostly the time-independent neutron-diffusion equation and
the analysis of steady-state (time-independent) neutron distributions, either in the presence
of external sources or in fission reactors. It has not covered time-dependent phenomena,
which are left for the following chapter.
The Reactor Kinetics chapter covers the time-dependent neutron-diffusion equations and
Reactor Statics September 2014
Reactor Statics
57
studies the phenomena of fast-neutron kinetics, fission-product poisoning, reactivity coefficients, and others in reactors.
58
12 Problems
Problem 1
There is an infinite homogeneous non-multiplying medium with diffusion length 8 cm and
diffusion coefficient 2 cm. There are four isotropic point sources of neutrons on the x-y plane:
Reactor Statics
59
are capture (when the neutron is absorbed and a gamma ray is emitted) and fission (when the
neutron is absorbed and fission is induced). Therefore, the ratio of capture to fission, /f, is
an important parameter. To solve the problem, use the data given and find the right sequence
(up and/or down) for filling numbers into the boxes.
Note that numbers need not be exact integers. In each box, retain non-integer numbers to 3
decimal places.
1000 fast
neutrons
Fast n from
Fast Fissions
Fast Leakage
Epithermal and
Fast Absorption
Thermal
Leakage
Thermal
Absorptions
in Fuel
Thermal
Fissions
Non-Fuel Thermal
Absorption
Thermal
Captures in
Fuel
Problem 5
A homogeneous, bare cylindrical reactor with extrapolated axial length 5.8 m is critical. It is
operated at a fission power of 900 MW. In one energy group, the reactor material is known to
have = 2.38, f = 0.0042 cm-1, and D = 1.14 cm a = 0.0099 cm-1.
The leakage is 9.6 mk.
(a)
(b)
(c)
(d)
Calculate the reactor buckling and the materials absorption cross section.
Determine the reactors extrapolated diameter.
What is the average flux in the reactor?
What is the ratio of the flux on the cylindrical reactor axis at 50 cm from the reactor face to
the maximum flux in the reactor?
Problem 6
Reactor Statics September 2014
60
Design the proportions of a cylindrical reactor which minimize leakage [neglect the extrapolation distance].
Problem 7
A research reactor is in the shape of a parallelepiped with a square base of side 5.2 m and a
height of 6.8 m. The reactor is filled uniformly with a fuel of one-group properties f = 0.0072
cm-1 (and = 2.45) and a = 0.0070 cm-1. The reactor operates steadily at a fission power of 15
MW. The average value of energy per fission Ef = 200 MeV, and 1 eV =1.6*10-19 J. [Neglect the
extrapolation distance.]
(a) What is the value of the diffusion coefficient?
(b) What is the average value of the neutron flux?
(c) What is the maximum value of the neutron flux?
(d) At what rate is the fuel consumed in the entire reactor (in nuclides.s-1) and at the centre of
the reactor (in nuclides.cm-3.s-1)?
Problem 8
A critical homogeneous reactor in the shape of a cube loses 4% of produced neutrons through
leakage.
a) Calculate k for an infinite reactor made of the same material.
b) The initial reactor is re-shaped into a sphere. Calculate the new keff .
NOTE: Use one-group diffusion theory and ignore the extrapolation length.
Problem 9
A reactor is made in the shape of a cone, with the base radius equal to the height and both
equal to 3 m. The reactor is homogeneous, with the following properties:
f = 0.002 cm-1
a = 0.0018 cm-1
Calculate the number of neutrons leaking out of the reactor per second knowing that the
reactor is critical and that the average flux in the reactor is 1013 n/cm2/s.
Problem 10
Imagine we have nuclear material with the following properties in two energy groups:
a1 = 0.0011 cm-1, 12 = 0.0068 cm-1, a2 = 0.0043 cm-1, f2 = 0.00528 cm-1
D1 = 1.07 cm, D2 = 0.92 cm.
(a) Calculate the reactivity of an infinite lattice made of this material.
Reactor Statics September 2014
Reactor Statics
61
62
E'
t r , E r , E J r , E 0
(presented earlier as Eq. (16)). Our overall objective is to rewrite the last term (the leakage
d
E
' dE '
d
S r, E
f r , E ' r ,
', E ' d
4
4
'
E'
(A.1)
s r , E ' E , ' r , ', E ' dE ' d ' d
' E'
d
J r ,
,E
d
0
t r , E r ,
,E
In the first two terms, which we can call T1 and T2, we used the assumption of isotropy in the
d
. This is
external and fission sources, so that these terms are proportional to the integral
d .
similarly for the other components) must have a zero value because there are as many positive
' s as there are negative. Therefore, the first two terms drop out of the equation:
T1 T2 0.
(A.2)
d
J r ,
, E d
J r , E .
r
,
,
E
T4 t r , E J r , E
(A.3)
'
d
r ,
', E ' d
' dE '
T3 s r , E ' E ,
'
E'
'
' d
r,
', E ' d
' dE '.
r , E ' E , '
s
'
E'
'
' 1 . Also, recall that s is not
where we have introduced into the integral the unity factor
Reactor Statics September 2014
Reactor Statics
63
'.
a function of absolute angles, but only of the cosine
T3
' r, E ' E ,
'
' d
r,
', E ' d
' dE '.
s
E '
'
sa r , E ' E 2 s r , E ' E , d ,
(A.4)
and
' d ' dE ' r, E ' E J r, E ' dE '.
T3 sa r , E ' E r ,
', E '
sa
'
E'
(A.5)
Note that if the scattering cross section were isotropic, s would not depend on , and therefore sa would be 0. Although this is not a good approximation, one that is more reasonable is
to neglect the energy change in anisotropic scattering, i.e., to assume that sa r , E ' E is a
T3 sa r , E J r , E ,
(A.6)
where
sa r , E 2 s r , E , d s r , E
1
(A.7)
,E
d
r ,
, E
d
.
T5 J r ,
(A.8)
To calculate the integral, we adopt again the assumption of weak angular dependence of the
angular flux, which leads to the following approximate expression [Eq. (27)] for the angular flux
in terms of the total flux and the total current expression; see derivation in Section 2.3:
3J
.
4
4
(27)
(A.9)
Now it can be shown (a reasonable result) that the integral of the product of two components
of , e.g., ij, is equal to 4/3 if i = j, but 0 if i j. Similarly, the integral of the product of
three components is 0.
Using these two results, Eq. (A.9) becomes
Reactor Statics September 2014
64
T5 r , E .
3
(A.10)
Incorporating all these results for the various terms [Eqs. (A.2), (A.3), (A.6), (A.10)], Eq. (A.1)
becomes:
0 0 sa r , E J r , E t r , E J r , E r 0,
3
(A.11)
J r, E
r , E ,
3 t r , E sa r , E
(A.12)
D r, E
1
.
3 t r , E sa r , E
The quantity in parentheses in Eq. (A.13) is defined as the transport cross section, tr r .
(A.13)
14 Acknowledgements
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the authors.
Marv Gold
Ken Kozier
Guy Marleau
Bruce Wilkin
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
CHAPTER 5
Reactor Dynamics
prepared by
Eleodor Nichita, UOIT
and
Benjamin Rouben, 12 & 1 Consulting, Adjunct Professor, McMaster & UOIT
Summary:
This chapter addresses the time-dependent behaviour of nuclear reactors. This chapter is
concerned with short- and medium-time phenomena. Long-time phenomena are studied in the
context of fuel and fuel cycles and are presented in Chapters 6 and 7. The chapter starts with an
introduction to delayed neutrons because they play an important role in reactor dynamics.
Subsequent sections present the time-dependent neutron-balance equation, starting with
point kinetics and progressing to detailed space-energy-time methods. Effects of Xe and Sm
poisoning are studied in Section 7, and feedback effects are presented in Section 8. Section 9
is identifies and presents the specific features of CANDU reactors as they relate to kinetics and
dynamics.
Table of Contents
1
Introduction ............................................................................................................................ 3
1.1 Overview ............................................................................................................................. 3
1.2 Learning Outcomes ............................................................................................................. 3
Delayed Neutrons ................................................................................................................... 4
2.1 Production of Prompt and Delayed Neutrons: Precursors and Emitters ............................ 4
2.2 Prompt, Delayed, and Total Neutron Yields ........................................................................ 5
2.3 Delayed-Neutron Groups .................................................................................................... 5
Simple Point-Kinetics Equation (Homogeneous Reactor) ....................................................... 6
3.1 Neutron-Balance Equation without Delayed Neutrons ...................................................... 6
3.2 Average Neutron-Generation Time, Lifetime, and Reactivity ............................................. 8
3.3 Point-Kinetics Equation without Delayed Neutrons ........................................................... 9
3.4 Neutron-Balance Equation with Delayed Neutrons.......................................................... 11
Solutions of the Point-Kinetics Equations ............................................................................. 13
4.1 Stationary Solution: Source Multiplication Formula ......................................................... 13
4.2 Kinetics with One Group of Delayed Neutrons ................................................................. 15
4.3 Kinetics with Multiple Groups of Delayed Neutrons ........................................................ 17
4.4 Inhour Equation, Asymptotic Behaviour, and Reactor Period .......................................... 18
4.5 Approximate Solution of the Point-Kinetics Equations: The Prompt Jump Approximation21
Space-Time Kinetics using Flux Factorization ....................................................................... 24
5.1 Time-, Energy-, and Space-Dependent Multigroup Diffusion Equation ........................... 24
5.2 Flux Factorization .............................................................................................................. 25
5.3 Effective Generation Time, Effective Delayed-Neutron Fraction, and Dynamic Reactivity27
Reactor Dynamics - November 2014
List of Figures
Figure 1 Graphical representation of the Inhour equation........................................................... 19
Figure 2 135Xe production and destruction mechanisms .............................................................. 34
Figure 3 Simplified 135Xe production and destruction mechanisms ............................................. 34
Figure 4 135Xe reactivity worth after shutdown ............................................................................ 37
Figure 5 CANDU fuel-temperature effect ..................................................................................... 40
Figure 6 CANDU coolant-temperature effect................................................................................ 41
Figure 7 CANDU moderator-temperature effect .......................................................................... 41
Figure 8 CANDU coolant-density effect ........................................................................................ 42
List of Tables
Table 1 Delayed-neutron data for thermal fission in 235U ([Rose1991]) ......................................... 6
Table 2 CANDU reactivity device worth ........................................................................................ 43
Reactor Dynamics
1 Introduction
1.1 Overview
The previous chapter was devoted to predicting the neutron flux in a nuclear reactor under
special steady-state conditions in which all parameters, including the neutron flux, are constant
over time. During steady-state operation, the rate of neutron production must equal the rate of
neutron loss. To ensure this equality, the effective multiplication factor, keff, was introduced as a
divisor of the neutron production rate. This chapter addresses the time-dependent behaviour
of nuclear reactors. In the general time-dependent case, the neutron production rate is not
necessarily equal to the neutron loss rate, and consequently an overall increase or decrease in
the neutron population will occur over time.
The study of the time-dependence of the neutron flux for postulated changes in the macroscopic cross sections is usually referred to as reactor kinetics, or reactor kinetics without feedback. If the macroscopic cross sections are allowed to depend in turn on the neutron flux level,
the resulting analysis is called reactor dynamics or reactor kinetics with feedback.
Time-dependent phenomena are also classified by the time scale over which they occur:
Short-time phenomena are phenomena in which significant changes in reactor properties occur over times shorter than a few seconds. Most accidents fall into this
category.
Medium-time phenomena are phenomena in which significant changes in reactor
properties occur over the course of several hours to a few days. Xe poisoning is an
example of a medium-time phenomenon.
Long-time phenomena are phenomena in which significant changes in reactor properties occur over months or even years. An example of a long-time phenomenon is
the change in fuel composition as a result of burn-up.
This chapter is concerned with short- and medium-time phenomena. Long-time phenomena
are studied in the context of fuel and fuel cycles and are presented in Chapters 6 and 7. The
chapter starts with an introduction to delayed neutrons because they play an important role in
reactor dynamics. Subsequent sections present the time-dependent neutron-balance equation,
starting with point kinetics and progressing to detailed space-energy-time methods. Effects
of Xe and Sm poisoning are studied in Section 7, and feedback effects are presented in
Section 8. Section 9 is identifies and presents the specific features of CANDU reactors as they
relate to kinetics and dynamics.
2 Delayed Neutrons
2.1 Production of Prompt and Delayed Neutrons: Precursors and Emitters
Binary fission of a target nucleus
AX 1
ZX
AX
ZX
X which subsequently decays very rapidly (promptly) into two (hence the name binary)
fission products Am and Bm, accompanied by the emission of (prompt) gamma photons and
(prompt) neutrons:
1
0
AX 1
ZX
n ZAXX X
AX 1
ZX
X,
(1)
X Am Bm + pm n
(2)
The exact species of fission products Am and Bm, as well as the exact number of prompt neutrons emitted, pm , and the number and energy of emitted gamma photons depend on the
mode m according to which the compound nucleus decays. Several hundred decay modes are
possible, each characterized by its probability of occurrence pm. On average,
prompt
neutrons are emitted per fission. The average number of prompt neutrons can be expressed as:
p pm pm .
(3)
Obviously, although the number of prompt neutrons emitted in each decay mode,
positive integer (1, 2, 3), the average number of neutrons emitted per fission,
tional number.
pm
pm , is a
p , is a frac-
Am
Am1
(mode 1)
Am 2 10 HE
(mode 2)
0
A 'm 3 1 LE
(mode 3)
(fast)
Am 3 n (delayed neutron)
Reactor Dynamics
Fission products Am that decay according to mode 3, by emitting a low-energy beta particle, are
called precursors, and the intermediate nuclides A'm3 are called emitters. Emitters are daughters of precursors which are born in a highly excited state. Because their excitation energy is
higher than the separation energy for one neutron, emitters can de-excite by promptly emitting
a neutron. The delay in the appearance of the neutron is not caused by its emission, but rather
by the delay in the beta decay of the precursor. If a high-energy beta particle rather than a lowenergy one is emitted, the excitation energy of the daughter nuclide is not high enough to emit
a neutron, and hence decay mode 2 does not result in emission of delayed neutrons.
n X A B p np d nd
(4)
The total neutron yield is defined as the sum of the prompt and delayed neutron yields:
d p .
(5)
The delayed-neutron fraction is defined as the ratio between delayed-neutron yield and total
neutron yield:
d
.
(6)
For neutron energies typical of those found in a nuclear reactor, most of the energy dependence
of the delayed-neutron fraction is due to the energy dependence of the prompt-neutron yield
and not to that of the delayed-neutron yield. This is the case because the latter is essentially
independent of energy for incident neutrons with energies below 4 MeV.
dk
.
(7)
Obviously,
Reactor Dynamics - November 2014
kmax
k 1
235
(8)
Delayed Fraction, k
0.01334
0.000585
0.000240
0.03274
0.003018
0.001238
0.1208
0.002881
0.001182
0.3028
0.006459
0.002651
0.8495
0.002648
0.001087
2.853
0.001109
0.000455
Total
0.016700
0.006854
n(r , t )
f (r , t ) D 2 (r , t ) a (r , t )
t
,
(9)
where n represents the neutron density, f is the macroscopic production cross section, a is
the macroscopic neutron-absorption cross section, is the neutron flux, and D is the diffusion
coefficient. Equation (9) expresses the fact that the rate of change in neutron density at any
given point is the difference between the fission source, expressed by the term f (r , t ) , and
the two sinks: the absorption rate, expressed by the term a (r , t ) , and the leakage rate,
expressed by the term D 2 (r , t ) . If the source is exactly equal to the sum of the sinks, the
reactor is critical, the time dependence is eliminated, and the static balance equation results:
0 f s (r ) D2 s (r ) a s (r )
(10)
D2 s (r ) a s (r ) f s (r )
(11)
Reactor Dynamics - November 2014
Reactor Dynamics
To maintain the static form of the diffusion equation even when the fission source does not
exactly equal the sinks, the practice in reactor statics is to divide the fission source artificially by
the effective multiplication constant, keff, resulting in the static balance equation for a noncritical reactor:
D 2 s (r ) a s (r )
1
f s (r )
keff
(12)
f
Bg2
keff
a
D
(13)
2 s (r ) Bg2 s (r ) 0
(14)
Note that geometrical buckling is determined solely by reactor shape and size and is independent of the production or absorption macroscopic cross sections. It follows that changes in the
macroscopic cross sections do not influence buckling; they influence only the effective multiplication constant, which can be calculated as:
keff
f
a DBg2
(15)
Because the value of geometrical buckling is independent of the macroscopic cross section, the
shape of the static flux is independent of whether or not the reactor is critical.
To progress to the derivation of the point-kinetics equation, the assumption is made that the
shape of the time-dependent flux does not change with time and is equal to the shape of the
static flux. In mathematical form:
(r , t ) T (t ) s (r )
(16)
2(r , t ) Bg2(r , t )
(17)
Substituting this expression for the leakage term into the time-dependent neutron-balance
equation (9) the following is obtained:
n(r , t )
f (r , t ) DBg2 (r , t ) a (r , t )
t
.
(18)
The one-group flux is the product of the neutron density and the average neutron speed, with
the latter assumed independent of time:
( r , t ) n( r , t )v .
(19)
Reactor Dynamics - November 2014
n(r , t )
f vn(r , t ) DBg2 vn(r , t ) a vn(r , t )
t
.
(20)
Integrating the local balance equation over the entire reactor volume V, the integral-balance
equation is obtained:
d
n(r , t )dV f v n(r , t )dV DBg2 v n(r , t )dV a v n(r , t )dV
dt V
V
V
V
(21)
The volume integral of the neutron density is the total neutron population n (t ) , which can also
be expressed as the product of the average neutron density n (t ) and the reactor volume:
(22)
(r , t )dV (t ) (t )V
V
(23)
It should be easy to see that the volume-integrated flux and the total neutron population obey a
similar relationship to that satisfied by the neutron density and the neutron flux:
(t ) (r , t )dV n(r , t )vdV n (t )v
(24)
With the notations just introduced, the balance equation for the total neutron population can
be written as:
dn (t )
f vn (t ) DBg2 vn (t ) a vn (t )
dt
.
(25)
Equation (25) is a first-order linear differential equation, and its solution gives a full description
of the time dependence of the neutron population and implicitly of the neutron flux in a homogeneous reactor without delayed neutrons. However, to highlight certain important quantities
which describe dynamic reactor behaviour, it is customary to process its right-hand side (RHS) as
follows:
dn (t )
f DBg2 a vn (t )
dt
.
(26)
Reactor Dynamics
as the ratio of the difference between the production rate and the loss rate to the production
rate.
DB 2
production rate
f
f a DBg2
a DBg2
loss rate
1
1
1
1
f
f
production rate
keff
(27)
neutron population
n
n
1
f nv f v
production rate
f
(28)
The average generation time can be interpreted as the time it would take to attain the current
neutron population at the current neutron-generation rate. It can also be interpreted as the
average age of neutrons in the reactor.
Average neutron lifetime
The average neutron lifetime is the ratio between the total neutron population and the neutron
loss rate:
neutron population
n
n
1
2
2
loss rate
a DBg a DBg nv a DBg2 v
(29)
The average neutron lifetime can be interpreted as the time it would take to lose all neutrons in
the reactor at the current loss rate. It can also be interpreted as the average life expectancy of
neutrons in the reactor.
The ratio of the average neutron-generation time and the average neutron lifetime equals the
effective multiplication constant:
1
a DBg2 v
f
keff
1
a DBg2
f v
(30)
It follows that for a critical reactor, the neutron-generation time and the lifetime are equal. It
also follows that, for a supercritical reactor, the lifetime is longer than the generation time and
that, for a sub-critical reactor, the lifetime is shorter than the generation time.
10
DB a
2
g
vn (t )
DBg2 a
v n(t ) n(t )
f
(31)
or
DB a
2
g
vn (t )
DBg2 a
DBg2 a
DB
2
g
a vn (t )
keff 1
n(t )
.
(32)
dn (t )
n (t )
dt
(33)
dn (t ) keff 1
n (t )
dt
.
(34)
or as:
Equations (33) and (34) are referred to as the point-kinetics equation without delayed neutrons.
The name point kinetics is used because, in this simplified formalism, the shape of the neutron
flux and the neutron density distribution are ignored. The reactor is therefore reduced to a
point, in the same way that an object is reduced to a point mass in simple kinematics.
Both forms of the point-kinetics equation are valid. However, because most transients are
induced by changes in the absorption cross section rather than in the fission cross section, the
form expressed by Eq. (33) has the mild advantage that the generation time remains constant
during a transient (whereas the lifetime does not). Consequently, this text will express the
neutron-balance equation using generation time. However, the reader should be advised that
other texts use the lifetime. Results obtained in the two formalisms can be shown to be equivalent.
If the reactivity and generation time remain constant during a transient, the obvious solution to
the point-kinetics equation (33) is:
n (t ) n (0)e .
(35)
If the reactivity and generation time are not constant over time, that is, if the balance equation
is written as:
dn (t ) (t )
n (t )
dt
(t )
,
(36)
the solution becomes slightly more involved and usually proceeds either by using the Laplace
transform or by time discretization.
Before advancing to accounting for delayed neutrons, one last remark will be made regarding
the relationship between the neutron population and reactor power. Because the reactor
power is the product of total fission rate and energy liberated per fission, it can be expressed as:
(t ) E n (t )v
P (t ) E fiss f
fiss f
(37)
Reactor Dynamics - November 2014
Reactor Dynamics
11
It can therefore be seen that the power has the same time dependence as the total neutron
population.
C (r , t )dV C (t ) C (t )V
V
(38)
It follows that the delayed-neutron production rate S d ( r , t ) , which equals the precursor decay
rate, is:
S d (r , t ) C (r , t )
(39)
Sd (t ) C (t )
(40)
The core-integrated neutron-balance equation now must account explicitly for both the prompt
(t ) , and the delayed-neutron source:
neutron source, p f
dn (t )
p f vn (t ) Sd (t ) DBg2 vn (t ) a vn (t )
dt
p f vn (t ) C (t ) DBg2 vn (t ) a vn (t )
(41)
Of course, to be able to evaluate the delayed-neutron source, a balance equation for the
precursors must be written as well. Precursors are produced from fission and are lost as a result
of decay. It follows that the precursor-balance equation can be written as:
dC (t )
(t ) C (t )
d f
dt
d f vn (t ) C (t )
(42)
Reactor Dynamics - November 2014
12
The system of equations (41) and (42) completely describes the time dependence of the neutron and precursor populations. Just as in the case without delayed neutrons, they have been
processed to highlight neutron-generation time and reactivity. Because reactivity is based on
total neutron yield rather than prompt neutron yield, the prompt neutron source is expressed
as the difference between the total neutron source and the delayed-neutron source:
dn (t )
f vn (t ) d f vn (t ) C (t ) DBg2 vn (t ) a vn (t )
dt
DB 2 vn (t ) vn (t ) C (t )
(43)
DB vn(t ) vn(t ) C (t )
DB
v n (t ) C (t )
2
g
2
g
n (t ) C (t )
(44)
dn (t )
n (t ) C (t )
dt
(45)
d f vn (t ) C (t )
d f
f vn (t ) C (t ) n(t ) C (t )
f
(46)
dC (t )
n (t ) C (t )
dt
(47)
Combining Eqs. (45) and (47), the system of point-kinetics equations for the case of one delayed-neutron group is obtained:
dn (t )
n (t ) C (t )
dt
dC (t )
n (t ) C (t )
dt
(48)
Reactor Dynamics
13
kmax
Sd (t ) k C k (t )
k 1
(49)
dn (t )
p f vn (t ) Sd (t ) DBg2 vn (t ) a vn (t )
dt
kmax
p f vn (t ) k C k (t ) DBg2 vn (t ) a vn (t )
k 1
(50)
n (t ) k C k (t )
dt
k 1
.
(51)
Obviously, kmax precursor-balance equations must now be written, one for each delayed group
k:
dC k (t )
dk f vn (t ) k C k (t ) (k 1...kmax )
dt
.
(52)
dk f vn (t ) k C k (t )
dk f
f vn (t ) k C k (t ) k n(t ) k C k (t )
f
(53)
n (t ) k C k (t )
dt
k 1
dC k (t ) k
n (t ) k C k (t ) (k 1...kmax )
dt
(54)
representing the point-kinetics equations for the case with multiple delayed-neutron groups.
14
critical rector with an external neutron source, that is, a source that is independent of the
neutron flux. The strength of the external source is assumed constant over time. If the total
strength of the source is S (n/s), the neutron-balance equation needs to be modified to include
this additional source of neutrons. The precursor-balance equations remain unchanged by the
presence of the external neutron source. Because a steady-state solution is sought, the time
derivatives on the left-hand side (LHS) of the point-kinetics equations vanish. The steady-state
point-kinetics equations in the presence of an external source can therefore be written as:
k
n k C k S
k 1
0 k n k C k (k 1...kmax )
.
max
(55)
Equation (55) is a system of linear algebraic equations where the unknowns are the neutron and
precursor populations. This can be easily seen by rearranging as follows:
k
n k C k S
k 1
k
n k C k 0 (k 1...kmax )
.
max
(56)
The system can be easily solved by substitution, by formally solving for the precursor populations in the precursor-balance equations:
C k k n (k 1...kmax )
k
(57)
and substituting the resulting expression into the neutron-balance equation to obtain:
kmax
n
k 1
n S
(58)
Noting that the sum of the partial delayed-neutron fractions equals the total delayed-neutron
fraction, as expressed by Eq. (58), the neutron-balance equation can be processed to yield:
1 kmax
k n n n n n S
k 1
(59)
n S
(60)
Note that the reactivity is negative, and therefore the neutron population is positive. Equation
(60) is called the source multiplication formula. It shows that the neutron population can be
obtained by multiplying the external source strength by the inverse of the reactivity, hence the
name. The closer the reactor is to criticality, the larger will be the source multiplication value
and hence the neutron population. Substituting Eq. (60) into Eq. (57), the individual precursor
concentrations are:
Reactor Dynamics - November 2014
Reactor Dynamics
15
S k
C k
k
(k 1...kmax )
(61)
The source multiplication formula finds applications in describing the approach to critical during
reactor start-up and in measuring reactivity device worth.
dn (t )
n (t ) C (t )
dt
dC (t )
n (t ) C (t )
dt
(62)
For the case where all kinetics parameters are constant over time, this is a system of linear
differential equations with constant coefficients, which can be rewritten in matrix form as:
n
(
t
)
d
dt C (t )
n (t )
C (t )
(63)
According to the general theory of systems of ordinary differential equations, the first step in
solving Eq. (63) is to find two fundamental solutions of the type:
n t
C e
.
(64)
The general solution can subsequently be expressed as a linear combination of the two fundamental solutions:
n (t )
n0 t
n1 t
a0 e 0 a1 e 1
C1
C0
C (t )
.
(65)
d n t
e
dt C
et
C
(66)
and subsequently:
Reactor Dynamics - November 2014
16
n
et
C
et
C
(67)
Dividing both sides by the exponential term and rearranging the terms, the following homogeneous linear system is obtained, called the characteristic system:
n 0
C 0
(68)
n C
n C
(69)
Dividing the two equations side by side, an equation for the eigenvalues k is obtained:
(70)
(71)
0,1
2
.
(72)
Once the eigenvalues are known, either the first or the second of equations (69) can be used to
find the relationship between n and C . In doing so, care must be taken that the right eigenvalue (correct subscript) is used for the right n - C combination. Note that only the ratio of n
and C can be determined. It follows that either n or C can have an arbitrary value, which is
Reactor Dynamics - November 2014
Reactor Dynamics
17
usually chosen to be unity. For example, if the second equation (69) is used, and if n0 and n1 are
chosen to be unity, the two fundamental solutions are:
e0t
0
1
e1t
1
.
(73)
1
1
n (t )
e1t
0t
e a1
a0
C (t )
0
1
(74)
n (t ) k C k (t )
dt
k 1
dC k (t ) k
n (t ) k C k (t ) (k 1,..., kmax )
dt
(75)
As long as the coefficients are constant, this is simply a system of first-order linear differential
equations, whose general solution is a linear combination of exponential fundamental solutions
of the type:
n
C
1 et
Ckmax .
(76)
There are kmax+1 such solutions, and the general solution can be expressed as:
18
n (t )
nl
k
l
C1 (t ) max C1 l t
e
al
l 0
l
C kmax (t )
Ckmax .
(77)
kmax
n
n k Ck
k 1
Ck n k Ck (k 1,..., kmax )
(78)
The components Ck can be expressed using the precursor equations in (78) as:
Ck
k
n (k 1,..., kmax )
k
(79)
kmax
k
n k
n
k
k 1
(80)
Note that the component n can be simplified out of the above and that by rearranging terms,
the following expression for reactivity is obtained:
kmax
k
k 1
k
k
(81)
Equation (81) is known as the Inhour equation. Its kmax+1 solutions determine the exponents of
the kmax+1 fundamental solutions. To understand the nature of those solutions, it is useful to
attempt a graphical solution of the Inhour equation by plotting its RHS as a function of and
observing its intersection with a horizontal line at y . Such a plot is shown in Fig. 1 for the
case of six delayed-neutron groups.
Reactor Dynamics
19
6 5 4 3 2 1
k
k 1
k
k
.
(82)
The resulting oblique asymptote is represented by the blue line in Fig. 1, and the RHS plot
(shown in bright green) approaches it at both and . Whenever equals minus the
decay constant for one of the precursor groups, the RHS becomes infinite, and its plot has a
vertical asymptote, shown as a (red) dashed line, at that value. For 0 , the RHS vanishes, as
can be seen from Eq. (81), and hence the plot passes through the origin of the coordinate
system. Three horizontal lines, corresponding to three reactivity values, are shown in violet.
The two thin lines correspond to positive values, and the thick line corresponds to the negative
value.
Figure 1 shows that the solutions to the Inhour equation are distributed as follows:
kmax - 1 solutions are located in the kmax - 1 intervals separating the kmax decay constants taken with negative signs, such that k k 1 k 1 . All these solutions are
negative.
The largest solution, in an algebraic sense, is located to the right of 1 and is either
negative or positive, depending on the sign of the reactivity. It will be referred to as
max or 0 .
max
max
min k
max
max 1
..... 0 max
(83)
Reactor Dynamics - November 2014
20
It is worth separating out the largest exponent in the general solution described by Eq. (77) by
writing:
n (t )
n0
nl
C1 0t kmax C1l l t
C1 (t )
e al
e
a0
l 1
0
l
C
C kmax (t )
kmax
Ckmax .
(84)
n (t )
n0
nl
0 k
l
C1 (t ) 0t C1 max C1 l 0 t
al
e
e a0
l 1
l
Ck
C
C kmax (t )
kmax
max
.
(85)
Note that because 0 is the largest solution, all exponents l 0 are negative. It follows
l 0 t
n (t )
n0
0
C1 (t )
C1 e0t
0
C kmax (t )
Ckmax
.
(86)
1
max .
(87)
With this new notation, the asymptotic behaviour can be written as:
n (t )
n0
0 t
C1 (t )
C1 e T
a0
0
C kmax (t )
Ckmax
.
(88)
Before ending this sub-section, a few more comments are warranted. In particular, it is worth
considering the solution to the point-kinetics equation (PKE) for three separate cases: negative
reactivity, zero reactivity, and positive reactivity.
Reactor Dynamics
21
Negative reactivity
In the case of negative reactivity, all exponents in the general solution are negative. It follows
that over time, both the neutron population and the precursor concentrations will drop to zero.
Of course, after a long time, asymptotic behaviour applies, and it also has a negative exponent.
Zero reactivity
In the case of zero reactivity, max vanishes, and all other l are negative. The general solution
can be written as:
n (t )
n0
nl
0 kmax l
C1 (t )
C1 a C1 el t
l
a0
l 1
0
l
C kmax (t )
Ckmax
Ckmax
.
(89)
After a sufficiently long time, all the exponential terms die out, and the neutron and precursor
populations stabilize at a constant value. Note that these populations do not need to remain
constant from the beginning of the transient, but only to stabilize at a constant value.
Positive reactivity
In the case of positive reactivity, max is positive, and all other l are negative. Hence, after
sufficient time has elapsed, all but the first exponential term vanish, and the asymptotic behaviour is described by a single exponential which increases indefinitely.
as
(90)
as
(91)
Assuming a reactivity smaller than approximately half the delayed-neutron fraction (equal to
0.0065 according to Table 1), and assuming a generation time of approximately 0.1 ms, the
resulting value of as is approximately -32.5 s-1, which is much smaller than even the largest
decay constant in Table 1 taken with a negative sign. That value is only -3 s-1. This shows that
the following inequality holds true:
Reactor Dynamics - November 2014
22
min k as k
max 1
max
..... 0 max
(92)
The general solution of the point-kinetics equations expressed by Eq. (77) can be processed to
separate out the term corresponding to kmax 1 :
n (t )
C1 (t ) kmax 1t
e
akmax
C kmax (t )
n kmax 1
n0
nl
kmax 1 kmax 2 l
0
C1 l kmax 1 t
C1
C1 ekmax kmax 1 t a
al
e
kmax 1
l 0
kmax 1
0
l
C
C
C
kmax
kmax
kmax
. (93)
According to Eq. (92), for l kmax 2 , all exponents of the type l kmax 1 t are positive. The
only negative exponent is kmax kmax 1 t , which is also much larger in absolute value than all
other exponents. It follows that after a very short time, t, the first term of the RHS of Eq. (93)
becomes negligible, and the solution of the point-kinetics equations can then be approximated
by:
n (t )
n kmax 1
nl
nl
k 1 l
kmax 1 kmax 2 l
max
C
C
t
C1 (t ) kmax 1t
1
1 e l kmax 1
C1 el t
e
a
a
a
1
l
l
max
l 0
l 0 l
kmax 1
l
C kmax (t )
Ckmax
Ckmax
Ckmax
(94)
n (t )
kmax 1
a n e
l
l 0
lt
(95)
Substituting this into the neutron-balance equation of the point-kinetics system, the following is
obtained:
kmax 1
ane
l 1
l l t
l l
kmax 1
l 1
l t k
al n e k C k
k 1
.
max
(96)
l 0,...kmax 1
,
(97)
the LHS of Eq. (96) can be approximated to vanish, and hence the equation can be approximated by:
kmax 1
l 1
l t k
al n e k C k
k 1
,
max
(98)
Reactor Dynamics
23
kmax
n (t ) k C k (t )
k 1
(99)
kmax
n (t ) k C k (t )
k 1
dC k (t ) k
n (t ) k C k (t ) (k 1,..., kmax )
dt
(100)
This system of kmax differential equations and one algebraic equation is known as the prompt
jump approximation of the point-kinetics equations. The name comes from the fact that
whenever a step reactivity change occurs, the prompt jump approximation results in a step
change, a prompt jump, in the neutron population. To demonstrate this behaviour, let the
reactivity change from 1 to 2 at time t0. The neutron-balance equation before and after t0
can be written as:
kmax
n (t ) k C k (t ) (t t0 )
k 1
kmax
n (t ) k C k (t ) (t t0 )
k 1
(101)
The limit of the neutron population as t approaches t0 from the left, symbolically denoted as
n (t0 ) , is found from the first equation (101) to be equal to:
n (t0 )
kmax
C (t )
k 1
(102)
Similarly, the limit of the neutron population as t approaches t0 from the right, symbolically
denoted as n (t0 ) , is found from the second equation (101) to be equal to:
n (t0 )
kmax
C (t )
k 1
(103)
Taking the ratio of the preceding two equations side by side, the following is obtained:
n (t0 ) 1
n (t0 ) 2 .
(104)
1
2
n (t0 ) 1
n (t )
2
2 0 .
(105)
Of course, the actual neutron population does not display such a jump; it is continuous at t0.
Nonetheless, a very short time t after t0 (at t0 t ), the approximate and exact neutron
Reactor Dynamics - November 2014
24
populations become almost equal. Note also that Eq. (105) is valid only if both reactivities 1
and 2 are less than the effective delayed-neutron fraction .
1
g (r , t )
vg t
Dg (r , t ) g (r , t ) rg (r , t ) g ( r , t ) sg ' g ( r , t ) g ' ( r , t )
g ' g
kmax
k 1
(106)
ck (r , t ) pk (r , t ) fg ' (r , t ) g ' (r , t ) k Ck (r , t )
t
g'
.
(107)
Equations (106) and (107) represent the space-time kinetics equations in their diffusion approximation. Their solution is the topic of this section.
It is advantageous for the development of the space-time kinetics formalism to introduce a set
of multidimensional vectors and operators, as follows:
Flux vector
r , t g r , t
(108)
k (r , t ) dgk Ck (r , t )
(109)
Precursor vector
Reactor Dynamics
25
Loss operator
M r , t Dg (r , t ) g (r , t ) rg (r , t ) g (r , t ) sg ' g (r , t ) g ' (r , t )
g ' g
(110)
Fp (r , t ) pg (r , t ) p (r , t ) fg ' (r , t ) g ' (r , t )
(111)
g'
Fdk (r , t ) dgk (r , t )k Ck (r , t )
(112)
Inverse-speed operator
v 1
1
g 'g
vg
(113)
1
v r , t M(r , t )r , t Fp (r , t )r , t k k (r , t )
t
k 1
.
(114)
(115)
As a last definition, for two arbitrary vectors (r , t ) and (r , t ) , the inner product is defined
as:
, g (r , t )g (r , t )dV
g Vcore
(116)
r , t p(t )(r , t ) .
(117)
Reactor Dynamics - November 2014
26
Such a factorization is always possible, regardless of the definition of the function p(t). In this
case, the function p(t) is defined as follows:
w r wg r
(119)
According to its definition, p(t) can be interpreted as a generalized neutron population. Indeed,
if the weight function were chosen to be unity, p(t) would be exactly equal to the neutron
population.
From the definition of factorization, it follows that the shape vector (r , t ) satisfies the following normalization condition:
w(r ), v 1(r , t ) 1
.
(120)
Substituting the factorized form of the flux into the space-, energy-, and time-dependent
diffusion equation, the following equations (representing respectively the neutron and precursor balance) result:
dp(t ) 1
v r , t p (t ) v 1 r , t p (t )M (r , t ) r , t
dt
t
kmax
p (t )Fp (r , t ) r , t k k (r , t )
k 1
(121)
(122)
(123)
By taking the inner product with the weight vector w (r ) on both sides of the neutron-balance
equation and the precursor-balance equation, the following is obtained:
dp(t )
d
w r ; v 1r , t p(t )
w r ; v 1r , t
dt
dt
p(t ) w r ; M(r , t )r , t
k max
p(t ) w r ; Fp (r , t )r , t k w r ; k (r , t )
k 1
w (r ); k (r , t ) p(t ) w (r ); Fdk (r , t ) r , t
t
k w (r ); k (r , t ) (k 1,..., kmax )
(124)
(125)
Equations (124) and (125) can be processed into more elegant forms akin to the point-kinetics
Reactor Dynamics - November 2014
Reactor Dynamics
27
equations. To do this, some quantities must be defined first which will prove to be generalizations of the same quantities defined for the point-kinetics equations.
5.3 Effective Generation Time, Effective Delayed-Neutron Fraction, and Dynamic Reactivity
The following quantities and symbols are introduced:
Total production operator
F(r , t ) Fp (r , t ) Fd (r , t )
(126)
Dynamic reactivity
w (r ), F(r , t )(r , t )
(127)
w (r ), v 1(r , t )
(t )
w (r ), F(r , t )(r , t )
Effective delayed-neutron fraction for delayed group k
w (r ), Fdk (r , t )(r , t )
k (t )
w (r ), F(r , t )(r , t )
(128)
(129)
(t ) k (t )
k 1
(130)
(131)
With the newly introduced quantities, Eqs. (124) and (125) can be rewritten in the familiar form
of the point-kinetics equations:
p (t ) p (t )
(t ) (t )
kmax
k C k (t )
(t )
k 1
(t )
Ck (t ) p(t ) k k C k (t ) (k 1,..., k max )
t
(t )
.
(132)
Of course, to be able to define quantities such as dynamic reactivity, the shape vector (r , t )
must be known or approximated at each time t. Different shape representations (r , t ) lead to
different space-time kinetics models. All flux-factorization models alternate between calculating the shape vector (r , t ) and solving the point-kinetics-like equations (132) for the amplitude function and the precursor populations. The detailed energy- and space-dependent flux
shape at each time t can subsequently be reconstructed by multiplying the amplitude function
Reactor Dynamics - November 2014
28
v r , t p(t ) v 1 r , t p (t )M (r , t ) r , t
dt
t
p(t )Fp (r , t ) r , t
kmax
(133)
The IQS model alternates between solving the point-kinetics-like equations (132) and the shape
equation (133). The corresponding IQS numerical method uses two sizes of time interval.
Because the amplitude function varies much more rapidly with time than the shape vector, the
time interval used to solve the point-kinetics-like equations is much smaller than that used to
solve for the shape vector. Note that, other than the time discretization, the IQS model and
method include no approximation. The actual shape of the weight vector w (r ) is irrelevant.
dp(t ) 1
v r , t p(t )M(r , t ) r , t
dt
t
kmax
(134)
The resulting shape is used to calculate the point-kinetics parameters, which are then used in
the point-kinetics-like equations (132). As in the case of the IQS model, Equation (134) is solved
in conjunction with the point-kinetics-like equations (132). Aside from the slightly modified
shape equation, the quasistatic model differs from the IQS model in the values of its pointkinetics parameters, which are now calculated using an approximate shape vector.
M (r , t ) r , t
1
F (r , t ) (r , t )
k
.
(135)
The resulting shape is used to calculate the point-kinetics parameters, which are then used in
the point-kinetics-like equations (132). As in the case of the IQS and quasistatic models, Equation (135) is solved in conjunction with the point-kinetics-like equations (132).
Reactor Dynamics - November 2014
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29
M (r , 0) r
1
F (r , 0) (r )
k
.
(136)
The resulting shape is used to calculate the point-kinetics parameters, which are then used in
the point-kinetics-like equations (132). Because the shape vector is not updated, only the
point-kinetics-like equations (132) are solved at each time t. In fact, they are now the true
point-kinetics equations because the shape vector remains constant over time. This discussion
has shown that the point-kinetics equations can also be derived for an inhomogeneous reactor,
as long as the flux is factorized into a shape vector depending only on energy and position and
an amplitude function depending only on time.
6 Perturbation Theory
It should be obvious by now that different approximations of the shape vector lead to different
values for the kinetics parameters. It is therefore of interest to determine whether certain
choices of the weight vector might maintain the accuracy of the kinetics parameters even when
approximate shape vectors are used. In particular, it would be very interesting to obtain highly
accurate values of dynamic reactivity, which is the determining parameter for any transient.
The issue of determining the weight function that leads to the smallest errors in reactivity when
small errors exist in the shape vector is addressed by perturbation theory. This section will
present without proof some important results of perturbation theory. The interested reader is
encouraged to consult [Rozon1998], [Ott1985], and [Stacey1970] for detailed proofs and
additional results.
M* (r ,0)* r ,0 F* (r ,0)* r ,0
(137)
The adjoint problem differs from the usual direct problem in that all operators are replaced by
their adjoint counterparts. The adjoint A* of an operator A is the operator which, for any
arbitrary vectors (r , t ) and (r , t ) , satisfies:
, A A*,
(138)
30
(t )
(139)
The remaining point-kinetics parameters can be expressed similarly using the initial adjoint as
the weight function.
An additional result from perturbation theory states that when the adjoint function is used as
the weight function, the reactivity resulting from small perturbations applied to an initially
critical reactor can be calculated as:
(t ) 1
1
keff (t )
(141)
In fact, perturbation theory can also be used to calculate the (static) reactivity when the initial
unperturbed state is not critical. In that case, the change in reactivity is calculated as:
1
1
0
keff keff
*0 ,
1
F0 *0 , M0
keff0
*0 , F 0
(142)
In Eq. (142), the 0 subscript or superscript denotes the unperturbed state. Finally, for oneenergy-group representations, the direct flux and the adjoint function are equal. It follows that
in a one-group representation, the reactivity at time t can be expressed as:
(t )
2 (r , 0) f a dV
Vcore
Vcore
2 (r , 0) f dV
(143)
More generally, the static reactivity change between any two states, which is the equivalent of
Eq. (142), can be expressed using one-group diffusion theory as:
Reactor Dynamics
31
1
(
r
)
dV
0
f
a
0
keff
1
1
Vcore
keff keff
2
0 (r ) f 0 dV
Vcore
(144)
1
1
d
0
keff keff
dV
0
fd
f
0
ad
a
0
keff0
Vd
02 f 0 dV
Vcore
(145)
Note that the integral in the numerator is over the device volume only and that the integral in
the denominator does not change as the device moves, thus simplifying the calculations.
Moreover, if two devices are introduced, their combined reactivity worth is:
d 1 d 2
ad 1
a 0 dV
0 keff0 fd1 f 0
Vd 1
f 0 dV
2
0
Vcore
dV
0
fd
2
f
0
ad
2
a
0
keff0
Vd 2
f 0 dV
2
0
Vcore
d 1 d 2
(146)
The interpretation of this equation is that as long as devices are not too close together and do
not have too much reactivity worth (so that the assumptions of perturbation theory remain
valid), their reactivity worths are additive.
32
7 Fission-Product Poisoning
Poisons are nuclides with large absorption cross sections for thermal neutrons. Some poisons
are introduced intentionally to control the reactor, such as B or Gd. Some poisons are produced
as fission products during normal reactor operation. Xe and Sm are the most important of
these.
keff0
a 0 DBg2
(147)
Uniform concentration
If a poison such as Xe with microscopic cross section ax is added at a uniform concentration
(numerical density) X, the macroscopic absorption cross section increases by:
aX X aX
(148)
a a 0 aX
(149)
keff
f
a DB
2
g
f
a 0 aX DBg2
(150)
1
1 1
1
0 1
2
2
a 0 DB a 0 aX DB
f
f
aX
X aX
f
f
(151)
To calculate the reactivity inserted by the poison, the concentration of poison nuclei, X, must
first be determined.
Non-uniform concentration
In the case of non-uniform poison concentration, the perturbation formula for reactivity can be
Reactor Dynamics - November 2014
Reactor Dynamics
33
used:
(r ) (r )dV (r )
2
1 1
V
k0 k
(r )
2
(r )dV
aX
(r )
2
(r ) X (r )
2
(r )dV
aX
dV
(r )
2
(r )dV
(r )dV
(152)
It can easily be seen that if the distribution is uniform, the previous formula is recovered:
1 1
k0 k
aX 2 (r )dV
V
f 2 (r )dV
V
aX
f
(153)
In the next sub-section, specific aspects of fission-product poisoning will be illustrated for the
case of Xe.
34
135
135
,T1/2 1sec
,T1/2 11sec
Sb Te
fiss
135
fiss
135
,T1/2 6.7 h
135
fiss
,T1/2 9.2 h
,T1/2 2.3 x10 y
Xe
135Cs
135 Ba ( stable)
6
fiss
absorption of a neutron
135
,T1/2 6.7 h
,T1/2 9.2 h
I
135 Xe
135Cs ( stable)
fiss
fiss
dI
I f I I
dt
,
(154)
where is called the fission product yield and equals the average number of I nuclides created
per fission. The balance equation for Xe nuclei can be subsequently written as:
dX
I I X f X X aX X
dt
.
(155)
Steady-state conditions
Equilibrium conditions are attained after the reactor operates for a very long time ( ) at a
steady-state flux level ss . Under equilibrium conditions, the concentration of I nuclei is easily
found to be:
Reactor Dynamics
35
I f ss
I
(156)
I I X f ss ( I X ) f ss
X aX ss
X aX ss
(157)
Note that both I and Xe concentrations depend on flux level. However, whereas the I concentration increases indefinitely with flux level, the Xe concentration levels off, and it can, at most,
become equal to:
X max
( I X ) f
aX
(158)
aX X aX
( I X ) f ss aX
X aX ss
(159)
X
0.770 1013 cm2 sec1
aX
,
(160)
aX
( I X ) f ss
X ss
(161)
Xe
X ss
aX
1 ( I X ) f ss
I
f f
X ss
X ss
(162)
For high reactor fluxes, in the case where ss X , X can be neglected in the denominator, and the reactivity becomes independent of flux level and equal to its maximum value of:
Xe
I X
(163)
This is to be expected given that the Xe concentration has been found to saturate with increased flux. The reactivity expressed in Eq. (163) is nothing but the corresponding reactivity
for the maximum Xe concentration shown in Eq. (158).
If, on the contrary, the flux is very low, in the case where ss X , then SS can be neglected
Reactor Dynamics - November 2014
36
in the denominator, and the Xe equivalent reactivity increases linearly with flux level:
Xe
I X ss
(164)
I (t ) I 0 e I t .
(165)
Substituting this expression into the Xe balance equation and setting the flux to zero leads to
the following expression:
dX
I I 0 e I t X X
dt
.
(166)
Denoting the Xe concentration at the time of shutdown by X0, the solution can be written as:
X (t ) X 0eX t
I I 0
(e t e t )
I X
.
X
(167)
If the reactor is shut down after operating for a long time at steady state, the resulting Xe
concentration is:
X (t )
( 1 X ) f ss
X aX ss
e X t
I f ss t t
(e e )
1 X
.
X
(168)
The equivalent reactivity for uniformly distributed Xe (and assuming that the reactor was shut
down after operating for a long time at steady state) is:
1 ( X ) ss t
I
e
I ss (e t e t )
X ss
I X
(169)
where:
I
1.055 1013 cm2 sec1
aX
.
(170)
Reactor Dynamics
37
fuel temperature
coolant temperature
moderator temperature
coolant density.
Reactor Dynamics - November 2014
38
Changes in reactivity induced by changes in any such parameter are referred to as the reactivity
effect of the respective parameter. For example, the reactivity change induced by a change in
fuel temperature is called the fuel-temperature reactivity effect. The derivative of the reactivity
with respect to any of the parameters, with the others kept constant (i.e., the partial derivative),
is called the reactivity coefficient of that parameter. To illustrate this, assume that all parameters are kept constant with the exception of one, e.g., fuel temperature, which is varied. Assume further that reactivity is plotted as a function of the variable parameter, in this case fuel
temperature. The plot in question would be a plot of (T f ) . If a certain fuel temperature Tf 0 is
taken as a reference, then the effect on reactivity of deviations from Tf 0 can be calculated,
namely (Tf ) (Tf ) (Tf 0 ) . (T f ) is called the fuel-temperature reactivity effect. The
derivative of the reactivity with respect to the fuel temperature, namely T f (T f )
d (T f )
, is
dT f
called the fuel-temperature coefficient. Of course, because reactivity also depends on other
parameters, it becomes clear that this derivative should be a partial derivative. In general, if the
reactivity depends on several parameters,
( p1 ,... pn ) ,
(171)
then the reactivity coefficient with respect to a parameter pi is defined as the partial derivative
of the reactivity with respect to that parameter:
p
i
( p1 ,... pn )
pi
.
(172)
Of course, in reality, several parameters can vary simultaneously, and their variations may be
impossible to decouple. For example, moderator density also varies when moderator temperature varies, due to thermal expansion. In this case, the single-parameter reactivity coefficients
are somewhat artificial, and additional combined reactivity coefficients can be defined, which
are of more practical use. For example, in the case of simultaneous variation of both moderator
temperature Tm and moderator density dm, a much more useful quantity would be:
m ( dm )
dTm
Tm
dm
dTm ,
(173)
dd m
is specified by the thermal expansion law.
dTm
Such coefficients are called combined reactivity coefficients. One very useful combined coefficient of this kind is the power coefficient of reactivity (PCR), which is defined as:
PCR
n
( p1... pn ) dpi
d
dP i 1
pi
dP ,
(174)
where the pi are all the parameters which change with power and on which the reactivity
ultimately depends, such as fuel temperature, coolant temperature, coolant density, and so on.
Because the core parameters depend on flux level and because they influence reactivity, which
Reactor Dynamics - November 2014
Reactor Dynamics
39
in turn influences flux, the reactivity coefficients are said to express the feedback which describes the connection between flux level and cross-section values. When such feedback is
accounted for during a transient by recalculating the cross sections and the reactivity as functions of flux level (and hence of power level), it is said that kinetics calculations with feedback,
or dynamic calculations, are being performed.
This sub-section will close with a presentation of a few alternate expressions for reactivity
coefficients. If reactivity is expressed using the effective multiplication constant, then the
reactivity coefficient can be expressed as follows:
d ( p) d
1
1 dk ( p)
2
1
dp
dp k ( p) k ( p) dp
(175)
1 dk ( p)
1 dk ( p)
k 2 ( p) dp
k ( p) dp .
(176)
1 dk ( p) d
lnk ( p)
k ( p) dp
dp
.
(177)
The last two expressions are often used to calculate reactivity coefficients.
9 CANDU-Specific Features
Given the presentation of the basic concepts of reactor kinetics in previous sections, this section
will be devoted to presenting how some of these concepts apply to CANDU reactors.
D 11H n .
(178)
Because gamma rays can be emitted by fission products with certain delays, the process is very
similar to that through which a true delayed neutron is emitted by an emitter which is the
daughter of a precursor. However, note than not all gamma rays will interact by photo-neutron
emission. Effective precursor concentrations can be defined for the photo-neutrons, such that
the photo-neutron production rate density is equal to:
S pn pnC pn
(179)
The term effective photo-neutron precursor concentration is used because the effective concentrations must also account for the facts that not all emitted gamma rays will result in production
of a photo-neutron and that the fraction of photo-neutrons emitted depends on the geometriReactor Dynamics - November 2014
40
cal arrangement of the core lattice. Photo-neutron precursors can be grouped by their decay
constant, similarly to real precursors. It is customary to use 11 photo-neutron groups, for a
total of 17 delayed-neutron groups. Once the photo-neutron groups have been defined, photoneutrons are treated no differently than regular delayed neutrons in the kinetics calculations.
Reactor Dynamics
41
42
The reactivity devices under the control of the shutdown systems are:
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43
SDS-1: 28 cadmium shutoff rods which fall into the core from above
SDS-2: high-pressure Gd-poison injection into the moderator through six horizontally oriented
nozzles.
The reactivity worth of these reactivity devices is shown in Table 2.
Table 2 CANDU reactivity device worth
Total Reactivity Maximum Reactivity
Worth (mk)
Rate (mk/s)
Function
Device
Control
0.14
Control
21 adjusters
15
0.10
Control
4 mechanical control
absorbers
10
0.075 (driving)
-3.5 (dropping)
Control
moderator poison
-0.01 (extracting)
Safety
28 shut-off units
80
-50
Safety
6
poison-injection
nozzles
> 300
-50
44
11 Problems
1. 1020 nuclei of 235U undergo fission with a delayed-neutron yield of 0.0125 and a delayedneutron fraction of 0.005.
a) What is the total neutron yield?
b) How many precursors are produced?
c) How many emitters are eventually produced?
2. A radioactive waste site consists of two cylindrical tanks that contain liquid waste in the
form of fissile material in an aqueous solution. The tanks are in the form of cubes with a
side equal to 1 m. The neutronic properties of the radioactive waste are: SA=0.00100 cm -1,
D=1 cm, =2.5, SF=0.00158 cm-1, v=2200 m/s. Assume that all fission neutrons are prompt.
a) Calculate the reactivity, generation time, and neutron lifetime for one of the tanks.
b) The site manager decides to save space and money by storing the content of both tanks
in a larger cubical tank with side 3 2m . Calculate the reactivity, generation time, and
neutron lifetime for the new tank. Comment on the result.
3. A thin foil made of a mixture of isotopes, one of which is fissile, has a fission macroscopic
cross section equal to 0.001 cm-1. When fissioning, the fissile isotope produces two types of
precursors: one with yield 0.05 and a half-life of one minute, and another with yield 0.03
and a half-life of two minutes. The sample is subjected to a pulse of neutrons at t=0 and to
another pulse of neutrons at t=90 s. The first pulse has a fluence of 108 n/cm2, and the second pulse has a fluence of 5107 n/cm2. What is the total number of precursors at t=5 minutes?
Note: Assume that the number of nuclei that react with neutrons (through fission or
otherwise) is negligible compared to the original number of nuclei present in the sample
and that neutrons emitted from the sample do not interact in the sample.
4. A thin foil of fissile material is irradiated uniformly in a neutron flux of 108 n/cm2/s, starting
at t=0. There is only one group of delayed neutrons. The total neutron yield per fission is
2.33. The delayed-neutron fraction is 0.001, and the half-life of precursors is one minute.
The number of neutrons per second emitted by the sample is measured with a neutron detector.
a) What does the detector indicate 20 minutes after the start of irradiation?
b) At 25 minutes, irradiation stops. What does the detector indicate two minutes later?
Note: Assume that the number of nuclei that react with neutrons (through fission or
otherwise) is negligible compared to the original number of nuclei present in the sample
and that neutrons emitted from the sample do not interact in the sample.
5. Consider a homogeneous nuclear reactor for which all neutrons are born prompt. The
reactor is cubical, with a side equal to 4 m. The neutronic parameters of the reactor are:
D 1cm
a 0.003cm 1
2.5
v 2200m / s
The reactor is initially critical, operating at 3000 MW fission power. The energy liberated
per fission is approximately 200 MeV. The extrapolated size of the reactor can be approximated by its physical size.
a) Find f .
Reactor Dynamics - November 2014
Reactor Dynamics
45
a 0.003cm 1
2.5
Assume that the physical length and the extrapolated length of the reactor can be approximated to be equal. The reactor is initially critical.
a) Find the fission cross section.
b) A control plate, 1 cm thick (and extending to infinity in the y- and z-directions, just like
the reactor) is introduced at x=1 m. The neutronic parameters of the control plate are:
D 1cm
a 0.01cm 1
f 0cm 1
Assuming that the control plate is thin enough so that the unperturbed flux across it can
be assumed constant and equal to the value at the centre of the plate, calculate the reactivity of the reactor after introduction of the control plate.
Note: When a plate is inserted in the reactor, its material displaces (that is, replaces)
the unperturbed reactor material at the position of the plate.
7. Consider a reactor with six delayed-neutron groups, with the following parameters.
v 2200 m / s
0.001 s
0.000
1 0.0010
2 0.0012
3 0.0008
4 0.0002
5 0.0011
6 0.0014
1 0.001 s 1
2 0.005 s 1
3 0.010 s 1
4 0.015 s 1
5 0.050 s 1
6 0.100 s 1
The reactor operates in steady state at 2000 MW. The energy per fission is approximately 200MeV.
a) What is the total delayed-neutron fraction?
b) What is the total delayed-neutron yield?
Reactor Dynamics - November 2014
46
a 0.003cm1
f 0.00136cm1
2.5
v 2200m / s
0.005
0.2s 1
Assume that the extrapolated size of the reactor is equal to its physical size.
a) Calculate keff.
b) The reactor is maintained sub-critical by the addition of 10B, which has a microscopic
cross section of approximately 4000 b ( 1 barn 1024 cm2 ). If k 0.980 , what is the numerical density of boron atoms?
c) An external neutron source is introduced into the reactor at point b). The neutronbalance (point-kinetics) equation can therefore be written as:
n
n C S
C n C
,
where n is the total neutron population and S is the strength of the external source
(neutrons/s).
If
S 106
neutrons
s
The reactor is initially operating at a steady-state power of 1000 MW. A control rod that
was initially in the core is accidentally ejected at t=0, yielding a 2 mk reactivity increase.
What is the reactor power immediately after rod ejection? Use the prompt jump approximation.
10. Consider a reactor with one delayed-neutron group, with the following parameters:
0.001s
0.005
0.02 s 1
The reactor is initially in steady-state operation at a power of 1000 MW. A control rod
with a reactivity worth of 2 mk is inserted in the reactor at t=0. At t=2 s, a second, identical, control rod is inserted. What is the reactor power at t=4 s?
Notes:
Use the prompt jump approximation.
Reactor Dynamics - November 2014
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47
The prompt jump approximation is also valid when the reactor is not initially critical.
48
CHAPTER 8
Nuclear Plant Systems
prepared by
Dr. Robin Chaplin
Summary:
This chapter deals with the main components of a CANDU nuclear power plant. It follows the
general path of energy production from the nuclear reactor to the electrical generator with
descriptions of the systems and equipment essential for the purpose of generating thermal
energy, transferring heat and converting heat into mechanical and then electrical energy. Some
key auxiliary systems are included where these are an essential part of the energy processes as
are the basic control systems which maintain stable operational conditions and ensure safety of
the plant. This chapter leads into Chapter 9 which describes how a typical CANDU plant operates.
Table of Contents
1
Introduction ............................................................................................................................ 4
1.1
General Configuration..................................................................................................... 4
2 Nuclear Reactor....................................................................................................................... 4
2.1
General Arrangement ..................................................................................................... 4
2.2
Calandria Arrangement................................................................................................... 6
2.3
Moderator Temperature Control .................................................................................... 6
2.4
Moderator Reactivity Control ......................................................................................... 7
2.5
Core Shielding ................................................................................................................. 8
2.6
Reactor Control Systems and Devices............................................................................. 8
2.7
Fuel Configuration......................................................................................................... 15
2.8
Fuel Channel Conditions ............................................................................................... 16
2.9
Fuel Handling ................................................................................................................ 17
3 Heat Transport System .......................................................................................................... 19
3.1
General Arrangement ................................................................................................... 19
3.2
Heat Transport Pumps .................................................................................................. 22
3.3
Pressurizer..................................................................................................................... 22
3.4
Inventory Control System.............................................................................................. 23
3.5
Shutdown Cooling System ............................................................................................ 23
3.6
Partial Boiling in CANDU Reactors ................................................................................ 24
3.7
Pressure and Level Effects............................................................................................. 25
3.8
Temperature and Nuclear Considerations .................................................................... 25
4 Steam Generators ................................................................................................................. 26
4.1
Steam Generator Function............................................................................................ 26
4.2
Steam Generator Conditions ........................................................................................ 26
Nuclear Plant Systems - September 2014
4.3
Pressure Control............................................................................................................ 28
4.4
Level Control ................................................................................................................. 29
4.5
Comparison of CANDU and PWR Systems .................................................................... 29
5 Steam System........................................................................................................................ 31
5.1
General Arrangement ................................................................................................... 31
5.2
Steam Bypass System.................................................................................................... 32
5.3
Condenser Steam Discharge Valves .............................................................................. 34
5.4
Turbine Control Valves .................................................................................................. 34
6 Steam Turbine ....................................................................................................................... 34
6.1
General Arrangement ................................................................................................... 34
6.2
Turbine Cylinders .......................................................................................................... 35
6.3
Turbine Rotors............................................................................................................... 37
6.4
Turbine Blading ............................................................................................................. 38
6.5
Turbine Sealing Principles ............................................................................................. 40
6.6
Turbine Seals ................................................................................................................. 41
6.7
Steam Sealing System ................................................................................................... 41
6.8
Turbine Bearings ........................................................................................................... 42
6.9
Bearing Lubrication ....................................................................................................... 43
7 Reheating and Feed Heating ................................................................................................. 45
7.1
Steam Separators and Reheaters.................................................................................. 45
7.2
Deaerator ...................................................................................................................... 45
7.3
Feedwater Heaters........................................................................................................ 46
8 Condenser ............................................................................................................................. 47
8.1
General Arrangement ................................................................................................... 47
9 Electrical Generator .............................................................................................................. 49
9.1
Generator Rotor ............................................................................................................ 49
9.2
Generator Stator ........................................................................................................... 50
9.3
Excitation System .......................................................................................................... 50
9.4
Generator Systems........................................................................................................ 50
10 Power Transmission .............................................................................................................. 52
10.1 Generator Main Connections........................................................................................ 52
10.2 Generator Circuit Breakers............................................................................................ 52
10.3 Generator Transformers................................................................................................ 52
10.4 Transformer Connections.............................................................................................. 52
11 References and Bibliography................................................................................................. 53
12 Acknowledgements............................................................................................................... 54
List of Figures
Figure 1 Reactor vault and assembly .............................................................................................. 5
Figure 2 Feeder tube assembly on reactor face.............................................................................. 5
Figure 3 Moderator cooling and purification system...................................................................... 7
Figure 4 CANDU 6 reactor assembly ............................................................................................... 9
Figure 5 Reactor cross section ...................................................................................................... 10
Figure 6 Reactor longitudinal section ........................................................................................... 11
Figure 7 Reactor plan view............................................................................................................ 12
Nuclear Plant Systems - September 2014
List of Tables
Table 1 CANDU fuel characteristics............................................................................................... 16
Table 2 Fuel channel parameters (CANDU 6)................................................................................ 17
Table 3 Steam generator conditions (CANDU 6) ........................................................................... 28
Table 4 Turbine generator conditions (CANDU 6)......................................................................... 31
1 Introduction
1.1 General Configuration
Specific units in a typical CANDU nuclear plant include a nuclear reactor in which heat is generated
by nuclear fission, a heat transport system to convey this heat from the reactor to the steam cycle,
a steam generator in which steam is generated, a steam system to convey steam from the steam
generator to the steam turbine, a steam turbine where available heat energy is converted into
mechanical energy, a condenser where unavailable heat energy is rejected to the cooling water
system, a steam reheating and feedwater heating system to improve cycle efficiency, an electrical
generator to convert mechanical energy into electrical energy, and an electrical system to generate
electrical energy for distribution to consumers. To balance the flow of energy through these
components and to regulate plant output, a control system is required. Each of its major systems
will be described in this chapter.
All thermal reactors have four important components: fuel, moderator, coolant, and control
elements. The moderator is that part of the nuclear reactor where neutrons are reduced in energy
to increase the probability of fission when they re-enter the fuel. Spacing of the fuel assemblies
within the moderator is therefore of key importance. Heat must be removed by the coolant from
the fuel assemblies at a high rate without making the fuel undergo excessive temperatures. This is
achieved by having multiple small diameter fuel rods (elements) in one fuel assembly. These two
requirements dictate the general reactor configuration. A unique aspect of the CANDU reactor is
the horizontal arrangement of fuel channels within the reactor calandria. These channels contain
the fuel bundles and are surrounded by the heavy water moderator, whereas heavy water coolant
flows through the channels.
Heat is generated in the nuclear reactor, and electricity is output by the electrical generator. The
production and discharge of this energy must be perfectly balanced. The steam generator is the
key component for maintaining this balance, that is, the rate of steam generation must match the
rate of steam flow to the steam turbine, or vice versa. Any change in these two energy flows will
immediately be reflected as a change in steam pressure in the steam generator. Therefore, steam
pressure is a key control parameter for the entire plant under all operating conditions.
2 Nuclear Reactor
2.1 General Arrangement
For all CANDU reactors, the horizontal fuel channels are arranged in a square array across the
reactor face, as shown in Figure 1. The calandria, which contains the moderator at essentially
atmospheric pressure, contains axial tubes in a similar square array to accommodate the
pressurized fuel channels or pressure tubes, which in turn contain the fuel bundles and the
primary system coolant. Figure 2 shows a close-up view of the feeder pipes conveying coolant
to and from the pressure tubes at one end of the reactor.
are produced, the effectiveness of the boron decreases, making it possible to maintain reasonably constant reactivity with naturally small adjustments. The burnout rate for gadolinium is
faster than that of boron, and therefore it is more suitable for short term reactivity adjustments
such as those necessary during xenon transients. The xenon concentration in the fuel is lower
during periods of low load and builds up following a large power increase. Gadolinium can
compensate for this and burns out at a rate roughly corresponding to xenon buildup. Gadolinium can also be used to compensate for a lack of xenon in the reactor during an outage to
ensure that the reactor will remain subcritical.
The shutdown system, which will be described later, injects liquid poison directly into the
moderator in the event of certain reactor trips. Gadolinium is used at sufficient concentration
to ensure an immediate reduction in reactivity to well below critical conditions. Upon reactor
restart, it must be removed by the moderator purification system. Gadolinium is easily removed
by ion exchange resins, whereas boron, being a weaker ion, is not easily removed. This makes
gadolinium better suited for use in the shutdown system, but it still takes several hours (almost
as long as the ensuing outage) to remove reactivity due to xenon poisoning.
In essence, boron usage is associated with the reactor regulating system (RRS) and gadolinium
usage with the shutdown system (SDS).
A moderator purification system, also shown in Figure 3, is connected to the moderator cooling
system to maintain heavy water purity and to remove or adjust the concentration of soluble
poisons such as gadolinium or boron which may have been introduced for shutdown purposes
or to assist in reactivity control. The non-active soluble poison (after neutron absorption) must
be removed to maintain the general purity of the moderator. The purification system has
strainers to remove particulate material such as resin fines from the system, followed by mixed
bed ion exchange columns to remove dissolved material in the form of positive and negative
ions.
In addition, a complete reactor shutdown can be achieved by operating one or both of the
following devices in addition to those listed above:
Appropriate signals to operate the control systems are obtained from neutron flux detectors
within the core and ion chambers alongside the core as well as from other sensors in the steam
system and turbine generator. The main control devices are shown as part of the reactor
assembly in Figure 4.
10
design philosophy applies to other CANDU reactors, but the number of devices may be different
if the reactor core is of different size.
In a CANDU 6 reactor core, there are 26 in-core vertical flux detectors and 7 in-core horizontal
flux detectors. Twelve vertically installed detectors provide flux information to Shutdown
System 1, while three horizontal flux detectors supply flux data to Shutdown System 2. The
remaining vertical flux detectors send information to the liquid zone control absorbers and the
solid control rod absorbers. All these in-core flux detectors can provide data for three
dimensional flux mapping of the reactor core.
Figure 5, Figure 6, and Figure 7 show three orthogonal views of a CANDU 6 reactor. These show
the relative positions and arrangement of various components and devices.
11
12
13
14
15
16
refueled while on load and also facilitates partial refueling of a single channel because the fuel
bundles do not have to be linked together as in a vertical channel. A 37-element fuel bundle is
shown in Figure 9, while Table 1 gives details of a 37-element fuel bundle.
Pellets
Number in Elements
30
37
12
Pellet Diameter
12.16 mm
480 mm
Cladding
Zircaloy-4
13.08 mm
102.4 mm
495 mm
17
Table 2 Fuel channel parameters (CANDU 6)
Zirconium-Niobium Alloy
Inside Diameter
103.38 mm
Wall Thickness
4.19 mm
Inlet Pressure
Outlet Pressure
Inlet Temperature
267C
Outlet Temperature
312C
24 kg/s
20 kg/s
18
19
attachment to the reactor, the fueling machines open the fuel channel and remove the shield
plug. One refueling machine carries the new fuel in its magazine, while the other machine at
the opposite end of the fuel channel receives and stores spent fuel in its own magazine. Each
magazine can revolve and has several slots, each of which can store two fuel bundles. Two new
fuel bundles from the refueling machine are inserted at the coolant inlet end, while two used
bundles are removed at the coolant outlet end. Normally eight bundles are changed during one
channel refueling. In this way, the two bundles at each end where the neutron flux is low spend
twice as long in the reactor than those in the high flux zone in the middle. Flow through the
channel is maintained, and the pressure difference so derived is used to move the bundles into
the channel and to provide a driving force to facilitate their removal. Spent fuel is later
transferred to the irradiated fuel bay, where it is stored under water. The average time taken to
refuel one fuel channel is about two and one half hours, meaning that the refueling process is
almost continuous during normal working hours.
20
reactors is heavy water to minimize neutron absorption. In the pressure tubes, the coolant flows
are in opposite directions in adjacent tubes. Thus the coolant passes from the steam generators at
one end of the reactor through half the tubes to the steam generators at the other end of the
reactor and back again through the adjacent tubes.
There are two steam generators and two heat transport pumps at each end of the reactor, and
therefore the entire system is divided into two independent loops, with each serving half the
reactor. They are linked by a balance pipe with restricting orifices so that the same pressure is
maintained in each loop and only one pressurizer is required. This arrangement is illustrated
diagrammatically in Figure 14. The advantage of this arrangement is that, in the event of a serious
loss of coolant accident, only half the reactor will be affected initially, with minimum subsequent
loss of coolant from the other half.
21
22
There is a feed-and-bleed system to inject or extract heavy water from the heat transport
system. This enables the correct inventory to be maintained under transient conditions such as
start-up and shutdown and to compensate for leakage. It also enables external clean-up and
chemical treatment of coolant under lower pressure and temperature conditions, as well as
recovery of leakage and upgrading of heavy water.
3.3 Pressurizer
The pressurizer maintains pressure in the heat transport system by maintaining a cushion of
vapour above the heavy water in the lower half. Pressure can be reduced by venting vapour at
the top or by spraying water into the vapour space and can be increased by heating the water
with electric heaters at the bottom. During normal operation, the heaters generally operate
periodically because the pressurizer loses heat naturally to its surroundings. Some plants rely
on venting vapour only to reduce pressure and do not have water sprays. Level in the pressurizer is ramped up as the temperature of the heat transport system increases to accommodate
partially the thermal expansion of the reactor coolant during a power increase. Under cold
shutdown conditions, the pressurizer is normally isolated from the heat transport system to
maintain an elevated temperature in it.
During warm-up, the pressurizer is isolated from the heat transport system, meaning that the
system is in the so-called solid mode of operation as opposed to the normal mode of operation
where the pressurizer is connected to the system. In this solid mode, pressure control is by
feed-and-bleed action where the flow rate of heavy water in and out of the system is adjusted
to maintain the correct pressure. In the normal mode, the feed-and-bleed action of the inventory control system adjusts the coolant inventory by maintaining the pressurizer level at its setpoint.
To avoid over-pressure conditions in the heat transport system, pressure relief valves on the
reactor outlet headers discharge excess coolant to the bleed condenser of the inventory control
system. If this action is insufficient to alleviate the over-pressure condition, the control system
will step back the reactor to a lower power level, and if this still does not reduce pressure
sufficiently, it will trip the reactor.
Note that the steam generators serve as a heat sink for the heat transport system, and therefore
reducing pressure and hence temperature in the steam generators will have the effect of
reducing temperature in the heat transport system, with a resulting reduction in pressure as
well.
23
24
steam reject system. If the reactor must be cooled down, the steam reject system can function
well until the steam generator pressure drops so low that the volume flow rate through the
steam reject or condenser steam discharge valves is insufficient for effective cooling. This
occurs at about 150C to 165C. Operation of the shutdown cooling system is initiated before
this stage is reached and removes heat directly from the heat transport system. A typical
system is shown in Figure 16. It can handle about 10% to 15% of the main system flow and is
capable of removing 1% to 3% of reactor full power heat.
25
This occurs because the fuel channel spacing is greater than optimum, resulting in overmoderation of neutrons. Voidage reduces the moderating effect and reduces neutron
absorption, creating conditions closer to the optimum.
26
There is also an upper limit on fuel channel heavy water isotopic concentration. It should
always be less than the calandria heavy water isotopic concentration by a small margin. This is
necessary because, in the event of an in-core LOCA, the possible penetration of channel coolant
into the calandria may displace moderator containing neutron poison. The concentration of
light water must therefore be sufficient to absorb at least as many neutrons as the poison and
light water in the moderator would have absorbed before the accident.
4 Steam Generators
4.1 Steam Generator Function
The steam generator serves the primary function of supplying energy to the turbine for power
production. It also serves the secondary function, but one most important from the safety
point of view, of removing energy from the reactor. Immediately after a reactor trip, the decay
heat of the fission products amounts to some 7% of full power heat production. The most
practical method of removing this heat is through the steam generator. Hence, it is necessary to
maintain a certain minimum water inventory in the steam generator and to ensure that
adequate reserve supplies of feed water are available.
The steam generator also serves as the main controlling link between the nuclear reactor and
the turbine generator. The power flows of the primary coolant system and the secondary steam
system must be balanced under all conditions. Any imbalance will cause an accumulation or a
depletion of the total heat content of the steam generator inventory, which in turn will result in
a rise or fall of steam pressure. Steam pressure is therefore a key parameter in plant control.
The steam generator separates the primary coolant circuit from the secondary steam circuit and
hence prevents radioactive products in the reactor coolant from entering the steam turbine and
the feedwater heating system. This barrier is an additional safety feature and also minimizes
the area over which radiation monitoring is required.
As an example of the importance of the steam generator in performing an essential safety
function, consider a nuclear plant with an electrical output of 600 MW. The reactor produces
approximately 1800 MW of heat, and the decay heat amounts to about 120 MW immediately
after a reactor trip from full power. This is a substantial amount, the removal of which must be
guaranteed under all conditions, including for a certain period after shutdown, because it takes
almost 10 hours for this heat to fall to a tenth of the initial value, that is, about 12 MW for the
example given. Separate smaller capacity heat removal systems can handle these lesser heat
flows on their own after the reactor has been shut down for some time, although they are often
put into service while the steam generators are still handling the major portion of the heat flow.
27
transfer rate across the tubes compared with other types of heat exchangers. This high heat
transfer rate leads to a large temperature difference across the tubes themselves, as well as in
the boundary layer on each side of the tubes. Typically, the temperature differences in the two
boundary layers and across the tube itself are all approximately the same. This means that the
temperature drop across the tubes is about one third of the total temperature difference and
cannot be disregarded as in some other heat exchangers such as the main condenser.
Ideally, heat exchangers should be counter-flow to minimize the temperature difference
between the hot and cold fluids. This is not possible with a phase change on one side of the
heat exchanger. Steam is therefore generated on the secondary side at a somewhat lower
temperature than the primary coolant inlet temperature. To maintain good thermodynamic
efficiency, a partial counter-flow arrangement is achieved by the subcooled feed water, which
enters the steam generator by passing through a preheater section before mixing with the
saturated recirculating water. The preheater receives heat from the primary coolant just before
its exit to minimize large temperature differences across which heat is transferred. The
temperature profile along the length of the tubes is shown in Figure 18. Table 3 gives typical
operating parameters of a CANDU 6 steam generator.
28
3127 m
2064 MW
7600 kg/s
312C
266C
1047 kg/s
959 kg/s
89 kg/s
1 kg/s
260C
187C
258C
29
A change in steam pressure in the steam generator affects steam generator water level. A
reduction in pressure causes the expansion of existing vapour bubbles in the water and additional evolution of vapour due to the lower saturation conditions. The result is a rise in water
level or a swelling of the inventory. An increase in pressure has the opposite effect, a shrinking
of the inventory. These are transient conditions, and the original conditions are restored when
steam pressure returns to normal.
A change in load also affects the level. A simultaneous increase in reactor output and turbine
generator load will not affect steam pressure, but will result in increased evolution of vapour
within the water space. This will in turn cause a rise in water level or a swelling of the inventory.
The opposite will cause a shrinking of the inventory. These are steady state effects, and hence
there is a relationship between load and level. The level control system takes this into account
by ramping up the level set-point as load increases.
30
31
5 Steam System
5.1 General Arrangement
From the steam generators, steam is piped to the high pressure turbine at a temperature of
about 260C, as shown in Figure 21, where it expands partially in the high pressure turbine,
yielding some useful work. The steam is then put through a separator and reheater, where
moisture in the steam is removed in a cyclonic separator and the steam brought up to higher
temperature in a heat exchanger using steam directly from the steam generator. The superheated steam is then passed in parallel through two or three low pressure turbines where the
remaining energy is removed from the expanding steam. The steam is then passed to a condenser where it is condensed. This condensate is pumped through low pressure feedwater
heaters where it is preheated. It is then passed through a deaerator and pumped through high
pressure feedwater heaters for further preheating. It re-enters the steam generator at a temperature of about 180C. Table 4 gives typical technical and operating parameters for a CANDU
6 steam turbine.
Table 4 Turbine generator conditions (CANDU 6)
Number of HP Cylinders
1 (double flow)
Number of LP Cylinders
3 (double flow)
Number of Reheaters
1047 kg/s
957 kg/s
258C
242C
30C (typical)
32
33
34
the condenser. The maximum heat rejection capabilities of the condenser therefore roughly
match the minimum load required by the reactor to avoid excessive xenon buildup and reactor
poisoning.
6 Steam Turbine
6.1 General Arrangement
Steam turbines consist essentially of a casing to which stationary blades are fixed on the inside
and a rotor carrying moving blades on its periphery. The rotor is fitted inside the casing, with
the rows of moving blades penetrating between the rows of fixed blades. Therefore, steam
flowing through the turbine passes alternately through fixed and moving blades, with the fixed
blades directing the steam at the correct angle for entry into the moving blades. Both casings
and rotors must be constructed to minimize damaging thermal stresses, and the moving blades
must be fitted securely to the rotor to withstand high centrifugal forces.
Where the rotor shaft passes through the ends of the casing, a seal is required to prevent steam
leakage. In addition, within the casing, seals are required to prevent steam from leaking around
Nuclear Plant Systems - September 2014
35
the blades rather than passing through them. Turbine seals are of the labyrinth type where
there is no mechanical contact between fixed and rotating parts. Leakage is therefore not really
eliminated, but merely controlled to minimal amounts.
The rotor shafts are carried on bearings and are linked together and to the electrical generator.
Bearings must be properly aligned to accommodate the natural gravitational bending of the
shaft. Allowance must also be made for differential expansion between the rotors and the
casings during thermal transients. Both must be free to expand without upsetting the alignment, while allowing the rotors to expand more quickly and to a greater degree than the casing.
Lubrication is required for the bearings. Multiple pumps driven by alternative power sources
ensure adequate lubrication under all operating circumstances.
36
Figure 23 High pressure turbine cross section for nuclear unit (courtesy of Eskom)
Low pressure turbines are very much larger because they must accommodate the increase in
specific volume as the steam expands. Low pressure turbines are therefore of different construction. An inner casing supports the fixed blading and has annular channels through which
steam is extracted for feedwater heating. Surrounding each entire low pressure turbine is an
exhaust hood into which the exhaust steam flows before passing into the condenser below the
turbine. Figure 24 shows the low pressure cylinder of a 900 MW turbine for a PWR which has
low pressure steam conditions fairly close to those of a CANDU reactor.
Figure 24 Low pressure turbine cross section for nuclear unit (courtesy of Eskom)
Diaphragms carrying the fixed blades are fixed inside the turbine cylinders. Like the cylinder
casings, they are split horizontally to enable assembly around the turbine rotor. Because there
is a pressure drop across the fixed blades in both impulse and reaction turbines, sealing must be
Nuclear Plant Systems - September 2014
37
provided between the diaphragms and the rotor to minimize steam leakage.
In turbines with reaction blading, significant axial thrust is developed by the steam flow. Double
flow turbines are normally used so that this axial thrust is balanced by opposing forces. Turbines with impulse blading do not develop this large thrust, but the low pressure blading near
the turbine exhaust must have a reaction component due to the length of the blades. Therefore, all large low pressure turbines are double flow.
38
39
Figure 26 Construction of a 900 MW steam turbine for a nuclear unit (courtesy of Eskom)
The design philosophy for fixed and moving blades is naturally different. All large turbines have
pressure compounded impulse blading or reaction blading so that there is a pressure drop
across the fixed blading. The blades must withstand this pressure drop, and if the design
provides for a large diaphragm, as is usually the case in low pressure turbines, the blades must
also support the pressure difference across the diaphragm. The blades may therefore be quite
wide (as measured in the axial direction), especially towards the outer diameter. On the other
hand, moving blades are subject to high centrifugal forces and have a slender shape decreasing
in width towards the outer diameter.
When steam expands below the saturation line, some condensation takes place, and the steam
becomes wet. A very fine mist of droplets forms and passes over the blading, and some is
deposited on the blades to create a film of water. This film is swept off the blades and entrained by the steam. The size of these entrained drops is governed by surface tension rather
than by condensation phenomena. They are therefore somewhat larger than the original
condensation droplets and, when travelling at high velocity, can damage any material on which
they impinge. Being larger and heavier, they are also separated more easily from the main
steam flow during changes in direction. When these larger drops are swept off the fixed blades,
their velocity tends to be lower than that of the steam, and the moving blades tend to run into
them at high speed. The impact of the drops on the blades (more accurately the blades on the
drops) causes material erosion from the blades. Minute amounts of material are removed,
Nuclear Plant Systems - September 2014
40
leaving a rough etched like surface. If severe, this material removal can change the blade profile
and weaken the blade. After impact on the moving blades, the water film tends to be thrown
off towards the periphery by centrifugal action. Turbine blades must be designed to withstand
moisture erosion in the affected areas. This is done using inserts of hard erosion resistant
material such as tungsten or stellite or by specialized heat treatment to harden the blades in
selected areas.
41
42
43
Figure 30 Fixing points for turbine rotors and casings (courtesy of NB Power)
All turbine rotors are slightly flexible due to the elastic nature of the material from which they
are made. They therefore bend slightly under the influence of gravity. As they rotate, this bend
remains always in the direction of the force of gravity. The couplings are consequently tilted
slightly upwards. To ensure proper alignment at the couplings, the adjacent rotors must be
installed at a slight upward angle. They in turn deform slightly under gravity, and their outer
bearings must be elevated further to compensate for bending. The further a rotor is from the
centre, the greater the compensation required. The result is that the entire turbine shaft is
mounted along a catenary, as shown in Figure 31. The end points may be some 20 mm to 30
mm higher than the midpoint in a large steam turbine and generator.
44
To ensure continuity of oil supply, there are three or four oil pumps driven by different power
sources. The main oil pump is usually driven directly by the turbine through a hydraulic connection to an oil driven turbine and sometimes by an uninterruptable electrical connection from a
small separate generator on the turbine shaft. As the turbine runs up to speed, more power is
provided to run the pump, which increases its speed, and at some intermediate turbine speed,
the main oil pump output reaches the required value.
The auxiliary oil pump is electrically driven and is supplied with power from the station or unit
auxiliary electrical systems. It is used during turbine run-up and rundown when the main oil
pump does not provide adequate oil pressure. It can also be used as an emergency oil pump at
any time, should the main oil pump fail. At low turbine speeds, however, this pump itself could
fail, and therefore an emergency pump is required.
At least one electrically driven emergency pump is provided. Its power supply is usually from an
uninterruptable electrical source such as the station emergency electrical system, from a DC
battery system, or both if two emergency pumps are provided.
There are also jacking oil pumps to lift the shaft off the bearings before rolling the turbine after
a shutdown in which the turbine has been stopped. These are positive displacement pumps
with a separate pump supplying each bearing to ensure a definite flow to each bearing. Figure
32 shows a typical lubricating oil system for a large steam turbine.
45
7.2 Deaerator
The deaerator is part of the feedwater heating system and receives extraction steam from the
turbine. The condensate to be heated and the extraction steam are intimately mixed in the
deaerator by a system of spray nozzles and cascading trays between which the steam percolates
as shown in Figure 33. The condensate is heated to saturated conditions and the steam condensed in the process. Any dissolved gases in the condensate are released in this process and
removed from the deaerator by venting to the atmosphere or to the main condenser. This
ensures removal of oxygen from the system particularly during turbine start-up and minimizes
the risk of corrosion within the system. Venting to the atmosphere reduces the load on the
condenser vacuum pumps, but results in some steam loss unless provision is made to condense
it and return it to the condensate system. Venting to atmosphere is only possible if the deaerator pressure is above atmospheric as it is at higher loads. In the CANDU system, auxiliary
(pegging) steam is supplied at low loads to maintain elevated temperatures in the deaerator
storage tank.
46
47
other side of the header. Extraction steam from the turbine enters the shell and passes over the
outside of the tubes, where it is condensed. The condensed steam collects in the bottom of the
shell and is drained away. Generally, the drains from the high pressure heaters are cascaded
through lower pressure heaters to the deaerator, and those from the low pressure heaters
likewise to the condenser.
8 Condenser
8.1 General Arrangement
The purpose of the condenser is to condense the exhaust steam from the turbine so that it can
be returned to the system for reuse. In the Rankine cycle, the condenser is complementary to
the steam generator in that it condenses the steam while the steam generator evaporates the
water. Like the steam generator, it has a free water surface that interfaces with the steam, and
some form of level control is required. Steam leaving the turbine enters at the top of the
Nuclear Plant Systems - September 2014
48
condenser and circulates around the outside of the tubes, where it is condensed by cooling
water passing through the tubes. The resulting condensate rains down to collect in a hotwell at
the bottom of the condenser. Figure 35 and Figure 36 show a typical arrangement for a large
condenser.
49
and stopping the pumps. In the event of a pump trip, vacuum breakers enable the water
column to separate at the condenser and provide an air cushion to avoid damaging reverse flow.
The condenser hotwell serves as the entry point for demineralized make-up water, which is
required to compensate for leakage losses. Level sensors indicate when there is a need for
additional water. Note that the level in the hotwell rises naturally as the system is heated and
loaded and water is displaced from other components.
An air extraction system removes air that is in the system before start-up and that may leak into
the system during normal operation. This system extracts air from the end of the steam path,
that is, at the centre of the condenser tube bundle, where it collects as steam is condensed.
Shrouded air cooling tubes in this region reduce the temperature locally to a few degrees below
saturation to increase the ratio of air to steam extracted. The air is extracted by vacuum pumps
which run continuously to maintain condenser vacuum.
In the CANDU system, water spray pipes and nozzles are located in the condenser shell outside
the tube bundle, so that during condenser steam bypass operation, cool condensate can be
sprayed into the steam entering the condenser from the bypass system. This steam is at a high
temperature and in a superheated condition and therefore must be cooled before it enters the
tube bundle.
9 Electrical Generator
9.1 Generator Rotor
The generator rotor is machined from a single long slender forging of high strength steel. Slots
are cut on two opposing sides for a two pole rotor and on four sides for a four pole rotor to take
the rotor windings. The latter are for large half speed turbine generators used in nuclear plants.
The poles between the slots produce the rotating magnetic field as the rotor turns. The copper
windings are laid in the slots in pairs so that the current flow in them produces opposite north
and south poles in a two pole rotor and alternating north and south poles in a four pole rotor.
When rotating, these magnetic poles induce an alternating current in the generator stator. The
rotor windings carry a large current at low voltage. Hence, they must be cooled and insulated
while being held securely in the slots against very high centrifugal forces.
The individual windings are separated from one another by insulating separators and from the
rotor itself by insulating slot liners. These are held in place by insulating blocks and aluminum
wedges that fit into tapered grooves at the top of the slots. The windings have spaces between
them to allow free flow of hydrogen coolant through the windings. A space is left at the bottom
of each slot to create a duct to enable coolant to flow into the rotor from the ends. The flow is
driven by centrifugal action, with the rate determined by holes in the wedges. This ensures
uniform distribution of coolant and consistent cooling of all rotor windings. Hydrogen under
moderate pressure (to increase its density) is a good coolant and very suitable for this application.
The winding connections, which protrude at the ends of the slots, wrap around, and enter slots
further around the rotor, are held in place by end bells. These are ring shaped and are shrunk
onto the ends of the slotted part of the rotor. They cover the end windings and secure them
under the high centrifugal forces arising during operation. Centrifugal or axial flow fans are
fitted to the rotor shaft at each end to feed coolant to the ends of the rotor and to ensure
Nuclear Plant Systems - September 2014
50
proper circulation of hydrogen through the stator. Each fan serves one half of the generator.
Rotor current is provided by an exciter connected to and driven by the generator shaft. Current
is transferred to the rotor by fixed brushes and slip rings mounted on the shaft. This current is
on the order of 5000 A and the voltage around 500 V for a 660 MW generator.
51
good heat transfer properties. Compared with air under similar conditions, it has twice the heat
transfer capability and several times the thermal conductivity and specific heat. This makes it
ten times more effective at heat removal than air. The hydrogen atmosphere also prevents
degradation of insulation and other materials by oxidation processes.
Hydrogen, however, is flammable and explosive in concentrations from 4% to 76% of hydrogen
in air. Hence, it must be contained in the generator and maintained at a high purity of about
97%. Special seals are required where the rotor shaft penetrates the casing, and appropriate
provisions must be made to prevent any mixing with air during gassing or degassing of the
generator. Most seals have a very fine running clearance between the fixed and moving parts,
into which seal oil is injected. The seal oil is usually lubricating oil from the main turbine generator oil tank, but is purified and pressurized for this purpose. When gassing the generator
before operation, all air is displaced by admitting heavier carbon dioxide at the bottom of the
generator casing and allowing the air to escape at the top. Hydrogen is then admitted at the
top and, being lighter, displaces the carbon dioxide downwards. When all the carbon dioxide
has been expelled, the generator casing is sealed and more hydrogen admitted to pressurize it.
Degassing is done by following a reverse procedure, with hydrogen discharged to atmosphere
from the top of the generator while being displaced by carbon dioxide admitted at the bottom.
Like the turbine, the generator runs on bearings at each end, with the exciter having its own
bearings. These are lubricated by the main turbine oil system. The bearings, however, must be
removable because assembly of the generator is different from that of the turbine. Because the
generator stator cannot be split horizontally, the rotor must be threaded into the stator from
one end of the generator, as shown in Figure 37. Once in place, the bearings are mounted and
aligned to ensure that the rigidly bolted generator couplings maintain the required shaft catenary under gravity. This means that the generator bearings must be slightly higher than those
of the turbine due to the natural bending of the turbine and generator rotors under the influence of gravity at all times, even at speed. Furthermore, the generator rotor must be able to
move axially in the bearings by about 25 mm or more to accommodate axial expansion of the
turbine rotors as their temperatures increase to those of normal operation.
52
10 Power Transmission
10.1 Generator Main Connections
The neutral point of the generator star connection is grounded through a current limiting device
to minimize ground fault currents in the generator, should a flashover occur in the stator windings. A convenient manner of providing a low resistance, yet current limiting ground connection
is to use a transformer where the inductance limits the current. In the event of a ground fault,
the lower voltage secondary side reflects a high current. This signals the fault to the generator
protection system, which initiates a trip of the generator circuit breaker.
53
higher voltage in the case of the generator transformer and at a lower voltage in the case of the
unit transformer. In very large generating units, separate single phase transformers are provided for each phase. In such a case, a delta connected circuit may be provided on both primary
and secondary sides. The advantage of such a delta-delta arrangement is that one of the single
phase transformers can be isolated for maintenance or removed for replacement without
disrupting the continuity of the three phase system. The system can therefore continue to
operate, although at a reduced power level which is only about 58 percent of rated power. This
is not possible with a star connected secondary circuit, as shown in Figure 38.
54
Encyclopedia of Life Support Systems by UNESCO, EOLSS Publishers, Oxford, UK, 2006.
Chaplin, R. A., Electric Power Generation, Chapter 3.10.3.9 in Thermal Power Plants, Encyclopedia of Life Support Systems by UNESCO, EOLSS Publishers, Oxford, UK, 2006.
12 Acknowledgements
Acknowledgements are extended to Atomic Energy of Canada Limited and to NB Power for the
use of information, diagrams, and photographs to support the text of this chapter.
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the authors. Verify list
George Bereznai
Simon Pang
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
CHAPTER 9
NUCLEAR PLANT OPERATION
Prepared by
Dr. Robin A. Chaplin
Summary:
This chapter deals with the operating concepts of a CANDU nuclear power plant. It combines
some theoretical aspects with basic operating procedures to explain how the plant operates.
Key aspects related to plant control are addressed. Space allows only the primary energy
generation, transport and conversion components to be covered, but there are many other
components whose operation is vital to the efficient and safe operation of the plant. There is
approximately an equal division of detail between the nuclear reactor, the heat transport and
steam systems, and the steam turbine.
Table of Contents
1
2
4
5
6.1
Characteristics and Function......................................................................................... 33
6.2
Atmospheric and Condenser Steam Discharge Valves ................................................. 34
6.3
Steam System Operation............................................................................................... 35
7 Main Condenser.................................................................................................................... 36
7.1
Thermodynamics and Heat Transfer............................................................................. 36
7.2
Turbine Limitations ....................................................................................................... 39
7.3
Environmental Limitations ............................................................................................ 40
7.4
Condenser tube fouling................................................................................................. 40
7.5
Cooling water circuit ..................................................................................................... 41
7.6
Flow transients.............................................................................................................. 42
7.7
Variation in condenser vacuum .................................................................................... 43
7.8
Causes of poor condenser vacuum............................................................................... 44
7.9
Condenser vacuum raising............................................................................................ 45
7.10 Condenser vacuum breaking ........................................................................................ 46
8 Steam Turbine ....................................................................................................................... 47
8.1
General Operational Considerations............................................................................. 47
8.2
Turbine start-up ............................................................................................................ 47
8.3
Turbine losses................................................................................................................ 50
8.4
Turbine load variation ................................................................................................... 50
8.5
Differential expansion ................................................................................................... 56
8.6
Turbine governing ......................................................................................................... 57
8.7
Turbine Responses ........................................................................................................ 58
8.8
Reactor Trip ................................................................................................................... 58
8.9
Turbine Trip ................................................................................................................... 59
8.10 Steam flow control........................................................................................................ 60
8.11 Load rejection ............................................................................................................... 60
8.12 Turbine overspeed protection ...................................................................................... 62
9 References and Bibliography................................................................................................. 63
10 Acknowledgements............................................................................................................... 64
List of Figures
Figure 1 Lagging and leading plant operation................................................................................. 5
Figure 2 Basic plant control system ................................................................................................ 8
Figure 3 Source multiplication by subcritical multiplication factor .............................................. 15
Figure 4 Stabilization time for different subcritical multiplication factors ................................... 16
Figure 5 Approach to critical-subcritical multiplication factor change ......................................... 17
Figure 6 Approach to critical - inverse count rate change ............................................................ 18
Figure 7 Major activities during start-up and loading .................................................................. 21
Figure 8 Effects of fuel burnup on reactivity................................................................................. 23
Figure 9 Steam generator temperature profile............................................................................. 26
Figure 10 Steady state swelling due to different load conditions................................................. 28
Figure 11 Transient swelling due to changing load conditions ..................................................... 29
Figure 12 Constant steam generator water level.......................................................................... 30
Figure 13 Ramped steam generator water level........................................................................... 31
Nuclear Plant Operation September 2014
area
specific heat at constant pressure
thermal utilization factor
neutron multiplication factor
mass flow rate
overall heat transfer coefficient
number of source neutrons
number of measured neutrons
pressure
resonance escape probability
specific volume
velocity
change in neutron multiplication factor
rise in temperature (of fluid)
fast fission factor
reproduction factor
efficiency
temperature difference (between fluids)
thermal neutron non-leakage probability
m2
kJ/kgC
kg/s
kJ/sm2C
MPa
m3/kg
m/s
C
C
Nuclear Plant Operation September 2014
4
f
kg/m3
m-1
m-1
kJ/s
1 Power Production
1.1 Power Output Regulation
Consider a very simple system with a nuclear reactor, steam generator, and turbine generator
supplying electrical power to an isolated electrical grid, as shown in Figure 1. The power must
be generated at the moment it is required by the consumers connected to the grid. Power
production must follow demand exactly, and any mismatch will cause the grid frequency to fall
or rise as demand increases or decreases.
admit more steam to increase the power output of the turbine generator. The additional flow
of steam to the turbine will cause a reduction in steam pressure in the steam generator. This in
turn will be sensed by the reactor regulating system, which will lower the liquid zpnes and/or
withdraw control rods from the reactor core until the increased fission rate generates sufficient
additional heat to restore the steam generator pressure. In the event of a decrease in demand,
the reverse occurs. This is known as the reactor following or turbine leading mode of operation
(or normal mode in some plants because it is a natural way of maintaining stable conditions).
Such a system, however, cannot maintain the specified frequency (60 Hz in North America)
exactly without large unstable oscillations, and therefore a certain speed droop is incorporated
into the turbine governor. This enables a progressive increase in governor valve opening (steam
flow) as the turbine speed (grid frequency) falls. A typical droop setting is 4%, which means
that, if the turbine were initially at zero load and at full speed, its speed would have to drop to
96% before the governor valve would be fully open. Such a speed is not acceptable for the
turbine due to possible blade vibration, nor to the grid due to loss in speed of connected
motors. Therefore, the governor is adjusted to bring the speed back to 100% at full load. In the
event of a turbine trip or load reduction to zero under these conditions, the reverse would
occur, and the turbine speed would rise to 104% of full speed.
In the operating mode just described, the nuclear reactor output follows the electrical grid
demand, and therefore its power level oscillates continuously. This can have certain adverse
effects, depending upon the type and design of the reactor. Excessive oscillations impose
temperature transients on the fuel, which could cause premature failures of the fuel cladding.
Large oscillations near full power could cause power limits to be exceeded, thus tripping the
reactor and losing power production as well as imposing restart transients on it and the turbine.
Due to high capital cost and low fuel cost, it is desirable to run nuclear reactors at full power
most of the time. An alternative mode of operation is therefore often used at nuclear plants, in
which reactor power output is fixed. This is known as reactor leading or turbine lagging operation. To maintain stable operation, reactor power is controlled at a given value by measuring
the neutron flux and adjusting the control rods accordingly. Pressure in the steam generator
must be maintained at the proper value to ensure stable conditions in the reactor coolant
circuit. This is done by opening or closing the turbine governor valves to control the steam flow
from the generators. The turbine then delivers power according to the steam flow, and the
generator sends this power into the grid system, regardless of the grid frequency. The grid
frequency must then be controlled by other turbine generators which feed into the grid system
and operate in the turbine leading mode.
By referring to Figure 1 showing the two modes of operation, it can be seen that steam generator pressure is a key controlling parameter in both modes. This highlights the importance of the
steam generator, where a balance of heat input and heat output must be maintained to maintain its pressure. Furthermore, the difference in temperature between the primary coolant and
the secondary working fluid determines the rate of heat transfer. Hence, the reactor coolant
temperature is determined by the saturation temperature and thus by the pressure in the
steam generator.
constant (leading) and the other varied (lagging) to maintain conditions in the steam generator.
This determines the mode of operation of the plant (turbine leading and reactor lagging, or
reactor leading and turbine lagging). Steam generator pressure controls both modes of operation. In turbine leading or reactor following, the steam pressure determines the required
reactor output by signalling the reactor regulating system to increase or decrease fission heat
release. In reactor leading or turbine following, the steam pressure determines the power
output by signalling the turbine governing system to admit more or less steam to the turbine.
2.1.1 Steam generator pressure control
In the turbine leading mode, the steam generator or boiler pressure control (BPC) system
measures steam pressure and manipulates reactor power by altering the reactor regulator
setpoint. In the reactor leading mode, it measures steam pressure and manipulates steam flow
by adjusting the turbine governor speeder gear.
2.1.2 Steam generator level control
The steam generator or boiler level control (BLC) system measures water level, compares steam
and feedwater flows, and manipulates feedwater flow. In addition, reactor power or turbine
power is measured and the level setpoint ramped up or down accordingly.
2.1.3 Unit power regulator
The unit power regulator (UPR) measures the electrical output and controls this output by
manipulating steam flow, which is done by adjusting the turbine governor speeder gear. This is
only applicable in turbine leading mode.
2.1.4 Reactor regulating system
The reactor regulating system (RRS) measures reactor neutron flux and thermal power and
manipulates the liquid zone control absorbers and adjuster rod positions to control neutron
flux.
2.1.5 Heat transport system (not shown in Figure 2)
The heat transport system pressure and level (HTSP&L) control system measures the reactor
coolant pressure and pressurizer water level and manipulates the feed-and-bleed system as well
as the pressurizer heaters and water sprays and also the steam release if pressure rise is excessive.
2.1.6 Turbine governing system
The turbine governor senses the turbine speed and adjusts the steam flow to maintain the
required speed. This action is applicable only when the turbine generator is not connected to
the grid system. Before synchronization, the speed is adjusted by the speeder gear to match the
frequency of the grid system exactly. Once synchronized, the turbine generator speed is fixed
by the grid frequency. If the speeder gear is then manipulated, it will open or close the governor valves to admit more or less steam and hence increase or decrease the turbine load. Once
the load has been set on the turbine, any change in frequency on the grid system will alter the
turbine speed, and the turbine governor will respond accordingly and change the governor
Nuclear Plant Operation September 2014
10
valve position to adapt to the change in grid demand. This will alter the turbine generator
output according to the speed droop setting. Further manipulation of the speeder gear by the
unit power regulator (turbine leading) or the boiler pressure control (reactor leading) will
restore the desired power output.
11
12
pressure of about 5 MPa to give sufficient margin from normal operating pressure to minimize
spurious injections during normal reactor cooldown.
13
(1)
where is the fast fission factor, p the resonance escape probability, the reproduction factor, f
the thermal utilization factor, f the fast neutron non-leakage probability, and t the thermal
neutron non-leakage probability. The manipulated factor is usually the factor f, the thermal
utilization factor, which includes the neutron absorption in the reactor, a. This affects the
number of neutrons and hence the neutron flux and reactor power.
Control systems must be designed to maintain the desired neutron power following short term
changes initiated by natural perturbations or imposed transients. In the longer term, changes
occur due to buildup of neutron absorbers and burnup of neutron producers in the reactor core.
Because these changes are slow, they do not affect the control system as such, but the overall
reactor configuration must be adjusted to maintain the desired balanced condition for a steady
neutron chain reaction. The control system then maintains an equilibrium about this balanced
condition.
An important consideration is the extremely high velocity of neutrons (2200 m/s when thermalized at 20C). With the close spacing of fuel elements in the reactor, neutrons do not travel very
far. The overall neutron lifetime from production due to fission until absorption to produce
fission is therefore extremely short. The average neutron lifetime in a heavy water moderated
CANDU reactor is about 1 millisecond, and in a light water moderated reactor such as a PWR or
a BWR, it is much less. The complete neutron cycle from one generation to the next takes only
this amount of time. It is evident, therefore, that any small deviation from the equilibrium
situation, in which the number of neutrons in one generation is equal to that of the previous
generation, will very rapidly grow in magnitude.
If all neutrons had a lifetime of about 1 millisecond, it would be almost impossible to design a
control system that would be able to sense changes and effect control before the neutron
population grew or shrank out of the control range. Fortuitously, some neutrons are produced a
short time after the actual fission process. The kinetic behaviour of a reactor is critically dependent upon the existence of these delayed neutrons because they have the effect of increasing the average lifetime of the neutrons arising from fission. This increase in average lifetime to
about 1 second because fewer than 1% of the neutrons have much longer effective lifetimes
enables control systems to maintain stable operation provided that certain limits are not
exceeded.
14
uranium-235 and uranium-238 are naturally unstable and decay mainly by -particle emission.
Both also fission spontaneously, giving off neutrons in the process. Any fuel, even unused fuel,
therefore produces small numbers of neutrons. Furthermore, in heavy water moderated
reactors such as the CANDU, neutrons can be created by interaction of high energy -rays from
certain fission products with deuterium atoms. These are known as photoneutrons. If, after a
very long shutdown, these natural sources of neutrons do not produce sufficient neutrons to be
detected by the reactor instrumentation, then artificial neutron sources are inserted into the
reactor.
These source neutrons can cause fission in fissile fuel, producing more neutrons and establishing a chain reaction. When the reactor is shut down, the neutron multiplication factor k is,
however, less than unity. This means that the chain reaction will decay, but in the meantime,
other source neutrons will start new chain reactions. The result is that, along with these
neutrons, there will be some fission neutrons, so that the total number of neutrons will be
greater than would have arisen from the neutron sources only. The factor by which the total
number of neutrons S is greater than the number of source neutrons S0 is known as the subcritical multiplication factor. The relationship between these and the value of k is given by the
following formula:
S = S0 / (1- k)
(2)
From the above equation, it can be seen that, as k approaches unity, the measured number of
neutrons S becomes many times greater than the source number of neutrons S 0. Furthermore,
it takes longer for an equilibrium condition to be reached. A very simple numerical example for
k = 0.5 and S0 =100 is given in Figure 3 for illustrative purposes.
As long as S stabilizes at a fixed value after an increase in k, the reactor remains in a subcritical
condition, with k less than unity. When k is exactly unity, however, the fraction of source
neutrons is negligible compared with the total number of neutrons, and the number of neutrons in each generation will be the same. The system is then said to be critical.
15
(3)
S = - S0 / k.
(4)
As k approaches zero, the measured neutron flux S theoretically goes to infinity. This is
obviously not practical because critical conditions must be established at a measurable neutron
flux level. The real situation is that k can only be determined and controlled to a certain
Nuclear Plant Operation September 2014
16
degree of accuracy. Once this limit has been reached, slight perturbations cause control system
responses that mask the actual value of k, and the reactor can be considered to be oscillating
very slightly above and below criticality. Under these conditions, the reactor is considered to be
critical, with the average value of k equal to unity.
Even though a nuclear reactor may be shut down, the reactivity within the reactor may change
with time due to buildup or decay of fission products. This means that one cannot simply
restart a reactor by inserting an amount of positive reactivity equal to the amount of negative
reactivity inserted to shut it down. Approach to critical is therefore a delicate manoeuvre, like
an approach to a moving and invisible target. At every step, therefore, an assessment must be
made of how far from critical the reactor actually is. Each step must also be small enough so as
not to overshoot the point of criticality.
While k has a large negative value, a change in reactivity will be reflected quickly on the
instruments because the fission chain reactions initiated by the source neutrons die away
rapidly since the value of k is far below unity. Following insertion of some positive reactivity,
the reactor power will rise quickly to a new equilibrium value. When, however, k has a small
negative value and k is very close to unity, the reactor will respond very much more slowly.
Under these circumstances, the fission chain reactions initiated by the source neutrons persist
for many generations. Following insertion of some positive reactivity, the reactor power will
rise slowly, but more significantly, and take much longer to settle at its new equilibrium value.
When the reactor becomes critical due to insertion of additional positive reactivity, the reactor
power will rise steadily and continuously without levelling off at an equilibrium value. Because
the reactor will be very slightly supercritical, the power will in fact rise exponentially. If power
versus time is plotted as shown in Figure 4, criticality will have been achieved when the measured power does not level off, but increases exponentially. Generally, such a crude mechanism
of monitoring the approach to criticality is not suitable for commercial reactors.
17
If it is assumed that the measured reactor power P (equivalent to S) doubles at each step, then
various parameters such as k and k can be calculated to show their changes. Figure 5 shows
how k and k change with each doubling of power from P = 0.0001 at k = 0.9.
18
19
removal process is then started or restarted with the RRS holding the power level. As the
reactivity tends to increase, the liquid zone levels rise to compensate, keeping reactivity and
hence power level constant. When the liquid level is high, the poison removal process is
stopped. Again the operator requests a doubling of power, and the process is repeated. Because smaller and smaller amounts of reactivity addition are required as criticality is approached, the drop in liquid level becomes smaller and smaller, and after a few iterations, the
liquid zone absorber levels can accommodate a full doubling of power. In a typical CANDU
reactor, a drop in liquid level from 65% to 20% represents a reactivity change of about 3 mk. If
the power were doubled with this change, the reactor would be about 6 mk below criticality.
Further iterations of the process can bring the reactor to within 1 mk of criticality. The final step
in the process is verification that the reactor is sufficiently close to criticality for the RRS to
maintain control of power. Power raising can then follow by the operator adjusting the power
setpoint to the required value.
The advantage of this method of approach to criticality is that the reactor does not actually go
critical and, when it is nearly critical, power is increased by adjusting power level and not by
direct manipulation of reactivity devices.
20
at 80C, the approach to critical would typically commence, along with further warming of the
heat transport system.
During the approach to criticality, initiation of reactor power increase by removing moderator
poison and continued warming of the heat transport system proceed as parallel activities. The
concern about warming the heat transport system during approach to criticality is the effect
that it has on core reactivity when reactor power is being increased and criticality has not been
achieved. During the approach to criticality, only one reactivity addition mechanism should be
in use at any one time. The primary method is moderator purification by removing poison.
However, by adding pump heat from the heat transport system pumps, the reactivity is being
adjusted due to the temperature coefficients, including those of the fuel, at play during warmup. This reactivity effect must be considered regardless of whether an equilibrium core or a
fresh core is in place. As the heat transport system is warmed, the temperature coefficients add
overall positive reactivity to an equilibrium core due to the buildup of Pu-239 which fissions
more readily as temperature rises within this range, whereas in a fresh core, this reactivity
effect is negative due to the lack of Pu-239. Therefore, warm-up of the heat transport system is
stopped when the core is 30 mk subcritical, which is approximately equivalent to the presence
of 1 ppm of moderator poison (gadolinium nitrate). This concentration can be confirmed by
monitoring the online moderator conductivity, which is proportional to the concentration. A
subcritical reactivity balance is conducted at 30 mk to verify the prediction for criticality and to
ensure that all reactivity factors are accounted for. For the remaining approach to criticality, no
other actions which adjust reactivity other than the operators removing moderator poison by
moderator purification are permitted. This guarantees that the core achieves criticality as
predicted. In practice, criticality is defined as the point where the reactor regulating system has
sufficient positive and negative reactive addition available by means of the liquid zone control
absorbers to maintain reactor power at its setpoint. This occurs in an equilibrium core when
the reactor regulating system can double reactor power within a 10% change in liquid zone
level.
(5)
The result is a drift of k from unity in a critical reactor. To restore criticality, that factor must be
returned to its original value or another adjusted to compensate for the change so as to bring k
back to unity.
Nuclear Plant Operation September 2014
21
22
The effects causing these changes fall into three main categories:
Fuel burnup
Xenon transients
Temperature effects.
The fuel effects are due to fuel depletion, buildup of transuranic nuclides, and production of
fission products. Eventually, the combination of these factors prevents criticality from being
maintained, and refueling with new fuel is required.
Xenon-135 in particular is troublesome because its equilibrium level in the reactor is maintained
by its being destroyed by neutron absorption as fast as it is created. A reduction in reactor
power decreases the neutron flux and hence its rate of destruction. This results in a surge of
xenon production and an increase in neutron absorption. The consequent reactivity changes
may be difficult for the control system to overcome, especially after a significant power reduction.
The temperature effects are related to the neutron absorption characteristics of the fuel and
moderator. The temperature of the whole reactor increases from the cold shutdown condition
to the hot zero load condition. The temperature of the fuel then increases further as power is
raised from the zero load condition to the full load condition. It is desirable that the overall
effect on reactivity due to temperature be negative so that the natural tendency of the reactor
is to go subcritical (k less than unity) during a temperature excursion. This enhances the stability of the reactor, giving it a degree of self-regulation and hence increased safety.
(6)
As the fuel is burned up, f fuel decreases, and as fission products accumulate, a fuel increases.
The overall effect is that decreases with time. The effects of samarium-149 and plutoniumNuclear Plant Operation September 2014
23
239 as mentioned above, together with uranium-235 depletion and fission product buildup, can
be shown graphically as in Figure 8 by plotting the value of with respect to time and noting
that the neutron multiplication factor k varies accordingly. At the very beginning, there is a drop
in (and hence k) due to buildup of samarium-149, a neutron absorber. Somewhat later, but
still early in the fuel cycle, the value of (and k) increases and reaches a peak due to formation
of plutonium-239. Then the effects of uranium-235 depletion and fission product buildup
become significant, and (and k) falls progressively.
The effects of xenon-135 are not shown on this graph because the associated degree of reactivity change is due mainly to reactor load (neutron flux) and is greater in magnitude than the
effects shown here, being as much as -30 mk under full load conditions.
24
The preferred state during refueling is with the reactor critical, on load, and under control of the
reactor regulating system. Control absorbers must not be in the core because this is an abnormal and transient operating condition. There should be no reactivity changes during refueling,
meaning that adjuster positions should not be altered nor poison addition or removal be in
progress. This ensures that reactivity changes during refueling are readily observable.
25
modated by the normal control systems, which either compensate for the problem or reduce
reactor power.
An accidental loss of inventory or loss of coolant accident due to a system rupture requires
different actions depending upon its severity. A major rupture could result in loss of coolant
flow to one or more fuel channels. An emergency coolant injection system is provided to supply
water to the reactor under these circumstances. This system, however, operates at a lower
pressure than that of the heat transport system, and therefore rapid depressurization is necessary. This implies reducing temperature and pressure rapidly by discharging steam from the
steam generator through the steam reject valves. This procedure, known as crash cooling or
crash cooldown, imposes severe thermal stress on the components, which would subsequently
require intensive inspection.
