You are on page 1of 22

P-121-A.

P-121-A.a
RETURN TO MAIN INDEX

Shield-Arc

SAE-300 and 400-4.236 Perkins


Model Index

PARTS LIST
NO.

P-121-C

P-25-J
P-25-F

P-121-J
P-121-G

P-121-F
P-25-K

3 KW EXCITER
BRUSHHOLDER

1 KW EXCITER
BRUSHHOLDER

GENERATOR
BRUSHHOLDER

DO NOT attempt to use this Parts List for machine if its code
number is not listed. Contact the Service Department for any
code numbers not listed. (Only those suffixes which require
distinction form the basic codes are shown.)

CONTROL PANEL (ALL


MODELS EXCEPT 3 KVA
ALT. ABOVE 8800)
CONTROL PANEL
(3 KVA ALT. BETWEEN
8800 & 10100)
CONTROL PANEL (3 KVA
ALT.) (SAE400) ABOVE
CODE 10100
OUTPUT STUD PANEL
ASSEMBLY (BELOW
CODE 8300 ONLY)
OUTPUT STUD PANEL
ASSEMBLY (ABOVE
CODE 8400 ONLY)

RADIATOR SHELL &


SCREEN ASSEMBLY

PARTS
LIST
TITLES

MISCELLANEOUS
ASSEMBLY

NUMBERS IN THE TABLE BELOW INDICATE


WHICH COLUMN TO USE IN EACH PARTS LIST
FOR EACH INDIVIDUAL CODE NUMBER

P-25-M
P-25-L

P-25-N

CODE NO.
7575
7576
7667
7668
7669
7756
7764
7770
7858
7862
8270
8271
8279
8280
8439
8440
8444
8455
8706
8707
8708
8709
8813
8814
9155
9501
9524
9674
9766
9783
9935
10137
10138
10273
10274
10549

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

1
1
4
1
4
1
4
1
1
1
1(-U)6
1(-U)6
4(-U)7
1(-U)6
1(-U)6
1(-U)6
1(-U)6
1(-U)6
1(-U)6
1(-U)6
1(-U)6
1(-U)6

2(-U)1
4(-U)3
4(-U)3
4(-U)3
4(-U)3
4(-U)3
4(-U)3
4C
4C

1
1
1
1
1

5
5
5
5
5
5
5
5
5
5
5
5
5

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

1
1

1
1
1
1

1
1

# Indicates a Change This Printing

11-24-97

P-121-A.1.a

P-121-A.1.a
RETURN TO MAIN INDEX

Shield-Arc

SAE-300 and 400-4.236 Perkins


Model Index

PARTS LIST
NO.

P-121-D

P-25-U
P-25-T

REMOTE CONTROL
BOX (OPTIONAL)

DO NOT attempt to use this Parts List for machine if its code
number is not listed. Contact the Service Department for any
code numbers not listed. (Only those suffixes which require
distinction form the basic codes are shown.)

ALTERNATOR
BRUSHHOLDER

3 KVA ALTERNATOR (214


Alt. Above Code 8800 Only)

3 KVA ALTERNATOR (254


Alt. Below Code 8800 Only)

3 KW EXCITER

PARTS
LIST
TITLES

WELDING GENERATOR
AND COUPLING

NUMBERS IN THE TABLE BELOW INDICATE


WHICH COLUMN TO USE IN EACH PARTS LIST
FOR EACH INDIVIDUAL CODE NUMBER

P-78-D
P-121-H

P-121-E

CODE NO.
7575
7576
7667
7668
7669
7756
7764
7770
7858
7862
8270
8271
8279
8280
8439
8440
8444
8455
8706
8707
8708
8709
8813
8814
9155
9501
9524
9674
9766
9783
9935
10137
10138
10273
10274
10549

1
4
6
5
3
4
6
5
1
4
1
4
3
6
3
4
1
6
3
1
6
4
7
8
8
8
8
8
8
8
8
8
8
8
8
8

1
1
1

1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1

1
1

3
3
3
3
3
3
3
3
3
3
3
3
3
3

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

# Indicates a Change This Printing

11-24-97

P-121-A.1.b

P-121-A.1.b
RETURN TO MAIN INDEX

Shield-Arc

SAE-300 and 400-4.236 Perkins


Model Index
These suffixes may be part of the machine code number and may be
stamped on the nameplate. They are used in ordering machines. They are
included I here to give you a better description of the machine
Suffix
M
3D
3K
NC

Meaning
Optional Voltammeter
3 KW Exciter
3 KVA Alternator
Optional Muffler

Suffix
H
P
U

Meaning
Optional Hour Meter
Optional Engine Protection
Optional Remote Control

NOTE: Obtain engine parts information from your local Perkins diesel parts distributor.
Winding Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-121-B
Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM266

03-15-2005

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-121-B

P-121-B

WINDING SPECIFICATIONS AND DIAGRAMS


Only those suffixes requiring distinction from the basic codes are shown
# Indicates a Change This Printing

CODE
NO.

