Professional Documents
Culture Documents
Release-Info
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
4 Installation Instructions
4.1 Installing the CALYPSO Basic Package
4.2 Installing CALYPSO ServicePacks and Patches
4.3 Data Backup
4.4 Installing the ViScan Drivers
4.5 Installing Software for Metrotom
5 Compatibility
5.1 CMM Validity
5.2 Controllers & Sensors
5.3 PC System
5.4 Software compatibility
5.5 CAD Interfaces
5.6 Compatibility of Measurement Plans and Programs
6 Contact
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
5.6 01.07.2013
Back to overview
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
5.8.08 27.08.2014
getTemperatureCorrection().temperatureTableFrontBottom,
getTemperatureCorrection().temperatureTableFrontTop
getTemperatureCorrection().temperatureTableRearBottom
getTemperatureCorrection().temperatureTableRearTop
O-Inspect: Tactile-Optical Adjustment
5.8.04 18.06.2014
The measurement plan for the tactile-optical adjustment has been revised and improved. The adjustment is
now less sensitive to varying lighting conditions. Due to the enhanced stability of the measurement plan the
adjustment procedure has also become more user friendly.
Please use the following measurement plans for the tactile-optical adjustment:
Use the measurement plan tactile_optical_adjustment_and_check_V1.3_C5.4_ViScan, if your camera is
controlled via a Framegrabber board. This applies to machine types O-INSPECT 442 up to August 2013,
that are equipped with a ViScan camera.
In all other cases use the measurement plan tactile_optical_adjustment_and_check_V1.4_C5.4. This
applies to machine types O-INSPECT 322 and machine types O-INSPECT 442 from September 2013
onwards, that are equipped with a Manta camera.
Please note: the tactile-optical adjustment must be carried out regularly in order to guarantee the specified
accuracy
Yellow Stoplight
5.8 16.04.2014
By switching the stoplight to yellow a CNC-run can be paused and subsequently continued by switching the
light back to green. However, this functionality is not always applicable. Switching the stoplight to yellow
should be avoided as soon as the sensor is in probing search mode or already taking points (single points or
scanning).
METROTOM: Neue Funktion "Check gray value"
5.6.04 22.08.2013
The function "Check gray value" has been added to the CT functionality. This function checks the calculated
gray value along with the "automatic parameter definition". Please observe that the function will only operate
correctly if the CT data set is already visualized and that the part consists of single component material only.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
1.4.1 Operation
Device Administration
Please ensure that all CMM connections are closed (by closing traffic light windows) before removing a
device from the 'Measuring-Systems' page under 'Extras', 'Workroom', 'CMM'.
Calculating the alignment
When calculating an alignment, the evaluation setting ISO 5459 is not taken into consideration if the
compatibility mode 'Calculate Alignment as Base Alignment' is set to 'On'.
Selecting CMM System Setup for search path to nominal position
This setting is used for using the respective CMM default value for the probing search path. Previously the
value 5 (with **) was displayed as suggestion when selecting the default setting in the editor. However this
was not effective because of a limiting value prompt; the current CMM default value applied. Without
changing the measurement plan, 'CMM System Setup is now displayed as default setting (suggestion), the
performance does not change. If a numerical value is now given as search path, this value is effective even if
it is smaller than the previous limiting value. Too small a value should be avoided.
Probing Point Distribution in Slot Features
The distribution of points in circular sections of slot features changed from CALYPSO 4.6 onwards. Now the
same logic as for circles is used. Should an evaluation of a slot feature not be possible using an odd number
of probings (e.g. 5 points), an additional probing point should be added in order to have an even number of
probing points (e.g. increase no. of points from 5 to 6 ).
Measurement Plan Compatibility using Multiple-Strategy
Application of the multiple-strategy function in new measurement plans created with CALYPSO 4.4.04 or
newer or opening and saving existing measurement plans with CALYPSO 4.4.04 or newer will prevent the
usability of these plans with older CALYPSO versions!
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
5.2 01.03.2011
Stylus data no longer valid when updating from CALYPSO 4.0 or older
5.0 20.05.2010
Existing stylus and configuration data can no longer be used when updating from older CALYPSO versions.
This concerns CALYPSO versions 4.0 as well as all older versions. If specific data has to be retained, please
contact our Software Hotline.
Stylus System Data Import
5.0 20.05.2010
Styli data exported with version 4.4.04.xx from systems with Zeiss or Renishaw index head (e.g. RDS, DSE,
MIH, PH9 and PH10) may not be imported into newer versions! The useability of imported styli when used on
a CMM is different than usage in simulation mode (without CMM). For use on a CMM re-qualification is
required, in simulation the styli can be used without re-qualifying.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
In order to prevent collision during probe qualification the 'Shaft Radius' setting must be
increased to a value that sufficiently takes into consideration the largest stylus radius in
use (see D2 for the red sphere illustrated).
However, increasing the radius will also reduce the amount of possible angular positions
for qualification (RDS,DSE etc.). A workaround to this situation is achieved by saving
multiple copies of one and the same reference sphere with a varying shaft radius and
selecting the sphere according to the requirements for probe qualification.
