Professional Documents
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Phase I
Project
Definition
Project
Planning
Phase III
Project
Realization
Project Number:
Revision Number:
Phase IV
Phase V
Project
Completion
Project
Evaluation
& Transfer
Please find below some general guidelines for the usage of the PMA templates
Phase I
Phase II
Phase III
Project
Definition
Project
Planning
Project
Realization
Phase IV
Phase V
Project
Completion
Evaluation
& Transfer
1. Comply KPIs PMR %, PMR efficiency, Scheduling compliance according to MAC and make it long term
sustainable.
2. Comply SPIs Schedule ratio, PMR not performed, Aging maintenance request, Material reservation usage and
Aging work order.
3. Improve the material reservation and maintain the deviation of planned cost vs. real cost of the completed work
orders of the second semester of 2015.
4. Get the scheduling ready for a 4 week basis in advance up to 75%.
Project Mission (Project team's 1. Redefine the gatekeeper role to assure the adequate management of notifications and creation of work orders
with the proper priority.
assignment)
2. Check the roles and responsibilities and define the suitable strategy to manage the creation, planning and
scheduling process.
2. Assure the proper utilization of the SAP elements to plan and schedule the work orders and minimize its
management (priority usage, 5 user status, task list, bill of materials, etc.).
3. Improve backlog management and take it to the adequate limits according to MAC standards.
4. Increase the accuracy of the material reservation usage to help in the reduction inventory.
5. Improve the quality of standards and specifications of PMRs and PM01 by including the findings of RCA and
Pareto analysis.
Plant Manager
Maintenance supervisors
Procurement Department
Manager
Phase I
Phase II
Phase III
Project
Definition
Project
Planning
Project
Realization
Phase IV
Phase V
Project
Completion
Evaluation
& Transfer
Evaluation of PMR's quality and implementation including planning and scheduling process at AfriSam (South
Africa) (Pty) Ltd.
2
Development and implementation of the PMRs for the critical A equipment of the Mill 8 line and the Implementation
of a Planning and Scheduling system for the maintenance team.
What happened?
Why did it happen?
What is the Lesson Learned?
The performance of milling at Roodepoort plant had a diving trend of Key Performance Indicators.
Planning and scheduling process deviations. Poor quality of PMRs.
A good system and quality of PMR's is needed to prevent failures from occurring. This also would be more
appreciated if the planning and scheduling is also in place and functioning efficiently.
Source
Holcim Portal
Project name
Lesson Learned No.
Topic
What happened?
Source
Project name
Lesson Learned No.
Topic
What happened?
Why did it happen?
What is the Lesson Learned?
Source
Specification product 1
It is required to define the strategy for the work order system and planning and scheduling
process success. And its related indicators compliance.
Reduce the number of users that can create work orders to what it is really necessary.
Product 2
Specification product 2
Product 3
Specification product 3
Product 4
Specification product 4
Identify the most important and repetitive activities to create the task list.
Product 5
Specification product 5
Check the status of the long age work orders. Close all of the unnecessary activities and
cancel the material reservation and purchase orders if possible.
Product 6
Specification product 6
Assure that all the activities and modifications required, product of RCA's and Pareto's of
2014 are included in the PMRs.
Cost constraints:
CHF
Phase I
Phase II
Phase III
Project
Definition
Project
Planning
Project
Realization
Phase IV
Phase V
Project
Completion
Evaluation
& Transfer
Due date
Responsible
15.01.2015
31.01.2015
First day of each month, Enrique Rosales, Aldo Garca, Genaro Moreno
starting on 31/01/2015
13.02.2015
13.02.2015
28.02.2015
28.02.2015
Enrique Rosales
28.02.2015
Enrique Rosales
15.03.2015
31.03.2015
30.04.2015
30.04.2015
31.05.2015
15.06.2015
Project Client
Mariano Vilchis
Project Manager
J. Enrique Rosales
Team Member
Gabriel Medrano
Team Member
Aldo Garca
Team Member
Genaro Moreno
PM responsibilities:
Team Member
Agustin
Hernndez
Team responsibilities:
1. Prepare the information required and execute the tasks
assigned on time.
2. Contribute and display a proactive approach during the
performance of tasks and the overall project.
Phase I
Phase II
Phase III
Project
Definition
Project
Planning
Project
Realization
Phase IV
Phase V
Project
Completion
Evaluation
& Transfer
Cost (CHF)
Accuracy
8'500.00
500.00
1'000.00
200.00
2'000.00
12'200.00
Benefits (CHF):
+-10% Not appraisable yet.
+-10%
+-10%
+-10% Benefits (Text):
+-10% Benefits will be obtained by the impact in MTBFs, maintenance
cost, warehouse inventory value.
Responsible
Due date
High
Sensitization of people
Mariano Vilchis
involved about the
importance of the project
and their participation.
As needed
Medium
Weekly
Date:
Signature:
Date:
Signature: