Professional Documents
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ON
SURGICAL Syringe and ABSORBENT COTTON
SCOPE OF MARKET
Although there are many units in the country engaged in the manufacture of syringes, there are
few units in organized sector, who are manufacturing all glass syringes in India. They all are
using pyrex glass for the manufacture of syringes. Earlier there were very few units engaged in
the manufacture of plastic syringes but with the rapid increase in demand for syringes, the plastic
syringes making units are also growing. The main factors governing the demand of plastic
syringes are given below:
a) Expansion in medical facilities resulting in an increase in the number of hospitals,
dispensaries etc.
b) Increased turnover of medical personnel on account of expansion in medical institutes,
colleges, training programmes.
c) Performance for injection treatment to oral treatment because of its greater
effectiveness and quicker results.
The use of plastic syringes is becoming more popular due to following advantages.
i) Plastic syringes have been lower co-efficient of thermal expansion and hence greater
accuracy.
ii) It is unbreakable.
iii) It is cheaper than any other material syringes.
In India there are several manufacturers of plastic syringes on small scale. Their installed
capacity has been described below:
Sizes of Syringes Installed Capacity (Annual)
2 C.C. 3.3 lacs dozens
5 C.C. 3.0 lacs dozens
10 C.C. 1.9 lacs dozens
94
The above size of syringes are in general use. There is not any specific installed capacity for
other sizes because the manufacturer can produce any size of syringes according to market
demand.
The export of Indian make plastic syringes is possible in middle east and other countries. The
efforts are also being made by the manufacturers to export their plastic syringes and the
favourable response is being received. It indicates that there is good export potential of this
product.
Due to the above salient features of plastic syringes, there is a good scope for this industry.
It is technically feasible to manufacture these plastic syringes on small scale basis. The minimum
viable capacity of such a unit is 500 syringes per day. The return on the total capacity investment
is about 35%. All the raw material and machineries are available indigenously. No foreign
collaboration is required for such unit.
SUGGESTED LOCATION : Major Centres in NER.
PLANT CAPACITY
1. 90,000 Nos. Syringes 5 C.C. capacity per annum.
2. 50,400 Nos. syringes of 2 C.C. capacity per annum.
3. 10,600 No.s of syringes of 1 C.C. capacity per annum.
PROCESS
i) Plastic materials in the form of granules (Raw metarials) is subjected to heat and
pressure in an extruder.
ii) Semi-molten plastic in extruder passed through the nozzle known as parison.
Adjustments have to be made in the machine to vary the wall thickness of the
parison.
iii) Suitable parison is then inserted in a female mould and air in blown into parison to
force the molten plastic against the sides of the mould.
iv) The material is then cooled before removal from the mould.
v) The article is then trimmed to remove flashes.
MACHINERY
Sl.No. Particulars Nos.
1. Bareel moulding machine 1
2. Nozzle plate and Cap making machine 2
3. Piston making machine 1
4. Blender 1
5. Grinder 1
6. Universal printing machine 1
7. Welding machine 1
8. Steriliser 1
9. Other assembling machine 1
10. Automatic packing machine 1
11. Moulds and other miscellaneous equipments
Total amount would be Rs. 6.30 lakhs
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INFRASTRUCTURE
The main infrastructural facilities required are:
Shed 1000 Sq.ft.
Power 20 KW
Water 1000 Ltr. Per day
TOTAL CAPITAL REQUAIREMENT
The project cost comprising fixed capital and margin money on working capital is Rs 19.43 lakhs.
( Rs. In lakh)
A. Fixed Capital:
Land (1000 M2) 4.00
Building (Factory, office etc.) 6.00
Machinery 6.30
Miscellaneous fixed assets 1.50
Preliminary and pre-operative expenses 1.20
_____
Total (A) : 19.00
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B. Working Capital:
Raw materials & packing materials 3 month 1.05
Finished goods 7 days 0.21
Working expenses 1 month 0.18
Receivables 7 Days 0.28
_____
Total (B) 1.72
=====
Note: Working capital may be financed as:
Bank Finance Rs 1.29 lakh
Margin Money Rs 0.43.lakh
__________
Rs 1.72 lakh
==========
MEANS OF FINANCE
The project cost of Rs. 19.43 lakhs including margin money for working capital may be financed
as under:
Promoters Contribution (35%) Rs. 6.80 lakhs
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SALES REALISATION
Sl.