SHUNT
COILS

SERIES
COILS

7575
7576
7667
7668
7669
7756
7764
7770
7858
7862
8270
8270-U
8271
8279
8279-U
8280
8439
8439-U
8440
8440-U
8444
8455
8706
8707
8707-U
8708
8708-U
8709
8813
8814
9155
9501
9501-U
9524
9524U
9674
9674-U
9766
9783
9783-U
9935
10137
10138
10273
10274

FKL5-K
FKL5-K
FKL5-K
FKL5-K
FKL5-K
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-K
FKL5-AG
FKL5-K
FKL5-K
FKL5-AG
FKL5-K
FKL5-K
FKL5-AG
FKL5-K
FKL5-K
FKL5-AG
FKL5-AG
FKL5-K
FKL5-AG
FKL5-K
FKL5-K
FKL5-K
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG
FKL5-AG

FKL120-J
FKL420-N
FKL420-N
FKL420-N
FKL120-J
FKL420-T
FKL420-T
FKL420-T
FKL120-J
FKL420-T
FKL120-J
FKL120-J
FKL420-T
FKL120-J
FKL120-J
FKL420-T
FKL120-J
FKL120-J
FKL420-T
FKL420-T
FKL120-J
FKL420-T
FKL120-J
FKL120-J
FKL120-J
FKL420-T
FKL420-T
FKL420-T
FKL120-J
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T
FKL420-T

INTERPOLE
COILS

S12261-12A &
S12261-3A
S12261-3A
S12261-3A
S12261-12A &
S12261-3A
S12261-3A
S12261-3A
S12261-12A &
S12261-3A
S12261-12A &
S12261-12A &
S12261-3A
S12261-12A &
S12261-12A &
S12261-3A
S12261-12A &
S12261-12A &
S12261-3A
S12261-3A
S12261-12A &
S12261-3A
S12261-12A &
S12261-12A &
S12261-12A &
S12261-3A
S12261-3A
S12261-3A
S12261-12A &
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A
S12261-3A

This part is obsolete and no longer available.

14A

14A

14A
14A
14A
14A
14A
14A
14A

14A
14A
14A
14A

14A

ARMATURE
SPECIFICATION

EXCITER
FIELD
CONTROL

EXCITER
ARM
SPECIFICATION

FKL37.4H
FKL37.4WF
FKL37.4WF
FKL37.4WF
FKL37.4H
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4H
FKL37.4M
FKL37.4H
FKL37.4H
FKL37.4M
FKL37.4H
FKL37.4H
FKL37.4H
FKL37.4H
FKL37.4H
FKL37.4M
FKL37.4M
FKL37.4H
FKL37.4M
FKL37.4H
FKL37.4H
FKL37.4H
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M
FKL37.4M

L8707
L8707
Alt.254-7A & 7B
FDR125-B
Alt.254-7A & 7B
L8707
Alt.254-7A & 7B
FDR125-B
L8707
L8707
L8707
L8707
L8707
Alt.254-7A & 7B
Alt.254-7A & 7B
Alt.254-7A & 7B
Alt.254-7A & 7B
Alt.254-7A & 7B
L8707
L8707
L8707
Alt.254-7A & 7B
Alt.254-7A & 7B
L8707
L8707
Alt.254-7A & 7B
AIt.254-7A & 7B
L8707
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3C-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D
Alt.214-3B-3C-3D

M4047/24.23
M4047/24.23
Alt.254-7C
M7520/24.13
Alt.254-7C
M4047/24.23
Alt.254-7C
M7520/24.13
M4047/24.23
M4047/24.23
M4047/24.23
M4047/24.23
M4047/24.23
Alt.254-7C
Alt.254-7C
Alt.254-7C
Alt.254-7C
Alt.254-7C
M4047/24.23
M4047/24.23
M4047/24.23
Alt.254-7C
Alt.254-7C
M4047/24.23
M4047/24.23
Alt.254-7C
Alt. 254-7C
M4047/24.23
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A
Alt.214-3A

06-25-2001

#
#

#
#
#
#
#

#
#
#

#
#

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-121-B.1

P-121-B.1

WINDING SPECIFICATIONS AND DIAGRAMS


Only those suffixes requiring distinction from the basic codes are shown
# Indicates a Change This Printing

CODE
NO.

