Def Stan 61-5 Part 6

Ministry of Defence
Defence Standard 61-5 Part 6

Issue 6 Publication Date 6th February 2009
Nominal 12V and 24V DC

Electrical Systems in Military Platforms
DEF STAN 61-5 Part 6 Issue 6
Contents
Foreword ........................................................................................................................................................xiii
Introduction....................................................................................................................................................xiv
1
Scope ..................................................................................................................................................1
Warning ..............................................................................................................................................1
Related Documents ...........................................................................................................................2
Abbreviations and Definitions..........................................................................................................2
4.1
Abbreviations ...................................................................................................................................2
4.2
Definitions.........................................................................................................................................2
Format.................................................................................................................................................7
Power Critical Design Review ..........................................................................................................7
6.1
Purpose.............................................................................................................................................7
6.2
Platform Power Critical Design Review Requirements................................................................7
6.3
Platform and Terminal Equipment Power Critical Design Review Requirements ....................8
7
7.1
Capacity..............................................................................................................................................9
Capacity Requirements ...................................................................................................................9
7.1.1
Generator / Source........................................................................................................................9
7.1.2
Terminal Equipment Battery Power Capacity ............................................................................9
7.1.3
Cabling / DCDU..............................................................................................................................9
7.2
7.2.1
8
8.1
9
Environmental Cable De-Rating ...................................................................................................10

Environmental Conditions .........................................................................................................10
Batteries ...........................................................................................................................................10
Battery Requirements....................................................................................................................10
Circuit Protection.............................................................................................................................10
9.1
Circuit Protection Requirements..................................................................................................10
10
Wiring Configuration .......................................................................................................................11
10.1
Cable Requirements ......................................................................................................................11
10.2
Example Wiring Configuration .....................................................................................................11
10.3
Bespoke Platform Guidance .........................................................................................................12
10.4
Wiring Configuration Requirements ............................................................................................12
11
11.1
11.1.1
Connections .....................................................................................................................................13
Connectors Recommendations....................................................................................................13
Connector Selection ...................................................................................................................14
11.1.1.1
Higher Corrosion Resistance ..................................................................................................14
11.1.1.2
Connections for 12V Systems .................................................................................................14
11.1.1.3
High Current Connections .......................................................................................................14
11.1.2
12
ii
Physical Protection and Installation Considerations..............................................................15

Earthing ............................................................................................................................................16
Unclassified

12.1
13
13.1
14
14.1
15
Earthing Requirements .................................................................................................................16

Platform ............................................................................................................................................17
Platform Requirements .................................................................................................................17
Platform and Terminal Equipment.................................................................................................18
Platform and Terminal Equipment Requirements ......................................................................18
Environmental..................................................................................................................................18
15.1
Environmental Requirements.......................................................................................................18
15.2
Power Supply LRU/Component/Terminal Equipment Location and Test Temperature .........19
16
Quality Standard..............................................................................................................................19
16.1
Quality Management System (QMS) ............................................................................................19
16.2
UKAS Requirement........................................................................................................................20
17
Test Equipment................................................................................................................................20
17.1
Test Equipment Requirements.....................................................................................................20
17.2
Tolerances ......................................................................................................................................21
18
Electromagnetic Compatibility Legislation...................................................................................21
19
Management and Planning .............................................................................................................21
19.1
Management and Planning Requirements ..................................................................................21
19.2
Control and Management..............................................................................................................21
19.2.1
Test Plan ......................................................................................................................................21
19.2.2
Test Report ..................................................................................................................................22
19.2.3
Test Certificate (Optional) ..........................................................................................................23
19.3
19.3.1
Pass/Fail Criteria............................................................................................................................23
Susceptibility Criteria .................................................................................................................23
Annex A Platform Power Distribution Tests................................................................................................25

A.1
A.1.1
A.2
General Requirements...................................................................................................................25
Requirements ..............................................................................................................................25
DET01.A Steady State Voltage .....................................................................................................27
A.2.1
Purpose........................................................................................................................................27
A.2.2
Applicability.................................................................................................................................27
A.2.3
Test Layout ..................................................................................................................................27
A.2.4
Test Limits ...................................................................................................................................27
A.2.5
Test Conditions ...........................................................................................................................27
A.2.6
Test Method .................................................................................................................................28
A.2.6.1
Test Condition 1........................................................................................................................28
A.2.6.2
Test Condition 2........................................................................................................................28
A.3
DET02.A Ripple Voltage ................................................................................................................29
A.3.1
Purpose........................................................................................................................................29
A.3.2
Applicability.................................................................................................................................29
A.3.3
Test Layout ..................................................................................................................................29
A.3.4
Test Limits ...................................................................................................................................29
A.3.4.1
Time Domain Test Limits .........................................................................................................29

Unclassified
iii

A.3.4.2
Frequency Domain Test Limits ...............................................................................................29
A.3.5
Test Conditions ...........................................................................................................................29
A.3.6
Test Method .................................................................................................................................30
A.3.6.1
Time Domain .............................................................................................................................30
A.3.6.2
Frequency Domain ...................................................................................................................30
A.4
DET03.A Long Transients .............................................................................................................31
A.4.1
Purpose........................................................................................................................................31
A.4.2
Applicability.................................................................................................................................31
A.4.3
Test Layout ..................................................................................................................................31
A.4.4
Test Limits ...................................................................................................................................31
A.4.5
Test Conditions ...........................................................................................................................33
A.4.6
Test Method .................................................................................................................................33
A.5
DET04.A Short Transients.............................................................................................................35
A.5.1
Purpose........................................................................................................................................35
A.5.2
Applicability.................................................................................................................................35
A.5.3
Test Layout ..................................................................................................................................35
A.5.4
Test Limits ...................................................................................................................................35
A.5.5
Test Conditions ...........................................................................................................................35
A.5.6
Test Method .................................................................................................................................36
A.6
DET05.A Circuit Protection ...........................................................................................................37
A.6.1
Purpose........................................................................................................................................37
A.6.2
Applicability.................................................................................................................................37
A.6.3
Test Layout ..................................................................................................................................37
A.6.4
Test Limits ...................................................................................................................................37
A.6.5
Test Conditions ...........................................................................................................................37
A.6.6
Test Method .................................................................................................................................38
A.7
DET06.A Power Distribution Voltage Drop..................................................................................39
A.7.1
Purpose........................................................................................................................................39
A.7.2
Applicability.................................................................................................................................39
A.7.3
Test Layout ..................................................................................................................................39
A.7.4
Test Limits ...................................................................................................................................39
A.7.5
Test Conditions ...........................................................................................................................39
A.7.6
Test Method .................................................................................................................................40
A.7.6.1
Power Distribution System in Series (Figure 13) ..................................................................40
A.7.6.2
Power Distribution System in Parallel (Figure 14) ................................................................40
A.8
DET07.A Cranking..........................................................................................................................43
A.8.1
Purpose........................................................................................................................................43
A.8.2
Applicability.................................................................................................................................43
A.8.3
Test Layout ..................................................................................................................................43
A.8.4
Test Limits ...................................................................................................................................43
A.8.5
Test Conditions ...........................................................................................................................43

Unclassified
iv

A.8.6
A.9
Test Method .................................................................................................................................43

DET08.A Terminal Equipment Battery Capacity Test ................................................................44
A.9.1
Purpose........................................................................................................................................44
A.9.2
Applicability.................................................................................................................................44
A.9.3
Test Layout ..................................................................................................................................44
A.9.4
Test Limits ...................................................................................................................................44
A.9.5
Test Conditions ...........................................................................................................................44
A.9.6
Test Method .................................................................................................................................45
A.10
DIT01.A Platform/Terminal Earth Bond .......................................................................................46
A.10.1
Purpose........................................................................................................................................46
A.10.2
Applicability.................................................................................................................................46
A.10.3
Test Layout ..................................................................................................................................46
A.10.3.1
Standard Test Layout ...............................................................................................................46
A.10.3.2
Alternative Test Layout ............................................................................................................47
A.10.4
Test Limits ...................................................................................................................................47
A.10.5
Test Conditions ...........................................................................................................................47
A.10.6
Test Method .................................................................................................................................47
A.10.6.1
Standard Method ......................................................................................................................47
A.10.6.2
Alternative Method ...................................................................................................................47
A.11
DIT02.A Platform Over Voltage / Regulator Failure....................................................................49
A.11.1
Purpose........................................................................................................................................49
A.11.2
Applicability.................................................................................................................................49
A.11.3
Test Layout ..................................................................................................................................49
A.11.4
Test Limits ...................................................................................................................................49
A.11.5
Test Conditions ...........................................................................................................................49
A.11.6
Test Method .................................................................................................................................49
A.12
DIT03.A Platform Imported Ripple (20Hz - 150kHz)....................................................................51
A.12.1
Purpose........................................................................................................................................51
A.12.2
Applicability.................................................................................................................................51
A.12.3
Test Layout ..................................................................................................................................51
A.12.4
Test Limits ...................................................................................................................................51
A.12.5
Test Conditions ...........................................................................................................................51
A.12.6
Test Method .................................................................................................................................52
A.12.6.1
Calibration .................................................................................................................................52
A.12.6.2
Test.............................................................................................................................................52
A.13
DIT04.A Platform Load Dump .......................................................................................................54
A.13.1
Purpose........................................................................................................................................54
A.13.2
Applicability.................................................................................................................................54
A.13.3
Test Layout ..................................................................................................................................54
A.13.4
Test Limits ...................................................................................................................................54
A.13.5
Test Conditions ...........................................................................................................................54

Unclassified
v

A.13.6
Test Method .................................................................................................................................55
Annex B Platform and Terminal Equipment Tests......................................................................................57

B.1
B.1.1
B.2
General Requirements...................................................................................................................57
Requirements ..............................................................................................................................57
DET01.B Ripple ..............................................................................................................................59
B.2.1
Purpose........................................................................................................................................59
B.2.2
Applicability.................................................................................................................................59
B.2.3
Test Layout ..................................................................................................................................59
B.2.4
Test Limits ...................................................................................................................................59
B.2.5
Equipment Mode .........................................................................................................................59
B.2.6
Test Method .................................................................................................................................59
B.3
DET02.B Exported Transients ......................................................................................................61
B.3.1
Test Method .................................................................................................................................61
B.3.2
Applicability.................................................................................................................................61
B.3.3
Test Layout ..................................................................................................................................61
B.3.4
Test Limits ...................................................................................................................................61
B.3.5
Equipment Mode .........................................................................................................................62
B.3.6
Test Method .................................................................................................................................62
B.4
DET03.B Maximum Inrush Current...............................................................................................64
B.4.1
Purpose........................................................................................................................................64
B.4.2
Applicability.................................................................................................................................64
B.4.3
Test Layout ..................................................................................................................................64
B.4.4
Test Limits ...................................................................................................................................64
B.4.5
Equipment Mode .........................................................................................................................65
B.4.6
Test Method .................................................................................................................................65
B.5
DIT01.B Positive Supply Isolation Test .......................................................................................66
B.5.1
Purpose........................................................................................................................................66
B.5.2
Applicability.................................................................................................................................66
B.5.3
Test Layout ..................................................................................................................................66
B.5.4
Test Limits ...................................................................................................................................66
B.5.5
Equipment Mode .........................................................................................................................66
B.5.6
Test Method .................................................................................................................................66
B.6
DIT02.B Earth Bonding..................................................................................................................68
B.6.1
Purpose........................................................................................................................................68
B.6.2
Applicability.................................................................................................................................68
B.6.3
Test Layout ..................................................................................................................................68
B.6.3.1
Standard Test Layout ...............................................................................................................68
B.6.3.2
Alternative Test Layout ............................................................................................................68
B.6.4
Test Limits ...................................................................................................................................68
B.6.5
Equipment Mode .........................................................................................................................68
B.6.6
Test Method .................................................................................................................................69

Unclassified
vi

B.6.6.1
Standard Method ......................................................................................................................69
B.6.6.2
Alternative Method ...................................................................................................................69
B.7
DIT03.B Negative/Earth Bond Isolation .......................................................................................70
B.7.1
Purpose........................................................................................................................................70
B.7.2
Applicability.................................................................................................................................70
B.7.3
Test Layout ..................................................................................................................................70
B.7.4
Test Limits ...................................................................................................................................70
B.7.5
Equipment Mode .........................................................................................................................70
B.7.6
Test Method .................................................................................................................................70
B.8
DIT04.B Cranking ...........................................................................................................................71
B.8.1
Purpose........................................................................................................................................71
B.8.2
Applicability.................................................................................................................................71
B.8.3
Test Layout ..................................................................................................................................71
B.8.4
Test Limits ...................................................................................................................................71
B.8.5
Equipment Mode .........................................................................................................................71
B.8.6
Test Method .................................................................................................................................71
B.9
DIT05.B Reverse Voltage...............................................................................................................74
B.9.1
Purpose........................................................................................................................................74
B.9.2
Applicability.................................................................................................................................74
B.9.3
Test Layout ..................................................................................................................................74
B.9.4
Test Limits ...................................................................................................................................74
B.9.5
Equipment Mode .........................................................................................................................74
B.9.6
Test Method .................................................................................................................................74
B.10
DIT06.B Under & Over-Voltage .....................................................................................................75
B.10.1
Purpose........................................................................................................................................75
B.10.2
Applicability.................................................................................................................................75
B.10.3
Test Layout ..................................................................................................................................75
B.10.4
Test Limits ...................................................................................................................................75
B.10.5
Equipment Mode .........................................................................................................................75
B.10.6
Test Method .................................................................................................................................75
B.11
DIT07.B Short Transients ..............................................................................................................77
B.11.1
Purpose........................................................................................................................................77
B.11.2
Applicability.................................................................................................................................77
B.11.3
Test Layout ..................................................................................................................................77
B.11.4
Test Limits ...................................................................................................................................77
B.11.5
Equipment Mode .........................................................................................................................77
B.11.6
Test Method .................................................................................................................................77
B.12
DIT08.B Load Dump.......................................................................................................................80
B.12.1
Purpose........................................................................................................................................80
B.12.2
Applicability.................................................................................................................................80
B.12.3
Test Layout ..................................................................................................................................80

Unclassified
vii

B.12.4
Test Limits ...................................................................................................................................80
B.12.5
Equipment Mode .........................................................................................................................80
B.12.6
Test Method .................................................................................................................................80
Annex C Related Documents ........................................................................................................................82

C.1
Related Documents .......................................................................................................................82
Annex D Abbreviations ..................................................................................................................................84

D.1
Abbreviations .................................................................................................................................84
Annex E Cable Capacity De-Rating Factors ................................................................................................87

E.1
E.1.1
De-Rating Factors ..........................................................................................................................87

Example Cable Calculations ......................................................................................................87
E.1.1.1
Example 1 ..................................................................................................................................87
E.1.1.2
Example 2 ..................................................................................................................................87
E.1.1.3
Example 3 ..................................................................................................................................87
E.1.1.4
Example 4 ..................................................................................................................................87
E.1.2
Cable Calculation Method ..........................................................................................................87
E.1.3
Graphs Used To Determine De-Rating Factors .......................................................................88
Annex F Power Critical Design Review - Example Forms..........................................................................91

F.1
Amendment Status ........................................................................................................................93
F.2
Document History ..........................................................................................................................93
F.3
Distribution List..............................................................................................................................93
F.4
PROJECT INFORMATION..............................................................................................................94
F.4.1
Introduction .................................................................................................................................94
F.4.2
Review Outline/Summary...........................................................................................................94
F.4.3
Contact Details ............................................................................................................................94
F.5
Documents......................................................................................................................................95
F.5.1
Reference Documents ................................................................................................................95
F.5.2
Platform Power Critical Design Review Document .................................................................95
F.6
Platform Details..............................................................................................................................95
F.7
Platform Working Environment ....................................................................................................96
F.8
Platform and Terminal Equipment Power Distribution Systems Requirements .....................96
F.8.1
Platform Battery Requirements .................................................................................................96
F.8.2
Wiring Configuration ..................................................................................................................97
F.8.3
Cable De-Rating ..........................................................................................................................97
F.8.4
Platform and Terminal Equipment Power Distribution System Capacity .............................98
F.9
Earthing Strategy ...........................................................................................................................99
F.9.1
Earth Points .................................................................................................................................99
F.10
Circuit Protection .........................................................................................................................100
F.10.1
Mandatory Circuit Protection Requirements .........................................................................100
F.10.2
Circuit Protection Devices .......................................................................................................100
F.11
Connections .................................................................................................................................101
F.12
Installed Equipment.....................................................................................................................101
Unclassified
viii

F.12.1
F.13
F.13.1
F.14
Installed Equipment Classification and Power Budget ........................................................101

Test Requirements.......................................................................................................................102
Test Positions............................................................................................................................102
Test Applicability .........................................................................................................................103
F.14.1
Modes of Operation ..................................................................................................................103
F.14.2
DET04.A Short Transients........................................................................................................104
F.14.3
Platform/Terminal Earth Bond Path ........................................................................................104
Annex G Platform and Terminal Equipment Power Critical Design Review - Example Documents ...107
G.1
Equipment Details........................................................................................................................107
G.2
Amendment Status ......................................................................................................................108
G.3
Document History ........................................................................................................................108
G.4
Distribution List ...........................................................................................................................108
G.5
Introduction ..................................................................................................................................109
G.6
Contact Details.............................................................................................................................109
G.7
Documents ...................................................................................................................................109
G.7.1
Reference Documents ..............................................................................................................109
G.7.2
Platform and Terminal Equipment Power Critical Design Review Documents..................110
G.8
Platform or Terminal Equipment Details ...................................................................................110
G.9
Platform and Terminal Equipment Working Environment.......................................................111
G.10
Platform and Terminal Equipment Design Requirements .......................................................111
G.10.1
Platform and Terminal Equipment Design Requirements ....................................................111
G.10.2
Isolation Switch.........................................................................................................................111
G.11
Connectors ...................................................................................................................................112
G.12
Test Requirements.......................................................................................................................112
G.12.1
Test Applicability ......................................................................................................................112
G.12.2
Modes of Operation ..................................................................................................................113
G.12.3
Harness and Connection Details.............................................................................................114
Figures
Figure 1 Illustrative Long Transient with recovery time ............................................................................3
Figure 2 Ripple ...............................................................................................................................................5
Figure 3 Starting Disturbance.......................................................................................................................6
Figure 4 Typical Power Distribution System .............................................................................................12
Figure 5 Wiring Configuration showing Two Wire System......................................................................13
Figure 6 Wiring Configuration showing Two Wire System (where there is a separate DC to DC
Converter or Power Management Unit from the Terminal Equipment) ...................................13
Figure 7 Typical Platform and Terminal Equipment Earthing Arrangements and Reference
Points .............................................................................................................................................17
Figure 8 DET03.A 12V Limits ...................................................................................................................32
Figure 9 DET03.A - 24V Limits ....................................................................................................................32
Figure 10 DET03.A Typical Test Configuration........................................................................................34
Figure 11 DET04.A - Example Test Configuration ......................................................................................36
Unclassified
ix

Figure 12 DET05.A Typical Test Configuration for Terminal Equipment Distribution Protection ......38
Figure 13 DET06.A Typical Test Configuration Power Distribution System in Series......................41
Figure 14 DET06.A Typical Test Configuration Power Distribution System in Parallel....................42
Figure 15 DIT01.A - Typical Test Configuration ..........................................................................................48
Figure 16 DIT01.A Typical Test Configuration (APU to Terminal Earth Reference) using
alternative test method.................................................................................................................48
Figure 17 DIT02.A Typical Test Configuration .........................................................................................50
Figure 18 DIT03.A Limits ............................................................................................................................51
Figure 19 DIT03.A Calibration Typical Configuration..............................................................................53
Figure 20 DIT03.A - Typical Test Configuration ..........................................................................................53
Figure 21 DIT04.A Typical Test Configuration .........................................................................................56
Figure 22 DET01.B - Typical Test Configuration.........................................................................................60
Figure 24 DET02.B - Test Configuration using External Switch................................................................63
Figure 26 DIT01.B - Typical Test Configuration ..........................................................................................67
Figure 28 DIT02.B - Typical Alternative Test Configuration using a Power Supply................................69
Figure 31 DIT04.B - Test Pulse......................................................................................................................72
Figure 33 DIT06.B - Limits (12V Systems) ...................................................................................................76
Figure 34 DIT06.B - Limits (24V Systems) ...................................................................................................76
Figure 37 DIT07.B - Negative Test Pulse A ..................................................................................................78
Figure 38 DIT07.B - Negative Test Pulse - Pulse Train A ...........................................................................78
Figure 39 DIT07.B - Positive Test Pulse B ...................................................................................................79
Figure 40 DIT07.B - Positive Test Pulse - Pulse Train B ............................................................................79
Figure 42 DIT08.B - Test Pulse......................................................................................................................81
Figure 43 Temperature De-Rating Graph.....................................................................................................89
Figure 44 Temperature De-Rating Graph.....................................................................................................89
Figure 45 Altitude De-Rating Graph .............................................................................................................90
Figure 46 Number of Cores De-Rating Graph .............................................................................................90
Tables
Table 1
Connector Selection .....................................................................................................................15
Table 2
Platform and Terminal Equipment Operating Voltages ............................................................18
Table 3
Platform Power Distribution - Test Applicability .......................................................................26

