Professional Documents
Culture Documents
AutoChief C20
Instruction Manual
MAN B&W MC Engines
Fixed Propeller installation
AA-0381-A
ii
AA-0381-A
Revisions
Rev.
A
B
C
D
Written by
Date
07.12.04
Sign.
T
Checked by
Date
04.01-05
Sign.
DAM
Approved by
Date
Sign.
06.01.05
SM
Document history
Issue No.
A
ECO No.
Paragraph No.
AAE-000157
The information contained in this document is subject to change without prior notice.
Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this
document.
2004 Kongsberg Maritime AS. All rights reserved. No part of this work covered by
the copyright hereon may be reproduced or otherwise copied without prior permission
from Kongsberg Maritime AS.
Kongsberg Maritime AS
Bekkajordet
P.O.Box 1009
N-3194 Horten,
Norway
AA-0381-A
Telephone: +47 33 03 20 00
Telefax: +47 85 02 80 28
www.kongsberg.com
iii
Table of contents
1
INTRODUCTION ............................................................................................................................1
iv
AA-0381-A
2.10.1.2
2.10.1.3
2.10.1.4
2.10.1.5
2.10.1.6
2.10.1.7
2.10.2
2.10.2.1
Slow turning............................................................................................................................ 36
2.10.2.2
Normal start............................................................................................................................. 36
2.10.2.3
Restarting ................................................................................................................................ 37
2.10.2.4
Starting failure......................................................................................................................... 37
2.10.2.5
2.10.3
RPM limiters..................................................................................................................38
2.10.3.1
2.10.3.2
Load program.......................................................................................................................... 38
2.10.3.3
Acceleration limiter................................................................................................................. 39
2.10.3.4
2.10.3.5
Slow Down.............................................................................................................................. 40
2.10.3.6
2.10.3.7
2.10.4
2.10.4.1
2.10.5
Operation modes............................................................................................................43
Rough sea mode (option) ........................................................................................................ 43
2.10.5.1
Reversing ................................................................................................................................ 44
2.10.5.2
Crash Astern............................................................................................................................ 44
2.10.6
2.10.7
2.10.7.1
2.10.7.2
2.10.7.3
2.10.8
Load Change Dependant Cylinder Lubrication Function .............................................46
2.10.9
CCO, Cylinder cut out function .....................................................................................46
2.11
SAFETY SYSTEM FUNCTIONS ....................................................................................................47
2.11.1
Safety function Shut down..............................................................................................47
2.11.1.1
2.11.1.2
2.11.1.3
2.11.1.4
2.11.2
2.11.2.1
2.11.2.2
2.11.3
RPM detection ...............................................................................................................50
2.12
RPM CONTROL FUNCTIONS ......................................................................................................51
AA-0381-A
OPERATING INFORMATION....................................................................................................56
3.1
INTRODUCTION ........................................................................................................................56
3.2
SYMBOLS AND CONVENTIONS ..................................................................................................56
3.3
AUTOCHIEF CONTROL PANEL (ACP)....................................................................................57
3.3.1
General operation from bridge...........................................................................................57
3.3.1.1
3.3.1.2
3.3.1.3
3.3.1.4
Crash astern............................................................................................................................. 61
3.3.1.5
Stop engine.............................................................................................................................. 62
3.3.1.6
3.3.2
Cancel SHD............................................................................................................................. 63
3.3.2.2
3.3.2.3
3.3.2.4
Sound off................................................................................................................................. 65
3.3.2.5
3.3.3
3.3.3.1
3.3.3.2
3.3.3.3
3.3.4
3.3.4.1
3.3.4.2
3.3.4.3
3.3.4.4
3.3.4.5
3.3.5
vi
3.3.2.1
3.3.5.1
3.3.5.2
3.3.5.3
3.3.5.4
AA-0381-A
3.3.5.6
3.4
3.4.2
3.4.2.1
3.4.2.2
3.4.2.3
Engine Limiters....................................................................................................................... 87
3.4.2.4
Misc. menu.............................................................................................................................. 89
3.4.2.5
Safety System.......................................................................................................................... 96
3.4.2.6
MAINTENANCE..........................................................................................................................102
4.1
4.2
4.3
4.3.1
4.4
4.4.1
4.4.2
INTRODUCTION ......................................................................................................................102
OVERVIEW .............................................................................................................................102
UNIT REPLACEMENT ...............................................................................................................102
Recommended tools and documentation...........................................................................103
PREVENTIVE MAINTENANCE ...................................................................................................103
General.............................................................................................................................103
Weekly maintenance .........................................................................................................104
4.4.2.1
4.4.3
3-monthly maintenance.....................................................................................................104
4.4.4
6-monthly maintenance.....................................................................................................105
4.4.5
Yearly maintenance ..........................................................................................................105
4.5
TROUBLESHOOTING ...............................................................................................................106
4.5.1
Troubleshooting Distributed Processing Units ................................................................106
4.5.1.1
4.5.1.2
4.5.2
Additional Troubleshooting for AutoChief Control Panel (ACP),....................................110
4.5.3
Troubleshooting the Servo System (DSU and ELACT).....................................................111
4.6
REPLACEMENT OF UNITS .......................................................................................................112
4.6.1
How to replace the HMI units of the Autochief Propulsion Control System ....................112
4.6.2
How to replace Distributed Processing Units, MEI, DGU, ESU, RPMU ........................113
4.6.3
How to replace the Motor Control Unit in the Digital Servo Unit (DSU)........................115
4.6.4
How to replace the ELACT...............................................................................................116
4.6.5
How to replace printers....................................................................................................116
5
AA-0381-A
vii
1 INTRODUCTION
This manual is generated through the configuration tool called
Seamate. The manual is therefore customised for each system
delivery.
The intention with this manual is to explain the functionality for
each mayor component and the total system as its configured
for each delivery.
How to operate the system is described in a manner where we
assume that the system is in operation and that normal
operations shall be carried out. This manual is not made for
advanced troubleshooting.
The manual contains five chapters
Introduction
Functional Description
Operation
Maintenance
As Built Configuration From Seamate.
