Professional Documents
Culture Documents
1 - Drilling Overview
Illustrations........................................ 5
2 - Rig Designs and Rig Kits.................. 9
Rig Kits............................................ 13
Connectors...................................... 22
Riser Systems................................... 23
Diverters.......................................... 27
Valves.............................................. 32
Technologies.................................... 34
4 - Drilling Equipment......................... 37
Rotating Systems............................. 39
Hoisting Systems.............................. 40
Handling Systems............................. 42
Power Systems................................. 48
Circulating Systems.......................... 50
Mud Processes................................. 52
Motion Compensation/
Tensioning Systems.......................... 54
Training........................................... 56
TRANSACT...................................... 58
ii
Aftermarket Services........................ 59
TOTAL RIG
PACKAGE
SOLUTIONS
Camerons Total Rig Package Solutions bring
Camerons reputation for safety and reliability
to all your equipment and service needs.
This complete suite combines our best-inclass equipment and comprehensive services,
providing customers with a lower total
cost of ownership. Through our worldwide
network of resources, we present full life
cycle support, from conceptual design to a full
range of aftermarket services. And our global
infrastructure provides service and support
wherever and whenever needed. For reliable
rig equipment and far-reaching service, the
clear choice is Cameron.
Integrated Solutions
for support.
At Cameron, we provide
Total Rig Package Solutions
backed by full life cycle
Conceptual Design
CAMSERV Services
rigs capabilities.
Detailed Engineering
specific rig.
CEPTUAL DESIGN
Project Management
D
ERI
MS
CYCLE SU
P
NE
CA
GI
ER
EN
NG
RT
FUL
IFE
PO
technical team.
ED
IL
TA
Manufacturing
ENT
EM
AN
CT
CO
IS
SI
JE
&
AG
T
R
PO
YCLE SU
EC
P
LIF
TIO
LLA
FUL
I N S TA
IN
FACTURING
Contractors
Cameron provides safe, reliable rig equipment
that is proven to perform long term, ultimately
reducing total cost of ownership for our
customers. Through our CAMSERV Aftermarket
Services, we provide global and timely support for
all your equipment and solutions.
Shipyards
With a comprehensive range of products,
Cameron offers shipyards turnkey solutions and
full life cycle support to ensure projects meet
customer requirements and are delivered on time
within budgetary requirements.
Operators
Camerons drilling products and solutions provide
superior rig efficiency and reliability, resulting in
more productivity, more uptime and operational
savings for operators. Camerons OEM-designed,
quality products ensure the best potential for safe
and reliable operations.
JACKUP RIG
Cameron offers customized jackup rig kit packages based on one of ve LETOURNEAU designs.
Built for shallow draft to ultra-harsh environments, these rigs are engineered for reliability and t all
of Camerons high-performance drilling equipment. Additionally, Camerons worldwide fabrication
license provides more shipyard options for customers.
1 Derrick
2 Fingerboard
3 Travel Blocks
4 Top Drives
5 Column Racker
6 Drawworks
7 Drilling Control Rooms
8 Choke and Manifold System
9 Hydraulic Roughneck
10 Rotary Table
11 Diverter
12 BOP Controls
13 BOP Stack
14 BOP Handling
15 Legs
16 Pedestal Deck Cranes
17 Elevating System
18 Hull
19 Pipe Deck Crane
20 Catwalk Machine
21 Mud Pumps
22 Mud Mixing Equipment
23 Drilling VFD
24 Solids Controls Equipment
25 Production Riser
1
15
16
24
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20
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7
8
9
10
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12
18
11
14
25
13
21
22
23
Tensioning System
DRILLSHIP
From conceptual design to detailed engineering, project management, manufacturing
and installation and commissioning, Cameron offers Total Rig Package Solutions for
drillships, backed by the expert support of CAMSERV Aftermarket Services. From highperformance pressure control and drilling equipment to automated control systems,
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10
11
13
14
15 26
Drills
hip d
esign
co
y of
ur tes
Bas s
chn
oe Te
olog
y.
