Professional Documents
Culture Documents
instructions
Screw compressor
D75 - D160 V2
D110RS - D160RS V2
GB
Contents
CONTENTS
5.2
5.3
5.4
Electrical connection............................... 37
Foreword........................................................ 4
1.1
1.2
Notes......................................................... 5
1.3
Intended use............................................. 5
1.4
Intentional misuse..................................... 6
1.5
Service...................................................... 6
1.6
Nameplate................................................. 7
Safety conditions.......................................... 8
2.1
2.2
2.3
2.4
Residual hazards.................................... 10
2.5
2.6
Safety sign.............................................. 10
2.7
2.8
Normal operation.................................... 14
2.9
2.10
6.1
Initial commissioning............................... 39
6.1.1
6.2
Normal operation.................................... 42
6.3
Routine commissioning........................... 43
6.4
6.5
Troubleshooting.......................................... 44
8.1
General information................................ 47
8.2
Service.................................................... 48
8.3
Special tasks...........................................14
8.4
Routine maintenance.............................. 49
8.5
Maintenance plan....................................50
8.6
Maintenance work...................................53
8.6.1
Accesses................................................. 53
8.6.2
8.6.3
3.1
General description................................. 16
3.2
Compressor design................................. 17
3.3
8.6.4
Condensate drain....................................55
3.4
8.6.5
Lubricating oil..........................................56
8.6.6
3.5
Air circuit................................................. 25
8.6.7
Cooling system....................................... 61
3.6
8.6.8
................................................................ 62
3.7
8.6.9
Air Filter...................................................63
3.8
Oil circuit................................................. 29
3.9
3.10
Appendix...................................................... 67
9.1
Shutdown................................................ 67
9.2
9.3
Removal.................................................. 67
9.4
Disposal...................................................68
9.5
Pipelines..................................................35
9.6
Technical Specification........................... 70
4.1
Transport................................................. 32
4.2
Storage....................................................32
4.3
Positioning...............................................32
5.1
2 / 100
GB
August 2013
Contents
9.6.1
9.6.2
9.6.3
9.6.4
D110 RS, 50Hz, air-cooled "A" and watercooled "W" (European version)............... 73
9.6.5
D132 RS, 50Hz, air-cooled "A" and watercooled "W" (European version)............... 75
9.6.6
D160 RS, 50Hz, air-cooled "A" and watercooled "W" (European version)............... 76
9.6.7
9.6.8
9.6.9
9.6.10 D110 RS, 60Hz, air-cooled "A" and watercooled "W" (European version)............... 81
9.6.11 D132 RS, 60Hz, air-cooled "A" and watercooled "W" (European version)............... 83
9.6.12 D160 RS, 60Hz, air-cooled "A" and watercooled "W" (European version)............... 84
9.6.13 D75 + D90, 60Hz, air-cooled "A" and
water-cooled "W" (USA version)............. 86
9.6.14 D110 + D132, 60Hz, air-cooled "A" and
water-cooled "W" (USA version)............. 87
9.6.15 D160, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... 88
9.6.16 D110 RS, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... 89
9.6.17 D132 RS, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... 91
9.6.18 D160 RS, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... 92
9.7
Installation plan....................................... 94
August 2013
GB
3 /100
Foreword
FOREWORD
These operating instructions are written for operating- and maintenance personnel.
Gardner Denver screw compressors are the product of years of research and development. This
experience in conjunction with high quality requirements ensures that the manufactured screw compressors are long-lasting, providing guaranteed reliability and economic operation.
Equally, the stringent requirements for environmental protection are also met.
1.1
These operating instructions apply for the following compressors from Gardner Denver Deutschland GmbH:
D75-8A V2
D75-10A V2
D90-8A V2
D90-10A V2
D110-8A V2
D110RS-8A V2
D110-10A V2
D110RS-10A V2
D132-8A V2
D132RS-8A V2
D132-10A V2
D132RS-10A V2
D160-10A V2
D160RS-10A V2
Target groups
D75-8W V2
D75-10W V2
D90-8W V2
D90-10W V2
D110-8W V2
D110RS-8W V2
D110-10W V2
D110RS-10W V2
D132-8W V2
Electricians may electrically install the compressor, carry out direction of rotation checks and carry
out electrical maintenance work.
D132RS-8W V2
D132-10W V2
Safety conditions
D132RS-10W V2
D160-10W V2
D160RS-10W V2
4 / 100
GB
August 2013
Foreword
1.2
Notes
Copyright
These operating instructions are subject to copyright and may only be used for the agreed purpose, i.e. as a reference for in-plant purposes.
General information
The operating instructions must be read and used
by every person who is assigned to work with and
on the compressor.
Forwarding or reproduction of this document, exploitation and sharing of its content are forbidden, insofar as this is not expressly authorised.
Infringements will incur payment of compensation. All rights reserved for the case of granting of
a patent, petty-patent or design registration.
Reselling
The provision of local operator training is undertaken by authorised service technicians. The training documentation comprises these operating instructions and the repair manual, which is only issued as part of service training.
If the compressor is resold, these operating instructions must be handed over to the new operator together with the compressor. If necessary,
the operating instructions must be reordered from
Gardner Denver by specification of the order confirmation number. The compressor must not under
any circumstances be resold without these operating instructions.
1.3
Intended use
Operating errors.
Use of the compressor for other than the intended purpose.
Inadequate maintenance.
Compressor conversions.
Intended use also includes observation of the operating instructions and adherence to the inspection and maintenance instructions.
Guarantee
The conditions and caveats of the Gardner Denver
Deutschland GmbH guarantee are specified in our
general terms and conditions, which were supplied
with the compressor. Upon request, an additional
copy of the document can also be sent retrospectively.
Other conditions
Danger to life and limb of the user or third parties
can arise from use of the compressor; likewise
damage to the compressor or other material can
arise if the compressor:
Is not used as intended.
August 2013
GB
5 /100
Foreword
Is not operated by trained personnel.
Is changed or modified.
Country-specific conditions
Installation location / installation altitude
The permissible installation altitude of the compressor is limited dependent on the operating
pressure, ambient humidity and ambient temperature at which it is operated. The permissible installation altitude is specified for each individual case
by consultation between the customer and Gardner Denver.
Limitations on use
Operation of the compressor is not permitted
outside the permissible ambient temperatures.
above the permitted altitude of the installation
location.
Working environment
1.5
Pressure equipment
For pressure equipment/systems a pressure relief device (safety valve or similar) dimensioned to
match the weakest pressure carrying component
and conforming to the relevant regulations must
be installed in the compressed air system.
1.4
Service
In case of queries
If you have a query or wish to make a spare parts
order, please specify the identification number and
year of manufacture on the name plate. Specification of this data will ensure that you receive the
correct information and/or spare parts.
Intentional misuse
6 / 100
GB
August 2013
Foreword
Name:
Gardner Denver , Inc
Quincy, Illinois
Contact:
Address:
1
Phone
Type
Fax
Machine
4
Weight
Email:
Order Mumber
Compression Medium
Voltage / Phase / Frequency
Flow
Stage Pressure
Suction Pressure
Full Load Current
Speed
Installed Motor Capacity
Made in Germany
Airend
Nameplate
Version
COMPRESSOR
kg
1.6
Serial Number
Model
8
9
10
Ph
Hz
11
12
13
14
15
16
17
CFM
1
psi g
psi
A
rpm
KW
100016812
August 2013
GB
7 /100
Safety conditions
SAFETY CONDITIONS
The operating instructions must be supplemented with instructions for the observation of
operating peculiarities including monitoring and
reporting obligations, e.g. in respect of working
organisation, working processes, responsibilities, etc.
2.1
Organisational measures
be trained according to its responsibilities, duties and activities and instructed about the
compressor.
2.2
The responsibilities of the personnel for operation, maintenance and repair must be clearly
defined.
Electrical energy
DANGER
The safe and hazard-aware working of the personnel must be checked regularly.
Electric shock
If safety-relevant changes are made to compressor or arise in its operating behaviour, the
compressor must be immediately shutdown
and the fault reported to the responsible post/
person.
Only a qualified electrician following electrotechnical regulations may carry out work on
the electrical equipment of the compressor.
8 / 100
GB
August 2013
Safety conditions
Only for RS compressors:
All protective and safety equipment must be attached and checked for trouble-free operation before every commissioning, in particular after maintenance and repair work.
In addition, the legally prescribed testing frequencies of the country of use must be adhered to.
NOTE
Noise
The sound pressure level without the sound-proofing enclosure is 110 dB(A). Remaining for long periods alongside the compressor without its soundproofing enclosure can result in irreversible hearing impairment.
Only operate the compressor without the soundproofing enclosure during test runs. Wear ear defenders!
Emergency-stop
The compressor can be rendered safe in dangerous situations using the emergency-stop pushbutton.
Using emergency-stop
When handling oils, fats and other chemical substances, observe the applicable safety conditions!
Explosive areas
DANGER
Risk of explosion
The compressor is not designed for operation in explosive atmospheres.
WARNING
Legionella contamination
2.3
August 2013
GB
9 /100
Safety conditions
2.4
Residual hazards
DANGER WORD
Hot surfaces
Safety sign
Danger (danger sequence): The danger sequence names the type of hazard.