The configuration of a CANDU reactor is such that all feeder pipes from the fuel channels are
directed upwards to headers, which in turn are connected to the steam generators at an even
higher level. Hence, any buoyancy effect due to heating or vapour generation will tend to draw
coolant upwards from the reactor to the steam generators, promoting circulation by natural
convection. In the event that the heat transport pumps fail, this provision for thermosiphoning
between the reactor and steam generator is a safety feature of the reactor. The difference in
elevation between the reactor and the steam generators promotes natural circulation, and the
built-in inertia of the pumps, giving a rundown time of between 2 and 3 minutes, enables this
circulation to be established during the initial disturbance transients. This natural circulation is
much slower than the normal forced circulation provided by the heat transport system pumps
and therefore can be used only under low power conditions.
A typical scenario under which thermosiphoning would be required is in the event of electrical
power loss to the heat transport pumps. This would result in an immediate reactor trip. As
reactor power drops to about 5% of full power within about 10 seconds (as a result of decay
heat), the circulating pumps run down slowly due to built-in rotational inertia, and flow decreases progressively to the point where thermosiphoning takes over naturally and maintains
flow in the same direction, but at a much reduced flow rate.
5 Steam Generators
5.1 Plant Control
As is evident from the introduction which deals with power output regulation and from Figure
1, the steam generator is a key component in satisfactory plant control. In both modes of
operation, the steam generator pressure is the measured parameter, and the control system
acts accordingly.
The rate of heat transfer is governed by the following equation:
= U A ,
(7)
where U is the overall heat transfer coefficient, A is the surface area through which heat is
transferred, and is the temperature difference between the fluids on each side of the heat
exchange surface that exists between the primary side reactor coolant and the secondary side
steam-water circuit. Because U and A do not vary much, it is evident that any change in will
Nuclear Plant Operation September 2014
26
affect , and vice-versa. Figure 9 shows typical conditions of the reactor coolant and steamwater mixture in the steam generator under full load.
27
to the atmosphere through the main steam safety valves and the atmospheric steam discharge
valves (MSSVs and ASDVs in Figure 16) to avoid excessive pressure in the steam generator.
These valves are a backup in the event that the CSDVs malfunction or are not available due to
condenser restrictions.
28
29
30
Swelling and shrinking have an influence on level control in that, for a given water inventory in
the steam generator, the level will rise and fall as the load increases or decreases. Alternatively,
for a given water level, the inventory will go down or go up as the load increases or decreases.
Both situations can lead to difficulties in maintaining desired conditions in the steam generator,
particularly during rapid changes in load when transient swelling and shrinking effects are
superimposed on the steady state effects.
Consider first the situation in which the water level is to be kept constant, as shown in Figure
12. For fixed level control, a certain margin is required to allow for transient swelling and
shrinking because, during rapid load changes, the level control system cannot respond quickly
enough to maintain the level. At low load, swelling will occur as load increases, and at high
load, shrinking will occur as load decreases. The steam generator must therefore be large
enough to accommodate these fluctuations in volume and hence in level. This is done by
increasing the diameter of the upper portion and making it tall enough so that there is a margin
above and below the desired water level.
31
is already above the set level at zero load, the margins will overlap, as shown in Figure 13. This
enables the vessel to be made smaller while still providing appropriate margins for transient
conditions. To achieve this, the desired or set level must be increased with load, resulting in socalled ramped level control. This is a more natural method of control because the total inventory remains nearly constant and the control system does not have to drive towards a new
inventory every time the load changes.
32
conjunction with a ramped level setpoint results in relatively smooth control of water level
during all types of transients.
33
Figure 15 Steam generator level alarms and set points (courtesy of NB Power)
6 Steam System
6.1 Characteristics and Function
The main purpose of the steam system is to convey steam from the steam generators to the
steam turbine. In a nuclear plant, the steam generators also serve as a heat sink for the reactor
under all operating conditions, and because steam is produced, the steam system becomes the
major part of the reactor heat rejection system. Provision must therefore be made to handle
steam in large quantities even when not required by the steam turbine.
Steam pressure control in the steam generators is important with regard to their function as a
heat sink. As steam pressure varies, so does the prevailing saturation temperature. Because
the rate of heat transfer depends upon the difference in temperature between the primary
coolant and secondary steam systems, a variation in steam temperature will affect the overall
capacity for heat removal. Assuming that the primary coolant pressure is fixed and controlled
by the pressurizer, thus limiting the maximum primary coolant temperature, an excessive steam
pressure will limit the heat rejection capabilities of the steam generator. However, excessive
Nuclear Plant Operation September 2014
34
steam pressures, which would likely arise from insufficient steam discharge, would be prevented by steam discharge through the main steam safety valves. Conversely, an excessively
low steam pressure and corresponding temperature will produce excessive heat flow across the
steam generator and pull down the temperature of the reactor coolant. This is done in a
controlled manner during a reactor cooldown.
For proper control of reactor state, the steam system must therefore be able to handle the
amount of steam produced under all operating conditions and to control and maintain steam
generator pressure within prescribed limits. The steam system must be designed to handle
decay heat generation following a reactor shutdown, and it is also desirable that it be able to
maintain a high heat discharge rate to prevent xenon poisoning during a short-duration unplanned turbine shutdown.
In the turbine steam cycle, approximately one-third of reactor heat is converted into electricity,
with the remaining two-thirds rejected to the environment through the turbine condenser. The
rejection path is a convenient way of disposing of heat when the turbine is unavailable. Thus, if
a turbine trip forces a short term shutdown of the turbine generator system, the reactor can be
maintained at approximately two-thirds power, with the excess steam production dumped to
the condenser. Two-thirds of full power on the reactor is sufficient to maintain the neutron flux
at a high enough level to prevent poisoning out of the reactor and thus permit a restart at any
time.
In the event that the turbine condenser is unavailable, an alternative steam discharge path is
required. This leads directly to the atmosphere, but naturally results in an enormous loss of
fluid inventory from the system. For this reason, it is an undesirable mode of operation, but an
essential safety feature.
Figure 16 shows a typical steam system with various control, isolation, and relief valves.
35
36
working stress. When a pipe is heated from a cold condition with hot steam, the inside wall
temperature rises faster than the outside wall temperature. This causes the inside of the pipe
to try to expand while restrained by the outside. The inside is therefore subject to a compressive stress and the outside to a tensile stress (in the absence of stress due to internal pressure).
If subjected to internal pressure at the same time, parts of the pipe may be subjected to
stresses greater than their permissible working stress. The result may be deformation of or
damage to the pipe. This can be avoided by limiting the heating rate of the pipe, and all systems therefore have provision for slow heating by admitting a small quantity of steam before
subjecting the pipe to full steam temperature and pressure.
During steam line heating, considerable quantities of steam condense on the inside surfaces of
the pipes and must be removed through drains at the low points of the system. The drains are
open during pipe warming to ensure that collected water is properly drained away and are then
closed during normal operation. If not properly drained, water could be entrained with the
flowing steam and carried into the turbine, where it could cause severe thermal shock or impact
damage to the turbine blading.
7 Main Condenser
7.1 Thermodynamics and Heat Transfer
From a thermodynamic point of view, the steam-water circuit receives heat at a high temperature in the boiler and rejects heat at a low temperature in the condenser. The greater the
difference in temperature, the greater will be the drop in enthalpy and the more work produced
per kilogram of steam. If the initial steam conditions remain unchanged, it is evident that a
reduction in the exhaust temperature will increase the work done in the turbine. This will
ultimately improve overall station efficiency. Exhaust conditions are therefore important and
have a direct impact on plant performance.
Exhaust steam temperature is determined largely by cooling water temperature. The heat flow
per unit time from the exhaust steam to the cooling water is governed by the following
equation:
= U A ,
(8)
where U is the overall heat transfer coefficient, A the surface area through which the heat is
transferred, and the difference in temperature between water and steam. Once the condenser has been designed, A is fixed, and for given flow rates on both steam and water sides,
the value of U is unchanged if the condenser tubes remain clean. The amount of heat transferred is therefore proportional to , the difference in temperature between steam and water.
The cooling water, in passing through the condenser tubes, picks up heat at a certain rate and
increases in temperature T according to the following formula:
= M cp T,
(9)
where M is the mass flow rate and cp the specific heat of water. The outlet temperature of the
cooling water is generally some 10C higher than the inlet temperature for the design mass flow
rate. Note that in this formula is the same as in the previous formula because all the heat
Nuclear Plant Operation September 2014
37
transferred across the tubes is absorbed by the cooling water. The result is a temperature
gradient in the water along the tubes from one end of the condenser to the other.
On the steam side, there is no temperature gradient because the saturation temperature and
pressure are interdependent and the pressure everywhere in the condenser is practically the
same. A temperature profile through the condenser illustrating the meaning of and T may
therefore be drawn, as shown in Figure 17. Note that is the average difference in temperature
between steam and water. More correctly, it should be the log mean temperature difference,
but using the average simplifies the analysis.
38
Figure 18 helps to visualize the effect of various changes. One effect is a change in inlet cooling
water temperature. This has a direct and proportional effect on steam temperature. Another
effect is a change in turbine load. This in turn changes the rate of heat transferred, , and
hence both and T. Some simple numerical examples make it possible to verify these effects.
Generally, the variation in steam temperature is proportional to load.
39
(10)
where the density is the inverse of the specific volume v. For a given mass flow rate M passing
through a fixed area A, the velocity V increases as the specific volume v increases, and viceversa.
Nuclear Plant Operation September 2014
40
41
effective surface area A if some tubes are completely blocked. The following equation illustrates these phenomena:
= U A .
(11)
If either U or A is reduced, then the temperature difference between the steam and the
cooling water will have to increase to maintain the same total heat transfer rate . The net
result is an increase in steam temperature and exhaust pressure and a consequent drop in the
work done by the turbine and a loss in plant efficiency.
To avoid fouling, provision is made in most plants to filter the incoming water through screens
and in some plants to dose the water with a biological growth inhibitor. Some fouling is inevitable, and condenser tubes must be cleaned periodically either on-line or off-line.
42
43
44
45
(12)
Nuclear Plant Operation September 2014
46
The total pressure is the prevailing pressure in the condenser as dictated by the saturation
conditions. Under these conditions, the partial pressure of air is negligible, and an air extraction
system would extract mainly steam, which is not very effective. If, however, the partial pressure
of air is increased such that the ratio pair/psteam is increased from near zero to a reasonable
value, air removal effectiveness is much increased. This can be done by local cooling within the
condenser. Local cooling to a lower temperature will reduce p steam to a pressure corresponding
to the saturation pressure at the lower temperature. Because ptotal is dictated by the overall
conditions in the condenser, the value of pair must rise to make up the difference. Thus, the
ratio of pair/psteam is increased, and the ratio of air to steam by mass in that area is also increased. The greater the mass of air in the steam, the greater will be the efficiency of air
extraction.
Local cooling in the condenser is effected by shielding sections of tubes in the tube bundle from
the incoming steam flow. The air extraction points are located in these zones where the partial
pressure of air has been increased, as can be seen in Figure 25.
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8 Steam Turbine
8.1 General Operational Considerations
Steam turbines generally operate very reliably and for lengthy periods between shutdowns for
major maintenance. During these periods, however, slow performance degradation may occur
due to wear, erosion, or fouling of critical components. This has a slight detrimental effect on
overall plant efficiency, but this translates into a loss in electrical power output and loss in
revenue, which is significant in the long term, in a nuclear plant which normally operates at full
load. To optimize plant efficiency, these performance losses must be categorized and monitored with a view to correcting deviations where possible.
Moisture in the steam in the turbine has a detrimental effect, but it tends to decrease as load is
decreased. At very low loads, the exhaust steam may actually become superheated, which is
even worse. Therefore, slightly wet exhaust steam provides some operating flexibility without
changes in exhaust steam temperature.
Turbine backpressure as determined by condenser conditions is also critical to turbine operation. Deviations in back-pressure affect steam flow through the last stage turbine blades,
resulting in various undesirable effects. The turbine must therefore operate within prescribed
backpressure limits, and the condenser must be capable of maintaining these limits.
Steam turbines are also subject to thermal transients, which result in thermal stress and differential expansion. These require monitoring to ensure that they do not exceed prescribed limits
and endanger turbine integrity.
The heavy turbine and generator rotors run at high speed, and therefore any slight mass imbalance or shaft bending will cause serious and potentially damaging vibration. When a turbine
has been shut down and stationary for a long period, the shafts begin to sag. This sagging is in
addition to the natural deflection under gravity and is the beginning of creep, but is reversible
by slowly rotating the shaft and reversing the sag. This takes time, and, until reversed, the sag
bows the shaft, creating an imbalance. When a hot turbine is shut down after a period of
operation and comes to rest, the natural cooling process results in a temperature difference
between the top and bottom of the casing and rotor. The cooler bottom part of the rotor
shrinks slightly relative to the top, bowing the shaft upwards. This hogging also creates an
imbalance should the turbine be restarted and may in an extreme case jam the rotor against the
casing. This can be avoided by putting the turbine onto turning gear and turning the rotor until
uniformly cool.
Another critical aspect of turbine operation is governing to maintain speed and load. The
turbine is the link between the energy input as steam and the energy output as electricity. Any
mismatch between these will cause the turbine to accelerate or decelerate. Uncontrolled
acceleration is very dangerous, and precautions must be taken to ensure rapid closure of the
steam valves in the event of disconnection from the electrical grid system.
48
key operation is to start the lubrication system and to put the turbine onto barring gear to roll
out any sag and to ensure uniform heating once steam is admitted. Before any heat can be
received, the condensate system and feedwater system must be put into service, followed by
the condenser cooling water system to remove reject heat. When steam is available, warming
of the steam lines can commence, and the turbine gland sealing system can be put into service.
With sealing steam in place, vacuum raising can commence. When sufficient vacuum is available, steam can be admitted to the turbine to commence the runup. The turbine is normally
held at a low speed while shaft eccentricity, bearing vibration, etc. are checked and then accelerated to pass quickly through the critical rotor speeds so as not to excite excessive rotor
vibration. Full speed must, however, not be reached until full vacuum is available to avoid
putting excessive stress on the long low pressure turbine blades due to windage. When at full
speed, connection to the grid system can be requested. For satisfactory synchronization, the
generator voltage must be the same as that of the grid, the generator frequency, determined by
the turbine speed, must be equal to the grid frequency, and the generator phase angle must
match the grid phase angle. If synchronization is done manually, it is better to err on the side of
the turbine being slightly fast so that it picks up some load immediately as the turbine speed
drops to match that of the grid. This avoids an unnecessary reverse torque on the turbine
generator shafts, and a small load should immediately be applied to prevent fluctuating torque.
Once synchronized, the turbine can be loaded at a rate dependent upon the cylinder temperatures. The initial rate is usually slow to allow metal temperatures to rise slowly to minimize
thermal stress due to steep temperature gradients in the cylinders and rotors. The reheaters
are valved in above about 25% load, and the loading rate can usually be increased after that,
provided that various checks verify that key parameters such as differential expansions are
within limits.
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50
51
52
53
difference for heat transfer becomes less with reduced heat flow. At the low pressure turbine
exhaust, the moisture becomes less with reducing load, and eventually the exhaust steam
actually becomes superheated. To avoid this situation, the reheating steam flow is throttled at
very low loads to reduce steam temperatures in the LP turbine. Even with no reheat, at very
low loads, the decrease in internal efficiency due to incorrect steam flow in the blades causes
the exhaust temperature to rise to excessive values. This is aggravated by possible recirculation
of exhaust steam within the turbine blading.
54
fortuitous and promotes high efficiency. In contrast, hydro turbines operating with incompressible water suffer marked losses in efficiency at low loads due to off-design flow directions.
As the steam pressure becomes less in the low pressure parts of the turbine, this no longer
applies because the turbine exhausts against a positive (even though very low) absolute pressure. The absolute pressures around the last stages are therefore not quite proportional to
steam flow, and the pressure ratio across the last stages (especially the last) drops. This results
in reduced steam velocity entering the moving blades.
In large modern turbines, the changes in the velocity diagram at the last stage can be quite
significant, as illustrated in Figure 31. Here, the velocity diagram has been redrawn to show the
whirl velocity. As long as the whirl velocity is positive, that is, Y is on the right hand side, the
steam does work on the blade. At very low loads, the steam incoming velocity VS1 is reduced,
and at the blade tip, the whirl velocity becomes negative, that is, Y is on the left hand side,
indicating that the blade now does work on the steam. Observation of the blade profile at the
tip indicates that, once VS1 becomes substantially less than VB, the blades will act as a fan and
will drive the steam onwards. This fanning action at low steam flows occurs towards the tips of
the blades, that is, around the outer periphery of the turbine rotor. When the fanning action
exceeds the normal steam flow, a recirculation in the last stage will be set up, with steam
returning through the blades near their roots where the impulse type profile simply plows
through the steam at low loads. Such a recirculation is shown in Figure 32. Once set up, this
recirculation results in excessive steam heating by friction and turbulence. If no corrective
action is taken, steam temperatures can become so high as to cause thermal damage to the
turbine.
Two types of corrective action are possible, assuming that the turbine is obliged to continue
operation at this abnormally low load. One is simply to displace the recirculating hot steam
with a small flow of cooling steam through the turbine. The other is to spray cooling water
into the recirculating steam at the turbine exhaust so as to reduce its degree of superheat
before it circulates back into the turbine blades. Large nuclear units may have to operate at
very low loads for extended periods during operating manoeuvres on the reactor. These
turbines are usually fitted with exhaust hood sprays or a cooling steam system. Furthermore, a
nuclear reactor such as a CANDU may trip inadvertently or be shut down for a quick repair. In
this case, it would have to be brought back on load within about 40 minutes to avoid suffering
long term (40 hour) unavailability due to buildup of neutron absorbing xenon in the reactor core
while off-load. During such events, it is desirable to maintain the turbine at full speed and
ready to be loaded up once reactor power has been restored. This may be accomplished by
keeping the generator connected to the grid system and allowing it to drive the turbine. Such
operation is known as motoring. When motoring, recirculation of steam in the turbine blades is
most severe, and cooling steam and water sprays are required to maintain the temperature of
the low pressure turbine blades within limits.
55
56
57
The rotor, having less mass than the casing and being surrounded by steam, tends to expand
more rapidly than the casing, leading to so-called differential expansion between them. This is
apparent mainly in the axial direction and blading, and seals must be designed to accommodate
this relative axial movement as the temperature changes. Furthermore, each cylinder casing is
separately supported on its foundations, but the rotors of all the cylinders are linked together to
form a continuous shaft. There is one thrust bearing to locate the shaft in an axial direction,
usually near the high pressure cylinder. From this point, the expansion of each rotor contributes
to the total expansion, so that there is an additional differential expansion which is cumulative
and greatest at the cylinder furthest from the thrust bearings. Such differential expansion must
be monitored during warm-up and loading to ensure that there is no risk of contact between
fixed and moving parts.
58
load is therefore dependent upon governor valve position, and the governor acts to control
turbine generator load.
The main characteristic of the governor is the speed droop. This indicates the amount that the
speed will change as the load is varied. A speed droop of 5 percent indicates that, if the speed
is 100 percent at zero load, it will be 95 percent at full load. Such a change would not normally
be permitted, and the speed would be progressively reset as the load increased. The speed
droop, however, determines how turbines operating in parallel will maintain stability and share
load. With turbines operating in parallel, the speeds must all be the same and match the
system frequency. For a given change in frequency, then, a turbine with a smaller speed droop
will change its load by a greater amount.
Reactor trip
Turbine trip
Electrical load rejection.
For each of these, the main steam system valves must operate in an appropriate way to protect
the turbine.
Once the generator has been disconnected from the grid system, any mismatch between power
input to the turbine and electrical output from the generator will result in a change in speed. In
a modern steam turbine, the mechanical inertia of the rotors is relatively small compared with
its rated power output. This means that it can accelerate very quickly under an excessive
mismatch between power input and power output. Overspeeding is potentially the most
dangerous condition that can occur on a turbine because it can have the most disastrous
consequences. Past experience has shown that a turbine will literally explode under very high
overspeed conditions. The overspeed accident of the 600 MW Unit 4 at Duvha Power Station in
South Africa in February 2011 is a stark reminder of this.
59
To ensure a proper response, the boiler pressure control system ensures that the governor valve
will be closed progressively and power input from the steam generators to the turbine reduced
to zero while excess steam is diverted to the condenser through the condenser steam discharge
valves. When the turbine power falls below that required to overcome windage and friction,
the generator will draw the necessary power from the grid system. Under these conditions, the
turbine generator is driven at synchronous speed by the electrical grid and is said to be in
motoring mode. A quick recovery from motoring mode is possible so that, once the reactor trip
has been cleared, the unit can be brought up to full power quickly to minimize the effect of the
xenon transient. For this reason, other valves in the system, such as the intercept valves, may
be automatically positioned in readiness for a turbine restart. The advantage of the motoring
mode is to avoid disconnecting the turbine from the grid system, thereby eliminating partial
turbine rundown and runup as well as resynchronization, all of which require careful manoeuvring.
Once tripped, however, a reactor requires checking to verify the cause of tripping and careful
restart procedures, all of which take time. Therefore, motoring may not be a practical option,
and the turbine may need to be tripped automatically in response to a reactor trip.
60
A non-sequential trip must be initiated whenever there is an electrical fault on the generator or
generator transformer because the heavy currents arising from faults can cause severe damage
very quickly.
8.9.2 Sequential trip
In a sequential trip, the generator circuit breakers remain closed while the turbine steam valves
are closing, so that the surplus power from the steam can be passed into the electrical grid. As
soon as the electrical power flow from the generator falls to zero or reverses, the generator
circuit breakers open. In this way, overspeeding of the turbine is prevented, as shown in Figure
34. This is inherently safer for the turbine generator than a non-sequential trip.
A sequential trip is initiated whenever there is a mechanical fault on the turbine or associated
equipment. A sequential trip actually promotes a slightly faster shutdown in an emergency
because the overspeed transient is avoided. Moreover, if the mechanical fault is due to bearing
problems or excessive vibration, it is highly desirable not to subject the turbine to overspeed
conditions.
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62
63
64
Chaplin, R. A., Nuclear Reactor Steam Generation, Chapter 3.10.2.10 in Thermal Power Plants,
Encyclopedia of Life Support Systems by UNESCO, EOLSS Publishers, Oxford, UK, 2000.
[This chapter gives explanations of the dynamics of steam generators and describes level
and pressure control and consequences of inadequate control].
Chaplin, R. A., Steam Turbine Steam System, Chapter 3.10.3.4 in Thermal Power Plants,
Encyclopedia of Life Support Systems by UNESCO, EOLSS Publishers, Oxford, UK, 2000.
[This chapter describes the steam system and explains the operation of the condenser].
Chaplin, R. A., Steam Turbine Operational Aspects, Chapter 3.10.3.5 in Thermal Power Plants,
Encyclopedia of Life Support Systems by UNESCO, EOLSS Publishers, Oxford, UK, 2000.
[This chapter describes the thermodynamic phenomena occurring in the turbine which
affect its operation as well as the external influences such as those due to the condenser. It also includes thermal effects and governing].
10 Acknowledgements
Acknowledgments are extended to NB Power for the use of information, diagrams and photographs to support the text of this chapter.
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the authors.
George Bereznai
Simon Pang
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
CHAPTER 10
Instrumentation and Control
prepared by
Dr. G. Alan Hepburn
Independent contractor (AECL Retired)
Summary:
This chapter describes the role of instrumentation and control (I&C) in nuclear power plants,
using the CANDU 6 design as an example. It is not a text on the general design of instrumentation and control algorithms, a subject which is well covered by many textbooks on the subject.
Rather, it describes the architectural design of these systems in nuclear power plants, where the
requirements for both safety and production reliability are quite demanding. The manner in
which the instrumentation and control components of the various major subsystems co-operate
to achieve control of the overall nuclear plant is described. The sensors and actuators which are
unique to the nuclear application are also described, and some of the challenges facing designers of a future new build CANDU I&C system are indicated.
Table of Contents
1
2
Introduction ............................................................................................................................ 3
1.1
Overview ......................................................................................................................... 4
1.2
Learning Outcomes ......................................................................................................... 5
Nuclear Safety and Production Requirements for I&C Systems ............................................. 5
2.1
Requirements for the Special Safety Systems................................................................. 8
2.2
Safety Requirements for the Process Systems................................................................ 8
2.3
Production Requirements for the Process Systems ........................................................ 9
Overall I&C Architecture ....................................................................................................... 10
3.1
Architectural Design of the Special Safety Systems I&C............................................... 10
3.2
Architectural Design of the Process Systems I&C ......................................................... 12
3.3
Features of the CANDU DCC Design to Enhance Production ........................................ 12
3.4
Safety-Related Functions of the Process Systems......................................................... 12
Overall Plant Control Functionality ....................................................................................... 14
4.1
RRS control logic............................................................................................................ 15
4.2
BPC Control Logic .......................................................................................................... 18
4.3
UPR Control Logic.......................................................................................................... 18
Special Safety Systems Functionality .................................................................................... 18
5.1
Shutdown Systems 1 and 2 ........................................................................................... 18
5.2
Emergency Core Cooling System................................................................................... 19
5.3
Containment System ..................................................................................................... 19
I&C Systems Layout and Equipment ..................................................................................... 20
6.1
Sensors .......................................................................................................................... 23
6.2
Actuators ....................................................................................................................... 25
6.2.1 Instrument Air System .................................................................................................. 27
6.3
Actuators for the Special Safety Systems...................................................................... 28
6.4
Control Logic Technology in the Process I&C Systems .................................................. 29
Instrumentation and Control September 2014
6.5
Logic Technology in the Special Safety Systems............................................................ 32
Regional Overpower (ROP) Trip Logic ................................................................................... 33
Design Verification ................................................................................................................ 35
Bringing the CANDU I&C Design into the 21st Century ......................................................... 36
9.1
Technological Obsolescence ......................................................................................... 37
10 Summary of Relationship to Other Chapters ........................................................................ 39
11 Problems ............................................................................................................................... 39
12 References............................................................................................................................. 42
13 Acknowledgements............................................................................................................... 42
7
8
9
List of Figures
Figure 1 CANDU overall plant control ........................................................................................... 15
Figure 2 Arrangement of the 14 control zones ............................................................................. 15
Figure 3 Absorber-rod drive switching.......................................................................................... 17
Figure 4 Adjuster-rod drive switching ........................................................................................... 17
Figure 5 Rod drive speed .............................................................................................................. 17
Figure 6 Layout of a CANDU 6 control room................................................................................. 21
Figure 7 Pictorial view, CANDU 6 control room ............................................................................ 22
Figure 8 SIR detector geometry. ................................................................................................... 24
Figure 9 Liquid zone control compartment (simplified). .............................................................. 26
Figure 10 Reactor building instrument air system (simplified)..................................................... 27
Figure 11 Two-thirds voting logic for SDS1 trip ............................................................................ 29
Figure 12 CANDU 6 DCC architecture ........................................................................................... 31
Figure 13 Effect of compensation on Pt-clad detector response.................................................. 35
1 Introduction
This chapter describes the role of instrumentation and control (I&C) in nuclear power plants,
using the CANDU 6 design as an example. The scope of I&C includes:
Implementation of control strategies for those control functions which are automated,
Presentation of information to the operator and receipt of operator inputs for those
functions which are under operator control,
Initiation of reactor shutdown, emergency coolant injection, and containment isolation in the event of failure of the above control functions, and
Data acquisition.
Virtually all the systems in a nuclear power plant contain an instrumentation and control
element.
Although some of the material presented is common to other reactor types, the design details
described pertain to the CANDU reactor. The CANDU 6 design as implemented at sites in
Canada has been chosen as the reference because it is the most widely deployed CANDU design
world-wide. While the implementation of I&C in other plants is broadly similar, the differences
between the CANDU 6 and other CANDU stations are significant. These differences will be
noted in some cases where they are of particular interest to the understanding of I&C in general.
At the time when the CANDU 6 and many of the worlds light water reactors were designed, the
process I&C subsystems in nuclear plants were implemented using a combination of individual
analog control loops and discrete Boolean logic using relay technology. The design of the analog
loops is based on classical linear frequency-domain control theory as described in any textbook
on the subject.
As a consequence of the large core of the CANDU reactor and of its many fuel channels, reactor
inlet and outlet headers, and other components, the CANDU design is very extensively instrumented. As CANDU reactors began to exceed about 250 MWe, the size of the reactor core and
the on-power refueling combined to make manual supervision of the spatial distribution of
power in the core more and more unwieldy. The result was a strong motivation to introduce
computer control of the reactor and of key process control loops. The resulting control algorithms are quite complex, with many related inputs and outputs. Implementing such a system
using conventional equipment would have been impractical. Therefore, a central dualredundant digital control computer (DCC) system, in which the control logic is defined by
software, was introduced in the CANDU design very early on relative to the I&C industry as a
whole, to say nothing of the nuclear power industry. All CANDU reactors, starting with Douglas
Point, have used computers in their process I&C systems. At least from Pickering on, the use of
this technology was a matter of design necessity.
Instrumentation and Control September 2014
This chapter is intended to provide an introduction to the role of I&C in nuclear power plant
applications and is consequently oriented towards issues that are unique to the nuclear context.
It is not a text on the basics of instrumentation and control, nor is detailed knowledge of this
field necessary to understand the material presented. The details of the control strategies used
in each plant system are not covered. The only detailed discussions of these strategies presented are of the subsystems involved in reactor and overall plant control and of the regional
overpower trip logic.
For those interested in studying the individual systems in more detail, there is a plethora of
material available on the CANTEACH Web site (https://canteach.candu.org). In reviewing this
material, the author noted that it contains many references to design features that are unique
to individual sites as if they were part of the generic CANDU design. For those who need to
know the details of a specific station, the most reliable source is the system design manuals
pertaining to that station.
1.1 Overview
The reliability and availability requirements for nuclear power plants tend to differentiate them
from many other applications. The implications of these requirements for the major I&C
subsystems are discussed from the point of view of both nuclear safety and plant production.
References to current standards and regulatory documentation are provided.
The overall architecture of I&C systems is described, using the reference CANDU 6 design as an
example. There are close ties here with the architecture of the electrical power systems described in Chapter 11.
The implementation technologies used in nuclear I&C are also described. As an aid to understanding the design decisions evinced by the design, a brief discussion of the technologies
available to the designers in the early 1970s is provided.
To give the reader an insight into the more detailed I&C logic functions typical of the CANDU
design, the operation of the main I&C systems involved in overall control of the plant (reactor
regulating system, boiler pressure control, and unit power regulation) is described in Section 4.
The design of the I&C subsystems of the special safety systems is described in Section 5. The
tools and techniques used to verify the design are discussed in Section 8.
I&C technology has arguably experienced the most dramatic change of any of the technologies
used in power plant design in the years since most of the worlds nuclear fleet was constructed.
However, at least in the case of CANDU, although a number of I&C subsystems have been
replaced by more modern equipment at various stations over the years, the lack of a truly new
build design means that the existing I&C design is now very dated. If and when the next new
build is undertaken, the designers will face an extremely challenging task in bringing the design
concepts and implementation technologies forward into the 21st century.
Several new-build designs have been initiated in the interim, notably for the CANDU 3, CANDU
9, and the Advanced CANDU reactor, but none of these has been carried out to the point where
detailed design documentation was produced and implementation planning was documented,
let alone where a reactor had been constructed, commissioned, and licensed. Furthermore, I&C
technology moves forward perhaps one generation every ten years, so new designs have a
rather limited shelf life.
Instrumentation and Control September 2014
Given the small number of new builds elsewhere in the world, many plants share this tendency
to have outdated I&C technology. A discussion of some of the issues facing the designers of an
upcoming new build (as opposed to a new replicate design) is included in Section 9, although, to
be sure, any such discussion will be overtaken rather rapidly by technological developments.
The role of I&C systems in the safety and process systems of the CANDU design,
The high-level safety and production requirements applicable to these systems,
The role of system architecture in achieving safety and production reliability,
The technologies used to implement these systems and the constraints present at
the time of their design that influenced the design choices made,
The unique features of the CANDU I&C design and why they were adopted, and
Some of the major challenges facing the designers of future CANDU I&C systems.
elements), the better. However, if dryout is ever allowed to occur, cooling deteriorates quite
rapidly, resulting in fuel melting. Therefore, power has to be raised to some point below dryout,
then held close to constant by maintaining k = 1. This manoeuvering and control is achieved by
adding or removing neutron-absorbing control elements: poison, rods, and in the case of
CANDU, light water. Insertion of each reactivity-control mechanism results in a reduction in the
neutron multiplication factor. The absorption value of these devices is expressed in milli-k (mk).
Insertion of one mk of negative reactivity decreases the neutron multiplication factor by 0.001.
In a light water reactor, fresh fuel requires maximum negative reactivity (rod insertion). As fuel
burns up, rods must be gradually withdrawn to sustain the chain reaction. Power distribution
within the core is highly predictable because the rods are withdrawn in a predetermined pattern. In CANDU, with continuous refueling, fuel reactivity can be maintained indefinitely, but
local peaks will occur when fresh fuel is inserted. This, together with the larger size of the core,
which in the absence of control action can lead to local flux oscillations due to Xe 135 (a neutron
absorber with a fairly short half-life which is produced as a result of the fission process), means
that, in a CANDU reactor, flux has to be controlled both as an average value, for the entire core,
and spatially, to avoid unwanted flux tilts.
Heat must also be removed from the fuel as it is produced. This is achieved by circulating a
heat-transport fluid (e.g., light or heavy water) over the fuel. The energy removed is transferred
to the secondary coolant circuit, where it produces steam to drive the turbine. Failure to
remove heat can result in damage to the fuel or to heat-transport system components, so
control of the heat-transport system is also critical.
The safety role of the process control systems is to keep the various reactor systems operating
within predetermined safe limits. Given the potential consequences of process-system failure,
however, the defenses against such failure must be extremely robustmuch more robust than
could credibly be achieved by the process systems themselves. Several additional layers of
defense are used in any modern power reactor. The probability that each layer will not be
available to accomplish its function is expressed as some unavailability figure, e.g., 10 -3 years
per year. In the case of a defense mechanism, this is equivalent to saying that the mechanism
will operate as expected 999 times out of every 1000 challenges.
In any modern reactor design, the additional levels in this defense-in-depth approach are:
In CANDU plants, these systems are referred to as the special safety systems, while in PWRs,
they are referred to as reactor protection systems and engineered safety features. In the
CANDU context, anything else is a process system. During plant operation, the special safety
systems are poised ready to perform their function when called upon to do so, while the process systems are generally in continuous operation. However, some process-system functions are
also normally dormant, but take action to preclude the need for special safety system intervention.
The role of the shutdown system is to stop the chain reaction very rapidly (generally in less than
two seconds) if there is an indication that the process parameters are going outside acceptable
limits. Shutdown systems achieve their function by rapidly inserting large amounts of negative
Instrumentation and Control September 2014
reactivity. This is typically done in all reactors by inserting neutron-absorbing rods into the core
using a highly reliable power sourcethe force of gravity (or pressurized gas accumulators, in
the case of boiling water reactors), augmented initially by springs in the case of CANDU.
The CANDU core has a slightly positive void coefficient. This means that, as power increases
through the point that the primary coolant starts to boil, the reactivity would also increase in
the absence of any control-system action. In other words, a positive feedback situation exists.
On initial consideration, this does not appear to be a desirable characteristic, because an event
that results in a power increase is not self-limiting. The Canadian industrys response to this has
been to provide a second separate, diverse shutdown system (SDS2). In all designs from Bruce
A on, both shutdown systems are equally capable. The second system injects gadolinium nitrate
poison into the moderator, using compressed helium gas as the motivating force.
Every effort is made to ensure that the two shutdown systems are independent (different
reactivity mechanisms, different design teams, complete electrical and spatial separation of
instrumentation and mechanisms, different I&C devices wherever possible and practical), so
that the design unavailabilities of 10-3 years per year for each system can be multiplied to
achieve an overall unavailability of the shutdown function of 10 -6 years per year.
Proponents of light water reactors tend to make much of the CANDUs positive void coefficient,
but the comparison with respect to inherent power dynamics is not all one-sided. Clearly, in
addition to the direction that power tends to move, the rate at which it moves is also important.
Although a milli-k may not sound like much, the average lifetime of a neutron is less than one
millisecond. Considered simplistically, this would mean that an excess reactivity of only 1 mk
would result in an approximate tripling of neutron power within one second. Fortunately, this
simplistic approach is not applicable in a power reactor core. Due to the effects of a relatively
small number of delayed neutrons (about 6%), the increase in power in one second would, for a
CANDU, be around 1%. In a light water reactor, it would be around 10%. This is one key difference between the CANDU core and a typical LWR. For a more complete explanation, see
[Rouben2002] and Chapter 5, Section 6. Moreover, once power reduction starts, the strong
negative power coefficient of a light water reactor tends to resist the desired power reduction,
prolonging heat generation in the fuel. In a light water reactor, the shutdown system alone
does not insert enough negative reactivity to shut down the reactor. These reactors also rely on
an inherent feature of the physics of the light water corethe Doppler resonance phenomenonto help terminate the reaction [Rouben2008].
Stopping the chain reaction is necessary, but not sufficient to mitigate the effects of a processsystem failure. The decay heat, which initially amounts to about 6% of the pre-shutdown value,
still has to be removed. In a fossil-fuel plant, cutting off the source of new energy (the fuel feed)
instantly removes the heat source. In a power reactor, even after the chain reaction has been
terminated, decay heat could cause the fuel to melt, with the resulting undesirable consequences, for many days after the reactor has been shut down, unless continued cooling of the
fuel is provided. Usually, the heat-transport system is available to do this, but to guard against
any failures in this system, a backup cooling system is requiredthe emergency core cooling
system, whose role is to provide an alternate path for removal of decay heat from the fuel if
there is an indication that the process systems responsible for doing this have failed.
The last line of defense is the containment system, whose role is to provide an envelope around
the parts of the plant that contain fission products so that this material will not be released to
the environment. The containment system also condenses any steam released into this enveInstrumentation and Control September 2014
lope, thus limiting any upward pressure excursion following such a release.
SDS1 and 2: All Canadian power reactors are required to have two independent
shutdown systems. As stated earlier, this requirement came about as a result of a
design solution to an inherent characteristic of the CANDU core. This is now enshrined in a regulatory requirement, AECB regulatory document R-10 [AECB1977],
which requires two shutdown systems unless otherwise approved by the Board.
The overall unavailability for each of these systems is required to be less than
10-3 years per year.
These numerical requirements are derived from the need to achieve what is deemed to be an
acceptably low release rate of radioactivity to the public following a number of postulated
accidents, or design basis events (DBEs). In other words, these are not just arbitrary numbers.
10
be seen that anything longer than a brief outage of one of these key systems will have a severe
economic impact. Poisoning out is not an issue for the PWR/BWR.
Production availability is not, of course, a regulatory requirement, and therefore there are no
regulatory documents which pertain to this key attribute. It will be seen in subsequent sections
that the control systems are designed to fail safe, which will result in a shutdown of the reactor
without the need for special safety-system action. It will also be seen that much of the key
process control logic is implemented in a pair of dual-redundant digital control computers
(DCCs). Although there is no specific requirement for availability of the process systems in
general, these systems were designed to be highly reliable and tolerant of individual component
failures. The DCCs were designed not to fail in a manner that leads to a poison-out more than
once in three years. Note that, while this reads somewhat like the serious process failure
requirement described in the previous section, the two requirements are quite distinct because,
due to the fail-safe design of the process I&C systems, most process I&C outages will not result
in a serious process failure as defined in Section 2.2.
11
impact both systems simultaneously (e.g., high radiation fields, temperature, and humidity).
The equipment must therefore be qualified to function in the anticipated post-accident environment. Equipment must also be qualified to survive and function during more widespread
common-mode events such as electromagnetic disturbances and earthquakes, against which
only limited physical protection is possible.
The low unavailability of each special safety system is achieved in part by redundancy of the
equipment within each system. To ensure independence of the instrumentation, it is channelized. This involves physical separation of the instrumentation, cable routes, logic equipment,
and actuators, and the electrical supplies that power them. Typically, the special systems
instrumentation and actuation logic is divided into three or more separate channels. The
separation of the electrical supplies closely reflects the separation within the I&C systems, as
described in Chapter 11.
Channelization minimizes the probability that many classes of events will disable more than one
channel at a time. Because safety-system action requires two of the three channels to call for
activation of the safety function, the system will continue to perform its design function even if
the third channel has failed in an unsafe manner. The design of the individual channel logic is
such that unsafe failure of even a single channel is unlikely.
Channelization also enables the logic in each channel to be tested periodically. A channel under
test is placed in a state where it votes for safe action. In calculating the system unavailability,
each component failure is assumed to be random and is detected by a test carried out at a
specific test interval. On average, then, failures may go undetected for one-half this test interval. Therefore,
unavailability = failure frequency x test interval / 2.
It can be seen that the test frequency of functions that are normally poised but inactive is a key
input to the unavailability calculation. Unless such functions are tested periodically, any system
which depends on them must be assumed to be unavailable.
The detailed requirements for channelization in CANDU plants are documented in a series of
safety design guides which are not in the public domain.
In PWR plants, a single shutdown system is normally used, with four channels of sensor and
actuation logic. A reactor trip will result if any two of the four channels call for a trip. For
CANDU plants, two three-channel shutdown systems are used. A reactor trip will result if any
two of the three channels in a given shutdown system call for a trip. Either shutdown system
will trip the reactor if the logic for any trip parameter calls for a trip in at least two channels.
This is known as general coincidence logic. It is also possible to design a system in which a trip
will occur only if the logic for the same parameter in at least two channels calls for a trip. This
design is referred to as local coincidence logic and is used in some other CANDU plants. It can
be seen that, although local coincidence logic is less prone to spurious trips, it requires more
inter-channel communication, which compromises channel separation to some extent and adds
complexity, particularly when the logic is hard-wired. In practice, the spurious trip rate has
been found to be sufficiently small that the additional complexity of local coincidence logic is
not warranted.
12
13
If there is an indication that these parameters are straying outside acceptable limits, a reactor
power setback is initiated by gradually ramping back the power set-point generated by the setpoint logic (see Section 4.1). In many cases, reducing reactor power will return the process
system to its normal operating condition. Once a setback is terminated, operator intervention is
required before any further automatic adjustment of reactor power set-point is possible.
3.4.2 Stepback function
Some abnormalities in the plant control systems require more rapid action than is available
using a power set-point manoeuvre. The following conditions are monitored:
Reactor trip;
Turbine trip;
Loss of line (grid connection);
Heat-transport pump trip;
High heat-transport pump pressure;
High flux power or high flux rate; and
Low steam generator level.
14
The sense of the actuation logic for all systems controlled by the DCC is chosen such that deenergization of the DCC outputs will tend to move the affected process system in a safe direction. If both DCCs fail, for example, the mechanical control absorbers will drop into the core,
and the light water zones will fill, resulting in a reactor shutdown.
Although the DCC itself is not seismically qualified, this watchdog timer function is. Hence, it is
sometimes referred to as a seismically qualified stepback. This ensures that, the DCCs will be
reliably disconnected from the process equipment they control should they fail as a result of a
seismic event.
15
16
17
chanical control absorber logic, which drives banks of neutron-absorbing rods into
the core. These absorber rods are normally located outside the core above the reactor. There are four mechanical control absorbers, with a total worth of 11 mk. The
switching logic for them is shown in Figure 3.
18
19
envelope has not been exceeded. If any parameter exceeds a predefined trip set-point, then the
channel votes for a reactor trip. To guard against modelling errors, the CANDU design uses two
diverse parameters in each shutdown system where practical to protect against each postulated
initiating event. The case of impracticality has been invoked in the regional overpower protection (ROP) logic, which provides the primary defence against a slow loss-of-regulation accident.
The ROP sensors use the same technology in both SDS1 and SDS2, and there is no backup
nucleonic parameter for a slow loss of regulation, although the heat-transport high-pressure
parameter does provide some protection in this case. The log-rate trip provides some diversity
for fast LORs.
Most of the parameters that trip the shutdown systems are sensed using conventional process
instrumentation, which provides fairly accurate indications of process values. However, in the
regional overpower detection function, the platinum-clad Inconel sensors provide a much less
direct indication of the physical parameter of interest: the onset of dryout in each bundle in the
core. The logic used in the ROP trip will be described in Section 7, after the limitations of the
sensors used have been introduced in Section 6.1.1.
20
operated. Examples are the ventilation ducts, the spent fuel port, and the feed-water and
steam lines.
The pressure rise is limited by the dousing system. In the upper area of the building, a dousing
tank contains water which is released as a spray to condense steam resulting from a heattransport system or steam-line break. Dousing is initiated by opening a combination of electrically activated and pneumatically actuated valves located beneath the dousing tank. Series
valves are used to minimize the probability of inadvertent dosing actuation. Diverse actuation
sources enhance the probability that dousing will occur when required. (This applies to singleunit CANDU stations. Multi-unit stations use a vacuum building common to all four units. In
the event of a LOCA, the affected containment is connected to this vacuum building, and the
steam emanating from the LOCA site is doused there).
A cooling system limits the temperature rise within containment, thus maintaining the integrity
of the building in the long term. The cooling system I&C is conventional. A hydrogen ignition
system ignites any free hydrogen gas before concentrations can become high enough to be
hazardous.
21
22
23
number of sensors being located within containment, although the electronics may still be
separated from the sensor elements to facilitate maintenance. The electrical signals are taken
through the containment wall by penetrations which are designed to preclude leaks from within
containment along the cables.
Actuators are likewise close to the process equipment being controlled. They may use electrical
power directly or use electrical/pneumatic converters in the case of loads driven by instrument
air. Most of the electrical loads are driven by switchgear located in the turbine building.
6.1 Sensors
For the most part, the I&C systems use sensors that are used in other process control applications. However, because the subject of this text is a nuclear reactor, a description of the sensors
used for measuring neutron flux is presented below, with particular emphasis on the in-core flux
detectors, which are unique to the CANDU reactor. To ensure the necessary independence, the
sensors used by each special safety system are dedicated to the system in question and are
separate from the sensors, wiring, and associated equipment used by the process systems.
6.1.1 Neutron flux sensors
When starting up and operating a nuclear reactor, it is necessary to measure neutron power
over a very wide range, of the order of 10 decades. During start-up, special neutron counters
are used to monitor neutron flux as poison is removed from the moderator using ion exchange.
After a prolonged shutdown, special fission chambers are also used temporarily. At approximately 10-7 x full power, ion chambers located outside the reactor core come on-scale. In the
CANDU reactor, control is transferred to the DCCs at this point, and the neutron counters are
removed. The ion-chamber readings provide a logarithmic reading of neutron power, which RRS
uses for control up to around one decade below full power.
In an ion chamber, two concentric boron-coated cylinders capture thermal neutrons. The
resulting alpha emissions cause ionization of hydrogen gas in the space between the cylinders.
A high voltage is applied between the cylinders, which captures electrons caused by this ionization. The resulting current (~100 A at full power) is amplified and provides signals proportional
to bulk linear, logarithmic, and log-rate power which are usable over a wide range (10-7 to 1.5 x
full power).
In the last decade, between 10% and 100% power, the thermal power in the fuel itself is the
variable of interest. A prompt measurement of spatial power is required because any control or
shutdown action must take place before local fuel damage can occur. Unlike most process
variables, there is no single instrument that provides even a close approximation to the power
in each channel of the CANDU core. Yet it is crucial to be able to determine this power because
the thermal power in each channel determines the point at which dryout will start to occur.
Thermal power is closely related to neutron flux, and therefore determining the latter provides
a good estimate of the former.
Neutron flux within the core varies continually, even when the reactor is at constant power, due
to the rather slow oscillations (in the order of hours) in the distribution of Xe 135 throughout the
core and to local flux peaks resulting from online refueling. Although it is not possible to control
flux down to the location of a few fuel bundles, it is feasible to control flux tilts between the 14
reactor zones. To do this, the flux in each of these zones must be measured locally.
Instrumentation and Control September 2014
24
In-core flux detectors are used in the CANDU 6 reactor to measure local flux power for both
control and shutdown systems. They resemble coaxial cables with an Inconel sheath and a
central core made of either platinum-clad Inconel or vanadium in the sensitive section, as
shown in Figure 8.
25
utes significantly to the complexity of both the ROP protection and power control algorithms. A
detailed explanation of this is beyond the scope of this text.
The flux detectors used and their locations are as follows:
102 vanadium detectors are inserted vertically from the reactivity mechanism deck.
These are used by the flux mapping program in the DCCs. The vanadium detectors
are also the basis for the setback on high local neutron flux (see Section 3.4.1)
28 platinum-clad Inconel detectors (two for each of the 14 zones) are inserted vertically from the reactivity mechanism deck. In each zone pair, one is in channel A and
one in channel C. These are used by the RRS program, the flux mapping program,
and the stepback program in the DCCs.
34 platinum-clad Inconel detectors are inserted vertically from the reactivity mechanism deck. These are used by SDS1. The detectors are divided between channels D,
E, and F.
24 platinum-clad Inconel detectors are inserted horizontally and are used by SDS2.
The detectors are divided between channels G, H, and J. Future builds are expected
to require the same number of detectors as for SDS1.
6.2 Actuators
Actuators in CANDU are primarily electrically driven by on/off 48VDC outputs from the control
system logic. Small loads may be driven directly, while heavy loads are driven by motor control
centres which receive their inputs as 48VDC signals. Some larger valves are pneumatically
actuated by electrical-to-air converters, and therefore in addition to the electrical supply
system, there is an instrument air system with odd and even channels. Because this system is
not described elsewhere, an overview of it is included in Section 6.2.1. Air-driven valves can
typically move much more rapidly than electrically driven ones. For example, on CANDU, large
air-driven valves are used to isolate containment. Air-driven valves typically use local air accumulators to provide a local power source following loss of the main air supply. This power can
Instrumentation and Control September 2014
26
be used to drive air-driven actuators to a predetermined safe position following such an event.
There are a number of proportional actuators, such as the boiler feed-water control valves and
the valves which control the flow of light water to the 14 zone controllers.
The CANDU design predated devices that are commanded directly by digital signals sent over a
communications network, and therefore such devices will be found only in areas where the
original equipment has been replaced.
Although most actuators used in the CANDU design are conventional, the actuators which
control spatial power are unique. The reactor is divided for spatial control purposes into 14
zones (see Section 4.1). Each zone contains a cylindrical compartment with a variable amount
of light water (see Figure 9). The level of light water in each compartment is controlled by
varying the flow of water into it, using a valve whose position is determined by a 4-20 mA
controller (normally an output from the DCC). The light water outflow is essentially constant.
The level of water in each compartment is measured by bubbling helium in at the bottom of the
compartment and sensing the difference in pressure between the incoming gas and the pressure in the helium balance header connected to the tops of all 14 compartments (see Figure 7).
This system has the advantage of requiring no active components inside the reactor core. It
works well as long as no compartment either floods or drains. However, flooding or draining
does occur occasionally, and an alternative design which does not have this disadvantage might
be worth investigating.
27
28
power. The air passes into the reactor building through a single line equipped with two isolation
valves in series, which are operable from the control room and provide containment isolation,
typically following a LOCA. A number of the pneumatic actuators inside the reactor building are
required to operate in the immediate post-LOCA period and must be able to operate during the
five-minute interruption caused by loss of Class 4 power. Therefore, a set of three air-storage
tanks is provided inside the reactor building to provide the necessary compressed-air reservoir.
Note that many of the loads are on/off and have to execute only a single movement in this time
frame. The single supply line branches within the reactor building to feed these tanks, each
feed being equipped with its own dual isolation valves and a check valve to preclude loss of the
tanks contents in the event of a loss of supply air. Therefore, the three tanks provide a shortterm source of triplicated, uninterruptable instrument air within the reactor building. The air,
once it has been used, is vented to the reactor-building atmosphere and will eventually be
exhausted through the building ventilation system.
Following a LOCA, containment ventilation will be isolated, and continued use of the normal
instrument-air source described above would tend to pressurize the reactor building gradually.
To address this concern and permit continued long-term use of pneumatic actuators in containment following a LOCA, a separate post-LOCA instrument-air source is provided on recent
CANDU 6 plants. This post-LOCA instrument-air (PLIA) system consists of a compressor located
outside the reactor building and two redundant dryers located inside the building, together with
a number of isolating valves. This equipment is not seismically qualified. The PLIA system feeds
the same reactor-building instrument-air tanks described above through appropriate isolating
valves. The compressor draws its inlet air supply from within the reactor building, thus avoiding
the tendency to pressurize the reactor building. The PLIA compressor will be brought on-line
before the valves isolating the supply of normal instrument air to the reactor building are
closed. The air handled by the PLIA system is potentially contaminated, and therefore the
system components outside containment are located in isolated rooms. Water removed from
the flow, which collects in a tank downstream of the compressor, is returned to the reactor
building active drainage through an isolated line.
29
To SOR Clutches
Figure 11 Two-thirds voting logic for SDS1 trip
In the case of SDS2, the contents of six tanks containing gadolinium nitrate/D 2O solution are
injected into the moderator using pressurized helium as the motive source. The pneumatically
operated valves which connect this pressurized gas to the tanks containing the poison are
arranged in a two-out-of-three configuration which is logically similar to that of the electrical
contacts shown in Figure 11. Again, a trip in any two of the three SDS2 channels will open the
corresponding helium supply valves and trip the reactor.
30
ware. Mini was a relative term. A minicomputer was the size of a small refrigerator and with
the associated input/output equipment could well expand to be 10 metres long. These computers were not inexpensive, nor were they noted for their reliability. One did not procure
computers in large numbers and deploy them where they were required. Rather, a pair of
centrally located computers configured as master and standby was used, and the necessary
sensors and actuators were connected to them using discrete pairs of wires (as opposed to
communications networks). Networking of computers was unknown. Once the decision was
made to use computers, one looked at what other functions, in addition to those that had to be
there, could be implemented using this expensive but very flexible resource.
The digital computers on the CANDU 6 implement the following functions:
A detailed description of the logic implemented in the DCCs is beyond the scope of this text, but
as an example, see the description of Overall Plant Control given in Section 4. The architecture
of the dual-DCC system is shown in Figure 12.
31
Figure 12 CANDU 6 DCC architecture
All the software was written in assembly language. Although this ensured that the software was
as compact and as fast as possible, the result was a program that relied totally on the programmer for its integrity and which was not directly reviewable by other than software cognoscenti.
6.4.1.1 Annunciation and status display
In addition to the inputs needed by the software which controls the plant, several hundred
analog and contact inputs are connected to the DCCs to enable alarm information to be presented to the operator and to provide him with status information on the various systems, using
the VDU controllers and printers shown in Figure 12.
Alarms are generated within the control logic when abnormal conditions are detected. These
conditions are detected either by hardware logic in the control equipment or by tests built into
the DCC control software. The alarms are presented to the operator using a combination of
illuminated windows above the control panels and DCC-driven VDUs in the central area of the
stand-up panel. In addition to the alarms generated by the control functions resident in the
DCCs, the computers monitor thousands of contact and analog signals, enabling their alarms to
be displayed on the VDUs and recorded on a printed log in chronological sequence.
The CANDU alarm annunciation system works well for routine operation and for minor plant
disturbances. One can imagine, however, that during major plant disturbances (e.g., loss of
Class IV power), the operator is faced with a sudden flood of alarm messages, flashing windows,
and horn tones. When Class IV power is lost, many subsystems will no longer be available and
will initiate an alarm in consequence, but all that the operator really needs to know is the major
event: loss of Class IV power. To mitigate this situation, the CANDU alarm-annunciation scheme
uses some very basic prioritization logic. Each alarm is designated as major or minor. When
certain predefined plant upset conditions are in progress, minor alarms are temporarily suppressed on the VDUs. Although this does help, there is no doubt that a more intelligent alarm
presentation system would be useful. Such schemes have been contemplated in the past and
will probably be incorporated in any new CANDU build, but progress has been slow because the
conditions under which it is appropriate to suppress any given alarm typically require very
careful examination of the operation of the systems involved, meaning that the construction of
the database behind such a system would be very labour-intensive. This would appear to be an
ideal application for some kind of expert system. However, there is great reluctance to implement any system whose response to a given plant upset is not completely deterministic. The
approach to such intelligent annunciation systems has always been very conservative. One can
imagine the repercussions if it were determined in some post-event investigation that suppression of a particular alarm had resulted in incorrect operator action.
6.4.1.2 Fueling-machine control
The on-line refueling function is unique to the CANDU design. On the CANDU 6 stations,
fueling-machine control is implemented in the DCCs. On many of the Ontario 4 unit stations,
this function has separate, dedicated computer controls provided by the fueling-machine
vendor, but again, minicomputer technology is used. Unlike the closed-loop process-system
control discussed earlier, control of the fueling machines is an example of sequential control.
The computer carries out a step in a sequence and then checks that the expected feedback
indications have been returned from the plant before moving on to the next step. Each step
Instrumentation and Control September 2014
32
consists of a single predefined action and a set of post-action checks. A job is made up of a
series of steps. Jobs may be executed automatically from start to finish or may progress one
step at a time under operator supervision. In any event, if the expected feedbacks do not
materialize, execution stops, and the operator is alerted.
The sequential actions required to complete each fueling activity (i.e., a job) are defined in an
interpretive language developed specifically for the CANDU fueling application. Although not as
readable as a modern sequential control language, this language does provide the reader with
some level of isolation from the underlying assembly-language logic. The operator can allow
the job to proceed entirely automatically or can elect to require his permission between each
step and the next.
Because fueling is not required on a continuous basis, the fueling-machine function is only
implemented in a single DCC.
6.4.2 Historical perspective
As an indication of how the technology has changed in 40 years, the CANDU 6 DCCs had 64K
bytes of memory and a one-megabyte disc drive. The central processor cycle time was around
one microsecond. To maximize performance, the machines were programmed in assembly
language. Every byte of software was custom developed. A previously developed operating
system was not used, for example. The result is a system which, although very flexible, requires
outdated skills to maintain and is also particularly prone to errors in software maintenance.
However, all attempts to migrate to more modern equipment have been rejected because of
the financial consequences of any delays or errors in implementation of a replacement system.
Although aging DCC equipment has been replaced, changes have been made at the individual
hardware module level, with custom replacements being engineered to match the fit, form, and
function of the old equipment, and particularly to have minimal impact on the existing software. The DCC equipment does not support the standard techniques which have evolved over
the years for the development of highly reliable computer systems. Standards such as
[CANDU1999] would be applied to the systems and software engineering of any new-build
design. The replacement of the DCC platform is undoubtedly one of the greatest challenges
facing the designers of a new-build CANDU.
33
They were not, however, called computers, but were referred to as programmable digital
comparators (PDCs).
6.5.2 Digital I&C technologies in Darlington shutdown systems
Given the success of the PDCs on the CANDU 6, the decision was made on Darlington to go
further. Not only would both nucleonic and process trips be implemented in computers, but
separate computers would be added to support automated testing of the shutdown systems.
Darlington would be the first reactor in the world to feature completely digital shutdown-system
logic. In recognition of this, the term PDC was dropped. At Darlington, the equipment was
called trip computers. It was recognized that additional steps would have to be taken to
ensure high quality in the software engineering which implemented the trip logic. What was
not recognized was just how onerous this process would become.
In the ten years that elapsed between CANDU 6 and Darlington, the software industry had
matured immensely, and computers were being used to an increasing degree in applications
involving public safety. The experience had not been entirely positive. Lives had been lost as a
result of software errors. In fact, one of the landmark case studies cited in software engineering
texts involved a radiation-therapy machine engineered by AECL which resulted in several deaths
before the software design errors were identified and corrected. Interested readers can Google
the Therac-25.
When the design of the Darlington shutdown-system software was undertaken, it was recognized that there was a problem, but the appropriate systems engineering standards had not yet
been written that would establish acceptable ways to address the problem. The Darlington
shutdown systems became a stepping stone in the development of these standards, but the
program encountered serious delays and cost overruns. A product of this effort was a series of
standards written by AECL and Ontario Hydro governing the engineering of software for safetyrelated applications at various levels of criticality [CANDU1999].
The international safety-related systems industry has since introduced a standard which is
applicable not only to software development, but also to systems engineering of safety-related
systems using digital technology in general [IEC2001a]. A derivative of this standard applicable
specifically to the nuclear industry also exists [IEC2001b], but it has yet to be broadly adopted
by the Canadian nuclear industry.
Despite the early experience at Darlington, the end result is a system that is well regarded by
operating and regulatory staff.
34
The trip comparator associated with each ROP detector is set to a value determined offline by a
computer code ROVER to ensure that at least two detectors in each SDS will call for a trip
before dryout occurs at any location in the core. The computer code considers a large number
of normal and abnormal reactor configurations, but does not account for non-equilibrium
fueling. Typically, with new pressure tubes, this comparator set-point will be around 122%,
although it declines as the pressure tubes age. The code is re-run and the comparators are
adjusted infrequently (e.g., once every three years) to account for changes that affect thermal
hydraulics, such as pressure-tube creep. The comparator setting includes the desired margin to
trip.
The RFSP (Reactor Fueling Simulation Program) code is run frequently (e.g., once every three
days). It synthesizes a flux map based on the reactors power and fueling history, on reactivity
mechanism positions, and on the 102 vanadium detector readings. The power in each channel j
in the channel-power peaking factor region (all but the outer extremity of the core), CP j, is then
computed and divided by the reference power for that channel, CPref j, to yield the normalized
channel power:
Pnorm j = CPj/CPref j.
The highest Pnorm j becomes the channel-power peaking factor (CPPF, typically around 1.08).
Therefore, the CPPF represents the worst-case power peaking factor due to refueling ripple over
all channels. The detector amplifier gains are then adjusted so that they read (current reactor
power x CPPF). It can be seen that this approach is quite conservative because it assumes that
all detectors will be affected equally by the channel at greatest risk. This purpose of this calibration is to compensate for changes in position of the reactivity mechanisms and for local flux
changes due to fueling. It also incidentally compensates for decreasing detector sensitivity with
age. Typically, one or two detectors per channel will be found to be out of limits in any particular adjustment cycle.
Each detector amplifier also includes two filters which compensate for the non-prompt response of the detector itself. These are not normally adjusted. The compensated signals passed
to the comparators represent a fairly close approximation to the thermal power in the fuel,
which is what causes dryout, and hence is the signal on which the reactor needs to be tripped.
The effect of this compensation is shown in Figure 13.
The set-points for both SDS1 and SDS2 are based on the same criteria, including trip margins,
and therefore it is a matter of chance which system will trip first. Indeed, in the case of a slow
LOR, it is likely that SDS2 will trip first because it has fewer detectors and hence its set-points
must be somewhat more conservative. In the past, there was an incentive to arrange things so
that SDS1 would trip first because it could be re-poised much more quickly and potentially avoid
a reactor poison-out. Nowadays, the analysis associated with restarting the reactor after any
trip is sufficiently time-consuming that a poison-out is inevitable in either case.
35
simulation uncertainties
detector uncertainties
uncertainties specific to a given SDS channel
common uncertainties
CCP uncertainties
refueling uncertainties
uncertainties due to the effects of moderator poison.
These uncertainties are combined statistically and incorporated into the comparator settings,
the intent being to ensure that at least one detector in each SDS channel will trip in a given
shutdown system before dryout occurs, 98% of the time,. As noted in Section 7, two channels
must trip before a reactor trip occurs. The CANDU 6 and Ontario reactors use different methods
of justifying compliance with this 98% criterion, but achieve similar results.
Uncertainty in any trip set-point results in its being assigned a conservative value. In the case of
ROP set-points, this results directly in a loss of plant capacity, and therefore any improvement in
understanding the uncertainties is likely to result in higher trip set-points, which will have an
immediate economic payoff. Even a 1% increase, for example, results in an increased power
capacity of 60,000 MWh per year for a 600-MW station. Depending on the going rate for
power, that is worth several millions of dollars every year.
8 Design Verification
All CANDU systems were subject during the design process to a design review carried out by
their designers peers. This review was based on the detailed design documentation produced
for the customer. With each succeeding design generation, the documentation became more
comprehensive. However, the process-systems review was never based on the detailed comprehensive list of system requirements which is typical of best-practice systems design in a
modern engineering context.
Instrumentation and Control September 2014
36
In the case of the special safety systems, the situation is better because it was necessary to
demonstrate detailed compliance with the safety requirements.
For closed-loop control systems, the dynamic performance of the control algorithms is of major
interest because any instability can require close operator attention at best and operator/automatic action up to and including shutting down the plant in the worst case. The design
of the CANDU controls was carried out before computers that could simulate plant dynamics in
real time were available. The performance of the proposed algorithms was checked using plant
models and models of the control algorithms run on a mainframe computer in batch mode. For
readers who never knew the days when telephones had wires, a mainframe computer occupied
a large room buried in the bowels of the design office, consumed many kilowatts of power, was
attended by a staff of dozens of technicians, and executed jobs fed to it in the form of decks
consisting of thousands of punched cards. You submitted your job and waited a day or two for
the results to be returned. These took the form of endless columns of numbers printed by a line
printer on reams of fanfold paper.
The plant models used for such verification were not themselves subject to any formal verification.
In the case of the special safety systems, dynamic performance was of critical interest because
any unexpected delays in initiating a trip could lead to fuel damage. In this case, the codes used
for verification, such as Cathena, have been subjected to formal validation.
Over the life of the CANDU 6 plants, all sites have added operator training simulators which
closely mimic the performance of the subject plant in real time. Although these models have
not been formally validated to serve as engineering simulations (i.e., as accurate representations of the process dynamics), it has become common practice to verify any significant control
system changes on the operator training simulator before implementation. This not only
provides some assurance that the changes to the control algorithms will work, but checks any
associated changes to the human/machine interface. The training simulator has been particularly effective in enhancing the level of confidence in changes to the DCC software because the
simulators typically emulate the DCC processor, which means that the new DCC software can be
loaded and run on the simulator. It should be noted, however, that due to possible lack of
fidelity in the plant models used in training simulators, successful operation of the changes on
the simulator does not offer a guarantee that the change will be trouble-free on the plant itself.
In the past, no new-build CANDU plant has had a training simulator installed when it was
originally commissioned. In todays regulatory environment, availability of an operator training
simulator before commissioning has become a requirement. This will lead to a situation where
it becomes very important to be able to adapt the operator training simulator rapidly to reflect
changes made to the plant design before and during commissioning.
37
During the intervening years, at least three new CANDU designs have been embarked upon, yet
none has been developed to the point of implementation. These were the CANDU 3, CANDU 9,
and the Advanced CANDU Reactor (ACR). All these featured I&C technology which was current
at the time. One might think that, given the advances in computing power, the design of the
control systems for these plants would present few problems. Yet this was far from the case.
In a modern distributed control system (DCS), use of which is standard practice in the I&C
industry today, the physical inputs are typically digitized close to the field instrumentation. The
digital data are then carried over a communications network to one of a number of processing
units in which the control algorithms are executed. The control commands are then networked
to output stations located near the controlled actuators. The algorithms in the input, processing, and output modules typically run asynchronously, and inter-processor communication is
also typically asynchronous. Therefore, the time delays from input to output are no longer
deterministic, as is the case for a DCC. If the resulting uncertainties are to be negligible, everything has to run many times faster in a modern system if the same dynamic performance is to
be guaranteed in the worst case.
Modern DCS systems have the advantage of being programmed in application-specific high-level
languages, frequently using graphical representations of the logic, which make the design much
more susceptible to review by outsiders. However, many vendors products use proprietary
languages which are not readily portable to a different vendors product, should it become
necessary to replace the control system at some stage in the life of the plant. An international
standard does exist for programmable controller languages [IEC1993], but adoption of this
standard has not yet been widespread.
Periodically, the prospect of using some of the more exotic modern I&C technologies such as
expert systems, optimal control, neural networks, and fuzzy logic controllers is raised, typically
by academics. Many of these techniques have been around since the 1960s, after all. The
problem with many of these approaches is that they are typically non-deterministic and therefore difficult to qualify. The regulators quite rightly frown on any design that cannot be guaranteed to produce the exact same response every time it is presented with the same sequence of
input conditions.
The old adage, If it aint broke, dont fix it, is very good advice. Any change to the existing
design must show that it can provide enhanced power output, greater plant availability, and/or
lower operating costs if it is to be seriously considered. In this chapter, the author has attempted to point out some features of the existing design that may benefit from re-design in
any future CANDU new build.
38
due to the relatively small amount of logic involved and the fact that the PDCs are not geographically distributed, the new design was able to avoid reliance on digital communications.
Architecturally, then, the new PDCs were little different from the systems they replaced. The
functions of the safety-critical software running on the existing equipment were re-engineered
for the new platforms. Although this re-engineering was by no means a trivial task, the existence of well-documented requirements and accepted procedures [CANDU1999] for carrying
out this work made it fairly routine.
The replacement approach for the DCC hardware took a very different approach. The obvious
approach to DCC replacement is to use a modern DCS, as discussed in the previous section.
However, DCC replacement has the potential to lead to a very protracted and costly plant
outage if anything goes wrong during the replacement or if the software implementation proves
to have defects once the plant is brought back online. To minimize this risk, the fundamental
requirement of the plant owners has been to replicate the existing control logic in precise detail.
The existing DCCs contain a large body of purpose-designed software, ranging from the operating system to dozens of applications whose details are specific to each CANDU site. The most
reliable definition of the functionality of this software is the program listing itself, which is
written in a machine-specific assembly language.
As stated in the introduction, the design and implementation of the analog control loops
implemented in the DCCs are based on classical frequency-domain techniques. At a detail level,
the control logic consists of an interconnected set of gain elements, integrators, and differentiators. However, because these elements are ultimately implemented in assembly language and
are specified in the form of difference equations, the basic structure of the control logic is far
from obvious to anybody reviewing the detailed design. Translating the existing control logic
into the context of a modern DCS platform with a high degree of confidence that the platform
change will not introduce latent errors would be a formidable task. Not only is there a risk of
errors in the interpretation of the software functionality, but the different architectures of the
two platforms make emulation of real-time performance very difficult to guarantee.
Therefore, if a DCS were used to replace these DCCs, the DCC logic would have to be reverseengineered and a new DCS-based design developed and re-validated from the ground up. No
plant owner or CANDU 6 replication project manager has accepted this risk. The alternative was
to custom-build replacement computer equipment which would be fit-, form-, and functioncompatible with the existing hardware and which would host the existing software with relatively minor changes.
As it happened, the CANDU industry was not the only one to be confronted with this problem,
and replacement computer hardware based on more modern components had been developed
for both the Pickering A and CANDU 6 DCCs. These clone computers served as a starting point
for the refurbishment of these units, a process which is still ongoing.
All this means that all existing CANDUs will run with aging I&C technology for the next couple of
decades and that the first CANDU new build, should there be one, will be the proving ground for
the design, licensing, and implementation of what is now standard practice for the I&C industry,
assuming that the clone DCC is not retained.
The design life of a CANDU plant is around 40 years. With refurbishment, this could well extend
to 70 years or more. Each generation of I&C technology becomes obsolete in about 15 years,
Instrumentation and Control September 2014
39
particularly if one is speaking about digital equipment. The manufacturers of the equipment
typically will not guarantee to support their product beyond about 20 years, though if one
happens to pick a particularly successful product line, this date might be extended by another
10 years. Therefore, any nuclear plant will have to face replacement of its digital I&C equipment
at least twice in the lifetime of the plant. In the case of the original CANDU DCCs, the original
equipment was specifically developed in Canada by a custom systems integration supplier who
owned much of the design data and was able to purchase the rest from the original equipment
manufacturers. Manufacturers of off-the-shelf I&C products are not interested in this kind of reengineering business. However, by far the most economic and reliable solution in the future
will be to base the I&C on off-the-shelf equipment. Design for replacement has not so far been
a requirement on next-generation reactors. This is a challenge that should be accepted. The
existing refurbished CANDU plants will probably have to face this issue with their DCCs at least
once more during their extended lifetimes because it is hard to imagine the present vendor still
providing support in 2040. In future replacements, it is unlikely that development of a replacement platform which can run the existing software will be practical, and therefore the issue of
rewriting the software when the equipment is replaced will have to be faced. If a hardware
platform which supports the industry-standard languages [IEC1993]is used, this offers some
hope that the existing software will be portable. However, the industry in general has shown
little inclination to adopt these languages, meaning that there is no guarantee that this approach will yield the desired advantages.
11 Problems
1. Starting with an equilibrium reaction, assume that a control rod is moved out of core by
a fixed distance. What form will the curve of reactor power vs. time assume?
2. Given the approximate numbers quoted in Section 2 and assuming that the light-water
zone controllers are initially half full, in the absence of any other control or shutdown action, what value would the power in a CANDU reactor reach in one second if all the lightwater zone controllers suddenly drained? Assume that initial power = 100% and that the
total reactivity worth of the zone controllers = 7 mk.
3. From the point of view of reliability, why is it important in a reactor with two shutdown
systems that the two systems be independent?
Instrumentation and Control September 2014
40
Earthquakes
Flooding
Localized physical damage to the system
Electromagnetic effects
Design/analysis shortcomings.
Steps which are taken to minimize the impact of these factors on the system as a whole
include:
a)
b)
c)
d)
e)
f)
Prepare a table assigning one or more of these lettered steps to the numbered factors
above.
8. Prepare a succinct statement which captures the key differences between a setback and
a stepback in the CANDU I&C design.
9. Self-check is not listed as one of the stepback parameters. So why is a self-check sometimes referred to as a "seismically qualified stepback"?
10. If it is assumed that every dual DCC failure leads to a poison-out, that DCC failure is required to lead to a poison-out not more than once in three years, and that, on average, it
takes 20 minutes to get a DCC back in operation following a failure, what is the design
target for mean time between failures of a single DCC?
11. Name a factor that could cause an MTBF calculation based on hardware failure rates
alone to be very optimistic.
12. The logic to avoid flooding of the light water zones precludes filling them beyond about
90%. What action will RRS take if the zones fill, but a positive power error persists?
13. What sensors drive the logic providing primary protection against slow LORs in a
CANDU? What is the rationale for not providing diverse logic to protect against this
event?
14. What is a key difference between the ECCS and containment systems with respect to
continued availability of electrical power?
Instrumentation and Control September 2014
41
15. What would be some key requirements for the secondary control area?
16. It has been suggested that the control system be made capable of initiating a power setback on low margin to trip. What possible objection could there be to such a proposal?
17. What are the potential effects of a failure of the air-conditioning system which services
the room housing the DCCs?
18. Why might the CDF be less relevant in the context of modern I&C technology?
19. List some pros and cons of digitizing instrument readings inside containment.
20. When using thermal measurements to calibrate flux-detector readings, what processing
will have to be applied to the flux-detector readings before they are compared to thermal power measurements?
21. Why are ion chambers not used for control in the upper decade (10% to 100%) of reactor power?
22. Why do you think digital sensors have seen limited application in retrofit projects on existing CANDU power plants?
23. What would be the most demanding requirement facing a potential replacement for the
level measurement in the light-water zone compartments? Suggest some possible technologies which might be used.
24. What long-term factors might require the operator to adjust bulk reactivity using moderator poison?
25. What characteristics of the CANDU design drove the choice to use digital computer control before it was a widely accepted technology?
26. What are some negative consequences of having the control logic defined in software
written in assembly language?
27. What would be a major reason that an annunciation scheme based on expert system
technology might be difficult to license?
28. Give an example of a non-proprietary language which would be appropriate to the definition of sequential control logic.
29. List some advantages to making shutdown-system testing an automatic function.
30. List two reasons why software is often considered to be particularly prone to design errors.
31. Which ROP adjustment accounts for the changing shape of flux within the reactor core?
32. Why will the ROP trip comparator set-points need to be adjusted downwards as the
pressure tubes age?
33. Give an example of a non-proprietary language which would be appropriate to the definition of (a) analog and (b) Boolean control logic.
34. In what way does the architecture of a distributed control system, as opposed to that of
a centralized computer system, affect the execution timing of the control logic?
42
12 References
[Rouben2002] Rouben, B. Introduction to Reactor Physics, Atomic Energy of Canada Ltd., September 2002.
[Rouben2008] Rouben, B., Reactivity Coefficients, McMaster University course EP 4D03/6D03,
September 2008.
[AECB1977] AECB. Regulatory Document R-10: The Use of Two Shutdown Systems in Reactors,
AECB, January 11, 1977.
[AECB1991a] AECB. Regulatory Document R-8, Requirements for Shutdown Systems for CANDU
Nuclear Power Plants, AECB, February 21, 1991.
[AECB1991b] AECB. Regulatory Document R-7, Requirements for Containment Systems for
CANDU Nuclear Power Plants, AECB, February 21, 1991.
[AECB1991c] AECB. Regulatory Document R-9, Requirements for Emergency Core Cooling
Systems for CANDU Nuclear Power Plants, AECB, February 21, 1991.
[CSA2011a] CSA. N290.4-11: Requirements for the Reactor Regulating Systems of Nuclear Power
Plants, Canadian Standards Association, October 2011.
[CSA2011b] CSA N290.5-06: Requirements for Electrical Power and Instrument Air Systems of
CANDU Nuclear Power Plants.
[CANDU1999] CANDU. Standard for Software Engineering of Safety Critical Software, CE10010STD, Revision 2, CANDU Computer Systems Engineering Centre of Excellence, December 1999.
[IEC2001a] IEC. IEC 61508, Functional Safety of Electrical/Electronic/Programmable Electronic
Safety-Related Systems, International Electrotechnical Commission, June 2001.
[IEC2001b] IEC. IEC 61513, Nuclear Power Plants Instrumentation and Control for Systems
Important to Safety General Requirements for Systems, International Electrotechnical
Commission, March 2001.
[IEC1993] IEC. IEC 61131-3, Programmable Controllers, Part 3: Programming Languages, International Electrotechnical Commission, March 1993.
13 Acknowledgements
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the authors.
Werner Fieguth
Dave Fournier
Norm Ichiyen
Alek Josefowicz
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
Chapter 11 Electrical
prepared by
Author and affiliation
In preparation
CHAPTER 12
Radiation Protection and Environmental Safety
Prepared by
Dr. Edward Waller, PhD, PEng, CAIH, CHP
University of Ontario Institute of Technology
Faculty of Energy Systems and Nuclear Science
Summary:
Crucial to operation of a CANDU nuclear plant is protection of workers, the public, and the
environment. This chapter discusses:
1. Basic fundamentals of radiation physics as they pertain to radiation interactions that
have the potential to cause biological harm in living systems.
2. Concepts of regulatory guidance which governs the as low as reasonably achievable
radiation dose paradigm.
3. Radiation detection and monitoring techniques used in CANDU plant environs.
4. External and internal radiation hazards, including discussions on shielding and personal
protective equipment.
5. Radiation management plans, worker dose monitoring, and control and waste management issues.
6. Radiation releases to the environment, derived release limits, and environmental protection.
Table of Contents
1
Introduction ............................................................................................................................ 6
1.1
Overview ......................................................................................................................... 6
1.2
Learning Outcomes ......................................................................................................... 7
2 Biological Effects of Radiation ................................................................................................ 7
2.1
Basic Radiation Interactions with Tissue ........................................................................ 7
2.2
Biological Radiosensitivity............................................................................................. 11
2.3
Biological Effects of Exposure ....................................................................................... 15
2.4
Radiation Risk Models................................................................................................... 20
2.5
Effects on Pregnancy..................................................................................................... 26
2.6
Summary ....................................................................................................................... 28
3 Dosimetry, Dose Limitations, and Guidance......................................................................... 29
3.1
Dose Definitions............................................................................................................ 30
3.2
Background Radiation Exposure ................................................................................... 37
3.3
International Guidance ................................................................................................. 39
3.4
Canadian Guidance ....................................................................................................... 45
3.5
Summary ....................................................................................................................... 46
4 Radiation Instrumentation.................................................................................................... 47
4.1
Basics of Detection........................................................................................................ 47
Radiation Protection and Environmental Safety September 2014
4.2
Gas-Based Detectors..................................................................................................... 60
4.3
Scintillation-Based Detectors........................................................................................ 64
4.4
Semiconductor-Based Detectors .................................................................................. 66
4.5
Portable Instrumentation ............................................................................................. 67
4.6
Specialized Detectors.................................................................................................... 69
4.7
Dosimetry Techniques .................................................................................................. 72
4.8
Summary ....................................................................................................................... 77
5 External Radiation Hazards and Shielding ............................................................................ 77
5.1
External Sources and Dosimetry................................................................................... 78
5.2
External Hazards ........................................................................................................... 90
5.3
External Protection (Radiation Shielding)..................................................................... 93
5.4
Summary ..................................................................................................................... 103
6 Internal Radiation Hazards ................................................................................................. 103
6.1
Internal Pathways and Dosimetry............................................................................... 103
6.2
Internal Hazards .......................................................................................................... 111
6.3
Internal Protection...................................................................................................... 113
6.4
Summary ..................................................................................................................... 116
7 Radiation Safety Management ........................................................................................... 117
7.1
Dose Records .............................................................................................................. 117
7.2
Radiation Work Planning ............................................................................................ 118
7.3
Personal Protective Equipment .................................................................................. 120
7.4
Contamination Control................................................................................................ 120
7.5
Emergency Planning.................................................................................................... 123
7.6
Summary ..................................................................................................................... 123
8 Radiation and the Environment.......................................................................................... 124
8.1
Radiological Environmental Monitoring Program (REMP) ......................................... 124
8.2
CANDU Releases ......................................................................................................... 133
8.3
Protection of the Environment ................................................................................... 134
8.4
Summary ..................................................................................................................... 136
9 Summary of Relationship to Other Chapters...................................................................... 137
10 Problems ............................................................................................................................. 137
11 Further Reading .................................................................................................................. 147
12 References .......................................................................................................................... 148
13 Acknowledgements............................................................................................................. 153
List of Figures
Figure 1 Three pillars of health physics .......................................................................................... 6
Figure 2 DNA double helix: target for radiation damage ............................................................... 8
Figure 3 Process chain for radiation interaction with tissue .......................................................... 9
Figure 4 Direct and indirect radiation interaction mechanisms with DNA .................................. 10
Figure 5 Chromosome................................................................................................................... 11
Figure 6 The cell cycle ................................................................................................................... 12
Figure 7 Cell mitosis ...................................................................................................................... 12
Figure 8 DNA single-strand break ................................................................................................. 13
Figure 9 DNA double-strand break ............................................................................................... 13
Figure 10 Radiation damage to cells............................................................................................. 14
Figure 11 DNA damage endpoints ................................................................................................ 15
Figure 12 Differential blood count after severe radiation insult (adapted from [Gusev2001] and
[Cember2009]) ...................................................................................................................... 18
Figure 13 Dose-response curve showing two common models................................................... 23
Figure 14 Generalized dose-response curves ............................................................................... 24
Figure 15 Alternative dose-response curves ................................................................................ 25
Figure 16 Radiation protection regulation pyramid ..................................................................... 29
Figure 17 Relationship between dose and endpoint.................................................................... 35
Figure 18 Origin of average yearly radiation exposure (adapted from [NCRP2009]) .................. 39
Figure 19 Chronology of radiation-protection guidance (adapted from [Inkret1995]) ............... 40
Figure 20 Paradigm shift from deterministic to stochastic effect protection .............................. 41
Figure 21 Progression of radiation protection principles (adapted from [Clement2009]) .......... 42
Figure 22 Relationship of international bodies for radiation protection regulations .................. 42
Figure 23 Ionization process ......................................................................................................... 47
Figure 24 Ionization in a gas-filled tube........................................................................................ 48
Figure 25 Excitation process ......................................................................................................... 48
Figure 26 Excitation in a scintillator-type detector ...................................................................... 49
Figure 27 Geometric efficiency examples (far planar, near planar, and well detectors) ............. 52
Figure 28 Example energy calibration graph ................................................................................ 53
Figure 29 Example efficiency calibration graph............................................................................ 54
Figure 30 Simple particle-counting system................................................................................... 58
Figure 31 Simple spectroscopy process ........................................................................................ 59
Figure 32 Operating regions of gas-filled counters ...................................................................... 61
Figure 33 GM counter sample plateau ......................................................................................... 63
Figure 34 Commercial HPGe system (top) and detail of lead castle (bottom) ............................. 67
Figure 35 Portable contamination meter with pancake probe .................................................... 68
Figure 36 Neutron Bonner sphere ................................................................................................ 69
Figure 37 Portal monitor............................................................................................................... 70
Figure 38 Commercial portal monitor .......................................................................................... 70
Figure 39 Commercial whole-body counter ................................................................................. 71
Figure 40 TLD glow curve from irradiated LiF chip ....................................................................... 73
Figure 41 Commercial TLD reader (top) and tray of LiF chips (bottom)....................................... 74
Figure 42 LSC detection process ................................................................................................... 75
Figure 43 LSC electronics .............................................................................................................. 76
Figure 44 Commercial LSC counter (top) and detail of trays with vials (bottom) ........................ 77
Radiation Protection and Environmental Safety September 2014
List of Tables
Table 1 Radiation-induced DNA damage mechanisms................................................................. 10
Table 2 Deterministic effects [NCRP2001].................................................................................... 16
Table 3 Stochastic risk coefficients (adapted from ICRP (2007)).................................................. 19
Table 4 Relative human-organ vulnerabilities to ionizing radiation............................................. 19
Table 5 Association of cancers with radiation exposure .............................................................. 21
Table 6 Epidemiological categories for radiation risk studies ...................................................... 22
Table 7 Radiation weighting factors [ICRP2007] .......................................................................... 33
Table 8 Tissue weighting factors [ICRP1977,1990,2007].............................................................. 34
Table 9 Dose units......................................................................................................................... 34
Table 10 Sample inhalation dose coefficients [ORNL2013].......................................................... 36
Table 11 Primordial and cosmogenic radioisotopes..................................................................... 38
Table 12 ICRP103 dose limits for planned exposure scenarios [ICRP2007] ................................. 44
Table 13 Standard thickness of various beta attenuators (from [Cember2009]) ........................ 81
Table 14 Important neutron reactions ......................................................................................... 88
Table 15 Removal cross sections for neutrons ........................................................................... 102
Table 16 Parameters affecting internal dose.............................................................................. 104
Table 17 Effective half-life .......................................................................................................... 108
Table 18 Air-purifying cartridge designations............................................................................. 116
Table 19 Example of samples collected by Canadian utilities [Cole1997].................................. 128
Table 20 Some key fission and activation radionuclides expected from a reactor release ....... 129
Table 21 Order-of-magnitude CANDU radionuclide emissions .................................................. 133
Table 22 Reference animals and plants (RAP) ............................................................................ 136
1 Introduction
In Chapter 3, the fundamentals of nuclear physics, radioactive decay processes, and radiation
interactions with matter were discussed. This chapter expands upon the concepts in Chapter 3
and explores the fundamentals of radiation protection and environmental safety, which are of
vital importance to the safe operation of CANDU stations. In a holistic sense, the overarching
field that deals with radiation protection and environmental safety is the area of health physics.
Health physics is the branch of science that deals with protection of workers, the public, and
the environment from potential detrimental effects from exposure to ionizing and non-ionizing
radiation. The three primary pillars of health physics in the context of CANDU operations are
presented in Figure 1. Radiation shielding is presented as a pillar because it is an important
aspect of radiation protection that is often a field in and of itself.
Environmental Safety
Radiation Shielding
Radiation Protection
Health Physics
1.1 Overview
Experts in health physics generally require formal training in radiation protection, environmental radioactivity, and shielding design. In this chapter, the concepts of biological effects,
radiation protection, health physics, shielding, and environmental safety are discussed with an
emphasis on CANDU nuclear plant operations. This chapter represents the principal concepts
related to the three pillars (Figure 1) which provide the well-rounded understanding of health
physics that is required for a career in CANDU nuclear operations. Specific concepts discussed
are: (1) basic fundamentals of radiation biology and the basics for understanding biological
harm in living systems; (2) concepts of regulatory guidance which govern the as low as reaRadiation Protection and Environmental Safety September 2014
sonably achievable radiation dose paradigm; (3) radiation detection and monitoring techniques that may be used in CANDU plant environs; (4) external and internal radiation hazards,
including discussions on shielding and personal protective equipment; (5) radiation management plans, worker dose monitoring, and control and waste management issues; and (6)
radiation releases to the environment, derived release limits (DRL), and personnel and environmental protection.
and to treat cancer, so that the mode of application of radiation to material becomes important
in determining the system endpoint. The fundamentals of radiation interactions with tissue
begin with the concept of energy deposition.
Energy that is deposited in biological material can lead to two principal effects on an individual
atom: excitation or ionization. Excitation raises an orbital-shell electron to a higher energy state
without ejecting it from the atom; radiation can be emitted during this process. Ionization, on
the other hand, is the ejection of an electron from an orbital shell of an atom; other kinds of
radiation can also be emitted during this process. It is generally the ionization process that
causes damage to DNA through direct or indirect action.
If DNA is the primary critical target for radiation-protection applications, then consideration
must be given to DNA damage from direct and indirect action of the radiation to which tissue is
exposed. DNA is a macromolecule which is the main constituent of chromosomes and the
material that contains and communicates genetic information about all life. The DNA molecule
is formed as a double helix and is coded with nucleotide base pairs along a twisted backbone of
alternating sugar and phosphate groups, as depicted in Figure 2.
Backbone
Double helix
Figure 2 DNA double helix: target for radiation damage
Direct damage to DNA can occur when ionizing radiation interacts directly with the DNA molecule. For example, direct energy deposition on a backbone strand can have the effect of breaking the strand at that location. Direct damage is more probable for high linear energy transfer
(LET) radiation, such as -particles and neutrons. Indirect damage is a more complex process
involving radiation interactions with water molecules. On average, the human body is composed of approximately 60% water [Cember2009], which is contained mostly within the bodys
Radiation Protection and Environmental Safety September 2014
cells. Therefore, most direct interactions of all types of radiation on the human body are with
water.
The process of indirect DNA damage proceeds as follows: radiation ionizes a water molecule, as
described by Eq. (1):
H 2O H 2O e .
(1)
The products of water dissociation, H2O+ and e-, interact further with water molecules. The
electron interaction with water yields a hydrogen free radical, H , and a hydroxide ion, OH-, as
shown in Eq. (2):
H 2O e H 2O H OH .
(2)
(3)
which yields a positive hydrogen ion, H+, and a free hydroxyl radical, OH , the neutral form of
the hydroxide ion, OH-. The free hydrogen radicals tend to form gaseous hydrogen (H2) which is
relatively harmless in the human body. The hydroxyl radical, however, is extremely reactive and
can damage DNA. These hydroxyl radicals are, however, short-lived and therefore need to be
created in the vicinity of target DNA to do damage. An alternate damage mechanism is for the
short-lived hydroxyl radicals to combine to form hydrogen peroxide as indicated in Eq. (4):
OH OH H 2O2 .
(4)
Hydrogen peroxide is a strong oxidizing agent which is fairly stable in the human body and can
therefore migrate to distances far from the creation point and damage DNA.
A number of events on varying time scales must occur before deleterious effects from exposure
are observed. The complex chain of events from radiation exposure to a biological endpoint is
summarized in Figure 3.
Incident
radiation
Fast
electron
Free
radical
formation
Chemical
changes
from bond
breakage
Biological
effects
10
The time scales extend from femtoseconds for initial ionization, to tens of nanoseconds related
to ion-radical lifetimes, to tens of microseconds for free-radical lifetimes, and finally to years
post-exposure for onset of cancer.
The dominant modes of interactions for ionizing radiation that are important to CANDU reactors are contrasted in Table 1. The direct and indirect interaction mechanisms of the creation of
charged particles by neutral particles are depicted in Figure 4. Dose assessment will be considered in Section 5 for external irradiation and Section 6 for internal irradiation.
Table 1 Radiation-induced DNA damage mechanisms
Tissue
action
Radiation
X- and rays
Neutrons
inter-
Indirect
ionization
Beta
particles
Direct ioniza- Direct action with DNA, inducing strand breaks. Directly
(electrons)
ionizing particles can also generate free radicals.
Alpha
particles tion
(helium nuclei)
Indirect Action
free radical
gamma
ray
H
O
OH
H
Direct Action
fast
neutron
2 nm
4 nm
Figure 4 Direct and indirect radiation interaction mechanisms with DNA
11
Chromatid w/DNA
Centromere
(intersection of two chromatids)
Figure 5 Chromosome
The cell cycle is depicted in Figure 6. The cell progresses from mitosis (cell division) to gap 1
(inactivity) for each divided cell which goes on to its own cycle, then to DNA synthesis, and then
to gap 2 (inactivity) before mitosis.
The cell has maximum radiation sensitivity during the mitotic phase of the cell cycle. The cell
cycle involves a number of stages before replication, as depicted in Figure 7.
12
G1
G2
(2nd gap:
relative
inactivity in
cell)
M (mitosis)
(1st gap:
relative
inactivity in
cell)
G1
(1st gap:
relative
inactivity in
cell)
S
(DNA
Synthesis
phase)
Interphase
Pre-mitotic
Metaphase
replication
13
OR
Double event
Misrepair
14
Interphase
Mis-repair
DNA replication
Metaphase
dicentric
Death or
mutation
fragments
Dose generally speaking, as the dose increases, the surviving fraction of cells decreases. In
other words, increasing the dose increases the damage.
Dose rate as the dose rate increases, the surviving fraction decreases.
Radiation quality and relative biological effectiveness for low linear energy transfer (LET)
radiation, it requires more than one track to cause a dicentric; for high-LET radiation, one
track can cause a dicentric. As a general rule, high-LET radiation is more damaging to cells
than low-LET radiation.
Oxygenation aerated cells are more radiosensitive. Oxygen reacts with free radicals to
produce peroxide, which is highly toxic.
Radioprotectants if present, radioprotectors such as aminothiols can scavenge free
radicals before DNA damage occurs.
15
damaged
DNA
normal
DNA
16
As presented above, exposure can be categorized in many ways. Two very important concepts
related to risk are the rate of dose delivery for exposure and the endpoint.
The rate of dose delivery for exposure is conveniently divided into two principal categories: (a)
acute and (b) chronic. Acute exposure is normally considered as a single, large, and short-term
whole-body dose, and the effects are observed in a short time frame post-exposure. The effects
are categorized by four sequential stages: (i) Initial (prodromal) which lasts approximately 48
hours, (ii) latent, which lasts 48 hours to 3 weeks, (iii) manifest illness, which lasts 68 weeks,
and (iv) recovery, which can last weeks to months (if death does not occur). Chronic exposure,
on the other hand, is typically defined as a lower, protracted dose over a long period of time.
The two principal categories describing the endpoint effects of radiation exposure in humans
are (a) deterministic effects and (b) stochastic effects. Dose definitions (Gy, Sv, etc.) are provided in Section 3.1.
2.3.1 Deterministic effects
Deterministic effects are those that manifest at some threshold dose, with increasing severity
with increasing dose. Some estimated deterministic effects as a function of absorbed dose from
X-ray, gamma-ray, and electron exposure of target organs is provided in Table 2 [NCRP2001].
Table 2 Deterministic effects [NCRP2001]
Effect
Target organ
Sterility (temporary)
Testes
Absorbed
dose (Gy)
0.15
Nausea
Whole body
0.35
RBC depression
Sterility (permanent)
Vomiting
Ovaries
Testes
Whole body
2.56
3.5
3
Skin
35
Erythema
Skin
56
Death (LD50/30)
Whole body
LD50/30 is the Lethal Dose where 50% of an exposed population dies within 30 days.
LD50/60 is a similar definition at 60 days post-exposure.
There are three general categories of acute radiation sickness, as presented below.
1. Hematopoietic
Dose range 38 Gy
Radiation damages precursors to red and white blood cells and platelets
Prodromal phase may occur immediately
Symptoms include septicemia
Mixed survival
Examples include Chernobyl personnel (203 exhibited symptoms; 13 died)
Radiation Protection and Environmental Safety September 2014
17
2. Gastrointestinal
Dose > 10 Gy
Symptoms include abdominal pain/fever, diarrhea, and dehydration
Death in 310 days (no record of human survivors above 10 Gy)
Examples include Chernobyl firefighters
3. Cerebrovascular
Dose > 100 Gy
Death in minutes to hours
Examples include criticality accidents.
Radiation exposure to high doses is well known to induce changes in blood-count levels. There
are numerous components of blood and a variety of ways to subdivide blood characteristics.
The four factors that are often examined when high radiation exposure is expected are lymphocytes, neutrophils, thrombocytes, and hemoglobin, described below:
Lymphocytes are white blood cells that govern the bodys immune response (directly
fighting disease and infection)
Neutrophils are a subset of white blood cells that fight infection
Thrombocytes (platelets) are active in blood clotting
Hemoglobin is the component of red blood cells that carries oxygen.
An example of a hypothetical complete blood count with differential (CBC w/ diff) after exposure to a large dose (insult > 2 Gy whole body) of radiation is provided in Figure 12. It may be
seen that immediately after exposure, there is a sharp decrease in lymphocytes, followed by a
spike in neutrophils. The neutrophil spike is the bodys response to what it believes may be an
infection. Three distinct stages of illness are evident through the exposure: (1) latent period
from exposure to approximately 20 days, (2) manifest illness, where the exposed person is
extremely sick, from day 20 to 35, followed by (3) recovery, assuming the exposed person has
survived the blood counts dropping to almost zero. Note that Figure 12 represents a very high
whole-body exposure and that the actual blood counts and time frames can vary greatly from
person to person. Note also that models have been developed to determine the severity of
radiation exposure retrospectively using sequential lymphocyte counts post-exposure
[Goans1997].
24 20
400
Lymphocytes and
Neutrophils x 1000
20
350
10
300
16
250
12
200
150
Thrombocytes x 1000
Hemoglobin (grams)
18
100
4
50
lymphocytes
0
-10
Insult
10
20
30
Days
40
50
0
60
Figure 12 Differential blood count after severe radiation insult (adapted from [Gusev2001]
and [Cember2009])
The universal principles of radiation protection dictate that deterministic effects must be
avoided in occupational exposure. However, this is not the case with medical exposure because
a deterministic-level dose may be required for the medical procedure. A typical example is
radiation therapy for treatment of cancer, where deterministic-level doses are routinely applied
to treat the cancer.
2.3.2 Stochastic effects
Stochastic effects are those effects which are assumed not to have a threshold dose and for
which the severity of the effect is independent of absorbed dose. Stochastic effects may manifest in delayed or late somatic effects. The usual endpoint stochastic effect considered for
radiation exposure is cancer induction (for example, leukemia, bone cancer, or lung cancer),
which has been inferred at absorbed-dose levels on the order of hundreds of mGy. In addition,
genetic and hereditary effects have been observed using animal studies, although these effects
have never been observed in human populations exposed to ionizing radiation. Stochastic
effects can occur from both acute and chronic exposures.
The often-quoted value for fatal cancer risk as a function of whole-body radiation exposure is
5% per Sv (dose definitions are found in Section 3.1). In other words, if a population of 100,000
were exposed to a 1-Sv whole-body dose, then 5000 excess fatal cancers would be expected
(note that there is approximately a 40% baseline fatal cancer incidence across the population).
A tabulation of the current ICRP [ICRP2007] guidance on stochastic risk coefficients is provided
in Table 3. ICRP recommends continued use of the 5% per Sv value.
19
5.5
0.2
5.7
Adult only
4.1
0.1
4.2
A study performed by [Brenner2003] indicated that, for doses within a range of 50100 mSv
(protracted exposure) and 1050 mSv (acute exposure), there was direct epidemiological
evidence from human populations to indicate that exposure to ionizing radiation increased the
risk of certain cancers. The primary argument to support linear non-threshold response at low
dose is not from scientific observation, but from mechanistic arguments and assumptions.
Based upon the scientifically observed evidence, there is no conclusive proof of any deleterious
endpoint effect below 10 mSv and only weak evidence of an effect below about 50 mSv. In any
case, the risk factors below approximately 100 mSv are very low for all exposure scenarios.
Note that effects from radiation exposure cannot be definitively attributed to an individual.
That is to say, a deterministic effect that may be observed in an individual at one dose level
may not be observed in another individual at the same dose level. This occurs because individuals have different sensitivities to ionizing radiation exposure. Likewise, cancer risk from
radiation exposure cannot be extrapolated to an individual for a given exposure. Radiosensitivity is organ-specific because not all organs have the same vulnerability to radiation. Table 4
depicts the relative sensitivity variation among some critical organs.
Table 4 Relative human-organ vulnerabilities to ionizing radiation
Although cellular and animal studies provide indicators of risk, the primary source of data for
radiation-exposure risk modeling is epidemiological studies [UNSCEAR2008]. The primary
source of data used for risk models is the Japanese atomic-bomb survivors. Other exposed
groups that have contributed data to risk modeling include radiotherapy cancer patients
(cervical, endometrial, childhood, breast, Hodgkins lymphoma, etc.), radiotherapy patients
with non-malignant conditions (spondylitis, thymus, tonsils, ringworm, etc.), diagnostic radiology patients (tuberculosis fluoroscopy, pelvimetry, scoliosis, etc.), workers with occupational
Radiation Protection and Environmental Safety September 2014
20
exposure (radium dial painters, miners, radiologists, nuclear workers, etc.), and people experiencing environmental exposure (nuclear weapons fallout, Chernobyl, Techa River, etc.).
Radiation is an incredibly weak carcinogen, and as therefore estimation of risk from exposure at
low doses requires the use of risk models, which are described in the following section.
(5)
Therefore, it is possible to have a low-probability event with high consequence with a low risk
factor, or a high-probability event with low consequence with a low risk factor. However, if
neither probability of occurrence nor consequence is non-trivial, then it is possible to have a
high risk factor. In terms of radiation risk, the BEIR Committee [BEIRVII2006] defines risk as:
the chance of injury, loss, or detriment; a measure of the deleterious effects that may
be expected as a result of action or inaction.
To understand risk from radiation exposure, a fundamental understanding of what the risk
detriment parameter is (for example, cancer) and the background incidence of this detriment is
required. Incidence of effect, or endpoint, can be estimated using in vitro or in vivo studies of
humans, animals, or plants (of organisms, components of organisms, or both, down to the DNA
level). Risk to populations from exposure can be estimated using the principles of epidemiology,
which is the study of the causal factors of the frequency of disease in humans.
Risk from radiation exposure is typically quantified as some probability of endpoint effect
(incidence) per unit dose exposure. The relative risk (RR) is a common measure of risk and is
defined by Eq. (6):
RR =
(6)
An important metric for risk estimate is based on the increased likelihood of an endpoint
(cancer) as a result of exposure to a carcinogen (radiation) and is termed the excess relative risk
(ERR), defined by Eq. (7):
ERR = RR - 1 =
(7)
The excess absolute risk (EAR), sometimes called the attributable risk, is a measure of the
discrepancy in incidence rates between exposed and non-exposed populations and is given by
Eq. (8):
EAR = Incidence in exposed population Incidence in unexposed population .
(8)
For example, if the cancer incidence in an exposed population is 0.5 Gy-1 and in an unexposed
population is 0.4, the RR is 1.25 Gy-1, and the ERR is 0.25 Gy-1. The EAR requires that the incidence in the unexposed population be resolved to a percentage by multiplying by the exposure
(Gy). For a 100-mGy exposure, RR = 0.125, ERR = 0.025, and EAR is negative. When RR >1, then
21
exposure increases the risk, and if RR <1, then exposure does not increase risk. In this hypothetical case, the exposure does not increase cancer risk.
It is often desirable to estimate whether a given exposure is the cause of an observed endpoint
(for example, cancer). The metric used for this is the probability of causation (PC), which is
given by Eq. (9):
PC=
ERR
.
1+ERR
(9)
Moderate
Weak to none
Leukemia (excluding
chronic lymphocytic)
Thyroid
Childhood leukemia
Bone
Bladder
Brain
Breast
Esophageal
Colorectal
Kidney
Lung
Multiple myeloma
Stomach
Non-Hodgkins lymphoma
Ovarian
Stochastic risk, such as the incidence of cancer, can be plotted as a function of dose to generate
a dose-response curve that represents the incidence of an endpoint as a function of increasing
dose. There are numerous sources of data for generating risk curves; some major cohorts
where data have been obtained are presented in Table 6.
22
Population Category
Comments
Environmental exposures
Events:
Chernobyl NPP4 accident
Techa River cohort
Fukushima disaster
Nuclear-weapons fallout
Natural background radiation
Cohorts:
Radium dial painters
Miners
Radiologists
Technologists
Nuclear-energy workers
Veterans
Endpoint cancers:
Cervical
Endometrial
Childhood
Breast
Hodgkins lymphoma
Conditions treated:
Spondylitis
Mastitis
Thymus
Infertility
Tonsils
Menstrual disorders
Otitis Media
Ulcers
Ringworm
Hemangioma
Conditions diagnosed:
Tuberculosis
Scoliosis
Pelvimetry
All other diagnostic procedures
Occupational exposures
Diagnostic radiology
Radionuclide internalizations
Generally speaking, much of our knowledge about dose response has been obtained from
relatively high dose / high dose rate exposure, whereas most non-medical exposure is low dose
/ low dose rate exposure. Figure 13 depicts a hypothetical, yet realistic, dose response curve
(incidence versus dose, where incidence could be relative risk of cancer, for example). The solid
Radiation Protection and Environmental Safety September 2014
23
Incidence
circles represent points for which there are statistically significant data with reasonable confidence levels (for example, data from Japanese atomic bomb survivors). The open circles represent non-statistically significant data with low confidence. High dose would generally refer to
data obtained above a 1-Gy whole-body dose; low dose would generally refer to data below
approximately 0.1 Gy. Some risk estimates (for example, leukemia) are generated using a linear
quadratic curve [BEIRVII2006] through the data and through the point (0,0), which represents
zero risk at zero dose. Most risk estimates, however, are generated using a linear curve
through the data and through point (0,0). This is termed the linear no-threshold (LNT) hypothesis of radiation risk and is very contentious in the radiation-protection community [Bond1996]
[Scott2008] [Siegel2012].
Adequate fit to
data possible
in this region
(0,0)
Low Dose
High Dose
Dose
f D 0 1 D 2 D 2 e
D D
2
(10)
24
where the dose-response function is given by f(D), D is the dose, 0 is the natural incidence of
the effect (for example, spontaneous cancer incidence), 1 and 2 are linear and quadratic
fitting parameters, and 1 and 2 are parameters used in representation of cell killing or mortality only at higher doses (that is, the killing function dominates at high dose).
In terms of relative risk (RR), Eq. (10) becomes Eq. (11):
RR
f D
0
0 1 D 2 D 2 e
D D
2
(11)
A graphical representation of the various functions for Eq. (10) is provided in Figure 14. The
values for the fitting parameters have been selected arbitrarily, and a background incidence (of
a given effect) was arbitrarily selected as 10-3. At low dose, the linear, linear quadratic, and full
expressions are basically identical. At high dose, the quadratic function matches the linear
quadratic function, and clearly cell killing/mortality attenuates the linear quadratic curve.
10
Incidence
linear
quadratic
linear-quadratic
w/ killing
0.1
0.01
0.001
0.001
0.01
0.1
10
Dose
Figure 14 Generalized dose-response curves
Alternative theories of dose response include models that incorporate threshold responses
(that is, risk only increases after a threshold dose) and hormetic response (see Figure 15).
Hormesis may be defined as a process in which exposure to a low dose of a given insult that is
damaging at higher doses induces an adaptive beneficial effect on the cell or organism
[Mattson2008]. There has been an abundance of literature published in support of both
threshold and hormetic responses (see, for example, the journal Dose-Response
[DoseResponse2013]). The relative risk-response curve may be adjusted to compensate for lowdose hormetic effects using Eq. (12):
RR
1 D 2 D 2 e
25
D D
2
1 B D * PROFAC ,
(12)
where PROFAC is the protection factor, which is the population average probability of cancer
prevention given activated natural protection and B(D) is the benefit function, which is the
probability of activated natural protection [Scott2012], which increases at low doses far more
than f(D). At low doses, f(D)/0 is essentially unity, and at low doses, the relative risk may be
approximated by Eq. (13):
RR 1 B D * PROFAC .
Incidence
(13)
(0,0)
hormesis
Dose
High Dose
26
(b) performing animal studies, and (c) performing epidemiological studies on exposed populations [BEIRVII2006].
Scientific debate on low-level radiation effects in the radiation-protection community involves
the model used to determine risk from exposure. There is no unanimous agreement on the
model of stochastic risk as low doses. There is scientific support for the linear-non-threshold
model, threshold dose models, and also hermetic models. Although our current system of
radiation-protection guidance is based upon the linear non-threshold model of dose-response,
the concept of threshold dose is apparent as early as the writings of Paracelsus (1493-1541), in
his famous statement What is there that is not poison? All things are poison and nothing is
without poison. Solely the dose determines that a thing is not a poison [Deichmann1986]. In
abbreviated terms, Paracelsus statement becomes The dose makes the poison. This suggests
that, upon exposure to an anthropogenic chemical, there is a threshold dose above which
something becomes poisonous to the body. The concept of threshold dose, established in the
16th century, was abandoned for stochastic-effect radiation-protection purposes in the 20th
century. As early as the 1955 Recommendations of the International Commission on Radiological Protection, statements were promulgated that no radiation level higher than natural
background can be regarded as absolutely safe [Clarke2005], despite there being no conclusive proof that low-dose radiation causes any harm, stochastic or non-stochastic. It is this belief,
manifest in the so-called linear non-threshold (LNT) hypothesis of radiation risk described
above, that has divided public opinion and worker understanding of the effects of ionizing
radiation. Various misapplications and misinterpretations of radiation risk using the linear nonthreshold hypothesis [Bond1996] [Siegel2012] have made general understanding of the risk of
exposure to low-dose radiation confusing and controversial.
27
2.5.1 Teratogenesis
The conceptus is a blanket definition which encompasses the zygote, embryo, and fetus stages.
Teratogenic insult may be defined as any exposure that is capable of harming the conceptus
(for example, inducing birth defects). Radiation is extremely harmful to the conceptus, and to
children in general, for two simple reasons: (1) a majority of the cells are in active growth
stages in young organisms, and as was demonstrated by the law of Bergonie and Tribondeau,
rapidly dividing cells are more radiosensitive; and (2) exposure in the young allows for more
time for observable effects to manifest before death.
The human conceptus has an approximate nine-month gestation period, with different radiation sensitivities over this time frame. During the first two weeks of gestation (the zygote
stage), the egg is fertilized and implanted in the uterine wall. During this phase, the cells divide
at a rapid rate and are highly sensitive to radiation. During this stage, cell killing is the most
likely outcome from large doses of radiation. During the following approximately three to seven
weeks of gestation (the embryonic stage), differentiated organ development begins, and the
embryo is susceptible to cell killing or congenital malformations at moderate to high doses of
radiation exposure. From approximately week 8 until birth (the fetal stage), there is rapid
growth which makes the fetus susceptible to birth anomalies such as mental retardation. After
approximately 17 weeks gestation, all the brain cells have formed and do not further divide,
and therefore the most sensitive period for teratogenic effects such as mental retardation is
believed to be between 8 and 17 weeks gestation for moderate- to high-dose radiation exposure.
The manifestation of stochastic effects (such as cancer-cell induction) is more probable for inutero exposure. This is recognized by the International Commission on Radiological Protection
by suggesting that the risk is a few times that of the population as a whole. Using the value of
5.5%/Sv from Table 3, the cancer-risk coefficient for in-utero exposure is estimated at approximately 17%/Sv. Note also that most regulatory agencies have adopted a balance of pregnancy dose limit on workers, which is designed to limit in-utero exposure. Operationally, when
a worker declares a pregnancy to her employer, the dose to the conceptus must be limited to a
pre-determined value (in the 2007 ICRP recommendations [ICRP2007], this is 1 mSv).
2.5.2 Perception of risk
Of interest in pregnancy and radiation exposure is the perception of risk by the mother. There is
very little scientific evidence that points to increased risk of harm to the conceptus at low
doses. To attempt to answer the question, How do pregnant women perceive the risk of lowlevel radiation exposure? [Bentur1991] examined the perception of teratogenic risk for exposure to ionizing radiation during pregnancy, specifically considering women who were scheduled to receive diagnostic radiation exams during pregnancy. The control group for the study
was women exposed to non-teratogenic drugs and chemicals during their pregnancy. In this
study, [Bentur1991] claimed that, The two probable factors in creating this misperception of
risk are pregnancy-induced anxiety and misinformation. Anxiety is enhanced by the known
effects of nuclear disasters and due to continuous flow of information in the medical literature
about the long-term effects of therapeutic irradiation on fertility and carcinogenicity. In the
study, women were counselled about the low risk factors for diagnostic radiology procedures.
Before counselling, the pregnant women exposed to radiation assigned themselves a higher risk
than the non-exposed population, even though their doses from diagnostic procedures would
Radiation Protection and Environmental Safety September 2014
28
be extremely low. After counselling, the perception of teratogenic risk did not differ between
the groups. This result is very important because it suggests that education and consultation
with pregnant women who may be exposed to ionizing radiation can reduce stress and anxiety
from the exposure and possibly reduce the risk of the mother selecting therapeutic abortion
due to unfounded perceptions of the exposure.
2.6 Summary
From a toxicological standpoint, more is known about the effects of radiation on living organisms than any other insult, including chemicals. As far as carcinogenic toxins go, ionizing radiation is one of the weakest carcinogens on the planet. Effects have been investigated using
studies of DNA/molecules/cells, studies on animals, and human epidemiological studies. The
time frames for observable effects extend from subseconds (physical) to seconds (chemical) to
many years (biological). The endpoints for effects may be (i) radiation enters the body, but
misses important targets (a highly likely endpoint); (ii) radiation does not cause any damage
to the targets; (iii) radiation damages the target, but the target repairs itself; (iv) damaged cells
may die; and (v) damage cells may change (mutate). High doses of radiation may cause prompt
deterministic effects, such as skin burns. Both high and moderate doses of radiation may
increase the risk of stochastic effects such as cancer. Low-dose radiation exposure had not been
observed to cause deleterious effects in the populations studied, although the risk of exposure
has been extrapolated from high-dose observable effects to the low-dose regime using the
linear no-threshold (LNT) dose-response model.
What is known about ionizing radiation exposure can be summarized as:
Whether there are any negative effects of exposure below approximately 100 mSv
Whether there are any beneficial effects of exposure below approximately 100 mSv
Whether there are any effects at low dose other than cancer and leukemia
Whether there are any inherited effects at any exposure.
29
o Non-Hodgkins disease
o Chronic lymphocytic leukemia
o Cutaneous malignant melanoma
o Uterine cancer
o Prostate cancer
Risk from radiation exposure to child and conceptus are enhanced
o Rapidly dividing cells are radiosensitive
o Longer lifespan post-exposure enables latent cancers to manifest.
The risks of ionizing radiation exposure have been quantified using a variety of dose-response
models. A commonly used model is the linear no-threshold (LNT) model, which is generally
considered to be conservative and as such is used extensively by regulators. There are numerous other models, including hormesis models, which are actively debated in the scientific
literature and about which scientists have shown evidence for and against. Dose-protection
guidance, the LNT approximation, and how the as low as reasonably achievable, social and
economic factors taken into account (ALARA) mantra is used are discussed in Section 3.
National
Regulations
International
Recommendations
Scientific Knowledge
Figure 16 Radiation protection regulation pyramid
Scientific knowledge and discovery is the broad base from which we derive fundamental
radiation-protection quantities. This knowledge is disseminated through national reports,
industrial reports, peer-review publications, conferences, and many other scientific venues.
