Professional Documents
Culture Documents
BY
MUGARURA KELEBU
10/BSU/BBA/158
JUNE, 2013
Declaration
I hereby declare that this report is from my own knowledge and effort. It has never been
submitted by any other person for degree in any University or institution of higher level
Signed------------------------------------MUGARURA KELEBU
10/BSU/BBA/158
(STUDENT)
Date----------------------------------
Supervisors Approval
This report on The impact of inventory management and performance of private organizations
in Uganda: A case study of Coca- Cola Mbarara Plant in Mbarara Municipality has been
submitted with my approval.
Signed------------------------------------GEOFFREY BWIREH
(SUPERVISOR)
Date----------------------------------
ii
Dedication
Dedicated to my Parents Mr. Bankwitse Geofrey &Mrs. Kengoro and My Brothers and sisters ;
Kabiito Darius, Gumisizasiza Wilson, Mwebesa Sedrach, Anyijukyire Mesach, Tumusherure
Obedia and Kansiime Rodah for their support towards my education.
iii
Table of contents
Declaration......................................................................................................................................
Supervisors Approval....................................................................................................................
Dedication.....................................................................................................................................
Table of contents...........................................................................................................................
List of Tables.................................................................................................................................
List of Figures..............................................................................................................................
List of appendices........................................................................................................................
Acknowledgement......................................................................................................................viii
List of acronyms............................................................................................................................
Abstract..........................................................................................................................................
CHAPTER ONE : INTRODUCTION.......................................................................................
1.1 Background of the study...........................................................................................................
1.2 Statement of the problem.........................................................................................................
1.3 General objective......................................................................................................................
1.4 Specific objectives....................................................................................................................
1.5 Research questions...................................................................................................................
1.6 Scope of the study....................................................................................................................
Content scope.................................................................................................................................
Time scope......................................................................................................................................
1.7 Significance of the study..........................................................................................................
1.8 Definition of key terms.............................................................................................................
CHAPTER TWO: LITERATURE REVIEW............................................................................
2.0 Introduction..............................................................................................................................
2.1 Techniques of inventory management......................................................................................
2.2 Inventory management techniques and the performance of organizations............................
2.3 Concept of performance.........................................................................................................
2.4 Performance indicators...........................................................................................................
CHAPTER THREE : METHODOLOGY...............................................................................
3.0 Introduction............................................................................................................................
3.1 Research design......................................................................................................................
iv
vi
List of Tables
Table 1: Showing gender composition of respondents...............................................................31
Table 2: Age composition of the respondents.............................................................................31
Table 3: Showing marital status of the respondents...................................................................33
Table 4: Showing level of education of the respondents............................................................34
Table 5: Techniques of inventory management used at Coca- Cola Mbarara............................35
Table 6: Showing kind of relationship between inventory management and performance........38
Table 7: Showing challenges faced by the Coca- Cola Company Mbarara branch in managing
inventories...................................................................................................................................41
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List of Figures
Figure 1: Showing age composition of the respondents.............................................................32
Figure 2: Showing level of education of the respondents...........................................................34
List of appendices
Appendix A: Questionnaire for the company workers.........................................................49
Appendix B: (Interview guide for the Company Clients)....................................................52
Appendix C: Work Plan........................................................................................................53
Appendix D: Estimated Financial Budget............................................................................54
viii
Acknowledgement
I thank the Almighty God for making it possible for me to complete this piece of work. Special
thanks to him for the knowledge, wisdom, courage and determination He has granted me.
I extend my sincere appreciation to my supervisor Geoffrey Bwireh who guided me from
research proposal to the report writing. He really inspired, motivated and assisted me during
the process of this work.
I am greatly indebted to my dear parents for their support, care and courage during my study. I
am so grateful my dear parents. May God Bless them abundantly.
Thanks also go to the Employees and Management of Coca- Cola Mbarara Plant in Mbarara
Municipality who allowed me to do research on the Company. Respondents who sacrificed
their time in giving me relevant information that backed my research.
My sincere gratitude further goes to my dear parents, bothers and sisters; Mr. Bankwitse
Geofrey &Mrs. Kengoro and My Brothers; Kabiito Darius, Gumisizasiza Wilson, Mwebesa
Sedrach, Anyijukyire
I cannot forget my special friends; Happiness, Innocent, Vicent, Plus, Simon and other brothers
in fellowship for spiritual and moral support. May our Good Lord reword them.
ix
List of acronyms
W.I.P
Work In Progress
MRO
MRP
MRP
EDI
LIFO
FIFO
JIT
Just in Time
US
United States
UGX
Uganda Shillings
UN
United Nations
NY
New York
Abstract
The overall objective of the study was to find out the impact of inventory management and
performance of private organizations in Uganda while considering Coca Cola plant- Mbarara.
The study was guided by three four objectives; to find out the techniques of inventory
management used at Coca- Cola Mbarara branch, to examine the relationship between
inventory management and performance of Coca- Cola company Mbarara branch and to find
out the challenges faced by Coca- Cola Company Mbarara branch in managing the inventories.
Data was collected using a questionnaire and interview guide, and during data collection
purposive sampling method was used. Both qualitative and quantitative methodologies were
used to analyze data as a sample size of 50 respondents was used.
The study concluded that the common materials handling techniques used at Coca- Cola
Company Mbarara branch include; integrated system (System Application and products)
responsible for management information system, inventory requirement points, and over stock
brands for the fast moving products, recoding, issue of inventories from the store that were
previously purchased to the production department and arrangement of some company
inventories according to the order of their importance. Also that, proper material handling
technique plays an important function on the performance of private organizations like CocaCola Company Mbarara branch and that the kind of relationship between inventory
management techniques and performance of private organizations in Uganda is positive.
Lastly, that the challenges faced by Coca- Cola Company Mbarara branch in the process of
managing inventories include; loss in inventories, unpredetermined products demand,
opportunity costs, administration costs, theft and labour turnover, load shedding among other
challenges faced by the company.
The study recommended management in manufacturing companies to always forward
planning, centralize the purchase and store function, carry out stock taking exercise
periodically, top management in most organizations to emphasis on the proper inventory
management techniques and measuring of efficiency deviations to identify weaknesses in the
process of managing inventories, managers in organizations to undertake forward production
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planning. Lastly, further studies are suggested on the following areas as: the effect of materials
handling techniques on employees efficiency in private organizations and the relationship
between labour turnover and employees efficiency among private organizations in Uganda.
xii
CHAPTER ONE
INTRODUCTION
1.0 Introduction
This chapter of the study presents the background of the study, statement of the problem,
general objective, specific objectives, research questions, scope of the study, significance of
the study and definition of key terms
1.1 Background of the study
Companies face a dilemma in today's competitive marketplace, where on one hand,
customers demand customized products and services and require that their orders are filled
quickly, but on the other hand they do not want to pay a premium for this customisation and
availability (Graman and Magazine, 2006). Therefore, organisations are exploring ways
toward postponement strategy in response to constantly changing demands (Yang et al.
(2004). Graman and Magazine (2006) argued that today, the cost of holding inventory,
extensive product proliferation and the risk of obsolescence, especially in rapidly changing
markets, make the expense of holding large inventories of finished goods excessive and that
high demand items naturally have safety stock assigned to them, but in many organisations
there are so many very-low-demand items that keeping any stock of these items is
unreasonably expensive, so they argue that companies must now provide good service while
maintaining minimal inventories. Therefore, inventory management approaches are essential
aspects of any organisation.
In traditional settings, inventories of raw materials, work-in-progress components and
finished goods were kept as a buffer against the possibility of running out of needed items.
However, large buffer inventories consume valuable resources and generate hidden costs.
Consequently, many companies have changed their approach to production and inventory
management. Since at least the early 1980s, inventory management leading to inventory
reduction has become the primary target, as is often the case in just-in-time (JIT) systems,
where raw materials and parts are purchased or produced just in time to be used at each stage
of the production process. This approach to inventory management brings considerable cost
savings from reduced inventory levels. As a result, inventories have been decreasing in many
firms (Chen et al., 2005), although evidence of improved firm performance is mixed (Kolias
et al., 2011).
The role of inventory management is to ensure faster inventory turn over. It increases
inventory turn over by ten (10) and reduce costs by 10% to 40%. The so called inventory turn
over is not yet right to sell products on the shelves based on the principle of FIFO cycle
(Kenneth lysons and Michael gilligham, 2003).
Inventory is classified basing on the business undertaking from organization to organization.
Common criteria used and are nature of inventory for example manufacturing, sale or retail,
purpose for which inventory is being held in stock or function and the related usage in the
supply chain. Typical classifications are raw materials (items in unprocessed state awaiting
conversion e.g. timber, steel and coffee seeds), components and sub-assembles. These are for
incorporation into the end product e.g. side mirrors, glasses for car assembling company and
monitors or keyboards for a computer assembling company), consumable (all supplies in an
undertaking which are classified as indirect and which do not form part of saleable product.
(Divided into production, maintenance, office and welfare). Proper classification of inventory
and its control improve the financial position of a business (David Jessop and Alex Morrison
1994).
Inventory management is primarily about specifying the size and placement of stocked
goods. Inventory management is required at different locations within a facility or within
multiple locations of a supply network to protect the regular and planned course of
production against the random disturbance of running out of materials or goods for improved
performance (Garry, 1997). The scope of inventory management also concerns the fine lines
between replenishment lead time, carrying costs of inventory, asset management, inventory
forecasting, inventory valuation, inventory visibility, future inventory price forecasting,
physical inventory, available physical space for inventory, quality management,
replenishment, returns and defective goods and demand forecasting (Lau A., and Snell,
2006).
Inventory management involves the planning, ordering and scheduling of the materials used
in the manufacturing process. It exercises management over three types of inventories that is
raw materials, work in progress and finished goods. Purchasing is primary concerned with
management over the raw materials inventory, which includes; raw materials or semiprocessed materials, fabricated parts and MRO items (Maintenance, Repair and Operations)
(Garry, 1997).
However, Lau and Snell (2006) argued that inventory management is primarily about
specifying the size and placement of stocked goods. Inventory management is required at
different locations within a facility or within multiple locations of a supply network to protect
the regular and planned course of production against the random disturbance of running out
of materials or goods for improved performance. The scope of inventory management also
concerns the fine lines between replenishment lead time, carrying costs of inventory, asset
management, inventory forecasting, inventory valuation, inventory visibility, future inventory
price forecasting, physical inventory, available physical space for inventory, quality
management, replenishment, returns and defective goods and demand forecasting.
Poor inventory management had become an issue of great concern since performance is
regarded as the main stream for development of organizations. A truly effective inventory
management system minimizes the complexities involved in planning, executing and
controlling a supply chain network which is critical to business success. The opportunities
available by improving a companys inventory management can significantly improve
bottom line business performance.
According to Jayeff (1998) argued that from a financial perspective, inventory management
is no small matter. Oftentimes, inventory is the largest asset item on a manufacturers or
distributors balance sheet. As a result, there should be a lot of management emphasis on
keeping inventories. The objectives of inventory reduction and minimization are more easily
accomplished with modern inventory management processes that are working effectively for
improved performance.
The inventory management is much more complex than the initiated understood. In fact, in
soft drinks industry the inventory control department is perceived as little more than a
clerical function as it is probably not very effective. The result of this to inventory
management is lots of material shortages, excessive inventories, high costs and poor
customer service (Briers, 1995).
Too much inventory and not enough customer service is very common, but unnecessary.
There are proven techniques that can help accurately industry customer demand and to
calculate the inventory needed to meet defined level of customer service. Using the right
techniques for sales forecasting and inventory management help to monitor changes and
respond to alerts when action needs to be taken. The right approach to inventory management
can produce dramatic benefits in customer service with lower inventory (Kreg, Cristine,
2007).
Modern inventory management in soft drinks industry utilize new and more refined
techniques that provide for dynamic performance of inventories to maximize customer
service with decreased inventory and lower costs. These improved approaches to inventory
management are of major consequence to overall competitiveness where the highest level of
customer service and delivered value can favorably impact market share and profits.
However, on the other side Century Bottling Company Limited (Coca- Cola) uses different
kinds of inventory management, what is not brought out is how such kinds affect on the
performance of the Company. This is therefore prompting the researcher to carry the study on
the impact of inventory management on performance of an organization like Coca Cola
plant- Mbarara branch in Mbarara Municipality.
1.2 Statement of the problem
Inventory management at Coca Cola Mbarara plant is mostly seen in arrangement of crates at
the plant, bottles packing, buying of raw materials, supply of customers, issuing of raw
materials for use in the plant departments. This is because the company uses different
systems in inventory management including integrated system (System Application and
products) responsible for management information system which helps to make serious
4
decisions on stock, material requirement points, and over stock brands for the fast moving
products (Supply Chain Manager Coca Cola Company- Mbarara, 2009).
However these techniques for inventory management at Coca-Cola, performance of the
company had reduced from 80% to 60% in the years 2008 and 2009 respectively. Baisng on
the above information, Coca Cola Mbarara plant has registered decline in sales performance
over time (Arinaitwe, 2009). The study was set to investigate the relationship between
inventory management on performance of Coca Cola plant- Mbarara.
1.3 General objective
The overall objective of the study was to find out the impact of inventory management and
performance of private organizations in Uganda while considering Coca Cola plant- Mbarara
1.4 Specific objectives
i.
To find out the techniques of inventory management used at Coca- Cola Mbarara
branch.
ii.
iii.
To find out the challenges faced by Coca- Cola Company Mbarara branch in
managing the inventories.
What are the techniques of inventory management used at Coca- Cola Mbarara
branch?
ii.
What is the relationship between inventory management and performance of CocaCola Company Mbarara branch?
iii.
What are the challenges faced by Coca- Cola Company Mbarara branch in managing
the inventories?
industrial area near Makenke barracks, plot No.1 block 146 along Mbarara Masaka road.
The plant holds different kinds of inventories inform of raw materials, Semi-finished and
Finished products. The plant started its operations in Mbarara in 1998 as part of the main
plant in Uganda-Namanve situated in Kampala industrial area.
Content scope
The study was interested in trying to understand the techniques of inventory management
used at Coca- Cola Mbarara branch, relationship between inventory management and
performance of Coca- Cola Company Mbarara branch and the challenges faced by CocaCola Company Mbarara branch in managing the inventories.
Time scope
The study considered information relating to the period of four years that is 2006-2009. This
range of years was considered as sales at Coca- Cola plant- Mbarara has been showing a
decline despite of the many techniques used in the process of inventory management. Further
more, the time was enough to provide more information for the study upon which
conclusions and recommendations are based.
1.7 Significance of the study
The study findings may be significant in the following ways;
It is hoped that study findings may be used as basis for further research and investigations in
form of literature.
The findings may provide information to managers in different organizations especially on
knowing how to compare actual performance and inventory management.
The findings may also be beneficial to other up coming researchers to investigate further
about the impact of inventory management on organizational performance of other
organizations other than Coca- Cola plant- Mbarara.
The study may further encourage government to set up educational institutions to provide
training on how to manage inventory in organizations.
CHAPTER TWO
LITERATURE REVIEW
2.0 Introduction
This chapter focuses on the review of the related literature in line with the study variables.
The researcher mainly obtained the theoretical available written data by different authors
about the variables under the study and the reviewed information is arranged as follows;
2.1 Techniques of inventory management
Leeders/fearon (1997), points out purchasing systems as one of the techniques of
controlling inventories. The terms stockless purchasing and systems contracting are often
used inter changeably. Actually, stockless purchasing systems are a special sub set of systems
contracts where the purchasers stock is taken over by a supplier. The suppliers delivery
system is so reliable and fast that there is no need for any safety stock on the purchasers
premises. Typical applications include, but are not limited to office, electrical, plumbing and
building maintenance supplies of a relatively standard nature. Coupled with ADI and direct
delivery to the place of use, the stockless systems not only help reduce inventory levels, but
also purchasing, receiving, handling, invoicing, and payments costs.
Determining order quantities and inventory levels is another technique. In the following
sections, some relatively simple theoretical models used to determine order quantities are
discussed. The application of these models depends on whether the demands or usage of the
inventory is dependent or indecent. Dependent demand means the item is part of larger
comment or product, and its users are dependent on the production schedule for the larger
comments. Independent demand means the usage of the inventory item is not driven by the
production schedule (Peter and Watter Man, R, 1998). Minimum-Maximum Inventory
Levels. Theoretically the minimum inventory levels could be zero. The last unit of inventory
would be used at the moment a new shipment arrives. The maximum inventory would then
be the correct ordering quantity or economic order quaintly. This buffer system is not as
popular as it once was for it tends to encourage the maintenance of excess inventories.
The optimum model: According to the van Horne (1989), a company should introduce
policies to reduce lead time, regulate usage and thus minimize safety status. Therefore the
finance manager should ensure that only an optimum amount is invented in inventory to
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achieve the trade of between profitability and liquidity (Pandey 1995). Materials
management is there a managerial process of counting planning, coordinating, control,
monitoring and motivation.
Materials requirements planning (MRP). One of the assumptions behind the lotyizing
models just described is that demands for the item belong purchased or mode is independent
of all other demands. This situation is true for most manufacturers finished goods. However,
sub assemblies, raw materials and parts do not exhibit this independence. Demand for these
items is dependent on the assembly schedule for finished goods. Similarly, many MRO items
depend on maintenance schedule. Recognition of the existence of demand dependence lies
behind the techniques known as materials requirements planning (MRP).
MRP systems attempt to support the activities of manufacturing, maintenance or use by
meeting the needs of the master schedule. In order to determine needs, MRP systems needs
can be accurate bill of materials for each final product or project. These bills can take many
forms but it is conceptually advantageous to view them as structural trees. Seven general
types of structural tree can identified. Process industries as oil refiners and drug and food
manufacturer generally take a few raw materials and make a much larger number of end
products.
Manufacture/assemblies such as the automobile companies make a number of components
purchase others and assemble them into end products (Hellen, 1993). Assemblers, such as
electronic companies, buy components and assemble them into finished products. Each type
of firm can use MRP profitably but the greatest benefits usually accrue to the middle group
because of the greatest complexity of its operations. The goals of MRP are to minimize
inventory, to maintain a high service coverage and to co-ordinate delivery schedules for
manufacturing and purchasing activities. These aims often conflict in other systems but under
MRP are achievable simultaneously. The feature and ability of modern MRP systems to allow
rapid re-planning and searching and in response to the changes of a dynamic environment are
responsible for attractiveness of MRP.
Just in Time Purchasing Emerges. It means the uninterrupted flow of 100% acceptable
materials delivered on due date as option cost 100% of time. The cited authors relate this
9
Inventory models; Inventory models aim at minimizing materials costs. The order quantity
that minimizes the cost of holding stick is determined. The key issue is the determination for
when to order and how much to order. Materials models range from those concerning stock
files and investment or stock records to economize costs calculated according to a number of
formulas (Holstein 19681).
Trial and error technique; According to Pandey, this is the simplest method of material
control. In this case, management determines the level of inventory basing on the prices,
orders and value of items of inventory. Material controlling is accessing the need for material
and then taking appropriate action to meet this need (Lau A., and Snell, 2006).
Two Bin System; the two-bin system involves the storage of each item in two storage bins.
In case the first bin is emptied, an order must be placed for re- supply. The second bin will
contain sufficient quantities to last until fresh delivery is made. However, since this is not
based on any format analysis of stock usage, it may result in holding too much or too little
stock.
ABC-Analysis model; Since most organizations maintain different types of materials with
different value, minimum attention is devoted to different items with the highest value
(Pandey 1995). The difference involves of the different classes of inventory leads to the
inventory control model by importance and exception or ABC analysis (Rich mond 1969).
The ABC analysis involves the following:-Classify the items of inventory determining the
expected used in units and price per unit for each item, determine the total value of each item
by price and units, rank items according to value, and determine Percentage (%) ratio or units
of each item to total items and value. Therefore proper ABC analysis leads to better control
over materials and consequent reduction in cost associated with materials (Jordan 1997).
2.2 Inventory management techniques and the performance of organizations
According to Likert (2003) manual perusal of the inventory levels on a daily basis is one of
the ways to facilitate re-ordering under computerized system. Under this plan a print out is
generated of all items in inventory and is examined by the inventory manager, who decided
when and how much to order based on usage rates and expected future needs. ABC analysis
11
and minimum and maximum meters of establishing inventory review plans are vital and they
are useful for both manual and computerized systems.
Vilfredo (1848-1923) an Italian Swiss engineer and economist believes that a 20 percent of a
countrys population does 80 percent of the work. Todays inventory control manager refines
Paretos arguments into three priority categories A, B and C. The A items may number only
10 or 20 percent of the inventorys total number of items. The B items number perhaps only
10 to 15% of the total inventory. The C items number perhaps 65 percent of all items in
inventory. Typical advantages that have resulted are concentrated on class A and B and on
using larger order quantities on C. reduced purchasing department costs through processing
of fewer orders. Reduced receiving and inspection cost through the elimination of the
handling and processing of materials as well as paper work for many small vale items.
Reduced materials handling and internal traffic costs because of fewer and easier loads.
The broad for determining inventory policy rests with general management because
inventories figure prominently in a companys financial operations. However, the actual
management of inventory is usually entrusted to subordinate departments. There is
considerable variation in which a department manages inventory control procedures. The
customers service level that the firm wants to maintain and the stock out reveals that the
leverage require defining as part of managements responsibility for inventory control.
In a few companies an inventory control committee has been established to initiate broad
control policies with the administration of the policies left to the purchasing department.
Representatives of all the company departments affected by inventory control policies fit on
such committees (Lei, D, Slocum and Pitts 1999).
Like purchases Leenders/Fearon, (1997) assess that inventories may be classified in a variety
of ways including ABC analysis. Nature of items carried are frequency of use. Modern
computer and word processing systems allow extensive automation of purchasing and
inventory control. Control of all items is improved and a managerial time freed for the
negotiations value engineering, research and other managerial tasks necessary to deal
effectively with A and B items.
12
13
Transit or Pipelines Inventories are used to stock the supply and distribution pipelines linking
an organization to its suppliers and customers as well as internal transportation points. They
exist because of the need to move materials from one point to another. Obviously transit
inventories are dependent on location and mode of transportation. A decision to use a distant
supplier will probably create a far larger raw materials transit inventory than one to use a
local supplier with truck delivery. In just in time (JIT) production a variety of means are used
to reduce transit inventories including the use of local supplies, small batches in special
containers and trucks specifically designed for side loading in small quantities (Ronald .H,
1999).
However Alvesson (2001) argued that cycle inventories arise because of management
decision to purchase, produce or sell in lots rather individuals units or continuously. Cycle
inventories accumulate at various points in operating systems. The size of the lot is a trade
off between the cost of handling inventory and the cost of making more frequent orders and
set ups. A mathematical description of this relationship, the economic order quantity is very
vital. In JIT the need for cycle inventory is reduced by set up cost and time reduction.
Malcom, S. (2005) Buffer or uncertainty or safety stocks exist as a result of uncertainties in
demand or supply. Raw materials, purchased parts or MRO buffer stocks give some
protections against the uncertainty of supplier performance due to shut down, strikes, led
time variations, late deliveries to and from suppliers, poor quality units that can not be
accepted and so on. Work in process buffer inventories protect against machine break down,
employee illness and so on. Finished goods buffer protect against unforeseen demand or
production failures. Management efforts to reduce supply uncertainty may have substantial
pay off in reduced inventories.
Ronald, H (1999), Purchasing or production solutions may also permit order quantities to be
reduced, the other factor that has an immediate and direct effort on average stock level. Both
purchasing and production can concentrate efforts on acquiring or making batches of a
smaller size, without increasing the unit price or cost (Note that this is reversal of the Western
belief in the efficacy of large batch sizes in order to reap the apparent advantages of
economies of scales).