Unclassified

Table 4
DET01.A - Test Applicability ........................................................................................................27
Table 5
DET01.A - Test Limits ...................................................................................................................27
Table 6
DET01.A - Test Conditions ...........................................................................................................27
Table 7
DET02.A - Test Applicability ........................................................................................................29
Table 8
DET02.A - Time Domain Test Limits ...........................................................................................29
Table 9
DET02.A - Test Conditions ...........................................................................................................30
Table 10 DET03.A - Test Applicability ........................................................................................................31

Table 11 DET03.A - Test Conditions ...........................................................................................................33
Table 13 DET04.A - Test Limits ...................................................................................................................35
Table 25 DIT01.A Test Applicability .........................................................................................................46
Table 26 DIT01.A - Test Limits.....................................................................................................................47
Table 27 DIT01.A - Test Conditions ............................................................................................................47
Table 28 DIT02.A - Test Applicability..........................................................................................................49
Table 30 DIT02.A - Upper Test Voltage Limits ...........................................................................................50
Table 34 DIT04.A - Load Dump Limits ........................................................................................................54
Table 36 Platform and Terminal Equipment - Test Supply Voltages.......................................................57
Table 37 Platform and Terminal Equipment - Test Applicability .............................................................58
Table 38 DET01.B - Test Limits ...................................................................................................................59
Table 39 DET01.B - Voltage Source Ripple Limit ......................................................................................60
Table 40 DET02.B Test Limits - 12V System..............................................................................................61
Table 41 DET02.B Test Limits - 24V Systems............................................................................................62
Table 42 DET03.B Test Limits .....................................................................................................................64
Table 43 DIT02.B - Test Limits.....................................................................................................................68
Table 44 DIT04.B - Parameters for Test Pulse ...........................................................................................73
Unclassified
xi

Table 45 DIT06.B - Operating Voltage Range.............................................................................................75
Table 46 DIT07.B - Parameters for Test Pulse A........................................................................................78
Table 47 DIT07.B - Parameters for Test Pulse B........................................................................................79
Table 48 DIT08.B - Parameters for Test Pulse ...........................................................................................81
Table 49 Related Documents.......................................................................................................................82
Table 50 Abbreviations ................................................................................................................................84
Table 51 Example of Cable De-Rating with Temperature, Altitude and Number of Cores....................88
Table 52 Platform Power Details .................................................................................................................91
Table 53 Reference Documents ..................................................................................................................95
Table 54 Platform Power Critical Design Review Documents .................................................................95
Table 55 Platform Description .....................................................................................................................96
Table 56 Platform Working Environment ...................................................................................................96
Table 57 Platform Battery Requirements ...................................................................................................97
Table 58 Two Wire System Compliance .....................................................................................................97
Table 59 Cable De-Rating.............................................................................................................................98
Table 60 Platform and Terminal Equipment Power Distribution System ...............................................98
Table 61 Mandatory Earthing Requirements .............................................................................................99
Table 62 Reference Earth Points.................................................................................................................99
Table 63 Designated Earth Points...............................................................................................................99
Table 64 Mandatory Circuit Protection Requirements............................................................................100
Table 65 Circuit Protection Devices .........................................................................................................100
Table 66 Platform Connector Details........................................................................................................101
Table 67 Installed Equipment Classification and Power Budget...........................................................102
Table 68 Test Positions..............................................................................................................................102
Table 69 Test Applicability.........................................................................................................................103
Table 70 Modes of Operation.....................................................................................................................104
Table 71 Short Transient for Test .............................................................................................................104
Table 72 Earth Bond Paths ........................................................................................................................105
Table 73 Platform and Terminal Equipment Power Critical Design Review - Equipment Details ......107
Table 74 Platform and Terminal Equipment Power Critical Design Review - Reference
Documents...................................................................................................................................110
Table 75 Platform and Terminal Equipment Power Critical Design Review Documents ....................110
Table 76 Platform and Terminal Equipment Power Critical Design Review - Platform
Description...................................................................................................................................110
Table 77 Platform and Terminal Equipment Working Environment ......................................................111
Table 78 Design Requirements .................................................................................................................111
Table 79 Connectors ..................................................................................................................................112
Table 80 Test Applicability.........................................................................................................................113
Table 81 Modes of Operation.....................................................................................................................113
Table 82 Test Earth Bond Paths................................................................................................................114
Unclassified
xii
Foreword
AMENDMENT RECORD
Amd No
Date
Text Affected
Signature and Date
REVISION NOTE
This standard is raised to Issue 6 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
This Standard supersedes Def Stan 61-5 Part 6 Issue 5 1990 and Amendment 1 in 1994. This document is a
complete revision to meet current technologies in both platform power supply systems and Terminal
Equipments since 1990.
a)
This standard provides requirements for the electrical interoperability between military (ground) vehicular
power supplies and installed Platform and Terminal Equipment requiring a DC supply for nominal 12V
and 24 V systems.
b)
This standard has been produced on behalf of the Defence Material Standardization Committee (DMSC)
by the 61-5 Pt 6 Review committee.
c)
This standard has been agreed by the authorities concerned with its use and is intended to be used
whenever relevant in all future designs, contracts, orders etc. and whenever practicable by amendment
to those already in existence. If any difficulty arises which prevents application of the Defence Standard,
UK Defence Standardization (DStan) shall be informed so that a remedy may be sought.
d)
Any enquiries regarding this standard in relation to an invitation to tender or a contract in which it is
incorporated are to be addressed to the responsible technical or supervising authority named in the
invitation to tender or contract.
e)
Compliance with this Defence Standard shall not in itself relieve any person from any legal obligations
imposed upon them.
f)
This standard has been devised solely for the use of the Ministry of Defence (MOD) and its contractors
in the execution of contracts for the MOD. To the extent permitted by law, the MOD hereby excludes all
liability whatsoever and howsoever arising (including, but without limitation, liability resulting from
negligence) for any loss or damage however caused when the standard is used for any other purpose.
Unclassified
xiii
Introduction
The purpose of this Defence Standard is to ensure electrical interoperability between military (ground)
vehicular power supplies and installed Platform and Terminal Equipment requiring a DC supply for nominal
12V and 24 V systems.
Unclassified
xiv
Standards for Defence - Nominal 12V and 24V DC Electrical

Systems in Military Platforms
Scope
This standard defines the characteristics for all military (ground) platform DC power distribution systems,
platform and terminal equipment within the military, bespoke, military off the shelf (MOTS) and commercial
off the shelf (COTS) vehicular environment. It covers supply sources with a nominal voltage of 12 V and
24 V, supplying up to 1000A, irrespective of whether these are derived from an on-board engine driven
generator, a separate auxiliary power unit (APU), converter, conditioner, battery or combinations thereof.
The standard includes a main section, which covers Scope, Warnings, Definitions, Format, Power Critical
Design Review, Capacity, Batteries, Circuit Protection, Wiring Configurations, Connections, Earthing,
Platform Requirements, Platform and Terminal Equipment Requirements, Environmental, Quality Standard,
Test Equipment and Management and Planning.
Detailed technical requirements are included in the following annexes:
a)
Annex A defines the power distribution system and its required characteristics to be provided at the
electrical distribution socket outlets;
b)
Annex B defines the constraints that the Platform and Terminal Equipment shall meet, including its
added cabling to the distribution socket outlets;
c)
Annex C defines the Related Documents;
d)
Annex D defines the Abbreviations;
e)
Annex E defines Cable Capacity De-Rating Factors and includes example cable calculations;
f)
Annex F and Annex G includes Power Critical Design Review example forms.
By application of these tests and compliance with the defined limits, the electrical interoperability of Platform
and Terminal Equipment, including communications and other non-platform electronic/electrical systems,
with the platform power systems should be ensured.
NOTE
For Land Platforms, the following tests may be considered for inclusion in Def Stan 59-411 Parts 3 and 4, in
the next issue:
a)
DET02.A Ripple Voltage (DCE02 Requirement);
b)
DIT03.A Imported Ripple;
c)
DET01.B Exported Ripple;
d)
DET02.B Exported Transients;
e)
DIT07.B Short Transients.
Warning
The Ministry of Defence (MOD), like its contractors, is subject to both United Kingdom and European laws
regarding Health and Safety at Work. All Defence Standards either directly or indirectly invoke the use of
processes and procedures that could be injurious to health if adequate precautions are not taken. Defence
Unclassified
1

Standards or their use in no way absolves users from complying with statutory and legal requirements
relating to Health and Safety at Work.
3
3.1
Related Documents
Related publications referred to in the text of this standard are detailed in Annex C of this standard.
3.2
Reference in this standard to any related document means in any invitation to tender or contract the
edition and all amendments current at the date of such tender or contract unless a specific edition is
indicated.
3.3
In consideration of Clause 3.2 above, users shall be fully aware of the issue and amendment status of
all related documents, particularly when forming part of an invitation to tender or contract. Responsibility for
the correct application of standards rests with users.
3.4 DStan can advise regarding where related documents are obtained from. Requests for such
information can be made to the DStan Helpdesk. How to contact the helpdesk is shown on the outside rear
cover of Def Stan documents.
4
4.1
Abbreviations and Definitions

Abbreviations
To assist readers of this Part of the Defence Standard and other publications related to Defence, a list of
abbreviations is included at Annex D.
4.2
Definitions
AOF: Acquisition Operating Framework. The AOF is an authoritative source of policy and good practice for
all members of the UK Ministry of Defence (MoD) and its Industry partners concerned with acquisition.
Auxiliary Power Unit (APU): This is an auxiliary (non-propulsive) power unit or Generating Unit, Electric
(GUE), which is used to provide electric power for non-automotive systems.
Battery: A battery is a device that stores chemical energy and makes it available in an electrical form.
Batteries consist of electrochemical devices such as two or more galvanic cells, electrolytic cells, lithium
cells, fuel cells, or flow cells etc.
Bespoke Platform: A platform originally designed and built specifically for a military role or purpose, (i.e.
Challenger, Engineer Tank System (ETS), and Warrior).
Bonding: The process of connecting together metal parts so that they make low resistance electrical contact
for direct current and low frequency alternating current.
Circuit Protection: Circuit protection devices are used to protect wires and connectors from being damaged
by excess current flow caused by either an over current or short-circuit. Excess current causes excess heat,
which causes circuit protection to "open circuit.
Commercial off the Shelf (COTS): Commercial equipment procured for military purposes without
modification.
COTS Platform: A platform designed and built for commercial use which will be modified for a military
purpose (i.e. logistics and covert platforms).
Crank (Cranking): Starting an engine.
DC Load Banks: DC passive resistive loads to simulate Platform and Terminal Equipment.
Unclassified
2

Design Authority: The Supplier or Contractor providing the Platform or Platform/Terminal Equipment.
Designated Earth Point (DEP): Multiple electrical terminals directly bonded to the platform chassis,
designated by the manufacturer, which have a low resistance with respect to the Platform and Terminal
Earth References.
Dual Voltage System: A Platform Power Distribution System comprising of two nominal operating voltages,
normally 12V and 24V.
Earth Terminal: A specific terminal used for earthing.
Earthing: The process of making a satisfactory electrical connection between the structure or metal skin of
an object and the mass of the earth. As platforms are not usually connected to the mass of the Earth, this
standard uses earthing to define and ensure a common potential between the Platform and Terminal battery
sources, and Platform / Terminal Equipment, see Figure 7.
External DC Distribution: A point on the Platform which provides DC power to adjacent systems, i.e. trailer.
This is part of the Platform Power Distribution System (PPDS).
External DC Distribution Designated Load Requirement: The maximum output current of the External DC
Distribution.
Fall Time: The fall time is the difference between the times when the signal or voltage transient crosses a
high threshold (90% of peak) to the time when the signal or voltage transient crosses the low threshold (10%
of peak).
Generator: Electrical machine rotated by a shaft driven from a prime mover. It generates electrical power,
(Watts), that can be either AC or DC.
Isolation (Isolated): Electrical separation between two contacts, for both positive and negative feeds, e.g. DC
to DC converters.
LISN: A Line Impedance Stabilisation Network is used as a reference standard in the laboratory in place of
the impedance of the platform wiring harness, in order to determine the behaviour of equipment and
electrical/electronic devices.
Long Transients: A long transient is a variation from the controlled steady-state limits of a characteristic that
usually has a duration 1ms. Usually long transients are a result of inherent regulation of the electrical
power supply system see Figure 1.
Volts
Long
Transient
Peak
Voltage
Overshoot
Recovery Time
Steady
State
Limit
Long Transient
Peak
Voltage
Undershoot
0
Time
Figure 1
Illustrative Long Transient with recovery time
Maximum Rated Current: The maximum current level of a Platform or Terminal Equipment, i.e. radio in
transmit mode.
Unclassified
3

Military off the Shelf (MOTS): refers to equipment that has been developed for specific military application
and is available for use.
Military Platform: For the purposes of this standard a Military Platform is one intended for service with the
Armed Forces whose electrical distribution system has been designed for the installation of non-platform
electrical/electronic equipment, e.g. Communications Equipment, ECM.
Minimum Battery Discharge Voltage: The lowest voltage the battery can sustain without damage during the
loaded condition (closed circuit).
Mission Related: A characteristic or function of an equipment or system in which a failure can cause the task
or operation demanded from the materiel to be abandoned or severely impaired.
NOTE
The classification of equipments shall be decided at the Power Critical Design Review.
MOTS Platform: A platform designed and built for military role which requires modification to achieve its
purpose (i.e. Panther, Mastiff and Supacat).
Outlet Point: An output from a DCDU, protected by a circuit protection device, which provides power to the
Platform or Terminal Equipment.
Platform Battery: The batteries that supply the Platform. In the case of COTS Platforms, the Platform Battery
may be required to power Terminal Equipment.
Platform DCDU: The platform installed power distribution outlet for the interface to Platform systems.
Platform DCDU Protection: Circuit protection of the cabling to the Platform DCDU.
Platform Earth Reference: The chassis connection point/terminal that is connected to the platform battery
negative terminal.
Platform Equipment: The original equipment fitted to COTS and MOTS platforms at procurement. These
systems are permanent and connected to the Platform Power Distribution System. The classification,
Platform or Terminal Equipment, shall be decided at the Power Critical Design Review, with guidance taken
from Clause 10.3 Wiring Configuration.
Platform Equipment Designated Load Requirement: The electrical load (current) required to power all the
Platform Equipment.
Platform Inductive Load: Loads such as air conditioning pumps, motors, clutches.
Platform Power Distribution System (PPDS): Supplies power to the Platform Equipment and the External DC
Distribution Point. This consists of the Power Generation Source, batteries, cabling and circuit protection and
the platform DCDU.
Platform Test Condition Current: The current required by the platform under the stipulated Test Condition.
Power Generation Source: Source of electrical power on the platform, normally consisting of engine driven
generator, alternator or Auxiliary Power Unit (APU).
Recovery Time: The interval between the time a characteristic deviates from the steady-state limits and the
time it returns and remains within the same range (see Figure 1).
Ripple: Regular and/or irregular peak to peak alternating voltage variations. It should be noted that these
variations are about the steady state voltage, but are not necessarily symmetrical, (see Figure 2).
Unclassified
4

Volts
Upper Ripple Limit
Steady
State
DC
Level
Peak to Peak
Ripple
Lower Ripple Limit

Time
Figure 2
Ripple
Rise Time: The rise time is the difference between the times when the signal or voltage transient crosses a
low threshold (10% of peak) to the time when the signal or voltage transient crosses the high threshold (90%
of peak).
RoHS: Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
Regulations 2008 (the RoHS Regulations). These Regulations implement EU Directive 2002/95 which bans
the placing on the EU market of new electrical and electronic equipment containing more than agreed levels
of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated
diphenyl ether (PBDE) flame retardants.
Safety Related: A characteristic or function of an equipment or system whose correct operation contributes
to safety or material.
NOTE
The classification of equipments shall be decided at the Power Critical Design Review.
Short Transient: A short transient is a variation from the controlled steady-state limits of a characteristic that
usually has a duration <1ms. It results from very high frequency currents of complex waveforms produced
when reactive loads are switched. An individual short transient generally has an interval lasting less than
50 microseconds (s) but may take up to one millisecond (ms) to decay to the steady-state level.
Slave Position: Position where the platform receives DC power from an adjacent platform during cranking.
Starting Disturbances: These are under voltage variations from the steady-state level and are caused by
engine starter engagement and cranking. A typical profile showing Initial Engagement Long Transient
(IELT) and Cranking Level is given in Figure 3. The duration of the initial engagement long transients is
measured from the instant at which it departs from the steady-state value to the instant at which it reaches
and remains at the cranking level.
Unclassified
5
Volts
Duration of
Cranking Level
IELT
VS
VB
Initial
Engagement
Long
Transient
Cranking
Level
Voltage
Key
VB = Voltage Supply (battery only)
VS = Voltage Supply (with alternator)
0
Time
Figure 3
Starting Disturbance
Steady State: The operating voltage or current level when connected to a constant Platform or Terminal
load.
Terminal Earth Reference: The chassis connection point/terminal that is connected to the Terminal
Equipment battery negative terminal.
Terminal Equipment: Equipment that is fitted to COTS and MOTS platforms to make them fit for purpose.
These systems can be permanent or temporary, and are connected to the platform or APU using the
Terminal Equipment Power Distribution System. The classification, Platform or Terminal Equipment, shall be
decided at the Power Critical Design Review, with guidance taken from the Clause 10.4 Wiring
Configuration.
Terminal Equipment Battery: The batteries that supply the Terminal Equipment only.
Terminal Equipment Battery Capacity: The length of time that the Terminal Equipment batteries can supply
the Terminal Equipment Designated Load Requirement.
Terminal Equipment DCDU: The platform installed power distribution outlet for the interface to Terminal
Equipments.
Terminal Equipment DCDU Protection: Circuit protection of the connectors and cabling to the Terminal
Equipment DCDU.
Terminal Equipment Designated Load Requirement: The electrical load (current) of the Terminal Equipment,
as stipulated in the SRD. This does not include the load required to operate the Platform Equipment. The
load requirement in the SRD does not include the capacity requirements stipulated in this standard.
Terminal Equipment Power Distribution System (TEPDS): Supplies power to the Terminal Equipment. This
consists of the Power Generation Source, batteries, cabling and circuit protection and the Terminal
Equipment DCDU.
Terminal Equipment Protection: Circuit protection of the cabling to the Terminal Equipment, i.e. circuit
breaker on the outlet of the Terminal Equipment DCDU.
Transients: Voltage changes with time (V/t). Transients are the changing voltage levels with time. These
usually go beyond the steady-state limits, return to and remain within the steady-state limits within a
specified time.
Unclassified
6