Safety shoes
Protective measure (danger prevention): Danger prevention describes the measures for combatting the hazard.
2.5
Identification of safety
instructions
Within the operating instructions, safety instructions are used as special warnings with the following described names and symbols.
DANGER indicates a directly dangerous situation which, if not protected against, could result in
death or serious (irreversible) injuries.
WARNING indicates a potentially dangerous situation which, if not protected against, could result in
death or serious (irreversible) injuries.
CAUTION indicates a potentially dangerous situation which, if not protected against, could result in
minor or less serious (reversible) injuries.
ATTENTION indicates information or recommendations that directly or indirectly concern the safety
of persons or system protection.
2.6
Safety sign
The following safety signs (danger signs) may be used in the surroundings of the compressor and in the
operating instructions.
Safety sign
Meaning
Use / Behaviour
General danger
Risk of slipping
10 / 100
GB
August 2013
Safety conditions
Safety sign
Meaning
Use / Behaviour
Identification of devices or rooms in which there is permanently or occasionally a significantly higher air pressure than in the normal atmosphere.
Running the compressor with open doors or loose enclosure panels is forbidden except during test runs. High
sound pressure level, risk of injury!
Normal operation only with closed enclosure.
System runs on
August 2013
GB
11 /100
Safety conditions
Safety sign
Meaning
Use / Behaviour
Parts of the compressor become very hot during operation (up to 235 C). Risk of injury due to hot surfaces.
Before starting any maintenance and repair work, the
compressor must be sufficiently cooled.
Warning of suffocation
Lifting point
12 / 100
GB
August 2013
Safety conditions
Safety sign
Meaning
Use / Behaviour
Safety valve
Electrical voltage
Warning of electrical energy stores in the form of capacitors. These can conduct a life-threatening electrical voltage.
XX bar
Only open the switch cabinet (RS compressor) 10 minutes after switching the compressor off (zero volts).
Check the DC bus voltage of the frequency converter at
the mains connection strip of the frequency converter.
The precise position of the terminals "DC+" and "DC-"
can be taken from the supplied frequency converter
operating instructions.
10 min
Only a qualified electrician following electrotechnical regulations may carry out work on the electrical equipment
of the compressor.
Spring tension
NOTE
All danger signs must be complete and legible.
Check regularly and replace if necessary.
August 2013
GB
13 /100
Safety conditions
2.7
When using compressed air to clean equipment, proceed with great care and always use
eye protection.
Transport
A suitable forklift with forks of adequate length
must be used to transport the compressor. Dependent on type, the compressor weighs up to 3,800
kg.
Safety measures
Only operate the compressor with the enclosure
closed.
Do not switch off or remove extraction and ventilation equipment when the compressor is running.
Remote control
If a remote control is available, a sign with the following lettering must be clearly visible on the compressor: "Attention! The compressor is remotely
controlled and could start without warning!"
In addition safety precautions must be implemented so that nobody works on the compressor
when it is under remote control.
2.8
2.9
Normal operation
Organisational
The compressor may only be operated in a technically fault-free condition for its intended use, with
an awareness of safety and hazards while observing the operating instructions.
Safety measures
Personnel must not have loose long hair nor wear
loose clothes or jewellery including rings. If the
compressor is running there is a risk of injury, e.g.
by being caught-up or pulled in. Where necessary
or if required by regulations, wear personal protective equipment!
Do not use machine parts as climbing aids. If carrying out maintenance work at heights, provide fall
protection.
14 / 100
Special tasks
GB
August 2013
Safety conditions
Maintenance/Troubleshooting
Tighten up all threaded connectors loosened during maintenance and repair work. Likewise check
all other threaded connectors.
Before release of the compressor for operation after maintenance and repair work, ensure that the
operating pressures, temperatures and time settings are correct and that the control and switching
off equipment is fully serviceable.
If safety and protective equipment must be removed, then it must be immediately replaced after completion of the work and checked for trouble-free operation.
2.10
Cleanliness
Do not make any changes or additions to or rebuild the compressor without prior consultation
with Gardner Denver.
Unauthorised changes to the machine are not authorised for safety reasons.
Genuine parts are designed especially for the machine. We expressly point out that we also do not
authorise parts and special equipment that are not
supplied by us. The fitting and/or use of such products may therefore impair active and/or passive
safety.
Cleaning agents
When cleaning parts, never use solvents or cleaning agents that could chemically attack the materials.
August 2013
GB
15 /100
3.1
General description
Compression principle
The airends comprise a main rotor and an auxiliary rotor with intermeshing spiral toothing. A synchronized gearbox in each airend ensures the
contact-free running of the rotors. Compression
chambers are delimited by the flanks of the toothing and the compressor casing. The rotation of
the rotors continuously reduces the volume in the
chambers until the compressed air is pushed out
through the outlet window of the stage casing.
Screw compressors count amongst rotation-displacement compressors without oscillating masses
but with a pulsing output.
The compressor is an oil-free compressing, twostage screw compressor with one sound-proofed
enclosure.
The main components are the drive motor, the
airend unit, the cooling and lubrication system and
the electronic control.
The airend unit comprises the drive gear and the
first and second airends.
The parts of the airends through which the air
flows are provided with a special wear-reducing
and corrosion-resistant coating.
16 / 100
GB
August 2013
3.2
Compressor design
Air-cooled
17
16
15
14
13
12
11
10
1
9
2
[1]
[10]
[2]
[11]
Aftercooler
[3]
Oil Filter
[12]
Intercooler
[4]
Snubber / silencer
[13]
Water cooler
[5]
Maintenance unit
[14]
Blow-off silencer
[6]
Compressor unit
[15]
[7]
[16]
[8]
Ultra-fine filter
[17]
[9]
Snubber
August 2013
GB
17 /100
18
17
16 15
1
2
3
4
5
14
13
10
11
12
[1]
Suction regulator
[10]
Drive motor
[2]
[11]
Oil pump
[3]
Non-return valve
[12]
Water pump
[4]
[13]
Air Filter
[5]
Connection flange
[14]
[6]
Condensate separator
[15]
Pushbutton <Emergency-stop>
[7]
Condensate connectors
[16]
[8]
Condensate trap
[17]
Switch cabinet
[9]
[18]
Fan
18 / 100
GB
August 2013
Water-cooled
14
16
18
13
15
12
11
17
10
6 7
[1]
[10]
[2]
[11]
[3]
Oil Filter
[12]
Aftercooler
[4]
Snubber / silencer
[13]
Interstage cooler
[5]
Maintenance unit
[14]
[6]
Compressor unit
[15]
Blow-off silencer
[7]
[16]
[8]
Ultra-fine filter
[17]
[9]
Snubber
[18]
August 2013
GB
19 /100
16
1
15
17
18
2
3
4
5
6
7
14
13
8
10
11
12
[1]
Suction regulator
[10]
Drive motor
[2]
[11]
Oil pump
[3]
Non-return valve
[12]
Water pump
[4]
[13]
Air Filter
[5]
Connection flange
[14]
[6]
Condensate separator
[15]
Pushbutton <Emergency-stop>
[7]
Condensate connectors
[16]
[8]
Condensate trap
[17]
Switch cabinet
[9]
[18]
Fan
20 / 100
GB
August 2013
3.3
Compressed air
Water
Air
Oil
August 2013
GB
21 /100
Components
No
Name
No
Name
No
Name
11
Aftercooler
22
Suction regulator
12
23
Heat exchanger
First airend
13
24
Oil Filter
Snubber
14
25
Intercooler
15
26
16
Shuttle valve
27
Compensating tank
17
Blow-off silencer
28
Second airend
18
Maintenance unit
29
Drive motor
19
Vacuum generator
30
10
Non-return valve
20
Ultra-fine filter
31
Radial fan
21
Oil pump
32
Radial fan
Name
No
Name
No
Name
B0
Ambient pressure
absolute
R0
Ambient temperature
S5
B1
S12
Oil level
B2
R2
S18
Water level
B3
R3
B4
R4
Y1
B5
Network pressure
R5
Network temperature
Y2
B6
Oil pressure
R6
Oil temperature
Y3
B7
R7
Water temperature
jacket cooling inlet
B8
22 / 100
GB
August 2013
3.4
Compressed air
Water
Air
Oil
August 2013
GB
23 /100
Components
No
Designation
No
Designation
No
Designation
12
23
Heat exchanger
Suction regulator
13
24
Oil Filter
First airend
14
25
Snubber
15
26
Interstage cooler
16
Shuttle valve
27
Compensating tank
17
Blow-off silencer
28
18
Maintenance unit
29
Drive motor
Second airend
19
Vacuum generator
30
20
Ultra-fine filter
31
Radial fan
10
Non-return valve
21
Oil pump
32
11
Aftercooler
22
Temperature control
valve (oil circuit)
33
Strainer sieve
34
Designation
No
Designation
No
Designation
B0
Ambient pressure
absolute
R2
S5
B1
Oil level
B2
R4
S18
Water level
B3
R5
Network temperature
M1PTC
B4
R6
Oil temperature
Y1
B5
Network pressure
R7
Water temperature
jacket cooling inlet
Y2
B6
Oil pressure
R8
Y3
B7
R9
Y4
24 / 100
GB
August 2013
Designation
No
No
Designation
Designation
B8
R0
Ambient temperature
E2
R1
E4
Gearbox casing
E5
3.5
Air circuit
3
2
2
6
1
7
8
[1]
[5]
Blow-off silencer
[2]
Safety valves
[6]
Suction regulator
[3]
Aftercooler
[7]
Blow-off valve
[4]
Intercooler
[8]
Snubber
August 2013
GB
25 /100
4
5
6
3
7
8
2
1
Fig. 3-6: Air cooling circuit (water-cooled)
[1]
[5]
Blow-off silencer
[2]
Safety valve
[6]
Suction regulator
[3]
Aftercooler
[7]
Blow-off valve
[4]
Interstage cooler
[8]
Snubber
The air is sucked in via a suction filter and reaches the first airend via the suction regulator. Here the air
is compressed to the intermediate pressure and then cooled in the intercooler. Compression to the final
compression pressure desired by the customer then takes place in the second stage. The compressed
air is output to the compressed air network via the aftercooler. Condensate formed during cooling is separated by an automatic condensate separator.
