PT.

HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

Commissioning and Gas In

Procedure
System Metering Gas Orifice
Gresik Station
MET-3001, 12 ANSI 600#
Pengembangan Meter Jawa Timur,
Pengadaan 8 & 3 Meter System

18/5/12

COMMISSIONING AND GAS IN

PROCEDURE

AJ

MF

IC

Revisio
n

Date

Description

By

Checked
By

Approved
by

COMMISSIONING AND GAS IN Procedure

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

DAFTAR ISI

BAB

DESKRIPSI

TABLE OF CONTENT

HAL

SEC.

DESCRIPTION

PAGE

1.0

PENDAHULUAN

1.0

INTRODUCTION

2.0

PRE-COMMISSIONING

2.0

PRE-COMMISSIONING

2.1
2.2

UMUM
INSPEKSI

4
4

2.1
2.2

GENERAL
INSPECTION

4
7

3.0

COMMISSIONING

3.0

COMMISSIONING

3.1
3.2
3.3
3.4

UMUM
PUNCH LIST
COMMISSIONING
SISTEM PURGING

7
7
7
8

3.1
3.2
3.3
3.4

GENERAL
PUNCH LIST
COMMISSIONING
PURGING

7
7
7
8

4.0

GAS IN

11

4.0

GAS IN

11

LAMPIRAN
P&ID MET-6001

COMMISSIONING AND GAS IN Procedure

APPENDIX
P&ID MET-6001

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

1.0 PENDAULUAN
Tujuan pembuatan Prosedur
Commissioning dan Gas In ini adalah
untuk menentukan prosedur pelaksanaan
Commissioning dan Gas In jaringan pipa
salur dari PT Pertamina Gas.

1.0 INTRODUCTION
This document provides guideline for
Comissioning and Gas In procedure for
New Gas Pipeline PT Pertamina Gas.

2.0 PRE-COMMISSIONING
2.1. GENERAL
2.0 PRE-COMMISSIONING
2.1 UMUM
Preparation for Pre-Commissioning
Persiapan untuk pelaksanaan Preexecution consist of several important
commissioning terdiri dari beberapa
steps which must be follow :
tahap pelaksanaan yang harus dilakukan: 2.1.1 Check all pipeline installation
2.1.1 Memeriksa seluruh pemasangan pipa
completely with wrapping, cathodic
salur, lengkap dengan kondisi
protection and good backfill. Pipeline
wrapping, proteksi katodik dan
marker, test point for cathodic
penimbunan. Rambu-rambu pipa salur
protection position shall comply with
dan proteksi katodik test point, harus
engineering document.
sesuai dengan dokumen teknik.
2.1.2 Memeriksa sistem koneksi dalam
2.1.2 Check all system piping connection
perpipaan termasuk fitting, support
including fitting, pipe support and
pipa dan pondasi harus sesuai dengan
support foundation. And all shall comply
dokumen teknik.
with engineering document.
2.1.3 Memeriksa arah aliran yang ditunjukkan 2.1.3 Check gas direction flow, which should
dengan arah panah pada pipa bagian
be mark on offside of pipe.
luar.
2.1.4 Check all civil and structural work, and
2.1.4 Memeriksa seluruh pekerjaan civil dan
shall comply with engineering
struktur, dan harus sesuai dengan
document.
dokumen teknik.
2.1.5 Check all instrument equipment
2.1.5 Memeriksa letak alat instrumen dan
placement and its connection, and shall
sistem koneksinya harus sesuai dengan
comply with engineering document.
dokumen teknik.
2.1.6 Prepare Punch List
2.1.6 Membuat daftar peralatan dan hasil
2.1.7 Check all testing result for pipeline,
aktivitas perbaikan, punch list.
piping, instrument, civil/structure and
2.1.7 Memeriksa kembali hasil seluruh
cathodic. And the testing result should
pengujian untuk pipa salur, perpipaan,
be approved.
instrumen, civil/struktur dan katodik.
2.1.8 Check pipeline certificate from MIGAS.
Hasil uji sudah harus di setujui.
2.1.8 Memeriksa sertifikasi pipa salur yang 2.1.9 All equipment installed catalogue should
telah disetujui oleh MIGAS.
be ready.
2.1.9 Seluruh katalog peralatan yang
terpasang telah tersedia.
Tahapan-tahapan tersebut di atas harus
dipenuhi terlebih dahulu, sebelum menginjak
ke tahap berikutnya, Commissioning.
2.2 INSPEKSI
Inspeksi harus dilakukan Tim Inspeksi PreCommissioning untuk memastikan
keberadaan peralatan, fitting, perpipaan,
instrumen, civil/struktur, dan proteksi
katodik.
2.2.1Inspeksi Pipa Salur.
COMMISSIONING AND GAS IN Procedure