Worst Case Mode: The operating condition requiring maximum electrical loading (current) and will be defined
in the Power Critical Design Review.
Format
The test methods specified in this standard are designated by an alpha-numeric identification scheme:
a)
DET0x Defence Exported Transients;
b)
DIT0x
Defence Imported Transients.
Each method has subsections of Purpose, Applicability, Test Layout, Test Limits, Test Conditions or
Equipment Mode, and Test Method together with illustrations as necessary.
NOTE
An additional letter is placed after each test method in Annex A and Annex B to signify that the test is only
applicable to that particular annex of DEF STAN 61-5 and not to any other annex, e.g. DET0x.A or DET0x.B.
Power Critical Design Review
6.1
Purpose
The purpose of the Power Critical Design Review is to document the parameters and subsequent test
methods required to validate the Platform and equipments against the requirements of this standard. This
document shall evolve throughout its design and validation period.
When the Power Critical Design Review is initially completed, a Test Plan shall be generated using the
information it contains.
Examples of Power Critical Design Review documents can be found in Annex F.
6.2
Platform Power Critical Design Review Requirements
The Design Authority is responsible for holding the Power Critical Design Review and ensuring approval for
the appropriate MoD Authority. This shall form part of the Design Process.
The following documents shall be provided by the Design Authority and kept with Power Critical Design
Review for future reference:
a)
Platform wiring schematics including current ratings of cables and DCDUs;
b)
Platform earthing strategy;
c)
Platform circuit protection strategy.
The Power Critical Design Review shall contain the following information:
a)
Nominal voltage of the platform (12V, 24V, Multiple i.e.12V and 24V);
b)
Terminal Equipment Designated Load Requirement;
c)
Platform Equipment Designated Load Requirement;
d)
Working environment details (expected working locations);
e)
Documentation and evidence of:

1)
Platform Power and Terminal Equipment Power Distribution System cable environmental derating;
Unclassified
7
f)
2)
Platform and Terminal Equipment Power Distribution System capacity;
3)
Terminal Equipment Battery type, capacity (Ah) and Minimum Battery Discharge Voltage;
4)
Two wire systems;
5)
Exported DC power requirement (e.g. trailer);
6)
Mandatory earthing requirements;
7)
Mandatory circuit protection requirements;
8)
Circuit Protection types and disconnection times.
Classification of installed equipments:

1)
Platform Equipment or Terminal Equipment;
2)
Safety Related or Mission Related.
g)
Test Modes for Platform (to include DIT dwell times);
h)
Test applicability;
i)
Test positions.
6.3
Platform and Terminal Equipment Power Critical Design Review Requirements
The equipment manufacturer is responsible for the Power Critical Design Review and shall form part of the
Design Process.
The following documents shall be provided by the Design Authority and kept with Power Critical Design
Review for future reference:
a)
Wiring Schematics;
b)
Earthing Strategy;
c)
Circuit Protection Strategy;
d)
Installation Instructions.
The Power Critical Design Review shall contain the following information:
a)
Equipment description and function
b)
Equipment Type (Platform or Terminal);
c)
Nominal voltage of the equipment (12V, 24V);
d)
Working environment details (expected working locations);
e)
Intended platform of operation;
f)
Maximum Rated Current;
g)
Mode of operation which requires Maximum Rated Current (worst case mode).
Documentation and evidence of:

a)
Two wire systems compatible (Terminal Equipment only);

Unclassified

b)
Mandatory earthing requirements;
c)
Mandatory circuit protection requirements;
d)
Upper and lower working voltages;
e)
Earth bond position (Terminal Equipment only);
f)
Isolation switch (Terminal Equipment only);
g)
Connectors.
Test applicability;
Test Modes (to include Mode of Operation, Pass/Fail criteria, support equipment, DIT dwell times);
Harness details (to include, cable type, size and connections).
Capacity
The fundamental design of the platform power supply system may not allow for future expansion, unless
extra capacity is designed and manufactured for all aspects of the platform power supply system. This
strategy will avoid later extensive modification that would otherwise be structural and expensive.
The Design Authority shall submit full details of construction, parts, environmental capacity and designed
future proofing used in the Platform Power Supply System, for MoD agreement, and included in the Power
Critical Design Review.
7.1
Capacity Requirements
Platforms shall be procured and designed with spare capacity, for future proofing.
Capacity requirements are mandatory for all bespoke military platforms (i.e. Challenger, Warrior), for both
Platform and Terminal Equipment Power Distribution Systems. For COTS and MOTs Platforms, only the
Terminal Equipment Power Distribution Systems are required to meet capacity requirements.
The load requirement detailed in the SRD does not include the capacity requirements stipulated in this
standard.
Capacity can also be affected by a change in environmental conditions; therefore an analysis of cable
capacity against temperature shall be performed.
7.1.1
Generator / Source
The Power Generation Source and/or Terminal Equipment batteries shall be capable of continuously
delivering 110 % of the Designated Load Requirement under all environmental conditions e.g. 10 % spare
capacity.
7.1.2
Terminal Equipment Battery Power Capacity
The Terminal Equipment shall be able to operate from batteries when either the platform generator or APU
are not functioning, for greater than 1 hour, under all environmental conditions.
The Terminal Equipment load requirement shall be specified in the Power Critical Design Review.
7.1.3
Cabling / DCDU
Cabling shall be assessed for capacity after environmentally de-rated, see Clause 7.2.
Unclassified
9

The following shall apply:
a)
The power distribution shall be rated at 150 % operating current e.g. greater than 50 % spare capacity
for systems of 200A;
b)
The power distribution shall be rated at 125 % operating current e.g. greater than 25 % spare capacity
for systems of > 200A;
c)
The Terminal Equipment DCDU shall allow for a 50 % increase in connection positions, to include the
associated circuit protection devices;
d)
The Terminal Equipment DCDU will be provided with termination positions to allow for safe access to
carry out testing under full load conditions.
7.2
Environmental Cable De-Rating
7.2.1
Environmental Conditions
Cables are to be de-rated in capacity depending on the following conditions:

a)
Installation in platform, (conduit);
b)
Working air temperature;
c)
Number of simultaneous loaded cores;
d)
Altitude of platform operation.
The Design Authority shall provide details of the cable load commitment, maximum working temperature,
and capacity when de-rated against the maximum working temperature (using the guidance provided in this
standard, Clause 15.1), installation details and the number of simultaneous loaded cores.
For Bespoke Platforms, both Platform and Terminal Equipment Power Distribution System cables shall be
de-rated against environmental conditions.
For COTS and MOTS Platforms, only Terminal Equipment Power Distribution System cables shall be derated against environmental conditions.
If de-rating factors are available from the cable manufacturer, then these shall be used. In the absence of
manufacturers' data, guidance shall be taken from Clause 15 and Annex E of this standard.
8
8.1
Batteries
Battery Requirements
All batteries shall meet the requirements stated in the appropriate Defence Standard 61-21 series.
9
9.1
Circuit Protection
Circuit Protection Requirements

a)
All DCDU outlets shall be protected with circuit protection devices;
b)
The circuit protection devices shall be appropriately rated under all environmental conditions, inclusive
of storage, and evidence shall be provided at the Power Critical Design Review;
Unclassified
10

c)
The Terminal Equipment DCDU shall be capable of incorporating higher (current) ratings of circuit
protection equipment for any outlet up to the rating of the Terminal Equipment DCDU;
d)
Bespoke Platform Batteries shall be protected from short circuit by a protection device, such as a fusible
link;
e)
COTS, MOTS and Bespoke Terminal Equipment batteries shall be protected from short circuit by a
protection device, such as a fusible link;
f)
Taps from multiple voltage systems, (i.e. 12/24V systems), shall be protected from short circuit by a
protection device, such as a fusible link;
g)
Bespoke Platform Power Distribution Systems shall have an isolation switch/breaker to isolate the power
generation source and batteries;
NOTE
It is recommended that MOTS Platforms have an isolation switch/breaker to isolate the power generation
source and batteries.
h)
Bespoke, MOTS and COTS Platform Terminal Equipment Power Distribution Systems shall have an
isolation switch/breaker to isolate the power generation source and batteries;
i)
The positive output of the isolation, feeding the Terminal Equipment, shall be fitted with a circuit
protection device, see Figure 5;
j)
Generators shall be protected from short circuit by a protection device, such as a fusible link or thermal
overload switch.
10
10.1
Wiring Configuration
Cable Requirements
All Power Distribution System cabling (including earth cables) shall meet the requirements stated in the
appropriate Defence Standard 61-12 Series.
10.2
Example Wiring Configuration
Figure 4 shows an example of a typical Power Distribution System.
Unclassified
11

Power
Distribution
Power Source/Generation
PE / TE
Platform
Battery
Platform Power
Distribution System
Circuit
Protection
Platform
DCDU
PE / TE
PE / TE
External DC
Platform
Generator
Platform
Regulator
Terminal Equipment Power

Distribution System
Platform Power Distribution System and Terminal

Equipment Power Distribution System
Charging
Switching
Terminal
Equipment
Batteries
Terminal
Equipment
DCDU
TE
TE
TE
APU
Figure 4
10.3
Typical Power Distribution System
Bespoke Platform Guidance
Bespoke platforms are designed from scratch and therefore can have a fully integrated power supply
distribution system that is usually two wire and allows for Platform and Terminal Equipment to be connected
to the same Power Distribution System. The Power Distribution System shall meet Clauses 7, 8, 9, 10, 11,
12, 13, & 14 and the requirements of Annex A. The Platform or Terminal Equipments are required to meet
the appropriate parts of this standard. The Design Authority is required to classify each Platform or Terminal
Equipment at the Power Critical Design Review for applicable requirements, Test Plans and Test Reports.
10.4
Wiring Configuration Requirements

a)
The TEPDS shall be a two-wire system. To maintain a two-wire system, the Terminal Equipment shall
be isolated at the input, (e.g. using a DC to DC Converter), as shown in Figure 5 and Figure 6;
b)
The negative input to the Terminal Equipment shall only be referenced to Earth at the Terminal
Equipment battery;
c)
The Terminal Equipment negative input, after isolation, shall be made common to a Designated Earth
Point or Terminal Earth Reference;
Unclassified
12

Terminal
Equipment
Battery
Terminal
Equipment
DCDU
Terminal Equipment
Terminal
Equipment
(isolated from
TE DCDU)
Isolation
Circuit
Protection
Figure 5
Wiring Configuration showing Two Wire System

Non-integral DC to DC
converter or a Power
Management Unit
Terminal
Equipment
Battery
Terminal
Equipment
DCDU
Isolation
DC - DC
Figure 6
Circuit
Protection
Terminal
Equipment
Terminal
Equipment
(isolated from
TE DCDU)
Wiring Configuration showing Two Wire System (where there is a separate DC to DC

Converter or Power Management Unit from the Terminal Equipment)
d)
For COTS and MOTS platforms, it is acceptable for the Platform Power Distribution System to use a
chassis return system. A label shall be displayed at the distribution point stating that this type of system
has been used;
e)
For COTS and MOTS platforms, the TEPDS shall contain batteries. For bespoke platforms, the Power
Critical Design Review shall determine the requirement for Terminal Equipment batteries;
f)
Terminal Equipment Batteries shall not be used to supplement platform power requirements. (It is
acceptable for a switch to be installed to the platform that allows Terminal Equipment batteries to supply
platform loads in emergency);
g)
Platforms that cannot comply with the foregoing shall be considered on a case by case basis e.g. Fuel
Tankers, Recovery Platforms, etc and Design Authority shall document their designs for MoD Authority
agreement at the preliminary and critical design reviews.
11
11.1
Connections
Connectors Recommendations
This Standard recommends a discrete number of connectors to be adopted for use by Platform and Terminal
Equipment manufacturers to ensure compatibility and inter-changeability of equipment between platforms.
Unclassified
13

This has been achieved using a mixture of Military Standard ranges and commercial types because some of
the military connectors do not meet the entire standards recommended requirements but commercial types
do meet these requirements.
It is anticipated that the military connector standards will be updated and that future issues of this standard
will recommend military types only.
In all cases, socket contacts should be used for connectors supplying power, including those attached to
DCDUs. Pin contacts should be used on connectors for Terminal Equipments.
For applications where technical compliance with the widest range of factors is required, connectors
compliant to CECC 75201-002 shall be specified. This is a range of connectors, mechanically and electrically
identical to MIL DTL 38999 Series 1, but manufactured from Aluminium Bronze, and hence achieving the
best levels of corrosion resistance available.
11.1.1
Connector Selection
Connectors should be selected as shown in Table 1, Connector IDs 3 and 4:

11.1.1.1
Higher Corrosion Resistance
For applications where the higher corrosion resistances are not required, the following connectors may be
substituted:
MIL-DTL-26482 Series 1 Style connectors, fitted with EMC grounding fingers, Rough grip coupling nuts and
Black Zinc-Nickel (RoHS compliant) plating. Crimp contacts should be specified in preference to solder
buckets.
Connectors should be selected as shown in Table 1, Connector IDs 5 and 6.
11.1.1.2
Connections for 12V Systems
For 12V systems, alternative connector planforms should be used to avoid mis-mating between 12V and 24V
systems. As 12V Terminal Equipments are typically used for relatively low current applications, only
connectors for low currents are specified. If higher current connections are required, connectors should be
chosen not to be compatible with those of 24V systems, and should otherwise chosen to follow the technical
requirements of this section. Such connectors should be agreed at the Power Critical Design Review.
Connectors should be MIL-DTL-26482 Series 1 Style connectors, fitted with EMC grounding fingers, Rough
grip coupling nuts and Black Zinc-Nickel (RoHS compliant) plating. Crimp contacts should be specified in
preference to solder buckets.
11.1.1.3
High Current Connections
For applications where a higher current connection is required, connections should be made by direct
connection to a suitable bus-bar within the DCDU. Cables should exit via suitable glands or feed-throughs to
provide strain relief, abrasion resistance and screening.
Alternative connectors are type VG 95 234, reverse bayonet (derivative of MIL-DTL-5015H), style connectors
with rough grip coupling nuts and Black Zinc-Nickel (RoHS compliant) plating. Crimp contacts should be
specified in preference to solder buckets.
NOTE
This range of connectors is not available with grounding fingers, and hence is unlikely to be suitable for
applications requiring a high degree of EMC integrity.
Unclassified
14

Table 1
Connector Selection
Pin Assignment
Number
of
Poles
Contacts
Size
Total
Current
Capacity
12-03
3 pole
16
10A
+ve
-ve
Not
Used
12V
14-02
2 pole
12
20A
+ve
-ve
24V
11-2
2 pole
16
10A
+ve
-ve
+ve
-ve
10A
+ve
-ve
12
20A
+ve
-ve
2 pole
135A
+ve
-ve
2 pole
245A
+ve
-ve
Connector
ID
Connector
Style
Connector
Voltage
Insert
MIL-DTL26482
Series 1
12V
MIL-DTL26482
Series 1
CECC
75201-002
CECC
75201-002
24V
15-04
4 pole
12
MIL-DTL26482
Series 1
24V
10-02
2 pole
16
MIL-DTL26482
Series 1
24V
14-04
4 pole
VG95 234
24V
24-9
VG95 234
24V
32-5
40A
11.1.2
(20A per
pair)
+ve
-ve
+ve
-ve
Physical Protection and Installation Considerations
Refer to Clause 9 for guidance on Circuit Protection.

Spare power outlet sockets should be protected to the full current capability of the socket and should be
provided with a suitable protective cap and stowage for the protective cap.
Any socket outlet requiring disconnection of cables under normal usage should be provided with a suitable
protective cap, and stowage for the protective cap.
Where mis-connection protection of DCDU outlet points is required, alternative keying arrangements of
standard connectors should be used as the first preference over alternative insert orientations or connector
sizes. In all other cases normal keying and orientation should be selected.
Although exemptions to certain legislations are possible for military equipment, best practice is to procure
new components compliant to RoHS legislation. Zinc-Nickel plating has therefore been specified as this
gives the best combination of conductivity and corrosion resistance available at the time of publication of this
standard. Other platings may be substituted, but should be assessed by the equipment manufacturer for
suitability in the application.
Where additional contacts are required in a connector to perform another function such as power interlock or
capacitor pre-charge, an appropriate connector meeting the above physical requirements should be chosen.
No recommendation is made as to the specification of backshells / endbells or other accessories to be used
with the connectors specified as there is a very wide range of these parts available, and selection will need
to be made dependent on the needs of the installation. It is recommended that they be procured to an
Unclassified
15

applicable UK Defence Standard or Military standard and due consideration given particularly to material and
plating compatibility with the connector, as well as the EMC requirements.
Proposals for alternatives to the connectors provided for by this standard shall be submitted to the MoD
Authority, as part of the Power Critical Design Review.
12
Earthing
12.1
Earthing Requirements
The Design Authority shall be responsible for providing the Platform and Terminal Earth Reference points,
Designated Earth Points along with their characteristics (current capacity, size) to the Power Critical Design
Review. The safety earth bonds shall meet the requirements of this Section and Test Requirements in
Annex A and Annex B of this standard.
A typical Platform and Terminal Equipment earthing arrangements are shown in Figure 7;
The following shall be provided:
a)
Platform and Terminal Reference Earth Terminals shall be bonded together;
b)
All earth terminals shall be accessible;
c)
All earth terminals shall be passivated;
d)
An earth terminal shall be provided at each DCDU;
e)
All earth terminals shall be labelled clearly;
f)
All earth bonding positions are to be detailed with design, position, size, material used, termination type,
paint clearance technique used;
g)
All earth bonds shall be designed to operate over the life of the platform, without degradation, i.e. harsh
environments and corrosion;
h)
All Terminal Equipment DCDU and Terminal Equipments shall have a test earth bonding position
required for initial earth bond measurements and future scheduled maintenance measurements;
i)
The negative input to the Terminal Equipment shall only be referenced to Earth at the Terminal
Equipment battery;
j)
The negative output, after isolation, of the Terminal Equipment shall be referenced to a Designated
Earth Point or Terminal Earth Reference;
k)
To ensure harmony with EMC Standards, the length of any Earth Bond used shall be kept as short as
possible;
l)
All earthing components, i.e. cables and connections shall be sized to ensure conduction of fault
current.
NOTE
Figure 7 represents a configuration that is regarded as best practice. In some platforms, Platform and
Terminal Equipment batteries are all connected to the same DCDU via switches, used to isolate the Platform batteries
during reduced signature operation
Unclassified
16

Power Source/Generation
Power Distribution
Circuit
Protection
Equipments
Earth Return
for COTS/
MOTS
PE
Platform Battery
PE
Platform DCDU
PE
Earth Return can
be via chassis
Platform Earth Reference

Designated Earth Point
Terminal Earth Reference

Platform
Chassis
Platform
Generation
Source
Platform
Regulator
Charging /
Switching
Equipment
Rack
TE
APU
Terminal
Equipment
Batteries
Terminal
Equipment
DCDU
TE
TE
Key
Platform and Terminal Earth Reference
Positive Terminal
Negative Terminal
Figure 7
13
TE = Terminal Equipment
PE = Platform Equipment
Circuit Protection
Typical Platform and Terminal Equipment Earthing Arrangements and Reference Points
Platform
13.1
Platform Requirements
Ideally the platform power generation source is capable of providing the full Platform and Terminal
Equipment Designated Load Requirement when the engine is at idle.
This standard recognises that this is not easily achieved, but expects the Design Authority to take measures
to ensure that, when the engine is at idle, the Designated Load is not supplied from the batteries.
This may be solved using one of several methods:
a)
Automatic monitoring of alternator charging and management of engine idle speeds;
b)
Manual hand throttle with instructions to the user;
c)
A higher capacity alternator providing more current at lower engine revolutions;
d)
Adjustment of the gearing of the generator to increase the speed of the generator at low engine
revolutions, ensuring the engine revolutions do not exceed the alternators manufactures maximum
recommended running speed.
Tests to ensure the Designated Load is provided by the power generation source and not the batteries,
whilst at engine idle, are detailed in Clause A.2 DET01.A Steady-State Voltage of the standard.
Unclassified
17
14
Platform and Terminal Equipment
14.1
Platform and Terminal Equipment Requirements
a)
All Platform and Terminal Equipment shall meet the meet requirements stipulated in Annex B of this
standard;
b)
Platform and Terminal Equipment shall operate over the voltage range shown in Table 2;
Table 2
Platform and Terminal Equipment Operating Voltages