If the compressor is operating off-load, the compressed air output from the second stage is discharged via
a blow-off valve to the atmosphere.
A snubber after the first airend ensures a uniform air flow to the second stage and reduces pressure fluctuations. A combined silencer and snubber after the second airend is used to reduce pressure fluctuations and for sound insulation.
Safety valves are fitted after the intercooler and the aftercooler to protect the machine components and
for safety reasons.
To protect the compressor against backflow from the compressed air network, a non-return valve is installed in the pressure line inside the compressor.
26 / 100
GB
August 2013
3.6
2
1
[1]
[2]
[3]
Strainer (sieve)
WARNING
Risk of scalding
Risk of scalding due to escaping steam and hot cooling water.
The external cooling water circuit is used to supply the interstage cooler, aftercooler and the heat exchanger (internal water circuit) with cooling water.
August 2013
GB
27 /100
3.7
A
I
4
5
W
3
1
6
[A]
Air-cooled system
[4]
Expansion line
[W]
Water-cooled system
[5]
[1]
Water pump
[6]
[2]
[7]
[3]
The two airend stages are cooled by the internal cooling water circuit (casing cooling) while the lubricating
oil is cooled in the oil/water cooler.
The water pump pumps the water to the second airend, to the first airend, to the oil/water cooler and then
back to the water/air cooler.
Temperature control is implemented via the cooling water temperature control valve. Water volume fluctuations are compensated by the expansion tank.
28 / 100
GB
August 2013
3.8
Oil circuit
5
4
6
[1]
[5]
[2]
[6]
[3]
Oil Filter
[7]
Oil sump
[4]
Oil pump
[8]
Oil drain
The oil circuit lubricates the gearbox and the bearings of the airend unit.
Oil is sucked out of the oil sump then pumped via the oil cooler or bypass (temperature control) through
the oil filter and into the gearbox and bearings of the airend unit. The used oil returns to the oil sump.
Temperature control is implemented via the oil temperature control valve.
The oil is fed to both airends and goes from there directly into the oil sump.
August 2013
GB
29 /100
3.9
6
7
5
4
Operating sequence
Switch on the cooling water supply (water-cooled compressor only).
[1]
[2]
[3]
Solenoid valve Y3
[4]
[5]
[6]
Extract air
[7]
Ultra-fine filter
[8]
Oil return
3.10
Preconditions
The following preconditions must be fulfilled for
automatic running:
30 / 100
GB
August 2013
If the line pressure drops below the minimum line pressure [Line Pressure min.]:
Fan 2 is switched on, solenoid valves
Y1 and Y2 are switched on, the blow-off
valve is closed and the suction regulator is
opened. The compressor operates under
load until the maximum line pressure [Line
Pressure max.] is reached. Automatic operation.
Once the off-load period has elapsed: the
drive motor is switched off, fan 1 runs for 30
seconds longer, solenoid valve Y3 closes
after 30 seconds and the ejector vent system is shutdown.
As soon as the drive motor stops, the oil
and water pumps are switched off.
Press the stop button < O > on the control
panel.
The compressor is switched off.
The compressor enters "Ready to
start" (standby) mode.
If the compressor is switched off, then the cooling water supply can likewise be switched off
(water-cooled compressors only).
August 2013
GB
31 /100
TRANSPORT AND
POSITIONING
4.1
Transport
Delivery
The compressor is screwed onto a transport pallet
and packaged with a film cover.
The centre of gravity and lifting points are marked
on the packaging.
Receipt of goods
Upon receipt of goods check for transport damage.
1 Check the delivery for visible damage.
3 Immediately inform the shipper, Gardner Denver and insurance of any missing parts or damage.
Weight
4.2
Storage
Storage of compressors
The compressor should be stored in a dry and,
where possible, heated room. This applies particularly during the winter months.
Transport
DANGER
NOTICE
Material damage
A suitable forklift with forks of adequate length must be used to transport the compressor.
Corrosion protection
No person may remain in the danger area during transport. In particular, do not encroach into the area
under the raised compressor or
place your feet beneath it.
Also compressors that have been taken out of service for a long period, must be protected against
corrosion.
4.3
Positioning
32 / 100
GB
August 2013
In the event of unfavourable local conditions, install air ducts in which the flow velocity of the cooling air must not exceed 5 m/s. We recommend
a minimum channel cross section of 1.2 m2 (aircooled compressor) and 0.45 m2 (water-cooled
compressor).
NOTE
To ensure effective heat removal, the installed
auxiliary fans must be dimensioned such that
their air flow is 15 to 20% greater that the cooling air flow required by the compressor.
If installing several compressors in one compressor room, then this applies to the total of the
cooling air flows required by all the compressors
present in the compressor room.
The following figure shows the recommended ventilation requirements.
Fig. 4-2: Positioning / clearances
DANGER
Risk of suffocation
Risk of suffocation due to inadequate
ventilation
The operator must provide adequate
ventilation of the compressor room.
To be able to dissipate the heat generated during
operation, the compressor room must be of sufficient size and have adequate ventilation.
The recommended minimum size of the compressor room is 60 m3.
The air inlet and outlet openings should have a
minimum cross section of 1.2 m2 (air-cooled compressor) or 0.45 m2 (water-cooled compressor).
The intake air opening should be positioned as
high as possible. The extract air opening should
be positioned as high as possible.
Provide the air openings with sieves to prevent
penetration of dirt into the compressor room.
August 2013
GB
33 /100
DANGER
Risk of injury
Danger due to incorrect positioning
Consider the permissible bearing
force of the substrate.
Ensure there is a hard and even
substrate.
The entire surface of the compressor must be placed on an even suitable substrate.
The compressor must not be operated on the transport pallet.
No inflammable or explosive materials may be stored in the vicinity of
the compressor.
1 Set down the compressor at the destination
point.
2 Ensure that the bearing surface is even to
within 3mm. (The compressor does not have
any levelling means fitted on it)
34 / 100
GB
August 2013
PREPARATIONS FOR
COMMISSIONING
5.1
Pipelines
5.2
Remove all blank flanges, plugs, caps and desiccant containing pouches before fitting the
pipelines.
1
2
3
4
[1]
If a high level of condensate formation is expected, the compressed air connection for the
ejector vacuum generator must be connected to a
condensate-free compressed air supply. In case of
doubt, contact Gardner Denver.
DANGER
Risk of bursting
The compressed air outlet temperature
can be up to 95C.
The drains lines leading away from the condensate connections must not be designed to rise
more than 5 m!
WARNING
Risk of injury due to hot supply line
The compressed air outlet temperature
can be up to 95C.
Protect the supply line to prevent
contact with it.
August 2013
GB
35 /100
5.3
WARNING
Risk of injury
If an incorrect connection is made, the
connector could come loose and the free
connection result in severe personal injury.
When connecting the compressor
to the compressed air network, the
connecting flange must be checked
in addition to the operating temperatures and pressures.
1
2
[1]
[2]
WARNING
DN80, PN16
Legionella contamination
2 Connect the connecting line with the compressor cooling water inlet and outlet.
36 / 100
GB
August 2013
If third party circuits are retrospectively controlled via the electronic control, e.g. lighting,
heating or similar, that cannot be switched off
from the main switch, these excluded circuits
must be labelled according to EN 60204 and
routed separately. Moreover, warning signs
must be attached close to the main switch and
close to the relevant circuits.
NOTE
5.4
Electrical connection
NOTICE
Faults in the electrical supply network
In low voltage networks, speed-controlled compressor systems (RS) can cause faults. For this
reason, this drive system is not intended for use
in public low voltage networks that also supply
residential areas.
August 2013
GB
37 /100
DANGER
Electric shock
Life-threatening electric shock
[1]
[2]
[3]
Condensate drain
[4]
DANGER
To match the local circumstances, the correct setting of the control transformer must be
checked when the compressor is under load
by measuring the control voltages and if necessary the transformer then reset.