All steps above must be already done first

before continue to the next, Commissioning.

2.2 INPECTION/CHECK LIST

Check list must be perform by PreCommissioning Team to make sure that
equipment, pipeline, fitting, piping,
instrument, civil-structure and cathodic
protection are installed in a right place.
2.2.1 Pipeline Inspection/Check List.
1. Ensure NDT should already taken and

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

1. Memastikan NDT telah dilaksanakan

pada seluruh jalur pipa salur dengan
hasil baik dan disetujui.
2. Memastikan rambu-rambu pipa salur
telah terpasang dengan baik dan
benar, papan informasi pipa salur
juga terpasang.
3. Memastikan kedalaman pipa salur
ditanam dengan benar sesuai dengan
dokumen teknik.

the result are good and approved.

2. Ensure pipeline marker are installed
good and correctly, and pipeline sign
are already installed
3. Ensure pipeline buried are in correctly
depth,
and
shall
comply
with
engineering document.

4. Ensure the backfill is good and shall

comply with engineering document.
5. Ensure pipeline has been wrapping
using wrapping tape which is tested by
holiday test and must be approved.
6. Ensure catodic protection system has
been installed correctly. Transformer
Rectifier has been correctly installed,
and the length between
anode is
correct test point placement shall
comply with engineering document
7. Ensure installation of Insulation flange
is ready and correctly, shall comply
with engineering document
8. Ensure Pig Signal is ready installed and
correctly,
shall
comply
with
engineering document.
9. Ensure pipeline has been cleaning,
gauging
with good result and
approved before hydrostatic test start.
10. Ensure result of hydrostatic test have
been approved by MIGAS

4. Memastikan kondisi penimbunan

telah baik dan sesuai dengan
dokumen teknik.
5. Memastikan sepanjang pipa salur
telah di wrapping dan telah di uji
dengan holiday test, dan hasilnya
telah disetujui.
6. Memastikan sistem proteksi katodik
telah terpasang dengan benar.
Transformer Rectifier telah terpasang
dengan baik. Jarak anode sudah benar
letak test point telah sesuai dengan
dokumen teknik.
7. Memastikan pemasangan Insulation
Flange telah siap dan benar, sesuai
dengan dokumen teknik.
8. Memastikan pemasangan Pig Signal
telah siap dan benar, sesuai dokumen
teknik.
2.2.2
9. Memastikan bahwa dalam pipa salur
telah dibersihkan, gauging telah
dilakukan dan disetujui sebelum
hidrotest dilaksanakan.
10. Memastikan hasil hidrotest disetujui
MIGAS.

2.2.2

Inspeksi Pig Launcher dan Pig Receiver.