INTERNAL
GENERAL
DIAGRAM

7575
7576
7667
7668
7669
7756
7764
7770
7858
7862
8270
8270-U
8271
8279
8279-U
8280
8439
8439-U
8440
8440-U
8444
8455
8706
8707
8707-U
8708
8708-U
8709
8813
8814
9155
9501
9501-U
9524
9524-U
9674
9674-U
9766
9783
9783-U
9935
10137
10138
10273
10274

M5076
M5570
M5570
M5570
M5076
M5570
M5570
M5570
M5076
M5570
M5076
M5076
M5770
M5076
M5076
M5770
M5076
M5076
M5570
M5570
M5076
M5570
M5076
M5076
M5076
M5570
M5570
M5570
M5076
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570
M5570

EXCITER
DIAGRAM

E276-C
E276-C

E1019

E276-C

E1019
E276-C
E276-C
E276-C
E276-C
E276-C

E276-C
E276-C
E276-C

E276-C
E276-C

E276-C

WELDER
CONTROL
DIAGRAM

ENGINE
CONTROL
DIAGRAM

AMP
MACHINE

T10185
T10185
S15095
T10832
S15095
T10185
S15095
T10832
T10185
T10185
T10185
S16790
T10185
S15095
S16791
S15095
S15095
S16791
T10185
S16790
T10185
S15095
S15095
T10185
S16790
S15095
S16791
T10185
S17336
S17336
S17336
S17336
S17338
S17336
S17338
S17336
S17338
S17336
S17336
S17338
S17336
M17535
M17536
M17535
M17536

S15687
S15687
S15687
S15687
S15687
S15687
S15687
S15687
S15687
S15687
S16753
S16753
S16753
S16753
S16753
S16753
S16933
S16933
S16933
S16933
S16933
S16933
S16933
S16933
S16933
S16933
S16933
S16933
S17555
S17555
S18134
S18134
S18134
S19526
S19526
M16231
M16231
M16523
M16523
M16522
M16879
M16522
M16879
M16522
M16879

300
400
400
400
300
400
400
400
300
400
300
300
400
300
300
400
300
300
400
400
300
400
300
300
300
400
400
400
300
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

12-29-97

159

128

156

135

157

136

158

139

140

170

155

137

172

171

141

146
147

138

129

Part Numbers

Part Numbers

130

Index of Sub Assemblies

Index of Sub Assemblies

145

148

126

175

174

173

121

149

125
151

100

120

151

101

102

180

112

181

115

150 114 116

Part Numbers

Index of Sub Assemblies

113
190

111

103

178

104

105

196

195

106

197

110

Part Numbers

Index of Sub Assemblies

P-121-C
P-121-C

GENERAL ASSEMBLY

12-93

Sub Assembly Illustration


Sub Assembly Illustration
Sub Assembly Illustration

Sub Assembly Illustration

Index of Sub Assemblies


Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-121-C.1.a

P-121-C.1.a

# Indicates a Change This Printing

ITEM

Use only the parts marked X in the column under the


heading number called for in the model index page.

DESCRIPTION

100
Base
101/102 Generator &Engine Mounting Kit Includes:
(2) Generator Mounts & (2) Engine Mounts
103
Doors
104
Door Hook
105
Door Hook
106
Decal (Doors)
110
Radiator, Shell and Screen Assembly
Fan Guard Both Sides
111
Lower Radiator Hose
112
Hose Clamp
113
Hose Clamp
114
Upper Radiator Hose
115
Hose Clamp
116
Hose Clamp
120
Lift Bail Assembly
121
Lift Bail Seal
125
Muffler
125
Muffler (Optional)
126
Rain Cap (Must be Ordered with Muffler)
128
Roof, Includes
Door Bumper
129
Short Roof Hook
130
Decal (Lincoln)
135
Fuel Tank Gasket
136
Fuel Tank (Below Code 9775)
136
Fuel Tank (Above Code 9775)
137
Fuel Tank Cap (Part of Fuel Tank)
138
Fuel Line (Below Code 8700)
138
Fuel Line (Above Code 8700)
Compression Sleeve (Above Code 8700 Only)
139
Fuel Strainer
140
Hose Connector (Not Used Above Code 9700)
141
Fuel Line
145
Air Filter
146
Rubber Tube, Filter End
147
Tube Clamp
148
Tube Clamp
149
Air Intake Pipe
150
Intake Tube, Engine End
151
Hose Clamp, Air Intake Pipe to Intake Tube
151
Hose Clamp, Intake Tube To Engine
155
Fuel Tank Rail & Output Panel
155
Fuel Tank Rail & Output Panel
156
Fuel Tank Rail - Oil Filter Side (Below Code 9700)
156
Fuel Tank Rail - Oil Filter Side (Above Code 9700)
157
Rear Door Support
158
Roof Mounting Angle
159
Rear Panel (Lower)
159
Rear Panel (Lower) (With Remote Control)
159
Rear Panel (Lower) (With 3 KW Exciter Only )

This part is obsolete and no longer available.

PART NO.

QTY.