International bodies periodically synthesize the available data from the scientific literature and
produce recommendations on various aspects of radiation protection. International recommendations form the basis of national standards, but are not themselves regulations. National
regulations are adopted by government bodies country by country, and although these bodies
Radiation Protection and Environmental Safety September 2014
30
tend to follow international recommendations, they are not obligated to do so. In Canada,
there are various governmental agencies involved in establishing radiation-protection guidelines, with different areas of responsibility depending upon the source of radiation. For example:
Other agencies that have input into radiation protection regulations include Environment
Canada (EC) and Transport Canada (TC). A number of national agencies in Canada are involved
in safety and security of radioactive material, including (i) all the above-named agencies, (ii)
Public Safety Canada, (iii) Canadian Security Intelligence Service (CSIS), (iv) Department of
National Defence, and (v) Canada Border Services Agency (CBSA).
This section discusses fundamental definitions related to ionizing-radiation dose, background
radiation, and national/international guidance regarding dose and dose limitations. Background
information on the historical development of the radiation protection-system can be found in
[Inkret1995] [Lindell1996] [Jones2005] [Clarke2005] [Walker2000].
31
late the absorbed dose in air from a given exposure, the ionization potential of air (which is 33.7
eV/ion pair or 33.7 J/C) can be used. Using this value, the absorbed dose in air from an exposure of 1 Roentgen can be calculated as:
C
J
J
1 R 2.58 104 33.7 8.7 103
kg
C
kg .
m
87 m
D Rad
E ( Roentgen) ,
100 a
a
(14)
where
D = absorbed dose in Rad
E = exposure in Roentgen
m = energy-absorption coefficient for tissue (or any medium)
a = energy-absorption coefficient for air
m = tissue density (or density of any medium)
a = air density.
Although the historical unit of Rad is still used in some instances, SI units are more common
internationally and are promulgated through all major international guidance bodies such as
IAEA, ICRP, and UNSCEAR.
32
Absorbed dose (D) is energy absorbed per unit mass. 1 gray (Gy) = 1 joule per kilogram
(J/kg)
Equivalent dose (HT, units of Sievert, Sv) takes into account the relative biological effectiveness of different radiation types
Effective dose (E, units of Sievert, Sv) takes into account the potential for detrimental
effects to the various organs and tissues.
It is important to realize that absorbed dose is a physical quantity, whereas equivalent and
effective dose are derived quantities used for radiological-protection purposes. In addition,
these derived quantities use reference individuals and assigned factors, roughly approximate
risk on a population basis, and are not useful for accurate estimation of risk on an individual
basis.
The absorbed dose can be expressed as in Eq. (15):
DT ,r
ET
,
mT
(15)
where
DT,r is the absorbed dose to target T from radiation r (J/kg, or Gy)
ET is the energy deposited in target T (Joule)
mT is the mass of target T (kg).
The equivalent dose is calculated by summing over all different radiations interacting in the
target material using Eq. (16):
H T wr DT ,r ,
(16)
where
HT is the equivalent dose to target T (Sv)
wr is the radiation weighting factor for the radiation type.
Radiation weighting factors are related to the relative biological effectiveness (RBE) of different
kinds of radiation, which is an indication of the relative amount of radiation damage done to
tissue for a given absorbed dose. The recommended radiation weighting factors from ICRP103
are provided in Table 7.
33
Protons
20
2.5 18.2e
5.0 17.0e
2.5 3.25e
ln E
6
ln(2 E )
6
E 1 MeV
2
ln(0.04 E )
6
1 MeV E 50 MeV
2
E 50 MeV
The effective dose, E, is calculated using the equivalent dose and tissue weighting factors using
Eq. (17):
E wT H T
(17)
34
Organ
Gonads
0.25
0.20
0.08
0.12
0.12
Lung
0.12
0.12
0.12
Breast
0.15
0.05
0.12
Thyroid
0.03
0.05
0.04
Bone surface
0.03
0.01
0.01
Remainder
0.30
0.05
0.12
Colon
0.12
0.12
Stomach
0.12
0.12
Bladder
0.05
0.04
Liver
0.05
0.04
Esophagus
0.05
0.04
Skin
0.01
0.01
Salivary glands
0.01
Brain
0.01
Sum
1.00
1.00
1.00
Unfortunately, ICRP adopted the same base unit (Sv) for both equivalent dose and effective
dose, which has the potential to lead to confusion in dose representation.
The equivalencies between classical and SI dose units (and activity, which was discussed in
Chapter 3) are provided in Table 9. Dose rate units are the same base units as a function of time
(for example, Gy/h).
Table 9 Dose units
Unit
Classical unit
SI unit
Unit conversion
Activity
Curie (Ci)
Absorbed dose
Gray (Gy)
100 Rad = 1 Gy
100 Rem = 1 Sv
Effective dose
100 Rem = 1 Sv
35
In Canada, it is not uncommon to find references to classical units used as operational quantities in nuclear power plants. However, SI units are the approved units of radiation dosage
according to the CNSC regulations.
As was discussed in Section 2.3.2 and demonstrated in Table 3, after exposure to low-dose-rate
radiation, the ICRP [ICRP2007] suggests detriment-adjusted nominal risk coefficients for cancer
and heritable effects in terms of risk per Sv (% per Sv).
The relationship between the various dose quantities and endpoint estimates is depicted in
Figure 17. The relative uncertainty in physical and derived quantities is shown by increasing
arrow thicknesses, with the uncertainty compounding with each step to calculate the endpoint
risk. This demonstrates that, although absorbed-dose estimates may be made with relatively
good confidence, the ability to estimate population risk from low dose / dose rate exposure is
highly uncertain.
36
CO2
CO
CH4
Vapour
ALI Bq
Dlimit Sv
Sv
wT HT Bq
0.02 Sv
Sv .
DCF
Bq
(18)
37
assuming that the reference person inhales 1.2 m3/h (light work). The DAC is calculated using
Eq. (19):
ALI Bq
ALI Bq
Bq
DAC 3
3
2400 m3 .
m 2000 hr 1.2 m
hr
(19)
DACs enable rapid estimation of committed effective dose rate because the DAC represents 1
ALI (in the case of Canadian regulations, 20 mSv) in 2000 h, or stated in another manner, 1 DAC
= 10 Sv/h. The number of DAC-h corresponds to the CED.
3.1.5.4 Radon-derived quantities (WL; WLM)
Radon gas (222Rn) is considered harmful primarily because it has numerous short-lived daughters such as polonium, bismuth, and lead which are solids and readily adsorbed on particles of
fine dust than can be inhaled. When air containing radon is breathed in, it can be readily
expelled without inducing any damage whatsoever. However, the radon daughters, both from
gas decay and dust, can be trapped in lung tissue, where they can induce local damage to lung
tissue through alpha-particle interactions. The combined alpha energies of the daughters per
unit volume of air are the most important parameters to be considered when estimating
damage to lung tissue. There is a special unit used to define this quantity, called the working
level (WL).
The working level (WL) is defined as any combination of the short-lived decay products of radon
(218Po, 214Pb, 214Bi, and 214Po) in one dm3 (1 litre) that will result in the ultimate emission of
1.3x105 MeV of alpha energy (or 2.08x10-5 J/m3). An atmosphere containing 3.6 Bq/dm3 (~100
pCi/L) of radon in equilibrium with its daughters is 1 WL. Note that the short-lived daughters
are not necessarily in equilibrium with the radon parent, and for this reason, conversion of
radon concentration to daughter concentrations uses a factor of about 0.7 for uranium mines
(0.4 for homes). For example, finding 3.6 Bq/dm3 in a mine is approximately equivalent to 0.7
WL. It is common practice to use an equilibrium factor of 0.5, and therefore a WL would be
equal to 100 pCi/L (3.7 Bq/L).
A working-level month (WLM) is defined as the exposure to the equivalent radon daughter
concentration of 1 WL for a time period of 170 hours. For regulatory purposes, an abundance of
data was obtained from uranium miners, which showed that miners exposed to 100 or more
WLM had an increased risk of developing lung cancer. A regulatory limit of 4 WLM per year was
therefore set for uranium workers. This was set to correspond to the fact that a 25-year work
duration at a level of 4 WLM would lead to a cumulative exposure of 100 WLM. Doseconversion factors for radon are presented in ICRP50 [ICRP1987]. A worker dose-conversion
factor of 5 mSv/WLM is often used for radiation-protection purposes.
38
and precipitation). Some important primordial and cosmogenic radioisotopes are listed in Table
11.
Table 11 Primordial and cosmogenic radioisotopes
Primordial
Cosmogenic
40
142
Ce
174
Hf
10
Be
22
Na
50
144
Nd
180
Ta
26
Al
35
87
Rb
147
Sm
187
Re
36
Cl
Be
113
Cd
148
Sm
190
Pt
14
33
115
In
152
Gd
204
Pb
32
Si
32
123
Te
156
Dy
238, 235
39
Ar
28
Mg
138
La
176
Lu
232
24
Na
Th
In addition to the two natural source categories, radioisotopes are introduced into the environment from anthropogenic sources such as nuclear medicine, certain industrial processes,
routine nuclear power operations, historical nuclear weapons testing, and nuclear reactor
accidents. Theoretically, all radioisotopes on the nuclide chart can be introduced into the
environment through anthropogenic processes. In practice, only a few anthropogenic radioisotopes are persistent in the environment, for example, 137Cs. All the above-listed sources contribute to the ubiquitous background that constantly surrounds us [Waller2013].
The most recent analysis of U.S. population dose due to natural and anthropogenic radionuclides was conducted by the NCRP and published in Report No. 160 [NCRP2009]. The report
indicated that roughly half the yearly exposure to a member of the U.S. population is from
natural background radiation, primarily radon (originating from uranium in the ground) and
thoron (originating from thorium in the ground) gases, whereas the other half is from anthropogenic (human-made) sources, of which the majority is due to medical procedures (see Figure
18). In Canada, it can be expected that the ratios will be similar to the U.S. values.
Note that in the U.S. report [NCRP2009], the average estimated yearly dose corresponding to
Figure 18 is approximately 6.2 mSv. The data indicated a large increase in average yearly dose,
which was exclusively due to medical procedures. Before the release of NCRP Report No. 160,
the average yearly dose was estimated to be approximately 3.6 mSv from all sources
[NCRP1987]. Therefore, the dose increase of 3.6 mSv to 6.2 mSv (almost 75% greater) due to
medical procedures is significant and worthy of increased surveillance.
Because Canada is a country in which advanced medical procedures such as computer tomography (CT) are widely used, it is likely that our yearly average dose is proportionally similar to
that shown in Figure 18.
39
Terrestrial
3%
Internal
5%
Space
5%
Computed
Tomography
24%
Nuclear Medicine
12%
Interventional
Fluoroscopy
7% Conventional
Radiography Consumer
5%
2%
Occupational
<0.1%
Industrial
< 0.1%
Coat skin with VaselineTM and leave extra on the most exposed area
Do not stand within 12 inches of the X-ray tube
Make exposure as short as possible.
Radiation Protection and Environmental Safety September 2014
40
As crude as the above recommendations are, they embody the underlying protective mantra of
radiation shielding that we still use today: shielding, distance, and time. As a result, in 1902, a
first crude limit corresponding to approximately 100 mGy per day (or 30000 mGy per year) was
proposed, corresponding to the lowest radiation exposure that could be detected by fogging on
a photographic plate [Inkret1995]. However, despite an acknowledgment of potential detrimental effects, between the time of discovery of X-rays and the mid-1920s, numerous injuries
due to radiation exposure were reported (especially among early radiologists). Following
increasing radiation-safety concerns by radiologists and the public, the first International
Congress of Radiology was held in 1925 in London, England. Until that point, quantification of
dose was not consistent and therefore was considered a priority. As a result, the International
Commission on Radiation Units and Measurements (ICRU) was formed. In 1928, the second
Congress was held in Stockholm, Sweden, which led to the formation of the International X-Ray
and Radium Protection Committee, which was the predecessor of the International Commission
on Radiological Protection (ICRP). Throughout the years, the trend in radiation protection has
involved a lowering of the acceptable radiation dose for workers, and by the 1960s, of limitations on acceptable dose for members of the public. The trend in dose standards is presented in
Figure 19.
100,000.0
30 Sv
Occupational
Public
10,000.0
700 mSv
300 mSv
1,000.0
150 mSv
100.0
50 mSv
20 mSv
10.0
5 mSv
1 mSv
1.0
0.1
1890
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
41
Threshold
Increasing Dose
Stochastic
Increasing Probability
Increasing Severity
Deterministic
Linear no-threshold
assumption
Increasing Dose
42
Occupational
exposure in medicine
Protection of man
Deterministic effects
only
Practical guidance
All occupational
exposure
All exposure,
occupational and public
Assumed protection
of environment
Protection of man
and environment
Recognition of
stochastic effects
Deterministic and
stochastic effects
Dose limitation
Optimization and
dose limitation
Focus on protection
of group
Protection of group
and individual
Regulator
IAEA
Practical Guidance
ICRP
Philosophy & Policy
UNSCEAR
Basic Radiation Effects Science
Figure 22 Relationship of international bodies for radiation protection regulations
3.3.1 UNSCEAR
UNSCEAR is the United Nations Scientific Committee on the Effects of Atomic Radiation, which
was established by the United Nations in 1955 to assess and report levels and effects of exposure to ionizing radiation and provides the scientific basis for evaluating radiation risk and for
Radiation Protection and Environmental Safety September 2014
43
establishing protective measures. UNSCEAR provides the scientific guidance that is consulted
when developing ICRP recommendations. UNSCEAR publications can be found online at:
http://www.unscear.org/unscear/en/publications.html .
3.3.2 ICRP
ICRP is the International Commission on Radiological Protection, established in 1928 to advance
for the public benefit the science of radiological protection, in particular by providing recommendations and guidance on all aspects of protection against ionizing radiation. The main
objective of the Commissions recommendations is to provide an appropriate standard of
protection for humans without unduly limiting the beneficial practices giving rise to radiation
exposure. The ICRP produces recommendations on radiological protection that are adopted
worldwide based on science and value judgements. The ICRP guidance documents form the
basis for IAEA regulatory recommendations. ICRP publications can be found online at:
http://www.icrp.org/publications.asp.
3.3.3 ICRP 103
The current recommendations of the ICRP [ICRP2007] form the basis for the radiationprotection system. The primary aim of the recommendations is to provide an appropriate level
of protection for people and the environment without unduly limiting the desirable human
activities that may be associated with radiation exposure. The three primary goals of radiation
protection are:
The three goals form the core of the radiation-protection system and apply to three different
situations:
Existing situations natural events, past practices, past events; the situation already exists
when a decision on control is required, including natural background and residues from past
practices.
Planned situations practices, medical exposures; the situation involves planned operation
of sources, including decommissioning and disposal of radioactive waste.
Emergency situations preparedness, response; the situation is unexpected and requires
urgent action to mitigate consequences.
Occupational exposure - all exposure incurred by workers in the course of their work, with
the exception of (i) excluded exposures and exposures from exempt activities involving radiation or exempt sources, (ii) medical exposure, and (iii) normal local natural background
radiation.
Public exposure - exposure incurred by members of the public from radiation sources,
excluding any occupational or medical exposure and the normal local natural background
radiation.
Medical exposure - exposure incurred by patients as part of their own medical or dental
diagnosis or treatment; by persons, other than those occupationally exposed, knowingly,
Radiation Protection and Environmental Safety September 2014
44
Dose limits corresponding to planned public and occupational exposure are provided in Table
12. Note that the numerical values are essentially the same as reported in ICRP60 [ICRP1990],
from which the current CNSC regulations are derived. Note that the dose-limit guidance refers
to exposures above background radiation (as discussed in Section 3.2) and as such may be
considered as an additional dose over background. It should also be noted that, operationally,
action levels are often used that are a fraction of the dose limit. Exceeding an action level
would initiate an investigation into the reason for the dose and may initiate a review of procedures to make doses as low as reasonably achievable, social and economic factors being taken
into account (ALARA). The ALARA principle is also found in CNSC document G-129, Rev1
[CNSC2004].
Table 12 ICRP103 dose limits for planned exposure scenarios [ICRP2007]
Occupational
Public
20 mSv/a averaged
over 5 years (50 mSv/a
max)
1 mSv/a
150 mSv/a
15 mSv/a
500 mSv/a
50 mSv/a
500 mSv/a
n/a
ICRP103 also considers the target for exposure in defining a representative person. A representative person is an individual receiving a dose that is representative of the more highly
exposed individuals in the population. This term is the equivalent of, and replaces the notion of,
the average member of the critical group described in prior ICRP documents (for example,
[ICRP1990]).
Finally, ICRP103 considers explicitly the need for protection of the environment by delineating
the requirement for scientific evidence to demonstrate that protection is adequately afforded
and the need for improved protection as required. Further guidance is provided by ICRP108
[ICRP2008].
3.3.4 IAEA
The IAEA is the International Atomic Energy Agency, established within the United Nations
framework in 1956 as the worlds Atoms for Peace organization to promote safe, secure, and
peaceful nuclear technologies. The Agency works with its member states and multiple partners
world-wide to promote safe, secure, and peaceful nuclear technologies. Three main areas of work
underpin the IAEAs mission: Safety and Security; Science and Technology; and Safeguards and
Verification. The IAEA has a wide range of programmes, including development of safety stanRadiation Protection and Environmental Safety September 2014
45
dards in regulatory language. IAEA Safety Series documents are often used as the principal
references for national regulatory policy. The most fundamental IAEA radiation protection
standard was the International Basic Safety Standards for Protection against Ionizing Radiation
and for the Safety of Radiation Sources [IAEA1996], which has been superseded by an interim
General Safety Requirements Part 3 report [IAEA2011]. IAEA publications can be found online
at: http://www-pub.iaea.org/books/.
Of significant interest are the Radiation Protection Regulations [NSCA2000], which set limits on
the amount of radiation that the public and nuclear energy workers (NEWs) may receive.
Canadian regulations are consistent with the most recent recommendations of the International Commission on Radiological Protection (currently adhering to guidance in ICRP60
Radiation Protection and Environmental Safety September 2014
46
[ICRP1990]). In Canada, standards and practices to protect people from radiation exposure are
also developed by the Federal-Provincial-Territorial Radiation Protection Committee (FPTRPC),
which provides a national forum on radiation-protection issues.
The CNSC offers instruction, assistance, and information on these requirements in the form of
regulatory documents, such as policies, standards, guides, and notices. Licensee compliance is
verified through inspections and reports.
In Canada, the current (2013) radiation-protection regulations are based on ICRP60 [ICRP1990].
However, the numerical values of the dose limits have not been changed in ICRP103
[ICRP2007], and therefore the basic values on which Canadian regulatory guidance is based will
continue for many years into the future. The operational values used by the CNSC are provided
in Table 12 with the inclusion of a balance-of-pregnancy dose limit for workers of 4 mSv. The
effective dose is calculated using Eq. (20) and compared to the dose limit for regulatory purposes [NSCA2000]:
I
mSv
Etotal E 5
RnP 20 mSv
,
ALI
WLM
(20)
where
Etotal is the total effective dose from all sources (mSv)
E is the effective dose from external sources + committed effective dose measured directly or from excreta (mSv)
RnP is the exposure to radon progeny in working-level months (WLM)
I is the intake of radionuclides not already accounted for (Bq)
ALI is the annual limit on intake (Bq to give 20 mSv in 50 years).
3.5 Summary
Radiation-protection standards have evolved over the years to provide increased levels of
protection for workers and the public. Dose limits are established on the basis of scientific
knowledge which forms policy, best practices and guidance, and then national regulations.
The basic dose quantities used are absorbed dose, equivalent dose, and effective dose. Although nuclear power plant operations often use obsolete units (such as Ci, Rad, and Rem) in
their plants, most of the nuclear industry uses SI units. Dose quantities for regulatory purposes,
as promulgated through the Nuclear Safety and Control Act, use SI units. Dose limits derived
from International Commission on Radiological Protection guidance are established in Canada,
and derived quantities are used in operations.
Background radiation is made up of natural and anthropogenic components. Dose limits are
established to provide protection above the ubiquitous background level, which has a wide
annual dose range world-wide. In Canada, the background dose is estimated to be approximately 3.6 mSv per year. Evidence from U.S. estimates indicates that increased use of advanced
medical imaging procedures such as computed tomography is resulting in a larger estimated
background dose; however, no such study has indicated that this is the case in Canada.
As research continues into large epidemiological studies and low-dose rate radiation effects,
dose-limit guidance may change in the future.
47
4 Radiation Instrumentation
Detection of ionizing radiation is vitally important to all aspects of the nuclear energy industry.
The ability to identify sources of radiation, quantities of radiation, and specific radioisotopes
enables the administration of comprehensive radiation protection, environmental monitoring,
and security programs.
Before discussing the mechanisms of how radiation interacts with detection materials, the
basics of radiation interactions with matter must be understood. These concepts were discussed in Chapter 3 (Nuclear Processes and Neutron Physics). This section considers radiation
instrumentation that may be pertinent to CANDU operations. The basics of detection, as well as
gas-filled, scintillation, and semiconductor detectors, are discussed. Dosimetry detectors,
especially as they relate to CANDU plant operations, are explored.
electron
48
radiation
anode (+v)
cathode (-v)
Figure 24 Ionization in a gas-filled tube
Excitation
In an excitation-based detector, part of the radiation energy is transferred to bound electrons
and raises them to an excited state in the atom or molecule. When the excited species returns
to its ground-state energy level, the excited atom or molecule may emit electromagnetic
energy in the ultraviolet to visible region (Figure 25). This light can be detected by a photomultiplier tube (PMT), which generates secondary electrons using a photocathode and multiplies
them to generate a detectable signal. This process is depicted in the scintillation-type counter
system shown in Figure 26.
UV light
ionizing radiation
49
photocathode
UV light
photomultiplier
signal out
e-
scintillator
optical window
50
For a counting rate, R, from a radioactive source, the presence of coincidence will mean that
the rate actually measured, r, will be less than the expected value (r < R). If the detector has a
dead time of T, then the true count rate is given by Eq. (21):
R r rRT .
(21)
The counting rate can therefore be corrected for dead time using Eq. (22):
r
1 rT
(22)
The value of dead time, T, can be determined using a two-source method by measuring the
activity from two known sources r1 and r2. In theory, the measurement, r3, should be the simple
sum of the two sources as given by Eq. (23):
r1 r2 r3 b ,
(23)
where b is the background counting rate. If each of these counting rates is corrected for dead
time, then Eq. (23) becomes Eq. (24):
r3
r1
r
2
b.
1 rT
1
r
T
1
r
T
1
2
3
(24)
Because the background count rate may be considered negligible for this measurement, Eq.
(24) can be expressed in the form of a quadratic equation:
(25)
T should be on the order of microseconds, thereby making T2 negligible, enabling the simple
solution for the dead time, T, given by Eq. (26):
r1 r2 r3
.
2r1r2
(26)
The above expressions are useful in the limit of low interaction rates and are considered part of
what is known as the non-paralyzable model. If the dead time approaches 30% or more, the
above model fails, and the paralyzable model must be used (which is not developed here; the
reader is referred to [Knoll2010]. The significance of non-paralyzable versus paralyzable, from a
practical perspective, relates to ability to count radiation in extreme fields. An ideal detector
will have a linear response of count rate with interaction rate. A non-paralyzable detector will
have an increasing count rate with interaction rate (but not necessarily linear at high interaction rate), but will tend to flatten out at high interaction rate. A paralyzable detector is one
which has an increasing response at lower interaction rate, a peak response, and then a decreasing response with higher interaction rate. Essentially, in a paralyzable system, an interaction that occurs in the detector during the dead time will extend the dead time. The danger of a
paralyzable detector is that if the count rate goes down as the interaction rate goes up, a
person entering a progressively higher radiation field will think that he is moving into an area of
lower radiation. For example, a GM counter in a high radiation field will tend to become paralyzed and may severely under-predict the radiation hazard.
Radiation Protection and Environmental Safety September 2014
51
% Efficiency
Cmeasured
100% ,
A
(27)
where Cmeasured is the measured count rate and A is the calculated source activity. Note that the
time units of the numerator and denominator must be the same.
In fact, the absolute efficiency is a product of two separate phenomena, known as the geometric efficiency and the intrinsic (or quantum) efficiency. The relationship for absolute efficiency,
, is given by Eq. (28):
Number detected
100%
Number emitted
Number reaching detector
Number detected
100% .
Number emitted
Number reaching detector
Geometric efficiency
(28)
Intrinsic efficiency
The intrinsic efficiency is determined by the energy of the particles, atomic number of the
detector, density of the detector, thickness of the detector, and other factors. A variety of
geometrical efficiency examples are depicted in Figure 27. In the left figure, the source is a
certain distance from the detector, and the geometrical efficiency will be low and based upon
the angle subtended by the source to the detector edge. In the centre figure, the geometrical
efficiency approaches optimal for a planar detector (often called a 2 geometry because the
solid angle of a cone intersecting with the detector is approximately =2(1-cos(/2))=2). In
the right figure, the geometrical efficiency approaches unity because the source is surrounded
by detector material. This configuration is called a well detector (often called a 4 geometry
because the solid angle of a cone intersecting with the detector is approximately =2(1cos())=4). In practice, detector efficiencies are specified as a function of radioisotope (or
energy) for a given geometry.
Radiation Protection and Environmental Safety September 2014
52
FAR
NEAR
WELL
detector
detector
detector
source
source
source
Figure 27 Geometric efficiency examples (far planar, near planar, and well detectors)
For detectors that perform spectroscopy (measurement of incident radiation spectra), both
energy and efficiency calibration are generally required. As an example of how this calibration is
performed, consider a simple scintillation (sodium iodide) gamma spectroscopy system. When a
gamma ray (emitted during a change in an atoms nucleus) interacts with a sodium iodide
crystal, NaI(Tl), the gamma ray will frequently give all its energy to an atomic electron through
the photoelectric effect (PE). This electron travels a short, erratic path in the crystal, converting
its energy into photons of light by colliding with many atoms in the crystal. The more energy
the gamma ray has, the more photons of light will be created. A photomultiplier tube (PMT)
converts each photon interaction into a small electrical current, and because the photons arrive
at the PMT at about the same time, the individual currents combine to produce a larger current
pulse. This pulse is converted into a voltage pulse with size proportional to the gamma-ray
energy. The voltage pulse is amplified and measured by an analog-to-digital conversion (ADC)
process. The result of this measurement is an integer between 1 and 1024 for a 10-bit ADC. One
is the measured value for a voltage pulse less than a hundredth of a volt, and 1024 is the
measured value for a pulse larger than approximately 8 volts (or the largest voltage pulse in the
ADC). Pulses between 0V and 8V are proportionately assigned an integer measured value
between 1 and 1024. This measure is called the channel number. The analog-to-digital conversion process is performed, and the computer records the measurements as the number of
gamma rays observed for each integer measurement or channel number.
The spectrum is a visual display of the number of gamma rays as a function of the channel
number. In the case of known sources (location of the energy peak(s) is well known), then a
correlation of channel number with gamma-ray energy can be generated. The result is a graph
of the channel number (memory location) as a function of gamma-ray energy (photopeak). The
slope of this graph (energy/channel) is the energy calibration (a fitted equation may also be
Radiation Protection and Environmental Safety September 2014
53
used if the relationship is not linear over all energy values). An example of energy calibration is
shown in Figure 28.
2000
Energy (keV)
1500
1000
500
1000
2000
3000
4000
Channel Number
Figure 28 Example energy calibration graph
If the geometry is fixed and the activity of the calibration source is known, the peak area
(integral counts) can be correlated with activity to determine the efficiency for each photopeak,
as determined by Eq. (27). The efficiency can be plotted as a function of photopeak energy to
obtain an efficiency curve, as depicted in Figure 29. This curve enables determination of the
activity of an unknown source in a spectroscopic system.
54
0.040
0.035
0.030
Efficiency
0.025
0.020
0.015
0.010
0.005
0.000
0
500
1000
1500
2000
Energy (keV)
Figure 29 Example efficiency calibration graph
Energy calibration is essential for isotope identification, and efficiency is essential for activity
determination.
4.1.3 Counting statistics and decision levels
Statistics play a very important role in particle counting because atomic concentrations are on
the order of Avogadros number. Therefore, it is impossible to deal with atoms individually, and
statistics are used to assist in prediction of behaviour. Statistics uses two main quantities in
predicting behaviour, the mean and the standard deviation.
The mean ( x ) is computed as in Eq. (29):
N
x
i 1
xi
,
N
(29)
x x
i 1
N 1
(30)
The standard deviation is a measure of the variation of the data without regard to position
above or below the mean (that is, an absolute value using the square). Because most measurements tend to follow a Gaussian distribution about the mean (i.e., they are symmetrical),
Radiation Protection and Environmental Safety September 2014
55
the mean and standard deviation are widely used measures to predict behaviour. However,
particle counting is not symmetrical about a mean. Radioactive decay is a random process that
occurs very infrequently for low-activity samples and very frequently for high-activity samples.
Three statistical distributions useful in particle counting will be discussed below.
4.1.3.1 Binomial distribution
The binomial distribution is used when there are two possible outcomes of an event. The
probability of an outcome is a constant independently of the number of trials, and the selection
of either outcome does not affect the outcome of subsequent trials. Assume an experiment
where there are only two outcomes: (A) and (B). In a binomial distribution, p is defined as the
probability of obtaining one of the outcomes (A), and q is the probability that the other (B)
outcome occurs. Occasionally, statistical references use 1-p in place of q (which is how q is
calculated). The binomial distribution gives the probability, P(n), that n out of N objects are A, is
given by Eq. (31):
P n
N!
N!
N n
p n q N n
p n 1 p
.
N n !n !
N n !n !
(31)
m pN
(32)
mq Npq Np 1 p .
(33)
To study radioactive decay, a distribution is required that represents a large number of counts
and a small probability of success (large N and small p). The Poisson distribution is appropriate
for this purpose.
4.1.3.2 Poisson distribution
The Poisson distribution is a special case of the binomial distribution given:
1. large number of counts, and
2. small probability of success.
The Poisson distribution, described by Eq. (34), gives the probability, P(n), that n out of N
objects are outcome (A):
mn m
P n
e ,
n!
(34)
where m is the mean of the distribution (m = Np). A primary feature of the Poisson distribution
is the ease of calculating the standard deviation using Eq. (35):
m.
(35)
For individual measurements, the standard deviation is the square root of the number of
counts, (N), as given by Eq. (36):
Radiation Protection and Environmental Safety September 2014
56
(36)
For large values of m (m > 20), a more appropriate distribution, called the Gaussian distribution,
is used.
4.1.3.3 Gaussian distribution
The Gaussian (normal, or bell) distribution is used when the sample size is large. An important
feature of this distribution is that it uses continuous variables, unlike the Poisson and binomial
distributions which use discrete variables. The Gaussian distribution is described by Eq. (37):
P n
1
e
2
x m 2
2 2
(37)
For a large number of measurements, the data should follow a Gaussian distribution and yield
the mean and standard deviation presented by Eqs. (29) and (30).
4.1.3.4 Decision level
An important circumstance involving counting statistics is when low levels of radiation are
present (which is often the case, for example, in environmental measurements). When a
detector measurement is made at low counts, it must be determined whether the measurement is indicative of anthropogenic radiation or due to fluctuations in the natural background
which is also being measured by the radiation-detection system.
The background can be estimated using two approaches. The first is a Poisson approach using
Eqs. (29) and (30) for the mean and standard deviation of the measurements and making a
judgement as to what multiple of the background measurement indicates a reading that is not
due to background radiation. For example, it may be decided that the background mean + 3
standard deviations of the mean is appropriate.
The second, more rigorous approach is to use detection limit statistics. A full discussion is
beyond the scope of this chapter, and the user is referred to [Currie1968] and [Chambless1992]
for broad discussions of detection limit statistics.
The decision criterion (sometimes called the detection limit, L D) is a value above some critical
level (LC) in which there is a quantifiable confidence that, if exceeded, you have actually measured radioactivity. The primary indicator is the critical level (L C), which is defined as the go/nogo value above which a measurement is considered to represent radiation above a blank (or
background) sample. The critical level (LC) is defined by Eq. (38):
LC 2k b ,
(38)
where k is the Gaussian parameter related to area under the curve (sometimes termed z) and
b is the standard deviation of the background radiation. Consider a normal distribution of
background counts, a 95% confidence level, and the fact that for a normal distribution, the 95%
confidence level occurs at k = 1.645; in this case, the critical level is defined as in Eq. (39):
LC 2 1.645 b 2.33 b .
(39)
57
Therefore, the procedure to determine the critical level (the decision criterion) is:
1. Obtain numerous background measurements (for example, 20), spatially and temporally
separated, but NOT near contamination or radioactive sources.
2. Determine the mean and standard deviation of the measurements
3. Multiply the standard deviation by 2.33 and add it to the mean to obtain the decision
criterion.
For example, if the background-count rate mean is 30 cpm and the standard deviation is 5 cpm,
the decision criterion is 30 cpm+12 cpm = 42 cpm. If a measurement above 42 cpm is obtained,
it can be attributed to non-background radiation.
4.1.4 Particle counting versus spectroscopy
Generally speaking, gas-filled detectors are used for counting applications. In these, ionizing
radiation interacts within the detection material to create a pulse that is counted by an electronic counting system. Scintillation and semiconductor detectors can also be used strictly as
particle counters as well. In pulse mode, the signal from each interaction is processed individually. In current mode, the electrical signals from individual interactions are averaged together,
forming a net current signal. In current mode, all information regarding individual interactions
is lost. If the amount of electrical charge collected from each interaction is proportional to the
energy deposited by that interaction, then the net current is proportional to the dose rate in
the detector material. This mode is used for detectors subjected to very high interaction rates.
The output from a particle-counting system will typically be counts per second (cps) or counts
per minute (cpm). It is also possible through calibration to convert the pulses counted to dose
rate or to integrated dose (Sv/h; Sv). A simple depiction of a particle-counting system is shown
in Figure 30. Radiation interacts in the detector and creates pulses. If the pulses are above a
discrimination threshold, they are passed to an integrator or counter circuit, and then if being
used with a digital display, through an analog-to-digital converter and digital display. In addition, the count rate may be converted to dose rate using a calibrated radiation source and
mapping count rate against known dose rate. The important aspect of a particle-counting
system is that single values of count (rate) and/or dose (rate) are presented to the user as a
function of time. The user does not generally have any direct information about the radioisotope or the activity being measured. To perform radioisotope identification and quantification,
spectroscopy is normally used.
Spectroscopy is strictly defined as the identification of a radioisotope using the energy of
emission of the decay particles. Spectrometry, on the other hand, is the quantification (i.e.,
activity determination) of a radioisotope using the intensity of the decay particle signal. For all
practical purposes, spectroscopy is used to denote identification and quantification.
58
analog
1
threshold
Integrator
or ADC
pulse
123456
detector
digital
59
1024
.
SOURCE
.
.
6
5
4
3
2
DETECTOR
pulse train
ULD
window
LLD
Threshold
When a gamma ray interacts with a detector, a pulse is produced. For gamma spectroscopy,
the pulses are produced when gamma rays interacting in the detector create electrons
through the photoelectric effect, Compton scattering, or pair production.
The size of the pulse reflects the energy deposited in the detector.
An analog-to-digital converter (ADC) sorts the pulses into bins according to size.
The results of the ADC analysis are displayed. The display, a plot of number of pulses
(counts) versus pulse size (channel number), is referred to as a spectrum.
If a large number of pulses have a similar size, they are sorted into adjacent channels and
appear on the spectrum as a peak. A peak represents a number of pulses of similar size.
In an ideal spectrometer system, a peak would be produced that corresponds to the photopeak
energy(ies) of the radioisotopes being measured, and the peak would be very narrow (approaching a delta function). In reality, a number of processes can occur within (a) the detector
and (b) the shielding that is often present around the system. These processes generally produce undesirable effects in the spectrum, and therefore attempts are made to minimize the
impact of these effects. The important aspect of that energy deposited in the detector (which is
what the spectrometer measures and displays) is simply the energy in minus the energy out
(Edep = Ein - Eout).
4.1.4.1 Detector Interactions
The primary interactions of importance in the detector are as follows:
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60
Lead X-Rays. Lead X-rays are generated in the spectrum when gamma rays interact with a
lead shield through the photoelectric effect (PE) and the resulting X-rays produced in the
shield interact with the detector. The lead X-rays are around an energy level of 75 keV (73,
75, and 85 keV). If the shield were made of steel, iron X-rays might be seen, but these would
be of such low energy that they would probably go undetected.
Backscatter Peak. A backscatter peak is generated in the spectrum when gamma rays
interact with the shield through Compton scattering (CS) and the 180 o-scattered gamma
rays interact with the detector.
Annihilation Peak. An annihilation peak is generated in the spectrum when gamma rays
interact with the shield through pair production (PP) and the resulting annihilation photons
at 511 keV interact with the detector.
Summation Peak. A summation peak occurs when two gamma rays deposit all their energy
in the detector at the same time. The energy of this peak is the sum of the two photopeak
energies.
Bremsstrahlung. Bremsstrahlung (braking radiation) is observed in the spectrum when
high-energy beta particles are produced and slow down in the sample.
61
applied between cathode and anode is not large enough to collect all the electrons. This region
is not useful for counting radiation.
The next region is the ion-saturation region. The potential difference is sufficient to collect all
freed electrons. A detector working in the saturation region is called an ionization chamber, and
its output is proportional to the deposited radiation energy. Internal or thin-window ionization
chambers are used as alpha-particle and fission-fragment detectors.
The next important region is the proportional region. The applied voltage is large enough that
the electrons freed by the initial radiation are accelerated, so that they in turn ionize additional
atoms or molecules (secondary ionization) to free more electrons. This electron multiplication
generates an avalanche toward the anode for each primary electron that was freed. The
applied voltage domain is called the proportional region because each avalanche is characterized by the same electron multiplication at a given applied voltage. The output signal is directly
proportional to the deposited energy, although each pulse is many times larger than in the
ionization region. The limited proportional region is at slightly higher applied voltage, and the
proportionality of the output signal to the deposited energy at a given applied voltage no
longer applies. Amplification of the greater deposited energy reaches its limit while that for the
lesser deposited energy continues to increase. This region is usually avoided as a detection
region.
pulse
amplitude
Geiger
Muller
region
2 MeV
limited
prop.
region
1 MeV
ion
saturation
proportional
region
Applied voltage
62
Details about the two most common types of radiation detectors used in nuclear operations,
namely the proportional counter and the Geiger-Mller (GM) counter, are discussed in the
following sections.
4.2.1 Proportional counters
The proportional counter is a type of gas-filled detector introduced in the late 1940s. These
counters are similar to GM counters in that they rely on gas multiplication to generate a signal.
The primary difference between a GM and a proportional counter is that a GM counter produces a pulse when radiation interacts with it, irrespective of incident particle type or energy. A
proportional counter generates different-size pulses that are dependent on the incident particle energy. It is, therefore, possible to distinguish between alpha and beta particles using a
proportional counter, or between two different energies. Although proportional counters do
not have the resolution required to perform spectroscopy, they are extremely useful for discriminating between alpha and beta particles.
The primary use of proportional counters in the nuclear industry is therefore in alpha-beta
counters (for example, swipe counters), where it is desirable to discriminate between alpha and
beta particles.
4.2.2 Geiger-Mller counters
Geiger-Mller (GM) counters were invented by H. Geiger and E.W. Mller in 1928 and are used
to detect radioactive particles (and ) and rays ( and x). A GM tube usually consists of an
airtight metal cylinder closed at both ends and filled with a gas that is easily ionized (usually
neon, argon, or a halogen). One end consists of a window made of a thin material, mica,
which allows alpha particles to enter (these particles can be shielded easily). A wire, which runs
lengthwise down the centre of the tube, is positively charged with a relatively high voltage and
acts as an anode. The tube itself acts as the cathode. The anode and cathode are connected to
an electric circuit that maintains the high voltage between them.
When the radiation enters the GM tube, it will ionize some of the atoms in the gas. Because of
the large electric field created between the anode and the cathode, the resulting positive ions
and negative electrons accelerate toward the cathode and the anode. Electrons move or drift
through the gas at a speed of about 104 m/s, which is about 104 times faster than the positive
ions move. The electrons are collected a few microseconds after they are created, while the
positive ions take a few milliseconds to travel to the cathode. As the electrons travel toward the
anode, they ionize other atoms, producing a cascade of electrons called a gas multiplication or
avalanche. The multiplication factor is typically 10 6 to 108. The resulting discharge current
causes the voltage between the anode and cathode to drop. The counter (electric circuit)
detects this voltage drop and recognizes it as a signal of a particles presence. There are additional discharges triggered by UV photons liberated in the ionization process that start avalanches away from the original ionization site. These short-lived discharges are called GM
discharges and do not affect performance. Once the avalanche of electrons is started, it must
be stopped (quenched) because the positive ions may still have enough energy to start a new
cascade. One early method was external quenching, which was done electronically by quickly
ramping down the voltage in the GM tube after a particle was detected. This meant that any
more electrons or positive ions created were not accelerated towards the anode or cathode.
The electrons and ions would recombine and no more signals would be produced. The modern
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63
64
Gas scintillators: The radiation energy excites the electrons of the gas molecules, and light
photons are emitted when the electrons de-excite. Because these photons are typically in
the UV range, a PMT must be chosen that is UV-sensitive. Gas scintillators are extremely
fast, but their light output is poor (low efficiency). The most extensively investigated gas
scintillators use the noble gases xenon and helium.
Liquid scintillators: Liquid scintillators consist of an organic scintillator dissolved in an
appropriate solvent. Normally, the sample to be counted is also dissolved in the scintillator.
The advantage of this arrangement is a high counting efficiency for beta particles, even for
betas of the lowest energies (e.g., 3H). In some cases, the liquid scintillator is used to measure external radiation sources (e.g., cosmic rays). In such cases, the liquid scintillator is
packaged and treated as if it were a solid crystal. One advantage of liquid scintillators is the
fact that extremely large detectors can be constructed. This is the basis of the commonly
found liquid scintillation counter (LSC).
Solid scintillators: This is the most common type of material used for gamma spectroscopy.
Aside from their physical form, scintillators may also be classified chemically as organic or
inorganic:
Inorganic: gas scintillators (e.g., He, Xe), inorganic crystals (e.g., NaI, ZnS, CsI, LiI, BGO), glass
scintillators.
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65
Organic: liquid scintillators (e.g., PPO, Bis-MSB, POPOP), organic crystals (e.g., anthracene,
stilbene), plastic scintillators.
Two extremely common solid scintillation materials used in the nuclear industry are ZnS and
NaI, which are discussed below.
Zinc Sulfide
Zinc sulfide is often doped (activated) with silver in the form of ZnS(Ag). It is typically used in
alpha detectors and for heavy-particle detection. In the past, ZnS was combined with 226Ra to
form radium paint, which was used to paint clock and aircraft dials so that they would glow in
the dark. ZnS is fairly opaque and has high scintillation efficiency (~40%) with a long decay
time.
Sodium Iodide
Sodium iodide is an alkali halide. Its use as a scintillator dates back to the late 1940s, and it is
often activated using thallium in the form NaI(Tl). Thallium is added in trace amounts, at a level
of approximately one atom in one thousand. NaI is used primarily for photon (X- or gamma)
radiation detection. NaI has a high light yield with a scintillation efficiency of approximately
12%. In other words, approximately 12% of the gamma-ray energy deposited in the crystal will
be emitted as light. The average energy of a photon emitted by NaI activated with thallium is 3
eV (which has a wavelength of approximately 415 nm, a wavelength readily detected by most
photomultiplier tubes). For a hypothetical 1-MeV gamma ray that deposits all its energy in the
NaI scintillator, one would expect 120 keV (12% of 1 MeV) to be emitted as light. With an
average photon energy of 3 eV, this would be equivalent to 40,000 photons of light. NaI crystals
can be grown to relatively large sizes for application in airborne/carborne spectroscopy systems
or portal monitors.
Scintillators produce photons of light in the UV to near-visible region and require photomultiplier tubes (PMT) as part of the detection process (Figure 26).
4.3.2 Photomultiplier tubes (PMT)
A photomultiplier tube is used to detect very weak light signals. It is a photoemissive device in
which the absorption of a photon results in the emission of an electron. It works by amplifying
electrons generated by a photocathode impinged upon by a UV or near-visible light source.
Photomultipliers acquire light through a glass or quartz window that covers the photosensitive
surface (photocathode), which then releases electrons that are multiplied by electrodes known
as metal channel dynodes. At the end of the dynode chain is an anode or collection electrode.
The current flowing from the anode to ground is directly proportional to the photoelectron flux
generated by the photocathode.
Electrons emitted by the photocathode are accelerated toward the dynode chain, which may
contain in excess of 14 elements. Focussing electrodes are usually present to ensure that
photoelectrons emitted near the edges of the photocathode will be likely to land on the first
dynode. Upon impacting the first dynode, a photoelectron will invoke the release of additional
electrons that are accelerated toward the next dynode. Note that photomultipliers produce a
signal even in the absence of light due to dark current arising from thermal emissions of electrons from the photocathode, leakage current between dynodes, or background high-energy
radiation.
Radiation Protection and Environmental Safety September 2014
66
Conductor. A material in which the valence band is partly, but not completely, full.
Insulator. A material in which the valence is completely full and for which the band gap is
greater than 35 electron volts.
Semiconductor. A material for which the valence band is completely full and for which the
band gap is less than 35 electron volts. Semiconductor materials will not normally conduct
electricity. However, the band gap is small enough that it is possible to lift enough electrons
up into the conduction band for electrical conduction to occur.
When alpha or beta particles enter a semiconductor detector, they create positive and negative
ion pairs (electron-hole pairs). Under the influence of an applied electric field, the positive
members of the ion pairs (called holes) and the negative members of the ion pairs (electrons)
move to the cathode and anode respectively. The result is an electronic pulse.
In the case of gamma detection, the gamma rays must first interact with the solid to produce
secondary electrons (through the photoelectric effect, pair production, or Compton scattering).
The secondary electrons then move through the detector and create electron-hole pairs which
are collected at the electrodes. A semiconductor detector is often considered to be the solid
equivalent of an ionization chamber.
Germanium is one of the most common semiconductor detector materials. A very common
semiconductor detector used for environmental investigation is the high-purity germanium
detector (HPGe). This detector needs to be cooled to near-liquid-nitrogen temperatures (~77K)
to operate. This type of spectrometer is normally found in a health physics laboratory and is
used when high-resolution gamma spectroscopy is required. In general, for higher efficiency,
scintillation detectors are used because they tend to be much larger-volume detectors, whereas semiconductor detectors are used when higher resolution is required. A typical commercial
HPGe spectroscopy system is shown in Figure 34. At the bottom of Figure 34, the details of the
opened lead castle can be seen, with the cylindrical HPGe detector element in the castle. The
castle is designed to hold cylindrical geometries. For environmental sample analysis, it is very
common to use a Marinelli beaker, which is a one-litre geometric design which covers the HPGe
detector element for maximum efficiency.
67
Figure 34 Commercial HPGe system (top) and detail of lead castle (bottom)
68
in counts per minute, counts per second, or both. If the instruments are calibrated, readings are
in dose rate (-, mSv, or Gy per hour) and if they have an integration function, in total dose.
4.5.2 Area contamination meter
An area contamination meter (ACM) is an instrument used to detect and quantify alpha or
beta/gamma surface contamination. It must be capable of detecting small quantities of radioactive material, but is not capable of determining whether contamination is fixed to a surface or
loose. An ACM must be held very close to the surface to ensure accurate readings; however,
there are no suitable portable instruments for detecting small quantities of tritium ( 3H). A
common type of area contamination detector is the pancake probe (see Figure 35), which is a
relatively small-area thin-window GM tube that is very useful for frisking personnel for contamination. ACMs are usually based on a GM or other gas-filled tube. A common alpha detector
uses a ZnS screen to convert alpha-particle interactions to UV photons, which are then detected
by a photomultiplier tube. In this case, no gas is required.
Li 2.79 MeV
B n 7*
Li 2.31 MeV 7 Li 0.478 MeV
(40)
He n 3H p 765 keV .
(41)
10
These reactions are most likely to occur at low neutron energies, and therefore the counters
are wrapped in hydrogenous (neutron-moderating) material. Detector-response functions can
be altered using various techniques, such as perforated cadmium sleeves, so that a flat response over a wide energy range of incident neutrons can be achieved. There are also a variety
of physical configurations, such as cylindrical, spherical, or even rectangular. Portable neutron
detectors have historically been called neutron REM-meters, long counters, Bonner
spheres (see Figure 36), REM balls, or by other names, depending on their origin and other
physical characteristics.
Radiation Protection and Environmental Safety September 2014
69
70
gamma emissions from the contamination should be detected by the scintillators and trigger an
alarm on the electronic panel. This will elicit a response from health physics personnel to clean
the contamination and generate an incident report.
Scintillator
detectors
Alarm and
display
71
72
73
Electrons and holes will remain in traps provided that they do not acquire sufficient energy to
escape. The number of trapped states is directly proportional to the number of ionizingradiation interactions with the material and hence the total dose. When the temperature of the
material is raised, the trapped charge carriers are given sufficient energy to escape from their
traps to the conduction band, where they recombine at a luminescence centre, and the excess
energy is radiated as visible or UV light, which is recorded by a photomultiplier tube (see
Section 4.3.2). The TLD reader unit provides a correspondence between the signal generated
from the measured light and the radiation exposure of the TL material.
Reading a TLD chip is relatively simple. The TL material is heated from the ambient temperature
up to 300C400C, and the emitted light is collected and measured quantitatively. The TLD
reader consists of four components: (i) heating unit, (ii) light collection and detection system
(PMT), (iii) signal measuring system, and (iv) data recording system. The emission of light from
heated TLD material is often called a glow, and the resulting spectrum from heating the
material to release the traps is called a glow curve. A typical glow curve obtained from a
Harshaw model 3500 TLD reader for LiF TLD material irradiated to 500 Sv total dose from a 1
Ci 137Cs irradiator is depicted in Figure 40. The portion of the curve corresponding to the delivered dose is denoted by the region of interest marked with vertical lines.
74
Figure 41 Commercial TLD reader (top) and tray of LiF chips (bottom)
The TLD is the dosimeter of record for nuclear energy workers (NEW) in Canada (National Dose
Registry, Radiation Protection Bureau, Health Canada), as it is in most countries world-wide. All
nuclear energy workers in Canada wear TLD dosimeters if they are working around sources of
radiation exposure and as directed by the health physics department.
4.7.2 Electronic personal dosimeter (EPD)
An electronic personal dosimeter (EPD) is a detector calibrated to provide dose rate and dose
readings in real time. The readings may be present on a display directly on the dosimeter,
stored for later retrieval, or transmitted to a base station. The primary advantage of an electronic personal dosimeter is that it can be set with alarm points to warn the user (through
audible and visual alarms) in real time if a dose or dose rate is being exceeded. This makes it a
very useful tool for ALARA adherence. Key features of EPDs include: small size, light weight, fast
response, continuous update and display, and timer/stay time functions. EPDs are generally
Radiation Protection and Environmental Safety September 2014
75
made from small GM tube or semiconductor detectors, and although the most common are
sensitive to X- and gamma radiation, some have neutron-detection capabilities.
Although EPDs do not provide a legal dose of record, they are often worn in conjunction with
TLDs by personnel working in nuclear-facility radiation environments, especially in nonhomogeneous fields or in areas where exposure may be in excess of action or regulatory limits.
4.7.3 Liquid scintillation counting (LSC)
Liquid scintillation counting (LSC) is a radioanalytical technique developed in the 1950s and
defined by incorporation of a radioisotope analyte into a scintillating liquid. It is a very sensitive
and widely used technique for detection and quantification of radioactivity and is applicable to
most forms of nuclear decay emissions (alpha and beta particles, electron capture, and gammaray-emitting radionuclides).
Consider the case of a beta-emitting radioisotope in a liquid scintillation material. The beta
particle dissipates energy by collisions in the liquid, and the energy is absorbed by the medium
in three forms: heat, ionization, and excitation of the molecules in the solution. Excitation of
the solution molecules is the mechanism of the liquid scintillation technique. Facilitation of
efficient transfer of energy between beta particles and the solution is accomplished using a
solvent material and a scintillation solute solution (together called a cocktail). The scintillation
solute is a fluor, and excited solvent molecules can transfer energy to one another and also to
the solute. An excited solvent molecule creates an excited state in the solute, and as the excited
orbital electrons of the solute molecule return to the ground state, a photon of UV or nearvisible light is generated, which can be detected by a photomultiplier tube. The intensity of light
from the scintillation process is proportional to the initial energy of the beta particle.
The detection process for beta decay is summarized in Figure 42.
Radionuclides
Solvent
Scintillator
chemical
quench
UV
PMT
colour
quench
76
The electronic process of light detection and pulse generation in an LSC analyzer is depicted in
Figure 43. In most scintillation counters, two photomultiplier tubes collect the total light
produced within the scintillation vial that either (a) falls directly onto the two photocathodes or
(b) is reflected onto each photocathode by a reflector centrally mounted between the two
PMTs. Radioactive decay events produce approximately 10 photons per keV of energy. Beta
decay yielding a multiplicity of photons will stimulate both PMTs at the same instant in time,
and the signal from each PMT is fed into a summing circuit which produces an output only if the
two signals occur simultaneously, which is called coincidence. Because electrical noise from the
PMTs is produced randomly over time, it occurs at a sufficiently low rate to be excluded by the
coincidence circuit (below the equivalent of 1 keV). The sample in the counting chamber and
the PMTs are surrounded by lead, typically about 5 cm in all directions, which generally reduces
the background radiation to low levels.
The output from the analog-to-digital converter is processed with a spectrum analyzer calibrated in keV, and regions between 0 and 2000 keV are used for sample analysis. For example,
the region of interest for 3H is 018.6 keV (3H maximum beta energy = 18.6 keV) and for 14C is
0156 keV (14C maximum beta energy = 156 keV).
77
Figure 44 Commercial LSC counter (top) and detail of trays with vials (bottom)
4.8 Summary
Ionizing radiation cannot be detected by the human senses, and therefore instrumentation is
required. A variety of radiation detection instruments is used in nuclear facilities to support
routine operations such as dosimetry, radiation protection, and environmental monitoring.
Instrumentation is selected by health physics personnel based on its applicability to the mission
design. Radiation fields to be measured in nuclear facilities may be in the form of external
fields, water effluent, airborne gases, or particulates. Instrumentation is of critical importance
for the safe operation of nuclear facilities such as nuclear reactors and therefore is an integral
part of the radiation-safety management plan.
78
Contact
Stand-off
Contact
79
The intensity of beta radiation for depths less than the range of the beta particles can be
described by Eq. (42):
o e
(42)
where
is the beta intensity at depth t (particle flux, energy flux, etc.)
o is the initial intensity (same units as )
is the beta-ray absorption coefficient (cm2/g)
t is the depth(density thickness) in material (g/cm2).
The beta attenuation coefficients for tissue and air are given by Eqs. (43) and (44) respectively:
1.37
1.4
cm2
g
cm2
,
g
(43)
(44)
80
0.5Ca E ,
(45)
where
is the energy flux at the surface (MeV cm-2 s-1)
is the average energy per disintegration (MeV)
Ca is the areal activity (Bq cm-2).
The beta surface dose rate, considering the uncollided particles, may be determined using the
beta attenuation coefficient as in Eq. (46):
MeV
D 0.5Ca E
.
gs
(46)
MeV
Gy
7
D 0.5Ca E
2.88 10 Ca E
.
h
gs
(47)
Of interest also is the contact dose to the skin (the scenario in which the tissue comes into
contact with a surface that has beta-emitting contamination). The dose rate to tissue on contact is represented by Eq. (48):
g
0.007 2
Bq
MeV
J
s
13
cm
0.5 f Ca
1.6
10
3600
2
cm
transform
MeV
h
D
,
0.001 J / g Gy
(48)
and the dose rate for tissue on contact with a contaminated surface is given by Eq. (49):
0.007 tissue mGy
Bq MeV
D contact 3.6 104 Ca 2 E
e
,
cm transform
h
(49)
which assumes that approximately 25% of the beta particles going down into the contaminated
surface are backscattered [Cember2009] towards the dose point (i.e., f=1.25) and the exponential represents attenuation through 0.007 g/cm 2 of tissue (the dead tissue-layer density
thickness).
For tissue at some distance d away from the contaminated surface, air attenuation must also be
taken into account, as in Eq. (50). Subsequent layers of attenuating material (such as gloves on
hands) may be taken into account using similar exponentials:
d air
0.007 tissue mGy
Bq MeV
D at d 3.6 104 Ca 2 E
e
e
.
cm transform
h
(50)
5.1.1.2 Beta dose rate from contamination on skin (or hot particles)
For the case where the beta contaminant is in direct contact with external tissue with no
backing material, the beta dose rate is expressed by Eq. (51). Note that no backscatter (fb)
factor is required in this scenario because there is air behind the source:
81
g
0.5 Ca
0.007 2
Bq
MeV
J
s
cm
E
1.6 1013
3600 e
2
cm
transform
MeV
h
.
0.001 J / g Gy
2.88 104 Ca E e
(51)
mGy
0.007
If the beta emitter is not in contact with the external tissue, other attenuating material can be
added using exponential attenuation factors with appropriate attenuation coefficients. Some
materials that can attenuate betas for skin doses in an industrial setting are listed in Table 13. If
the material is hydrocarbon-based, the tissue beta attenuation coefficient may be an appropriate approximation in the exponential.
Table 13 Standard thickness of various beta attenuators (from [Cember2009])
Material
Thickness (mm)
Density (g/cm3)
0.1
0.036
0.3
0.3
Surgeon's Glove
0.5
0.9
0.45
1.1
0.55
0.9
Plastic Bootie
0.2
0.6
1.2
1.0
k C E
D inf
4.45 107 C E
air
mGy
,
h
(52)
where
k is a constant to yield units in mGy/h (5.76x10 -7)
C is the air concentration of the radionuclide (Bq m-3)
E is the average beta energy (MeV)
air is the air density (1.293 kg/m3).
More interesting is the dose to tissue for a person submerged in an infinite cloud of betaemitting radionuclide. In this case, the expression given by Eq. (52) is modified by a factor of 1.1
for the approximation that tissue absorbs 10% more energy than air on a per-kg basis and by a
factor of 0.5 representing the fact that in the cloud, half the beta particles move inward (towards tissue) and half move outward (away from tissue). Finally, a factor of e- * 0.007 compensates for passage through the dead skin layer. Equation (52) therefore becomes Eq. (53):
82
(53)
Note that Eq. (53) can be modified for attenuation though clothing by multiplying by an exponential factor e- * t, where represents the beta-attenuation coefficient for the material and t
is the thickness of the material.
5.1.2 Gamma radiation
Gamma rays are neutrally charged quanta of energy (photons). The principal interaction
mechanisms for photons, namely the photoelectric effect, Compton scattering, and pair production were introduced in Chapter 3. In addition, photon cross sections and the Klein-Nishina
formula for scattering, as well as interaction cross sections, were introduced in Chapter 3.
Some ways in which external neutral particles such as gamma radiation deliver dose are depicted in Figure 47. The exposure can originate from point, area, volume, or distributed source
regions.
5.1.2.1 Point source - specific gamma constant ()
A point source may be considered as small with respect to the target (vanishingly small compared to the target). Consider the energy absorbed per unit mass of air at a specified distance
from a point source, as given by Eq. (54):
, (54)
4 1 m kg / m3 87.7 erg / g / R
2
where
fi is the fraction of transformations that yield a photon with energy Ei
is the linear energy absorption coefficient for dry air at density 1.293 kg/m 3 (m-1).
83
Plane or volume
Point
erg
Bq
s
3.7 1010
0.0035 m 1 3600
2
MeV
Ci
h 0.5 R m
,
erg
Ci h MeV
g
4 1 m 2 1293 g 87.7
3
m
R
1.6 106
(55)
which yields the specific gamma constant () in conventional units as Eq. (56) or in SI units as
Eq. (57). The importance of the specific gamma constant in conventional units is that, from an
operational perspective, it is much easier to memorize compared to the SI unit form:
0.5 f i Ei
i
R m2
Ci h
1.24 10 7 f i Ei
i
Sv m 2
.
MBq h
(56)
(57)
84
-4
2x10
Attenuation
-4
-1
10
Absorption
-5
-1
3.5x10 cm
-5
10
-1
10
10
10
Energy (MeV)
A
R or Sv
H p 2 wr
,
d
h
(58)
where
H p is the dose equivalent rate (Rem or Sv per hour, depending upon which form of is
l1
dl
l=l1+l2
l2
d1
l12 + h2=d12
85
d2
l22 + h2=d22
p
Figure 49 Line-source geometry
For a linear concentration of radioactivity C i (Ci/m or MBq/m), the dose rate at point p can be
expressed as a function of the point source-specific gamma constant as defined in Section
5.1.2.1, using Eq. (59):
Cl
H p
h
or
l
1 l1
tan 1 2
tan
h
h
Cl
H p
h
(59)
where
H p is the dose rate (R/h or Sv/h, consistent with )
86
dr
r
h
Figure 50 Planar source geometry
For an areal concentration of radioactivity Ci (Ci m-2 or MBq m-2), the dose rate at point p can be
expressed as a function of the point source-specific gamma constant as defined in Section
5.1.2.1, using Eq. (60):
r 2 h2
H p Ca ln
,
2
h
(60)
where
H p is the dose rate (R/h or Sv/h, consistent with )
r
p
dx
h
Figure 51 Volume-source geometry
87
For a uniform volume concentration of radioactivity Cv (Ci m-3 or MBq m-3), the dose rate at
point p can be expressed as a function of the point source-specific gamma constant as defined
in Section 5.1.2.1, using Eq. (61):
r 2 h2
Cv
t
H p
1 e
ln
,
2
(61)
where
H p is the dose rate (R/h or Sv/h, consistent with )
88
Typical use
H(n,)2H
Dose to tissue
He(n,p)3H
Li(n,T)4He
10
B(n,) Li
14
N(n,p)14C
Dose to tissue
23
Na(n,)24Na
Blood dosimetry
40
Ar(n,)41Ar
Internal dosimetry
32
S(n,p)32P
113
Cd(n,)114Cd
115
116m
In(n,)
197
Au(n,)198Au
235
U(n,f)
In
Neutron spectroscopy
Besides the interactions presented in Table 14, neutron activation of materials can also be a
significant source of gamma dose in nuclear plants. Neutron activation is the production of a
radioactive isotope by absorption of a neutron and is governed by Eq. (62):
dN
n N
dt
or
N n 1 e
(62)
where
A is the activity of the radioisotope produced through neutron activation (Bq)
is the neutron flux (n cm-2 s-1)
is the activation cross section (cm2)
is the decay constant of the produced isotope (s-1)
N is the number of produced atoms
n is the number of target atoms.
Although the radioisotopes produced are generally a gamma radiation hazard, activation is an
important reaction with respect to this source of gamma (or beta) dose.
Radiation Protection and Environmental Safety September 2014
89
Dn E
( E ) E Ni i fi
i
J
Gy
kg
Gy
s ,
(63)
where
(E) is the fast neutron flux (n cm-2s-1)
E is the neutron energy (Joules; 1.6E-19 Joules per eV)
Ni is the number of atoms per kg for the ith material element
i is the scattering cross section (cm2) for the ith material element
fi is the fractional energy transferred from neutrons for the ith material element, given
2M i
by f i
, where Mi is the atomic mass of the ith material element. fi
( M i 1) 2
represents the average fraction of neutron energy transferred in an elastic collision assuming isotropic scattering.
The fast neutron dose can be calculated as a function of different energy groups (corresponding
to the neutron energy spectrum) to determine the total fast neutron dose.
II. Thermal neutrons
The most important specific thermal neutron reactions for tissue dosimetry (hydrogen and
carbon) are described below.
Hydrogen capture - 1H(n,)2H
This is an example of a radiative capture process. The neutron is absorbed, followed by immediate emission of a gamma photon, 01n 11H 12 H 00 , with photon energy 2.22 MeV. This
reaction is of significance when tissue is exposed to thermal neutrons. This reaction yields a
uniformly distributed gamma-emitting radioisotope, and therefore initially one must solve for
the specific activity (As) of this source using Eq. (64)
Bq
As N H H
,
kg
(64)
where
is the thermal neutron flux (n cm-2s-1)
Radiation Protection and Environmental Safety September 2014
90
Knowing the specific activity, it is possible to solve for the internal dose using approaches
presented in Section 6.
Nitrogen capture - 14N(n,p)14C
This reaction has a large thermal cross section of 1.78 barns and an energy release of 0.626
MeV in tissue. This is a significant contributor to dose when tissue is irradiated by neutrons
because the proton and the nucleus recoil have limited range and the energy is deposited
locally. The dose rate due to the energy released by charged particles for this reaction can be
determined by Eq. (65):
D np
N N N Q (1.6 1013
1
J
Gy
kg
J
)
MeV Gy
,
s
(65)
where
is the thermal neutron flux (n cm-2s-1)
NN is the number of nitrogen atoms per kg of tissue (1.49x1024 atoms/kg)
N is the absorption cross section for nitrogen (1.75x10-24 cm2)
Q is the energy release in tissue (0.626 MeV).
91
(e) Contamination, in liquid or aerosol form, due to fission and activation products that become inadvertently uncontained (which also may pose a significant external beta hazard
and internal alpha/beta hazard if inhaled).
The possible sources of the radiation that may contribute to external radiation dose while a
CANDU reactor is operating are depicted in Figure 52. The simplified drawing depicts the
biological shield (this shield also encompasses the thermal shield and reflector region), the core
(where the fission reaction takes place), and the primary heat transport (PHT) system that
circulates the hot pressurized water directly to the steam generators. The reactor operates as a
closed primary circuit, and therefore radioisotopes generated as a result of fission, activation,
or other nuclear processes may be circulating in the primary heat transport (PHT) system. The
primary circuit is physically separated from the secondary steam-generation circuit at the steam
generators. In theory, there should be no sources that migrate from the primary to the secondary side in a CANDU, and therefore no radioactivity at the turbines. Referring to Figure 52, the
potential sources may be described as follows (after [Goldstein1962]):
Note that not all the listed sources are of equal importance, and often their importance is
dictated by their physical location in the reactor with respect to receptors (workers). In addition, the importance of sources is affected by the state of the reactor. On shutdown, some of
the sources disappear, and the relative importance of the remaining sources changes. There is
residual fission power in a CANDU core after shutdown, and therefore there are still prompt
fission gammas and neutrons, as well as capture gammas produced in the core. However, they
are produced at levels several orders of magnitude lower than during operation. Possible
external radiation sources ~10 minutes after shutdown are depicted in Figure 53.
92
Biological Shield
Neutrons
Photoneutrons
Secondary
side
Core
Core
Gamma rays
Capture
Inelastic
Reaction
Activation
Annihilation
Neutrons
Prompt fission
Gamma rays
Prompt fission
Short period fission
Capture
Inelastic
PHT
Neutrons
Delayed fission
Activation
Photoneutrons
Gamma rays
Capture
Inelastic
Activation
Reaction
Bremsstrahlung
Annihilation
Biological Shield
Neutrons
Photoneutrons
Secondary
side
Core
Core
Gamma rays
Activation
Neutrons
Photoneutrons
Gamma rays
Long period fission
Activation
PHT
Neutrons
Photoneutrons
Gamma rays
Long period fission
Activation
Bremsstrahlung
Annihilation
93
Some examples of external hazards in a nuclear reactor environment include (but are not
limited to) the following:
Mixed neutron/gamma fields from normal operation (under power or shut down) at various
locations around the reactor
Contaminated coolant in a pipe (circulating or uncirculating)
Contaminated resin columns
Fission or activation products that have lodged or attached somewhere unexpectedly in a
piping system
Leakage from a contaminated water system
Outage activities that may involve opening piping or pump systems, welding and grinding
activities on potentially contaminated systems, etc.
Protection against these external hazards includes proper work planning (discussed in Section
7) along with use of the ALARA principle and shielding (discussed in Section 5.3).
94
S
4 r 2
1
I
9
1
I
4
source emission
S
surface area 4 r 2
r
2r
3r
Figure 55 Inverse-square law
The inverse-square law can be readily understood by ray-tracing from a point source outwards
and considering the intensity per unit area at the intersection with an arbitrary sphere of radius
r. For every increase in radius, the intensity decreases by the square of the increased radius
because the intensity is propagating outwards across the expanding sphere. For example, twice
the radius leads to one-fourth the intensity, three times the radius, one-ninth the intensity, four
times the radius, one-sixteenth the intensity, and so on. Because dose is directly proportional to
Radiation Protection and Environmental Safety September 2014
95
radiation intensity, this demonstrates that dramatic decreases in dose can be achieved with
moderate changes in distance from the source, particularly close to the source.
As discussed earlier, shielding is the act of placing a material between the source of radiation
and the receptor, which has the effect of reducing the amount of radiation impinging on the
receptor. In radiation protection, shielding is often called biological shielding because its
primary purpose is to reduce the biological dose to humans. As such, shielding materials are
critically important to the effectiveness of shields. The following sections consider shielding for
gamma and neutron radiation.
5.3.1 Gamma shielding
In Section 5.1.2, the principles of gamma dosimetry were discussed. The relationship to determine intensity (fluence, flux, or dose) of radiation after passage through a shield is given by Eq.
(66):
I I 0e x ,
(66)
where
I is the intensity of the radiation after passing through the shield (fluence, flux, or dose
units)
Io is the intensity of the radiation before passing through the shield (same units as I)
is the linear attenuation coefficient for that material (cm -1)
x is the thickness of the shield (cm).
Taking into account both the distance from the source and receptor and the influence of the
shielding material, the intensity at a point r units away from a source shielded by a thickness x
of material is given by Eq. (67):
I 0e x
I
4 r 2
(67)
The physical conditions that describe this type of attenuation are that (i) the radiation is a
narrow beam interacting with the shield and (ii) the shield is thin with respect to the mean free
path (1/) of the gamma radiation in the shield. This scenario is depicted in Figure 56. In this
case, the radiation, depicted by the dashed lines, scatters away from the receptor.
96
I0
I 0e x
4 r 2
x
Figure 56 Narrow-beam or thin-shield attenuation
5.3.1.1 Buildup
Although approximation of Eq. (66). may be valid in some cases, there are a number of situations in which the radiation source may be considered a broad beam with respect to the shield
or the shield may be thick with respect to the mean free path of radiation in the shield. This
case is depicted in Figure 57. It has been observed that in this scenario, some of the radiation
that would have scattered away from the receptor actually scatters towards the receptor and
contributes additional intensity to the receptor location that is not predicted by Eq. (66). In this
case, a factor is used to modify the standard attenuation equation to account for the scattering.
This factor is known as the buildup factor (B) and is dimensionless. The intensity equation
therefore becomes Eq. (68):
I 0 Be x
I
4 r 2
(68)
I0
I 0 Be x
4 r 2
x
Figure 57 Broad-beam or thick-shield attenuation
97
The buildup factor is both a function of energy and the shield material (x, denoted as the
optical length, relaxation length, or number of mean free paths) and is given as Eq. (69):
B( E , x)
I 0 ( E , x) I s ( E , x)
I ( E , x)
1 s
,
I 0 ( E , x)
I 0 ( E , x)
(69)
where
B is the buildup factor (dimensionless)
I0 is the non-collided intensity (fluence, dose, or dose rate) at the receptor
Is is the scattered (collided) radiation contribution at the receptor.
The buildup factor is the ratio of the radiation intensity, including both primary and scattered
radiation, at any point in a beam to the intensity of primary radiation only at that point. The
buildup factor accounts for scattering into an area due to poor (broad-beam) geometries and is
a function of shield material and shield thickness (x). Examining Eq. (69) leads to the conclusion
that B is always 1. Values for B have been experimentally determined; however, the bulk of
data available are from calculations, and many evaluations are presented in tables or in a
graphical format.
Two common ways of using the buildup factor for solving a shielding problem are: (i) knowing
the source and shield, calculate the intensity, and (ii) knowing the desired intensity at the
receptor point, determine the amount of shielding required.
Calculating intensity
The steps in calculating intensity (fluence, dose, or dose rate) are given as follows:
1. Look up B for:
Material of interest (e.g., lead, iron, etc.)
Energy of photons (e.g., 1 MeV)
Relaxation length of shield (x) Relaxation length is the thickness of shield material that will attenuate a narrow beam to 1/e of its original value.
2. Solve equation: I=I0*B*e-ux for fluence, dose, or dose rate.
Calculating required shield thickness
The calculation of the thickness of a shield required for a given desired fluence, dose, or dose
rate is difficult because the equation must be solved simultaneously for two variables, B and x,
which can be solved for only by iteration. The steps in calculating the required shielding thickness are the following:
1. Define the target exposure I (fluence, dose, dose rate)
2. Solve the narrow-beam equation I=I0*e-ux to obtain an initial shielding thickness x. This
thickness will be too small.
3. Add one half-value of thickness to x ( = (ln 2) / x1/2 x1/2 = (ln 2) / )
(new x) = (x + x1/2)
4. Look up B for material, energy, (new x)* .
5. Solve I=I0*B*e-ux with new values
Check: Is the calculated value of I close to the target I?
6. If the calculated I is still too large, then add another x 1/2 and recalculate (i.e., go to step
3).
Radiation Protection and Environmental Safety September 2014
98
Note that the shield may be placed anywhere between the source and the receptor; however,
when the shield is placed closer to the source, it provides the greatest solid-angle protection to
the receptor. Tabulated buildup factors can be found in a number of sources including, for
example, through the American Nuclear Society [ANS1991] and in work by Shultis and Faw
[Shultis2000].
A number of numerical techniques can be used to perform gamma-radiation transport calculations suitable for use in shielding estimates, for example, point-kernel techniques, discreteordinate techniques, and Monte Carlo simulation. The need for advanced gamma-shielding
approaches arises from requirements to simulate complex geometries, multilayer shields,
complex materials, complex source terms, and differing cross-section evaluations.
5.3.1.2 Materials
In general, there are three categories of shield materials: (1) natural materials, (2) construction
materials, and (3) special materials. Natural materials include air (insofar as it can be a scattering medium), water, and soil, and often shielding design involves making judicious use of these
natural materials. Construction materials are a very advantageous design material from an
optimization standpoint because they can serve two purposes, as structural and as shield
materials. Construction materials may include concrete, steel, wood, plasterboard, and glass.
Special materials for gamma shielding are generally high-atomic-number materials such as
steel, iron, lead, tungsten, and uranium. The usefulness of a shield for any given application is
related to the mass-attenuation coefficient (directly related to the interaction cross section)
and the mass density of the material as a function of the photon energy spectrum. A plot of the
interaction cross sections of photons in lead is provided in Figure 58. It can be seen that the
photoelectric effect is the dominant interaction at energies below approximately 0.2 MeV,
Compton scattering is competing or dominant between approximately 0.2 and 4 MeV, and pair
production dominates above 4 MeV (further discussion of photon interactions is provided in
Chapter 3).
6
10
Compton scatter
Photoelectric
Pair production
10
10
10
10
10
10
-3
10
-2
10
-1
10
10
10
10
Energy (MeV)
99
Photon total-interaction coefficients for uranium, lead, aluminum, and water are shown in
Figure 59. It can be seen that for high-Z materials such as uranium and lead, the interaction
mechanisms are very similar. For lower-Z materials such as aluminum and water, the interaction coefficients are significantly lower at most energies. Note that the total interaction coefficients at moderate energies (0.53 MeV) are similar for all four materials and that therefore
their attenuating power comes primarily from their different mass densities because x
is the argument of the exponential function when is the linear attenuation coefficient.
4
10
10
Uranium
Lead
2
10
10
Water
0
10
Aluminum
-1
10
-2
10
-3
10
-2
10
-1
10
10
10
100
Taking all this into account, a simplified approach such as using buildup factors (similar to the
approach with photons) is not generally practical for neutron problems because [Shultis2000]:
Neutrons scatter much more than photons, thereby making B very large
There is a large buildup of low-energy neutrons because the absorption cross section (a) is
small in the slowing-down energy region
B depends strongly on the
o Isotopic (material) composition of the shield
o Physical geometry of the shield
o Incident neutron-energy spectrum.
Due to the difficulties outlined above, the buildup-factor approach will not be developed for
neutrons. However, in addition to the above, because neutrons have radiation-weighting
factors that are energy-dependent, the difference between dose conversion factors (response
functions) for air kerma, ambient dose, and dose equivalent can be significant, as shown in
Figure 60. This can lead to significant differences in dose estimation.
3
10
10
10
Deep dose
Ambient dose
10
Tissue KERMA
-1
10
Air KERMA
-2
10
-3
10
-6
10
-5
10
-4
10
-3
10
-2
10
-1
10
10
10
For biological shields, fast neutrons are of most concern because thermal neutrons are
readily absorbed
Q (wR) varies with neutron energy and is greatest for 0.1 < E < 2 MeV
Materials with large a are used to absorb thermal neutrons (e.g., Cd, In, B, Li). However,
one must consider the resulting capture gamma radiation
Radiation Protection and Environmental Safety September 2014
101
r S G r e r t
where
G r
rwater r
0.12 e
4 r 2
(70)
where
is the fission (> 1 MeV) neutron flux at r (n cm-2 s-1)
S is the source emission rate (n s-1)
r is the macroscopic removal cross section for the shield material (cm -1)
rwater is the macroscopic removal cross section for water (0.103 cm -1)
t is the thickness of the shield (cm)
r is the distance of the water from source to receptor (cm).
The macroscopic removal cross section can be expressed as a function of the microscopic cross
section, as in Eq. (71):
r N r
or , for mixtures .
r Ni ri
(71)
Macroscopic and microscopic cross sections for a variety of elements and mixtures are provided
in Table 15 (adapted from [Shultis2005]).
102
r (cm-1) r (b)
Aluminum
1.31
Hydrogen
1.00
Deuterium
0.92
Beryllium
0.132
Boron
Carbon
1.07
1.07
0.065
Oxygen
0.81
0.92
Sodium
0.032
1.26
Iron
0.168
1.98
Zirconium
0.101
2.36
Lead
0.118
3.53
Tungsten
Uranium
3.36
0.174
Zirconium
Water
2.36
0.103
Paraffin
Heavy water
Concrete
(6% water)
3.60
80.50
0.092
2.76
0.089
An approximation for the removal cross section (where r = r) in terms of r/ is given by Eq.
(72):
2
r
1.3 0.294 cm
0.206 A Z
(72)
Functionally, the removal technique can be used to estimate the flux at the surface of a shield,
and then this flux can be used to estimate the flux at a position outside the shield. Knowing the
Radiation Protection and Environmental Safety September 2014
103
fast neutron flux at a receptor point outside the shield, the dose rate can be estimated using
Eq. (63). Note that this is a simplified approximation, and a more complex analysis (such as the
Monte Carlo technique) is required to determine the intensity accurately.
5.4 Summary
External radioisotope hazards associated with CANDU reactors include hazards directly associated with the nuclear chain reaction (neutron and gamma fields) or indirectly associated as is
the case with fission products from fuel (whether intact or defective) and activation products
(whether fixed or mobile). Dosimetry can be accomplished from first principles using source
activity and geometry or by using dose-conversion factors and fluence measurements.
External hazards in CANDU reactors involve gamma, neutron, and beta fields, and protection of
the worker from external hazards is accomplished by adhering to the principles of as low as
reasonably achievable dose and the concepts of maximum shielding (of source), maximum
distance (from source), and minimum time (around source) for any given work function.
104
4a. Intake of
contamination from food
product or orofacial
contamination
3. Transfer of contamination to
food product, or hand-to-face
directly
2b. If wound,
transfer into blood
2a. Transfer of
contamination to hands
1. Contamination
Biological Characteristics
Radionuclide
Metabolic behaviour
Physical half-life
Biological half-life
Tissue sensitivity
Intake route
Age of individual
Duration of intake
Individual health
Total intake
Personal habits
The internal dose mechanism can be described as shown in Figure 62. Internal dose is facilitated by basic mechanisms for intake into the body (inhalation, ingestion, or absorption), followed
by uptake into extra-cellular fluids for circulation through the body, and finally deposition of
radioisotopes into target organs and tissues where decay energy is deposited.
Radiation Protection and Environmental Safety September 2014
105
The dominant intake regimes related to transport through the body to excretion are outlined in
Figure 63. This is a simple representation of what is called a compartmental model. Dosimetry
can be accomplished by solving mathematically for the transport, deposition, and excretion of
radioisotopes through compartments in the body. Most internal-dosimetry computer codes
perform this type of calculation (for example, see [IMBA2010]). Compartmental modelling of
internal dose is beyond the scope of this chapter.
Inhalation into the respiratory system can be subdivided into three regions: (i) nasal-pharyngeal
(inhalable), (ii) tracheal-bronchial (thoracic), and (iii) pulmonary (respirable, or deep lung).
Particle deposition takes place in the three regions with an efficiency based on particle diameter. Generally speaking, particles from submicron to ten microns are considered respirable,
whereas larger particles deposit in the upper airway regions. Although upper-airway deposition
can lead to dose, the respirable fraction is of primary significance for internal dosimetry.
Inhalation leads to deposition in one of the three regions of the respiratory tract, and if deposited in the deep lung, particles can be absorbed into the blood for transport to target organ(s).
Inhalation can also lead to a fraction being removed mechanically (by coughing, etc.) from the
respiratory tract into the GI tract, where it may be treated as an ingestion and similarly absorbed into the blood for distribution to other organs before excretion. Excretion may occur
through urine, feces, sputum, sweat, tears, etc.; however, the dominant modes of biological
excretion are through urine or feces. Before radioisotopes are excreted, they will deposit
energy in the target tissue(s). The deposition of this energy into a mass of tissue is the definition of absorbed dose.
Intake
Into
Body
Uptake
By
Extracellular
Fluid
Deposition
In
Organ,
Tissue
106
Ingestion
Inhalation
Respiratory
Tract
Mechanical
Removal
G-I
Tract
Absorption
Absorption
Blood
(Cumulative Uptake)
Other Organs
Biological Removal
SEE or
E or
m
MeV
,
transform kg
(73)
where
E is the average energy of the emitted particle per disintegration (MeV per transform)
Radiation Protection and Environmental Safety September 2014
107
Ct
dps
MeV
J
s
Bq 1
SEE E
1.6 10-13
86400
MeV
d
Bq
dis kg
J / kg
1 Gy
Gy
d
(74)
Gy
= 1.382 10-8 C t SEE
where
Ct is the radioisotope activity located in the target tissue (Bq)
SEE is the specific effective activity of the radioisotope contained with mass m t
(MeV/dis-kg).
Radioactivity is removed by the body through two mechanisms: (i) physical decay of the radionuclide, and (ii) biological elimination of the radionuclide. To take into account both processes,
the concept of effective half-life is introduced. The effective half-life describes the residence
time of a radionuclide in a tissue or an organism and considers both radiological (physical)
decay (TR) and biological elimination (T B). If biological elimination follows first-order kinetics,
then it can be described by a loss-rate constant, B, which is related to half-life by the relation
B = (ln 2/ TB). The biological rate constant can be summed with the radiological rate constant,
R, to yield the effective elimination constant, E = B + R, which is related to half-life by E = (ln
2/ TE).
Biological (TB) and radiological (TR) half-lives together eliminate a radionuclide from the body
faster than either one alone. Combined, they become the effective half-life given by Eq. (75):
TE
TB TR
.
TB TR
(75)
Effective half-lives are generally dependent upon the chemical form of the internal emitter.
Note that, although radiological half-lives are well-known quantities, biological half-lives are
specific to individuals, and therefore tabulated biological half-lives are approximations for some
reference person that may or may not represent any particular individual. With that caveat,
some representative examples of radiological, biological, and effective half-lives are given in
Table 17.
108
ha lf - lif e
r a diologic a l
biologic a l
e f f e c t ive
H- 3 ( t r it ium)
12 y
12 da ys
12 da ys
C- 14
5560 ye a r s
10 da ys
10 da ys
P - 32
14 da ys
257 da ys
14 da ys
S - 35
87 da ys
90 da ys
44 da ys
Co- 60
5 ye a r s
10 da ys
9.5 da ys
S r 90
28 ye a r s
50 ye a r s
18 ye a r s
I- 131
8 da ys
138 da ys
7.6 da ys
P o- 210
138 da ys
60 da ys
42 da ys
Ra - 226
1620 ye a r s
45 ye a r s
44 ye a r s
Using Eq. (74) as a basis, the estimated dose rate at some time t after intake of a radioisotope is
given by Eq. (76):
=D
e
D
t
/
e
=D
/
- e t
0.693
t
TE
(76)
Finally, the dose may be determined by integrating over time as in Eq. (77):
t
e- E t dt
D=D
D
/
E
1- e
- E t
(77)
where D is the dose (Gy), D / is the instantaneous dose rate at time=0 (Gy/d), and E is in
units of d-1 (any time base will work as long as the dose rate and the effective elimination
constant have the same base unit). For long times (on the order of seven half-lives or more),
the dose approximation becomes Eq. (78):
D=
D
/
E
(Gy) .
(78)
For regulatory purposes, t = 50 years is normally used for a committed dose, and the absorbed
dose (or dose rate) can be converted to equivalent and effective quantities using the appropriate weighting factors.
6.1.2 Gamma internal emitters
In the previous section, expressions were developed that are appropriate for short-range
particles such as alpha and beta particles. Long-range neutral particles such as gamma rays
require a different approach because they do not deposit all their energy locally. In other
Radiation Protection and Environmental Safety September 2014
109
words, the absorbed dose cannot be calculated by assuming the tissue or organ to be infinitely
large because gammas are highly penetrating (unlike alphas or betas). Therefore, only a fraction
of the energy carried by photons originating in the tissue containing the radioisotope will be
absorbed within that tissue. Therefore, an alternative approach to that used for charged
particles is required. For this scenario, the following parameters must be considered in the
calculation of absorbed dose:
The concept of absorbed fraction is illustrated in Figure 64. The absorbed fraction can be
E
calculated as =
.
E in
kg .
(79)
-1
Specific absorbed fractions are computed using mathematical phantom calculations (Monte
Carlo simulations) and are tabulated as a function of target organ and photon energy for
sources in various tissues [MIRD1978]. The generic equation for calculating absorbed dose rate
using the absorbed fraction concept is given by Eq. (80):
=
D
k A n i E ii
i
(80)
where
D is the absorbed dose rate (Rad/s or Gy/s)
A is the activity in the source organ (Ci or Bq)
ni is the yield of particles at energy E emitted per disintegration (also denoted as fi or Yi)
E is the average energy per disintegration (MeV per transform)
i is the absorbed fraction
Radiation Protection and Environmental Safety September 2014
110
The total absorbed dose can be determined using a cumulative activity A which is the integral
of the activity as a function of time. The time-dependent activity As(t) and the integrated
activity A in the source are given, assuming first-order kinetics, by Eq. (81):
As t As 0 e E t
A A t dt A 0 e E t dt As 0 ,
s
0 s
0
E
(81)
where As(0) is the activity in the source organ at time = 0. The units of A are activity-time (for
example, Ci-h or Bq-s, etc.). The total dose is then given by:
D=
n E
kA
i ii
i
(82)
To calculate total dose in the body, consideration must be given to the source (S) and the target
(T). The absorbed fractions are usually denoted as T S , and if there are multiple sources
or targets, this approach can be extended to sum all contributions. For example, for multiple
sources (S=1,2,) contributing to a single target (T=1) of interest, the total-dose equation
becomes:
D1
kA1 ni Eii 1 1
i
m1
kA2 ni Eii 1 2
i
m1
(83)
A
D i s i i
m
A
D i i
m
where
(84)
i 1.6 10 13 ni E i
Note that consistent base units must be used in the evaluations to achieve the dose or doserate units required. Also, as previously discussed, for alpha or beta particles, the absorbed
fractions will be equal to unity (=1).
111
112
Due to the relatively long half-life of tritium, it should be noted that the risk is present whether
or not the reactor is on power and remains for a long time after shutdown.
6.2.2 Radio-iodines
Several radioactive isotopes of iodine (I-131, -132, -133, -134, -135) are produced in the fuel as
fission products. These are volatile and can easily escape from defective fuel. All radioiodines
decay by beta emission with associated gamma emission. Radioiodine is routinely expected to
be circulating in the PHT system, and therefore any leakage from the PHT system gives rise to
an airborne radioiodine hazard. Radioiodines, when taken into the body, migrate rapidly to, and
are taken up by, the thyroid.
Radio-iodines can exist as elemental iodine (I2 molecules), as organic iodine (frequently as
methyl iodide (CH3I) from ion-exchange resins in the PHT purification circuits), and as volatile
hypoiodous acid (HOI). If a leak of PHT steam occurs, the radioiodines enter the air and are
picked up by dust particles to exist in particulate form [Burnham1992].
Both tritium and radio-iodines are produced when the reactor operates, and production of both
stops when the reactor shuts down. However the radio-iodines, with half-lives on the order of
hours to days, decay away over a period of weeks, whereas the tritium does not. Therefore, the
radio-iodines are a transient hazard, whereas the tritium is a persistent hazard in a CANDU
reactor. There are gaseous fission-product and delayed-neutron monitoring systems in CANDU
reactors to detect and locate failed fuel promptly. The FM can then remove the failed fuel from
the channel to reduce radio-iodine levels in the coolant. The heavy-water purification system
also removes radio-iodines from the coolant. Note that the fuel-failure rate in CANDU reactors
is low (<< 0.1%), and therefore, out of approximately 5000 bundles discharged from the core
annually, only a few bundles have a single fuel-element defect [Aydogdu2013].
6.2.3 Particulates
Radioactive particulates can be present in CANDU reactors as (i) fission products, (ii) activation
products, or (iii) other radioactive volatiles attached to dust particles. Radiation hazard from
particulates arises when airborne particulates are inhaled or when hot particles come into
close proximity to or contact with tissue. There are two general categories of particulates:
short-lived and long-lived.
Short-lived particulates, principally fission-product noble gas progeny 88Rb and 138Cs, are not a
significant internal hazard due to their short half-lives (18 and 32 min respectively [Burnham1992]).
Long-lived particulates such as 141,144Ce, 140Ba, 140La, 134,137Cs, 131I, 103,106Ru, 95Zr/95Nb, 90Sr, 65Zn,
60
Co, 59Fe, 54Mn, 51Cr, and 14C are all beta emitters, and most also emit gamma radiation. These
particulates may be found at various locations in a CANDU reactor, essentially anywhere that a
leak can occur or maintenance is being done.
6.2.4 Carbon-14
Carbon-14 decays through beta emission with a maximum energy of 156 keV (average ~50 keV)
and has a 5730-year half-life. Carbon-14 is generated in CANDU reactors by three processes:
113
n 17O 14C
n 14 N 14C p
air
n 13C 14C
About 1985, during a pressure-tube change outage at the Pickering NGS, 14C was found to be
widely distributed within the plant. Because of the large volume of moderator (and therefore
relatively large quantity of 17O), generation of 14C in CANDU reactors is about an order of
magnitude greater than in other pressurized-water reactors. 14C was also generated in large
quantities from 14N in the N2-filled annulus gas spaces of the pre-1985 Pickering A reactors and
is also formed in CANDU reactors whenever there is air in-leakage into the core (for example,
from the flux detectors). Carbon-14 was primarily a problem in the Pickering A Unit 1 & 2
CANDU station due to the annulus-filling gas and the lack of awareness of the extent of the
condition. 14C particulates were released when pressure tubes were replaced at Pickering A in
the 1980s and is still present as residuals in the annulus space and in waste from the pressuretube refurbishment. Although 14C is always present in CANDU reactors, it is less of a hazard in
other CANDU reactors than in Pickering A. Since the annulus gas was changed from N 2 to CO2 in
the Pickering A reactors, 14C formation in the annulus gas has been reduced significantly. The
production of 14C in the calandria vault air applies to the Pickering A reactors because the vault
atmosphere is air. The calandria is inside a water-filled tank in Bruce A, B, and Darlington
reactors and inside a water-filled concrete vault in CANDU 6 and Pickering B reactors [Aydogdu2013]. Note, however, that due to its long half-life, 14C can be a persistent problem for
operation, shutdown, and subsequent decommissioning and disposal activities.
114
contaminants by movement of the entire air mass into, around, and out of the workplace
[ANSI2007], and (2) local exhaust ventilation (LEV) by systems that remove air at the point
where the hazard is generated [ANSI2006,2003] [CSA2004]. The selection of a given ventilation
solution depends upon multiple factors. General guidance principles are the following: GEV for
non-toxic contaminants, multiple sources, widely distributed sources, and non-contaminated
dilution air; LEV for moderately to highly toxic contaminants, one or a few sources, and when
there is risk of direct worker exposure. Nuclear facilities use combinations of GEV and LEV with
highly monitored and filtered air discharge systems.
6.3.2 Control of the worker
The main method for protecting the worker is the proper use of personal protective equipment
(PPE), and for internal dose mitigation, the main protective equipment is respiratory protection
appropriately used, although other protective clothing such as suits, gloves, and eye protection
will help prevent skin absorption and contamination transfer.
In areas where a worker may be in contact with (or submerged in) radioactive material, plastic
or water-resistant protective outer garments are suitable protection from beta emitters (alphas
are also blocked). Gamma and neutron radiation will not be attenuated greatly by these garments, hence the need for dose control and shielding (ALARA) for these hazards. A worker
performing a radiological survey around contaminated components is shown in Figure 65. The
worker is shown wearing a TyvekTM polyethylene suite with hood, double latex gloves, safety
glasses, and a half-face respirator (P100 toxic particulate filter).
Respirators fall into three broad categories: (i) escape, (ii) filtering, and (iii) supplied air. Escape
respirators are for emergency purposes and are designed for one use or for one year from
placement. Filtering and supplied-air respirators are fit-for-purpose assigned and depend on
the nature of the contaminant, the nature of the work, and the level of protection required.
The expression for respirator performance is defined by the ratio of the contaminant concentration outside the mask (Cout) to the concentration inside the mask (Cin), which is called the
protection factor (PF) and is given by Eq. (85):
PF =
Cout
.
Cin
(85)
Protection factors are estimated by the manufacturer; however, an accurate protection factor
can be determined only after performing a fit test on the respirator [ANSI2001]. Guidance for
proper selection, use, and care of respirators is provided by the Canadian Standards Association
[CSA2012].
115
116
Use
Efficiency (%)
95
6.4 Summary
A variety of internal radioisotope hazards are associated with CANDU reactors. Dosimetry
methods are well established, either using dose conversion factors on activity estimates (determined from bioassay measurements) or from first principles and compartmental models.
Internal hazards in CANDU reactors involve alpha, beta, and gamma emitters and include 3H
(the principal internal hazard), 14C, radio-iodines, and particulates that can be present from
leaks of fission products (defective fuel) and activation products (directly or through corrosion).
Protection of the worker from internal hazards is accomplished by ventilation systems with
filter trains, heavy-water vapour-recovery systems, atmospheric separation and access control
features, control of sources of contamination, and judicious selection of personal protective
Radiation Protection and Environmental Safety September 2014
117
equipment. Respiratory protection can afford a worker a significant protection factor when
used appropriately.
Dose monitoring is required whenever radiation work is to be performed which can result in
significant exposure or contamination. Different organizations can determine what exactly
constitutes radiation work. The following are representative of radiation work [Burnham1992]:
Monitoring periods (time between reading dosimeters or bioassays) for CANDU stations tend to
be much shorter than for other users (for example, university or medical). A typical monitoring
period for a CANDU station may be two weeks or shorter, whereas other users typically submit
dosimetry records every three months. Dosimetry estimates may be performed daily depending
on the magnitude of the anticipated hazard of the radiation work being performed.
118
The detection of radiation fields or potential contamination is facilitated by air monitors, area
monitors, portal monitors, and hand-held instrument readings. The principal personal exposures in CANDU stations being monitored for are:
The results of dosimetry estimates at any given time can be used to optimize worker exposure
to ALARA levels, or if needed, to remove a worker from further exposure. Yearly reports are
provided to NEWs which show their historical dose of record, dose received every year during
employment, quarterly dose in the past year, and lifetime occupational dose. These data are
maintained locally and are available through the National Dose Registry [NDR2013] upon
request.
Green-qualified workers are personnel with sufficient experience and formal training to give
them the qualifications to manage themselves and to supervise the radioactive protection
of other workers.
Yellow-qualified workers are trained to manage their own radiation-protection requirements, but not the protection of others.
Orange-qualified workers have minimal training and radiation work experience, but
may perform radioactive work under the direct or indirect supervision of a Greenqualified person. They have sufficient qualifications to go into the various areas of
the plant that are not posted with radiation hazard signage.
Red-qualified persons have no formal radiation work qualifications; however, they can
perform work in radiation areas only under the direct supervision of a Green-qualified person. The work has hazard limits that must be adhered to.
Whereas Green- and Yellow-qualified workers are typically designated as nuclear energy
workers (NEWs), Orange- and Red-qualified workers typically are not designated as NEWs.
7.2.2 Zoning
In addition to categorization of workers, CANDU plants are also categorized by location and
potential for radioactive contamination. Although any given CANDU station may have its own
zone categories, a typical scheme is presented below [Burnham1992].
Radiation Protection and Environmental Safety September 2014
119
Unzoned areas with absolutely no contamination, generally not within the boundary of a
reactor, but within the station boundary (for example, a switchyard).
Zone 1 clean areas where absolutely no contamination is permitted; no radiation training
is required to be in these areas (for example, administrative offices).
Zone 2 areas that contain no radioactive systems and are normally free of contamination
(although the potential exists for contamination due to ventilation and personnel traffic (for
example, a turbine hall).
Zone 3 areas that contain radioactive systems that may act as sources of contamination
(for example, a reactor building).
Contamination monitoring stations must be used before crossing the boundary from Zone 3 to
Zone 2 or from Zone 2 to Zone 1. A two-zone system is to be introduced in new CANDU reactors: a radiation-controlled area (RCA) and non-RCA spaces [Aydogdu2013]. Zone 3 becomes
RCA, and Zones 1 and 2 become non-RCA areas. Work plans must take zoning into account
because this impacts the level of qualification required for workers and the PPE or dosimetry
that will be assigned.
7.2.3 Work planning
Planning for work in a radiation area goes far beyond categorization of workers. Work planning
involves identifying hazards and planning work while acknowledging these hazards. Work
planning specifications can be subdivided into approximately 11 steps [Burnham1992]:
1. Identify hazard(s)
2. Control hazard(s), which can be further subdivided into
a. Elimination of hazard
b. Minimization of hazard
c. Install physical barriers
d. Use warning devices
e. Minimize human-error potential
f. Establish procedures commensurate with the hazards
g. Train and supervise personnel
h. Accept the hazard and work with it
3. Simplify tasks
4. Verify instruments and assign as appropriate
5. Post signage appropriate to the hazard
6. Identify and issue dosimetry
7. Identify and issue appropriate PPE
8. Identify and assign personnel appropriate to task(s)
9. Perform pre-task briefings and clarify assignments
10. Monitor progress during work
11. Follow up after work.
A radiation-exposure permit (REP) is generated by a qualified person (a responsible health
physicist, for example) consistent with the hazard and adhering to the as low as reasonably
achievable (ALARA) tenet. The work plan takes into account all personnel qualifications and
assigns responsibilities accordingly.
120
Personal protective equipment is needed for activities in Zones 2 and 3 both from an
industrial hygiene and occupational health and safety perspective and a radiationprotection perspective. Normal industrial protective equipment may be required for
work in Zone 1 and unzoned areas as well. In Section 6.3, control of the source (i.e.,
ventilation) and control of the worker (i.e., respirators) were discussed for airborne
hazards. Additional routine personal protective equipment includes active workzone clothing (in CANDU operations, historically called browns because the outer
garment was a brown-coloured coverall). In fact, personnel working in active areas
have a complete change of clothing consisting of coveralls, undergarments, socks,
and safety shoes. The important provision is that the active-area clothing remains in
the potentially contaminated areas and no personal clothing is allowed in Zones 2 or
3. Besides appropriate respiratory protection commensurate with the task (from
cartridge respirator to plastic suit with air-line supply), a worker may also require a
hard hat, safety glasses, hearing protection, lab coat, disposable coveralls, appropriate gloves, safety shoes, booties, or any combination of the above.
121
operations. The relative relationships, with four different measurement cases, can be seen in
Figure 66.
regulatory limit
action level
Level
detection limit
background
1
Figure 66 Relationship between background, action level, detection limit, and regulatory limit
In Case 1, the measurement lies at the background level and therefore is considered background. Note that a measurement cannot, by definition, be less than background, although the
background level may vary from one place to another. In Case 2, the measurement lies between the background level and the detection limit of the instrument. In this case, with a given
confidence, the measurement is below the detection limit of the contamination-survey instrument, and generally no further action is taken. In Case 3, the measurement lies above the
detection limit, and radiation has been positively detected with a selected confidence level.
This measurement is useful for identifying the presence of radioactive material and may assist
in decontamination. In Case 4, the reading has exceeded an action level (as put in place by the
station operator), and generally decontamination may be required to mitigate the hazard
(although it is not strictly required by the regulations). The location of the detection limit and
the action level may be exchanged. In Case 5, the measurement lies above the regulatory limit.
In this case, decontamination procedures must be carried out to bring the levels of measured
radioactivity to levels below the regulatory limit and as low as reasonably achievable (typically
below the action level).
7.4.1.1 Waste management
Radioactive waste is generated in all CANDU plants during routine operations. Waste can
originate from contamination sources (Section 7.4) and may include cleanup and laboratory
wastes (paper, rags, glassware, etc.), contaminated tools or components, filters, discarded
components that have been activated, and ion-exchange resins from process systems. These
types of waste are typically called stored wastes. A second source often categorized as waste is
Radiation Protection and Environmental Safety September 2014
122
spent (or used) fuel. This material is not really waste as such because there is a strong possibility of reuse (or reprocessing) of the fuel in the future. The International Atomic Energy Agencys
philosophy for long-term storage is that future generations should be afforded the same degree
of protection as the current population. Spent nuclear fuel will not be considered further in this
chapter.
There are two general approaches to radioactive waste management [IAEA1995]:
1. Dilute and disperse
a. Aerosol: discharge as gases or other fine particulates
b. Liquid: discharge into marine or fresh-water environments
2. Concentrate and contain
a. Solid: storage (delay and decay).
Dilution and dispersion occur routinely under the CNSC license conditions for the CANDU
operator. Solid-waste management may be considered in three practical categories for CANDU
operations: (i) sources (which may include activated materials or hot particles, (ii) loose
contamination, and (iii) tritium waste, as discussed in the next subsection.
7.4.1.2 Sources
Sources, including fixed surface contamination, will normally be collected by removing the
entire item to solid-waste storage. Efforts to remove sources of radioactive material from the
equipment or item to which they belong (such as removing a hot particle from a section of
pipe) may not be undertaken depending on the hazard analysis. Measures to ensure the
integrity of the source or fixed contamination must be implemented to prevent the spread of
contamination while the material is being moved.
7.4.1.3 Loose contamination
For loose contamination, it is first essential to establish contamination-control measures. An
appropriate method for removing the contamination will be used. Typically this will include
brushing, sweeping, wiping, cleaning, or some combination of these (as discussed in Section
7.4)
In some instances, decontamination may not be practical (e.g., in contaminated piping). Disposal of the entire item (reduced to the smallest practical volume) will then be undertaken.
Decontamination efforts must continue until measurement readings are below the detection
limit of the instruments, below the action level, and below the regulatory limit. Upon completion of decontamination activities, a thorough survey of the decontaminated location is performed.
7.4.1.4 Special case: tritium contamination
Tritium is a major component of the contamination associated with CANDU plants. Tritium
contamination is characterized by the high mobility of tritium, resulting in ready crosscontamination, absorption, and permeation in many materials. Tritium outgassed from surfaces
is primarily in the form of tritiated water. The properties of tritium make tritium decontamination more complex than decontamination of other radioisotopes. Surface tritium will generally
be found as:
Radiation Protection and Environmental Safety September 2014
123
Removable tritium tritium near the surface that is easily removed by light washing.
Fixed tritium located deep within the surface of the material and not amenable to surface
decontamination techniques; and
Transferable tritium tritium that is near the surface and acts as a reservoir of tritium to
replenish the removable tritium if that layer is significantly diluted.
Accordingly, decontamination only of the removable layer will likely result in reappearance of
the tritium after a short time (less than one month) as removable tritium. Repetitive decontamination of the surface layer will eventually reduce the inventory and hence the eventual
level of removable tritium on a surface.
The most commonly used methods for tritium decontamination are washing, vacuuming,
purging, thermal desorption, and isotopic exchange by adding water or hydrogen gas in the
purge gas. These are generally adequate, but are time-consuming. More sophisticated techniques such as chemical or electrochemical etching and plasma can potentially provide high
decontamination factors. Baking of the tritium in a contaminated surface is an alternate
method for decontamination, but is not normally used.
Tritium contamination of walls and floors, particularly concrete, poses a chronic outgassing
problem. Concrete decontamination is very difficult and slow. Covering the surfaces with nonporous covers may be an alternative approach to decontamination. Walls inside a CANDU
reactor building are painted with reinforced epoxy-resin paint for ease of decontamination and
to reduce tritium contamination.
7.6 Summary
Radiation-protection program management for CANDU operations is essential for both personnel safety and reactor safety functions. The health physics office will be involved in or responsible for various management aspects including licensing, training, personnel monitoring and
Radiation Protection and Environmental Safety September 2014
124
bioassay, work planning and review, surveys and equipment maintenance, inventory control,
waste management, emergency preparedness, quality assurance, and audits. Well-defined and
well-executed management plans at CANDU plants ensure that the stations operate in the most
safe and reliable configuration possible.
For a baseline study, the priority is to determine the levels and the statistical variations to a
high degree of confidence;
For routine environmental sampling, the priority is to determine the lowest minimum
detectable activity levels and compare them with what the expected releases might be and
what the regulatory criteria demand; and
For emergency response, the priority is to determine the trends and rough magnitude of
the release to provide protective-action guidance to the public.
For routine and baseline sampling, a number of biota that are in the pathway between radiation source and receptor must be sampled. These biota are identified during the planning stage
of the environmental monitoring program. Likewise, in a post-accident environment, a number
of parameters require monitoring, but their importance has time dependencies because some
pathways from radioactive source to human exposure have a longer residency time than
others.
The design of an environmental monitoring program and requisite sampling strategies are
individually dependent on purposes, goals, and specific locations. However, some general
guiding principles for environmental monitoring exist and are presented in the following
sections.
125
assess independently the actual or potential dose to an average member of a Critical Group
resulting from normal operation of a nuclear facility; and to
provide an independent assessment of the effectiveness of the source and effluent control
and effluent monitoring programs.
Validate, as far as possible, the assumptions made in any assessment of derived release (or
emission) limits (DRL/DEL) for the facility; and to
Provide assurance to the regulator and the public that human health and the environment
are being monitored and protected.
Normally an operator (licensee) is regulated to develop and implement an approved radiological environmental monitoring program. Elements of an environmental monitoring program can
be found in an emergency response program, although their management and deployment will
be different.
The primary objective of a long-term radiological environmental monitoring program is to
define a regime of both continuous and periodic sampling and analysis to assess those radionuclides which are found in the various identified and sampled pathways. The accumulation of
these data over a period of years provides a baseline against which all subsequent variations
can be compared and assessed.
8.1.2 CANDU facilities
CANDU facilities have conducted individual radiological environmental monitoring programs for
more than 20 years. The rationale for sample collection and the selection of sampling media are
discussed below.
There are three significant comparable aspects in the radiological environmental monitoring
programs at Canadian utilities which have nuclear reactors. The three aspects are:
(i)
(ii)
(iii)
126
Airborne and waterborne releases are controlled by limiting releases to 1% of the weekly
DRL (see Section 8.1.2.2) for airborne releases and 1% of the monthly DRLs for waterborne
releases (these are internal targets); see Section 8.2.
The gaseous-effluent monitoring system consists of a gaseous-effluent monitor (GEM)
which continuously monitors and measures I-131, noble gases, and particulate emissions,
and a tritium cartridge and a 14C sampler which continuously monitor tritium and 14C emissions (measurements are made in the laboratory on a daily or weekly basis).
The reactor-building (RB) ventilation system has filter trains that contain charcoal and HEPA
filters to reduce iodine and particulate releases. The off-gas management system in a
CANDU reactor is used to reduce noble gas emissions.
CANDU reactors have liquid-waste decontamination facilities (except Pt. Lepreau Generating Station) to decontaminate liquid waste in high-activity tanks (if necessary) before discharge.
127
ing release pathways leading to humans; those humans likely to be most exposed because of
specific habits (one or more critical groups); sample types in these pathways; and collection
frequency of these sample types. Usually, collection frequency and sample type are based on
analyzing those samples that are most likely to provide evidence of specific radionuclides that
would be indicative of releases from the facility into the environment. There are constraints on
detection because of dispersion (dilution) from the point of release. In most airborne pathways,
a dispersion factor of about one million is applied up to the first kilometre. In water effluents,
the dispersion factor is a function of cooling-water flow and tidal mixing and may range from a
factor of ten to thousands. In addition, radionuclides dispersed into the environment may
become concentrated into various biota, making their detection relatively simple. For example,
many marine biota concentrate various metals (including radioisotopes of those metals) from
seawater. Much of this information is summarized in Canadian Standards Association document
N288.4-10, which defines the desirable features of an environmental radiation-monitoring
program, and to which Canadian nuclear utilities generally conform.
Table 19 indicates some significant sampling media and their approximate frequency of collection in the two major pathways (air and water) by the various provinces, all of which operate
CANDU nuclear reactors. The most significant data outside plant boundaries are obtained from
samples gathered close to the point of emission in each of the two major pathways (air and
water). The air pathway leads the most directly to humans. Air is monitored by means of
continuous sampling for airborne radiation particulates, radioiodines, noble gases, tritium, and
carbon-14. Sampling is continuous, and measurements by the GEM of 131I, noble gases, and
particulate emissions are also continuous, but measurements of tritium and 14C releases are
not; tritium cartridges and 14C samples are taken to the laboratory for tritium and 14C measurements on a regular basis (daily or weekly). Samples which are not amenable to continuous
collection (soils, vegetation, vegetables, fruits, milk, and potable water) are taken as grab
samples on a monthly or quarterly basis or as the season permits. The effectiveness of airpathway monitoring relies upon continuous and repetitive sampling of the given media. In the
liquid effluent pathway, the primary sample is the water itself. For water which is not used for
human consumption, such as seawater, grab samples may be taken quarterly from several
locations. In the case of potable lake water from which communities draw their drinking water,
for example, water from Lakes Ontario and Huron, daily samples (sometimes several samples
per day) may be taken, primarily to monitor for tritium. Less frequently, samples of raw lake
water, fish, aquatic plants and sediments may be collected, usually on a quarterly (or less
frequent) basis.
128
Group
New Brunswick
Ontario
Air
(m)
Soil (q)
Forage (s)
Vegetation (y,s)
Fruit (s)
Fruit (s)
Soil (y)
Vegetation (s)
Vegetables (s)
Vegetables (s)
Vegetables (s)
Milk (q)
Milk (w)w
Milk (m)
(continuous sampling)
(grab samples)
particulates
Sediment (q)
Seafood (s)
Other
Quebec
Sediment (y)
Mollusks (m)
Berries (s)
Honey (s)
Lichen (q)
TLD (c )
TLD (c )
TLD (c )
129
products. Selection of key indicator radionuclides (e.g., 131I, 137Cs, 95Zr, 95Nb, 144Ce, 59Fe, 54Mn,
60
Co, etc.) for analysis is sufficient to define whether or not such leakage can be detected and
avoids the need to address unusual and difficult-to-analyze radionuclides such as 90Sr (which is
a pure beta emitter and is more difficult to identify). If the indicator nuclides are not detected,
then it can be assumed that an isotope such as 90Sr is unlikely to be present.
Table 20 Some key fission and activation radionuclides expected from a reactor release
Argon 41
Iodine 131
Krypton 89
Thorium 228
Carbon 14
Iodine 132
Manganese 54
Thorium 234
Cerium 144
Iodine 133
Nickel 63
Tungsten 187
Cesium 134
Iodine 135
Niobium 95
Xenon 131m
Cesium 137
Iron 55
Nitrogen 13
Xenon 133m
Chromium 51
Iron 59
Ruthenium 103
Xenon 133
Cobalt 58
Krypton 83m
Ruthenium 106
Xenon 135m
Cobalt 60
Krypton 85m
Strontium 89
Xenon 135
Hafnium 181
Krypton 85
Strontium 90
Xenon 138
Helium 3
Krypton 87
Tantalum 182
Zinc 65
Hydrogen 3
Krypton 88
Thorium 227
Zirconium 95
130
Radioactive particulates, in particular 137Cs, are often released in the form of cesium iodide
(CsI) following severe fuel failure and loss of containment. In very severe fuel-melt events,
other radioisotopes such as actinides may also be released. However, this is unlikely, and as
demonstrated following the Chernobyl accident, actinides would not be the most significant
dose contributor; 137Cs and 90Sr would be the most significant dose contributors;
Radioactive volatiles (mainly radio-iodines) which, along with radioactive noble gases, are
the first radioisotopes released from the fuel at the onset of fuel failure; and
Noble-gas radionuclides (mostly radio-isotopes of krypton and xenon), which may be
released following failure of the reactor fuel cladding, even in the absence of reactor fuel
melting.
Whether planning for routine monitoring or emergency management, the modelling analysis
for pathways is similar. See Chapter 13 for a more in-depth discussion.
8.1.3.1 Modelling
A formal pathways analysis model is required to determine the significant pathways and the
types of samples and measurements required for all locations around the source of release. In
addition, baseline meteorological data showing long-term weather patterns, especially with
respect to prevailing wind directions at different seasons, may or may not indicate that a
specific geographical direction should be emphasized for sample collection at each site.
8.1.3.2 Pathways
In pathways analysis, environmental components are analyzed to determine:
131
Immersion
Inhalation
Vegetated Soil
(c)
External
Ingestion
Atmosphere
(b)
Animal Produce
(e)
Ingestion
Source
(a)
Dose
(f)
Aquatic Animals
(c)
Aquatic Plants
(c)
Sea Water
(b)
Sediment
(c)
Ingestion
Ingestion
External
Immersion
132
The indicator species will vary depending on the individual pathways analysis performed. Some
typical indicator species include:
Cows milk;
Beef;
Vegetables and fruits;
Soil (vegetation);
Marine plants; and
Seafood.
The indicator species will typically be determined by close examination of the critical groups.
8.1.3.4 Seasonality
Time of year (for release and sampling) can have a significant impact on the way in which
radionuclides move through the environment, particularly in their use in the various food
chains. Although this feature is generally not a primary consideration when performing emergency environmental analysis, it can be extremely important for establishing baseline levels of
radionuclides in the environment.
8.1.4 Practical considerations for environmental sampling
When performing sample acquisition during an emergency (such as an unplanned reactor
release), care must be taken to prevent over-exposure to radiation. Dosimetry and adherence
to dose restrictions will be monitored by the health physics department. A calibrated and
functioning field-survey instrument must be used to monitor dose rate and total dose. There
will likely be airborne hazards that are not immediately identified and that have implications for
personal protective equipment. Generally, the greatest hazards will often be non-radiological
hazards (as discussed below).
During routine environmental monitoring, radiation poses no threat to the person obtaining the
samples because the work is being undertaken at background levels of radiation. However,
there are many non-radiological threats that can pose a hazard to the sampling team. These
hazards are generally of the same magnitude of hazard that a person may be exposed to daily.
The following aspects must be considered before performing any environmental survey:
133
o Guard dogs
o Hunters.
Is the sampling team prepared personally to be out-of-doors?
o Anti-allergens (EpiPens)
o Appropriate footwear
o Appropriate clothing for time of year, terrain, and weather.
The above is not an exhaustive list, but provides examples of some of the considerations
required to ensure safe environmental sampling.
