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  • Standard Plating Inspection Process

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    Pramod Bodne
    199 views2 pages
    1) The document provides a work instruction for visually inspecting wheel covers. It outlines 5 key steps: inspecting painted parts, fitting rings to parts, packing inspected parts individually in plastic bags, packing bagged parts into corrugated boxes with 4 parts per box, and applying an OK label with inspector details and part/quantity information to boxes. 2) Each step lists safety points, what to do, why it's important, who is responsible, key points to control, process description, and quality description. Steps should be done visually and according to the quality plan and sampling inspection plan. 3) The overall objective is to inspect all wheel covers according to quality inspection standards and ensure no defects or handling damage

    Original Description:

    Original Title

    Work instruction Asslyxl .pdf

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    1) The document provides a work instruction for visually inspecting wheel covers. It outlines 5 key steps: inspecting painted parts, fitting rings to parts, packing inspected parts individually in plastic bags, packing bagged parts into corrugated boxes with 4 parts per box, and applying an OK label with inspector details and part/quantity information to boxes. 2) Each step lists safety points, what to do, why it's important, who is responsible, key points to control, process description, and quality description. Steps should be done visually and according to the quality plan and sampling inspection plan. 3) The overall objective is to inspect all wheel covers according to quality inspection standards and ensure no defects or handling damage

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    199 views2 pages

    Standard Plating Inspection Process

    Uploaded by

    Pramod Bodne
    1) The document provides a work instruction for visually inspecting wheel covers. It outlines 5 key steps: inspecting painted parts, fitting rings to parts, packing inspected parts individually in plastic bags, packing bagged parts into corrugated boxes with 4 parts per box, and applying an OK label with inspector details and part/quantity information to boxes. 2) Each step lists safety points, what to do, why it's important, who is responsible, key points to control, process description, and quality description. Steps should be done visually and according to the quality plan and sampling inspection plan. 3) The overall objective is to inspect all wheel covers according to quality inspection standards and ensure no defects or handling damage

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Std WI Plated

    Process Flow No
    Document No
    Revision NO
    Revision Date
    Operation Name

    CFT Sign

    WI/AS/39

    Doc Prepared By

    Engineer

    QA

    Doc Reviewed By

    HOD

    Prodction

    Doc Approved BY

    MR

    Engineering

    03.07.15

    Inspection at EZIPL Unit I & II / At Customer END.

    Responsibility

    a. Head - Quality , b. Engineers /Jr Engineers. & C. Quality Inspectors

    Description of operation Elements


    Pictorial View of Operation

    Plating process flow

    To Inspect all Painted Wheel Cover as per Quality Inspection Standards

    Scope

    SR. NO

    Process Flow Name

    Work Instruction for Visual Inspection of Wheel Cover U301 (0404CAA01950N)

    Objective

    Operatio
    n
    Sequenc
    e no. as
    per P.F.

    446

    What

    Safety Points Description

    How

    Why

    Who

    Key
    Point
    Control

    Process Points Description

    Quality Points Description

    Process Cycle Time

    Use Hand gloves during


    packing

    37

    1) Inspect Painted parts for


    assy

    Visually

    Part will be rejected

    Check for
    Painting &
    Quality Inspector moulding
    defects
    Visually

    Do the inspection on F.W.


    Table under lights ( 800-1000
    Lux )

    15 sec

    Inspection as per Quality


    plan QP/M/01 & Sampling
    inspection plan QP/FM &
    M/69

    Use Hand gloves during Ring


    fittment

    1) Fix the ring with wheel cover


    adjust the air valve groove of wheel
    As per showing
    cover with knotch of the ring
    in WI
    properly, 2) Ring fittment do as per
    showing

    Part will be rejected

    Page 1

    Check for
    Painting &
    Quality Inspector moulding
    defects
    Visually

    To Ensure no handling
    scratches on Painted parts
    during ring fittment.

    As per Quality Plan QP/FM


    & M/69

    20

    Std WI Plated

    Use Hand gloves during


    packing

    After completion of all activity put


    one part in bag as per shown in
    sketch

    1. To put the OK Part in


    As per shown in plastic bag as per std. Packing
    sketch
    & also to avoid the handling
    scratches in OK part

    Operator

    Verify the
    part in
    plastic bag

    To put the OK Part in


    corrugated Box as per std.
    Packing & also to avoid the
    mixing of N.G. Part in OK
    part

    Free from Any damage of


    Plastic bag.

    10

    Use Hand gloves during


    packing

    Put each assmbeld part in plastic


    bag . Then put in Corrugated box
    As per showing . 4 Parts in Each
    box

    1. To put the OK Part in box


    As per shown in as per std Packing . & also to
    sketch
    avoid the handling scratches
    in OK part

    Operator

    Verify the
    part no.
    and qty.

    To put the OK Part in


    corrugated Box as per std.
    Packing & also to avoid the
    mixing of N.G. Part in OK
    part

    Free from Any damage of OK


    PP Box.

    10

    Use Hand gloves during


    packing

    STICK OK LABEL WITH (


    INSPECTOR NAME &
    SIGN ,PART NAME ,
    OK QTY,DATE ) ON OK BOX .

    Verify the
    Physical
    part in
    1. To ensure no wrong
    As per shown in
    box & Part
    physical part & wrong label go Quality Inspector
    sketch
    name ,
    to customer
    no. and
    qty. on
    label

    Page 2

    To put the OK Part in


    corrugated Box as per std.
    Packing & also to avoid the
    mixing of N.G. Part in OK
    part
    Free from Any damage of OK
    corrugated Box.

    10

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