14
Large batch sizes mean making goods in large quantities, ahead of immediate demand and
hence lead to a build up of inventories. The EOQ/EBQ equation was of rational attempt to
tackle the root causes of the problem. The Japanese, on the other hand saw that it is the times
and cost of setting up (or preparing) machines and processes for production could be
reduced, then batch sizes could be made smaller and in line with immediate short term
demands. Large batch sizes also have implications with regard to the management of time. It
takes a longer time to produce the whole batch thus tying up capacity to produce goods in
quantities that are not needed immediately. Longer lead-times and longer periods of time laid
in stock are the out come of many products. The point to emphasize is that lead-time may not
be independent of the quantity decision, an assumption of most stock control techniques
(Colvin and Slevin, 2007).
Increasingly, large online advertising buyers can't cost-effectively buy enough audience
reach. Publishers have an "inventory performance problem" in that 20 percent of their
audiences generate 80 percent of page views. Buyers find the problem is just being passed on
them. It seems that for large online buyers in particular, 80 percent of their campaign
frequency goes to only 20 percent of their target audience. That 20 percent audience share is
becoming saturated with messages from the top online advertisers. There's almost no way to
effectively segregate, buy, and deliver audience-coordinated campaigns across multiple
publishers, portals, and networks. As a result, every time the buyers try to extend their reach,
they end up receiving more frequency against that saturated 20 percent. This means lots of
wasted impressions and lots of wasted money (Halachmi and Bouckart, 2005).
According to Ronald, H (1999), inventories are stockpiles of raw materials, supplies,
components, work in process and finished goods that appear at numerous points through out
a firms production and logistic channel. Inventories are frequently found in such places as
warehouses, yards, shop floors, transportation equipment and on retail store shelves. Having
these inventories on hand can cause between 20 and 40 percent of their value per year.
Therefore, carefully managing inventory levels makes good economic sense in relation to the
performance of the business organization. Even though many strides have been taken to
reduce inventories through just in time, time compression and quick response purchases
15
16
measured by obtaining the magnitude of a quantity, such as length or mass, relative to a unit
of measurement, such as a meter or a kilogram.
Performance involves performance improvement is the concept of organizational change in
which the managers and governing body of an organization put into place and manage a
programme which measures the current level of performance of the organization like
inventory management and then generates ideas for modifying organizational behavior and
infrastructure which are put into place to achieve higher output. The primary goals of
organizational inventory management are to increase organizational effectiveness and
efficiency to improve the ability of the organization to deliver goods and or services (Ronald,
H 1999). Performance improvement at the operational or individual employee level usually
involves processes such as statistical quality control. At the organizational level, performance
improvement usually involves softer forms of measurement such as customer satisfaction
surveys which are used to obtain qualitative information about performance from the
viewpoint of customers.
2.4 Performance indicators
According to Halachmi, A, & Bouckart G. (2005); argued that financial ratios are useful
indicators of a firm's performance and financial situation. Most ratios can be calculated from
information provided by the financial statements. Financial ratios can be used to analyze
trends and to compare the firm's financials to those of other firms. In some cases, ratio
analysis can predict future bankruptcy. Financial ratios can be classified according to the
information they provide. The following types of ratios frequently are used:
Liquidity ratios provide information about a firm's ability to meet its short-term financial
obligations. They are of particular interest to those extending short-term credit to the firm.
Two frequently-used liquidity ratios are the current ratio (or working capital ratio) and the
quick ratio. The current ratio is the ratio of current assets to current liabilities. Short-term
creditors prefer a high current ratio since it reduces their risk. Shareholders may prefer a
lower current ratio so that more of the firm's assets are working to grow the business. Typical
values for the current ratio vary by firm and industry. For example, firms in cyclical
industries may maintain a higher current ratio in order to remain solvent during downturns.
17
One drawback of the current ratio is that inventory may include many items that are difficult
to liquidate quickly and that have uncertain liquidation values. The quick ratio is an
alternative measure of liquidity that does not include inventory in the current assets. The
current assets used in the quick ratio are cash, accounts receivable, and notes receivable.
These assets essentially are current assets less inventory. The quick ratio often is referred to
as the acid test. Finally, the cash ratio is the most conservative liquidity ratio. It excludes all
current assets except the most liquid: cash and cash equivalents. The cash ratio is an
indication of the firm's ability to pay off its current liabilities if for some reason immediate
payment were demanded.
Asset turnover ratios indicate how efficiently the firm utilizes its assets. They sometimes
referred to as efficiency ratios, asset utilization ratios, or asset management ratios. Two
commonly used asset turnover ratios are receivables turnover and inventory turnover.
Receivables turnover is an indication of how quickly the firm collects its accounts
receivables. The receivables turnover often is reported in terms of the number of days that
credit sales remain in accounts receivable before they are collected. This number is known as
the collection period. It is the accounts receivable balance divided by the average daily credit
sales. Another major asset turnover ratio is inventory turnover. It is the cost of goods sold in a
time period divided by the average inventory level during that period. The inventory turnover
often is reported as the inventory period, which is the number of days worth of inventory on
hand, calculated by dividing the inventory by the average daily cost of goods sold.
Financial leverage ratios provide an indication of the long-term solvency of the firm. Unlike
liquidity ratios that are concerned with short-term assets and liabilities, financial leverage
ratios measure the extent to which the firm is using long term debt. Debt ratios depend on the
classification of long-term leases and on the classification of some items as long-term debt or
equity. The times interest earned ratio indicates how well the firm's earnings can cover the
interest payments on its debt. This ratio also is known as the interest coverage.
Profitability ratios offer several different measures of the success of the firm at generating
profits. The gross profit margin is a measure of the gross profit earned on sales. The gross
profit margin considers the firm's cost of goods sold, but does not include other costs.
18
Dividend policy ratios provide insight into the dividend policy of the firm and the prospects
for future growth. Two commonly used ratios are the dividend yield and payout ratio.
However, a high dividend yield does not necessarily translate into a high future rate of return.
It is important to consider the prospects for continuing and increasing the dividend in the
future. The dividend payout ratio is helpful in this regard.
2.5 The challenges faced by Company in managing the inventories.
Inventory management challenges can interfere with a companys profits and customer
service. They can cost a business more money and can lead to an excess of inventory
overstock that is difficult to move. Most of these problems are usually due to poor inventory
processes and out-of-date systems (Gourdin et al, 2001).
According to Lambert et al (2001), mentions a number of challenges in inventory
management which include: unqualified employees in charge of inventory, using a measure
of performance for their business that is too narrow, a flawed or unrealistic business plan for
a business for the future and not identifying shortages ahead of time. Having people in charge
of inventory without adequate training, experience or who neglects the job will lead to
inventory problems that will result into poor organizational performance. The use of a
measure of performance for business that is too narrow. This is a situation where the
performance measure are not wide enough and do not encompass all the aspects of the
organization. Many areas get overlooked and can lead to either inventory shortages or
inventory stockpiling.
A flawed or unrealistic business plans leads to failure in predicting how well a company may
do in the future. This affects inventory management because if a company predicts more
growth than they actually experience, it can lead to an overstock of inventory. The opposite is
true if forecasters do not predict enough growth and are left with not enough inventories.
Failure to identify shortages a head leads to lack of enough products in stock to meet
customer demands which spoil customer relations. The staff in charge of inventory
management should look over their inventory on a regular basis to make sure enough
products are in stock.
19
According to Braglia (2004) and Montanari (2004) are bottlenecks and weak points in
delivery which slows down deliveries and systems; bullwhip effect an over-reaction by an
organization to changes in the market that leads to un necessary over overstocking; distressed
stock in inventory; excessive inventory in stock and unable to move it quickly enough;
inaccurate computer assessment of inventory items for sale and complicated computer
inventory systems.
The above challenges lead to over stocking, under stocking and Inventory costs which
reduces the working capital required. Holding stock is an expensive business; it estimated
that the cost of holding stock each year is 1/3 of its production or purchasing (Johnson,
1998). The cost include: interest on capital invested in stock, storage space - rent, lighting,
heating, refrigeration and air conditioning, Insurance and security, deterioration and
obsolescence, loss of future sales and labour frustrations over stoppages (Granville, 2007).