AA-0381-A
2 FUNCTIONAL DESCRIPTION
2.1 Remote Control System Functional
Description
The Kongsberg Maritime C20 Marine Automation system
consists of, among others the AutoChief C20 Propulsion
Control System. Modular design allows flexibility in
configuring the system to individual requirements, covering the
whole range from standard propulsion configurations to highly
advanced twin or quadruple engine installations with high,
medium or low speed engines connected to reduction, reversing
gear or variable pitch propellers. This system may be a part of a
total integrated ship control system consisting of other sub.
Systems such as:
Management support
AA-0381-A
PORT WING
BRIDGE
STB. WING
Order Printer
AST
AHE
ER
AD
N
AST
AHE
ER
AD
N
Bridge Wing
Manoeuvring Unit
Bridge Wing
Manoeuvring Unit
Dual CAN
CONTROL ROOMStart/Stop
Control Room Manoeuvring Unit
speedset
Lever
Indicating Panel
Unit
10
9
8
7
6
5
4
3
2
1
START AHD
STOP
START AST
1
2
3
4
5
6
7
8
9
10
Dual CAN
ENGINE ROOM
Slow
down
nn.
RAI16
Main
Engine
Interface
MEI
Engine
Safety
Unit
ESU
Digital
Governor
Unit
DGU
Servo
Unit
Electric
Actuator
Dual RPM
Units (Including
overspeed
system)
RPM
Detectors
MAN B&W MC
AA-0381-A
AA-0381-A
Bridge
Eng Ready
ME RPM
0
10
-60
60
System Ready
SETP
20
40
20 bar
-120
120
FUEL INDEX
0 rpm
50
25
75
Running
0
100
0%
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Cancel
SHD
Cancel
SLD
Cancel
limits
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
69 rpm
69 rpm
Misc Menu
HOME
In
command
Sound
off
Alarm
ackn.
Indications
Wrong way
AA-0381-A
2.2.1 Display
At Sea
Bridge
-60
Eng Ready
ME RPM
0
10
60
ACT
40
20 bar
-120
120
0
rpm
Fuel index
50
25
75
Running
0
100
0%
Alarms
Limiters
Safety System
Engine State
Control Pos.
Start Blocked
Ready for Start
69 rpm
69 rpm
Misc Menu
HOME
Bridge
STATE
SETP
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Eng Ready
START FAIL/BLOCK
3 Starts failed
Slow Turning
Starting
Governor disconnected
Repeated Start
Running
Crash Astern
Engine tripped
Stopping
Engine Tripped
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
The ACP display is used for the mayor interface between the
operator and the system to be monitored. All interaction such
as monitoring of starting air pressure, main engines RPM and
load, adjustment of operational parameters and displaying of
safety related and conventional alarms are carried out with the
aids of this display.
The information is selected from menus via soft-keys. When a
menu is chosen a corresponding mimic picture will appear.
The mimic pictures may consist of textual information,
analogue indicators, bar graphs or soft-keys making the
operator able to navigate into other related mimics.
However, functions which require direct access, such as,
emergency stop, cancel functions and alarm acknowledge /
sound off is accessible via pushbuttons on the front of the
ACP.
Cancel
SHD
Cancel
SLD
Cancel
limits
AA-0381-A
In
command
Sound
off
Alarm
ackn.
AA-0381-A
At sea
D.Slow AST
ECR
Local
Stand by
Emergency
Stop
FWE
Bridge
At sea
D.Slow AST
ECR
Local
Stand by
Emergency
Stop
Bridge
FWE
At sea
STOP
ECR
Stand by
Local
FWE
Indications
AA-0381-A
ECR
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
Indications
AA-0381-A
Stand by
FWE
Indications
10
AA-0381-A
SLOW
Bridge
At sea
ECR
Stand by
Emergency
Stop
Local
FWE
Functions
Indications
SLOW
SLOW
AA-0381-A
11
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
20
SHD
ACTIVE
SLD
ACTIVE
rpm
CANCEL
SHD
Cancel
Safety
function
Command Transfer
0
CANCEL
SLD
40
-100
ASTERN
100
AHEAD
IN
COMMAND
NAV.FULL
SOUND
OFF
ALARM
ACK.
Alarm
FULL
HALF
SLOW
D.SLOW
PANEL
DIM
-
PANEL
DIM
+
LAMP
TEST
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
EMERGENCY STOP
EMERGENCY STOP
Functions
Indications
EMERGENCY STOP
12
AA-0381-A
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
SHD
ACTIVE
CANCEL
SHD
SLD
ACTIVE
Cancel
Safety
function
Command Transfer
SOUND
OFF
Alarm
PANEL
DIM
-
PANEL
DIM
+
Command Transfer
CANCEL
SLD
IN
COMMAND
ALARM
ACK.
LAMP
TEST
IN
COMMAND
Functions
Indications
AA-0381-A
13
SHD
NONE
CANCEL
SHD
CANCELABLE
SHD
ACTIVE
CANCEL
SHD
SLD
NONE
CANCEL
SLD
CANCELABLE
SLD
ACTIVE
CANCEL
SLD
Indications
14
AA-0381-A
OVERSPEED
EMERG.
STOP
Over-speed
A separate indicator for over-speed is provided. If the
engine is over-speeding the safety system will stop the
engine. The lever has to be set to stop and the engine has
to be manually re-started.
Emergency Stop
A separate indicator for emergency stop shut down is
provided. It indicates that one of the emergency stop
switches is active. The manoeuvre lever has to be set to
stop, the emergency stop switch active has to be reset and
the engine has to be re-started.
Indications
PANEL
DIM
+
LAMP
TEST
Indications
AA-0381-A
15
NAV.FULL
FULL
HALF
SLOW
Functions
D.SLOW
STOP
D.SLOW
SLOW
Indications
HALF
FULL
EM.AST.
2.4.6 Indicators
The BWU includes indicators for starting air pressure and
engine rpm The indicators are always operative whether
the wing control station is in command or not.
