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Introduction
Strong demand for copper from emerging economies will place increasing
pressure on developing new mine capacity
Future capacity will increasingly have to be mined from non-traditional
copper resources, specifically those with lower grades, more complex
mineralogy, and increasing levels of deleterious elements
One element that has garnered considerable industry attention is arsenic,
where concentrations in existing and future mines appear to be on the rise
Arsenic is among the most challenging elements for copper smelters to
control as it contributes to environmental concerns during metallurgical
processing and materials management
0.22%
0.16%
0.16%
71
78
2008
X
X
172
0.22%
194
2010
2015
2020
:Global average arsenic
concentration
:Arsenic in concentrates [kt]
71 81
78 87
2008
2010
2020
Teck Aurubis
Technical Partnership (1 of 2)
Teck and Aurubis independently identified increasing arsenic content in
copper ores and copper concentrates as an emerging challenge, and
potential opportunity, for the copper industry
Teck has developed a proprietary hydrometallurgical process (CESL) to
treat copper concentrates, including those with elevated arsenic
Aurubis is the leading processor of complex custom concentrates by using
environmentally sound state of the art technologies
In 2009 Teck and Aurubis formed a partnership to develop a new
sustainable mine to metal solution to exploit future copper resources high
in arsenic concentration
Teck Aurubis
Technical Partnership (2 of 2)
Strategic joint investment to solve technical issues related to treating
concentrates with elevated arsenic using hydrometallurgy
Strong technical, environmental, safety, and product stewardship alignment
between companies
Provides an environmentally sound and cost effective on-site processing
route for high arsenic bearing copper and copper-gold ore bodies
Copper-Arsenic
Processing Route
Exploration
Smelting
Mining
Mining
Refining
Milling
Milling
Cu Products
CESL Refinery
Concentrate
Recycling
Cathode
Copper Concentrate
Pressure oxidation
Cu leach residue
washing
Solvent extraction
Electrowinning
Cu leach residue
Pressure cyanide
leach
Precious metals
recovery
Cyanide recovery
Cyanide Destruction
Technical Program
A comprehensive 24-month technical work program started in Q3 2009 to
assess the application of CESL technology to high arsenic bearing copper
and copper-gold concentrates
The program included a series of bench, continuous pilot, and
demonstration scale testing to achieve the following main objectives:
Determine level of occupational exposure to arsenic during pilot
operations
Confirm metal extractions at the continuous pilot plant scale
Assess arsenic deportment in the copper and gold processes and
generate representative final residue samples for stability analysis
Develop protocol and complete residue stability program with Dr.
George Demopoulos (Professor, McGill University, Montreal, Canada)
Confirm engineering design criteria, materials of construction and derisk the scale-up of the gold process by operating a demonstration plant
Technical Results
Summary (1 of 3)
Copper and Gold Plant Leaching Results
High copper extractions (~97% - 98%) were achieved at bench and pilot
from a wide range of arsenic bearing concentrates (~1.4% - 4.6% arsenic)
Near quantitative deportment of arsenic to Cu leach residue (>99%);
minor levels of arsenic leached into circulating process solution (<0.1 g/L)
Very good gold extractions (~95%) are achievable but highly dependent on
mineralogy of gold in concentrate
Gold pilot plant results indicated no arsenic leaching in the CESL gold
process; undetectable in cyanide solution
Technical Results
Summary (2 of 3)
Health and Safety
Sample data confirmed air quality (<0.005 mg/m3 for 12 hour shift) and
biological monitoring (<50 g As/g creatinine) results were well below
government occupational exposure levels (Worksafe British Columbia)
Residue Stability
As determined by internal MLA work, arsenic was found to precipate as
Basic Ferric Arsenate Sulphate (Type II Scorodite)
Long-term residue stability work is ongoing; results will be published upon
completion
Technical Results
Summary (3 of 3)
Gold Demonstration Operations
Project exceeded ramp up targets to design rates in first few months
To date has achieved exceptional metallurgical performance:
90% - 95% gold extraction and 85% silver extraction from gold plant
>98% gold recovery and >95% silver recovery from leach liquor
93% cyanide recovery from AVR plant
<1 mg/L cyanide in effluent treatment plant (SO2/Air)
Case Study (1 of 3)
Collectively Teck and Aurubis have completed multiple preliminary financial
evaluations to assess the commercial viability of a mine to metal operation
for high arsenic resources using CESL technology
The economic assessment presented in this paper incorporates
metallurgical results from a series of high arsenic bearing copper
concentrate samples, two from Northern Peru projects
Mine-mill1, and refinery2 cost estimates were gathered from external
consulting and service groups and past CESL feasibility studies
Project Assumptions - Mine, Mill, CESL Refinery
~3,500 US$M
~1.10 US$/lb Cu
Equivalent3
1 - Brook Hunt Copper Mine Cost Service (March 2011): Greenfield Projects Capital Intensity
2 - Internal estimate: Factored from third party engineering cost estimates for CESL Cu-Au refinery
3 - Brook Hunt metal prices (March 2011): 2.50 US$/lb Cu, 900 US$/oz Au, 15 US$/oz Ag
13
Case Study (2 of 3)
The positive results of the case study show that developing an integrated
mine to metal project on an arsenic containing copper-gold deposit can be
economically feasible with todays long-term metal price assumptions
Financial Metric
Project
NPV4
~1,700 US$M
IRR
~14%
Break-Even Price
~2.00 US$/lb
4 - 8% Discount Rate
NPV ($Millions)
CAPEX
OPEX
$4,000
$3,500
$3,000
$2,500
$2,000
$1,500
$1,000
$500
$0
-$500
-$1,000
-30%
0%
+30%
14
Case Study (3 of 3)
15
Conclusions
The implementation of CESL technology through an integrated mine-tometal approach is a sustainable option for the processing of ore from
arsenic challenged copper resources
This success is allowing Teck and Aurubis to pursue copper resources not
previously considered for development using an economically competitive
and environmentally superior process