Professional Documents
Culture Documents
Jonathan Thorn
Pneumatic
Conveying of
weighing feeding screening automation
E t d d Products
Extruded
P d t
Mac Process
Entrainment Velocity - Air velocity at which material will be picked up from rest
Kg material
K
Kg air
Dilute
ute Phase
ase
Dense Phase
Extruder Discharge
Wet material exiting the extruder and conveyed to the dryer
Extruder Discharge
Extruder Discharge
Extruder Discharge
Negative Air Lift - Design
Distance (m)
Line Size
Est. m^3/min
16
24
32
40
48
150 mm
35
1.5
0.75
0.5
200 mm
60
2.5
1.5
250 mm
95
8.5
6.5
2.5
300 mm
140
12
9.5
7.5
350 mm
190
17
13
10.5
400 mm
250
23
18
14
12
10
8.5
Extruder Discharge
Extruder Hoods
E t d Discharge
Extruder
Di h
Extruder Hoods
Effective hood design will:
Minimize air required to carry material away
Minimize dead spots where material can accumulate
Minimize the Pressure Drop of the Hood
Seal to contain
co ta stea
steam a
and
d moisture
o stu e
Sea
Provide easy access to extruder die (clamshell)
Start-up bypass or vent
Additional options
Sightglass
Tool-less entry
Limit switch
Extruder Discharge
Cyclones
Centripetal separation
No filtration media
Low static pressure loss
Pass through device only, any storage must be
below separator
Must have straight run into the Cyclone (20D)
Access doors must be flush
Large particles are easily separated from
airstream
Fines
Fi
content
t t assumed
d negligible
li ibl
Extruder Discharge
Airlocks
50-60% fill efficiency
Maximum 15 RPM
Closed end rotors
Light
Li ht grinding
i di fifinish
i h
Shear protector
Minimizes mechanical damage
Ledge-free style
Finished Product
Dry material
material, usually from the cooler
cooler, that can be coated or uncoated
uncoated.
Fi i h d Product
Finished
P d t
Finished Product
Finished Product
Finished Product
Finished Product
C i
Continuous
Dense
D
Phase
Ph
Intermittent
e
e sslugs
ugs o
of material
a e a moving
o g through
oug the
ep
pipe
pe not
o suspe
suspended
ded
Air velocities 4-9 m/sec
Convey Pressures 0.4 1 bar
Breakage range 0.2 0.5%
Finished Product
Pi i - Layout
Piping
L
Straight over and straight up (no inclines)
Straight pipe out of feedpoint (~25D)
Minimize # of elbows
No back
back-back
back elbows
Long radius elbows (>6D CLR)
p
ID p
polishing
g
Optional
Finished Product
Piping - Couplings
S
Smooth
th ttransitions
iti
att pipe
i jjoints
i t
critical
Alignment / Gap
Gasket
Shearing protection
Sanitation
Finished Product
Diverter Valves
Allows the diversion of conveying
stream to multiple
m ltiple destinations
Full port Tunnel valve maintains the
shape of the piping simulating an
elbow
New Trend
- Ozone
O
- Dry
D IIce
- Alcohol
Al h l
Closing Remarks
Pneumatic conveying is a viable method of handling extrudate. If done correctly,
it can yield an efficient process and a desired finished product.
Thank You!