F4281-GEDI-M-SS-ITP-1039-3 ITP For Equipment and Pipe Installation in - Compressed Air System PDF

1
19-Apr-15
YanWeiLi
Liu Liang
Cheng Yuguang
Wu Yong Jun
DH1/A3-C2/DE/M/2728
15-Mar-14
YanWeili
Xie Ruzhi
Cheng Yuguang
Wu Yongjun
DH1/A3-C2/DE/M/2617
26-Feb-14
YanWeili
Xie Ruzhi
Cheng Yuguang
Wu Yongjun
DH1/A3-C2/DE/M/2208
6-DEC-13
YanWeili
Xie Ruzhi
Cheng Yuguang
Wu Yongjun
FIRST ISSUE
RE
DATE
PREPARED BY
CHECKED BY
REVIEWED BY
APPROVED BY
DESCRIPTION
V.
OWNER
POWER GENERATION CORPORATION 1

THERMAL POWER PROJECT MANAGEMENT BOARD 3
CONSULTANT
POWER ENGINEERING
COMPANY 2
CONSULTING
JOINT
STOCK
CONTRACTOR
DONGFANG ELECTRIC CORPORATION LIMITED

SUBCONTRACTOR
GUANG DONG ELECTRIC POWER DESIGN INSTITUTE

HUNAN PROVINCIAL THERMAL POWER CONSTRUCTION
COMPANY
EVN
Ref.
DH1/TD640/045/001/00
No.:
DEC
Ref.
DH1-DE-A3-M-14-5121
No.:
PROJECT:
CONTRACT No.
DUYEN HAI 1 THERMAL POWER PLANT PROJECT

DH1-30032010
Document
Status:
FOR APPROVAL
Document Title:
ITP for installation of equipment

and pipe in Compressed Air System
Document No.:
Rev.:
F4281-GEDI-M-SS-ITP-1039-3

OWNER
CONSULTANT
EPC CONTRACTOR
DH1-M-ITP-3-J/G-
ITP for installation of equipment and pipe in Compressed Air System
Date: 2015-04-18
Rev.: 1
Inspection/Test
NO
Welder qualification
Applicable
specification or rules
PARTICIPATION BY
Record format
check WPS/PQR
welder test in site
Compressed air tank,
buffer tank
Water-cooled air
compressor
Inspection
criteria
SUBCON
DEC
A3-C2
During and after

installation
Comply with
requirements
ASME B31
Frequency
Comply with
requirements
Comply with
Before installation
requirements
Before installation
DH1-M-ITP-3-J/G-0005-01-01
Design drawing
DH1-M-ITP-3-J/G-0005-01-02
dryer
2
Equipment installation
Installation of sewage
pump
Design drawing
DH1-M-ITP-3-J/G-0005-02
After installation
Comply with
requirements
Visual inspection of
equipment grouting
DL/T5047-95
DH1-M-ITP-3-J/G-0005-01-01
Before secondary
grouting
Comply with
requirements
DH1-M-ITP-3-J/G-0006-01
Before installation
Comply with
requirements
DH1-M-ITP-3-J/G-0006-02
After installation
Comply with
requirements
Pipe installation
Check according to
3.1 Inspection of take- material list
in materials
Appearance inspection
position check
Design drawing
DL5190.4-2004
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-02
After installation
Pipe fit-up check
Design drawing
DH1-M-ITP-3-J/G-0006-05
After installation
Welding apperance check Design drawing
DH1-M-ITP-3-J/G-0006-06
After installation
NDT for pipe welded

junction
DL869-2004
DH1-M-ITP-3-J/G-0006-07
After installation
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-03
After installation
position check
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-04
After installation
size check
DL5190.4-2004
DH1-M-ITP-3-J/G-0006-04
After installation
Welding apperance check Design drawing
DH1-M-ITP-3-J/G-0006-06
After installation
Design drawing
DH1-M-ITP-3-J/G-0006-08
After installation
Comply with
requirements
Design drawing
DH1-M-ITP-3-J/G-0006-08
After installation
Comply with
requirements
3.2Pipe installation
3.3Pipe valve installation
3.4 Installation of
supports and hangers
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
Comply with
requirements
size check
test range
NDT record of checking
pipe welded junction
system line inspection
4
Leak test and flushing of check remaining work

system
check test gage

watering leak test
pressurize to test pressure
check
test pressure falls to
working pressure check
4
Leak test and flushing of

flushing
system
compressed air blowing
Paint&anticorrosion for equipment and pipe
6
Legend
Hand over to
commission team
HHold
WPP
DH1-M-ITP-3-J/G-0006-09
punch list
DH1-M-ITP-3-J/G-0007-
Review all inspection

documents
WWitness
RRecord
PPerform
Before and after

anticorrosion
After installation
Comply with
requirements

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0005--01-01(
INSPECTION REPORT
Date :
Sub. Contractor: GEDI/HTPC
Start Time:
Work title: Installation of equipment and pipe in Compressed Air System
Finish Time:
Inspected work: Tank installation