Nominal 12V
Nominal 24V
Terminal
Equipment
Platform
Equipment
Terminal
Equipment
Platform
Equipment
Lower Voltage
9V
9V
18V
18V
Upper Voltage
16V
19V
32V
38V
c)
All Terminal Equipment shall have a power isolation switch that isolates the positive line from the power
supply. In some cases, it is necessary for a constant power feed to ensure correct operation. The
rationale for this shall be provided in the Power Critical Design Review;
d)
Terminal Equipment shall have a test earth bonding position required for initial earth bond
measurements and future scheduled maintenance measurements;
e)
To ensure the Terminal Equipment maintains a two wire system, the Terminal Equipment positive and
negative power input shall be isolated from the earth bond as shown in Figure 6;
f)
Platform and Terminal Equipment manufacturers shall provide installation instructions to include
earthing and circuit protection requirements.
15
15.1
Environmental
Environmental Requirements
Extreme temperatures can cause changes in the response of power supply components with respect to their
resistive, capacitive and inductive properties. This in turn could affect the frequency response and voltage
characteristics and in turn the transient response e.g. circuit breaker performance, changes in filter
characteristics and electrical durability.
Climatic factors such as humidity, wind, ozone, hail, sand, rain, ice and snow shall not be considered as
these will be considered during environmental trials. Temperature change and altitude shall only be
considered when assessing cable current carrying capacity and circuit protection devices.
Def Stan 00-35 Pt4 identifies eleven climatic categories that have been chosen to represent distinctive types
of climate found on the land surfaces of the world.
The eight categories, A1 to A3 and C0 to C4, relating to the land surface are defined with temperature as the
principal consideration, while the remaining three, B1 to B3, represent climates in which high humidity
accompanied by a warm temperature is the outstanding characteristic. Humidity is not considered in this
standard and will reference the eight categories, A1 to A3 and C0 to C4 only.
The geographical locations to which these climatic categories apply are illustrated approximately in the maps
in Def Stan 00-35 Pt4.
Unclassified
18

For simplicity, the hot and cold temperature requirements required for assessing power cable de-rating in
Annex A and Terminal Equipment testing in Annex B shall be based on the extremes categories found in
Def Stan 00-35 Pt4 (A1 = 58C and C4 = -68C).
For simplicity, the hot and cold temperature requirements required for assessing circuit protection devices
shall be based on the extremes categories found in Def Stan 00-35 Pt4 (A1 = 58C and C4 = -68C),
environmentally modified for their location within the platform, see Clause 15.2. The required operating
temperature range shall be defined by the Design Authority at the Power Critical Design Review and
evidence of component compliance shall be provided and agreed at the Power Critical Design Review.
During the Power Critical Design Review, rationale may be provided to change the climate category. For
example a platform may only be required to operate in Central Europe therefore the climatic categories can
be justified as A3 (42C) and C2 (-56C).
Platform and Terminal Equipment designed for specific platforms shall have the same climatic category as
the platform. Specific installation factors (for example an air conditioned cabinet) shall be included in the
Power Critical Design Review as rationale to adjust the environmental categories. If the Platform or Terminal
Equipment has been designed for different platforms, then the extreme climatic categories shall apply (A1
and C4).
15.2
Power Supply LRU/Component/Terminal Equipment Location and Test Temperature
As a general rule the internal temperatures in a platform will increase with, in proportion to, the amount of
energy generated by all equipments and occupants. This condition is further increased by the addition of
solar radiation. Therefore, for key components, such as Circuit Protection devices and Terminal Equipments
in non air conditioned environments, an increase of 30 C is considered appropriate to the external
categories. Engine compartments normally achieve internal ambient temperatures of in excess of 100 C. Air
conditioners can reduce the temperature by between 15 and 20 C.
16
16.1
Quality Standard
Quality Management System (QMS)
The Design Authority shall establish, document, implement, assess and improve an effective and economical
system, which includes the requirements of ISO 9001:2000, AQAP 2100 series, Defence Standard 05-61
and DEFCON's 602A or 602B as necessary to satisfy the contract requirements.
The MoD Authority shall be provided with objective evidence to show this system is compliant with those
documents referenced above and effective. The MoD Authority reserves the right to reject this system as it
applies to the contract.
Unless invoked in the contract, the Design Authority shall determine the test methods required and perform
the tests to demonstrate conformity with the corresponding requirements at appropriate stages up to and
including the final product. The Design Authority shall provide a Certificate of Conformity at release of
product to the MoD Authority.
The MoD Authority reserves the right to reject the Test Regimes proposed.
Where it is desirable, or necessary, that conformity to the specified contract requirement has been achieved,
the MoD Authority shall invoke ISO/IEC 17050 series. This declaration of conformity shall be based on
results of an appropriate type of conformity assessment activity (e.g. testing, measurement, auditing,
inspection or examination) carried out by one or more first, second or third parties. Conformity assessment
bodies involved, where applicable, should consult relevant International Standards, Guides and other
normative documents.
The Design Authority shall issue and implement documented procedures which identify, control and
segregate non-conforming products. The Design Authority shall notify the MoD Authority of non-conformities
and corrective actions required. The MoD Authority will only consider the acceptance of non-conforming
product where there is clear and demonstrable benefit to the MoD. Application for a Concession, in
Unclassified
19

accordance with Defence Standard 05-61 Pt 1, to deliver or embody a non-conforming product shall be
made, without delay, by the Design Authority.
16.2
UKAS Requirement
Testing to prove contractual compliance shall be carried out by a UKAS Accredited Test Facility, whose
schedule includes this standard.
17
Test Equipment
17.1
Test Equipment Requirements
The following test equipment shall be utilised unless indicated otherwise:

a)
The Environmental Chamber shall meet the requirements stipulated in the Power Critical Design
Review;
b)
LISNs shall meet the requirements of ISO7637-2 2004;
c)
Clause B.11 (DIT07.B) - Transient Generator shall meet the requirements of ISO7637-2 2004;
d)
Clause A.12 (DIT03.A) Function / Signal Generator capable of providing a sinusoidal wave over the
frequency range of 20 Hz to 150 kHz;
e)
Clause A.12 (DIT03.A) Broadband amplifier capable of amplifying a sinusoidal wave to the required
test levels;
f)
Digital Storage Oscilloscope (DSO) capable of data acquisition and data sample storage shall meet the
following requirements: input impedance of not less than 0.1 M, bandwidth of DC to not less than 400
MHz, a minimum sampling rate of 500MS/s and a minimum input sensitivity of 5mV/div;
g)
A high impedance oscilloscope probe shall meet the following requirements: input impedance of not less
than 0.1 M, bandwidth of DC to 400 MHz and a minimum input sensitivity of 5mV/div. Care should be
taken to ensure measured voltage does not exceed the maximum input voltage of the oscilloscope
probe (for validation of fast transients, DIT07.B, only);
h)
Differential oscilloscope probe with a bandwidth of >100MHz and a differential input voltage rating of
>500V;
i)
DC passive, non inductive load banks for simulating Platform and Terminal Equipment;
j)
Clause A.4 (DET03.A) - Test Switch/Contactor, as rated for the maximum current, shall meet the
requirements stipulated in Def Stan 59-411 Part 3 DCE03.B;
k)
Clause A.6 (DET05.A) - Test Switch/Contactor, rated for three times the circuit protection device current
and shall meet the requirements stipulated in Def Stan 59-411 Part 3 DCE03.B. It shall provide a trigger
signal to the DSO upon application of load;
l)
Clause B.3 (DET02.B) External Test Switch/Contactor shall meet the requirements stipulated in
ISO7637-2 2004;
m) Earth Bond Meter with a sensitivity of 500 , with an applied measurement current of 10A;
n)
Current Clamp that covers the current range of the Platform or Terminal Equipment being measured;
o)
Current Shunt that meets the current rating of the Terminal Equipment being measured;
p)
DVM. Digital Voltmeter capable of measuring DC and AC voltages 150kHz, current, continuity and
resistance;
Unclassified
20

q)
Batteries or power supplies.
All equipment used for quantitative measurement shall be calibrated by a UKAS accredited calibration
laboratory with the required parameters traceable to national or international standard.
17.2
Tolerances
The Laboratory shall, for all tests performed, produce a Test Uncertainty of its measurements, in accordance
with UKAS Documents M3003 - The Expression of Uncertainties and Confidence in Measurements and
LAB12 The Expression of Uncertainty in Testing.
Unless otherwise stated, the following accuracy/tolerance shall be applied:
1)
Resistance 10%;
2)
Voltage 1%;
3)
Current 1%;
4)
Time 1%.
Reference to Clause 16 of this standard is also required for Quality Assurance.
18
Electromagnetic Compatibility Legislation
Without prejudice to any other provision of this Def Stan, the Contractor shall comply with all legislation as
regards the electromagnetic compatibility of vehicles, systems, components and separate technical units to
which this Def Stan applies and shall not be permitted to rely on any exemption which disapplies that
legislation or any part thereof to such military vehicles, systems, components and separate technical units
without the express prior written consent of the Authority.
19
Management and Planning
19.1
Management and Planning Requirements
The Management and Planning aspects shall be documented by the Design Authority and include the
following items:
a)
Control and Management requirement for Power Critical Design Review;
b)
Test plan;
c)
Test report;
d)
Test Certificate;
e)
Pass/Fail Criteria;
f)
Maintenance Requirements e.g. bonding and earthing.
19.2
19.2.1
Control and Management

Test Plan
A Test Plan shall be produced before the commencement of testing.

The Test Plan shall be signed by the Design Authority and appropriate MoD Authority.
Unclassified
21

The Test Plan shall follow this standard, and contain any deviations and special requirements from the
Power Critical Design Review.
a)
Amendment Status;
b)
Document History;
c)
Distribution List;
d)
Sign off;
e)
Introduction;
f)
Test Outline / Summary;
g)
Test Objectives;
h)
Test Applicability, referenced to standard and/or deviations;
i)
Platform Conditions or Equipment Modes;
j)
Order of Tests;
k)
Platform Systems and Terminal Equipment Pass/Fail Criteria;
l)
References;
m) Personnel in Attendance (as appropriate);

n)
Release of Data (as appropriate);
o)
Security Classification (as appropriate).
19.2.2
Test Report
The Test Report shall meet the requirements of UKAS and include the following:
a)
Amendment Status;
b)
Document History;
c)
Distribution List;
d)
Sign off;
e)
Test Objectives, as per Test Plan and any deviations;
f)
Test Results, summarising the following:
g)
1)
Test Applicability;
2)
Test Layout;
3)
Test Limits;
4)
Platform Conditions or Equipment Modes;
5)
Test Method.
Test Results, detailing the following;

Unclassified
22

1)
Details of pass/fail and waveforms or measurements as appropriate;
2)
Test and Equipment Pass/Fail Criteria;
3)
Test Exceptions.
h)
Test and support equipment List, including calibration status;
i)
Supplied Drawings;
j)
Platform or Equipment Description and identifications;
k)
Support Equipment Used/Supplied;
l)
Photographs;
m) References;
n)
Personnel in Attendance;
o)
Security Classification (as appropriate).
19.2.3
Test Certificate (Optional)
A Test Certificate stating compliance or non-compliance with this standard.
19.3
19.3.1
Pass/Fail Criteria
Susceptibility Criteria
In order that the test engineer can determine the threshold during DIT tests, the criteria for malfunction must
be stated in the Power Critical Design Review and the subsequent Test Plan agreed in writing prior to
testing, based on the following performance criteria.
The main performances that need to be assessed for failure criteria are safety related and mission
assurance functions. For safety related systems, reference should be made to Def Stan 00-56, whilst for
mission assurance, reference should be made to the Systems Requirement Document (SRD) to identity the
degree of upset and recovery allowable for the Platform and Platform/Terminal Equipment.
Performance Criterion A:
The equipment shall continue to operate as intended during and after each test. No degradation of
performance or loss of function or unwanted operation is allowed, when the equipment is used as intended.
Performance Criterion B:
The equipment shall continue to operate as intended after the disturbance is removed. After the test, no
degradation of performance or loss of function or unwanted operation is allowed, when the apparatus is used
as intended. During each test, degradation of performance is allowed. However, there shall be no change to
the actual operating state or to stored data (memory) at the end of test. Any such loss of performance during
testing shall be recorded in the Test Report together with the conditions of test under which the degradation
occurred.
Performance Criterion C:
Temporary loss of function is allowed during each test, provided the function is recoverable, by manual
intervention, at the end of the test within an acceptable timescale, e.g. re-boot or reset. The allowable loss of
function and timescale shall be stated in the Test Plan. Any such loss of function during testing shall be
recorded in the Test Report.
Performance Criterion D:
Unclassified
23

Loss of function is allowed during each test provided the function can be restored by manual intervention at
the end of the test, and no permanent damage occurs, e.g. fuse replacement. The allowable loss of function
shall be stated in the Test Plan. Any such loss of function during testing shall be recorded in the Test Report.
These types of failures and recovery are usually reserved for unlikely events e.g. lightning strikes or reverse
polarity, where damage protection is usually specified in the SRD.
Unclassified
24
Annex A
Platform Power Distribution Tests
A.1
General Requirements
A.1.1
Requirements
a)
All battery sets shall be as new. Prior to test, the charging current shall be less than 5 A;
b)
Unless otherwise stated, the Platform and Terminal Equipment DCDU Isolation switches shall be on, i.e.
the Platform and Terminal Equipment DCDUs are connected to the Power Generation Source and
batteries;
c)
For all tests, ensure all Terminal Equipments are disconnected;
d)
Measurements shall be made at a sufficient number of positions to ensure that the results obtained are
fully representative of both the Platform and Terminal Equipment Power Distribution Systems. Unless
otherwise stipulated in the individual test requirements, measurement points shall include:
1)
The main distribution point for Platform Equipment (i.e. Platform DCDU or the point where the
power generation source and platform battery are connected);
2)
Every Terminal Equipment DCDU;
3)
Any external DC distribution points, e.g. trailer. This does not include slave positions.
NOTE 1
The external DC distribution points are not applicable for all tests, see individual Test Applicability.
NOTE 2
If the platform has a Dual Voltage System, then measurements shall be performed on both 12V and 24V
Platform Power Distribution Systems.
e)
Measurement Points shall be stipulated in the Power Critical Design Review;
f)
Load requirements are determined from the Power Diagram provided from the Power Critical Design
Review;
g)
If the Platform has provision to provide exported DC power (e.g. trailer), then this shall be loaded at 90%
of full rated load during all tests as defined in the Power Critical Design Review;
h)
Perform a full functionality check before and after all DIT tests, for example on-board diagnostic fault
codes, circuit breaker activation, manual physical checks;
i)
Test Applicability shall be determined using Table 3.
Unclassified
25

Table 3
Platform Power Distribution - Test Applicability

Power Distribution Applicability
Test Ref.
Test Description
Clause
COTS
MOTS
Bespoke
DET01.A
Steady State Voltage
PPDS and TEPDS
A.2
DET02.A
Ripple Voltage
PPDS and TEPDS
A.3
DET03.A
Long Transients
PPDS and TEPDS
A.4
DET04.A
Short Transients
PPDS and TEPDS
A.5
DET05.A
Circuit Protection
DET06.A
Power Distribution Voltage Drop
DET07.A
Cranking
TEPDS
DET08.A
Terminal Equipment Battery

Capacity Test
TEPDS
DIT01.A
Platform/Terminal Earth Bond
DIT02.A
Platform Over Voltage /

Regulator Failure
PPDS
DIT03.A
Platform Imported Ripple

(20Hz - 150kHz)
PPDS
DIT04.A
Platform Load Dump
PPDS
NOTE 1
test.
TEPDS
TEPDS
TEPDS
TEPDS
TEPDS
TEPDS
PPDS and
TEPDS
A.6
PPDS and
TEPDS
A.7
A.8
A.9
PPDS and
TEPDS
A.10
A.11
A.12
A.13
In all figures, shaded elements indicate Test Equipment. Un-shaded elements indicate the Platform under
NOTE 2
For bespoke platforms, applicability is for guidance only and shall depend on a case by case basis, and
established during the Power Critical Design Review.
Unclassified
26
A.2
A.2.1
DET01.A Steady State Voltage

Purpose
The purpose of this test is to measure the steady state voltage with the generator or APU under different
load conditions. This is to ensure generators and/or the APU regulators hold the output voltage steady when
the load is fixed for a period of one hour. This test ensures that the batteries have sufficient capacity and are
appropriately charged when the Platform engine or APU is at idle.
The test shall be made at 90% of full load to reduce the risk of the circuit protection device operating during
the test.
A.2.2
Applicability
Power Distribution Systems Types applicable are shown in Table 4.

Table 4
DET01.A - Test Applicability

COTS
Platform Type
MOTS
Applicable Power
Distribution System
Bespoke
PPDS and TEPDS
This test is also applicable to external DC distribution points.
A.2.3
Test Layout
Measurement positions shall be stipulated in the Platform Power Critical Design Review with guidance from
Annex A - General Requirements.
A.2.4
Test Limits
The steady state voltage, including ripple peaks shall remain within the limits, as shown in Table 5:
Table 5
DET01.A - Test Limits
Nominal Voltage
A.2.5
12V System
12.5 Vpk
15 Vpk
24V System
25 Vpk
30 Vpk
Test Conditions
The Test Conditions are detailed in Table 6.
Table 6
Test Condition
DET01.A - Test Conditions
Engine Condition
Load Requirements (% of
rated maximum load
Unclassified
27

conditions)
1
Engine at tick over
90% of Platform and

Terminal Equipment
Designated Load
Requirement (includes
External DC Distribution)
Minimum engine speed to ensure maximum load.
90% of Platform and

Terminal Equipment
Designated Load
Nominal fixed speed engines shall be run at their designed on-line speed only
A.2.6
A.2.6.1
Test Method
Test Condition 1
Connect the DSO as close as physically possible to the measurement point. This ensures the calibrated
differential scope probe can reach without any extensions. This also reduces the risk of any radiated noise
being measured.
Connect DC load banks across the Platform and Terminal Equipment DCDU bus bars and load in
accordance to the Test Condition 1.
NOTE
In the case of COTS or MOTS platforms which do not have an accessible DCDU, loading may take place
across the Platform Battery terminals.
Leave the platform for 1 hour in Test Condition 1 prior to measurement.

Measure and record 15 seconds of steady state voltage.
During measurement, ensure that the system operates normally and only inherent and natural changes
occur i.e. do not deliberately change any part of the system which will change the load requirements of the
platform.
A.2.6.2
Test Condition 2
being measured.
Connect DC load banks across the Platform and Terminal Equipment DCDU bus bars and apply Test
Condition 2.
NOTE
Measure and record 15 seconds of steady state voltage.

During measurement, ensure that the system operates normally and only inherent and natural changes
occur i.e. do not deliberately change any part of the system which will change the load requirements of the
platform.
Unclassified
28
A.3
DET02.A Ripple Voltage
A.3.1
Purpose
The purpose of this test is to measure the ripple voltage with the generator or APU under different load
conditions.
Ripple is a test of the power source regulator, quality of the battery and the construction quality of the Power
Distribution System.
Ripple frequency is dependant on the power generator RPM, number of poles and number of phases. Ripple
amplitude is directly proportional to the impedance of the power distribution system.
A.3.2
Applicability

Table 7

COTS
Platform Type
Applicable Power
Distribution System
MOTS
Bespoke
PPDS and TEPDS
A.3.3
Test Layout
Annex A General Requirements.
A.3.4
A.3.4.1
Test Limits
Time Domain Test Limits
The Test Limits are shown in Table 8.

Table 8
A.3.4.2
DET02.A - Time Domain Test Limits
Nominal Voltage
Ripple Voltage
12V System
< 2V pk to pk
24V System
< 4V pk to pk
Frequency Domain Test Limits
Def Stan 59-411 Pt 3 DCE02.B Class A Limits for both 12V and 24V systems.
A.3.5
Test Conditions

Unclassified
29

Table 9
Test Condition
Engine Condition
rated maximum load
conditions)
Engine at tick over
0%
90% of Platform and

Terminal Equipment
Designated Load
A.3.6
A.3.6.1
Test Method
Time Domain
Connect the DSO to the measurement point using differential scope probes as close as physically possible
to the measurement point. This ensures the calibrated scope probe can reach without any extensions. This
also reduces the risk of any radiated noise being measured.
Connect DC load banks across the Platform and Terminal Equipment DCDU bus bars and load in
accordance to the test conditions.
NOTE
The DSO shall be adjusted to AC coupled and the time base adjusted to accurately capture the ripple
voltage.
During measurement ensure the system operates normally and only inherent and natural changes occur i.e.
do not deliberately change any part of the system which will change the load requirements of the platform.
Perform the measurements in both test conditions as stipulated in Clause A.3.5.
A.3.6.2
Frequency Domain
Perform test: Def Stan 59-411 Pt 3 DCE02.B.

