Professional Documents
Culture Documents
com
School of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, Nibong Tebal, 14300 Penang, Malaysia
Received 9 March 2007; received in revised form 3 July 2007; accepted 3 July 2007
Available online 13 August 2007
Abstract
Eorts in optimizing reducing agents, cysteine-HCl H2O and sodium sulde in order to attain satisfactory responses during acetic
acid fermentation have been carried out in this study. Cysteine-HCl H2O each with ve concentrations (0.000.50 g/L) was optimized
one at a time and followed by sodium sulde component (0.000.50 g/L). Response surface methodology (RSM) was used to determine
the optimum concentrations of cysteine-HCl H2O and sodium sulde. The statistical analysis showed that the amount of cells produced
and eciency in CO conversion were not aected by sodium sulde concentration. However, sodium sulde is required as it does inuence the acetic acid production. The optimum reducing agents for acetic acid fermentation was at 0.30 g/L cysteine-HCl H2O and
sodium sulde respectively and when operated for 60 h cultivation time resulted in 1.28 g/L acetic acid production and 100% CO
conversion.
2007 Elsevier Ltd. All rights reserved.
Keywords: Clostridium aceticum; Acetic acid; Synthesis gas; Reducing agents; Statistical analysis
1. Introduction
Acetic acid is an important industrial feedstock that is
produced mainly from mineral oil and natural gas either
through methanol carbonylation or acetaldehyde oxidation
(Spath and Dayton, 2003). At present, high petroleum cost
due to substantially depletion of fossil fuel resources has
stimulated the development of new technologies based on
renewable resources. Consequently, fermentation and
catalysis processes that change resource entry from nonrenewable (petroleum) to renewable (biomass) feedstocks
have drawn great attention (Klasson et al., 1992). In addition, fermentation process is of great interest for researchers because it is economically feasible due to low energy
and pressure requirement and high durability of biocatalyst
Corresponding author. Tel.: +60 4 599 6417; fax: +60 4 594 1013.
E-mail address: chazlina@eng.usm.my (A.H. Kamaruddin).
0960-8524/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2007.07.004
2725
2726
2727
0.7
0.0
0.2
0.3
0.4
0.5
8.98
7.08
8.84
7.13
8.96
7.13
8.64
7.18
8.75
7.23
0.0
8.80
7.11
0.2
8.59
7.27
0.3
8.93
7.13
0.4
8.70
7.09
0.5
8.66
7.20
0.6
Cell concentration, g/ L
0.5
0.4
0.3
Cysteine-HCl.H2O Concentration
0.2
0.0 g/ L
0.2 g/ L
0.3 g/ L
0.4 g/ L
0.5 g/ L
0.1
0.0
-0.1
0
20
40
60
80
100
120
140
Time, h
the redox potential to the extend that would permit anaerobic cell growth.
The use of cysteine-HCl H2O ranging between 0.0 and
0.4 g/L resulted in minimum CO residue inside the system.
After 48 h of incubation period, two regions were clearly
dened based on the rapidity in the amount of CO consumed. Cysteine-HCl H2O of 0.5 g/L with low CO consumption rate was situated at higher region while others
with similarly high CO consumption rate gathered at lower
region. CO uptake rate at 0.5 g/L cysteine-HCl H2O
decreased sharply after 48 h as compared to other cysteine-HCl H2O concentration and the CO consumption
gradually retarded (Fig. 2). The total CO consumed at
0.5 g/L cysteine-HCl H2O was 4.97 mmol whereas the
total CO uptake at other cysteine-HCl H2O concentrations were between 5.77 and 6.29 mmol (Table 2). From
Fig. 2 and Table 3, the CO consumption rates attained
by all concentrations of cysteine-HCl H2O (ranging from
2.53 to 3.19 mmol/L h) were not signicantly dierent.
The curves for CO consumption rate as a function of time
at various cysteine-HCl H2O concentration were of similar quantitative trend that resemble a bell shape.
In general, the production of acetic acid at each concentration of cysteine-HCl H2O does not dier signicantly
from each other (Fig. 3). This means that cysteineHCl H2O with concentrations of 0.00.5 g/L did not exert
signicant eect to the acetic acid production. Within 84 h
fermentation time, the acetic acid production was the highest at 0.3 g/L cysteine-HCl H2O compared to other concentrations. Although cells in 0.5 g/L cysteine-HCl H2O
reached the highest peak of acetic acid concentration of
2.35 g/L at 108 h (Table 2) but the acetic acid production
before 108 h was mostly maintained at low concentration
compared to other cysteine-HCl H2O concentrations
(Fig. 3). Therefore, 0.3 g/L cysteine-HCl H2O was the
desirable concentration to be applied in the batch system
since it maintained a relatively high level of cell concentration throughout the experimental study and achieved
nearly 100% CO conversion.