20
Indications
0
40
rpm
-100
16
100
AA-0381-A
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
Slow
Half
Full
Bridge
ECR
Local
At sea
Emerg.
Astern
Stand by
FWE
Functions
Indications
AA-0381-A
17
ECR
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
Indications
18
AA-0381-A
Stand by
FWE
Stand by
The operator on the bridge is informing that all systems
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. This lamp will flicker until
all actions is made to inhibit the engine to start
unintentionally. This function is called FWE Loop
abnormal.
Functions
Indications
AA-0381-A
19
10
9
8
7
6
5
4
3
2
1
START AHD
STOP
START AST
1
2
3
4
5
6
7
8
9
10
Functions
20
AA-0381-A
FUEL CAM
AHEAD
LIM IN
GOV.
CANC.
TURNING
GEAR
ENG.
MAIN
START V.
SERVICE
GOV.
ENGAGED
SLOW
DOWN
ACTIVE
SHUT
DOWN
ACTIVE
FUEL CAM
ASTERN
SLOW
TURNING
TURNING
GEAR
DISENG.
MAIN
START V.
BLOCK.
START
AIR DISTR.
BLOCK.
SLOW
DOWN
CANCEL
SHUT
DOWN
CANCEL
BRIDGE
CONTROL
ECR
CONTROL
EMERG.
CONTROL
LAMP
TEST
AUX. BLOWER
AUX
BLOWER 1.
START
RUN
AUX
BLOWER 2.
START
RUN
AUX
BLOWER 3.
START
RUN
AUX
BLOWER 1.
AUX
BLOWER 2.
AUX
BLOWER 3.
STOP
STOP
STOP
WARNING
AUX.
BLOWER
STOP
MAN.
AUTO
LAMP
TEST
IPU C20
FUEL CAM
ASTERN
LIM.IN GOV.
CANC.
SLOW TURNING
AA-0381-A
21
TURNING GEAR
ENG.
TURNING GEAR
DISENGAGED
MAIN START
VALVE IN
SERVICE
MAIN START
VALVE BLOCKED
GOV. ENGAGED
SLOW DOWN
ACTIVE
SLOW DOWN
CANCEL
SHUT DOWN
ACTIVE
SHUT DOWN
CANCEL
BRIDGE CONTROL
ECR CONTROL
EMERG. CONTROL
LAMP TEST
22
AA-0381-A
AUTO
AUX
BLOWER 1.
START
RUN
AUX
BLOWER 1.
STOP
WARNING
AUX.
BLOWER
LAMP
TEST
AA-0381-A
23
rpm
-100
100
AHEAD
ASTERN
SHUT DOWN
BRIDGE
TURNING GEAR
ENGAGED
ENGINE ROOM
CONTROL
AUX. BLOWER
RUNNING
EMERGENCY
CONTROL
CANCEL
SHUT DOWN
LAMP TEST
ECU C20
LAMP TEST
AHEAD
SHUT DOWN
TURNING GEAR
ENGAGED
AUX. BLOWER
RUNNING
ASTERN
BRIDGE
ENGINE ROOM
CONTROL
EMERGENCY
CONTROL
24
AA-0381-A
AA-0381-A
Time synchronisation.
Non-volatile memory.
25
26
AA-0381-A
AA-0381-A
Limit check.
Trend.
Self checking.
27
28
Limit check.
Trend.
Self checking.
AA-0381-A
AA-0381-A
Limit check.
Trend.
Self checking.
29
30
Self checking
Remote configurable
No serviceable parts
AA-0381-A
Limit check.
Trend.
Self checking.
RPMD C20
AA-0381-A
31
32
Limit check.
Trend.
Self checking.
AA-0381-A
2.9.8
Trend.
Self checking.
AA-0381-A
33
Pulse on output.
34
No configuration
No serviceable parts
AA-0381-A
When the engine is operated from the local control stand and
fuel control is carried out manually the Electric fuel actuator has
to be de-clutched from the fuel linkage system. If the Actuator
is not engaged to the fuel linkage, starting is inhibited.
2.10.1.5 Start air valve blocked
For safety reasons, when the main engine is not in use, the main
start air valve is mechanically blocked. To be able to start the
engine the main start air valve has to be set to service position.
2.10.1.6 Start air distributor blocked
For safety reasons, when the main engine is not in use, the start
air distributor is blocked. To be able to start the engine the start
air distributor has to be set to service position.
AA-0381-A
35
36
AA-0381-A
When the engine speed has reached the start-air / fuel change
over level, starting air will be switched off, and fuel will be
supplied.
The starting-speed set-point will be kept for 6 seconds
(adjustable), and then the speed set-point to the governor will be
adjusted in accordance with the set-point of the bridge lever.
2.10.2.3 Restarting
If the engine fails to start (run on fuel) after the starting air is
switched off, the system will automatically try to restart the
engine. Indication for "repeated starts" will show on bridge and
ECR. The starting speed set-point to the governor will at the
second (and third) starting attempt be higher (heavy start), and
the fuel limiters for scavenge air and torque in the governor will
be cancelled. If the second start also fails, the system will try a
third start. After 3 failed starting attempts, start fail alarm will
be released.
AA-0381-A
37
Lever Command
Chief
RPM
Limit.
Main engine RPM
Stop
Time
38
AA-0381-A
Lever Command
Main engine RPM
Nav. Full
Full
Stop
Load Up
Time
Load down
Time
Time
RPM
Breakpoint
Seconds
The minimum RPM limiter defines the lowest RPM possible for
running of the main engine. If the manoeuvre lever or fine
tuning RPM control is set below this limiter the main engine
will be running according to the setting done in this defined
parameter.
MCR
Lever Command
Main engine RPM
Minimum
RPM
Setting
Stop
Time
AA-0381-A
39
RPM
SLD RPM
Level
SLD Active
Time
40
AA-0381-A
Setpoint to
governor
Lever
Command
AA-0381-A
41
For shut down and emergency stop, the system will immediately
stop the engine, resulting in a black-out.