Structure/Location: Air compressed house
Method of Inspection
Visual
No.
Laboratory Test
Working procedure
Measurement
Survey
Inspection item
Inspection criteria
Centerline deviation
10mm
Elevtion deviation
10mm
Spacing check of anchor bolt
10mm
Horizontal deviation
5mm
5mm
Elevation deviation
10mm
1
2
Foundation check
Equipment locating
Orientation of inlet and outlet

nozzle
Visual inspection of equipment
grouting
7
8
9
10
Others:
Assessment
DEC
PECC2
TPMB3
Comply with design requirements

clean, without debris
Equipment name
Visual check of
equipment
11
KKS number
Manufacturer
Comments from DEC:

Comments from PECC2:
Comments from TPMB3:
Conclusion: Accepted the above inspected work and agreed to carry out the next works.
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full
Name
Note: = Accept, x = Reject.
Form:M-ITP-3-J/G-0005--01-01

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0005--01-02(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Inspected work: Dryer and Water-cooled air compressor installation

Outlet Elevation
Visual
No.
Laboratory Test
Survey
Others:
Assessment
Inspection item
Inspection criteria
10mm
Elevtion deviation
10mm
Horizontal deviation
5mm
5mm
Elevation deviation
10mm
Orientation of inlet and outlet

nozzle
Visual inspection of equipment

grouting
clean, without debris
1
2
Working procedure
Measurement
Foundation check
Equipment locating
8
9
DEC
PECC2
TPMB3
Equipment name
Visual check of
equipment
10
KKS number
Manufacturer
Comments from DEC:

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full
Name
Form:M-ITP-3-J/G-0005--01-02

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0005-02( )
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Inspected work: Installation of sewage pump

Steel beam upper surface

elevation
Reference line
Visual
Laboratory Test
Measurement
Survey
Assessment
Working
procedure
Iinspection item
Inspection criteria
Equipment
check
Visual inspection of shell

and component parts
No damage,crack,deformation,and layering
Elevation deviation
Installation of
equipment Steel beam levelness
deviation
Connection of equipment
and pipe
Others:
DEC
PECC2
TPMB3
10mm
5mm
2mm
No stress connection
Comments from DEC:

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
M-ITP-3-J/G-0005-02

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-01-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Inspected work: Material inspection

Based documentation for acceptance:
1. Request for inspection:
2. Approved drawings:
3. Inspection and Test Plan or related standards(if any)
4. Measurement and Test Result report:
5. Site Diary
6. Other relative documents (if any):
Visual
No.
Laboratory Test
Type of material
Pipe
Pipi fitting
Valve
Paint
Measurement
Specification
Material
Survey
Others:
Quantity
Visual
inspection
Assessment
ACC.
REJ.
5
6
7
8
9
10
11
12
13
14
15
16
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Form: M-ITP-3-J/G-0006-01

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-02-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Inspected work: Pipe installation

2. Internal inspection report, attached:
6. Site Diary
Visual
Laboratory Test
Working procedure
Measurement
Survey
Inspection item
DEC
PECC2
2mm
Overhead:10m Trench:15mm
underfround:20mm
Coordinate deviation
Verticality deviation of stand pipe
2L/1000 and 15mm
Material of spacer for supports and hangers
Rubber,teflon or equivalent material as pipe
Type and size of

groove
Fit-up check
Assessment
Inspection criteria
Verticality deviation of flange
Pipe installation
Others:
Straightness of
butt-joint pipe
Visual
inspection of
welding

Dn100mm
1mm
Dn100mm
2mm
No slag inclusion,porosity and crack
Comments from DEC:

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
HAI 1 THERMAL POWER PLANT PROJECT

EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-02-(
Date :
Start Time:
Finish Time:
Assessment
TPMB3
eed to carry out the next works.
Owner
TPMB3

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-JG-0006-03-(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Inspected work: Valve installation for pipe

2. Internal inspection report, attached
6. Site Diary
Drg.No.
Valve name
Valve type
KKS number
Installation
orientationas
per drawing
Bolt
tightening
Assessment
DEC
PECC2
TPMB3
Comments from DEC:

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Form: M-ITP-3-JG-0006-03

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-04-(
INSPECTION REPORT
Date :
Start Time:
Work title:Installation of equipment and pipe in Compressed Air

System
Finish Time:
Inspected work: Installation of supports and hangers for pipe

2. Internal inspection report, attached:
6. Site Diary
Visual
Laboratory Test
Measurement
Survey
Others:
Assessment
Working
procedure
Inspection item
Inspection criteria
DEC
Layout and process size
TPMB3
Configuration Threaded suspender

of supports
and hangers Clampholder base plate
Not bent,burr-free thread,fit up with nut

Smooth,planeness,fit well
Root layout and process size
Spacer of supports and hangers for

Installation of stainless steel pipe
supports and Span of supports and hangers
hangers
Welding inpsection
Comments from DEC:
PECC2
teflon spacer or same material as pipe

Comply with stipulation of DL/T869

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-JG-0006-05-(
INSPECTION REPORT
Date :

Start Time:
Work title: Installation of equipment and pipe in Compressed Air
Finish Time:
System
Inspected work: Pipe fit-up inspection report
Drawing No.
Line No./Part No.
Joint No.
Material
Pipe size(mm)
Diameter/Thickness
Root
Gap(mm)
Status
ACC
REJ
Comments from DEC:

Conclusion:
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Form: M-ITP-3-JG-0006-05

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-06-(
INSPECTION REPORT
Date :
Start Time:
Work title: Installation of equipment and pipe in

Compressed Air System
Finish Time:
Inspected work: Welding check for supports and hangers

Drawing No.
Joint No.
Welder ID
Material
Size
Thickness
NDT
RT
UT
Status
MT
PT
ACC
REJ
Comments from DEC:

Conclusion:
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.: DH1-M-ITP-3-J/G-0006-07--(
RADIOGRAPHIC EXAMINATION REPORT
Page
Client Name:
of
Request No.:
Acceptance criteria:
Procedure No.:
Item:
Date of shooting:
Welding process:
Installation of equipment and pipe in Compressed Air

System
MATERIAL INFORMATION
Drawing No.:
Line No.:
Material:
EQUIPMENT
X-RAY
Test Voltage
Focal Spot Size
GAMMA RAY
KV
mA
mm x mm
Source Size
SFD
Serial No.:
mm
Film type
IQI
Film size
Location
:
Source side
Film side
Development
Manual
Automatic
SWSI
DWSI
Intensifying Screen Type

Front:
mm
: Lead
Rear:
Density Required
Sensitivity Required
TECHNIQUE
MATERIAL
FFD
Isotope / Activity
mm
Shooting
Technique
DWDI
Super imposed
Panoramic
EVALUATION
Joint No.
Film
Location
Welder ID.
OD/
Length
(mm)
Thk/
SCH
(mm)
(QUANTITY OF FILMS:
ABBREVIATION :
DEFECT (mm)
Film
Density
RESULT
Type
Length
Location
Remarks
00 )
ACC-ACCEPTABLE
REJ-REJECT
RS-RESHOOT
IP-INCOMPLETE PENETRANT
P-POROSITY
S-SLAG INCLUSION
LF-LACK OF FUSION
CV-CONCAVITY
C-CRACK
UC-UNDERCUT
TI-TUNGSTEN INCLUSION
BT-BURN THROUGH
FM-FILM MARK
CP-CLUSTER POROSITY
RW-REWELD
ER-EXCESSIVE ROOT
APAVE ASIA PACIFIC CO., LTD
DEC/EPC CONTRACTOR
EVNPECC2
EVNTPMB3
Evaluated by:
Name:
Name:
Review by:
Signature:
Signature:
Signature:
Signature:
Date:
Date:
Date:
Date:
Form:M-ITP-3-J/G-0006-07

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-08(
INSPECTION REPORT
Date :
Start Time:
Work title:Installation of equipment and pipe in Compressed Air

System
Finish Time:
Inspected work: Leak test

Visual
Working
procedure
Laboratory Test
Inspection item
Measurement
Survey
Others:
Assessment
Inspection criteria
DEC
PECC2
TPMB3
Drawing No.
Check
before leak
test
Hydro test
System
flushing
Test boundary
Refer to attachement
NDT record of checking pipe

welded junction
Comply with ASME B31 requirements
System line check
Remaining work check
Pressure gauge check
Attach the qualified calibration report
Test pressure
150% of design pressure
water filling check
No leakage
Pressurized to test pressure
No leakage
Reduce to working pressure
No leakage
Water flushing
Outlet water and inlet water with same transparency
Compressed air purging