1 Top-Mounted
9 Choke and
18 BOP Controls
Compensator
Manifold System
2 Derrick
10 Rotary Table
3 Column Racker
11 Drawworks
4 Fingerboard
21 Mud Pumps
5 Travel Blocks
6 Top Drives
14 BOP Handling
15 Riser Systems
8 Hydraulic Roughneck
16 Connectors
25 Drilling VFD
17 BOP Stack
26 STiCS
20 Solids Control
Equipment
24
23
20
21
22
25
19
16
17
18
Cameron offers offshore and onshore rig designs and rig kit packages with
integrated drilling equipment to deliver advanced technology in demanding
drilling applications.
2.1 | Offshore Jackup Rigs
2.2 | Rig Kits
2.3 | Well Intervention Packages
10
11
12
Leg Structures
To meet high demands of rack, chord and bracing, Camerons LETOURNEAU legs are
manufactured from ABS-approved, high-strength alloys.
Elevating Systems
proven their ability to move large substructures on more than 200 installations.
13
14
Ram-type
Annular
3.5 | Diverters
3.6 | BOP Control Systems
3.3 | Connectors
3.8 | Valves
3.9 | Technologies
15
U BOP
first BOP in 1922 to the worlds first 13-5/8 25,000 psi BOP. With Cameron,
UM BOP
reliability begins in the design phase and continues through the use of
T-81 BOP
T-82 BOP
RAM-TYPE BOPs
Cameron offers an extensive product line of ram-type BOPs with features that help to reduce rig
maintenance and downtime.
EVO BOP
Application: Offshore (subsea and surface) and onshore
Bore Sizes and Working Pressures: 18-3/4 15,000, 20,000 psi
Body Styles: Single, double, triple
Pressure-energized Rams: Yes
Hydromechanical Lock: EVO-Loc and motors
Bonnet Studs Instead of Bolts: Yes
Tandem booster bonnets available for increased shearing and sealing
capabilities. Super shear bonnets available for shearing casing.
TL BOP
Application: Offshore (subsea and surface) and onshore
Bore Sizes and Working Pressures: 18-3/4 5000, 10,000,
15,000, 20,000 psi
Body Styles: Single, double, triple
Pressure-energized Rams: Yes
Hydromechanical Lock: RamLocks (5000, 10,000, 15,000 psi
working pressure); ST lock (10,000, 15,000, 20,000, 25,000 psi
working pressure); Wedgelocks (5000 psi working pressure)
Bonnet Studs Instead of Bolts: Yes
Tandem booster bonnets available for increased shearing and sealing
capabilities. Super shear bonnets available for shearing casing.
16
U BOP
Application: Offshore (surface) and onshore
Bore Sizes and Working Pressures: 7-1/16, 11, 13-5/8 3000 to 15,000 psi; 16-3/4
3000 to 10,000 psi; 20-3/4 3000 psi; 21-1/4 2000, 5000, 10,000 psi; 26-3/4 3000 psi
Body Styles: Single, double, triple, quad
Pressure-energized Rams: Yes
Hydromechanical Lock: Optional; manual locks standard
Hydraulically Opening Bonnets: Yes
Large bore bonnets and FXT bonnets available for increased shearing and sealing capabilities.
UM BOP
Application: Offshore (subsea and surface) and onshore
Bore Sizes and Working Pressures: 7-1/16 and 11 3000 to 15,000 psi;
13-5/8 10,000 psi
Body Styles: Single, double, triple, quad
Pressure-energized Rams: Yes
Hydromechanical Lock: Optional; manual locks standard
Hydraulically Opening Bonnets: Yes
Bonnet Studs Instead of Bolts: Yes
Large bore bonnets and FXT bonnets available for increased shearing and sealing capabilities.