MCR
Lever Command
Shaft Gen.
Holding
Time
Shaft Gen.
Holding
RPM
42
Time
AA-0381-A
AA-0381-A
Time
43
44
AA-0381-A
The fuel cam monitoring system secures that all fuel cams are
properly changed for starting the main engine in the requested
direction.
2.10.7.3 VIT control function (option)
AA-0381-A
45
46
AA-0381-A
AA-0381-A
47
Control Room
Local Control
Bridge Wing
(Option)
AA-0381-A
AA-0381-A
49
50
AA-0381-A
ACP
GOV
Servo
Unit
RS422
Electric actuator
Pick-ups
RPMD
RPME
Notch
filter
RPME
Low pass
filter
Display
filter
AA-0381-A
51
Governor management
In bridge control, the governor is managed by the remote control
system.
In control room control, the governor is managed either by the
AutoChiefC20 ECR manoeuvre handle or the separate control
room manoeuvring handle.
Constant
fuel
stabilizing
time
Fuel
index
reference
Zero
Fuel
52
Const.fuel deactivated
Disengage Upper Limit
Time
AA-0381-A
100%
4
3
0.0
Pscav (Bar)
%
Fuel
Torque Limiter
3
100%
0.0
MCR
speed (rpm)
AA-0381-A
53
54
AA-0381-A
ESU
MEI
GOV
RS422
Pick-ups
RPME
Notch
filter
AA-0381-A
RPMD
Low pass
filter
RPME
Display
filter
55
3 OPERATING INFORMATION
3.1 Introduction
This chapter describes normal operation from the different
control locations for a normal delivery. This covers operation
from the following locations:
Bridge
Bridge Wings
Engine Control Room
Local Control Stand
The operational description is built on the case that the engine
shall be started ahead, stopped and reversed for starting astern
from each control location. Normal events during these
operations are described.
56
AA-0381-A
ECR
ME RPM
0
-60
Eng Ready
START AIR PRESS
20
10
60
System Ready
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
0 rpm
25
75
Stopped
0
100
0%
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
0 rpm
Fine Tuning
HOME
ECR
Eng Ready
System Ready
STATE
START FAIL/BLOCK
Start Blocked
Start failed
Delayed Start
Engine tripped
Preparing Start
Start blocked
Starting
Repeated Start
Engine blocked
Running
Stopping
Engine Tripped
Engine State
AA-0381-A
Engine Line
HOME
57
ECR
Eng Ready
System Ready
STATE
START FAIL/BLOCK
Start Blocked
Start failed
Delayed Start
Engine tripped
Preparing Start
Start blocked
Starting
Repeated Start
Engine blocked
Running
Stopping
Engine Tripped
Engine State
Engine Line
HOME
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
System Ready
Bridge
ECR
ECR
Local
Local
In
command
58
Sound
off
Alarm
ackn.
Bridge
Eng Ready
System Ready
AA-0381-A
Bridge
ME RPM
0
-60
Eng Ready
System Ready
60
SETP
30
40
26 bar
-120
120
FUEL INDEX
24 rpm
50
25
75
Running
0
100
Bridge
24 rpm
At sea
ECR
Local
24 rpm
12 %
D.SLOW
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
Bridge
ME RPM
0
-60
Eng Ready
System Ready
60
SETP
40
26 bar
-120
120
FUEL INDEX
58 rpm
50
25
75
Running
0
100
48 %
FULL
Bridge
58 rpm
96 rpm
At sea
ECR
Local
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
AA-0381-A
59
Limiters
Control Pos.
Stand by
Bridge
RPM Limiters
Fuel Limiters
Slowdown
Torque Limiter
Eng Ready
System Ready
SETP
Load Program
Acceleration Limit
Critical RPM Setpoint
58 rpm
Set Limiter
Lim. Curves
Show Limiters
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Load Program
96 rpm
HOME
60
AA-0381-A
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
30 rpm
50
25
75
Running
0
100
0%
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
-72 rpm
Crash Astern
FULL
Bridge
At sea
ECR
Local
Stand by
Emergency
Stop
FWE
3 At a preset level starting air for start astern will cut in for
reducing the RPM ahead as fast as possible. As soon as the
rotation of the engine ahead is stopped and the engines
rpm astern is brought up to the start air/fuel change-over
level fuel will be applied. Heavy start set-point is used and
fuel and rpm limiters will be automatically cancelled.
4 When engine has started astern rpm will increase to
requested command.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
40
18 bar
-120
120
FUEL INDEX
-72 rpm
50
25
75
Running
0
HALF
Bridge
At sea
ECR
Local
AA-0381-A
100
68 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
-72 rpm
-72 rpm
Stand by
Emergency
Stop
FWE
61
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
30
40
36 bar
-120
120
FUEL INDEX
0 rpm
50
STOP
Bridge
25
At sea
ECR
75
Stopped
0
Stand by
100
0%
Local
Emergency
Stop
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
0 rpm
FWE
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
30
40
28 bar
-120
120
FUEL INDEX
30 rpm
50
25
75
Starting
D.SLOW
Bridge
At sea
ECR
Stand by
100
40 %
Local
Emergency
Stop
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
-30 rpm
-24 rpm
FWE
62
AA-0381-A
Bridge
Eng Ready
ME RPM
SHUTDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SHUT
DOWN ACTIVE
120
-120
FUEL INDEX
72 rpm Engine will be stopped
50
25
75
Running
0
100
SHUT DOWN
Cancel
SHD
Cancel
SLD
Cancel
limits
Cancel
SHD
Cancel
SLD
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
40
26 bar
-120
120
FUEL INDEX
38 rpm
50
25
75
STOPPING
0
SHUT DOWN
100
0%
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
72rpm
Note!
Its possible to cancel the shut down also after its activated.
As long as the engine does rotate with a speed above whats
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.
AA-0381-A
63
At Sea
Bridge
Eng Ready
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
Engine speed will be reduced
50
25
75
Running
0
100
SLOW DOWN
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
38 rpm
50
25
75
Running
0
SLOW DOWN
100
25 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
38 rpm
72rpm
Note!