Electric shock
Life-threatening electric shock
Work on the electrical equipment
must only be carried out by authorised electricians or electrical technicians.
NOTICE
Material damage
Incorrect setting of the control transformer endangers trouble-free operation.
Checking of the setting of the control transformer forms part of commissioning and periodic inspection/maintenance, as the mains
voltage conditions may vary.
DANGER
Electric shock
Life-threatening electric shock
Work on the electrical equipment
must only be carried out by authorised electricians or electrical technicians.
1 Check the settings of the protection switch of
the two fan motors, see wiring diagram.
38 / 100
GB
August 2013
COMMISSIONING AND
OPERATING
6.1
Initial commissioning
9 Check the factory setting of the pressure setpoints (minimum line pressure [Line Pressure
min.] and maximum [Line Pressure max.]) and
readjust if necessary.
NOTICE
10 Ensure the external cooling water supply is adequate (water-cooled compressor only).
Material damage
Although every compressor has already undergone a test run in the factory and has undergone
a careful final inspection in dispatch, the possibility of transport damage cannot be excluded.
12 Check the direction of rotation of the drive motor (not RS compressors) or the fans (RS compressors ). See the following descriptions.
13 Check the output voltages of the control transformer in load operation.
Before commissioning check the compressor once more for damage and monitor it
during its initial operating hours.
DANGER
Risk of injury
The drive motor rotational direction can
only be checked if the clutch cover is demounted.
Preparations
Check all electrical and electronic components/devices for water ingress or condensate
formation, in case of complaints, contact Gardner Denver.
[1]
August 2013
GB
39 /100
CAUTION
Risk of falling
The rotational direction of the fan motors
can only be checked "from above".
1 Place a suitable ladder alongside the compressor and use it to climb up.
[1]
40 / 100
GB
August 2013
NOTE
The cooling water volumes of the individual coolers are preset in the factory and secured using a
tamper-evident seal.
Adjustment of the hand valves
[A]
[B]
Interstage cooler
[C]
Aftercooler
August 2013
GB
41 /100
6.2
NOTICE
Normal operation
Material damage
Operating conditions to be adhered to before
the adjustment work
Hand valves A - C completely open before
system starting.
Ensure the cooling water supply is adequate.
Operate the system for at least 45 minutes
at full load.
Maximum pressure and maximum speed
for speed-controlled systems.
[1]
Touchscreen display
[2]
[3]
[4]
Red LED
Slow flashing: Warning
Fast flashing: Fault
[5]
Yellow LED
Slow flashing: Maintenance necessary
[6]
Green LED
Lit up permanently: System in operation
Flashing: System on standby
[7]
Pushbutton <Emergency-stop>
DANGER
Risk of injury
The compressor can start automatically
at any time when it is in standby mode
with the green LED flashing.
42 / 100
GB
August 2013
6.4
Partial load operation (on-load operation at reduced speed only RS compressors ) [On-Load]
Off-load [Off-Load]
6.5
NOTICE
Condensate drain
Material damage
The condensate drains from the intercooler and aftercooler are activated under sensor control.
Switching off
Emergency-stop
The compressor can be rendered safe in dangerous situations using the emergency-stop pushbutton.
Using emergency-stop
6.3
Routine commissioning
August 2013
GB
43 /100
Troubleshooting
TROUBLESHOOTING
NOTICE
Troubleshooting instructions
Material damage
The troubleshooting measures listed in these operating instructions may only be carried out by
specially trained personnel. All work going beyond
this must be carried out by the manufacturer's service personnel! Work on the electrical equipment
must only be carried out by authorised electricians
or electrical technicians.
Remedy
Compressor defective
Remedy
Terminals loose
Too frequent manual switching on and off results in Avoid frequent manual switching on and off.
exceeding of the maximum motor switching cycles Allow the electric motor to cool.
Suction regulator does not close completely
Chart 7-2: Troubleshooting upon: The system remains stationary during the start-up phase
Remedy
Chart 7-3: Troubleshooting upon: System does not reach the set line pressure
44 / 100
GB
August 2013
Troubleshooting
Possible Cause
Remedy
Heavy leaks
Chart 7-3: Troubleshooting upon: System does not reach the set line pressure
Remedy
Fan defective
Compressor defective
Replace compressor
Remedy
Check suction regulator, blow-off silencer, nonreturn valve and replace if necessary.
Remedy
August 2013
GB
45 /100
Troubleshooting
Troubleshooting: Lubricator
If faults occur when operating the lubricator, please check the possible causes of error using the following
table.
Fault
Lubrication system not working
Possible Cause
Cable incorrectly connected
No voltage
Cable failure
Remedy
NOTE
Observe the fault messages on the operating panel display.
The corresponding measures for fault clearance are described in the operating instructions of the electronic control unit.
46 / 100
GB
August 2013
Maintenance and service are decisive for ensuring that the compressor can fulfil the requirements
made of it for fault-free operation and running
time. Therefore the adherence to the prescribed
maintenance schedule and the careful execution
of all maintenance and service work are indispensable.
Support is available from your responsible Gardner Denver agency. They will create an individual
maintenance plan for you.
8.1
General information
Target groups
[1]
Bleeder valve
DANGER
Electric shock
Life-threatening electric shock
When carrying out any work on the
electrical equipment, exercise extreme care.
Before starting the maintenance
work, switch the compressor to a
voltage-free state and secure to prevent switching back on.
[1]
WARNING
Bleeder valve
1 Switch the compressor off and secure to prevent switching back on.
August 2013
GB
47 /100
WARNING
Pressure components
8.2
Service
The global spare parts and customer service network of Gardner Denver is available worldwide.
The local Gardner Denver subsidiary or the responsible dealer is available for any spare parts
requirements.
Test run
A test run should be carried out after all maintenance work; this should amongst other things
make possible the detection of any leaks. During
every test run, the low-noise running of the compressor must also be ensured.
Electrical components
DANGER
NOTE
Electric shock
8.3
48 / 100
GB
August 2013
NOTE
The Emergency-stop function must only be activated in dangerous situations. Otherwise the result could be increased wear or even damage to
the compressor.
[1]
Safety valve
[2]
Valve cap
4 Turn the valve cap anticlockwise until an audible blowing off can be heard.
8.4
Routine maintenance
NOTICE
Hearing damage
Cleanliness
The compressor room and the compressor surroundings must always be kept clean.
WARNING
Risk of burns/scalding
Risk of burns/scalding due to escaping
hot condensate / hot compressed air.
NOTE
Electrical connections
The condition of cables and terminals must be
checked regularly.
Check for loose connections or frayed or wornthrough wires.
All connections must be clean and tight.
August 2013
GB
49 /100
Leak points
WARNING
8.5
Maintenance plan
Maintenance work should be carried out regularly as recommended in the following maintenance plan.
In the majority of cases the maintenance plan is appropriate, however under certain circumstances it is
possible that changes to the details may be necessary. The maintenance plan should always be used as
a guideline. However, if based on experience a change is necessary, then this should be discussed with
Gardner Denver.
Maintenance plan: Weekly checks
Component
Action
Maintenance personnel
Maintenance personnel
Condensate drain
Maintenance personnel
Maintenance personnel
Lubricating oil
Maintenance personnel
Cooling system
Maintenance personnel
Operator
Maintenance plan: Service A - every 4,000 hours or 6 months, weekly checks plus the following
work:
Component
Action
Operator
50 / 100
GB
August 2013
Action
Operator
Air Filter
Maintenance personnel
Electrical wiring
Compressor
Maintenance personnel
Maintenance plan: Service B - every 8,000 hours or 12 months, weekly checks plus service A
plus the following work:
Component
Action
Air Filter
Maintenance personnel
Oil Filter
Maintenance personnel
Ultra-fine filter
Maintenance personnel
Balance piston
Maintenance personnel
Maintenance unit
Maintenance personnel
Replace valve.
Maintenance personnel
Lubricating oil
Maintenance personnel
Operator
Maintenance plan: Service C - every 16,000 hours or 24 months, weekly checks plus service A
and B plus the following work:
Component
Action
Suction regulator
August 2013
GB
51 /100
Component
Action
Non-return valve
Drive clutch
Replace seals.
Replace seals.
Intercooler
Aftercooler
Blow-off silencer
Replace silencer.
Condensate trap
Notes
Operating parameters:The current settings, e.g. maximum line pressure [Line Pressure max.] and minimum line pressure [Line Pressure min.] should be documented in the customer operations log. Implementation and results of maintenance work and inspections should likewise be logged in this operations log.
In this way Gardner Denver can identify the specific service for your compressor.
Maintenance work:The individual maintenance tasks that the service personnel can carry out, are detailed in the following chapter. All other maintenance work must be carried out by trained service personnel using the repair manual.
Service cycles: The earliest date always applies; i.e. if the operating hours are reached before the calendar date, then the service in question must be carried out.
Oil change periods: The oil change periods can be extended to 16,000 operating hours or 24 months
provided the oil analyses permit this. Oil analyses are carried out during the warranty period in a laboratory appointed by Gardner Denver.