Magnitude
activity (Bq)
of Magnitude
DRL
of Activity % of DRL
Air
HTO
1014
1017
0.10
Noble gas
1013
1017
0.01
I-131
108
1012
0.01
10
10
11
0.01
10
12
10
15
0.01
Particulates
14
Water
HTO
1014
1018
0.01
Gross /
1010
1014
0.01
14
109
1015
0.0001
It is clear from Table 21 that tritium and noble gases are the greatest contributors to the
emitted activity from CANDU reactors. They are correspondingly the major contributors to
Radiation Protection and Environmental Safety September 2014
134
public dose as well (see, for example, [OPG2012]). However, as was previously discussed, the
dose attributable to these radionuclides is approximately 1 Sv/y, which is an extremely small
fraction of the average persons dose attributable to background radiation exposure.
demonstrate that radioactive materials are properly controlled at the plant, independently of effluent monitoring results;
enable estimation of annual doses to the public from operation of the nuclear
facility;
provide data to be used for calculating derived release (or emission) limits and
public doses.
There has always been an underlying assumption that if adequate protection of the public is
achieved, protection of the environment and environmental-ecosystem components is de facto
afforded. For example, in the 1990 recommendations of the ICRP [ICRP1990], it was stated that:
The Commission concerns itself with mankinds environment only with regard to the
transfer of radionuclides through the environment, since this directly affects the radiological protection of man. The Commission believes that the standards of environmental
control needed to protect man to the degree currently thought desirable will ensure
that other species are not put at risk.
The underlying assumptions related to ICRP 60 are: (i) the environment is protected through
the protection of humankind, (ii) reproductive capacity is the relevant endpoint, and (iii) the
appropriate level of protection is to avoid endangering the existence of species or creating
ecological imbalances. In the 1990 recommendations, the ICRP has not explicitly stated that the
environment should be protected.
In the 2007 recommendations of the ICRP [ICRP2007], this concept is also addressed, and
human protection may be considered as an indicator of environmental protection. However,
the guidance suggests that it must be demonstrated directly that the environment is not
affected by radiological releases. Therefore, protection of the environment shifts the focus
from human to non-human biota.
Dose calculations require reference values to describe the anatomical and physiological characteristics of an exposed individual and values for tissues and organs which define a reference
individual. A reference individual is not intended to describe an average individual, but serves
to create a standard and a point of reference for dose-estimation procedures. The concept of a
reference man is one of the cornerstones of radiological protection [ICRP2003b].
The ICRP has provided guidance on assessment of radiological impact for non-human biota
[ICRP2003a]. To this end, the concept of reference animals and plants (RAPs) was introduced to
provide a common reference for establishing environmental protection [ICRP2008]. ICRP
initiatives include defining a reference set of dosimetric models and environmental geometries
that are applied to reference animals and plants (RAP). This enables assessment of the likely
consequences for individuals, the population, or the local environment. The common approach
in ICRP 103 [ICRP2007] is delineated in Figure 68.
Radiation Protection and Environmental Safety September 2014
135
Practices
Reference Man
Dose limits,
Dose constraints
Derived Consideration
Levels
Figure 68 Common radiological assessment approach for human and non-human biota
Whereas assessment of risk for human exposure involves comparison against dose limits and
constraints, non-human biota assessment involves comparison against derived consideration
levels. The concept of derived consideration levels is depicted in Figure 69.
RAISED CONCERN
> Several times the natural
background
136
with precisely defined anatomical, physiological, and life-history properties [ICRP2007]. RAPs
are used for relating exposure to dose, and dose to effect, for that type of organism. The ICRP
reference animals and plants are presented in Table 22, along with their respective wildlife
groups and environments.
Table 22 Reference animals and plants (RAP)
Organism
Wildlife group
Deer
Rodent
Duck
Aquatic birds
Frog
Amphibians
Trout
Fresh-water fish
Flatfish
Marine fish
Bee
Terrestrial insects
Crab
Marine crustaceans
Earthworm
Terrestrial annelids
Pine tree
Wild grass
Terrestrial
Freshwater
Marine
X
X
X
X
X
X
It is highly likely that the future of radiological environmental monitoring programs will involve
incorporating explicit consideration of RAPs to demonstrate protection of both human and nonhuman biota.
8.4 Summary
CANDU reactors release routine quantities of radioactive material to the environment as
permitted under their licensed operating conditions. Radiological environmental monitoring
programs are designed to demonstrate that there is a minimal impact of CANDU nuclear
reactors as related to human exposure and that the radiological emissions are below derived
Radiation Protection and Environmental Safety September 2014
137
release limits established by the federal regulatory body (CNSC). Over the operating lifetime of
CANDU reactors, the releases have had minimal impact on the environment, and the dose
calculated for critical groups have been generally been orders of magnitude below the limits set
by the Canadian Nuclear Safety Commission. The future of environmental protection around
nuclear facilities in Canada may involve explicit consideration of reference animals and plants
and require demonstration that a high degree of protection is afforded to non-human biota.
10 Problems
Note: Solutions to the problems in this chapter will require reference to other texts, data,
materials and/or Web resources.
1. Calculate the individual electron densities and the ratio of the electron densities of a 1.5-cmthick piece of aluminum to that of the equivalent density thickness of a piece of lead.
2. How much energy does an alpha particle require to penetrate the minimal protective epidermal layer of skin (thickness ~7 mg/cm2)?
3. How much energy does a beta particle require to penetrate the minimal protective epidermal layer of skin (thickness ~7 mg/cm2)?
4. Some important reactions in nuclear fuel have implications with respect to nuclear nonproliferation. Two important isotopes are Pu-239 and U-233, which are both fissionable.
a. Starting with a neutron absorption in U-238, write the decay relationship to the endpoint of Pu-239.
b. Assuming that you can have neutron absorptions in both Pu-239 and Pu-240, write
down the decay relationships to the endpoint of U-233.
5. A beam of photons is incident on a slab thickness of aluminum shield on one side and exits
on the other. Assume that the beam consists of photons at only two energies: 500 keV and
1000 keV, and that the incident intensities of the two energies are equal. Your goal in designing
Radiation Protection and Environmental Safety September 2014
138
the shield is that there be 25% intensity of the 500-keV beam component compared to the
1000-keV component on the exit side of the shield. What thickness of shield is required?
6. A primary gamma ray from the decay of K-40 is scattered twice: first, through an angle of 25
degrees, and then through an angle of 130 degrees.
a. What is the energy of the photon after the second scattering? Show intermediate energy.
b. What would the energy of the photon be if you reversed the order of scattering (i.e.,
first 130, then 25 degrees)? Show intermediate energy.
7. You are designing a slab shield for the outer region of a small light-water-moderated reactor.
Assume that the neutron flux is 100% thermal inthe outer reactor region. What thickness of
natural cadmium shield is required so that no more than 1% of the thermal flux penetrates the
shield? Assume capture = 2450 barns.
8. Assuming that the specific heat of the body is 1 cal g -1 oC-1,
a. Plot the approximate temperature rise as a function of whole-body doses ranging
from 100 mGy to 10 Gy;
b. What temperature rise in the body corresponds to an LD50 dose of 4 Gy? Comment
on this temperature rise.
c. What whole-body absorbed radiation dose corresponds to a 3 mL sip of 60 oC coffee?
Show calculations for both males and females.
9. Pocket ionization chambers are built in the form of an electrical capacitor. From previous
physics courses, you know that capacitance is equal to a change in charge over a change in
voltage, as follows:
Q
V ,
where the capacitance, C, is in Farads (F), the voltage, V, is in volts (V) and the charge, Q, is in
coulombs (C). You have a chamber that has a sensitive cylindrical volume with a diameter of
6.35 cm and a length of 63.5 cm. The standard density of the air in the chamber is 0.001293
g/cm3. The chamber is calibrated so that its quartz fibre has full deflection when there is 100 C
per kg of air. The capacitance of the chamber is 1.2 nF.
a. If it takes 300 volts to charge the chamber, what is the voltage in the chamber at fullscale deflection?
b. To what exposure (in Roentgen) does full-scale deflection correspond? To what absorbed dose in air and in tissue does it correspond?
10. You have 10 GBq of each of Co-60, Cs-137, I-131, and Ir-192 (which you can assume to be
point sources of radiation).
a. Compute the exposure rates, in mGy/h, at 25 cm, 50 cm, and 100 cm away from the
sources (present your results in a table for full value: rows = isotope; columns = distance)
139
b. For each isotope at the 1-m distance, how long would it take to get to the public dose
limit of 1 mSv/y (assume 1 Sv = 1 Gy)?
11. A standard-size male has an injection of 150 mCi of I-131. Assuming that 90% of this injection goes to, and is retained in, the thyroid, compute the initial dose rate (Gy/h) to the thyroid
from the beta radiation.
12. You are working in a nuclear plant, and the area monitors have detected a puff release of
CO2 that has escaped from maintenance being performed on a sealed pressure tube. The only
radionuclide identified in the plume is 14C. You are wearing full SCBA (self-contained breathing
apparatus), so that you have no possibility of getting an inhalation dose. However, it is later
found that you were submerged in the plume for a total of 25 minutes. Using the assumptions
listed below, determine your dose from this exposure.
Assumptions:
14
13. You work in a plant that manufactures sources for radioisotope thermoelectric generators
(RTGs). The source is fabricated by pressing and sintering powdered strontium titanate
(90SrTiO3). A spill of the powdered material occurred in the plant after a shielded vessel which
transports the raw material from shipping and receiving to the handling area fell over and
broke open. While the person who was handling the material was trying to find a manager, one
maintenance worker (Worker A), who was not wearing personal protective gear, worked near
the spill (which was spread out evenly on the floor). You are the health physicist charged with
determining the potential exposure to the worker. You interview the worker and co-workers
and take measurements near the spill. You gather the following data to use in your analysis:
14. A solution is being prepared using 0.835 GBq of Ba-133. The solution spread into a roughly
circular area of diameter 50 cm. What is the maximum dose equivalent rate (SI units) 50 cm
above the spill?
15. You have the following sources with associated activities:
Bq
Source
Radiation Protection and Environmental Safety September 2014
140
5.00E+09
Co-60
7.50E+09
Ir-192
1.00E+09
Na-22
5.00E+10
Tc-99m
7.50E+10
Au-198
1.00E+11
Ra-226
a. Compute the exposure rates, in mGy/h, at 50 cm away from these sources (present
your results in a table for full value: rows = isotope; columns = distance)
b. For each isotope at the 50-cm distance, how long would it take to get to the public
dose limit of 1 mSv/y (assume 1 Sv = 1 Gy)?
16. You are asked to decommission an old radioactive-waste storage room, and inside you find
a large lead pig (sphere). To dispose of the source, you need to know both the radioisotope and
the activity. Unfortunately, there is no documentation for this source, and there are no markings on the pig. You take a dose-rate measurement at about 4 feet away from the surface of the
lead sphere and find that it is 100 Gy/h. You assume that there is a point gamma source at the
center of the sphere, and using a ruler, you determine the diameter of the sphere to be about
20 cm. Using your portable GR-135 gamma spectrometer, you determine the isotope to be Co60 by identification of the 1.17 and 1.33 MeV peaks. What do you estimate the activity of this
source to be (SI units)? (Hint: do not neglect buildup).
17. You are responsible for health physics at a nuclear plant. You have just been told that there
are measurable levels of 14C in air in the form of carbon dioxide. This has previously not been a
hazard, and therefore there are no derived limits for this radioisotope. Estimate
a. the allowable intake limit (Bq), and
b. the derived air concentration (Bq/m3) for 14CO2 using the stochastic limit for nuclear
energy workers at your plant (20 mSv/annum). Note: Assume that after inhalation, the
14
CO2 is highly soluble and transfers directly into the blood.
You have been told that two workers, who did not know there was an airborne 14CO2
hazard, performed their duties in a 2-DAC environment. Worker A was wearing a halfface air-purifying respirator with P100 (purple) cartridges while performing his duties for
three hours in the morning and four hours in the afternoon. A welder (Worker B) was
wearing an air-line, continuous-flow, half-mask respirator while performing her duties
for five total hours.
c. Estimate the committed effective dose from this hazard for both Worker A and
Worker B (assume no external hazard).
18. A standard-size male working in a nuclear plant breathes in 100 mCi of Kr-87. Assuming that
75% of this intake is retained in the lung mass, compute the initial dose rate (Gy/h) to the lungs
from the beta radiation (N.B.: only use betas with a probability of emission greater than 1%).
141
19. Calculate the allowable limit on intake for tritium (HTO vapour) in Bq using the stochastic
limit for nuclear energy workers of 20 mSv per annum. Assume that the source is whole-body
and the target is whole-body.
20. The DAC value for tritiated water is typically adjusted to allow for the fact that a person
working in a tritiated atmosphere will absorb half as much tritium through the skin as through
inhalation (factor of 1.5). For example, if a person inhales 100 Bq of tritium, another 50 Bq will
have been absorbed through the skin (i.e., 150 Bq total). Using the above, what is the DAC for
tritium (Bq/m3)?
21. A worker is performing his duties in a tritiated atmosphere of 1 DAC for eight hours wearing
a positive-pressure (PP) air-purifying full-facepiece respirator. What is the workers committed
dose from his exposure to this environment?
22. You are the health physicist at a nuclear power station. The chemistry manager has asked
you to review a purchase requisition that has been initiated for a nitrogen-16 calibration
source. The source generates N-16 through an (,p) reaction involving curium-244 (spontaneous fission radioisotope) and carbon-13. The source gamma-emission strength is 2.2x106 /s,
and the neutron-emission strength is 2.0x105 n/s. Assume a gamma energy of 6.1 MeV and an
average neutron energy of 2.5 MeV. Data provided are:
23. The radioisotope 140La is a common fission product that requires shielding. For La-140, find
the:
142
24. List the (strongest transition) capture gamma-ray energy (MeV) and capture cross section
(barns) for the following isotopes: H-1, B-10, Cd-113, Gd-157. Answer the following questions:
a. Why are cadmium and gadolinium used by control and safety systems in nuclear reactors? Where are they used?
b. With respect to B-10, discuss the principal thermal-neutron capture reactions and
discuss the importance of the (n,) reaction for shielding. What other practical use does
the 10B(n,) reaction have?
25. Derive the working rule for specific gamma constant in classical units (i.e., 0.5 EiYi ).
i
Show all work and units (i.e., be explicit about where the factor of 0.5 comes from).
26. To account for the number of atoms in a material, the density of atoms in the material must
be deduced. This is necessary because the interaction cross section for a material depends on
the number of atoms that may potentially interact with the transiting radiation per unit path
length. The terminology mixing cross sections refers to the proportion of the cross section
assigned to each element in a material. For example, water has two atoms of hydrogen and one
atom of oxygen per molecule in water, and both hydrogen and oxygen have interaction cross
sections that are a function of energy and radiation type. The number density of a singleelement material is typically expressed as follows:
Av
MW ,
where
N is the atom density (atoms/cm3)
is the mass density (g/cm3)
Av is Avogadros number (6.02E23 atoms/mole)
MW is the molecular weight of the element (atoms/mole).
For compounds or mixtures, the number density of the ith element in the mixture can be
calculated using the weight fraction wi of the ith element in the mixture. The weight fraction can
be determined as:
wi
ni Ai
MW ,
where
ni is the number of atoms of element i in the mixture;
Ai is the molecular mass of element i in the mixture (g/mole); and
MW is the molecule mass of the mixture (g/mole).
The number density of the ith constituent in the mixture is therefore given as:
N i wi
143
Av
MWi
where Ni is the number density (atoms/cm3) of the ith constituent in the mixture (atoms/cm3). It
is common to express the number density in terms of (atoms/b-cm), and therefore:
Av atom 24 cm2
Av 1024 atom
Ni wi
wi
10
MWi cm3
barn
MWi
b cm .
Note that atom density is the same thing as number density. The macroscopic cross section for
the ith element is:
1
i N i i
cm .
This is related to material mixing in that the macroscopic cross section for the mixture is proportional to the individual number densities as:
1
Ni i
cm .
i
Note that depending on the nomenclature used, = .
In addition, many computer-based codes require, for material definition, the elemental compositions in terms of weight fraction or number (atomic) density, and therefore it is very useful to
know how to compute these (because this is how the computer-based code will use the cross
sections!).
a. Show that the weight fraction of oxygen is 0.888 and that of hydrogen is 0.112 in water.
b. Calculate the atom fractions of oxygen and hydrogen in water.
c. Calculate the number densities (atoms/b-cm) of oxygen and hydrogen in water.
27. Using the following absorption and scatter cross sections, determine the macroscopic
absorption, scattering, and total cross sections for H2O. What is the mean free path of neutrons
in water based on your calculation?
28. Define and/or briefly explain the significance of the following:
a. ICRP
b. IAEA
c. NCRP
d. WHO
e. MARSSIM
f. MARLAP
g. RESRAD
Radiation Protection and Environmental Safety September 2014
144
29. It is usual to evaluate airborne derived release limits (or derived emission limits) by first
evaluating the all-relevant-compartment values in units of (Sv a-1)/(Bq m-3) and multiplying the
sum by the airborne dispersion factor (P01, in s m-3) to obtain [X9/X0] in units of (Sv a-1)/(Bq s-1).
The DRL is then evaluated using the annual dose limit. The applicable transfer factors are given
below:
Transfer factor Description
Value
Units
P(i)19
Dose by inhalation
1.5E-11
Sv Bq-1
P(e)19
Dose by immersion
Nil
P49, P59
Dose by ingestion
1.6E-9
P13, P34
No pathway
P39
P14
Air to forage
2.75E+3
m3 kg-1
Air to crops
3.75E+2
m3 kg-1
Forage to milk
0.15
kg kg-1
Forage to meat
0.64
kg kg-1
4.2
m3 kg-1
5.1
m3 kg-1
Source-Atmosphere
2.0E-7
s m-3
P45
P15
P01
Sv Bq-1
Adult Infant
0.1
0.1
1.0
145
1.0
1.0
200
84
70
24
170
220
8400
1400
Determine the DRL for 14C in the airborne pathway, assuming an infant critical group at 1 km
from the nuclear station and all produce and animals at 1 km (i.e., all data apply for 1 km).
30. A nuclear power plant located on Lake Ontario operates an environmental monitoring
program which includes annual fish sampling. At the laboratory, the fish are analyzed for the
following radionuclides:
Gamma emitters
Sr-90/Y-90
Carbon-14
Tritium.
One year, some fish samples (lake trout) are found to have the following radionuclide concentrations:
E 15y
E Adult
Cs-137
1E-8
1.3E-8
1.3E-8
SR-90
5.2E-8
2.6E-8
1.6E-8
Y-90
9E-9
5.4E-9
4.2E-9
Background concentrations:
Tritium in Lake Ontario water: 1.0 Bq/L
Carbon-14 in living material: 24.0 Bq/kgC.
Cs-137 in trout from Lake Ontario: 10. Bq/kg (wet weight)
Station cooling water discharge rate: 10,000 m 3/min
Dilution factor: 30
Cs-137 bioaccumulation factor for Lake Ontario: 10,000
Assume that fish are 90% water
Assume that fish are 45% carbon
Radiation Protection and Environmental Safety September 2014
146
Calculate the committed dose attributable to radioactivity from the nuclear power plant to Boy
Scouts from a nearby camp eating the fish (assume that any radionuclide concentration above
background is due to releases from the nuclear power plant).
147
11 Further Reading
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J. J. Bevelacqua, Health Physics in the 21st Century. New York: Wiley-VCH, 2008.
A. Brodsky, Review of Radiation Risks and Uranium Toxicity with Application to Decisions
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J. Cooper, K. Randall, and R. Sokhi, Radioactive Releases in the EnvironmentImpact and
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M. Eisenbud and T. Gesell, Environmental Radioactivity from Natural, Industrial, and Military
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E. M. A. Hussein, Radiation MechanicsPrinciples and Practice. New York: Elsevier, 2007.
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J. Louvar and B. Louvar, Health and Environmental Risk Analysis. Toronto, ON: Prentice-Hall,
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T. Moore and D. Dietrich, Chernobyl and its Legacy, EPRI Journal, 5:21 (1987).
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V. Valkovi, Radioactivity in the Environment. Amsterdam, The Netherlands: Elsevier Science,
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13 Acknowledgements
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of
course the responsibility for any errors or omissions lies entirely with the authors.
Kam Aydogdu
Esam Hussein
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
154
Table of Contents
1
Introduction ............................................................................................................................ 6
1.1 Overview ............................................................................................................................. 6
1.2 Learning Outcomes ............................................................................................................. 8
1.3 Risk ...................................................................................................................................... 8
1.4 Hazards from a Nuclear Power Plant ................................................................................ 10
1.5 Types of Radiation in a Nuclear Power Plant .................................................................... 12
1.6 Effects of Radiation ........................................................................................................... 12
1.7 Sources of Radiation ......................................................................................................... 14
1.8 Risk .................................................................................................................................... 15
1.9 Problems ........................................................................................................................... 17
Design Basis Accidents .......................................................................................................... 18
2.1 Top-Down Approach ......................................................................................................... 19
2.2 Bottom-Up Approach........................................................................................................ 20
2.3 Probabilistic Safety Analysis.............................................................................................. 21
2.4 Experience......................................................................................................................... 22
2.5 Canadian Approach to DBAs ............................................................................................. 22
2.6 Other Design Basis Events................................................................................................. 25
2.7 Problems ........................................................................................................................... 25
Experience............................................................................................................................. 31
3.1 Criticality Accidents and Power Excursions....................................................................... 32
3.2 Loss of Cooling / Heat Removal ........................................................................................ 45
3.3 Problems ........................................................................................................................... 53
Safety Goals and Risk Assessment ........................................................................................ 54
4.1 Safety Goals....................................................................................................................... 54
4.2 Risk Assessment ................................................................................................................ 58
4.3 Problems ........................................................................................................................... 74
Mitigating systems ................................................................................................................ 76
5.1 Defence-in-Depth.............................................................................................................. 76
5.2 Shutdown Systems ............................................................................................................ 77
5.3 Heat-Removal Systems...................................................................................................... 86
5.4 Emergency Core Cooling System....................................................................................... 92
Reactor Safety Design and Safety Analysis
List of Figures
Figure 1 Chapter concept map........................................................................................................ 7
Figure 2 Risk optimization............................................................................................................. 10
Figure 3 Examples of radiation dose ............................................................................................. 12
Figure 4 Fuel element cross section showing location of fission products .................................. 14
Figure 5 Simplified top-down approach........................................................................................ 20
Figure 6 Simplified bottom-up example ....................................................................................... 21
Figure 7 Criticality experiment...................................................................................................... 26
Figure 8 SES-10.............................................................................................................................. 27
Figure 9 ZED-2 cutaway................................................................................................................. 29
Figure 10 ZED-2 top view .............................................................................................................. 30
Figure 11 Learning and forgetting................................................................................................. 31
Figure 12 SL-1 cutaway ................................................................................................................. 34
Figure 13 NRX fuel cross section................................................................................................... 36
Figure 14 NRX elevation................................................................................................................ 37
Figure 15 RBMK schematic diagram ............................................................................................. 41
Figure 16 RBMK reactor ................................................................................................................ 43
Figure 17 Reverse shutdown in RBMK ......................................................................................... 44
Figure 18 RBMK building cross section ......................................................................................... 45
Figure 19 TMI schematic ............................................................................................................... 46
Figure 20 TMI core end state ........................................................................................................ 47
Figure 21 Fukushima Dai-ichi before earthquake ......................................................................... 49
Figure 22 BWR Mark 1 containment............................................................................................. 50
Figure 23 Design basis versus actual flood level ........................................................................... 51
Figure 24 Typical (t) versus time ................................................................................................. 64
Figure 25 Reliability for constant ................................................................................................ 66
Figure 26 Availability with repair .................................................................................................. 67
Figure 27 Simple pumped system ................................................................................................. 69
Figure 28 Sample fault tree with labels ........................................................................................ 70
Figure 29 Simple event tree .......................................................................................................... 72
Figure 30 Contributors to SCDF for CANDU 6 ............................................................................... 74
Figure 31 Simple fault-tree exercise ............................................................................................. 75
Figure 32 Defence-in-depth: barriers............................................................................................ 76
Figure 33 CANDU shutdown systems............................................................................................ 79
Figure 34 Xenon transient after shutdown and start-up .............................................................. 81
Figure 35 2/3 logic......................................................................................................................... 85
Figure 36 SDS2 testing .................................................................................................................. 86
Figure 37 Bundle power after shutdown ...................................................................................... 88
Reactor Safety Design and Safety Analysis
List of Tables
Table 1 Single / dual failure limits ................................................................................................. 23
Table 2 Consultative document C-6 limits .................................................................................... 24
Table 3 Dose limits ........................................................................................................................ 24
Table 4 SL-1 chronology ................................................................................................................ 35
Table 5 Bayes theorem example .................................................................................................. 62
Table 6 Reliability terms and relationships ................................................................................... 65
Table 7 Levels of defence in depth................................................................................................ 77
Table 8 Typical trip signals for CANDU .......................................................................................... 83
Table 9 Grouping and separation example ................................................................................... 85
Table 10 Operating pressure of decay heat-removal systems ...................................................... 92
Table 11 Some conservative assumptions and parameters........................................................ 113
Table 12 Reactivity effects in PWR and CANDU .......................................................................... 124
Table 13 Examples of reactivity response to accidents for PWR and CANDU ............................ 125
Table 14 Typical core inventory of volatile fission products ....................................................... 148
Table 15 Stages of organizational decline ................................................................................... 153
Table 16 INES event scale............................................................................................................ 154
Table 17 Categories of passive safety characteristics ................................................................. 157
1 Introduction
The purpose of this chapter is to describe the safety characteristics of nuclear reactors and how
their safety performance is predicted and verified.
1.1 Overview
Figure 1 summarizes the chapter concepts and their logical relationship. We describe each box
in turn.
Section 0 (this section) defines risk. The type of risk depends on the activity. Most people want
their activities and surroundings to be safe. However, this is a meaningless ideal, and impossible to achieve in absolute terms, because every activity imposes some risk. Fortunately, risk
can be quantified. Then society can set acceptable levels of risk in a reasonably objective
manner.
The risk from nuclear reactors comes from accidental release of radioactive material. Most of
the radioactive material is in the reactor fuel. Therefore, one can postulate accidents which
might allow radioactivity to escape and then design systems (called mitigating systems or safety
systems) to prevent or control such accidents. These design basis accidents1 (DBA) are covered
in Section 2. As well, much knowledge about the risk from nuclear reactors comes from actual
experience in both small research and large power reactors. Case histories of the most important events which influenced the development of nuclear power reactor safety are covered in
Section 3. Lessons learned from these were extracted in the form of specific deterministic
requirements, which described the accidents that had to be designed for and the assumptions
used in showing the safety systems were effective. These accidents also became design basis
accidents.
This approach limits risk, but does not lend itself to quantifying risk because the deterministic
requirements and the design basis accidents were chosen conservatively, i.e., to be worse
than what would happen in reality, and with little regard to frequency. In addition, descriptions
of these accidents were not complete. A parallel approach is to start off by setting numerical
risk targets for the plant as a whole (safety goals). Possible accidents are identified and classified using a frequency-based approach. This probabilistic approach is covered in Section 4. It
leads to another list of accidents which overlaps with, but is different from, the list of design
basis accidents.
We bow to common practice in using this term. The term was not used in Canada until recently, but has been
used for a long time in the United States. It originally implied that as long as the plant was designed to withstand
design basis accidents, all would be well. The accidents at Three Mile Island and Chernobyl showed the weakness
of this concept. At Fukushima, the design basis was wrong (and was known to be see [IAEA, 2011] p. 75). This
means that design basis accidents do not define a strong boundary between possible and incredible. Beyond
design basis accidents are now of much interestindeed, although infrequent, they are the only ones which
could have significant consequences.
Reactor Safety Design and Safety Analysis
Introduction
Section 1
Experience
Section 3
Safety Goals
Section 4
Deterministic Requirements
Probabilistic Requirements
Section 4
Design Basis
Accidents
Safety
Analysis
Sections 6 & 7
Mitigating
Systems
Section 5
Probabilistic
Safety Analysis
Credible
Accidents
Section 2
Plant safety
as designed
Section 8
Plant safety
as operated
Safety Culture
Good Operating
Practice
Future Trends
Review
Section 9
Probabilistic safety analysis (PSA), which drives design requirements for, and verifies the
reliability of, normal and mitigating systems. It also ensures to the extent practical that
an accident which requires a mitigating system does not also impair it (Section 4). It
uses Boolean algebra to determine the frequencies of initiating events, given the frequency of component failures, and mathematically combines these with the reliability of
mitigating systems to determine the frequency of severe accidents, thereby showing
that the safety goals have been achieved.
Deterministic safety analysis, or simply safety analysis, which drives design requirements
for, and verifies the performance of, mitigating systems. It uses mathematical models of
all the key systems in a plant to predict (ultimately) how much radioactive material will
Reactor Safety Design and Safety Analysis
Ultimately, the safety of a plant, however well-designed, depends on the people who run it.
Section 8 covers safety aspects of operation, including safety culture. A brief summary of
innovative designs which promise to deliver increased safety wraps up Section 8.
Section 9 summarizes the key points of the Chapter. Section 10 gives the references used in this
Chapter, and Section 11 lists other sources of information on reactor safety. A Glossary in
Section 12 is a ready reference for the abbreviations used in this Chapter. Each subsection
includes problems for further self-study and the occasional worked example.
1.3 Risk
Risk involves three key ideas:
Nuclear reactors, hydro dams, and fossil-fuel electrical generating stations are all inherently
dangerous. The nature of the hazard in each case is quite different. Hazards can be sudden
(acute) or delayed. For hydro dams, an acute hazard is rupture of the dam, causing massive
floods downstream. A delayed hazard is build-up of toxic mercury in the water behind the dam
due to leaching from the rocks. For natural-gas plants, there is a local acute hazard due to
explosion and a global delayed hazard due to climate change from the release of combustion
products (greenhouse gases) to the atmosphere. Coal plants are likewise a major source of
greenhouse gases and in addition can cause respiratory disease from the combustion and
release of toxic chemicals in the coal; see [Inhaber, 1978] and [Rogers, 2004] for Canadian
examples. Some coal plants emit more radioactive material to atmosphere in normal operation
Reactor Safety Design and Safety Analysis
than a nuclear power plant. For a nuclear power plant, the hazard of most interest is the
release of radioactive material in accidents. Unlike a coal plant, an inadvertent rise in power in
a nuclear plant (if it is not stopped) can both drive the release of radioactive material out of the
fuel and rapidly cause damage to the reactor and its containment structure.
We accept hazards of technologies when they have a benefit which is perceived to offset the
risk. Sometimes this decision is made on an individual basis: you may go sky-diving (an activity
so objectively risky that you cannot get insurance coverage for it) because you believe that the
unique thrill is worth the risk. You accept the hazards of electrical shock and fires for the
convenience of using electric lights and appliances. Nothing that we do on a day-to-day basis is
as risky as hurtling down a narrow strip of levelled ground at 100 km/h in a thin metal container
containing 60 litres of explosive liquid towards someone else in a similar device, using a painted
strip as a guide to avoid collision. Yet almost all people believe the benefits of driving are worth
the risk.
Sometimes the decision is made on a societal basis: if you live in a city, you cannot easily choose
to accept or reject risks such as being hit by a car (even if you choose not to drive one), breathing polluted air, or getting mugged. Activities which pose an involuntary risk are often regulated
by law. In our three examples, the respective regulatory devices would be traffic laws, emission
controls, and the criminal laws.
The benefits of nuclear power include production of clean electricity. In Ontario, over half the
electricity comes from nuclear power; in countries such as France, as much as 80%. Other
benefits of nuclear technology are medical and industrial applications, insect control, environmental protection, and scientific research. Canada is the source of much of the worlds production of medical isotopes, largely originating from the NRU reactor at Chalk River.
This chapter is concerned with risk to humans. Many technologies also pose risk to other living
organisms. For nuclear technology, in general, if radiation risk to humans is acceptable, the risk
to other living things will also be acceptable because they are less susceptible to radiation (e.g.,
they do not live as long (and therefore do not develop cancer as easily) or are inherently more
resistant to radiation damage (e.g., insects)). Radioactive elements and compounds can be
concentrated as they move up the food chain, and therefore these pathways must be modelled
to provide a scientific basis to show that humans are limiting this risk.
Safety can be thought of as the complement to risk; however, usually it is risk that is quantified,
and we shall focus on risk in this Chapter.
Because risk cannot be eliminated, it must ideally be optimized. This means a cost/benefit
analysis, although such an analysis often looks only at the risk of a technology, without factoring
in benefits. At a risk optimum, the additional resources used to provide additional risk reduction would come at a disproportionate cost, and any resources removed from risk reduction
would cause a disproportionate increase in risk. This situation is shown in Figure 2. This optimum is never achieved in practice. This is partly because the risk from nuclear power is perceived to be greater than that of other technologies, even if the numerical risk is the same, due
to social factors such as unfamiliarity with the technology and its association with atomic
weapons and cancer. Hence, regulation of nuclear power often includes a penalty on the
Reactor Safety Design and Safety Analysis
10
allowed risk, called risk aversion. Such a topic is beyond the scope of this Chapter; see [Slovic,
1987] or [Siddall, 1981] for examples. However, we still need an objective means of quantifying
risk in terms of frequency and consequences. We start with the latterwhat are the consequences of a nuclear accident?
11
There could be a small biological hazard if the plant uses cooling towers and does not keep them clean, in which
case they could become a source of bacterial growth.
Reactor Safety Design and Safety Analysis
12
Neutrons are not normally a concern to the public in reactor accidents because they slow down
very rapidly in the reactor structures; however, they can be a concern to workers if local shielding is inadequate, or in non-reactor facilities in case of inadvertent criticality.
13
14
For more details on hormesis, see, e.g., [Cuttler, 2009]. As an example [Chen, 2007], steel
containing Co60 was used in the construction of 1700 apartments in Taiwan, resulting in an
average dose of 0.4Sv to the 10,000 occupants. What was observed was a significant decrease,
rather than an increase, in cancer deaths.
D ( n, p ) n T ( 2 n, p ) He ( n,2 p ) e .
(1)
Tritium is radioactive, with a half-life of about 12 years, and decays to helium with emission of
an electron. It is hazardous if inhaled or ingested or if it comes in contact with skin, but little
shielding is needed to protect a person: beta particles can be stopped by a sheet of plastic.
In terms of public safety, the fission products in the fuel are by far the most significant hazard
due to their quantity and their potential to be made mobile or volatile. In normal operation,
the radioactive material in the fuel consists of:
These exist in the ratio of about 9:1 for the highest-powered fuel element in a CANDU reactor,
as shown in [Ionescu, 2009].
Therefore, accidents which cause perforation of the fuel sheath (but which do not damage the
UO2) have the potential to release only somewhat less than 10% of the gaseous fission products. Sheaths can be damaged mechanically (in fuel-handling accidents) or by overheating: if
the sheath overheats from its normal temperature of 300C to about 600C800C, it will
plastically deform because of the pressure of the fission product gases it contains, and eventually rupture. To drive out the remaining gaseous fission products and the solid fission products
such as cesium and strontium, the fuel temperature has to be raised to close to the melting
point (2840C) or the fuel itself must be heavily oxidized by direct exposure to air or steam.
Reactor Safety Design and Safety Analysis
15
Therefore, accidents which release significant amounts of radioactive material are initiated by:
overheating the fuel in the core due to a mismatch between power and cooling
leaks or pipe breaks in the coolant or moderator
mechanical damage to the fuel
overheating of the spent fuel in storage due to a power/cooling mismatch.
1.8 Risk
Safety concerns are ultimately expressed in terms of risk. The risk of a system, which must be
specified (e.g., risk of a component failure, of an activity, of a nuclear reactor, of the nuclear fuel
cycle) is customarily defined as:
Risk fi ci
i
(2)
where fi is the expected frequency of event i and ci is its consequence; the summation is over all
events. Like the risk of betting money, this summation makes sense only for a large number of
systems over a long period of time; it does not apply to a single machine (or a single bet), for
which the event outcome is binary (e.g., for one bet, you either win or lose). In nuclear safety,
probabilistic risk analysis can be used to quantify the risk posed by a nuclear power plant; more
typically, it calculates risk indicators such as severe core-damage frequency or large off-site
release frequency. Such indicators can identify potential plant improvements to reduce risk
where practical.
Sample problem
The frequency of a (fully-contained) core-damage accident in a certain 1000 MWe nuclear
power plant is 10-7 per year. If your insurance conglomerate were asked to insure the plant,
what premium would you have to charge to break even over the long term?
Answer:
We need to use a common measure of comparison, in this case average cost / year. A contained
core melt would require removal of the damaged core, decontamination, and replacement of
the reactor. This could take ten years. In addition, the electricity formerly generated by the
plant would have to be replaced. Since the accident is stated to be contained, we do not add
costs for off-site decontamination, evacuation, relocation, nor health effects for an accident
resulting in a significant release, these would have to be considered. This means that the
Reactor Safety Design and Safety Analysis
16
average cost / year is (using rough ballpark valuesthe problem can easily be made very
complex if greater sophistication and accuracy is needed):
{[$5 109 for decommissioning / decontamination + $5 109 for rebuilding the plant] +
[106 kW $0.06 /kW-hour 24 hours / day 365 days / year 10 years]} [10-7 / year]
= [$1000 + $526] / year or ~$1500 /year.
Note the importance of the replacement electricity cost.
Because accidents cannot be prevented in any significant human endeavour, the broad goals of
reactor safety analysis are to:
Show that the frequency and consequences of accidents are within acceptable limits
and/or
Acceptable limits are defined (broadly) with respect to the event frequency. For example,
frequent occurrences (minor faults such as loss of electrical power) should not stress the
system, damage fuel, or invoke protective systems. Very infrequent events, like a large loss of
coolant, are permitted to push the physical systems into plastic deformation or damage fuel, but
not to allow radioactive release beyond a prescribed limit. Severe accidents may damage the
core, but should not fail the containment building. This approach may, but does not necessarily,
address the direct economic costs of a severe accident, which can be huge, even if the public
safety impact is minimal, e.g., Fukushima.
This framework implies that:
1. We have to know what the possible accidents are.
2. We have to be able to predict their frequency.
3. We have to be able to predict their consequences.
Safety analysis is carried out at several stages in the plant life cycle:
During preliminary design (design assist), to ensure that the design concepts meet safety
requirements.
During final design, to confirm that safety requirements are met and to include the results as part of the applications for the licences required to construct and operate the
plant (see Chapter 16).
For an operating plant, to incorporate the effects of any changes in the plant, in fundamental knowledge, in operating experience, and in safety analysis methodology.
Three safety-analysis methods are used during some or all of these stages. These are complementary, not mutually exclusive, and in practice all three are used:
1. Rule - e.g., use the ASME code for pressure-vessel design. It is implied that following the
code or the standard reduces the likelihood of failure of the material to a very low level.
This is largely based on long experience, testing, and more recently, analysis.
2. Deterministic safety analysis - i.e., assess a prescribed list of failures which are selected
based on past experience and judgement. Sometimes these are called design basis acReactor Safety Design and Safety Analysis
17
cidents, as discussed in Section Error! Reference source not found.. Each accident sequence is chosen to be severe enough that the consequences of a real accident should
be less; this means that only a subset of possible accidents is analyzed. For example, the
Emergency Core Cooling (ECC) system is sized to provide enough flow to refill the core
after a break in the heat-transport system that is up to twice the flow area of the largest
pipe and on a time scale that prevents excessive fuel damage. The consequences of
these stylized accidents are predicted and compared against analysis limits. Such analysis limits can be loosely based on frequency.
3. Probabilistic safety analysis - i.e., assess the frequency and consequences of failures,
optimizing to deal with the high-risk contributors. PSAs therefore proceed using the following methodology:
a. define risk-based criteria,
b. generate a set of accidents to consider,
c. predict the frequency and consequences of each event,
d. show that the criteria are met.
Much of the rest of this Chapter covers these three methods.
1.9 Problems
1.
International bodies set limits for the dose an individual should receive from all manmade sources. A number of issues exist behind this framework. Discuss the following four
questions and draw reasoned conclusions:
a. How should exposure from radiation used for medical purposes be controlled
(i.e., what factors should determine whether or not, and how much, radiation
should be used)?
b. Should large power reactors have the same dose limits as small research reactors
such as the McMaster Nuclear Reactor (which also produces medical isotopes)?
Why?
c. You are a safety expert and have been asked to approve a smoke detector. Assume that the smoke detectors give a whole-body dose [USNRC, 2001] of 10-5
mSv per year to each of the 35,000,000 people in Canada. What would your decision be, and why? What factors would you look at in normal operation of the
detector? What is the most severe accidental exposure that can happen with a
smoke detector, and how would you assess its acceptability on a risk basis?
d. What dose would you accept for voluntary lifesaving (i.e., your colleague is
trapped in a very high radiation field and you are asked to go in and save him)?
Give reasons.
2.
A nuclear designer is trying to optimize his design. He knows of an accident with a
frequency of 10-7 per year which leads to a contained core melt and causes the following
effects:
a. Permanent damage to the plant (i.e., cannot be recovered)
b. Evacuation of nearby people (5,000) for three days
Reactor Safety Design and Safety Analysis
18
He can reduce the frequency (but not the consequences) of this accident by a factor of ten by
putting in an extra heat-removal system costing M$10 in capital costs and an extra $100,000 per
year in maintenance and operating costs. How would you make this decision in a quantitative
way? Hint: Consider expressing all accident consequences in terms of dollars. Then calculate
the total average annual costs in each scenario. Some organizations assign a cost per Sv of
dosefind out typical values. This problem will take you some time.
3.
A massive spontaneous failure (i.e., due to a material flaw, not as a result of a core melt)
in an LWR pressure vessel would simultaneously breach all the physical barriers which prevent
radioactive material from escaping: the fuel, the primary-coolant pressure boundary, and the
containment. Research and describe the approach taken by LWR designers to show that this is
incredible. Does this issue apply in any way to CANDU?
4.
A nuclear regulator is considering a high-level safety goal for new nuclear power plants
in Canada. He proposes two requirements:
a. The risk to an individual close to the nuclear power plant of dying immediately
from an accident must be less than 10-6 per year.
b. The risk to an individual close to the nuclear power plant of getting cancer from
an accident must be less than 10-5 per year.
Two nuclear power plants apply for a licence. Each has done an accident analysis, and the
results are as follows:
1. For plant 1, no significant releases occur for any accident above a frequency of
10-7 per year. However, there is a core melt at that frequency which fails containment and gives a dose of 10 Sv to each individual in the nearby population.
2. For plant 2, two accidents are the major contributors to risk. One causes severe
fuel damage, but prevents core melt. It occurs at a frequency of 10-4 per year
and gives a dose of 0.25 Sv to a number of individuals in the nearby population.
The other is a core melt, but it is containedit occurs at a frequency of 10-6 per
year and gives a dose of 1 Sv to a number of individuals in the nearby population.
Determine numerically whether these plants meet either or both safety goals or neither one.
Hint: consider converting average dose to risk.
19
engineering field) that is guaranteed to be complete. The history of any technology is replete
with unpleasant surprises, especially at the beginningjust think of the Hindenburg disaster,
the Flixborough cyclohexane explosion [Venart, 2004], and of course the Titanic. Technologiesif we are fortunatehave their accidents early on, when the scale is small and the lessons
learned can be applied to commercial applications.
The best way to obtain a nearly complete list of accidents, apart from experience, is to use
more than one technique. In the next few subsections, we describe several such techniques.
20
21
consequence if this component fails. If systems exist which are supposed to protect the reactor
against such a failure, what are they, and what happens if they also fail? Eventually, if the power
plant is well designed, one gets to a very low frequency and draws the boundary between
design basis and beyond design basis accidents again. This is called a bottom-up approach.
Another term is FMEA, which stands for failure modes and effects analysis, although this
approach tends to be more limited because it stops after the first failure.
Sample Problem: Do a bottom-up analysis of the feed-water system in a nuclear power plant.
(The reader is assumed to be familiar with CANDU designif not, please consult the earlier
Chapters in this book.)
Answer: The feed-water system can fail in a number of ways: power to the pumps may fail, or a
feed-water line may break, or the feed-water valve(s) may inadvertently close. Taking each
feed-water system component in turn and assuming that it fails, we then identify the systems
which are there to protect against such failurese.g., the auxiliary feed-water system, the
shutdown cooling system, and the emergency water system (these are described in Section 5).
We then look at the failure of each of these mitigating systems. From these results, using
judgment to determine frequencies, we can select likely candidates for DBAs, shown in ovals in
Figure 6. The un-terminated arrows represent further development of the diagram.
Failures in
Feedwater System
Loss of power
to main feedwater pumps
+ Failure of auxiliary
feedwater pump
Feedwater
line break
+ Failure of
shutdown cooling
system
Inadvertent feedwater
valve closure
+ Failure of
Group 2 EWS
22
frequencies to them. PSA uses a top-down approach to generate the failure frequencies of
operating systems and the failure probabilities of safety systems (fault trees). It then combines
failure of each operating system with successive failures of the required safety systems to obtain
a long list of accidents and their frequencies (event trees). One can also select design basis
accidents from this list if they have not already been picked up by other techniques. This topic
is covered in more detail in Section 4.
2.4 Experience
Design basis accidents may also be added because of experience.
For example, Canadian practice requires that each design basis accident be analyzed assuming
complete failure of one shutdown system, no matter how low the frequency. The reason goes
back to 1952, when the core of the NRX research reactor in Chalk River, Ontario, was damaged
in an accident ([Lewis, 1953] [Hurst, 1953]) in which the power increased and the shutdown
system was impaired. One of the causes was a complex control/shutdown system design; the
shut-off rods were hydraulically driven, and their performance was sensitive to dirt in the
system. The accident resulted in a large subsequent emphasis on shutdown-system reliability,
testability, and robustness, to the extent that, even though the shutdown systems in CANDU
bear no resemblance to those in NRX (lessons having since been learned about shutdownsystem design), the CANDU reactor had to be designed to survive an accident even if the
shutdown system failed. Although one could show that the most severe accident without
shutdown (a large LOCA) would not release enough energy to break containment, the designers
decided (eventually) to add another, fully independent shutdown system, so that even if one
shutdown system failed completely, the other could be credited.
The accident at Fukushima in 2011 [JNTI, 2011] is a recent example of a poor choice of the
parameters for a design basis accident. Although the plant had a Design Basis Flood level, it was
clearly inadequate, and since the accident, all operating plants have had to change their provisions for both Design Basis Floods and Beyond Design Basis Floods. We shall cover key historical
events in more detail in Section 3.
23
system: these constituting the so-called special safety systems. For each category, a frequency
and a consequence limit was chosen that had to be satisfied. In addition, to deal with the siting
of a reactor (Pickering A) next to a major population centre (Toronto), population dose limits
were defined for each category of accident.
The limits were as follows (sometimes this is called the Siting Guide):
Table 1 Single / dual failure limits
Accident
Single Failure
Maximum
quency
1 per 3 years
Dual Failure
Population Dose
Limit
102 Sv
102 Sv thyroid
104 Sv
104 Sv thyroid
For example, loss of reactivity control, loss of Class IV power, and a loss-of-coolant accident are
all single failures; loss of coolant plus failure of the ECC, or loss of coolant with failure of the
containment isolation dampers to close, are dual failures. In this framework, both single and
dual failures are design basis accidents.
Safety-system demand unavailability can be inferred from the frequency limits in this table:
because a dual failure is a single failure plus unavailability of a safety system and must occur no
more often than one in 3000 years, each safety system must fail no more often than 1 in 1000
times, and therefore the demand unavailability is 0.001.
This approach had a number of deficiencies, such as lumping events with widely differing
frequencies into the same classe.g., a large pipe break or a loss-of-coolant accident (LOCA)
and loss of off-site power both fell into the single-failure category. Combinations of higherfrequency events were also not addressed.
2.5.2 Consultative Document C-6
To address some of the deficiencies in the single-dual failure methodology for design-basis
accidents, the AECB issued document C-6 in June 1980 [AECB, 1980]. This retained the concept
of classes of events, five in this case. As with the Siting Guide, the classes roughly grouped
events based on frequency, but the assignment of events to classes was done by AECB staff
based on their beliefs about the likelihood of the event. Design basis accidents included, for
example:
Class 1: failure of reactivity or pressure control; failure of normal electrical power; loss of feedwater flow; loss of service-water flow; loss of instrument air; and a number of other events that
one might expect to occur occasionally.
Class 2: feeder-pipe failure; pressure-tube failure; channel-flow blockage; pump-seal failure;
other events that would not be expected to occur more than once (if that) in a plant lifetime.
Class 3: large LOCA; earthquakes and other events that are rare and could damage the fuel or
Reactor Safety Design and Safety Analysis
24
Expected
Frequency Whole-Body Dose (Sv)
per reactor-y [Charak,
1995]3
> 10-2
0.0005
10-2 to 10-3
0.005
0.05
10-3 to 10-4
0.03
0.3
10-4 to 10-5
0.1
< 10-5
0.25
2.5
0.005
2.5.3 RD-337
As the nuclear industry has become more international and more competitive, the Canadian
Nuclear Safety Commission (CNSC) has understood the need to align its requirements, especially for new builds, more closely with international ones and has therefore developed toplevel design requirements [CNSC, 2008] which align more closely with IAEA standards [IAEA,
2000] and are less technology-specific. Events are divided into three classes: anticipated
operational occurrences (AOOs), which are expected to occur at least once in the plant lifetime;
design basis accidents; and beyond design basis accidents (BDBAs), including event sequences
that may lead to a severe accident. The limits are from [CNSC, 2008] and [CNSC, 2008a].
Table 3 Dose limits
Event
Frequency
10-2 / reactor-year
0.0005
0.020
There are no dose limits for BDBAs, but there are numerical safety goals and specific system
design requirements; see Section 4.
Expected frequency ranges are not part of C-6; they were used by Ontario Hydro in the licensing of Darlington to
classify events not listed in C-6.
Reactor Safety Design and Safety Analysis
25
2.7 Problems
The reader should have read and understood Chapters 3, 4, and 5 on reactor physics before
proceeding.
1.
A laboratory experiment has been set up to determine the critical mass of enriched
uranium. Two hemispheres of U235 metal are supported in an unshielded facility by one scientist. Other scientists are in the same room, observing. A screwdriver is used to slowly push one
hemisphere closer to the other, while a neutron detector measures the increase in neutron flux
as they approach each other (Figure 7). (This scenario is modelled on, but is not quite the same
as, the Lewis Slotin accident in 1946 [LANL, 2000]). Develop a safety approach using the concept of design basis accidents as follows:
a) Use both top-down and bottom-up approaches to define a set of accidents. Specifically: What is the top event that is to be avoided? What could cause the accidents?
b) How fast do the accidents occur (i.e., what physical process determines the time scale)?
What inherently limits the consequences (why dont you get a nuclear bomb)?
c) Compare the nature of the hazard to the scientists with that to the public.
d) How could the consequence of an accident be prevented or mitigated:
Without any further equipment, i.e., just after it has occurred?
With equipment installed beforehand?
26
What conclusions can you draw (if you think the comparison is not meaningful, explain). What
relative contribution do the more severe accidents make to the risk?
3.
Consider the small reactor for urban district heating shown in Figure 8 [Snell, 1989]. It is
intended to be located in urban areas in buildings such as hospitals or universities [Currie,
1985]. Salient safety-related characteristics are:
27
Develop a set of design basis accidents for this reactor. It is important to show how you did this,
not whether you get the same answer as the designer did (there is not really enough information given in the exercise to get the right answerits your thinking process that counts). If
you are getting design basis accidents which seem inconsistent with an urban location, how
could they be made impossible?
Figure 8 SES-10
28
4.
Consider a low-energy research reactor used to determine fundamental physics parameters. It consists of a vertical cylindrical heavy-water tank in which are suspended fuel assemblies (Figure 9 and Figure 10). Salient safety-related characteristics are (somewhat simplified):
a) Develop a set of design basis accidents for this reactor. It is important to show how you did
this, not whether you get the same answer as the designer did (there is not really enough
information given in the exercise to get the right answer, its your thinking process that
counts). Start from a long list developed using at least two of the techniques discussed in
this Chapter and then suggest which accidents you would consider too rare to design
against, and why. Provide details, e.g., it is not enough to say increase in power; list all the
ways that this could occur.
b) If you wanted to reduce the risk from this reactor (based on your list of design basis accidents and a judgment about probability), what design changes would you make first?
29
30
31
3 Experience
Current power reactor safety design has been powerfully influenced by accidents that happened during the development of the technology. In this Section, we describe a few of them
space constraints do not permit an exhaustive study.
Real accidents almost never follow the simple assumptions in design basis safety analysis. Most
real accidents tend to be very complex, have more than one contributing factor, have a high
component of human error and extraordinary human recovery, and often leave one wondering,
How did all these things happen together?
The answer is, of course, that if they didnt happen together, there would be no accident. It is a
poorly designed nuclear power plant where a single failure or error causes a catastrophic
accident. Most accidents are the end-point of a chain of events, prevention of any one of which
would have stopped the accident from happening. We will discuss this later in Section 5.1
(Defence-in-depth).
32
was its nature? What were the root causes? What were the lessons learned for design? For
operation? The exercises at the end of the chapter give you some additional actual incidents to
assess.
You should have read and understood Chapters 3, 4, and 5 on reactor physics before proceeding.
Each of the case studies described below gives a brief description of the facility, the event, and
lessons learned. These are all of necessity very abbreviated. In particular, of the dozens of
lessons learned, only the few most important are listed. The reader should consult the references for more detail.
Nf
Se
,
(3)
where:
Nf is the number of neutrons,
Se is the source term (neutrons produced per unit of time, either from spontaneous fission, fission product decay, photoneutrons or an artificial neutron source), and
is the reactivity, negative in this case.
However, the reactor is not under active control. Detectors are insensitive, and indications
that the reactor might be near-critical are not very obvious. In some cases, the reason for the
shutdown is to do maintenance on the control or shutdown systems, which means that they are
not available. Then safety depends on ensuring an adequate shutdown margin (net negative
reactivity) by procedural means, i.e., inserting a number of absorber rods, or removing fuel, or
adding a liquid absorber to the moderator or coolant, or removing the neutron reflector surrounding the core. Safety also depends on maintaining the shutdown margin over time. This is
the reason for the guaranteed shutdown state in CANDUs: to have a large enough negative
margin that the reactor is resistant to operator mistakes or equipment failures. It is also good
Reactor Safety Design and Safety Analysis
33
practice, as we shall see from the case studies, to have an additional means of shutdown always
poised, even during shutdown.
You may want to think about whether it is safer to refuel a reactor while it is critical or during a
shutdown.
3.1.1 SL-1
3.1.1.1 Description
This summary uses material from [USAEC, 1962], [USAEC, 1962a], [USAEC, 1962b], [Stacy, 2000],
and [Thompson, 1965].
The SL-1 (Stationary Low Power Reactor No. 1) was a natural-recirculation pressurized boilingwater military reactor with a thermal power of 3 MW. It was located at the Atomic Energy
Commission National Reactor Testing Station in Idaho Falls, Idaho. Figure 12 shows a cutaway of
the reactor vessel. At the time of the accident, on January 3, 1961, there were 40 fuel assemblies and 5 control rods in the core.
3.1.1.2 The event
Three operators were engaged in reassembling one of the control-rod drive mechanisms while
the reactor was shut down. Part of the assembly process required raising the shaft of the rod a
limited amount by hand. This was done by unclamping the rod and raising it; the rod was then
re-clamped, and the only remaining task was to unclamp and lower the rod. For some unknown
reason, the rod was instead raised rapidly, making the reactor super-prompt critical. The
pressure vessel jumped up nine feet, with the chain reaction being compensated for (probably)
initially by the negative feedback due to heating of the fuel and moderator and then by the
melting and vaporization of the fuel itself.
Two operators were standing on the lid at the moment of the accident. One was thrown to one
side as the vessel rose. The other was impaled on a shield plug ejected from the top of the
reactor and was carried up to the roof of the reactor room, where he remained suspended. The
third man was killed by radiation and flying debris. Table 4 gives a chronology of the events.
34
35
Event
-500 msec
-120 msec
~2 msec
34 msec
160 msec
Head shielding ejected. Plugs ejected with velocity of 85 ft/sec (26 m/sec) or
less. Vessel rises, shearing connecting pipes. Guide tubes collapse. Nozzles
and vessel expand.
First plug hits ceiling.
Two-thirds of water expelled. 5%10% of fission products expelled.
Vessel hits ceiling. Total kinetic energy involved ~1% of total energy released.
Insulation ripped from vessel.
20004000
msec
36
37
38
the first to be removed during a start-up and was designed to overcome any reactivity added if
the reactor should go inadvertently critical on removal of any of the remaining banks of rods.
Removal of the safeguard bank was prohibited by limit switches on each rod unless all other
rods were down; however, the switches had been giving trouble and had been disabled.
To ensure fast start-up after a shutdown (and avoid xenon poison-out), it was possible to drive
up the first four rods, worth 30 mk, in a few seconds.
There were four pushbuttons on the control panel. Pushbutton 4 charged air to the heads of
the shut-off rods; release of this air drove the rods down. Pushbutton 3 temporarily increased
the current in the electromagnet and ensured that the rods were properly seated. Pushbutton
1 raised the safeguard bank, and Pushbutton 2 raised the remaining banks in automatic sequence. Normal operation was to press Pushbutton 3 along with 4, 1, and 2. If 3 was not
pressed with 4, air might leak from the head system; if 3 was not pressed with 1 and 2, the shutoff rods might not be drawn fully home, and the safety circuits would prevent start-up from
proceeding.
The void reactivity was positive and large; that is, removal of all the light-water coolant would
result in an increase in reactivity of 25 mk.
3.1.2.2 The event
At the time of the accident, the reactivity of certain fuel rods was being measured at low power.
The cooling to these rods was reduced, and one was being cooled only by air.
The following sequence of events is taken from [Cross, 1980]:
The accident occurred during a start-up procedure. Just as the first group of shut-off
rods was about to be removed, an operator in the basement of the building (who had
nothing to do with the start-up) mistakenly turned some air-valves which caused several
shut-off rods to rise. This was immediately shown by the indicator lights in the control
room. The reactor supervisor phoned the operator to stop and went down to the basement himself to make sure that the valves were properly reset. When this was done the
rods should have gone down into the reactor. In fact, they went down only partway, but
far enough that the lights in the control room indicated that they were down.
This failure to reinsert is not explained in any of the published reports. Cross continues:
The supervisor in the basement phoned the control room and told his assistant to press
two numbered buttons. He gave the wrong number for one of the buttons, and when it
was pressed, instead of resetting the air pressure as was intended, it raised four more
shut-off rods. If the first group of shut-off rods had been down, as their lights indicated
they were, raising four rods was a reasonable thing to do, so the mistake was not recognized.
Specifically, the supervisor asked the assistant to press buttons 4 and 1. This would charge the
air to the heads and raises the safeguard bank. He had meant to say 4 and 3, which charges the
air to the heads and seats the rods. However, because button 3 was not pressed, the air to the
heads brought up by button 4 leaked away, and the safeguard bank (which appeared to have
Reactor Safety Design and Safety Analysis
39
been up already) was raised. The supervisor realized his mistake, but the assistant in the
control room had to leave the phone to use both hands to push the two buttons.
From [Cross, 1980]:
It was soon apparent from instruments in the control room that the reactor was above
critical and the power level was rising. This was surprising, but not alarming, since the
reactor could easily be turned off by dropping the shut-off rods just raised. However,
when after 20 seconds, the button was pressed to do this, only one of the four rods actually went down. The power level continued to climb and, after some discussion in the
control room, it was decided to dump the moderator into a storage tank. Within less
than 30 seconds, the power-level metres were back on scale and the power dropped
rapidly to zero.
The removal of the safeguard bank made the reactor supercritical by about 6 mk and started a
power rise to about 100 kW. The lone shut-off rod started to fall in at this point, but the power
kept rising to about 17 MW. Boiling then occurred in some of the temporarily cooled rods,
expelling the light water and increasing the reactivity by another 2.5 mk. Power continued to
rise to 6090 MW, when it was stopped by dumping the moderator.
The power surge melted a number of fuel rods and caused a number of calandria tubes to fail.
Eventually, in a major operation, the reactor calandria was removed and buried; the building
was decontaminated, and the reactor was replaced.
3.1.2.3 Lessons learned
1. Some negative reactivity should always be held in reserve (safeguard bank). Before a
reactor is made critical, the safeguard bank is removed and poised, so that if anything goes
wrong, it can be quickly reinserted. In CANDU, both shutdown systems 1 and 2 are poised
before the reactor is allowed to go critical using the control devices.
2. The shut-off rods must be of a simple design. After NRX, designers mistrusted shut-off rods
as a safety shutdown mechanism; hence, NPD and Douglas Point used moderator dump as
their emergency shutdown system and had no safety rods. Pickering had a few safety rods
which acted in conjunction with the moderator dump. Only by the time of Bruce A were
shut-off rods restored as a primary shutdown mechanism. They were, of course, very different from those in NRX: they consisted of a rod on a cable, which was wound around a
pulley and held in place by an electromagnetic clutch. On a shutdown signal, current to the
clutch was cut off, and a spring assisted the rod to drop by gravity. It was, and is, a simple
and reliable design with large clearances.
3. The control and shutdown systems should be separated and independent, with the latter
devices being used only for shutdown and held outside the reactor during critical operation.
4. An accident, even with a shutdown failure, should not be a public-health disaster. This
meant that either the reactor containment had to withstand the energy released, or (much
later on) two shutdown systems would have to be provided so that failure to shut down after an accident would be a very low-probability event.
40
3.1.3 Chernobyl
This summary uses material from [USSR, 1986], [USDOE, 1986], [Howieson, 1987], [Chan, 1987],
[Rogers, 1987], and [INSAG, 1992].
3.1.3.1 Description
Chernobyl unit 4 was of the RBMK type ( , or HighPower Channel-Type Reactor) and the most recent of the 1,000 MW(e) series. It was a graphitemoderated, boiling-light-water-cooled, vertical-pressure-tube design using enriched (2% U235)
UO2 fuel with on-power refueling. It used a direct cycle to produce electricity from twin turbines (Figure 15, from [INSAG, 1992]). The reactor cutaway is shown in Figure 16, from [Semonov, 1983].
There are two independent primary coolant circuits, each containing about 830 fuel channels,
two steam separators, and four pumps (with one normally on stand-by). Refueling is done
during operation from the top of the core. A containment structure encloses the inlet piping in
the lower portion of the reactor and provides pressure relief to a water pool located beneath
the reactor (Figure 18). Control and shutdown are performed by movable absorbing rods in
lattice positions. Emergency core cooling is provided for pipe breaks through a system consisting of a combination of pressurized-water accumulators and electric pumps.
The reactor has a void coefficient which varies from negative to positive according to the
operating state. It is limited in normal operation through control of operating conditions.
The containment is a pressure-suppression type (see Section 5) and is compartmentalized
(Figure 18). All inlet pipes are enclosed in leak-tight compartments which connect to a bubbler
pond or suppression pool below the reactor. Steam discharged from a pipe break is directed to
the bubbler pond, where it condenses. Each channel is accessible (for refueling) from the top
through a large cover plate, to which its extension is welded (Figure 16). The (small) outlet
pipes above the core are in an enclosure designed for a rupture of up to two channels or their
outlet pipes, because rupture of more than one was believed to be highly improbable. As noted
in [INSAG, 1992], Simultaneous failure of a greater number of fuel channels would generate a
pressure high enough to fail the containment function by lifting the cover plate, in the process
severing the remainder of the fuel channels.
3.1.3.2 The event
The accident resulted from a test to show that after a main pump trip, the small amounts of
steam generated from the low residual reactor power could provide enough electricity through
the turbine generators to extend the rundown time of the main coolant pumps. The test was to
be done while the reactor was critical. However, shortly after pump trip, the reactor power
started to increase rapidly, could not be terminated, and caused the violent destruction of the
reactor.
The test was supposed to have been done at a starting power of 700 MW(th). However, it was
initiated at a power level of 200 MW(th). The reasons are somewhat lengthy, but during the
transfer from the local power control system to the main range automatic power, an unplanned
Reactor Safety Design and Safety Analysis
41
drop to zero neutron power occurred and lasted for four to five minutes. The operator, instead
of aborting the test, then attempted to recover power, but because of xenon decay, had to raise
the control rods so that most of them were out of the core. In the end, the reactor never
reached the planned initial power level.
Key: 1: graphite reactor core; 2: fuel channel; 3: in-core instrumentation tube; 4: feedwater
pipe; 5: steam separator drum; 6: downcomer; 7: intake header; 8: main circulating pump; 9:
bypass; 10: high-pressure header; 11: stop valve; 12: distribution group header; 13: steam
header; 14: steam dump valve; 15: accident localization system; 16: ECCS water reserve tank;
17: pressure controller; 18: turbogenerator; 19: condenser; 20: moisture separator/reheater;
21: condensate pump; 22: preheater; 23: deaerator; 24: emergency electric feedwater pump;
25: electric feedwater pump; 26: mixing preheater; 27: condensate collecting tank; 28: moisture
separator/reheater condensate pump; 29: level controller; 30: ECCS hydraulic accumulator; 31:
ECCS pump; 32: ECCS header; 33: ECCS fast-acting valve; 34: leak limiter.
Figure 15 RBMK schematic diagram
Reactor Safety Design and Safety Analysis
42
In the immediate aftermath of the accident, the Soviets [USSR, 1986] placed much blame on the
operators for not following test procedures and performing the test in an unauthorized reactor
configuration. The initial cause of the power rise was stated to be the increase in void reactivity
as coolant boiling increased following pump trip. It was implied that because most of the dual
control/safety rods were withdrawn, the reactor trip was ineffective in stopping the power rise.
Later analysis ([Chan, 1987] and [INSAG, 1992]) indicated that a major cause of the accident was
the unexpected behaviour of the shut-off rods, which actually caused an increase in reactor
power rather than shutting the reactor down. This surprising design aspect requires more
detailed explanation. The absorber rods have graphite displacers or followers attached to their
lower ends which are designed to increase the absorber reactivity worth. As they are inserted,
the absorber rods move into the high-flux region in the centre of the core, which was previously
occupied by the graphite, so that the absorber-rod effectiveness is enhanced (see Figure 17). If
no graphite were present, the rod would displace wateralso an absorberin which case the
change in reactivity with insertion would not be as great.
However, during the accident, most of the absorbers were well removed from the core, which
was an abnormal configuration. The flux was peaked at the top and bottom, where most of the
reactor power was being generated. Therefore, when absorber insertion first started, the water
in the high-flux region at the bottom of the core was first displaced by the graphite follower,
leading to a reactivity increase. Therefore, operating the plant in an abnormal condition resulted in an unusually large hold-up of void reactivity, which combined with a deficient shutdown-system design, led to the large power excursion and the resulting core damage. [INSAG,
1992] indicates that this deficiency was known by designers before the event.
The power rise failed a number of fuel channels; the resulting steam release blew off the top
cover and severed the remaining fuel channels, effectively exposing the core to the environment and by-passing the containment.
The core damage rendered it subcritical, although to make sure this was the case, the Soviets
used helicopters to dump boron into the open reactor structure. The graphite moderator, when
exposed to air and heated by the fuel fragments, began to burn and did so for several days until
it was smothered by a combination of sand dropped onto the core pit and liquid nitrogen
pumped in from underneath. The core melted and flowed into the rooms below the reactor
vault, although this was not realized until some years afterwards, when the reactor cavity was
inspected remotely and found to be empty. A temporary cover (the sarcophagus) was rapidly
built over the damaged structure to prevent radioactive material from escaping and is currently
being replaced by a more permanent cover.
43
44
45
46
47
CsI Cs I ,
and is thereafter very difficult to remove (compare this to trying to remove chlorine after
dissolving table salt (NaCl) in water). TMI taught that in terms of public safety, wetter is
better.
The lifetime health effects on the surrounding population were predicted to be effectively zero.
3.2.2.1 Lessons learned
1. A number of obvious improvements were needed to valve position indicators, event logging, and alarm prioritization (the printers were swamped by the number of alarms,
Reactor Safety Design and Safety Analysis
48
49
50
51
About 15 hours after the earthquake (March 12 at 05:46), the operators managed to inject fresh
water using fire pumps, followed about 13 hours later (March 12 ~19:0020:00) by direct seawater injection. To control containment pressure, the primary containment vessel (PCV) was
apparently vented on March 12 at 10:17. This appears to have allowed the hydrogen in containment to migrate to and accumulate in the reactor building; it exploded at 15:36 on March
12, destroying much of the superstructure of the building.
It appears from analyses done with severe accident codes that the fuel in Units 1, 2, and 3
melted a few hours after being uncovered and may have penetrated the reactor vessel and the
primary containment. (This could also be deduced from fairly simple bounding calculations.)
Reactor Safety Design and Safety Analysis
52
The current state and location of the core and the integrity of the reactor vessel and the primary containment are not known with certainty, although damage to both is expected.
A further issue was the condition of the fuel in the spent-fuel pools. Normally, the decay heat
generated by the fuel bundles in the pools is removed by active systems, which of course were
lost when all AC power was lost. In the absence of heat removal, or if water is lost due to
leakage, heating of the spent fuel is slower than heating of the core, but if not addressed, will
eventually lead to uncovering of the fuel and fuel damage. In Fukushima, the spent-fuel bays
are located high in the reactor building to facilitate transfer of fuel assemblies from the core.
Spent-fuel cooling was made more difficult by the elevation (and inaccessibility) of the spentfuel bays, and concerns were voiced about their structural integrity following the earthquake.
In the early phases after the accident, water was added manually to the bays (initially from
helicopters and later from cranes); stable cooling has since been restored to all pools. Inspection of the bays shows debris from the damaged reactor buildings; TEPCO has stated, Most
spent fuels estimated to be undamaged based on the radioactive contents of the pool water
and remote inspection. As of December 2013, fuel in the Unit 4 pool is now being removed.
Fukushima II was not flooded nearly as severely as Fukushima I and successfully achieved cold
shutdown of all units.
The safety goal is to achieve cold stable shutdown, with temperatures below 100C and any
releases of radioactive materials from containment under control.
The injection of sea-water, while presumably stopping further core melting, led to a large
accumulation of highly radioactive water in the basement of the buildings because cooling was
essentially once-through. Some of this water intermittently leaked to the sea and to ground.
Once-through cooling was later converted to closed-loop cooling and continuously decontaminated using on-line filtration. In addition, to prevent further release of airborne radioactive
material from debris or leakage to ground or sea from rain, the reactor buildings are being
covered by weatherproof covers.
Finally the large amounts of highly contaminated water on site have to be treated and securely
stored.
3.2.3.3 Lessons learned
Although it is still early after the accident to formulate complete lessons learned, it seems
reasonable that they will include the following issues:
1. Ensure completeness of design basis accidents, especially external events, and in particular those with a cliff-edge effect like flooding (dramatic worsening of consequences
for a small change in the severity of the event).
2. Ensure that resources are available in the long term after a severe event to control, cool,
and maintain: for example, portable generators with pre-designed hookups to key
equipment, flexible hoses that can be run to sources of water.
3. Ensure prolonged core cooling in the absence of off-site power and failure of on-site diesel generators.
4. Ensure prolonged spent-fuel bay cooling or make-up and monitoring after a prolonged
Reactor Safety Design and Safety Analysis
53
loss of power.
5. Prevent loss of monitoring (e.g., design the station emergency batteries to last for a significant length of time, protect them against external events, and provide recharging capability). Maintain on-site and off-site communications.
5. Provide facilities on site to deal with physical destruction and high radiation fields (e.g.,
bulldozers to clear debris).
6. Review lessons learned about institutional behaviour, e.g., the role of the regulator. See
Chapter 16 for a case study.
7. Examine the impact on accident evolution of having multiple units at one site.
3.3 Problems
1. Browns Ferry Fire, 1975:
a. Locate (as a minimum) the following source material (try the USNRC web site):
Fire at Browns Ferry Nuclear Plant; Tennessee Valley Authority; March 22, 1975 Final Report of Preliminary Investigating Committee, May 7, 1975.
b. Assess the Browns Ferry fire in terms of threats to the ability to control, cool,
contain, and monitor.
c. Indicate lessons learned. Describe how you derived these lessons learned. Do
not just copy official lessons learned.
d. Comment on the robustness of the design and indicate whether design or operating changes should have been considered (and why).
2. Tokai-Mura, 1999:
a. Locate (as a minimum) the following material: International Atomic Energy
Agency, Report on the Preliminary Fact Finding Mission Following the Accident at
the Nuclear Fuel Processing Facility in Tokaimura, Japan; IAEA report, 1999.
b. Assess the accident in terms of threats to the ability to control, cool, contain, and
monitor.
c. Indicate lessons learned. Describe how you derived these lessons learned. Do
not just copy official lessons learned.
d. Comment on the robustness of the facility design and operation, and indicate
whether design or operating changes should have been considered (and why).
54
It uses a common risk measure (annual risk of death). Although this is objective, it may
not be all that relevant to nuclear accidents: experience has shown that significant public dose from a severe accident develops slowly, giving time to move people out of
harms way. The results of real events have shown few public health effects.
It compares the risk from a nuclear reactor to all other risks of premature death. This is
not at all obvious. One could set up the comparison to all other risks of electricity generation, or all energy generation, or all (average) industrial activity. In fact, the first two
would be much more logical because they compare risks of producing the same product
(energy).
No relative benefits are mentioned.
The safety goal (in this example) is for the most exposed individual. It does not consider
social effects such as radiation exposure to a large number of individuals, evacuation,
land contamination, and effects on the environment such as on animals and plants. The
assumption in this safety goal is that protection of the most exposed individual member
of the public also provides sufficient protection for society at large and for the environment.
The goal refers to members of the public, not workers in the plant. It is generally acReactor Safety Design and Safety Analysis
55
cepted that people will implicitly accept a somewhat higher risk to life and limb if it
comes as part of their job, i.e., if a direct benefit is obtained. Attempts have been made
(e.g., in the United Kingdom, see [HSE, 2006]) to set (nuclear) safety goals for plant
workers in nuclear power plants, but the risk to such workers is dominated by conventional industrial risk, which itself turns out to be less than in comparable non-nuclear industries.
The goal refers to the risk of nuclear power in isolation. Just as there is a risk to having
nuclear power, there is also a risk to not having it, because the electricity would then
have to be generated from other sources with greater (or lesser) risk.
The goal does not distinguish between prompt and delayed risk of death. We can break down
the safety goal proposed above into two sub-goals:
The annual risk of prompt death to the most exposed member of the public due to accidents in a reactor should be small in comparison to his/her total annual risk of prompt
death due to all accidents,
and
The annual risk of fatal cancer to the most exposed member of the public due to accidents in a reactor should be small in comparison to his/her total annual risk of fatal cancer due to all causes.
4.1.1 Risk of prompt death
In Canada in 2009, accidents were the fifth leading cause of death over the whole population, at
a rate of 30.4 deaths for every 100,000 people [StatsCan, 2009]. This means that the average
persons risk of death from an accident is ~3 10-4 per year (note that the rate for males is 50%
higher than that for females). We could then say that the risk from a nuclear power plant of
premature death to an individual should be small compared to 3 10-4 per year, say by a factor
of 100 (this may be too conservative, but we will use it for illustration), or 3 10-6 per year.
Because the only way of causing prompt fatalities to the public in a nuclear accident is through a
core melt and failure of containment, and even that will likely not cause prompt public fatalities
(given the experience of Chernobyl and Fukushima), this suggests that our safety goal should
be:
The likelihood of a large release from a nuclear power plant in an accident should be
less than 3 per 106 reactor years.
(Note that to risk prompt deaths, a large release by itself is not sufficient; it must also be sudden, otherwise people can be evacuated beforehand.) These changes have yielded a goal that
can be used in design: it is relatively straightforward using PSA to calculate the likelihood of a
large rapid release (core melt plus early failure of containment), to see (if the goal is exceeded)
where the dominant contributors are, and to fix them if needed to meet the safety goal.
4.1.2 Risk of delayed death
Cancer fatalities can be considered in a similar fashion. In the same year in Canada (2009),
malignant neoplasms were the leading cause of death over the whole population, at a rate of
Reactor Safety Design and Safety Analysis
56
211 deaths per 100,000 people. Therefore, the average persons risk of dying from cancer is 2.1
10-3 per year (or about 16% over a 75-year lifetime). Recall from Chapter 1 that 100 person-Sv
will produce about five fatal cancers in the exposed population, or a risk of 5 10-2 fatal cancers
per Sv. Therefore, using the linear dose-effect hypothesis, 211 cancer deaths per 100,000
people would be induced by a collective dose D calculated as follows:
D(Sv) 5 10-2 (cancers / Sv) = 211 cancer fatalities,
(4)
which means that D = 4220 Sv, or an average individual dose of 42 mSv. However, the linear
dose-effect hypothesis is not applicable to such low doses. Regardless, if we divide by 100 again,
then the maximum time-averaged individual dose from accidents should be less than 0.4 mSv
per year, averaged over a group of people, or about 25% of natural background radiation in
Toronto (1.6 mSv / year). The paradox with this safety goal is that it would make nuclear power
safer than natural background radiation.
This is not as useful a safety goal as the previous one because it does not tell us anything about
the frequency distribution of accidents. However, it can likewise be validated by summing all
the events in a PSA which cause a release of radioactive material.
At a more basic level, summing low doses over large numbers of people is incorrect, and a
safety goal derived this way is fundamentally flawed.
4.1.3 Safety goals in Canada
The CNSC has recently published safety goals, for new reactors built in Canada. The rationale is
similar to our sample case. Specifically, CNSC states [CNSC, 2008]:
A limit is placed on the societal risks posed by nuclear power plant operation. For this
purpose, the following two qualitative safety goals have been established:
1. Individual members of the public are provided a level of protection from the consequences of nuclear power plant operation such that there is no significant additional risk
to the life and health of individuals; and
2. Societal risks to life and health from nuclear power plant operation are comparable to
or less than the risks of generating electricity by viable competing technologies, and
should not significantly add to other societal risks.
These are developed into design goals:
1. Core Damage Frequency: The sum of frequencies of all event sequences that can lead
to significant core degradation is less than 10-5 per reactor year
2. Low Release Frequency: The sum of frequencies of all event sequences that can lead to a
release to the environment of more than 1015 Becquerel of iodine-131 is less than 10-5
per reactor year. A greater release may require temporary evacuation of the local population.
3. High Release Frequency: The sum of frequencies of all event sequences that can lead to
a release to the environment of more than 1014 Becquerel of cesium-137 is less than 10-6
per reactor year. A greater release may require long term relocation of the local population.
Reactor Safety Design and Safety Analysis
57
This is largely consistent with international practice for new reactors, with one new concept: the
low release frequency. It is intended to address those accident scenarios which may result in
small but significant releases. These accidents may require emergency measures such as
sheltering or short-term evacuation of an area around the plant, and the low release frequency
sets a limit on these [Rzentkowski, 2013].
An approach to safety based only on a safety goal has both benefits and limitations. The
greatest benefit is that risk-based decisions require greater levels of protection on those areas
of greatest risk, and conversely, i.e., they optimize safety resources. Some limitations are:
To determine compliance with a risk target, all significant events have to be identified
and summed. This might be challenging in the early phases of a design.
Safety goals are meaningful only for events for which frequencies and consequences are
reasonably calculable. In practice, this includes most internal events for which actual
data exist, for which the failure combinations can be calculated, or for which a reasonable extrapolation from the historical record can be made. However, if the design has
innovative features, with little operating experience, it may be difficult to support the
reliability values and hard to spot the cross-links4. Passive safety systems pose a particular challenge in this regard because they can be difficult to test, and therefore it is
hard to build up a reliability database.
Not all (rare) events can be assigned a frequency and consequence with confidence, for
example:
o massive structural failure
o massive failure of pressure vessels
o very low-frequency, high-consequence external events such as earthquakes beyond historical record-keeping
o sabotage, terrorism, and war.
The approach to the first two is usually to design to accepted engineering codes and standards.
Then one can infer from experience the likelihood of sudden failure of structures and components so designed. Massive failure of a LWR pressure vessel would be a catastrophic event
because it would lead to an immediate release of fission products and probably would damage
containment at the same time. Calculations have been done to show that such massive failures
are less frequent than 10-8 per year, but such low frequencies must be treated with some
skepticism. Rare events can happen by unanticipated sneak paths; for example, a precursor to a
pressure-vessel boundary failure was the undetected almost-through-wall erosion of the
reactor pressure vessel in the Davis-Besse plant [USNRC, 2002]. Similarly, historical records
make it possible to define the intensity of earthquakes down to about the ten-thousand-year
return frequency, which is taken as the design basis earthquake (DBE) in Canada. More severe
but rarer earthquakes are hard to characterize. One can carry out a seismic margin analysis to
calculate the likelihood of surviving an earthquake somewhat more severe than the DBE; much
beyond that, about all one can say is that the effects of damage to the nuclear plant would be
A cross-link is a failure that affects more than one system or component, e.g. a common supply of instrument air.
Reactor Safety Design and Safety Analysis
58
small compared to the havoc wreaked by such an earthquake on the rest of society, as was the
case for Fukushima. Finally for events resulting from hostile human actions, the approach has
generally been to design according to rules (e.g., the plants inherent defences plus the local
security force should be able to delay an attack of x people armed with y type of weapons for z
minutes); x, y, and z are indeed chosen based on reasonableness (likelihood), but the historical
database of hostile acts against nuclear power plants is sparse. In any case, the defences being
built into new plants for severe accidents are also helpful against malevolent acts.
For these reasons, those regulators that have safety goals use them in addition to whatever
deterministic criteria they have developed. This combination is called a risk-informed approach,
in which the quantified risk provides a powerful rationality check.
Now consider two independent diesel generators, each with a probability of failure to start
of 15%. What is the probability that either will fail to start?
Answer:
Reactor Safety Design and Safety Analysis
59
P( An B) P( An ) P( B | An ) P( B) P( An B) ,
(5)
P( B | An )
P( An | B) P( An )
.
P( B)
(6)
P( A
n 1
| B) 1 .
(7)
Multiplying by P(B):
N
n 1
n 1
P ( B ) P ( B ) P ( An | B ) P ( An ) P ( B | An )
(8)
P ( An | B )
P ( An ) P ( B | An )
N
P( A
m 1
(9)
) P ( B | Am )
This is Bayes theorem. Therefore, if we know P(B|An), we can calculate P(An|B). A couple of
examples will make this clearer.
Sample Problems
Pipe Inspection
Suppose that you are radiographing a Class I pipe for a defect. You know from past experience
that the likelihood of a defect is one per 100,000 radiographs. You also know that the likelihood
that the instrument indicates a defect when there is no defect (false positive) is 1%, and the
likelihood that the instrument indicates a defect when a defect in fact exists is 99%. Your test
indicates a defect. What is the probability that the pipe actually has a defect when the instrument says it does?
Answer:
Apply Bayes theorem to two events:
Reactor Safety Design and Safety Analysis
60
B|A: instrument says pipe has a defect when it has a defect, therefore P(B|A) = 0.99
What we want is P(A|B), the probability that the pipe actually has a defect when the instrument
says it has one.
Using Bayes theorem:
P(A|B) = P(B|A)[P(A)/P(B)]
= 0.99 0.00001 / 0.01
= 0.00099
because the denominator in Equation (9) is just P(B), which in this case is known. The result
seems counterintuitive and suggests that the test is not very good in detecting defects, despite
the instruments high accuracy rate. However, the fact that the defect is so rare (we need about
a hundred thousand samples before we have a good chance of seeing a real positive) magnifies
the small false positive rate, so that most positive tests are false positives.
This is quite important in medical tests; even a very accurate test for a rare cancer will often
give far more false positives than real ones.
4.2.2.1 Failure rate estimation when no failures have occurred
We can use Bayes equation to glean information from non-events as well [Kaplan, 1979].
Large LOCA
There have been 14,800 reactor years of experience without a large break LOCA. What is an
upper estimate of the frequency?
Answer
Let B = 14,800 reactor years of experience without a large break LOCA (LBLOCA).
What we do now is take (say) six cases, in each of which we hypothesize the value of the LLOCA
frequency. We then use Bayes theorem to test how good our hypotheses are (i.e., calculate the
probability that each hypotheses is correct). We label our hypotheses A1 to A6.
This is a slight simplification using the fact that P(A) is small. Actually
P(B) = P(B|A) P(A) + P(B|) P()
= 0.99 .00001 + 0.01 0.99999
= 0.0100098
or approximately 0.01 as stated.
In words, the first term is the 99% chance of detecting the defect in the one pipe in 100,000 that has the defect;
the second term is the 1% chance of indicating a false positive in the remaining 99,999 pipes out of 100,000.
Reactor Safety Design and Safety Analysis
61
62
An
10-2 / year 10-3 / year 10-4 / year 10-5 / year 10-6 / year 10-7 / year
P(B|An)
2.5 x 10-65
3.7 x 10-7
0.2276
0.8624
0.9853
0.9985
P(An)
0.1667
0.1667
0.1667
0.1667
0.1667
0.1667
P(An|B)
0.281
0.321
0.325
P(An)
0.001
0.4
0.4
0.089
P(An|B)
0.358
0.394
0.0808
Uniform Prior
Non-Uniform Prior
0.01
0.1
P( X )
p( x)dx P( x X ) ,
(10)
xmin
where p(x) is the probability density function. If p(x) is a constant, po, then P(X) = po(X-xmin), as
expected.
There are two types of systems:
1)
2)
63
(11)
P ( DnWn 1 ) P ( Dn | Wn 1 ) P (Wn 1 ) .
(12)
Therefore,
P( D1 D2 ...Dn 1 Dn )
P ( Dn | Wn 1 ) P (Wn 1 )
P( Dn | D1 D2 ...Dn 1 ) P ( Dn 1 | D1 D2 ...Dn 2 ) ... P ( D2 | D1 ) P ( D1 ) .
(13)
(14)
f ( )d
(15)
Assuming that the device eventually fails, the reliability, R(t) is defined as
R(t )
1 F (t )
f ( )d f ( )d .
(16)
f ( )d
t
Therefore,
f (t )
dR(t ) dF (t )
.
dt
dt
(17)
Let (t) dt = probability of failure at time t given successful operation up to time t (i.e., the
conditional failure rate); then:
f (t )dt (t )dtR(t )
,
or
f (t ) (t ) R(t )
(18)
dR(t )
dt
and hence
dR(t )
(t ) R(t ) .
dt
(19)
Reactor Safety Design and Safety Analysis
64
R(t ) e
( ) d
0
(20)
R(t ) e t .
(21)
A typical (t) is shown in [McCormick, 1981], page 26the bathtub curve (Figure 24).
65
Symbol
(t)
Reliability
R(t)
1 dR
R dt
f ( )d
t
t
f ( )d
f (t )
1 F (t )
1-F(t)
4.2.3.2.1
f(t)
dF (t )
dt
( ) d
1-R(t)
1 e
=
f (t )
R(t )
dR(t )
dt
( ) d
0
(t) R(t)
This is simply the time-weighted average over all time of the failure probability density:
MTTF=
f ( )d
0
f ( )d
f ( )d
(22)
since
f ( )d 1
If is constant, then
MTTF e d
0
4.2.3.2.2
1
.
(23)
Availability, A(t)
Availability is the proportion of the time that a system is in a functioning condition. If no repairs
have been made, it is the same as reliability. If a system has been repaired, then its availability
will satisfy:
R(t) A(t) 1.
Assume random failures. This implies that = constant, and therefore
R(t) = e-t = reliability,
as illustrated in Figure 25. Eventually, the reliability goes to zero for long times.
Conversely, the failure probability is
F(t) 1 - R(t) = 1 - e-t,
as illustrated in Figure 25, and goes asymptotically to one for long times.
Reactor Safety Design and Safety Analysis
66
Let repair occur at some time interval, . This resets the failure probability to zero each time the
component is repaired, assuming that the repair is perfect and restores the component to its
original condition. Then F(t) is a sawtooth curve, as illustrated in Figure 26.
If << , then
F (t ) 1 (1 t
2t 2
...) t for t< in any interval ,
2
(24)
,
2
(25)
i.e., the failure probability is half the test interval times the failure rate.
67
F F (t )dt (1 e t )dt
e 1
.
(26)
A common task is to design a system (composed of components that have a known failure rate)
to meet some target unavailability (1-A) or . Given a design, the repair interval is the remaining variable. A frequent repair cycle (low ) gives a low , but such frequent repair may be
impractical due to excessive cost, radiation exposure, or wearout (i.e., repair does not restore
the equipment to an as-built state). In such a situation, alternative designs would have to be
considered.
Often repair may not be required to return F to zero. It may be sufficient simply to test the
components to ensure that they are available. This is usually the case for demand systems.
Sample Problem
Consider the case of a single shut-off rod (SOR) for a reactor. Given a failure rate based on
previous experience of = 0.002/year and a required unavailability of 10 -3, what is the required test period, ?
Answer:
0.001 .
2
(27)
103
1 year .
0.001/ yr
(28)
A
To meet the target of 10-3, we solve for :
68
k 3
k 0
A P( Ek ) 1 P( Ek ) .
(29)
The conversion to the second term makes the calculation much easier because there are fewer
terms to sum. Assuming that the rods fail independently and that the failure rate is , then the
probability of a given rod failing on average is:
p for conciseness
2
(30)
P( Ek )
N!
(1 p)n k p k .
( N k )!k !
(31)
N!
gives the number of possible ways for the event to happen, the factor
( N k )!k !
(1-p)n-k is the probability that N-k rods all successfully drop, and the factor pk is the probability
that k all fail to drop.
The factor
Start (at the top) from the undesired event, e.g., loss of feed water.
Carefully define the boundaries of the system to be evaluated.
Using the principle of immediate cause, draw the tree downwards using AND, OR,
etc. Boolean logic.
Stop at basic events for which we can no longer decompose the event or when we
arrive at a point where we know the probability of failure, e.g., failure of a relay.
Assign probabilities to each event in the tree.
Calculate the Boolean algebra to determine the numerical probability of failure of
the top event.
Reactor Safety Design and Safety Analysis
69
The last step is not conceptually difficult, but the amount of arithmetic can be huge. It is almost
always done using special-purpose codes for all but the simplest of fault trees.
One test of a properly drawn fault tree is that causality cannot pass through an OR gateif it
does, an AND gate is missing. For an OR gate, the input faults are never the causes of the
output faultthey are identical to the output, but more specifically defined as to cause. For an
AND gate, there is a causal relationship between the inputs and the outputthe input faults
collectively represent the causes of the output fault.
There are additional types of gates which we will not cover here. The U.S. Nuclear Regulatory
Commission Fault Tree Handbook [USNRC, 1981] is a superb source for learning fault-tree
analysis.
Sample Problem
70
This results in the fault tree shown in Figure 28. Note that there are many ways of drawing this;
for example, one could recognize that the failure of the signal affects all components and
therefore could be in an OR gate just under the top event. It is always safer, however, to
follow the principle of immediate cause.
Having drawn the fault tree, we now assign labels to each basic event (V1, V2, V3, S, P1, P2), as
shown in Figure 28. We can also assign intermediate labels (A, B, C) to help in the calculations.
Now we can write out the Boolean algebra, starting from the bottom. It is important NOT to
assign numerical values immediately to the basic events and work out the final answer before
doing the Boolean algebra. In many cases, this will lead to double counting because terms such
as S+S will be counted twice. Remember that in Boolean logic, S+S=S, not 2S, and SS=S, not S2.
71
Start (at left) from the undesired initiating event (e.g., loss of feed water, loss of
coolant).
List the relevant mitigating systems along the top from left to right, in approximate
order of actuation.
At each branch where a mitigating system is called on, assign the probability of success or failure.
Develop each branch logically to a stable end state, core damage, or a large release.
Calculate the frequency of each end-point of the branches, starting from the frequency of the initiating event and multiplying by the probabilities of success or failure at each branch.
Sum these to obtain the frequencies for core damage and large release.
This is a very simplified explanation, and in practice the methods are much more complexe.g.,
Reactor Safety Design and Safety Analysis
72
they have to account for a failure in the fault tree (example, loss of instrument air) also occurring in the event tree, or a failure of a mitigating system (e.g., loss of service water) which is
common to the failure of other mitigating systems. This topic is well beyond the scope of this
section. For more on common-cause failures, see [USNRC, 1981].
A simple example, which should be self-explanatory, is shown in Figure 29, where P1, P2, P3,
etc. are the probabilities of success for each mitigating system. Note that if the failure probabilities (1 Pi) are small, the success probabilities can be assumed to be equal to one when
calculating each success branch. So, for example, the frequency of core damage in the sequence just below the box labelled Stable is:
Small LOCA frequency x (1-P3) x P4,
and one could set P4=1 in calculating this branch, as a good approximation. Note also that even
if ECC fails, the moderator will maintain pressure tube integrity and prevent fuel melting by
removing heat from the fuel channel, as described in Section 5.3.2.3.
73
function of ECC is called ECI, or Emergency Coolant Injection, because ECC also has other
functions such as steam generator cooldown and loop isolation 1). Then, after the HTS has been
depressurized, medium-pressure and finally low-pressure water is injected. The HP water is
supplied, for example, from a water tank (accumulator) pressurized by huge gas cylinders.
Medium-pressure cooling water can be supplied from a water tank by ECC pumps, and lowpressure water is retrieved from the sumps in the reactor-building basement, cooled, and
pumped back into the HTS. For CANDU reactors, an ECC mission time of one to three months
has been set2. The ECCS is consequently divided into two separate fault trees for the purposes
of analysis: dormant ECC and long-term ECC (designated DECC and LTECC respectively). The
DECC fault tree focuses on failure to detect the LOCA event, failure to initiate high-pressure (HP)
cooling water, failure to distribute the flow, and failure to provide medium- and low-pressure
water. The LTECC fault tree focuses on failure to provide long-term low-pressure cooling due to
pump failure, valve failure, flow blockage, loss of electrical power, or loss of coolant supply.
4.2.4 Typical results
We have now summarized fault trees and event trees. A PSA is the integrated collection of
these across an entire plant. There are three recognized levels of PSA, which can be defined as
follows (see, e.g., [IAEA, 2010]):
Level 1 identifies the sequences of events that can lead to core damage and calculates the
core-damage frequency.
Level 2 uses the information from Level 1 to calculate the magnitude and frequency of releases to the environment of radioactive material.
Level 3 uses the information from Level 2 to calculate health effects and other consequences
such as contamination of food and land.
In practice, Level 1 is used to assess the design and operation of the plant, Level 2 is used to
assess the effectiveness of containment, and Level 3 is used in off-site emergency planning.
As an example, we summarize the results of a Level 1 PSA done for an operating CANDU 6 plant
[Santamaura, 1998]. The summed severe core-damage frequency (SCDF) was predicted to be
6.1 10-6 per year. We have already discussed the underlying reasons that this number is low:
redundant shutdown systems mean that accidents with failure to shut down occur at very low
frequency, and the moderator, if available, is effective in preventing or arresting severe core
damage. Moreover a severe core-damage accident (after shutdown) at high pressure is not
possible because failure of a limited number of pressure tubes converts the event inherently to
a low-pressure accident. Note that [Santamaura, 1998] covered internal events only; typically,
inclusion of external events doubles this value. Also note that accidents in shutdown states
Such a distinction is made in Canada, but most other places just use ECC.
The mission time is defined here as the time beyond which the decay heat can be removed from the fuel to the
moderator without any water in the fuel channel, so as to prevent any further fuel failures due to overheating. It is
a calculated number.
Reactor Safety Design and Safety Analysis
74
were excluded.
The contributors to the SCDF are shown in Figure 30. Note that it is the high-frequency initiating events, including many AOOs, that dominate the SCDF; the bounding accidents such as large
LOCAs contribute very little and hence are much less risk-significant.
4.3 Problems
1.
What can you say quantitatively about the probability of a pressure-tube/calandria tube
failure in a CANDU, based on that fact that only one has occurred? You will need to calculate the
number of reactor-years of experience with CANDU operation. Use Bayes Theorem.
2.
Two 100% electrical motor-driven auxiliary feed-water pumps are located in the turbine
building and depend on recirculated cooling water and two independent power supplies. They
have the flow capability to mitigate steam- and feed water-line breaks. Identify common mode
and common-cause failures. The utility wants to extend the life of the plant and is planning
refurbishment. What mitigation features or modifications would you include to reduce or
eliminate these failures?
3.
Develop a set of high-level safety goals for a military-use nuclear submarine. They can
be, but do not have to be, numerical. The most important part of your answer is to explain and
justify it, not whether or not it matches someone elses official goals. Consider any differences due to docked versus at-sea and peacetime versus war.
4.
Small reactors could be used in remote northern communities for heating and electricity
production. They would replace very expensive diesel generators, the fuel for which has to be
flown in, whereas the reactor could be designed to be refueled once in twenty years. Small
reactors have also been used for powering unattended remote military installations. Propose
Reactor Safety Design and Safety Analysis
75
76
5 Mitigating systems
In previous sections, we have referred to the four safety functions required in a nuclear reactor:
In this section, we shall describe the major systems that perform these functions. We shall
concentrate on CANDU for our examples, although other reactor types have similar systems.
First, however, we need to ask how much redundancy and independence we need for each
safety function. This concept is called defence-in-depth and is a fundamental underpinning of
nuclear safety.
5.1 Defence-in-Depth
The concept of defence-in-depth was developed for military purposes. At one level, it consists
of a series of physical barriers, so that breaching any one barrier (or even more) does not lead
to disaster. The Krak Castle in Syria is one such example, where an (ancient) intruder would
have to breach the moat, the outer wall, the inner wall, and the keep to capture the ruler. More
generally, defence in depth requires that a defender deploy his resources, such as fortifications,
field works, and military units both at and well behind the front line, so that a breach in the
front line does not lead directly to defeat.
77
These are objectives rather than physical barriers. Note that the last is largely independent of
reactor design. There are various formulations of these concepts; see [INSAG, 1996], from
which the following summary Table 7 is extracted.
Table 7 Levels of defence in depth
Levels of defence
in depth
Level 1
Level 2
Level 3
Level 4
Level 5
Objective
Essential means
78
the various approaches in Section 2, e.g., large loss-of-coolant accident, loss of reactivity
control, loss of Class IV power, etc. Each of these accidents contributes to answering the
following questions, and the limiting value in each case becomes a design requirement for the
shutdown system:
We shall cover these topics in turn. Many of these questions are common to other safety
systems, and therefore we shall explore them in detail the first time and simply refer to them
later.
5.2.1 Mechanical design
The most basic part of shutdown design is inserting a neutron absorber into the core. Because
modern power reactors are large, a single absorbing device is generally not sufficient. Almost
all reactor types use some form of absorber rod, multiples of which are inserted vertically into
the core. In most reactors in the world, the rods do double duty, being driven in and out of the
core for control purposes, and being driven or dropped in rapidly for shutdown purposes.
CANDU, however, separates the control rods from the shut-off rods, as one of the lessons
learned from the NRX accident.
The first CANDU shutdown system was moderator dump: large valves at the base of the calandria would open, and the moderator would drain out of the calandria vessel under the action of
gravity, somewhat like the ZED-2 design. The system would be re-poised by closing the valves
and pumping the moderator back into the calandria. NPD, Douglas Point, and Pickering A used
this system. Pickering A also used a few shut-off rods which fell in by gravity. The moderator
dump system was (and is) highly reliable, but is somewhat slow compared to shut-off rods,
especially for larger cores, and in addition removes a source of water surrounding the fuel
channels, which could be used in an emergency (we will discuss this later).
Modern CANDUs have two separate shutdown systems: rods and poison injection (Figure 33,
from [AECL, 2005]). Specifically, Shutdown System 1 for CANDU consists of 26 or 28 shut-off
rods, normally suspended above the core and released on a signal. They act in the moderator,
between the rows of pressure tubes, as can be seen in Figure 33. They fall in by gravity and are
Reactor Safety Design and Safety Analysis
79
spring-loaded, which accelerates them over the first few feet of travel. Mechanically, the rod is
suspended on a cable running over a pulley, which is released by a clutch and wound back up by
a motor. The rod itself falls into a perforated guide tube within the moderator; the purpose of
the guide tube is to make sure that the rod falls straight in and does not tip over or snag.
80
5.2.2 Speed
The required speed is set by the fastest accident. In CANDU, this is the large loss-of-coolant
accident, where the break is assumed to grow to full size instantaneouslya very pessimistic
assumption and inconsistent with what we know of pipe dynamics [Tregoning, 2008]. Core
voiding for such a case inserts positive reactivity at a rate of approximately 4 mk/sec. One of
the main safety requirements during this phase is to prevent melting of the central part of any
fuel pin due to overpower, because significant amounts of molten fuel could risk failure of the
nearby pressure tube. As long as the net positive reactivity is kept below approximately 6 mk,
depending on the design and the assumptions, the energy is not sufficient to melt the centre of
the fuel. This then suggests that the shutdown system has to start to bite (insert negative
reactivity) in approximately one second, and that the initial reactivity insertion rate has to
overcome the 6 mk already inserted, as well as turning the transient over by 1.5 secondsin
other words, tens of (negative) mk/sec.
5.2.3 Reactivity depth
Reactivity depth means the total negative reactivity inserted once the shutdown system has
fully operated. For shut-off rods, this occurs when the rods have been fully inserted; for poison
injection, when the poison has been fully injected and mixed with the moderator. The reactivity
depth requirement is set by the accident which inserts the greatest positive reactivity. For
CANDU, this is not the large LOCA, but a small LOCA, specifically a pressure-tube break followed
by an assumed calandria-tube rupture. Why? When a reactor is operating at full power, negative reactivity load is present due to xenon, a neutron absorber which is formed from the decay
of iodine, which in turn is formed from the fission product tellurium as follows:
135
where the times represent half-lives. The xenon load in a CANDU at full power is approximately
-25 mk and has to be compensated for by positive reactivity from the fuel to keep the reactor
critical. When the reactor is suddenly shut down, the xenon decays more slowly than the
iodine, so that the absorption due to xenon initially increases to about -40 mk, then decreases
as the iodine decays away (Figure 34).
81
coolant void in the fuel channels, from the fraction of coolant that is lost through the
break.
fuel temperature, due to cooldown of the fuel after trip.
clean coolant displacing poisoned moderator.
increase in moderator temperature (albeit small and slow) due to mixing of the hot
discharging coolant with cold moderator.
decay after shutdown of any xenon that has been formed during on-power operation.
Offsetting this is the negative reactivity due to the shutdown systems and eventually the very
large negative reactivity due to injection of emergency-coolant light water. The last effect is not
credited in licensing analysis for CANDU (although in LWR licensing analysis, the reactivity effect
of borated ECC must be credited [Westinghouse, 2011a]). For CANDU, the analysis of the
reactivity balance is usually done 15 minutes after the first clear signal of a pressure-tube break,
when the operator can be assumed to supplement the shutdown-system reactivity (e.g., by
manual poison addition). One then designs the shutdown depth of the shutdown system to
achieve an adequate shutdown margin (the net result of the reactivity balance) using conservative assumptions. Physically, one achieves greater shutdown depth by adding more rods (new
designs), by putting rods preferentially in the high-flux region of the core, etc. There is a practical space limit, however, on the number and location of rods. The typical shutdown depth for
existing CANDU shutdown systems is -70 mk for the shut-off rods and < -200 mk for poison
injection. Hence, shutdown margins for the rods are smaller, -5 to -10 mk for existing CANDUs,
under the most pessimistic conditions (e.g., assuming that the two most effective rods are
unavailable).
5.2.4 Availability
Demand unavailability is expressed in dimensionless units, although it is also written as
hours/year or years/year. The required unavailability is set primarily by the safety goals applied
to the reactor by the regulator, and for current CANDUs, it is at most one failure per 1000
demands (10-3 per demand) for safety systems. Experience has shown that the shutdown
systems normally meet approximately 10-4 per demand. Unavailability values much lower than
this are possible, but are usually not credited for a single system because of:
Reactor Safety Design and Safety Analysis
82
If each shutdown system has an unavailability of 10-3 per demand, then one is tempted to say
that the unavailability of both systems together is 10-6 per demand. This is true only if the
systems are sufficiently independent and diverse that they are not subject to common-cause
failures. See Section 13.
Recent CANDUs have used software for both SDS1 and SDS2. Software can be more reliable
than relay logic, but its failure modes can be subtle, so that while testing in operation is important, much more emphasis must be placed on software design to avoid subtle and commoncause failures. Methods include a rigorous development process, diversity in development tools
and platforms, simple programming logic, and strict independence between the software
engineers responsible for designing each shutdown system. In CANDU, the control-system
software is completely independent of and separate from the shutdown-systems software, and
in current CANDUs, they run on independent hardware platforms.
5.2.5 Analysis limits
Analysis limits are used to judge the effectiveness of shutdown. Trip signals are chosen to
reduce the challenge to the fuel and to downstream safety systemsin other words, to prevent
or postpone consequences. For example, for accidents which are expected to happen perhaps
once or more in the plant lifetime, i.e., anticipated operational occurrences or AOOs, the
shutdown systems should act early enough to prevent fuel-sheath failure, thus avoiding any
challenge to the HTS and containment as well as the cost of clean-up. This category includes,
among others, loss of Class IV power, a very small LOCA, or a failure in the reactivity-control
system. In turn, prevention of fuel-sheath failure generates a number of secondary criteria,
which we will cover in Section 6. For loss of heat sink accidents, a subsidiary requirement is that
the shutdown systems should act soon enough to give the operator adequate time to bring in a
backup heat sinktypically 15 to 30 minutes, although new designs aim for at least eight hours
before operator action is required. For rare accidents such as a large LOCA, one should limit
(but not necessarily prevent) fuel damage (to reduce the challenge to containment) and ensure
that the fuel is not made so brittle from the Zircaloy-steam reaction that it forms debris and
cannot be cooled by ECC; see Section 6. Limiting fuel damage in a large LOCA is a task shared
between shutdown and ECC: the job of the shutdown system is to deliver the fuel to the ECC in
reasonable condition so that ECC can remove decay heat from a known fuel geometry. Finally,
in any accident, shutdown systems should act early enough so that there is no risk to the
pressure boundary (or at least no risk in addition to that from the initiating event).
5.2.6 Signals
A shutdown system must detect an accident soon enough that the analysis limits are met.
Some of the commonly used trip signals are listed in Table 8 (this list is illustrative rather than
complete).
Manual trip is credited if the time scales are longtypically fifteen minutes from the first clear
Reactor Safety Design and Safety Analysis
83
signal of the accident in the main control roomand if there is no practical alternative.
Table 8 Typical trip signals for CANDU
Accident
Symptoms
Loss of reactor Reactor power rises
power control Reactor power rises rapidly
Heat-transport system pressure
rises
Loss of forced Coolant flow drops
circulation
HTS pressure rises
For plants where portions of the steam mains are within containment
Reactor Safety Design and Safety Analysis
84
accident. If it is not possible to meet this requirement, then a redundant system is needed. For
example, a major fire in or near the main control room would require shutdown (because it
could affect the control computers) and at the same time would possibly damage some of the
components of Shutdown System 1 so that it would not respond (although it would very likely
fail safe)and therefore SDS2 (which does not depend on the integrity of the main control
room) is used as a back-up to perform this safety function.
The shutdown mechanisms in CANDU act mostly within the moderator, which protects them
from some of the effects of accidentsbut not all. For example, we must design so that:
no high-energy pipes are within striking distance of the reactivity mechanisms deck
on top of the reactor, where the shut-off rod clutches and pulleys are located.
an in-core break cannot disable shut-off rods to the extent that the system does not
meet its reactivity depth requirements (it is not possible to protect all the guide
tubes and rods from pipe whip and jet forces from an in-core break).
shutdown-system cables and instruments are separated to the extent practical so
that a local fire will not incapacitate both shutdown systems.
steam, high temperatures, water, and high radiation fields from an accident must not
prevent a shutdown system from firing when needed (once it has fired, however,
such protection is no longer needed).
shaking due to an earthquake must not prevent the shutdown system from actuating
nor slow it down so severely that it cannot meet its analysis limits.
for each failure, ensure that there are at least two ways of performing the required
safety function.
separate these two ways geometrically (so that they are not subject to local damaging hazards such as fire, turbine missiles, or aircraft crash).
use diverse equipment and diverse means of operation.
protect equipment against the environmental results of the failure.
qualify or protect at least one of the two systems against plant-wide external events
such as tornadoes and earthquakes.
The practical application involves many trade-offs: diversity is not always possible, and there is
only so much space within which systems can be separated. Whereas ideally one would like to
route control system cables separate from SDS1 cables and SDS2 cables, it would be almost
impossible from a plant layout point of view, and therefore grouping of control system and SDS1
cables is allowed, but they must be separated from SDS2. However, all three logic channels (see
Section 5.2.9) within any given group must be separated, so that a local cable fire cannot
Reactor Safety Design and Safety Analysis
85
Table 9 shows an example of how grouping and separation were implemented on CANDU 6.
Table 9 Grouping and separation example
Safety Function
Shutdown
Group 1
Reactor
Control
System
Shutdown System 1
Heat Transport System
Steam & Feedwater Systems
Shutdown Cooling System
ECC
Moderator
Reactor building air coolers
Group 2
Shutdown System 2
Emergency Water System
Most safety systems need services such as air, water, and power. These must also be grouped
and separated.
5.2.9 Testing
Section 4.2.3.3 discussed the link between testing and availability. It is not practical to test safety systems fully during onpower operation; instead, they are designed to have their
components tested in such a way as to preclude actual system
operation. Specifically, the testing of the logic is separated
from that of the final mechanism, and the mechanism is
tested in stages, not all at once.
All safety systems in CANDU have three logic channels, with
two out of three being sufficient to initiate the trip or safetyFigure 35 2/3 logic
system action (Figure 35). The requirement that two channels
must both vote for a trip reduces the likelihood of spurious
trips due to a single component failure. On the other hand, the reactor will still trip if required
even if one channel is unavailable (failed unsafe). Finally, a single channel can be tested without
tripping the reactor.
Reactor Safety Design and Safety Analysis
86
The shut-off rods are designed to be partially dropped individually in a test. In other words,
shortly after the clutch has released and the rod begins to fall, the clutch can be re-energized
and the rod caught before it enters the core. This proves that the rod is not stuck in the first
part of its travel. Typically, each rod is partially dropped about once a week.
For Shutdown System 2, Figure 36 shows one way of testing each logic channel and each valve
without firing the system, while any two channels which trip will fire the system. Testing any
single logic channel opens two valves, but does not allow (much) poison to leak into the moderator.
Performance testing is usually done by
measuring the speed of actuation of one or
more components. Therefore, on a partial
rod drop, one can determine how long it
takes the rod to reach the point when it is
caught, or one can test the valve opening
times on SDS2. Before a scheduled shutdown, a full actuation test of the shutdown
system measures the rod drop versus time
and the actual power rundown.
5.2.10 Human interface
An operator must:
Normally, notification consists of an alarm window on the SDS panel, showing (for each channel) that a trip parameter has passed its trip set-point and a window showing that the SDS has
fired. The latter is not sufficient to establish that the system has indeed worked, and an operator will have supplementary information available such as shut-off rod position; he will also
check the neutron power measurement to ensure that it is consistent with a shut-down reactor.
Finally, should these latter measurements suggest that the system has not fired, he will have
and will follow backup procedures such as manually tripping the shutdown system, manually
firing the second shutdown system, or dropping the mechanical control absorbers (manual
stepback).
We have now covered all the high-level design requirements and design bases of the shutdown
systems. Our in-depth example can be extended to the systems responsible for heat removal,
containment, and monitoring, but we will cover these more briefly.
87
How much heat must they remove (full power, decay heat, decay heat after x minutes, etc.)?
Where are they connected (primary side, secondary side, etc.)?
How are they initiated?
Under what conditions can they operate (pressure, temperature)?
What is their reliability?
88
Figure 37 shows the variation of decay heat with time after shutdown.
The desired end-point of an accident is a stable cold shutdowni.e., the reactor is well subcritical, the decay heat generated by the fuel is being removed, no further release of radioactive
material from the fuel is taking place, and the reactor is depressurized and cold (i.e., ~100C
or less). Therefore, in addition to removing the decay heat from the fuel as it is generated,
there must be some additional heat-removal capability to cool the reactor down.
5.3.2 Location of heat removal
Heat can be removed from the secondary cooling system and from the primary cooling system.
89
5.3.2.2
If all components and systems on the secondary side are working, the main feed-water
pumps provide water to the steam generators. The condenser removes heat from the
steam and provides a continuous source of cooled water to the feed-water pumps. This
relies on the availability of Class IV electrical power to run the main feed-water pumps.
Alternatively, the task can be undertaken by one or more auxiliary feed-water pumps,
sized to remove decay heat. These feed-water pumps are typically powered by Class III
electrical power, or directly by a diesel engine, or by a steam turbine connected to the
steam generators. It is not necessary to size them for 6% power because they are not
needed until some of the water already in the steam generators has boiled away. This
takes about half an hour, so that the heat-removal capability of the auxiliary feed-water
pumps is typically about 4%. Note that if Class IV power is unavailable, the steam cannot
be condensed, and the heat is removed by steaming to atmosphere from the steam
generators, either through the atmospheric steam discharge valves (ASDVs), with a capacity of about 10% of full-power steam flow, or through the main steam-safety valves
(MSSVs), with a capacity of about 115% of full-power steam flow. After an hour or more,
the water in the feed-water train will be used up, and the operator will have to establish
another heat sink.
In some CANDUs, the dousing tank located in the top portion of the containment can
supply a long-term source of water by gravity to the steam generators. In others, an elevated tank outside containment (the boiler emergency cooling system, or BECS) performs this function.
Most recent CANDUs have a seismically qualified source of water (e.g., a large pond) for
use after an earthquake. This emergency water system (EWS) has its own seismically
qualified power and pumps and can supply water independently to the steam generators for about three days.
Primary-side heat removal
Because many of the options for secondary-side heat removal are valid only for a limited period
of time after an accident, CANDUs also have a primary-side system to remove decay heat, the
shutdown cooling system. It is a closed system connected to the reactor headers with its own
pumps and heat exchangers (Figure 38). It can be brought on-line immediately after shutdown
at high temperature and pressure.
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91
removal system (pumps and heat exchangers) and can be used in a severe core-damage accident, e.g., if a LOCA plus loss of ECC plus loss of moderator heat removal all occur. In current
CANDUs, the shield tank does not have enough heat-removal capability (0.3%) to match that
being generated by the fuel; in addition, the causes for the failure of ECC and moderator cooling
may also have disabled the heat-removal capability of the shield tank (e.g., loss of electrical
power, loss of service water). However, several current CANDUs and all new ones, have installed gravity-driven makeup to the shield tank and/or the calandria to provide a much longerterm heat-removal capability.
5.3.3 Initiation of decay heat removal
Decay heat-removal systems can be either automatic or manual, based on when they are
needed. Typically, if they are not needed for 1530 minutes, they can be manually initiated
(e.g., shutdown cooling system, EWS); if they are needed sooner, they must be automatic (e.g.,
ECC, auxiliary feed-water system).
5.3.4 Operating pressure
A key design choice is the operating pressure of the heat-removal system. Table 10 summarizes
the advantages and disadvantages of high vs. low pressure. In many cases, the pressure is
determined by the nature of the design (e.g., the moderator).
92
Operating
Pressure
High
Low
Advantages
Disadvantages
5.3.5 Reliability
Unlike the case of shutdown systems, the mission time of decay heat-removal systems can
extend to days or months, and therefore we need to determine both the demand availability
(reliability to start) and the running reliability once the system has started. A typical active
decay heat-removal system consists of pumps, which require electrical power, and heat exchangers, which require a source of cooling water, which in turn requires electrical power.
Unavailabilities in the range of 10-2 to 10-3 to start and 10-1 to 10-2 over a specified mission time
are typical. Therefore, redundancy in decay heat-removal systems is necessary.