1 2 3 4 5 6 7 8 9

L5519-1

X X X

S25632
L3319-C
S10656-1
S10656-2
T11030
See P-25-F
See P-25-F
L5513
S10888-8
S10888-8
M13079
S10888-29
S10888-8
M8889
T9129-1
L5524
L5675
S9563-4
L3448-19
T15154
T8818
S11893-4
S10437-A
L3398-9
L3398-15
S10149
T13934
T13934-4
T13051-2
S6185
T13595
T10642-60
L4760
T11066-3
S10888-33
S10888-33
L5518
T11066-5
S10888-33
S10888-33
See P-25-K
See P-121-F
M8886-2
M12005-6
M8237-1
T9428
M8640-3
M8640-28
M8640-23

1
4
4
4
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X

02-19-2003

Sub Assembly Illustration


Sub Assembly Illustration
Sub Assembly Illustration

Sub Assembly Illustration

Index of Sub Assemblies


Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-121-C.1.b

# Indicates a Change This Printing

ITEM
159
159
159
170
170
170
171
171
171
172
173
173
174
174

P-121-C.1.b

Use only the parts marked X in the column under the


heading number called for in the model index page.

DESCRIPTION
Rear Panel (Lower) (With Voltammeter)
Rear Panel (Lower) (w/Remote Control & Voltammeter
Rear Panel (Lower) (3 KW Exciter with Voltammeter
Battery
Battery
Battery
Cable Battery Positive to Solenoid & Start Button
Cable Battery Positive to Solenoid & Start Button
Cable Battery Positive to Solenoid & Starter Button
Battery Jumper Cable
Ground Cable
Ground Cable
Battery clamp Bracket
Battery Clamp Bracket

PART NO.
M8640-9
M8640-30
M8640-24
M6583-1
M9399-4
M9399-7
M10851-13
M10851-20
S17187-4
S8070-17
S8070-28
S17187-3
S12471-1
S16931

QTY.
1
1
1
2
2
1
1
1
1
1
1
1
2
4

1
X
X
X
X

X
X

2
X
X
X

3 4 5 6 7 8 9
X
X

X
X

12-93

Sub Assembly Illustration

Index of Sub Assemblies

P-121-C.2

# Indicates a Change This Printing

ITEM
175
175
178
178
180
180

Sub Assembly Illustration


Sub Assembly Illustration

Sub Assembly Illustration

Index of Sub Assemblies

Index of Sub Assemblies

180

Index of Sub Assemblies

P-121-C.2

180
180
180
180

181
190
195
196

197
197

Use only the parts marked X in the column under the


heading number called for in the model index page.

DESCRIPTION
Clamp Hook
Clamp Hook
Starter Motor
Starter Motor
Instrument Panel Assembly: (Below Code 9700)
Instrument Panel Assembly (With Engine Protection)
(Below Code 9700), Includes:
Instrument Panel Assembly (With Engine Protection)
(Above Code 9670), Includes:
Instrument Panel Assembly (Between Code 9700 &
9900)
Instrument Panel Assembly (With Engine Protection)
(Above Code 9700)
Instrument Panel Assembly (Above Code 9900)
Start Button
Thermostat Button
Connector on Oil Gauge
Instruction Plate
Temperature Gauge (Standard)
Temperature Gauge (Engine Protection Only)
Oil Gauge
Ammeter
Magnetic Switch (Engine Protection)
Decal (Engine Protection)
Switch (Ignition)
Oil Line
Speed Control Lever Assembly
Fan
Fan Spacer
Fan Belt
Alternator Assembly, Includes: (Above Code 8000)
Alternator Assembly, Includes: (Below Code 8000)
Alternator (Above Code 8000)
Alternator (Below Code 8000)
Items Not Illustrated:
Voltammeter (SAE300)
Voltammeter (SAE400)
Hourmeter
Fuel Valve (Engine Protection)
Oil Pressure Switch (Engine Charging System)
Oil Pressure Switch (Engine Protection only)
Warning Plate - Mounts on Rear Lower Panel
Caution Decal (Alternator)
Engine Ground Strap
Governor Seal
Options:
CV Adapter
Ether Start Kit
High Freq Kit
Water Valve Kit
Engine Hour Meter Kit
Linc-Thaw Control Unit

PART NO.
T8818-3
T8818-7
G1286
G2127
M13104
M13104-1

QTY.
4
2
1
1
1
1

1
X

X
X

X
X

X
X

3 4 5 6 7 8 9
X

X
X
X

M13104-2

X X X

M16575-1

X X X

M16575-2

X X X

M16575-4
S13146-1
S13146-1
T11661
M12063
S7602-2
S16896
S7599
S7514-4
S16897
T13086-36
T10800-55
S8133-5
S14457
L4913
S15688
S19730
M12883-3
L5521
M12878-2
L5520

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

S4934-1
S4934-2
S17475-3
S16898
S14446
S14446-1
M16197
S17851
L2286-272
T8628

1
1
1
1
1
1
1
1
1
1

X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X

Order K385
Order K785
Order K799
Order K844
Order K865
L2964-3

#
10-23-2002

This part is obsolete and no longer available.