Coolant change: The coolant (cooling liquid) of the internal cooling circuit must be changed every 32,000
operating hours or after 48 months. The mixing ratio is 33 % glycol (Havoline XLC ethylene glycol (base))
and 67 % water.
Servicing kits: To identify the correct servicing kit, see the following table "Part numbers for servicing
kits".
Model number
Service B
Service C
D75 - D160 V2
CK8135-1
CK16135-1
D110RS - D160RS V2
CK8135RS-1
CK16135-1
Operating fluids
Article number
100014655
ZS1101248
52 / 100
GB
August 2013
NOTE
The compressor is supplied with Renolin AC68.
The following oil types can be used instead:
Shell Turbo T68
Mobil Rarus 426
Esso Teresso 68
Castrol Perfecto T68
Pressure accumulator (snubber)
Checking of the pressure accumulator (snubber) must be carried out according to national regulations.
We recommend the following checking intervals for the snubber:
External inspection: 2 years
Internal inspection: 5 years
Strength test: 10 years
Electronic control unit
Information concerning the maintenance points for the electronic control unit can be found in the electronic control unit operating instructions.
8.6
Maintenance work
Blow-off silencer
8.6.1
Accesses
Suction regulator
Ultra-fine filter
Oil Filter
Balance piston
Maintenance unit
Control air filter
1
2
Shuttle valve
[1]
Access 1
[2]
Access 2
[2]
Access 3
August 2013
GB
53 /100
[4]
Access 4
[5]
Access 5
8.6.3
Air Filter
Aftercooler
Non-return valve
Access 5 provides access to:
Switch cabinet
8.6.2
1
2
Fig. 8-7: Inlet filter (only RS compressors )
3
4
[1]
[2]
[3]
Condensate drain
[4]
The compressor is equipped with a coarsemeshed filter mat. The filter mat is used to pre-filter the inlet air.
54 / 100
GB
August 2013
[1]
Condensate separator
[2]
Condensate trap
[3]
Button <Test>
[4]
Connecting screw
[5]
Electrical connections
8.6.4
Condensate drain
NOTE
With transparent lines, the condensate drain-off
can be monitored directly, with opaque lines, it
can be checked at the outlet.
Replace the condensate drain once no condensate flows away.
5 Close the enclosure.
August 2013
GB
55 /100
8.6.5
Lubricating oil
5
4
6
7
8
3
2
1
[1]
[2]
[3]
Oil Filter
[4]
Oil pump
[5]
[6]
[7]
Oil sump
[8]
Oil drain
NOTE
56 / 100
GB
August 2013
NOTE
Catch the used oil, do not allow it to seep into
the ground.
Dispose of according to the regulations!
Do not spill oil!
6
7
8
3
2
1
[1]
[2]
[3]
Oil Filter
[4]
Oil pump
[5]
[6]
[7]
Oil sump
[8]
Oil drain
WARNING
Risk of scalding
Risk of scalding by hot oil.
Only change the oil when the compressor is stationary and depressurised.
Caution when draining hot oil.
NOTE
Drain used oil as completely as possible, as
used oil greatly reduces the service life of the
new oil charge.
GB
57 /100
6
7
8
9
3
4
8.6.6
6
7
5
4
3
2
1
[1]
Suction regulator
[2]
Blow-off valve
[3]
Maintenance unit
[4]
[5]
[6]
Solenoid valve Y1
[7]
Solenoid valve Y2
[8]
Shuttle valve
[9]
Ultra-fine filter
[1]
[2]
[3]
Solenoid valve Y3
[4]
[5]
[6]
Extract air
NOTICE
[7]
Ultra-fine filter
Hearing damage
[8]
Oil return
58 / 100
GB
August 2013
NOTE
The vacuum created in the oil system depends
on the flow velocity in the vacuum generator.
Hence the vacuum cannot be exactly preset via
the pressure regulator. The described adjustment is adequate for fault-free operation.
8 Clean the casing bottom and float deflector using mild cleaning agent and then blow-off with
compressed air.
WARNING
Risk of injury
Risk of injury to the eyes.
Wear safety glasses.
1
2
6
7
8
9
3
4
[1]
Suction regulator
[2]
Blow-off valve
[3]
Maintenance unit
[4]
[5]
[6]
Solenoid valve Y1
[7]
Solenoid valve Y2
[8]
Shuttle valve
[9]
Ultra-fine filter
August 2013
GB
59 /100
1
2
6
7
8
9
3
4
5
[1]
Suction regulator
[1]
[2]
Blow-off valve
[3]
Maintenance unit
[2]
[4]
[3]
Solenoid valve Y3
[5]
[6]
Solenoid valve Y1
[7]
Solenoid valve Y2
[8]
Shuttle valve
[9]
Ultra-fine filter
The ultra-fine filter element in the ejector vent system must be changed regularly.
6 Apply a thin film of oil to the seal of the new ultra-fine filter element.
7 Screw the ultra-fine filter element on by hand.
8 Screw on the filter housing.
9 Connect the drainage line.
10 Close the enclosure.
60 / 100
GB
August 2013
Cooling system
3
2
I
2
A
I
O
6
1
7
1
7
[A]
[A]
[B]
[B]
[1]
Water pump
[1]
Water pump
[2]
[2]
[3]
Water/air cooler
[3]
Water/air cooler
[4]
Expansion line
[4]
Expansion line
[5]
[5]
[6]
[6]
[7]
[7]
NOTE
The mixing ratio of the cooling water is 33% glycol (Havoline XLC ethylene glycol (basis)) and
67% water.
WARNING
Risk of scalding
Risk of scalding due to escaping hot
cooling water.
Only open the cap of the expansion
tank once the internal cooling water
system has cooled sufficiently.
Top up with cooling water if the cooling water level is too low.
August 2013
GB
61 /100
4 Top up with cooling water until the required filling level is reached.
Top up cooling water in small quantities and
wait until the cooling water has settled in the
system. This prevents over filling.
A
I
3
2
9 Close panel
[A]
[B]
[1]
Water pump
[2]
[3]
Water/air cooler
[4]
Expansion line
[5]
[6]
[7]
[1]
Safety valve
[2]
Strainer
[3]
62 / 100
GB
August 2013
Air Filter
WARNING
Risk of scalding
WARNING
Legionella contamination
Health risk with open cooling systems.
Constant testing of the water quality
in the cooling circuit for the number
of microbes.
[1]
Air Filter
[2]
[3]
August 2013
GB
63 /100
NOTICE
Material damage
6
7
8
9
3
4
8.6.10
Suction regulator
[2]
Blow-off valve
[3]
Maintenance unit
[4]
[5]
[6]
Solenoid valve Y1
[7]
Solenoid valve Y2
[8]
Shuttle valve
[9]
Ultra-fine filter
WARNING
Risk of injury
Risk of injury to the eyes.
Wear safety glasses.
8 Insert a new filter element.
9 Position the guide plate and casing seal.
64 / 100
GB
August 2013
8.6.11
3
1
[1]
[2]
"TIME" switch
[3]
Plug connection
[4]
"VOL" switch
[1]
[2]
Lubricator drive
[3]
Grease cartridge
[4]
Drive motor
LED
Signal
Explanation
Green
Red
Red
Green
and red
August 2013
GB
65 /100
8.6.12
Control system
[1]
Touchscreen display
[2]
[3]
[4]
Red LED
Slow flashing: Warning
Fast flashing: Fault
[5]
Yellow LED
Slow flashing: Maintenance necessary
[6]
Green LED
Lit up permanently: System in operation
Flashing: System on standby
[7]
Pushbutton <Emergency-stop>
NOTE
The Emergency-stop function must only be activated in dangerous situations. Otherwise the result could be increased wear or even damage to
the compressor.
Only test the Emergency-stop pushbutton when
the compressor is at a standstill.
1 Press stop button< O >.
The electronic control unit status message
is [Ready to Start].
1 Press the <Emergency-stop> pushbutton.
The electronic control unit displays the fault
message [Emergency Stop Activated].
The tab "Fault log" flashes.
2 Unlock the <Emergency-stop> pushbutton.
Turn the pushbutton anticlockwise.
3 Reset the fault message.
To do this press the button [RESET] on the tab
"Fault log" in the electronic control unit.
The "Fault log" tab stops flashing.
66 / 100
GB
August 2013
Appendix
APPENDIX
9.1
Shutdown
9.3
Harmful to health
Lubricants and additives may cause irreparable damage to the health, trigger
allergies or irritate the mucous membrane.
2 Close the shut-off valves between the compressor and compressed air network.
3 Depressurise the aftercooler by careful opening
of the air vent valve.
Final shutdown
CAUTION
Risk of slipping
Preconditions
The main switch is switched to OFF and secured to prevent switching back on.
August 2013
Removal
WARNING
Routine shutdown
9.2
GB
67 /100
Appendix
DANGER
Electric shock
Life-threatening electric shock
1 Demount all filter elements and filter mats. Dispose of filter elements and filter mats.
Air filter cartridge
Filter mat
9.4
Disposal
General
WEEE-Directive
In accordance with the WEEE directive (2002/96/
EC), Gardner Denver undertakes to support the
recovery and reuse of electrical and electronic devices. Contact Gardner Denver for advice.