1. Memastikan bahwa semua data pig
launcher dan receiver sesuai dengan
dokumen teknik dan telah disetujui
MIGAS, meliputi :
- Ukuran
- Ketebalan
- Tekanan dan temperatur desain
- Volume desain
- Kondisi tekanan dan temperatur
operasi
- Tersedia closure

COMMISSIONING AND GAS IN Procedure

Pig Launcher and Receiver

Inspection/Check List.
1. Ensure data for Pig Launcher and
Receiver shall comply with
engineering document and has been
approved by MIGAS including:
- Size
- Thickness
- Design Pressure and Temperature
- Design Volume
Operating
Pressure
and
Temperature
- Nozzle Orientation and Elevation
- Closure
- Spectacle blind
- Coating
2. Ensure
instrumentation
for
Pig
Launcher and Receiver shall comply
with engineering document and have
been installed including:
- Pressure Safety Valve
- Pressure Gauge

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

Spectacle blind
Coating

2. Memastikan semua peralatan

instrumen yang terpasang pada pig
launcher dan receiver sudah sesuai
dengan dokumen teknik dan sudah
siap terpasang :
- Pressure Safety Valve
- Temperature Indicator
- Pig Signal
3. Memastikan denah peralatan sudah
sesuai dengan dokumen teknik.
4. Memastikan bahwa sertifikasi
Pressure Safety Valve sudah
dikeluarkan MIGAS.
5. Periksa apakah peralatan instrumen
sudah dikalibrasi dan sudah di-set
sesuai dengan kondisi operasi dan
sesuai dengan dokumen teknik.
6. Buka closure dan periksa dalamnya,
yakinkan sudah bersih dari kotoran
kemudian tutup kembali closure.
7. Periksa surat kelayakan operasi pig
launcher dan receiver sudah
dikeluarkan MIGAS. Termasuk laporan
NDT, Hidrotest dan Leak Test yang
telah disetujui.
8. Kondisi pondasi telah diperiksa sesuai
dengan dokumen teknik lengkap
dengan hasil tes pondasi.
9. Pastikan bahwa sambungan flange
dalam kondisi baik dan benar.
2.2.3 Inspeksi Perpipaan.
1. Memastikan seluruh sistem perpipaan
berdasarkan engineering document.
2. Periksa sambungan antara pipa
dengan flange atau pipa dengan pipa
atau pipa dengan elbow, atau flange
dengan flange. Memastikan bahwa
prosedur pengelasan telah sesuai
dengan dokumen teknik.
3. Memastikan perpipaan telah di
flushing.
4. Memastikan bahwa valve dapat
membuka dan menutup dengan baik
dan mudah dimana peletakan valve
telah sesuai dokumen teknik.
5. Memastikan elevasi dan letak dari
sistem perpipaan harus sesuai
dokumen teknik.
6. Memastikan bahwa support pipa dan
accessories yang lain, telah terpasang
sesuai dokumen teknik.

COMMISSIONING AND GAS IN Procedure

- Pig Signal
3.Ensure lay-out of equipment shall
comply with engineering document
4.Ensure certification of Pressure Safety
Valve has been released from MIGAS.
5.Ensure installation of instrument has
been calibrated and set appropriate
with operation condition shall comply
with engineering document.
6.Open closure in shell and check,
ensure closure is clean form debris,
and close.
7.Check certification of operating Pig
Launcher and Receiver has been
release from MIGAS. Including NDT,
Hydrostatic Test and Leak Test report
should be approved.
8. Ensure to check foundation of Pig
Launcher and Receiver shall comply
with engineering document and has
been tested for concrete foundation.
9. Ensure connection using flange in
good condition and correctly.
Piping Inspection/Check List
1. Ensure piping system shall comply
with engineering document.
2. Check connection between pipe with
flange or pipe with pipe or pipe with
elbow or flange with flange. Ensure
welding procedure shall comply with
engineering document
3. Ensure piping has been flushing.
4. Ensure valve can be opened and
closed correctly and easily, and the
placement shall comply with
engineering document.
5. Ensure elevation and lay-out of piping
system shall comply with engineering
document.
6. Ensure pipe support and other
accessories have been installed and
shall comply with engineering
document.
7. Ensure anchor bolts have been good
installed.
8. Ensure service platform have been
installed correctly.
9. Ensure piping system have been
hydrostatic test and the report have

