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Owner Doc No.:
NARDIS Doc No.:
BUSHEH:R FUTILITY AND OFF SITE PLANT 2&3
ZjiZ)No BU80
INVITATION TO BID FOR HAZOP, SIL, HAZID & CIRA
NNARDIS
PRO! .N0:3500
Bushehr
Petrochemical Company
rf3l 1g
1.
Introduction
Bushehr Petrochemical Company of IRAN wishes to develop Utility Units and Offsit
e/Offplot Facilities for production and supply of required utilities for whole c
omplex. The PLANT is located at Pars Special Economic Zone in Assaluyeh, Phase I
L
2.
Purpose
2.1
GENERAL
Nardis as basic designer of utility units in both sites 2&3 of Bushehr Petrochem
ical Complex is going to evaluate and critic safety issues of his basic design b
y a third party. The third party is expected to submit their proposal for perfor
ming HAZOP, SIL, HAZID, QRA, RAM and Consequence Analysis for the attached P&IDs
(ATTACHMENT 5).
It is expected that reviewing of P&IDs and its overall objective conducting to g
enerate recommendations aimed at
Improving safety
Reducing the environmental impact
Optimizing the design and the operability.
Complete report of each study shall be prepared and issue by the third party.
2.2
HAZOP
In the HAZOP Study normal operation systems are reviewed to ensure that the syst
em is safe and then the technique is used to assess whether deviations from the
design intention could occur and, if so, whether such deviations are likely to b
e hazardous.
So the bidders shall propose their proposal for performing a brain storming HAZO
P study for the scope in which is defined in following paragraph.
TIM [Moment wm al is mills is Me imp en/ of BUPC and moat be held P cenficlente
NH distlosuie, renrodudien e other use el the dernmerl it Mfids m pals p. to he
made *thee Me Wm censimi d BUPC
Owner Doc No
N.ARDIS Doc No:
00
MC.
ThinkXperT
BUSHEHR UTILITY AND OFFSITE
PLANT 2&3
INVITATION TO BID FOR HAZOP, SIL, HAZID & QRA
Owner: Bushehr
A. Petrochemical
Company
(BUM
Project No.:13U80
NNARDIS
PROS .NO:3500
4 of 12
3.
HAZOP STUDY DESCRIPTION

HAZOP Study shall observe all aspects of safety, health and environmental (I-ISE
) issues in relation to the UTILITY UNITS and OFFSITE/OFFPLOT with regard to loc
al and international measures.
The utility units and OFFSITE/OFFPLOT located in sites 2&3 (listed hereunder) ar
e subjected to HAZOP study:
Site 2:
Fire Water System
Cooling Water System
Diesel system
Metering system
Site 3:
Plant/Instrument Air and Nitrogen generation System
Water Treatment System
Fire Water System
Cooling Water System
Steam system
Diesel system
Irrigation system
Natural Gas Supply
3.1 RESPONSIBILITIES
Thes Moment wth y rls tights 1:48 prapiply of BUPC and rust De NM n anlidence No
OiscIasurs. reprocirmon or other use of the clocurnml n reale or parts lo De ma
de Itrthout thw poor consenl at (WPC
5 of 12
NNARDIS
PRO] .NO:3500
BUSHEHR UTILITY AND OFFSITE
PLANT 2&3
INVITATION TO BID FOR HAZOP, SIL. HAZID & QRA
Owner- Bushehr
Petrochemical Company
4474. (BUPC) Project No BU80
NARDIS Doc No.:
Owner Doc No.: Rev:00
MC:
ThinkXperT
rfil Y1
ielees3.41
The HAZOP Chairman shall be experienced person from Third Party Company. The cha
irman shall be responsible for ensuring that a thorough HAZOP study is performed
, that the HAZOP study report is satisfactory and for guiding the team to their
decisions, based on the Chairman's experience.
3.2 METHODOLOGY
3.2.1 GUIDEWORDS
The technique relies on the systematic application of Guide Words. to the variou
s systems comprising the P&IDs. The list of guidewords is contained in Attachmen
t 1. The approved list is in two parts. The first set of guidewords shall be app
lied to the P&IDs line systems requiring evaluation. The second set based on 'Ot
her Than shall be applied at the end of the unit or facility review to assess th
e overall unit or specific vessels as appropriate.
3.2.2 REVIEW PROCEDURE
HAZOP Study is to be scheduled on a UNIT by UNIT basis and in a brain storming m
anner. Typically this shall take the form in which:
The particular system under review shall be identified by marking the HAZOP Mast
er P&IDs with a series of colorful dashes. highlighted the nodes under study. On
ce the system review is completed the yellow dashes shall be made continuous.
Agreed safety changes, including all queries, shall be marked in red on the HAZO
P Master P&IDs and identified by a unique reference number. This number is to be
shown clearly and highlighted on the HAZOP Master P&IDs in the most appropriate
location. The details of the change shall be recorded also on the HAZOP Report