2728
Table 2
Maximum cell concentration, CO uptake and acetic acid produced under dierent cysteine-HCl H2O and sodium sulde concentration
Reducing agents
(g/L)
Cell concentration
CO concentration
Maximum produced
(g/L)
Fermentation
time (h)
Maximum consumed
(mmol)
Fermentation
time (h)
Maximum produced
(g/L)
Fermentation
time (h)
Cysteine-HCl H2O
0.0
0.2
0.3
0.4
0.5
0.56
0.55
0.59
0.51
0.49
48
48
60
48
48
6.29
5.82
6.04
5.77
4.97
120
120
120
120
120
1.52
1.52
2.08
1.87
2.35
108
108
108
120
108
Sodium sulde
0.0
0.2
0.3
0.4
0.5
0.81
0.78
0.80
0.71
0.79
36
36
36
48
36
6.45
6.45
6.41
6.44
6.43
48
48
48
60
60
1.42
1.72
1.89
1.46
1.43
120
60
60
120
108
3.5
2.5
Cysteine-HCl.H2O Concentration
Cysteine-HCl.H2O Concentration
0.0 g/L
0.2 g/L
0.3 g/L
0.4 g/L
0.5 g/L
2.5
3.0
2.0
1.5
1.0
0.0 g/L
0.2 g/L
0.3 g/L
0.4 g/L
0.5 g/L
2.0
1.5
1.0
0.5
0.5
0.0
0.0
0
12
24
36
48
60
72
84
96
108
120
132
12
24
36
48
60
72
84
96
108
120
132
Time, h
Time, h
Table 3
Comparison of fermentation parameters under dierent cysteine-HCl H2O and sodium sulde concentration
Reducing
agents (g/L)
CO
Consumption rate
(mmol/L h)
Acetic acid
a
Fermentation
time (h)
Formation rate
(g/L h)
Fermentation
time (h)
Yp/s
Cysteine-HCl H2O
0.0
3.19
0.2
2.62
0.3
2.82
0.4
2.92
0.5
2.53
24
24
36
36
36
0.041
0.033
0.070
0.051
0.112
48
48
108
36
108
0.31
0.61
0.69
0.73
1.06
Sodium sulde
0.0
0.2
0.3
0.4
0.5
24
24
24
24
24
0.053
0.100
0.056
0.058
0.048
48
48
60
24
24
0.18
0.18
0.25
0.19
0.19
5.76
5.37
5.14
4.84
5.29
Fermentationa
time (h)
Yp/x
Fermentationa
time (h)
12
12
12
12
12
2.33
2.59
3.43
3.29
5.26
108
108
108
120
108
120
96
60
120
108
2.63
1.83
2.60
2.61
2.36
120
96
120
120
108
a
Fermentation time reported was referring to time consumed for maximum CO consumption rate, maximum acetic acid formation rate and maximum
acetic acid yield, respectively.
2729
90
0.42
0.59
0.36
0.25
0.07
-0.10
0.50
0.38
0.48
60
0.36
30
0.25
0.25
120
0.13
0.02
0.13
90
60
30
0.00
0.00
Cysteine-HCl.H2O
(g/L)
0.13
0.25
0.38
0.50
0.38
0.50
90
120
Cysteine-HCl.H2O (g/L)
120
0.87
7.40
90
CO concentration (mmoles)
5.61
3.82
2.04
0.25
0.50
0.38
1.24
1.61
1.98
2.35
60
2.74
3.37
30
0.25
0.13
120
90
60
30
0.00
0.00
0.13
Cysteine-HCl.H2O
(g/L)
0.25
Cysteine-HCl.H2O (g/L)
0.50
1.57
1.18
0.38
0.41
Cysteine-HCl.H2O (g/L)
0.80
0.02
0.50
0.22
0.56
0.38
0.25
0.91
0.73
1.09
0.13
0.38
0.25
0.13
Cysteine-HCl.H2O
(g/L)
0.00
60
90
30
Fermentation Time (h)
120
0.00
0
30
60
Fig. 4. Response surface plot and contour plot on cysteine-HCl H2O and fermentation time for (a) cell concentration; (b) CO residue; (c) acetic acid
produced.