No.
Particulars Annual Sales
Realisation
(Rs. in lakhs)
1. Receipt through sale of
90,000 Syringes 5 C.C. capacity
@ Rs.9/-each
8.10
2. 50,400 Syringes of 2 C.C. capacity
@ Rs.6/- each
3.02
3. 10,600 Syringes of 1 C.C. capacity
@ Rs.5/- each
0.53
Total: 11.65
PROFITABILITY
Based on the sales realization and the operating expenses, the profit at 100% capacity utilization
would be Rs. 2.66 lakhs per year. This works out to a return on investment of 14%. The unit will
break even 57% of the rated capacity.
HIGHLIGHTS
The major highlights of the project are as follows:
Total Capital Requirement Rs. 19.43 lakhs
Promoters contribution Rs. 6.80 lakhs
Annual Sales realization Rs. 11.65 lakhs
Annual operating expenses Rs. 8.99 lakhs
Annual profit (pre-tax) Rs. 2.66 lakhs
Pre-tax return on sales 23%
Break-Even Point 57%
No. of persons employed 6
1
PROJECT PROFILE
ON
fitted with motor and other accessories 1 90,000/6 Wet cotton opener working width 1000 mm fitted with motors
and accessories 1 48,000/7 Vertical opener with 7 steel discs and three separate centrally
adjustable settings for beater and grid bars fitted with motor 5
HP complete with accessories
1 1,00,000/8 Single soutcher and lap machine 1065 mm working width with
Kirschener beater, centrally adjustable grid bars, high pressure
device for loading calendar rollers and lap racks, etc. for
making lap holder for continuous operations with 10 HP motor
starter etc.
2 6,50,000/9 Rolling and winding machine 1320 mm on face, complete with
motor starter and other accessories 2 60,000/10 Small band saw type machine with motor for rolls cutting 2 17,000/11 Air compressor for lapping machine 1 13,000/12 Coal/wood fired boiler 1000 kg/ hrs. Evaporation capacity, 50
psi complete with feed pump and accessories 1 1,95,000/13 Water overhead tank of 10,000 liters capacity and tube well
fitted with accessories
L.S. 80,000/6
14 Water treatment plant for treating process water required for
boiler and keir
L.S. 85,000/15 Water and pipe connection with insulation, various M.S. tanks
and concrete tanks for washing purpose etc. L.S. 47,000/16 Weighing scale, sealing machine and balancing equipments - 5,000/17 Testing equipments such as pH meter, Soxhletextractor,
chemical balance, crucibles, furnace, oven, etc. - 1,20,000/18 Electrification and installation charges - 3,00,000/19 Pollution Control and Energy Conservation equipments. - 1,50,000/Total 37,90,000/iii) Office Furniture & Equipments 50,000/iv) Pre-operative Expenses 30,000/Total: (i + ii + iii + iv) 46,45,000/(B) Working Capital (Per Month):
(Recurring Expenses) ( per month )
i) Staff and Labour ( per month) ( in Rs.)
Sl. No. Designation No. Total Salary
1 Manager 1 10,000/2 Chemist 1 8,000/3 Clerk cum Accountant 1 5,000/4 Supervisor 1 5,000/5 Storekeeper 1 4,000/6 Blow Room Operator 1 4,000/7 Boiler Attendant 1 4,000/-
8 Skilled Worker 20 70,000/9 Unskilled Worker 34 1,02,000/10 Packers 5 15,000/11 Peon cum Watchman 1 3,000/Sub- Total 2,30,000/Perquisites @ 15% 34,500/Total 2,64500/ii) Raw Material:
Sl. No. Particulars Quantity
(Kg.)