Its possible to cancel the slow down function also when no
function is active, this is normal i.e. during maintenance work
64
AA-0381-A
Cancel
SHD
Cancel
SLD
Cancel
limits
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
96 rpm
50
25
Running
75
100
80 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
96 rpm
120 rpm
Cancel
SHD
Cancel
SLD
Cancel
limits
Sound
off
Alarm
ackn.
In
command
Sound
off
Alarm
ackn.
AA-0381-A
65
Bridge
Eng Ready
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
In
command
Sound
off
Alarm
ackn.
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
Engine speed will be reduced
50
25
75
Running
0
100
SLOW DOWN
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
In
command
Sound
off
Alarm
ackn.
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
Bridge
Description
Eng Ready
Value
System Ready
Alarm
Tags in alarm:
JACKET COOLING WATER TEMP. HIGH
HIGH
HIGH
LOW
LOW
Sys. Critical
Sys. Non-Crit.
I/O Fail
Governor Fail
HOME
Al.Summary
66
AA-0381-A
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
20
SHD
ACTIVE
SLD
ACTIVE
rpm
CANCEL
SHD
Cancel
Safety
function
Command Transfer
0
CANCEL
SLD
40
-100
ASTERN
100
AHEAD
IN
COMMAND
NAV.FULL
SOUND
OFF
ALARM
ACK.
Alarm
FULL
HALF
SLOW
D.SLOW
PANEL
DIM
-
PANEL
DIM
+
LAMP
TEST
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
IN
COMMAND
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
Command Transfer
AA-0381-A
IN
COMMAND
67
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
20
SHD
ACTIVE
SLD
ACTIVE
rpm
CANCEL
SHD
Cancel
Safety
function
Command Transfer
0
CANCEL
SLD
40
-100
ASTERN
100
AHEAD
IN
COMMAND
NAV.FULL
SOUND
OFF
ALARM
ACK.
Alarm
FULL
HALF
SLOW
D.SLOW
PANEL
DIM
-
PANEL
DIM
+
LAMP
TEST
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
rpm
-100
ASTERN
68
100
AHEAD
AA-0381-A
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
rpm
100
-100
ASTERN
AHEAD
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
SHD
ACTIVE
CANCEL
SHD
SLD
ACTIVE
Cancel
Safety
function
SHD
NONE
CANCEL
SLD
NONE
CANCEL
SHD
CANCELABLE
SLD
CANCELABLE
SHD
ACTIVE
SLD
ACTIVE
CANCEL
SLD
OR
Command Transfer
SOUND
OFF
Alarm
PANEL
DIM
-
PANEL
DIM
+
IN
COMMAND
ALARM
ACK.
LAMP
TEST
CANCEL
SLD
CANCEL
SHD
OR
EMERGENCY STOP
EMERGENCY STOP
AA-0381-A
69
Bridge
Eng Ready
ME RPM
20
10
-60
60
System Ready
SETP
40
36 bar
-120
120
FUEL INDEX
0 rpm
50
25
75
Stopped
0
100
0%
Cancel
SHD
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Cancel
SLD
0 rpm
0 rpm
Misc Menu
HOME
In
command
Cancel
limits
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Sound
off
Alarm
ackn.
The upper section of the ACP page Home indicates that the
Bridge Wing control station is in control.
At Sea
In
command
In
command
Sound
off
Sound
off
Alarm
ackn.
Alarm
ackn.
Port Wing
Eng Ready
System Ready
70
Bridge
Eng Ready
System Ready
AA-0381-A
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
System Ready
Bridge
ECR
ECR
Local
Local
ECR
Eng Ready
System Ready
AA-0381-A
Sound
off
Alarm
ackn.
71
D.SLOW
STOP
START AST
1
2
3
4
5
6
7
8
9
10
D.SLOW
Bridge
At sea
ECR
Local
Stand by
Emergency
Stop
FWE
10
9
8
7
6
5
4
3
2
1
ECR
ME RPM
0
-60
Eng Ready
START AIR PRESS
20
10
60
System Ready
SETP
40
26 bar
-120
120
FUEL INDEX
24 rpm
START AHD
50
STOP
25
2
3
4
5
6
7
8
9
10
72
75
Running
START AST
100
48 %
Alarms
Limiters
Safety System
Engine State
Control Pos.
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
24 rpm
24 rpm
Misc Menu
HOME
AA-0381-A
SLOW
STOP
START AST
1
SLOW
Bridge
At sea
ECR
Stand by
Emergency
Stop
Local
3
4
5
6
7
8
9
10
FWE
At Sea
ECR
ME RPM
0
10
2
1
-60
Eng Ready
System Ready
60
START AHD
SETP
40
26 bar
STOP
-120
120
FUEL INDEX
-48 rpm
START AST
50
1
2
25
3
4
5
6
7
8
9
10
10
9
8
7
6
5
4
3
75
Running
0
100
48 %
Alarms
Limiters
Safety System
Engine State
Control Pos.
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
-48 rpm
-48 rpm
Misc Menu
HOME
2
1
START AHD
STOP
START AST
1
2
3
4
5
6
7
8
9
10
AA-0381-A
73
FULL
10
9
8
7
6
5
4
3
2
1
START AHD
STOP
START AST
6
7
8
9
10
-60
Eng Ready
START AIR PRESS
20
ME RPM
0
3
4
5
ECR
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
48 rpm
50
25
75
Running
0
100
38 %
74
Alarms
Limiters
Safety System
Engine State
Control Pos.
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
96 rpm
Misc Menu
HOME
AA-0381-A
ECR
Eng Ready
System Ready
SETP
RPM Limiters
Fuel Limiters
Slowdown
Torque Limiter
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Load Program
Acceleration Limit
Critical RPM Setpoint
48 rpm
Set Limiter
Lim. Curves
Show Limiters
Load Program
96 rpm
HOME
FUEL CAM
AHEAD
LIM IN
GOV.
CANC.
TURNING
GEAR
ENG.
MAIN
START V.