P-121-D

WELDING GENERATOR AND COUPLING

Part Numbers

Index of Sub Assemblies

P-121-D

26
29

35

28

33

27

28

34

34A

Part Numbers

Index of Sub Assemblies

30
31

6
9

10

37
39

13

12
19

2A
14

18 17 16

11

9-81

# Indicates a Change This Printing

ITEM

Part Numbers

1
1
Index of Sub Assemblies

36

Part Numbers

Index of Sub Assemblies

15

2
2
2
2A
3

Use only the parts marked X in the column under the


heading number called for in the model index page.

DESCRIPTION
Frame (Above Code 9150)
Frame (Below Code 9150)
Interpole Coil & Pole (Set of 2 - 3 & 6 O'Clock) 300 Amp
Interpole Coil & Pole (Set of 2 - 9 & 12 O'Clock) 300 Amp
Interpole Coil & Pole (Set of 4) 400 Amp, Includes:
Interpole Coil (Set of 2 - 3 & 6 O'Clock) 300 Amp
Interpole Coil (Set of 2 - 9 & 12 O'Clock) 300 Amp
Interpole Coil (Set of 4) 400 Amp
Interpole Pole Piece
Shunt and Series Field Coil

PART NO.

QTY.

L5575-3
L5575-1
S12261-12
S12261-14
S12261-3
S12261-12A
S12261-14A
S12261-3A
S12260-3
See Winding Specs

1
1
1
1
1
1
1
1
4
1

1 2 3 4 5 6 7 8 9

X
X
X

X
X

X
X

X
X
X

X
X

X
X

X
X
X

X
X

X
X

X
X
X

X
X
X

X
X
X

X
X
X

X
X

X
X

X
X

X
X
X

06-21-2001

This part is obsolete and no longer available.

#
#
#

Sub Assembly Illustration

Index of Sub Assemblies

P-121-D.1

# Indicates a Change This Printing

DESCRIPTION

Armature, 400 Amp (Above Code 7700) & 300 Amp


with 1 KW Exciter or 3 KVA Alternator
Armature, 400 Amp (Above Code 7700) & 300 Amp
with 3 KW Exciter
Armature, 400 Amp (Below Code 7700) with 1 KW
Exciter or 3 KVA Alternator
Armature, 400 Amp (Below Code 7700) with
3 KW Exciter
Brushholder
Brushholder Parts
Dust Cap
Bracket Cover
Thread Cutting Screw
Rocker
Bearing
Outer Dust Cap with 1 KW Exciter
Outer Dust Cap with 3 KW Exciter
Outer Dust Cap with 3 KVA Alternator
1 KW Exciter Bracket
3 KW Exciter Bracket
3 KVA Alternator Bracket
3 KVA Alternator Bracket & Frame Assembly
Exciter Main Pole
Exciter Coil
Exciter Armature Coil
Exciter Brushholder
Exciter Brushholder Insulation (1 KW 230 Volt
Exciter Only)
Armature Sleeve Collar
Exciter Nut Washer
Jam Lock Nut
Exciter Cover (1 KW 115 Volt)
Exciter Cover (1 KW 230 Volt)
Thread Cutting Screw
Housing Plate (Above Code 9150)
Housing Plate (Below Code 9150)
Hex Head Screws (Housing Plate to Engine)
Lock Washers (Housing Plate to Engine)
Coupling Disc
Disc Backing Plate
Engine Coupling
Engine Coupling (Below Code 9150)
Coupling Stud (Part of Engine Coupling)
Coupling Ring (outside - Closest to Engine)
Coupling Ring (Inside)
Blower Segment (Note: 4 req'd. for complete blower)
Hex Head Screws (Coupling Rings to Armature Hub)
Hex Head Screws (Blower Segments to Engine Coupling
Exciter Brush(1 KW 115 Volt Exciter Only)
Exciter Brush (1 KW 230 Volt Exciter Only)
Generator Brush (300 Amp)
Generator Brush (400 Amp)
Main Poles
* For 3 KW Exciter Parts See P-25-T
For 3 KVA Alternator Parts See P-25-U
(For columns 3 or 6 only -254 Alternator)
For 3 KVA Alternator Parts See P-12-H
(For columns 7 or 8 only -214 Alternator)

Sub Assembly Illustration


Sub Assembly Illustration
Sub Assembly Illustration

Index of Sub Assemblies

Index of Sub Assemblies

Use only the parts marked X in the column under the


heading number called for in the model index page.

ITEM

Index of Sub Assemblies

P-121-D.1

6
7
8
9
10
10
10
11
11
11
11
12*
13*
14*
15*
16*
17*
18*
19*
19*
26
26
27
28
29
29
30
31
31
33
34
35
36*
36*
37
37
39

This part is obsolete and no longer available.

PART NO.

QTY.

