Introduction of automation in modern yarn dyeing factory.

Automation:
Automation or automatic control, is the use of various control systems for operating equipment such
as machinery, processes in factories, boilers and heat treating ovens, switching in telephone
networks, steering and stabilization of ships, aircraft and other applications with minimal or reduced
human intervention. Some processes have been completely automated.
The biggest benefit of automation is that it saves labor, however, it is also used to save energy and
materials and to improve quality, accuracy and precision.

For example,
i)

ERP,

ii)

Orgatex,

iii)

Tecnorama laboratory dispensing,

iv)

Paternoster,

v)

Tecnorama bulk dispensing.

i)

Enterprise resource planning (ERP)

Enterprise resource planning is business management softwaretypically a suite of integrated

applicationsthat a company can use to collect, store, manage and interpret data from many
business activities.

There are two types of ERP in modern yarn dyeing factory. i.e.
1. Administrative ERP.
2. Production related ERP.

1. Administrative ERP:
An enterprise resource planning which keeps and provides employees profile,
attendance record of employees, leave records and salary generates automatically.

Akij corporate solution is an ERP software for administration department.

2. Production related ERP.

An enterprise resource planning which keeps and provides entire order records
according to different buyer, work order, order quantity, delivery schedule,
daily/monthly/yearly production report, approved option, labdip record, dyeing
procedure, dyeing program records easily.

Esimsol is one of the ERP related software for modern yarn dyeing factory.

i)

Orgatex:

The software suite is composed of scalable module that is a production

machine supervisor.
Merits of orgatex:

Shortening time to time market of the product,

Increasing the product transparency and flexibility,
Planning,
Reduction of down time,
Lowering production costs,
Increase efficiency of employee.
Report alarms and extensive data logging of dyeing machine.
Data copy and paste to analysis dyeing of process,
Process standardization,

Electronic planning board,

Dealing monitoring,
Preparation and addiction treatment processing,
Selection and display of production down time etc.

ii)

Tecnorama laboratory dispensing:

This machine provides automatic dispense to laboratory section.

Merits:

Reduce time consumption,

Accurate lab dispensing system,
High performance laboratory dyeing,
Reduce manpower consumption,

Reduction of down time,

Lowering production costs,
Increase efficiency of employee.

 Report alarms and extensive data logging of dyeing machine.

Data copy and paste to analysis dyeing of process,
Process standardization.

vi)

Paternoster:

Paternoster is a high performance dyestuff dispensing system. Its

also called rotary color dispensing system.
Merits of paternoster:

vii)

Less possibility to be mistaken dyes,

Better allocation of dyes,
Easy weighing,
Higher weighing accuracy,
Easy to find out the required dyes,
Save manpower costing,
Reduce time.
Tecnorama bulk dispensing:

This machine provides automatic dispense to bulk production

section.
Merits of Tecnorama bulk dispensing:

Automatic chemical dispensing to dyeing machine through pipeline.

Easy to select required chemical,
Reduce overall production downtime,
Less manpower costing,
Less possibility to mistaken chemicals,
Easy weighing,
Increase production performance.