SERVICE
GOV.
ENGAGED
SLOW
DOWN
ACTIVE
SHUT
DOWN
ACTIVE
FUEL CAM
ASTERN
SLOW
TURNING
TURNING
GEAR
DISENG.
MAIN
START V.
BLOCK.
START
AIR DISTR.
BLOCK.
SLOW
DOWN
CANCEL
SHUT
DOWN
CANCEL
BRIDGE
CONTROL
ECR
CONTROL
EMERG.
CONTROL
LAMP
TEST
AUX. BLOWER
AUX
BLOWER 1.
START
RUN
AUX
BLOWER 2.
START
RUN
AUX
BLOWER 3.
START
RUN
AUX
BLOWER 1.
AUX
BLOWER 2.
AUX
BLOWER 3.
STOP
STOP
STOP
WARNING
AUX.
BLOWER
STOP
MAN.
AUTO
LAMP
TEST
IPU C20
AA-0381-A
75
FUEL CAM
AHEAD
LIM IN
GOV.
CANC.
TURNING
GEAR
ENG.
MAIN
START V.
SERVICE
GOV.
ENGAGED
SLOW
DOWN
ACTIVE
SHUT
DOWN
ACTIVE
FUEL CAM
ASTERN
SLOW
TURNING
TURNING
GEAR
DISENG.
MAIN
START V.
BLOCK.
START
AIR DISTR.
BLOCK.
SLOW
DOWN
CANCEL
SHUT
DOWN
CANCEL
BRIDGE
CONTROL
ECR
CONTROL
EMERG.
CONTROL
LAMP
TEST
AUX. BLOWER
AUX
BLOWER 1.
START
RUN
AUX
BLOWER 2.
START
RUN
AUX
BLOWER 3.
START
RUN
AUX
BLOWER 1.
AUX
BLOWER 2.
AUX
BLOWER 3.
STOP
STOP
STOP
WARNING
AUX.
BLOWER
STOP
MAN.
AUTO
LAMP
TEST
IPU C20
SHUT
DOWN
CANCEL
SLOW
DOWN
CANCEL
76
AA-0381-A
LOCAL
Bridge
Bridge
ECR
ECR
Local
Local
System Ready
LOCAL
Eng Ready
System Ready
AA-0381-A
77
When the engine is operated from the local control stand, orders
for rpm and direction of thrust is given from the bridge. The
telegraph system is active by transmitting orders from bridge to
the local control stand. The order is confirmed at the local
control stand by pressing the pushbutton representing the order
requested from bridge. The panels involved in operating the
main engine from local stand is the Emergency control El.box
and the pushbutton telegraph unit.
Nav.
full
Full
rpm
-100
100
Half
Slow
AHEAD
ASTERN
SHUT DOWN
BRIDGE
TURNING GEAR
ENGAGED
ENGINE ROOM
CONTROL
AUX. BLOWER
RUNNING
EMERGENCY
CONTROL
Wrong
way
Dead
Slow
Lamp
Test
Dead
Slow
Emergency
Stop
Stop
Slow
Half
Full
Bridge
CANCEL
SHUT DOWN
ECR
LAMP TEST
Local
ECU C20
78
At sea
Emerg.
Astern
Stand by
FWE
ETU
AA-0381-A
Slow
AHEAD
START
rpm
-100
AA-0381-A
100
79
rpm
-100
100
AHEAD
ASTERN
SHUT DOWN
BRIDGE
TURNING GEAR
ENGAGED
ENGINE ROOM
CONTROL
AUX. BLOWER
RUNNING
EMERGENCY
CONTROL
CANCEL
SHUT DOWN
LAMP TEST
ECU C20
80
3. For resetting the function press once more and shut down
will go active.
AA-0381-A
STOP
AA-0381-A
100
81
SLOW
ASTERN
AHEAD
START
rpm
-100
82
100
AA-0381-A
HOME
Misc
Menu
Safety
System
Alarms
Engine
State
Limiters
Engine
State
Nodes
AA-0381-A
Control
Pos.
Engine
Line
Set
Limiter
Lim.
Curves
Show
Limiters
Load
Program
Sys.
Critical
Sys .
Non-Crit
I/O Fail
Governor
Fail
Al.
Summary
Shut
Down
Slow
Down
Reset
SLD
EMG.
Stop
RPM
Detector
Home
Palette
menu
Date&
Time
Invalid
Tags
User
Access
Lamp
Test
Alarm
Test
Day
Palette
Dawn
Palette
Night
Palette
Auto
Dimming
Home
B&W
Modes
Fine
Tuning
Home
Home
Home
B&W
ECS
Home
83
Dead Band
Port Wing
Stand By
Local
Running
At Sea
Constant fuel
ECR
Starting
FWE
Rough Sea
Bridge
Stopping
-60
Eng Ready
System Ready
10
60
SETP
-120
40
120
FUEL INDEX
50
50
48 rpm
repeat Start
Running
3 fail starts
25
25
Slow Down
75
75
0
0
Crash Astern
100
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
30 bar
System N. Ready
ME RPM
0
Slow Turning
System Simulate
Eng N. Ready
48 rpm
48 rpm
Torque Lim.
Engine tripped
Sudden Stop
Alarms
Safety System
Limiters
Control Pos.
Misc Menu
Fine Tuning
Engine State
B&W Modes
Cancel SLT
HOME
SLD Cancelled
Slow Down
SHD Cancelled
Shut Down
Torque Lim.
SHD/SLD Canc.
Emergency Stop
Load Up
Overspeed
Load Down
Canc. Lim.Gov.
Accel. Lim.
Start setpt. L.
Crit. Rpm Lim.
The grey field below the analogue instruments is the status bar for indicating alarms.
JACKET COOLING WATER PRESS.LOW
84
AA-0381-A
The lower section of the page is the menu where the operator
does the selection of other pages related to handling alarms,
adjustments of limiters, fine tuning etc. To navigate through
the different alternatives use the multifunctional knob.
The soft keys or operational fields in the picture will be
highlighted as the operator use the rotary knob
Limiters
Misc Menu
Control Pos.