RCCAA
5.0 20.05.2010
RCCAA qualified stylus systems must not and need not be re-qualified using the list qualification method.
Sphere Coverage Angle for qualification of passive sensors
5.0 20.05.2010
The Sphere Coverage angle for a full qualification of passive sensors (XXT, SP25) is limited to a minimum of
180, values lower than 180 are ignored. In order to qualify smaller styli a reference sphere with a smaller
diameter (e.g. a stylus of which the radius is known) is required. Following a full qualification it is possible to
re-qualify a stylus using the regular reference sphere. For this a lower sphere coverage angle may be
selected and a 6-point qualification is performed.
Interruption of VAST-XXT CNC-Qualification
4.10 17.11.2009
Interrupting a CNC-qualification of a VAST-XXT, will result in undefined probe data! In this case the stylus
must be re-qualified manually completely before using it for measurement or re-running the CNCqualification. Please use 'Qualify passive stylus, the selection 'Geometry Re-qualification is not sufficient.
Special characters in Stylus System Names
4.10 17.11.2009
Special characters must not be used in stylus names and stylus system names! Under no circumstances
may apostrophes (' ') or quotation marks (" ") be used in names for styli or stylus systems nor may these
names begin with a special character (e.g. ) or end with a dot! Underscores ('_') may be used as
separators.
Automatic configuration of temperature sensors
You have to reconnect CALYPSO with the controller after adding or removing a temperature sensor, if
automatic configuration is activated in the C99 controller.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Distance to Proberack
The preset default value for the distance to the proberack during stylus system changing of XXT and SP25
(for empty probe) was increased from 0 mm to 70 mm with CALYPSO 4.4. All holders which are created new
for XXT and SP25 are now preassigned with 70 mm. This can be adapted subsequently for each holder by
the Master user.
Side Styli and List Qualification
With the RDSCAA or DSECAA option, side styli can now also be qualified semi-automatically (except for
XXT sensors!). Please note: List qualification cannot be applied for stylus systems with side styli! However
as a result, on CMMs with articulating probes after a software update to CALYPSO 4.4.04 or newer, all the
styli have to be subsequently completely re-qualified! If you are using the RDSCAA or DSECAA option, it is
imperative that the MasterProbe can be used for the qualification of the fitting position. Passive sensors such
as XXT and SP25 cannot be used for this. To facilitate this, the List Qualification can be used (not for stylus
systems with side styli! ). The procedure is described on the following pages.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
2. By clicking on the
icon, the dialog for setting
the RDS axis is opened.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
4. By clicking on the
icon, the message displayed
on the right will appear.
Select Overwrite and click
OK.
5. Close the window for setting the RDS axis with 'Close' and in the ''Probe
system qualification' window start the List Qualification using the caliper icon.
6. In the following dialog, please select List Qualification:
You are prompted to set the index holder to the angle A 0 B 0. You are then prompted to make a probing at
this angle position. This process also takes place if you have not defined a stylus in the angle position 0.
Using this position, the lengths of all the other styli in this stylus system are calculated and automatically
qualified.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Previous display :
170
148
21
1
0
3
0
2
Overall Result
All characteristics:
Out of tolerance
Over Warning Limit
Not Calculated
175
20
1
0
5.4 26.04.2012
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Any existing optical probe data originating from CALYPSO 4.7.02 or older must be deleted before using
Release 5.8. The required camera data must be re-qualified with Release 2014. Trying to switch to older
camera data with CALYPSO 2014 will be denied and can result in output of various error messages.
ViScan Upgrade
4.10 17.11.2009
After upgrading from older versions to CALYPSO 4.10 or higher the ViScan sensor must be re-qualified
using the chrome template and the reference sphere after installing! LN_653.
ViScan Manual CNC Mode
4.10
After focussing during manual CNC-runs the optical probing method must be manually re-selected.
17.11.2009
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Change to
German
language
3. Press OK.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
4. Press OK.
In case of failure, please contact your IT administrator in order to enable the required
prerequisites.
Locally installed safety systems (firewall and/or intrusion prevention systems) can prevent access to the SQL
server which is installed automatically as a prerequisite of CALYPSO. In such a case the setup will be
cancelled. To adjust the configuration of your locally used firewall system please contact your IT department.
The communication between the Microsoft Installer (msiexec.exe) and the SQL server (sqlserver.exe)
processes must be assured.
The setup of the SQL server contains the package 'MSXML 6. On some systems the package 'MSXML 6
Service Pack 2' is already installed. This package can be incompatible with the package 'MSXML 6'. If the
SQL server setup is aborted during the installation of the 'MSXML 6' package 'MSXML 6 Service Pack 2'
must be uninstalled first.
.pdf Output Merge Function
GhostScript is required for merging .pdf results, version 8.56 or newer is required for error free application.
ViScan - Windows 7 Compatibility
5.0 20.05.2010
The ViScan Sensor can only be used with Windows 7 in combination with a suitable Framegrabber card.
Please refer to chapter 4.4.