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

7. Pastikan bahwa anchor bolt telah

been approved by MIGAS
terpasang dengan baik.
8. Memastikan servis platform telah
terpasang dengan benar.
2.2.4 Instrument Inspection/Check List
9. Memastikan bahwa sistem perpipaan
1. Ensure all instruments have been
telah di Hidrotest dan hasilnya telah
calibrated and shall comply with
disetujui oleh MIGAS.
engineering document.
2. Ensure all instruments have been
2.2.4 Inspeksi Instrumen
installed.
1. Memastikan seluruh peralatan
3. Ensure pressure safety valves have
instrumen telah dikalibrasi sesuai
been approved by MIGAS.
dengan dokumen teknik.
4. Check condition of panel instrument
2. Memastikan seluruh peralatan
based on engineering document
instrumen telah siap terpasang.
5. Check the tubing connection should
3. Memastikan Pressure Safety Valve
be correctly and good condition and
telah disetujui oleh MIGAS.
shall comply with engineering
4. Periksa kondisi panel instrumen
document.
apakah sudah sesuai dengan
6. Ensure all instruments have been
dokumen teknik.
functional test with good result based
5. Periksa sambungan tubing sudah
on engineering document.
benar dan baik dan sesuai dengan
7. Ensure actuator for control valve have
dokumen teknik.
been installed and function test.
6. Memastikan seluruh peralatan
8. Ensure Catalog of all instrument are
instrumen telah dilakukan function
complete.
test dan berhasil baik sesuai dokumen
teknik.
7. Memastikan actuator control valve
2.2.5 Civil and Structure Inspection/Check List
telah terpasang dan telah di function
1. Check condition of all equipment and
tes.
piping foundation and with good
8. Memastikan katalog dari tiap
result.
peralatan instrumen telah lengkap.
2. Ensure elevation of foundation shall
comply with engineering document
2.2.5 Civil dan Structure
3. Ensure fence and fence foundation
1. Periksa seluruh kondisi pondasi
shall comply with engineering
equipment maupun perpipaan dan
document.
dengan hasil test baik.
4. Ensure painting based on approval
2. Memastikan seluruh elevasi pondasi
specification.
harus sesuai dengan dokumen teknik.
3. Memastikan kondisi pondasi pagar
3.0 COMMISSIONING
yang baru dan pagar sesuai dokumen
Commissioning can start after preteknik.
commissioning completely finished.
yang ditentukan.
3.0 COMMISSIONING
Commissioning dapat dilaksanakan
setelah pre-commissioning selesai
dilaksanakan.
3.1 UMUM
Team Leader Commissioning bertanggung
jawab terhadap koordinasi dan arahan
langkah-langkah yang akan dilakukan
selama Commissioning.
Purging akan dilakukan saat
commissioning.
Sebelum purging dimulai, sebaiknya
COMMISSIONING AND GAS IN Procedure

3.1 GENERAL
Commissioning Team Leader is in charge
on coordinate and conduct on
Commissioning during activity going on.
Purging will be perform during
commissioning.
Before purging is started, punch list
review should be discussed.
3.2 PUNCH LIST
Pre-Commissioning team will produce
Check List.
Check List report is present of equipment

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

dilakukan pembahasan punch list.

3.2 PUNCH LIST
Tim pre-commissioning akan
mengeluarkan laporan Check List.
Di dalam check list terdapat pernyatan
yang menyatakan diterima atau diterima
dengan persyaratan atau tidak sama
sekali terima oleh tim pre-commissioning.
Berdasarkan Check List akan dihasilkan
Punch List. Punch List ini akan
mengeluarkan rekomendasi peralatan
atau hasil pekerjaan mana saja yang
perlu diperbaiki atau dipasang ulang atau
diganti.
3.3 COMMISSIONING
Tim commissioning akan melakukan
pekerjaan berdasarkan Punch List.
Pemeriksaan yang akan dilakukan adalah
sebagai berikut :
1. Memeriksa hasil pekerjaan yang telah
diperbaiki.
2. Memeriksa peralatan yang telah
diperbaiki.
3. Memeriksa kembali pekerjaan ulang
yang telah dilakukan.
4. Memeriksa kembali peralatan yan
telah diganti.
5. Membahas/mendiskusikan ulang
terhadap peralatan/pekerjaan yang
tidak dapat di perbaiki/diganti.
6. Melakukan function test dan running
test peralatan tanpa menunggu
purging dan gas in.
7. Melakukan purging ke seluruh system.