Fine Tuning
ME RPM
0
-60
10
60
SETP
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
48 rpm
48 rpm
ME RPM
0
-60
10
60
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
52 rpm
AA-0381-A
85
Limiters
Misc Menu
Control Pos.
Fine Tuning
Bridge
Eng Ready
System Ready
SETP
Port wing
Bridge
Stbd. wing
ECR
Forced Local
48 rpm
Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Misc Menu
48 rpm
Fine Tuning
HOME
86
AA-0381-A
Limiters
Misc Menu
Control Pos.
Fine Tuning
Bridge
Eng Ready
System Ready
SETP
RPM Limiters
Fuel Limiters
Slowdown
Torque Limiter
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Load Program
Acceleration Limit
Critical RPM Setpoint
48 rpm
Set Limiter
Lim. Curves
Show Limiters
Load Program
48 rpm
HOME
Bridge
0.0 - 100.00
0.0 - 4.0 Bar
Set Limiter
System Ready
0.0 - 100.00
Eng Ready
Lim. Curves
Show Limiters
0 - 120 rpm
Load Program
HOME
AA-0381-A
87
Bridge
Eng Ready
System Ready
90.0 - 112.00
Load Program
Set Limiter
Lim. Curves
Show Limiters
Load Program
HOME
88
Lim. Curves
Show Limiters
Load Program
HOME
AA-0381-A
Limiters
Control Pos.
Misc Menu
Fine Tuning
The lower section of the Home page will change to the misc.
menu bar.
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Eng Ready
HOME
System Ready
Limits:
Night/Dawn
Dawn/Day
Automatic Light
adjustment
Screen Backlight
Y1
Y2
Y3
Y4
Y5
Y6
Light Measurement
Day Palette
Dawn Palette
Night Palette
HOME
Dawn Palette
Night Palette
AA-0381-A
89
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Current Time
20 june 2004 22:09:39
Time:
June
22
System Ready
Volume
Analog Input 0: 688
Analog Input 1: 692
Analog Input 2: 686
Analog Input 3: 696
Eng Ready
HOME
2004
09
39
Set Time
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
7. By using the rotary knob each field for adjusting date and
time can be selected
8. When the soft key Set Time is selected the adjustments
is made active.
90
AA-0381-A
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Eng Ready
Super User
User
Monitoring
Commissioning
--
Super User
--
User
--
System Ready
Change Password
Timeout
Commissioning
HOME
--
1 min.
Change
Commissioning
--
1 min.
Change
Super User
--
1 min.
Change
User
Active
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
Bridge
Eng Ready
Change Password
Timeout
Commissioning
Super User
User
Monitoring
System Ready
--
1 min.
Change
Commissioning
--
1 min.
Change
Super User
--
1 min.
Change
Enter password for commissioning level
--
Password Input
User
"
% &
``
M N
V W
DELETE
CANCEL
OK
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
AA-0381-A
91
At Sea
Bridge
Eng Ready
System Ready
Commissioning
Super User
User
Change Password
Timeout
Commissioning
Super User
User
Monitoring
Active
1 min.
--
1Enter
min.
--
1Write
min.
Change
the new password
for commissiong level
--
Change
Commissioning
Change
new
password
Super User
User
"
% &
``
M N
V W X
DELETE
CANCEL
OK
LNPU
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
92
AA-0381-A
At Sea
1 min.
Change
1 min.
Change
1 min.
Change
Bridge
Eng Ready
Change Password
Timeout
Commissioning
Active
Super User
--
User
--
Monitoring
--
1 min.
System Ready
Change
Commissioning
1 min.
Change
Access
timeout
ENTER VALUE
1 min.
Change
User
1 min.
1 min.
30 sec.
1 Hour
CANCEL
OK
Timeout
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
1 Hour
Change
1 min.
Change
1 min.
Change
Monitoring
Monitoring
--
Active
Eng Ready
System Ready
Change Password
Timeout
Commissioning
--
1 min.
Change
Commissioning
Super User
--
1 min.
Change
Super User
--
1 min.
Change
User
User
Monitoring
AA-0381-A
Bridge
Active
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
93
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. All lamps in the ACP panel will be lit for test purposes.
Cancel
SHD
Cancel
SLD
Cancel
limits
In
command
Sound
off
Alarm
ackn.
3. When the soft key Lamp Test is activated once more the
lamp test function is turned off.
4. Select the soft key Alarm Test
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
94
AA-0381-A
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Eng Ready
HOME
System Ready
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. This page is just informing the operator about the status for
each connected node in the system.
3. Scroll down the list by selecting the scroll bar on the right
side of the information field.
4. Select the Invalid Tags page.
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Description
Eng Ready
Value
HOME
System Ready
Alarms
INVALID
Nodes
Palette Menu
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
95
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
The Home page will remain but the lower section provides a
different set of soft keys.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
60
System Ready
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
Shut Down
Slow down
EMG. Stop
RPM Detector
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
Reset SLD
48 rpm
HOME
Cancelled
Bridge
Loopfail
Shut Down
Slow down
EMG. Stop
RPM Detector
Eng Ready
Description
System Ready
Value
Reset SLD
Alarms
HOME
96
AA-0381-A
9. If the Shut Down soft key is pressed twice the list of all
shut downs connected to the system is displayed.