93
water injected near or at the break discharges without removing heat from the fuel
(depending on the break size and location). The design must provide sufficient pressure and water volume that flow of water out of the injection point at or near the
break is accounted for.
the (feeder) pipe to each channel is fairly small in diameter and contains a large
amount of stored heat, and the injection water may have to flow countercurrent to
the steam exiting the channel as it refills.
Light-water injection also ensures long-term shutdown in CANDU, but is not credited with this
function in safety analysis.
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95
Crash cooldown is more significant. If a break is small, less than, say, a feeder failure, it is not
able to depressurize the heat-transport system down to ECC pressure or to keep it below ECC
pressure once injection begins. Crash cooldown opens all the MSSVs on all the steam lines and
blows down the steam-generator secondary side to near atmospheric pressure over about 15
minutes. Because the steam generators are still a heat sink for the primary coolant in a small
LOCA, this forces the primary-side pressure down over the same time scale. Therefore, it
ensures that ECC is not blocked by the heat-transport pressure hanging up at secondary-side
pressure and that the unfailed loop will also be refilled by ECC. Some CANDUs (Darlington) use
high-pressure pumps for a small LOCA and are not as dependent on crash cooldown for this
purpose.
5.4.5 Initiation Signals
Clearly, ECC initiation must be automated. The basic signal is low heat-transport system pressure. By itself, this is not unique to a LOCA, and a spurious injection is costly due to heavy-water
downgrading, and therefore it is conditioned (ANDed) by one or more of high building pressure,
sustained low heat-transport system pressure, and high moderator level (the last is for an incore break). A separate signal isolates the loops (in some designs) on low pressure. Crash
cooldown is part of the ECC signal; however, because of its importance, recent designs have two
independent crash cooldown signals.
5.4.6 Reliability
As a safety system, the ECC must meet a demand unavailability of 10-3 or less. A running
unreliability of 10-2 over the three-month mission time has been used as a design target.
Availability will be better because fuel will heat up more slowly in the longer term if interruptions in ECC occur; hence, there may be time to repair the fault in ECC before further fuel
damage occurs.
5.5 Containment
The important aspects of containment are the following:
1.
2.
3.
4.
5.
6.
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97
Should the pressure exceed the design pressure, the building will not explode (typical safety
margins on massive failure of the building are a factor of about three over the design pressure;
see [Rizkalla, 1984], [Rizkalla, 1986]). However, the leak rate is harder to predict because the
leak area may increase. In particular the leak-tightness of any penetrations and seals above
design pressure is dependent on their detailed design and will need to be determined on a caseby-case basis. In any event, for an epoxy-lined containment, leakage would increase through
penetrations and cracks before the internal pressure reached failure pressure, and therefore it
would be very unlikely for the building to fail catastrophically.
5.5.2 Pressure control and heat removal
Without some means of removing heat, the containment pressure in an accident such as a pipe
break will rise rapidly as the broken system discharges steam and empties, then more slowly as
the decay heat is steamed into containment. It is possible to build a high-pressure containment
to withstand this, at least for some time. To date, CANDU containments have had some means
of short-term pressure suppression and/or some means of long-term heat removal to provide
for these two phases of an accident: the addition of pressure suppression enables a lower
containment design pressure.
98
[Morison, 1987]). The sprays are likewise self-actuated on the pressure differential caused by
the LOCA. The water sprays condense the steam and reduce the internal pressure. The containment pressure quickly goes sub-atmospheric and remains so for several days after an
accident, meaning that leakage is inward, not outward.
The single-unit CANDU 6 also uses pressure suppression (Figure 42). The sprays and the elevated water tank are located in the reactor building. There are six spray arms, each with spray
valves, arranged as two valves in series on each spray arm (to avoid a spurious douse). The
valves on three spray arms are pneumatically operated, and for diversity, the valves on the
other three are electrically operated. The containment building is made of pre-stressed, posttensioned concrete with an epoxy liner for leak-tightness. Dousing cycles on and off for small
breaks, but for large breaks, it remains on until the dousing water is used up and is all on the
basement floor of the reactor building. Dousing does not control pressure in the long term
because it is used up in the early part of an accident.
In the longer term, heat can be removed by containment air coolers. These require both water
and electrical power. Alternatively, low-flow sprays can also be used, with heat being removed
from the spray water by heat exchangers and the cooled water pumped back up to the spray
arms.
5.5.3 Isolation
In normal operation, containment is not a sealed system. Many fluid lines penetrate the building (e.g., steam lines, feed-water lines, service water lines, instrument lines). For CANDUs, the
building is normally ventilated for atmospheric temperature control, especially because personnel access to parts of the building is possible and required during operation. Some penetrations, particularly ventilation, could be pathways for release of radioactive material if an accident should occur, and therefore, on an accident signal, these are automatically isolated.
Steam, feed-water, and service-water lines are not isolated immediately in CANDU practice
because continuing to use a running system is more reliable than stopping it and starting up
another one. For LWRs, the opposite approach is taken due to a different philosophy of containment isolation [USNRC, 2013] and partly due to the reactivity increase on a steam-line break
in LWRs. However, main steam isolating valves (MSIVs) are used in recent CANDUs to prevent
leakage to the environment through a pre-existing steam-generator tube failure after an accident, but they are manually operated and slow. Feed water and service water are not normally
isolated.
5.5.4 Reliability
As a special safety system, the containment must meet a demand unavailability of 10 -3
years/year or less. Containment leak-tightness is tested every few years by pressurizing the
building and measuring the leak rate. This is an invasive and expensive test, and if the leak rate
exceeds the requirement, one must assume that a containment impairment has existed for half
the interval between tests. Therefore, on-line leakage monitoring systems are being deployed
in existing reactors. The containment isolation system is likewise tested during operation to
prove that its unavailability target is not being exceeded.
Reactor Safety Design and Safety Analysis
99
5.6 Monitoring
For most accidents, the plant state is monitored from the main control room (MCR), and the
safety functions of shutdown, heat removal, and containment can be performed from there.
Some accidents, however, can render the MCR uninhabitable or inoperable: for example,
earthquakes, fire in the MCR, hostile takeover, aircraft strikes, and high radiation fields. A
secondary control area (SCA) is provided for such eventualities; the operators relocate to the
SCA and can perform the required safety functions from there.
5.7 Problems
1.
Select an accident from the case studies discussed in Section 3 and analyze it in terms of
the five levels of defence in depth (both barriers and objectives). Which aspects were present?
Which were missing?
2.
Consider the ZED-2 reactor described in Section 2.7. What elements of defence in depth
are present in this design? What elements are missing? Why might it be acceptable to have
missing or weak levels of defence-in-depth?
3.
Using the SLOWPOKE 10MW heating reactor described in Section 2.7, describe the
possible shutdown-system requirements in terms of design, rate, depth, signals, margins,
environment, and independence. Give reasonsdo not simply copy existing material.
4.
Using the ZED-2 zero-power research reactor described in Section 2.7, describe the
possible shutdown-system (moderator dump) requirements in terms of design, rate, depth,
signals, margins, environment, and independence. Give reasonsdo not simply copy existing
material.
5.
Look up (e.g., from the USNRC web site) the design of either the EPR or AP1000 decay
heat-removal systems. Summarize them and discuss advantages and disadvantages compared
Reactor Safety Design and Safety Analysis
100
to the CANDU decay heat-removal systems (choose one CANDU plant for your comparison). If
you do not have access to CANDU information, simply compare EPR and AP1000 decay heat
removal systems.
6.
What are the options for heat removal from containment after a severe accident (core
damage)? What are the pros and cons of each of these options? Feel free to look up what
choices have been made by modern designs.
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102
Severe core-damage accidents involving an initiating event and failure of at least two mitigating
systems fall into a separate category because the phenomena of severe core damage are not
strongly coupled to the initiating event. We will cover these later.
Safety analysis is the method by which we can show that the predicted consequences of a
postulated accident meet regulatory and design goals. It involves mathematical modelling of
the major systems in the plant to predict the behaviour of their components in an accident.
Typically, the focus is on:
Demonstrating that the physical barriers to release of radioactive material are not
further damaged, or have sustained only limited damage, beyond the initiating failure
Predicting on-site doses to ensure that credited operator actions are feasible in the
post-accident environment
Predicting dose to the public.
In general, in traditional safety analysis for CANDU, the mathematical models are best-estimate,
and pessimism is introduced by means of conservative assumptions and data. This raises the
issue of margins.
6.2 Margins
A discussion of margins must start by defining the essential physical barriers that need to be
preserved, or their degradation limited, to meet regulatory dose limits with confidence.
Typically, these barriers are the fuel matrix, the fuel sheath, and the heat-transport system
including the pressure tube, the calandria tube, and the calandria shell. To prevent failure of an
essential barrier, physically based quantitative parameter limits are chosen for each failure
mechanisme.g., Tfuel < 2800C is a parameter limit (no fuel melting) which will prevent one
mechanism of failure of the pressure-tube barrier through local strain. More conservative
surrogate criteria are chosen if the parameter limit is uncertain. Analysis limits are chosen to
ensure that the parameter limit or surrogate criterion is met. This framework, along with the
use of conservative assumptions and data in the safety analysis, gives the margin to the barrier
failure point, as shown in Figure 44.
103
Figure 44 Margins
Of necessity, many assumptions about plant operation are made in safety analysis. These are
usually chosen to envelop actual or expected operationfor example, safety analysis will use a
maximum bundle power that is greater than that expected in operation. The plant must operate consistently with the assumptions in the safety analysis. The operators therefore define a
safe operating envelope (SOE) of parameters under operational control6. Operating the plant
within this envelope ensures consistency with the safety analysis assumptions and incidentally
provides another margin to the results of safety analysis. It is important that the safety analyst
not make assumptions that are too restrictive because this will unnecessarily limit operation.
Other methods of safety analysis are best estimate with analysis of uncertainties (BEAU), which
we will cover later, and best-estimate analysis, which is used for severe accidents.
104
105
an accident (if any) and the release of fission products to the fuel channel. Codes used include
ELESTRES-IST for initial fuel conditions and ELOCA-IST for transient behaviour [Lewis, 2009].
Under certain circumstances, such as a large LOCA combined with loss of ECC injection, the
pressure tube will overheat and (depending on the internal pressure) sag or strain into contact
with the calandria tube. This requires models of the pressure-tube thermal-mechanical transient behaviour to predict the extent of deformation and the pressure-tube temperature and
internal pressure when or if it contacts the calandria tube. Such models are now part of the
system thermo-hydraulics code.
The behaviour of a channel subsequent to such contact depends on the heat transfer from the
calandria tube to the moderator. Further deformation will not occur if the calandria-tube outer
surface does not dry out, or at least does not go into widespread film boiling. This in turn
depends on the heat transfer coefficient between the pressure tube and the calandria tube, and
the local moderator sub-cooling. For the first, there are theoretical models and comparisons
with experiment see, e.g., [Currie, 1984] and [Currie, 1986]. For the second, a two- or threedimensional prediction of moderator temperatures (and hence flows) is required. Of most
interest is the steady-state distribution at the time of contact, although transient calculations
are required for in-core breaks. The current industry code is MODTURC-CLAS. See [Xu, 1999]
for a brief description of MODTURC-CLAS and a good summary of thermo-hydraulic codes used
in CANDU.
Following the release of fission products from the fuel, their movement through the heat
transport system to containment and then within containment should be predicted. To date,
CANDU safety analysis has not used models for fission-product transport within the HTS and for
deposition on surfaces such as end fittings and feeder piping, although this is clearly an area
which could be included and has been the subject of intensive R&D over a number of years.
However, the partitioning of fission products between steam and water phases at the break and
within containment has been modelled, as has long-term formation and transport of organic
iodides within and from the water pool. See [Wren, 1999] and [Wren, 2001].
The containment-pressure transient calculation uses the transient energy release from the
break and includes sub-models for dousing, containment air coolers, fission products, hydrogen
transport, and natural and forced circulation. Multi-node, multi-fluid (water, steam, air, hydrogen) three-dimensional containment models are used for this analysis. The GOTHIC international code is used for CANDU; see, e.g., [Andreani, 2010].
The final step is calculation of dose to the public. The atmospheric dispersion model typically
uses a Gaussian plume model to predict exposure as a function of distance from the station; the
input is the predicted transient release of radionuclides from containment for each accident.
See [Boss, 2006] for an example. The weather assumed is traditionally the worst weather
occurring more than 10% of the time at the site. Exposure-to-dose calculations use standard
ICRP-recommended conversion factors ([ICRP, 2010], [ICRP, 2012]).
Figure 45 shows this whole process as a flowchart.
106
107
108
shutdown cooling.
6.4.3 Fuel
Separate-effects fuel testing is performed out-of-reactor. For integral tests, the NRU reactor has
a vertical in-core loop that can be loaded with CANDU fuel elements and subjected to a LOCA
(Blowdown Test Facility). Fuel behaviour during extended post-dryout operation has also been
studied in the NRU loops.
109
110
111
112
113
High
Steam generators
Steam-generator tube leak rate
Reduce margin to
critical heat flux (due
to flow by-pass around
the fuel bundle in a
crept
tube)
and
increase value of void
reactivity
Clean and fouled cases Reduce reactor trip
effectiveness
Maximum permitted Increase radioactive
during operation, plus material release
assessment of any
consequential effects
due to the accident
114
HTS flow
Low
Reduce margins
critical heat flux
High
High;
Maximize
transient;
Low
Delay
HTS
pressure trip
Equilibrium;
Fuel loading
Fresh
Maximize
transient
to
overpower
high-
overpower
Shutdown system
High
shutdownreactivity
115
Parameter
High
High
Minimize margin to
critical heat flux on
calandria tube
Maximize containment
pressure;
High
Delay
high-pressure
trip and maximize
likelihood of hydrogen
combustion due to
rapid condensation of
steam
Maximize containment
pressure
Pre-existing
steam- Maximize public dose
generator tube leak
Weather
Least
dispersive Maximize public dose
weather
occurring
>10% of the time
116
Operator actions
117
Steam Generators
HTS Pumps
1) Pump Suction
Feeders
2) Inlet Header
Reactor/Fuel Channels
3) Outlet Header
Figure 53 HTS layout
6.6.2 Event sequence (simplified)
118
Containment dousing is initiated and starts to reduce containment pressure. In multiunit sites with a common vacuum building, valves to the vacuum building open, and
pressure starts to go sub-atmospheric.
ECC injection is signaled at about 20 seconds. Valves on the gas tanks open to drive water from the accumulator tanks into the HTS (or high-pressure ECC pumps start). Steamgenerator rapid (crash) cooldown is also initiated automatically, and the MSSVs open
to discharge secondary-side steam to atmosphere.
Fuel temperatures stabilize and fall as the headers, and then the channels, refill.
After the initial injection phase, ECC switches to medium-pressure and then to lowpressure ECC, in which the water from the break is recovered from the building sumps,
cooled, and re-injected. This gives a stable end-state which can last for months.
The percentage is twice the cross-sectional area of the pipe; hence, a 100% break is twice the cross-sectional
area, allowing for discharge of coolant from both ends of the broken pipe. Note that other breaks may also
stagnate at different times; which one results in the highest fuel and sheath temperatures is determined by
analysis.
Reactor Safety Design and Safety Analysis
119
120
Fluid from the broken pipe will create jet forces, and reaction forces can cause pipe
whip. The effect of these forces on other HTS pipes, on the shutdown systems, on ECC
pipes, and on containment must not lead to further barrier failures.
Continued fuel heating after reactor trip gives a potential for sheath failure due to excessive sheath strain or sheath embrittlement, and for channel flow area reduction due to
sheath strain. Sheath failures must be limited to meet public dose limits; sheath failure
modes such as embrittlement or severe channel-flow blockage must be prevented to
protect the pressure-tube barrier (i.e., to maintain coolable bundle geometry).
Fuel melting must be prevented to protect the pressure-tube barrier.
Pressure tubes may overheat and strain or sag until they contact the calandria tube.
Failure of the pressure tube before contact with the calandria tube must be prevented.
After contact, heat transfer to the moderator must be sufficient to prevent failure of the
channel barrier.
The containment barrier and its internal structures must not be jeopardized by excessive
internal pressure.
Reactor Safety Design and Safety Analysis
121
These requirements for barrier protection can be translated into analysis limits, as discussed
earlier. A detailed list of analysis limits is outside the scope of this Chapter.
6.6.4 A note on reactivity coefficients
A large LOCA is the limiting accident in terms of shutdown-system speed. This is due to the
positive void coefficient, and more specifically to the rapidity with which void is produced in a
large LOCA. CANDU has sometimes been criticized for its positive void coefficient; by contrast, a
LOCA in an LWR shuts the reactor down due to loss of the common coolant/moderator. However, a broader perspective is more useful. The following discussion is taken from [Popov, 2012]
and [Popov, 2013].
As discussed in Chapters 4 and 5, reactivity coefficients measure the amount of change in
reactivity per unit of change in the parameter of interest, while other parameters are kept
unchanged.
We shall develop three themes:
The first theme is readily apparent: addition of positive (and negative) reactivity through control
rods, for example, is essential in power-reactor operation. Inherent reactivity feedback from
fuel temperature, coolant density, moderator density, etc. (see Chapters 4 and 5) can also
introduce positive reactivity, with the details depending on the reactor design and the direction
in which the particular parameter is changing.
As for the second theme: the speed of reactivity feedback in an accident determines the required countermeasures. Slow reactivity changes are relevant for normal operation in different
reactor states and are introduced in the reactor core by: a) burnup and refueling, b) planned
control-device movement, and c) xenon changes in the core during operation. In CANDU,
fueling is done on-line, and therefore the control system does not have to compensate for fuel
burnup. In other words, the reactivity worth of control devices is small (the total worth for all
devices together is 32 mk, and each device is typically worth less than a mk see Chapters 4
and 5). Reactivity addition from control devices is inherently slow because they are not subject
to pressure-assisted ejection. In PWRs, fueling is done in batch mode (about every 18 months),
and the excess initial reactivity after fueling is suppressed by a combination of poison in the
coolant and fuel, and insertion of control rods. As a result, control rods may have high individual reactivity worth. A typical PWR has a total worth of all control rods of about 110 mk, and
the maximum worth of a single rod (using the Westinghouse Advanced Passive 1000 (AP 1000)
PWR as an example) can be of the order of 7.5 mk under the most pessimistic conditions (hot
zero power in a core just about to be refueled) [Westinghouse, 2011]. This is larger than the
delayed neutron fraction, and therefore rod ejection assisted by coolant pressure can result in
prompt criticality. This means that whereas in normal operation, control rods add reactivity
Reactor Safety Design and Safety Analysis
122
123
124
PWR
Large Negative
(-0.023 to -0.029 mk/oC)
Large Positive
(+0.023 to +0.029 mk/oC
Large Negative
(-2.5 mk/% void)
Coolant void collapses
Positive
(+2.5 mk/% void)
Coolant temperature Negative
increases
(-0.09 mk/C at BOC to 0.54 mk/C at EOC)
Coolant temperature Positive
decreases
(+0.09 mk/C at BOC to
+0.54 mk/C at EOC)
CANDU
~0
~0
Large Positive
(+0.15 mk/% void)
Negative
(+0.15 mk/% void)
Small Positive
(+0.04 mk/C)
Small Negative
(-0.04 mk/C)
125
some typical accidents in Table 13. Relevant coefficients are shown in brackets.
Table 13 Examples of reactivity response to accidents for PWR and CANDU
Accident
Large LOCA
PWR
Power decrease, ECC boration required in
medium term to ensure shutdown
(void reactivity coefficient, fuel temperature
reactivity coefficient)
CANDU
Rapid power increase
terminated by engineered shutdown
(void
reactivity
coefficient)
Cold-Water
Power increase, terminated by a combination Power
decrease
Injection
of inherent feedback and engineered shut- (coolant temperature
down, e.g., boron addition
and void reactivity
(moderator/coolant temperature and fuel coefficients)
temperature reactivity coefficients)
Main Steam-Line Power increase, terminated by a combination Power
decrease,
Break
of inherent feedback and engineered shut- engineered shutdown
down; possible return to criticality termi- required in medium
nated by boron addition
term
(moderator/coolant temperature and fuel (coolant temperature
temperature reactivity coefficients)
and void reactivity
coefficients)
Control-Rod
Rapid power increase with local power Not physically possiEjection
peaking terminated by combination of ble
inherent feedback and engineered shutdown
(delayed neutron fraction, moderator/coolant
temperature, and fuel temperature reactivity
coefficients)
For further information, a detailed and quantitative comparison of power transients in LWRs
and CANDUs has been given by Meneley and Muzumdar in two papers. The first [Meneley,
2009] gives an overview comparison of positive reactivity insertion accidents, whereas the
second [Muzumdar, 2009] looks specifically at large LOCA events in CANDU. These papers are
recommended reading for those wishing to understand further the safety differences and
similarities between the two reactor concepts.
126
A break in an inlet feeder of exactly the right size to cause the flow to stagnate tempoReactor Safety Design and Safety Analysis
127
128
For Bruce and Darlington, the steam line runs entirely outside the containment boundary.
Reactor Safety Design and Safety Analysis
129
inventory, heat removal from the heat-transport system degrades, and the operator is required
to initiate an alternate heat sink such as the shutdown cooling system. Note that because the
shutdown cooling system is a high-pressure heat-removal system, the operator does not need
to depressurize the HTS before initiating this alternate heat sink in emergencies.
6.11.3 Barrier protection
The safety assessment must demonstrate that three key requirements are met:
The operator has enough time to initiate an alternate heat sink and maintain fuel-sheath
integrity.
For main steam-line breaks outside containment, in the turbine hall, one must assess the
design to show that equipment which is required and assumed to mitigate the event (if
located in the turbine hall) is not damaged by the forces, the steam, or the high temperature caused by the break, nor is there damage to the turbine-hall structure.
For main steam-line breaks inside containment, the containment pressure rises rapidly,
and an additional safety aspect is the preservation of building integrity, including the integrity of reactor-building internal structural walls. For new reactor designs, it is a requirement that the peak containment pressure be below design pressure.
Large steam-line breaks are limiting in terms of early containment peak pressure and time
available to introduce an alternate heat sink. Small steam-line breaks test the trip coverage and
(for designs where part of the steam line is within containment) can lead to long-term containment pressurization after the containment dousing water has been exhausted.
130
131
132
133
under its own weight as well as that of the supported channels [Simpson, 1996]. This process
continues as more channels are uncovered. As sagging increases, channel segments separate
near the bundle junctions by sag-induced local strain. A suspended debris bed is thus formed
which moves downward with the falling moderator level. Because a submerged channel can
support only a certain number of channels, the ends of those channels are expected to fail by
shear. This process will increase the loading on the channels below, leading to progressive
failure of the channels and resulting ultimately in the collapse of the reactor core into the water
pool in the bottom of the calandria vessel.
To address the plant state once the debris has collapsed to the bottom of the calandria, Rogers
et al. [Rogers, 1995] developed an empirically based mechanistic model (Figure 62) of the
collapse process, which showed (assuming that the reactor vault is kept full of water) that the
end-state consists of a bed of dry, solid, coarse debris irrespective of the initiating event and the
core-collapse process. Heating of the debris bed is relatively slow because of the low power
density of the mixed debris and the spatial dispersion provided by the calandria shell, with
melting possibly beginning in the interior of the bed about two hours after the start of bed
134
,
,
Slow, because of all the passive heat sinks around the core
Incoherent, because the channels fail individually over time, forming a coarse debris,
rather than rapid candling
In a favourable geometry, either retained in the calandria shell or, should the shell
Reactor Safety Design and Safety Analysis
135
fail, in the shield tank / reactor vault. Only if these also fail will debris be in contact
with the containment boundary
Subcritical
Amenable to mitigation by adding water to either the moderator or the reactor vault
/ shield tank.
Some validation of CANDU severe-accident phenomena has been carried out at both large and
small scales. Results obtained from the RASPLAV facility in Moscow have been used to support
heat transfer through vessel walls and retention of debris in a vessel: see [Ader, 1998] and
[Rogers, 2002]. See [Mathew, 2004] for a summary.
6.15 Problems
1.
Consider loss of cooling of the spent-fuel bay due to loss of electrical power to the
cooling system. What operating parameters would have the most influence on the outcome,
and how would you select conservative values? What tools would you need to analyze the
accident (i.e., what capabilities would they have to have)?
2.
Estimate the evolution (using hand calculations if necessary) of the following severe
accident in CANDU: small loss of coolant plus loss of ECC (assume that crash cooldown is
available because it is on a redundant signal) plus loss of moderator cooling. Write down the
expected event sequence (based on the list below) and estimate the approximate time of:
reactor trip
start of fuel overheating
failure of first channel
core collapse
shield-tank failure
containment behaviour.
Only an approximate answer is sought (to do this accurately could take weeks). If you cannot
obtain the physical data in some cases, especially for the last item, use symbols to show how
you would do the calculation. One approach is to use heat balance.
3.
Consider a CANDU that has undergone a severe core-damage accident. Assume that the
core has collapsed into a debris bed at the bottom of the calandria and is being cooled by
boiling of the shield-tank water. Calculate the depth of the debris bed in the calandria (assuming zero porosity) and the average heat flux through the calandria wall. Do the calculation at 12
hours after the event. You will need to look up typical CANDU geometry [AECL, 2005] and
calculate the core decay heat. Do not strive for high accuracy.
136
dN f (t )
dt
M
k ( )
N f (t ) i Ci ,
lp
i 1
(32)
where:
Nf(t) is the number of neutrons as a function of time t
k is the multiplication factor for an infinite reactor
is the reactivity
is the total delayed neutron fraction
lp is the prompt neutron lifetime
M is the number of delayed neutron groups (chosen by the analyst, typically 6)
i is the decay constant of the ith delayed neutron group
Ci is the number of neutrons of the ith delayed neutron group,
and for each delayed neutron group:
dCi i N f (t )
i Ci ,
dt
l p (1 )
(33)
D 2 a s
1
,
v t
(34)
where:
D is the diffusion coefficient
Reactor Safety Design and Safety Analysis
137
Pd (t ) ni (t )Ei ,
(35)
where:
Pd(t) is the power produced by all decaying fission products at time t
ni(t) is the number of atoms decaying per unit time of fission product i at time t
Ei is the average energy produced by the decay of each atom of fission product i.
This is more complex than it seems because ni(t) will depend on the irradiation history, each
fission product may have more than one decay chain (with different energies), and many fission
products are generated. In practice, such a fundamental calculation is done as a reference,
assuming a rapid shutdown after equilibrium operation. In most cases, the evolution of the
accident (because it is short) does not materially change the decay power, so that the results
Reactor Safety Design and Safety Analysis
138
from the fundamental calculation can be fitted using a series of exponentials, and the curve fit
is simply added to the fission power predicted by the physics codes. In exceptional cases, such
as an accident occurring during power manoeuvring, the result will not be very accurate, but as
with any analysis, an upper bound can be assumed (e.g., assuming the decay power appropriate
to prolonged steady-state operation at the maximum operating power level before the accident). Such a trade-off between simplified assumptions which give a conservative bound to an
answer, and more realistic assumptions which require more sophisticated analysis tools, is very
common in safety analysis. Because safety analysis resources, like all other resources, are finite,
part of the art of safety analysis is in judging when to use bounding assumptions and when to
use realistic complex models. The difficulty is, of course, that bounding models may lead to
unnecessary restrictions on operation, as discussed in Section 6.2.
7.3 Fuel
The key safety parameters related to fuel are:
fuel-sheath integrity
fission product inventory in (and release from) the fuel, and
fuel temperature.
139
to a maximum of about 10% for typical CANDU operating conditions [Lewis, 1990].
At any given burnup, a larger fraction of the fission product gases is released near the centre of
the pellet, where the temperature is highest. All volatile fission products tend to migrate down
the temperature gradient toward the outside of the pellet. Their diffusion is assisted by the fact
that the pellet cracks under the influence of the temperature gradient; this cracking increases
with fuel burnup and pellet centre temperature.
In summary:
(a) at low burnup or temperature, nearly all fission products are trapped in fuel grains;
(b) fission products trapped at grain boundaries increase with temperature and burnup;
(c) the gas-gap inventory increases steadily with fuel temperature and burnup.
7.3.2 Fuel temperatures
Consider three-dimensional steady-state heat conduction in a medium. Assuming that energy is
being produced in the medium at a volumetric rate H, energy conservation can be stated as:
(Rate of change of internal energy) = (rate of energy release into medium) - (rate of energy loss from conduction),
or at any point,
T
H k 2T ,
t
(36)
where T is temperature, k thermal conductivity, the density, and c the specific heat. Note the
similarity to the neutron diffusion Equation (34).
Consider one-dimensional steady-state heat conduction in a cylindrical fuel pin. In cylindrical
co-ordinates,
d 2T 1 dT
H
,
2
dr
r dr
kF
(37)
T (r ) T (0)
Hr 2
,
4kF
(38)
giving the typical parabolic radial distribution of temperatures within an oxide fuel element, as
shown in Figure 65.
140
Ha 2 log[(a b) / a]
TS TSi TSo
,
2k S
(39)
where the indices i and o refer to the inner and outer surfaces of the sheath respectively. It
would be tempting to conclude that the temperature drop from the fuel centreline to the outer
part of the sheath is simply TF +TS. Not sothe gap between fuel and sheath provides a
further thermal resistance, so we can write:
q hg (TF TSi )
(40)
where hg is the gap heat-transfer coefficient, which is a very complex function of surface roughness, contact pressure, and temperature and is determined by experiment.
The relationship between sheath and coolant temperature can be again derived from:
q h(TSo TC ) ,
(41)
where q is the heat flux per unit area to the coolant, TC is the coolant temperature, and h is the
convective heat-transfer coefficient. At steady state, all the heat produced in the fuel is transferred to the coolant, so that for a length of element ,
H a 2
q
,
2 (a b)
(42)
so that
TC TSo
141
Ha 2
.
2h(a b)
(43)
Typical values in CANDU fuel are (see [Page, 1972] for a summary):
kF = 0.004 kW/m.C
kS = 0.017 kW/m.C
hg = 760 kW/m2.C
a = 6.07 mm
b = 0.42 mm.
Heat capacity, c, does not enter the steady-state equations, but is important in transients. The
values for uranium dioxide and Zircaloy-4 are respectively 0.5 and 0.4 J/g-C. The corresponding
heats of fusion are 27 and 42 J/g. The relatively large value of c and the high melting point
(2840C) for UO2 represent important safety characteristics: typically, one can almost double the
stored energy relative to the normal operating point, inside UO 2 before it melts. Metal fuel, on
the other hand, has little heat capacity and melts at a lower temperature, but has much higher
thermal conductivity, typically ten times more than UO2.
7.3.3 Internal gas pressure
CANDU fuel has a collapsible fuel sheath, which creeps down plastically onto the pellet during
irradiation due to the excess external coolant pressure. The small enclosed gas space in the
element results in high sensitivity of gas pressure to fuel-sheath geometry. A small amount of
fill gas is added to this space on assembly to achieve the proper sheath stress distribution
during operation. As burnup increases, gas pressure causes the sheath once again to lift off the
fuel; the gap heat-transfer coefficient decreases because the sheath creeps away from the fuel
pellet. This decrease leads to higher peak fuel temperature, greater fission gas release from the
fuel, and finally higher gas pressure. A new equilibrium point is reached. In an accident, gas
pressure is the driving force for sheath strain. Gas pressure can be modelled using the ideal gas
law. The volume depends on the transient behaviour of the gas gap, which results from complex models of sheath and fuel behaviour and is beyond the scope of this Chapter.
7.3.4 Sheath strain large LOCA example
Consider a large LOCA as an example. One of the objectives in LOCA analysis is to predict the
number of fuel sheaths which fail; this determines the amount of radioactive material released
to the coolant and is input into the calculations of release into containment and public dose.
Because the fuel heats up quickly, the gas pressure inside the sheath increases relative to the
coolant pressure and can force the sheath to strain. A uniform strain of at least 5% will not lead
to sheath failure; however, greater strains can lead to local instability, ballooning, and failure.
The strain-rate equations are complex functions of material composition, material state, temperature, irradiation, and transverse stress and are determined from experiments. Typically,
their form is established as follows.
Define the transverse stress across the sheath as:
Reactor Safety Design and Safety Analysis
142
Pr
,
w
(44)
where:
P is the pressure differential across the tube,
r is the tube radius,
w is the tube thickness.
The strain rate is then expressed in terms similar to the following:
d
A n e k /T B me /T ,
dt
(45)
Most thermo-hydraulic simulation codes for reactors break the circuit up into nodes containing
mass, and therefore energy, and links joining the nodes, which are characterized by flow, length,
roughness, diameter, etc. Mass and energy conservation equations are written for the nodes,
and the momentum conservation equation is written for the links. We shall show simplified
examples here (one-dimensional flow in a level pipe).
Figure 66 shows two nodes, i and j, connected by a link k.
Reactor Safety Design and Safety Analysis
143
dM i
Wk ,
dt
k
(46)
where the Wk are all the mass flows into and out of node i along links k.
The conservation of momentum equation is applied to link k and is (ignoring gravity):
f k Lk
Wk 2
dWk Ak
(
P
P
)
k
,
i
j
k
2
dt
Lk
Dk
2 gc Ak
(47)
dU i
Win ein Wout eout Qi ,
dt
(48)
where
Ui is the internal energy of node i
Qi is the heat generated in node i.
The summations are the rates of energies coming into and out of node i due to mass transfer.
These three equations are applied to each phase. There are four unknowns, e.g., mass, momentum, temperature, and pressure. The fourth equation needed is the equation of state for
Reactor Safety Design and Safety Analysis
144
f ( P,T ) .
In safety analysis codes, the equation of state is used in the form of massive detailed tables of
water and steam properties or is fitted by correlations.
E T f4 TPT4 ,
(49)
where
is emissivity
T is temperature in degrees Kelvin
is the Stefan-Boltzmann constant (1.36 10-4 kilo-calories per metre2-second-K)
f refers to fuel and PT to pressure tube.
A similar equation would apply to radiation from the pressure tube and from the steam itself,
although these quantities tend to be small.
In practice, radiation becomes important at sheath temperatures of approximately 800C or
more and is approximately equal to the decay power in the fuel around 1200C1400C. In
practice, the hard part is working out the geometry: computer codes break the complex fuel
Reactor Safety Design and Safety Analysis
145
bundle and pressure tube into smaller pieces, calculate the view factor (how much of the
pressure tube or neighbouring fuel element each piece can see) for each piece, and calculate
the radiation heat transfer piece by piece.
Heat can also be transferred from the calandria tube to the moderator, which is significant after
pressure-tube contact (see below). The heat-transfer characteristics follow a pool boiling curve.
Limited patches of film boiling can be tolerated for short periods after contact; lengthy or
extensive dryout will lead to calandria-tube (and pressure-tube) failure.
7.5.2 Strain
The pressure tube can be heated by conductive, convective, and radiative heat transfer from the
coolant and the hot fuel. If the pressure tube heats up beyond 800C or so, it will start to
deform plastically. If the channel pressure is high (> 6MPa), the strain highly localized, or both,
the pressure tube may burst; if not, it will either strain radially or sag under gravity to contact
the calandria tube and transfer heat to the moderator water. The equations for pressure-tube
strain are, not surprisingly, similar to those for sheath strain.
7.5.3 Hydrogen
At high temperatures, Zircaloy oxidizes in steam to produce heat and hydrogen:
Zr 2 H 2O ZrO2 2 H 2 heat .
(50)
Correlations of the reaction rate of steam and Zircaloy therefore form an essential part of fuelchannel codes.
The reaction rate becomes autocatalytic around 1400C1500C, that is, the heat it generates
10
This was the fear behind the gas bubble within the reactor vessel during the Three Mile Island accident. The
concern was not burning within the vessel because no oxygen was present. The hydrogen which escaped to
containment, which did contain oxygen, formed a flammable mixture of 9% hydrogen and did indeed burn without
serious consequences [Jaffe, 1979].
Reactor Safety Design and Safety Analysis
146
keeps the chemical reaction going with no further heat input. In light-water reactors, this is a
major concern: the fuel elements are close together, so there is no place to which the heat can
radiate. Regulatory practice in the United States sets a strict limit on sheath temperature in a
design basis accidentnamely, 1200oCwhich was chosen to allow little possibility of an
autocatalytic reaction. In CANDU, the presence of the colder pressure tube less than a few
centimetres from each fuel element moderates the reaction. Embrittlement is still a concern,
but regulatory practice permits calculation of actual oxidation rates and thicknesses, rather than
setting a criterion based on temperature alone; the particular criterion used in Canada is: the
oxygen concentration in the cladding must remain below 0.7 wt.% over at least half of the
cladding thickness (see [Grandjean, 2008] for a broad review).
7.6 Moderator
The modelling requirement for the moderator is to predict the transient local water temperature at each point. The objective is to show that local moderator sub-cooling at any location
where the pressure tube contacts the calandria tube in an accident is sufficient to prevent
prolonged film boiling on the outside of the calandria tube. The physical problem is therefore
solution of three-dimensional fluid flow with heat addition in a porous medium; the medium is
not continuous because of the presence of fuel channels, reactivity devices, etc. The mass,
momentum, and energy equations described above are therefore generalized to three dimensions. Experimental validation is, of course, a must because of the complex geometry.
7.7 Containment
As far as fundamental equations are concerned, containment behaviour is governed by the
same physical phenomena as the heat-transport system, with a few complications:
the containment volume is compartmentalized, and the flow within the larger compartments is three-dimensional;
a number of different fluids coexist: air (the normal contents of containment), steam
and water from a pipe break, and hydrogen if the sheaths are heavily oxidized;
heat is added by steam and hot water and also by radioactive decay of any fission
products carried into the containment atmosphere by the discharging fluid; heat is
removed by water sprays, condensation on containment and equipment surfaces,
containment air coolers, and indirectly by ECC in recovery mode;
pressure can also be influenced by use of the vacuum building (in multi-unit plants),
leakage from containment through cracks, and deliberate venting through filters.
147
actinides such as plutonium. These are released from the fuel in quantity only if the
core is massively destroyed.
Generally, iodine-131 is the significant radioisotope of concern because of its short half-life (8.1
days), high-energy gamma emission, and ability to get into the food chain as described in
Section 7.8.3.
As long as the pH of water inside containment is high, iodine will stay dissolved in the water.
High pH can be engineered through storage of chemicals such as tri-sodium phosphate in areas
likely to flood in an accident. However, a fraction of the iodine will react with organic material
in containment and form methyl iodide, which is volatile, not very soluble, and hard to capture
on filters. In an accident, any iodine-131 which does leak from containment is therefore likely to
be in this chemical form.
.
MW sec 200MeV 1.60 1013 joule
(51)
If the cumulative yield of the ith fission product (the yield of the fission product itself plus the
yields of all its short-lived precursors) is i atoms per fission, then the rate of production of this
nuclide is
Rate of production = 3.13 1016 P i atoms/sec .
(52)
The activity at time t of that fission product while in the core of the reactor is
i 3.13 1016 P i (1 e i t ) disintegrations/sec ,
(53)
or in Curies,
1Ci
.
3.7 1010 Bq
(54)
(55)
Table 14 gives the inventories of the most important noble gases and iodine fission products
computed for a typical 1000 MWe (PWR) plant at the end of a fuel cycle. This example is
illustrative: the time-average inventory would be different in a 1000 MWe CANDU partly because of on-power fueling and lower burnup.
Reactor Safety Design and Safety Analysis
148
(56)
This release is dispersed into the surrounding area by the release plume. For given weather
conditions with wind velocity u and other data, the concentration of radioactive material at
some distance and direction from the source can be calculated from the Gaussian dispersion
model [CSA, 2008]:
1/2
2 Q f h2 /2 z 2
e
,
zu x
(57)
Cumulative yields in atoms per fission; equal to yield of nuclide plus cumulative yield of
precursor. From M. E. Meek and B. F. Rider, Compilation of Fission Product Yields, General
Electric Company report NEDO-12154, 1972.
149
Alternatively, I131 can deposit on plants which are eaten directly by people. The external (direct)
dose from atmospheric release of I131 can also be significant.
Detailed tables have been prepared for each radioisotope which make it possible to convert
from external concentration, inhalation, and ingestion to dose. See [ICRP, 2010] for the most
recent tables. However, these are given by type of radiation rather than by radionuclide; for an
older report that does give the conversion factors by radionuclide, see [EPA, 1993].
Sample Problem
Consider a major release of radioactive Ar 41 causing an air concentration of 108 Bq/m3. A
person is immersed in this cloud for an hour. What is his external dose?
Answer
From [EPA, 1993], Table III.1, we see that the effective dose coefficient hD for air immersion in
Ar41 is 6.510-14 Sv/Bq-s-m3. Hence, the dose D for an immersion of t seconds is:
D hD t 6.5 10 14 Sv/Bq-s-m 3 108 Bq/m 3 3600sec 0.23Sv .
(58)
150
Note that this assumes a continuous release because we have not accounted for decay; the halflife of Ar41 is 1.83 hours.
7.9 Problems
1.
Calculate the dose to a person due to the release of 1000 Ci/hour of xenon-133 from a
CANDU. Assume that the release point is 20 m high and the receptor is 1 km distant. Assume
further that the person stays in that location for 15 minutes. Consult CSA-N288.1 for any
models you need. You should be able to find dispersion factors in the (public) annual environmental monitoring reports issued, e.g., by OPG.
2.
How many grams does 1000 Ci of iodine-131 represent? (Hint: remember or look up the
half-life).
3.
Calculate the average volumetric heat generation of the fuel in a 600MW CANDU at
100% power. At what percentage power (assuming the same heat removal from the fuel as in
normal operation) would the centre of the average pin melt?
4.
Do the following:
(a) Calculate the amount of hydrogen produced by oxidation of 25% of the Zircaloy in the
sheaths in a CANDU (this is not atypical of a severe accident such as a LOCA + LOECC);
(b) Calculate the amount of energy released (you will need to look up the heat of reaction)
(c) Assume that this energy is released starting from 30 minutes after the accident and ending
two hours afterwards. Compare the energy to the decay heat produced in the same time.
(d) Now assume that the hydrogen is transported into containment and burns. Calculate the
energy produced by the burn.
151
8 Safety of Operation
In this section, we shall touch briefly on some high-level aspects of safety in operation. No
matter how well a plant is designed, in the end, its safety strongly depends on how, and by
whom, it is operated. We shall then touch briefly on future trends in safety, notably use of
passive systems.
152
in safety culture.
The difficulty with safety culture was that it was hard to get hold oflike personal character,
one could sense when it was deficient, but it was hard to measure. INSAG therefore hastened
to elaborate on the term in a subsequent report [INSAG, 1991] entitled Safety Culture. The
term was redefined as:
Safety culture is that assembly of characteristics and attitudes in organizations and individuals which establishes that, as an overriding priority, nuclear plant safety issues receive the attention warranted by their significance.
The three concepts in this definition are that safety culture is attitudinal as well as structural;
that it relates both to organizations and individuals; and that it matches all safety requirements
with appropriate perceptions and action. Note that it gives safety a priority to the extent
warrantedit is not an absolute.
In simpler terms, the best design and the most carefully written procedures will not help if staff
does not place safety first in their thoughts and actions. See [IAEA, 2002] and [INSAG, 1999] for
more detail.
Other organizations have used variant definitions. The U.S. Nuclear Regulatory Commission
[USNRC, 2011a] defines it as the core values and behaviors resulting from a collective commitment by leaders and individuals to emphasize safety over competing goals to ensure protection of people and the environment.
Informal but revealing definitions include Safety culture is what you do when the boss isnt
looking, and Safety culture is the way we do things around here.
To assist in recognizing a lack of safety culture, the IAEA has defined the stages of organizational
decline, as shown in Table 15.
153
Name of stage
Over-confidence
Characteristic of stage
Good past performance leading to self-satisfaction
Complacency
Denial
Danger
Collapse
Audits by organizations such as INPO (Institute of Nuclear Power Plant Operations, an association of operating organizations) have distilledthrough auditing utilities which were subsequently forced into extended plant outages due to management deficienciesa list of symptoms of a poor safety culture [INPO, 2010]. It is the rare organization which does not recognize
at least part of itself in the list.
Finally, IAEA Safety Guides are being rewritten to make them more detailed, so that they state
the increased safety expectations of the 21st Century. Requirements on both design [IAEA,
2012] and operations [IAEA, 2011a] are becoming the de facto minimum standard for nuclear
power plants. Indeed, the IAEA design requirements report is the basis of the current Canadian top-level design requirements for new builds [CNSC, 2008].
154
Description
and
INES
Level
Major Accident Level 7
Accident with
local consequences Level
4
Severe
reactor
core
damage.
Release of large quantities of radioactive material within an installation
with high probability of
significant public exposure. This could arise
from a major criticality
accident or fire.
Fuel melt or damage to
fuel resulting in more
than 0.1% release of core
inventory.
Release of significant
quantities of radioactive
material
within
an
installation with high
probability of significant
public exposure.
155
Description
and
INES
Level
Serious
Incident Level
3
Incident
Level 2
Exposure of a member of
the public in excess of 10
mSv.
Exposure of a worker in
excess of the statutory
annual limits.
Radiation levels in an
operating area of more
than 50 mSv/h.
Significant contamination
within the facility into an
area not expected by
design.
Anomaly
Level 1
Near accident at a
nuclear power plant with
no safety provisions
remaining.
Lost or stolen highly
radioactive
sealed
source.
Misdelivered
highly
radioactive sealed source
without
adequate
radiation procedures to
handle.
Significant failures in
safety provisions, but
with no actual consequences.
Found highly radioactive
sealed orphan source,
device
or
transport
package with safety
provisions intact.
Inadequate packaging of
a
highly
radioactive
sealed source.
Overexposure
of
a
member of the public
above statutory limits.
Minor problems with
safety components with
significant defence in
depth remaining.
Low-activity lost or stolen
radioactive
source,
device
or
transport
package.
156
1.
2.
In its broadest sense, passive safety emphasizes the use of natural forces (gravity, selfcorrecting neutronic feedback) and de-emphasizes systems which require large amounts of
electricity (pumps), rapid automatic response, complex logic, or high energy. A clear understanding of the meaning of terms such as passive and inherent is essential; we shall follow
[IAEA, 1991].
8.3.1 Definitions
Inherent safety refers to the achievement of safety through the elimination or exclusion of
inherent hazards through the fundamental conceptual design choices made for the nuclear
plant. This is impossible for practical reactor sizes because it requires elimination of systems
(because they would not be needed) to remove or compensate for decay heat, excess reactivity,
and high energy releases. It is possible to have inherent safety for low-energy pool reactors
such as the 20kW(th) SLOWPOKE-2 research reactor [AECL, 1976]the total potential reactivity
addition can all be compensated for without fuel damage by the inherent negative feedback
from fuel and coolant temperatures, and the power at which this compensation is achieved can
be absorbed indefinitely by the pool and the surroundings. For larger reactors, elimination of
one or more of these hazards does, however, give a reactor an inherently safe characteristic.
Note that the hazard must be eliminated deterministically, not probabilistically; for example, a
plant is inherently safe against fires if it has no combustible material.
An ideal passive component does not need an external input to operate; a passive system is
composed of passive components and structures. Ideally a passive system has no reliance on
external mechanical or electrical power, signals, or forces. It does rely on natural laws,
properties of materials, and internally stored energy. Therefore, heat removal from a reactor by
thermo-siphoning to an elevated tank of water is passive, at least until the water runs out. In
practice, most passive designs do allow active signals because there is usually a need to switch
from the active heat-removal systems used in full-power operation to passive decay-heat
removal systems after an accident. CANDU shutdown systems are passive in this respect: once
they receive a signal, they actuate by gravity or stored energy.
An active component or system is one which is not passive.
Fail-safe means that a given failure leads to a safe condition; the component or system is then
fail-safe with respect to that condition. The fail-safe characteristic is specific to the failure
mode: for example, Shutdown System 2 in CANDU is fail-safe with respect to loss of electrical
power to the valves, but not to loss of gas pressure.
Reactor Safety Design and Safety Analysis
157
Grace period is the period of time during which a safety function is ensured after an accident
without the necessity for human intervention. Colloquially, it used to be called walk-away
safe for whatever grace period was involvedthis term has unfortunate connotations (operators are not expected to walk away from an accident) and is best not used. A grace period can
be achieved through active or passive means; usually, the first line of defence is assumed to
function properly in determining the grace period. Therefore, the grace period for loss of feed
water in first-generation CANDUs is about 30 minutes because after this period, the operator
must manually valve in an alternate heat sink. For new CANDU designs, the grace period is
extended to days through use of automatic steam-generator depressurization followed by
automatic connection of the elevated reserve water tank to the steam generators. For modern
reactor designs, evolutionary or passive, a grace period of three days for most single failures is
expected.
8.3.2 Categories of Passive Safety
Very few systems are totally passively safe. To recognize the range of possibilities, the IAEA
[IAEA, 1991] defined four categories of passivity, as summarized in Table 17.
Table 17 Categories of passive safety characteristics
Characteristic
Signal Inputs of Intelligence
External power sources
or forces
Moving
mechanical
parts
Moving working fluid
Example
Category A
No
Category B
No
Category C
No
Category D
Yes
No
No
No
No
No
No
Yes
Either
No
Barriers such
as fuel clad,
containment;
core cooling
relying only on
radiation
or
conduction to
outer
structural parts
Yes
Heat removal
by
natural
circulation to
heat exchangers in water
pools,
from
the core or
containment
Yes
Rupture disk
or
springloaded valve
for overpressure protection; accumulator isolated
by check valve
Either
Shutdown
Systems 1 and
2 in CANDU
For many passive designs, even those for which the execution is passive, the actuation may
involve an electrical signal. Part of the justification for this is that such signals are highly reliable
and can use backup power from batteries if main power fails. Note that even some valves can
be actuated on battery power. However, details of how this is implemented are being revisited
after Fukushima.
8.3.3 Passive safety desiderata
A passive design strives to ensure that the three major safety functions (other than monitoring)
Reactor Safety Design and Safety Analysis
158
can be carried out in a passive or pseudo-passive manner. Recall that these functions are to
shut down the reactor, to remove decay heat, and to contain any fission products. We describe
in general terms how each of these might be accomplished.
8.3.3.1 Shut down the reactor
CANDU shutdown systems are passive in the sense that once they are actuated by a signal, the
devices themselves are inserted into the core by gravity (shut-off rods) or stored energy (spring
assist to the shut-off rods and gas-driven poison injection). This places them into IAEA Category
D above. More passive approaches could be developed based on change in material properties
with temperature, e.g., a shutdown system consisting of tubes inserted into the reactor, with a
low-melting-point neutron absorber within them, initially located above the core, and which
would melt and insert into the core on increasing temperature. This system needs no external
intelligence, but does have a moving fluid, placing it in Category B. Even more basic, fuel with
a strong negative temperature-feedback coefficient is certainly a passive form of reactivity
compensation. If it truly shut down the reactor, it would be in Category A. However, negative
feedback does not shut down the reactor after, say, an inadvertent insertion of positive reactivity (control rod withdrawal); it simply allows the power to rise and then equilibrate at a level
where the negative reactivity due to the higher fuel temperature offsets the reactivity addition
of the control rod. One still needs to be sure that the power can be removed somehow (by
passive means) and that the fuel is not damaged. A strong negative coolant-temperature
feedback works the same way, but raises the added concern that fast insertion of cold water
could cause a rapid power increase before the negative fuel or coolant temperature had time to
compensate for it. The SLOWPOKE 2 reactor dealt with this problem by physically limiting the
amount of reactivity that it was possible to add; an alternative is to limit physically the rate at
which it can be added, so that negative feedback has time to take effect. Removal of moderator
in LWRs after a LOCA is an example of passive shutdown, but the ECC water that replaces it
must be borated to prevent recriticality and therefore is an active means of shutdown.
8.3.3.2 Remove decay heat
In passive designs, removal of decay heat from the fuel is normally done by thermo-siphoning to
an elevated heat sink, usually a heat exchanger in a large supply of water high up in the building. Alternatively, the entire core and its surroundings can be flooded by pouring water by
gravity from an elevated supply; the core heat is then turned to steam, which flows to and is
removed passively from containment. In some, but not all, passive designs decay heat is
removed at low pressure; therefore, some means of depressurizing the heat-transport system is
required first. This is done using a Category D device. CANDU offers inherent characteristics
for passive heat removal in severe accidents, as discussed in Section 6.14. Existing and future
CANDUs therefore incorporate the features desired in next-generation reactors: spreading of
core debris so it can be easily cooled (the calandria shell and/or the reactor vault/shield tank)
and passive cooling of the damaged core (moderator and/or reactor vault water).
8.3.3.3 Contain radioactive material
The containment structure is already passive, category A. However, for a number of other
Reactor Safety Design and Safety Analysis
159
Ventilation isolation
The building can simply be sealed during operation, or the isolation system can be Category D
(e.g., a spring-loaded valve which fails closed on loss of signal).
8.3.3.3.2
This is an extension of core thermo-siphoning. The idea is to move the heat into an elevated
tank of water. To achieve this, heat exchangers can be placed in the building, with the tube side
connected to the tank and the shell side exposed to containment atmosphere. This requires
two natural convection loops: one in the containment atmosphere, transporting heat from the
core (e.g., steaming from a LOCA) to the heat exchangers, and one transporting heated water
from the heat exchangers to the elevated tank. One variation on this idea is used in the
AP1000: the metal shell of the building becomes the heat exchanger, and the elevated tank
trickles water down the outside [Westinghouse, 2011b].
8.3.3.3.3
Hydrogen removal
Here, passive autocatalytic recombiners can be used. These simply offer a catalyst-coated
surface to the containment atmosphere and as the air/steam/hydrogen mixture flows through,
the hydrogen and oxygen are catalytically recombined. An alternative is to inert the containment atmosphere, inherently removing the possibility of hydrogen combustion since there will
be no oxygen.
8.3.4 Summary
This Section has indicated the direction that safety may take in the future. Passive safety is
attractive because of its simplicity, public appeal, and aura of high reliability. Evolutionary
designs have also incorporated safety enhancements while both remaining economical and
posing less of an innovation risk to owners and operators. Once adequate (or even more than
adequate) safety is achieved, factors such as economics and proven performance may become
the determinants of the choice of technology, particularly as electricity markets become more
deregulated.
8.4 Problems
1. Place the following accidents on the International Nuclear and Radiological Event Scale,
with brief reasons for your choice. You may need to research some of these if they are
not covered in the text:
1. NRX accident, 1952
2. SL-1 accident
3. Pressure-tube failure in Pickering A (G-16)
4. Fire in Narora plant in India
5. Chernobyl accident (power runaway)
6. Three Mile Island accident (core melt)
7. Fukushima tsunami-induced accident
Reactor Safety Design and Safety Analysis
160
2. If you work for a design organization or a regulator or a nuclear power plant, evaluate
its safety culture in terms of the safety culture framework defined by one or more of
INSAG, IAEA, INPO, etc. Give reasons and evidence, not just opinion.
3. Look up information on any two modern designs (e.g., Enhanced CANDU 6, Westinghouse AP1000, EPR). Compare and contrast them as follows: for each of the systems
performing the fundamental safety functions (shut down, cool, contain radioactive material), categorize them as active or as passive categories A, B, C, or D (give reasons).
9 Review
This Chapter has summarized the basic concepts of safety for nuclear power plants. Starting
with the hazards inherent to nuclear power, it has described tools to identify possible accidents,
in particular the top-down and bottom-up approaches. Real experience has been a powerful
driver in the approach to nuclear safety, and the Chapter has described seminal historical
accidents and lessons learnedand as Fukushima has shown, learning lessons is an ongoing
process. We presented risk assessment, first in terms of safety goals for acceptable safety
performance, and then developing the probabilistic tools used to show that the goals have been
achieved. We then described (for CANDUs) mitigating systems to shut down the plant, remove
decay heat, and contain fission products in response to the needs identified by both deterministic and probabilistic analyses. We looked at accident phenomenology, using a large LOCA as a
model, and extended this discussion to CANDU characteristics in severe core-damage accidents.
Then we described (at a high level) the mathematical models underlying the safety-analysis
codes used to predict plant behaviour in accidents. Finally we lookedall too brieflyat the
safety role of the plant operators and indicated the options for the safety characteristics of
future designs.
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170
12 Glossary
AECB
AECL
AOO
BDBA
BEAU
BECS
BWR
CHF
CNSC
DBA
DBE
DSA
ECC
ECI
EPR
EWS
FMEA
HPECC
High-Pressure ECC
HTS
IAEA
INES
INPO
INSAG
LLOCA
LOCA
Loss-of-Coolant Accident
LPECC
Low-Pressure ECC
LWR
Light-Water Reactor
MCR
MPECC
Medium-Pressure ECC
MSSV
171
MWe
Megawatt electric
OPG
PRV
Pressure-Relief Valve
PSA
PWR
Pressurized-Water Reactor
R&D
RBMK
RCS
ROP
S/C
Suppression Chamber
SCA
SCDF
SDS
Shutdown System
SG
Steam Generator
SOE
SOR
Shut-Off Rod
Sv
TMI
USNRC
172
13.1 Operators
Several operators can act on these statements:
AND is an operator which gives the answer C=1 only if both of its inputs are 1, and 0 otherwise.
It should be represented as:
A.B or AB or AB or A B or A.AND.B, or graphically as in Figure 69.
AND
A B
OR is an operator which gives the answer C=1 only if either or both of its inputs
are 1, and 0 otherwise. It is represented as:
A+B or AB or A.OR.B, or graphically as in Figure 70.
OR
A B
NOT is an operator which inverts the input.
Figure 70 OR gate
It is represented as .NOT.
The output of .NOT.A is denoted as A or .
It is represented graphically as in Figure 71.
It can be thought of as the opposite of or the complement of set A.
Examples:
173
There are also four lesser-used operators (.NAND., .NOR., .XOR., and .XNOR.)
13.3 Theorems
These sound abstract, but are obvious once you draw Venn diagrams with set-theory symbols.
You can substitute the mathematical symbols + and for and if this is more intuitive for
you.
174
Commutative Law
AB = BA
A B = B A
Associative Law
(AB)C = A(BC)
(A B) C = A (B C)
Distributive Law
A (BC) = (A B) (A C)
A(B C) = (AB) (AC)
Identity Law
A A = A
AA = A
Completeness
(A B) (A B) A
(A B) (A B) A
Redundancy
A(A B) = A
A (AB) = A
Mathematical
1+A=1
1A=A
0+A=A
0A=0
Reactor Safety Design and Safety Analysis
175
A+=1
A=0
A + B = A + B
A( + B) = AB
DeMorgans Theorem
(A B) A B
(A B) A B
These will be useful when you work out fault trees mathematically.
P( A) Probability of event A
x
lim n
n
(59)
Obviously:
0 P( A) 1
P( A) P( A) 1
(60)
In other words, an event must either occur or not occur; there is no third possibility.
13.4.1 Probability of both events occurring
A1A2 means that both events occur, and therefore P(A1A2) is the probability that both events
occur. The product rule for probabilities states that:
P(A1A2) = P (A1 | A2) P (A2) = P (A2 | A1) P (A1).
(61)
For example, if A1 is the probability that part 1 fails and A2 is the probability that part 2 fails,
then
P(A1A2) = probability that both part 1 fails and part 2 fails
= probability that part 2 fails (probability that part 1 fails, given that part 2 fails)
= probability that part 1 fails (probability that part 2 fails, given that part 1 fails).
Because probabilities are numbers, the does mean simple multiplication in these equations.
It is conventionally omitted; i.e., P(A1)P(A2) is understood to mean P(A1) P(A2).
The conditional probability P (A1 | A2) means the probability of event A1 given that event A2 has
Reactor Safety Design and Safety Analysis
176
occurred.
Figure 72 shows this graphically; yellow represents all events; green those events with outcome
A1; blue with outcome A2; red, with outcome both A1 and A2.
(62)
(63)
In general:
P( A1 A2 ...AN ) P( A1 ) P( A2 )...P( AN ) .
(64)
(65)
177
P( A1 A2 ... AN ) P( AN )
n 1
P( A A
n 1 m n 1
(66)
1 P( A1 A2 ... AN ) [1 P( AN )] .
(67)
n 1
P( A1 A2 ... AN ) P( AN ) .
(68)
n 1
178
dN (t )
N (t ) ,
dt
(69)
where N(t) is the neutron density, is the reactivity, is the delayed neutron fraction, and is
the prompt neutron generation time.
Solving,
N (t ) N (0)e
)t
(70)
For a weapon, a typical value of - is ~1.7 (so that is pretty well irrelevant). Because criticality is achieved by fast, not thermal fission, is about 10-8 seconds or one shake. The e-folding
time (when the population of neutrons increases by a factor of 2.7) is therefore 1.7 shakes.
After 33 shakes, the number of neutrons is:
Reactor Safety Design and Safety Analysis
179
8
(71)
Using very crude assumptions, such as not adding in the contribution of previous generations of
neutrons and not counting energy losses and core expansion, we can estimate the order of
magnitude of the energy produced. If each fission event generates 180MeV of usable energy,
and if for each incident neutron absorbed in Pu239, two fast neutrons are produced, the number
of neutrons in Equation (71) is accompanied by an energy release at 56ns of:
1kT
8kT , (72)
2.6 1025 MeV
16 Acknowledgments
We gratefully thank the following reviewers for their hard work and excellent comments during the
development of this Chapter. Their feedback has much improved it. Of course the responsibility for any
errors or omissions is entirely the authors.
Glenn Archinoff
Glen McGee
Dan Meneley
Terry Rogers
We also thank Diana Bouchard for expertly editing and assembling the final copy.
180
Chapter 14
Nuclear Plant Materials and Corrosion
prepared by
Dr. Derek H. Lister and Dr. William G. Cook
University of New Brunswick
Summary:
The choice of materials of construction of a nuclear reactor, while important in terms of plant
capital cost, is crucial to the safe and economic operation of the unit throughout its design
lifetime; it also affects decisions about plant life extension. Most of the failures of nuclear
systems involve the degradation of materials as they interact with their environments, indicating
that chemistry control within systems should be formulated as materials are selected. All of the
three major process systems of a CANDU reactor the primary coolant, the moderator and the
secondary coolant have a variety of materials of construction, so the control of system chemistry in each is a compromise based on the characteristics of the interactions between the system
materials and the environment, including the effects of irradiation on both the material and the
coolant or moderator. Ancillary systems, such as those providing condenser cooling water or
recirculating cooling water, have similar constraints on material choice and chemistry control.
Components such as concrete structures, cabling and insulation, although not necessarily
associated with process systems, may also be critical to safety or plant operation and must have
their materials chosen with care. This chapter describes the materials of construction of the
main systems and components of a CANDU reactor and shows how they interact with their
environments.
Table of Contents
1
2
Introduction ............................................................................................................................ 3
Materials for Nuclear Applications ......................................................................................... 4
2.1
2.2
3.1
3.2
3.3
4.1
4.2
4.3
4.4
4.5
4.6
4.7
General Corrosion......................................................................................................................27
Flow-Accelerated Corrosion (FAC).............................................................................................35
Galvanic Corrosion.....................................................................................................................39
Stress-Corrosion Cracking & IGA ...............................................................................................42
Crevice Corrosion & Pitting ....................................................................................................... 45
Fretting Wear & Flow-Induced Vibration ..................................................................................48
Hydrogen Effects .......................................................................................................................49
2
4.8
5
6
References............................................................................................................................. 51
Acknowledgements............................................................................................................... 54
List of Figures
Figure 1. Unit cell configurations of some common metallic crystal structures (after Callister) ... 5
Figure 2. Grain structure for low-alloy (UNS G10800), austenitic (316 SS) steels and Zircaloy 4
(ASM, 2004). ..................................................................................................................... 5
Figure 3. Effect of neutron irradiation on the stress/strain properties of materials with cubic
crystal structures (after Was, 2006).................................................................................. 6
Figure 4. Partial iron-carbon phase diagram (after Callister)........................................................ 10
Figure 5. Schematic Cross-Section through Magnetite Film on Carbon Steel [Lister, 2003] ........ 31
Figure 6. Scanning Electron Micrograph of Magnetite Film formed on Carbon Steel during an
1100-h Exposure in High-Temperature Water [Lister, 2003] .......................................... 31
Figure 7. Schematic diagram of Zircaloy corrosion in high-temperature water, showing three
regions (dotted line indicates early assumed pre-transition cubic and post-transition
linear kinetics) [Hillner et al, 2000]................................................................................. 33
Figure 8. Scalloped surface of outlet feeder from Point Lepreau CANDU.................................... 36
Figure 9. (a) Effect of temperature and flow on FAC at pH25C 9.0 with ammonia; (b) Effect of
temperature and pH on the solubility of magnetite. ..................................................... 38
Figure 10. The overall mechanism of flow-accelerated corrosion................................................ 38
Figure 11. Examples of transgrannular (TGSCC) (a) and intergrannular (IGSCC) (b) stress
corrosion cracking in stainless steel and brass respectively (after Fontana 1986)......... 42
Figure 12. Typical sensitization mode and IGA of Type 304 stainless steel (after Fontana 1986) 44
Figure 13. Initial (A) and final (B) stages in the development of crevice corrosion of a metal M
(Fontana, 1986)............................................................................................................... 46
Figure 14. Self-perpetuating corrosion pit (after Fontana, 1986)................................................. 47
Figure 15. An undercut pit and surface wastage from overlapping pits....................................... 47
List of Tables
Table 1. Compositions of commonly used zirconium alloys in CANDUs......................................... 8
Table 2. Standard compositions of commonly used ferritic, martensitic and austenitic steels in
CANDUs........................................................................................................................... 14
Table 3. Compositions of commonly used nickel alloys in nuclear power plants......................... 15
Table 4. Severity of radiation-induced damage of common polymers......................................... 20
Table 5. The galvanic series for important metals ........................................................................ 41
Table 6. Biocides used in industrial water systems. ...................................................................... 51
1 Introduction
The performance of power-producing systems has always been limited by the properties of
engineering materials and their interactions with the environment. Since the early days of
industrial steam generation in the seventeenth and eighteenth centuries, for example, the everincreasing need for power for new factories created a steady demand for larger boilers and
increasingly severe steam conditions. Materials selection was based on limited knowledge of
corrosion, especially stress corrosion cracking as the consequence of chloride and oxygen
contamination of the water used in the boilers and catastrophic failures of equipment occurred
frequently.
As late as the end of the nineteenth century, hundreds of steam plant explosions accompanied
by large numbers of casualties were being recorded every year in Europe and North America.
The causes were generally linked to the failure of riveted joints or poorly worked steel plate in
fire-tube boilers. The innovation of the water-tube boiler and the understanding of localized
corrosion of steels in high-temperature water were major factors that led to much safer equipment - even as operating conditions continued to become more severe. The major consequence of these failures was the development of codes and standards for pressure retaining
components, the ASME Pressure Vessel Code in North America for example, which dictate the
acceptable design and construction practices for materials produced to particular specifications.
Today, the risk of catastrophic failure of a power-producing system is low. This can be attributed
to the strict adherence to the standards that are imposed on component designers and manufacturers as well as on plant operators. The setting of these standards clearly involves a thorough knowledge of the properties of the materials of construction and an understanding of their
behaviour in the local environment. That environment may itself be adjusted for overall optimum performance by specifying optimum chemistry control strategies. The prime example of
such chemistry control is the specification of an alkalinity level in the feedwater systems of
steam-raising plants, including nuclear secondary coolants, which is necessary to minimize
corrosion of piping and components and to keep systems clean of dissolved and particulate
corrosion products and impurities. In a nuclear reactor core, materials must be able to withstand not only the operational conditions (pressure, temperature and water chemistry) but
must show minimal degradation from the effects of radiation (high gamma and neutron flux).
Radiation effects on materials may include loss of ductility, shape change from radiation enhanced creep and growth and enhanced corrosion resulting from hydrogen ingress (deuterium
ingress for the case of heavy water systems).
While the current performance record of power plants is generally good, technology is not
standing still. The push for bigger returns on capital investment and the accompanying trends
towards higher plant efficiencies and longer component lifetimes lead to even more severe
operating conditions in power systems. Inevitably, the demands on the materials of construction escalate. The predominant materials of construction in steam-raising equipment and
nuclear systems are the metals and alloys. Their interaction with the operating environment
very much dictates the chemistry control to be practised by plant operators.
Nuclear Plant Materials and Corrosion September 2014
Figure 1. Unit cell configurations of some common metallic crystal structures (after Callister)
The grains of a metal or alloy may be engineered through appropriate heat treatments (hot and
cold working and annealing for example) to be of a specific size and/or orientation to meet a
specified purpose. Small-grained metals (1 25 m) will have more grain boundaries and may
be more affected by phenomena such as high-temperature creep or radiation-induced creep.
Examples of the metallurgy and microstructure of ferritic steel, austenitic stainless steel and
zirconium are shown in Figure 2. Note that the grain structure, size and orientation may play
significant roles in the specific materials properties such as strength, conductivity and creep
resistance.
Figure 2. Grain structure for low-alloy (UNS G10800), austenitic (316 SS) steels and Zircaloy 4
(ASM, 2004).
dissipated by radiation may induce phase changes within the material or promote segregation of
alloying constituents, both phenomena will affect the materials strength and ductility. Overall,
the mechanical properties and dimensions of a material under irradiation will change and the
effect ultimately leads to challenges for the integrity of the components that make up a nuclear
reactor. Each mechanical effect is described briefly below, more details can be found in Fundamental of Radiation Materials Science (Was, 2007).
Irradiation Hardening
When a polycrystalline material is placed under stress it will stretch elastically with increasing
stress/strain up to the yield point of the material. Additional strain beyond the yield strength
leads to plastic deformation whereby the original shape and dimensions of the material can no
longer be attained with the relaxation of the strain. Plastic deformation, at the atomic level, is
induced when the atoms in the crystal lattice slip, which typically occurs on slip planes in the
matrix. When a material is irradiated by particles (neutrons) producing Frenkel pairs, the effect
of the interstitital/vacancy sites is to provide barriers to the normal slip planes within the
material. This effectively increases the yield strength, which will increase continuously in
proportion to the increasing radiation dose (dpa). Figure 3 shows the effect of neutron irradiation on the yield stress/strain for materials with the FCC and BCC crystal structures [Was, 2006].
Figure 3. Effect of neutron irradiation on the stress/strain properties of materials with cubic
crystal structures (after Was, 2006).
creep alone. Since the diffusion rates of vacancies and interstitials are unaffected by irradiation
(diffusion is a temperature dependent phenomenon), irradiation creep is more complex in its
mechanism and involves the preferential absorption of interstitials under the action of strain in
the material and phenomena such as the climb and glide of the dislocations over barriers to
the diffusion process. Irradiation creep is preferential in directions perpendicular to the applied
stress i.e. pipes will tend to elongate due to irradiation creep.
For materials that do not have a cubic crystal structure (zirconium being the most relevant with
an HCP structure below 862oC), grain distribution and orientation (described as the materials
texture) play significant roles in irradiation creep and growth. The distinction made between
creep and growth is that the former is the elongation of a material under applied stress while
the latter occurs even when no external stress is applied. The materials texture gives rise to
anisotropy in the preferred crystallographic planes by which the material will stretch under an
induced strain as well as grow in a preferred direction during creep. Thus, the creep characteristics of non-cubic crystal materials (zirconium and zirconium alloys) are highly dependent upon
the applied stress as well as the operational temperature.
Irradiation Embrittlement
As a metal gains strength upon particle irradiation, it will also tend to lose its ductility, becoming
hard and brittle with increasing damage and radiation dose. The materials yield strength
increases through build-up of dislocations along barriers to atom migration, but other effects
such as the precipitation of secondary and tertiary phases within the material can change the
mechanical properties dramatically. Materials that are typically ductile and not susceptible to
brittle fracture in an un-irradiated environment may cleave and fracture excessively upon
irradiation due to the increasing hardness and loss of ductility.
reactor core and reduce the fuel burn-up. Pure zirconium has an HCP structure that transforms
to BCC at 862C before melting at 1850C. It is a reactive metal that combines easily with
oxygen, hydrogen, nitrogen, carbon and silicon and in air retains its metallic lustre because of a
very thin but protective zirconia (ZrO2) oxide layer. A protective but thicker zirconia layer is
retained during exposure to high-temperature water, making zirconium alloys ideal for service in
water-reactor cores. The pure metal is alloyed with small amounts of elements such as tin,
chromium, iron, nickel and niobium to improve mechanical strength, corrosion resistance and to
reduce hydrogen pickup. In CANDUs, the alloy Zircaloy-2 is used for the calandria tubes and was
the initial choice as the pressure tube material. Zircaloy-2 contains 1.2 1.7 weight percent Sn,
0.07 0.2 weight percent Fe, 0.05 0.15 weight percent Cr and 0.03 0.08 weight percent Ni. It
is also the material used for BWR fuel cladding. For fuel sheathing in CANDUs and fuel cladding
in PWRs, Zircaloy-4 was developed and used because it was observed to have a lower overall
corrosion rate and a reduced tendency to pick up hydrogen. It has a similar composition to that
of Zircaloy-2 except for the nickel content, which is reduced to a maximum of 0.007 weight
percent, and the iron content, which is increased to 0.18 0.24 weight percent. The compositions of zirconium alloys used in CANDU reactors are shown in Table 1. Comparatively recent
developments in fuel cladding technology for PWRs are the Westinghouse alloy ZIRLO, which
contains 0.7 1.0 weight percent Sn and 1.0 weight percent Nb, and the Areva variant M5,
which has no Sn and 0.8 1.2 weight percent Nb. A Zr-1%Nb alloy was developed and used for
decades as the fuel cladding material in the Russian VVERs and the Westinghouse and Areva
alloys are modifications from the original Russian composition. They are reputedly more
corrosion-resistant and have lower hydrogen pick up than Zircaloy-4 under high fuel burn-up.
Similarly, for BWR cladding, Westinghouse has developed the alloy ZrSn, which is Zr with 0.25
weight percent Sn. The pressure tubes in CANDUs are made of Zr-2.5%Nb, an alloy of Zr and Nb
with the latter within the range 2.4 2.8 weight percent. This too is a modification of Russian
alloys developed for the RBMK reactors.
Zr 702
Zircaloy 2
R60702
R60802
1.2-1.7
Zircaloy 4
R60804
1.2-1.7
Zr-2.5%Nb
R60901
2.4-2.8
Fe + Cr < 0.2
0.070.050.2
0.15
0.180.070.24
0.13
Ni
0.030.08
0.030.08
O
(ppm)
< 0.16%
12001400
12001400
12001400
Hf
(ppm)
4.5%
100
100
100
2.2.2 Steels
Carbon Steels
The most widely used materials in power-producing systems are the steels, which are basically
alloys of iron and carbon but which may also contain other metals as minor or major alloying
elements. The alloying elements impart desired properties such as strength, hardness or
corrosion resistance to the steel.
Pure iron at ambient temperatures has a body-centred cubic (BCC) crystal structure, in which
the atoms making up the unit cell of the crystal lattice are conveniently pictured as occupying
the corners of a cube with an atom at the cube centre. Figure 1 shows illustrations of unit cell
configurations of typical metals. The BCC phase is called -iron or ferrite, which in pure iron is
stable below 912C. Above this temperature the -iron or austenite phase with a face-centred
cubic (FCC) crystal structure is stable up to 1394C. The FCC unit cell has an atom at each corner
of a cube and one at the centre of each face as shown in Figure 1. Above 1394C another BCC
phase, -iron, is stable up to the melting point at 1538C. The relatively small atoms of carbon
that can exist in solid solution in these structures are in random interstitial positions between
the iron atoms. The carbon concentration determines the stability limits of the phases.
As the portion of the iron-carbon phase diagram that is pertinent to steels indicates, carbon has
a low solubility in ferrite. Figure 4 illustrates the iron-carbon phase diagram, in which the
regions of stability of the different steel phases are shown in terms of their composition and
temperature. The maximum in ferrite is 0.02 weight percent and occurs at a temperature of
727C. At temperatures much above and below this, the solubility declines to almost zero. The
common carbon steels, however, have carbon contents ranging up to about 2.0 weight percent,
and they are quite stable at temperatures below 727C. To accommodate the carbon, these
steels are composed of more phases than just the ferrite. As the phase diagram indicates, for
carbon contents up to 6.7 weight percent, which is the amount of carbon in the compound Fe 3C
(iron carbide or cementite), two distinct phases exist together in equilibrium - ferrite and
cementite. The proportions depend upon the overall amount of carbon in the mixture but are
not affected much by temperature below the 727C region.
10
11
12
percent Cr, 1 percent Mo or even 9 percent Cr, 1 percent Mo. For still higher temperatures, the
use of these low- or intermediate-alloy ferritic steels would require excessive wall thicknesses to
withstand high pressures and to offset scaling, and their cost advantage would be lost. The
highly alloyed materials - in particular, the austenitic stainless steels, super alloys and Ni-Cr-Fe
alloys such as the Inconels and Incoloys - are therefore employed.
Stainless steels
The addition of small amounts of selective elements such as copper or chromium to steel can
impart substantial resistance to corrosion, so that some of the low-alloy steels have superior
performance to plain carbon steel in atmospheric environments. True passivity in single-phase
water systems, as achieved with the stainless steels, requires at least 12 weight percent of
chromium as an alloying element. At least 20 weight percent chromium is required for true
passivity in high-temperature gaseous oxidation. [Birks, 2006]
The stainless iron-chromium alloys are basically ferritic with a BCC crystal structure. They
typically have chromium contents of 12-25 weight percent with about 1 percent manganese and
silicon and up to 0.2 percent carbon, to which other elements such as the strong carbideformers molybdenum, vanadium and niobium are added to enhance properties such as creep
resistance. Like the carbon steels they can be heat-treated and conditioned, depending upon
their content of carbon and other elements, to provide desired properties of strength, hardness
and toughness. There are also grades that are commonly used in the martensitic condition,
which typically contain 12-20 weight percent chromium, up to 1.0 percent carbon and often 1-2
percent nickel or up to 1.0 percent molybdenum.
The stainless steels used for corrosion resistance and for highest temperature service in power
systems are the austenitic grades. For example, the cladding for the fuel sheaths in the carbondioxide-cooled AGR nuclear reactor, operating at temperatures up to about 650C, is a 20 weight
percent chromium, 25 percent nickel-niobium stainless steel. The Russian design of pressurized
water reactor, the VVER, also uses austenitic stainless steel for the steam generator tubes
operating below about 320C. Austenitic steels have the FCC structure, which is stabilized at low
temperature by the presence of nickel at concentrations between about 6 and 20 weight
percent. Resistance to corrosion is again provided by the chromium, which is added at a concentration between 16 and 30 weight percent. For most power plant applications, stainless
steels based on the common 18-8 or 18-12 (18 weight percent chromium and 8 percent or 12
percent nickel) grades are employed. In the designation of the American Society for the Testing
of Materials (ASTM) they are types 304 and 320, respectively, of the general 300-series austenitic grades. Manganese is usually present at 2 weight percent and carbon at up to 0.2 percent,
though special low-carbon grades with less than 0.03 percent carbon are available when a
particular resistance to the deterioration of heat-affected regions such as welds by intergranular
attack in corrosive media is required (see intergranular attack Section 4.4). The addition of small
amounts of titanium or niobium to form the stabilized grades can also counteract such weld
deterioration, which is caused by the removal of the protective chromium from solid solution
within the grain boundaries by solid-state precipitation as chromium carbide over a specific
temperature range a process called sensitization. For resistance to pitting corrosion and to
Nuclear Plant Materials and Corrosion September 2014
13
improve creep resistance, molybdenum is added in the range of 2.0 to 3.0 weight percent to
form type 316 stainless steel. It should be noted that the austenitic stainless steels cannot be
heat-treated like the ferritic steels to improve strength or hardness; however, cold working can
change the microstructure and form small amounts of martensite, for example, that change the
properties and may even induce ferromagnetism. Annealing at high temperature will relieve the
effects of cold-working.
2.2.3 Nickel Alloys
For very high temperature applications (greater than 600C or so) in power systems where
strength, creep resistance and oxidation resistance are required, such as furnace or turbine
fittings, or for environments where resistance to aqueous corrosion - particularly localised
corrosion - is a major consideration, such as nuclear reactor coolant systems, nickel alloys may
be employed.
Elemental nickel has the FCC crystal structure, which it tends to promote in its alloys - austenitic
stainless steel being the prime example described above. Oxidation resistance of the nickel
alloys is provided by chromium, which is present in the common alloys at concentrations
between about 14 and 25 weight percent. For highly aggressive environments, such as strong
acid solutions, the so-called super alloys with molybdenum additions up to 20 weight percent
in alloys of the Hastelloy type, as produced by the Haynes International company, are effective
and even higher levels (at about 30 percent with little or no chromium) produce the alloy
Hastelloy B2 with superior resistance to concentrated hydrochloric and other reducing acids at
all temperatures up to the boiling point. These materials may however have limited application
in high-temperature environments in power systems.
14
Table 2. Standard compositions of commonly used ferritic, martensitic and austenitic steels in
CANDUs.
Common
UNS #
designation
Low-alloy steels
A106 gr.B
Bal.
< 0.4
< 0.4
A106 gr.C
0.35
Bal.
< 0.4
< 0.4
Bal.
< 0.6
Mn
Mo
Si
0.291.06
0.291.06
< 0.15
> 0.1
<0.035 <0.4
< 0.15
> 0.1
<0.035 <0.4
< 0.5
< 0.04
410
S41000 0.15
Austenitic stainless steels
304
S30400 0.08
Bal.
11.513
12.5
< 1.0
Bal.
18-20
8-10.5
<2
< 1.0
304L
S30403 0.03
Bal.
18-20
8-12
<2
< 1.0
316
S31600 0.08
Bal.
16-18
10-14
< 2.0
2-3
< 1.0
316L
S31603 0.03
Bal.
16-18
10-14
< 2.0
2-3
< 1.0
< 1.0
Cu
< 0.04
<
0.045
<
0.045
<
0.045
<
0.045
A class of nickel alloys that should be mentioned here, even though they have not achieved wide
use in thermal power systems but are extensively employed for gas turbine applications, is that
of the super alloys, briefly mentioned above. They have outstanding strength, creep resistance
and oxidation resistance at high temperature. Chromium concentrations around 20 weight
percent provide their oxidation resistance, which may be enhanced by molybdenum at concentrations up to 10 percent in some cases. Grain-boundary properties, which affect creep, are
improved by small additions of metals such as niobium, zirconium or hafnium while strength is
imparted by additions of aluminium and titanium. The last two metals, usually present at levels
of a fraction of a percent, strengthen the FCC crystal structure by precipitating with nickel as an
intermetallic compound called gamma prime (). This precipitation hardening or age hardening
process is carried out at temperatures approaching 900C on material that has been quenched
from solution treatment in a high-temperature region where all the constituents are in solid
solution. A typical alloy of this type is Inconel X750, as produced by the International Nickel
company, which contains 70 weight percent nickel, up to 17 percent chromium, up to 9 percent
iron, about 1 percent niobium, 2.25 - 2.75 percent titanium and 0.4 - 1.0 percent aluminium.
Alloy X750 in wire form has been used to form toroidal spacers to separate the hot pressure
tubes from the surrounding cool calandria tubes. The alloy loses practically all its ductility under
neutron irradiation but maintains sufficient strength to carry the necessary loadings. Compositions of some nickel alloys commonly used in nuclear power plants are shown in Table 3.
The most widespread application of nickel alloys in the nuclear industry is for the tubing of
steam generators in water-cooled nuclear reactors of the CANDU or pressurized water reactor
(PWR) type. In order to ensure resistance to stress corrosion cracking and general corrosion,
Nuclear Plant Materials and Corrosion September 2014
15
Alloy-400, a nickel-copper alloy based on Monel-400 (63-70 weight percent nickel, 28-34
percent copper, with 1-2 percent iron, as produced by International Nickel), was employed in
early CANDU reactors. The more rigorous operating conditions in later CANDUs prompted a
move to alloys with better resistance to general corrosion in a somewhat oxidizing water
coolant, so Alloy-600 (72 weight percent nickel, 14-17 percent chromium and 6-10 percent iron)
or Alloy-800 (30-35 percent nickel, 19-23 percent chromium with the balance of iron, which is
still classed as a nickel alloy, even though the major constituent is iron) were employed. The last
two materials, respectively based on Inconel and Incoloy as produced by International Nickel,
are used widely in the PWRs, though Alloy-600 is being replaced with Alloy-690 (61 weight
percent nickel, 30 percent chromium and 9 percent iron) as a material more resistant to cracking. It should be noted that the nickel-chromium alloys used for steam generator tubing improve their resistance to cracking when they are thermally treated to relieve the stresses
imparted during tube forming.
Table 3. Compositions of commonly used nickel alloys in nuclear power plants.
Common
designation
UNS #
600
N06600
690
N06690
0.05
7-11
27-31
X750
N07750
0.08
5-9
14-17
800 NG
N08800
<
0.02
Bal.
19-23
Mn
Mo
Si
Cu
Ti
< 1.0
< 0.5
< 0.5
Bal.
< 0.5
8-10
<0.5
Bal.
< 1.0
2.83.3
< 0.5
< 0.5
30-35
< 1.5
< 1.0
< 0.75
2.252.75
0.150.6
16
percent limit precipitate a second phase, the BCC phase, which becomes the sole equilibrium
phase between about 46 and 50 percent zinc. Above this limit another phase, the phase,
precipitates but forms brittle alloys that are of little commercial utility.
The most widely used brass in the power industry is based on the single-phase 70-30 alloy (70
weight percent copper, 30 percent zinc), since this has the optimum combination of mechanical
properties and corrosion resistance and is not subject to the problems of reduced ductility and
difficulty of working experienced by the two-phase - or the single-phase brasses. While the
-brasses are easily formed into tubing etc., they tend to lose ductility with increasing cold work
and must be annealed at high temperature to avoid stress corrosion cracking (known as season
cracking) in service. Brasses are also susceptible in aqueous environments to a type of corrosion
called dezincification, in which the alloy is transformed in its original shape to porous copper
having little rigidity or strength. This phenomenon is stifled by as little as 0.04 weight percent
arsenic, which is a standard additive to -brasses. A common material for heat exchangers and
condensers is Admiralty brass, having 71 weight percent copper, 28 percent zinc, 0.02 to 0.06
percent arsenic and small amounts of lead and iron. Antimony and phosphorus are similar to
arsenic in their corrosion inhibition of brass.
Nickel has a similar FCC crystal structure to that of copper, and the two elements are completely
soluble in each other in all proportions. The resulting -phase solid solutions therefore have
melting points between that of pure copper (1082C) and that of pure nickel (1452C). The
cupronickels (so-called when the copper is the major constituent) are tough, readily worked and
have a high corrosion resistance. Alloys based on 70 weight percent copper and 30 percent
nickel, the 70-30 cupronickels, find widespread use in heat exchangers for sea water service,
when additions of iron and manganese to about 2 percent provide extra resistance to erosioncorrosion. The 90-10 cupronickels have better thermal conductivity than the 70-30 alloy and are
more resistant to aqueous corrosion at higher temperatures, so they have been commonly used
in feedwater heaters in steam-raising systems.
2.2.5 Titanium Alloys
Pure titanium has an HCP crystal structure (the phase) at temperatures up to 884C, where it
transforms to the BCC phase, which is stable up to the melting point of 1677C. Alloying
elements stabilize one phase or the other. Aluminum, carbon, oxygen and nitrogen, for example, stabilize the phase and raise the - transition temperature, whereas copper, chromium,
iron, molybdenum and vanadium lower the transition temperature and may even stabilize the
phase at room temperature.
The principal titanium alloys are therefore of three types: alpha or near-alpha, alpha-beta and
beta. Their high strength-to-weight ratio (especially of the alpha or near-alpha and alpha-beta
alloys) has put them in high demand in the aerospace industry, while in the power industry the
exceptional resistance to corrosion in a wide range of corrosive waters - particularly sea water has made titanium an important material for condenser tubes and plate heat exchangers.
Nuclear Plant Materials and Corrosion September 2014
17
Titanium is actually a very reactive metal and must be melted and machined with care. Its
resistance to corrosion is afforded by the thin, protective layer of oxide (TiO2) that spontaneously forms in air to produce an effective barrier against the environment, thereby putting titanium
in the class of passive metals. The rather specialized metal refining and component manufacturing process for titanium tubing at one time made the material an expensive proposition for
condensers. The growing demand for titanium products, however, has had the effect of lowering the price relative to competitive materials - especially the copper alloys and steels. Also, the
development of seam-welded tubing suitable for condenser service and the fact that no thickness allowance need be made for corrosion on the tube wall makes titanium an attractive
alternative.
The titanium used mostly in condenser applications is the commercially pure material, which is
therefore an alpha-phase material. It exists in five grades distinguished by their impurity
content. Thus, the maximum amounts of carbon, nitrogen, hydrogen, iron and oxygen are
specified for each grade at levels of the order of 0.01 to 0.1 weight percent, and each grade has
particular mechanical properties. Titanium condenser tubing is relatively immune to corrosion
in salt or brackish water and in all types of polluted water. Marine organisms stick to its smooth
surface with some difficulty and surfaces that do foul or silt are not susceptible to pitting or
crevice corrosion. On the condensing steam side of the tubes used for power plant condensers,
there is no effect on titanium from common gases such as ammonia, carbon dioxide or oxygen.
In fact, the main concern with the use of titanium for condenser tubes is that less noble components of the condenser may suffer galvanically-accelerated corrosion and must be protected
either cathodically or by coating or both. It must be borne in mind that in aqueous service the
metal absorbs hydrogen readily, so that its exposure as the cathodic component of a metallic
couple can promote degradation as the titanium-hydride is formed and the material becomes
embrittled.
2.2.6 Concrete
Concrete is an inorganic composite consisting of a coarse aggregate of gravel, crushed rock or
slag and a fine aggregate of sand, all held together with a cement. Angular particles or rock
fragments are preferred to rounded ones for the aggregate because they tend to interlock and
produce a more bonded and therefore stronger structure, although they have more surface
defects that can initiate cracks or voids. The larger the aggregate the better in order to minimize
the defects, bearing in mind that the size of the particles or fragments should be no more than
~20% of the structures thickness. The aggregate material can be tailored to the requirements of
the structure. Lightweight concrete incorporating steel-making slag as aggregate, for instance, is
a better thermal insulator than one incorporating normal silica-based rock, and heavy concrete
incorporating dense mineral aggregate such as ilmenite, barytes or magnetite or even metal
shot is used for radiation shielding. Ideally, the sand is a silica-based mineral with particle size
0.1 1.0 mm. It partially fills the spaces between the coarse aggregate and reduces the porosity
of the final concrete, in turn reducing the tendency to disintegrate during alternate freeze-thaw
cycles. The cement is a mixture of fine mineral particles that sets and hardens after being made
into a paste with water. The most common type of cement is Portland cement, named after the
cliffs at Portland in England, which the hardened material resembles. Portland cement is a type
Nuclear Plant Materials and Corrosion September 2014
18
of hydraulic cement, i.e., one that hardens upon reaction with water. It is a mixture of calcium
silicate (conveniently designated as 60-65% CaO and 20-25% SiO2), iron oxide and alumina (712%). Adding water hydrates the mixture to produce a solid gel, releasing heat as it does so. The
main chemical reactions can be generalized to:
(0)
(0)
(0)
The hardened cement binds the aggregate particles together, so there must be enough cement
added to coat all of the particles completely if a firm composite is to be obtained. A typical
cement proportion is 15 vol% of total solids. Both the time to harden and the strength of the
final concrete depend on the composition of the initial mixture; a rapid-setting concrete generally is weaker than a slow-setting one. Complete curing is attained after 28 days or so, when
concrete reaches its maximum compressive strength.
Like other ceramic-based materials, concrete is strong in compression but weak in tension, so
for most construction purposes it has to be strengthened. Reinforced concrete has steel rods
(rebars), wires or mesh introduced into the structure to take the tensile loads, while the
concrete supports the parts under compression. Such a combination is effective for components
undergoing bending forces. In prestressed concrete the reinforcing steel is pulled in tension
between an anchor and a jack while the concrete is poured and cured. After the concrete has
set, the external tension on the steel is removed and as it relaxes the forces are transferred to
the surrounding restraining concrete, placing it in compression. The component can now resist
higher tensile or bending forces. Post-stressed concrete also has induced compressive stresses,
but they are imposed by running steel cables or rods through tubes set in the structure and
pulling and maintaining them in tension after the concrete has hardened. Reinforced concrete
has many applications in nuclear reactor construction building foundations, primary containment and shielding, supports for large components such as steam generators, etc. Concrete
containment buildings are pre- or post-stressed, and for the LWRs are lined with steel plate.
Existing CANDU containment buildings are lined with epoxy.
Concrete structures undergo various modes of degradation. Rebar in civil installations, typically
bridges and road overpasses, corrodes in contact with aqueous solutions such as road salt and
in time can cause serious deterioration of the structure. Pre- and post-stressing steel can also
rust and lose strength and over time the compressive stresses may relax. The concrete itself may
be attacked; chlorides, nitrates and sulphates react with the cement and cycles of freezing and
thawing can cause cracking. An insidious mode of degradation for concretes with aggregate
containing silica in a non-crystalline or glassy form is the co-called alkali-aggregate reaction
(AAR). This is an internal process whereby alkaline constituents of the cement react over time
with the silica to form a hydrated calcium silicate. This compound has a larger volume than its
precursors and the resultant swelling causes the structure gradually to spall and crack. The
hydro-electric dam at Mactaquac on the St. John river in New Brunswick has a particularly
pernicious form of this degradation. The concrete swelling puts such severe compressive forces
on the structure, which is firmly anchored between rock abutments, that the stresses have to be
Nuclear Plant Materials and Corrosion September 2014
19
relieved periodically by sawing vertically through the dam from top to bottom a process that
can continue only for about another decade. The plinth supporting the turbine at the Gentilly-2
CANDU is cracking because of this form of degradation. Concrete used as radiation shielding
around a nuclear reactor relies on its water content to maintain not only its strength but also its
effectiveness for stopping neutrons. Over time, the absorption of radiation and the resulting
heating can lead to dehydration, involving water both bound chemically with hydrous minerals
and free as excess molecules. To minimize these losses, reactor shielding structures are continuously cooled, often with cooling water pipes embedded in the structure.
2.2.7 Polymers
Polymers for industrial or domestic consumption are generally called plastics. Because of their
ease of manufacture and formation, their physical and chemical properties and their low cost
they have a huge number of applications. The transparency of several types makes them useful
as substitutes for glass whilst the elasticity of others puts them in the class of elastomers. They
can be produced as homogeneous material or as both the matrix and the fibre reinforcement
for composites. In reactor systems they are used for electrical insulation, coatings, seals, etc.
and occur in a myriad of common articles such as textiles, containers, tools, etc.
Most polymers, and the ones discussed here, are composed of giant molecules consisting of
chains of simpler units bonded together. They are usually organic carbon-based compounds,
although some are inorganic, based on silicone Si-O units. Molecular weights can range from
104 to 106 g/mol or higher. A linear polymer has its molecules as single strands in a tangled
arrangement, rather like a portion of spaghetti. In a branched polymer, each spaghetti strand
has one or more shorter strands branching off. Linear or branched polymers can be cross-linked,
whereby atoms in individual strands are strongly bonded covalently to atoms in other strands,
either directly or via linking atoms.
Thermoplastics are composed of linear or branched molecular strands that are weakly connected to each other by van der Waals bonds and that can be partially separated or untangled by
applying tensile stress. Thermoplastics therefore are ductile and deform plastically. When
heated they at first soften and then melt, making them easily moulded into useful articles and
readily recycled. Polyethylene is a common example of a thermoplastic. By contrast, thermosetting plastics have their linear or branched molecular strands strongly bonded covalently to each
other in a rigid, three-dimensional network. They are therefore stronger than thermoplastics but
more brittle. On heating, they do not melt but decompose, making them difficult to recycle.
Polyurethanes are an example of a thermosetting plastic. Elastomers are thermoplastic or lightly
cross-linked polymers that have their molecular strands in a folded or coiled configuration.
Under stress the molecules deform reversibly, rather like a spring, so that the original form is
regained when the stress is relaxed. Natural rubber is the prime example of an elastomer which
can be stretched elastically to >200%. The soft, thermoplastic latex from the rubber tree is
made into useful rubber by vulcanising, involving reacting it with sulphur to cross-link the
highly folded molecular strands. Depending on the degree of vulcanisation, a tougher and more
elastic material is formed, one that does not soften and become sticky when heated to moderate temperatures. Low (1 3%) sulphur contents form soft commercial rubber, while high (23Nuclear Plant Materials and Corrosion September 2014
20
35%) contents form hard rubber or ebonite.
10-3
10-2
minor
10-1
Absorbed Dose MGy
100
moderate
severe
101
102
21
It is noteworthy that polytetrafluoroethylene (PTFE or the DuPont trade name Teflon), a most
useful product in many domestic and industrial applications because of its non-stick and low
friction properties, is the most severely affected by radiation in the list in Table 4 (in any case, its
use in reactor systems is proscribed because it tends to release fluorine species as it degrades,
and fluorine is particularly damaging to zirconium and its alloys).
22
found to be widespread in feeder bends across the reactor face. The cracking mechanism was
not conclusively identified before Point Lepreau was shut down for the refurbishment, which
included replacement of the feeders with the A106C material mentioned above and with stressrelieved bends. However, it was postulated that the inside-surface cracks possibly originated
from stress-corrosion cracking caused by slightly oxidizing conditions at the reactor outlet due to
insufficient suppression of radiolysis and exacerbated at reactor start-up, especially if air ingress
had occurred. The outside-surface cracking was possibly low-temperature creep cracking,
facilitated by atomic deuterium diffusing through the metal lattice due to FAC (Slade and
Gendron, 2005).
The purification is a feed-and-bleed system taken off the connection between the coolant loops
or, at Bruce A (which has only one primary loop) directly off the reactor headers. It has heat
exchangers with tubes of nickel alloy (e.g., Alloy-600 or Alloy-800) and vessels such as the ionexchange columns of 300-series stainless steel. The pressurizer, also taken off the connection
between the coolant loops, is a carbon-steel vessel with immersion heaters clad with nickel
alloy.
The steam generators are tubed with nickel alloy Alloy-400 at Pickering, Alloy-600 at Bruce and
Alloy-800 at the CANDU 6s and Darlington and the refurbished units at Bruce (Units 1 & 2). The
replacement units at Bruce, like all the other CANDU steam generators except the original
designs at Bruce A, are of the light-bulb design (see Figure 17 in Chapter 8) with the steam
separator and dryer separate for each unit above the tube bundle (each original Bruce A design
has four steam generators connected to an integral steam drum at each end of the reactor). The
tube sheets in the primary heads are clad with the tube material, but the heads themselves are
carbon steel. The divider plates in the steam generator heads have been replaced with stainless
steel to eliminate FAC. All the steam generators except those at Bruce have integral preheaters,
but at Bruce the preheaters are separate heat exchangers of carbon steel with tubes of Alloy600 and tube sheets in contact with the primary coolant clad with the same material (the Bruce
preheaters remove heat from the primary coolant serving the inner core fuel channels, which
run at a higher power than the outer core ones).
3.1.2 Secondary Heat Transport System
The secondary coolant system consists of the shell side of the steam generators, fed with lightwater coolant from the condenser and feed water train and supplying steam to the turbine and
thence back to the condenser. CANDUs have been following a policy of eliminating copper alloys
from the circuit to avoid corrosion problems from carry-over to the steam generators. The only
components remaining with copper alloys are brass-tubed condensers at Gentilly 2 (currently
shut down and due for decommissioning), as listed below, although it is of note that Pickering
changed its condensers from brass to stainless steel because of release of copper to Lake
Ontario.
As mentioned above, steam generator tubing is Alloy-400 at Pickering, Alloy-600 in the original
units at Bruce Alloy-800 in replacement units and at Darlington and the CANDU 6s. The tube
supports at Pickering A are lattice bars of carbon steel and at Pickering B are broached plates of
carbon steel; at Bruce the original supports are broached plates of carbon steel but, like DarlingNuclear Plant Materials and Corrosion September 2014
23
ton and the CANDU 6s (except Embalse, Point Lepreau and Wolsong 1), the replacement units
have lattice bars of type 410 stainless steel. Embalse has broached plates of carbon steel, Point
Lepreau has broached plates of type 410 stainless steel and Wolsong 1 has lattice bars of Alloy
600. Steam generator shells, shrouds, etc. are of low-alloy/carbon steel.
The feedwater and steam cycle piping is generally carbon steel, although some regions of the
system susceptible to flow-accelerated corrosion, such as piping carrying two-phase steamwater mixtures or highly-turbulent feedwater, may have alloy steel or even stainless steel.
All CANDUs except Embalse have a deaerator in the feed water train. These, the high-pressure
feedwater heaters and the moisture-separator/reheater in the steam circuit are made mostly of
carbon steel, although stainless steel may be employed for some reheater tubes. The lowpressure feedwater heaters are made of stainless steel.
The condensers at Point Lepreau and the Qinshan CANDUs are tubed with titanium since they
draw from sea water while the Embalse plant continues to use Admiralty brass (with stainless
steel for the outer tubes of the bundles). The remaining CANDUs use Type 304 stainless steel as
their condenser tubes, Bruce units 1 & 2 being the most recently converted during their refurbishment project that was completed in 2012.
3.1.3 Moderator
The moderator system is the piping and components containing and processing the heavy water
moderator (isotopic purity 99.75wt%). It includes the cover gas system containing the helium
cover gas and maintaining its content of deuterium and oxygen (formed by heavy-water radiolysis in the reactor) at safe levels of <2wt% via a catalytic recombiner.
All reactors have a calandria vessel made of type 304L stainless steel and calandria tubes made
of Zircaloy-2. Most of the rest of the circuits (including the heavy water expansion tank) are of
stainless steel, except the heat exchangers, which are nickel alloy primarily Alloy 800.
24
25
The dousing tank below the roof slab is made of reinforced concrete and the piping system of
carbon steel and stainless steel. In the later reactors the shell-and-tube ECC heat exchangers to
reject heat to the outside are alloy-tubed but early designs used titanium plate-type heat
exchangers.
26
The machines simultaneously clamp onto the end-fittings of a channel, unlock, remove and
store the seal plugs, remove and store the shield plugs then push new fuel bundles into the
pressure tube from one end and remove and store spent fuel bundles from the other end,
replace the shield plugs and finally replace and lock the seal plugs. During the operation the
machine is in contact with the primary coolant at pressure and sustains a flow of heavy water
from the PHT supply tanks. The seal plug sealing faces must be maintained in good condition to
prevent expensive heavy water leaks.
Fuelling machines are large pieces of equipment comprising many components that remotely
perform a complex series of tasks. They are made of many engineering materials. Of note are
the mechanical bearings that support the rotating magazine, which have traditionally been
made of the extremely hard-wearing cobalt alloy, Stellite. This has been responsible for a
significant component of out-core radiation fields, since even very small releases of cobalt to the
primary coolant during a refueling operation may give rise to the production of 60Co in the
reactor core, and this distributes around the circuit and contaminates out-core components,
particularly at the reactor faces and in the steam generator heads. Recent research is identifying
alternative materials for the bearings such as silicon nitride (see for example Qiu, L., 2013).
Additionally, activation products of antimony (primarily Sb-124) originate from bearings in the
heat transport pumps and as impurities in steel and may contribute significantly to the overall
activity levels throughout the primary heat transport circuit.
3.3.4 Fuel
The fuel materials in contact with the primary coolant, viz. the element sheaths, end plates,
bearing pads, spacers and the braze attaching the appendages to the sheath have already been
described. The fuel pellets themselves within a sheath are of high-density, sintered UO2 of
natural isotopic content (0.7% 235U) and the inside surface of the sheath is coated with a thin
layer of graphite to reduce sheath-pellet interactions (the CANLUB system). The standard bundle
is of 37 similar elements; however, more-efficient designs such as the CANFLEX bundle with 43
elements of different diameters have been proposed; thus, for future applications, the Advanced CANDU Reactor employs low-enriched uranium (LEU) fuel of UO2 with 3-4% 235U in a
CANFLEX-type bundle with a central element containing a neutron absorber. Note that the
flexibility of the CANDU system makes it suitable for a wide variety of fuel materials, and trials
with thorium, recovered uranium (from reprocessing of LWR-type fuel) and plutonium mixedoxide (with uranium) have been carried out successfully.
3.3.5 Reactor Control Mechanisms
Liquid zone controllers are vertical thimble tubes of type 304 stainless steel attached vertically
to the top of the calandria with zone control tubes of Zircaloy extending downwards into the
moderator between the calandria tubes. They control reactivity during normal operation. Six of
them per reactor contain among them fourteen compartments of circulating light water as the
absorber, and the amount of absorber can be controlled by adjusting an overpressure of helium
in each compartment and the inlet flow rate.
Nuclear Plant Materials and Corrosion September 2014
27
There are mechanical adjuster rods (21 in the CANDU 6s), also inserted vertically into the
moderator, to act as neutron absorbers. They are tubes of stainless steel or Zircaloy containing
shim rods of steel/cadmium or cobalt that are normally fully inserted to flatten the flux profile
but can be withdrawn mechanically via motor-driven winches (sheaves) and cables as override
for xenon poisoning following reactor shutdown or a power reduction.
Shut-off rods and mechanical control absorbers are of similar design, penetrating the calandria
vertically between the calandria tubes in similar fashion to the adjuster rods. Each employs a
cable, winch and clutch to hoist, hold or release an absorber tube containing cadmium as a
neutron absorber. They are normally parked in thimbles above the calandria but can be driven
vertically downwards into the core to reduce reactivity through perforated guide tubes of
Zircaloy that are anchored at the bottom of the calandria. Shutdown System #1 comprises 28
such assemblies arranged throughout the reactor; they release their rods by de-energising the
clutch and drive them into the core by spring-assisted gravity to achieve rapid power decrease.
Four other assemblies can be used for reactor control to supplement the liquid zone controllers.
They are normally parked out of the core but are driven in at variable speeds as required to
reduce reactor power.
28
thickness (incorporating a corrosion allowance) that will last for the desired lifetime; failures
are rare.
4.1.1 General corrosion in gas-cooled systems
As an example of a direct chemical oxidation, consider the alloy steel Fe-9%Cr as the boiler-tube
material in Advanced Gas-Cooled Reactors (AGRs). In the CO2 coolant at 580oC this material
corrodes uniformly, forming a duplex film of the oxide Fe-Cr spinel (based on iron chromite,
FeCr2O4) overlaid with the inverse spinel magnetite (Fe3O4). Spinels have a crystal structure in
which the unit cell contains 32 oxide ions in a face-centred cubic arrangement and 24 metal ions
dispersed in the interstices to neutralise the charge. The interstices comprise 64 sites with
tetrahedral symmetry and 32 sites with octahedral symmetry. In so-called normal spinels, the
eight divalent metal cations (Fe2+ in the example of FeCr2O4) are in tetrahedral sites and the 16
trivalent cations (Cr3+ in FeCr2O4) are in octahedral sites. In inverse spinels, the divalent cations
(Fe2+ in Fe3O4) are distributed along with half the trivalent cations (Fe 3+ in Fe3O4) in octahedral
sites, while the remaining trivalent cations are in tetrahedral sites. The relative stabilities of the
normal and inverse spinel lattices influence the extent to which magnetite can incorporate Cr 3+
ions and chromite can incorporate Fe3+ ions.
The mechanism for the formation of the duplex oxide film on the AGR steel has been postulated
to be the direct reaction of metal with CO 2 that diffuses through pores and microchannels in the
growing oxide [Kofstad, 1985]. For example:
(0)
The carbon is distributed through the oxide and may carburise the metal. The development of
the oxide porosity is governed by stresses created at the metal-oxide interface (M-O) by the
difference between the density of the oxide and that of the metal (quantified as the PillingBedworth ratio, which is defined as the ratio of the volume oxide formed to the equivalent
volume of metal consumed; it is greater than unity for the common transition metals). We note,
however, an alternative mechanism [Taylor et al., 1980], whereby corrosion is controlled by the
protective nature of the inner layer; thus, the magnetite forms at the oxide-coolant interface (OC) via direct chemical reaction with CO2 of Fe that has migrated through the oxide:
(0)
although the details will involve reactions with diffused ionic species:
(0)
The kinetics of general corrosion governed by the increasing protection afforded by a continuously-thickening oxide film are often described by a parabolic expression, derived from the
principle that diffusion rate, and therefore corrosion rate and oxide film growth rate (dm/dt), is
inversely proportional to film thickness (m):
Nuclear Plant Materials and Corrosion September 2014
29
dm k
=
dt m
(0)
m2 mo2 = kt
(0)
where mo is the initial film thickness. Modifications of (8) such as (9) are occasionally quoted:
m = mo +kt 0.5
(0)
CANDU reactors have two main gas systems, although several ancillary systems also use inert
cover gases to help prevent corrosion and maintain safety envelopes. The two main gas systems
include the moderator cover gas system (already described) and the annulus gas system (AGS).
The AGS circulates CO2 through the annulus between the calandria tube and its companion
pressure tube. The system is continually monitored for moisture by dew point measurements as
a warning of a leak from the PHT system or from the calandria end shield joint. Deuterium
produced from the corrosion of the pressure tube on the PHT-side, diffuses into the AGS
forming heavy water vapour when combined with oxygen present in the CO2 so the system
needs to be regularly purged to reduce the moisture content. The oxygen added to the CO2 in
the AGS also performs an important role of oxidizing the outside of the pressure tube. By
oxidizing the outside pressure tube surface it helps to maintain a barrier to the ingress of
deuterium into the pressure tube and promotes oxide formation on the X750 garter-spring
spacers.
(0)
The carbon steel feeders in CANDU primary coolant corrode accordingly, except that the coolant
is D2O rather than H2O and deuterium rather than hydrogen is evolved. Mechanistically, (10)
can be regarded as two half-reactions, the anodic or oxidation process:
3Fe Fe 2+ + 2Fe 3+ + 8e
(0)
4H2O+ 8e 4O 2 + 4H2
(0)
30
The half-reactions occur simultaneously and at the same rate. According to the classic WagnerTraud theory [Wagner and Traud, 1938] it is postulated that the anodic sites on the metal,
where metal ions dissolve (reaction (11)), are separate from the cathodic sites, where electrons
are discharged, oxide ions form and hydrogen is released (reaction (12)). The electrons are
transported between the sites and the metal ions and oxide ions interact and precipitate as
magnetite. Clearly, for the oxidation to be uniform, the sites must be mobile across the surface.
In reality, it is understood that in high-temperature water the oxidation at the M-O produces
ferrous ions according to:
(0)
(0)
where H is in the form of hydrogen atoms that migrate through the metal. It is important to
note that if dissolved oxygen is introduced into neutral or alkaline water, reaction (14) is replaced by the more favourable reaction (15):
(0)
(0)
but this oxidises and precipitates as magnetite according to the Schikorr reaction [Schikorr,
1928]:
(0)
Again, if oxygen is present, the oxidation of ferrous hydroxide proceeds via the more favourable:
(0)
There is only room at the M-O (metal-oxide interface) for about half of the ferrous hydroxide to
precipitate there as inner-layer magnetite; the other half, along with any hydrogen molecules
generated at the M-O by (17), diffuse through the developing magnetite film to the O-C (oxidecoolant interface). There, if the coolant is reducing and saturated in dissolved iron as in the
Nuclear Plant Materials and Corrosion September 2014
31
carbon steel inlet feeders of CANDUs, it precipitates as outer-layer magnetite according to (17);
the molecular hydrogen is then dispersed in the bulk of the flowing coolant. In the presence of
dissolved oxygen, the outer layer precipitates according to (18) and the magnetite film develops
completely without the evolution of hydrogen. In time, it may itself oxidise to the Fe(III) oxide
haematite:
(0)
and if the conditions are oxidising enough haematite may be formed directly without the
intermediate formation of magnetite.
The duplex films of magnetite generally consist of a fine-grained inner layer of particles ten or so
nanometres in size, overlaid with crystallites of sizes up to about ten micrometres. The outer
layer crystallites are generally facetted octahedra, obviously grown from solution (see Figure 5
and 6).
Figure 5. Schematic Cross-Section through Magnetite Film on Carbon Steel [Lister, 2003]
Figure 6. Scanning Electron Micrograph of Magnetite Film formed on Carbon Steel during an
1100-h Exposure in High-Temperature Water [Lister, 2003]
The general corrosion of the higher alloyed materials in widespread use in water reactor systems, such as the stainless steels and nickel alloys, also leads to the development of duplex
oxide films. The oxide layers are generally thin and compact, conferring a high degree of corrosion resistance. The precise compositions of the oxides depend on the coolant chemistry,
particularly the oxidising propensity. In general, it is the inner layers that passivate the alloy;
these are based on the normal spinel FeCr2O4, which has a very stable lattice structure and a low
solubility in the chemically reducing coolants of the pressurised water reactors (PWRs) and
CANDUs [Lister, 1993]. Variants of the iron chromite structure contain elements arising from
other alloy constituents such as nickel, viz. Ni xFe1-xCr2O4, where x depends on the composition
Nuclear Plant Materials and Corrosion September 2014
32
of the alloy; small amounts of other metals such as cobalt may also be incorporated and in the
primary coolant this gives rise to radiation fields from 58Co and 60Co. The outer-oxide layers are
variants of the inverse spinel magnetite and are designated as NixFe3-xO4; again, x depends on
the composition of the underlying alloy but also, since the layer is precipitated from solution, it
depends upon the metals dissolved in the coolant and originating in the rest of the circuit [Cook
et al., 2000]. In PWRs, the composition of the outer layers on the alloys approximates
Ni0.6Fe2.4O4, a variant of nickel ferrite (or trevorite, NiFe2O4). This also approximates the composition of the particulate matter (called crud) that circulates in suspension in the primary
coolant at concentrations of the order of a ppb (part per billion) or less and that forms deposits
on in-core fuel assemblies. In CANDU primary coolants the large surface area of carbon steel
feeders makes magnetite the predominant constituent of crud.
The boiling water reactors (BWRs) traditionally operate under conditions of normal water
chemistry, NWC, which exposes their alloys to high-temperature water that is slightly oxidising.
This favours the formation of soluble Cr(VI) rather than the Cr(III), which is the basis of the
chromite oxides that are widespread in the PWRs. Consequently, the stainless steels that
constitute much of the BWR circuits develop oxides with less FeCr 2O4; they also contain the
Fe(III) oxide Fe2O3, haematite. In the move to less-oxidising coolant chemistry in the BWRs,
accomplished by adding hydrogen to the feedwater to create hydrogen water chemistry (HWC),
the oxides on stainless steel approach those found in the PWRs. It is interesting to note that
detailed in-situ studies of corrosion rates on type SA 316L stainless steel indicate that NWC
conditions are somewhat less corrosive than HWC conditions [Ishida and Lister, 2012]. The
corrosion for the first 100 150 h under NWC follows logarithmic kinetics whereas under HWC it
follows a joint parabolic-logarithmic law.
4.1.3 Corrosion and degradation of zirconium
In the water-cooled reactors, the major in-core materials in contact with the coolant are alloys
of zirconium. The CANDUs have fuel bundles of the dioxide of natural uranium (i.e., 99.3% 238U,
0.7% 235U as UO2) sheathed in Zircaloy-4 and the bundles are contained in pressure-tubes of Zr2.5%Nb. Typical fuel burnups in CANDUs are about 7 MWd/kg and on-power refuelling is
necessary to maintain the core critical. The PWRs traditionally use Zircaloy-4 to clad their fuel
assemblies containing enriched UO2; however, with the higher enrichment of 3-4% 235U in
advanced fuel, which can achieve burnups up to 52 MWd/kg, alloys containing Nb that are more
corrosion- and hydriding-resistant, such as Zirlo , tend to be employed. The BWR fuel assemblies can reach somewhat lower burnups of up to 42 MWd/kg and have their fuel clad with
Zircaloy-2. Both types of LWR (light water reactor PWR or BWR) have batch refuelling.