In the United States, some of the largest concerns of small business owners are insurance
costs (such as liability and health), rising energy costs and taxes. In the United Kingdom and
Australia, small business owners tend to be more concerned with excessive governmental red
tape. Another problem for many small businesses is termed the 'Entrepreneurial Myth' or EMyth. The mythic assumption is that an expert in a given technical field will also be expert at
running that kind of business (Ronald, 1997).
According to Kabuye-Kagimu, (1994), small businesses often face a variety of problems
related to their size. A frequent cause of bankruptcy is undercapitalization. This is often a
result of poor planning rather than economic conditions - it is common rule of thumb that the
entrepreneur should have access to a sum of money at least equal to the projected revenue for
the first year of business in addition to his anticipated expenses.
In addition to ensuring that the business has enough capital, the small business owner must
also be mindful of contribution margin (sales minus variable costs). To break even, the
20
business must be able to reach a level of sales where the contribution margin equals fixed
costs (Mayanja, 1992).
However Kizito-Mayanja, (1994) argued that finding new customers is the major challenge
for Small business owners. Small businesses typically find themselves strapped for time but
in order to create a continual stream of new business, they must work on marketing their
business every day. Common marketing techniques for small business include networking,
word of mouth, customer referrals, yellow pages directories, television, radio, outdoor
(roadside billboards), print, email marketing, and internet. Electronic media like TV can be
quite expensive and is normally intended to create awareness of a product or service.
example, if the prospective owner thinks that he will generate $100,000 in revenues in the
first year with $150,000 in start-up expenses, then he should have no less than $250,000
available. Failure to provide this level of funding for the company could leave the owner
liable for all of the company's debt should he end up in bankruptcy court, under the theory of
undercapitalization (Kayumbu, 1994).
Lucay (1994) observes that excessive levels of stock are undesirable because they increase
the risks of inventory becoming obsolete, stock loss through damage and theft, increased
storage costs like rent, insurance and unnecessary tie up of the firms funds. He further state
that a firm would be foregoing profits when it continues maintaining excessive levels of
inventory, which implies that the probability position of the firm is being threatened in the
long run since funds are not being invested in other profitable ventures.
Gupta (1994) observes that organizations should establish proper inventory control
procedures, efficient and effective information system regarding stock so that they are able to
balance the costs and risks of inventory control against the benefits got from having
inventory readily available for smooth operations.
Lower levels of inventory are also undesirable because it interrupts production, loss of good
will and high ordering costs especially when ordering is frequent. Inadequate inventory
21
levels leads to business closure due to shifting of customers to other efficient suppliers as a
result of production/ operation interruptions (Gittinger 1995).
According to Kenneth and Brian (2006) said that there are four aims of inventory
management which include the following; Provide both internal and external customers with
the required services levels in terms of quantity and order rate fill; Ascertain present and
future requirements for all types of inventory to avoid over-stocking while avoiding
bottlenecks in production; Keep costs to a minimum by variety reduction, economical lot
sizes and analysis of costs incurred in obtaining and carrying inventories and to provide
upstream and downstream inventory visibility in the supply chain.
Transport costs: This is the most important costs that every company must incur, because it is
very essential as far as proper inventory management is concerned. This is due to poor roads
and high prices of fuel. The most common modes of transport used by most manufacturing
firms especially coca cola are road transport, railway, transport among others. Allowing
different inventory flow assumptions means that two businesses with identical operating
results can report dramatically different amounts of profit. To avoid this possibility, GAAP
would have to require that all firms use the same inventory flow assumptions. As desirable as
it might be for GAAP to reduce the number of acceptable, but widely divergent inventory
flow assumptions, this is not likely to happen any time soon. This means that financial
statement users must be aware of the effect of these flow assumptions in comparing one
firms performance to another. (Masiko Hirary, 2005).
Storage and Handling Examples of storage costs would include the actual space required to
contain the inventory, the climate control, shelving and furniture (for the inventory
personnel), and utility costs. Are the costs associated with the storage space real? Yes,
because the organization pays to rent or own that space which could be used for another
purpose. Facilities that are bursting at the seams certainly understand these costs better than
others. Also organizations that must expand existing storage space for an expanding
inventory also understand these costs. Examples of handling costs would include the
personnel time associated with receiving and stocking parts, organizing the inventory room,
issuing parts, and producing the paperwork for each of these tasks. How many individuals are
22
required to accomplish these tasks? These costs may be more difficult to identify if no one is
dedicated full time. However, the costs are present even if the tasks only take part of a
persons time. (Masiko Hirary , 2005).
Insurance and Taxes Coverage of inventory is part of any general business insurance policy.
If the inventory is significant enough in value, separate coverage may be required. Specific
taxes on inventory and property taxes (yes, inventory is considered as property) can vary by
state. Identifying the taxes by each state is beyond the scope of this article but do recognize
that taxes do exist (Tumugumye Bernard ,2005).
Obsolescence Costs associated with obsolescence can occur for a variety of reasons but one
of the more common ones is holding on to inventory for a long period of time. Our industry
may seem like it moves at a snails pace when it comes to technology changes but be assured
that change does occur. For example, service bulletins and directives can, in some cases,
render an item obsolete immediately. What if you have many of those items on your shelf?
What if your fleet changes? Do you still have items associated with the old aircraft, for which
you can only get cents on the dollar? Avionics has changed significantly recently. Do you still
have old instruments that are worth little when compared to the original purchase price?
Upon closer examination, obsolescence is probably more common than first realized.
(Kanyandago Peter, 2004).
Theft and Damage - Rather than dwell on the unpleasant subject of theft suffice it to say that
if the proper controls are not in place, an organization is exposed to the risk of theft. Damage
can occur in a variety of ways parts are not stored properly, climate control is not reliable,
procedures for moving heavy parts are not clearly defined, and parts remain in inventory long
periods of time.
Cost of Money This is one of those categories that people may disagree with and believe
that this involves less than real money. Rather than argue that point, recognize that an
organization has limited resources and through proper management allocates those resources
to efforts that will yield the greatest return on their investment. Inventory might be one of
those investments. But if the money was not invested in inventory, the organization could
23
invest its money elsewhere and make a return. A simple example is if an organization took its
money and invested it conservatively in something like Certificates of Deposits, it would
realize a modest return. Is that returning better than investing in inventory? If the answer is
yes, then the money should not be allocated to inventory. ( Kanyandago Peter, 2004).
Adam and Ebert state that carrying or holding cost is the real out of pocket cost associated
with having inventory on hand. The cost is directly proportional to quantity per order.
Carrying cost contains costs that are quantity and time dependent such as cost of storage,
space, light, heat maintenance, rent, pilferage, deterioration, spoilage, handling & packages.
It also has cost that are value and time dependent such as capital cost, insurance cost and cost
of obsolescence and depreciation. Carrying cost for mot organizations is normally between
20% to 25%.
Adam and Ebert said shortage or Stock out cost is cost associated with demand when stocks
have been depleted. They take the form of lost sales, cost or back order costs. When demand
of inventory is greater than supply of inventory, then shortage takes place. It is the cost of not
having inventory. The cost of shortage include payment of overtime due to stock-outs, special
administrative expenses due to stock outs, loss of sales and loss of goodwill.
24
CHAPTER THREE
METHODOLOGY
3.0 Introduction
This chapter presents the research methodology which include; Research design , study
population, study area, study variables, instruments of data collection, data processing,
administration of instruments, sources of data and data analysis.
3.1 Research design
The study used descriptive research design. This kind of research design aims at generating
information after the incident has occurred. The research design looked at the reasons why
the situation behaves the way it was. The design exploited both qualitative and quantitative
approaches. Qualitative approach included use of interviews, while quantitative approaches
involved use of descriptive statistics generated with frequency tables, graphs, and Charts.
These approaches was adopted to enable the researcher get and analyze relevant information
concerning peoples opinions about the impact of inventory management on performance of
private organizations in Uganda like Coca-Cola Company.