64bit Windows System restrictions
Operation via HP-IB interface is only permissible with 32bit Windows systems!
5.0 20.05.2010
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
The 'Allow the computer to turn off this device to save power' box must not be checked.
Recommendation: In addition, set the power mode to 'Never' and the performance to 'High Performance' in
the system power management.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
The message is confusing and does not relate to an unsuccessful install. It is caused by the outdated install
assistant tool. A newer version of the install assistant tool is not available.
The warning can be suppressed by executing the install in compatibility mode:
By right clicking the .exe select 'Properties' and set the compatibility mode for Windows XP (ServicePack 2).
Activate by clicking OK:
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Windows will 'remember' this setting and further installs will be carried out without the warning message.
Windows 7/64-Bit - Graphics drivers for NVIDIA FX1800
A modification must be made to the driver 266.45 when in use with the graphics adapter NV FX1800 on
Windows 7/64-Bit systems. The 3D setting must be changed to 'Autodesk Motion Builder compatible' to
prevent slow reaction when rotating or moving CAD models.
Windows 7 - Regional Settings
Should your CAD view display incomplete or inaccurate circles:
Open Windows 'Regions and Languages' in 'System control' and select 'Further settings', then replace the
decimal comma by a decimal point or vice versa.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Back to overview
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Contents:
Optional Updates:
Default Languages:
German, English
Additional Languages:
Instruction manuals:
German, English
Latest changes:
5.8.1200
4274
4462
6252
6914
10062
13380
13852
13922
14916
14985
15476
16350
16790
16812
16999
17368
17737
07.01.2015
Release Servicepack 3
SPR 6327: "Execute now" function default changed to automatic. Retry uses setting from previous
run.
Actual points now removed from point sets when deleted manually
Output of reference names in custom printout completed
Paste contents with Distance characteristics corrected
PDF output corrected
Exported probe data includes manual path
Coordinate system display corrected for the 3d cylinder plot
Bugfix: Error SDO 1015 when qualifying an XXT in SENSITIVE mode
Nominal Radius value for stylus system qualification corrected
SPR 6552: Inch/metric ssue with old formplot corrected
CNC output of Graphic Element containing more than 17 results enabled
Cut off stylus system dialog corrected
Left hand spiral ring evaluation corrected
Cylindricity plot display corrected
Bugfix: Simulated CNC stylus system change for XXT
Bugfix F25: "Not Defined" message corrected for MasterProbe qualification
Bugfix: Nominals corrected when creating Features
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
17777
18023
18168
18257
18319
18353
18355
18369
18496
18518
18688
18743
18769
18784
18789
18822
18846
18920
19037
19055
19082
19085
19223
19275
19446
19476
19497
19500
SPR 6590: Report of K2005 characteristic class from userattributes.ini in the custom printout
Generated Freeform Surface corrected
Editing the name of a base system enabled
CAD model of Rotary Table for Duramax added
"Angle between Features" used in a loop corrected
Improved CAD Filter "Point"
Improved CAD Illumination for colour display of deviations
Measurement plan start is now independent from logged in user
2-Point diameter mesasured optically corrected
SPR 6602: Circle Feature "Projection" Button, improved performance
Bugfix: Message not understood" upon CNC start
Creating minimum feature from points corrected
Path for ACR1 installation corrected
Point export in CNC for feature without characteristic corrected
Plot output in CNC mode corrected
Re-opening a measurement plan with a specific printer assigned enabled
Evaluation corrected for curve form measurement
Temporary file scratch.scr renamed to avoid .scr extension
Single point measurement of circle segment in CNC mode corrected
Incompatibilty issue with Microsoft Lync 2013 solved
Nominal value for inclination of cylinder from CAD model corrected
CAD graphics presentation enabled with 5m distance to base alignment
Black spots removed from CAD presentation as .pdf
Numeric decimal comma activated for Dutch user interface
Black points in Custom Printout with "Output to PDF..." corrected
Display Parasolid CAD model enabled
Bugfix: Measurement plan start in Autorun
Imprved CAD model handling in combination with Autorun
19516
19517
19521
19527
19583
19626
19902
17220
17759
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
18714
18789
19164
19975
19980
5.8.0800
2633
5276
6232
6835
8376
8643
9005
9625
9959
10059
10069
10214
10631
10893
11127
11162
11497
11517
12246
12280
12455
12558
12650
12781
12908
12912
12924
12974
12994
13039
13371
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
15739
15740
15789
15792
15798
15912
15915
16010
16025
16035
16085
16167
16172
16203
16264
16266
16284
16304
16319
16337
16381
16414
16419
16475
16500
16502
16504
16508
16524
berprft.
if he set a default strategy of 400 degrees for the measurement of a circle and then he creates a new circle, the
strategy is still fixed to 360 degrees.
Texteingabe wird Position nicht beibehalten
Zeichnungsnummer im Protokolkopf wird ins Balde static bertragen es sollte dynamic sein
Im Messelement Kurve werden beim ffnen der Parameterdateien evtl. vorhandene Punkterckrufe
abgewhlt
In a mirrored measurement plan we get a collision from safety +X to -X
Manuelle Ausrichtung kann in der CNC-Startmaske nicht mehr angewhlt werden, wenn vorher das
Startsystem deaktiviert wurde.