T-81 BOP
Application: Onshore
Bore Sizes and Working Pressures: 7-1/16 3000, 5000 psi; 9 3000, 5000 psi
Body Styles: Single, double, triple
Pressure-energized Rams: Yes
Hydromechanical Lock: No; mechanical locks only
Hydraulically Opening Bonnets: Yes
Bonnet Studs Instead of Bolts: Yes; also studs on the door
T-82 BOP
Application: Onshore
Bore Sizes and Working Pressures: 7-1/16 3000, 5000 psi; 11 3000, 5000 psi;
13-5/8 3000, 5000 psi
Body Styles: Single, double
Pressure-energized Rams: Yes
Hydromechanical Lock: No; manual locks only
Hydraulically Opening Bonnets: Yes
Bonnet Studs Instead of Bolts: No
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18
ANNULAR BOPs
Cameron offers a variety of field-proven annular BOPs to fit your desired drilling applications. Our
portfolio includes models that feature a quick-release top for prompt packer changeout and, when
vertical space is limited, reliable solutions in a compact design.
Annular
DL BOP
T-84 BOP
T-90 BOP
DL BOP
Application: Offshore (subsea and surface) and onshore
Bore Sizes and Working Pressures: 7-1/16 to 21-1/4 and 2000 to 15,000 psi
Body Styles: Single, dual
Packer: High-performance CAMULAR
T-84 BOP
Application: Onshore
Bore Sizes and Working Pressures: 7-1/16 3000, 5000 psi; 9 3000 psi;
11 3000, 5000 psi; 13-5/8 3000 psi
Body Styles: Single
Packer: Synthetic rubber
T-90 BOP
Application: Onshore
Bore Sizes and Working Pressures: 7-1/16 3000, 5000, 10,000 psi;
9 3000 psi; 11 3000, 5000 psi; 13-5/8 3000, 5000 psi
Body Styles: Single
Packer: Synthetic rubber
19
Pipe Ram
CDVS Ram
20
ELASTOMER TECHNOLOGY
One of the many ways to differentiate Camerons drilling products from those of other manufacturers is the elastomers used in
critical sealing areas, such as ram packers and top seals.
Camerons drilling products exclusively feature proprietary elastomers designed and manufactured by our facility in Katy, Texas.
Cameron provides engineered solutions to elastomeric material problems, and for drilling applications, we have developed
CAMRAM, CAMRAM 350, CAMULAR, CAMLAST and DUROCAM elastomer products to meet the rigorous demands of the oil
field. These products, when used in Camerons ram-type BOPs and annular BOPs, help to improve performance, extend service life,
reduce downtime and lower operating costs. Elastomer components are in-house engineered products with required API testing as
with all other pressure control equipment.
TL
UM
T-81
T-82
4**
4**
4**
4**
4**
4**
4**
4**
4**
4**
4**
4**
4**
4**
FLEXPACKER
4**
4**
4**
4**
FLEXPACKER-NR
4**
4**
4**
4**
4**
4**
4**
4**
4**
Standard Service
RAM DESCRIPTION
Shearing
Variable
Bore
Pipe
21
3.3 | CONNECTORS
Model 70 Collet
Connector
HC Collet
Connector
DWHC Collet
Connector
HCH4 Collet
Connector
Model 70
HC
DWHC
HCH4
EVO-Con
EVO-Con Collet
Connector
22
Risers
RF
LoadKing
Spider
risers are supplied with integral choke and kill lines. Our hydraulic or
Telescoping Joint
FlexKing Flexible
Joint
Robo-Spider
Gimbal
RF Riser
Termination Spool
The RF riser connector is designed to meet API 16R requirements with fewer
components and a higher capacity than other flanged riser connectors. It also
is designed to meet the needs of the drilling industry for a deepwater riser
system that is less costly and quicker to operate than conventional systems.
RF riser connectors are available with tension ratings up to 2.0 MMlb.
Fill-up Valve
Riser Running Tools
RF Riser
LoadKing Riser
LoadKing Riser
Camerons LoadKing family of riser connectors is designed to
meet the demands of ultra-deepwater drilling in water depths of
7000 ft (2134 m) or more. LoadKing riser connectors are available
with tension ratings of 2.5 MMlb through 4.5 MMlb. LoadKing
riser connectors incorporate many of the features of the RF riser
connector while holding the weight of the riser joints to less than
2% heavier than a comparably equipped RF riser joint.