3.2 Study Area
The area of the study was Coca- Cola plant- Mbarara which is located in Mbrara
Municipality. Mbarara Municipality is made up of three divisions of Kakoba, Kamukuzi and
Nyamitanga. Mbarara Municipality is found in Mbarara district in Ssouthwestern Uganda.
Century Bottling Company Limited (Coca- Cola) Mbarara plant is situated in Mbarara
industrial area near Makenke barracks, plot No.1 block 146 along Mbarara Masaka road.
The plant holds different kinds of inventories inform of raw materials, Semi-finished and
Finished products. The plant started its operations in Mbarara in 1998 as part of the main
plant in Uganda-Namanve situated in Kampala industrial area.
3.3 Data sources
Both primary and secondary data were the main sources of data to be used in the study.
Concerning the Field data method, the study used a questionnaire and interview guide. The
researcher collected secondary information from different sources like; text books, internet,
news paper, magazines, and journals. This information was reviewed by visiting places like
25
libraries and internet cafes and this type of information was used supplement the collected
data from different categories of the respondents.
3.4 Study population
Study population is a complete set of individuals, cases or objects with some common
observable characteristics. The researcher obtained information from Coca- Cola plantMbarara staff, and Coca- Cola clients who directly order to purchase the company products
from its premises. The researcher involved all these categories in the study because she
believes that they possess the necessary study information.
The study population included respondents from Human resource, procurement, Marketing,
production and finance departments of the company as well as direct company clients that
were selected during the study process. Since no significant better results can be obtained
through a census of the entire study population of, a representative sample size of 50
respondents was selected to save both time and money and this was selected as explained
below in 3.5.
3.5 Sampling method
The researcher employed purposive in addition to Snowball Sampling during the process of
data collection from the study respondents. The study used purposive sampling techniques
because it was assumed to allow the researcher to select a sample with experience and
knowledge about the study variables and this method was used to select staff but non
manager respondents and clients respondents from the study area. However, Snowball
Sampling was used during the selection of managers from the study area of Coca- Cola plantMbarara as the researcher first select one manager who helped her in the way of getting in
touch with another respondent until the total number of the respondents in the same category
is obtained.
3.6 Sample size
The sample size consisted of 50 respondents from the study area. These respondents included
01 respondent from human resource department, 02 from procurement, 21 from operations
26
and production, 11 marketing, 01 respondent from finance, plus 14 respondents who the
direct Coca-Cola clients were purchasing products from the company.
The researcher used a sample size of 50 respondents because as it was large enough or the
study to obtain reliable information. The study determined the sample size of the respondents
by using the following formulae.
P= (F/N) x n.
Where;
F= Number in the category
N = Total population.
P = Number of respondents in the category obtained from the
group
n = Total number of the respondents
3.7 Data collection and instruments
The study employed two techniques during the process of data collection and these are as
follows;
Self administered questionnaire; The questionnaire tool was inform of both open ended and
closed ended in nature and this was self administered where the researcher was allowed to fill
the questionnaire in the study field as per respondents responses. The tool was used to
collect information from respondents other than clients of the company. The questionnaire
method of data collection was used because of being cheap and that the method collects
responses with minimum errors and high level of confidentiality.
Interview guide; an interview guide was also drafted with a set of questions that the
researcher asked during an interview and this was structured (close ended) in nature. The
researcher personally recorded the provided responses as per the study respondents during
the process of carrying out an interview. The tool was used to collect information from
respondents especially the clients of the company.
27
28
The study was also faced with a problem of not finding all respondents in the time of the study due
to them being too busy with the organization work. The researcher however made appropriate time
table with the top company managers that suited all the respondents during the process of data
collection for reliable and valid information
29
CHAPTER FOUR
PRESENTATION, ANALYSIS AND INTERPRETATION OF STUDY FINDINGS
4.0 Introduction
The chapter presents and discuses the findings of the study. The findings serve to reinforce
the existing knowledge proven about the relationship between inventory management and
performance of private organizations in Uganda.
The chapter involves presentation, analysis and interpretation of the study results. Data
presented, analyzed and interpreted according to the research objectives. It is presented in the
form of tables and figures basing on the responses got from the study respondents that were
selected during the process of data collection.
The discussion of findings has been arranged in accordance with demographic characteristics
of respondents and objectives of the study as were formulated in chapter one of this report.
These objectives include; to find out the techniques of inventory management used at CocaCola Mbarara branch, to examine the relationship between inventory management and
performance of Coca- Cola company Mbarara branch and to find out the challenges faced by
Coca- Cola Company Mbarara branch in managing the inventories. The interpretation of the
data intended to enable the researcher make appropriate conclusions and recommendations
for better understanding of the research problem.
4.1 Background information of the respondents
The background information of the study was considered by the study so as to establish how
different characteristics of the people could differently understand the relationship between
inventory management and performance private organizations in Uganda. Regarding the
background information, the following data was revealed by the study as follows.
4.1.1 Gender composition of the respondents
The gender of respondents was established. This aimed at knowing how males and females as
community members actively participate in privates organizations in Uganda. The study
targeted both male and female which gave a variety of findings that were not biased making
it gender sensitive.
30
Frequency
41
09
50
Percentage (%)
82
18
100
Frequency
02
15
23
10
50
31
Percentage (%)
04
30
46
20
100
The table above 2 shows that most of the respondents were between the ages of 40 50
accounting for 23(46%). This implied that were likely to understand better the relationship
between inventory management and performance of private organizations in Uganda
especially Coca-Cola in Mbarara Municipality which were in position to provide to the study
information as majority reported to had stayed dealing in private firm for along time. The
other category of the respondents were in the age range of 30 -40 as reported by 15(30%) of
the study respondents and these respondents views were very important for the study as most
of them were participating in the managing of inventories at the company who were the
employees of the firm selected in the study area.
More, 10(20%) of the study respondents were in the category age of 51 & above. These
respondents views were so great in the process of analyzing the study variable that helped to
understand the problem. Finally 02(04%) of the respondent indicated to be of below 30 years
as these were of the least in number. The age composition of the study respondents could
therefore be important factor in generating valid information in relation to the issues
inventory management and performance private organizations in Uganda especially CocaCola in Mbarara Municipality.
Figure 1: Showing age composition of the respondents
20%
4%
Below 30
30%
30 -40
40 50
46%
51 & above
32
Frequency
29
19
00
Percentage (%)
58
38
00
02
50
04
100
Widowed
Total
Source: Field data, April 09, 2013
As seen in the table 3 above, majority of the study respondents constituting 29(58%) were
married and these were followed by respondents who were single as reported by 19(38%) of
the respondents finally 02(04%) were widowed as non of the study respondents reported to
fall under the category of Separated/divorced. All these respondents of the study regardless of
their status were willing to provide the information that was required by the study that helped
in understanding the study problem that was under research. The gender distribution of the
respondents implied that most of the people participating in private organizations are stable
with families as they can not easily leave their areas of operation in the process of providing
their services to organizations.
4.1.3 Level of education of respondents
In order to get information from all categories of people, those that have attained primary,
secondary, tertiary, and university levels of education were all approached during the study
process. This established the levels of education of the respondents as indicated in table 4.
33
Frequency
Percentage (%)
Primary level
05
10
Secondary level
26
52
Tertiary level
11
22
University level
08
16
Total
50
100
Source: Field data, April 09, 2013
The table 4 above shows that most of the respondents had attained secondary level of
education with 26(52%), followed by 11(22%) of the study respondents who had attained
tertiary level of education then university level as was indicated by 08(16%) of the
respondents, finally 05(10%) of the respondents who cited that had attained primary level of
education. The study on further understanding showed that all the study respondents who had
attained secondary and primary levels of education were mostly people in the production
department as some were also performing differing tasks like offloading and loading the
truck at the company.
participating at Coca-Cola company as compared to those with primary level, tertiary levels
of education and University level of education. This is a manifestation that the information
was from literate people and who understood the relationship between the study variables.