Exception bei Initialisierung
beim einstellen des Farbverlaufs fr die CAD-Auswertung werden die nderungen in den Farbklassen Farbverlauf nicht bernommen
Wird das Datum "kurz" verwendet und im Autorun das Protokoll vom letzten Ablauf geffnet, so steht das
falsche (aktuelle) Datum drin.
AutoRun: Inspection Plan Looping Problem When Activating Mini-Plan
Funktion Elementerkennung geht nicht
Error code -102
SPR 6569: Default setting for Strategy: angle range and and start angle for circle does not take effect
Prfmerkmal EINFACHE DISTANZ: Eingestellte Warngrenze wird falsch ins Tabellenfile bernommen (steht
immer auf 100%).
Punkte exportieren von Kurve - beim exportieren der Kurve ber rechte Maustaste wird eine leere DXF-Datei
erzeugt und die IST-Werte der Kurve gelscht, wenn die Kurve aber vorher einmalig geffnet wird funktioniert
es.
Sicherheitsgruppen
Calypso Duplex - Wird ein automatischer Tasterwechsel ausgefhrt, dann kommt die Meldung "die
anzufahrende Sicherheitsebene kann nicht angefahren werden"
Problem with Cone Addition. After Loading Measured Points, Calypso characteristic list and reports do not
update any characteristic that uses the radius or diameter of Cone Addition, including Radius, Diameter, and
True Position with MMC
Catia V R23
Frageliste, ob Elemente in das neue Basissystem transformiert werden sollen, ist ohne Scrollbalken.
Cad evaluation banner issue with curve form, specifically with 5 decimal places whether inch or metric.
Exception error occurs while moving stylus with a mouse in CAD view
Eintrge in forbiddenChars.txt ohne Wirkung
wird bei CAD Darstellung ein Kommentar eingegeben stimmt er eingegebene Text mit der Acis Ansicht nicht
berein
Measurement volume looks shifted in CAD view when "Drag Base Alignment" is activated
CAD model is not displayed in a plot window.
SPR 6580: Circle for an outside diameter switch to a cylinder will change to an inside diameter
F25: nach Update von Calypso 5.4 auf Calypso 5.8 kommt eine Meldung, dass der Messkopf nicht erkannt
wird: ZEISSdirekt
Acisabsturz
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
16569
16591
16604
16605
16666
16716
16763
16812
16813
16848
16850
16878
16897
16914
16957
16959
16974
17133
17195
17222
17382
17388
17415
17449
17454
17464
17475
17513
17569
17589
17603
17627
17694
17700
17716
Erweiterte Positionsausgabe ( ein ): bei der Achsabweichung wird im FlexReporting eine Toleranz ausgegeben
ein ber PCM erzeugter Offsetwert wird im CNC Ablauf nicht aktualisiert
Dongle-Lizenz wird im License Utility angezeigt, aber bei Calypso-Start kommt Fehlermeldung
Vorbelegung fr neue Elemente
Nach Installation von 5.6.12 oder 5.8 auf manuellen KMGs werden im Prfplan bei Antastungen keine
Messelemente angelegt
In CALYPSO 2014 kommt eine EXCEPTION wenn im Prfplan das Rohrmessprogramm enthalten ist und der
Prfplaneditor geffnet wird.
No CAD-model after update from 4.6 to 5.6
Wird beim neuen Zylinderplot die Mantellinien dargestellt, liegen diese nicht auf dem Zylindermantel. Beim
Innenzylinder liegen diese zu weit innen, beim Auenzylinder liegen diese zu weit auen.
Der neue Zylinderplot kann gedreht werden, auch um die eigene Achse. Dieser Drehpunkt liegt aber nicht
wirklich auf der Achse
CALYPSO 2014: CT - Computertomography: If you go into the Base Alignment and select teh "Approx.
Alignment" than ACIS crashed down.
No CAD-model after update from 4.6 to 5.6.1203
Error after opening plan only with metrotom dynamic device, no problems with STL
Show Silhouettes dosnt work coorect
Problem with a symmetry point in secundary alignment
Probing points in the start alignment are not on the right position.
Japanese license name IMT_CMM-OS_J is not valid in calypso.im
Nothing is displayed on banners in Japanese mode.
XTR funktionniert nicht in der Simulation
Measurement plan from Calypso 5.4 does make a collision at a slot in Calypso 5.6.12
Simulation with DuraMax in Simulation-collision
Sporadic errormessage "too much iterations, feature cannnot be calculated"
Exception after gear measurement gear pro hob protocol
The probing of the features for the basesystem is OK, but the calculation of the features seems to be wrong.
Fehler bei getActual von Torus radius2 und diameter2 wenn nach Inch umgestellt ist
Since updating to V5.6 the 3D Polar characteristic is reporting an invalid result, the same program measuring
in V5.4 reported correctly.