Perform the measurements in both test conditions as stipulated in Clause A.3.5.
Unclassified
30
A.4
A.4.1
DET03.A Long Transients

Purpose
The purpose of this test is to measure long transients when switched between different load conditions.
A long transient is a direct response from the power source and regulator to a change in load conditions.
A.4.2
Applicability

Table 10

COTS
Platform Type
Applicable Power
Distribution System
MOTS
Bespoke
PPDS and TEPDS
A.4.3
Test Layout
Annex A - General Requirements.
A typical test configuration is shown in Figure 10.
A.4.4
Test Limits
Test Limits are shown in Figure 8 and Figure 9.
Unclassified
31

25
20V, 0.05s
20
15V, 1.0s
Peak Voltage (Volts)
16V, 0.1s
15
Steady State > 1s

11.5V, 0.5s
10
12.5V, 1.0s
0.01
Figure 8
0.1
Recovery Time (seconds)
1.0
0
0.001
Note:
Solid Line shows Limits for Long Transient.
Dashed Line shows Steady State Voltage.
Limits inclusive of ripple.
DET03.A 12V Limits
50
40V, 0.05s
40
30V, 1.0s
Peak Voltage (Volts)
32V, 0.1s
30
Steady State > 1s

23V, 0.5s
20
25V, 1.0s
10
0.01
Figure 9
0.1
Recovery Time (seconds)
DET03.A - 24V Limits
Unclassified
32
1.0
0
0.001
Note:
Solid Line shows Limits for Long Transient.
Dashed Line shows Steady State Voltage.
Limits inclusive of ripple.

A.4.5
Test Conditions

Table 11
Test Condition
Engine Condition
rated maximum load
conditions)
Platform and Terminal

Equipment Designated Load
Switched 0% - 90% - 0%
A.4.6
Test Method
being measured.
Load the Terminal Equipment DCDU, and external DC Distribution (if fitted), to 90% of full load.
Connect the DSO to the Platform DCDU.
Capture and record long transients when the Platform load is being switched between 0% to 90% load and
90% to 0% load conditions.
Perform each test with the following time bases configured on the DSO: 1ms, 10ms and 100ms per division.
If steady state is not achieved when using a time base of 100ms, then the time base shall be increased until
the voltage returns to steady state.
Repeat each operation 3 times for each time base, report the worst case amplitude for each time base, and
the steady state recovery time.
Load the Platform DCDU and external DC Distribution (if fitted) to 90% of full load. Repeat measurement
method at the Terminal Equipment DCDU.
Load the Platform and Terminal Equipment DCDU to 90% of full load. Repeat measurement method at the
external DC Distribution (if fitted).
Unclassified
33

Terminal
Equipment
DCDU
Oscilloscope
Probes
Test
Switch/
Contactor
DC Load
Switch shown
open
(0% load
condition)
Bus bars
DSO
Figure 10
Test Switch/Contactor
Control
DET03.A Typical Test Configuration
Unclassified
34
A.5
A.5.1
DET04.A Short Transients

Purpose
The purpose of this test is to measure short transients generated when long or short duration inductive
platform loads are switched on or off and between modes. Typical sources include wipers, air conditioning,
motors and pumps.
A.5.2
Applicability

Table 12

COTS
Platform Type
Applicable Power
Distribution System
MOTS
Bespoke
PPDS and TEPDS
A.5.3
Test Layout
Annex A - General Requirements. An example Test Configuration is shown in Figure 11.
A.5.4
Test Limits

Table 13
Short Transient Duration
A.5.5
12V System
24V System
<= 10s
+45V
-30V
+90V
-60V
>10s to 1ms
+35V
-20V
+70V
-40V
Test Conditions
Unclassified
35
Table 14
Test Condition
Engine Condition
rated maximum load
conditions)
Minimum engine speed to ensure maximum load to

the Terminal Equipment DCDU.
0%
A.5.6
Test Method
being measured.
Measure individual platform inductive loads when switched between the off to on and on to off conditions
using the appropriate platform switch.
Perform each test with the following time bases configured on the DSO: 100ns, 500ns, 1s, 100s and 1ms
per division.
Differential
Oscilloscope
Probes
Terminal
Equipment
DCDU

Equipment
Power Switch (for

Terminal Equipment)
Bus bars
DSO
Figure 11
DET04.A - Example Test Configuration
Unclassified
36
A.6
DET05.A Circuit Protection
A.6.1
Purpose
The purpose of this test is to ensure correct installation and operation of the circuit protection devices. This
test ensures the DCDUs and individual equipments are protected from over-current.
A.6.2
Applicability
Table 15 defines the circuit protection applicable for test.

Table 15

COTS
Platform Type
Applicable Power
Distribution System
Circuit Protection
NOTE
MOTS
TEPDS
Bespoke
PPDS and
TEPDS
Only a single circuit protection device of each value and type requires test on each DCDU.
A.6.3
Test Layout
For Platform and Terminal Equipment DCDU protection, measurements shall be made across DCDU bus
bars.
For Platform and Terminal Equipment protection, measurements shall be made at the output of the
appropriate circuit protection device.
A.6.4
Test Limits

Table 16
Position
Time between activation of test switch to zero volts
Platform / Terminal Equipment DCDU

Protection
As identified in the Power Critical Design Review
Platform / Terminal Equipment Protection
As identified in the Power Critical Design Review
A.6.5
Test Conditions
Unclassified
37

Table 17
Test Condition
Engine Condition
rated maximum load
conditions)

the outlet point.
Switched 300%
A.6.6
Test Method
Connect the DC load banks via the Test Switch/Contactor to the outlet point or DCDU bus bars under test.
Connect the DSO to the output of the protection device, connect the trigger signal from the Test
Switch/Contactor and adjust the DSO to trigger externally.
The DC load banks shall be set to 300% of the protection device being tested. For example a 100A circuit
breaker will be tested with the DC loads set to 300A.
Test the circuit protection device and report the protection device response and the disconnection time.
Measure and record all waveforms on the DSO, to be included in the final report.
Terminal
Equipment
DCDU
Circuit
Protection
Test Switch/
Contactor
DC Load
Switch shown
open
(0% load
condition)
Oscilloscope
Probes
DSO
Figure 12
Trigger
Signal
DET05.A Typical Test Configuration for Terminal Equipment Distribution Protection
Unclassified
38
Test Switch/Contactor
Control
A.7
A.7.1
DET06.A Power Distribution Voltage Drop

Purpose
The purpose of this test is to determine that the capacity of the cables from the Power Generation Source
and batteries, to the Platform or Terminal Equipment DCDU, meets power requirements when fully loaded.
A.7.2
Applicability
Table 18 defines applicable Power Distribution Systems.

Table 18
Platform Type
COTS
MOTS
Bespoke
Applicable Power
Distribution System
TEPDS
TEPDS
PPDS and
TEPDS
A.7.3
Test Layout
Measurements are to be performed as shown in Figure 13 and Figure 14.
A.7.4
Test Limits
Test Condition 1: 2% of Power Generation Source Voltage in Test Condition 1 (Measurement 1).
Test Condition 2: 2% of Power Generation Source Voltage in Test Condition 2 (Measurement 1).
A.7.5
Test Conditions

Table 19
Test Condition
Engine Condition
rated maximum load
conditions)

the Platform or Terminal Equipment DCDU with the
battery negative disconnected.
95%
NOTE: Ensure negative cable remains common with

the Earth Reference
2
Ignition on (engine off). Battery negative connected.
95%
Unclassified
39

A.7.6
A.7.6.1
Test Method
Power Distribution System in Series (Figure 13)
Measure and record Power Generation Source voltage, at the DCDU, in Test Condition 1 using
Measurement 1 detailed in Figure 13.
Measure and record the voltage between the Power Generation Source positive terminal and the positive
DCDU bus bar, (Measurement 2 in Figure 13), Test Condition 1.
Measure and record the voltage between the Power Generation Source negative terminal and the negative
NOTE
The Power Generation Source negative terminal may be the mounting bolts connecting the Power
Generation Source to the Platform.
Add the absolute values of the positive and negative voltage drops (Measurements 2 and 3).
Ensure Test Condition 1 limit is achieved.
A.7.6.2
Power Distribution System in Parallel (Figure 14)
Measure and record Power Generation Source voltage in Test Condition 1 using Measurement 1, detailed in
Figure 14.
Measure and record the voltage between the Power Generation Source positive terminal and the positive
Measure and record the voltage between the Power Generation Source negative terminal and the negative
NOTE
The Power Generation Source negative terminal may be the mounting bolts connecting the Power
Generation Source to the Platform.
Add the absolute values of the positive and negative voltage drops (Measurements 2 and 3).
Measure and record the voltage between the battery positive terminal and the positive DCDU bus bar,
(Measurement 4 in Figure 14), Test Condition 2.
Measure and record the voltage between the battery negative connection and the negative DCDU bus bar,
(Measurement 5 in Figure 14), Test Condition 2.
Add the absolute values of the positive and negative voltage drops.
Unclassified
40
Terminal
Equipment
DCDU
Terminal
Equipment
Battery
Power
Generation
Source
DC Load
Negative Battery
Terminal
(disconnected)
Figure 13
Measurement Number
Switch shown open

(prior to test)
Measured between these points
Test Condition 1,
Negative Battery Terminal
Disconnected
DET06.A Typical Test Configuration Power Distribution System in Series
Terminal
Equipment
DCDU
Power
Generation
Source
3
Terminal
Equipment
Battery
DC Load
Switch shown
open (prior to
test)
5
6
Negative Battery
Terminal
Measurement Number
Measured between these points
}
}
Test Condition 1, Negative

Battery Terminal
Disconnected
Test Condition 2, Negative

Battery Terminal Connected
Unclassified
41

Figure 14
DET06.A Typical Test Configuration Power Distribution System in Parallel
NOTE
When measuring the voltage drop with multiple DCDU's in series, ensure all DCDU's are loaded to 95% of
their capacity.
Unclassified
42
A.8
A.8.1
DET07.A Cranking
Purpose
The purpose of this test is to ensure Terminal Equipment batteries are not being used during the cranking
phase.
A.8.2
Applicability
Table 20 defines the Power Distribution System batteries required for test.
Table 20

COTS
Platform Type
Applicable Power
Distribution System
Battery
MOTS
Bespoke
TEPDS
If the platform has a switch that allows the Terminal Equipment batteries to be used in an emergency
situation (for platform systems) then this switch shall be open during this test.
A.8.3
Test Layout
Measurements are to be made across the Terminal Equipment DCDU bus bars.
A.8.4
Test Limits
Terminal Equipment batteries are to remain within steady state voltage levels, detailed in Clause A.2.4,
during the cranking phase.
A.8.5
Test Conditions

Table 21
Test Condition
Engine Condition
rated maximum load
conditions)
Measurements are to be made during the cranking

cycle.
0%
A.8.6
Test Method
Connect the DSO across the positive and negative terminals of the Terminal Equipment DCDU bus bars.
Crank the platform. Measure and record the Terminal Equipment battery response.
Unclassified
43
A.9
A.9.1
DET08.A Terminal Equipment Battery Capacity Test

Purpose
The purpose of this test is to ensure Terminal Equipment batteries have the capacity to supply their
designated load requirement, as stipulated in the Power Critical Design Review, for 1 hour.
A.9.2
Applicability
Table 22 defines applicable Power Distribution Systems.

Table 22
A.9.3
Platform Type
COTS
MOTS
Bespoke
Applicable Power
Distribution System
TEPDS
TEPDS
TEPDS (if
fitted)
Test Layout
Measurements are to be made across the Terminal Equipment DCDU bus bars.
A.9.4
Test Limits
Table 23
A.9.5
System
Minimum Terminal Equipment DCDU Voltage
Time
12V
Whichever the greater of 9V or minimum discharge

voltage as defined in the Power Critical Design
Review
1 hour
24V
Whichever the greater of 18V or minimum discharge

voltage as defined in the Power Critical Design
Review
1 hour
Test Conditions
Unclassified
44
Table 24
Test Condition
Engine Condition
rated maximum load
conditions)
All power generation sources shall be off during

testing.
Terminal Equipment
Designated Load
Requirement, as stipulated
in the Power Critical Design
Review
A.9.6
Test Method
Connect the DC load banks to the Terminal Equipment DCDU bus bars and adjust to meet the Terminal
Equipment Designated Load Requirements, as stipulated from the Power Critical Design Review.
Monitor the Terminal Equipment DCDU bus bar voltage for 1 hour and ensure it stays within the test limits.
Record the elapsed time if voltage exceeds limits within 1 hour.
Visually inspect the exterior of the battery for signs of damage, cracks and corrosion. Report observations.
NOTE
The initial DC load bank settings shall remain unchanged throughout the test.
Unclassified
45
A.10
A.10.1
DIT01.A Platform/Terminal Earth Bond

Purpose
The purpose is to test the electrical bonds of Platform and Terminal Equipment. This is to ensure the fault
current is sufficient to activate circuit protection within limits set in Clause A.6 - DET05.A.
NOTE
If RF bond measurements are scheduled, RF bonds shall be measured first.
A.10.2
Applicability
Table 25 defines the Power Distribution System earth bonds applicable.

Table 25
DIT01.A Test Applicability
Platform Type
COTS
MOTS
Bespoke
Applicable Power
Distribution System Earth
Bonds
TEPDS
TEPDS
PPDS &
TEPDS
Measurements shall be identified in the Power Critical Design Review. The following paths shall be used as
guidance and are dependent on Power Distribution System type:
a)
Platform Earth Reference to Terminal Earth Reference;
b)
Platform Battery to Platform Earth Reference;
c)
Platform DCDUs to Platform Earth Reference;
d)
Terminal Equipment batteries to Terminal Earth Reference;
e)
Terminal Equipment DCDUs to Terminal Earth Reference;
f)
Terminal Equipment to Terminal Earth Reference;
g)
APU to Terminal Earth Reference (see Figure 15);
h)
Equipment Racks to Terminal Earth Reference;
i)
External DC distribution points to Platform Earth Reference.
Measurements shall be performed between all Designated Earth Points and the Terminal Earth Reference.
NOTE
The Power Critical Deign Review shall identify any parallel paths that will need to be disconnected during
measurement.
A.10.3
Test Layout
Measurements shall be made at the test earth bonding position where available.
A.10.3.1
Standard Test Layout
Measurements shall be made using an Earth Bond Meter, as shown in Figure 15.
Unclassified
46

A.10.3.2
Alternative Test Layout
A typical alternative test configuration, using the power supply method, is shown in Figure 16.
The power supply positive shall be connected via a resistor across the bond path.
The resistor should be of the appropriate value and power rating to ensure the power supply can provide
10A to the circuit.
The resistor is necessary to avoid applying a virtual short circuit across the power supply.
A current clamp shall be positioned around the output of the power supply as shown in Figure 16.
A.10.4
Test Limits

Table 26
A.10.5
DIT01.A - Test Limits
Power Distribution System Type

Current Capacity
Bond Resistance
< 500A
10 m
500A to 1000A
2 m
Test Conditions

Table 27
DIT01.A - Test Conditions
Test Condition
Engine Condition
rated maximum load
conditions)
All power generation sources shall be off during

testing.
0%
A.10.6
Test Method
Isolate power generation sources and all batteries.

Remove any potential cabling that could create a parallel path to the reference earth, for example negative
terminals, signal cables, coaxes and remote controls, as stipulated in the Power Critical Design Review.
A.10.6.1
Standard Method
Using an Earth Bond Meter with the current output set to 10A, carry out measurements of the bonds.
A.10.6.2
Alternative Method
It is acceptable to use the power supply method as shown below, if the measurement positions exceed the
cable lengths of the earth bond meter.
Connect power supply as shown in Figure 16, to either end of the bond path being measured.
Unclassified
47

A current clamp shall be positioned around the output of the power supply as shown in Figure 16.
Adjust output voltage of power supply to provide 10A measured on the current clamp.
Measure the voltage across the bond path using a DVM.
Determine resistance of bond path by using Ohms Law.

Platform Chassis
Earth Bond
Meter
Removed
during
bond
check
Terminal
Equipment
Battery
APU
Figure 15
DIT01.A - Typical Test Configuration


Platform Chassis
Resistor
DVM
Test Power
Supply
Current Clamp
DVM
Terminal
Equipment
Battery
APU
Removed during
bond check
Figure 16
DIT01.A Typical Test Configuration (APU to Terminal Earth Reference) using alternative
test method
Unclassified
48
A.11
A.11.1
DIT02.A Platform Over Voltage / Regulator Failure

Purpose
The purpose of this test is to ensure the platform system can withstand an increase in voltage if the power
generator regulator fails.
A.11.2
Applicability
Table 28 defines the Power Distribution System applicability.

Table 28
DIT02.A - Test Applicability

COTS
Platform Type
Applicable Power
Distribution System
A.11.3
MOTS
Bespoke
PPDS
Test Layout
A.11.4
Test Limits
Ensure all platform systems meet Performance Criteria A detailed in the Test Plan, in accordance with
Clause 19.3.
A.11.5
Test Conditions

Table 29
Test Condition
Engine Condition
Load Requirements

the platform.
All Platform Equipments in

the modes as stipulated in
the Power Critical Design
Review.
A.11.6
Test Method
Install the test fixture (as per Figure 17).

Place the platform in the Test Condition as stipulated in Clause A.11.5.
Switch the test fixture so the power supply is supporting the platform.
Increment the power supply in 0.5 V steps to the upper test voltages as shown in Table 30:
Unclassified
49

Table 30
DIT02.A - Upper Test Voltage Limits
Nominal Voltage
Upper Test Voltage
12V
19V
24V
38V
Report any deviations from the functionality of Platform Equipments stipulated in the Power Critical Design
Review.
NOTE 1
The power generator shall be disconnected from the platform battery, using the switch, to prevent damage to
the battery from overcharging.
NOTE 2
If the test power supply does not have the capacity to supply the platform with all Platform Equipments
switched on, it is acceptable to switch on a subset of equipments to perform the test, and then repeat, ensuring all
equipments are exposed to the Platform Over-Voltage Test.
Terminal
Equipment
DCDU
Test Fixture
Platform Battery
Battery Isolator Switch

(open during test)
Power Generation
Source Isolator Switch
(open during test)
Test
Power
Supply
Power
Generation
Source
Platform Earth
Reference
Figure 17
DIT02.A Typical Test Configuration
Unclassified
50
Platform
DCDU
A.12
A.12.1
DIT03.A Platform Imported Ripple (20Hz - 150kHz)

Purpose
The purpose of this test is to ensure the platforms system can withstand ripple voltage generated from
Terminal Equipment.
A.12.2
Applicability
Table 31 defines the Power Distribution System applicable.

Table 31

COTS
Platform Type
MOTS
Applicable Power
Distribution System
A.12.3
Bespoke
PPDS
Test Layout
Measurements are to be made across the Terminal Equipment DCDU positive and negative bus bars. A
typical test configuration is shown in Figure 20.
A.12.4
Test Limits
Ensure all platform systems meet Performance Criteria A detailed in the Test Plan, in accordance with
Clause 19.3.
Limit (dBuV) RMS
160
140
136
24V Systems
12V Systems
126
120
106.5
100
96.5
80
10
20
100
1K
5K
10K
100K 150K
1M
Frequency (Hz)
Figure 18
NOTE
Limits are shown in dBV RMS.
A.12.5
Test Conditions
DIT03.A Limits
Unclassified
51

Table 32
Test Condition
Engine Condition
Load Requirements

the platform.
All Platform Equipments in

the modes as stipulated in
the Power Critical Design
Review
A.12.6
Test Method
A.12.6.1
Calibration
Configure test equipment as shown in Figure 19.