23
24
Telescoping
Joint
Fill-up
Valve
Riser Joint
Termination
Spool
Riser Joint
25
Spider
Camerons spider is used to run riser sections through rotary tables up to 75.5 in
diameter. Retractable dogs are hydraulically activated to support the riser string.
The spider is operated through the drillers panel, eliminating the need to manually
retract and extend the six dogs.
Telescoping Joint
Camerons telescoping joint consists primarily of two pieces, an inner barrel and an
outer barrel. To compensate for changes in rig-to-stack distance, the CAMERON
telescoping joint is extended by securing the inner barrel to the diverter and the
outer barrel to the riser, thus allowing the inner barrel to stroke. The loops in the
connection fluid lines are then extended to meet the changing vertical distance. The
lower ends of these lines are attached to external goosenecks on the outer barrel of
the telescoping joint or on the RST ring.
26
3.5 | DIVERTERS
CF-A Diverter
CF-A Diverter
Running and
Test Tool
CF-B Diverter
CF-B Diverter
Running and
Test Tool
CF-B Diverter
Diverter Housing
CF-A Diverter
27
28
29
Drilling Choke
Offshore Manifold
30
Onshore Manifold
31
3.8 | VALVES
MCS Gate Valves
MS Check Valves
FLS Gate Valves
FLS-R Gate Valves
Cameron offers a wide range of valves to control and direct the flow of oil
and gas from the drillfloor to the end user, with designs that include slab
gate valves, check valves and butterfly valves.
32
11
9
7-1/16
6-3/8
5-1/8
4-1/16
3-1/16
2-9/16
2-1/16
FLS
1-13/16
0
0
2000
3000
5000
10,000
15,000
20,000
33
3.9 | TECHNOLOGIES
Cognition
Camerons Cognition Stack Instrumentation Infrastructure
Package provides a data and power infrastructure for
sensors fitted to the lower stack and LMRP of new
or existing subsea BOP assemblies. The infrastructure
features multiple redundant techniques and access points
for powering sensors and reading data. Innovations
include redundant subsea BOP black box data recorders
which log all BOP operator, control, feedback and sensor
information for several weeks of operation and can be
recovered by ROV for forensic analysis.
34
Tensioning
System
Surface BOP
Stack
disconnect from the seabed while the traditional surface BOP stack
handles all the well control functions.
The subsea stack consists of upper and lower wellhead connectors, a
ram-type BOP with shearing blind rams and a mini (acoustic, electric,
ROV-actuated or hydraulic) control system. The subsea portion is
connected to a traditional surface BOP stack via a high-pressure riser
Casing/Riser
Collet
Connector
BOP with
Shearing Blind
Rams
Collet
Connector
Wellhead
35
Capping Stack
Building on a legacy of innovative BOP products, Cameron now designs and
manufactures capping stacks. These stacks provide an additional method for safely
shutting in a well or diverting the flow to a containment system. These small,
lightweight stacks, varying in size and working pressure, are designed to fit on top of a
subsea BOP stack or wellhead and can be configured per customers request.
36
DRILLING EQUIPMENT
Cellar Deck
37
38
Rotary Tables
and rotary tables are manufactured for high performance and reliability.
Top Drives
Cameron offers a range of 500-ton to
1250-ton AC-driven top drive systems for
demanding drilling applications. We offer
reliable gearbox designs with helical-cut gears
as well as gearbox-free DirectDrive designs.
Rotary Tables
Camerons rotary tables, ranging from 27-1/2
to 60-1/2, feature a large oil capacity that
adds to the units durability. The rotary tables
include a forged-steel fabricated housing and a
heat-treated forged-steel turntable. Each rotary
table is supplied with spiral-bevel, inductionhardened gears and two independent ratchettype locks, with lever access from the top, to
lock the table in position.