A measurment plan from Calypso 5.4 does not calculate the base system in Calypso 5.6.12
In the inspections many circles didnt display picture in the CAD window
True Position issue
Measurement plan in INCH mode: Feature Settings Editor -> if you typ in Retract Distance it is wrong
SPR 6588: Open UG file with form and location gives an exception
VAST XT gold probe head is not located at the bottom of the ram of MMZ-T in Simulation
Error on circle on cone. problem occured when we have upgraded to Caypso 5.6.1200
Grafics Element will not be printed if graphics element contains a group.
When I'm loged in not as Master but as normal User in Calypso and I click on Planner -> Save Work Area there
will be an Exception
Differences in Best Fit Curves when using the same points.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
SPR 6590 Ford would like to report the K2005 characteristic class from their userattributes.ini in the custom
17777 printout.
17879 Exception when trying to save an error-report
17887 Accura II 16-24-15 model
CAD, Create feature, Freeform Surface, generated from file: points in freeform surface are not identical with
18023 imported point list.
18031 Save load defaults for strategy doesnt work
18044 lineform does not calculate correctly when the datum is a cylinder
18265 new cmm-connection with temperature probe in probe head lead to "not_defined"
18319 Angle between Features gives sometimes a wrong result, if used in a loop
5.8.0400
5844
7440
7886
10483
11698
11848
11899
12924
13071
13100
13186
13378
13929
14084
14101
14229
14429
14497
14764
14777
14931
15319
15325
15464
15472
15479
15483
15496
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
15500
15505
15518
15534
15545
15555
15558
15661
15693
15743
15981
16001
16014
16015
16031
16035
16069
16167
16218
16281
Back to overview
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Configurable menu functions Individual menu entries or entire menu trees can be hidden.
These special configurations can be saved in a file and imported from there again. To return to the original
CALYPSO settings, the Suggest button has to be pushed.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
New one-click log. The CAD view is generated with a single click as a portrait or landscape log depending
on the page ratio.
.
The element tree and the presentation log can be shown or hidden by sliding to the left or right.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Users can navigate through the element tree and the presentation log by sliding up or down.
Interactive presentation log. Characteristics in the log can be selected directly. The results are immediately
shown in the CAD display. Double-clicking in the log opens the characteristic for editing. The presentation
log updates immediately during the measurement.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
Retroactively open compact log. In the heat of the battle, it is possible for a user to close a log before
looking at it. This usually results in a loss of actual values in AutoRun. In the context menu of an icon, the
user can retroactively open the compact log again (but only from the last run).
Save CALYPSO session file in CNC (and also in AutoRun) Until now, it was only possible to manually
save session files of special characteristic point quantities. Session files are special lists with nominal and
actual points that are particularly used by CT or line scan applications. The session files can be imported via
CALYPSO or ACIS Viewer.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
19.12.2014
3.1.3 Measurement plan search function for features containing directory paths
Additional search function enables simple search for all features containing directory paths.
You can search for features throughout the measurement plan, which contain the directory path
Search for Paths in the global PCM parameters (under CNC, measurement plan function, parameters)
Paths, PCM file commands and PCM system commands in the input/output settings of the measurement
plan, features, characteristics and travel paths. Paths in names for output files. Paths in features such as
point recall from file. Paths in characteristics such as tolerance curve from the file for waviness. Special PCM
files such as inspection_start_pcm_txt. The icons in the results window appear as they would for a search for
parameters/formulas. Double-clicking a characteristic or feature marks it in the tree view. There is also a
replace function.
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CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
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As CALYPSO learns the ID chips of the stylus systems used, it enables the clear recognition of the
stylus system
Recognition of the stylus system when (re)starting and when manually changing the stylus
A continuation of a CNC run may also be possible when a rack is improperly loaded as a result of
software-guided user actions.
The behavior of the software can be modified through a few mode to the intended purpose and the
existing hardware configuration (all sensors detectable/ mixed operation)
Wizard for (fully automatic) learning or review of a full rack with a single click
Display of the IDs in the stylus data management system, the individual IDs of these chain(s) are
printed on the sensors/ plates (exception: XXT plates)
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If a wrongly used sensor can be identified with absolute certainty, the name of the recognized stylus system
is shown, otherwise only the ID chain of the plate is shown.
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19.12.2014
If a component or stylus system is relearned for multi-level sensors (e.g. XXT, TP200)all previously learned
stylus systems that use these components are automatically updated. This simplifies change-out, e.g. for a
single XXT
Learning, as well as any errors and warnings are shown in the results window.
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19.12.2014
When scanning with passive sensors (XXT), the stylus can partially lift from the material (air
scanning) if the location error of the feature exceeds the nominal value by too much and at high
travel
speeds,
meaning
that
not
all
areas
are
measured
as
intended.
Until now, this was only shown in the Run notes window and in the log.
With air scanning (at least 1 point without contact to the workpiece), a repeat measurement of the
affected
feature
occurs
automatically.
(Scanning with specification of the measured actual location and at half scanning speed).