Comments from DEC:
Exhaust without smoke by visual inspection

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name

OWNER
CONSULTANT
EPC CONTRACTOR
ID No.:DH1-M-ITP-3-J/G-0006-09(
INSPECTION REPORT
Date :
Start Time:
Finish Time:
Inspected work:Painting and anticorrosion for equipment and pipe

Visual
Laboratory Test
Check before
painting
Measurement
Survey
Primer Type
Lowest Derusting Grade
Asphalt primer
St3 or Sa2
Alkyd resin primer and epoxy aspalt primer
St3 or Sa2
Other type resin
Sa2
Zinc-rich primer of all kinds
Sa2.5
Installation location
Primer
Intermediate
Others:
Assessment
DEC
PECC2
TPMB3
Finish
Epoxy
Epoxy anti-corrosive
micaceous 1 paint 1 layer 40
layer 100 m
m
Epoxy
Painting of outdoor equipment,pipe,supports Epoxy xinc-rich 1 micaceous 1 Polyurethane finish
and hangers
layer 80m layer 100 1 layer 50m
m
Epoxy
Epoxy anti-corrosive
Epoxy xinc-rich 1 micaceous 1
Indoor platform & ladder,and lifting facilities
paint 1 layer 40
layer 50m layer 100
m
m
Epoxy
Epoxy xinc-rich 1
Outdoor platform & ladder,and lifting
micaceous 1 Polyurethane finish
layer 80m
facilities
layer 100 1 layer 50m
m
Modified epoxy anti-corrosive
Coal tar epoxy
Underground embedded pipe
anti-corrosive paint asphalt paint3 layers of glass
1 layer 200um cloth in 4 layers of paint 150
Epoxy asphalt
m
Epoxy asphalt
finish 1 layer
primer 1 layer 200
Trench pipe
100m
um
Comments from DEC:
Painting of indoor equipment,pipe,supports Epoxy zinc-rich 1
and hangers
layer 50m

Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name

OWNER
CONSULTANT
EPC CONTRACTOR
INSPECTION REPORT
ID No.:DH1-M-ITP-3-J/G-0007-(
Date :
Start Time:
Work title: Installation of equipment and pipe in Compressed

Air System
Finish Time:
Inspected work: Punch list

Item No.
Description of defect
Originator
Responsible party
COMPLETION
DEC
PECC2
TPMB3
1
2
3
4
5
6
7
8
9
10
Comments from DEC:

Conclusion:
Sub-Contractor
GEDI/HTPC
EPC Contractor
DEC
Consultant
PECC2
Owner
TPMB3
Position
Signature
Full Name
Form: M-ITP-3-J/G-0007

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1

POWER GENERATION CORPORATION 1

DONGFANG ELECTRIC CORPORATION LIMITED

GUANG DONG ELECTRIC POWER DESIGN INSTITUTE

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

ITP for installation of equipment

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

ITP for installation of equipment and pipe in Compressed Air System

During and after

Pipe fit-up check

Welding apperance check Design drawing

NDT for pipe welded

Welding apperance check Design drawing

3.3Pipe valve installation

Leak test and flushing of check remaining work

check test gage

Leak test and flushing of

compressed air blowing

Paint&anticorrosion for equipment and pipe

Review all inspection

Before and after

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

Sub. Contractor: GEDI/HTPC

Work title: Installation of equipment and pipe in Compressed Air System

Inspected work: Tank installation

Spacing check of anchor bolt

Orientation of inlet and outlet

Comply with design requirements

Comments from DEC:

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

Sub. Contractor: GEDI/HTPC

Work title: Installation of equipment and pipe in Compressed Air System

Inspected work: Dryer and Water-cooled air compressor installation

Orientation of inlet and outlet

Comply with design requirements

Visual inspection of equipment

clean, without debris

Comments from DEC:

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

Sub. Contractor: GEDI/HTPC

Work title: Installation of equipment and pipe in Compressed Air System

Inspected work: Installation of sewage pump

Steel beam upper surface

Visual inspection of shell

Comments from DEC:

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

Sub. Contractor: GEDI/HTPC

Work title: Installation of equipment and pipe in Compressed Air System

Inspected work: Material inspection

DUYEN HAI 1 THERMAL POWER PLANT PROJECT

Sub. Contractor: GEDI/HTPC

Work title: Installation of equipment and pipe in Compressed Air System

Inspected work: Pipe installation

2L/1000 and 15mm

Material of spacer for supports and hangers

Rubber,teflon or equivalent material as pipe

Type and size of

Verticality deviation of flange

Comply with design requirements

No slag inclusion,porosity and crack

Comments from DEC:

HAI 1 THERMAL POWER PLANT PROJECT