installation approval or construction

approval declaration (approved / not
approved / approved with comment) by
Pre-commissioning team.
From check list will perform Punch List.
The Punch List will present which one
equipment or piping installation must be
repaired/reinstall or even replaced
recommendation.

3.3 COMMISSIONING
Commissioning team will start active base
on Punch List.
The inspection steps should be done is as
follows:
1. Check if all repaired job which is done.
2. Check if all equipment repaired which
is done.
3. Re-check all of repaired job.
4. Check all equipment replacement.
5. Check if there are repaired or
replacement job which is cannot done
and discuss it.
6. Perform function test and running test
if possible without waiting on purging
and gas in.
7. Purging for all system and connection.
Commissioning Team will perform Mechanical
Completion. Which is present of all activity
approval and equipment installation approval
declaration (approved / approved with
comment). With possibility approved with
note.

Hasil Tim Commissioning adalah

Mechanical Completion. Yaitu pernyataan
bahwa seluruh hasil pemeriksaan
terhadap pekerjaan/ peralatan dapat
diterima penuh dan kemungkinan adanya
catatan yang perlu diperhatikan.

.
4.0 GAS IN
PIPA SALUR PT Pertamina Gas
1. Pastikan valve 12-600# (Line pipa
Inlet Metering) BUKA perlahan-lahan
sampai
tekanan
operasi
yang
diinginkan.
COMMISSIONING AND GAS IN Procedure

4.0 GAS IN
PIPELINE PT Pertamina Gas
1. Ensure valve 12-600# (Line Pipe Inlet)
is OPEN until operating pressure
desired.

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

STATION METER

STATION METER

1. Pastikan 12-600# S-1 upstream

TERTUTUP.
2. Pastikan 12-600# S-8 TUTUP.
3. Pastikan 12-600# M-101 TERTUTUP.
4. Pastikan 12-600# M-101 TERTUTUP.
5. Pastikan 12-600# Line M-100
TERTUTUP.
6. BUKA perlahan-lahan valve 12-600#
Line Outlet, sampai tekanan yang
diinginkan

1. Ensure valve 12-600# S-1 upstream

is CLOSE.
2. Ensure valve 12-600# S-8 is CLOSE
3. Ensure valve 12-600# M-101 is
CLOSE.
4. Ensure valve 12-600# M-101 is
CLOSE.
5. Ensure valve 12-600# Line M-100 is
CLOSE.
6. Open slowly valve 12-600# Line
Outlet for Gas In, until operating
pressure.

Dengan dibukanya valve 12-600# , maka

proses Gas In telah selesai dan Station
siap operasi.
Catatan :
Pengaturan arah aliran gas disesuaikan
dengan kebutuhan operasional PT.
PERTAMINA GAS

COMMISSIONING AND GAS IN Procedure

After valve 12-600# was opened, Gas In

process was finished and the station is
ready for operation.
Note :
Gas flow direction is depend on
PT.PERTAMINA GAS operational need

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

DRAWING
ATTACHMENT

COMMISSIONING AND GAS IN Procedure

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

LIST OF DRAWING
1. P&ID
2. General Arrangement Drawing
3. Procces Flow Diagram

COMMISSIONING AND GAS IN Procedure

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

P&ID

COMMISSIONING AND GAS IN Procedure

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

General Arrangement Drawing

COMMISSIONING AND GAS IN Procedure

PT. HANDIYAN HOTTAP INSTRUMEN

PT SURYA CIPTA TEKNIK

Process Flow Diagram

COMMISSIONING AND GAS IN Procedure