Disposal
1 Demount out all oil filters in the lubricating system. Dispose of the filters.
Oil Filter
Ultra-fine filter
GB
August 2013
Appendix
Material /
substance
Disposal type
Recycling
Metals
Cable
Landfill
Seals
Hazardous
waste
Plastics
Filters
Operating
fluids
x2
1
2
Where possible
Disposal according to the safety data
sheet or manufacturer's information
9.5
The following data are guidelines, which may deviate under certain operating conditions. The overall
composition and the operating temperature are always decisive. No guarantee claims can be made
based on the data.
Dissolved matter / specific values
Circulating water
Through-flow water
pH value (at 25 C / 77 F)
6-9
6-9
< 2 mmol/l
< 200 ppm
< 11.5 dH
< 20 fH
Carbonate hardness
CaCO3
Total hardness
Chloride
Cl-
< 50 mg/l
Sulfate
SO42-
< 50 mg/l
Nitrate
NO3-
< 25 mg/l
< 10 mg/l
CO2
< 20 mg/l
< 20 mg/l
Silicon dioxide
SiO2
< 10 mg/l
< 10 mg/l
Free chlorine
Cl2
< 4 mg/l
< 2 mg/l
Oxygen
O2
< 2 mg/l
< 2 mg/l
Ammonium
NH4+
< 1mg/l
< 1mg/l
Iron
Fe
Manganese
Mn
Sulfide
2-
GB
69 /100
Appendix
NH3
Conductivity
Circulating water
Through-flow water
9.6
Technical Specification
9.6.1
D75 + D90, 50Hz, air-cooled "A" and water-cooled "W" (European version)
D75 + D90,
D75
D90
[bar]
[bar]
Ambient temperature
[C]
2 / 45
Volume flow
[m3/min]
12.91
"A" [C]
"W" [C]
"A" [dB(A)]
75
74
76
75
"W" [dB(A)]
72
70
73
72
[kW]
75
90
[A]
175
199
Electric motor
8,0
10,0
8,0
10,0
2 / 40
2 / 45
2 / 40
10.63
15.65
13.79
4,0
[rpm]
2970
[kW]
[kW]
0.55 (IP54)
[kW]
0.75 (IP54)
[mm2]
[A]
[m3/min]
[C]
"A" [Pa]
[l]
[l/min]
[C]
3 x 70 PE35
3 x 95 PE50
3 x 200
3 x 250
45 / 35
[35 C /
40 C]
"A" = 23
40 / 15
[35 C /
40 C]
40 / 30
[35 C /
40 C]
"A" = 30 ; "W" = 20
89 @p=0.7 bar
min. = 5 ; max. = 42
Chart 9-3: Technical data; D75 + D90 , 50Hz, air-cooled "A" and water-cooled "W" (European version)
70 / 100
GB
August 2013
Appendix
D75 + D90,
D75
D90
[C]
57
[bar]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"= 3023 ;
"W"=3223
"A"=3223 ;
"W"=3423
Chart 9-3: Technical data; D75 + D90 , 50Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.2
D110 + D132, 50Hz, air-cooled "A" and water-cooled "W" (European version)
D110 + D132,
D110
D132
[bar]
8,0
10,0
[bar]
Ambient temperature
[C]
2 / 45
2 / 40
2 / 45
2 / 40
Volume flow
[m3/min]
19.51
17.39
22.39
20.50
"A" = [C]
11
10
"W" = [C]
"A" [dB(A)]
77
77
78
78
"W" [dB(A)]
75
74
77
76
[kW]
110
132
[A]
249
285
Electric motor
8,0
10,0
4,0
[rpm]
2970
[kW]
[kW]
0.55 (IP54)
[kW]
0.75 (IP54)
[mm2]
2 x 3 x 50 PE50
2 x 3 x 70 PE70
Chart 9-4: Technical data; D110 + D132 , 50Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
71 /100
Appendix
D110 + D132,
D110
D132
6 x 160
6 x 200
[A]
[m3/min]
[C]
"A" [Pa]
[l]
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
"A" = 25
120 / 85
[35 C /
40 C]
110 / 25
[35 C /
45 C]
110 / 80
[35 C /
40 C]
"A" = 30 ; "W" = 20
132 @p=1.0 bar
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3265 ;
"W"=3465
"A"=3432 ;
"W"=3632
Chart 9-4: Technical data; D110 + D132 , 50Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.3
D160 ,
D160
[bar]
10,0
[bar]
4,0
Ambient temperature
[C]
2 / 40
Volume flow
[m3/min]
22.33
"A" = [C]
11
"W" = [C]
"A" [dB(A)]
78
"W" [dB(A)]
76
Chart 9-5: Technical data; D160 , 50Hz, air-cooled "A" and water-cooled "W" (European version)
72 / 100
GB
August 2013
Appendix
D160 ,
D160
[kW]
160
[A]
340
Electric motor
[rpm]
2970
[kW]
[kW]
0.55 (IP54)
[kW]
0.75 (IP54)
[mm2]
2 x 3 x 95 PE95
[A]
[m /min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
6 x 250
("A" = 338) ; ("W" = 85)
"A" = 27
90 / 50 [35 C / 40 C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3644 ; "W"=3844
2597 x 1744 x 2001
Chart 9-5: Technical data; D160 , 50Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.4
D110 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
D110 RS,
D110 RS
D110 RS
[bar]
8,0
10,0
[bar]
4,0
4,0
Chart 9-6: Technical data; D110 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
73 /100
Appendix
D110 RS,
D110 RS
D110 RS
2 / 45
2 / 40
[C]
min
speed
max.
speed
min
speed
max.
speed
[m3/min]
9,06 / 6
[m3/min]
8,97 / 7
[m3/min]
8.89 / 8
19.32 / 8
"A" [C]
"W" [C]
"A" [dB(A)]
76 / 78
76 / 78
"W" [dB(A)]
72 / 75
71 / 74
[kW]
[A]
Electric motor
10.51 /
10
17.37 /
10
110
262 / 249
IP55 (IE3) - IEC
60034-2-1 ECA Qualifying
[rpm]
1909 / 3600
2417 / 3630
[kW]
[kW]
0.55 (IP54)
[kW]
0.75 (IP54)
[mm2]
3 x 95 PE50
[A]
[m3/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
3 x 300
("A" = 338) ; ("W" = 85)
"A" = 22
120 / 40 [35
C / 45 C]
120 / 85 [35
C / 40 C]
Chart 9-6: Technical data; D110 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
74 / 100
GB
August 2013
Appendix
D110 RS,
D110 RS
D110 RS
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3278 ; "W"=3478
2597 x 1744 x 2001
Chart 9-6: Technical data; D110 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.5
D132 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
D132 RS,
D132 RS
D132 RS
[bar]
8,0
10,0
[bar]
4,0
4,0
Ambient temperature
[C]
2 / 45
2 / 40
min
speed
max.
speed
min
speed
max.