(HAZOP WORK SHEET Attachment 2).

Agreed modifications to the HAZOP Master P&IDs which are not in HAZOP report, sh
all be identified by marking the HAZOP Master P&IDs in green.
Trws U.:current eel all rts rights h the property or IBUPC. are must Ne held 1 c
ads:fence Ho disclosure. reprocludw R other use of the document P.khole or parts
is lo he made without Ire prior consent oil BLPG
Owner Doc No.:
NARDIS Doc No.:
Rev:00
MC:
ThinkXperT
BUSHEHR. UTILITY AND OFFSITE
PLANT 2&3
INVITATION TO BID FOR HAZOP, SIL, HAZID & ORA
owner Bushehr
446. Petrochemical
Company
(BUPC)
Project No -BUM.
NNARDIS
PROJ .N0:3500
6 of 12
The Chairman shall divide the P&IDs into a number of discrete systems for review
. At the start of the review sessions, scheduled for a complete UNIT, ''Lead Pro
cess Engineer" shall describe the process function briefly to the Review Team an
d indicate the nature of the process material hazards.
The Chairman shall lead the review by applying individual guidewords for each sy
stem. Where a potential hazard is identified, remedial action may be required de
pending on the likelihood of the event and its consequence. If an immediate solu
tion is available and acceptable to the team, the HAZOP Report and/or HAZOP Mast
er shall be marked up accordingly. Where solutions are unlikely to be derived, w
ithout a technical evaluation, the Chairman shall refer the problem for a separa
te assessment. Discussion of problems in the meeting shall be kept to a minimum.
The detailed sequence of HAZOP review is provided at Attachment 3.
3.2.3 RECORDING OF REVIEWS
HAZOP secretary shall fill in the HAZOP Report in accordance with Attachment 3.
If, after reviewing a system, no actions have been generated then a statement to
that effect shall be recorded. The reporting mechanism is by exception, recordi
ng only concerns needing action.
The HAZOP report shall contain all worksheets, A3 copies of the HAZOP master P&I
Ds, The recommendations identified, listed in each worksheet, will be summarized
in HAZOP Study "Action Sheets" (Attachment 4); some of these recommendations ar
e preceded by "consider the possibility" or"evaluate the possibility" that means
that further analysis shall be carried out to confirm or change the previous de
sign solutions.
3.3
HAZOP MEETINGS
HAZOP Review meetings were held in a dedicated room at Project Engineering Offic
e in Tehran.
doelaneri roth al es Klee is the imopertyd BUPC xd met be bald in conmence. Ma d
isolosLee, ropreobwmo or omor Lee of lee document in *hole or parrs IB lo be rea
le a4CIdA the prior carol!. of 1311PC
NARDIS Doc No:
Owner Doc No.:
Rev :00
MC:
ThinkXperT
BUSHEHR UTILITY AND OFFSITE
PLANT 2S.:3
INVITATION TO BID FOR HAZOP, SIL, HAZID & QRA
Owner Bushehr