Figure 2: Showing level of education of the respondents
16%
Primary level
10%
Secondary level
22%
Tertiary level
52%
University level
34
Frequency
Percentage
(%)
Yes
No
their importance
Purchase raw materials after the
40(80%)
10(20%)
50
100
23(46%)
27(54%)
50
100
17(34%)
33(66%)
29(58%)
50
100
50
100
50
100
inventories
Use of tied security system at the
store
Source: Field data, April 09, 2013
21(42%)
50(100%)
00(00%)
As illustrated in table 5, the researcher sought to know whether Coca-Cola Company was
arranging materials in stores according to their importance. This was answered by the
respondents views, as indicated in the table 4.6 above as 40(80%)were in agreement as
compared to the least of number of the study respondents cited by 10(20%)who were in a
disagreement with the statement that Coca-Cola Company was arranging inventories
according to their importance. This means that the Company management pay attention to
the inventory management of material in the store to a higher extent. From the above results
35
36
company had a general book for recoding all the company diary transactions concerning the
materials produced, received and issued at the company.
Qualitative results as obtained from the interview further confirmed the commonly
techniques of materials handling used at Coca-Cola Company to be including integrated
system (System Application and products) responsible for management information system
which helps to make serious decisions on stock, material requirement points, and over stock
brands for the fast moving products, plus recoding of all the purchased and issued materials
to the production and operations department of the Company.
In addition to the above findings from the study, respondents were able to indicate that for
proper materials handling at Coca-Cola Company the company management has resorted to
use security alert with the aim of reducing theft cases of the Company goods for improving
organizations efficiency. These results significantly show that inventory management is an
important factor in improving the performance of the organization.
4.3 The relationship between inventory management and performance of Coca- Cola
Company Mbarara branch
The study also looked at whether there is a relationship between inventory management and
performance of Coca- Cola Company Mbarara branch. The views as per the study
respondents revealed that all respondents believed that inventory management
techniques has a relationship between inventory management and performance of CocaCola Company Mbarara branch as none of the respondents was in the disagreement with
the same statement that a relationship between inventory management and performance
of Coca- Cola Company Mbarara branch exist.
Respondents from the study reported of the relationship between inventory management and
performance of Coca- Cola Company Mbarara branch can be either negative or positive
depending on the way how the method/technique is applied in the management
inventories. The above information as per the study respondents significantly implies
that managing of inventory techniques can either be negative or positive and these were
further evidenced by the findings as in table 6.
Table 6: Showing kind of relationship between inventory management and performance
37
Relationship
Positive
Frequency
46
Percentage (%)
92
Negative
04
08
Total
Source: Field data, April 09, 2013
50
100
From the table 6 above, majority of the respondents 46(92%) said that materials handling
techniques have a positive relationship between inventory management and performance of
Coca- Cola Company Mbarara branch. The study respondents claimed that inventory
management techniques has a positive influence on the performance of Coca-Cola Company
went ahead and said that as such techniques of managing inventories help in proper planning
of the materials needed by identifying the gap between the desired and the actual level of
materials, allocation of resources, purchasing, sales and employment of staff and every thing
concerned to human resources management all of which reduces on the costs incurred by the
organization in the production departments for improved performance of the company.
However some of these respondents said that the positive relationship of the inventory
management techniques on the performance of Coca- Cola Company Mbarara branch
depends on how the techniques are used by the users at the company plus the prevailing
conditions like power inform of electricity.
The above results may hence indicate that proper use of inventory management techniques
like application of JIT reduces on ordering costs such as air time costs, in organizations when
employed. This was further evidenced by the study respondents who was able to say that
proper use of JIT had improves on the performance of private organizations like Coca- Cola
Company Mbarara branch.
When the researcher inquired on issues related to whether recording of inventories at the
company was helping in proper decision making, there was a high level of agreement as the
results indicate that all the respondents did not disagree that recording of inventories at the
Company was helping in proper decision making as the distribution left none of the
respondents who were in the disagreement with the same statement. In conclusion, results
indicate that since almost all the decisions made by the Company management in the process
of managing inventories aim at influencing the production department of the company for
38
39
4.4 Challenges faced by the Coca- Cola Company Mbarara branch in managing
inventories
The last study objective sought of understanding challenges faced by the Coca- Cola
Company Mbarara branch in managing the inventories and findings from the study
respondents indicated that the company was facing challenges in the process of
managing inventories. Regarding the same issue, all the respondents selected during the
study agreed with the statement that there are Challenges faced by the Coca- Cola
Company Mbarara branch in managing inventories as none of the study respondents
disagreed with the same statement. The study on further findings established the
following challenges among others faced by the Coca- Cola Company Mbarara branch
in managing inventories as in Table 7.
40
Table 7: Showing challenges faced by the Coca- Cola Company Mbarara branch in
managing inventories
Challenges faced
Frequency
Percentage (%)
Loss of inventories
14
28
12
24
Opportunity costs
07
14
Administration costs
08
16
Theft
07
14
02
04
Total
50
100
41
CHAPTER FIVE
SUMMARY OF FINDINGS, CONCLUSIONS AND RECOMMENDATIONS
5.0 Introduction
This chapter contains summary of the study findings, conclusions, recommendations and
suggestions for further studies. The summary of the study findings, conclusions and
recommendations were done in accordance to study objectives as follows.
5.1 Summary of the study findings according to objectives
The study showed that the common techniques of inventory management used at Coca- Cola
Mbarara branch include; integrated system (System Application and products) responsible for
management information system which helps to make serious decisions on inventory,
inventory requirement points, and over stock brands for the fast moving products, recoding
of all the purchased and issued inventories to the production department of the Company,
issue of inventories from the store that were previously purchased to the production
department and arrangement of some company inventories according to the order of their
importance.
These study findings can be compared with Pandey (1995) who argued that since most
organizations maintain different types of inventories with different value, minimum attention
is devoted to different items with the highest value. The difference involves of the different
classes of inventory leads to the inventory control model by importance and exception or
ABC analysis (Rich mond 1969). The ABC analysis involves the following:-Classify the
items of inventory determining the expected used in units and price per unit for each item,
determine the total value of each item by price and units, rank items according to value, and
determine Percentage (%) ratio or units of each item to total items and value. Also, Wood
Frank (1996), the way materials are valued has implication on the firms reported profit and
the material usage and balance there fore different inventory profit reported by firms. The
different materials valuation techniques include Last In First Out (LIFO), First In First Out
(FIFO), average cost method and net realizable value.
42
The study indicated that there is a relationship between inventory management and
performance of Coca- Cola Company Mbarara branch. This is because respondents explained
that proper managing of inventories maintains quality of the company products out of the
production department, control time management especially during production process and
that materials can be easily identified especially in the store department when need in the
production section of the company. Most of the respondents still argued that proper inventory
management reduce on labour with its associated costs for improved performance of the
Company operations.
The study respondents claimed that inventory management techniques has a positive
influence on the performance of Coca-Cola Company they went ahead and said that as such
techniques of managing inventories help in proper planning of the materials needed by
identifying the gap between the desired and the actual level of materials, allocation of
resources, purchasing, sales and employment of staff and every thing concerned to human
resources management all of which reduces on the costs incurred by the organization in the
production departments for improved performance of the company. However some of these
respondents said that the positive relationship of the inventory management techniques on the
performance of Coca- Cola Company Mbarara branch depends on how the techniques are
used by the users at the company plus the prevailing conditions like power inform of
electricity. These results indicate that proper use of inventory management techniques like
application of JIT reduces on ordering costs such as air time costs, in organizations when
employed. This was further evidenced by on the of the study respondents who was able to
say that proper use of JIT had improves on the performance of private organizations like
Coca- Cola Company Mbarara branch.
The study findings also revealed that there was a high level of agreement as the results
indicate that all the respondents did not disagree that recording of inventories at the Company
was helping in proper decision making as the distribution left none of the respondents who
were in the disagreement with the same statement. In conclusion, results indicate that since
almost all the decisions made by the Company management in the process of managing
inventories aim at influencing the production department of the company for better Company
results as recording of materials greatly influence on the Companys performance.
43
Qualitative results from the majority of interviewed participants on the matters concerning
whether inventory management techniques have any influence on performance of production
department of the company revealed that the influence between the two variables of
inventory management techniques and the performance of Coca- Cola Company Mbarara
branch exists. This is because respondents explained that good management of inventories
maintains quality of the company products out of the production department, control time
management especially during production process and that materials can be easily identified
especially in the store department when need in the production section of the company. Most
of the respondents still argued that proper materials handling reduce on labour with its
associated costs for improved performance of the Company operations.