39
Deadline Storage
Reels
Utility Winches
Drawworks
Deadline Anchors
Wireline Units
AC Gear-driven
40
UltraHoist
Traveling Blocks
Derricks
500-ton
1000-ton
41
BOP Moonpool
Trolley
BOP Trolley
BOP Hoist
Trip Saver Trolley
BOP Skids
Subsea Tree Skids
Subsea Tree
Handling Cranes
Stab in Connection
System (STiCS)
Casing Guide
42
SmartRacker
Column Rackers
X-Racker
With a six-tonne lifting capacity and availability
in doubles or triples, Camerons X-Racker column
racker comes in several variations. The design can be
SmartRacker
X-Racker
BridgeRacker
2-arm Racking
System
Fingerboards
Standbuilding
Machine
BridgeRacker
Camerons innovative, geometric BridgeRacker design
SmartRacker
Fingerboards
Cameron delivers three main types of fingerboards:
straight fingers and latches, straight fingers with
spears and circular fingerboards. All fingerboards are
tailor-made with respect to storage capacity, dynamic
considerations, interfaces, options and choice of
remote control or automated functionality.
Fingerboard
43
Horizontal Pipe
Handling Equipment
SmartCat Catwalk
Pipe Deck Crane
Pipe Deck Machine
Riser Handling
Machine
Riser SmartCat
Riser Chute
Catwalk
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Drillfloor Pipe
Handling Equipment
Hydraulic
Roughnecks
JiM 10
JiM 20
Cathead
Mousehole
Dual-skidding
Mousehole
Rathole
Manipulator Arm
V-door Machine
Tail-in Arm
Tigerhead
Raised Back-up
Stabber
Workbasket
Mud Bucket
Dolly
Operator Chairs
Drilling
Instrumentation
Systems
for multiple types of onshore and offshore drilling applications. Our systems
Drilling Control
Systems
third-party vendors.
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AC Motors
HVAC System
VFDs
SCR Systems
Fabricated Power
Control Room
HPUs
AC Motors
Camerons AC-electric motors are engineered
to improve the performance of customers mud
pumps, drawworks or rotary tables. Custom
configuration is available, and ATEX, ABS and DNV
certification can be provided for new motors. Our
flexible design offers customers a choice between
a tapered shaft or BullShaft to meet specific
application requirements.
HVAC System
Camerons HVAC system is designed for continuous
operation, with 100% redundancy in the supply fans.
The HVAC system consists of a supply fan skid with two
redundant fans, a condenser unit for outdoor mounting
in hazardous areas, internal fan coils and space for freeissued items. The HVAC system is a pressurization system,
which classifies the drilling control room as a pressurized
room, according to IEC 60079-13.
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Caustic Mixing
Units
Mud Pumps
Cameron manufactures high-performance, robust mud pumps for onshore and offshore oil and
Liquid Additive
Skids
Mud Mixing
Hoppers
High-rate Mixers
gas drilling applications. Each mud pump features a one-piece, forged and fabricated alloy-steel
crankshaft for smooth operation and enhanced longevity. In addition, our mud pumps include
a welded-steel power frame, forged alloy-steel pinions and gears, and triple-redundant powerend lubrication. Prior to delivery, our mud pumps are tested in our quality control facility to verify
performance expectations. Camerons mud pumps can be furnished with fluid-end modules to
match customers existing inventory and can be purchased as part of Camerons integrated pump
packages, along with electric drives, controls, manifolds, piping and accessories.
Cameron offers two series of mud pumps: the WH and W models. The WH-Series mud pumps,
developed for increased mobility, deliver high performance in a compact design. These pumps
are available from a 1300-hp to 2000-hp rating and feature a smaller footprint and less weight,
making them ideal for applications where space is limited.