Activation:
To avoid unintentionally changing the behavior of existing measurement plans through a new version, the
improved behavior must be intentionally activated by the user via the Scanning optimization for passive
sensors compatibility mode (drop-down menu -> setup -> Compatibility settings...). For new measurement
plans (from CALYPSO 5.6), the enhanced behavior is automatically activated.
Sphere of action:
Activation is based on the measurement plan. A repeat measurement occurs when the feature contains at
least one circular or helical scanning path and at least 1 point without contact to the workpiece was
recognized. The entire feature is then re-measured.
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Access
The list of functions is an easily opened window that shows the last 20 (max.) functions used.
Through a simple selection (various possibilities), these functions can be directly accessed without
going back into the drop-down menu.
Every function accessed via the drop-down menu is added to the end of the list; the others move
upwards.
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19.12.2014
A selection of frequently needed functions can be specified (mark with _ as prefix). These are not
displaced when a new function is accessed.
Auto-complete enables users to access the functions more quickly be entering just a few letters,
which generates a list of hits.
This eliminates the need to look for a function in the drop-down menu.
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Circle with 4-point macro at the push of a button on the control panel
Pressing the F11 key (control panel or keyboard) inserts a new circle in the features list and also opens the
4-point circle macro in the strategy (alternatively via the drop-down menu Measure Circle with 4-point
macro). Following an information window about the stylus positioning in the in center of the circle, the circle is
measured semi-automatically with 4 points as before.
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3.1.9
Circular path measurement strategy (circular path on plane) in the Plane feature. It is now possible to
configure circular travel paths if Single points has been activated. CALYPSO users can now also use
Circular path on plane for problematic assemblies (see description).
If the Single points function is activated in the Circular path on plane measurement strategy, the travel path
is comprised of the discrete probing points from straight travel paths. This happens although the name
indicates a circular path. With Circular path on plane, only the probing points lie on a circular path. For the
travel path, the shortest possible distance, i.e. the direct path, is selected. This behavior can lead to
collisions in the CNC run if the Circular path on plane is located on a groove on the workpiece or within an
assembly (e.g. bolt). Therefore, the Circular path on plane is limited in use. As a result, CALYPSO users now
have the option of selecting the form of the travel paths themselves: either direct travel paths as before, or
new circular paths.
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The new behavior of the travel path is integrated into the existing system context. The new, circular travel
path in no way replaces the existing travel path. CALYPSO users have the opportunity to choose from two
types of travel paths: direct or circular. The standard behavior is the direct travel path as before.
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Instead of each index that you want to exclude, click individual indices. Hold the shift key to mark
index segments.
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Requirement for the analysis of the Fourier analysis: 2D line must be measured with a sufficient
number of points
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Points:
The actual points of a characteristic can be displayed in the CALYPSO CAD window. The error of
the points is calculated against the CAD model and disproportionately displayed. However, this error
does not belong to the selected feature.
Results:
The display of a characteristic in the CAD window takes into account the references and all settings
in the characteristic such as limitation of the degrees of freedom, filter, etc.
It is possible export the min/max points
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Automatic alignment: display is adjusted to monitor and rotated to provide a proper perspective
Nominal geometry + color selection
Line type of the boundary curves for the tolerance surfaces (except freeform surfaces)
Axis display + color selection: applies only for rotationally symmetric features
Min/max points expanded + color selection of the info boxes
Polyline supplemental to the other displays
The point display can be activated/deactivated for size
All settings can be changed via the characteristic measurement plan editor:
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CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
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3.4 Options
3.4.1 Curve: Performance enhancement
Shorter analysis times, faster CAD display, improved measurement strategies
Improved measurement strategy different speeds and point densities within a measuring segment
Analysis and optimization suggestions of the used curve settings for each curve
(Best fit search distance nominal point spacing number of measured points)
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3.4.2 PCM: Activate and deactivate measuring volume illumination with O-INSPECT
For visual inspection, illumination can be activated in the measurement plan via PCM with
contact measurements and subsequently deactivated via PCM for optical measurements. As
a result, the optical measurements are not impaired by the measuring lab illumination
Command names:
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Syntax for conditions and loops must no longer be manually entered, but can be simply imported
from the list.
Option to define travel paths for travel from and to the workpiece to the handover position of the
stylus system changer.
Different definitions are possible depending on the measurement plan and rack assignments.
The paths correspond to the existing travel paths (park position, CNC end, ...)
Activation:
Drop-down menu CNC travel paths Travel behavior for stylus system change
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Enables path selection depending on various conditions (pallet location, rack assignment, ...) for the
path before and after stylus system change.
Simplified PCM code generation: To simplify the generation of PCM code, the context menu (right mouse
button) in the PCM editor has been enhanced for path determination.
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PCM functions: Insert the associated PCM function at the current cursor position.
Feature selection: Show all feature names of the type selected in the pop-up menu. Insert the feature name
selected from the list at the current cursor position. Characteristics, features and log header data was added
to all PCM editors in the context menu and in the icon bar (see above). Use via getActual or similar PCM
function for which the name of features is needed.