AI, Petrochemical
Company
(BUPC)
Project No.:BU80
NARDIS
PROJ .N0:3500
7 of 12
,4,Kt iG a,A)Icrici
BUSHEHR UTILITY AND OFFSITE PLANT 2&3
INVITATION TO BID FOR ProtectNo BUBO
HAZOP, SIL, HAZID 8 QRA
NARDIS
PROJ .NO:3500
woo, Bushehr
getrochrz
(BUPC)
Owner Doc No.:
NARDIS Doc No.:
Rev:00
MC:
ThinkXperT
ATTACHMENT 1
LIST OF GUIDEWORDS
EXAMPLES OF CAUSE
APPROVED UST
AREA OF
AP PLICATTION
FLOW
NONE
REVERSE
No Flow Wrong routing. complete blockage. slip plate incorrectly fitted.
non-return valves, burst pipe. large leak. equipment failure
Irnn ern! relra nr tenletinn reirynr nunm e-rccrl etrl
Reverse Flow As above
SYSTEM
SYSTEM
Flow from more than one pump. reduced delivery head. increased suction pressure.
static generation under high velocity. pump gland leaks
i..ess Flow
Line blockage. filter blockage. fouling in vessels. valves etc.
and
restrictor or orifice plates
MORE OF
LESS OF
More
SYSTEM
SYSTEM
TEMPERATURE
MORE OF
More Temperature
Higher than normal temperature. fouled cooler tubes. cooling water temperature w
rong. cooling waterfailure
SYSTEM
LESS OF
i_ess
Temperature
Line contents freezing
SYSTEM
PRESSURE
MORE OF
More Pressor eflightlow pressure interfaces. surge problems (line and flange siz

es) leakage from any connected hither pressure system. thermal relief
SYSTEM
LESS OF
Less Presser eeneration of vacuum conditions. operation with reduced pressure
SYSTEM
Composition
Passing isolation valves, double isolations
Contamination Wrong material. wrong operation. ingress of air. shutdown and star
t-up conditions
PART OF MORE THAN
SYSTEM
SYSTEM
OTHER THAN
Relief ressure or thermal relief
VESSEL* OR UNIT
Instrumentation
ontrol. flow measurement. pressure relief. instruments. pump
verheating due to closed control valves. location of alarms etc.
'VESSEL*
OR UNIT
emp indicators flow records etc.
Level igh/low level in vessel VESSEL* OR UNIT
Sampling
VESSEL* OR UNIT
Corrosion
VESSEL* OR UNIT
Service Failure
ewer. cooling water. inst. Air. steam. nitrogen etc.
VESSEL* OR UNIT
Maintenance
ystem drainage. isolation of equipment and preparation for aintenance. start-up
and shutdown
VESSEL* OR UNIT
Commissioning / Startup VESSEL* OR UNIT
Leakage ube rupture Air ingress presence of water
VESSEL* OR UNIT
Static VESSEL* OR UNIT
Spare Equipment VESSEL* OR UNIT
Safety VESSEL* OR UNIT
Reaction
VESSEL* OR UNIT
Noise VESSEL* OR UNIT
This &o.r en! reth al 113 rights is the pooped/ Si BUPC and mint be held o orefe
lence. No dischosurp reprodtodiOn or other use 011ie doctanere n retorts or pain
i5 to be made sethcart the prior MOWN OF MPG
8 of 12
rf3l YD
ATTACHMENT 3
DETAILED SEQUENCE OF HAZOP REVIEW
1.
Select P&IDs
2.
Explain design intent of P&IDs
3.
Select System
4.
Explain purpose of system
5.
Apply first guideword from System guidewords
6.
Develop meaningful deviations
7.
Examine causes of deviations
8.
Identify consequences
9.
Detect hazards
10. Make suitable record identifying solution or query. Mark P&IDs and fill in H
AZOP report forms as appropriate.
11. Report 6 to 10 for other meaningful deviations (if likely to have different
hazard effect derived from first guideword)
12. Repeat 5 to 11 for all system guideword
13. Mark system as having been examined
14. Repeat 3 to 13 for all systems
15. Repeat 1 to 15 for all P&IDs
16. Select vessel or unit

17. Explain intention of vessel or unit

18. Apply first guideword from vessel/unit set of guidewords
19. Repeat 6 to 10
20. Repeat first 17 to 19 for all vessel/unit guidewords
21. Mark vessel/unit as complete
22. Repeat 1 to 22 for all process units and facilities.
. Alien or other use OF trie aocursera wrscie or parts is to be made wthour tr e
[Ince
consent or .
Owner Doc No.:
NARDIS Doc No.:
Rev:00
MC:
ThinkXperT
NNARDIS
PROJ NO:3500
BLSHEHR UTILITY AND OFFSITE
PLANT 2&3
INVITATION TO BID FOR HAZOP, SIL, HAZID & QRA
Owner: Bushehr
Petrochemical Company
(BUPC)
Project No.:BLI80
10 .7..= 12