The W-Series mud pumps, available from a 1600-hp to 3000-hp rating, are built for durability,
Surge Tanks
longevity and are designed with a welded power-steel frame that features supplementary steel for
operational efficiency. The W-Series line includes robust, high-pressure, low-maintenance pumps
Loading Stations
Loading Hoses
Rock Catchers
Sampling Units
WH-Series
50
W-Series
51
ACTIVE SYSTEM
STANDPIPE MANIFOLD
CEMENTING
UNIT
HP
SYSTEM
ACTIVE
TANKS
MUD
TREATMENT
WELL
CONTROL
CUTTINGS
HANDLING
WELL
52
INJECTION WELL
MUD CONTROL
SYSTEM
RESERVE/MIX SYSTEM
BULK
(Cement)
BULK
(Barite)
LP
SYSTEM
LOADING
STATION
MIX
SYSTEM
SLOP SYSTEM
CUTTINGS
MUD SYSTEM 1
SLOPS
MUD SYSTEM 2
BULK SYSTEM
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Production Riser
Tensioner Systems
Top-mounted
Compensators
Wireline Riser
Tensioners
Top-mounted Compensators
Camerons top-mounted compensator systems are used to
compensate for the relative movement between the drilling
vessel and seabed. The compensator is highly accurate, with a
25-ft (8-m) stroke and optional active cylinder, and is supplied
with an accumulator, valve block skids, APVs, control system
and optional air compressors. Two versions are available,
either 1000 kips or 1500 kips, and are delivered as a unit.
5.1 | Training
5.3 | TRANSACT
55
CAMSERV | TRAINING
5.1 | TRAINING
Camerons Drilling Systems divisions training department is your complete source of knowledge and
training for you and your workforce. Raising the awareness and knowledge of your employees can
be the difference between smooth operations and days of downtime. Cameron offers two different
five-day instructor-led courses (electrical training and hydraulics training topics) for control systems,
as well as mechanical courses for land and/or subsea systems and Camerons BOPs. Our instructorled classroom training covers fundamental concepts and can include specific component-level
operations and real-world scenarios. Small class sizes allow for in-depth Q&A time, and additional
attention can be spent focusing on your systems needs.
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Laboratory
Camerons software is developed in a dynamic 3D HIL test simulator
environment. Furthermore, test activities normally carried out during
commissioning are verified at equipment delivery. All software is developed in
accordance with DNV-RP-D201.
Simulation
Camerons drilling simulator is used to train the rigs operational and
maintenance crews by providing familiarization of the machinery and
control stations, sequences collaboration, manual operation and unexpected
scenarios. In addition, the simulator also aids in internal training to ensure
that our service personnel are continually updated with the latest features
and equipment.
Utilizing 3D models, Camerons drilling simulator is based on the equipment
and machine software that is used on the rig, which reduces variability
between real life and simulator operations. The operator is able to reverse,
stop or change the operation at any time. The simulator training is suitable for
those participants who have previously taken Camerons operational training.
Camerons Drilling Simulator Main Components:
X-COM Operator Stations
Instruction Station Computer
PLC Simulator Computer
3D Model Simulator Computer
3D Visualization System
Audio System
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CAMSERV | TRANSACT
5.3 | TRANSACT
Camerons focus on technology extends
across traditional product boundaries. By
integrating TRANSACT, Camerons advanced
and interactive online system, into our
website, our customers have access to:
Technical Library engineering bulletins,
technical manuals, data and information
sheets, etc.
Document Ordering flyers, brochures
and catalogs
Shear Calculation Tool
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OSLO, NORWAY
KRISTIANSAND, NORWAY
ABERDEEN, SCOTLAND
RUGBY, ENGLAND
MARCELLUS SHALE
ODESSA, TEXAS
TAKORADI, GHANA
BOGOT, COLOMBIA
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YUZHNO-SAKHALINSK, RUSSIA
GAOMI, CHINA
BASRA, IRAQ
SINGAPORE
LUANDA, ANGOLA
PERTH, AUSTRALIA
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ENVIRONME
N
XCELLEN
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AL
A
HE
ND
CA
MERON
2014 Cameron | CAMERON, EVO and WORKHORSE are registered trademarks of Cameron. AGGRESSOR, BridgeRacker, BullShaft, CAMLAST, CAMRAM, CAMRAM 350,
CAMSERV, CAMULAR, DirectDrive, DUROCAM, ESG, EVO-Con, EVO-Loc, Finder, FLEXPACKER, FLEXPACKER NR, FLS, FLS-R, JiM 20, LETOURNEAU, LoadKing, OnTrack, RF,
SmartCat, SmartRacker, TL, U, UltraHoist, UM, VBR, VBR-II, X-COM and X-Racker are trademarks of Cameron. | 03/14 AD01344DRL