The corrosion of zirconium alloys has been postulated as occurring in three stages, as shown in
Figure 5. The stages have been characterized as [Hillner et al., 2000]:
Pre-transition, when a thin, black, tightly-adherent oxide thickens according to subparabolic (often assumed cubic) kinetics.
Transitory, apparently corresponding to successive cubic periods of decreasing duration, when the thickening film cracks and becomes porous and new oxide grows at the
Nuclear Plant Materials and Corrosion September 2014
33
M-O.
Post-transition, when kinetics become rapid and linear and white or grey oxide is
formed.
As indicated in Figure 7, the transitory period was not recognized in early models, although the
omission has little effect on the general description. The transition occurs at film thicknesses of
25 m.
(0)
The pre-transition film is adherent and compact zirconia of tetragonal crystal structure that
grows via the solid-state diffusion through the oxide of ions/vacancies and electrons/holes.
Electron diffusion is rate-determining and drives the cathodic reaction by reducing water to
form hydrogen. The hydrogen generated (in overall terms by (20)) enters the metal in atomic
form and at high enough concentrations precipitates within the lattice as flakes of hydride of
nominal composition between ZrH and ZrH2, making the material brittle. The post-transition
oxide has monoclinic crystal structure and is much less protective than the pre-transition oxide,
hence the accelerated corrosion. Since these processes occur with no oxide dissolution or
release of cations to the coolant, the weight-gain of laboratory specimens is an accurate gauge
of corrosion.
The oxide thicknesses on Zircaloy-4 cladding on high-burnup PWR fuel may reach 100 m or
more but on the advanced alloys are generally less than half that amount. Concentrations of
LiOH of more than ~4 ppm (parts per million) may exacerbate corrosion rate. BWR exposures of
Zircaloy-2-clad fuel induce nodular corrosion, whereby white spots of thick oxide appear on the
Nuclear Plant Materials and Corrosion September 2014
34
underlying black oxide and grow with increasing exposure. The severity of nodular corrosion
depends upon the metallurgy of the alloy and the aggressiveness of the environment, but rarely
causes problems (although spalled oxide has occasionally caused abrasion damage in BWR
control-rod drive mechanisms). So-called shadow corrosion, where galvanic effects thicken
ZrO2 films in proximity to components made of non-zirconium alloys such as stainless steel
control-blade handles, is an additional mechanism in the low-conductivity and low-hydrogen
environment of the BWR. BWR fuel is also subject to increased corrosion when the surface
temperature is increased by the deposition of copper-containing crud that impairs the nucleation of steam bubbles. Such CILC (crud-induced localized corrosion) has led to fuel failures.
These mechanisms of corrosion of zirconium alloys are reviewed in detail in the report of
Adamson et al. [2007].
Because of its relatively low burn-up, CANDU fuel sheathing develops a very thin, protective
oxide and failures from coolant-induced general corrosion are almost non-existent. The Zr2.5%Nb pressure tubes in CANDUs and other PHWRs also experience low corrosion rates and
their general corrosion over the 20-30-year lifetime in-reactor is acceptable. The oxidation,
however, does force hydrogen (actually, deuterium from the heavy-water coolant) into the
metal lattice, and this is much aggravated by deuterium that migrates into the pressure-tube
ends across the rolled-joint between it and the stainless-steel end fittings, which also experience
general corrosion. Hydriding (deuteriding) can then be a problem if concentrations exceed the
terminal solid solubility (TSS), leading to precipitation of hydride platelets, brittleness and
possible cracking if excessive stresses are experienced [Simpson et al., 1974]. In fact as mentioned earlier, in the past, pressure tubes have failed because of delayed hydride cracking (DHC),
so they must be continually monitored for uptake of hydrogen/deuterium during service [Perryman, 1978].
The Zr-Nb alloy of CANDU pressure tubes is subject to several other forms of degradation
(growth and creep), and these will be life-limiting for the components in one form or another
and are the primary reason a mid-life refurbishment (after approximately 30 years of operation)
is required on CANDU reactors. As described in Section 2.1 above, neutron irradiation causes an
increase in strength and a loss of ductility (or loss of toughness) in Zr-2.5%Nb alloys (as it does in
all metals) but this does not prevent the pressure tubes from performing their role as a pressure
boundary. The neutron irradiation causes additional defects (dislocations) to be produced in the
metal lattice, which move through the metals crystal structure either under the action of stress
(known as radiation induced creep) or by the action of the neutron flux alone (radiation induced
growth). The migration of the dislocations results in extension or contraction of the tube in its
three major directions but because of the tubes texture or predominant grain orientation,
growth is concentrated in the longitudinal direction. Providing sliding bearings on each end
fitting has been demonstrated to accommodate the radiation induced growth and elongation. In
early CANDU designs, channel extension was only sufficient to allow for thermal and pressurebased expansion. Design changes have substantially increased the channel extension capability.
Fixing one end of the fuel channel now accommodates full-life channel elongation allowing for
extension to occur at the opposite, free end of the channel. Typically, at the midway point
through the reactor cores operating lifetime, the fuel channel is released at the initially fixed
end and then pushed to its maximum inboard position and fixed at the formerly free end,
Nuclear Plant Materials and Corrosion September 2014
35
allowing for the full scope of the design extension to be used. Fuel channel elongation is greatest in the high power channels in the centre of the reactor resulting in a dish-shaped profile of
fuel channel extension. Differential elongation could cause feeder pipes at reactor ends to
contact and chafe each other, which must be avoided. Because of the material condition of the
Zr-2 calandria tubes, they do not elongate to the extent of applying significant loads on the end
shields.
The pressure tubes also sag with increased exposure time due to the elongation described
above and from diametral creep. The diametral creep meant that fuel channels in the middle of
the core, where the combination of neutron flux, pressure and temperature are highest, would
suffer from significant portions of the coolant flow by-passing the fuel bundles, reducing the
heat transfer efficiency and leading to reductions in the margins to dry-out. The remedy was
then to derate reduce the reactor power. Pressure-tube/calandria-tube sag also meant that
the pressure tubes in some reactors approached the calandria tubes closely, and occasionally
may have contacted one of the horizontal reactivity mechanism control tubes spanning the
calandria. The pressure tube and its matching calandria tube are separated by wire wound
toroidal spacers or garter springs that accommodate relative movement between the two. The
pressure tube will sag more between the spacers than will the calandria tube due to the higher
temperature and pressure operation and the weight of the fuel bundles. Should the spacers
move out of position from vibration during operation, there is a risk that the hot pressure tube
touchs the cool calandria tube inducing a thermal gradient or cold spot on the wall of the
pressure tube. The will cause any hydrogen/deuterium in the vicinity to diffuse down the
temperature gradient and form a hydride or hydrogen blister at the surface. Above a certain
size, the blister will crack to accommodate the volume change and may initiate a delayed
hydride crack that could penetrate the tube wall. As these degradation problems worsened with
time of operation, pressure-tube rehabilitation programs were undertaken. REFAB (Repositioning End Fitting And Bearing) involved shifting pressure tubes within the core so that they were at
the start of their travel on the bearings to accommodate elongation, as described above. SLAR
(Spacer Location and Repositioning) involved using electromagnetic induction to find the
spacers separating the pressure tubes and calandria tubes and then shift them to their design
positions to counteract sag and avoid subsequent contact. Severely affected fuel channels could
have their tubes replaced, and in the extreme case LSFCR (Large Scale Fuel Channel Replacement) could be undertaken, in which a full core is replaced. This was done during the early
operation at Pickering, when the pressure tubes suffered delayed hydride cracking (DHC)
because of faulty installation; it is an integral part of reactor refurbishment to double the
operating life of the CANDU plant.
36
has led to pipe rupture with accompanying injuries and even deaths of plant personnel. Fatal
accidents due to FAC in condensate systems have occurred in at least two nuclear plants the
Surry PWR in the US in 1986 and the Mihama 3 PWR in Japan in 2004 and at fossil-fired plants
such as the Pleasant Prairie coal-fired station in the US in 1995. Unexpected and sometimes
excessive pipe-wall thinning from FAC has also been an endemic problem in the outlet feeders in
the primary coolant systems of the CANDU reactors that were in operation before the two
CANDU 6 models in Qinshan, China, that went into service in 2002 and 2003. Some feeders have
had to be replaced as they reached their minimum wall thickness long before their design
lifetime, Although these replaced feeders represent a small fraction of the total number in
service, the necessity of regular inspections to ensure suitable margins still remains for the pipe
wall thickness; feeder FAC represents a considerable cost to plant operators through planning,
conducting and verifying the field inspections in the restricted, high radiation dose area.
The basic mechanism of FAC in power plants is the dissolution and wearing of the normallyprotective film of magnetite that develops on the corroding steel in high-temperature water. As
its title suggests, the phenomenon is exacerbated by fluid flow specifically, turbulence. As it
proceeds, the attack sculpts the metal surface into a characteristic pattern of shallow hollows,
called scallops, the size of which is governed by the turbulence (see Figure 8). The magnetite
dissolves at its interface with the coolant (i.e., at the O-C, by the reverse of Equation 17) and is
replenished by corrosion at the metal-oxide interface (M-O) by reactions described above for
general corrosion (in overall terms by Equation 7). Also as described above, not all the corroded
iron can be accommodated as oxide at the M-O about half diffuses through the oxide to the OC. In an FAC environment the coolant is depleted of dissolved iron, no outer layer of magnetite
can precipitate and the diffused iron is transported to the bulk coolant along with that produced
by the magnetite dissolution. The transport to the bulk is effected by mass transfer, which is
governed by the convective processes in the coolant i.e., by the turbulence. Since the diffusion
of iron through the oxide film governs the corrosion rate, the thickness of the film attains a
steady-state which then controls the FAC at a constant rate.
37
This simple view of FAC, in which there are two processes in series the dissolution of the
magnetite film and the transport of iron to the bulk coolant has been described by Equation
21 [Berge et al., 1980]:
R=
kmkd C s C b
0.5km +kd
(0)
where: R is the FAC rate (gFe/cm2.s) , km is the mass transfer coefficient (cm/s), kd is the magnetite dissolution rate constant (cm/s), Cs is the magnetite solubility (gFe/cm3) and Cb is the concentration of iron in the bulk coolant (gFe/cm 3). High alkalinity reduces FAC in feedwater systems
by reducing magnetite dissolution (by reducing Cs and kd) although at the higher temperatures
in primary coolant systems increasing alkalinity tends to increase magnetite dissolution and is
expected to increase FAC accordingly. The effects of flow and pH in the mechanism of FAC are
shown in Figure 9.
We note that if dissolution controls, kd<< km and Equation 21 reverts to:
R = 2kd C s C b
(0)
R = km C s C b
(0)
However, mass transfer cannot be the sole mechanism responsible for FAC, since dependences
on flow rate much greater than those conventionally described by empirical mass-transfer
correlations are frequently encountered; moreover, FAC often occurs in circumstances where
the dissolution of the magnetite is much slower than mass transfer and should control the rate,
leading to the untenable situation of the processs being described by Equation 22, which has no
flow dependence at all. These observations have led to the postulate of a mechanism for FAC
wherein rapidly-flowing coolant that is unsaturated in dissolved iron dissolves the magnetite (as
in the conventional description) but the dissolution loosens the nano-crystals of oxide at the O-C
which are then stripped from the surface (eroded or spalled) by the force of the fluid shear
stress at the pipe wall [Lister and Uchida, 2010]. A schematic view of the overall mechanism,
which also involves some of the reactions of magnetite and hydrogen along with the diffusion of
dissolved iron through the (now single-layered) oxide film as described earlier for general
corrosion, is presented in Figure 10.
38
Figure 9. (a) Effect of temperature and flow on FAC at pH25C 9.0 with ammonia; (b) Effect of
temperature and pH on the solubility of magnetite.
39
Traces of some transition metals (copper, molybdenum and especially chromium) in the carbon
steel have long been known to reduce FAC rates; concentrations of Cr as low as a fraction of a
percent have been demonstrated to lower FAC rates drastically [Bouchacourt, 1987]. Unfortunately, the existence of a lower limit of Cr content of 0.03 0.04%, below which FAC rates are
not affected, has been propounded and is apparently incorporated into some examples of FAC
software. Recent work, however, has demonstrated a reduction of ~60% in FAC rate between
steels containing 0.001% Cr and those containing 0.019% Cr [Lister and Uchida, 2010].
The FAC of CANDU outlet feeders has now been mitigated in replacement piping and in new
reactors by specifying a carbon steel with a higher chromium content [Tapping, 2008]. The
original material had been specified with a low cobalt content to minimise the build-up of outcore radiation fields from 60Co during reactor operation, and this resulted in a low chromium
content since no Cr concentration was specified; for example, the Point Lepreau feeders were
made of A106 Grade-B steel with 0.019% Cr. Replacement material has been A106 Grade-C steel
with a Cr content of ~0.33% and this has led to a reduction in FAC rate of around 50%, which
should be enough to assure the integrity of the piping for the lifetime of the plant.
The lower temperatures in secondary coolants and feedwater systems lead to higher magnetite
solubilities and correspondingly higher FAC rates than in primary coolants (both solubility and
FAC rate peak at ~130-150oC, irrespective of pH or flow see Figure 9). Thus, even with a steel
containing 0.3% Cr and carrying feedwater dosed with amines, the 56 cm-diameter piping at the
Mihama-3 PWR at 140oC corroded at an average rate of 0.3-0.4 mm/year over the 20 years or so
of operation before rupturing when the wall thickness reached about 2 mm. The mechanisms of
FAC in feedwater systems of Mihama and elsewhere, including the effects of steel composition,
have been successfully modelled (Phromwong et al., 2011).
40
galvanic series for industrially-important metals, and those with high potentials are termed
more noble than those active ones with low potentials. An active metal can displace a more
noble metal from solution so in principle, a metal with a negative potential can displace
hydrogen from solution as it dissolves or corrodes; a familiar example is the coating of an iron
nail with copper as it is dipped into copper sulphate solution. Note, however, that some active
metals such as aluminum and chromium are corrosion-resistant in many aqueous and atmospheric environments. This is because they form a very protective oxide that resists corrosion and
makes their behavior more noble (they passivate).
Two dissimilar metals in contact in an aqueous environment can therefore act as an electrochemical cell, in which the more noble metal acts as the cathode and the more active metal acts
as the anode; i.e., the more active metal dissolves it corrodes. The greater the difference in
the potentials, the greater the reaction rate. This is the principle of batteries such as the Daniel
cell, in which electrodes of copper and zinc immersed in sulphate solution generate a potential
difference of ~1.1 V as the Zn anode oxidizes and dissolves while Cu species are reduced and
precipitated as metal at the Cu cathode. These processes generate an electric current in an
external circuit. Galvanic coupling of metals is to be avoided in power plants, otherwise the
more active metal will tend to corrode adjacent to the contact point. The severity of the corrosion depends upon the conductivity of the solution and the integrity of the joint between the
metals. Oxide films may act as insulators, for example, and reduce the galvanic effect. On the
other hand, galvanic processes can be used to protect metals from general corrosion. Galvanising steel by coating with zinc, for example, promotes a galvanic process, since the more active
41
Metal-metal-ion
Equilibrium
Au3+ +3e Au
Pt 2+ +2e Pt
Pd 2+ +2e Pd
Ag+ +e Ag
Hg22+ +2e 2Hg
+1.200
+0.987
More Noble
+0.799
+0.797
+0.377
Cu2+ +2e Cu
2H + +2e H2
Pb2+ +2e Pb
Sn2+ +2e Sn
Ni 2+ +2e Ni
Co2+ +2e Co
Cd 2+ +2e Cd
Fe2+ +2e Fe
Cr 3+ +3e Cr
Zn2+ +2e Zn
Al 3+ +3e Al
Mg2+ +2e Mg
Na+ +e Na
K + +e K
Li + +e Li
0.000
-0.126
-0.136
-0.250
More Active -0.277
-0.403
-0.440
-0.744
-0.763
-1.662
-2.363
-2.714
-2.925
-3.040
zinc becomes the anode when the couple is immersed in a solution and lowers the potential of
any areas of exposed steel, protecting them cathodically. Similarly, components prone to
corrode in aqueous environments may be protected cathodically by connecting them to an
electrical source or by attaching a sacrificial anode of more active metal to lower their potential.
It is important to note that in most galvanic couples it is the cathodic component that controls
the reaction rate and therefore the corrosion rate. Consequently, if dissimilar metals must be in
contact, the area of the cathode should be small relative to that of the anode. It follows that to
protect an active metal in contact with a more noble one by coating, painting, etc., the cathode
(more noble component) should be the one coated. Horror stories abound of components such
as carbon steel heat exchanger shells corroding rapidly adjacent to tube sheets of more noble
metals such as titanium because the steel was coated as a protective measure rather than the
titanium.
In summary, measures to minimize galvanic corrosion include: selecting metals as close together as possible in the galvanic series; avoiding small-anode/large-cathode combinations (e.g.,
Nuclear Plant Materials and Corrosion September 2014
42
choosing fasteners of more noble material); insulating dissimilar metals (e.g., sleeving bolts in
flanged joints, as well as using insulating washers); applying coatings carefully, and keeping them
in good condition (especially those on anodes); avoiding threaded joints where possible; designing for the anodic members (making them thicker, easily replaceable, etc.); and, installing a third
metal that is anodic to both in the couple.
(a)
(b)
Figure 11. Examples of transgrannular (TGSCC) (a) and intergrannular (IGSCC) (b) stress
corrosion cracking in stainless steel and brass respectively (after Fontana 1986)
There are three factors required for inducing SCC: the environment must be sufficiently aggressive, which involves temperature since high temperatures generally increase a materials susceptibility; the composition and microstructure must be susceptible, which includes effects such as
sensitisation as discussed earlier; and, the metal must be under tensile stress, which may be
residual stress from manufacturing and/or operational stress from contained pressure. Note,
however, that threshold levels of these factors do not necessarily exist if there is a long enough
Nuclear Plant Materials and Corrosion September 2014
43
44
concentrations of alkaline impurities in crevices with tube support plates and under sludge
piles on the tube sheet. Full replacement of most of the PWR steam generators tubed with MA
Alloy 600 became necessary, so that now only a few remain, the rest having been replaced with
those tubed with thermally-treated (TT to relieve stresses) Alloy 690 a nickel alloy containing
more chromium and less nickel. In CANDUs and several European PWRs, Alloy 800 has been
preferred for SG tubing. The Alloy 600 SGs in Units 1 & 2 at Bruce A have been replaced with
those tubed with Alloy 800 following the refurbishment projects. This contains more chromium
and iron than Alloy 600 and, having less than 50% nickel, is not strictly speaking a nickel alloy,
although it is usually classified as such for comparison with the others. It has been relatively
resistant to SCC.
Stainless steels and austenitic alloys containing moderate to high concentrations of carbon (i.e.,
>0.03%) are vulnerable to corrosion of their grain boundaries if they have undergone a heating
process such as welding that raises the temperature to the region of 500-800oC. Heating to this
range sensitises the material by preferentially precipitating the chromium in the grain boundaries as chromium carbide (Cr23C6), thereby leaving the metal surface above the grain boundaries
depleted in chromium that would otherwise form the passivating oxide based on Cr 2O3. As
shown in Figure 12, the grain boundaries are then subject to corrosion via intergranular attack
(IGA).
In particularly aggressive environments, IGA can be severe enough to loosen metal grains which
then fall out, leaving a roughened and even more vulnerable surface exposed. In welded material, the attack is often called weld decay.
Figure 12. Typical sensitization mode and IGA of Type 304 stainless steel (after Fontana 1986)
Note that some situations may tolerate sensitised material; thus, sensitised stainless steel may
be used in non-aggressive environments such as those found in architectural applications. For
exposures to potentially aggressive conditions, however, sensitised material should not be used.
A low-carbon grade of material (e.g., type ASA 304L stainless steel, with L indicating <0.03% C) is
normally specified and since the carbon content is much reduced there is little available to
precipitate as the carbide.
Nuclear Plant Materials and Corrosion September 2014
45
Austenitic material in general is usually supplied in the solution-quenched (also called solutionannealed or quench-annealed) condition, indicating that it was heated to above the carbideprecipitation temperature to dissolve the carbides into the metal matrix and then quenched to
cool rapidly through the precipitation range of temperature so that carbide has no time to
precipitate. Note that subsequent welding can re-sensitise the material, in which case the
component must be solution-quenched again. There are also stabilised alloys such as type ASA
347 or type ASA 327 stainless steels which, respectively, contain small amounts of the strong
carbide formers niobium or titanium. These have been heat-treated to precipitate the carbon as
the niobium or titanium carbide at a temperature above the range where the chromium carbide
would precipitate, leaving no carbon to combine with the chromium.
46
Figure 13. Initial (A) and final (B) stages in the development of crevice corrosion of a metal M
(Fontana, 1986)
In the 1980s, the basic mechanism of the denting of the steam generators of Westinghouse
design, which had drilled-hole support plates of carbon steel, was the corrosion of the steel
forming the continuous crevices around the tubes. The heat transfer and boiling within the
crevices drew in impurities such as chlorides and when these concentrated, especially in the
presence of oxygen, aggressive acid conditions attacked the steel. The resulting growth of
corrosion-product magnetite in the crevices exerted enough force to compress (dent) the
tubes and deform the plate itself. Several steam generators have had to be replaced because of
denting. The prime example in CANDUs is the crevice corrosion of the inner surfaces of pressure
tubes beneath fuel bearing pads, exacerbated by localized boiling which concentrates solutes
such as LiOH and leads to aggressive conditions.
The similarity of the mechanism of pitting with that of crevice corrosion can be seen in the
illustration in Figure 14. Note that the precipitation of corrosion products (e.g., hydroxides in the
illustrations) can occur at the mouth of the crevice and around the rim of the pit and in the
latter example can grow into tubes or tubercules. Pits usually occur on upward-facing surfaces,
less frequently on vertical surfaces and rarely on downward-facing surfaces, indicating an effect
of gravity on the occluded high-density solution.
47
Figure 15. An undercut pit and surface wastage from overlapping pits
The pitting of heat exchanger tubes under silt deposits in an environment of static aerated
cooling water polluted with chlorides is a pervasive problem in most industries, including
nuclear power generation. Another common example in reactor systems is the pitting of the
secondary side of steam generator tubes beneath sludge piles on the tubesheet. This was a
particular problem with the German PWRs that had steam generators tubed with Alloy-800 and
operated with chemistry controlled with additions of sodium phosphate; the concentration of
aggressive species beneath the sludge led to pitting, in some cases extending to wastage. The
Nuclear Plant Materials and Corrosion September 2014
48
steam generators at the CANDU 6 at Point Lepreau, also tubed with Alloy 800, plugged many
tubes because of pitting during the period of dosing with phosphate. The change from phosphate to all-volatile treatment seems to have arrested the degradation.
K=
V
W
(0)
49
having 13 fuel bundles, when significant damage is usually at the end of the pressure tube,
where the cross-component of the coolant flow may cause more vigorous vibration. On the
other hand, debris caught beneath fuel bearing pads can lead to significant fretting wear
anywhere along the pressure tube and objects caught between elements within the fuel bundle
can lead to fuel failures.
50
aerated) conditions, and in some situations the one type creates local environments that sustain
the other type, giving cycles of corrosion activity. Stagnant or low-flow conditions are conducive
to MIC, so components buried in damp or wet soil and water-containing piping such as fire
dousing systems are particularly vulnerable. Locally stagnant environments, such as under dirt
or deposits and in crevices, also promote MIC. Reactor design features with redundant, static
water systems along with long shut-down periods make nuclear plants particularly susceptible.
Many materials are attacked, including the common metals in reactor systems such as stainless
steels, nickel alloys, carbon steel, copper, and copper alloys. Typical features of attack in carbon
steel are corrosion products deposited as tubercles and in stainless steel and nickel alloys are
small pits, often stained with rust, that can be deep enough to be through-wall and cause small
leaks especially at welds.
Sulphate-reducing bacteria (SRB) are responsible for many failures in water systems. The species
desulfovibrio and desulfomaculum are among the most widespread and economically important
organisms causing corrosion. They are anaerobic because their metabolism involves the consumption of the sulphate ion in deaerated waters, especially under deposits, although they can
survive limited exposures to aerated conditions. They operate in steel systems by promoting the
overall mechanism:
( )
(1)
in which the microbes are instrumental in reducing the SO42- to S2-. The early postulate that the
microbes act by depolarizing the cathodic areas and catalyzing the recombination of adsorbed
hydrogen atoms to molecular H2 has been largely superseded by mechanisms involving the
formation of H2S and the interaction with iron sulphide corrosion products (Videla and Herrera,
2005).
Aerobic species act by creating differential aeration and concentration cells through their
biofilms. In seawater-cooled systems, for example, species such as Pseudomonas proliferate and
can cause extensive damage to carbon steel and stainless steels. Detailed examinations of type
304 stainless steel surfaces pitted by Pseudomonas in seawater have shown more localized
depletion of chromium in the passive films than similar control surfaces exposed in the absence
of the bacteria (Yuan and Pehkonen, 2007).
Counteracting MIC is difficult. System cleanliness is quoted as a desired remedy but it should be
noted that deionised water systems are susceptible. Moreover, removing slimes and biofilms by
flushing is seldom effective, even with pulsating flows, and mechanical scouring with sponge
balls etc. can damage protective films. Biocides are therefore a preferred recourse in many
situations. Videla and Herrera (2005) list common biocides in industrial applications:
51
Properties
Usual concentration
(mg/L)
Chlorine
Effective against bacteria and algae; oxidizing; pH 0.10.2 (continuous)
dependent
Chlorine
Effective against bacteria, less so against fungi and 0.11.0
dioxide
algae; oxidizing; pH-independent
Bromine
Effective against bacteria and algae; oxidizing; 0.050.1
wide pH range
Ozone
Effective against bacteria and biofilms; oxidizing; 0.20.5
pH-dependent
Isothiazolones Effective against bacteria, algae and biofilms; non- 0.910
oxidizing; pH-independent
a
QUATs
Effective against bacteria and algae; non-oxidizing; 835
surface activity
Glutaraldehyde Effective against bacteria, algae, fungi and bio- 1070
films; non-oxidizing; wide pH range
b
THPS
Effective against bacteria, algae and fungi; low
environmental toxicity; specific action against SRB
a
Quaternary ammonium compounds.
b
Tetrakis-hydroximethyl phosphonium
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W.G. Cook, D.H. Lister and J.M. McInerney. The effects of high liquid velocity and coolant
chemistry on material transport in PWR coolants. Proc. 8th Intern. Conf. onWater Chemistry of Nuclear Reactor Systems, Bournemouth, UK, BNES, October 22-26, (2000).
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(1960).
B. Cox. Mechanisms of zirconium alloy corrosion in nuclear reactors. J. Corr. Sci. Eng.,Vol. 6,
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treatment. Proc. Fifth National Feedwater Conf. Prague, Czech. (1973).
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Intern. Microbiol., 8. 169-180 (2005).
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Elektrochem. Ang. Physik. Chemie, 44, 398 (1938).
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6 Acknowledgements
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the authors.
Kit Colman
Mark Daymond
Ed Price
Bob Tapping
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
Chapter 15
Chemistry in CANDU Process Systems
prepared by
Dr. William G. Cook and Dr. Derek H. Lister
University of New Brunswick
Summary:
The efficient and safe operation of a CANDU reactor is highly dependent upon the selection and
proper implementation of chemistry control practices for the major and ancillary process systems
such as the primary and secondary coolants and the moderator. The materials of construction of
the various systems are selected in consideration of the neutron economy while keeping the
proper chemical environment in mind in order to keep corrosion and degradation low and to
ensure desired plant operating lifetimes. This chapter begins with an overview of the basic
chemistry principles required to manage chemistry in CANDU reactors and then provides a
detailed description of the chemistry control practices and the reasons behind their use in the
major and ancillary process systems. The chapter concludes by examining the current practices
of component and reactor lay-up for maintenance shut-downs and refurbishments and a description of heavy water purification and upgrading.
Table of Contents
Introduction ............................................................................................................................... 4
1.1
Overview ......................................................................................................................... 4
1.2
Learning Outcomes ......................................................................................................... 4
2 Chemistry Principles Applied to Reactor Coolants .................................................................... 4
2.1
pH, pD and Apparent pH (pHa)........................................................................................ 5
2.2
Solution Conductivity...................................................................................................... 7
2.2.1 Specific Conductivity................................................................................................... 7
2.2.2 Cationic Conductivity or Conductivity After Cationic Exchange (CACE) ................... 10
2.3
Purification and Ion Exchange Resin ............................................................................. 11
2.3.1 Structure of Ion Exchange Resin ............................................................................... 11
2.3.2 Ion exchange capacity ............................................................................................... 11
2.4
Water Radiolysis............................................................................................................ 12
2.5
Solubility of Gases in Water Henrys Law................................................................... 15
3 Primary Heat Transport System ............................................................................................... 17
3.1
Chemistry Control in the PHTS...................................................................................... 17
3.2
Corrosion Issues in the PHTS......................................................................................... 20
3.2.1 Feeder Pipe FAC and Cracking................................................................................... 20
3.2.2 Delayed Hydride Cracking of Zirconium Alloys ......................................................... 21
3.3
Activity Transport .......................................................................................................... 21
4 Secondary Heat Transport System........................................................................................... 23
4.1
Chemistry Control in the Secondary System................................................................. 23
1
4.2
Corrosion Issues in the Secondary System ................................................................... 27
4.2.1 Boiler crevices ........................................................................................................... 27
4.2.2 Flow-Accelerated Corrosion in the Feedwater and Steam Extraction Piping ........... 28
5 Moderator System ................................................................................................................... 31
5.1
Chemistry Control in the Moderator System ................................................................ 31
5.1.1 Reactor shims............................................................................................................ 32
Gadolinium Nitrate (Gd(NO3)3) ......................................................................................... 32
Boric Acid .......................................................................................................................... 33
5.1.2 Guaranteed Shutdown State (GSS) ........................................................................... 33
Gadolinium Oxalate........................................................................................................... 33
5.1.3 Shutdown System 2 (SDS2) ....................................................................................... 34
5.2
Moderator Cover Gas.................................................................................................... 34
6 Auxiliary Systems ..................................................................................................................... 36
6.1
Calandria Vault and End Shield Cooling System............................................................ 36
6.2
Liquid Zone Control....................................................................................................... 37
6.3
Annulus Gas .................................................................................................................. 38
6.4
Emergency Core Cooling Systems ................................................................................. 38
6.5
Service Water ................................................................................................................ 39
7 Lay-up Practices ....................................................................................................................... 40
7.1
Dry Lay-up ..................................................................................................................... 41
7.2
Wet Lay-up .................................................................................................................... 41
8 Heavy Water Systems .............................................................................................................. 42
8.1
Upgrading...................................................................................................................... 42
8.2
Clean-up ........................................................................................................................ 44
Tritium Removal ................................................................................................................ 44
9 Summary of Relationship to Other Chapters........................................................................... 46
10 References ............................................................................................................................... 46
11 Acknowledgements ................................................................................................................. 48
List of Figures
Figure 1. Temperature dependence of pKw / pKD and the neutral pH / pD for the dissociation of
light and heavy water. ............................................................................................................. 7
Figure 2. Simplified flow diagram of a PHT purification loop (courtesy of AECL). ........................ 19
Figure 3. Magnetite solubility calculated from thermodynamic data optimized to the Tremaine &
Leblanc data [Tremaine, 1980]. ............................................................................................ 20
Figure 4. Mass balance on steam generator impurity inventory. ................................................. 26
Figure 5. Alloy 800 Recommended Operating Envelope (Tapping, 2012). .................................. 28
Figure 6. Effect of steam voidage on FAC rate of carbon steel at 200C under three chemistries
(neutral, pH25C with ammonia and with ETA) at a flow rate of 0.56 L/min (the effect of
reduced flow rate on FAC with ammonia also indicated). [Lertsurasakda et al., 2013] ....... 30
Figure 7. Normal moderator cover gas system volume and relief ducts (CANTEACH) ................. 35
Figure 8. Schematic diagram of the Calandria vault and reactor assembly.................................. 36
Figure 9. Locations requiring attention during maintenance outages and lay-up of a fossil plant.
[after Mathews, 2013] .......................................................................................................... 40
Figure 10. Oxide/steel volume ratios. ........................................................................................... 41
List of Tables
Table 1. Conductivity at infinite dilution in H2O [CRC, 2014].......................................................... 9
Table 2. Henrys constants for select gases at 25oC (calculated from IAPWS , 2004). .................. 16
Table 3. Target chemistry parameters in the PHTS. ...................................................................... 18
Table 4. Common radioactive isotopes and their source in the PHTS. ......................................... 22
Table 5. Target chemistry parameters in the secondary system (all-ferrous materials)............... 24
Table 6. Comparison of delta pH for two chemical dosing strategies in a typical steam cycle. ... 29
Table 7. Target chemistry parameters in the moderator system. ................................................. 32
Table 8. Typical Chemistry Parameters of the Calandria Vault and End Shield Cooling System. .. 37
1 Introduction
1.1 Overview
This chapter explains the current state-of-the-art of CANDU system chemistry. It begins with an
overview of the basic chemistry principles, as relevant to the major process systems of a CANDU
reactor, and goes on to describe the modes of operation of the primary heat transport circuit,
the secondary heat transport circuit, the moderator system and plant auxiliary systems with
respect to system chemistry. It draws on knowledge of overall system configuration and materials selection as described in chapters 2 and 11 of this text and, through examples of plant
chemistry specifications, creates a detailed knowledge of the reasoning behind the combined
selection of materials and chemistry. The necessity of minimizing corrosion and degradation of
the auxiliary systems supporting the operation of a CANDU reactor are also highlighted along
with a description of current chemistry dosing practices for these systems. Since every reactor
undergoes frequent maintenance outages and a mid-life refurbishment, the lay-up practices
during these outages are important factors affecting the overall lifetime of the plant; current
practices are described. Finally, the isotopic degradation and tritiation of the heavy water
coolant and moderator necessitate the use of clean-up and upgrading, issues that are dealt with
in the final sections of this chapter.
( )
pH = log10 aH+
(1)
where aH+ is the activity of the hydrogen ion in the aqueous solution, which is dependent upon
the concentration of the hydrogen ion (mH+ - mol/kg), the activity of the standard reference state
(mo = 1 mol/kg) and the ionic activity coefficient (+/-) as shown in equation 2.
aH+ =
mH+
(2)
mo
Under dilute conditions, the activity of ions in solution can be approximated by their concentration since the mean ionic activity coefficient (+/-) is dependent upon the ionic strength of
solution and is nearly unity (1) for concentrations below ~ 10-3 mol/kg.
For neutral, light water (H2O), there is an equilibrium established between the water molecules
and the dissociation products H+ (or H3O+) and OH- as shown in equation 3.
H2O H+ + OH
(3)
By definition, the equilibrium constant for this chemical dissociation reaction is given by the
ratio of the activities (concentrations) of the product species to that of the reactant (H2O);
Equation 4 defines Kw, the dissociation constant or auto-ionisation constant for water, which has
a value of 10-14 at 25 oC [IAPWS, 2007, Bandura & Lvov, 2006]. The activity of water (aw) is
typically regarded as unity in dilute solutions, thus neutral water, defined as the point where the
activity of H+ equals that of OH-, will give a pH of 7 as calculated through equation 4.
Kw =
aH+ aOH
aH O
= 10-14 @ 25oC
(4)
Increasing the pH of a solution is as simple as adding hydroxyl anions from a base such as lithium
hydroxide (LiOH), which will shift the equilibrium between H+ and OH-. Lithium hydroxide is a
strong base that is essentially completely dissociated in water up to reactor operating temperatures and thus can be used at low concentrations to achieve considerable changes in pH.
Exercise 1 demonstrates the calculation.
The dissociation of water (and other ionic compounds) is dependent upon temperature. The
Bandura & Lvov correlation, as recommended by the International Association for the Properties
of Water and Steam (IAPWS) is commonly used to relate this temperature dependence, giving
the result shown in Figure 1. In the temperature range 0 310 oC the pKw (defined as -log10Kw)
decreases significantly before starting to increase again around 250 oC. This implies that the
D2O D+ + OD
(5)
( )
(6)
where aD+ is the activity of the deuterium ion in aqueous solution; this is analogous to the
definition of pH in equation 1. As in light water, the activity coefficient under sufficiently dilute
conditions is nearly unity so we can consider the activities of D + and OD- to be equal to their
molal (mol/kg) concentrations. Unfortunately, the direct measurement of pD is usually not
possible since pH electrodes are typically constructed with light-water-based fill solutions and
are calibrated using light water buffers. Thus, for heavy water systems, it is standard practice to
quote a pHa or apparent pH, which identifies the observed or measured pH value of the heavy
water using traditional pH electrodes and buffer solutions. A general relation [Mesmer &
Herting, 1978] between the dissociation of heavy water and that of light water leads to the
simple correlation shown in equations 7 and 8:
(7)
pHa = pD 0.41
or, when considering an alkaline solution such as CANDU systems adjusted with LiOH:
pHa = pH+ 0.456
(8)
This equation is the direct result of the difference between the dissociation of heavy water and
that of light water when considering that pOD pOH at room temperature. Also shown in
Figure 1 is the pKD expressing the dissociation equilibrium constant for heavy water [Mesmer &
Herting, 1978]. It is apparent that heavy water is less dissociated than light water under equivalent conditions, leading to higher equivalent values of the neutral point of heavy water at the
various temperatures. This difference results in the approximate 0.41 unit shift between pH of
light water and the pD of heavy water.
Figure 1. Temperature dependence of pKw / pKD and the neutral pH / pD for the dissociation of
light and heavy water.
(9)
where is the specific conductance of the electrolyte (S/m or 1/.m) and c is the stoichiometric
molar concentration of the solution. Measuring the conductivity (or resistivity) of an aqueous
solution is typically accomplished by placing two plate electrodes in the solution having fixed
separation between them and with known cross-sectional area and then measuring the absolute
resistance between them. The specific resistivity () follows from the calculation of the cell
resistance shown in equation 10 and specific conductivity () is related through equation 11.
A
1
=
R=
(10)
(11)
The molar conductivity of the solution, and hence the solution specific conductivity, can be
broken down into the sum of the individual contributions of the ions, each one of which will be
dependent upon its concentration and overall mobility. Essentially, the specific conductivity of
the solution is the sum of the specific conductivities of the individual ions:
= i
(12)
We define the molar conductivity of the ion in solution (i) in an analogous way as the overall
molar conductivity of the solution, thus:
m,i =
i
ci
(13)
In an ideal solution, the molar conductivity would vary linearly with increasing concentration
(and specific conductivity); however, in reality the solution molar conductivity has a non-linear
dependence on solution concentration, particularly in more concentrated solutions. This stems
from the fact that ion-to-ion and ion-to-solvent interactions play larger roles in concentrated
solutions. Thus, the molar conductivity for an individual ion in solution may only be truly
measured if there are no other interfering ions present, i.e. in an infinitely dilute solution.
Inserting equation 13 into 12 and subsequently into 9 yields:
m =
1
c
c i i i
(14)
If we note for a M+X- electrolyte, where + and - are the valences of the cation and anion
respectively, that the concentration of each ion will depend upon the total concentration of the
salt in solution, at infinite dilution this results in the simple relation of equation 15:
m = + M+ + X
(15)
The ionic molar conductivities at infinite dilution are tabulated in various sources and allow for
the calculation of the solution specific conductivity directly [CRC, 2014]. It should be noted that
the above equations apply for solutions at infinite dilution but may be used directly with small
error up to total solution concentrations of approximately 10-3 mol/L. Table 1 shows the ionic
molar conductivity of cations and anions relevant to the operation of CANDU reactors. Note
that the ionic molar conductivity of each ion is per equivalent since the total migration of an ion
subjected to an electric field will be dependent upon its charge (valence). Note also the comparatively large conductivities of H+, D+, OH- and OD-, which is due to the Grotthus hopping
mechanism for these ions in aqueous solution where the individual ions themselves do not
physically migrate but they are exchanged through the interconnecting hydrogen-bonded
structure of liquid water. These ions tend to dominate the conductivity of the relatively pure
CANDU process solutions.
Table 1. Conductivity at infinite dilution in H2O [CRC, 2014].
Cations (S cm2 mol-1 eq-1)
H+
349.7
D+
249.9
+
Li
38.7
+
Na
50.1
3+
1/3 Gd
67.3
+
NH4
73.5
Fe2+
54
+
N2H5
59
Example 15.1- calculating solution conductivity from pH and values at infinite dilution.
Lithium hydroxide is added to the light water in the calandria vault and end shield cooling
system to control the pH and minimize corrosion of the carbon steel components. The pH
specification is 9.5. Calculate the required lithium ion concentration in the water (in ppm) to
attain the pH specification and estimate the solution conductivity assuming no other impurities
are present.
Solution
Since the pH specification is given (9.5), the concentration of H+ and OH- are readily evaluated
from the definition of pH and Kw:
pH = log10 ([H+ ])
thus:
recalling the dissociation of water (Kw, eq. 4), the OH- concentration is:
[OH ] =
Kw
[H+ ]
1014
= 3.16 105
10
3.16 10
mol/kg
In this case, lithium hydroxide is a strong base and completely dissociates into lithium and
hydroxyl ions:
10
LiOH Li+ + OH
thus, the concentration of lithium must be equal to the hydroxyl concentration in the water, i.e.:
[Li+]=[OH-] = 3.16 x 10-5 mol/kg
Converting to ppm (mg/kg):
[Li+ ] = 3.16 105
= 0.219 mg / kg
kg H2O
mol
g
Ans.
Conductivity values for Li+ and OH- can be attained from Table 1, and since [Li+]=[OH-]:
= c LiOH Li+ + OH
Since the units of conductivity are in cm2, the concentration is converted to mol/cm3 for consistency:
c LiOH = 3.16 105
mol 1000 kg m3
L
1mL
= 3.16 108 mol / cm3
3
kg m
1000 L 1000 mL 1cm3
mol
Scm2
38.7
+198
= 7.48 106 S / cm
moleq
cm3
Ans.
11
column to remove the cations (such as Na+, K+, Ca2+ etc.), which replaces them with the proton
(H+). The solution that elutes from the cation exchange column will contain the same concentration of anions (Cl-, SO42- etc) as the original sample and can provide a rapid and direct indication
of the rate of increase of these impurities. This gives a very useful online measurement of
impurity ingress, specifically in the case of a condenser leak.
12
ion exchange resin used as well as its capacity to remove various ions from the water. Ion
exchange capacity is defined as the number of ionic equivalents that can be exchanged per
litre of resin used. For example, a strong acid resin in the protonated form (H +) can have an
exchange capacity of around 2 eq/L; thus, for every litre of the resin used in a purification vessel
two equivalents (or moles) of H+ cations are available to exchange with cationic impurities in the
process stream. If sodium (Na+) is used as an example, one litre of this strong cation resin may
remove 2 mols of Na+ cations, or effectively 46 grams of sodium.
The exchange capacity is also dependent upon the particular cation being exchanged with higher
valence cations showing the greater preference for adsorption on the exchange site. An example
of cationic preference is:
Fe3+ > Ca2+ > Ni2+ > Cu2+ > Fe2+ > K+ > NH4+ > Na+ > H+
For a strong base ion exchange resin, an example of anionic preference follows:
SO42- > CO32- > HSO4- > NO3- > Cl- > HCO3- > CHOO- > CH3COO- > F- > OHThus, a ferrous or cuprous cation would tend to displace a sodium cation from the ion exchange
bed or a sulfate anion would displace a chloride or hydroxyl anion. The capacity of an ionexchange bed can be described in a manner similar to a chemical equilibrium equation, as
shown in equation 17 using the exchange of the sodium cation with the proton as an example.
(16)
The equilibrium constant, in this case called the selectivity coefficient, is given by:
K Na
=
H
[RNa][H+ ]
[RH][Na+ ]
(17)
where [RNa] and [RH] designate the concentration (mol/L) of the specific cation that is adsorbed
on the resin and [Na+] and [H+] are the incoming sodium ion and proton concentrations in the
solution to be purified. It should be noted that a fresh ion exchange column will have a fixed
number of exchange sites based upon the resins exchange capacity and the amount of resin
present; the balance between the [RNa] and [RH] must always be equal to the initial total
exchange capacity. Once most or all of the proton exchange sites available have been used or
taken up by another cation, the resin will start to throw the cations of lowest selectivity back
into the process water instead of removing them. This is obviously not a desirable situation as
the intent of the purification system is to remove the impurity cations from the process water
stream; at this point, the ion exchange column or vessel is said to be spent.
13
fuel and limit the corrosion of system components. The pH of irradiated CANDU process systems is typically adjusted by using lithium hydroxide to produce mildly alkaline conditions and
some irradiated systems are kept under reducing conditions by excluding oxygen to prevent
elevated electrochemical corrosion potential (ECP) and excessive corrosion. For in-core systems,
the water is continuously bombarded by an intense radiation field of high-energy gamma and
neutrons, which breaks the chemical bonds and produces highly reactive radical species. This
process is known as water radiolysis. The radiolysis of pure water results in the production of
hydrogen (H2) (or deuterium D2, for heavy water), oxygen (O2) and hydrogen peroxide (H2O2) (or
deuterium peroxide D2O2 in heavy water) [Spinks & Woods, 1990]. The radiolytic production of
these oxidizing species has a direct impact on the corrosion of system components; they elevate
the ECP, increasing the possibility of stress-corrosion cracking of the alloy steam generator tubes
and, under low-temperature shut-down conditions when the radioactive decay of in-core
components and fuel still produces intense gamma radiation, they promote the pitting of carbon
steel. Radiolytically generated hydrogen peroxide will also degrade ion-exchange resins.
The radiolytic production of hydrogen, oxygen and hydrogen peroxide can be managed by
adding hydrogen to the system. The elementary chemical reactions and kinetics are complicated
but the net result is that the added hydrogen molecules react with the radical species and
mitigate the radiolytic production of oxygen and hydrogen peroxide. The basic mechanisms for
these processes are explained below with the overall result being suppression of the net
radiolytic production of oxidizing species. Further details of the radiation kinetics associated
with water radiolysis can be found in the AECL report by David Bartels [Bartels, 2009] or in the
book chapter by George Buxton [Buxton, 1987].
Upon absorbing the energy dissipated by a particle or photon, water breaks down into several
radical species as primary products of the irradiation process; on a timescale of approximately
microseconds, the overall result is:
H2O + radiation eaq ,H+ , H, OH, HO2 ,H2 ,H2O2
(18)
Reactions of these primary products can re-form water, and produce further hydrogen and
hydrogen peroxide through equations 19 - 21:
H+ OH H2O
(19)
H+ H H2
(20)
OH+ OH H2O2
(21)
Oxygen is produced as a secondary product through reactions of the radical species with the
hydrogen peroxide molecule:
OH+ H2O2 HO2 +H2O
(22)
(23)
(24)
14
As mentioned above, providing sufficient added hydrogen to the water can mitigate the net
production of oxygen and hydrogen peroxide. Hydrogen reacts with the hydroxide radical
forming a hydrogen atom that readily combines with hydrogen peroxide and/or oxygen, effectively removing them from the solution and mitigating their overall production as shown in
equations 25 - 27. The overall effect is a chain reaction where additional hydroxide radicals are
produced (eq. 27) continuing the reaction chain, provided sufficient hydrogen is present. From a
kinetic standpoint, the concentration of hydrogen in the water needs to be sufficient to make its
rate of reaction with the hydroxyl radical (eq. 25) faster than the rate of reaction of the hydroxyl
radical with hydrogen peroxide (eq. 22). This results in the reduction of the concentration of the
hydrogen peroxide molecule and effectively suppresses the conversion of hydrogen peroxide to
oxygen, removing both species from the solution. When sufficient hydrogen is added to an
irradiated aqueous system, the very simplified chemical relation shown in equation 28 is the net
result of the radiolysis process.
OH+ H2 H+H2O
(25)
H+ O2 HO2
(26)
H+H2O2 OH+H2O
(27)
(28)
The fact that added hydrogen is required in the water to promote the desired recombination
reactions implies that there must be a minimum hydrogen concentration by which the overall
rate of the reaction in equation 25 is just sufficient to overcome the reaction of the hydroxyl
radical with hydrogen peroxide (equation 22) and hence suppress the production of oxygen.
This minimum concentration is called the critical hydrogen concentration (CHC) and has been
measured in flow loops (both fuelled reactor systems and in gamma cells) to be around 0.5
mL/kg (~2x10-5 mol/L). [Elliot & Stuart, 2008]. Operating with the hydrogen concentration
above the CHC with no oxidants initially present leads to a system in net radiolytic suppression
while operation with an initial hydrogen concentration below the CHC (or with the presence of
significant quantities of oxidants or impurities in the water) leads to net radiolysis occurring
within the system.
Impurities dissolved within water will influence the water radiolysis processes. For example,
impurities such as nitrate and nitrite anions will interfere with the water recombination reactions since they tend to react with and consume the hydrogen atoms and hydroxyl radicals
[Yakabuskie, 2010], effectively lowering their concentrations and the overall rate of the oxygen
and hydrogen peroxide consumption reactions (eq. 26 & 27). This will result in an increase in
the quantity of oxygen and hydrogen produced by water radiolysis in the presence of nitrate
and/or nitrite ions. Chloride ions interfere with the hydrogen recombination reactions since
they readily exchange their outer valence electron with the hydroxyl radicals interfering with the
primary recombination reaction (eq. 19). The chloride ion is then regenerated through electron
exchange with water molecules and can continuously impede the desired recombination
processes. Organic impurities from compressor leaks, oil ingress from pumps or other mechanical systems will break down rapidly in a radiation field. High molecular weight organics undergo
polymerization reactions, extending their size and weight leading to plugging of filters and other
15
flow paths. Lower molecular weight organics decompose producing hydrogen and carbon
dioxide that can rapidly lead to hydrogen excursions and reduction in system pH.
The chemistry specifications for a water-filled, irradiated CANDU system must therefore be
designed to prevent the build-up of the water radiolysis products in the system, or the effects of
water radiolysis must be continuously managed to maintain system chemistry specifications.
Some systems, such as the primary heat transport system and the end shield cooling system, are
operated under net radiolytic suppression by ensuring the hydrogen concentration in the water
is above the CHC. Other systems, such as the moderator, liquid zone control and the spent fuel
bay, are operated with net water radiolysis occurring. For these systems, the hydrogen and
oxygen produced are managed by ensuring impurity concentrations are kept extremely low and
by providing catalytic recombiner units in their cover gas flow paths to ensure flammable
concentrations are not exceeded. Further details of the operation of each of these systems are
found later in this chapter.
ygas
x gas
pgas
c gas
(29)
where ygas is the mole fraction of the given gas in the vapour space and x gas is the mole fraction
in the liquid phase. Since the gases of interest in CANDU process systems are sparingly soluble
the mole fractions are typically equated to partial pressure (pgas) and concentration (cgas) for the
gas phase and liquid phase respectively giving units of pressure (atm or MPa) per molarity
(mol/L). Rearrangement of equation 29 shows that, under low to intermediate partial pressures,
there is a linear dependence between the partial pressure of the gas above the liquid and that
dissolved in it. Thus, by knowing the equilibrium constant, in this case called Henrys Law
constant, the concentration of gas dissolved in water may easily be evaluated as demonstrated
in Example 15.2. Henrys law constants at 25oC are shown in Table 2 for some gases commonly
Chemistry in CANDU Process Systems September 2014
16
encountered in CANDU process systems. IAPWS has released detailed correlations for determining the Henrys Law constant for various gases as a function of temperature [IAPWS, 2004].
Table 2. Henrys constants for select gases at 25oC (calculated from IAPWS , 2004).
Gas
O2
H2
N2
He
CO2
D2
LD
kg D O
2
1mol D
22.4 L D
1000 kgD O
2
m3D O
m3
= 4.46 104 mol / L (M)
1000 L
)(
For a cover gas operating at approximately atmospheric pressure this would amount to a cover
gas concentration of 41.1%, well above the flammability limit of about 8% in helium!
17
18
involves operating under alkaline conditions and mitigating the radiolytic production of oxidizing
species. Other objectives include minimizing deposition of corrosion products on the fuel
(fouling) and minimizing and controlling the concentration of activiated corrosion products and
fission products (both gaseous and dissolved) in the system. These objectives are accomplished
through dosing and control of the primary coolants pH a and deuterium concentration through
regular additions of lithium hydroxide and hydrogen gas. Also, the molecular hydrogen gas
exchanges rapidly in the reactor core with deuterium in the D2O molecules. Although the
additions downgrade the heavy water slightly, this is compensated by periodic isotopic upgrading of the systems D2O (see Section 8.1). Each individual plant maintains its own chemistry
practices and operational guidelines but, in general, guidelines for these values are shown in
Table 3.
Table 3. Target chemistry parameters in the PHTS.
Parameter
pHa:
[Li+]:
[D2]:
conductivity:
Dissolved O2
[Cl-], [SO42-] etc
Isotopic
Fission products
During steady-state operation, variations in any of the above parameters are typically small in
the absence of system transients or upset conditions. Oxygen concentrations are typically nondetectable. The alkalinity is controlled through periodic additions of LiOH through the sampling
system return (for elevating pHa) or by providing a periodic bleed flow through the purification
system using an ion-exchange column containing strong acid cation resins (for lowering pHa).
Lithiated mixed-bed ion-exchange columns (where the strong-acid IX resin D+ sites have been
saturated with Li+; both acid and base resins are deuterated) are run as normal purification for
the PHTS to collect cationic and anionic impurities. A simplified flow diagram for a PHT purification circuit is shown in Figure 2. The purification system keeps particulate concentration low and
helps to maintain the anioic impurity concentrations below the specification to minimize the risk
of SCC of the stainless steel and alloy components in the system and to minimize the risk of
strain-induced cracking of carbon steel components [Turner & Guzonas, 2010]. It also serves to
keep the radioacitivity of the PHT coolant low as the filters and ion exchage column may capture
activiated corrosion products or ionic fission products released from failed fuel bundles.
19
20
Figure 3. Magnetite solubility calculated from thermodynamic data optimized to the Tremaine
& Leblanc data [Tremaine, 1980].
The Point Lepreau CANDU-6 was the first reactor to exhibit FAC of the outlet feeder pipes. The
feeders were on average corroding at rates greatly in excess of what was assumed and predicted
Chemistry in CANDU Process Systems September 2014
21
in providing a suitable corrosion allowance and many sections of outlet feeders needed to be
replaced well before the end of their design lifetime. Unlike other CANDU stations that also
observed FAC in the outlet feeder pipes, the Point Lepreau station also had demonstrated
cracking, which necessitated many removals and replacements prior to the refurbishment
outage that began in 2008. The stress-corrosion cracking (SCC) or environmentally assisted
cracking (EAC) observed at Lepreau was very unexpected as carbon steel is not typically susceptible to significant cracking. Theories supporting mechanisms such as hydrogen embrittlement
due to the high corrosion rates and hydrogen production associated with the outlet feeder FAC
were proposed along with a detailed examination of the construction and operational history
[Slade & Genderon, 2005]. Evidence pointed to high residual stresses from the bending, welding
and fabrication process as a primary culprit to the cracking mechanism and the fact that none of
the bends were stress relieved following fabrication. No direct evidence of a connection with
hydrogen embrittlement related to FAC was found, however it is still suspected to have played a
factor. The material for replacement sections of pipe, and that used for new construction and
refurbishment projects, is now specified to contain a higher chromium content (~0.3 wt%) and
has slightly more carbon (~0.35% vs 0.3%) which, in combination act to significantly reduce the
FAC issue and increases the yield strength respectively, thereby creating more margin to protect
against cracking. All new bends are also fully stressed relieved before being placed into service.
3.2.2 Delayed Hydride Cracking of Zirconium Alloys
Of the corrosion issues of most concern in the PHT system, perhaps the most critical is delayed
hydride cracking (DHC) of the Zr-2.5Nb pressure tubes as they represent the physical barrier and
pressure boundary of the reactor core. As described in Chapter 10, the pressure tubes in a
CANDU reactor are sealed on each end through a rolled-joint connection to the 403SS endfittings. Deuterium produced through the limited corrosion of the Zr-2.5Nb pressure tubes has
been shown to accumulate within the alloy; its accumulation is readily measured through scrape
samples obtained during maintenance outages. Over time, should the solution solubility limit of
deuterium in the alloy be exceeded, zirconium-hydride platelets may form within the metals
lattice and between grain boundaries. The hydride is a brittle, ceramic-like material that is
prone to cracking under stress as was demonstrated on several of the original Zircaloy 2 pressure
tubes in the Pickering A station that were replaced as a result of DHC in the period between
1974 1976 [Urbanic, 1987]. The most prone locations are at the rolled joint areas on each end
of the pressure tube due to the increased deuterium production and migration rate at the
galvanic couple between the pressure tube and the stainless steel end-fitting deuterium
produced through corrosion of the stainless steel is free to migrate into the pressure tube due to
the intimate contact resulting from the rolled-joint seal. Residual stress due to the rolling
process also plays a large role in these locations.
22
year half life. Tritium production and decay in the PHTS heavy water means that, even in the
absence of particulate or ionic impurities, the coolant will be radioactive and the entire PHTS
will have significant concentrations of tritium, typically of the order of 104 Bq/kg of heavy water.
This is several orders of magnitude lower than the steady state tritium concentrations in the
moderator water since only about 3% of the PHTS coolant is in the reactor core at any given time
whereas >95% of the moderator heavy water is continuously being exposed to the high neutron
flux in the reactor core. Thus, all reactor systems that employ heavy water as their coolant will
contain significant tritium activity in all sections of the circuit.
In addition to the production of tritium, the PHTS heavy water coolant will contain trace concentrations of dissolved ions and particulates that are the result of the corrosion and wear of the
system materials. These impurities, which include iron, nickel, chromium, cobalt and antimony
can deposit in the core and may become activated by neutron absorption. In addition, zirconium alloy wear products released by the movement of fuel inside the fuel channel during refueling, and fission products and actinides released from the (infrequent) failure of the fuel cladding,
can be transported out of the core by the coolant. These species are easily deposited, adsorbed
and incorporated into the oxide layers that form on the surfaces of out-of-core components
leading to elevated levels of activity on components removed from the direct radiation field of
the reactor core, the reactor inlet/outlet headers and feeders and inner surfaces of the steam
generator tubes, for example.
Typical activation and fission products observed in the PHT and their half-lives are shown in
Table 4. Note the relatively long half-life of Co-60, which is a major contributor to radiation
fields in out-of-core components. The fission products are generally kept at very low concentrations in the PHT coolant since they are indicators of failed fuel elements, which are removed as
quickly as possible once identified. The radioiodines are of particular concern since they are
readily absorbed in the thyroid of humans and must be contained in the system and disposed of
appropriately.
Table 4. Common radioactive isotopes and their source in the PHTS.
Activation
product
Cr-51
Fe-59
Sb-124
Co-58
Mn-54
Co-60
I-131
Xe-133
Xe-135
Kr-85
Kr-88
Typical source
Half Life
Alloys
Steels and alloys
Impurity in steels and alloys bearings and wear surfaces
Nickel alloys
Steels and alloys
Impurity in steels and alloys hard-facing materials for wear
resistance (e.g. Stellites)
Fission product
Fission product
Fission product
Fission product
Fission product
27.7 days
44.6 days
60.2 days
70.8 days
312.5 days
1924 days
8.04 days
5.24 days
9.1 hours
10.73 years
2.84 hours
23
24
The distribution of amine retained in the water phase or stripped to the steam phase is described by the distribution coefficient, which is dependent upon both temperature and concentration. The true distribution coefficient is defined as the ratio of the vapour-phase mole
fraction of volatile species (yB) to its liquid phase mole fraction (xB):
DB =
yB
xB
(30)
Note that, in the true distribution coefficient, the measure is per fraction of the volatile species.
For ammonia this means the neutral species, NH 3. However, due to the dissociation of ammonia
and other amines in water, the true distribution coefficient is not typically what is measured; the
measurement is the apparent distribution coefficient. The apparent distribution coefficient
accounts for the total concentration (or fraction) of ammonia-based species in the liquid phase
including the dissociation products as shown in equation 31. For example, the equilibrium
established between ammonia and the ammonium cation in water is given by equation 32 and
its equilibrium constant in equation 33. If ammonia is stripped to the vapour phase, its liquid
phase concentration will be reduced and will subsequently affect the concentration of the
ammonium cation retained in solution. As with other equilibrium chemical equations that have
been discussed in this chapter, the equilibrium constant for amine dissociation is temperaturedependent, as are the distribution coefficients, thus the apparent distribution coefficient is a
complicated function of the true distribution coefficient and equilibrium chemistry.
[NH3 ]Total = [NH3 ](aq) + [NH+4 ]
(31)
(32)
K NH =
3
aNH+ aOH
4
aNH aH O
3
[NH+4 ][OH ]
[NH3 ]
(33)
While protection of the entire secondary system is the goal of the chemistry dosing practices,
protection of the materials in the steam generators or boilers is paramount since the boiler
tubes represent the physical barrier between nuclear and non-nuclear sections of the plant. A
boiler contains an array of 1000s of tubes, tube support plates, tube sheet, and associated
steam driers. Since dissolved species, other than the ammonia or the other amines dosed to
control pH, represent impurities in the feedwater it is important to minimize (or eliminate if
Chemistry in CANDU Process Systems September 2014
25
possible) their concentrations entering the boiler. Some impurities of particular importance in
boiler feed water include iron, copper, sodium, chloride and sulphate. The iron (and copper if
the system includes some copper-bearing materials) enters the boiler as corrosion products
released from the predominately carbon steel components in the feed water train and, since
they are not volatile will accumulate in the boiler as steam is produced. Ultimately, boiler sludge
(mainly iron oxides or hydrated oxides) will accumulate on the tube sheet and tube support
plates and must be periodically removed through a physical or chemical cleaning procedure.
This can become difficult if significant copper is retained in the deposits.
Sodium, chloride, sulphate and other inorganic impurities can enter the feedwater system
through leaks in the condenser tubes and must be kept at very low concentrations since all nonvolatile species will tend to concentrate in the boiler, particularly in crevice regions in the tube
sheet or around the tube support plates. The concentration of these species is kept low in the
boiler through a continuous blow-down that removes a small fraction of the circulating water in
the boiler. Example 15.3 demonstrates the calculation on the effectiveness of blow-down to
maintain low levels of contaminants in the boiler. A simple calculation of the feedwater input
flow rate divided by the blow-down rate can give a rough indication of the concentration factor
(CF) that can be achieved in a steam generator crevice. For example, an individual boiler in a
typical CANDU-6 plant will have an incoming flow rate of around 250 kg/s. With a blow-down of
approximately 0.5% of the incoming flow (amounting to 1.25 kg/s) this shows a concentration
factor of 200, meaning that any impurities entering the boiler from the feedwater will be
concentrated 200 times in the bulk water of the steam generator. Regular sampling of the blowdown stream for sodium, chloride, sulphate and other impurities provides a ready indication of
poor feedwater chemistry.
Impurities in the boiler cause hide-out, whereby they are absorbed and retained in the boiler
crevices or in the deposited sludge piles, which can lead to aggressive chemistry conditions for
the boiler tubes. Alloy 800, the choice material for recent CANDU reactor boiler tubes, has
shown excellent corrosion resistance and little stress corrosion cracking over a wide range of
chemistry conditions. However, if the environment adjacent to the tubes becomes sufficiently
acidic or alkaline due to the ingress and hide-out of ionic impurities, chlorides, sulphate or
sodium for example, the recommended operating envelope for the boiler tubes may be compromised. This situation has occurred at various nuclear plants, both CANDUs and PWRs, where
boiler tubes had to be plugged due to through-wall cracking and leakage of primary system
water into the boiler. This is detected by increasing radiation levels in the boiler blow-down or
main steam line.
26
Example 15.3 - Blow-down calculation.
A sketch of a steam generator with feedwater inlet flow rate (F), steam flow rate (S) and
blowdown flow rate (B) is shown in Figure 4. Assuming steady state operation, feedwater iron
concentration of 5 ppb (mg/kg), feedwater flow rate is 250 kg/s and blowdown rate of 0.5%
(1.25 kg/s), calculate the concentration of iron in the bulk boiler water (C M). If the blowdown
rate was reduced to 0.1%, what effect does that have on bulk boiler water iron concentration?
F CF = S Cs + B CB
We not that the concentration in the bulk boiler water will be the same as the blow-down
concentration, hence CM = CB. Also, the iron in the boiler water is non-volatile so its concentration in the steam line will be zero. Applying these conditions and rearranging results in:
CM = CB =
F
C
B F
The term F/B is the concentration factor described above and is the ratio of the feedwater flow
rate over the blow-down rate. For the conditions indicated above this results in a concentration factor (CF or F/B) of 200. Thus:
CM = 200 x CF = 200 x 0.005 mg/kg = 1 mg/kg
Ans.
Reducing the blow-down rate to 0.1% effectively increases the concentration factor by five
leading to CM = CB = 5 mg/kg. Ans.
27
28
29
computer model predictions (EPRIs CHECWORKS code for example) to assess critical locations in
the plant and frequent inspections. One of the key factors in protecting the secondary side
piping from FAC is to maintain a suitable alkalinity level at all locations around the steam cycle.
Magnetite solubility is demonstrated to be at a minimum around a pH 25C of 9.5 or so and
maintaining this specification at every location in the steam cycle is highly desirable to minimize
pipe wall thinning by FAC. However, this is difficult to achieve in the field since chemical dosing
typically occurs at a sole location in the feedwater circuit (usually just downstream of the
condensate extraction pump) and the fact that the two-phase sections of the plant can have a
significantly different chemical composition from that of the feedwater due to the distribution
coefficient of the volatile amine used for plant pH control. In principle, the target is to maintain
a delta pH (pH = pHT pHneutral@T) greater than 1.0 to ensure that sufficient alkalinity is maintained at each location and the solubility of magnetite is kept to a minimum.
Table 6 shows the results of a calculation for the effect of different chemical dosing strategies on
the delta pH throughout a common secondary side feedwater and steam circuit. In case 1,
ammonia is used as the pH-controlling chemical and in case 2 morpholine is used, both achieving a final feedwater pH25C of 9.6. Note that in case 2, 1 mg/kg of ammonia is also assumed to
be present due to the decomposition of the morpholine (and hydrazine) at the higher temperature locations in the system; such decomposition typically results in a residual ammonium
concentration between 0.5-1.1 mg/kg. As is demonstrated in the table, both chemical dosing
strategies achieve the same target pH25C and maintain a sufficient delta pH at the outlet of the
HP heater, thus maintaining suitable protection of the feedwater train from FAC. However, due
to the differences in volatility and distribution coefficients, the delta pH achieved with the
morpholine chemistry in case 2 provides much better protection for the steam extraction lines
and moisture separator.
Table 6. Comparison of delta pH for two chemical dosing strategies in a typical steam cycle.
pHT
pHneutral
pH
6.71
5.68
1.03
6.87
5.68
1.19
5.92
5.59
0.32
6.34
5.59
0.74
6.29
5.67
0.62
6.80
5.67
1.14
6.57
6.85
7.11
7.45
7.88
8.73
5.78
5.89
6.01
6.16
6.38
6.83
0.80
0.96
1.11
1.28
1.50
1.89
7.13
7.43
7.73
8.11
8.57
9.49
5.78
5.89
5.89
6.16
6.38
6.83
1.35
1.54
1.54
1.95
2.20
2.65
Similar effects are realized with other amines of lower volatility, such as ethanolamine (ETA),
which has a relative volatility of about 0.15 at 200C while that of ammonia is about 5.0. Its
30
effect on FAC compared with that of ammonia and in neutral chemistry is illustrated in Figure 6,
which shows on-line measurements of the FAC rate of carbon steel in an experimental loop. The
operating conditions were two-phase steam-liquid flows at 200C with ammonia and ETA at the
same pH25C (9.2) and with no additive. The effect of the additives on reducing FAC below that of
neutral chemistry is immediately realized at zero voidage (% steam by volume) and continues up
to 97% voidage. As the voidage increases from zero the FAC rates with the two additives are
roughly the same and increase together. At about 80% voidage, the FAC rate with ammonia
increases further as the ammonia partitions to the vapour phase, while that for ETA decreases as
the ETA partitions to the liquid phase (the FAC occurs in the liquid film on the walls of the pipe or
component). The diagram also shows how reducing the flow rate also reduces the FAC rate.
Figure 6. Effect of steam voidage on FAC rate of carbon steel at 200C under three chemistries
(neutral, pH25C with ammonia and with ETA) at a flow rate of 0.56 L/min (the effect of reduced
flow rate on FAC with ammonia also indicated). [Lertsurasakda et al., 2013]
31
5 Moderator System
As described previously, the main purpose of the heavy water moderator is to slow down or
thermalize the high energy neutrons produced through the fission reactions to low, thermal
energies so that they more easily induce further fission reactions. A significant amount of heat
is produced as a result of the high-energy neutrons losing their kinetic energy and this must be
dissipated through the external heat exchanger loops. A secondary purpose of the moderator
system is to serve as an additional reactivity control mechanism for the reactor, which is accomplished by dosing the heavy water with low concentrations of neutron-absorbing elements,
boron or gadolinium for example. The third purpose of the moderator system is to act as a
reactor safety system through rapid additions of high concentration of neutron poisons (known
as shut-down system 2 SDS 2). Thus, the moderator system encompasses a large volume of
heavy water contained within the calandria vessel, the associated side recirculation loops for
heat removal and purification, the moderator cover gas system for removing deuterium gas
produced through the water radiolyisis, and the connections to SDS2. A schematic overview of
the moderator systems is shown in Figures 4 and 5 of Chapter 8.
32
Table 7. Target chemistry parameters in the moderator system.
Parameter
Typical Specification Range
D2O isotopic
99.6 99.9%
Conductivity
0.005 0.1 mS/m
Dissolved D2
< 3 mL/kg
pHa
4.5 6.5
total anions
< 0.2 mg/kg
TIC / TOC*
< 1.0 mg/kg
*Analysis for TIC/TOC has become increasingly important due to concerns for gadolinium oxalate
precipitation during guaranteed shut down conditions (see Section 5.1.2).
5.1.1 Reactor shims
Gadolinium Nitrate (Gd(NO3)3)
Gadolinium has been demonstrated to be an excellent reactor shim and chemical for controlling
excess reactivity during refueling operations and to ensure reactor shut down conditions. The
isotopes Gd-155 and Gd-157 are 15 and 16% abundant in nature and have huge neutron absorption cross-sections of 61000 and 255000 barns respectively, which gives them the distinction of
being the naturally occurring isotopes with the largest known neutron absorption cross sections.
Gadolinium nitrate hexahydrate (Gd(NO3)3.6H2O) is easily dissolved in the heavy water moderator. Upon dissolution, the pH of the heavy water will become mildly acidic (pH a between ~5 to
6) due to the interaction of the nitrate salt dissociation (equation 34). It is important to maintain
these slightly acidic conditions within the heavy water moderator because the Gd 3+ cations will
readily hydrolyse at neutral to alkaline pH and precipitate as gadolinium hydroxide (equation
35). This is undesirable since the gadolinium must be homogeneously dispersed in the moderator system to achieve its primary goal of reactivity control.
Gd NO3
Gd3+ + 3NO3
( )
(34)
(35)
Gadolinum concentrations within the moderator system can range from zero to ~ 1 mg/kg under
typical reactor operating conditions, leading to water conductivities of ~ 0.005 mS/m to ~ 0.10
mS/m. Care must be taken during normal reactor operation to limit the conductivity, and hence,
nitrate concentration in the heavy water to below ~ 0.05 mS/m (corresponding to ~ 1 mg/kg
gadolinium nitrate) since the nitrate anions may form reactive intermediate species with the
water radiolysis products and promote the formation of deuterium gas (D 2) [Yakabuskie et al.,
2010], which can lead to excessive cover gas concentrations and increased workload for the recombiner units (the D2 concentration in the cover gas must be kept below 4%). Some operating
reactors have used gadolinium sulfate (Gd2(SO4)3.6H2O) as their preferred salt, which eliminates
the issues of increased deuterium production from interaction of the radiolysis products with
the nitrate ion (sulfate ions do not form reactive intermediates with short-lived radiolysis
products). However, the sulfate salt is sparingly soluble compared to the nitrate salt thus, if
excess reactivity control is required, such as during start-ups with significant amounts of fresh
fuel in the core, the preferred reactivity control shim is boric acid. Sulphur species may also
promote localized corrosion of alloy components.
33
Boric Acid
Boron 10 is 20% abundant in nature and has a neutron absorption cross-section of 3838 barns.
Boric anhydride or boric acid is soluble in water and can be an efficient alternative to gadolinium
as a reactivity control mechanism. Its dissolution, however, is very slow and so boric acid is only
employed in the operations of the CANDU plant when necessary. This is typically when concerns
of excess deuterium production are encountered through the use of higher concentrations of
gadolinium nitrate such as during startups with significant volumes of fresh fuel.
5.1.2 Guaranteed Shutdown State (GSS)
During maintenance shut-downs, the reactor is placed in a guaranteed shut-down state (GSS)
whereby a soluble neutron absorbing salt (gadolinium nitrate) is injected into the moderator at
high concentrations in addition to having the reactor at zero power with the shut-down rods.
This provides redundancy and ensures that the reactor will be maintained in a sub-critical state
until the soluble poison is removed via gadolinium and nitrate/nitrite removal in the mixed bed
ion exchange columns of the moderator purification circuit, a simplified schematic of which is
shown in Figure 3 of Chapter 8.
To ensure a guaranteed shut down state, gadolinium concentrations of greater than 15 mg/kg
are typically required and this is the lower limit for gadolinium in the moderator during GSS.
Typical concentrations are targeted at greater than 20 mg/kg and assurances must be made to
the Canadian Nuclear Safety Commission that GSS is achieved and maintained. This assurance is
typically accomplished by manually sampling the moderator and analyzing for gadolinium
concentration at least twice per day.
Gadolinium Oxalate
In 2008 during a planned station outage at a unit of the Pickering B plant, while the unit was
placed in GSS it was observed that the Gd concentration in the moderator was decreasing at an
alarming rate. The over-poisoned condition for the GSS requires assurances that the Gd concentration in the moderator is maintained above 15 mg/kg at all times and the measured loss rate
of Gd was approximately 2 mg/kg per day. The utility, with the assistance of experts from AECL
Chalk River traced the unexpected Gd depletion to precipitation as gadolinium oxalate
(Gd2(C2O4)3), a salt known to be very insoluble in water. Oxalate is normally not present in the
moderator heavy water systems and, upon investigation, its formation was attributed to a
known leak of CO2 from the annulus gas system through the rolled joints at one of the end
fittings, a condition that had been assessed in 2005 and monitored routinely through measurement of total inorganic carbon (TIC). Elevated CO2 concentrations in the moderator heavy water
produce carbonate anions, which are readily converted to oxalate through combination with
primary water radiolysis radicals such as shown in equations 36 & 37.
CO2(aq) + e(aq)
CO2
(36)
(37)
Under typical reactor operating conditions, with little gadolinium present in solution, the oxalate
34
anions would readily decompose back to CO2. However, under GSS with appreciable concentration of gadolinium in solution and a high enough concentration of TIC (from the ongoing CO2
leak in the rolled joint), the oxalate anion could readily combine with the gadolinium present as
quickly as it was produced, leading to precipitation of the gadolinium oxalate salt throughout the
moderator system, as shown in equation 38.
2Gd3+ + 3C 2O2
Gd2 C 2O4
4
3(s)
(38)
The Gd depletion is of concern for maintaining the reactor in GSS but the fate of the oxalate
precipitate throughout the calandria vessel and on the calandria tubes is of greater concern as it
could prevent the reactor from becoming critical upon startup and must be removed. Several
research programs were initiated to formulate a chemical cleaning strategy to remove the
precipitated gadolinium oxalate; however, none were ultimately needed as the precipitate incore was found to be readily oxidized and converted to the soluble nitrate salt through action of
the shut-down gamma fields and ultra violet radiation (Cerenkov radiation) in the drained (airfilled) and humid calandria vessel. The remaining precipitate from out-core surfaces was easily
removed through filtration upon moderator refill and reactor start up [Evans, 2010].
Oxalate production in the moderator system has also been demonstrated to occur by radiolytic
processes involving total organic carbon (TOC), primarily from oil ingress. Two operating CANDU
units have recently experienced issues with radiolytic decomposition of hydrocarbon lubricants
within the moderator system, which will produce decomposition gases such as hydrogen and
carbon dioxide as well as create particulate material through polymerization reactions that is
highly efficient at plugging filters [Ma, 2010]. These issues with elevated TIC and TOC in the
moderator system have led to more strict guidelines and chemistry control practices since the
implications of oxalate formation have been realized.
5.1.3 Shutdown System 2 (SDS2)
Gadolinium nitrate is used in the moderator for rapid reactor shut down in the event of a station
upset or trip. Shutdown System 2 (SDS2) is described in detail in Chapter 8 and comprises the
poison addition tanks which contain approximately 1000 litres each of concentrated gadolinium
nitrate solution (~8000 mg/kg). The poison tanks are connected to a high pressure helium gas to
rapidly inject the gadolinium solution into the moderator heavy water; the systemis able achieve
a reactor shut down in a matter of seconds.
35
The head space in the calandria vessel is separated from the bulk of the moderator heavy water
through a series of calandria relief ducts, as depicted in Figure 7. It is extremely important that
the moderator level be maintained within the relief ducts as these provide the conduit for the
deuterium and oxygen gases to diffuse into the head-space and to the helium cover gas. Since
the surface area for moderator heavy water to cover gas exchange is limited when water level is
maintained within the relief ducts, bulk diffusion rates can be minimized and kept within
controllable margins. If the moderator level were to fall below the relief ducts a large surface
area would then present itself for the D2 and O2 to readily migrate into the gas phase, leading to
a rapid increase in cover gas concentrations and potential for exceeding flammability limits.
Figure 7. Normal moderator cover gas system volume and relief ducts (CANTEACH)
The helium cover gas is maintained at slightly above atmospheric pressure (~ 110 kPa absolute)
and is circulated by several compressors, operating in parallel, through the head-space and on to
the catalytic re-combiner units (RCUs). The hydrogen (deuterium) RCUs are usually AECLpatented components that contain a supported platinum or palladium catalyst. The recombination reaction that ensures deuterium concentrations are kept low in the cover gas
follows equation 39. As can be seen, the reaction requires a 1/2x stoichiometric concentration
of oxygen in order to fully recombine the deuterium gas to heavy water; however, it is common
practice to dose the helium cover gas with oxygen in excess to ensure sufficient recombination
occurs. By ensuring the cover gas oxygen concentration is between 1-2%, sufficient excess is
continually maintained and deuterium concentrations are kept to very low values and are often
undetectable.
D2 + 12 O2 catalyst
D 2O
(39)
36
6 Auxiliary Systems
6.1 Calandria Vault and End Shield Cooling System
The Calandria Vault and End-Shield Cooling system is a light-water system that acts as a biological shield from the gamma radiation and neutrons present in the core of the reactor. In this
system, radiation energy is dissipated as heat that is removed from the water in external heat
exchangers. Schematic diagrams of the system are shown in Figure 8 and the system is described in more detail in Chapter 8. The system comprises two distinct circuits; the calandria
vault that surrounds the reactor calandria vessel, which is enclosed in concrete; and the end
shields on either face of the reactor through which the fuel channels protrude. The end shields
are packed with carbon steel balls that stop most of the neutrons and gamma emanating from
the reactor core (note, in some CANDUs the end shield is a solid carbon steel plate with integral
cooling ports). The system operates at nearly atmospheric pressure and contains a circulated
nitrogen cover gas. Any gas that is produced from water radiolysis will diffuse into the cover gas,
which needs to be purged periodically to avoid the build up of flammable concentrations of
hydrogen and oxygen.
Typical operating specifications for the calandria vault and end shield cooling system are shown
in Table 8. Alkalinity is controlled by addition of lithium hydroxide to ensure low corrosion rates
of the system materials and the specifications for dissolved hydrogen and dissolved oxygen in
the system are set to ensure flammability limits are not exceeded. If the nitrogen cover gas for
the system reaches the control limit for hydrogen (4%), the system is purged with fresh nitrogen
to ensure safe operation is maintained.
37
Table 8. Typical Chemistry Parameters of the Calandria Vault and End Shield Cooling System.
Parameter
pH
[Li+]
conductivity
Anionic impurities
H2 (vol. % in cover gas)
O2 (vol. % in cover gas)
Under normal circumstances, the end shield cooling system operates with a small excess of
dissolved hydrogen produced through the corrosion of system materials. This results in the net
radiolytic production of hydrogen and oxygen being suppressed. Some CANDU reactors have
had chronic issues with build up of hydrogen in the cover gas, which requires a frequent purging
to ensure that flammable concentrations are not reached. The increased hydrogen production
has been linked to the presence of dissolved oxygen in the water due to the addition of higher
than-normal quantities of air-saturated make-up water. Dissolved oxygen is consumed through
recombination with the dissolved hydrogen, but when there is insufficient dissolved hydrogen
net water radiolysis will recommence to produce hydrogen and more oxygen, which exacerbates
the process. Once net radiolysis is occurring on a long-term basis, simply addressing the aerated
make-up water ingress issue has been shown not to reduce the hydrogen production.
The CANDU industry has investigated the possibility of mitigating excessive hydrogen production
in the calandria vault and end shield cooling system and has demonstrated that adding an
oxygen scavenger, such as hydrazine, to the system will mitigate the hydrogen production and
return the system to net radiolytic suppression [Stuart, 2012]. The dissolved oxygen reacts with
hydrazine to form nitrogen and water, which is a process that is fast at low temperatures as it is
mediated by the radiation field. Note that simply adding dissolved hydrogen to the water would
also promote a radiolysis recombination reaction, however, since the Calandria Vault and End
Shield Cooling system operates at atmospheric pressure, this method is not feasible and hydrazine additions are becoming common practice in operating reactors.
38
interfere with the hydrogen recombination reactions and catalyze oxygen and peroxide production. Thus, nitrogen in the cover gas (indicative of air ingress) is highly undesirable, since it will
produce nitrate anions in the presence of a radiation field and subsequently produce nitric acid
that can lead to low pH conditions and corrosion of the system materials as well as promote high
production rates of hydrogen.
The typical operating specifications for the liquid zone control system are focused on water
purity as measured through liquid conductivity. For high purity make-up water, it is often
possible to achieve conductivities in the range of 0.006 0.008 mS/m, and most utilities will try
to keep the system operating within these limits or at least below 0.01 mS/m. By doing so,
water radiolysis is minimized and the cover gas purge can be done as frequently as necessary to
maintain the cover gas hydrogen concentration below 4%.
39
not corrode excessively and accumulate particulate corrosion products that can accumulate as
sludge in the normally stagnant system. Short-term decay heat removal is supplied by the highpressure and medium-pressure ECC systems that have their own distinct water supplies. For
longer-term core cooling, the emergency cooling water is supplied via a tank inside the vacuum
building in the multi-unit CANDUs or from the dousing tank in the roof of the containment
building of single-unit stations.
In the event of a LOCA, when a reactor PHTS is vented to the building, water from the dousing
tank is sprayed into the building to condense the steam and reduce the pressure. The supply
tank is connected to the sump below the reactor building that collects water draining from the
system for re-injection via the emergency injection pumps. The system chemistry is maintained
moderately alkaline and is deoxygenated with hydrazine, which will decompose over time to
ammonia producing the alkalinity required to maintain low corrosion rates of the ECC piping and
injection nozzles. Recent regulations have focused on ECC chemistry, particularly the effect of
debris or corrosion products clogging the strainers of the injection pumps. Of primary concern
are high-pH conditions, where the corrosion of aluminum components in contact with the ECC
water (the sump strainers for example) has been the focus of considerable research effort
[Edwards et al, 2010]. At too high a pH, aluminum components may corrode excessively and
form precipitates that could block the strainers. For this reason, an upper limit on dousing
system pH is typically set around 9.5.
40
7 Lay-up Practices
Inevitably, every power plant needs to be shut down for regular maintenance outages. In the
case of a CANDU, a mid-life refurbishment outage (after ~ 25-30 years operation) is required to
remove and replace the Zr2.5Nb pressure tubes that tend to stretch and sag due to the operational temperatures and high atomic displacements caused by the continuous neutron bombardment under load. A regular maintenance outage may last from 2 8 weeks depending
upon the scope of work required and refurbishment outages are planned for at least two years.
During any of these plant outages, the systems are typically depressurized and frequently
drained to facilitate the required maintenance work and subsequent inspections. These
maintenance activities can allow air ingress into the closed-loop systems that are intentionally
kept de-aerated to minimize corrosion during operation. The duration and extent of the oxidizing conditions that are produced when the systems are shut down can play large roles in their
behaviour during startup and subsequent steady power operation. Thus, it is now considered
extremely important to provide a suitable lay-up condition to the plant during regular maintenance outages and is paramount for protecting non-refurbished components during an extended shut down during a mid-life refurbishment. Degradation mechanisms and problem locations
in the feedwater and steam circuit of fossil plants are described by Mathews and are shown
schematically in Figure 9 [Mathews, 2013]
Figure 9. Locations requiring attention during maintenance outages and lay-up of a fossil
plant. [after Mathews, 2013]
41
42
volume during the maintenance outage is recommended to promote good mixing and representative sampling.
(40)
8.1 Upgrading
Separation techniques are numerous and include fractionation through distillation and various
processes involving atomic exchange through chemical sorbants and equilibrium systems. All of
these processes rely on the fact that the mass of the deuterium atom is twice that of the
hydrogen atom, making properties such as vapour pressure slightly different from those of
compounds containing the hydrogen atom alone. The separation factor for the deuteriumhydrogen isotopes is defined as the ratio of the deuterium fraction in the desired phase (liquid,
x) over its fraction in the other phase (gas, y), as shown in equation 41. For a light-water/heavywater mixture, the separation factor can be estimated through the vapour pressure of each of
the components as shown in equation 42 for the normal boiling point of natural water [Benedict, 1980].
=
HD =
( )
y (1 y)
x 1 x
pH O
2
pD O
= 1.026
(41)
(42)
The primary method for heavy water production is known as the GS dual-temperature exchange
process. It involves the equilibrium exchange of the deuterium atom between water and
hydrogen sulfide gas in a staged absorption column as shown in equation 43. Two towers are
employed whereby a fresh water feed to the cold tower, which has a higher separation factor for
43
deuterium ( c 2.32 ) since it will be retained preferentially in the liquid phase, is stripped of
some of its hydrogen content to a deuterium-rich hydrogen sulfide gas (HDS), which is effectively
leached of its deuterium content. The feed gas to the cold column is produced in the high
temperature column, where the separation factor (ratio of the fraction of D in liquid to D in the
gas) is lower ( h 1.80 ), thereby producing the D-rich gas for feed to the primary, cold exchange
column. The basic principles of operation of the GS process are depicted in Figure 11 (from
Benedict et al., 1980). With an appropriate number of stages in the absorption columns, water
can be fairly economically enriched to about 25% - 30% D2O. From this concentration, final
upgrading using conventional distillation is economically feasible.
H2O +HDS HDO +H2S
(43)
44
of chemicals containing the hydrogen atom (H2, LiOH, N2H4, NH3 etc.) and through neutron
absorption producing tritium (H-3 or T). The overall efficiency of the fission process relies upon
specified isotopic content in the moderator and coolant thus the process water must be periodically upgraded.
8.2 Clean-up
Like the make-up water that feeds the secondary system and the reactor auxiliaries and is
conditioned to ensure low corrosion rates of the materials of construction and adequate system
lifetimes, the heavy water used in CANDU plants must be very pure. The basic methods of
filtration and ion exchange all apply to heavy water as they do for light water, with the exception
that the isotopic content of the heavy water must also be taken into consideration (the H2O
content in the heavy water may be considered an impurity).
As described above, D2O production and upgrading facilities may produce heavy water at
isotopic concentrations greater than 99.5% quite readily. Impurities introduced during the
upgrading process may include corrosion products from the materials of construction of the
distillation towers and packing columns (Fe, Ni, Cu etc) as well as contaminant cations and
anions (Na+, Ca2+, Cl-, SO42- etc) from ingress of humidity or contamination during transfer
operations. These may be removed through ion-exchange; however, it is imperative that the
ion-exchange resin first be converted to a deuterated form (exchange of the H + sites with D+) to
minimize the downgrading in isotopic from cation exchange.
Tritium Removal
Some plants, notably the Darlington station in Ontario, include a tritium reduction facility in
order to ensure low environmental releases and to minimize the tritium activity in the operating
plant. Tritium removal plants follow the same isotopic removal principles as upgrading the
deuterium content to produce heavy water, except that the separation factor for D/T is very
close to unity under near atmospheric and/or vacuum conditions. At the Darlington facility,
separation is aided by a series of catalytic exchange columns that facilitate the equilibrium
exchange between tritiated heavy water and the carrier deuterium gas. The catalytic exchange
process follows equation 44 and typically can reduce the tritium concentration in the input
heavy water by a factor of ten [CANTEACH]. The tritium now contained in the deuterium gas
stream is concentrated to >99.9% through a series of cryogenic distillation columns operating at
temperatures of ~ 25 K absolute. A schematic flow sheet of the Darlington facility is shown in
Figure 13. These cryogenic temperatures ensure that any humidity or traces of nitrogen and
oxygen are removed (25 K is well below their boiling points) leaving a pure deuterium/tritium
gas that is easily separated through the density/buoyancy effects utilized in distillation. The
resulting pure tritium gas is encapsulated through reaction with titanium sponge, producing a
titanium hydride and immobilizing the radioactivity. The hydride may then be stored until the
tritium decays to suitable levels or sold for profit.
DTO + D2 D 2O +DT
(44)
45
Figure 12. Schematic diagram of the Darlington tritium removal facility. (Busigin & Sood)
46
10 References
A.V. Bandura & S.N. Lvov, The Ionization Constant of Water over a Wide Range of Temperatures
and Densitites, J. Phys. Chem. Data, vol. 25, pp 15-30, 2006.
D.M. Bartels, The Reaction Set, Rate Constants and g-Values for the Simulation of Radiolysis of
Light Water over the Range of 20o to 350oC Based on Information Available in 2008,
AECL Analyses, 153-127160-450-001, Revision 0, 2009.
M. Benedict, T.H. Pigford and H.W. Levi, Nuclear Chemical Engineering, Second Edition, McGrawHill Book Company, 1981.
A. Busigin and S.K. Sood, Optimization of Darlington Tritium Removal Facility Performance:
Effects of Key Process Variables, Nuclear Journal of Canada, 1:4, pp 368-371.
G.B. Buxton, Radiation Chemistry of the Liquid State: (1) Water and Homogeneous Aqueous
Solutions, in Radiation Chemistry: Principals and Applications, Editors: Farhataziz and
M.A.J. Rodgers, VHC, New York, 1987.
CANTEACH, Introduction to CANDU Process Systems Heavy Water Production and Management, available at www.canteach.ca.
CANTEACH, The Moderator and Auxiliary Systems, Chemistry Course 224, available at
www.canteach.ca.
B. Cox, Mechanisms of Zirconium Alloy Corrosion in High Temperature Water, J. Corr. Sci. & Eng.,
vol.6, 2003.
CRC, Handbook of Chemistry and Physics, 94th Edition, CRC Publishing, 2013-2014.
M.K. Edwards, L. Qui and D.A. Guzonas, Emergency Core Cooling System Sump Chemical Effects
on Strainer Head Loss, Nuclear Plant Chemistry Conference NPC 2010, Quebec City, October 2010.
A.J. Elliot and C.R. Stuart, Coolant Radiolysis Studies in the High Temperature, Fuelled U-2 Loop
in the NRU Reactor, AECL R&D Report, 153-127160-440-003, Revision 0, 2008.
47
D.W. Evans et al, Gadolinium Depletion Event in a CANDU Moderator Causes and Recovery,
Nuclear Plant Chemistry Conference NPC 2010, Quebec City, October 2010.
IAPWS, Guideline on the Henrys Constant and Vapor-Liquid Distribution Constant for Gases in
H2O and D2O at High Temperatures, Kyoto, Japan, available at www.iapws.org, 2004.
IAPWS, Release on the Ionization Constant of H2O, Lucerne, Switzerland, available at
www.iapws.org, 2007.
IAPWS, Technical Guidance Document 2012 Revision: Instrumentation for Monitoring and
Control of Cycle Chemistry for the Steam-Water Circuits of Fossil-Fired and CombinedCycle Power Plants, Boulder, Colorado, available at www.iapws.org, 2012.
IAPWS, Technical Guidance Document: Corrosion Product Sampling and Analysis for Fossil and
Combined-Cycle Power Plants, Moscow, Russia, available at www.iapws.org, 2014.
C. Lertsurasakda, P. Srisukvatananan, L. Liu, D. Lister and J. Mathews The effects of amines on
flow-accelerated corrosion in steam-water systems. Power Plant Chemistry, Vol. 15, No.
3, pp.181-190 (2013)
I.N. Levine, Physical Chemistry, 199??.
D.H. Lister and L.C Lang. A mechanistic model for predicting flow-assisted and general corrosion
of carbon steel in reactor primary coolants. Proc. Chimie 2002; Intern. Conf. Water
Chem. Nucl. Reactor Systems. Avignon, France. SFEN. (2002)
G. Ma et al, Experience of Oil in CANDU Moderator During A831 Planned Outage at Bruce
Power, Nuclear Plant Chemistry Conference NPC 2010, Quebec City, October 2010.
J. Matthews, Layup Practices for Fossil Plants, Power, February 2013.
R.E. Mesmer & D.L. Herting, Thermodynamics of Ionization of D2O and D2PO4-, J. of Sol. Chem.
Vol.7, no.12, pp.901-913, 1978.
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primary water operating experience at the Point Lepreau Generating Station, Proc. Intern. Conf. on Environmental Degradation of Matls. in Nuclear Power Systems, Salt Lake
City, UT. TMS. (2005).
J.W.T. Spinks & R.J. Woods, An Introduction to Radiation Chemistry, Wiley, New York, 1990.
C.R. Stuart, Mitigation of Hydrogen Production in the Shield Cooling System of CANDU Reactors Recent Changes to Chemistry Control, 9th International Workshop on Radiolysis, Electrochemistry and Materials Performance, Paris, France, September 2012.
R.L. Tapping, J. Nickerson, P. Spekkens and C. Maruska, CANDU Steam Generator Life Manage-
48
ment, Nuc. Eng. & Design, vol. 197, pp. 213-223, 2000.
R.L. Tapping, Chapter 17: Corrosion Issues in Pressurized Heavy Water Reactor (PHWR/CANDU)
Systems, Nuclear Corrosion Science and Engineering, Woodhead Publishing Limited,
London, 2012.
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Fe2+ in Water to 300oC, J. Sol. Chem., vol.9, no.6, pp. 415-442, 1980.
C. Turner & D. Guzonas, Improving Chemistry Performance in CANDU Plants, Nuclear Plant
Chemistry Conference NPC 2010, Quebec City, October 2010.
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Pressure Tubes, Zirconium in the Nuclear Industry: Seventh International Symposium,
ASTM STP939, pp. 189-205, 1987.
P.A. Yakabuskie, J.M. Joseph, J.C. Wren & C.R. Stuart, Effect of NO3- and NO2- on Water Radiolysis
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City, Quebec, 2010.
11 Acknowledgements
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this Chapter. Their feedback has much improved it. Of course
the responsibility for any errors or omissions lies entirely with the authors.
Gordon Burton
Dave Guzonas
Craig Stuart
Thanks are also extended to Diana Bouchard for expertly editing and assembling the final copy.
CHAPTER 16
Regulatory Requirements and Licensing
prepared by
Dr. Victor G. Snell & Dr. Nikolas K. Popov
Summary:
This chapter covers the overall aspects of nuclear reactor regulation, with emphasis on Canada,
but also covering other regimes such as the United States, the United Kingdom, and Europe. It
explains the need for regulation; how regulators work; how they are structured; and the types of
requirements they set. Canada, the United States, and the United Kingdom are used as specific
examples in these areas, with detailed material on Canadian licensing processes, requirements,
and guides.
Disclaimer: This Chapter captures the elements of nuclear power reactor regulation as of ~2013,
when the Chapter was drafted. Although regulatory concepts change slowly, detailed licensing
requirements can change fairly frequently, and some of the details in this Chapter could be
superseded by the time the book is used. The reader is advised to consult the most up-to-date
regulatory documents if the intended use at the time is critical. The information in this Chapter
is current as of late 2012 or early 2013.
Table of Contents
1
2
3
4
5
6
7
Introduction ............................................................................................................................ 4
1.1 Overview ............................................................................................................................. 4
1.2 Learning Outcomes ............................................................................................................. 5
Generic Regulatory Requirements .......................................................................................... 5
2.1 Why is a Regulator Needed?............................................................................................... 5
2.2 What a Regulator is Not ...................................................................................................... 6
2.3 How a Regulator Exercises its Responsibilities ................................................................... 7
2.4 How a Regulatory Review is Done ...................................................................................... 9
2.5 Regulatory Independence and Social Policy ..................................................................... 10
Regulatory Approaches......................................................................................................... 12
Case Studies .......................................................................................................................... 13
4.1 Three Mile Island .............................................................................................................. 13
4.2 Fukushima ......................................................................................................................... 14
4.3 Chernobyl.......................................................................................................................... 15
4.4 Olkiluoto............................................................................................................................ 16
Pre-Project Licensing Review ................................................................................................ 16
International and National Examples.................................................................................... 18
6.1 International Organizations .............................................................................................. 18
6.2 National Regulatory Organizations ................................................................................... 22
Nuclear Material Safeguards................................................................................................. 32
7.1 Objectives and Evolution .................................................................................................. 32
7.2 Safeguards Treaty Detection Fundamentals ..................................................................... 34
Regulatory Requirements and Licensing September 2014
List of Figures
Figure 1 Steps in the development of a nuclear power program ................................................. 12
Figure 2 Hierarchy of IAEA safety documents............................................................................... 19
Figure 3 Simplified organization chart of the USNRC ................................................................... 23
Figure 4 Generic hierarchy of regulatory documents ................................................................... 24
Figure 5 Structure of the ONR....................................................................................................... 29
Figure 6 Farmer curve................................................................................................................ 30
Figure 7 HSE concept of tolerable risk .......................................................................................... 30
Figure 8 Safeguards state evaluation is a continuous process [IAEA2007b] ................................ 33
Figure 9 Elements of safeguards [IAEA1998a] .............................................................................. 36
Figure 10 Design aspects of safeguards in LWR reactors (Type II) [IAEA1998a] ........................... 37
Figure 11 Design aspects of safeguards in CANDU reactors [IAEA1998a] .................................... 38
Figure 12 CNSC organization ......................................................................................................... 41
Figure 13 Structure of regulatory documents in Canada.............................................................. 42
Figure 14 Design and documentation completeness phases ....................................................... 63
List of Tables
Table 1 IAEA guides related to regulation ..................................................................................... 19
Table 2 U.K. frequency / dose targets for accidents off-site......................................................... 31
Table 3 Single / dual failure dose limits ........................................................................................ 55
Table 4 Consultative document C-6 dose limits............................................................................ 56
Table 5 New plants in Canada: dose limits.................................................................................... 56
Table 6 Selected key CSA codes and standards............................................................................. 59
1 Introduction
The purpose of this chapter is to:
1.
2.
Whereas the first aspect covers why, the second aspect covers both why and what.
1.1 Overview
Regulatory oversight of nuclear power plants is an essential aspect of the application of the
technology, albeit not generally considered a specific engineering discipline. Regulation affects
reactor design and operation by setting requirements at both a high level (safety goals, system
requirements, operations performance metrics, etc.) and in more detail, and through regulatory
review of design and operation.
Section 2 looks at overall regulatory requirements. It begins by explaining the need for regulation. It then looks at generic aspects such as regulatory structure and independence, which
tend to be broadly similar in advanced nuclear-power-capable countries. It discusses how a
good regulator works through drafting standards and guides and through independent review,
but emphasizes that the operator is ultimately responsible for safety. It describes licensing
milestones (site licence, construction licence, operating licence, decommissioning licence, and
licence to abandon), which are common to most countries.
In Section 3, different regulatory approaches are briefly contrasted, varying from risk- or goaldriven at one end to highly prescriptive at the other.
Section 4 gives a number of case studies of regulatory behaviour (in the same spirit as Chapter
13, of learning from real experience)not to suggest that the regulator was primarily responsible for an event, but that weaknesses in the overall regulatory approach led to inattention on
the part of the industry to certain risks.
Section 5 discusses a recent tool for facilitating the licensing of a new design: a pre-project
licensing review.
Section 6 gives some international and national examples of organizations which influence or
apply regulatory requirements. Specifically, we summarize the consensus developed by the
International Atomic Energy Agency (IAEA) as reflected in its guides and touch briefly on regional organizations. Then we discuss examples of prescriptive (United States) and nonprescriptive (United Kingdom) approaches.
Safeguards are described in Section 7. Security is also covered briefly in Section 8.
Sections 9 and 10 cover the Canadian approach. This can be considered as a balanced approach, mixing prescriptive requirements and overall goals. The mandate and organization of
the Canadian Nuclear Safety Commission (CNSC) is presented in Section 9. The structure of
Canadian Nuclear Regulations and the CNSCs Regulatory Documents and Regulatory Guides is
summarized. Certain key Regulatory Documents affecting design and operation are presented
in more detail. The licensing process in Canada for both existing and new nuclear power plants
is described in Section 10; this includes a summary of the environmental assessment process.
Regulatory Requirements and Licensing September 2014
Three supplementary sections follow. Section 11 gives some problems for the student to work
through. Section 12 is an Appendix giving some examples of U.K. Safety Assessment Principles
as typical of a non-prescriptive approach. Section 13 is an Appendix listing the information that
is typically required in Canada when applying for construction and operating licences for nuclear
power plants.
Reactor regulation is a very broad field, and we can cover only the essentials in this chapter.
Most sections in the text list references to documents or published papers that the interested
reader can pursue for more detail: see Section 14 for the list of references. Section 15 concludes the chapter with a glossary of terms.
In addition, the student will gain a familiarity with the organization and mandate of the Canadian regulatory organization (the Canadian Nuclear Safety Commission, or CNSC). The student
will understand the Canadian licensing process for both new and existing reactors, as well as
acquiring an overall knowledge of CNSCs most important requirements and guides.
similar technologies, so that social risks are rationalized. This hardly ever happens because the
mandate of regulators is usually restricted to a specific technology. Nuclear power tends to be
regulated more strictly (i.e., lower risks and more risk aversion) than comparable technologies.
There are many reasons for this which we do not have space to explore, but which have been
touched on briefly in Chapter 13, and which include voluntary versus involuntary risk, perceived
risk versus benefit, association of radiation with atomic weapons and cancer (the dread
factor), and public unfamiliarity with the technology. The interested reader is referred to the
literature on this subject. [Starr1969] and [Slovic1987] are good places to start.
One of the key functions of a regulator is that through the potential of independent verification
of any aspects of a licensees work, the regulator influences all a licensees internal processes,
because any piece of safety-related work can be audited. In particular, the simple existence of
regulatory oversight stops the licensee from internally accepting deficient safety cases or
accepting too readily that their assumptions are right and that they have thought of everything.
In other words, oversight encourages the building and maintaining of an adequate safety
culture. Regulatory oversight provides a critical independent challenge to a licensees premises,
assumptions, and positions and affects far more than the actual items that a regulator reviews.
there is an implicit understanding that once a licence has been given, the licensee
will follow the rules and that the regulator is there to verify selected activities from
time to time as it sees fit, usually in some risk-informed manner, as discussed in Section 2.5. This is called trust but verify1. See Section 2.3.3.
a regulatory pass does not guarantee that the plant is safe, just as a corporate audit does not remove the responsibility of the corporation to exercise fiduciary responsibility, and just as such an audit may miss mistakes.
As stated in [IAEA2000]: The prime responsibility for safety shall be assigned to the operator.
The operator shall have the responsibility for ensuring safety in the siting, design, construction,
1 This is a Russian proverb (, ) originally applied to US-USSR relations during the Cold War.
Regulatory Requirements and Licensing September 2014
2 Federal, provincial, and even municipal government bodies may require many other regulatory approvals, which
are outside the scope of this chapter.
Regulatory Requirements and Licensing September 2014
Operation
Decommissioning
Site abandonment (i.e., return to unrestricted usage).
In addition, most regulators perform on request a preliminary review of an NPP design even
before a construction licence application, to reduce the risk of licensing issues arising during the
project stage when they are difficult and expensive to address. In Canada, this is called a prelicensing vendor design review [CNSC2012]. In the United States, it is called design certification
[USNRC2012], and in the United Kingdom, generic design assessment [HSE2008]. This topic is
discussed in Section 5. Note that there are differences in the depth, scope, and implications of
these approaches in different countries.
A regulatory review is usually performed against a set of published standards, requirements,
and expectations (typically through laws, regulations, and guides). Laws are laws of the land,
set by the national government; regulations are requirements set by the government (which in
some countries are also laws of the land); and guides are non-mandatory good practices
issued by the regulatory agency. The licence itself is a legal instrument and typically contains
additional specific requirements that must be met. In addition, the regulator may require, or
the operator may volunteer, compliance with other national standards. In Canada, these are
developed by the Canadian Standards Association (CSA). Every country has its own set of
requirements, but now there is more and more international coordination, initially after the
severe accidents at Three Mile Island and Chernobyl, and now post-Fukushima3.
Usually, there is some risk basis for regulatory requirements, which are generally a mix of riskinformed and prescriptive requirements based on past experience, as discussed in the accident
case studies in Chapter 13.
In many countries, but not all, regulatory deliberations and decisions are made openly, with
many opportunities for public input.
Given the power of the regulator, most regulators set up checks and balances to remain fair.
Most regulators are structured somewhat like a corporation, with a Commission at the top
supported by a small dedicated group of people, and a large separate specialized technical staff
which assesses the safety case in detail and presents its conclusions and recommendations to
the Commission. The Commission makes the final decision, not the staff. The Commission
reports directly to, or is accountable to, the national government in a way that is independent
of the proponent. Some regulators have independent advisory committees (e.g., the United
States Nuclear Regulatory Commission (USNRC) has an Advisory Committee on Reactor Safeguards (ACRS) consisting of highly respected technical experts). Such committees are independent of the staff, so that technical inputs to the Commission come from more than one
source [USNRC2012a]. This is a typical descriptionthere are differences in the organization
of regulators in different countries because the regulatory structure is the responsibility of each
national government.
National and international peer reviews of regulators use the yardstick of international best
practices to encourage improvement, e.g., as implemented by the IAEA through its Integrated
3 Post-Fukushima refers to the changes in nuclear safety regulations and requirements in response to the nuclear
accident in the Fukushima Dai-ichi NPP in Japan in March 2011.
Regulatory Requirements and Licensing September 2014
assess the cumulative effects of plant aging and plant modifications, operating experience, technical developments, and siting aspects, and
assess plant design and operation against applicable current safety standards and
operating practices.
PSRs are particularly useful if the licence renewal period is long (40 years or more in many
countries).
More routinely, regulators perform audits on key aspects throughout the nuclear-facility life
cycle, effectively sampling performance. Negative audit findings in an area will often trigger
broader and more intrusive regulatory audits, until the regulator is satisfied that noncompliances are isolated, or conversely that regulatory action is warranted to ensure that any
systemic deficiencies are addressed.
2.3.4 Nuclear emergencies
A regulator has a special role in nuclear emergencies. Although practices vary from country to
country, the regulator is not expected to take control of a station during an emergency or to
direct the operators. However regulatory approval may be needed for such things as planned
containment venting. Instead, the regulator is often responsible for, or heavily involved in,
emergency (off-site) planning and in coordinating the various governmental bodies involved in
public notification, sheltering, prophylactic iodine medication, and evacuation. In some cases,
the regulator may be either de jure or de facto the spokesperson to the public.
4 Often the Safety Report is equated with the documentation required for a licensing milestone (called the safety
case in some countries), but this is not correctmany more documents are reviewed, as described in Figure 14.
The Safety Report as a minimum consists of a detailed design description, a deterministic safety analysis, a
summary of the probabilistic safety assessment, a description of programmatic aspects such as quality assurance
Regulatory Requirements and Licensing September 2014
10
Issuing requirements and guidance for the scope, content, and quality of the safety
case. This ensures that the licensee or proponent is aware beforehand of what is required and desired. Typical material includes high-level requirements such as safety
goals or dose limits ([HSE2006], [CNSC2008]); lower-level requirements such as the
scope of safety analysis [CNSC2008b]; and guidance on acceptable methods
[CNSC2012b]. Most jurisdictions also issue requirements on design (e.g., [HSE2006],
[CNSC2008], [USNRC2012b] with various levels of prescriptive detail.
Issuing Review Guides for regulatory staff use so that their reviews are consistent
and complete.
Some of these are published ([HSE2002], [USNRC2012c],
[CNSC2013]), while others remain internal.
Performing an initial acceptance review of the safety case, for completeness.
Detailed specialist review of the safety case, using such tools as:
o Line-by-line review using the Review Guides;
o Independent calculations using the same computer codes as the licensee, or using independent codes;
o Expert elicitation, including use of outside panels or individuals and independent
analysis by consultants;
o Assessment against written international standards (e.g., IAEA), industry standards (e.g., those from the Canadian Standards Association (CSA)), or against the
licensees own procedures;
o Quality assurance review and audit, including management and safety culture;
o Review of the completeness and appropriateness of the research and development support for any step in NPP implementation, including design, site licensing, etc.;
o Visits to the site;
o Consultation with international bodies and fellow regulators;
o Independent experiments or independent analysis of industry experiments;
o Questions arising from the above to the licensee and discussion and review of
the answers.
o Extensive technical meetings with the proponent.
The staff review results are consolidated.
The position is communicated to the Commission in formal meetings, at which the licensee has the opportunity to present its position. The meetings are public, along
with the information that is reviewed and discussed at the meetings. It is the Commission that gives the approval to proceed with the relevant milestone.
and human factors, and demonstrations of compliance with regulatory requirements. See [USNRC, 1978] and
[IAEA, 2004] for examples of the format of a Safety Report; the former is far more widely used. Details of the
probabilistic safety assessment are usually submitted along with the Safety Report.
Regulatory Requirements and Licensing September 2014
11
beneficial because it ensures that regulatory staff have deep hands-on knowledge of the technology they are to regulate. Often personnel movement occurs internationally, which helps
internationalize and harmonize regulatory experience.
At the top level of the regulator, the Commission Chairman, and usually the Commission members, are appointed by the government, and therefore the process is political (in the sense of
reflecting the will of the people through their elected representatives). The government
provides ultimate oversight of the regulatory body, but rarely formally intervenes in licensing
decisions.
Regulatory decisions must balance risks, not eliminate them (risk elimination is an impossibility
in almost any technology). Moreover, although most regulators say they evaluate only safety
and do not explicitly acknowledge benefits, in fact they have a responsibility to account for the
fact that an activity may have significant net social benefit. In this sense, regulation sets (or
reflects) social policy. Hence, regulatory approval means that the project poses an acceptable
level of risk. Very few regulators use only risk as a regulatory tool (i.e., based just on the probabilistic safety analysis (PSA)); see Chapter 13 for a discussion on PSA. Many regulators use or
accept a risk framework to sharpen decisionsthis is called risk-informed decision making
(RIDM) and is a combination of PSA insights and traditional deterministic requirements. This is
a broad topicfor more detail, see [Apostolakis2004], [Bujor2010], [CSA1997], and
[USNRC2002]. In certain cases, usually when a retrofit is being considered, a cost-benefit case
prepared by the proponent may be considered to ensure that the cost is not disproportionate to
the benefit; see [HSE2001], [CNSC2000].
Finally, regulators must have adequate resources and experience, but they do not have to
replicate all the resources of the designer or operator; cf. our example of a financial audit. To
ensure adequate financial resources, regulators are given strong government support at the
early stage of their development, whereas later most of their daily operations are on a costrecovery basis from the licensees.
The above description applies to countries with an established nuclear industry. A country just
embarking on a nuclear program, but with no nuclear infrastructure, faces special challenges in
developing appropriate expertise and organizations ([IAEA2012b], [Popov2012]).
Four mechanisms have been used. These are not exclusive and are often used in combination.
1. The typical mechanism in the past has been to start with a research reactor and to use it
to develop staff for design, operating, and regulatory functions from that base. This
route was followed by Canada, where the power reactor program benefited from staff
trained in the research reactors (NRU, NRX) at Chalk River. Indeed, the Atomic Energy
Control Board (AECB), established in 1946 under the Atomic Energy Control Act, had responsibility for making regulations and for the Chalk River research project until Atomic
Energy of Canada Limited (AECL) was created in 1952 under the AECB. Two years later,
the Canadian Government formalized the separation of the designer/operator of the
Chalk River site from the regulatory agency [Sims1980].
2. A second mechanism has been to use the vendor of a power reactor to help create the
required infrastructure in the country purchasing the reactor by technology transfer and
training of operating personnel. The regulatory staff in the purchasing country are developed under an agreement with the regulator of the vendors host country. This can
go as far as importing experienced regulatory staff.
Regulatory Requirements and Licensing September 2014
12
Figure 1 from [IAEA2011] gives an idea of the steps and timescale involved in a new national
nuclear power program.
3 Regulatory Approaches
The approaches taken by regulatory agencies across the world tend to fall into four general
categories (based on the proven approach used by the regulator in the past; of course, this
assertion is oversimplified, and many regulators allow alternative approaches that can be a mix
of the four listed below):
1. A largely risk-based approach (e.g., the early U.K. Farmer curve [Farmer1967], and
Argentina [Barn1998])
2. A risk-informed, largely non-prescriptive approach with specification of goals or results, not the process (early Canada, some early IAEA, current U.K.);
3. A risk-informed, but more prescriptive approach (current Canada, IAEA);
4. A highly prescriptive approach, with specified detailed requirements (e.g., USNRC
and the U.S. Code of Federal Regulations).
Each approach has its advantages and disadvantages.
Regulatory Requirements and Licensing September 2014
13
A risk-based approach is logical, quantifies and balances risk, and leaves major design and
operating decisions up to the proponent, who decides how to meet the risk goals. It thereby
accommodates and even fosters innovation and evolution. On the other hand, it can lead to
uncertainty in licensing because demonstration of numerical risk can be subjective or limited by
lack of knowledge. It may not account sufficiently for previously unknown failures, which might
be addressed more effectively by a more prescriptive defence-in-depth approach. In particular,
cross-linked or common-cause failures (see Chapter 13) are difficult to identify completely in a
PSA, so that the contribution to risk from these causes can be underestimated.
A mixed approach, which uses both risk-based and prescriptive approaches to various degrees,
captures most of the benefits (and some of the disadvantages) of both extremes and generally
has served Canada and the United Kingdom well. In particular, it is effective in providing defence against accidents not previously identified, without too much misallocation of resources
to truly rare low-risk events.
A highly prescriptive approach in principle leads to well-defined licensing rules and more
regulatory certainty and tends to produce an apparently conservative design. However, it can
shift the burden of proof of safety from the designer/operator to the regulator. If the designer/operator is required mainly to follow detailed rules set by the regulator, and if the
regulator misses something, part of the responsibility for safety has shifted subtly from the
proponent to the regulator. Furthermore, de-emphasis of risk leads to some resource misallocation to severe but rare events, as opposed to more frequent ones with apparently milder
consequences. We shall cover a case study of this situation (Three Mile Island) in the next
section.
Much of the world, especially those countries using designs originating from U.S. light-water
reactor (LWR) technology, follows the U.S. regulatory approach, largely because the regulatory
approach was adopted along with the LWR technology.
4 Case Studies
This section considers a few case studies of regulatory behaviour. Where possible, the regulatory agencys self-evaluation (or that of an independent body) is used, rather than the authors
opinions. The case studies are presented not as a criticism of a particular organization, but as
lessons learned about effective regulatory behaviour, as was done for design and operational
safety in the case studies in Chapter 13. Some of these examples are also covered in Chapter
13, but with an emphasis on design and operation, rather than regulation.
Success is marked by the lack of accidents and near misses, and just as an accident cannot be
laid solely at the feet of a regulator, neither can the lack of accidents be solely ascribed to the
quality of regulation. As Three Mile Island, Chernobyl and Fukushima were studied from the
technical point of view in Chapter 13, we shall now look at these accidents from the regulatory
point of view.
14
The President of the United States appointed a Commission headed by John G. Kemeny. Their
report [Kemeny1979] was very broad. Their concentration was on human aspects: The equipment was sufficiently good that, except for human failures, the major accident at Three Mile
Island would have been a minor incident. Of interest here are their findings on the U.S. regulatory structure at the time, which are summarized as follows:
The regulations were too voluminous and complex, required immense effort for
compliance, and equated compliance with safety;
The preoccupation with the most severe accident (the largest-break LOCA) took attention away from more likely, but slower-developing accidents, which were therefore not analyzed in depth;
There was too much preoccupation with equipment performance rather than human
performance;
There was no requirement to look beyond the single events specified by the USNRC,
for example to multiple failures;
The role of systems classified as non-safety-related in causing accidents was not
recognized;
There was no systematic way of evaluating prior operating experience or looking for
patterns;
There were serious deficiencies in internal communication in the USNRC.
An additional review by the Nuclear Regulatory Commission Special Inquiry Group [Rogovin1980] covered very similar ground, albeit with more comments on the USNRC internal
decision-making processes.
Subsequent to TMI, and based on the findings of the Kemeny Commission, severe accidents,
emergency preparedness, plant performance monitoring, and human factors were given far
more prominence on the regulatory side. Insights from PSA were used more widely, not only to
reveal severe accident vulnerabilities, but also to flag requirements that attracted inordinate
resources compared to the risk they mitigated. The industry formed cooperative groups such as
the Institute of Nuclear Power Operations (INPO) to promote high standards of safety and
reliability through plant evaluations, training and accreditation, events analysis, and information
exchange and assistance.
4.2 Fukushima
The Fukushima Dai-ichi sequence of events was covered in Chapter 13. A beyond-design-basis
tsunami caused a loss of all electrical power in four units, resulting in severe core damage or
melting and possible containment failure in the three reactors that contained fuel.
With respect to the Japanese regulator (the Nuclear and Industrial Safety Agency (NISA)), the
National Diet of Japan Nuclear Accident Independent Investigation Commission [Japan2012]
concluded that root causes were the organizational and regulatory systems that supported
faulty rationales for decisions and actions, and in particular that the inadequacy of the design
basis for Fukushima was known to both the utility and the regulator, but was not acted on. The
regulator lacked separation from the utility. The Commission recommended formation of a new
regulatory body which would be independent, transparent, professional, consolidated, and
proactive.
Regulatory Requirements and Licensing September 2014
15
The Japanese Government also established the Investigation Committee on the Accident at
Fukushima Nuclear Power Stations of Tokyo Electric Power Company, an independent committee largely composed of academics. Their final report [Japan2012a], although more technical
than the Diet report, raised the same issues and called for reorganization of the regulatory
body. They also noted NISAs attention to short-term rather than long-term issues. In addition
they focussed on NISAs performance after the event, in emergency measures off-site, and in
public communication.
As of this writing (early 2014), the Japanese regulatory body has been reorganized and renamed
the Nuclear Regulation Authority (NRA).
Regulators worldwide have applied the technical lessons learned, as outlined in Chapter 13. In
terms of national response, in particular, the radiation threshold levels that were used for
evacuation were based on the Linear No Threshold (LNT) hypothesis, which implies an unrealistically high level of risk for individual doses of radiation <100 mSv, although no effects on human
populations have actually been observed at that level. Although there were no deaths due to
radiation from the accident (and there are not expected to be), the evacuation itself resulted in
many unnecessary deaths [Tanigawa2012].
4.3 Chernobyl
The Chernobyl sequence of events was covered in Chapter 13. A test which involved running
down the main reactor coolant system (RCS) pumps while at low power ended up in a power
transient due partly to the voiding of the core, but mainly to the reverse action of the shutdown
system, destroying the reactor core and bypassing the containment.
The International Safety Advisory Group (INSAG), which provides independent advice to the
IAEA Director-General, performed very extensive analyses of the Chernobyl accident
[IAEA1992]. This reference includes as an Appendix the Report by a Commission to the USSR
State Committee for the Supervision of Safety in Industry and Nuclear Power, which covered the
technical facts and the role of the regulatory structure. It noted that:
There were known violations of the safety standards and regulations in force at the
time in the design of Chernobyl Unit 4, but the design was approved and authorization given for construction by all the relevant authorities and regulatory bodies. 5
This deficiency resulted from a lack of a well-organized group of experts endowed
with its own resources, rights, and responsibilities for its decisions;
The USSR State Committee for the Supervision of Nuclear Power Safety could not be
regarded as an independent body because it was part of the same state authority responsible for the construction of nuclear power plants and for electricity generation.
The regulatory bodies had no legal basis, no economic methods of control, and no
human and financial resources.
The operating organization did not have ultimate responsibility and decision-making
authority for safety.
5 Note added by authors: there are always outstanding regulatory issues when a plant is given a licencewhat is
important is that the process to determine which issues are acceptable should be an open and robust one.
Regulatory Requirements and Licensing September 2014
16
4.4 Olkiluoto
It is not just accidents than can reveal a regulatory problem. Cost and schedule overruns
because of poor communication between the vendor/operator and the regulator can be very
damaging to a nuclear build project. This has been exemplified by the construction of the third
nuclear power plant unit at Olkiluoto in Finland. The reactor is based on the European pressurized-water reactor (EPR) and is the first of its kind to have started construction. It was meant to
start operation in 2009, but as of this writing (early 2014), it is projected to come into service in
2016. This delay has been accompanied by a cost overrun of almost double the turnkey price of
~3.5 billion euros.
Because the matter is currently in legal dispute, the parties have not published much objective
analysis of what went wrong. However, the Finnish regulator (STUK) did comment publicly on
several occasions, listing lessons learned as follows, from [STUK2006], [Laaksonen2008], [Laaksonen2009], [Tiippana2010], [IAEA2012]:
too ambitious original schedule for a plant that is first of its kind and larger than any
NPP built earlier;
inadequate completion of design and engineering work prior to start of construction;
shortage of experienced designers;
lack of experience of parties in managing a large construction project;
world-wide shortage of qualified equipment manufacturers.
The operator TVO, and particularly the vendor AREVA, have offered their own perspective,
in which one of the causes mentioned is evolution of Finnish regulations during the
construction process, which introduced additional uncertainty into the licensing process.
Of particular interest to the thrust of this chapter is the need for mutual understanding between the regulator and the operator on how the regulatory practices are to be applied:
The licensee and the regulator need to discuss early enough on how the national safety
requirements should be best presented in the call for bids.
-
just making reference to national requirements and regulatory guides is not adequate to
ensure that requirements are correctly understood by vendors.
With respect to the last point: In Finland, before a project is committed, the Government makes
a Decision in Principle, for part of which the regulator reviews the basic design requirements
and main safety features of each proposed alternative design and gives a formal preliminary
safety assessment. STUK confirmed in this assessment that no safety issues can be foreseen
that would prevent the proposed plant(s) from meeting Finnish nuclear safety regulations.
Although the regulator can apply caveats to this statement in terms of changes that would be
required, it is not based on a very detailed review.
17
regulatory requirements of the country in which it is to operate. Such a review ensures that the
vendor understands the regulatory requirements and enables regulatory questions to be
flushed out and answered earlier. The review is very thorough and is similar in many ways to
the construction licence review, but focussing mainly on design details rather than operation.
The format of such a review, and the extent to which it is binding on the regulator, depend on
national legal and cultural practices. We describe briefly three examples.
In Canada, a designer can request a Pre-Licensing Vendor Design Review, which [CNSC2012]
is to inform the vendor of the overall acceptability of the reactor design
A Pre-Licensing Vendor Design Review evaluates whether:
o the vendor understands Canadian regulatory requirements and expectations;
o the design complies with, as applicable, CNSC regulatory documents RD-3376,
Design of New Nuclear Power Plants or RD-367, Design of Small Reactor Facilities, and related regulatory documents and national standards;
o a resolution plan exists for any design issues identified in the review.
The review is not binding on the CNSC (i.e., the CNSC can request repeated in-depth reviews on
the same topics during construction licence review, and CNSC review results may be subject to
change from pre-licensing to the construction licence review).
In the United States, Standard Design Certification is a legal process covered by Part 52 to Title
10 of the Code of Federal Regulations [USNRC2012]. The design submitted and the review are
both comprehensive, although some detailed design normally performed in the project phase
may be more conceptual (e.g., details of control and instrumentation design). When completed, the product is a standard reactor design certified by the Commission, independent of a
specific site, through a rulemaking action (Subpart B of Part 52). This rulemaking action can
certify portions of a reactor design for 15 years.
Separately, a licensee can apply for an early site permit for approval of a site for one or more
nuclear power facilities. This is also separate from the filing of an application for a construction
permit or a combined licence (see below) for the facility. A specific design is not required for an
early site permit, but the design eventually chosen must fit within the safety and environmental
parameter envelope requested and specified in the early site permit.
As a third option, a licensee can request a combined licence, which is a combined construction
permit and operating licence for a nuclear power facility.
A licensee can use any combination of these tools. For example, a licensee can obtain an early
site permit based on the environmental and safety performance envelope of a set of designs;
can obtain certification of a specific design that meets the envelope; and can then ask for a
combined construction and operating licence for the certified design on the approved site.
Standard design certification and early site permits are legally binding, subject to conditions
(specified during the certification process) to be met by the detailed project design.
In the United Kingdom, the Office for Nuclear Regulation (ONR) and the Environment Agency
6 Note that the CNSC document titles are in the process of changing; this document has been renamed and revised
as REGDOC 2.5.2. Other CNSC regulatory documents are being revised and renamed as REGDOCs.
Regulatory Requirements and Licensing September 2014
18
(EA) offer a generic design assessment (GDA) of new reactors. The purpose is [HSE2008] an
assessment of the safety case for a generic design, leading to issue of a design acceptance
confirmation if the outcome is positive. It consists of four phases: the first is preparation of the
safety case by the proponent, and the next three are reviews by ONR and EA at increasing levels
of detail, namely: 1) fundamental safety overview; 2) overall design safety review; and 3)
detailed design assessment. A design acceptance confirmation is then issued, subject to possible conditions and exceptions, if the design is considered acceptable. Once completed, a GDA
ensures that within the scope of the design, ONR review results are binding. ONR may extend
the review during the construction licence review, but the results of the prior GDA remain
binding.
19
Title
SSG-16
GS-G-1.1
Organization and Staffing of the Regulatory Body for Nuclear Facilities (2002)
GS-G-1.2
GS-G-1.3
GS-G-1.4
GS-G-1.5
GS-G-3.5
SSG-12
SSG-16
GS-G-4.1
Format and Content of the Safety Analysis Report for Nuclear Power Plants (2004)
Regulatory Requirements and Licensing September 2014
20
Some of the key principles reflected in these Requirements and Guides are:
Finally, there is a growing international consensus on high-level numerical safety goals. Safety
goals are defined and discussed in Chapter 13 (Section 4), and the reader is referred there for
details. Almost all regulators who specify safety goals do so implicitly or explicitly on the
following basis: the goals are set so that the predicted health effects of normal operation and
accidents in nuclear power plants are small compared to other social risks. Although IAEA itself
has not specified numerical safety goals, its senior advisory body (INSAG, in [IAEA1999]) has
proposed the following targets:
These targets have been used by many other international and national bodies.
7 i.e., if it is physically impossible for the conditions to occur or if the conditions can be considered with a high
degree of confidence to be extremely unlikely to arise [IAEA, 2004a]
Regulatory Requirements and Licensing September 2014
21
Note also that the frequency of the design basis earthquake (DBE) has recently been changed in
most jurisdictions from 10-3 / year to 10-4 / year, meaning that the DBE that new plants are
required to withstand is significantly more severe.
6.1.2 MDEP and WENRA
There has been an impetus for several years to harmonize nuclear regulations, much as
aircraft regulations are common internationally. The ideal is that a reactor design licensed in
one competent jurisdiction would be licensable anywhere because the requirements would be
the same. In practice, licensing requirements are closely linked to design type, and therefore
harmonization has made slow progress because of the wide variety of reactor types requiring
different regulations at the detail level.
An initiative called the Multinational Design Evaluation Programme (MDEP) was established in
2006 to:
It currently includes nuclear regulatory authorities from 13 countries. Its work includes cooperation on safety reviews of specific reactor designs. National regulators retain sovereign
authority for all licensing and regulatory decisions.
The Western European Nuclear Regulators Association (WENRA) was formed in 1999 to develop a common approach to nuclear safety and to be able to review nuclear safety independently in countries applying for membership in the European Union (EU).
One of their earliest reports [WENRA2000] surveyed the state of nuclear safety and regulation
in countries applying for EU membership. The report covers the status of the regulatory regime
and regulatory body and of nuclear power plant safety. For the former, issues such as independence of the regulatory body, resources, and expertise were priority topics.
Because the predominant type of reactor in Western Europe is the LWR, it is somewhat easier
to propose harmonized requirements. WENRA has adopted common top-level requirements for
any reactor to be built in Western Europe [WENRA2010]. These are largely consistent with the
IAEA Safety Fundamentals [IAEA2006a]. More detailed requirements are given in the WENRA
Reference Levels publications, e.g., [WENRA2007], for reactor safety.
Finally, as requested by the European Union (EU) after the accident at Fukushima Dai-ichi in
March 2011, WENRA proposed [WENRA2011] that a series of analytical stress tests be done
on all EU nuclear power plants to show their robustness against extreme natural events. Unlike
the traditional approach of analyzing design basis accidents (DBAs) and beyond design basis
accidents (BDBAs) (see Chapter 13), WENRA proposed an analysis assuming:
sequential loss of the lines of defence in a deterministic approach, irrespective of the
probability of this loss. In addition, measures to manage these situations will be supposed to be progressively defeated.
In other words, design and accident management measures were to be assumed to fail one
after the other and the consequences at each step tabulated to understand the plants robustness. The initiating events conceivable at the plant site included earthquake, flooding and other
Regulatory Requirements and Licensing September 2014
22
extreme natural events. The consequential loss of safety functions included loss of electrical
power, including station black-out, loss of the ultimate heat sink, and a combination of both.
Each EU country (or country applying for EU membership) completed these stress tests for its
own plants and reported the results back to the European Nuclear Safety Regulators Group
(ENSREG), an independent expert body formed by the European Commission, for evaluation.
8 The United States have also licensed a fast-breeder power reactor (Fermi 1) and high-temperature gas-cooled
reactors (Peach Bottom and Fort St. Vrain).
Regulatory Requirements and Licensing September 2014
23
Director for Operations (EDO) carries out the policies and decisions of the Commission and
directs the activities of the program offices.
The Commission is supported by a large technical staff, as well as powerful advisory committees
who can challenge both the proponent and the staff, e.g., the Advisory Committee on Reactor
Safeguards, or ACRS. Typically, the ACRS consists of well-known and respected scientists and
experts, often world-renowned professors drawn from universities. It has its own independent
support staff. There is no current equivalent in Canada, although at one point the Reactor
Safety Advisory Committee (RSAC), which later became the Advisory Committee on Nuclear
Safety (ACNS), had a similar role with the then-AECB, albeit on a smaller scale.
The actual trial-level adjudicatory body of the USNRC is the Atomic Safety and Licensing Board
Panel (ASLB). The Panel is composed of administrative judges who are lawyers, engineers, and
scientists, and administrative law judges who are lawyers. It is chaired by the Chief Administrative Judge. The Panel conducts all licensing and other hearings as directed by the Commission,
primarily through individual Atomic Safety and Licensing Boards or single presiding officers
appointed by either the Commission or the Chief Administrative Judge. Individual licensing
boards conduct public hearings on contested issues that arise in the course of licensing and
enforcement proceedings and uncontested hearings on construction of nuclear facilities.
24
borders. USNRC also has a large and powerful R&D Division which conducts experimental and
analytical work of very broad scope, along with development of their own computer tools,
independently of utilities and design organizations.
6.2.1.3 Regulatory approach and documents
As we saw with the IAEA and shall see with other regulators, regulatory documents form a
hierarchy, with legislation at the top, government regulations and licences next (both of which
are enforceable by law), mandatory regulatory requirements set by the regulator next, then
optional regulatory guides provided by the regulator, and finally guidance to regulatory staff
themselves on how to review a submission. Figure 4 shows such a generic structure.
Consolidated legislation
In the United States, nuclear energy-related activities are governed by the Atomic Energy Act of
1954, as amended, and the Energy Reorganization Act of 1974, as amended (which created the
USNRC). The interested reader is referred to [USNRC2011] as updated, which consolidates all
nuclear-related legislation and executive orders and runs well over 1000 pages.
The Nuclear Safety and Control Act in Canada [GovCan2013], by contrast, has 54 pages.
[Ahearne1988] is an excellent source of information on the origins of the U.S. regulatory approach and its differences from that used in Canada. Although the work is dated, it is recommended reading to gain an understanding of the differences. One interesting difference in
practice is the length of a plant licence; typically, in the United States, it is up to 40 years,
whereas in Canada the utility must reapply about every five years.
Regulatory Requirements and Licensing September 2014
25
The technical requirements are covered in the Code of Federal Regulations Title 10 (10CFR),
which corresponds to the second box from the top in Figure 4. The requirements are binding on
all persons and organizations who receive a licence from the NRC to use nuclear materials or to
operate nuclear facilities. Of particular interest are 10CFR Part 50 [USNRC2012d] and 10CFR
Part 52 [USNRC2012].
10CFR Part 50 covers requirements for the traditional domestic licensing of production and
nuclear power facilities. Much of the main text is legal and procedural, and these aspects will
not be discussed further here. Even a detailed technical discussion of 10CFR Part 50 is well
beyond the scope of this chapter. We select a few examples to give an idea of the approach.
Section 50.46 states acceptance criteria for emergency core cooling systems for light-water
nuclear power reactors. The requirements are in the form of numerical analysis values rather
than safety objectives. For example, it is an overall requirement in water reactors to prevent
excessive oxidation of the sheath because if it becomes brittle, it can fragment on rewet, and
the debris can block fuel cooling. Moreover, at high temperatures, the Zircaloy-water reaction
becomes autocatalytic, so that temperature prediction is difficult. Finally the reaction produces
hydrogen, which is a source of energy to containment if it burns. In Canada, these requirements
are stated as objectives, and it is up to the proponent to justify how they are met. However, in
10CFR Part 50, the acceptance criteria can be quite explicit (from 50.46):
(b)(1) Peak cladding temperature. The calculated maximum fuel element cladding
temperature shall not exceed 2200 F.
(2) Maximum cladding oxidation. The calculated total oxidation of the cladding shall
nowhere exceed 0.17 times the total cladding thickness before oxidation. As used in this
subparagraph, total oxidation means the total thickness of cladding metal that would be
locally converted to oxide if all the oxygen absorbed by and reacted with the cladding locally were converted to stoichiometric zirconium dioxide. If cladding rupture is calculated to occur, the inside surfaces of the cladding shall be included in the oxidation, beginning at the calculated time of rupture. Cladding thickness before oxidation means
the radial distance from inside to outside the cladding, after any calculated rupture or
swelling has occurred, but before significant oxidation. Where the calculated conditions
of transient pressure and temperature lead to a prediction of cladding swelling, with or
without cladding rupture, the unoxidized cladding thickness shall be defined as the cladding cross-sectional area, taken at a horizontal plane at the elevation of the rupture, if it
occurs, or at the elevation of the highest cladding temperature if no rupture is calculated
to occur, divided by the average circumference at that elevation. For ruptured cladding,
the circumference does not include the rupture opening.
(3) Maximum hydrogen generation. The calculated total amount of hydrogen generated
from the chemical reaction of the cladding with water or steam shall not exceed 0.01
times the hypothetical amount that would be generated if all of the metal in the cladding cylinders surrounding the fuel, excluding the cladding surrounding the plenum volume, were to react.
Although this example illustrates a difference in regulatory philosophy (and not all criteria are
this detailed), it is also related to design differences. In PWRs, if the metal-water reaction
becomes autocatalytic, there is no nearby heat sink to mitigate it, and it can quickly affect a
Regulatory Requirements and Licensing September 2014
26
large part of the core. In CANDU (as discussed in Chapter 13) the nearby moderator can remove
heat from the fuel through the pressure tube and has the effect of tempering the metal-water
reaction rate.
As another example, consider Appendix A to 10CFR 50, the General Design Criteria
[USNRC2012b]. This Appendix consists of 64 basic requirements which underpin much of the
technical approach to safety in the United States. Compliance is mandatory. Although highlevel, many are focussed on LWRs, as stated in the introduction:
These General Design Criteria establish minimum requirements for the principal design
criteria for water-cooled nuclear power plants similar in design and location to plants for
which construction permits have been issued by the Commission. The General Design
Criteria are also considered to be generally applicable to other types of nuclear power
units and are intended to provide guidance in establishing the principal design criteria
for such other units.
Many of the GDCs are generic; for example
Criterion 16Containment Design. Reactor containment and associated systems shall
be provided to establish an essentially leak-tight barrier against the uncontrolled release
of radioactivity to the environment and to assure that the containment design conditions important to safety are not exceeded for as long as postulated accident conditions
require.
Some are clearly specific to LWRs, for example:
Criterion 11Reactor Inherent Protection. The reactor core and associated coolant systems shall be designed so that in the power operating range the net effect of the prompt
inherent nuclear feedback characteristics tends to compensate for a rapid increase in reactivity.
The underlying purpose of Criterion 11 is that a fast reactivity excursion in an LWR, caused for
example by a rod ejection, must be compensated for (not necessarily terminated, as discussed
in Chapter 13) by negative (Doppler) feedback since (because of the short prompt neutron
lifetime) engineered shutdown systems may not be able to act quickly enough (see Chapter 13).
It is often misinterpreted as a blanket requirement for a negative void reactivity.
At the same level in Figure 4 are plant licences, rules (U.S. term for regulations), and orders.
6.2.1.3.3
Commission Policy Statements are an example of Regulatory Documents (third box down in
Figure 4). For example, in 2011, the Commission issued a Policy Statement on Safety Culture,
setting forth its expectations for industry to promote a positive safety culture. Such notices are
published in the U.S. Federal Register.
Given the detail in 10CFR, USNRC staff have less need to issue mandatory regulatory documents.
6.2.1.3.4
Regulatory guides
Regulatory guides (fourth box from the top in Figure 4) provide guidance to proponents on
implementing USNRC regulations, on techniques used by NRC staff in evaluating specific probRegulatory Requirements and Licensing September 2014
27
lems or postulated accidents, and on data needed by staff in its review of applications for
permits or licences. Although nominally optional, exceptions taken to regulatory guides in the
United States (and most other countries) require thorough justification and significant extra
regulatory review.
6.2.1.3.5
Many regulators now have a standard review plan (SRP, bottom box in Figure 4) written by the
regulator and aimed at regulatory staff performing reviews of proponent applications. This
approach was first developed in the United States and is now being adopted in other countries,
including Canada. The purpose of the SRP is to ensure the quality and uniformity of staff safety
reviews and to make the review process more transparent. For this reason, the SRP is public in
the United States, and proponents can see in advance the criteria against which their submissions will be reviewed and the level of information needed; see [USNRC1987].
6.2.1.4 Licensing process
It is beyond the scope of this chapter to describe the U.S. licensing process in detail. The
following description is highly abbreviated; the reader is referred to [USNRC2009] for more
detail.
We have already described in Section 5 aspects of an alternative licensing approach in the
United States governed by 10 CFR Part 52 that includes options for:
Early site permits that enable an applicant to obtain approval for a reactor site without specifying the design of the reactor(s) that could be built there;
Certified standard plant designs which can be used as pre-approved designs;
A licence which combines a construction permit and an operating licence with conditions for plant operation.
However, at the time this chapter was written (early 2014), all operating plants in the United
States have been licensed under a two-step process defined in 10CFR50:
A construction licence for a particular plant design at a particular site. This process
includes submission of relevant information on design, safety analysis, intended operation, the site, the environment, and emergency planning; review by NRC staff,
who issue a Safety Evaluation Report summarizing the anticipated effect of the proposed facility on public health and safety; and a public hearing, conducted by the
Atomic Safety and Licensing Board (see Section 6.2.1.2).
An operating licence. This process includes submission of final design and safety information by the applicant and review by the USNRC, who prepare a Final Safety
Evaluation Report. A public hearing is not mandatory or automatic, but can be requested by members of the public whose interests might be affected by the issuance
of the licence.
In parallel, the licence applications are reviewed by the ACRS (see Section 6.2.1.2), who provide
the Commission with independent expert advice.
The entire process is remarkably open, with all documents and correspondence related to the
28
application placed in publicly accessible paper and electronic repositories9. This includes the
plant Safety Report, the NRC Safety Evaluation Reports, letters between the NRC and the
applicant, records of meetings, and other documents. The NRC also holds numerous public
meetings during the licensing process.
In addition, conditions may be placed on the licence, which have the same legal force as the
licence itself. A generic set of conditions is described in 10CFR 50.54, Conditions of licenses.
Many areas are covered, e.g., quality assurance, minimum staffing levels, licence amendment or
revocation, responsibility of the operator, process for making changes, security, and emergency
planning.
Finally, the USNRC has the authority to impose penalties for violations of regulatory requirements. It uses three primary enforcement sanctions:
1. Notice of Violation: This identifies a requirement and how it was violated and normally
requires a written response.
2. Civil Penalties: A civil penalty is a monetary fine up to $130,000 per violation per day.
3. Orders: Orders modify, suspend, or revoke licenses or require specific actions by licensees or persons.
6.2.2 United Kingdom
Unlike the United States, the United Kingdom has a very different legal structure, and the
regulator has had to license a wide variety of reactor types (gas-cooled reactors, fast reactors,
heavy-water reactors, and light-water reactors). This task has been accompanied by a less
prescriptive approach.
6.2.2.1 Organization
The Office for Nuclear Regulation (ONR) is responsible for all nuclear regulation in the United
Kingdom. It was formed on April 1, 2011, as an agency of the Health and Safety Executive (HSE).
ONR combined the safety and security functions of HSEs former Nuclear Directorate, including
Civil Nuclear Security, the U.K. Safeguards Office, and the Radioactive Materials Transport team.
In turn, HSE is a non-departmental public body (NDPB), which is defined as a body which has a
role in the processes of national Government, but is not a Government Department or part of
one, and which accordingly operates to a greater or lesser extent at arms length from Ministers [UK2009]. It is sponsored by the Department for Work and Pensions. At the top level, it
has a Board, which also contains its Executive Management Team. The work is organized along
program lines, as shown in simplified form in Figure 5.
On April 1, 2014, ONR became a Public Corporation under the 2013 Energy Act. ONR is now the
enforcing authority for licensed sites in Great Britain, as well as the licensing authority.
9 Some records are not disclosed, e.g., records which must be kept secret in the interest of national defence or
foreign policy; internal personnel records; trade secrets and commercial or financial information; records compiled
for law-enforcement purposes. For a comprehensive list, see 10CFR 9.17, Agency records exempt from public
disclosure.
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30
31
The reader should consult [HSE2006] for the full set of numerical targets.
6.2.2.4 Safety assessment principles
The SAPs consist of a set of high-level principles, followed by a large number of technical
principles covering the plant life cycle. Although they are expected to be followed by a proponent, they are not legally mandatory (unless they refer to a legal requirement), and are officially
written to guide regulatory staff in their assessment of a safety case. They are generally consistent with IAEA Safety Requirements. Most SAPs are followed by a brief explanation or commentary.
It is outside the scope of this chapter to cover these principles in depth (SAPs consisted of 140
pages as of 2006). Appendix A (Section 12) shows some examples of SAPs.
6.2.2.5 Technical assessment guides
The SAPs are supplemented by a series of Technical Assessment Guides (TAGs), which provide
more detailed guidance to regulatory staff and fill a similar role to the U.S. Standard Review
Plan. Like the latter, they are public.
32
33
To provide assurance that non-nuclear-weapon states party to comprehensive safeguards agreements are complying with their obligations not to acquire nuclear
weapons or other nuclear explosive devices;
To deter states that have renounced nuclear weapons from acquiring unsafeguarded
nuclear material10. Safeguards must therefore be effective to detect within a reasonable time the diversion or clandestine production of nuclear material;
To verify certain facilities and material in some non-nuclear-weapon states with significantly developed nuclear programs, but which have not yet concluded comprehensive safeguard agreements, and therefore are at high risk of proliferation activities. These states are placed under safeguards to prevent them from acquiring
nuclear-weapon capability.
The objectives of safeguards related to the formally recognized nuclear-weapon states are:
10 Note that nuclear material includes all fissionable isotopes that can be used as nuclear fuel or explosive
material, whereas non-nuclear material includes all material of strategic importance, such as heavy water,
zirconium tubes, etc.
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The technical aim of safeguards is to use technical means to detect and verify safeguards
implementation and to provide for reporting of deviations.
For further background, see [IAEA1983], [IAEA1998a], [IAEA2011a], [IAEA2011b], [IAEA2007b].
Not to receive and transfer any nuclear weapons or nuclear explosive devices, or control
of such weapons or devices directly or indirectly;
Not to manufacture or otherwise acquire such weapons or devices;
Not to seek or receive any assistance in development or manufacture of such devices;
To accept IAEA safeguards on all fissionable material in peaceful nuclear activities;
Not to provide source or special fissionable material, or equipment or material especially
designed or prepared for the processing, use or production of special fissionable material to any non-nuclear-weapon State;
To sign safeguard agreements with the IAEA either individually or together with other
States within 18 months of the date on which the State deposits its instruments of ratification of or accession to the NPT Treaty
Allows each State party to the NPT Treaty to develop research, production, and use of
nuclear energy for peaceful purposes and to facilitate and participate in the fullest possible exchange of equipment, materials, and information for the peaceful uses of nuclear
energy.
35
The Generic safeguards approach specifies the IAEA goals and safeguard activities for a reference plant. The Facility safeguards approach is prepared for a specific facility, developed and
adjusted to specific facility characteristic features and activities. The State-level safeguards
approach is developed for a specific state, encompassing all nuclear material, nuclear installations, and nuclear activities.
The integrated safeguards approach, which is a variation of the State-level safeguards approach,
was developed as an optimum combination of all safeguards measures available to the IAEA
under comprehensive safeguard agreements and additional protocols. Starting in the early
1990s, the safeguards program was extended, and is known today as Broad Overview of Expanded Safeguards Coverage Protocols, which in addition to the above targets, include the
following:
a.
b.
c.
d.
Equipment manufacturers
Mining and milling
Conversion facilities
R&D centres.
The nuclear material accountancy within the framework of IAEA safeguards begins with the
nuclear-material accounting activities by facility operators and the state system of accounting
for and control of nuclear materials. The IAEA implements nuclear accountancy at various levels
[IAEA2002d]:
1) At the Facility Level by:
a) Dividing operations into nuclear material balance areas (MBAs);
b) Maintaining records on nuclear material quantities in each MBA;
c) Measuring and recording all transfers of nuclear material from each MBA to another
area or facility;
d) Periodically determining quantities of nuclear material in each MBA;
e) Closing the material balance over the period between two successive physical inventory
takings and computing the material unaccounted for (MUF);
f) Providing for a measurement control program to determine the accuracy of calibrations
and measurements;
g) Testing the computed MUF against its limits or errors in the accidental loss of gain;
h) Analysing the collected accounting information to determine the cause and magnitude,
and taking lessons learned for future improvements.
2) At State Authority Level
a) Preparing and submitting nuclear material accounting reports to the IAEA;
b) Ensuring that nuclear material accounting procedures and arrangements are adhered to;
c) Providing for IAEA inspector access and co-ordination arrangements;
d) Verifying facility operators nuclear material accountancy performance.
3) At IAEA Level by:
a) Independently verifying nuclear material accounting information in facility records and
State records, and conducting activities as per safeguard agreements signed with the
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37
b) For on-load refueled reactors, fuel movements and refueling operations are carried out
at high frequency (daily), but with a small number of items moved per refueling.
LWRs are refueled off-load, refueling operations occur with an open vessel, and transfers occur
in channels filled with transparent water shielding. This design combination permits direct
visual observation. Transparent shielding is impractical for refueling operations in on-load
refueled reactors, and therefore observation by other means is required. In these NPPs, detection of variations in radiation fields from continuously operating instrumentation together with
optical surveillance provide the information needed on refueling sequences for safeguard
purposes. Regardless of the NPP design, all fuel is properly labelled by visible and non-visible
marking to be read by modern optical and laser devices.
Figure 10 shows the position of optical surveillance devices in the reactor building and the fuelstorage pool building in the LWR reactor design.
Application of the general principles for safeguards is common to all pressure-tube PHWRs.
Most IAEA experience in handling PHWRs has been obtained on CANDU reactors.
Figure 11 shows the position of optical surveillance devices in the reactor building and the fuelstorage pool building in the CANDU reactor design.
CANDU NPPs have horizontal fuel channels and are heavy-water moderated and cooled. The
refueling system uses two refueling machines, one at each end of the core, to insert new fuel at
one end and to accept spent fuel at the other. CANDU NPPs require appropriate shielding of the
refueling machines and operations to protect personnel. Consequently, the positioning of the
fueling machines in front of the reactor channels, and the refueling itself, are carried out by
remote control.
38
Requirement for early interaction between the designer and the IAEA;
Design of barriers which form a part of the C/S system;
Design of seals for moving nuclear material;
Design of surveillance techniques;
Design of fuel identification and fuel verification techniques;
Detection of unrecorded production or use of nuclear material;
Transfer for spent fuel from the spent fuel pool to storage or reprocessing.
8 Nuclear Security
Nuclear security has become far more important in the last couple of decades, due largely to
changes in the external political environment after the September 11, 2001, terrorist attacks in
the United States. Each utility implements security at its sites, and in Canada, regulation of
nuclear security is part of the mandate of the CNSC.
Top-level requirements are set by the Nuclear Security Regulations [GovCan2010]. This Act
Regulatory Requirements and Licensing September 2014
39
covers the security of both certain nuclear materials and nuclear facilities.
Nuclear materials are divided into three categories related to their security impact: for example,
a quantity of non-irradiated plutonium >2 kg is Category I; between 500 g and 2 kg is Category
II; and between 15 g and 500 g is Category III. Possession in each category requires a licence,
and the security obligations for each case are defined in the regulations.
For nuclear facilities in Canada, it is up to the CNSC Commission to establish and update the
design basis threat which is taken into account by the utility in determining its security provisions. In addition, the utility must conduct an annual facility-specific threat and risk assessment. Nuclear facilities must be located within a protected area enclosed by a barrier. Category
I materials are further protected by an inner-area structure or barrier whose function is to
detect and delay unauthorized access before the on-site nuclear response force can successfully
intervene.
In addition, the operator must identify vital areas. These are areas inside the protected area
containing equipment, systems, devices, or a nuclear substance, the sabotage of which would or
would likely pose an unreasonable risk to the health and safety of persons arising from exposure to radiation. The operator is then required to implement the appropriate physical protection measures.
The Act also sets out requirements for persons authorized to enter protected and inner areas
and for security personnel. The CNSC has supplemented and expanded the Nuclear Security
Regulations through a number of Regulatory Documents and Guides. Most of those pertaining
to high-security sites such as nuclear power plants contain prescribed information and are not
publicly available, and therefore they are not referenced here.
Further details of security regulations, implementation techniques, and verification methodologies are beyond the scope of this textbook and are not available to the general public.
11 Some of the descriptive material has been drawn from the Web site of the CNSC over the period from July 2011
to January 2013.
Regulatory Requirements and Licensing September 2014
40
the Regulatory Operations Branch, which is responsible for NPP licensing in Canada;
the Technical Support Branch, which is home to all the CNSC discipline specialists and
experts who review and assess various reactor designs and all information submitted
in support of a licence application.
41
President
Executive Advisor
Commission Members
Commission Secretariat
Office of Audit,
Evaluation & Ethics
Legal
Services
Technical
Regulatory
Regulatory
Support
Operations
Affairs
Branch
Branch
Branch
Figure 12 CNSC organization
Corporate
Services
Branch
42
43
transfer one givenunless, in the opinion of the Commission, the applicant or, in the
case of an application for an authorization to transfer the licence, the transferee:
(a) is qualified to carry on the activity that the licence will authorize the licensee to carry
on; and
(b) will, in carrying on that activity, make adequate provision for the protection of the
environment, the health and safety of persons, and the maintenance of national security
and measures required to implement international obligations to which Canada has
agreed.
The next level in Figure 13 is Regulations, which are published in the Canada Gazette and
include:
We have provided references above for some of the key Regulations in the nuclear powerreactor field.
In addition, when required, the CNSC puts forward proposals for new regulations or proposed
amendments to existing regulations:
Regulations Amending the Class I Nuclear Facilities Regulations and the Uranium
Mines and Mills Regulation
Amendments to Nuclear Non-Proliferation Import and Export Control Regulations
Amendment to Class II Nuclear Facilities and Prescribed Equipment Regulations
Regulations Amending Certain Regulations made under the Nuclear Safety and Control Act (Miscellaneous Program)
Amendments to the Packaging and Transport of Nuclear Substances Regulations.
44
responsibility of various participants in the Canadian nuclear industry. The underlying purpose
of the Act is to require nuclear operators to carry insurance to cover liability should an accident
occur. The operator is absolutely liable for damage irrespective of the cause of the accident:
that is, claimants do not have to prove negligence on the part of the operatorthey need only
prove that they have suffered damage. Operators must obtain liability insurance for damages
up to a maximum of $75 million (but see next paragraph); if the consequences exceed that
amount, the federal government appoints an independent Nuclear Damage Claims Commission
that will receive claims, assess damages, and recommend the level of compensation that should
be paid. The responsibility to pay claims exceeding $75 million rests with the federal government. The Act does not set a limit on what the government pays.
As of this writing (early 2014), Bill C-22 (the Energy Safety and Security Act) has been tabled in
the House of Commons to replace the Nuclear Liability Act. It raises the absolute liability limit
to $1 billion for both nuclear energy and offshore oil and gas. It is expected that this bill will be
enacted by the House of Commons.
9.3.4 Other acts
Other Acts that pertain to some aspects of nuclear power plants include:
9.4 Licences
The third level in Figure 13 also includes licences. These are mandatory legal documents which
set forth the requirements and limitations for activities undertaken during the life cycle of a
nuclear activity. For example, a Power Reactor Operating Licence typically covers (among other
items):
45
ment. Such a clause binds the results of the safety assessment performed by the
operator to the licence;
Using only those fuel-bundle designs approved by the CNSC;
Complying with requirements for an emergency plan for the facility;
Complying with the limits on releases of radioactive material in normal operation
(derived release limits);
Following requirements for a maintenance program; and
Complying with requirements for radiation protection, site security, and safeguards.
The licence is accompanied by, and references, a rather lengthy Licence Conditions Handbook,
which provides:
In effect, the Licence Conditions Handbook extends the scope of the licence.
More recently, CNSC has used the labels RD (Regulatory Document) and GD (Guidance
Document). Occasionally, CNSC has issued documents as RD/GD, which means that some
parts of the document contain (effectively) requirements and other parts contain guidance. In
Regulatory Requirements and Licensing September 2014
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47
Examples: the Nuclear Safety and Control Act, the Canadian Environmental Assessment Act, the Canadian Environmental Protection Act, the Nuclear Liability Act, the
Transportation of Dangerous Goods Act, the Radiation Emitting Devices Act, the Access to Information Act, and the Canada/IAEA Safeguards Agreement.
b) Conditions and safety and control measures described in the facility licence and the
documents directly referenced in that licence.
c) Safety and control measures described in documents directly referenced in the licence.
48
Examples are documents describing the design, safety analyses, and all aspects of
operation to which the licensee makes reference; conduct of operations; and conduct of maintenance.
The licensing basis sets the boundary conditions for acceptable performance at a regulated
facility or activity and thus establishes the basis for the CNSCs compliance program with
respect to that regulated facility or activity.
We now summarize selected regulatory documents. Note that document numbers and titles
are shown in terms of the currently issued documents (and not in terms of the new classification scheme shown in Section 9.5.2).
9.5.4 Design of new NPPs in Canada: RD-337
RD-337 [CNSC2008] sets out comprehensive CNSC requirements with respect to the design of
new water-cooled NPPs and provides examples of optimal design characteristics 12. Excerpts
follow:
The information provided in this document is intended to facilitate high quality design,
and consistency with modern international codes and standards, for new water-cooled
NPPs. It is recognized that specific technologies may use alternative approaches. If a
design other than a water-cooled reactor is to be considered for licensing in Canada, the
design is subject to the safety objectives, high level safety concepts and safety management expectations associated with this regulatory document.
To a large degree, this document represents the CNSCs adoption of the principles set
forth in International Atomic Energy Agency (IAEA) document NS-R-1, Safety of Nuclear
Plants: Design, and the adaptation of those principles to align with Canadian practices.
The scope of NS-R-1 has been expanded to address the interfaces between NPP design
and other topics, such as environmental protection, radiation protection, ageing, human
factors, security, safeguards, transportation, and accident and emergency response
planning.
The main components of RD-337 are:
i.
ii.
iii.
12 While this Chapter was being finalized, CNSC issued an update to RD-337 called REGDOC 2.5.2 which adds
lessons learned from Fukushima. See [CNSC2014].
Regulatory Requirements and Licensing September 2014
iv.
tics, radiation protection principles and acceptance criteria, exclusion zones, and facility
layout.
General design considerations
This section contains general requirements for all technical disciplines and reactor engineering areas. It covers:
v.
vi.
vii.
viii.
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System-specific requirements
This section covers requirements specific to most important systems and functions, including the reactor core, heat-transport system, steam-supply system, means of shutdown, emergency core cooling system, containment, emergency power supply, heat
transfer to an ultimate heat sink, emergency heat-removal system, control facilities,
waste management and control, fuel handling and storage, and radiation protection.
Safety analysis
The safety analysis sections cover the most important aspects of safety analysis, namely
analysis objectives, hazards analysis, deterministic analysis, and probabilistic analysis.
The topic is covered in RD-310 in more detail [CNSC2008b].
Environmental protection and mitigation
This section covers environmental protection design and requirements, as well as requirements for released radioactive and hazardous substances.
Alternative approaches
RD-337 is intended to be technology-neutral for water-cooled reactor designs. It is recognized that specific technologies may use alternative approaches.
The CNSC considers alternative approaches to the expectations in this document where:
50
Key elements to consider when establishing the scope of the life-extension project;
and
Considerations to be taken into account in planning and executing a life-extension
project.
The document covers the initiation of the life-extension project, preparation of the integrated
project plan (which includes environmental assessment, safety assessment, integrated implementation plan and its adequacy, etc.), project execution, and return to service.
A major part of the assessment for life extension requires reviews of the existing plant against
modern codes and standards, including, but not limited to, CNSC documents more recent than
were in place at the time the plant was originally licensed. Although compliance is not mandatory, gaps must be identified, assessed, and remedied if practical. In addition, the condition of
systems, structures, and components (SSC) is assessed, largely to capture the effects of aging
and degradation. These assessments may also identify gaps. The entire assessment is collected
in a Global Assessment Report (GAR), from which an Integrated Implementation Plan (IIP) is
developed. The IIP is a work plan and schedule to fix the identified gaps insofar as is practical
Regulatory Requirements and Licensing September 2014
51
and risk-effective. Such life-extension assessments are similar to, but much broader in scope
than, periodic safety reviews.
9.5.7 Safety analysis for NPPs: RD-310 and GD-310
Safety analysis is one of the most important topics in NPP licensing because it provides the
assurance that the plant can be operated safely and that the postulated events can be prevented, mitigated, and managed. The CNSC has issued both the requirements document (RD310 [CNSC2008b]) and the guidance document (GD-310 [CNSC2012b]).
RD-310 identifies high-level regulatory information for a nuclear power plant licence applicants preparation and presentation of a safety analysis. In particular, it establishes a
more modern risk-informed approach to the categorization of accidents, one that considers a full spectrum of possible events, including the events of greatest consequence
to the public. The CNSC expects proponents and applicants for new reactor licences to
immediately apply this regulatory document in new-build submissions. In the context of
existing reactors, CNSC expects the licensees to apply this document, in a graduated
manner, to all relevant programs in future submissions.
RD-310 explains the objectives of deterministic safety analysis, and in detail covers the
requirements for safety analysis. In particular, it covers identification and classification
of events following the international practice, i.e., groups them into Normal Operation
(NO), Anticipated Operational Occurrences (AOOs), Design Basis Accidents (DBAs), and
Beyond Design Basis Accidents (BDBAs), and explains the acceptance criteria. However,
most of the details in the document are focussed on the safety analysis methods and assumptions, including methods, data, assumptions, computer code requirements, and
required conservatisms in the analysis. The document also covers the required documentation that a licence applicant needs to prepare, and the time line for updating this
documentation.
9.5.8 Reliability programs for NPPs: RD/GD-98
Regulatory document RD/GD-98, Reliability Programs for Nuclear Power Plants [CNSC2012a],
sets out the requirements and guidance of the CNSC for the development and implementation
of a reliability program for nuclear power plants in Canada. One of the important aspects of this
document is to provide a clear definition of the Systems Important to Safety (SIS) and how these
are treated and classified in NPP design.
9.5.9 Reporting requirements for operating nuclear power plants: S-99
The purposes of this Regulatory Standard [CNSC2003] are:
To help the Canadian Nuclear Safety Commission collect the information that it
needs to ensure that a nuclear power plant is operating safely and to verify that the
licensee is complying with regulatory requirements;
To help applicants for operating licences for nuclear power plants design programs
for collecting and reporting information in accordance with regulatory requirements;
and
To facilitate CNSC evaluations of the appropriateness, completeness, and timeliness
of information reported to the CNSC by operators of nuclear power plants.
Regulatory Requirements and Licensing September 2014
52
This document is a key document for utilities that operate nuclear power plants because it
states the requirements for reporting of operational issues. The document groups the requirements into two groups: reporting unscheduled events, and reporting scheduled events.
9.5.10 Pre-licensing review of a vendors reactor design: GD-385
Guidance document GD-385, Pre-Licensing Review of a Vendors Reactor Design [CNSC2012],
describes the pre-licensing review process provided by the CNSC for assessing a vendors design
for a nuclear power plant or small reactor. The review considers the areas of design that relate
to reactor safety, security and safeguards. For this topic, a licensee or licence applicant is not
obliged to satisfy any provisions through regulations or licence conditions, and therefore no
regulatory document (RD) accompanies this guidance document.
A pre-licensing review is an optional service provided by the CNSC. The objective of a prelicensing review is to increase regulatory certainty while ensuring public safety. The review can
be undertaken by a reactor vendor prior to an applicants submission of a licence application to
the CNSC and can provide early identification and resolution of potential regulatory or technical
issues in the design, particularly those that could result in significant changes to the design or
safety analysis.
This review does not certify a reactor design and does not involve the issuance of a licence
under the Nuclear Safety and Control Act. It is not required as part of the licensing process for a
new nuclear power plant or small reactor. The conclusions of a design review do not bind or
otherwise influence decisions made by the Commission, with whom the authority resides to
issue licences for nuclear power plants and small reactors. It is different in these respects from
the U.S. Standard Design Certification.
9.5.11 Licence to construct a nuclear power plant: RD/GD-369
To request CNSC assessment of a request for a construction licence, a formal application must
be submitted to the Canadian Nuclear Safety Commission (CNSC) along with appropriate
documentation. This CNSC guidance identifies the information that should be submitted to
support such an application.
RD/GD-369 [CNSC2012c] applies to applications for a licence to construct a water-cooled
nuclear power plant. It does not presuppose or limit an applicants intention to follow any
particular kind of water-cooled reactor technology. This document follows the format of the
IAEA Safety Guide No. GS-G-4.1, Format and Content of the Safety Analysis Report for Nuclear
Power Plants, but is more specific to Canadian regulatory practice. In following these guidelines, an applicant must submit the appropriate information to demonstrate that it is qualified
and will make adequate and reasonable provisions to undertake the activity to be licensed,
pursuant to sub-section 24(4) of the Nuclear Safety and Control Act and associated regulations.
RD/GD-369 is a combined document that lists and explains the requirements, but also provides
guidance on how to address them. The document covers plant description; management of
safety; site evaluation; general design aspects and support programs; design of plant structures,
systems, and components; safety analysis; construction and commissioning; operational aspects; operational limits and conditions; radiation protection; environmental protection; emergency preparedness; radioactive and hazardous waste management; decommissioning and endof life-aspects; and safeguards.
Regulatory Requirements and Licensing September 2014
53
54
information.
The document describes the design, operating, and testing requirements for the shutdown
systems. It includes definition of the minimum allowable performance standards and requirements in several important areas, such as performance, environmental qualification, availability,
separation and independence, actuation instrumentation, status monitoring, and seismic
provisions.
9.5.15 Emergency core cooling systems for CANDU nuclear power plants: R-9
This regulatory document [CNSC1991b] is one of the original series of AECB documents. It was
superseded by RD-337, except in areas in which it is consistent with RD-337, but provides more
information.
The document describes the design, operating, and testing requirements for the emergency
core cooling system. It includes definition of the minimum allowable performance standards
and requirements in several important areas, such as core cooling, environmental qualification,
availability, separation and independence, actuation instrumentation, leakage control, inadvertent operation, shielding, status monitoring, and seismic provisions.
9.5.16 Use of two shutdown systems in reactors: R-10
This regulatory document [CNSC1991b] is one of the original series of AECB documents. It was
superseded by RD-337.
The document formalized the requirement for two independent shutdown systems:
All nuclear power reactors licensed for construction in Canada after January 1, 1977, shall
incorporate two independent protective shutdown systems unless otherwise approved by the
Board.
55
It required that the two shutdown systems be independent, reliable, diverse, and individually
capable of meeting regulatory dose limits13. Therefore, it could be assumed that at least one
system would operate as designed when required (i.e., there was no need to postulate simultaneous unavailability of both systems after an accident).
9.5.17 Classification of systems, design basis accidents, and dose limits
The selection and classification of accidents for safety analysis, or in other words the definition
of design basis accidents, is covered extensively in Chapter 13 and is summarized here only for
convenience:
The deterministic safety analysis limits under which all large operating CANDU plants up to but
excluding Darlington have been licensed can be found in [Hurst1972]. The spectrum of possible
design basis accidents was collapsed into two broad categories: single failures, or the failure of
any one process system in the plant, and dual failures, a much less likely event defined as a
single failure coupled with the unavailability of either a shutdown system, or containment, or
the emergency core cooling system, these constituting the so-called special safety systems. For
each category, a frequency and a consequence limit was chosen that had to be satisfied. In
addition, to deal with the siting of a reactor (Pickering A) next to a major population centre
(Toronto), population dose limits were defined for each category of accident.
The limits were as follows (sometimes this is called the Siting Guide):
Table 3 Single / dual failure dose limits
Accident
Maximum
quency
Single Failure
1 per 3 years
Dual Failure
Population
Limit
0.005 Sv
102 Sv
0.03 Sv thyroid
102 Sv thyroid
0.25 Sv
104 Sv
2.5 Sv thyroid
104 Sv thyroid
Dose
For the licensing of Darlington, as discussed in Chapter 13, Consultative Document C-6 was
used. This expanded the number of accident classes to five, as follows:
13 This is an oversimplification of R-10. R-10 actually specifies that for single failures, at least one shutdown
system had to meet dose limits, whereas for dual failures, each shutdown system had to be individually capable of
so doing. The distinction was removed in later practice, so that each shutdown system alone had to meet requirements for all design basis accidents.
Regulatory Requirements and Licensing September 2014
56
Expected
Frequency Whole-Body Dose (Sv)
per reactor-y
[Charak, 1995]14
1
> 10-2
0.0005
0.005
10-2 to 10-3
0.005
0.05
10-3 to 10-4
0.03
0.3
10-4 to 10-5
0.1
< 10-5
0.25
2.5
Finally, for new plants (and as an evaluation tool for existing plants), a classification scheme
based more on international practice has been used (from [CNSC2008] and [CNSC2008b]):
Table 5 New plants in Canada: dose limits
Event
Frequency
10-2 / reactor-year
0.0005
0.020
Plant licences refer to the Final Safety Analysis Report, which in turn references the appropriate
classification scheme.
14 Expected frequency ranges are not part of C-6; they were used by Ontario Hydro in the licensing of Darlington
to classify events not listed in C-6.
Regulatory Requirements and Licensing September 2014
57
The IAEA document, Generic Safety Issues for Nuclear Power Plants with Pressurized
Heavy Water Reactors and Measures for their Resolution [IAEA2007a];
Regulatory oversight of currently operating reactors;
Results of life-extension assessments;
Safety issues identified in pre-licensing reviews of new CANDU designs.
For the last, the industry and the CNSC have used a risk-informed decision-making (RIDM)
process to identify, estimate, and evaluate the risks associated with each and to recommend
measures to control these risks. None of these issues has yielded a risk significance level that
required immediate corrective action.
As of August 2013 [GovCan2013a], there are 16 Category 3 issues outstanding, including six
associated with large-break loss-of-coolant accidents (LBLOCA) and ten other safety issues not
associated with LBLOCA.
The current status of each CANDU Safety Issue is reported publicly at International Nuclear
Safety Convention meetings [GovCan2013a].
58
in place.
59
Title
Creation /
Revision or
Reaffirmed
date
CSA N285.0
CSA N285.4
CSA N285.5-13
CSA N285.8
CSA N286-05
CSA N286.7
CSA N287.1
2009
2005
(2010)
CSA N287.7-08 In-Service Examination and Testing Requirements for Concrete 2008
(R2013)
Containment Structures for CANDU Nuclear Power Plants
(2013)
CSA N288.4-10
CSA N288.5-11
CSA N288.6-12
CSA N288.1
CSA N289.1
60
Document
number
Title
CSA N290.1
CSA
10
Creation /
Revision or
Reaffirmed
date
N290.15- Requirements for the Safe Operating Envelope of Nuclear Power 2010
Plants
CSA N291
CSA N293
2007
CSA N294
2009
15 Some of the descriptive material has been drawn from the Web site of the CNSC.
Regulatory Requirements and Licensing September 2014
61
62
As shown in Figure 14, from [CNSC2012], following the preliminary design, detailed design is
conducted. After the detailed design and appropriate documentation have been prepared, the
licensee applies for a construction licence. During the regulatory review for the construction
licence, further detailed design activities related to the construction phase may be conducted.
After the regulatory body issues an operating licence, the licensee will continue to provide
ongoing design support activities.
Section 13 gives as an example the information that must be submitted in Canada for construction and operating licences.
At any time during operation, if a design or procedural change is considered for implementation
which deviates from the safety case or from any prior licence issued by CNSC, an approval
process for the particular change must be conducted and CNSC approval obtained before
implementing the change.
63
EAs provide opportunities for public participation in activities undertaken by the potential
licensees, the CNSC, or both, including aboriginal consultations.
Under the CEAA [GovCan2012], there are two levels of environmental assessment: a standard
environmental assessment and a panel review. The standard environmental assessment is the
default level of assessment applicable to a designated project; the second, higher level of
environmental assessment is a panel review. The CEAA imposes time limits for environmental
assessments. Most standard environmental assessments must be completed within one year,
while panel reviews are limited to two years.
At the beginning of an environmental assessment, CNSC provides project-specific advice and
guidance about what should be assessed, such as the scope of the project and the factors that
apply to each individual project. Further guidance is available from CNSC for conducting these
technical studies.
All applications for new nuclear facilities and some amendments to existing licences require the
applicant to undertake an EA and technical studies. After technical studies are completed, the
applicant can submit an Environmental Impact Statement (EIS) to CNSC, who will assess the EIS
and prepare an EA Report. For major new facilities, the assessment of an applicants EIS,
referred to as an EA technical assessment, and is guided by an Assessment Plan and EIS-related
Staff Review Procedures. The EA report contains recommendations for an EA decision, including
all appropriate mitigation measures and the requirements of a follow-up program. Pursuant to
the CEAA, the Responsible Authority (the Commission or a delegated officer) must make its EA
decision before any licensing action can be considered for the project.
Only one EA is required for a project, even if that project requires separate licences for different
phases (i.e., licence to prepare site, licence to construct, etc.). However, additional EAs may be
required if a project changes over time. For a new nuclear power plant, if construction is to be
performed at a new site, the EA is conducted before a site licence is issued. For a new nuclear
power plant where construction is intended on a site that already has other NPP units, the EA is
conducted before site preparation can begin for the new NPP addition.
64
16 The first hearing is known as Day 1 and the second as Day 2, although they may last more than one day
each.
Regulatory Requirements and Licensing September 2014
65
the potential effects of external events (such as seismic events and floods) and human activity on the site;
the characteristics of the site and its environment which could influence the pathways of radioactive and hazardous material that may be released; and
the population density, population distribution, and other characteristics of the region, insofar as they may affect the implementation of emergency measures and the
evaluation of risks to individuals, the surrounding population, and the environment.
Under the regulations, an applicant must submit, for any licence, a Project Description of the
facility and plans showing the location, perimeter, areas, structures and systems of the facility.
An application for a Licence to Prepare Site does not require detailed information or determination of a reactor design; however, high-level design information is required for the environmental assessment that precedes the licensing decision for a Licence to Prepare Site. An
application for a Licence to Construct must contain more detailed information about the reactor
design and a supporting safety case.
The goal of the CNSC, during the site preparation stage, is to ensure that the site characteristics
which may have an impact on health, safety, security, and the environment have been identified, and that these characteristics can and will be taken into consideration in the design,
operation, and decommissioning of the proposed nuclear power plant. The technical information arising from the consideration of external events, site-specific characteristics, and supporting assessments is used as input into the design of the nuclear power plant and must be included in the application.
The Canadian Environment Assessment Act, as amended in 2012 [GovCan2012], gives the CNSC
decision-making authority on all environmental assessments (EAs) for nuclear projects. Therefore, both environmental assessment and site licensing processes occur concurrently under the
authority of the CNSC Commission. This ensures that the information submitted by the proponent can be considered by public and government agencies through a single process and that
any appropriate decisions under EA and site licensing can be made by a single bodythe CNSC
Commission. The Commission process establishes the level of an environmental assessment
based on risk and other factors; for example, an application for a site for a new nuclear power
plant will almost certainly require a panel review.
The CNSC Commission makes a decision on the EA within the 24-month timeline established for
site licensing.
66
Safety and Control Act, relevant regulations, CNSC requirements and expectations, international
and domestic standards, and applicable international obligations.
The CNSC reviews the submitted application and judges whether the information contained in
the application is acceptable and whether the licence applicant is qualified and will make
adequate provision for safety, etc., in carrying out the licensed activity (in accordance with 24(4)
of the NSCA). If the CNSC accepts this information, it becomes the reference safety case for the
plant and will form part of the licensing basis at the construction licence stage. The information
provided with the licence application, including the documents to which the application makes
reference, constitutes the construction safety case. The requirements for the safety case are
listed in detail in [CNSC2012c].
The information required in support of the application to construct a nuclear power plant
includes, for example:
a description of the proposed design for the nuclear power plant, taking into consideration the physical and environmental characteristics of the site;
environmental baseline data on the site and surrounding area;
a preliminary safety analysis report showing the adequacy of the design;
measures to mitigate the effects on the environment and the health and safety of
persons that may arise from construction, operation, or decommissioning of the facility;
information on potential releases of nuclear substances and hazardous materials and
proposed measures to control them;
programs and schedules for recruiting and training operations and maintenance
staff;
and in general, those safety control areas listed in Section 9.5.2.
After the construction licence application has been received, the CNSC performs a comprehensive assessment of the design documentation, the preliminary safety analysis report, the
construction program, and any other information required by the regulations. The assessment
focusses on determining whether the proposed design and safety analysis, along with other
required information, meet regulatory requirements.
Specifically, the evaluation involves rigorous engineering, scientific analysis, and engineering
judgment, taking into consideration the CNSCs experience and knowledge of the best practices
in nuclear plant design and operation, as gained from existing power plants in Canada and
around the world. This review may take place in parallel with the Environmental Assessment
and site preparation licensing process. At the end of this process, CNSC staff makes a recommendation for a decision on the licence application, through an integrated assessment report.
Occasionally, the recommendations include proposed changes to the regulatory framework to
accommodate evolving nuclear technologies. A recommended compliance plan for each licence
is also developed, and the mitigation measures included in the follow-up program, if applicable,
are included in the licence.
In addition to reviewing the information included in the application, the CNSC also verifies that
any outstanding issues from the site preparation stage have been resolved. The CNSC staffs
conclusions and recommendations from these reviews are documented in reports submitted to
the Commission; the Commission then makes the final decision on the issuance of the construcRegulatory Requirements and Licensing September 2014
67
tion licence. As noted earlier, the Commission will not issue a licence unless it is satisfied that
the applicant will make adequate provisions to protect health, safety, security and the environment, and to respect the international obligations to which Canada has agreed. As such, it is
the responsibility of the applicant to show that there are no major safety issues outstanding at
the time the Commission considers the application for a construction licence.
During the construction phase, the CNSC carries out compliance activities to verify that the
licensee is complying with the NSCA, with associated regulations, and with its licence. Such
compliance activities focus on confirming that plant construction is consistent with the design,
that the licensee is demonstrating adequate project oversight and confirming that quality
assurance requirements are met, and that the licensee is respecting any requirements of the EA
follow-up program.
In the latter part of construction, regulatory attention turns towards the inactive commissioning
program (without fuel loaded) and associated activities, whose purpose is to demonstrate to
the extent practicable that all systems, structures, and components function in accordance with
their design specifications.
a description of the structures, systems, and equipment at the nuclear power plant,
including their design and operating conditions;
the final safety analysis report; and
proposed measures, policies, methods, and procedures for:
o commissioning systems and equipment;
o operating and maintaining the nuclear facility;
o handling nuclear substances and hazardous materials;
o controlling the release of nuclear substances and hazardous materials into the
environment;
o preventing and mitigating the effects on the environment and on health and
safety resulting from the operation and subsequent decommissioning of the
plant;
o assisting off-site authorities in emergency preparedness activities, including assistance to deal with an accidental off-site release; and
o nuclear security.
68
Radiation protection;
Conventional health and safety;
Emergency management and fire protection;
Waste management;
Safeguards;
Packaging and transport;
Community relations and public information;
Financial guarantees;
Nuclear liability insurance;
Open action items.
In addition to assessing the information included in the application to operate the nuclear
power plant, the CNSC also verifies that any outstanding issues from the construction licensing
stage have been resolved.
The CNSC staffs conclusions and recommendations from these reviews are documented in
reports submitted to the Commission, which then makes the final decision on issuance of the
operating licence.
The Licence to Operate will enable the operator to begin active commissioning. The purpose of
the commissioning activities is to demonstrate that the plant has been constructed in accordance with the design and that the systems, structures, and components important to safety
are functioning in accordance with their design specifications. The initial operating licence is
typically issued with conditions (hold points) to load nuclear fuel, permit reactor start-up, and
operation at power in steps up to the design rating of the plant. All the relevant commissioning
tests must be satisfactorily completed before the hold points can be released.
During the subsequent long-term operation of the plant, the CNSC carries out compliance
activities in order to verify that the licensee is complying with the NSCA, associated regulations,
and its licence terms. If the compliance activities identify any non-compliance or adverse trend,
there is a range of possible actions that the CNSC can take, from a request for licensee action to
prosecutions.
10.4.1 Ongoing oversight
Operating NPPs are subject to ongoing regulatory monitoring, screening, and inspections.
Canadian CANDU plants have resident full-time CNSC inspectors on-site to provide immediate
interaction with the operator and to view the station and equipment first-hand.
Aspects of continuing CNSC oversight include:
69
Enforcement actions;
Orders (legal instruments);
Licence amendments initiated by CNSC staff;
Licence amendments or renewals initiated by licensees; and
Commission meetings and hearings.
the major components and systems within the facility, which must be properly considered during decommissioning planning;
the design features that will facilitate decommissioning activities and reduce the
spread of contamination during operation;
the expected levels of activation and contamination within the facility following the
end of operation;
an assessment of structures to ensure that they are capable of being maintained for
the proposed period of storage and monitoring;
the disposal of some of the nuclear materials and radiation devices (e.g., fresh fuel,
spent fuel, heavy water, water contaminated with tritium, and other prescribed nuclear materials); and
the quantities or volumes of wastes of all types (radioactive and hazardous) expected during decommissioning activities.
In addition, the licensees must show that they have sufficient funds to decommission the plant,
provide for the long-term management of spent nuclear fuel, and provide continuing environmental monitoring and maintenance of the site for the duration of the licence.
70
11 Problems
1. Tokai-Mura, 1999: Locate the following material: International Atomic Energy Agency,
Report on the Preliminary Fact Finding Mission Following the Accident at the Nuclear
Fuel Processing Facility in Tokaimura, Japan; IAEA report, 1999. You may also find or use
other documents as well. Assess the accident in terms of regulatory effectiveness, using
some of the ideas in this chapter. Propose lessons learned. Which aspects of regulatory
performance were also apparent after the Fukushima accident?
2. Compare the approaches taken by the USNRC and the CNSC with respect to large Loss of
Coolant Accident (LOCA) regulatory acceptance criteria.
a. Find out what the acceptance criteria are and where they are documented.
Note: not all Canadian criteria are set by the CNSC; you may have to look at
CANDU safety reports.
b. Both Canadian and U.S. practices set limits on sheath oxidation in a LOCA to
prevent embrittlement on rewet by Emergency Core Cooling (ECC). Compare the
two criteria and explain the rationale in each case.
c. Find the requirements on shutdown systems for both the United States and
Canada. What is the typical reliability of the shutdown system in each case?
How are postulated impairments of the shutdown system handled in each case?
3. Review the U.S. General Design Criteria (GDC) in 10CFR, Appendix A to part 50. Which
design criteria (if any) would be intrinsically difficult for CANDU to meet? If you find any
such criteria, what is the safety concern that these GDCs address, and how is that
concern addressed in CANDU design?
4. Locate the U.K. Safety Assessment Principles issued by HSE. Compare and contrast the
requirements for safety systems with those in CNSC document RD-337. Which ideas are
common? Which are different? (Compare the underlying requirement, not the exact
wording).
71
EDR.4
During any normally permissible state of plant availability no single random failure, assumed to
occur anywhere within the systems provided to secure a safety function, should prevent the
performance of that safety function.
175 Consequential failures resulting from the assumed single failure should be considered as an
integral part of the single failure. Further discussion of the single-failure criterion is given in
IAEA Safety Standard NS-G-1.2
=====================================================================
Engineering principles: safety systems: Diversity in the detection of fault sequences
ESS.7
The protection system should employ diversity in the detection of fault sequences, preferably
by the use of different variables, and in the initiation of the safety system action to terminate
the sequences.
342 This principle applies in particular to U.K. civil nuclear power reactor safety systems and in
particular to high-integrity safety systems.
=====================================================================
Engineering principles: reactor core
Shutdown systems
ERC.2
At least two diverse systems should be provided for shutting down a civil reactor.
444 Where a shutdown system is also used for the control of reactivity, a suitable and sufficient
shutdown margin should be maintained at all times.
445 Reactor shutdown and subsequent hold-down should not be inhibited by mechanical
failure, distortion, erosion, corrosion, etc., of plant components, or by the physical behaviour of
the reactor coolant, under normal operation or design basis fault conditions.
=====================================================================
This last SAP was part of the basis for fitting a second shutdown mechanism (large-volume
boron injection tanks) to the Sizewell-B PWR.
72
73
Licence to Operate
An application for a licence to operate a Class I nuclear facility shall contain the following
information in addition to the information required by section 3:
(a) a description of the structures at the nuclear facility, including their design and their design operating conditions;
(b) a description of the systems and equipment at the nuclear facility, including their design
and their design operating conditions;
(c) a final safety analysis report demonstrating the adequacy of the design of the nuclear
facility;
(d) the proposed measures, policies, methods and procedures for operating and maintaining the nuclear facility;
(e) the proposed procedures for handling, storing, loading and transporting nuclear substances and hazardous substances;
(f) the proposed measures to facilitate Canada's compliance with any applicable safeguards
agreement;
(g) the proposed commissioning program for the systems and equipment that will be used
at the nuclear facility;
(h) the effects on the environment and the health and safety of persons that may result
from the operation and decommissioning of the nuclear facility, and the measures that
will be taken to prevent or mitigate those effects;
(i) the proposed location of points of release, the proposed maximum quantities and concentrations, and the anticipated volume and flow rate of releases of nuclear substances
and hazardous substances into the environment, including their physical, chemical and
radiological characteristics;
(j) the proposed measures to control releases of nuclear substances and hazardous substances into the environment;
(k) the proposed measures to prevent or mitigate the effects of accidental releases of nuclear substances and hazardous substances on the environment, the health and safety of
persons and the maintenance of security, including measures to
(i)
assist off-site authorities in planning and preparing to limit the effects of an accidental release,
(ii)
notify off-site authorities of an accidental release or the imminence of an accidental
release,
(iii)
report information to off-site authorities during and after an accidental release,
(iv)
assist off-site authorities in dealing with the effects of an accidental release, and
(v)
test the implementation of the measures to prevent or mitigate the effects of an accidental release;
(l) the proposed measures to prevent acts of sabotage or attempted sabotage at the nuclear facility, including measures to alert the licensee to such acts;
(m) the proposed responsibilities of and qualification requirements and training program for
workers, including the procedures for the requalification of workers; and
(n) the results that have been achieved in implementing the program for recruiting, training
and qualifying workers in respect of the operation and maintenance of the nuclear facility.
74
14 References
[Ahearne1988] J. F. Ahearne, A Comparison between Regulation of Nuclear Power in Canada
and the United States, Progress in Nuclear Energy 22(3), 215-229 (1988).
[Andrews2012] L. Andrews, Licensing New Major Facilities, Presentation at the New Energy
Forum, Toronto, Canada, March 26-27, 2012.
[Apostolakis2004] G. E. Apostolakis, How Useful is Quantitative Risk Assessment? Risk Analysis 24(3), 515-520 (2004).
[Barn1998] J. H. Barn, C. E. Chiossi, and H. R. Vallerga, PSA-Based Regulatory Approach in
Argentina, Presented to International Conference on Probabilistic Safety Assessment
and Management (PSAM 4), New York, USA, September 13-18, 1998.
[Buck1983] A. L. Buck, A History of the Atomic Energy Commission, U.S. Department of Energy
report DOE/ES-0003/l, July 1983.
[Bujor2010] A. Bujor, G. Rzentkowski, and D. Miller, Development of Risk-Informed Regulatory
Positions on CANDU Safety Issues, Part I: Methodology Development for Risk Estimation
and Evaluation, International Atomic Energy Agency report IAEA-TECDOC-1650, June
2010.
[CEAA2012] First Session, Forty-First Parliament, 60-61 Elizabeth II, 2011-2012; Statutes of
Canada 2012, Chapter 19: An Act to Implement Certain Provisions of the Budget Tabled
in Parliament on March 29, 2012 and Other Measures, assented to June 29, 2012, Bill C38.
[Charak, 1995] I. Charak and P. H. Kier, CANDU Reactors, Their Regulation in Canada, and the
Identification of Relevant NRC Safety Issues, Argonne National Laboratory report
NUREG/CR-63 15 and ANL-9515, April 1995 (prepared for U.S. Nuclear Regulatory Commission).
[CNSC1977] Canadian Nuclear Safety Commission, The Use of Two Shutdown Systems in Reactors, AECB report R-10, January 1977.
[CNSC1991] Canadian Nuclear Safety Commission, Requirements for Containment Systems for
CANDU Nuclear Power Plants, AECB report R-7, February 1991.
[CNSC1991a] Canadian Nuclear Safety Commission, Requirements for Shutdown Systems for
CANDU Nuclear Power Plants, AECB report R-8, February 1991.
[CNSC1991b] Canadian Nuclear Safety Commission, Requirements for Emergency Core Cooling
Systems for CANDU Nuclear Power Plants, AECB report R-9, February 1991.
[CNSC2000] Canadian Nuclear Safety Commission, Considering Cost-Benefit Information, CNSC
Regulatory Policy P-242, October 2000.
[CNSC2003] Canadian Nuclear Safety Commission, Reporting Requirements for Operating
Nuclear Power Plants, CNSC report S-99, March 2003.
[CNSC2006] Canadian Nuclear Safety Commission, Severe Accident Management Programs for
Nuclear Reactors, CNSC report G-306, May 2006.
[CNSC2008] Canadian Nuclear Safety Commission, Design of New Nuclear Power Plants, CNSC
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[IAEA2000] International Atomic Energy Agency, Legal and Governmental Infrastructure for
Nuclear, Radiation, Radioactive Waste and Transport Safety, IAEA Safety Standard GSR-1, September 2000.
[IAEA2002] International Atomic Energy Agency, Review and Assessment of Nuclear Facilities by
the Regulatory Body, IAEA Safety Guide GS-G-1.2, August 2002.
[IAEA2002a] International Atomic Energy Agency, Organization and Staffing of the Regulatory
Body for Nuclear Facilities, IAEA Safety Guide GS-G-1.1, September 2002.
[IAEA2002b] International Atomic Energy Agency, Regulatory Inspection of Nuclear Facilities and
Enforcement by the Regulatory Body, IAEA Safety Guide GS-G-1.3, September 2002.
[IAEA2002c] International Atomic Energy Agency, Regulatory Control of Nuclear Power Plants,
IAEA Training Course Series #15, 2002.
[IAEA2002d] International Atomic Energy Agency, IAEA Safeguards Glossary 2001 Edition,
International Verification Series No. 3, IAEA report, 2002.
[IAEA2004] International Atomic Energy Agency, Format and Content of the Safety Analysis
Report for Nuclear Power Plants, IAEA Safety Guide GS-G-4.1, May 2004.
[IAEA2004a] International Atomic Energy Agency, Design of Reactor Containment Systems for
Nuclear Power Plants, IAEA Safety Guide NS-G-1.10, 2004.
[IAEA2006] International Atomic Energy Agency, The Management System for Facilities and
Activities Safety Requirements, IAEA report GS-R-3, July 2006.
[IAEA2006a] International Atomic Energy Agency, Fundamental Safety Principles, IAEA report SF1, November 2006.
[IAEA2007] International Atomic Energy Agency, IAEA Safeguards: Staying Ahead of the Game,
IAEA report, 2007.
[IAEA2007a] International Atomic Energy Agency, Generic Safety Issues for Nuclear Power Plants
with Pressurized Heavy Water Reactors and Measures for their Resolution, IAEA TECDOC1554, June 2007.
[IAEA2010] International Atomic Energy Agency, International Conference on Challenges Faced
by Technical and Scientific Support Organizations in Enhancing Nuclear Safety and Security, Tokyo, Japan, 2529 October 2010; IAEA report STI/PUB/1519, September 2011.
[IAEA2011] International Atomic Energy Agency, Establishing the Safety Infrastructure for a
Nuclear Power Programme - Specific Safety Guide, IAEA report SSG-16, STI/PUB/1507,
Vienna, December 2011.
[IAEA2011a] International Atomic Energy Agency, Verifying Compliance with Nuclear NonProliferation Undertakings, IAEA Safeguards and Additional Protocols, IAEA report, September 2011.
[IAEA2011b] International Atomic Energy Agency, Non-Proliferation of Nuclear Weapons and
Nuclear SecurityOverview of Requirements for States with Limited Nuclear Material
and Activities, IAEA report, September 2011.
[IAEA2012] International Atomic Energy Agency, Project Management in Nuclear Power Plant
Construction: Guidelines and Experience, IAEA report STI/PUB/1537, 2012.
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[IAEA2012a] International Atomic Energy Agency, Long-Term Structure of the IAEA Safety
Standards and Current Status, IAEA report from http://www-ns.iaea.org/committees/
files/CSS/205/status.pdf, December 2012.
[IAEA2012b] International Atomic Energy Agency, Licensing the First Nuclear Power Plant, IAEA
report INSAG-26, Vienna, 2012.
[IAEA2013] International Atomic Energy Agency, Periodic Safety Review for Nuclear Power
Plants, IAEA report SSG-25, Vienna, 2013.
[IAEA2014] International Atomic Energy Agency, International Safeguards in the Design of
Nuclear Reactors, IAEA Report NP-T-2.9, Vienna, 2014.
[Japan1948] The National Government Organization Law (Law No. 120 of 1948, as amended).
[Japan2012] The National Diet of Japan, The Fukushima Nuclear Accident Independent Investigation Commission, Executive Summary, report, 2012.
[Japan2012a] Investigation Committee on the Accident at the Fukushima Nuclear Power Stations, Final Report, July 2012.
[Kemeny1979] J. G. Kemeny, Report of the Presidents Commission on the Accident at TMI, 1979.
[Laaksonen2008] J. Laaksonen, General Overview of Licensing Process and Regulatory Oversight in the Design and Construction Stage of a Nuclear Power Plant, presented at the
Workshop on Licensing and Regulatory Oversight of New Nuclear Builds, Helsinki and
Olkiluoto, September 14, 2008.
[Laaksonen2009] J. Laaksonen, Regulatory Oversight of Olkiluoto 3 (EPR) Construction: Lessons
Learnt, presented at 20th International Conference on Structural Mechanics in Reactor
Technology, Otaniemi, Finland, August 914, 2009.
[ONR2011] Office for Nuclear Regulation, Licence Condition Handbook, October 2011.
[OPG2013] Ontario Power Generation, Darlington Nuclear Generating Station: Application for
Licence Renewal, December 2013.
[Popov2012] N. Popov, Licensing Challenges for New Countries Entering Nuclear Power Program, paper ICONE20POWER2012-55244, Proceedings, 20th International Conference
on Nuclear Engineering and ASME 2012 Power Conference (ICONE20 & POWER2012),
Anaheim, California, USA, July 30August 3, 2012.
[Rogovin1980] M. Rogovin and G. T. Frampton, Three Mile Island: A Report to the Commissioners
and to the Public, Nuclear Regulatory Commission Special Inquiry Group, January 1980.
[Sims1980] G. H. E. Sims, A History of the Atomic Energy Control Board, AECB Publication INFO0026, July 1980; Canadian Government Publishing Centre, Catalog CC172-3/1981E.
[Slovic1987] P. Slovic, Perception of Risk, Science, New Series, 236(4799), pp. 280-285 (April
17, 1987).
[Starr1969] C. Starr, Social Benefit versus Technological Risk, Science, New Series, 165(3899),
pp. 1232-1238 (Sep. 19, 1969).
[STUK2006] Steilyturvakeskus, Management of Safety Requirements in Subcontracting During
the Olkiluoto 3 Nuclear Power Plant Construction Phase, STUK Investigation Report 1/06,
Regulatory Requirements and Licensing September 2014
79
Bodies
2009.
See
[USNRC1978] United States Nuclear Regulatory Commission, Standard Format and Content of
Safety Analysis Reports for Nuclear Power Plants LWR Edition, Regulatory Guide 1.70,
Revision 3, November 1978.
[USNRC1987] United States Nuclear Regulatory Commission, Standard Review Plan for the
Review of Safety Analysis Reports for Nuclear Power Plants - LWR Edition, USNRC report
NUREG-0800, June 1987.
[USNRC2002] United States Nuclear Regulatory Commission, Regulatory Guide 1.174 - An
Approach for Using Probabilistic Risk Assessment in Risk-Informed Decisions on PlantSpecific Changes to the Licensing Basis, November 2002.
[USNRC2009] United States Nuclear Regulatory Commission, Nuclear Power Plant Licensing
Process, USNRC report NUREG/BR-0298, Rev. 2, July 2009.
[USNRC2011] United States Nuclear Regulatory Commission, Nuclear Regulatory Legislation 111th Congress; 2nd Session, USNRC report NUREG-0980, January 2011.
[USNRC2012] United States Nuclear Regulatory Commission, Licenses, Certifications, And
Approvals For Nuclear Power Plants, Code of Federal Regulations 10 CFR Part 52, 2012.
[USNRC2012a] United States Nuclear Regulatory Commission, Advisory Committee on Reactor
Safeguards, Code of Federal Regulations 10 CFR Part 1.13, 2012.
[USNRC2012b] United States Nuclear Regulatory Commission, General Design Criteria for
Nuclear Power Plants, Code of Federal Regulations 10 CFR Appendix A to Part 50, 2012.
[USNRC2012c] United States Nuclear Regulatory Commission, Standard Review Plan for the
Review of Safety Analysis Reports for Nuclear Power Plants: LWR Edition, USNRC report
NUREG-0800, formerly issued as NUREG-75/087, 2012.
[USNRC2012d] United States Nuclear Regulatory Commission, Domestic Licensing of Production
And Utilization Facilities, Code of Federal Regulations 10 CFR Part 50, 2012.
[WENRA2000] Western European Nuclear Regulators Association, Nuclear Safety in EU Candidate Countries, WENRA report, October 2000.
[WENRA2007] Western European Nuclear Regulators Association, Reactor Harmonization
Working Group, WENRA Reactor Safety Reference Levels, WENRA report, January 2007.
[WENRA2010] Western European Nuclear Regulators Association, WENRA Statement on Safety
Objectives for New Nuclear Power Plants, November 2010.
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80
[WENRA2011] Western European Nuclear Regulators Association, Stress Test SpecificationsProposal by the WENRA Task Force, April 2011.
15 Glossary
ACNS
ACRS
AEC
AECA
AECB
ALARA
ALARP
ASLB
BDBA
BSL
BSO
BWR
CEAA
CFR
CNSC
C/S
CSA
DBA
DIV
EA
EA
ECC
EIS
ENSREG
EU
European Union
GAR
GDA
GDC
GAI
81
HSE
IIP
IAEA
INPO
INSAG
IRRS
LBLOCA
LNT
LOCA
LWR
MBA
MDEP
MPMO
MUF
NDPB
NISA
NPP
NRA
NRU
NRX
NPP
ONR
PHWR
PWR
PSA
PSR
RCS
RIDM
RSAC
SAPs
SAM
SER
SFAIRP
82
SIR
SIS
SRP
SRP
SSC
STUK
Sv
TAG
TOR
TSO
TMI
USNRC
WENRA
16 Acknowledgements
We gratefully thank the following reviewers for their hard work and excellent comments during the
development of this Chapter. Their feedback has much improved it. Of course the responsibility for any
errors or omissions is entirely the authors.
Glenn Archinoff
Joe Boyadjian
Dave Newland
Terry Rogers
We also thank Diana Bouchard for expertly editing and assembling the final copy.
Chapter 17
Fuel
Prepared by
Mukesh Tayal and Milan Gacesa Independent Consultants
Learning Objectives
The principal learning objectives of this chapter are:
To gain a general understanding of the major mechanisms affecting fuel behaviour under
normal operating conditions;
To understand the underlying sciences of the relatively more important phenomena involving
fuel, including fission gas release, internal gas pressure, thermal stresses, element deformation, environmentally assisted cracking, lateral vibrations of fuel elements, and fatigue
of the bundle assembly weld; and
To be able to perform calculations in the above subject areas to enable predictions.
Summary
Nuclear fuel, like conventional fuel, is responsible for generating heat and transferring the heat
to a cooling medium. Unlike conventional fuel, nuclear fuel presents the additional challenge of
retaining all the by-products of the heat-generating reaction within its matrix. Conventional fuel
releases almost all its combustion by-products into the environment. Experience has shown that
at times the integrity of CANDU fuel can be challenged while performing these roles. Eighteen
failure mechanisms have been identified, some of which cause fission by-products to be released
out of the fuel matrix. Other chapters in this book deal with preventing fission by-products
which escape from the fuel matrix from reaching the public. CANDU reactors can locate and
discharge fuel assemblies that release fission by-products into the coolant at power to minimize
the effect of fuel defects on plant operation and the public. Acceptance criteria are established
against which a fuel design is assessed to verify its ability to fulfill the design requirements
without failing. A combination of analyses and tests is used to complete the verification assessments.
Table of Contents
Introduction ............................................................................................................................ 4
Overview ................................................................................................................................. 5
2.1 Operating Environment .................................................................................................... 5
2.2 Fuel Design ....................................................................................................................... 6
2.3 In-Reactor Challenges....................................................................................................... 8
3
Power and Burnup ................................................................................................................ 13
4
Collapsible Sheaths ............................................................................................................... 14
4.1 Diametric Collapse.......................................................................................................... 15
4.2 Longitudinal Ridging ....................................................................................................... 16
4.3 Collapse into the Axial Gap............................................................................................. 17
5
Thermal Performance of Fuel ............................................................................................... 18
6
Fission Gas and Internal Pressure ......................................................................................... 19
6.1 Overview......................................................................................................................... 19
6.2 Recoil .............................................................................................................................. 24
6.3 Knockout ......................................................................................................................... 24
6.4 Diffusion of Fission Gas to Grain Boundaries ................................................................. 25
6.5 Internal Gas Pressure...................................................................................................... 25
7
Stresses and Deformations ................................................................................................... 26
7.1 Thermal Stresses in Pellets ............................................................................................. 27
7.2 Changes in Element Diameter and Length ..................................................................... 28
8
Environmentally Assisted Cracking ....................................................................................... 31
8.1 EAC Processes ................................................................................................................. 33
8.2 Defect Threshold ............................................................................................................ 35
8.3 Defect Probability ........................................................................................................... 36
8.4 Mitigation ....................................................................................................................... 38
9
Vibration and Fatigue............................................................................................................ 39
9.1 Alternating Stresses........................................................................................................ 39
9.2 Fatigue of the Endplate and the Assembly Weld ........................................................... 45
10 Fuel Design Verification ........................................................................................................ 46
10.1 Damage Mechanisms ..................................................................................................... 51
10.2 Acceptance Criteria and Integration............................................................................... 54
11 Operating Constraints and Inputs to the Safe Operating Envelope...................................... 59
12 Removal of Fuel Bundles Containing Defects ....................................................................... 60
12.1 Deterioration of Primary Defects in Fuel Elements ........................................................ 60
12.2 Defect Removal Systems................................................................................................. 62
12.3 Confirmation of Defect Removal .................................................................................... 63
13 Closure .................................................................................................................................. 64
14 Problems ............................................................................................................................... 65
15 References............................................................................................................................. 68
16 Further Reading .................................................................................................................... 70
17 Relationships with Other Chapters ....................................................................................... 71
18 Acknowledgements............................................................................................................... 72
1
2
Fuel
List of Figures
Figure 1 37-element CANDU fuel bundle........................................................................................ 4
Figure 2 Causes of defects in CANDU fuel (19671996)............................................................... 10
Figure 3 Illustrative power histories.............................................................................................. 14
Figure 4 Sheath collapse: forms and stages .................................................................................. 15
Figure 5 Illustrative permanent strain at the tip of a longitudinal ridge ...................................... 16
Figure 6 Collapse into axial gap..................................................................................................... 17
Figure 7 Illustrative heat transfer and pellet temperature in a fuel element ............................... 18
Figure 8 Terms for fission gas release ........................................................................................... 20
Figure 9 Steady-state release of 88Kr from a single crystal of UO2................................................ 20
Figure 10 Grain boundary bubbles and tunnels ........................................................................... 21
Figure 11 Changes in sizes and shapes of UO2 grains during irradiation ...................................... 22
Figure 12 Equiaxial grain growth................................................................................................... 22
Figure 13 Columnar grain growth ................................................................................................. 23
Figure 14 Variation of internal gas pressure during irradiation .................................................... 24
Figure 15 Typical cracks in a high-power pellet ............................................................................ 27
Figure 16 Thermal stresses in a pellet .......................................................................................... 28
Figure 17 Removal of as-fabricated pores during irradiation ....................................................... 29
Figure 18 Fuel rod before and after startup ................................................................................. 30
Figure 19 Causes of hourglassing in pellets .................................................................................. 31
Figure 20 Power ramp cracks originating at a circumferential ridge ............................................ 32
Figure 21 Power ramp cracks near a sheath/endcap junction ..................................................... 33
Figure 22 Key terms for environmentally assisted cracking during power ramps ........................ 33
Figure 23 Mechanism for power ramp failures............................................................................. 34
Figure 24 Defect threshold due to power ramp in non-CANLUB fuel at 14020 MWh/kgU........ 36
Figure 25 Defect probability.......................................................................................................... 37
Figure 26 Lateral vibration of a fuel element................................................................................ 40
Figure 27 Endplate as a beam on elastic foundations .................................................................. 41
Figure 28 Stiffening of a fuel element at operating power........................................................... 43
Figure 29 Margins in criteria and analyses ................................................................................... 57
Figure 30 Secondary hydriding...................................................................................................... 62
Figure 31 Schematic diagram of a delayed neutron monitoring system in a CANDU-6 reactor .. 63
List of Tables
Table 1 Illustrative design data for C6 fuel.................................................................................... 11
Table 2 Illustrative data for fuel assessments ............................................................................... 12
Table 3 Illustrative list of tests on prototype fuel bundles............................................................ 47
Table 4 Fuel design acceptance criteria for normal operating conditions.................................... 54
Table 5 Illustrative list of computer codes used at AECL for fuel analyses ................................... 58
1 Introduction
The principal roles of fuel are to generate heat and to maintain a reasonable geometry so that
the coolant can carry that heat away. In addition, because fuel is a significant source of radiological hazard, appropriate fuel integrity needs to be ensured at all timesincluding during
fabrication, operation, postulated accidents, and storage.
The science of the first two of these aspects, the generation and removal of heat, has been
discussed in earlier chapters. In the current chapter, we focus on the science of those aspects of
fuel that enable its reasonable integrity during normal operating conditions. Fuel integrity
during accidents and during abnormal occurrences is covered in another chapter.
This chapter uses CANDU-6 (also called C6) fuel for illustration, as shown in Figure 1. The figure
shows a fuel bundle in which fissile uranium is contained in 37 sealed fuel elements which are
held together by two welded endplates. Separation of the hot fuel elements from each other,
and from the pressure tube, is maintained by pads that are brazed to the fuel sheaths [Page,
1976].
Fuel
radiological hazards is beyond the scope of this chapter and is addressed in another chapter.
2 Overview
Before we can understand the science that underlies fuel integrity and therefore the chosen
design, it is important to obtain sufficient background about the operating conditions for which
nuclear fuel must be designed and the specific design that has been chosen to operate in them.
These factors, in turn, determine which specific scientific disciplines are pertinent to fuel
integrity.
Power Intensity: CANDU fuel produces a large amount of power in a small space. In a
length of approximately 0.5 m, a fuel element some 13 mm in diameter produces, at its
peak, some 30 kW. In comparison, a typical household electrical heater produces approximately 1 kW of heat when it is red hot. Therefore, nuclear fuel is 30 times more intense than the household electrical heater. This high heat intensity is a principal source
of thermal and related challenges in nuclear fuel.
Coolant Temperature: Reactor coolant is at high temperatureabout 300 Celsius. This
leads to concerns such as corrosion, hydriding, and creep in metals. Corrosion is also influenced by coolant chemistry. Corrosion and hydriding reduce the capability of Zircaloy
to carry loads.
Coolant Velocity: Coolant flows in the pressure tube at high velocityapproximately 10
m/s, or about 36 km/hand at times this flow is turbulent. This leads to high drag loads
and also to a potential for vibration, fatigue, and fretting.
Embrittlement: Processes such as fast neutrons and hydrogen/deuterium picked up from
corrosion tend to embrittle many metals and alloys. Therefore, shortly after insertion in
the reactor core, fuels structural materials have a much diminished capacity to resist
tensile strains. These phenomena are important sources of microstructural contributions to structural challenges.
Fission Products: Fission reaction results in solid and gaseous fission products. These
fission products have a larger volume than the original uranium, and their higher volume
must be accommodated. Gaseous fission products increase the internal pressure on Zircaloy, and if excessive, this pressure can crack the Zircaloy. In addition, some fission
products are corrosive and can aggravate the structural challenges from mechanical
loads, especially in materials that become embrittled during irradiation.
Fuel Management: Natural uranium fuel results in relatively low excess neutronic reactivity; therefore, a CANDU reactor requires frequent addition of new fuel to maintain reactivity (see the earlier chapters on physics). For this reason, a CANDU reactor is refueled on an almost daily basis. Shutting down the reactor every day for refueling would
have a major impact on the total power produced by the reactor. Therefore, CANDU reactors are refueled while they are operating at full power. During on-power fueling, the
reactor coolant carries the new fuel bundle into the C6 fuel channel until it hits an existing bundle in the channel. Therefore, the new as well as the old fuel bundlesthe latter
Fuel December 2014
potentially more brittleneed to withstand impact loads. On-power fueling also means
that some irradiated fuel bundles are moved from a low-power axial position in the
channel to (or through) a higher-powered axial location. This can lead to power-ramp
challenges, as described in Section 8.
Refueling: The fuel bundle is loaded and unloaded on-power, remotely, through tight
spaces, through bends, and sometimes through interrupted (discontinuous) supports.
These aspects require tight dimensional control, good dimensional stability, reasonable
flexibility, and allowances for wear.
Power Manoeuvring: The reactor may be required to change its power level periodically
to respond to grid demand. Periodic changes in the power extracted from the fuel add
another dimension to fatigue considerations.
Long Duration: A C6 fuel bundle stays in the reactor core for six months to two years.
Therefore, the challenging conditions described above must be endured continually for
long periods.
Subdivision of the Bundle: As one illustrative example, a choice was made to subdivide
the uranium in the fuel bundle into a number of fuel elements. This permits the coolant
to be near the source of the heat at many locations, leading to lower UO 2 temperature
and reduced threats from many thermally driven damage mechanisms. At the same
time, however, we should avoid excessive subdivision in the form of significantly more
numerous but much smaller fuel elements along with additional spacer pads and bearing pads. The latter approach would add zirconium to the bundle, which would, among
Fuel December 2014
Fuel
7
other effects, increase parasitic absorption of neutrons; increase fabrication cost; provide additional resistance to flow and hence require bigger and costlier pumps to generate the same flow of reactor coolant; lead to greater potential for fatigue and fretting
due to lower resistance of the smaller fuel elements to flow-induced vibrations; and exhibit higher propensity for creep sag of the smaller fuel elements, which could potentially lead to jamming of the fuel bundle in the channel. Increased subdivision also adversely impacts the neutronic-thermal-hydraulic interaction during accidents (coolant
void reactivity), and, taken to the extreme, a much smaller element diameter would reduce the available surface area and decrease the efficiency of heat removal by the coolant. Hence, a judicious balance must be struck regarding the degree of subdivision.
Circular Cross Section of Fuel Elements: As a second illustrative example, the circular
cross section of the fuel elements reduces the stress concentration that would otherwise be introduced by non-circular cross sections. This increases the mechanical
strength of the fuel elements to resist in-reactor loads.
Ceramic, High-Density UO2: A large amount of heat is generated in the uranium fuel under high external coolant pressure; therefore, the uranium must be in a form that will
transmit heat efficiently and maintain structural integrity. Ideally, uranium would be
used in a metallic form (e.g., uranium-aluminum alloy) to promote better heat transfer.
However, uranium metal has two undesirable characteristics: (1) if a fuel sheath were to
rupture and hot water from the coolant were to penetrate the fuel element, uranium
metal would oxidize rapidly and lose its strength; and (2) uranium metal is also dimensionally unstable because of its anisotropy. Hence, uranium in the form of UO2 is a good
compromise. Although the low thermal conductivity of UO2 leads to high temperatures
in the fuel, its high melting point (about 2840C) provides a large tolerance to melting.
Maximizing the density of UO2 leads to (1) higher fissile content in the element, hence
more energy; (2) improved thermal conductivity and hence lower temperature; and (3)
reduced in-reactor densification and hence higher dimensional stability.
Zircaloy-4: Unlike the enriched uranium used in other types of reactors, CANDU reactors
use natural uranium. The latter has much less 235U to undergo fission. Therefore, to sustain the chain reaction, it is essential that neutrons be conserved and that absorption of
neutrons by structural materials be minimized. For this reason, the structural components are made from Zircaloy-4, which has a relatively small cross section for neutron
absorption. In addition, the structural components are kept as thin as possible, including sheaths that are allowed to collapse if needed under operating pressure and temperature. Zircaloy-4 also has high corrosion resistance, which is important considering
the high temperatures and the long residence periods in the reactor. Finally, Zircaloy-4
also has suitable mechanical properties.
Thin Collapsible Sheaths: As a fifth illustrative example, the sheaths on CANDU fuel are
purposely kept very thin, mainly to conserve neutrons. Another benefit of a thin sheath
is that it can collapse diametrically under the operating pressure and temperature of the
coolant. This improves heat transfer from the pellet to the coolant, which in turn lowers
pellet temperature and reduces fission gas release. At the same time, the sheath must
be strong enough to carry the in-reactor loads and to avoid forming overly sharp ridges
(called longitudinal ridges, described in more detail in a later section of this chapter)
which can fail by overstrain or by fatigue.
Helium Filling Gas: To minimize damage from several mechanisms such as melting, fisFuel December 2014
sion gas pressure, and environmentally assisted cracking, the operating temperature of
the pellet should be kept as low as reasonably achievable. Towards that end, empty
spaces within a fuel element are filled with gas that has high thermal conductivity. This
is called filling gas, and helium, or helium mixed with argon and air, is generally used for
this purpose. Another advantage of helium is that it has very small atoms that can escape through small faults in joints: if a fuel element is not perfectly sealed by the endcaps during manufacturing, escaping helium can be detected by appropriate sensors
during fuel fabrication.
Internal Shapes and Spaces: Many internal shapes and spaces are carefully chosen to
balance a number of conflicting objectives, e.g., to reduce stresses, to provide space for
expansion during irradiation, to provide space to store fission gases produced during irradiation, and to promote large-volume, automated, low-cost production. Some such
features include the pellet profile, the profile of the sheath/endcap junction, the endcap
profile, the diametric clearance between the pellets and the sheath, and the axial clearance between the pellet stack and the endcaps. Several of these aspects are further
elaborated upon in later sections of this chapter.
Manufacturing: Some features are driven primarily by considerations of automation in
manufacturing, e.g., resistance welding of endcaps and sheaths and brazing of pads.
Both processes enable fast throughputs. Chapter 18 provides additional details of some
aspects of fuel manufacturing.
Ease of Handling: The length of the bundle was chosen primarily to facilitate on-power
refueling, although both the length and weight of the bundle have ergonomic advantages; one individual can lift and carry the bundle by hand.
Fuel Management: Some important considerations in fuel management are: (a) to maintain neutronic reactivity at the desired level; (b) to achieve reasonable burnup; and (c) to
avoid defects due to power ramps. The last aspect is discussed in more detail in a later
section.
These configurations were chosen to facilitate the primary objectives of the fuel bundle: to
produce heat, to maintain its geometry so that the coolant can carry the heat away, to ensure
in-reactor integrity of the fuel elements and the fuel bundle, and to do all this consistently over
a lengthy period.
In several other ways as well, the chosen features reflect careful balances among many conflicting requirements, processes, and forces. Fuel design is a complex multidisciplinary optimization
process involving reactor physics, thermal-hydraulics, heat transfer, structural mechanics,
microstructural processes, geometric stability, and interfacing systems, all under normal, offnormal, and accident conditions.
The choices described abovethin structural materials, high operating temperatures, axial
movement of the fuel bundle during on-power fueling, large in-reactor mechanical forces, and
material degradation due to irradiationall combine to pose unique and significant challenges
to the in-reactor integrity of CANDU nuclear fuel under normal operating conditions. An
overview of these challenges is given in the next section.
Fuel
10
Fuel
11
Table 1 Illustrative design data for C6 fuel
[Major Source: Nuclear Engineering International, September 2006]
Parameter
Value Parameter
Value
Element
(mm)
57
outside
493
diameter 13
0.4
12
19.2
16
2.2
10.6
495
102
340
1.6
12
Value
UO2
Parameter
Value
Zr-4
Thermo-Physical Data
Theoretical density (g/cm3)
10.97
Density (g/cm3)
10.6
Thermal conductivity
(W/(m.k))
6.56
at
300C 16.4
Sheath-to-coolant heat
coefficient (kW/m2K)
transfer 50
Pellet-to-sheath
heat
coefficient (kW/m2K)
transfer 80
Pellet-to-endcap
heat
coefficient (kW/m2K)
2840
transfer 1
1850
Mechanical Data
Youngs modulus at 1000C (GPa)
190
80
27
Poissons ratio
0.316
Poissons ratio
0.37
180
274
(at 1000C)
(diametric, at 300C)
Fuel
13
14
4 Collapsible Sheaths
To minimize unnecessary parasitic absorption of neutrons, CANDU fuel sheaths are kept very
thinso thin that coolant pressure induces high compressive hoop stresses in them. At sufficiently high compressive hoop stress, the sheath will lose its elastic stability and collapse
diametrically inwards into the diametric gap between the sheath and the pellet until it is supported by pellets. Figure 4(a) illustrates this phenomenon.
This collapse improves contact between the pellet and the sheath and therefore improves heat
transfer between them. This, in turn, lowers pellet temperature and reduces thermally driven
processes. Some such processes, such as diffusion and release of fission gas, decrease exponentially with reduced local temperature. Therefore, even a modest decrease in local pellet
temperature leads to a disproportionately large reduction in these processes. For this reason,
designers of CANDU fuel prefer to promote diametric collapse of the sheath.
At the same time, excessive diametric or axial collapse can risk sheath failure from overly high
local strains. These conditions are called longitudinal ridging and axial collapse respectively (see
Figures 4(b) and 4(c)) and must be avoided. Therefore, a delicate balance must be struck
between promoting sufficient collapse to improve pellet-to-sheath heat transfer and avoiding
overstrain due to excessive collapse. This trade-off is explained in the following sections.
Fuel
15
16
because fission gas diffusion increases exponentially with higher temperature. At the beginning
of life, the internal pressure is low, the sheath is elastically unstable, the sheath is in contact
with the pellet, and pellet-to-sheath heat transfer is good. This helps reduce the diffusion and
release of fission gas. By the time internal gas pressure builds up sufficiently to provide elastic
stability to the sheath, the element rating has usually decreased with burnup. Therefore, by
then, good heat transfer is not as critically important.
[Courtesy of COG]
Figure 5 Illustrative permanent strain at the tip of a longitudinal ridge
Initially, the strain increases rather gradually. Beyond a critical strain, however, a further increase in pressure increases the sheath strain fairly rapidly. The point at which this occurs is
called the critical strain and has been experimentally found to be 0.5%. It is good practice to
design CANDU fuel to stay below this strain value at the longitudinal ridge. Fuel designed in this
way has never exhibited sheath failures at longitudinal ridges.
Fuel December 2014
Fuel
17
Experiments have established that the following parameters are relatively more important in
influencing ridge strain: differential pressure, diametric clearance, sheath thickness, sheath
diameter, yield strength, and Youngs modulus.
18
Fuel
19
20
Fuel
21
Fission gas is produced within grains. If the grain boundary acts as a sink, a gradient develops in
the concentration of gas across the grain's radius. This concentration gradient drives the rate of
diffusion from the grain to the boundary.
At the grain boundary, the gas accumulates in bubbles (Figures 8(b) and 10), which become
progressively bigger as more gas reaches the grain boundaries.
B: Bubbles; T: Tunnels
[Source: Hastings, 1983]
Figure 10 Grain boundary bubbles and tunnels
In parallel, high temperature can also cause the grains to grow (Figures 8(c) and 11), either
through equi-axial grain growth (Figure 12) or, at even higher temperatures, through columnar
grain growth (Figure 13). The boundaries of the growing grains collect the gas that was previously contained in the areas swept by grain growth. This gas is added to the inventory of gas at
grain boundaries. This process is called grain boundary sweep.
22
Fuel
23
24
6.2 Recoil
Recoil is one of the mechanisms that releases fission fragments outside the pellet. To a first
approximation, fission fragments travel through UO 2 in a straight line. They lose energy as they
encounter (primarily) electrons in the material. When the initial kinetic energy of the fission
fragment has been fully dissipated in this process, the fission fragment stops as a fission product. This occurs in about 10 m. However, if the fission fragment reaches a surface of the pellet
before expending all its energy, it escapes the pellet. Therefore, recoil is a contributing factor in
fission product release from near a surface of the pellet (~10 m), especially at low temperature
[Olander, 1976].
6.3 Knockout
Knockout is another athermal mechanism for fission product release that occurs at low temperature. As a fission fragment travels through the pellet, it may occasionally collide with nuclei of
other atoms in the lattice. The latter are called knock-ons. Knock-ons are usually uranium or
oxygen atoms in the fuel, but occasionally a knock-on can be a fission gas atom lodged in the
lattice. A knock-on acquires kinetic energy from the collision, and it also travels in a straight line
Fuel December 2014
Fuel
25
and loses energy as it travels. A primary knock-on generally travels a distance of about 200
(Angstroms) before coming to rest. If the knock-on reaches a surface of the pellet before
stopping, it escapes the pellet. If the knock-on was a fission fragment, this process results in
release of fission products [Olander, 1976].
f
6D
a r ,
2
(1)
where c is the local concentration, r is the radial distance from the grain centre, a is the grain
radius, f is the fission rate, is the yield, and D is the diffusivity. Concentration means the
number of nuclides per unit volume of the grain. By integrating the above equation, we can
obtain the volume-average concentration cav.
Diffusion due to a concentration gradient results in the following rate of nuclide flow per unit
area of grain surface, q:
q D
c
at r a .
r
(2)
The leak rate LEAK is defined as the rate of nuclide diffusion from the grains per unit grain
volume. Therefore [Tayal et al., 1989],
LEAK
3 c
D
at r a .
a r
(3)
By differentiating Equation (1), substituting the results into Equation (3), and then substituting
the expression for cav into Equation (3), we get:
LEAK
15 Dcav
.
a2
(4)
Equation (4) describes the rate at which fission gas diffuses to the grain boundary during steady
state.
26
failures. Therefore, internal gas pressure is a consideration in selecting some details of the
internal design of a fuel element, such as pellet shape and axial gap.
Internal gas pressure is driven by the combined volumes of filling gas and fission gas. These
gases are stored in a variety of locations within a fuel element, e.g., in dishes, in pellet/sheath
radial gaps, in axial gaps, in pellet cracks, and in surface roughnesses of the pellet. Furthermore,
the local temperature at each storage location differs significantly because of the steep temperature gradients within the fuel element.
To calculate the internal pressure, one usually divides the fuel element into many regions, each
with a nearly constant temperature. Then the ideal gas law is used to integrate the impacts on
internal gas pressure:
p1v1 T1 p2v2 T2 ,
(5)
where p, v, and T represent pressure, volume, and temperature respectively and subscripts 1
and 2 refer to two different states.
Exercise:
Consider a fuel element which was initially filled with 2 ml of helium at standard temperature
and pressure (STP). During irradiation, 10 ml (at STP) of fission gas was released to the open
space. Let us assume for simplicity that at operating power, the open space in the fuel can be
divided into three zones of essentially constant temperature, each with a volume:
0.4 ml at 1,900 K;
1 ml at 1,500 K; and
0.6 ml at 1,000 K.
This fuel elements internal gas pressure can be calculated as follows. Recall that at STP, the
temperature is 273 K and the pressure is 0.1 MPa. Therefore, corresponding to the filling gas
volume of 2 ml at STP, the voidage (V/T) is (2/273) = 0.00733 ml/K.
On-power, the same gas is now stored at an effective voidage of (0.4/1900 + 1/1500 + 0.6/1000)
= 0.00148 ml/K. In other words, the on-power voidage is about (0.00148/0.00733), or one-fifth
the off-power voidage. Therefore, from the ideal gas law, the on-power pressure of the filling
gas is (0.1 * 0.00733/0.00148) = 0.5 MPa.
Including the fission gas, the total STP volume of gas is (2+10) = 12 ml. On-power, because 2 ml
(STP) of filling gas develops a pressure of 0.5 MPa, 12 ml (STP) of filling gas plus fission gas will
develop a pressure of (0.5 * 12/2) = 3 MPa.
Fuel
27
would be very expensive to limit these always to trivial values through massively overconservative designs. At the same time, it is essential to keep them reasonably below harmful
levels. Some such considerations are described in this section.
28
[Courtesy COG]
Figure 16 Thermal stresses in a pellet
Note that the hoop stress is compressive in the inner part of the pellet and tensile in the outer
part of the pellet. The tensile hoop stresses lead to radial cracking in the outer parts of the fuel
pellet, as can be observed in Figure 15. The radial cracks add to the storage space for fission
gas, reducing internal gas pressure. They also increase pellet expansion and hence sheath
stress, encouraging detrimental environmentally assisted cracking (described in Section 8).
All three major components of stress are compressive in the central part of the pellet. This
leads to compressive hydrostatic stresses, which reduce the size of fission gas bubbles at the
grain boundaries. Moreover, the stresses are well into the plastic range. This can potentially
lead to permanent deformations in the pellet. High local temperatures plus high local stresses
can also lead to high rates of creep, leading to relatively rapid relaxation of stress. High local
creep plus local plasticity are also believed to cause "dish filling" at high local temperatures.
Fuel
29
30
Non-uniform local stiffness: As noted in Section 7.1, the parabolic temperature profile in
the pellet leads to thermal stresses. The net diametric expansion of the pellet is influenced by these thermal stresses. However, these vary from one transverse cross section
to the next. At the pellet mid-plane, the deformation of a transverse cross section is resisted, not only by the stiffness of that cross section, but also by the stiffness of the surrounding UO2. However, at and near the end of the pellet, a transverse cross section is
surrounded by less UO2. Therefore, it can and does expand more than the cross section
at the mid-plane of the pellet. This is one reason for pellet hourglassing.
Axial compression: When the pellet expands axially, there may be axial interference between neighbouring pellets, between the stack of pellets and the endcap, or both. This
results in compressive axial forces, which add to hourglassing. Axial compression has a
larger influence on hourglassing if the force is applied near the surface of the pellet
rather than near the centre.
Initial variation in pellet density: One step during pellet fabrication is pressing of the pellet at its end (see Chapter 18). This causes the as-pressed densities to be higher near
the end than at the centre. The pellet subsequently sinters during fabrication and during in-reactor densification. The resulting densification is higher at the mid-plane than
at the ends because of the lower initial density at the mid-plane. This also contributes
to hourglassing.
Fuel December 2014
Fuel
31
32
levels in the coolant to increase quickly. For the above reasons, it is particularly important to
have a good understanding of this damage mechanism and of ways to quantify and control it.
To date, EAC has manifested in CANDU fuels through three main routes:
EAC failures in the sheaths at interfaces between neighbouring pellets (called circumferential ridges) as a result of excessive pellet expansion during increases in power (called
power ramps). Figure 20 shows an illustrative example [Penn et al., 1977].
EAC failures in sheaths near their welds with endcaps as a result of excessive pellet expansion during power ramps. Figure 21 shows an illustrative example of a typical crack
near the sheath/endcap junction [Floyd et al., 1992].
EAC failures in the sheaths near their junctions with endcap welds as a result of excessive gas pressure accumulated during abnormally long residences of fuel in the reactor
[Floyd et al., 1992]. Such defects appear similar to those shown in Figure 21.
EAC is also called by other names in the scientific literature. In Canada, it is also called stress
corrosion cracking (SCC). In the LWR community, it is usually called pellet/clad interaction
(PCI). Both these names were coined shortly after the initial rash of power-ramp defects and
were based on initial understanding of their mechanisms. Subsequently, much additional
knowledge about the mechanism has been uncovered in a myriad of tests around the world. As
a result, several labels very similar to EAC were proposed in later literature. In light of this
additional information, a re-think in the early 2000s concluded that EAC is an appropriate label
for this mechanism.
Figure 22 illustrates some key terms associated with EAC during power ramps.
[Courtesy COG]
Figure 20 Power ramp cracks originating at a circumferential ridge
Fuel
33
[Courtesy COG]
Figure 21 Power ramp cracks near a sheath/endcap junction
Figure 22 Key terms for environmentally assisted cracking during power ramps
34
shape over the channel length. Therefore, during on-power refueling, a previously irradiated
fuel bundle can go from a relatively lower initial power to (or through) a relatively higher final or
intermediate power. This causes power ramps in irradiated fuel elements.
The resultant pellet expansion strains and stresses the sheath, in the process breaking any
protective layer of ZrO2 that might have built up during initial irradiation. By then, the Zircaloy
has also been embrittled by two processes: (a) by fast neutrons experienced during many
months of irradiation at the low-power axial position, and (b) by hydrides, which can either
promote or hinder initiation and growth of cracks depending on their orientation. In addition,
by then, previous irradiation has also released fission products inside the fuel element, some of
which are corrosive (such as iodine, cesium, and cadmium). Some fraction of these corrosive
fission products is believed to react chemically with the CANLUB layer that is applied on the
inside of the sheath, reducing the amount of fission products that are available to attack Zircaloy. The balance of the fission products is available for chemical attack on Zircaloy while the
Zircaloy is also experiencing high stresses and strains due to the power ramp. These situations
create a potentially potent combination for EAC: high stresses and strains, concurrent with
embrittled Zircaloy, and also concurrent with a corrosive internal environment.
Figure 23 provides a specific example of some of the processes described above. It is based on
in-reactor measurements of ridge strains during a power ramp to about 55 kW/m [Smith et al.,
1985]. Specifically, this fuel element was first irradiated in a base irradiation at about 30 kW/m
to about 4 MWd/kgU. Then it was inserted into an experimental rig that could measure sheath
diameters during irradiation. The power in the experimental rig was first increased from 0 to
about 30 kW/m, where it was held constant for about 30 days. Then the power was increased
again, this time to about 55 kW/m.
Fuel
35
On the plot in Figure 23 for ridge strain vs. element power, we have also superposed the strain
at which ZrO2 breaks and the strain at which Zr-4 becomes plastic [Tayal et al., 2008-2]. One can
see that ZrO2 breaks very early during the ramp and therefore is unlikely to play a significant
role in protecting the sheath from chemical attack by fission products. We can also see that
defects start much later than when the sheath has become plastic. During the plastic part of
loading, stresses increase but little, yet significant plasticity is required before EAC failures occur
in CANDU fuel. Therefore, the primary mechanical driver of EAC is not stress alone, but rather a
combination of stress and strain.
To maintain fuel integrity, the above combination needs to be managed to acceptable levels.
This is done in part by designing and operating fuel below defect thresholds for EAC, as described in the next section.
36
Fuel
37
Figure 24 contains not one, but two lines. As noted earlier, the lower line is called the defect
threshold; it is the line below which no defect occurs. The upper line is one above which no fuel
bundle stays intact. The region in between contains some scatter: some bundles in that region
fail, whereas others stay intact.
Empirical evidence suggests that for all practical purposes, the defect threshold represents a
trivial likelihood of defect, essentially zero. Nevertheless, in statistical theory, probabilities
usually have asymptotic ends, that is, a probability is never zero, nor is it ever 100%. Therefore,
the defect threshold shown in Figure 24 is usually assigned a low arbitrary probability such as
1%. Likewise, the upper line in Figure 24 is usually assigned an arbitrarily high defect probability
close to 100%.
Figure 25 shows an illustrative increase in defect probability as a fuel bundle experiences power
ramps that exceed the defect threshold [Penn et al., 1977]. Theoretically, the probability should
be an S-shaped curve with asymptotic ends. For practical purposes, however, empirical
evidence shows that the asymptotic parts near the two ends are small and that for the most
part, the defect probability increases essentially linearly with increasing distance from the
defect threshold (see Figure 25).