2730
Table 4
Analysis of variance (ANOVA) for the regression model and the respective model terms on the studies of cysteine-HCl H2O and sodium sulde
concentration
Source
Model terms
Cysteine-HCl H2O
Cell concentration
Quadratic
A
B
B2
CO concentration
Cubic
A
B
A2
B2
AB
A3
Acetic acid concentration
Quadratic
A
B
B2
Sodium sulde
Cell concentration
Cubic
A
B
B2
B3
CO concentration
Quadratic
Sum of squares
1.69
0.081
0.72
0.90
17.84
3.245E003
16.56
0.050
0.64
0.24
0.083
Mean square
0.56
0.081
0.72
0.90
2.97
3.245E003
16.56
0.050
0.64
0.24
0.083
F Value
Prob > F
Remarks
81.49
11.69
104.80
130.58
<0.0001
0.0013
<0.0001
<0.0001
Signicant
Signicant
Signicant
Signicant
275.29
0.30
1533.70
4.60
59.02
22.63
7.65
<0.0001
0.5864
<0.0001
0.0376
<0.0001
<0.0001
0.0083
Signicant
Signicant
Signicant
Signicant
Signicant
Signicant
6.05
0.02
4.84
1.26
3.02
0.02
4.84
1.26
252.79
1.89
405.01
105.16
<0.0001
0.1762
<0.0001
<0.0001
Signicant
Insignicant
Signicant
Signicant
2.67
6.02E004
0.18
1.71
0.54
0.89
6.02E004
0.18
1.71
0.54
317.97
0.21
65.88
611.95
193.93
<0.0001
0.6474
<0.0001
<0.0001
<0.0001
Signicant
Insignicant
Signicant
Signicant
Signicant
A
B
B2
180.23
0.44
150.71
29.53
90.12
0.44
150.71
29.53
308.92
1.53
516.61
101.22
<0.0001
0.2221
<0.0001
<0.0001
Signicant
Insignicant
Signicant
Signicant
15.95
0.67
13.34
1.93
5.32
0.67
13.34
1.93
43.85
5.56
110.05
15.93
<0.0001
0.0222
<0.0001
0.0002
Signicant
Signicant
Signicant
Signicant
2731
left inside the system (Table 5). Therefore, the most desirability experimental region was found at 0.30 g/L cysteine-HCl H2O and at 60 h (Fig. 5). Thus, when the
system was operating under the optimum conditions, the
CO residue was 1.71 mmol and the acetic acid produced
was 1.20 g/L as compared to the predicted values of
1.93 mmol CO concentration and 1.23 g/L acetic acid concentration. The cysteine-HCl H2O concentration was said
to be successfully reduced from initial 0.5 g/L to 0.3 g/L
while still retaining high acetic acid productions.
Table 5
The preset goal with the constraints for all the independent factors and responses in numerical optimization
Variables
Ultimate goal
Experimental region
Lower limit
Upper limit
In range
Minimized
0.00
0
0.50
120
In range
Minimized
Maximized
0.00
0.16
0.024
0.69
6.46
5.51
In range
Minimized
0.00
0
0.50
120
In range
Minimized
Maximized
0.00
0.00
0.71
0.81
6.45
1.89
120
0.263
0.175
0.351
0.526
0.395
Desirability
0.263
0.132
0.000
0.439
90
0.506
0.506
60
0.439
30
120
0.50
90
60
0.351
0.263
0.088 0.175
0.38
0.25
30
0.13
0 0.00
Cysteine-HCl.H2O
(g/L)
0
0.00
0.13
0.25
0.38
Cysteine-HCl.H2O (g/L)
Fig. 5. Response surface plot of the desirability region across cysteine-HCl H2O and fermentation time.