Set the signal generator to the lowest test frequency.
Apply the test signal and then increase the amplitude until the voltage level (as indicated by the AC
voltmeter) corresponds with the specified test limit.
The sinusoidal form factor shall be measured at the start, middle and end of the frequency range across the
0.5 ohm calibrated load.
The sinusoidal form factor is the ratio of the RMS (Root Mean Square) value to the average value.
The tolerance of the sinusoidal form factor shall be 1.11, with a tolerance of 20%.
Record the setting of the signal source.
Step through the frequency range using 100 points per decade increments, recoding the signal source level
at each frequency.
A.12.6.2
Test
Connect test equipment to the platform, as shown in Figure 20.

With the platform in its Test Condition, step through the test frequencies at 100 points per decade applying
the signal source recorded during the calibration.
Monitor and record induced ripple levels using an AC Voltmeter across the Terminal Equipment DCDU.
Review.
If deviations are observed, reduce signal source level to determine the threshold of deviation, and record in
terms of ripple voltage.
Unclassified
52

Signal
Source
Power
Amplifier
0.5 Ohms
AC
Voltmeter
30000F
Figure 19
DIT03.A Calibration Typical Configuration

Signal
Source
Ripple Generator
representing
Terminal Equipment
AC Voltmeter
measuring
representative
ripple imported to
the Platform
Power
Amplifier
Terminal
Equipment
DCDU
AC
Voltmeter
30000F
Figure 20
DIT03.A - Typical Test Configuration
Unclassified
53
A.13
A.13.1
DIT04.A Platform Load Dump

Purpose
When a power generator is charging a fully or nearly discharged battery, a large amount of current is flowing
into the battery. When the battery cables become corroded or frayed or otherwise disconnected from the
charging battery, a very high-energy pulse is impressed upon the platform DC system. This high-energy
pulse is called "Load Dump". A load dump can also be generated by switching off large loads.
The load dump pulse has the energy to destroy an unprotected electronic system.
NOTE
This test could cause damage to the Platform under test.
A.13.2
Applicability
Table 33 defines the Power Distribution System applicable.

Table 33

COTS
Platform Type
Applicable Power
Distribution System
A.13.3
MOTS
Bespoke
PPDS
Test Layout
A.13.4
Test Limits
Ensure all platform systems meet Performance Criteria D detailed in the Test Plan, in accordance with
Clause 19.3.
The load dump waveform shall not exceed limits shown in Table 34.
Table 34
DIT04.A - Load Dump Limits

Nominal Voltage
Pulse Parameter
Peak Amplitude
12V
24V
55V
110V
Duration
A.13.5
300ms
Test Conditions
Unclassified
54

Table 35
Test Condition
Engine Condition
rated maximum load
conditions)

the platform.
Safety Related Equipments in

the modes as stipulated in the

the platform.
Safety Related and Mission

Related Equipments in the
modes as stipulated in the
A.13.6
Test Method
Install the test fixture (as per Figure 21).

Close the Battery Isolation Switch and open the Load Dump Switch.
Place the platform in the Test Condition 1 as stipulated in Clause A.13.5.
Record the peak current supplying the platform in its Test Condition.
With the load dump switch closed, adjust the DC load to achieve a 100% of the power generators capacity
by calculating the difference between the power generators maximum rated output and the platform test
condition current.
For example: DC Load = Power Generator Maximum Rated Output Platform Test Condition Current.
Open the battery isolation switch so the platform is running from the power generator only.
Increase the engine speed for 1 minute prior to the test to ensure the power generator is supplying the
maximum current.
Open the load dump switch. Capture and record the load dump transient waveform across the Terminal
Equipment DCDU on the DSO and include in the final report.
NOTE
In the event that no Terminal Equipment DCDU is fitted, the load dump waveform measurement shall be
captured and recorded across the Platform Equipment DCDU.
Repeat procedure for Test Condition 2 in Clause A.13.5.

Review.
Unclassified
55

Test Fixture
Platform Battery
Current
Clamp
Battery Isolator
Switch (closed at
start of test)
Terminal
Equipment
DCDU
Current
Clamp
DSO
DVM
Load Dump
Switch
(open at
start of test)
Load
Platform
DCDU
Power
Generation
Source
DVM
Platform Earth
Reference
Figure 21
DIT04.A Typical Test Configuration
Unclassified
56
Annex B
Platform and Terminal Equipment Tests
B.1
General Requirements
B.1.1
a)
Requirements
Unless otherwise stated, all tests shall be performed using the Supply Voltage (VS) and Battery Voltage
(VB), where appropriate. Table 36 stipulates the voltages during test:
Table 36
Platform and Terminal Equipment - Test Supply Voltages
Test Voltages
12V Systems
24V Systems
VS
13.5V 0.5V
27V 1.0V
VB
12V 0.2V
24V 0.4V
b)
The ambient temperature during tests shall be 23 5 C;
c)
Care shall be taken to ensure that the surrounding electromagnetic environment does not interfere with
the measurement set-up;
d)
Ideally actual cable-forms shall be used for test;
e)
In the absence of actual cable-forms, interconnecting cable-forms shall whenever possible be of length,
type and layout representative of the practical installation;
f)
If details of the cable-form are unknown, power, control and signal cable lengths shall be 1000mm 100
mm;
g)
Platform and Terminal Equipment shall be bonded in accordance with the manufacturers specification
and details shall be included in the report;
h)
Unless otherwise stipulated, the Platform and Terminal Equipment and all harnesses shall be supported
above a ground conducting bench on 50mm (+10/-0) insulated stand-offs. It is acceptable for Platform
and Terminal Equipment not to require a ground conducting bench when in an environmental chamber;
i)
The ground conducting bench shall have a flat conductive surface whose potential shall be used as a
common reference for all test equipment, batteries, power supplies and Platform and Terminal
Equipments under test. The ground conducting bench shall have a low impedance connection to mains
earth for safety purposes when using transient generators;
j)
Large equipment mounted in a metal rack or cabinet shall be considered as a part of the ground
conducting bench for testing purposes and shall be bonded to the ground conducting bench by the rack
or cabinet bonding arrangements;
k)
All connections to the ground conducting bench shall have a low frequency AC impedance of 2m;
l)
Classification of equipment type (Platform or Terminal) shall be stipulated in the Power Critical Design
Review;
m) Platform and Terminal Equipment test mode(s), fault criteria and environmental aspects shall be defined
at the Power Critical Design Review;
Unclassified
57

n)
Platform or Terminal Equipment may be required to be tested in more than one mode of operation to
ensure all functions of the equipment are fully tested. This shall be defined at the Power Critical Design
Review;
o)
Test Applicability shall be determined using Table 37.

Table 37
Platform and Terminal Equipment - Test Applicability
Test Ref.
Test Description
Test Applicability
Clause
DET01.B
Ripple
All Platform and Terminal

Equipment
B.2
DET02.B
Exported Transients

Equipment
B.3
DET03.B
Maximum Inrush Current
All Terminal Equipment
B.4
DIT01.B
Positive Supply Isolation

Test
B.5
DIT02.B
Earth Bonding

designed with an earth bond
B.6
DIT03.B
Negative/Earth Bond
Isolation
B.7
DIT04.B
Cranking

Equipment
B.8
DIT05.B
Reverse Voltage

Equipment
B.9
DIT06.B
Under and Over-Voltage

Equipment
B.10
DIT07.B
Short Transients

Equipment
B.11
DIT08.B
Load Dump

Equipment
B.12
NOTE
In all figures, shaded elements indicate Test Equipment. Un-shaded elements indicate Platform or Terminal
Equipment under test.
Unclassified
58
B.2
B.2.1
DET01.B Ripple
Purpose
The purpose of this test is to measure the ripple voltage generated from Platform Equipments and Terminal
Equipment power supplies containing DC-to-DC Converters and regulation circuits.
B.2.2
Applicability
All Platform and Terminal Equipment types.
B.2.3
Test Layout

The Platform and Terminal Equipment shall be connected via LISNs positioned on both positive and
negative feeds, using the supplied harness or a test harness of length 1000mm 100mm, where the harness
to be used in the installation is not available. The measurements shall be taken at 50mm 10mm from the
Platform or Terminal Equipment under test.
B.2.4
Test Limits

Table 38
B.2.5
DET01.B - Test Limits
Nominal Voltage
Ripple Voltage Limit
24V
<2V pk-pk
12V
<1V pk-pk
Equipment Mode
Measurements shall be taken on the worst case mode as stipulated in the Power Critical Design Review.
B.2.6
Test Method
Connect the DSO using differential scope probes across the positive and negative feeds at 50mm 10mm
from the Platform or Terminal Equipment under test.
Connect an equivalent resistive load that represents the load of the Platform or Terminal Equipment in its
worst case mode.
The DSO shall be adjusted to AC coupled and the time base adjusted to accurately capture the ripple
voltage.
Perform an ambient measurement to ensure the voltage source ripple is as shown in Table 39.
Unclassified
59
Table 39
DET01.B - Voltage Source Ripple Limit
Nominal Voltage
Voltage Source Limit
24V
<200mV pk-pk
12V
<100mV pk-pk
Replace the resistive load with the Platform or Terminal Equipment and repeat.
During measurement ensure the Platform or Terminal Equipment operates normally and only inherent and
natural changes occur i.e. do not deliberately change or operate any part of the system.
NOTE
If testing DC to DC converters or battery conditioning units, tests should be applied to both input and outputs.
Supplied harness or 1000mm 100
50mm 10
A
LISN
B
DSO
Oscilloscope Probes
Common Link
A
LISN
Power Switch
Key
A
B
P
Power Supply Terminal

Common Terminal
Output Terminal
Figure 22
DET01.B - Typical Test Configuration
Unclassified
60
Platform / Terminal
Equipment
B.3
B.3.1
DET02.B Exported Transients

Test Method
The purpose of this test is to measure the amplitude and duration of transients appearing on positive and
negative feeds. This is caused by the Platform and Terminal Equipment being switched on and off, or
between modes of operation (functional switching).
These transient emissions may couple via conduction and radiation from the positive and negative feeds to
the platform or other equipments in the installation.
It should be noted that short transients are attenuated in the Platform Power Distribution System, and
therefore Clause B.3 DET02.B limits do not exactly match those of Clause A.4 DET03.A.
B.3.2
Applicability
All Platform and Terminal Equipment positive and negative feeds.
B.3.3
Test Layout
A typical test configuration is shown in Figure 23, and test configuration using an external switch in Figure
24.
The Platform and Terminal Equipment shall be connected via LISNs positioned on both positive and
negative feeds, using the supplied harness or a test harness of length 1000mm 100mm, where the harness
to be used in the installation is not available. The measurements shall be taken at 50mm 10mm from the
Platform or Terminal Equipment under test.
For Terminal Equipment, the power isolation switch shall be used during this test.
For Platform Equipment, the power isolation switch shall be used where fitted. In the absence of the power
isolation switch, an external switch as stipulated in the Clause 17 Test Equipment shall be used.
B.3.4
Test Limits
The Test Limits are shown in Table 40 and Table 41.

Table 40
DET02.B Test Limits - 12V System
Time
Upper Limit
Lower Limit
0 to 10s
25V
-75V
10s to 10ms
25V
-20V
> 10ms
Unclassified
61
Table 41
DET02.B Test Limits - 24V Systems
Time
Upper Limit
Lower Limit
0 to 10s
50V
-150V
10s to 10ms
50V
-40V
> 10ms
B.3.5
Equipment Mode
Measurements shall be made on Platform and Terminal Equipment when cycled between off/on/worst case
mode/on/off, as stipulated in the Power Critical Design Review.
For example a radio, from off to receive to transmit to receive to off.
B.3.6
Test Method
Connect the DSO using differential scope probes across the positive and negative feeds at 50mm 10mm
from the Platform or Terminal Equipment under test.
per division.
If voltage has returned to steady state when using a time base of 1ms, then the time base shall be increased
until the voltage returns to steady state.
50mm 10
A
LISN
B
DSO
Oscilloscope Probes
Common Link
A
LISN
Power Switch
Key
A
B
P

Common Terminal
Output Terminal
Figure 23
Unclassified
62
Platform / Terminal
Equipment

Test Switch/
Contactor
A
LISN
50mm 10
B
DSO
Oscilloscope Probes
Common Link
A
LISN
Platform / Terminal
Equipment
B
Test Switch/
Contactor
Control
Key
A
B
P
Power Switch

Common Terminal
Output Terminal
Figure 24
DET02.B - Test Configuration using External Switch
Unclassified
63
B.4
B.4.1
DET03.B Maximum Inrush Current

Purpose
The purpose of this test is to measure the amplitude and the duration of peak inrush currents required by the
Terminal Equipment under test, on initial switch on and when changing between modes of operation.
These tests shall be performed in hot and cold environmental conditions determined, by the Power Critical
Design Review.
B.4.2
Applicability
All Terminal Equipment types.
B.4.3
Test Layout

The Terminal Equipment shall be positioned in the environmental chamber, using the supplied harness or a
test harness of length 1000mm 100mm where the harness to be used in the installation is not available. A
battery source, (VB), shall supply the Terminal Equipment. No LISNs shall be fitted. The measurements shall
be taken, using differential scope probes connected to the DSO measuring across a current shunt.
NOTE
DSO.
Ensure the battery negative is isolated from the ground conducting bench, to prevent a short circuit of the
The Terminal Equipment switch shall be used during this test.

Measurements shall be made in both hot and cold environmental conditions, stipulated by the Power Critical
Design Review.
B.4.4
Test Limits
The Test Limits for Terminal Equipments are shown in Table 42.
Table 42
DET03.B Test Limits
Inrush Current Limit (A pk)

(Multiple of Maximum Rated
Current)
Time from Terminal Equipment Initial Switch On / Change of Modes
7 times
< 100ms
2 times
100 ms 1s
Steady State
> 1s
Unclassified
64
B.4.5
Equipment Mode
Measurements shall be made on Terminal Equipment when cycled between off/on/worst case mode, as
stipulated in the Power Critical Design Review.
B.4.6
Test Method
The Terminal Equipment shall be left switched off in its stipulated test mode and each environmental
condition, for 1 hour prior to test.
LISNs are to be removed for this test.
Attach the DSO across the current shunt in series with the positive line of the Terminal Equipment.
per division.
If current has not returned to steady state when using a time base of 1ms, then the time base shall be
increased until the current returns to steady state.
The DSO shall be adjusted to measure and record amplitude and duration of the inrush current, while
operating in its stipulated environmental condition.
Current
Shunt
Battery/Batteries
Terminal Equipment
DSO
Power Switch
Figure 25
Unclassified
65
B.5
B.5.1
DIT01.B Positive Supply Isolation Test

Purpose
The purpose of this test is to ensure when Terminal Equipment is switched off, it is fully isolated from the
positive supply. This will ensure the platforms quiescent current is limited to the equipment designated to
have a continuous positive supply.
B.5.2
Applicability
All Terminal Equipment types, unless designated to have a constant positive feed.
B.5.3
Test Layout

Using the supplied harness or a test harness of length 1000mm 100mm, where the harness to be used in
the installation is not available, connect the Terminal Equipment on both positive and negative feeds. The
measurements shall be taken, on the positive line only using a current shunt and DVM, with a measurement
sensitivity of less than 1mA.
B.5.4
Test Limits
Current shall be less than 1mA pk for both 12V and 24V nominal systems.
B.5.5
Equipment Mode
The Terminal Equipment isolation switch shall be in the off position.
B.5.6
Test Method
Disconnect Terminal Equipment from power source.

Ensure that the Terminal Equipment isolation switch has been made (ON).
Briefly connect the positive and negative supply cables across a 1k ohm resistor to dissipate any residual
charge that may be present within the Terminal Equipment circuitry.
Ensure that the Terminal Equipment isolation switch has been made (OFF).
Position the current shunt in series with the positive feed of the power source.
Re-connect the positive supply cable to the power source, ensuring that the Terminal Equipment isolation
switch remains switched off.
Monitor for any levels of current. All current levels to be recorded.
Unclassified
66
LISN
Current
Shunt
B
Terminal Equipment
Common Link
A
LISN
DVM
Power Switch
Key
A
B
P

Common Terminal
Output Terminal
Figure 26
DIT01.B - Typical Test Configuration
Unclassified
67
B.6
DIT02.B Earth Bonding
B.6.1
Purpose
The purpose of this test is to ensure that the earth bond supplied or stipulated in the installation instructions
is sufficient to carry safety currents to the Terminal Designated Earth Reference.
B.6.2
Applicability
All Terminal Equipment designed with an earth bond.
B.6.3
B.6.3.1
Test Layout
Standard Test Layout
Measurements shall be made between the earth bond test position and the end of the supplied earth cable
as stipulated in the manufacturers installation guide, using an Earth Bond Meter with a test current of at least
10A, as shown in Figure 27.
B.6.3.2
Alternative Test Layout
A typical alternative test configuration, using the power supply method, is shown in Figure 28.
The Terminal Equipment is to be fitted with the supplied earth cable as stipulated in the manufacturers
installation guide, to the earth bond point, as Figure 28.
The test power supply positive shall be connected to the Terminal Equipment earth bond test position and
the negative shall be connected to the earth cable, via a resistor.
The resistor should be of the appropriate value and power rating to ensure the test power supply can provide
10A to the circuit.
The resistor is necessary to avoid applying a virtual short circuit across the test power supply.
A current clamp shall be positioned around the output of the test power supply as shown in Figure 28.
B.6.4
Test Limits

Table 43
B.6.5
DIT02.B - Test Limits
Total System Current Capacity
Bond Resistance
< 500A
10 m
500A < 1000A
2 m
Equipment Mode
Terminal Equipment switched off.
Unclassified
68

B.6.6
B.6.6.1
Test Method
Standard Method
Using an Earth Bond Meter with current output set to at least 10A, measure the resistance between the
Terminal Equipment earth bond test position and the end of the earth cable.
B.6.6.2
Alternative Method
Connect power supply as per Figure 28.

Adjust output voltage of power supply to provide 10A measured on the current clamp.
Measure the voltage across the Terminal Equipment earth bond test position and the end of the earth cable,
as shown in Figure 28.
Determine the resistance from Ohms Law.
If the earth bond is rated at less than 10A, the appropriate test current shall be reduced accordingly.
Earth Bond
Meter
Terminal Equipment
Supplied Earth Cable

Earth Bond
Test Position
Earth Bond
Figure 27
Current Clamp (10A)

Test Power Supply
Terminal Equipment
DVM
Resistor
NOTE
Supplied Earth Cable

Earth Bond
Test Position
Figure 28
Earth Bond
DVM
DIT02.B - Typical Alternative Test Configuration using a Power Supply
Unclassified
69
B.7
B.7.1
DIT03.B Negative/Earth Bond Isolation

Purpose
The purpose of this test is to check the isolation between the Terminal Equipment earth and the negative
input. This is to ensure the current supplying the Terminal Equipment is maintained as a two wire system.
B.7.2
Applicability
All Terminal Equipment.
B.7.3
Test Layout
DVM to measure the resistance between the earth bond test position and negative input line.
B.7.4
Test Limits
Bond resistance shall be 1M between the earth bond test position and negative input line.
B.7.5
Equipment Mode
Terminal Equipment shall be switched on, but not powered.
B.7.6
Test Method
DVM to measure between the earth bond test position and negative input line, as shown in Figure 29.
Record measured result.
Earth Bond Test Position
Terminal Equipment
DVM
Power Switch (ON)

Figure 29
Unclassified
70
B.8
B.8.1
DIT04.B Cranking
Purpose
The purpose of this test is to ensure Platform and Terminal Equipment assumes normal operation with no
loss of functionality after the platform cranking phase.
NOTE
Platform and Terminal Equipment is not expected to function correctly during the cranking phase as the
cranking waveform voltage drops below the Platform and Terminal Equipment working voltage as stipulated in this
document.
B.8.2
Applicability
B.8.3
Test Layout

The Platform and Terminal Equipment shall be connected to the transient generator using the supplied
harness or a test harness of length 1000mm 100mm, where the harness to be used in the installation is not
available.
B.8.4
Test Limits
Ensure Platform and Terminal Equipment meets Performance Criteria B detailed in the Test Plan, in
accordance with Clause 19.3.
B.8.5
Equipment Mode
The Platform and Terminal Equipment shall be tested in the modes as stipulated in the Power Critical Design
Review.
B.8.6
Test Method
No LISNs present; direct injection of a single pulse onto Platform or Terminal Equipment power supply lines,
as shown in Figure 30, with parameters in Table 44.
Report any deviations of functionality to the Platform or Terminal Equipment.
Measure and record all test waveforms on the DSO, to be included in the final report.
Unclassified
71

DSO
Transient Generator

Equipment
Power Switch (for

Terminal Equipment)
Figure 30
VS
V1
V2
V3
VB
0
t
t1
t2
t3
Figure 31
NOTE
t4
DIT04.B - Test Pulse
The test pulse commencement voltage is VB and the final voltage is VS.
Unclassified
72
t5
Table 44
DIT04.B - Parameters for Test Pulse
Parameter
12V System
24V System
V1
3V
8V
V2
5V
15V
V3 (pk-pk)
2V
2V
t1
5 ms
10 ms
t2
15 ms
50 ms
t3
50 ms
t4
10 s
20 s
t5
100 ms
40 ms
Frequency of ripple
2 Hz
2 Hz
0 to 0.02
Transient Generator Output

Impedance
Unclassified
73
B.9
B.9.1
DIT05.B Reverse Voltage

Purpose
The purpose of this test is to ensure the Platform and Terminal Equipment assumes normal operation with
no loss of functionality once correct polarity is restored.
NOTE
B.9.2
It is acceptable to reset or replace Platform or Terminal Equipment circuit protection devices post-test.
Applicability
B.9.3
Test Layout
B.9.4
Test Limits
Ensure Platform and Terminal Equipment meets Performance Criteria D detailed in the Test Plan, in
B.9.5
Equipment Mode
The Platform or Terminal Equipment isolation switch (where fitted) shall be set to on during test.
B.9.6
Test Method
Ensure Platform or Terminal Equipment operates correctly.