speed
[m3/min]
9.13 / 6
[m3/min]
9.03 / 7
[m3/min]
8.95 / 8
22.68 / 8
"A" = [C]
12
10
"W" = [C]
"A" [dB(A)]
77 / 79
77 / 79
"W" [dB(A)]
73 / 78
72 / 76
[kW]
[A]
Electric motor
10.51 /
10
20.85 /
10
132
269 / 255
IP55 (IE3) - IEC
60034-2-1 ECA Qualifying
[rpm]
1550 / 3380
1959 / 3500
[kW]
[kW]
0.55 (IP54)
[kW]
0.75 (IP54)
Chart 9-7: Technical data; D132 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
75 /100
Appendix
D132 RS,
D132 RS
D132 RS
[mm2]
[A]
[m3/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
3 x 120 PE70
3 x 300
("A" = 338) ; ("W" = 85)
"A" = 26
110 / 25 [35
C / 45 C]
110 / 80 [35
C / 40 C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3476 ; "W"=3676
2597 x 1744 x 2001
Chart 9-7: Technical data; D132 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.6
D160 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
D160 RS,
D160 RS
[bar]
10,0
[bar]
4,0
Ambient temperature
[C]
2 / 40
min speed
max. speed
[m3/min]
10.70 / 6
23.41 / 6
[m3/min]
10.55 / 8
23.30 / 8
[m3/min]
10.40 / 10
23.19 / 10
"A" = [C]
12
Chart 9-8: Technical data; D160 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
76 / 100
GB
August 2013
Appendix
D160 RS,
D160 RS
"W" = [C]
"A" [dB(A)]
77 / 79
"W" [dB(A)]
73 / 78
[kW]
[A]
Electric motor
160
304 / 289
IP55 (IE3) - IEC
60034-2-1 ECA Qualifying
[rpm]
1687 / 3320
[kW]
[kW]
0.55 (IP54)
[kW]
0.75 (IP54)
[mm2]
3 x 150 PE95
[A]
[m3/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
6 x 355
("A" = 338) ; ("W" = 85)
"A" = 26
90 / 50 [35 C / 40 C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3688 ; "W"=3888
2597 x 1744 x 2001
Chart 9-8: Technical data; D160 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
77 /100
Appendix
9.6.7
D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (European version)
D75 + D90,
D75
D90
[bar]
8,0
10,0
8,0
10,0
[bar]
Ambient temperature
[C]
2 / 45
2 / 40
2 / 45
2 / 40
Volume flow
[m/min]
12.39
10.85
15.92
13.15
"A" [C]
"W" [C]
"A" [dB(A)]
76
75
77
76
"W" [dB(A)]
73
71
74
73
[kW]
[A]
4,0
75
90
198 / 152
225 / 173
Electric motor
Rated speed
[rpm]
3560
[kW]
[kW]
0.66 (IP-54)
[kW]
1.1 (IP-54)
[mm]
[A]
[m/min]
[C]
"A" [Pa]
[l]
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
3 x 95 PE50 /
3 x 50 PE25
3 x 95 PE50 /
3 x 70 PE35
3 x 250 / 3 x 160
3 x 250 / 3 x 200
"A"=23
45 / 35
[35C /
45C]
40 / 15
[35 C /
45 C]
40 / 30
[35C /
40C]
"A" = 30 ; "W" = 20
89 @p=0.7 bar
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
Chart 9-9: Technical data; D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (European version)
78 / 100
GB
August 2013
Appendix
D75 + D90,
D75
D90
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3023 ;
"W"=3223
"A"=3223 ;
"W"=3423
Chart 9-9: Technical data; D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.8
D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (European version)
D110 + D132,
D110
D132
[bar]
8,0
10,0
[bar]
Ambient temperature
[C]
2 / 45
2 / 40
2 / 45
2 / 40
Volume flow
[m/min]
18.99
16.89
22.59
21.00
"A" [C]
11
10
"W" [C]
"A" [dB(A)]
78
78
78
78
"W" [dB(A)]
76
75
78
77
[kW]
[A]
Electric motor
8,0
10,0
4,0
110
132
291 / 227
331 / 257
Rated speed
[rpm]
3560
[kW]
[kW]
0.66 (IP-54)
[kW]
1.1 (IP-54)
[mm]
2 x 3 x 70 PE70 /
2 x 3 x 50 PE50
2 x 3 x 70 PE70 /
2 x 3 x 50 PE50
[A]
6 x 200 / 6 x 160
6 x 200 / 6 x 160
[m/min]
Chart 9-10: Technical data; D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
79 /100
Appendix
D110 + D132,
D110
D132
"A"=22
"W"=25
[C]
"A" [Pa]
[l]
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
120 / 40
[35 C /
45 C]
120 / 85
[35C /
40C]
110 / 25
[35C /
45C]
110 / 80
[35C /
45C]
"A" = 30 ; "W" = 20
132 @p=1.0 bar
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3265 ;
"W"=3465
"A"=3432 ;
"W"=3632
Chart 9-10: Technical data; D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.9
D160,
D160
[bar]
10,0
[bar]
4,0
Ambient temperature
[C]
2 / 40
Volume flow
[m/min]
22.54
"A" [C]
11
"W" [C]
"A" [dB(A)]
78
"W" [dB(A)]
78
[kW]
160
[A]
Electric motor
399 / 306
IP55 , EISA 2007 (IE3)
Chart 9-11: Technical data; D160, 60Hz, air-cooled "A" and water-cooled "W" (European version)
80 / 100
GB
August 2013
Appendix
D160,
D160
[rpm]
3560
[kW]
[kW]
0.66 (IP-54)
[kW]
1.1 (IP-54)
[mm]
2 x 3 x 95 PE95 / 2 x 3 x 70 PE70
[A]
[m/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
6 x 250 / 6 x 200
("A" = 349) ; ("W" = 95)
"A"=27
90 / 50 [35 C / 40C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3644 , "W"=3844
2597 x 1744 x 2001
Chart 9-11: Technical data; D160, 60Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.10
D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
D110 RS,
D110 RS
D110 RS
[bar]
8,0
10,0
[bar]
4,0
4,0
Ambient temperature
[C]
2 / 45
2 / 40
min
speed
Volume flow rate / final pressure [bar]
[m/min]
9,06 / 6
max.
speed
min
speed
max.
speed
Chart 9-12: Technical data; D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
81 /100
Appendix
D110 RS,
D110 RS
D110 RS
[m/min]
8,97 / 7
[m/min]
8.89 / 8
19.32 / 8
"A" [C]
"W" [C]
"A" [dB(A)]
76 / 78
76 / 78
"W" [dB(A)]
73 / 76
72 / 75
[kW]
[A]
Electric motor
10.51 /
10
17.37 /
10
110
264 / 200
264 / 199
[rpm]
[kW]
[kW]
0.66 (IP-54)
[kW]
1.1 (IP-54)
[mm]
[A]
[m/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
1909 / 3600
2417 / 3630
3 x 315 / 3 x 250
("A" = 349) ; ("W" = 95)
"A"=22
120 / 40 [35
C / 45 C]
120 / 85 [35
C / 40 C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Chart 9-12: Technical data; D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
82 / 100
GB
August 2013
Appendix
D110 RS,
D110 RS
D110 RS
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3278 ; "W"=3478
2597 x 1744 x 2001
Chart 9-12: Technical data; D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.11
D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
D132 RS,
D132 RS
D132 RS
[bar]
8,0
10,0
[bar]
4,0
4,0
Ambient temperature
[C]
2 / 45
2 / 40
min
speed
max.
speed
min
speed
max.
speed
[m/min]
9.13 / 6
[m/min]
9.03 / 7
[m/min]
8.95 / 8
22.68 / 8
"A" [C]
12
10
"W" [C]
"A" [dB(A)]
77 / 79
77 / 79
"W" [dB(A)]
74 / 79
72 / 76
[kW]
[A]
Electric motor
10.51 /
10
20.85 /
10
132
302 / 226
302 / 227
[rpm]
1550 / 3380
1959 / 3500
[kW]
[kW]
0.66 (IP-54)
[kW]
1.1 (IP-54)
[mm]
[A]
3 x 315 / 3 x 250
Chart 9-13: Technical data; D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
83 /100
Appendix
D132 RS,
D132 RS
D132 RS
[m/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
110 / 80 [35
C / 40 C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3476 ; "W"=3676
2597 x 1744 x 2001
Chart 9-13: Technical data; D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
9.6.12
D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
D160 RS,
D160 RS
[bar]
10,0
[bar]
4,0
Ambient temperature
[C]
2 / 40
min speed
max. speed
[m3/min]
10.70 / 6
23.41 / 6
[m3/min]
10.55 / 8
23.30 / 8
[m3/min]
10.40 / 10
23.19 / 10
"A" [C]
10
"W" [C]
"A" [dB(A)]
77 / 79
Chart 9-14: Technical data; D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
84 / 100
GB
August 2013
Appendix
D160 RS,
D160 RS
"A" [dB(A)]
[kW]
[A]
Electric motor
74 / 79
160
385 / 258
IP55 , EISA 2007 (IE3)
[rpm]
1687 / 3320
[kW]
[kW]
0.66 (IP54)
[kW]
1.1 (IP54)
[mm2]
[A]
[m3/min]
[C]
"A" [Pa]
[l]
"A" = 30 ; "W" = 20
[l/min]
[C]
min. = 5 ; max. = 42
[C]
57
[bar]
3 x 400 / 3 x 315
("A" = 349) ; ("W" = 95)
"A" = 29
90 / 50 [35 C / 40 C]
EN 10226-1 1/4 Rp 1
1/4 (DIN 2999-R 1 1/4)
[l]
24
Flange EN 1092-1 / 13 /
B1 / DN80x8 / PN16
Condensate drain
5 x G1/2"
Weight
[kg]
Dimensions L x B x H
[mm]
"A"=3688 ; "W"=3888
2597 x 1744 x 2001
Chart 9-14: Technical data; D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version)
August 2013
GB
85 /100
Appendix
9.6.13
D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
D75 + D90,
D75
D90
[psig]
116
145
116
145
[psig]
Ambient temperature
[F]
Volume flow
[cfm]
"A" [F]
"W" [F]
11
13
13
14
"A" [dB(A)]
76
75
77
76
"W" [dB(A)]
73
71
74
73
[hp]
100
125
[A]
152 / 128
173 / 155
58
36 / 113
36 / 104
36 / 113
36 / 104
438
383
562
464
13
Electric motor
15
Rated speed
[rpm]
[hp]
[hp]
0.9 (IP-54)
[hp]
1.5 (IP-54)
3560
175 / 150
225 / 175
[A]
[cfm]
[F]
"A"=34
"A" [Pa]
[gal]
[gal/min]
[F]
[F]
134
[psig]
115
45 / 20
[95 F /
113 F]
"A"=42
45 / 35
[95F /
104F]
40 / 15
[95 F /
113 F]
40 / 30
[95F /
104F]
29 @p=13psi
6.4
Chart 9-15: Technical data; D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
86 / 100
GB
August 2013
Appendix
D75 + D90,
D75
D90
Condensate drain
5 x 1/2 NPT
Weight
[lbs]
Dimensions L x B x H
[inch]
"A"=6665 ;
"W"=7105
"A"=7125 ;
"W"=7546
Chart 9-15: Technical data; D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
9.6.14
D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
D110 + D132,
D110
D132
[psig]
[psig]
Ambient temperature
[F]
Volume flow
[cfm]
"A" [F]
"W" [F]
13
14
14
14
"A" [dB(A)]
78
78
79
79
"W" [dB(A)]
76
75
78
77
[hp]
150
180
[A]
227 / 189
257 / 214
Electric motor
116
145
116
145
58
36 / 113
36 / 104
36 / 113
36 / 104
671
596
798
742
20
18
Rated speed
[rpm]
[hp]
[hp]
0.9 (IP-54)
[hp]
1.5 (IP-54)
3580
[A]
150 / 125
175 / 150
[cfm]
[F]
"A"=40
"A"=45
Chart 9-16: Technical data; D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
August 2013
GB
87 /100
Appendix
D110 + D132,
D110
D132
"A" [Pa]
[gal]
[gal/min]
[F]
[F]
134
[psig]
115
120 / 40
[95 F /
113 F]
120 / 85
[95F /
104F]
110 / 25
[95 F /
113 F]
110 / 80
[95F /
104F]
41 @p=18psi
6.4
Flange 3" ANSI B16.5
Condensate drain
5 x 1/2 NPT
Weight
[lbs]
Dimensions L x B x H
[inch]
"A"=7198 ;
"W"=7639
"A"=7566 ;
"W"=8007
Chart 9-16: Technical data; D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
9.6.15
D160,
D160
[psig]
145
[psig]
58
Ambient temperature
[F]
Volume flow
[cfm]
796
"A" [F]
20
"W" [F]
14
"A" [dB(A)]
79
"W" [dB(A)]
78
[hp]
215
[A]
306 / 258
Electric motor
36 / 104
Rated speed
[rpm]
[hp]
3560
{"A" = 2 x 5.3 (IP54)} ;
{"W" = 1 x 2.5 (IP54)}
Chart 9-17: Technical data; D160, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
88 / 100
GB
August 2013
Appendix
D160,
D160
[hp]
0.9 (IP-54)
[hp]
1.5 (IP-54)
[A]
200 / 175
[cfm]
[F]
"A" [Pa]
[gal]
[gal/min]
[F]
[F]
134
[psig]
115
6.4
Condensate drain
5 x 1/2 NPT
Weight
[lbs]
"A"=8034 ; "W"=8475
Dimensions L x B x H
[inch]
Chart 9-17: Technical data; D160, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
9.6.16
D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
D110 RS,
D110 RS
D110 RS
[psig]
116
145
[psig]
58
58
Ambient temperature
[F]
36 / 113
36 / 104
min
speed
max.