1 2 3 4 5 6 7 8 9

L2667-27

X X X X X X

L2667-11

X X

L2667-28

L2667-22
M6964-10A
See P-25-L
S7800
M5583
S9225-8
S5960
M9300-22
S13608-1
S11560
S13557
M5585
M7519-1
M11120
See P-121-H
M8774-1
See Winding Specs
See Winding Specs
S6531-A

1
4

X
X X X X X X X X

1
2
6
1
1
1
1
1
1
1
1
1
2
2
1
2

X
X
X
X
X
X

X
X
X
X

X
X
X
X
X

X
X

X
X
X
X
X
X

X
X
X
X

X
X
X
X
X

X
X

X
X
X
X

X
X
X
X

T13413
T5345
T7090-1
T6225-1
L2594
L5062
S9225-8
L7342
L5528
T8833-35
E106A-4
M6730
S8042
M14343-5
M7671-9
T9663
S14232
S14233
M10840
T8833-2
T8833-1
T6968
T13454
T344
T12564
S10745-1

4
1
1
1
1
1
2
1
1
6
6
1
2
1
1
1
1
1
4
8
8
2
2
8
8
4

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X
X

X
X
X
X
X

X
X
X
X
X
X
X

X
X

X
X
X
X
X

X
X

X
X
X
X
X

X
X

X
X
X
X
X

X
X
X
X
X

X
X

X X

01-30-2003

P-121-E

Part Numbers

REMOTE CONTROL BOX


8

9
Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

P-121-E

10
7

11

6
5

12

2
3
1

Index of Sub Assemblies

Part Numbers

Index of Sub Assemblies

Part Numbers

L6311
11-5-82B

# Indicates a Change This Printing

ITEM
1
2
3
4
5
6
7
8
9
9
9
10
11
12

DESCRIPTION
Cover
Front
Back
Rheostat
Insulation
Control Handle Assembly
Nameplate
Handle Assembly
Thread Cutting Screw
Lock Washer
Hex Nut
Squeeze Connector
Cable Assembly
Plain Washer

Use only the parts marked X in the column under the


heading number called for in the model index page.
PART NO.
L6294
L6295-1
L6295-2
M5090-C
T14498
S16664-13
S16784
S16803
S9225-36
T9695-1
#10-24
S7582-3
S16794
S9262-10

QTY.
1
1
1
1
2
1
1
1
1
1
2
1
1
1

1 2 3 4 5 6 7 8 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X

11-83

P-121-F

OUTPUT STUD PANEL ASSEMBLY

Part Numbers

Index of Sub Assemblies

P-121-F

ELECTRODE

TO WORK

NOTE: DO NOT TIGHTEN SCREWS


ENOUGH TO COMPRESS RUBBER
WASHERS TO LESS THAN 1/8 THICKNESS.
TIGHTEN LOCKNUTS AFTER SCREWS ARE
TIGHTENED

Part Numbers

Index of Sub Assemblies

SEE DETAIL A

5
ITEM 5 MOUNTED ON
ELECTRODE STUD ONLY

L6400
6-26-81N

Index of Sub Assemblies

Part Numbers

Index of Sub Assemblies

Part Numbers

1
1
1
1
2
3
4
5
5
6
6

7
8
9
10

8
10
DETAIL A

# Indicates a Change This Printing


All Models Above code 8300, P-121-F

ITEM

DESCRIPTION
Fuel Tank Rail and Output Panel
Fuel Tank Rail and Output Panel
Fuel Tank Rail and Output Panel
Fuel Tank Rail and Output Panel
Hollow Rivet
Electrode Marker
To Work Marker
Meter Shunt SAE300 Only
Meter Shunt SAE400 Only
Engine Idler SAE300
Engine Idler SAE400
Hex Head Screw
Plain Washer
Rubber Washer (Small)
Rubber Washer (Large)
Hex Jam Nut
Output Terminal Kit - Includes Item 7, 8, 9 & 10
Output Terminal
Output Stud Nut
Hex Head Screw
Self Tapping Screw

This part is obsolete and no longer available.


NSS - Not sold separately

Use only the parts marked X in the column under the


heading number called for in the model index page.
PART NO.

QTY.

M9735-11
M9735-14
M9735-15
M9735-16
T8973
T3961-2
T3962-2
S6602-5
S6602-6
L3006-C
L3006-B
1/4-20 x 1.00
S9262-23
T10355-2
T10355-1
1/4-20
T14166-9
NSS
T3960
1/2-13x.75
S8025-65

1
1
1
1
4
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
2

1 2 3 4 5 6 7 8 9
X

X
X
X
X
X

X
X
X
X
X

X
X
X
X
X

X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

#
#

02-12-2003

P-121-G

CONTROL PANEL ASSEMBLY

Part Numbers

Index of Sub Assemblies

P-121-G

(3 KVA Alternator)
(Between Code 8800 & Code 10100)

20
19

18

Part Numbers

Index of Sub Assemblies

17

8
9

FUSE
FUSE

16

14
22

23

21

13

15

24

12

11

10

Part Numbers

Index of Sub Assemblies

Part Numbers

Index of Sub Assemblies

L6782
4-21-94

4-94

Sub Assembly Illustration

ITEM

1
1
2
3
3
4
5
6
7
8

9
10
11
12
13
14

15

Sub Assembly Illustration

16
17

Index of Sub Assemblies

P-121-G.1

# Indicates a Change This Printing

Sub Assembly Illustration


Sub Assembly Illustration

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-121-G.1

18
19
20
21
22
23
24

Use only the parts marked X in the column under the


heading number called for in the model index page.

