JDT ISLAM ITI CALICUT-12

MONTHLY EXAMINATION. NOV-14

Marks: 50
Trade theory(Welder)
Time: 2hrs
1.

2.

The depth of fusion in the parent metal is

a) Fusion zone
c) Penetration
b) fusion face
d) Weld zone
The generator is working according to
a) Mutual induction
b) Electro motive induction

3.

The ratio of coating dia. and core wire dia. Is known as

a) Coating factor
b) Coating size

4.

c) Porosity
d) Slag inclusion

What is the digit 2 represent in the coding ASW: E6326

a) Welding position
b) Type of covering

10.

c) Too low speed

d) Too high current

The gas entrapment in the weld metal is known as

a) Spatter
b) Crack

9.

c) Half of the metal thickness

d) Equal to metal thickness

The cause for spattering is

a) Too low current
b) Too high current

8.

c) 20mm
d) 30mm

The size of leglength is

a) Equal to electrode dia.
b) 2X electrode dia.

7.

c) Locating parts out of position

d) Tack welding

The length of each bead in backstep welding is

a) 50mm
b) 60mm

6.

c) Electrode size
d) Electrode factor

It is methods to reduce shrinkage force to reduce the distortion

a) Pre-bending
b) Skip welding

5.

c) Self induction
d) Electromagnetic induction

The point angle of centre punch is

c) Current condition
d) Tensile strength

a) 300
b) 600
11.

An enlarged will cause burn through

a) Root gap
b) Root face
12.

c) 900
d) 1200

c) Blow hole
d) Key hole

A device used to hold the work in rigid position during welding is

a) Jigs and fixtures
b) Welding positioner

c) Tongs
d) Earth clamp

13.
For all structural work, ferrous metals are used. What is the advantage of
ferrous metals over non-ferrous metals?
a) Can be easily welded
b) Available in large quantities
c) Better mechanical and physical
properties
14.

d) Cheaper than non-ferrous

metals

Which is the correct method to remove the chips from the file?
a) Blow away the chip
b) Brush the chip away
c)
Flush the chip with
water

15.

Effect of nitrogen, oxygen and moisture on weld metal is called

a) Chemistry of arc
b) Flux action
16.

d)
Flush the chip with
coolant

c) Atmospheric contamination
d) Piping

The point where the weld metal touches to the base metal is called
a) Weld toe
b) Weld zone

c) Reinforcement
d) Throat thickness

17.

The heat distribution is equal in two terminals of the . Welding machine

a)
b)

Welding generator
Welding rectifier

18.

The long arc is caused to excess ..

a) Penetration
b) Spatter

19.

Welding transformer
All of the above

c) Fusion
d) Weld metal

The size of the electrolysis designated by

a) Diameter of electrode
b) Diameter of core wire

c) Length of electrode
d) Thickness of flux coating

20.

Unwanted deflection of welding arc is called

a) Arc voltage
b) Arc blow

c) Arc length
d) Arc intensity

21. Brass is an alloy of

a) Copper and led
b) Copper and zinc

c) Copper and tin

d) Zinc and tin

22. The type of welding method in which filler rods are not used
a) Fusion welding
b) Non fusion welding
23.

.. is done at lowest temperature

a) Welding
b) Brazing

24.

c) Pressure welding
d) Nonpressure welding

c) Soldering
d) Bronze welding

The first digit of IS code represents

a)
b)

25.

Flux covering
Welding position

c) Current details
d) Tensile strength

The general purpose electrode is

a) Cellulosic coated electrode

b) Rutile coated electrode

c)
d)

Acid coated electrode

Basic coated electrode.

e)
f)
g)