SINCE 2005

BHARAT MINERALS INDUSTRY

Address To Quality

Catalogue 2014

INTRODUCTION OF COMPANAY
We are the largest manufacturer of Boiler Bed Material in
Wankaner,Gujarat. We owns four(4) plants in Wankaner which
is wide spread in 4.5 acres of land. Our all plants have Morden
Machinery that will boost the production and outputs to
maximum quality and quantity. We have Morden Machinery like
Roller, Crusher, Screen and many other Morden Machinery. Our
monthly turnover is 4500 tons of the Boiler Bed Materials. We
supply bed materials in the size as per your requirement. We
supply our best quality goods to some of the famous company
of India. We supply the goods all over India. We also
manufacture the firebricks and insulating grain in all the size.
Please Visit our plants for more details of products.

INDEX

Boiler bed materials

Silica Send
Fire clay
Fire bricks
Insulation bricks
Castable
Insulator
Mortar
Our Client

Boiler bed materials

We have a two type of bed materials
1)Refractories Bed Materials
2)Ceramic Bed Materials
Refractories Bed Materials Specification
Particular
SIZE

Percentage/MM
AS PER YOUR REQUIREMENT

AL2O3
SIO2
Fe2O3
BULK DENSITY
Temp.

30-35%
55-60%
1-1.5%
1050-1150
14000 C

CEREMIC GROG BED MATERIALS

Particular

Percentage/MM

SIZE

AS PER YOUR REQUIREMENT

AL2O3

18-20%

SIO2

60-65%

Fe2O3

1-2%

BULK DENSITY

850-950

Temp.

11000 C

Source Of Boiler Bed materials.

1)Use in all thermal power plant in coal base.
2)Chemical company.

Silica Send
Specification Of silica send it below
Particular

Specification

Size

As Per Your Requirement

AL2O3

0.150% MAX

SIO2

99.0%(2%)

Fe2O3

0.040% MAX

Tio2

0.030%

K2o

0.1 MAX

Fire clay

Specification and application of fire clay

Fire Clay Compositions
Thorpe[3]

Shackelfo
rd[5]

King[4]

Stonebrid Eisenberg Eisenberg

ge
I
II

Newcastl
e1

Newcastl
e2

Newcastl
e3

SiO2 (%)

65.10

89.8

64.7

51.1

47.6

48.6

58.1

Al2O3 (%)

22.2

5.40

24.0

31.4

29.5

30.2

23.1

MgO (%)

0.18

0.09

0.40

1.54

0.71

1.91

1.00

CaO(%)

0.14

0.20

0.37

1.46

1.34

1.66

0.08

Iron
Oxides
(%)

0.18

0.09

0.40

4.63

9.13

4.06

2.40

K2O (%)

0.18

0.61

2.40

N/A

not given in the text

Unlike conventional brick-making clay, some fire clays (especially

flint clays) are mined at depth, found as a seatearth, the underclay
associated with coal measures.

Fire bricks

Source of fire bricks

The silica firebricks that line steel-making furnaces are

used at temperatures up to 1648C (3000F), which
would melt many other types of ceramic, and in fact part
of the silica firebrick liquefies. High-temperature
Reusable Surface Insulation (HRSI), a material with the
same composition, was used in the insulating tiles of
the Space Shuttle.
Non-ferrous metallurgical processes use basic refractor
bricks because the slags used in these processes readily
dissolve the "acidic" silica bricks.The most common basic
refractory bricks using in smelting non-ferrous metal
concentrates are "chromemagnesite" or "magnesitechrome" bricks (depending on the relative ratios of
magnesite and chromite ores used in their manufacture).

 A range of other materials find use as firebricks for

lower temperature applications.
Magnesium oxide is often used as a lining for furnaces. Silica bricks
are the most common type of bricks used for the inner lining of
furnaces and incinerators.
As the inner lining is usually of sacrificial nature, fire bricks of
higher alumina content may be employed to lengthen the duration
between re-linings. Very often cracks can be seen in this sacrificial
inner lining shortly after being put into operation.
They revealed more expansion joints should have been put in the
first place, but these now become expansion joints themselves and
are of no concern as long as structural integrity is not affected.
Silicon carbide, with high abrasive strength, is a popular material
for hearths of incinerators and cremators. Common red clay brick
are used for chimneys and wood-fired ovens.

Specification of fire bricks

Sr No.

PERTICULAR

AL2O3

Fe2O3

A.P

B.D

RUL

C.C.S

IS-6

28-30%

3%

IS-8

33-35%

3%

23%

1370

IS-8

35-38%

2.5-3%

23%

2.1

1370

IS-8

40%

2.5-3%

23%

2.15

13701400

FIRE BRICKS-50%

48-50%

3%

23%

2.35

1420

2.5

14001450

450

2.6

14001450

500

6
7

FIRE BRICKS-60%
FIRE BRICKS-70%

60%
68-70%

3.49%
3.49%

23%
23%

Insulation Bricks
Source of insulation bricks

Use of light weight fire brick insulation is broad,

mainly in industrial and hobby kilns heated up
with either electric spiral elements or gas
burners, furnaces, both for hot face lining or
outer back-up heat insulation.

Specification of insulation bricks for backup

insulation:
Chemical composition:
Al2O3 (%) 45 (min)
SiO2 (%) 50 (max)
Fe2O3 (%) 1 (max)
Max Service Temp 1000 deg C
Bulk Density (gm/cc) 0.5 (max)
Apparent Porosity 70%
CCS 10 kg/cm2
Thermal conductivity 0.25 W/mK (max)
Permanent linear change (%) - +/- 1.5

Castable
SR.
No.

P.C.E.
Perticular

Al2O3

Fe2O3

(Orton)

B.D.

C.C.S.

M.G.S.

1.5

Accoset -50 N

46.45

3.80

30

Accoset -50 Fine

45.50

4.00

30

0.5

Fireset Fine

30.00

3.60

15

0.5

Mortar-40 S (42%)

42.20

1.92

30

100Mesh

Mortar-50 S (48%)

48.40

1.95

32

100Mesh

Firecrete Super

68.72

4.70

31

2.55-2.60 370-390

Whytheat-K

57.25

1.30

31

2.15-2.18 380-390

Firecrete Super Patch

67.80

4.80

31

2.51-2.55 350-360

Thermocrete Super

53.50

4.80

20

10

Firecrete Special

49.00

4.00

16

2.25-2.28 406-410

5mm

11

Firecrete Normal

44.30

3.90

20

2.15-2.20 270-280

12

Whytheat-C

49.20

1.30

30

2.42

2.20-

255-260

355-365

Castable Refractory Source

Steel industries
Glass Industries
Furnaces
Machine manufacturing units

Mortar
Source of Mortar
cement is often used for laying brickwork
in high-temperature environments such as
fireplaces. Refractory mortar mix consists of
Portland cement, silica sand, perlite and fireclay.
Although the bricklaying technique used for
refractory mortar resembles the popularly used
Portland cement-laying technique, you should allow
the refractory cement to dry completely before
exposing it to high temperatures. Once this mixture
is dried thoroughly, it should be able to withstand
years of high heat exposure.
Refractory

Our Client

Welspun captive power generation Ltd.

Gujarat Fluorochemicals Ltd.
Binani cement.
Shree cement.
Orient abrassive Ltd.
Banswara syntex Ltd.

Contac us
Bharat Minerals Ind, 8-A National Highway, Near
Morvi Fatak, Hasanpar, TL:Wankaner, DIS:Rajkot,
State:Gujarat, India.
Mail Id: Bharat_minerals@yahoo.com
MO NO:+919427157465,+919824221843,
+919725322165.