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Abstract
In this computational study, the performance of a differential Reynolds-stress turbulence model has been assessed in predicting a turbulent,
non-premixed combusting swirling flow of the type frequently found in practical combustion systems. Calculations are also performed using
the widely employed eddy-viscosity based k3 turbulence model in order to examine the relative performances of these two closure models.
The predictions are compared against the experimental data of mean axial and tangential velocities, turbulence quantities, gas temperatures
and oxygen concentration collected in a 400 kW semi-industrial scale combustor fired with coke-oven gas using an industry-type swirl burner
at the International Flame Research Foundation [17]. Computations of a corresponding non-combusting flow are also carried out and the
predictions are compared with limited data available. The overall agreement between the measurements and the predictions obtained with
both the k3 and Reynolds-stress turbulence models are reasonably good, in particular, the flame properties. However, some features of the
isothermal and combusting flow fields, and the flame are better predicted by the Reynolds-stress model. The subcritical nature of the
isothermal flow and the effects of combustion on the size and shape of the swirl-induced internal recirculation zone in the corresponding
combusting flow are well simulated by this model. The k3 model fails to reproduce the subcritical nature of the isothermal flow. The
predictions of this model erroneously show a general trend of the mean tangential velocity distribution to assume a forced-vortex profile. The
levels of gas temperature and oxygen concentration in the internal recirculation zone and the enveloping shear region are on the whole better
predicted by the Reynolds-stress model.
q 2004 Elsevier Ltd. All rights reserved.
Keywords: Combusting swirling flow modelling; Combustion modelling; Second-moment closure modelling
1. Introduction
Swirling flows are widely used in industrial burners
employed, for example, in power-station furnaces and gasturbine combustors to provide stable and high-intensity
flames. Flame structure and stability, and pollutant emissions strongly depend on the aerodynamic and mixing
characteristics of the fuel and swirling combustion air jets in
the near burner region. Over the last two decades, significant
progress has been made in the development of computational fluid dynamics (CFD) based models to simulate the
performance of practical combustion systems. These
models are now increasingly being used for the evaluation
* Corresponding author. Tel.: C44 113 343 2431; fax: C44 113 343
2405.
E-mail address: t.mahmud@leeds.ac.uk (T. Mahmud).
0016-2361/$ - see front matter q 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2004.10.015
584
3~-transport equation
3~
3~2
v
v mt v~3
ru~j 3~ Z
C C31 P K C32 r
vxj
vxj s3 vxj
k~
k~
Mathematical modelling procedure for turbulent combusting flow involves numerical solutions of the time-mean
conservation equations for mass, momentum, chemical
species and thermal energy. Supplementary equations are
solved to determine the turbulent momentum (Reynolds
stresses) and scalar fluxes, the rate of combustion reaction,
and the radiation heat transfer in the combustor. An
overview of the aerodynamic and combustion calculation
procedure employed in the present study is provided here.
2.1. Conservation equations for fluid flow
The Favre-averaged equations for conservation of mass
and momentum for a steady, variable-density turbulent flow
can be expressed in concise forms in terms of Cartesian
v
ru~j Z 0
vxj
(1)
v
v
vu~ i vu~ j
vP
v
i00 uj00
r u~ i u~ j Z
m
C
K
ru
K
vxj
vxj
vxi vxj
vxj vxi
(2)
where u~i and ui00 are the Favre-averaged (density-weighted
mean) and fluctuating velocity components respectively in
the xi direction, P and r are the unweighted mean
(conventional time-averaged) pressure and density of the
mixture, and m is the laminar viscosity. The Reynolds
i00 uj00 , are obtained using two different closure
stresses, ru
models: the eddy-viscosity based k3 model [15] and the
RST model [5,18].
2.2. Turbulence models
k3 model. The Reynolds stresses are related to the rate
of strain based on the Boussinesq hypothesis as:
vu~i vu~j
2
i00 uj00 Z Kmt
ru
C
(3)
C dij rk~
3
vxj vxi
The isotropic turbulent viscosity, mt, is given by the Prandtl
Kolmogorov relation
2
mt Z Cm rk~ =~3
(4)
(6)
vu~i
vxj
(7)
vu~ j
vu~
j00 uk00 i
K ru
vxk
vxk
(9)
The diffusion term is modelled by a simple gradientdiffusion approximation [19] using the isotropic turbulent
viscosity. The stress dissipation process is assumed to be
isotropic and is modelled in terms of the rate of dissipation
of turbulent kinetic energy as:
2
3~ij Z dij 3~
3
(10)
(12)
585
mt vf~
st vxi
(13)
s kg
1Cs kg
(14)
586
Table 1
Fuel composition and the burner operating conditions
Coke-oven gas analysis (vol.%)
CH4
Higher hydrocarbons
H2
CO
CO2
O2
N2
22.4
3.6
62.6
5.5
1.2
0.2
4.5
38.4
1200
300
400
1.4
19.2
33.6
(17)
587
588
Fig. 3. Predicted combusting flow patterns using (a) k3 model and (b) RST model.
Fig. 4. Predicted isothermal flow patterns using (a) k3 model and (b) RST model.
589
Fig. 5. Comparisons of measured and predicted IRZ boundaries for (a) isothermal and (b) combusting flow (C, experimental; - - -, k3 model; , RST model).
R1
590
591
592
593
data further away from the axis (rO0.08 m). In general, the
predicted oxygen concentration profile at this station is
relatively flat compared to the measured one presumably
due to the overestimation of the diffusive transport of mass.
The use of a second-moment closure for the calculation of
the turbulent scalar fluxes in the transport equations
(Eq. (12)) would probably enhance the quality of predictions. On the whole, the prediction of oxygen concentration
distributions with the RST model is better than that given by
the k3 model.
In general, the predictions of the swirling flow field and
flame properties in the present combustor obtained with the
RST model are in better agreement with the data compared
to that of the standard k3 model predictions. However, for
the present flow with a high inlet swirl number of 1.4, it is
expected that the differences between the predictions of the
k3 and RST models should be greater than that displayed
in previous figures. This, unexpected, performance of the
turbulence models may be explained in terms of the effect
of combustion on the swirl level. As revealed in Fig. 6,
there is a drastic reduction of the initial level of swirl from
1.4 to about 0.3 in the near burner region resulting from the
increase of the axial momentum due to combustioninduced flow acceleration. Consequently, the effects of
swirl on the mean flow and turbulence fields are
significantly reduced.
5. Concluding remarks
594
Acknowledgements
The financial support provided by Lagoven S. A. of
Venezuela to A. German to undertake this research is
gratefully acknowledged.
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