Disconnect power supply cables to Platform or Terminal Equipment; ensure the bond cable is removed from
the Platform or Terminal Equipment, to isolate it from the battery source (preventing short circuit).
Connect to cross-polarity test fixture as shown in Figure 31.
Perform test for a period of one minute.
Restore Platform or Terminal Equipment to correct polarity. Ensure normal operation and functionality, as
stipulated in the Power Critical Design Review.
Platform or
Terminal
Equipment
Battery Source
1 min
Figure 32
Unclassified
74
B.10
B.10.1
DIT06.B Under & Over-Voltage

Purpose
To ensure that Platform or Terminal Equipment operates correctly at the voltage extremes as designated by
this standard. This test simulates a gradual discharging and re-charge of a battery.
B.10.2
Applicability
For all Platform or Terminal Equipments.
B.10.3
Test Layout
A typical test configuration is shown in Figure 35, with the Platform or Terminal Equipment connected
directly to a variable DC power supply.
B.10.4
Test Limits
Ensure Platform and Terminal Equipment meets Performance Criteria A detailed in the Test Plan, in
B.10.5
Equipment Mode
The Platform or Terminal Equipment shall be tested in the modes as stipulated in the Power Critical Design
Review.
B.10.6
Test Method
In one complete cycle, apply the following voltage changes according to Table 45 and Figure 33 and Figure
34:
Table 45
DIT06.B - Operating Voltage Range

Nominal 12V
Nominal 24V
Terminal
Equipment
Platform
Equipment
Terminal
Equipment
Platform
Equipment
Lower Voltage
9V
9V
18V
18V
Upper Voltage
16V
19V
32V
38V
Decrease the supply voltage from the nominal voltage to the lower voltage, maintain lower voltage for 5
minutes.
Increase to the upper voltage; maintain upper voltage for 5 minutes.
Decrease to the nominal voltage.
Apply a change rate of 0.5 V/min for all tests, as shown in Figure 33 and Figure 34.
Unclassified
75

5 Mins
16 V / 19V
VS
VS
0.5 V
1 Min
0.5 V
1 Min
9V
5 Mins
Figure 33
DIT06.B - Limits (12V Systems)

5 Mins
32 V / 38V
VS
VS
0.5 V
1 Min
0.5 V
1 Min
18 V
5 Mins
Figure 34
DIT06.B - Limits (24V Systems)
Transient Generator
DSO

Equipment
For validation of
waveforms only
Power Switch (for
Terminal Equipment)
Figure 35
Unclassified
76
B.11
B.11.1
DIT07.B Short Transients

Purpose
The purpose of this test is to ensure the Platform and Terminal Equipment can withstand electrical short
transients caused by arcing of contact points in mechanical switches and relays.
B.11.2
Applicability
B.11.3
Test Layout

The Platform or Terminal Equipment shall be connected to the transient generator using the supplied
available. Pulse shapes shall be as shown in Figure 37 through Figure 40, and parameters in Table 46 and
Table 47.
B.11.4
Test Limits
Ensure Platform and Terminal Equipment meets Performance Criteria A detailed in the Power Critical Design
Review, in accordance with Clause 19.3.
B.11.5
Equipment Mode
The Platform or Terminal Equipment shall be tested in the modes as stipulated in the Power Critical Design
Review.
B.11.6
Test Method
With the Platform or Terminal Equipment disconnected, validate and record the waveform of the transient
generator and include in the final report.
NOTE
When validating the transient waveform, the use of high speed scope probes as stipulated in Clause 17.1
are recommended to ensure accurate validation.
No LISNs present; direct injection of negative pulse and positive pulse waveform onto Platform or Terminal
Equipment power supply lines, for a period of 30 minutes per pulse type, in each mode.
Transient Generator
DSO

Equipment
For validation of
waveforms only
Power Switch (for
Terminal Equipment)
Unclassified
77

Figure 36

td
tr
VS
0.1VA
0.9VA
VA
Figure 37
DIT07.B - Negative Test Pulse A
t2
t3
VS
0
VA
t1
Figure 38
DIT07.B - Negative Test Pulse - Pulse Train A
Table 46
DIT07.B - Parameters for Test Pulse A
Parameter
12V System
24V System
VA
-150V
-200V
td
0.1 s +0.1 s
tr
5 ns 1.5 ns
t1
100 s
t2
10 ms
t3
90 ms

Impedance
50
Unclassified
78

VA
0.9VA
0.1VA
VS
tr
td
Figure 39
DIT07.B - Positive Test Pulse B
VA
t1
VS
0
t2
Figure 40
t3
DIT07.B - Positive Test Pulse - Pulse Train B
Table 47
DIT07.B - Parameters for Test Pulse B
Parameter
12V System
24V System
VA
100V
200V
td
0.1 s +0.1 s
tr
5 ns 1.5 ns
t1
100 s
t2
10 ms
t3
90 ms

Impedance
50
Unclassified
79
B.12
B.12.1
DIT08.B Load Dump

Purpose
The purpose of this test is to ensure the Platform and Terminal Equipment is protected from high-energy
pulses that could be seen on the platform power supply.
NOTE 1
It is acceptable to reset or replace Platform or Terminal Equipment circuit protection devices post test.
NOTE 2
This test could cause damage to the equipments under test.
B.12.2
Applicability
B.12.3
Test Layout

The Platform or Terminal Equipment shall be connected to the transient generator using the supplied
available. Pulse shape shall be as shown in Figure 42 and parameters in Table 48.
B.12.4
Test Limits
Ensure Platform and Terminal Equipment meets Performance Criteria D detailed in the Power Critical Design
Review, in accordance with Clause 19.3.
B.12.5
Equipment Mode
The Platform or Terminal Equipment shall be operated in its normal operating mode as stipulated in the
Power Critical Design Review.
B.12.6
Test Method
With the Platform or Terminal Equipment disconnected, validate and record the waveform of the transient
generator and include in the final report.
No LISNs present; direct injection of single pulse onto Platform or Terminal Equipment power supply lines, in
each mode.
Transient Generator
DSO

Equipment
For validation of
waveforms only
Power Switch (for
Terminal Equipment)
Unclassified
80

Figure 41
Key
VPK= Peak pulse voltage
td = Pulse duration
tr = Pulse rise time
td
tr
VPK
0.9VPK
0.1VPK
VS
Figure 42
Table 48
DIT08.B - Test Pulse
DIT08.B - Parameters for Test Pulse
Parameter
12V System
24V System
VPK
87V
174V
td
400ms
350ms
tr
Impedance
10 ms
0.5
Unclassified
81
Annex C
Related Documents
C.1
Related Documents
Table 49
AQAP 2000 series
Acquisition
(AOF)
Operating
Related Documents
NATO policy on an integrated systems approach to

quality through the life cycle
Framework
UK Ministry of Defence (MOD) Acquisition Operating

Framework (AOF)
http://www.aof.mod.uk/index.htm
DEFCON 602A
Quality Assurance - Deliverable Quality Plan
DEFCON 602B
Quality Assurance - Without Deliverable Quality Plan
Defence Standard 00-35 (Part 3)
Environmental Handbook for Defence Materiel

Environmental Test Methods.
Environmental Handbook for Defence Materiel Natural

Environments.
Environmental Handbook for Defence Materiel Induced

Climatic, Chemical and Biological Environments.
Defence Standard 00-56
Safety Management Requirements for Defence Systems.
Quality Assurance Procedural Requirements.
Technology Guidance for Military Logistics Vehicles.
Electromagnetic Compatibility Management and

Planning.
Electromagnetic Compatibility Test Methods and Limits

for Equipment and Sub Systems.
Electromagnetic Compatibility Platform and System

Test and Trials.
Defence Standard 61-12 Series
Wires, Cords and Cables, Electrical.
Defence Standard 61-21 Series
General Specification for batteries.
ISO 7637 Parts 1
Road Vehicles Electrical disturbances from conduction

and coupling Definitions and general considerations.
ISO 7637 Parts 2

and coupling Electrical transient conduction along
supply lines only.
ISO 7637 Parts 3

and coupling Vehicles with nominal 12V and 24V supply
Unclassified
82

voltage.
ISO 9001:2000
Quality Management Systems Requirements.
ISO/IEC 17025
General Requirements for the Competence of Calibration

and Testing Laboratories.
ISO/IEC 17050
Conformity assessment. Suppliers declaration of

conformity.
ISO/IEC Guide 2
Standardizations and Related Activities
LAB12
The Expression of Uncertainty in Testing
M3003
The Expression of Uncertainties and Confidence in

Measurements
SAE AS50881
Wiring Aerospace Vehicle
STANAG 2601
Standardisation of Electrical Systems in Tactical Land

Vehicles
VG95218-5
Electrical cables and insulated wires Part 5 Current

rating
Unclassified
83
Annex D
Abbreviations
D.1
Abbreviations
The following abbreviations, in Table 50, are in addition to those appearing in the text of this part of the
standard. They also include, for reference purposes, other abbreviations that are in general use and may
appear in other standardisation documents.
Table 50
Abbreviations
AC
Alternating Current
ACSM
Assemblies, Components, Spare Parts and Materials
Ah
Amp Hour
ANSI
American National Standards Institute
AP
Allied Publication
APU
Auxiliary Power Unit
AQAP
Allied Quality Assurance Publication
BS
British Standard
BSI
British Standards Institution
CDR
Critical Design Review
CIS
Communications and Information Systems
COSHH
Control of Substances Hazardous to Health
COTS
Commercial Off The Shelf
DC
Direct Current
DCDU
Direct Current Distribution Unit
DP
Distribution Point
DEF STAN
Defence Standard
Dstl
Defence Science and Technology Laboratory
DStan
UK Defence Standardisation
DEP
DET
Defence Exported Transients
DIT
Defence Imported Transients
Unclassified
84

DSO
Digital Storage Oscilloscope
DTI
Department of Trade and Industry
DVM
Digital Voltmeter
EC
European Commission
ECM
Electronic Counter Measures
EEC
European Economic Community
EN
European Standard (European Normalization)
EU
European Union
GOTS
Government Off The Shelf
GUE
Generating Unit, Electric
IELT
Initial Engagement Long Transient
ISO
International Organization for Standardization
ITU
International Telecommunications Union
LISN
Line Impedance Stabilisation Network
LRU
Line Replaceable Unit
MoD
Ministry of Defence
MOTS
Military Off the Shelf
PDR
Preliminary Design Review
PE
Platform Equipment
PER
Platform Earth Reference
pk
Peak
PPDS
Platform Power Distribution System
RoHS
Restriction of Hazardous Substances
SAE
Society of Automotive Engineers
SATNAV
Satellite Navigation
SRD
Systems Requirement Document
TE
Terminal Equipment
TEPDS
Terminal Equipment Power Distribution System
TER
UKAS
United Kingdom Accreditation Service

Unclassified
85

VB
Voltage Battery
VS
Voltage Supply
Unclassified
86
Annex E
Cable Capacity De-Rating Factors
E.1
E.1.1
E.1.1.1
De-Rating Factors
Example Cable Calculations
Example 1
A 16mm2 cable, unbundled, with a maximum operating temperature of 150 C working at 25 C at sea level,
feeding a DCDU on a platform.
E.1.1.2
Example 2
A 16mm2 cable, unbundled, with a maximum operating temperature of 150 C working at 55 C at an altitude
of 1000m above sea level, feeding a DCDU on a platform.
E.1.1.3
Example 3
A 6mm2 cable, bundled with 6 cores, with a maximum operating temperature of 100 C working at 25 C at
sea level, feeding a DCDU on a platform.
E.1.1.4
Example 4
A 6mm2 cable, bundled with 8 cores, with a maximum operating temperature of 100 C working at 70 C at
an altitude of 3000m above sea level, feeding a DCDU on a platform.
E.1.2
Cable Calculation Method
Calculate t by subtracting the cable operating temperature from the maximum cable operating temperature.
Using the graphs in Figure 43 and Figure 44 in Annex E, the cable size and t, calculate the maximum
operating current.
Using the graph in Figure 45 in Annex E, the altitude de-rating factor can be found.
Using the graph in Figure 46 in Annex E, the number of cores de-rating factor can be found. This will
depend on the percentage loading of the cable. For the examples, 100% loading has been assumed.
The cable rating, taking into account operating temperature, altitude, number of cores de-rating is calculated
by multiplying the cable maximum operating current by the altitude and number of cores de-rating factors.
The worked examples are shown in Table 51.
Unclassified
87
Table 51
Example of Cable De-Rating with Temperature, Altitude and Number of Cores
Cable Factor
Parameters
Example 1
Example 2
Example 3
Example 4
150 25
150 55
100 25
100 70
= 125 C
= 95 C
= 75 C
= 30 C
16mm2 cable and

t of 125 C =
16mm2 cable and

t of 95 C =
6mm2 cable and

t of 75 C =
6mm2 cable and

t of 30 C =
175A
150A
67A
43A
Sea Level gives a

de-rating factor =
1000m above sea

level gives a derating factor =
Sea Level gives a

de-rating factor =
3000m above sea

level gives a derating factor =
1.0 (not de-rated)
0.98
1.0 (not de-rated)
0.95
Number of cores
= 1, gives a derating factor =
Number of cores
Number of cores
Number of cores
1.0 (not de-rated)
1.0 (not de-rated)
0.575
0.52
175A * 1.0 * 1.0
150A * 0.98 * 1.0
67A * 1.0 * 0.575
43A * 0.95 * 0.52
38.525A each
core
21.242A each
core
(231.15A total)
(169.936A total)
From Figure 43
or Figure 44,
cable operating
current using t
From Figure 45,

altitude de-rating
factor
From Figure 46,

number of cores
de-rating factor
Cable rating
175A
E.1.3
147A
Graphs Used To Determine De-Rating Factors
The following graphs are used to de-rate the current carrying capacity of each cable, according to these
factors:
a)
Temperature;
b)
Altitude;
c)
Number of Cores.
Unclassified
88

0.75
K
250
0.15 0.25
0.4
0.5 0.6
1.2
1.0
1.5
2.0 2.5
5 6
Cross section of
conductor in mm2
200
Temperature Difference
150
120
100
90
80
70
60
50
40
30
25
30
35 40 45 50
60 70 80 90 100 120
Current I
150 A
240
185
150
95
107
120
85
70
50
Temperature De-Rating Graph
42
K
250
20
35
9
10
Figure 43
15
400
12
25
9 10
350
22
16
13
14
4 4.5 5
Cross section of conductor

in mm2
200
120
100
90
80
70
60
50
40
Current
Figure 44
2000
1500
1200
1000
900
800
700
600
500
450
300
250
200
150
120
90
100
80
70
60
30
50
Temperature Difference
150
Temperature De-Rating Graph
Unclassified
89

1.0
Factor f2
0.9
0.8
0.7
5
15
10
20
30
25
Altitude m (10 )
Figure 45
Altitude De-Rating Graph
1.0
0.9
0.8
Factor f1
0.7
0.6
Percent
Loading
20
0.5
0.4
40
60
0.3
80
100
0.2
1
10
15
Figure 46
20
25
30
Number of cores in bundles
Number of Cores De-Rating Graph
Unclassified
90
35
40
45
Annex F
Power Critical Design Review - Example Forms
Defence Standard 61-5, Part 6, Issue 6

Platform Power Critical Design Review
Table 52
Platform Power Details
Platform Under Test:
Platform Power Critical Design Review No.:
Copy Number:
Version:
Carried Out By:
On Behalf Of:
Review Location:
Date Of Review:
Control Plan Reference:
Contract / SRD Reference:
Unclassified
91
Originated By: ____________________________________________Date: ______________________
Concurred By (optional): ____________________________________Date: ______________________

(Signed on behalf of Test Laboratory)
Reviewed By: ____________________________________________ Date: ______________________

(Signed on behalf of Design Authority)
Authorised By: ___________________________________________ Date: ______________________

(Signed on behalf of IPT or Representative)
Unclassified
92

Amendment & Tracking Record
F.1
Amendment Status
Amendment List
Revision
Number
F.2
Dated
Reason For
Change
Pages
Affected
Signature of
Originator
Date
Document History
Issue
F.3
Incorporated By
Dated
History
Recipient
Location / Company
Distribution List
Copy No.
Unclassified
93
F.4
PROJECT INFORMATION
F.4.1
Introduction
The purpose of this Platform Power Critical Design Review document is to document the parameters and
subsequent test methods required to validate the compatibility of the Platform Name against the
requirements of Defence Standard 61-5 Part 6, Issue 6 (2008).
When the Platform Power Critical Design Review is fully completed a test plan can be generated using the
information collated.
F.4.2
Review Outline/Summary
The aim of this Platform Power Critical Design Review document is to ensure that the Platform Name is
electrically fit for purpose, where it is fully capable of delivering the SRD requirements as stipulated and has
been designed with adequate capacity allowing for future equipment fitments during its active service role(s).
The overall testing strategy to be followed is detailed in the Control Plan Reference shown on the front page
of this document.
F.4.3
Contact Details
Document Originator supplied contact details are as follows:

Originator
Tel
Mobile
Test Laboratory for the programme is as follows:

Test Laboratory (optional)
Contact Name
Tel
Mobile
Design Authority for the programme is as follows:

Design Authority
Contact Name
Tel
Mobile
IPT or Representative for the programme is as follows:

IPT or Representative
Unclassified
94

Contact Name
Tel
Mobile
F.5
F.5.1
Documents
Reference Documents
Table 53
Reference Documents
Title
Document Reference
System Requirements Document (SRD)

Platform Control Plan
Environmental Reference
F.5.2
Defence Standard 00-35 Pt 4 Natural Environments
Platform Power Critical Design Review Document
All documents to be included within the Power Critical Design Review document:
Table 54
Platform Power Critical Design Review Documents
Title
Document Reference
Platform Wiring Schematics (Appendix A)