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Change of sign, commutation of axis and the sequence of transformations (first rotation, then
translation or vice versa) can be easily adjusted via the user interface
The number of decimal places can be specified individually for coordinates and angles
The export file can consist of straight value lines, but can also contain fixed header and / or - footer
up to a table structure (eg Heidenhain controller)
Additional information such as index (electrode number, pallet ID, storage space number), part
name, file name, coordinate system name and tolerance status (at the inspection) may also be
included in the export file.
For numeric values, the decimal separator (point or comma) can be preset for the target system regardless of the regional settings.
Editor for post processors
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3.5 Other
3.5.1 Stylus system change visible in Planner
Stylus change movements completely simulated. The entire work environment can be simulated in advance
offline.
Stylus system changer, as well as the required stylus systems can be defined in Planner. The entire setup is
visible in the simulation.
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CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
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The more clearly an error is described, the more time a support employee or developer saves. Unfortunately,
not all error reports contain the required information and this guide is designed to improve handling.
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4 Installation Instructions
4.1 Installing the CALYPSO 2014 Basic DVD
Please refer to all notes regarding the installation in chapter 1.2.
CALYPSO is a single-user application. It cannot be installed on a network and used as a client-server
application. In order to install CALYPSO you must have full local Administrator rights.
If you are performing an update of an existing CALYPSO installation, the existing installation should
be uninstalled first.
Existing data such as measurement plans, probe data or other CMM-specific data will not be deleted by
uninstalling CALYPSO. However we still recommend creating backup copies of your data at regular intervals.
Uninstall is performed using the Windows Uninstall function. In Windows, click on 'Start' and select
'CALYPSO' via 'Settings\Control Panel\Add or Remove Programs' and then click on 'Remove'.
In order to comply with the Microsoft recommendations for separating programs and corresponding data on
Windows 7 systems the installation of CALYPSO resides in the following folders:
Programs:
Program data:
User data:
If the existing CALYPSO version is not uninstalled first, CALYPSO 2014 will be installed alongside the
existing version, thereby enabling alternative usage of both versions. Before installing CALYPSO 2014
alongside CALYPSO 5.2 or CALYPSO 5.4 please ensure that the Service Packs listed below are already
installed. If this is not the case, the installation of CALYPSO 2014 can cause a licensing conflict and
consequently prevent CALYPSO from starting.
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Installation Procedure:
When the DVD is inserted, the installation routine usually starts automatically. If this is not the case, use the
Windows Explorer to select 'CALYPSO.exe' on the DVD and start the installation by double-clicking.
Select 'Install'
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Select 'CALYPSO'
CALYPSO 2014 will automatically install Windows Installer 4.5, dotNET Framework 3.5 SP1, dotNET
Framework 4.0, SQL Server 2008, a PDF printer set, various C++ Redistributables, ZEISS Basic Reporting,
ZEISS Stylus System Creator and the ZEISS License Activation Utility as prerequisites should these not
already be available on the target system. This can require one or more system reboots and can take a long
time (especially the dotNET Framework).
Following the prerequisites the CALYPSO 2014 setup is unpacked and the installation is initialized and
started, the terms of the license agreement are displayed and must be accepted.
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The CALYPSO setup automatically recognizes whether an older version is already installed and will proceed
to show the following dialog:
If you wish to install the new CALYPSO version in addition to an existing verson you will have to confirm
taking note of the safety precautions mentioned above in order to continue with the setup. Installing an
older version alongside an existing newer version is not permissible!
If several versions of CALYPSO are installed simultaneously the respective application data is stored in
separate folders, in this case the application data folder for CALYPSO 2014 is:
C:\Users\Public\Documents\Zeiss\CALYPSO 5.8.
Note: If CALYPSO 2014 is installed alongside CALYPSO 5.4 or CALYPSO 5.2 the CALYPSO
ServicePacks 5.4.16 or newer or 5.2.20 or newer must be installed first.
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are
this
the
For
For current ServicePacks and Patches concerning CALYPSO visit our website:
http://extranet.zeiss.de/abtimt/download.nsf
Please contact our Software Support in order to receive the required access data.
The ServicePack installation will then run through completely without requiring any further input until you
reach the final dialog.
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The Patch installation will then run through completely without requiring any further input until you reach the
final dialog.
4. Click on 'Finish' to finalize the installation.
Patches for CALYPSO can also be removed if required. To do so, use the Windows Control Panel and select
'Uninstall program'. Click on 'Show updates' to display the Patches. Select the Patch you would like to
remove and click on 'Uninstall'. After the Patch removal CALYPSO will return to its previous state.
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The 'Save CMM data' and 'Install CMM data' backup functions are not available for CALYPSO 2014.
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The setup is run from the CALYPSO DVD by selecting Drivers and Components and Optical Sensors'.
The ViScan Dongle must be inserted (Type 1 on the parallel port or Type 2 on a USB 2.0 port. Caution: Take
care not to connect the dongle to a USB 3.0 port (blue colour code))!