speed
min
speed
max.
speed
686 / 87
380 / 87
620 / 87
[cfm]
320 / 87
[cfm]
[cfm]
"A" [F]
14.4
12.6
Chart 9-18: Technical data; D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
August 2013
GB
89 /100
Appendix
D110 RS,
D110 RS
D110 RS
13
14
"W" [F]
"A" [dB(A)]
76 / 78
76 / 78
"W" [dB(A)]
73 / 76
72 / 75
[hp]
[A]
Electric motor
150
200
199
[rpm]
[hp]
[hp]
0.9 (IP-54)
[hp]
1.5 (IP-54)
1909 / 3600
2417 / 3630
225
[cfm]
[F]
"A" [Pa]
[gal]
[gal/min]
[F]
[F]
134
[psig]
115
120 / 85 [95
F / 104 F]
6.4
Flange 3" ANSI B16.5
Condensate drain
5 x 1/2 NPT
Weight
[lbs]
"A"=7227 ; "W"=7668
Dimensions L x B x H
[inch]
Chart 9-18: Technical data; D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
90 / 100
GB
August 2013
Appendix
9.6.17
D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
D132 RS,
D132 RS
D132 RS
[psig]
116
145
[psig]
58
58
Ambient temperature
[F]
36 / 113
36 / 104
min
speed
max.
speed
min
speed
max.
speed
806 / 87
382 / 87
742 / 87
[cfm]
322 / 87
[cfm]
[cfm]
"A" [F]
21.5
18
"W" [F]
14
16
"A" [dB(A)]
"W" [dB(A)]
[hp]
[A]
Electric motor
77 / 79
74 / 79
73 / 77
180
226
227
[rpm]
[hp]
[hp]
0.9 (IP-54)
[hp]
1.5 (IP-54)
1550 / 3380
1559 / 3500
[cfm]
[F]
"A" [Pa]
[gal]
[gal/min]
[F]
250
("A" = 12325) ; ("W" = 3354)
"A"=47
110 / 25 [95
F / 113 F]
110 / 80 [95
F / 104 F]
Chart 9-19: Technical data; D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
August 2013
GB
91 /100
Appendix
D132 RS,
D132 RS
D132 RS
[F]
134
[psig]
115
6.4
Flange 3" ANSI B16.5
Condensate drain
5 x 1/2 NPT
Weight
[lbs]
"A"=7663 ; "W"=8104
Dimensions L x B x H
[inch]
Chart 9-19: Technical data; D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
9.6.18
D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
D160 RS,
D160 RS
[psig]
145
[psig]
58
Ambient temperature
[F]
36 / 40
min speed
max. speed
[cfm]
378 / 87
827 / 87
[cfm]
373 / 116
823 / 116
[cfm]
367 / 145
819 / 145
"A" [F]
18
"W" [F]
16
"A" [dB(A)]
77 / 79
"W" [dB(A)]
74 / 79
[hp]
215
[A]
258
Electric motor
[rpm]
1687 / 3320
[hp]
[hp]
0.9 (IP-54)
[hp]
1.5 (IP-54)
Chart 9-20: Technical data; D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
92 / 100
GB
August 2013
Appendix
D160 RS,
D160 RS
300
[cfm]
[F]
"A" [Pa]
[gal]
[gal/min]
[F]
[F]
134
[psig]
115
6,4
Flange 3" ANSI B16.5
Condensate drain
5 x 1/2 NPT
Weight
[lbs]
"A"=8131 ; "W"=8572
Dimensions L x B x H
[inch]
Chart 9-20: Technical data; D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version)
August 2013
GB
93 /100
Appendix
Installation plan
141(A)
543(D)
1210(B)
317(B)
105(E)
1744
1578(C)
83(C)
146
243(F)
71(C)
1390(C)
155(E)
1265(CG)
220
92(E)
409(F)
359
324
45(A)
192
562(D)
910
220
750(CG)
77
14
680
390(E)
1002(A)
173(D)
320
320 320
975(B)
685(CG)
D75-D160(RS)-A
170(B)
9.7
320
2001
197
C
2599
D
B
[A]
[E]
[B]
[F]
[C]
[D]
94 / 100
GB
August 2013
Appendix
D75-D160(RS)-W
141(A)
543(D)
1210(B)
317(B)
105(E)
155(E)
1265(CG)
220
975(B)
320
45(A)
192
562(D)
910
220
92(E)
750(CG)
77
14
680
390(E)
1002(A)
173(D)
320
320 320
170(B)
685(CG)
1744
477(C)
560
C
455(C)
2599
243(F)
197
210(G)
146
409(F)
359
324
143(G)
F
100
D
G
[A]
[E]
[B]
[F]
[C]
[G]
[D]
August 2013
GB
95 /100
Appendix
min. 1000
89
9
8
69
67
2
min. 1000
76
1
899
67
2
8
69
min. 1000
7
78
min. 1000
96 / 100
GB
August 2013
Appendix
68.7
62.1(C)
3.3(C)
5.8
9.6(F)
2.8(C)
54.7(C)
15.4(E)
39.5(A)
4.1(E)
6.1(E)
38.4(B)
43.6(B)
12.5(B)
6.7(B)
49.8(CG)
8.7
3.6(E)
16.1(F)
14.1
12.8
1.8(A)
35.8
8.7
7.6
22.1(D)
12.6
78.8
6.8(D)
12.6
12.6 12.6
29.5(CG)
3
0.6
26.8
5.6(A)
21.4(D)
27(CG)
D75-D160(RS)-A
7.8
C
102.3
D
B
[A]
[E]
[B]
[F]
[C]
[D]
August 2013
GB
97 /100
Appendix
D75-D160(RS)-W
5.6(A)
49.8(CG)
15.4(E)
39.5(A)
X
43.6(B)
12.5(B)
4.1(E)
3.6(E)
29.5(CG)
8.7
6.7(B)
1.8(A)
35.8
8.7
7.6
22.1(D)
3
0.6
26.8
38.4(B)
6.8(D)
12.6
12.6 12.6
12.6
78.8
27(CG)
21.6(D)
6.1(E)
68.7
18.8(C)
22
C
17.9(C)
102.3
9.6(F)
7.8
8.3(G)
5.8
16.1(F)
14.1
12.8
5.6(G)
F
3.9
D
G
[A]
[E]
[B]
[F]
[C]
[G]
[D]
98 / 100
GB
August 2013
Appendix
min. 39.4
35
.4
.5
27
26
.5
min. 39.4
30
35.4
26
.5
.5
27
min. 39.4
31
min. 39.4
August 2013
GB
99 /100