Platform Earthing Strategy (Appendix B)
Terminal Equipment Circuit Protection Strategy
(Appendix C)
F.6
Platform Details
The details of the type of platform to be assessed:
Unclassified
95
Table 55
Platform Description
Vehicle Manufacturer:
Fuel Type:
Type:
Gearbox:
Drive Type:
Body Style:
Build Level:
Platform Type (COTS, MOTS, Bespoke):
Nominal Voltage of platform (12V, 24V, Dual Voltage Systems):
Terminal Equipment Designated Load Requirement as stipulated in the SRD:
Platform Equipment Designated Load Requirement:
Exported DC Power Requirement (e.g. trailer):
F.7
Platform Working Environment
The working environment as determined from the supplied documentation and using Clause 15 of Def Stan
61-5 Part 6 for guidance:
Table 56
Platform Working Environment
Extreme Temperature
Climatic Category
Highest Temperatures
Lowest Temperatures
F.8
F.8.1
Platform and Terminal Equipment Power Distribution Systems Requirements

Platform Battery Requirements
Unclassified
96
Table 57
Platform
Location /
Supplied
DCDU
F.8.2
Number of
Batteries
Supplying
DCDU
Platform Battery Requirements
Battery Type
Battery
Manufacturer
Capacity (Ah)
Meets the
Requirements
of Def Stan
61-25 Series
Wiring Configuration
Def Stan 61-5 Part 6 mandates the Terminal Equipment Power Distribution System to be a two wire system
(Def Stan 61-5 Part 6 Clause 10) for COTS and MOTS Platforms and permits the Platform Power
Distribution System to have a chassis return configuration. Wiring configuration guidance for Bespoke
Platforms can be found in Def Stan 61- 5 Part 6 Clause 10.3.
All components of the Terminal Equipment Power Distribution System shall be entered in to a table and
evidence provided to ensure a two wire system is maintained.
Table 58
Component
F.8.3
Two Wire System Compliance

Compliant
(Yes/No)
Comments
Cable De-Rating
Both Platform and Terminal Equipment Power Distributions system cables shall be de-rated against
environmental conditions for all types of platforms. If de-rating factors are available from the cable
manufacturer then these shall be used. In the absence of manufacturers data guidance shall be taken from
Annex E of this standard.
Unclassified
97
Table 59
Cable De-Rating
Cable De-Rating
Cable
Type/Manufacturer
F.8.4
Purpose
Cross
Section
(mm2)
Location
Number of
Cores
Maximum
Temperature
Rating C)
Cable
Rating (A)
Platform and Terminal Equipment Power Distribution System Capacity
All parts of the PPDS (Bespoke Platforms only) and TEPDS shall be entered into Table 60 and assessed
against capacity requirements of Def Stan 61-5 Pt 6.
Table 60
Component
Capability
Platform and Terminal Equipment Power Distribution System
Capability (A)
Terminal Load
Requirement
(as stipulated
in the SRD)
Actual
Capacity
Def Stan 61-5

Pt6 Capacity
Requirement
Compliant
(Yes/No)
(A)
Example
APU
150A
75A
200%
110%
Yes
Generator
100A
100A
100%
110%
No
Generator / Source
Distribution
Earthing
NOTE 1
If the platform has only one power generation source, then the terminal load requirement shall also include
the platform load (see Clause 6.2 Platform Power Critical Design Review).
NOTE 2
When calculating cable capacity, the environmentally de-rated value of the cable shall be used. See Def
Stan 61-5 Pt6 Clause 15 for guidance.
Unclassified
98
F.9
Earthing Strategy
Details of compliance and a copy of the Platform Earthing Strategy shall be stored in Appendix B for future
reference.
Table 61
Mandatory Earthing Requirements

Compliant
Requirement
Comments
(Yes/No)
Platform and the Terminal Earth Reference shall be

bonded together.
An earth terminal shall be provided on every DCDU
All earth terminals shall be labelled
Design, position, size, material, termination type
and paint clearance shall be included in the
Platform earthing Strategy Document.
Detail of protection in extreme environmental
conditions
All Terminal Equipment DCDUs have earth test
positions fitted
F.9.1
Earth Points
Table 62
Reference
Earth
Location
Size
Reference Earth Points

Material
Connection
Type
Passivated
(Yes/No)
Fault
Current
Capacity
Passivated
(Yes/No)
Fault
Current
Capacity
Platform
Terminal
Table 63
Designated
Earth Points
Location
Size
Designated Earth Points

Material
Connection
Type
Unclassified
99
F.10
Circuit Protection
Details of compliance and a copy of the Terminal Equipment Circuit Protection Strategy shall be stored in
Appendix C for future reference.
F.10.1
Mandatory Circuit Protection Requirements

Table 64
Mandatory Circuit Protection Requirements

Compliant
Comments
Requirement
(Yes/No)
All DCDU outlets shall be protected with circuit protection
devices.
Circuit protection devices meet environmental requirements
stipulated in section 14, i.e. required operating temperature
range as appropriate for location on the platform.
Terminal Equipment circuit protection devices can be
interchanged to incorporate higher value (current) protection.
All batteries and power generation sources are protected from
short circuit.
Multiple voltage systems (12V/24V) shall be protected from
short circuit.
All DCDU outlets shall be protected with circuit protection
devices.
F.10.2
Circuit Protection Devices

Table 65
Circuit Protection Devices
Platform Circuit Protection
Type /
Manufacture
Location
Maximum
Temperature
Of Operation
(C)
Minimum
Temperature
Of Operation
(C)
Disconnection
Time @ Fault
Current
Terminal Equipment Circuit Protection
Unclassified
100
Disconnection
Time @ 3
Times Fault
Current
F.11
Connections
Def Stan 61-5 recommends the use of specific connectors in Clause 11. All connectors used on the platform
and their location and technical details shall be entered into Table 66 to ensure Def Stan 61-5 requirements
are met.
Table 66
Platform Connector Details
Connection Location / DCDU

CECC 75201-002 Compliant (Yes/No)
Socket (Yes/No)
61-5 Approved Recommended (Yes/No)
Connector Identification
Protective Cap (Yes/No)
Storage For Protective Cap (Yes/No)
RoHS Compliant (Yes/No)
Deviation/Comments
F.12
Installed Equipment
All electrical / electronic equipment fitted to the platform shall be listed in Table 67 and be categorised in
accordance with Def Stan 61-5 Pt6 definitions.
F.12.1
Installed Equipment Classification and Power Budget
Unclassified
101
Table 67
Installed Equipment Classification and Power Budget

Classification of Equipment Fitted
Name of
Equipment
Equipment
Nominal
Voltage
Equipment Type
Worst Case
Current
Consumption
Platform
Equipment
Equipment Status
Terminal
Equipment
Safety
Related
Mission
Related
Example
Instrument
Cluster
12V
4A
Communications
Equipment
24V
40A
F.13
Test Requirements
Guidance for deciding applicable test positions can be found in Def Stan 61-5 Pt 6 Annex A General
Requirements and in each individual test requirement.
F.13.1
Test Positions
Table 68
Test Positions
Test Position
Locations
1)
Platform Power Distribution System
2)
3)
1)
Terminal Equipment Power Distribution System
2)
3)
1)
DC Export Distribution Points
2)
3)
Unclassified
102
F.14
Test Applicability
Table 69
Test Ref
Test Description
Test Applicability
Test
Applicability
Rationale If Test Is
Not Applicable
Applicable Test
Positions
(Yes/No)
DET01.A
DET02.A
Ripple Voltage
DET03.A
Long Transients
DET04.A
Short Transients
DET05.A
Terminal Equipment Circuit

Protection
DET06.A
Terminal Equipment Voltage

Drop
DET07.A
Cranking
DET08.A
Terminal Equipment Battery

Capacity Test
DIT01.A
Platform/Terminal Earth Bond
DIT02.A
Over Voltage/Regulator
Failure
DIT03.A
Imported Ripple (20Hz

150kHz)
DIT04.A
Load Dump
F.14.1
As Earth Bond
Paths
Modes of Operation
All Platform Equipment modes of operation, fault criteria and cycle times shall be entered into the Table 70
below. The modes of operation are used during DIT02.A Over Voltage/Regulator Failure, DIT03.A Imported
Ripple (20 Hz 150 kHz) and DIT04.A Load Dump.
Unclassified
103
Table 70
Modes of Operation
Mode Status
Platform
Equipment
Mode Of
Operation
Fault Criteria
Cycle Time
Safety Related
Mission
Related
Example
Turret
F.14.2
Turret shall
rotate 1
complete
rotation every
30 seconds
with barrel
elevation
remaining static
The turret shall

not increase or
decrease
rotation speed
and the barrel
shall remain
static
30 seconds
DET04.A Short Transients
Platform Equipment which has a potential of generating a Short Transient shall be entered into Table 71.
Guidance to be taken from DET04.A Short Transients found in Def Stan 61-5 Pt6 Annex A.
Table 71
Platform Equipment
Short Transient for Test
Switch To Be Used/Location
Functional Switching
Example
Wiper Motor
F.14.3
Stalk On Steering Column
Off to Full Speed
Platform/Terminal Earth Bond Path
All Earth Reference and Designated Earth points are applicable for test in DIT01.A. All earth points shall be
entered into Table 72 along with the path to its Earth Reference.
Unclassified
104

Table 72
Earth Path
Earth Bond Paths

Path Route
Identified Parallel Path to be

Disconnected During Test
Example
APU to Terminal Earth Reference
Earth Cable Chassis

APU negative output
Equipment Racks to Terminal

Earth Reference
Equipment Rack Chassis

N/A No parallel paths identified
Unclassified
105
APPENDIX A
Platform Wiring Schematics
APPENDIX B
Earthing Compliance Data Platform Earthing Strategy
APPENDIX C
Terminal Equipment Protection Compliance Data Platform Circuit Protection Strategy
Unclassified
106
Annex G
Platform and Terminal Equipment Power Critical Design Review Example Documents
G.1
Equipment Details
Table 73
Platform and Terminal Equipment Power Critical Design Review - Equipment Details
Equipment Under Test:
Platform and Terminal Equipment Power Critical

Design Review No.:
Copy Number:
Version:
Carried Out By:
Equipment Manufacturer:
Review Location:
Date Of Review:
Originated By: ___________________________________________________Date: ______________
Concurred By (optional): ___________________________________________Date: ______________

(Signed on behalf of Test Laboratory)
Reviewed By: ___________________________________________________Date: ______________
(Signed on behalf of Equipment Manufacturer)
Unclassified
107
G.2
Amendment Status
Amendment List
Revision
Number
G.3
Dated
Reason For
Change
Pages
Affected
Date
Dated
History
Recipient
Location / Company
Distribution List
Copy No.
Unclassified
108
Signature of
Originator
Document History
Issue
G.4
Incorporated By
G.5
Introduction
The purpose of this Power Critical Design Review document is to document the parameters and subsequent
test methods required to validate the compatibility of the Equipment Name against the requirements of
Defence Standard 61-5 Part 6, Issue 6 (2008).
When the Platform and Terminal Equipment Power Critical Design Review is fully completed, a Test Plan
can be generated using the information collated.
G.6
Contact Details
Document Originator supplied contact details are as follows:

Originator
Tel
Mobile
Test Laboratory for the programme is as follows:

Test Laboratory (optional)
Contact Name
Tel
Mobile
Equipment Manufacturer for the programme is as follows:

Equipment Manufacturer
Contact Name
Tel
Mobile
G.7
G.7.1
Documents
Reference Documents
Unclassified
109
Table 74
Platform and Terminal Equipment Power Critical Design Review - Reference Documents
Title
Document Reference
Environmental Reference
Defence Standard 00-35 Pt 4 Natural Environments
Test Equipment
ISO 7637-2 2004 Electrical Transient Conduction

Along Supply Lines Only
G.7.2
Platform and Terminal Equipment Power Critical Design Review Documents
All documents to be included within the Power Critical Design Review document.
Table 75
Platform and Terminal Equipment Power Critical Design Review Documents

Title
Document Reference
Wiring Schematics (Appendix A)

Earthing Strategy (Appendix B)
Circuit Protection Strategy (Appendix C)
Installation Instructions (Appendix D)
G.8
Platform or Terminal Equipment Details
The details of the type of platform to be assessed:

Table 76
Platform and Terminal Equipment Power Critical Design Review - Platform Description
Equipment Manufacturer:
Equipment Description and Function:
Build Level:
Intended Platform of Operation:
Equipment Type (Platform or Terminal):
Nominal Voltage of Equipment (12V, 24V):
Maximum Rated Current:
Mode of Operation Which Requires Maximum Rated Current (worst case mode):
Unclassified
110
G.9
Platform and Terminal Equipment Working Environment
The working environment as determined from the supplied documentation and using Clause 15 of Def Stan
61-5 Pt 6 for guidance:
Table 77
Platform and Terminal Equipment Working Environment
Extreme Temperature
Climatic Category
Highest Temperatures
Lowest Temperatures
NOTE
If the Platform or Terminal Equipment has been designed for different platforms then worst case
environmental categories shall apply (A1 and C4).
G.10
G.10.1
Platform and Terminal Equipment Design Requirements

Platform and Terminal Equipment Design Requirements
Table 78
Equipment
Maximum
Working
Voltage (V)
Equipment
Minimum
Working
Voltage (V)
Design Requirements
Isolation Switch
Fitted
Earth Bond
Position
Earth Bond
Current
Capacity
Two Wire
System
Compatible
NOTE
* indicates this requirement is only applicable to Terminal Equipment only.
G.10.2
Isolation Switch
Def Stan 61-5 Pt6 will accept Terminal Equipment without an isolation switch with approved rationale. Enter
rationale in the area provided.
Unclassified
111
G.11
Connectors
Def Stan 61-5 recommends the use of specific connectors. All connectors used for the equipments primary
power and technical details shall be entered into Table 79, to ensure Def Stan 61-5 requirements are met.
Table 79
Connectors
Connection Location / DCDU

CECC 75201-002 Compliant (Yes/No)
Socket (Yes/No)
61-5 Approved Connector (Yes/No)
Connector Identification
Protective Cap (Yes/No)
Storage for protective cap (Yes/No)
RoHS Compliant (Yes/No)
Deviation / Comments
G.12
Test Requirements
Guidance for deciding applicable test positions can be found in Def Stan 61-5 Pt 6 Annex B General
Requirements and in each individual test requirement.
G.12.1
Test Applicability
Unclassified
112
Table 80
Test Applicability
Test Applicability
Test Ref
Test Description
(Yes/No)
DET01.B
Ripple (20Hz 150kHz)
DET02.B
Exported Transients
DET03.B
Maximum Inrush Current
DIT01.B
Positive Supply Isolation Test
DIT02.B
Earth Bonding
DIT03.B
Negative/Earth Bond Isolation
DIT04.B
Cranking
DIT05.B
Reverse Voltage
DIT06.B
Under and Over Voltage
DIT07.B
Short Transients
DIT08.B
Load Dump
G.12.2
Rationale if Test is not

applicable
Modes of Operation
Equipment modes of operation, fault criteria and cycle times shall be entered into the Table 81 below. The
modes of operation are used during DIT03.B Negative/Earth Bond Isolation, DIT04.B Cranking, DIT06.B
Under and Over Voltage and DIT07.B Load Dump.
Table 81
Mode of Operation
Modes of Operation
Pass/Fail Criteria
Cycle Time
Support Equipment
Description and Function
Example
Radio shall transmit a
carrier wave of 34MHz
The carrier wave shall

not deviate by 1kHz and
0.5dBm
2 seconds
10W 50 Load to simulate

antenna
NOTE
Some equipment may require to be tested in more than one mode of operation to ensure all functions of the
equipment are fully tested.
Unclassified
113

G.12.3
Harness and Connection Details
Ideally actual cable-forms shall be used for test but in the absence of actual cable-forms, interconnecting
cable-forms shall whenever possible be of length, type and layout representative of the practical installation;
Table 82
Test Earth Bond Paths
Cable Form Specifics
Cable Form Requirement
Connector Type
Cable Size
Cable Maximum Working Temperature
Cable Layout (twisted pair)
Earth Bond Size and Length
Unclassified
114
APPENDIX A
Wiring Schematics
APPENDIX B
Earthing Strategy
APPENDIX C
Terminal Equipment Protection Compliance Data Circuit Protection Strategy
Appendix D
Installation Instructions
Unclassified
115
Crown Copyright 2009
Copying Only as Agreed with DStan
Defence Standards are Published by and Obtainable from:
Defence Equipment & Support

UK Defence Standardization
Kentigern House
65 Brown Street
GLASGOW G2 8EX
DStan Helpdesk
Tel 0141 224 2531/2

Fax 0141 224 2503
Internet e-mail enquiries@dstan.mod.uk
File Reference
The DStan file reference relating to work on this standard is D/DSTAN/61/5.
Contract Requirements
When Defence Standards are incorporated into contracts users are responsible for their correct
application and for complying with contractual and statutory requirements. Compliance with a Defence
Standard does not in itself confer immunity from legal obligations.
Revision of Defence Standards
Defence Standards are revised as necessary by an up issue or amendment. It is important that users
of Defence Standards should ascertain that they are in possession of the latest issue or amendment.
Information on all Defence Standards can be found on the DStan Website www.dstan.mod.uk,
updated weekly and supplemented regularly by Standards in Defence News (SID News). Any person
who, when making use of a Defence Standard encounters an inaccuracy or ambiguity is requested to
notify UK Defence Standardization (DStan) without delay in order that the matter may be investigated
and appropriate action taken.

Def Stan 61-5 Part 6

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Def Stan 61-5 Part 6

Uploaded by

Copyright:

Available Formats

Ministry of Defence

Defence Standard 61-5 Part 6

Nominal 12V and 24V DC

DEF STAN 61-5 Part 6 Issue 6

Related Documents ...........................................................................................................................2

Abbreviations and Definitions..........................................................................................................2

Power Critical Design Review ..........................................................................................................7

Platform Power Critical Design Review Requirements................................................................7

Terminal Equipment Battery Power Capacity ............................................................................9

Environmental Cable De-Rating ...................................................................................................10

Circuit Protection Requirements..................................................................................................10

Wiring Configuration .......................................................................................................................11

Cable Requirements ......................................................................................................................11

Example Wiring Configuration .....................................................................................................11

Bespoke Platform Guidance .........................................................................................................12

Wiring Configuration Requirements ............................................................................................12

Higher Corrosion Resistance ..................................................................................................14

Connections for 12V Systems .................................................................................................14

High Current Connections .......................................................................................................14

Physical Protection and Installation Considerations..............................................................15

DEF STAN 61-5 Part 6 Issue 6

Earthing Requirements .................................................................................................................16

Power Supply LRU/Component/Terminal Equipment Location and Test Temperature .........19

Quality Management System (QMS) ............................................................................................19

Test Equipment Requirements.....................................................................................................20

Electromagnetic Compatibility Legislation...................................................................................21

Management and Planning .............................................................................................................21

Management and Planning Requirements ..................................................................................21

Control and Management..............................................................................................................21

Test Plan ......................................................................................................................................21

Test Report ..................................................................................................................................22

Test Certificate (Optional) ..........................................................................................................23

Annex A Platform Power Distribution Tests................................................................................................25

Test Layout ..................................................................................................................................27

Test Limits ...................................................................................................................................27

Test Conditions ...........................................................................................................................27

Test Method .................................................................................................................................28

Test Condition 1........................................................................................................................28

Test Condition 2........................................................................................................................28

DET02.A Ripple Voltage ................................................................................................................29

Test Layout ..................................................................................................................................29

Test Limits ...................................................................................................................................29

Time Domain Test Limits .........................................................................................................29

DEF STAN 61-5 Part 6 Issue 6

Frequency Domain Test Limits ...............................................................................................29

Test Conditions ...........................................................................................................................29

Test Method .................................................................................................................................30

Time Domain .............................................................................................................................30

Frequency Domain ...................................................................................................................30

DET03.A Long Transients .............................................................................................................31

Test Layout ..................................................................................................................................31

Test Limits ...................................................................................................................................31

Test Conditions ...........................................................................................................................33

Test Method .................................................................................................................................33

DET04.A Short Transients.............................................................................................................35

Test Layout ..................................................................................................................................35

Test Limits ...................................................................................................................................35

Test Conditions ...........................................................................................................................35

Test Method .................................................................................................................................36

DET05.A Circuit Protection ...........................................................................................................37

Test Layout ..................................................................................................................................37

Test Limits ...................................................................................................................................37

Test Conditions ...........................................................................................................................37

Test Method .................................................................................................................................38