Also that, 04(08%) of the respondents indicated inventory management having a negative
relationship on the performance of Coca- Cola Company Mbarara branch. These same
respondents believed that, inventory management involves a lot of costs, inconsistence as
there is over charging of customers, use of highly skilled workers in charge of managing
inventories, theft, obsolescence among others all of which increase on the costs hence
reducing much of the on the performance of the organization in question especially in the
production department. These same study respondents further cited that purchasing of raw
materials after the customers have ordered for goods from the company among the inventory
management techniques influence the company performance in terms of profitability level
negatively as most of the study respondents indicated that such does not help to maintain the
company Customers. However, basing on the most of the study respondents as eluded in
table above, the study therefore established that there is a positive relationship of inventory
management on performance private organizations like Coca- Cola Company Mbarara
branch as was revealed by majority 46(92%) of the covered respondents during data
collection process.
The above study findings can be related with Ronald, H. (1999), who reported that inventory
exists for this reason alone, the relevance of the decision to be made. Carrying, holding or
possession costs. These include handling charges, labour and operating costs, insurance
premium, breakage, pilferage, obsolescence, taxes and investment or opportunity costs. In
short any cost associated with having as opposed to not having inventory is included. Other
44
costs may include ordering costs, or purchase costs, set-up costs, stock out and price
variation costs.
Also, it was indicated by the study that there are challenges faced by the Coca- Cola
Company Mbarara branch in the process of managing inventories as none of the study
respondents was able to disagree with the same statement. The study on further findings
established the following challenges among others were faced by Coca- Cola Company
Mbarara branch as loss in inventories, un predetermined products demand, opportunity costs,
administration costs, theft, labour turnover, and load shedding among other challenges faced
by Coca- Cola Company in the process of managing its inventories at the company.
5.2 Conclusions
That the common materials handling techniques used at Coca- Cola Company Mbarara
branch include; integrated system (System Application and products) responsible for
management information system which helps to make serious decisions on inventory,
inventory requirement points, and over stock brands for the fast moving products, recoding
of all the purchased and issued inventories to the production department of the Company,
issue of inventories from the store that were previously purchased to the production
department and arrangement of some company inventories according to the order of their
importance.
That proper material handling technique plays an important function on the performance of
private organizations like Coca- Cola Company Mbarara branch. This is because proper
inventory management techniques was established to maintain proper running of the
production department, controls quality of the company products out of the production
department, control time management reduction on labour with its associated costs for
improved performance of the Company operations, helping the Company production
department to perform well, increase on the company profits, help in the assessment of taxes
and help in the process of determining the company sales volume for understanding of the
company performance and derive towards better performance of the Company.
In addition, it is concluded that the kind of relationship between inventory management
techniques and performance of private organizations in Uganda can either be positive or
45
negative depending on how the techniques of inventory management are used and how it is
applied.
Lastly, the study concludes that the challenges faced by Coca- Cola Company Mbarara
branch in the process of managing inventories include; loss in inventories, un predetermined
products demand, opportunity costs, administration costs, theft and labour turnover, load
shedding among other challenges faced by the company.
5.3 Recommendations
In light with the above study findings and conclusions, the following recommendations are
made as under;
Since inventory management techniques do not normally lead to immediate efficiency of the
Company for improved performance, the study recommends management in manufacturing
companies to always forward planning, centralize the purchase and store function, carry out
stock taking exercise periodically as if such factors are adopted together then performance
and efficiency of the Company will be greatly influenced positively.
The study also recommends top management in most organizations to emphasis on the proper
inventory management techniques and measuring of efficiency deviations to identify
weaknesses in the process of managing inventories.
In addition, the study recommends managers in organizations especially those in developing
countries like Uganda to always undertake forward production planning, this is because they
will be able to know when the incoming sales orders can be scheduled for delivery and also
takes into account current backlogs so that production and delivery schedules are realistic
which will minimize inventory management costs.
It is also recommended that whether or not a perpetual/continuous stock control system is
maintained, there should be continuous annual stocks take at the company. To this,
procedures can be prescribed for this with emphasis on identifying damaged, slow moving,
and obsolete stock and cut-off procedures.
In addition, inventories at Coca- Cola Company Mbarara branch should be continuously
checked with actual stocks held by independent officials, and inquires made into all
46
reconciling differences. If this done, theft challenge associated with inventory management
will be minimized at the company premises.
5.4 Suggested areas for further researcher
The study was set to find out the impact of inventory management and performance of
private organizations in Uganda while considering Coca Cola plant- Mbarara, Further studies
are suggested on the following areas as under;
i.
ii.
The relationship between labour turnover and employees efficiency among private
organizations in Uganda.
47
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Alvesson, M. (2001); The Structuring of Organizations: Prentice-Hall, Englewood Cliffs,
N.J.
Leenders/ Fearon (1997); purchasing and supply management 11th edition, Rob Zunettler,
Malcom Saundrers (2005); strategic purchasing and supply chain management 2nd edition,
Pittman publishing, 128, long acre London wc2e 9an
Gary j. Zenz (1997); Purchasing and the management of materials Florida state university, 7 th
edition, simultaneously, Canada, USA
Ronald h. ballow (1997); business logistics management international edition, prentice hall
international inc, USA.
Micheal, E. Porter, (1994); Competitive Advantages of Nations, Mc Millan.
Peter, D. (1983); the Practice Management Heinemann Professional Publication.
Peter J. and Waterman. R. (1988); In Search of Excellence; Lessons from American best run
companies Harper and Row.
Hellen C. (1993); human Resources Management personnel policies and procedures
Lau A., & Snell R. (2006); Structure and growth in small Hong Kong enterprises.
International Journal of Enterpreneurial Behavior & research, 2 (3), 29-47.
Lei, D, Slocum, J.W., & Pitts, R.A. (1999); Designing Organizations for Competitive
Advantage: The Power of Unlearning and Learning. Organizational Dynamics, winter, 24-38.
Likert R. (2003); The new Patterns of Management: Mc Graw-Hill, New York
Colvin, J. G & Slevin, D.P (2007); the Structures in Fives: Designing Effective
Organizations. Prentice-Hall, Englewood Cliffs, N.J.
Halachmi, A., & Bouckart G. (2005); Performance measurement, organizational technology
and organizational technology and organizational design. Work Study, 43 (3), 19-25.
48
APPENDICES
Appendix A: Questionnaire for the company workers
I am Mugarura Kelebu a year three Bachelor of Business Administration student at Bishop
Stuart University carry out a study at this Company. Your feedback is very important as your
inputs will be used for academic purposes only. I greatly appreciate if you could take a few
minutes to provide me with information. Your response will be kept confidential and it will
not be divulged to any person or institution outside this corporation.
Thank you in advance
SECTION A: BIOGRAPHIC DATA
(N.B Answer by Ticking where applicable)
1. Gender
(a). Female
(b). Male
2. Marital Status
(a) Single
(b) Married
(d) Widowed
3. Age
(a) Below 21
(b) 21-30
(c) 31-40
4. Education Level
(a) Primary
(b) Secondary
(c)
Tertiary
(d) University
(e)
5. Religious affiliation
(a) Roman catholic
(b) Anglicans
(c) Moslem
(d) Pentecostal
49
(b) No
(b) No
(b) No
(b) Negative
50
(b) No
51
3.
4.
52
December2012 to
March 2013 to
March 2013
April , 2013
Proposal Writing
Dissertation writing
Submission of the
Research
53
May, 2013
COST
PROPOSAL
Type setting
85,000
DATA COLLECTION
Photocopying questionnaires
121,000
Transport
20,000
Meals
30,000
Stationary
15,000
Air time
10,000
DISSERTATION
Type setting (1st draft)
15,000
15,000
SUBMISSION
Final draft
30,000
Photo copying
30,000
70,000
Spiral binding
9,000
GRAND TOTAL
450,000=
54
55