0.50
2732
3.0
2.5
Fermentation time2 ;
2.0
1.5
Na2S.9H2O Concentration
1.0
0.0 g/ L
0.2 g/ L
0.3 g/ L
0.4 g/ L
0.5 g/ L
0.5
0.0
0
12
24
36
48
60
72
Time, h
84
96
108
120
132
The impact of sodium sulde on cell growth and CO uptake were completely eliminated as clearly observed from
the response surface in Fig. 7a and b. In other words, cell
concentration and CO concentration at xed fermentation
time can be determined at any point along the line or fermentation time is the key factor for both responses. Therefore, acetic acid fermentation has to be cultivated within
optimum period in order to achieve dense cell at late exponential phase and targeted to zero CO residue. However,
the amount of sodium sulde used in the study exerted
minor inuence on the acetic acid produced as clearly
viewed from Fig. 7c. Acetic acid production was said to
be proportional to the length of the fermentation time
but inversely proportional to the applied sodium sulde
2733
0.79
0.60
0.38
0.20
Na2S.9H2O (g/L)
0.40
-0.00
0.50
0.36
0.22
0.25
0.63
0.49
0.76
0.76
0.63
0.49
0.13
0.38
Na2S.9H2O 0.25
(g/L)
0.13
0.00
30
0.00
120
90
60
30
60
Fermentation time (h)
90
120
90
120
0.38
0.50
12.98
0.38
Na2S.9H2O (g/L)
CO concentration (mmoles)
9.73
6.48
3.24
-0.01
4.32
6.48
0.25
0.06
0.82 0.36
0.11
0.02
2.15
0.13
0.50
0.38
30
0.00
0.25
60
0.13
90
120
0.00
Na2S.9H2O (g/L)
30
60
120
90
0.98
1.46
0.50
0.02
-0.46
1.14
60
0.82
0.50
30
0.50
120
0.18
0.38
-0.14
90
0.25
60
0.13
30
0 0.00
Na2S.9H2O (g/L)
0
0.00
0.13
0.25
Na2S.9H2O (g/L)
Fig. 7. Response surface plot and contour plot on sodium sulde and fermentation time for (a) cell concentration; (b) CO residue; (c) acetic acid produced.
2734
0.340
0.226
0.453
0.679
0.340
Desirability
0.566
90
0.510
0.170
0.000
0.651
60
0.566
30
0.453
120
0.50
90
0.340
0.38
60
0.25
30
0.13
Na2S.9H2O (g/L)
0.113 0.226
0
0.00
0.13
0.25
0.38
0.50
Na2S.9H2O (g/L)
0 0.00
Fig. 8. Response surface plot of the desirability region across sodium sulde and fermentation time.
Acknowledgements
The present research was made possible through an
IRPA grant project (01-02-05-32230EA011) sponsored by
Ministry of Science, Technology and Innovations (MOSTI), Malaysia and graduate assistant scheme allowance
awarded by Universiti Sains Malaysia (USM). Dr. Habibollah Younesi and Dr. Long Wei Sing are acknowledged
for their assistance and comments.
References
Chang, I.S., Kim, B.H., Lovitt, R.W., Bang, J.S., 2001. Eect of CO
partial pressure on cell-recycled continuous CO fermentation by
Eubacterium limosum KIST612. Process Biochemistry 37, 411
421.
Costilow, R.N., 1981. Biophysical factors in growth. In: Gerhardt, P.,
Murray, R.G.E., Costilow, R.N., Nester, E.W., Wood, W.A., Krieg,
N.R., Phillips, G.B. (Eds.), Manual of Methods for General Bacteriology. American Society for Microbiology, Washington, USA.
Florenzano, G., Poulain, M., 1984. A study of acetate production from
cellulose using Clostridium thermocellum. Biomass 4, 295303.
Hungate, R.E., 1969. A roll tube method for cultivation of strict
anaerobes. In: Norris, J.R., Ribbons, D.W. (Eds.), Methods in
Microbiology. Academic Press, New York, USA.
Klasson, K.T., Ackerson, M.D., Clausen, E.C., Gaddy, J.L., 1992.
Bioconversion of synthesis gas into liquid or gaseous fuels. Enzyme
Microbial Technology 14, 602608.
Najafpour, G.D., Younesi, H., KuSyahidah, K.I., Mohamed, A.R.,
Kamaruddin, A.H., 2004. Performance of biological hydrogen production process from synthesis gas, mass transfer in batch and
continuous bioreactors. International Journal of Engineering 17 (2),
105120.
Natarajan, E., Nordin, A., Rao, A.N., 1998. Overview of combustion and
gasication of rice husk in uidized bed reactors. Biomass and
Bioenergy 14, 533546.
Parisi, F., 1989. Advances in lignocellulosics hydrolysis and in the
utilization of the hydrolyzates. Advances in Biochemical Engineering
and Biotechnology 38, 5387.
Probstein, R.F., Hicks, R.E., 1985. Synthetic Fuels. McGraw-Hill,
Singapore.
Ravinder, T., Swamy, M.V., Seenayya, G., Reddy, G., 2001. Clostridium
lentocellum SG6-a potential organism for fermentation of cellulose to
acetic acid. Bioresource Technology 80, 171177.
2735