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2. Select 'ViScan' and then select the appropriate Version for your windows system (32-Bit or 64-Bit):
3. After Hardlock and IFC the Sapera framework is installed. Confirm with Next:
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7. Select No, I will restart my computer later and confirm with Finish:
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8. The driver for the Framegrabber will now be installed. Confirm with Next:
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13. Finally the current Framegrabber Firmware will be loaded. Confirm with Automatic:
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and 'OK':
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Depending upon the operating system in use (32-Bit or 64-Bit) the Metrotom Measuring Module needs to be
installed in addition to the CALYPSO basic software.
Note: Parallel installation of more than one version of CALYPSO in combination with the Metrotom
Measuring Module is not permissible.
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5 Compatibility
Please read the Notes and Familiar Problems in Chapter 1 before you use this software.
Vista
MICURA
CONTURA
CONTURA G2
CONTURA G3
SPECTRUM
ACCURA
ACCURA II
PRISMO
UPMC
CenterMax
GageMax
MMZ-T
MMZ-G
MMZ-E
MMZ-B
F-25
O-Inspect
METROTOM
DuraMax
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Firmware
Interface
Probe
C 99
>=10.30 Vista
rec om m end ed 11.04
>=10.47 Prismo,
Contura
rec om m end ed 11.04
>=11.04 Centermax
>=14.07 Access
>=15.00 Gagemax
UPMC
>=16.05 , Accura,
Spectrum(11*)
>= 18.08 Contura G2
>= 20.03,PRISMO MASS
ACCURA MASS
>=21.00 DuraMax
>=20.15 F25
>=20.15 O-Inspect
>=24.0 ACCURA 2
>=26.0 MICURA
>=29.10 CONTURA G3
LAN
Notes:
This matrix assumes that the controls have been configured correctly.
On column 2 - The software must not be used with firmware releases older than the minimum release stated. Some problems
also could arise with newer interm ediate firmware releases which are however older than the current release, see remark at
the bottom of this section. The software was tested with up to date CMMs and current firmware releases. This configuration
will guarantee maximum performance and full functionality.
Not all stated firmware releases and CMM types (column 2) are compatible with all probe types (column 4)! They are each
referenced independently to this software release.
CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
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Notes on Functionality:
Use of the "Cylindrical or Circular Travel Path" function requires Firmware >= 19.06.
The table shown above comprises released configurations that have been tested with up-to-date
coordinate measuring machines only. Such a configuration will guarantee full performance and
complete functionality.
Further combinations as well as the application of other components are permissible, e.g. via
Retrofit. Application of modified systems needs to be confirmed separately by Carl Zeiss Industrielle
Messtechnik GmbH.
The C98 controller is no longer supported with CALYPSO 2014. Application of this software version
in combination with a C98 controller is solely on the users own responsibility.
Operation of older combinations of hardware and firmware may lead to restrictions (see above *).
Restrictions may result regarding e.g.:
-
Measurement
Scanning functions
Support of probe changes
System performance
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5.3 PC System
Z220 HP Workstation G1
-
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32bit
64bit
CALYPSO 2014 has been tested successfully on Windows 7 systems. Please note the following restrictions:
- The ViScan Sensor can only be used with Windows 7 in combination with suitable hardware. Please refer
to chapter 4.4.
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CALYPSO Copyright 1996-2014 Carl Zeiss Industrielle Messtechnik GmbH. All rights reserved.
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Version
24
4.2.4
Wildfire 5.0 & Creo 2.0
NX 9.0
2014
2015
9.0
26
5.3
2.0
AP214
* JT conversions are made with the converter from Holometrics up to version 9.5
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ZEISS will neither warrant nor guarantee functionality for measurement plans or programs created by third
party suppliers or by licensee/customer or that such measurement plans or programs will run error free on
ZEISS software or systems respectively. ZEISS excludes any form of warranty or guarantee regarding
measurement plans and programs supplied by a third party especially upon implementation of software
upgrades or new program versions.
In particular, ZEISS emphasizes the resulting possibility of lack or alteration of performance relating to
measurement plans should one or more of the following points apply:
- Exchanged computer operating system between software revisions
- Essential alterations to calculation algorithms
- Elimination of software errors and malfunction
- Changed dependencies between software options
- Improper programming of measurement plans
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6 Contact
If you have questions, ideas or problems regarding CALYPSO, please always use the integrated CALYPSO
Error Report to contact us.
You can call the form for this by selecting 'Error Report' from the 'Extras' menu.
In the 'Comment' field you can add any text to explain your problem.
With the pull down menu in the Error Report, you can save the report (to forward this per email) or print it (for
faxing). Our email address and the fax number can be round in the report together with the respective phone
numbers.
For Germany:
For USA:
Tel.: 1-800-327-9735
Fax: 248-624-1258 or
763-535-9792
eMail: calypso@zeiss.com
eMail: calypso-support.metrology.de@zeiss.com
www.zeiss.de/imt
www.zeiss.com
ServicePack Downloads
For current ServicePacks concerning CALYPSO visit our website:
http://extranet.zeiss.de/abtimt/download.nsf
Please contact our Software Support in order to receive the required access data.
Back to overview
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