At Sea
Active
Cancelled
Bridge
Loopfail
Eng Ready
Description
System Ready
Value
Alarms
OPEN
ENGINE TRIPPED
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
Reset SLD
HOME
Slow down
EMG. Stop
RPM Detector
AA-0381-A
Cancelled
Bridge
Loopfail
Shut Down
Slow down
EMG. Stop
RPM Detector
Eng Ready
Description
System Ready
Value
Reset SLD
Alarms
HOME
97
Slow down
EMG. Stop
RPM Detector
At Sea
Active
Cancelled
Reset SLD
Bridge
Loopfail
HOME
Eng Ready
System Ready
Description
Value
Alarms
OPEN
0
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
Bridge
System Ready
Pickup 2
Pickup 1
78,8 rpm
Pickup 2
78,8 rpm
Fail
Engine RPM
Fail
78,8 rpm
Fail
Overspeed Level
78,8 rpm
98
Eng Ready
78,8 rpm
Shut Down
Slow down
EMG. Stop
RPM Detector
Overspeed Test
Reset SLD
HOME
AA-0381-A
Bridge
Pickup 1
78,8 rpm
Fail
System Ready
Pickup 2
78,8 rpm
Eng Ready
Fail
Engine RPM
Pickup 2
78,8 rpm
Fail
78,8 rpm
Fail
Overspeed Level
78,8 rpm
78,8 rpm
Shut Down
Slow down
EMG. Stop
RPM Detector
Overspeed Test
Reset SLD
HOME
Reset SLD
HOME
Slow down
EMG. Stop
RPM Detector
At Sea
Active
Bridge
Loopfail
Eng Ready
Description
System Ready
Value
Alarms
NORMAL
NORMAL
NORMAL
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
AA-0381-A
99
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
Bridge
Eng Ready
System Ready
Prepare Start
Preparing Start
Spare
Start Blocked
Spare
Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
Bridge
Eng Ready
System Ready
Prepare Start
Preparing Start
Spare
Start Blocked
Spare
Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
5. Press the knob, the indicating field beside the soft key will
get green colour. The operation mode selected is now
active.
100
AA-0381-A
Bridge
Eng Ready
System Ready
Prepare Start
Preparing Start
Spare
Start Blocked
Spare
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
2. Use the rotary knob and select the soft key Preparing
Start. This feature will help the operator to make the
engine ready for start. When all operation required is
carried out the field below the preparing Start will change
the text to Ready for start
At Sea
Bridge
Eng Ready
System Ready
Prepare Start
Preparing Start
Spare
Ready for Start
Spare
AA-0381-A
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
101
4 MAINTENANCE
4.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
Overview
Unit replacement
Preventive maintenance
4.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and
digital circuits, computers and electro mechanical design. The
level of information is based on Kongsberg Maritime
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the systems built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a Line
Replaceable Unit (LRU) level. He/she will however not
attempt to repair the LRUs.
Note
Note
AutoChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit
and send it to Kongsberg Maritime for repair.
Refer to page NO TAG for information on how to get in touch with us.
102
AA-0381-A
4.4.1 General
Kongsberg Maritime recommends the following preventive
maintenance routine for the AutoChief C20 Propulsion Control
system with process control and power management:
Weekly:
Clean all operator panels with a dry cloth, and run
the on-line lamp and unit function tests. Clean all
filters for units equipped with fans.
3-Monthly: Check rpm pickups
6-Monthly: Check cables and cable entrances, electrical screwterminals, fuse connections and plug connections.
Yearly:
Check and if necessary calibrate the input sensors
and output actuators according to the
manufacturers instructions.
The Classification Societies and/or the Ships Maintenance Plan
(or Sites Maintenance Plan) should be referred to for obtaining
a recommended preventive maintenance schedule for test of
measuring-points and the alarm-system.
AA-0381-A
103
104
AA-0381-A
AA-0381-A
105
4.5 Troubleshooting
4.5.1 Troubleshooting Distributed
Processing Units
4.5.1.1 How to handle Distributed Processing
Units error codes
Error description
Action
49
RAM fail
Replace module
48
Transmitter Overcurrent
47
Fuse fail
46
45
code
39
38
37
Rx queue overrun
36
HP Tx queue overrun
35
LP Tx queue overrun
34
Transmit fault
106
30
29
28
27
Rx queue overrun
26
HP Tx queue overrun
25
LP Tx queue overrun
24
Transmit fault
AA-0381-A
Green indicates that power is available and red that the power
has wrong polarity.
AA-0381-A
107
LED indicators
Fault type:
Run
Watch
Info.
dog
Normal operation
Green
Dark
End
Power
Init.
Flashing
Green
Green
yellow
No application loaded
Dark
Red
Dark
Green
Green
Not initialised
Dark
Red
Dark
Dark
Green
Application stopped
Dark
Red
Dark
Green
Green
Dark
Dark
Dark
Dark
Red
Dark
Dark
Dark
Dark
Dark
polarity
No power
Normal operation
108
AA-0381-A
Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1 Indicates that the distributed processing unit has boot
software installed, but no basic software. Use the Rioload
program to install the appropriate software.
Not initialised
AA-0381-A
109
Symptom
Check
No picture on display
screen.
Remedy
No normal picture or
key operation.
110
AA-0381-A
AA-0381-A
111
WARNING
112
AA-0381-A
Note!
Electrical disconnection.
AA-0381-A
113
Mechanical disconnection.
4.
5.
6.
7.
8.
9.
10.
11.
114
AA-0381-A
AA-0381-A
115
3.
116
AA-0381-A
RPM Indicators
BRIDGE
Order Printer
RPM Indicators
PSS
Dual CAN
PSS
DataChief C20
Start/Stop
speedset
Lever
Indicating Panel
CONTROL
ROOM
10
9
8
7
6
5
4
3
2
1
START AHD
STOP
START AST
1
2
3
4
5
6
7
8
9
10
PSS:
CAN
Star
Couplers
Emergency
Stop Line
(Hardwired)
PSS
Dual
LAN
PSS
Dual CAN
Global CAN
dPSC
DPU
DPU
DPU
DPU
DPU
DPU
DPU
DPU
Control
Segment
No. 1
Power
Management
Control
Segment
No. 2
Auxillary
Machinery
dPSC
Em.stop line
(Hardwired)
dPSC
Aux.
Blower
Interface
C2
ENGINE
ROOM
Slow
down
RAI16
M.E.
Interface
& Contr.
MEI
Engine
Safety
Unit
ESU
Servo
Unit
Control
Segment
No. 3
Propulsion
Control
RPM
Detectors
Important note:
Digital
Governor
Unit
Electric
Actuator
AA-0381-A
DGU
117
Fixed
Propeller
(FPP)