DESCRIPTION
Complete Assembly, Includes: SAE300 w/3 KVA Alternator
and optional Remote Control: (Codes Below 9650)
Complete Assembly, Includes: SAE300 w/3 KVA Alternator
without Remote Control: (Codes Below 9650)
Complete Assembly, Includes: SAE400 w/3 KVA Alternator
and optional Remote Control: (Codes Below 9650)
Complete Assembly, Includes: SAE400 w3 KVA Alternator
without Remote Control: (Codes Below 9650)
Complete Assembly, Includes: SAE400 w/3 KVA Alternator
w/Remote Control (Between Code 9650 and Code 10101)
Complete Assembly, Includes: SAE400 w/3 KVA Alternator
w/Remote Control (Code 9650 and Code 10100)
Reactor Box and Panel Assembly
Reactor Box and Panel Assembly
Selector Handle
Nameplate (300 Amp)
Nameplate (400 Amp)
Brushholder Stud
Reversing Switch
Rheostat
Rheostat Handle
Brushholder Assembly, Includes:
Brushholder
Coil Spring
Contact
Shaft
Insulating Tube
Reactor Spring Clip
Spring
Reactor Assembly
Receptacle (Remote Control)
Nameplate (Remote Control)
Switch
Receptacle (Duplex 115V)
Resistor (Remote Control)
Round Head Screw
Insulating Washer
Plain Washer
Lock Washer
Hex Nut
Resistor
Round Head Screw
Lock Washer
Hex Nut
Reactor Lead Insulation
Silicon Bridge Assembly
Round Head Screw
Plain Washer
Lock Washer
Hex Nut
Diode Assembly
Resistor Assembly
Caution Decal
Instruction Decal
Fuse Holder
Fuse
Receptacle(Duplex 230V)
Fuse Holder
Fuse

This part is obsolete and no longer available.

PART NO.

QTY.

1 2 3 4 5 6 7 8 9

L6782-1

L6786-1

L6782-2

L6786-2
L8296

1
1

X
X

L8298

M14471-1
M14471-2
S16664-9
L3860
L3455
T7852
M7057-1
M5090C
S16664-13
M6277
M6264
T6985
T7494
T8218
T8219
S7297
T8236
L2036B
S7709-1
S16786
S7959
S157767
S10404-22
#10-24 x 5.00
T4479A
S9262-666
E106A-1
#10-24
T8280
#10-24 x 5.00
E106A-1
#10-24
T10576
T13637
#8-32 x .875
S9262-3
T4291A
#8-32
T13622-1
T14894
T13339
M14472
T12386
T10728-37
S14377
S10433
T10728-36

1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
3
3
6
3
3
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X

X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

06-25-2001

P-121-H

3 KVA ALTERNATOR (214)

Part Numbers

Index of Sub Assemblies

P-121-H

9
11

Part Numbers

Index of Sub Assemblies

10

12
13

# Indicates a Change This Printing

ITEM
8

Part Numbers

9
10

Index of Sub Assemblies

15

G1610
10-7-83B
Part Numbers

Index of Sub Assemblies

14

11
11
12
13
14
15

DESCRIPTION
Alternator Frame with Coil
Hex Head Cap Screw
Rotor Assembly
Brushholder Assembly
Brushholder Parts
Brush
Top Exciter Cover Assembly
Top Exciter Cover Assembly
Rotor Lock Nut
Rotor Nut Washer
Rotor Sleeve Collar
Bottom Exciter Cover
Thread Cutting Screw
Lock Washer

Use only the parts marked X in the column under the


heading number called for in the model index page.
1 2 3 4 5 6 7 8 9

PART NO.

QTY.

L6795
1/2-13 x 1.75
M13641-4
S17523-1
See P-78-D
T14875
M13690-1
L6948
T6225-1
T7090-1
T14337
M13686
S9225-8
T9860-6

1
4
1
1

X
X
X
X

X
X
X
X

2
1
1
1
1
1
1
4
4

X
X

X
X
X
X
X
X

X
X
X
X
X
X
X

1-87

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

Part Numbers

Index of Sub Assemblies


Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies


Part Numbers

Index of Sub Assemblies


Part Numbers

P-121-J

16

P-121-J

CONTROL PANEL ASSEMBLY


(Above Code 10100)

17

19

22
23
21
29

13

20

15
24

12

18

FUSE
FUSE

14
11
10

L9594
4-15-94

4-94

Sub Assembly Illustration

Index of Sub Assemblies

P-121-J.1.a

# Indicates a Change This Printing

ITEM

Sub Assembly Illustration

Index of Sub Assemblies

1
1
2
3
4
5
6
7
8

Sub Assembly Illustration

Index of Sub Assemblies

10

11
12
13

Sub Assembly Illustration

14
Index of Sub Assemblies

P-121-J.1.a

15

Use only the parts marked X in the column under the


heading number called for in the model index page.