Rate
(Rs./Kg.)
Value (Rs.)
1 Raw Ginned Cotton 27,500 32 8,80,000/2 Caustic Soda 850 18 15,300/3 Soda Ash 550 11 6,050/4 Bleaching Agent 550 6.5 3,575/5 Misc. Chemicals LS - 26,000/7
6 Packing paper, labels, Gum,
Polyethylene sheets, sacks, etc.
LS - 50,000/Total 9,80,925/iii) Utilities:
Sl. No. Particulars Quantity Rate Value (Rs.)
1 Coal for boiler 45 MT 1,800 /MT 81,000/2 Electricity 17,000 KWH 4.5/KWH 76,550/Total 1,57,500/iv) Other Contingent Expenses:
Sl. No. Description Amount in Rs.
5. Postage and stationery : 1,000/6. Telephone : 1,000/7. Sales Expenses : 15,000/8. Transport : 10,000/9. Consumable Stores : 3,000/10. Repair & Maintenance : 2,500/11. Insurance : 1,500/12. Misc. expenditure : 1,500/Total : 35,000/v) Total Recurring Expenses. Amount in Rs.
a. Salary & Wages : 2,64.500/b. Raw material : 9,80,925/c. Utilities : 1,57,500/d. Other contingent expenses : 35,000/Total: : 14,37,925/Total Working Capital for 3 months = Rs. 14,37,925/- X 3 = Rs. 43,13,775/7. Total Capital Investment: Amount in Rs.
a) Fixed Capital 46,45,000/-
Carding Machine:
1. M/s. National Machinery Manufacturers Ltd.,
P.B. No. 3, Thane 300 601.
2. M/s. Ramesh Safe and Carding Works,
Station Road, Panipat(Haryana)
3. M/s. Machinery Manufacturers Corporations, B61, Circular Garden Road, Kolkata 600 043.
Keir, Boiler, Hydro-extractor/Other Machinery:
1. M/s. Gujarat Machinery Manufacturers Ltd.,
187, Worli, Mumbai 400 018.
2. M/s. APV Engg. Co. Ltd.,
Jessore Road, Kolkata.
3. M/s. Bery Bros. Industries,
10
6, Orion Engg. Works, Mumbai.
4. M/s. Associated Textile Engineering, Forbes
Street, Fort, Mumbai,
5. M/s. Textile Machinery Corporation Ltd.,
103, Brabourne Road, Kolkata.
6. M/s. Wanson India(P) Ltd.,
10 A, Horington Street, Kolkata.
7. M/s. Rajesh Engineering Works,
Asian Chemical Compound, Subhash Nagar, Jogesswari(E) , Mumbai.
8. M/s. Anu Designers and Fabricators,
C 1/12, GIDC Estate Opp. Ambikanagar Society, Odhav. Ahmedabad.
(Gujrat).
10. Names and Addresses of Raw Material Suppliers:
Ginned Cotton:
1. From Cotton Traders or locally available sources
Chemicals:
1. M/s. United Trading Company, 12/56,
Desh Bandhu Gupta Marge, Karol Bag, New
Delhi 110 005.
2. M/s. Vikas Chemicals, Tolak
Bazar, Delhi 110 006.
3. M/s. Continental Chemicals,
M-67, Street No. 4, Shastrinagar, Delhi- 110 006.
4. M/s. Navin Enterprises, 153,
Chandra Bala Estate, Building No. 2, Flat No. 4, 30 th Road,
Bandra, Mumbai 400 050.
5. M/s. Gujrat Industrial Chemicals Corporation, 37/39, S.S.
Gaikwad Marg, Dhobhi Talao, Mumbai 400 002.
PROJECT PROFILE
On
2. Rational:
cotton yarn or
cotton fabrics. This raw material can be obtained from the mill itself
as it produces cotton
yarn.