38
The distance between the two lines shown in Figure 24 is about 5 kW/m; however, when the
data from other burnups are also considered, the overall separation between the two lines for
all burnups is closer to 10 kW/m. Therefore, to a first approximation, and if one ignores small
asymptotic regions near the two extremes, for every increment of one kW/m above the defect
threshold, the defect probability increases by about 10 percentage points until it reaches 100%.
The portion of the ramp that is above the defect threshold is sometimes also called the excess
ramp. In the illustrative example below, the excess ramp is 8 kW/m.
Exercise: Consider a non-CANLUB fuel bundle where the steady-state power in the outer
element changes from 35 kW/m to 50 kW/m at 140 MWh/kgU. This gives it a ramp of (50 35)
= 15 kW/m. From Figure 24, the defect threshold at this initial power is 7 kW/m. Therefore, the
actual ramp is (15 7) = 8 kW/m above the defect threshold. Therefore, this fuel bundle has a
(8*10%) = 80% chance of fuel defects through EAC.
8.4 Mitigation
Based on past experience, the fuel industry has adopted certain strategies to mitigate EAC
defects. Some illustrative examples are given below.
CANLUB: CANLUB significantly increases the defect threshold. It is believed that the effectiveness of CANLUB increases with thickness. However, it is also believed that after a
certain thickness, additional increases in CANLUB thickness likely yield diminishing returns. At the same time, there is concern that very thick layers of CANLUB may potentially release excessive hydrogen into the sheath. Therefore, a CANLUB layer of a selected optimal thickness is applied to the inside of the sheath [Wood and Hardy, 1979].
Fuel Management: The key operating parameters for EACsize of the power ramp, initial and final powers, and burnupare all controllable to some degree through refueling
strategy. Therefore, optimal refueling strategies have been devised to avoid EAC failures
in CANDU reactors. A compelling example comes from the Pickering reactors, where
early EAC failures were eliminated in part by improved refueling schemes.
Sheath/Endcap Junction: A significant contribution to EAC defects at sheath/endcap
junctions arises from the stress concentration at re-entrant corners of these junctions.
Therefore, the detailed design of the sheath/endcap junction must be carefully controlled, including the radius of the re-entrant corner, the pellet profile at the end of the
fuel stack, and the axial distance between the pellet stack and the re-entrant corner.
Element Rating: Smaller ramps and lower heat generation rates reduce the threat from
EAC, as shown in Figure 24. These can be achieved by, for example, spreading a bundles
power among more fuel elements, e.g., by using more but smaller-diameter fuel elements within a fuel bundle. CANDU fuel has indeed evolved in this direction, starting
with a fuel bundle that used 19 fuel elements, then moving to one that used 28, to 37
elements, and to the CANFLEX design that uses 43 fuel elements [Hastings et al., 1989].
Detailed Internal Design: Sheath strain and fission gas release can also be influenced by
the detailed internal design of the fuel element, such as pellet density and clearances
between the sheath and the pellets.
Fuel
39
40
d 2v
W px( x) 2 ,
dx 2
(6)
where x represents the distance along the length of the fuel element.
For boundary conditions of:
v 0 at x 0 and at x ,
(7)
(8)
To derive an expression for the moment transmitted through the assembly weld, consider the
relationship between the moment and rotation of the spring:
dv
W S at x 0
,
dx
(9)
p 2 1
W
.
12 1 2 J
S
(10)
Equation (10) expresses the moment carried by the endplate and the assembly weld in terms of
Fuel December 2014
Fuel
41
the uniformly distributed load p. However, p is usually not known. Instead, the mid-span
deflection can be estimated more easily through other means. Therefore, p can be replaced in
Equation (10) by the mid-span deflection using the following additional information:
v at x 2 .
(11)
This results in the following equation for the moment carried by the assembly weld and the
endplate as a function of the mid-length deflection of the fuel element:
W 32 J (2 10 J S )
(12)
To calculate the moment through the above equation, one needs to know the spring constant S
of the endplate, which is discussed in the next subsection.
9.1.2 Spring Constant of the Endplate
The moment W as calculated above twists the endplate by a force which decays along the
circumference of the endplate. As the endplate twists, it forces its own local twist on the fuel
elements that are welded to it, which the latter resist. Therefore, the applied twisting moment
on the endplate is resisted not only by the torsional rigidity of the endplate, but also by the
torsional rigidities of the other fuel elements welded to the endplate. For this reason, the
endplate behaves like a beam resting on an elastic foundation. Figure 27 shows such a model.
42
d 2
dM z
GC 2 ,
dz
dz
(13)
where z is the distance along the length of the beam, G is the shear modulus, and C is the
twisting moment of inertia.
This second-order differential equation can be integrated to yield the rotation and the twisting
moment along the beams length. The two constants of integration can be obtained by the
requirement that the rotation be zero at infinite distance from the origin and that the internal
twisting moment at the origin be half the applied twist. This process yields the following
equations:
T z
e ,
2
(14)
(GC ) 2 .
1
(15)
If the beams response to W is represented as a torsional spring, its spring constant S is:
2 GC 2 .
1
(16)
z 0
The above spring constant can be used in Equation (12) to calculate the moment carried by the
assembly weld.
9.1.3 Foundation Modulus
Equation (16) requires knowledge of the foundation modulus for the endplate.
Let two endplate rings of radius R connected by N fuel elements be twisted by an angle . The
ends of each sheath, which are held perpendicular to the endplate surface by the assembly
weld, will also rotate by the same angle . If W represents the resistive moment applied by
each sheath to the endplate, then m, the resistive moment from the sheath per unit endplate
length, can be evaluated by spreading the total of such moments over the circumference of the
endplate:
m NW (2 R) .
(17)
W is also equal to the bending moment applied by the endplate to the fuel element to rotate its
end by . Therefore, classical beam theory can be used to relate W and as follows:
W (2J ) .
(18)
Therefore, by combining Equations (17) and (18), the foundation modulus can be calculated
as:
m JN ( R) .
(19)
To account for the tight contact with the neighbouring fuel bundle under high hydraulic load, it
is customary to assume twice the actual number of fuel elements in Equation 19 above.
Fuel December 2014
Fuel
43
C 0.26ct ,
3
(20)
44
that of the sheath plus that of the pellet multiplied by a pellet interaction factor G which
reflects the varying levels of pellet/sheath interaction.
Another complication is that UO2 is brittle and therefore cannot support significant tensile
loads. Therefore, the resulting equation for pellet flexural rigidity is fairly complex, as described
for example in [Tayal et al., 1984]. For simplicity, here we treat the impact of pellet cracking by
means of a pellet cracking factor which reduces the net contribution of the pellet to the
overall flexural rigidity of the fuel element. As an illustrative number, the examples below use a
pellet cracking factor of 0.1.
Therefore, the net flexural rigidity J of the fuel element can be described as:
J J s GJ p
Es r14 r24 E p rp4 G
4
4
(21)
where J is the flexural rigidity of the fuel element, Js the flexural rigidity of the sheath, Jp the
flexural rigidity of the pellet, Es the Youngs modulus of the sheath, r1 the outer sheath radius, r2
the inner sheath radius, Ep the Youngs modulus of the pellet, rp the pellet radius, the pellet
cracking factor, and G the pellet interaction factor.
The pellet interaction factor G varies between 0 and 1. Under the conditions of the experiment
shown in Figure 28, the pellet interaction factor G is zero when the fuel element is at zero
power. When the fuel element is first brought to full power, G increases to 1 because the
interfacial pressure between the pellet and the sheath is high. During continued operation at
full power, G gradually decreases to 0 as the interfacial pressure between the pellet and the
sheath relaxes. Therefore, the pellet/sheath interfacial pressure has a major impact on the
pellet interaction factor.
For a given lateral deflection of the fuel element, stresses in the endplate and in the assembly
weld are higher for higher levels of pellet/sheath interaction. Therefore, the upper end of the
pellet interaction factor range gives conservative results for such stresses.
9.1.6 Stresses
The above Equations (12), (16), (19)(21) provide all the information needed to calculate the
moment carried by the assembly weld and the endplate. This moment can be converted into
nominal stresses using the classical equations given below [Timoshenko et al., 1970].
Nominal shear stress in the endplate:
= 1.87 W / (ct2).
(22)
(23)
Fuel
45
Equations (20), (21), (19), (16), and (12) yield the following intermediate results: the twisting
moment of inertia C of the endplate is 5.2 mm4, the flexural rigidity J of the fuel element is 46
Nm2, the foundation modulus of the endplate is 25 kNm/(mrad), the spring constant S is 118
Nm/rad, and the bending moment W is 0.017 Nm.
Equation (22) gives the nominal shear stress in the endplate as 2.5 MPa. Equation (23) gives the
nominal normal stress in the assembly weld as 2.7 MPa.
Because these stresses are due to vibration, they are alternating stresses. Their impacts on
fatigue are examined in the next section.
Based on experimental data, ODonnell and Langer estimated =50 micrometers for Zircaloy-4.
Fatigue strength reduction for this delta can be determined using the results of ODonnell and
Purdy [see ODonnell et al., 1963]. A review of ODonnell and Purdys results shows that for a
fairly wide range of notch radii (30 to 200 micrometers), the fatigue strength reduction factor K
is between 2.0 and 2.5 when the section width is 5 mm (close to the CANDU assembly weld).
For purposes of illustration, let us conservatively assume a fatigue strength reduction factor K of
2.5 for the assembly weld (i.e., the weld between the endcap and the endplate).
There are no major geometric stress raisers in an endplate that would bear significantly on
fatigue due to alternating shear stress near the assembly weld. Nevertheless, a small undetected fabrication flaw (e.g., a crack) will act as a notch and reduce local fatigue strength. Such
a small crack may exist due to a flaw in the sheet metal used for endplate fabrication or may be
introduced during bundle assembly and subsequent handling. Using the curves of ODonnell
and Purdy, the fatigue strength reduction factor for an endplate in the presence of such a small
crack can be conservatively estimated as 2. Therefore, the fatigue strength of the endplate is 28
Fuel December 2014
46
MPa.
Exercise:
Consider the potential of fatigue from lateral vibrations of the fuel element assessed in Section
9.1.6.
Assembly weld: The alternating stress is 2 MPa. The fatigue strength is 22 MPa.
Endplate: For comparison to fatigue strength, the classical von Mises formulation for effective
stress tells us that shear stress needs to be multiplied by the square root of 3 to be comparable
to normal stress. Therefore, the effective alternating stress in the endplate is (2.5 * 3) = 4.4
MPa. In comparison, the fatigue strength is 28 MPa.
For both the assembly weld and the endplate, the alternating stresses are much lower than the
corresponding fatigue strengths. Therefore, the weld and the endplate are not at risk of fatigue
failures from this level of vibration.
Fuel
47
Table 3 Illustrative list of tests on prototype fuel bundles
Test
Bent-tube passage
Bundle strength Single-bundle test done in stagnant water at reactor pressure and temshield plug sup- perature to verify that a prototype bundle, supported by a simulated shield
port
plug, can withstand the maximum reactor load in the fuel channel under
normal conditions without failing. Test bundle failure is indicated when:
(1) the bundle fails the bent-tube gauge test and/or (2) shows permanent
deformation in any of its components that exceeds the as-built dimensional tolerances for that component and/or (3) develops cracks in any of
its structural components or joints between components.
Single-bundle test done in stagnant water at reactor pressure and temBundle strength perature to verify that a prototype bundle, supported (normally) by two
double side stop side stops, can withstand the maximum reactor load in the fuel channel
support
during refueling without failing. Test bundle failure is indicated when: (1)
the bundle fails the bent-tube gauge test and/or (2) shows permanent
deformation in any of its components that exceeds the as-built dimensional tolerances for that component and/or (3) develops cracks in any of
its structural components or joints between components. Applies to C6type reactors.
Bundle strength Single-bundle test done in stagnant water at reactor pressure and temsingle side stop perature to verify that a prototype bundle, supported (abnormally) by a
single side stop, can withstand the maximum reactor load in the fuel
support
channel during refueling without failing. Test bundle failure is indicated
when the bundle fails the bent-tube gauge test. Applies to C6-type reactors.
Refueling Impact
48
Test
Endurance
Sliding wear
Pressure drop
Bundle
rotation Out-of-reactor test done in a representative full-length fuel channel and/or
pressure drop
a partial-length channel, using circulating light water at reactor operating
temperature and pressure and/or at room temperature and low pressure,
to determine the variation in hydraulic pressure drop generated across the
endplate-to-endplate junction between two abutting prototype bundles as
a function of their relative radial (mis)alignment.
Fueling machine Out-of-reactor test done in a representative full-length fuel channel, using
compatibility
circulating light water at reactor operating temperature and pressure, in
conjunction with a production fueling machine, to verify that the fueling
machine can charge and discharge prototype fuel bundles into the channel.
Wash-out
Fuel
49
Test
Frequency sweep
High-power
irradiation
Power
irradiation
50
Test
Irradiation
of Irradiation test done on prototype elements which contain the novel
special materials
material (e.g., an inert matrix for burning of actinides) cooled by circulating
water at reactor operating temperature and pressure, to verify that the
elements containing the special material will be defect-free at the end of
their irradiation period. Such a test can be done, for example, in demountable bundles in a vertical channel of the NRU test reactor called a
hot loop, in which test specimens are cooled by light water.
At the same time, fully representative tests are not always practical in some situations, for
example because of equipment, cost, schedule, or combinations thereof. As specific illustrative
examples, let us consider the following:
Comprehensiveness: As one illustrative example, a CANDU fuel designer needs to confirm, among other aspects, that a fuel bundle has adequate mechanical strength to resist
the mechanical loads imposed on it during discharge from the fuel channel. The test facility, to verify this experimentally, would need to provide for all the important effects in
this scenario, meaning that (a) the test facility should be shielded so that it can accommodate irradiated fuel so that reduction in ductility due to prior irradiation can be accounted for; (b) it should be long enough to accommodate a string of approximately 12
fuel bundles; (c) it should produce power to simulate the effect of on-power interaction
of the pellets and the sheath on load shedding; (d) it should be connected to a pump of
sufficiently large capacity to provide the necessary flow for the hydraulic drag load; and
(e) it should contain a representative fuel support configuration to simulate the appropriate load concentrations. We currently do not have a shielded facility that meets all
these requirements, and building a new one would be very expensive and timeconsuming. For this reason, such tests have been done in the past in unshielded out-ofreactor facilities using non-irradiated fuel bundles. Although such tests are useful, they
do miss the order-of-magnitude drop in ductility of the fuel bundles structural materials
that occurs during irradiation, and hence they may not always determine the actual
adequacy of an irradiated fuel bundles mechanical strength. Another similar situation
that is also not covered by existing test facilities is the effect of gravity on long-term irradiation-enhanced creep sag of fuel in a horizontal orientation. These situations can be
rectified through analyses.
Scatter: As another illustrative example, consider the need to verify whether or not a
new fuel design meets the expected power ramp challenges in a new operating envelope for which the EAC defect threshold is not well known ahead of time (a priori). For a
new operating envelope and fuel design, one would not know a priori which specific
ramp is the most demanding. Therefore, one would need to test many ramps, and to
cover the expected scatter in the results, one would need to test a statistically significant
number for each condition. This would require testing many bundles for a large number
of ramps, and for each ramp, significant in-reactor irradiation would be required to acFuel December 2014
Fuel
51
cumulate the required burnup. Because only limited facilities for in-reactor irradiation
are available, the full test matrix could require large amounts of time and expense.
Again, analyses can help reduce the cost as well as the timeline.
Margins: Knowledge of available margins is needed for a variety of purposes, e.g., to establish a safe operating envelope or to deal quickly with abnormal situations. To determine the margin available in a design solely from tests, one would need to perform a
large number of experiments. Again, time and expense for these can be reduced
through analyses.
For these conflicting reasons, some situations are better addressed through tests, whereas
others require a judiciously balanced combination of tests and analyses. Appropriate combinations of tests and analyses must be tailored to a variety of factors such as (a) features of the
specific change in design, (b) completeness and level of knowledge of relevant damage mechanisms, and (c) specific features, capabilities, and capacities of available test facilities and analytical tools. For example, different combinations of tests and analyses have been used to verify
the CANFLEX fuel design [Hastings et al., 1989], the ACR fuel design [Reid et al., 2008], and the
37M fuel design [Daniels et al., 2008]. In the following sections, we describe a fuel design
verification process that combines tests and analysis.
To craft an optimal program of comprehensive design analyses, a sound knowledge is needed of
credible damage mechanisms during the conditions for which fuel integrity needs to be ascertained. A few selected damage mechanisms have been described in detail in earlier sections of
this chapter. An overview compilation of all currently known credible and significant damage
mechanisms is given in the next subsection.
52
Zircaloy-UO2 is another system with a low-melting-point alloy. Hence, strictly speaking, UO2
does not have to heat the Zircaloy all the way to its melting point to form a liquid alloy.
Melting of Zircaloy or its alloys
Insufficient cooling may potentially melt the Zircaloy, impeding its ability to contain fission
products.
The fuel sheath also contains Zircaloy/beryllium eutectic and other alloys in that neighbourhood. Their melting points are lower than that of the parent Zircaloy, and therefore insufficient
cooling may potentially melt these alloys. This could detach the pads from the sheaths, destroying their functionality.
Crevice corrosion
Crevice corrosion can potentially occur in crevices such as between bearing pads and the
pressure tube or between pads and the sheath. The crevices restrict the flow of coolant.
Coolant can boil off in the near-stagnant conditions in the crevice, which in turn can increase
the concentration of chemicals such as lithium in the crevice. Lithium, in the form of lithium
hydroxide, is added to the coolant to control its pH. The resulting elevated concentration of
lithium can potentially accelerate Zircaloy corrosion.
Overheating by contact
If a heated surface such as the sheath contacts a neighbouring surface such as another sheath
or the pressure tube, there is potential for reduced local cooling and hence overheating of the
fuel, the pressure tube, or both.
10.1.2 Structural Damage (S Series)
Structural damage can potentially be caused through nine mechanisms, as described below.
Internal overpressure
In conjunction with a corrosive internal environment and local hydrides, excessive internal
pressure in a fuel element can in principle cause cracks at two locations of stress concentration
for primary stresses: at the sheath/endcap junction, and at the junction of the sheath and the
pad. In practice, to date such cracks have been observed primarily at the sheath/endcap
junction.
Environmentally assisted cracking during power ramps
During power ramps, irradiation-embrittled Zircaloy can experience high stresses and strains in
the presence of a corrosive internal environment and local hydrides. This combination can
potentially crack the sheath at locations of concentration for secondary stresses and strainsat
circumferential ridges and at sheath/endcap junctionsthrough environmentally assisted
cracking.
Static mechanical overstrain
During a variety of situations such as refueling, structural components of the fuel bundle can
potentially be exposed to relatively high loads, relatively sparse support, or both, leading to a
potential for static mechanical overstrain.
Fuel
53
54
Jamming
This mode refers to the possibility that in-service on-power dimensions of the fuel bundle may
become such that the fuel bundle cannot passeasily or at allthrough the fuel channel. For
example, this can potentially occur due to interlocking of multiple spacers or due to excessive
distortion.
Damage to pressure tubes
Bearing pads can cause fretting, sliding wear, and crevice corrosion in pressure tubes.
Acceptance Criterion
Fuel
55
Damage Consideration
Acceptance Criterion
overpressure
S2: Stresses and strains (or related powers and ramps) during
power increases in fuel elements at circumferential ridges and at
sheath/endcap junctions shall be less than the appropriate defect
thresholds (with a minimum acceptable margin), including the
effects of pellet chips, if any.
Fuel failure due to static S3: Local principal strain (elastic plus plastic) shall be less than the
mechanical overstrain
available ductility minus the minimum acceptable margin, and
local creep strain shall be less than the creep rupture strain, with
a minimum acceptable margin.
Fuel failure due to uncon- S4: Axial and related loads on the fuel bundle shall be less than
trolled loss of geometry
the bundle buckling strength, with a minimum acceptable margin.
Fuel failure due to fatigue
S5: Cumulative fatigue damage from repeated cycles of alternating stresses and strains shall be less than the allowable fatigue
life, with minimum acceptable factors of safety on the magnitude
of cyclic strain and on the number of cycles.
Fuel mechanical rupture S6: Strain energy density during impact shall be less than that
due to impact of loads such required to crack or break any metallic component of the fuel
as
refueling
and/or bundle, with a minimum acceptable margin.
start/restart
Primary hydride failures
S7: Equivalent concentration of internal hydrogen of an asfabricated fuel element, from all sources excluding the sheath,
shall not exceed the minimum acceptable limit.
Formation of a local S8: The combined thickness of oxide and crud on the fuel sheath
hydride lens due to oxide outer surface shall be less than the amount required for spalling
and crud
from the surface, with a minimum acceptable margin.
Failure due to insufficient S9: The volume-average concentration of hydrogen (in the form of
ductility
during
post- soluble atomic hydrogen and equivalent hydrides and deuterides,
irradiation handling
including their orientation) over the cross section of load-bearing
components shall be less than the amount required to retain
sufficient ductility, with a minimum acceptable margin.
C Series: Compatibility
Failure due to excessive C1: Maximum length of the fuel string (e.g., in the fuel channel)
interaction loads along the shall be less than the minimum available cavity (e.g., between the
Fuel December 2014
56
Damage Consideration
Acceptance Criterion
fuel string
Failure from damage by C2: Net dimensions, including dimensional changes, throughout
interfacing equipment
fuel bundle residence in the reactor shall be within specified
limits for interfacing equipment.
Fuel sheath failure due to C3: At spacer pads, total wear from all sources such as lateral
fretting of pads
vibrations, axial vibrations, fretting, sliding, and erosion shall be
less than that which brings any part of a spacer in contact with a
neighbouring sheath, with a minimum acceptable margin.
Fuel bundle jamming
Protection of pressure tube C5: Depth of crevice corrosion, sliding wear, and fretting wear in
from bearing pads
the pressure tube from fuel bearing pads shall be within specified
allowances.
Many complex processes occur in a fuel element. Therefore, in real life, one seldom has complete knowledge of all credible combinations of important variables involving design, manufacturing, and operating conditions that might fail the fuel, nor the luxury of performing an essentially infinite number of experiments that would cover them all. Therefore, in real life, we must
deal satisfactorily, not only with what is known, but also with what is not.
In some situations, we know what we dont knowthe known unknowns. In other situations,
we dont even know what we dont knowthe unknown unknowns. Known unknowns are
usually included in assessments through quantified uncertainties. However, unknown unknowns are usually addressed through margins contained within acceptance criteria.
Figure 29 illustrates the concept of margin within an acceptance criterion; the figure labels it as
"Minimum Acceptable Margin". Such a margin reflects expert judgment about the unknown
unknowns in a given technology area. Therefore it can change with time as additional knowledge becomes available and/or as improved technologies for design, production, and/or assessments are developed and incorporated into the product.
Fuel
57
58
Program
Description
ABAQUS
This finite-element code is used for structural analyses of fuel strings, especially in the presence of non-linearities of intermediate level. Typical examples
include: (a) determination of stresses in the fuel string resting on side stops
and experiencing hydraulic drag load, and (b) impact stresses during loading of
fresh fuel bundles. For an overview and further details of this code, contact
Dassault Systmes, France.
ASSERT
BEAM
This code provides a fast and simple tool to assess several aspects of the
mechanical behaviour of a fuel element. Key results include axial and lateral
stiffnesses of a fuel element, frequencies of lateral vibrations and resulting
elastic stresses, collapse pressure of a sheath, and buckling strength of a fuel
element. An overview is available from M. Tayal et al., Assessing the Mechanical Performance of a Fuel Bundle: BEAM Code Description, Proceedings,
Third International Conference on CANDU Fuel, Canadian Nuclear Society,
Pembroke, ON, 1992, October 4-8.
BOW
ELESTRES
FEAST
This finite-element code is used to model detailed local stresses, strains, and
deformations such as at circumferential ridges, at sheath/endcap junctions,
and in a sheath above an axial gap. An overview is available from M. Tayal,
FEAST: A Two-Dimensional Non-Linear Finite-Element Code for Calculating
Stresses, Proceedings, Seventh Annual Conference of the Canadian Nuclear
Society, Toronto, Ontario, Canada, June 811, 1986.
Fuel December 2014
Fuel
59
Program
Description
FEAT
FEED
INTEGRITY
LONGER
This code calculates conditions related to sheath collapse. Key results include
pressure for elastic instability, critical pressure for excessive longitudinal ridges,
and pressure for axial collapse. An overview is available from U. K. Paul et al.,
LONGER: A Computer Program for Longitudinal Ridging and Axial Collapse
Assessment of CANDU Fuel, Proceedings, 11th International Conference on
CANDU Fuel, Canadian Nuclear Society, Niagara Falls, Ontario, 2010.
LS DYNA
This finite-element code overlaps the functionality of ABAQUS code and can
also be used for analyses of strength, impact, and vibration of fuel strings. For
an overview and further details of this code, contact Livermore Software
Technology Corporation, U.S.A.
NUCIRC
60
derived from fuel assessments, and similar constraints derived from assessments of all other
systems are then used in safety analysis to establish the plants safe operating envelope.
secondary hydriding of the sheath (or deuteriding when heavy water is used as a coolant, as it is in CANDU; hydriding will be used hereafter in this section for simplicity);
stresses in the sheath; and
oxidation and swelling of UO2.
Fuel
61
ture. Therefore, the hydrogen often accumulates in localized areas such as at the relatively
cooler outer surface of the sheath. When the local concentration of hydrogen exceeds the local
solubility limit, the excess hydrogen precipitates as hydrides, which are called secondary hydrides. Once hydrides have formed, they can grow by preferentially absorbing additional
hydrogen from within the pellet/sheath gap. High levels of hydrides embrittle Zircaloy, leaving it
less able to resist stresses and strains.
A number of pertinent factors may vary along the length of the fuel element, for example the
local temperature, the local rate of decomposition, and the local oxidation kinetics of UO2 and
of Zircaloy. For this reason, secondary hydriding generally occurs at some distance away from
the primary hole.
Sheath Stresses: The volume of compound hydride is about 16% larger than the volume of the
parent Zircaloy. This creates geometric incompatibility among neighbouring materials, which in
turn leads to large stresses in the hydride and in the Zircaloy surrounding the hydride. When
these stresses become high enough, they can cause cracks in the layer of zirconium oxide which
exists on the inside surface of the sheath. This in turn enables additional hydrogen to enter the
sheath. Moreover, the hydrides can produce cracks that passeither fully or partlythrough
the sheath wall. All cracks enable further ingress of hydrogen; through-wall cracks also enable
more water to enter the fuel element.
Oxidation and Swelling of UO2: Reaction of water and UO2 results in higher concentrations of
uranium oxides, commonly labelled UO(2+x). The higher oxides have lower density, and therefore lower thermal conductivity and higher nominal volume, than UO2. The lower thermal
conductivity increases the temperature and hence the thermal expansion of the pellet, which
combines with the higher nominal volume to swell the pellet. The expanding pellet then increases the width of the crack in the Zircaloy sheath.
These processes can lead to a hole, often caused by a loss of material from the outside surface
of the sheath, called a blister. Figure 30(a) provides an illustrative example. Holes due to
secondary damage are often much bigger than holes from primary damage and hence can
release significant radioactivity, and even some UO 2, into the coolant. For this reason, it is
prudent to discharge a fuel bundle that contains a failed fuel element before significant secondary damage to the sheath occurs. Fortunately, the process of forming secondary defects often
takes some time, and CANDU reactors are unique in being able to: (1) detect fuel element
defects that release radioactive fission products into the coolant, (2) identify the fuel channels
that contain bundles with defective fuel elements, (3) discharge these bundles before the
defects in the fuel-element sheath become too big, and (4) do all this without shutting the
reactor down. The next section summarizes the techniques to do this.
62
[Courtesy: COG]
Fuel
63
The first method provides direct confirmation that a bundle that contains a defective fuel
element has been removed. Portable underwater TV cameras are used at multi-unit stations
operated by Ontario Power Generation, whereas periscopes are used at single-unit CANDU-6
stations [Lipsett, 1976]. Photographs of the defective elements confirm that a defective bundle
has been removed.
Fuel December 2014
64
The second and third methods provide indirect confirmation that a bundle containing a defective element has been removed by monitoring gamma activity near the spent fuel handling
system or in fuel bays. At Bruce, dry sipping techniques [MacDonald et al., 1990] are used to
monitor airborne gamma activity in the air chamber that separates the heavy water side of the
spent fuel transfer mechanisms from the light water environment of the fuel bay. A higherthan-normal signal that lingers after bundles have been transferred usually indicates the presence of a defective element.
Two other techniques have also been developed at CANDU-6 stations to confirm that fuel
bundles containing defective elements have been discharged from the core. One technique
depends on the radiation levels of fission products in the heavy water inside the fueling machine. Before discharge of irradiated fuel bundles to a bay, heavy water from the fueling machine is transferred to a nearby drain tank. The presence of a defect is indicated when gamma
fields near the tank trigger an alarm that monitors gamma in the area. Another technique
developed in the inspection bay at Point Lepreau is based on wet sipping, or measuring the
gamma activity of water samples near recently discharged bundles. Again, a defect is confirmed
if gamma activity is unusually high.
Monitoring delayed neutron activity at the outlet end of a fuel channel during refueling also
provides some confirmation that a fuel bundle containing a defective element is being discharged from the core [Manzer, 1985]. At CANDU-6 sites, special refueling procedures are
sometimes used which involve allowing the fuel bundles inside the channel to move slowly with
the flow while monitoring the DN signal of the channel. When the signal drops to below predefect levels, this indicates that the fuel bundle containing the defect has been pushed outside
the core boundary.
13 Closure
To restate a point made in Section 2.3, the defect rate is remarkably low in CANDU fuelalmost
in the range of impurities found in most substances. An IAEA survey has reported the following
world-wide fuel defect rates between 1994 and 2006 [IAEA, 2010]:
These figures affirm the basic soundness of practices built into all major aspects of CANDU
fuelfrom research to development, design, fabrication, and operation and the feedbacks
among them.
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65
14 Problems
Section 2
Q2.1 Why is a CANDU fuel element able to produce 30 times more heat than an electric
element of a similar size?
Q2.2 List at least six conditions that occur during at-power operation of CANDU fuel that
challenge the integrity of the fuel.
Q2.3 Name the components of a typical CANDU fuel bundle.
Q2.4 Why is the uranium that is used in CANDU fuel bundles in the form of uranium dioxide,
rather than uranium metal, for instance?
Q2.5 Why is helium used to purge the air out of fuel elements during fabrication?
Q2.6 For a fixed bundle power, the only means that the fuel designer has at his disposal to
change the individual element rating is to use more or fewer elements. Using more elements
(subdivision) permits the coolant to be nearer the source of the heat at more locations, leading
to lower UO2 temperature and reduced threats from many thermally driven damage mechanisms. What are some of the negative effects of subdivision?
Q2.7 Experience and fundamental engineering considerations have shown that CANDU fuel
bundles can experience 18 different modes of failure in a reactor. Name the three general
groups into which the modes are grouped and provide the principal characteristic of each
group.
Section 3
Q3.1 What does burnup measure, and what units is it expressed in?
Q3.2 A CANDU fuel element contains UO2 pellets 20 mm in diameter and having a density of
10.5 g/cm3. At 60 kW/m, how long does it need to accumulate a burnup of 40 MWh/kgU? Why
does this need so much longer than the fuel element of Section 3?
Section 4
Q4.1 A fuel element has the following characteristics: diameter = 15 mm; sheath thickness =
0.5 mm; Youngs modulus = 80 GPa; Poissons ratio = 0.37. Is it elastically stable at 6 MPa? At 7
MPa? At 8 MPa?
Section 6
Q6.1 What is fission gas?
Q6.2 Why is it important to maintain fission gas pressure as low as possible?
Q6.3 Describe the processes involved in the generation, accumulation and release of fission
gas into open spaces inside the fuel sheath.
Q6.4 What design features does the fuel designer have at his disposal to control or minimize
fuel element internal gas pressure?
Q6.5 Using the equations presented in Section 6.5, determine the effect of storing the fission
gas at pellet centerline temperature compared to that of the pellet interface with the sheath.
Fuel December 2014
66
What do we learn?
Q6.6 A fuel elements free space is 3 ml, and it contains 15 ml of gas at STP. Assuming that all
the gas is stored at a uniform temperature of 1400 K, what is the internal pressure of the fuel
element? [Hint: Use Equation 5].
Section 7
Q7.1 Describe three defect types in CANDU fuel that may be caused by excessive stress.
Q7.2 Describe in qualitative terms the reasons that cracks develop in uranium dioxide pellets
at operating conditions.
Q7.3 A temperature profile is parabolic in a pellet of radius 6 mm. Is the hoop stress tensile or
compressive at: 1 cm? 2 cm? 3 cm? 4 cm? 5 cm?
Section 8
Q8.1 Describe qualitatively the conditions that might lead to environmentally assisted cracking.
Q8.2 Provide examples of EAC defects that have been observed in CANDU fuel elements.
Q8.3 Recognizing the three different effects that can cause EAC defects in CANDU fuel elements, provide a qualitative description of reactor operation that could lead to EAC defects.
Q8.4 What parameters from operating reactors have been correlated to provide an indication
of potential fuel failure due to EAC? Draw a figure to show the relationship.
Q8.5 Describe the mitigating parameters that have been adopted by CANDU designers and
operators to minimize EAC defects.
Q8.6 A non-CANLUB fuel bundle experiences a power ramp from 25 kW/m to 50 kW/m at 140
MWh/kgU. What is its probability of having a defect? What would the defect probability be if it
were CANLUB fuel?
Section 9
Q9.1 Describe the coolant conditions that may lead to fuel vibration.
Q9.2 Describe the type of damage that fuel can experience as a result of vibration.
Q9.3 A C6 fuel element has the same dimensions as in the illustrative example of Section
9.1.6, with the exception that its assembly weld has inadvertently been manufactured with a
diameter of 3 mm. Coincidentally, it is also destined to be loaded into a channel where the
amplitude of lateral vibration is expected to be 30 micrometers. What nominal stresses are
expected in the endplate and in the assembly weld? Are fatigue failures likely by this mechanism?
Section 10
Q10.1 How many damage mechanisms have been shown to affect CANDU fuel?
Q10.2 How many thermal damage mechanisms (T series) are there? Provide a brief description of each.
Q10.3 How many structural damage mechanisms (S series) are there? Provide a brief
description of each.
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67
Q10.4 How many compatibility damage mechanisms (C series) are there? Provide a brief
description of each.
Q10.5 List the design acceptance criteria for CANDU fuel.
Q10.6 With the aid of a diagram, show the relationship of acceptance criteria to other relevant parameters, e.g., the material damage limit.
Q10.7 What is the purpose of assigning margins in relation to acceptance criteria?
Q10.8 List the qualification tests and assessments used to qualify CANDU fuel bundles.
Section 11
Q11.1 Name at least one plant operating constraint that is related to ensuring fuel integrity.
Are there others?
Q11.2 How are plant operating constraints defined by system designers such as fuel designers
used to ensure safe plant operation?
Section 12
Q12.1 What is the most common defect type that occurs in CANDU fuel during plant operation?
Q12.2 What are the principal characteristics of the most common defect type that makes its
detection possible while the plant is in operation?
Q12.3 What is secondary hydriding? Explain the mechanism and how it affects the integrity of
the fuel element.
Q12.4 Explain why it is important to remove a defective fuel element from an operating
reactor as soon as the defect is detected.
Q12.5 Name the three systems used in CANDU reactors to assist in the detection and removal
of defective fuel while the reactor is at power and explain briefly how each is used.
Q12.6 Name three techniques used to confirm that a bundle containing a defective fuel
element has been discharged from the channel and explain briefly how each works.
68
15 References
A. H. Booth, A Method of Calculating Fission Gas Diffusion from UO 2 Fuel and its Application to
the X-2-f Loop Test, Atomic Energy of Canada Limited, Report AECL-496 (1957).
G. H. Bryan, Application of the Energy Test to the Collapse of a Long Thin Pipe under External
Pressure, Proceedings of Cambridge Phil. Society, Vol. 6, p. 287 (1888).
R. M. Carroll and O. Sisman, In-Pile Fission Gas Release from Single-Crystal UO2, Nuclear
Science and Engineering, vol. 21, pp. 147158 (1965).
T. Daniels, H. Hughes, P. Ancker, M. ONeil, W. Liau, and Y. Parlatan, Testing and Implementation
Program for the Modified Darlington 37-Element Fuel Bundle, Proceedings, 10th International Conference on CANDU Fuel, Canadian Nuclear Society (2008).
A. Fick, ber Diffusion, Phil. Mag., vol. 10, pp. 5986 (1855).
M. R. Floyd, D. A. Leach, R. E. Moeller, R. R. Elder, R. J. Chenier, and D. OBrien, Behaviour of
Bruce NGS-A Fuel Irradiated to a Burnup of ~500 MWh/kgU, Proceedings, Third International Conference on CANDU Fuel, Chalk River, Canadian Nuclear Society, pp. 2-44 to 2-60
(1992).
M. Gacesa, V. C. Orpen, and I. E. Oldaker, CANDU Fuel Design: Current Concepts, IAEA/CNEA
International Seminar on Heavy Water Fuel Technology, San Carlos de Bariloche, Argentina,
1983. Also Report AECL-MISC 250-1 (Rev. 1), published by Atomic Energy of Canada Limited, 1983.
J. Gere and S. P. Timoshenko, Mechanics of Materials, PWS, Fourth Edition (1997).
I. J. Hastings, Structures in Irradiated UO2 Fuel from Canadian Reactors, Atomic Energy of
Canada Limited, Report AECL-Misc-249 (1982).
I. J. Hastings, A. D. Lane, and P. G. Boczar, CANFLEX: An Advanced Fuel Bundle for CANDU,
International Conference on Availability Improvements in Nuclear Power Plants, Madrid,
Spain. Also Report AECL-9929, published by Atomic Energy of Canada Limited (1989).
IAEA, Review of Fuel Failures in Water-Cooled Reactors, International Atomic Energy Agency,
Vienna, Report NF-T-2.1 (2010).
J. H. K. Lau, M. Tayal, E. Nadeau, M. J. Pettigrew, I. E. Oldaker, W. Teper, B. Wong, and F. Iglesias,
Darlington N12 Investigation: Modelling of Fuel Bundle Movement in Channel under Pressure Pulsing Conditions, Proceedings, 13th Annual Conference, Canadian Nuclear Society
(1992).
B. J. Lewis, Fundamental Aspects of Defective Nuclear Fuel Behaviour and Fission Product
Release, Journal of Nuclear Materials, Vol. 160, pp. 201217 (1988).
J. J. Lipsett and W. B. Stewart, Failed Fuel Location in CANDU-PHW Reactors using a Feeder
Scanning Technique, IEEE Transactions on Nuclear Science, Vol. NS-23, No. 1, pp. 321-324
(1976).
R. D. MacDonald, M. R. Floyd, B. J. Lewis, A. M. Manzer, and P. T. Truant, Detecting, Locating,
and Identifying Failed Fuel in Canadian Power Reactors, Report AECL-9714, published by
Atomic Energy of Canada Limited, Canada (1990).
Fuel December 2014
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69
70
M. Tayal, P. Reid, M. Gacesa, A. Sun, E. Suk, and D. Gossain, ACR-1000 Fuel Acceptance Criteria
for Normal Operation and for Anticipated Operational Occurrences, Proceedings, Tenth International Conference on CANDU Fuel, Canadian Nuclear Society, Ottawa, Canada (20081).
M. Tayal, A. Sun, M. Gacesa, P. Reid, P. Fehrenbach, B. Surette, and E. Suk, Mechanism for
Power Ramp Failures in CANDU Fuel, Proceedings, 10th International Conference on
CANDU Fuel, Canadian Nuclear Society (2008-2).
S. P. Timoshenko, Strength of Materials, Part 2, McGraw-Hill, Second Edition (1961).
S. P. Timoshenko and J. N. Goodier, Theory of Elasticity, McGraw Hill, Third Edition (1970).
J. C. Wood, D. G. Hardy, and A. S. Bain, Power Ramping Fuel Performance and Development,
Atomic Energy of Canada Limited, Report AECL-6676 (1979).
16 Further Reading
Design Verification
P. G. Boczar, "CANDU Fuel Design Process", Ninth International Conference on CANDU Fuel,
Belleville, Canada, Canadian Nuclear Society, 2005.
J. Chang, S. Abbas, A. Banwatt, M. DiCiano, M. Gacesa, A. Gill, D. Gossain, J. Hood, F. Iglesias, L.
Lai, T. Laurie, Y. Ornatsky, U. K. Paul, A. Sun, M. Tayal, S. G. Xu, J. Xu, and P. Reid, "Proof of
Design Adequacy for the ACR-1000 Fuel Bundle", 10th International Conference on CANDU
Fuel, Ottawa, Canada, October 5-8, 2008.
History (Early)
J. A. L. Robertson, Fuel for Thought, Nuclear Journal of Canada, Vol. 1, Issue 4; pp 332-341.
Also published in Proceedings of the Engineering Centennial Conference, Montreal, 18-22
May, 1987.
Irradiation Tests and Performance
F. R. Campbell, L. R. Borque, R. Deshaises, H. E. Sills, and M. J. F. Notley, In-Reactor Measurements of Fuel-to-Sheath Heat Transfer Coefficients Between UO2 and Stainless Steel,
Atomic Energy of Canada Limited, Report AECL-5400, 1977.
T. J. Carter, "Experimental Investigation of Various Pellet Geometries to Reduce Strains in
Zirconium Alloy Cladding", Nuclear Technology, Vol. 45, No. 2, September 1979, pp. 166176.
M. R. Floyd, J. Novak, and P. T. Truant, "Fission-Gas Release in Fuel Performing to Extended
Burnups in Ontario Hydro Nuclear Generating Stations", IAEA Technical Committee Meeting
on Fission Gas Release and Fuel Rod Chemistry Related to Extended Burnup, Pembroke,
Canada. Also Atomic Energy of Canada Limited, Report AECL-10636 (1992).
M. R. Floyd, Z. He, E. Kohn, and J. Montin, "Performance of Two CANDU-6 Fuel Bundles Containing Elements with Pellet-Density and Clearance Variables", 6th International Conference on
CANDU Fuel, Niagara Falls, Canada. Also Atomic Energy of Canada Limited, Report AECL12033, 1999.
Fuel December 2014
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72
18 Acknowledgements
The following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this chapter; their feedback has much improved it.
Peter Boczar
Lawrence Dickson
Rosaura Ham-Su
Paul Chan
Kwok Tsang
Of course the responsibility for any errors or omissions lies entirely with the authors.
Thanks are also extended to Media Production Services, McMaster University, for producing the
figures, and to Diana Bouchard for expertly editing and assembling the final copy.
Chapter 18
Fuel Cycles
prepared by
Mukesh Tayal and Milan Gacesa Independent Consultants
Summary
Most commercial reactors currently use the once-through fuel cycle. However, because there
is still a significant amount of useful material (and available energy) in the fuel discharged
from these reactors, many fuel cycles are possible in which some fuel components are recycled for further reactor use. In addition, several other fuel cycles are also possible using thorium, which is much more abundant on Earth than the uranium that is the primary source of
commercial nuclear power today. The CANDU reactor is designed to use natural uranium
fuel, which is less expensive and more efficient in the use of uranium than any known alternative. Some of the features that enable a CANDU reactor to operate on natural uranium also
make it eminently capable of using alternative fuels. In spite of increased fuel cost, the use of
alternative fuel cycles in a CANDU reactor can lead to benefits such as significant extensions
of humanitys energy resources, reduced capital costs of nuclear power plants, reduced volume and duration for long-term storage and disposal of nuclear waste, longer life of some
components of nuclear power plants, increased efficiency of the thermal cycle, and reduced
severity of some postulated accidents. Several alternative fuel and fuel cycles are described
in this chapter, including the enriched uranium fuel cycle, the recovered-uranium cycle, the
MOX cycle, the thorium cycle, the DUPIC cycle, the tandem cycle, low void reactivity fuel, and
actinide burning fuel. In addition to increasing fuel cost, alternative cycles impose operating
requirements that are more challenging than those experienced when using natural-uranium,
low-burnup fuel. Incremental technical challenges in the following subject areas are described here: internal gas pressure, power ramps, corrosion, deuterides and hydrides, deposits, end-temperature peaking, bowing, and high burnup structure in the pellet.
Table of Contents
Introduction ............................................................................................................................ 4
1.1
Overview ......................................................................................................................... 4
1.2
Learning outcomes.......................................................................................................... 4
2 Neutronics of Fuel Cycles ........................................................................................................ 5
2.1
Definitions ....................................................................................................................... 5
2.2
Dynamics of Depletion .................................................................................................... 6
3 Overview of Some Possible Fuels and Fuel Cycles .................................................................. 8
3.1
Reprocessing ................................................................................................................... 9
3.2
Natural Uranium Fuel Cycle .......................................................................................... 10
3.3
Enriched Uranium Fuel Cycle ........................................................................................ 10
3.4
Recovered-Uranium Cycle ............................................................................................. 11
3.5
MOX Cycle ..................................................................................................................... 11
3.6
Thorium Cycle ............................................................................................................... 11
3.7
DUPIC Cycle ................................................................................................................... 12
3.8
Tandem Cycle ................................................................................................................ 12
3.9
Low Void Reactivity Fuel ............................................................................................... 12
3.10 Actinide Burning Fuel .................................................................................................... 13
3.11 Breeding Cycles ............................................................................................................. 13
4 Key Drivers for Advanced Fuel Cycles ................................................................................... 13
4.1
Increase the Sustainability of the Nuclear Fuel Cycle ................................................... 13
4.2
Improve Fuel Cycle Economics ...................................................................................... 14
4.3
Improve the Health and Environmental Impacts of the Fuel Cycle .............................. 15
4.4
Improve Safety Characteristics...................................................................................... 15
4.5
Improve the Proliferation Resistance of Fuel Cycles ..................................................... 15
5 Resource Extension: A Major Incentive ................................................................................ 15
6 Other Considerations ............................................................................................................ 18
7 Pertinent Features of the CANDU Reactor ............................................................................ 19
8 Natural Uranium Fuel Cycle .................................................................................................. 20
8.1
Production of Ceramic UO2 Powder.............................................................................. 20
8.2
Fuel Bundle Manufacturing .......................................................................................... 21
9 Details of Selected Alternative Fuels and Fuel Cycles ........................................................... 25
9.1
Natural Uranium Equivalent (NUE) Fuel ....................................................................... 25
9.2
Extended Burnup Fuel................................................................................................... 26
9.3
Thorium Fuel ................................................................................................................. 42
9.4
Mixed Oxide (MOX) Fuel ............................................................................................... 46
9.5
Breeder Fuel .................................................................................................................. 48
10 Synergy between CANDU Reactors and LWRs ...................................................................... 48
11 Closure .................................................................................................................................. 49
12 Problems ............................................................................................................................... 50
13 References ............................................................................................................................. 53
14 Relationships with Other Chapters ....................................................................................... 56
15 Acknowledgements ............................................................................................................... 56
1
Fuel Cycles
List of Tables
Table 1 Energy output per megagram of mined uranium............................................................. 16
Table 2 Years of uranium availability ............................................................................................. 17
List of Figures
Figure 1 Transformation of specific isotopes .................................................................................. 7
Figure 2 Generalized isotope transformation processes ................................................................ 8
Figure 3 CANDU fuel manufacture: assembly flow chart ............................................................. 22
Figure 4 Illustrative notch at the sheath/endcap junction ........................................................... 27
Figure 5 Illustrative effect of irradiation on ductility of Zircaloy ................................................... 27
Figure 6 Illustrative effect of burnup on power ramp defect threshold ....................................... 28
Figure 7 Waterside corrosion in the sheath .................................................................................. 30
Figure 8 Illustrative distribution of hydrides in the sheath at about 25 MWd/kg HE ................... 31
Figure 9 Concepts for end-flux peaking ........................................................................................ 33
Figure 10 Illustrative peaking of flux at the end of a 28-element fuel bundle ............................. 34
Figure 11 EFP: neutron flux and heat transfer .............................................................................. 34
Figure 12 End-temperature peaking: illustrative isotherm ........................................................... 35
Figure 13 Model for element bowing ........................................................................................... 37
Figure 14 Illustrative circumferential variation in flux of thermal neutrons................................. 38
Figure 15 Off-centre grain growth ................................................................................................ 38
Figure 16 Increase of bowing during continued irradiation ......................................................... 39
Figure 17 High burnup structure near the rim of a pellet ............................................................ 40
Figure 18 Illustrative heat generation rate across the radius of the pellet .................................. 41
Figure 19 Thermal conductivities of unirradiated pellets ............................................................. 43
Figure 20 Illustrative structures in irradiated pellets .................................................................... 44
Figure 21 High fission area (HFA) in an irradiated MOX fuel pellet .............................................. 47
1 Introduction
The term fuel cycle commonly refers to all the steps through which the nuclear fuel goes
from mining, to use in a reactor, to discharge, possible recycle, and eventual disposal. Therefore, a fuel cycle consists of certain steps in the front end, which involves preparation of the
fuel; other steps in the service period, in which the fuel is used during reactor operation; and
still other steps in the back end which are necessary to manage, contain, and either reprocess or dispose of spent nuclear fuel safely.
1.1 Overview
This chapter focusses primarily on selected aspects of the front ends and the service periods of illustrative fuel cycles that use natural uranium, enriched uranium, plutonium, thorium, and their combinations. The discussion covers simplified neutronics, fuel manufacturing, and selected considerations of associated in-reactor fuel performance. The remaining
aspects of fuel cycles are covered elsewhere in this book.
The simplest fuel cycle involves a single pass of the fuel through the reactor; this is called the
once-through cycle. Current CANDU reactors run on the once-through natural uranium fuel
cycle. A significant amount of useful material (and available energy) still exists in the fuel
which is discharged from LWR reactors. Therefore, many fuel cycles are possible in which
some fuel components are recycled for further reactor use, particularly in a CANDU reactor.
In addition, several other fuel cycles are also possible by using thorium, which is much more
abundant on Earth than the uranium that is the primary source of commercial nuclear power
today.
We can derive a number of benefits by these means, including significant extensions of humanitys energy resources, reduced capital costs of nuclear power plants, reduced volume
and duration for long-term storage and disposal of nuclear waste, longer life of some components of nuclear power plants, increased efficiency of the thermal cycle, and reduced severity of some postulated accidents. However, several other important factors such as cost
also need to be considered, as outlined later in Section 6.
Fuel Cycles
U is the only naturally-occurring fissile nuclide. The interaction of 235U with a thermal neutron gives 236U, which may fission in about 10-14 seconds, releasing on average about 2.5 neutrons. Therefore, we can write:
n + 235U Fission Products + 2.5n + .
Fissionable Nuclei: Nuclides that can undergo fission (either by a slow or by a fast neutron)
are called fissionable. Fissile nuclides are therefore a sub-category of fissionable nuclides.
Nuclides which can fission only by reacting with a neutron of high kinetic energy (i.e., a fast
neutron) are fissionable, but not fissile.
Examples of fissionable nuclides that are not fissile: 232Th, 238U.
In the case of some non-fissile but fissionable nuclides, the energy-dependent fission cross
section displays a threshold with incident neutron energy. The cross section is negligible up
to the high energy threshold and has a step increase at the threshold.
Fertile Nuclides: Fertile nuclides are nuclides that can capture a neutron and transmute into
a fissile nucleus following one or more nuclear decays.
Examples of fertile nuclides: 232Th, 238U (these happen to be fissionable as well).
Conversion Ratio C
To yield fissile nuclides, fertile nuclides must be irradiated with neutrons, which are created
as a result of fission. Fission, in turn, consumes fissile nuclei, as does capture. We can look
at the process of converting fertile nuclides into fissile ones as consuming some fissile nuclides [Lamarsh, 1966].
The conversion ratio C can be defined as:
C
rate at which fissile nuclides are produced in the entire reactor by conversionof fertile nuclides
rate at which fissile nuclides are consumed (by fission and radiative capture)
;
i.e., C is the average number of fissile nuclides produced by conversion per fissile nuclide
consumed (by fission and radiative capture).
The total number of fissile nuclides produced starting from N initial fissile nuclides can be
calculated as:
NC NC 2 NC 3
NC
1 C ,
where C < 1.
Including the initial fissile nuclides, the total number of fissile nuclides available for fission is
Fuel Cycles March 2015
therefore:
N
NC
N
1 C 1 C .
It can be seen that the total number of nuclides available for fission increases with the conversion ratio. Because C is a function of the aggregate nuclear properties of fuel which can
change with time, the value of C can also change with time.
If C > 1, more fissile nuclides are created than destroyed. C is then called the breeding ratio.
Breeding can therefore be thought of as conversion with C > 1. When breeding occurs, the
breeding gain can be defined as:
G C 1 .
Fuel Burnup
The specific burnup (sometimes called just burnup, ) equals the fission energy produced per
unit mass of heavy elements in the fuel:
The usual units for fission energy are either MWh or MWd. Because 235U is by far the most
frequently used fissile material, initial mass is usually expressed either as kg or T (tonnes) of
U. However, if other fissile materials are used, e.g., plutonium or a mixture of uranium and
plutonium, then the initial mass is usually expressed as kg or T of HE (heavy elements).
n 232Th 233 Th
233
decay
n 238U 239 U
decay
239
Pa
233
decay
Np
decay
239
(1)
Pu
(2)
and subsequently:
n 239 Pu 240 Pu
(3)
n 240 Pu 241Pu .
(4)
Fuel Cycles
dN A
A N A aA N A B N B
dt
(3)parent decay
(1)decay
(2)neutron capture
C N C
(4)capture transmutation
F(t) .
(5)
fuel loading
where NA, NB, NC are the number of nuclei (#/cm3) for isotopes A, B and C respectively, is
the associated decay constant (sec-1), is the neutron flux (#/cm2-sec) and a , are the
microscopic cross sections (cm2) for neutron absorption and capture respectively. We can
safely assume that the flux is constant over the integration time step and can easily solve this
equation numerically. In general, there are many nuclides to track, so they are all solved for
simultaneously, thereby tracking the depletion and growth of the various fuel nuclides. Note
that the two production processes (3 and 4 above) mean that there is potential for fuel creation, called conversion or breeding as explained earlier.
The above process yields information on whether or not a given combination and arrangement of materials will achieve criticality and sustain the chain reaction and how much energy
can be so produced. The detailed physics evaluations of specific fuel cycles use the same
general principles that are outlined in earlier chapters on physics and are usually accomplished mainly by changing the inputs of appropriate generic physics codes.
Fuel Cycles
DUPIC cycle, and the Tandem cycle. They are also outlined in this section.
3.1 Reprocessing
Before we delve into various fuel cycles, we first outline reprocessing of LWR fuel as it pertains to this chapter.
Considerable quantities of fission products gradually accumulate inside the fuel element during irradiation. Some fission products are parasitic in that they absorb neutrons without creating proportionate heat. This leaves fewer neutrons to continue the chain reaction, and at
some stage, further irradiation of that material risks shutting down the chain reaction.
Therefore that fuel is removed from the reactor and is frequently labelled as spent or
waste or discharged.
Uranium fuel used in LWRs has an initial 235U concentration (enrichment) of between 3% and
5%. After many months (sometimes even a few years) of generating energy in the reactor,
most but not all of the original 235U in typical enriched fuels in LWRs is largely used up (e.g.,
by fission and by radiative capture). Likewise, some fertile nuclides in the fuel, as well as
some fissionable nuclides produced by fertile nuclides, are also used up. However, fissionable nuclides are not at zero concentration when the fuel is discharged from the reactor.
Spent fuel retains some of the original enriched uranium, and it also contains some fissile
plutonium that is produced by the chain reaction (see equations and discussion in Section 2
and in earlier chapters on physics).
The residual fissile content in spent LWR fuel depends on the starting enrichment and the
discharge burnup; nevertheless, for illustration purposes, let us say that it is typically in the
range of about 1.5% (235U + 239Pu + 241Pu). From the perspective of a CANDU reactor, this is a
much higher fissile concentration than even the usual fresh (non-enriched) CANDU fuel
(0.7%). Even though LWRs cannot continue to burn that fuel, CANDU reactors can, due to
the latters superior neutron efficiency. This creates an opportunity to generate additional
energy from spent LWR fuel in a variety of ways, as described later in this section.
However, to make effective use of available thermal neutrons, we first need to remove sufficient parasitic neutron absorberssuch as fission productsfrom spent LWR fuel. This is
done through reprocessing.
Very simplistically, let us think of fuel as having the following initial and final states before
and after its irradiation in an LWR:
235
U (3-5%) + 238U {235U + Pu} (about 1.5%) + 238U + fission products (FPs)
Let us next focus only on the right-hand side of this expression. Discussions later in this section use the terms explained below:
10
In summary, a variety of fissile and fertile materials are available from different sources in
multiple forms such as natural uranium, enriched uranium, thorium, various products of full
or partial reprocessing, and others (e.g., dismantled nuclear weapons). This presents opportunities to design a variety of fuels and fuel cycles in neutron-efficient CANDU reactors, some
of which are outlined in the following sections.
Fuel Cycles
11
generated by enrichment can be used for a variety of purposes such as: (1) using less expensive coolant (i.e., light water) to reduce capital cost; (2) enabling use of thicker pressure
tubes to reduce their creep rate and thus to extend their service life; (3) enabling use of
burnable neutron absorbers which can reduce the magnitude of a power pulse during a postulated accident; and (4) reducing the volume of spent fuel through extended burnup.
Enriched uranium fuel could also be used in existing CANDU reactors to achieve other benefits such as higher reactor power (through a flatter radial channel power profile).
Th is fertile and can be used to produce 233U, which is fissile and is used in situ as it is produced. In the CANDU reactor, a once-through thorium cycle is economically viable, which
enables energy to be derived from 233U without reprocessing and recycling. Full benefit from
the thorium cycle would require reprocessing of the used fuel to recover and recycle the 233U
at an appropriate concentration as new reactor fuel.
Thorium cycles are important because thorium is much more abundant on Earth than uranium. Some countries or regions have thorium resources, but lack plentiful uranium. They
Fuel Cycles March 2015
12
can extend the energy from natural uranium (which is the source of the only natural fissile
material) by using the thorium cycle. In addition, thorium cycles provide other benefits, such
as in fuel performance and fuel safety, as explained in a later section devoted specifically to
thorium.
Fuel Cycles
13
By using thorium, which is much more abundant than uranium. Thorium fuel has other
advantages as well in safety, in-reactor performance, and long-term waste reduction, as
discussed in Section 9.3;
By using plutonium, which can be obtained from a variety of sources such as dismantled
warheads or by reprocessing used fuel, as discussed in Section 9.4;
By using enriched uranium, which can be obtained from a variety of sources such as
dismantled warheads or by reprocessing used LWR fuel, as discussed in Section 9.2;
By using used LWR fuel, which has been reconfigured (but not reprocessed), in a CANDU
Fuel Cycles March 2015
14
238
Reduce the initial capital cost of a CANDU reactor by enabling the use of lower-cost light
water coolant.
Safely uprate reactor power: Enriched uranium fuel can also be used to uprate reactor
power (if allowed by the rest of the plant) by flattening the radial channel power distribution across the core. This means that the channels produce close to the same amount
of power and that about 15% more power can be extracted from the same number of
fuel channels in a given size of reactor.
Safely increase bundle power: Different amounts of power are produced in different
rings of fuel elements. By adding different degrees of enrichment to the fuel elements
that produce low power in different rings, their heat output can be raised without exceeding the safe limits of local power (including considerations of heat removal).
Increase the lifetime of plant components by measures such as thickening the pressure
tubes, thus reducing their creep rate and increasing their service life. The enriched fuel
compensates for the increase in parasitic material in the core. Longer service life means
that mid-term replacement of pressure tubes can be delayed, thus extending the total
life of the plant.
Increase the efficiency of the steam cycle. Thicker pressure tubes also permit operation
at higher coolant pressure and hence at higher outlet temperature. At the higher temperature, steam converts a higher fraction of its thermal energy into electricity. This in
turn increases the overall efficiency of the steam cycle.
Reduce the frequency of on-power fueling. Higher burnup means a longer residence
period of the fuel in the channel. This, in some cases, translates into less frequent channel fueling and hence a decreased number of duty cycles on the fueling machines. This
in turn may potentially also increase the time available for maintenance of these machines.
Reduce the volume of spent fuel by extending the burnup. The cost of storage, however,
may not be reduced proportionally due to other considerations.
Reduce the cost of the long-term disposal of spent fuel through the transmutation of
hazardous fuel components such as long-lived actinides.
Fuel Cycles March 2015
Fuel Cycles
15
4.3 Improve the Health and Environmental Impacts of the Fuel Cycle
The health and environmental impacts of nuclear power can be improved by using enriched
uranium in CANDU reactors and by transmuting hazardous components of the fuel, such as
long-lived actinides, in a reactor. This reduces the mass of these materials that requires longterm disposal. This in turn reduces the size of the repositories that will be required and reduces potential impacts on human health and the environment.
Burn both weapons plutonium and plutonium from used reactor fuel, thereby reducing
the inventory of material for potential use in a nuclear explosive device.
Use new fuel types (such as thorium denatured with 238U) which create spent fuel that is
unattractive for use in nuclear explosives.
16
4.61
5.41
6.37
6.37
8.77
Fuel Cycles
17
Table 2 Years of uranium availability
Megawatt-Years
per Tonne
Years of Uranium
Availability for 6000
1000-MWe Units
4.61
30
5.41
36
6.37
42
6.37
42
8.77
58
Fast Reactor
1,000
6700
1,000
>100,000
* Seawater contains about 0.003 ppm of uranium, for a total of over 4 billion tons of uranium.
[Courtesy D. Meneley; Extracted from a presentation to Canadian Nuclear Society by D. Meneley, 2006]
A more dramatic way to extend our energy resources is to breed fissile materials from fertile
materials. This can usually be done in two ways: one, fertile 232Th can be converted into fissile 233U; and two, fertile 238U can be converted into fissile 239Pu, as summarized below.
The absorption cross-section for thermal neutrons of 232Th (7.4 barns) is nearly three times
that of 238U (2.7 barns). Hence, a higher conversion (to 233U) is possible with 232Th than with
238
U (to 239Pu). Therefore, 232Th is a better fertile material than 238U in thermal reactors, but
232
Th is inferior to 238U as a fertile material in fast reactors. For the fissile 233U nuclide, the
number of neutrons liberated per neutron absorbed is greater than 2.0 over a wide range of
the thermal neutron spectrum, unlike 235U and 239Pu. Therefore, contrary to the 238U-to-239Pu
cycle in which breeding can be obtained only with fast neutron spectra, the 232Th-to-233U fuel
cycle can operate with fast, epithermal, or thermal spectra [IAEA, 2005].
Thorium resources have not yet been explored as extensively as uranium; nevertheless, experts estimate that thorium in the Earths crust is some three to four times as abundant as
uranium [IAEA, 2005]. Boczar et al. [2010] have estimated that if all the plutonium from
used natural uranium fuel from existing CANDU reactors operating over their lifetime were to
be used in a mixed thorium/plutonium cycle, two to three times the existing nuclear capacity
in Canada (currently about 15 GWe) could be sustained indefinitely in a self-sufficient thorium cycle in a CANDU reactor, e.g., a near-breeder. With a breeder, an expanding nuclear
system could be fueled essentially indefinitely (depending on the breeding ratio).
Other experts have estimated that 238U in waste CANDU fuel alone that has already been
accumulated in Canada can, after reprocessing and recycling in fast breeder reactors, produce some 4,000 years of electricity at todays consumption rates [Ottensmeyer, 2012].
Fuel Cycles March 2015
18
Moreover, additional 238U is available underground. Therefore, in principle, fast breeder reactors can provide energy for millennia to come, as shown in Table 2.
At this time, these are only theoretical possibilities. Many technical, economic, and practical
concerns remain about fast breeder reactors, such as the very large fissile inventory needed
to start a fast reactor and the very daunting concerns about proliferation.
6 Other Considerations
In addition to the drivers described above, various other technical and non-technical factors
should be considered in deciding on the most appropriate fuel cycle for a specific power
plant, utility, or country. Although a detailed discussion of this subject is beyond the scope of
this book, five major aspects are summarized below: energy independence, resource utilization, resistance to nuclear proliferation, fuel performance, and cost.
Energy Independence
Plants that enrich large quantities of uranium are very expensive and are operational in only
a few nations. Fuel cycles based on natural uranium do not require a nation to build a plant
to enrich uranium, nor do they require a nation to rely on a few other nations for continual
supply of enriched uranium over a very long period. Therefore, natural uranium cycles promote national energy independence.
Resource Utilization
To produce a given amount of energy, some fuel cycles require less mined uranium than others. For example, the combination of heavy water and natural uranium used in current
CANDU reactors requires some 40% less mined uranium per unit energy than fuel cycles that
use light water and enriched uranium. This can be a consideration in countries that do not
have much uranium and would like to stretch their domestic uranium to the extent practical.
Resistance to Nuclear Proliferation
There is concern in some quarters that during reprocessing, potent fissile material can potentially become accessible and hence available for diversion to uses other than electricity generation. Some fuel cycles such as DUPIC are comparatively more resistant to nuclear proliferation.
Fuel Performance
Overall, current fuels perform very well in current fuel cycles, as noted in Chapter 17. In fuel
cycles that differ significantly from current cycles, satisfactory fuel performance must be designed and demonstrated. Depending on the specific cycle, new R&D may potentially also be
required.
Cost
Generally, enriching and reprocessing fuel is expensive, and the radioactivity and radiotoxicity of spent enriched fuel tends to be higher than that of natural uranium. At the same time,
enriched fuel generally yields higher burnup, which tends to reduce fueling cost (within a
range) and also reduces the volume of spent fuel to be stored. Therefore, this is a complex
topic, and its impact also changes with local conditions and with time.
Fuel Cycles March 2015
Fuel Cycles
19
In summary, the choice of a specific fuel cycle must consider not only the drivers discussed
earlier, but also other techno-commercial and geo-political aspects, some of which are noted
above.
CANDU reactors use heavy water (D2O) as both moderator and coolant. This reduces
parasitic absorption of neutrons compared to light water.
The moderator, which is separate from the coolant, is at low temperature. This promotes neutron efficiency.
In CANDU reactors, a small cluster of fuel elements (i.e., a fuel bundle) is surrounded by
a large amount of low-temperature moderator. This thermalizes a higher fraction of
neutrons.
The principal structural components inside the core, e.g., the calandria tubes, pressure
tubes, and fuel bundle, are made from zirconium alloys. This reduces parasitic absorption of neutrons, for example in comparison to components made of stainless steel.
CANDU reactors use relatively thinner structural materials. For example, as a proportion
of fuel element diameter, sheaths are significantly thinner in CANDU reactors than in
LWRs, reducing parasitic absorption of neutrons in the former.
CANDU reactors are refueled on-power, as necessitated by the use of NU. This has a
consequential benefit in that the reactor can be operated effectively with low excess reactivity in the core, obviating the need for burnable neutron absorbers and minimizing
neutron absorption in control materials.
CANDU reactors contain equipment for on-power refueling, which provides flexibility in
accommodating alternative fuels.
The resulting high neutron economy of a CANDU reactor enables high fuel utilization regardless of the fissile material (233U, 235U, or plutonium). About 90% more energy can be extracted from a particular fissile material than in an LWR reactor [Boczar et al., 1996], as
shown in Table 1.
Easier Fabrication and Reprocessing of Fuel
The simple, small fuel bundle design of a CANDU reactor (see Chapters 8 and 17) facilitates
remote processing and fabrication for highly radioactive recycled fuels.
A key enabler of these advantages is the separation of moderator and coolant in a CANDU
reactor through pressure/calandria tubes. This separation permits the reactor designer to
Fuel Cycles March 2015
20
adjust the moderator and the coolant independently to exploit neutronic characteristics
more effectively. For example, the moderator can be kept at low temperature to promote
neutron efficiency, while the coolant can simultaneously be kept at high temperature to
promote the thermal efficiency of the steam cycle. In another example, the choice of coolant fluid and the moderator-to-coolant-volume ratio can potentially be fine-tuned to reduce
capital cost without adversely affecting fuel cooling, as is done with the Advanced CANDU
Reactor. CANDU reactors are unique among successful contemporary reactor systems in offering this important flexibility to designers.
Open-pit mining;
Underground mining (the main method until the recent past);
In-situ leaching (currently the leading method);
Recovery from mining of other minerals such as copper, phosphate, or gold.
Regardless of how the uranium is obtained, it cannot be fed directly into a nuclear power
station because it contains mineral and chemical impurities, including radioactive daughter
products of uranium. Processing is required before uranium can be used efficiently to generate electricity.
If uranium is obtained by open-pit or underground mining, the first process after mining is
crushing (milling) of the ore, followed by dissolution in an acid or alkaline medium to separate the uranium metal from unwanted rock and purification with chemicals which selectively leach out the uranium. The uranium-rich solution is then chemically separated from
the remaining solids and precipitated out of solution. Finally, the uranium is dried. The resulting powder is uranium oxide concentrate, U3O8, commonly referred to as yellowcake
due to the bright yellow colour that it frequently, but not always, exhibits. The unwanted
solids, called tailings, are stored at the mine site for safe disposal.
If the in-situ leaching method is used, an acidic or alkaline mining solution is passed directly
through the underground ore body by means of a series of bores or wells, and uranium is
brought to the surface in a dissolved state for purification. The uranium-rich solution is
treated as described above, the principal difference being that no tailings are produced by
this method.
Uranium meeting nuclear-grade specifications is usually obtained from yellowcake through a
Fuel Cycles March 2015
Fuel Cycles
21
tributyl phosphate solvent-extraction process. First, the yellowcake is dissolved in nitric acid
to prepare a feed solution. Uranium is then selectively extracted from this acid feed by
tributyl phosphate diluted with kerosene or some other suitable hydrocarbon mixture. Finally, uranium is stripped from the tributyl phosphate extract into acidified water to yield highly
purified uranyl nitrate, UO2(NO3)2. Uranyl nitrate is the starting material for conversion to
uranium dioxide (UO2) powder or to uranium hexafluoride (UF6). Both these conversion
routes conventionally begin with calcining the nitrate to UO3.
A large percentage of the UO3 produced in Canada is converted to uranium hexafluoride
(UF6) destined for enrichment plants for use in LWRs, and the remainder is converted to
natural uranium dioxide (UO2) ceramic-grade powder for use in CANDU reactors. The processes involved in producing natural uranium (NU) UO2 powder for CANDU fuel pellets are
described in more detail below. The UO3 is dissolved in nitric acid, and the resulting solution
is diluted and reacted with ammonium to precipitate ammonium diuranate (ADU). The liquid is decanted, and the ammonium diuranate slurry is dried to remove the water. The resulting ammonium diuranate powder is dried in a rotating kiln in hydrogen gas to produce
UO2 powder. The powder may then be subjected to further physical conditioning to improve its mechanical reactivity during pellet sintering. Small batches of each powder lot
may be subjected to sintering trials as part of the final QA acceptance test before it is sent to
manufacturers of CANDU fuel bundles.
At each production stage mentioned above, the uranium compound is subjected to stringent
quality control surveillance to ensure that the final product meets industry technical specifications with respect to the content of specified impurities as well as certain physical characteristics related to subsequent manufacturability. In-reactor behaviour of CANDU fuel bundles has demonstrated that some aspects of fuel performance (e.g., fission product
behaviour) are related not only to powder characteristics, but also to the process parameters
used in producing the powder.
22
Fuel Cycles
23
to the desired diameter, and (3) impart a fine finish to the cylindrical pellet surface.
The ground pellets are sorted by diameter and placed into stacks (Step 6) ready for insertion
into sheath sub-assemblies, which come from the second stream. Pellet stack length is controlled to tight tolerances because it is the principal means for ensuring adherence to the
required axial clearance within the fuel element. Pellet stacks and sheath sub-assemblies are
sorted by diameter and matched to satisfy the diametric clearance requirements. In addition, to prevent interference with the sheath, the pellets at both ends of the stack may be
tapered, or their diameter may be reduced. Additional discussion on this topic is provided
below.
Some of the greatest challenges in CANDU fuel production occur in the UO2 pellet production
stream. These challenges derive from the pellet technical specifications, some of which are
unique to CANDU fuel. A few of the major challenges are high pellet density; precise dimensional control, especially of pellet diameter; small size of permissible visible surface flaws,
referred to as chips; and high quality of surface finish, especially the pellet cylindrical surface (see Chapter 17 for additional discussion on pellet/sheath interaction). These challenges have been successfully met by manufacturers of CANDU fuel. This is substantiated by
the almost complete absence of defects ascribed to pellet manufacturing deficiencies, the
only notable exception being failures observed in overstuffed fuel elements, which were
intentionally manufactured to challenge the extreme limits of the relevant parameters:
maximum pellet density, minimum diameter clearance, and minimum axial clearance. Once
defects were witnessed in overstuffed elements, the practice was subsequently discontinued.
The second manufacturing stream, the production of sheath sub-assemblies, starts with receipt of tubes finished to the required diameter and cut to length (Step 1, RHS of Figure 3).
Some manufacturers (including both Canadian manufacturers) have vertically integrated
Zircaloy tubing production into this stream, so that the stream actually starts with receipt of
zirconium tube hollow (TREX), which undergoes several stages of reduction and associated
processing (not shown in Figure 3), culminating in cut-to-length tubes.
In parallel with receipt of tubes, Zircaloy sheet/strip, bar/rod, wire, graphite slurry, and beryllium are also received. The sheet (or wire) is used to manufacture spacers and bearing pads
(appendages). When manufactured from sheet, the appendages are punched and coined
into their final shape from the sheet after it is coated with beryllium. When manufactured
from wire, the appendages are cut to length, coined, and subsequently coated with beryllium. The appendages are tacked to the tubes with spot welds (Step 2) and heated until
the beryllium coating and the Zircaloy metal in the appendage and tube form an alloy, i.e.,
braze (Step 3). Appendage dimensions, the shape of the coined surfaces, the thickness of
the brazing metal, and the location and tacking of the appendages on the tube must be controlled to tight tolerances to enable the manufacturer to achieve the required dimensional
tolerances for the assembled bundle. The manufacturers have successfully met the challenges of this part of the manufacturing process, as evidenced by the absence of any fuel
failures caused by detached appendages or appendages causing bundle incompatibility
within the fuel channel.
Graphite slurry is diluted with water or an industrial alcohol, applied to the inside of the tube
sub-assemblies, and dried to form a coating of precisely controlled thickness and hydrogen
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content referred to as CANLUB (Step 4). The effect of CANLUB on in-reactor performance
of fuel elements is discussed in Chapter 17. The ends of the sheath sub-assemblies are machined (Step 5) to (1) achieve the required final length, and (2) produce the profile required
for end-cap welding. In addition, CANLUB and any debris are removed from the end of the
sub-assembly lest they interfere with the subsequent welding process.
The two process streams (LHS and RHS in Figure 3) come together at the element assembly
step, i.e., the insertion of pellet stacks into the sheath sub-assemblies and the welding of
element end closures (endcaps). Endcaps are machined from bar or rod to match the sheath
sub-assembly weld preparation and to include other features (internal and external) which
are crucial to the final configuration of the element assembly. They are then welded to the
sheath using resistance welding, which is a thermo-electric process.
During resistance welding, the sheath is held by a collet. Heating during resistance welding
softens the sheath locally. The combination of the heating and cooling cycle that occurs during the welding cycle and the restraint provided by the collet causes the sheath diameter to
shrink immediately adjacent to the weld. To maintain the minimum required diametric
clearance in this region of the element, the pellets at both ends of the stack have a reduced
diameter (usually tapered to mimic the sheath diameter profile).
After insertion of the pellet stack into the sheath sub-assembly, and before welding of the
end caps, the air trapped inside the sheath sub-assembly is purged with helium (or a mixture
of helium and argon). The end cap is then welded while the weld region is blanketed by inert
gas.
Similarly to the pellet production stream, the Zircaloy component stream has its own unique
CANDU-related challenges, the most unique and critical being the dimensional and process
parameters related to welding of endcaps to sheath sub-assemblies. To appreciate the importance of this operation more fully, it is useful to remember that the largest CANDU reactors have close to one-half million of these welds in the active part of the core and that one
defective weld is cause for concern, requiring urgent action to remove it from the core. In
comparison, LWR reactors have no discontinuities or joints of any type in fuel cladding within
the active part of the core. To make sure that the contribution of endcap welding to defect
statistics in CANDU reactors remains insignificant, defects due to endcap welding must be
maintained at or below the part-per-million (ppm) level, which is extremely challenging.
Careful examination of the fuel manufacturing flow chart, including the relevant component
design and process parameters, reveals more than 15 design and process parameters which
must be maintained within control limits and must come together at the precise moment the
weld is made. It is not surprising that of the very few defects in operating CANDU fuel which
have been ascribed to manufacturing causes, more than 90% are related to endcap welding.
Fuel integrity statistics for CANDU reactors and LWRs are discussed in Chapter 17; notwithstanding the contribution from endcap welding to defects in CANDU fuel, defects in CANDU
fuel from all causes are significantly fewer than defects in LWR fuel (see Chapter 17).
Following endcap welding, the fuel elements are inserted into an assembly jig and the element ends resistance-welded to endplates to form the final fuel assemblies, i.e., the fuel
bundles. End plates are stamped out of an incoming strip. Although this final process in itself is not as challenging as some of the processes described above, it is important to note
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that some of the dimensional requirements on the bundle assembly are equivalent in precision to those which are normally associated with machined components. To achieve this,
manufacturers must have stringent control, not only of the final assembly process, but also
of the processes used to produce the component parts, particularly element sub-assemblies
and endplates.
Manufacturing is the final step in the realization of a product, converting the intent specified
in the design drawings and technical specifications into functioning hardware. For one unit
of energy produced, current CANDU reactors use five to six times the mass of fuel used in
LWRs. Despite this relative disadvantage, fueling cost per unit energy has always been much
lower for CANDU than for LWR. This can be attributed mainly to three factors: (a) CANDU
reactors avoid the high cost of enrichment, (b) CANDU reactors use 40% less mined uranium
per unit of energy produced than LWRs, and (c) CANDU fuel manufacturers have managed to
keep their fabrication costs very low while keeping fuel reliability very high. In addition, Canadian fuel manufacturers have also been very successful in transferring access to their
technology to all non-Canadian manufacturers of CANDU fuel.
(7)
By solving Equation (7) for x, one can conclude that the blend needs to consist of 73% REU
and 27% DU. Similar calculations can also be performed for other combinations of starting
235
U contents of the constituent components. It is likely that the blended 235U fissile content
for this cycle will have to be very slightly higher than for NU to compensate for impurities in
the REU and DU, which are expected to be higher than the respective impurities in NU. The
exact 235U content in the blend would be determined for each batch of fuel procured, based
on the measured amount of impurities in each component.
Once the NUE powder has been obtained, the fuel bundle is manufactured using the same
processes that are used to produce NU fuel bundles, as described earlier.
Satisfactory performance of NUE fuel has been confirmed in demonstration irradiations in
a commercial power plant in China [Jioa et al., 2009].
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28
curve of Figure 24 in Chapter 17 to other burnups. The result, Figure 6, illustrates how higher
burnups can decrease resistance to power ramps in non-CANLUB fuel. The decrease is initially rapid, but slows down after burnup of about 100 MWh/kgU. Similar trends are expected in CANLUB fuel as well.
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When part of the sheath corrodes, its ability to carry mechanical load decreases. Strength
assessments must account for this loss, and therefore we need to quantify sheath corrosion.
Furthermore, very thick layers of oxide tend to flake, causing a potential for debris and deposits in the heat transport system. In addition, flaking often leaves behind non-uniform
patches of oxides. These cause significant axial and circumferential variations in sheath temperature, which in turn cause hydrogen and deuterium to diffuse and concentrate at local
peaks. The shape of the resulting hydrogen- (and deuterium)-rich areas often resembles a
lens, and therefore the product is often called a hydrogen lens. If local peaks of hydrogen,
hydrides, deuterium, and deuterides become pronounced, they can embrittle the sheath,
which in turn can significantly challenge its mechanical integrity. For all the above reasons,
the extent of corrosion must be kept within acceptable limits.
In CANDU reactors, lithium hydroxide (LiOH) is added to maintain coolant pH in the 10.5
range, which is intended to minimize deposition of iron-based system corrosion products
(crud) on both fuel surfaces and steam generator tubes [Barber et al., 1982]. From out-ofreactor autoclave tests, several investigators have determined that oxidation of zirconium
alloys is not affected by the LiOH concentrations that are required to maintain coolant pH
near 10.5. Similarly, in-reactor, no acceleration of zirconium-alloy oxidation has been observed in the pre-transition oxidation period, with additions of lithium hydroxide to control
pH in the 10.5 range. However, under very long exposures and high burnups which develop
relatively thick post-transition oxide films, some acceleration of oxidation has been observed
on fuel elements in light water reactors [Garzarolli et al., 1982; Cox, 1985]. The latter has
been attributed to possible concentration of the lithium hydroxide within the thick oxide
films due to temperature rise during heat transfer [Courtesy COG].
Waterside corrosion has indeed been identified in LWRs as a process that warrants the use of
more corrosion-resistant materials in the sheaths of very high burnup fuels. In CANDU reactors, however, the burnup, and therefore the residence period, is far less, and therefore current CANDU reactors are still quite far from requiring such an expensive change. Even in enriched CANDU fuel with burnup of about 30 MWd/kg, corrosion is not expected to be a
problem.
In summary, there are many detailed nuances in sheath corrosion. Nevertheless, for purposes of this initial introduction, Figure 7 shows an illustrative progression of sheath corrosion with burnup. Note the large scatter in the data, which is typical. Also note that the
overall trends are similar in CANDU and PWR sheaths.
30
(8)
In light water:
(9)
In this section, for simplicity, we will use the terms deuterium/deuteride to include generically hydrogen/hydride depending on context.
Some fraction of the liberated deuterium is dissolved in the sheath, a process sometimes
also called uptake. Over time, the deuterium diffuses due to gradients of concentration,
temperature, and stress and can accumulate preferentially at a few spots. When the local
concentration exceeds the solubility limit, deuterium precipitates in the form of deuteride
platelets, referred to as deuterides. The solubility limit decreases with lower temperature,
and therefore deuterides tend to precipitate preferentially in relatively colder regions.
Depending on their orientation, deuterides can embrittle Zircaloy, thereby reducing its ability
to carry tensile loads. For this reason, deuteride levels must be maintained within acceptable limits.
If the coolant is light water rather than heavy water, the same qualitative assessment applies,
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except that instead of deuteride platelets, hydride platelets (referred to as hydrides) are
formed. Figure 8 shows an illustrative example of hydrides in a sheath that was irradiated to
a burnup of about 600 MWh/kg HE in light water coolant. Note the relatively higher concentrations of hydrides near the outer surface because that surface is cooler than the inner one.
32
9.2.5 Deposits
[This section was contributed primarily by John G. Roberts, JGRChem Inc. and Dr. Craig R.
Stuart, Canadian Nuclear Laboratories].
Deposits are sometimes observed on the external surfaces of fuel bundles and are sometimes also called crud. Most deposits on CANDU fuel tend to be magnetite-based compounds. In BWRs, scale-type crud contains high concentrations of copper, up to and sometimes even in excess of 50%. In PWRs, deposits tend to be compounds based mainly on
nickel ferrite. Deposits on LWR fuels can also incorporate lithium and boron.
Deposits on fuel are undesirable because they can potentially impede heat transfer. In
BWRs, they have sometimes even caused through-wall holes in the sheath [IAEA, 2010].
Deposits on fuel are very rare in CANDU reactors, but relatively more frequent and also
thicker in BWRs [IAEA, 2010]. The causes of these deposits are rooted mainly in materials
and coolant chemistry, which differ in different types of reactors. This is a very complex subject, and its detailed treatment is beyond the scope of this chapter. However, pertinent experts have identified the following four significant differences between the various reactor
types that affect in-core deposits:
a) different materials among reactor types, e.g., carbon steel in the CANDU heat transport
system and stainless steels in LWRs;
b) presence of boron in PWR coolant and its absence in CANDU coolant;
c) higher degree of success in CANDUs in maintaining consistent chemistry over time in the
primary heat transport system (PHTS); and
d) much longer fuel residence period in an LWR (usually a few years) than in a CANDU reactor (usually less than two years).
As for boron in the coolant, recall that CANDU reactors separate the coolant from the moderator using pressure tubes and calandria tubes. This enables CANDU designers to maintain
separate chemistries in the coolant and in the moderator. Each system can then be focussed
on optimally addressing its own respective needs. For instance, in a CANDU reactor, the additives required for neutron management are injected into the moderator, not the coolant,
and therefore the chemistry of the PHTS is not affected. In contrast, when boron is added in
an LWRs moderator-cum-coolant to manage the neutronics, it also has a chemical impact on
the entire primary heat transport system (PHTS), including the steam generators and all the
pipes. If this promotes crud in the PHTS of an LWR, it is then carried by the coolant into the
core, where it can deposit on fuel surfaces. In this way, separation of moderator and coolant
in separate systems is one aspect that contributes to fewer crud deposits on CANDU fuel.
In summary, the lesser quantities of deposits on CANDU fuel than on PWR fuel are due principally to different materials in the coolant circuit, lack of boron in the coolant, higher consistency over time in coolant chemistry, and shorter fuel residence period.
9.2.6 End-temperature peaking
Consider two neighbouring fuel bundles in a CANDU channel. Their fuel stacks do not abut
each other; they are separated by the two endplates, endcaps, and axial gaps, as shown in
Figure 9. Because of the absence of UO2 in this region of bundle-to-bundle contact, neutron
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33
absorption cross sections are smaller here than in the bulk of the fuel bundle. Some fraction
of the unabsorbed neutrons from the bundle-to-bundle junctionthe excess neutrons
becomes available for capture by neighbouring UO2. This results in an increase in neutron
flux in this region; the flux is higher a few centimetres into the fuel pellets on either side of
this junction than in the axial centre of the bundle. This is called end-flux peaking (EFP) and
is illustrated schematically in Figure 9.
34
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the end region does tend to increase due to end-flux peaking, it increases less than would be
expected from the amount of end-flux peaking alone.
Figure 12 illustrates a typical temperature distribution at high power in the end region during
bundle-to-bundle contact [Tayal, 1989(a)]. Isotherms in the end region are shaped like teardrops, a shape determined by the net balance between local generation and local transfer of
heat. Teardrop-shaped voids are indeed observed in UO2 pellets that are irradiated at very
high power levels. In Figure 12, the local thermal flux in the end region is about 10% higher
than at the elements mid-point. Due to axial heat transfer, the increase in peak local temperature is limited to about 150C in this case.
36
channel.
In another experiment in a reactor in Ontario, excessive element bowing caused many central bearing pads to press tightly against the pressure tube for a significant duration. This
trapped some coolant water between the bearing pad and the pressure tube. With time, the
trapped, stagnant water boiled off. This increased the local concentration of LiOH in the
coolant (LiOH is used to control coolant pH). At high concentration, an LiOH-water solution is
corrosive. This led to local corrosion in the bearing pads and also likely in the pressure tube.
This process is called crevice corrosion. There is always a potential for crevice corrosion at
the bottom bearing pads; excessive bowing can lead to crevice corrosion at other locations
around the bundle circumference if the bearing pads come into contact with the pressure
tube. Although a small amount of crevice corrosion is acceptable, its extent needs to be limited to reasonable levels lest it threaten the integrity of the pressure tube.
Excessive bowing can also alter the thermal hydraulics in the channel, which in turn can
complicate the evaluations and confirmations of heat transfer coefficients between the
sheath and the coolant. In light water reactors, excessive bowing of a fuel assembly has led
to concerns about control rod movements and dryout. Therefore, bowing and dryout also
have a mutual feedback cycle. For these reasons, it is important to limit bowing to acceptable levels. Bowing can increase with time, and therefore it needs to be addressed in highburnup fuels.
When CANDU sheaths do bow, spacer pads prevent them from touching each other at their
mid-planes. Likewise, bearing pads at three axial locations reduce the likelihood of a sheath
touching the pressure tube in the absence of a severe local dry patch.
Major Driving Forces
Fabricated fuel elements are not necessarily perfectly straight, i.e., they may be bowed. In
addition, during normal operations, fuel elements initially bow due to non-uniform temperature around the circumference of a fuel element and also because of mechanical loads (a list
of causes of bowing is given later in this section).
Circumferential variations in temperature lead to differences in thermal expansion around
the sheath circumference. The hotter side of the fuel element becomes relatively longer
than the colder side. The fuel element then deforms laterally (bows) towards the longer side
to accommodate the extra length. Bowing due to thermal effects is illustrated schematically
in Figure 13(a).
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Across the diameter of a CANDU fuel bundle, the flux profile is approximately parabolic, as
shown in Figure 14. That means that in any given fuel element, heat production may not
always be centred at the geometric centre of the fuel element. Figure 15 provides an illustrative example of this: the centre of grain growth has shifted in the direction of maximum
neutron flux. Asymmetric heat production will necessarily set up circumferential temperature variations in the pellet and in the sheath, contributing to their bowing.
38
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(10)
where y is the transverse deflection, x is the axial distance, is the coefficient of linear thermal expansion of the sheath in the axial direction, T is the difference in temperature across
the diameter, and d is the diameter.
Furthermore, let us assume for simplicity that neighbouring fuel elements or pressure tubes
do not impede lateral deflection of the fuel elements and that the endplates provide simple
supports to the fuel element. Under these assumptions, the boundary and symmetry conditions simplify to:
y = 0 at x = l/2, and dy/dx = 0 at x=0.
(11)
Equation (10) can be integrated under boundary and symmetry conditions (11) to yield the
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following equation [Gere et al., 1997] for unconstrained thermal bowing at the mid-plane, :
= T l2/(8d).
(12)
As a specific example, let us consider an empty sheath with a diameter of 13 mm, a length of
500 mm, and a coefficient of linear thermal expansion of 6.72 m/(mmC). It experiences a
thermal variation of 5C around its circumference. Equation 12 predicts that in the absence
of mechanical loads, its initial mid-span thermal bow would be about 0.08 mm.
The pellet operates at a much hotter temperature than the sheath, and its coefficient of
thermal expansion is about twice that of Zircaloy. Hence, a pellet can have a significant impact on the thermal bow of a fuel element, especially if it is in tight diametric contact with
the sheath. Mechanical loads can also have a significant impact on element bow. Their
quantitative treatments are complex and beyond the scope of this chapter; interested readers can explore several detailed papers that have been published on this subject, e.g., Veeder
et al. [1974] and Tayal [1989(b)].
9.2.8 High burnup structure
Very high local burnup can cause the formation of high burnup structure (HBS) at the periphery of the pellets [Baron et al., 2009, 2012], also called the rim effect and cauliflower
structure. To date, this has been observed mainly in LWR fuels because their burnups tend
to be significantly higher than those of current CANDU fuels. The discussion below is based
largely on Baron et al. [2012].
Figure 17 shows a typical HBS. It is believed to be formed by subdivision of pellet grains
when the local burnup typically exceeds 5560 MWd/kg (or 13001400 MWh/kg).
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42
Figure 19 shows that for a wide range of temperatures, the thermal conductivity of unirradiated thoria is about 2535% higher than that of unirradiated UO2 [Pillai et al., 2000;
MacDonald et al., 1976]. Therefore, for a given power level, thorium pellets operate at
lower temperatures;
The lower temperature of ThO2 reduces fission gas release, which reduces internal gas
pressure, which in turn helps achieve higher burnup;
The melting temperature of unirradiated ThO2 is about 3350C [IAEA, 2005], which is
among the highest of any oxide. This compares with a melting point of about 2840C in
non-irradiated UO2. This increases the margin to melting in ThO2. It also introduces
challenges in pellet production, requiring a higher sintering temperature;
Thorium has only one oxidation state; therefore, it has a higher resistance to oxidation;
Thorium is chemically inert. Therefore, it can be expected to yield a more stable form of
waste that is expected to be more resistant to leaching.
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44
Homogeneous fuel. In this option, each pellet contains a mixture of thorium and the
fissile material.
Heterogeneous mixed bundles. Such bundles contain thorium and the fissile material
in separate fuel elements.
Heterogeneous mixed channels. In this option, each bundle contains either only thorium or only the driver fuel. Each channel contains only one type of bundle.
In the heterogeneous fuel arrangements, the high fissile (and therefore higher-power) fuel
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zone is called the seed region, and it is physically separated from the fertile (low-power) thorium part of the fuel, called the blanket.
It is possiblebut quite difficultto design thorium fuels that produce more 233U in thermal reactors than the fissile material they consume. Thermal breeding with thorium is only
really possible if neutron economy in the reactor is very good (i.e., low neutron loss through
escape or parasitic absorption). The possibility to breed significant amounts of fissile material in slow (thermal) neutron systems is unique to thorium-based fuels and is not possible
with uranium fuels. Irrespective of whether breeding is achieved, more practical thorium
fuel cycles in a CANDU reactor offer a significant reduction in uranium requirements.
Another distinct option for using thorium is as a fertile matrix for fuels containing plutonium (and even other transuranic elements like americium). No new plutonium is produced
from the thorium component, unlike for uranium fuels, and so the level of net consumption
of this metal is rather high.
In fresh thorium fuel, all the fissions (thus power and neutrons) derive from the driver component. As the fuel operates, the 233U content gradually increases, and it contributes more
and more to the power output of the fuel. The ultimate energy output from 233U (and hence
indirectly from thorium) depends on numerous fuel design parameters, including fuel burnup attained, fuel arrangement, neutron energy spectrum, and neutron flux (affecting the
intermediate product protactinium-233, which is a neutron absorber).
Specific thorium cycles can be designed to suit a countrys specific circumstances.
9.3.2 Margin to melting
As an illustrative example, consider two neighbouring fuel elements, one fueled with UO2,
the other with ThO2. Both are operating at 60 kW/m; the coolant temperature is 300C. If
end-temperature peaking is ignored, what are the margins to melting in the two fuel elements?
To work this out, we can use the theoretical background given in Chapters 6 and 7 about the
temperature distribution within a fuel element, along with some assumptions to simplify this
illustrative calculation. Recall that if other parameters are the same, to a first approximation,
the temperature difference between the centre and the surface of the pellet is inversely proportional to the thermal conductivity of the pellet.
Guided by the previous illustrative examples in this book, assume that the UO 2 fuel element
has a central temperature of about 1900C and that the melting point of unirradiated UO2 is
about 2840C. Therefore, in the UO2 fuel element, the thermal margin is about 2840 1900
= 940C.
The peak operating temperature in the ThO2 pellet can be approximated as follows:
Guided by the previous illustrative examples, assume that the temperature increase between the coolant and the pellet surface is about 100C.
Therefore, the temperature at the surface of the pellet is: 300 + 100 = 400C.
In the UO2 pellet, the temperature increase from the surface to the centre of the pellet
is 1900 400 = 1500C.
Guided by Figure 19, assume that to a first approximation, the thermal conductivity of
ThO2 is about 30% higher than that of UO2. Therefore in a thoria pellet operating at the
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same power, the temperature increase from the surface to the centre of the pellet is
about 1154C (=1500C / (1 + 0.3)).
Therefore, the temperature at the centre of the thoria pellet is 400 + 1154 = 1554C.
The melting point of ThO2 is about 3350C [IAEA, 2005], and therefore the margin to
melting in the ThO2 pellet is about 3350 1554 = 1796C.
Therefore, for the same operating power of about 60 kW/m, the margin to melting in ThO2
fuel is 1796C, which is significantly higher than in UO2 fuel.
9.3.3 Internal gas pressure
Pellet temperature is a main driver of fission gas release. Above a threshold temperature,
fission gas release increases rapidly with local temperature.
In the preceding illustrative example, the UO2 fuel operates a few hundred degrees above
the threshold temperature for fission gas release. This results in significant fission gas release in UO2 fuel.
Assuming that the threshold temperature is similar in ThO2 and UO2, the ThO2 fuel described
above operates much closer to the threshold temperature for fission gas release. This means
that the ThO2 pellet will release much less fission gas.
The above illustrative examples point to some of the large benefits in operating performance
that are possible with thorium. Along with thoriums impressive benefits, we do also need to
consider, as noted earlier, the higher costs of some thorium cycles.
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homogenous mixtures require less effort, but they also contain agglomerates, meaning that
trade-offs must be considered [Harrison et al., 2010].
For purposes of illustration, two such alternative processes are: [Harrison et al., 2010]:
Alternative Method # 1: A master mix with high Pu concentration is prepared by vibratory
milling of the UO2 and PuO2 powders together. The required amount of this master mix is
added to additional UO2 powder to achieve the desired final Pu concentration. This approach results in discrete islandsalso called agglomeratesof master mix contained in
the UO2 matrix.
Alternative Method # 2: Same as Alternative Method # 1 above except that only PuO2 is
milled (rather than a mixture of PuO2 plus UO2). The resulting powder is then added to UO2,
resulting in nearly pure PuO2 islands distributed within the UO2 matrix.
The two alternative fabrication processes above create islands of relatively higher plutonium
concentration. The islands undergo relatively higher amounts of fission and produce correspondingly higher quantities of fission gases. Figure 21 shows a typical island in a fuel element that was fabricated using Alternative Method # 1. The arrow points to the area of high
fission. Similar areas were also observed in pellets produced by the second alternative
method.
48
neous fuel.
Note that despite the higher gas release and strain noted above, the overall performance of
MOX fuel is quite acceptable in many LWRs worldwide [IAEA, 2003].
U can be sourced from virgin uranium, from the recycled uranium from reprocessing irradiated fuel, or from depleted uranium from enrichment plant tails.
As noted earlier, some amount of fertile 238U is routinely converted to fissile 239Pu in CANDU
reactors. One measure of a reactors performance is the conversion ratiothe ratio of the
rate at which fissile nuclides are produced in the entire reactor by conversion, to the rate at
which fissile nuclides are consumed through radiative capture and fission. All practical nuclear reactor fuels experience some degree of conversion.
As long as any amount of a fertile material exists within the neutron flux of the reactor, some
new fissile material is always being created. For example, commonly used light water reactors have a conversion ratio of approximately 0.6. Pressurized heavy water reactors (PHWR)
running on natural uranium have a conversion ratio of 0.8. In a breeder reactor, the conversion ratio is greater than one. Breakeven occurs when the conversion ratio is exactly one,
and the reactor produces exactly as much fissile material as it uses. (This is the basis of the
so-called self-sufficient equilibrium thorium CANDU reactor, which at equilibrium contains as
much 233U in the used fuel as is in the fresh fuel, accounting for reprocessing losses.)
Historically, breeder reactor development has focussed on reactors with low breeding ratios,
from 1.01 for the Shippingport reactor running on thorium fuel and cooled by conventional
light water to over 1.2 for the Russian BN-350 liquid-metal-cooled reactor. Theoretical models of breeders with liquid sodium coolant flowing through tubes inside fuel elements (tubein-shell construction) show that breeding ratios of at least 1.8 are possible.
Some experts have estimated that thousands of years worth of 238U is available world-wide
for use in fast breeder reactors.
extracting additional energy from used LWR fuel, e.g., through RU/NUE, through exFuel Cycles March 2015
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tended burnup, through DUPIC, or through plutonium recycling (e.g., MOX), and/or
destroying some of the long-lived actinides removed from spent LWR fuels through reprocessing.
Based on the fissile content of used LWR fuel, one can calculate the number of LWRs from
which the used fuel can be used as fuel by a single CANDU reactor [Boczar et al., 1996].
The quantities used in the example below are not necessarily actual values for a specific
CANDU or LWR reactor, although they are reasonably representative of the two reactor types
and are used to illustrate how the actual quantities would be used to determine the synergy
between an actual LWR and an actual CANDU reactor by substituting real, specific values.
LWR reactor:
CANDU reactor:
Synergy:
The example above assumes that only 235U arisings would be used. If plutonium were also
used, the proportion of LWR per CANDU reactor would be accordingly reduced.
11
Closure
In summary, some illustrative fuels and fuel cycles are the natural uranium cycle, naturaluranium equivalent fuel, extended burnup fuel, thorium, mixed oxide fuel, DUPIC fuel, low
void reactivity fuel, actinide burning fuel, and breeder fuel.
The natural-uranium fuel cycle that is currently used in CANDU power reactors is simple, reliable, and low-cost. It is also very amenable to localization, which promotes national energy
independence.
Alternative fuel cycles offer several potential strategic advantages, such as significantly exFuel Cycles March 2015
50
tending humanitys energy resources, reducing the initial capital cost of a power plant, increasing the lifespan of a CANDU power plant, increasing the thermal efficiency of the steam
cycle, reducing the coolant void reactivity, reducing the volume of spent fuel, and increasing
the power output from a fuel bundle and the reactor.
Many alternative fuel cycles result in more expensive fuel, additional challenges in the front
end, enhanced challenges during the service period, and reduced challenges in the back end.
Therefore, a careful assessment of net benefit is required before implementing any particular
fuel cycle.
12 Problems
Section 1 Introduction
Q1.1 Why would one consider fuel cycles other than the once-through cycle?
Section 2 Neutronics of Fuel Cycles
Q2.1 Define fissile nuclides and give examples. Which is the only naturally occurring fissile
nuclide?
Q2.2 Define fissionable nuclide and provide examples.
Q2.3 Define fertile nuclides and provide examples.
Q2.4 What is the conversion ratio as related to nuclides?
Q2.5 In the context of conversion ratio, what is breeding and breeding gain?
Q2.6 What is burnup as applied to nuclear fuel?
Section 3 Overview of Some Possible Fuels and Fuel Cycles
Q3.1 List the fuel cycles which are used, or can be considered for use, in CANDU rectors
and provide a brief rationale for using each.
Section 4 Key Drivers for Advanced Fuel Cycles
Q4.1 List the principal advantages of the once-through natural uranium (NU) fuel cycle
used in CANDU compared to fuel cycles using enriched uranium.
Q4.2 With reference to the three parts of the fuel cycle, provide a general assessment of
the advantages or disadvantages of alternative cycles compared to the once-through
CANDU-NU fuel cycle.
Q4.3 Compared to the NU fuel cycle used in CANDU, many alternative fuel cycles tend to
increase the cost of fuel and also pose various degrees of additional technical challenge.
Nevertheless, they are considered for use in CANDU because they offer other advantages.
List these advantages and provide a brief explanation of each.
Fuel Cycles
51
52
Q8.12 For one unit of energy produced, current CANDU reactors use five to six times the
mass of fuel as is used in LWRs. Despite that relative disadvantage, fueling cost per unit energy has always been much lower for CANDUs than for LWRs. List the three reasons for this.
Section 9 Details of Selected Alternative Fuels and Fuel Cycles
Q9.1 A fuel manufacturer has purchased REU fuel containing 1% 235U and DU fuel containing 0.4% 235U. He wishes to blend them to obtain NUE fuel. What should be the fraction of
REU fuel in the blend?
Q9.2 List the benefits which can be derived from using enriched fuel in a CANDU.
Q9.3 List the commercial and technical aspects that must be considered in increasing element rating, burnup, and bundle power by using enrichment.
Q9.4 Why is it important to control fuel-element internal gas pressure, and what can fuel
designers do to achieve this?
Q9.5 A power ramp of 15 kW/m is contemplated in CANLUB fuel at a burnup of 400
MWh/kgU. The pre-ramp power is 20 kW/m. Is this fuel element expected to survive the
power ramp?
Q9.6 List at least two reasons for keeping sheath corrosion below the allowable limit.
Q9.7 List the reasons for the reduced amount of corrosion on CANDU fuel compared to
PWR fuel
Q9.8 In the example of Section 9.2.3, what is the expected thickness of waterside corrosion
in a CANDU sheath at 800 MWh/kgU?
Q9.9 What causes end-flux (and end-temperature) peaking?
Q9.10 Pellet/sheath interaction causes an unrestrained thermal bow of 0.6 mm in a fuel
element that has a diameter of 13 mm and a length of 500 mm. What is the equivalent temperature variation around its circumference?
Q9.11 What are the two main reasons for considering the use of thorium in place of uranium?
Q9.12 Which is the fissile isotope in thorium?
Q9.13 The preferred method of using thorium is in the form of thorium dioxide, also called
thoria, which is a ceramic. The reasons are analogous to those for using uranium in the form
of UO2 (see Chapter 17). List the properties of thorium dioxide pellets that contribute to
improving their in-reactor performance compared to UO2 pellets.
Q9.14 Describe three ways that thorium and the fissile driver can be arranged to power a
CANDU reactor.
Q9.15 (a) What are the two possible sources of plutonium that can be used in CANDU? (b)
Is reprocessing of spent CANDU fuel a likely source of plutonium?
Q9.16 What is a common challenge in the production of MOX?
Q9.17 Why are agglomerates undesirable in MOX pellets?
Fuel Cycles March 2015
Fuel Cycles
53
13 References
D. Barber, D. H. Lister, 1982. Chemistry of Water Circuits in CANDU Reactors, Proceedings,
Symposium on Water Chemistry, Report IAEA-SM-264/15 and AECL-8217, 1982.
D. Baron, M. Kinoshita, P. Thevenin, R. Largenton, 2009. Discussion about HBS Transformation in High-Burnup Fuels, Nuclear Engineering and Technology, Vol. 41, No. 2, pp. 199-214,
March 2009.
D. Baron, L. Hallstadius, 2012. Fuel Performance of Light Water Reactors (Uranium Oxide
and MOX); Chapter 40 in Comprehensive Nuclear Materials, book edited by R. Konings,
Elsevier, ISBN-9780080560274, 2012.
Z. Bhatti, B. Hyland, G. Edwards, 2013. Minor Actinide Transmutation in Thorium and Uranium Matrices in Heavy Water Moderated Reactors, Proceedings, Global 2013, Salt Lake
City, Utah, U.S.A., September 29October 3, 2013.
P. G. Boczar, J. D. Sullivan, H. Hamilton, Y. O. Lee, C. J. Jeong, H. C. Suk, C. Mugnier, 1993. Recovered Uranium in CANDUA Strategic Opportunity, Proceedings of International Nuclear
Conference and Exhibition (INC 93), Toronto, Ontario, Canada. October 3-6, 1993.
P. G. Boczar, P. J. Fehrenbach, D. A. Meneley, 1996. CANDU Fuel Cycle Options in Korea,
Proceedings, KAIF/KNS Annual Conference, Seoul, Korea, April 1996; also Atomic Energy of
Canada Limited, Report AECL-11586, 1996.
P. G. Boczar, J. D. Sullivan, 2004. Low Void Reactivity Fuel, Proceedings, 25th Annual CNS
Conference, Toronto, 2004.
P. G. Boczar, J. T. Rogers, D. H. Lister, 2010. Considerations in Recycling Used Natural Uranium Fuel from CANDU Reactors in Canada, Proceedings, 31st Annual Conference of the Canadian Nuclear Society, Montreal, Quebec, Canada, May 2427, 2010.
P. Boczar, 2012. CANDU Nuclear Reactor Design, Operation, and Fuel Cycles, Chapter 11,
Nuclear Fuel Cycle Science and Engineering, Woodhead, 2012.
B. Cox, 1985. Assessment of PWR Waterside Corrosion Models and Data, EPRI Report NP4287, 1985.
G. R. Dyck, T. Mochida, T. Fukasawa, 2005. Application of Fluoride Volatility to the Recycling
of LWR Spent Fuel into CANDU, Proceedings, Global 2005, Paper number 493, Tsukuba, Japan, October 913, 2005.
M. R. Floyd, 2001. Extended-Burnup CANDU Fuel Performance, Proceedings, International
Conference on CANDU Fuel, CNS, Kingston. Also Atomic Energy of Canada Limited, Report
AECL-CONF-01135, 2001.
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54
W. J. Garland, 2005. EP4D03 course notes, Chapter: Core Composition Changes, McMaster
University, http://www.nuceng.ca/ep4d3/ep4d3home.htm, 2005.
F. Garzarolli, W. Jung, H. Schoenfeld, A. M. Garde, G. W. Parry, P. G. Smerd, 1982. Waterside
Corrosion of Zircaloy Fuel Rods, Electric Power Research Institute, U.S.A., Report EPRI-NP2789, 1982.
J. M. Gere, S. P. Timoshenko, 1997. Mechanics of Material, PWS, 4th edition, 1997.
S. Girgis, N. Singhal, M. Tayal, 1990. Influences of Load Following Partial Dryout and EndFlux Peaking on Temperature Distributions in CANDU Fuel, Proceedings, 11th Annual Conference, Canadian Nuclear Society, June 36, 1990.
N. F. Harrison, T. Janathasing, F. C. Dimayuga, 2010. Post-Irradiation Examination of MOX
Fuel with Varying Plutonium Homogeneity, Proceedings, 11th International Conference on
CANDU Fuel, Sheraton Fallsview Hotel and Conference Centre, Niagara Falls, Ontario, Canada,
CW-124920-CONF-004, October 1720, 2010.
I. Hastings, P. G. Boczar, C. J. Allan, M. Gacesa, 1991. Synergistic CANDU-LWR Fuel Cycles,
Korea Nuclear Society, Annual Conference, 1991. Also Atomic Energy of Canada Limited,
Report AECL-10390, 1991.
B. Hyland, B. Gihm, 2010. Scenarios for the Transmutation of Actinides in CANDU Reactors,
Proceedings, 18th International Conference on Nuclear Engineering (ICONE18), Paper
ICONE18-30123, Xian, China, May 1721, 2010.
IAEA, 2003. Status and Advances in MOX Fuel Technology, International Atomic Energy
Agency, Vienna, Austria, Technical Report Series, Report TRS 415, 2003.
IAEA, 2005. Thorium Fuel Cycle, International Atomic Energy Agency, Report IAEA-TECDOC1450, 2005.
IAEA, 2010. Review of Fuel Failures in Water-Cooled Reactors, International Atomic Energy
Agency, Vienna, IAEA Nuclear Energy Series, report number NF-T-2.1, ISBN 978-92-0-1026101. 2010.
Y. Jioa, D. Li, M. Chen, Z. Meng, J. Wang, C. Cottrell, S. Kuran, 2009. Test Irradiation of Recycled Uranium in Chinese CANDU Reactors, Proceedings, 30th Annual Conference of the Canadian Nuclear Society, Calgary, Alberta, Canada, May 31June 3, 2009.
M. Karam, N. Harrison, J. Montin, 2010(a). Post-Irradiation Examination of DUPIC Fuel, Proceedings, 11th International Conference on CANDU Fuel, Sheraton Fallsview Hotel and Conference Centre, Niagara Falls, Ontario, Canada, October 1720, 2010.
M. Karam, F. C. Dimayuga, J. Montin, 2010(b). Post-Irradiation Examination of CANDU Fuel
Bundles Fueled with (Th, Pu)O2, Proceedings, 11th International Conference on CANDU Fuel,
Sheraton Fallsview Hotel and Conference Centre, Niagara Falls, Ontario, Canada, October 17
20, 2010.
W. C. H. Kupferschmidt, 2013. Advanced Fuel Development at AECL: What does the Future
Hold for CANDU Fuels/Fuel Cycles?, Proceedings, 12th International Conference on CANDU
Fuel, Canadian Nuclear Society, Kingston, Ontario, Canada, September 1518, 2013.
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56
15 Acknowledgements
The authors thank Dr. Peter Boczar for permission to borrow heavily from his extensive publications on fuel cycles. Sections 2.1 and 2.2 of this chapter were provided by Dr. Dorin Nichita, Dr. Ben Rouben, and Dr. William Garland. Dr. William Garland also contributed Figures
1 and 2. Dr. D. Baron (EdF, retired) graciously provided material on high burnup structure.
John Roberts and Dr. Craig Stuart contributed key material on fuel deposits. The above contributions are gratefully acknowledged with thanks.
In addition, the following reviewers are gratefully acknowledged for their hard work and excellent comments during the development of this chapter; their feedback has much improved it:
Peter Boczar
Bronwyn Hyland
Geoff Edwards
William Garland
Of course the responsibility for any errors or omissions lies entirely with the authors. Thanks
are also extended to Simon Oakley and Media Production Services, McMaster University, for
nicely drawing the figures, and to Diana Bouchard for expertly editing and assembling the
final copy.
Author Biographies
Table of Contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Author Biographies
Author Biographies
Author Biographies
Author Biographies
10
Author Biographies
11
12
Author Biographies
13
14
Acronyms
ACNS
ACR
ACRS
AEC
AECA
AECB
AECL
AESOP
ALARA
ALARP
AOO
ASDV
ASLB
ASSERT
ASTM
BDBA
BDBA
BEAU
BECS
BLC
BLW
BPC
BSL
BSO
BWR
C/S
CANDU
CCP
CEAA
CFR
CHF
CHF
CNSC
CPR
CRL
CRT
CSA
CSDV
CSNI
DBA
DBE
DCC
2
DF-ET
DF-UT
DIV
DNB
DSA
EA
ECC
ECI
EFPH
EIS
ENSREG
EPR
EU
EVET
EVUT
EWS
FBR
FMEA
FP
GAI
GAR
GCR
GDA
GDC
HEM
HPECC
HSE
HTS
HTS
HWP
HYDNA
I&C
IAEA
IBIF
ICRP
IIP
INES
INPO
INSAG
IRRS
LBLOCA
LGR
LLOCA
LMFBR
LNT
LOC
LOC/LOECC
Acronyms
LOCA
LOP
LOR
LPECC
LWR
MBA
MCCR
MCR
MCS
MDEP
milli-k
MPECC
MPMO
MSSV
MUF
MWe
NDPB
NISA
NPD
NPP
NPSH
NRA
NRU
NRU
NRX
NUCIRC
OECD
OH
ONR
OPG
PGSA
PHTS
PHW
PHWR
PRESCON2
PRV
PSA
PSR
PWR
QA
R&D
R&M
RAMA
RB
RBMK
3
Loss of Coolant Accident
Loss of Pumping
Loss of Regulation
Low-Pressure ECC
Light-Water Reactor
Material Balance Area
Ministry of Corporate and Consumer Relations
Main Control Room
Maintenance Cooling System
Multinational Design Evaluation Programme
Unit of reactivity for reactor physics
Medium-Pressure ECC
Major Projects Management Office
Main Steam Safety Valve
Material Unaccounted For
Megawatt electric
Non Departmental Public Body (UK)
Nuclear and Industrial Safety Agency (Japan)
Nuclear Power Demonstration
Nuclear Power Plant
Net Positive Suction Head
Nuclear Regulation Authority (Japan)
National Research Universal
National Research Universal (reactor)
National Research Experimental Research Reactor
Nuclear Circuits (computer code)
Organization for Economic Co-operation & Development
Ontario Hydro
Office for Nuclear Regulation (UK)
Ontario Power Generation
Pickering Generating Station A
Primary Heat Transport System
Pressurized Heavy Water
Pressurized Heavy Water Reactor (CANDU)
Pressure Containment (computer code)
Pressure-Relief Valve
Probabilistic Safety Analysis
Periodic Safety Review
Pressurized-Water Reactor
Quality Assurance
Research and Development
Reliability and Maintainability
Reactor Analysis Implicit Algorithm
Reactor Building
(High Power Channel-Type Reactor)
Acronyms September 2014
4
RCS
RIDM
RIH
ROH
ROP
RSAC
RTD
S/C
SAM
SAPs
SCA
SCDF
SDM
SDS
SER
SFAIRP
SG
SGHWR
SIR
SIS
SOE
SOPHT
SOR
SRP
SRP
SRV
SSC
STUK
Sv
TAG
TMI
TOFFEA
TOR
TSO
USNRC
UVUT
VB
VC
WENRA
WRE
ZEEP