DESCRIPTION
Complete Assembly Includes: SAE400 w/3 KVA Alternator
With Remote Control: (Above Code 10100)
Complete Assembly, Includes: SAE400 w/3 KVA Alternator
Without Remote Control: (Above Code 10100)
Reactor Box and Panel Assembly
Reactor Box and Panel Assembly (With Remote Control)
Handle (Selector)
Nameplate
Self Tapping Screw
Brush Holder Stud Assembly
Self Tapping Screw
Reversing Switch Assembly
Self Tapping Screw
Rheostat
Sems Screw
Handle (Rheostat)
Brush Holder Assembly, Includes:
Brushholder
Coil Spring
Contact
Shaft
Insulating Tube
Reactor Spring Clip
Spring
Plain Washer (Shaft)
Continuous Control Assembly
1/4-20 x .50 Hex Head Cap Screw
Lock Washer
Receptacle (Remote Control)
#6-32 x .50 Round Head Screw
Lockwasher
#6-32 Hex Nut
Nameplate (Remote Control)
Self Tapping Screw
Switch (Remote Control)
Sems Screw
Receptacle
#8-32 x.50 Round Head Screw
Plain Washer
Lock Washer
#8-32 Hex Nut
Resistor
#10-24 x 5.00 Round Head Screw
Insulating Washer
Plain Washer
Lock Washer
#10-24 Hex Nut
Resistor
#10-24 x 5.00 Round Head Screw
Lock Washer
#10-24 Hex Nut

PART NO.

QTY.

1 2 3 4 5 6 7 8 9

L9594

L9593
M17602-1
M17602-2
S16664-9
L3455
S8025-12
T7852
S8025-17
M7057-1
S8025-13
M5090-C
T10082-4
S16664-13
M6277
M6264
T6985
T7494
T8218
T8219
S7297
T8236
S9262-41
L2036-B
CF000012
T9860-6
S7709-1
CF000004
E106A-13
CF000005
S16786
S8025-12
S7959
T10082-12
S20184
CF000033
S9262-3
T4291-A
CF000042
S10404-22
CF000045
T4479-A
S9262-66
E106A-1
CF000010
T8280
CF000045
E106A-1
CF000010

1
1
1
1
1
8
1
2
1
2
1
2
1
1
1
4
4
1
1
1
1
1
1
4
4
1
2
2
2
1
4
1
2
1
2
2
2
2
3
3
6
3
3
3
1
1
1
1

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

4-9-2001

Sub Assembly Illustration


Sub Assembly Illustration
Sub Assembly Illustration

Sub Assembly Illustration

Index of Sub Assemblies


Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-121-J.1.b

# Indicates a Change This Printing

ITEM
16

17

18
19
20
21
22

DESCRIPTION
Reactor Lead Insulation
Lead Clip
Self Tapping Screw
Silicone Bridge Assembly
#8-32 x.875 Round Head Screw
Plain Washer
Lock Washer
#8-32 Hex Nut
Diode Assembly
Resistor Assembly
Caution Decal
Instruction Decal
Fuse Holder
Fuse

P-121-J.1.b

Use only the parts marked X in the column under the


heading number called for in the model index page.
PART NO.
T10576
T12563-12
S8025-22
T13637
CF000059
S9262-3
T4291-A
CF000042
T13622-1
T14894
T13339
M17537
T12386
T10728-37

QTY.
1
1
2
1
1
2
1
1
1
1
1
1
1
1

1 2 3 4 5 6 7 8 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X

4-94

Sub Assembly Illustration

Index of Sub Assemblies

P-121-J.2

# Indicates a Change This Printing

ITEM

Sub Assembly Illustration


Sub Assembly Illustration

Sub Assembly Illustration

Index of Sub Assemblies

Index of Sub Assemblies

23

Index of Sub Assemblies

P-121-J.2

24
27
29

DESCRIPTION
#8-32 x.625 Round Head Screw
Plain Washer
Lock Washer
#8-32 Hex Nut
Receptacle (Duplex 230 Volt)
#8-32 x .50
Plain Washer
Lock Washer
#8-32 Hex Nut
Fuse Holder
Fuse
Misc. Leads and Mountings
Thread Cutting Screw
Lock Washer
#10-24 Hex Nut

Use only the parts marked X in the column under the


heading number called for in the model index page.
PART NO.
CF000053
S9262-3
T4291-A
CF000042
S14377
CF000033
S9262-3
T4291-A
CF000042
S10433
T10728-36
S19666
S9225-36
T9695-1
CF000010

QTY.
2
2
2
2
1
2
2
2
2
1
1
1
1
1
2

1 2 3 4 5 6 7 8 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

6-23-97

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

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