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Department of Mechanical Engineering, Azad Islamic University, Science and Research Branch, Tehran, Iran
School of Mechanical Engineering, Northwestern Polytechnical University, Xian 710129, PR China
c
Division of Heat Transfer, Department of Energy Sciences, Lund University, P.O. Box 118, SE-22100 Lund, Sweden
b
a r t i c l e
i n f o
Article history:
Received 14 November 2013
Received in revised form 24 June 2014
Accepted 28 July 2014
Available online 20 August 2014
Keywords:
Pressure drop
Heat transfer
Single-phase
Two-phase
Microchannel
a b s t r a c t
An impressive amount of investigations has been devoted to enhancing thermal performance of microchannels. The small size of microchannels and their ability to dissipate heat makes them as one of the
best choices for the electronic cooling systems. In this paper, a comprehensive review of available studies
regarding single and two-phase microchannels is presented and analyzed. 219 articles are reviewed to
identify the heat transfer mechanisms and pressure drops in microchannels. This review looks into the
different methodologies and correlations used to predict the heat transfer and pressure drop characteristics of microchannels along the channel geometries and ow regimes. The review shows that earlier
studies (from 1982 to 2002) were largely conducted using experimental approaches, and discrepancies
between analytical and experimental results were large, while more recent studies (from 2003 to
2013) used numerical simulations, correlations for predicting pressure drop and heat transfer coefcients
were considerably more accurate.
2014 Elsevier Ltd. All rights reserved.
Contents
1.
2.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single-phase flow and heat transfer in microchannels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
Pressure drop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
Heat transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Multi-phase flow and heat transfer in microchannels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Pressure drop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Heat transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Summary and conclusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conflict of interest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
In early 1981, Tuckerman and Pease [1] rst explained the concept of microchannel heat sinks and predicted that single-phase
Corresponding author.
E-mail addresses: xgn@nwpu.edu.cn (G. Xie), Bengt.Sunden@energy.lth.se
(B. Sunden).
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2014.07.090
0017-9310/ 2014 Elsevier Ltd. All rights reserved.
34
36
36
40
43
43
47
49
49
49
49
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
35
Nomenclature
a
b
BL
Bo
C
CP
Co
dh
f
Fr
F
G
h
j
k
Ma
Nu
P
Pr
Re
S
T
u
Y
We
Greek symbols
s
shear stress (Pa)
l
dynamic viscosity(Pa s)
q
density (kg/m3)
a
channel aspect ratio
j
Hagenbach factor
ULO
two-phase multiplier (for liquids only)
r
surface tension
Subscripts
app
apparent
crit
critical
f
frictional, forced convection
FD
fully developed
Gn
Gnielinskis method
L
liquid
m
momentum, mean
s
static
sat
saturation
TP
two-phase mixture
tot
total
V
vapor
W
wall
8
Micro heat exchangers
>
>
>
<
Macro heat exchangers
>
Compact heat exchangers
>
>
:
Conventional heat exchangers
: 1 lm 6 dh 6 100 lm
: 100 lm 6 dh 6 1 mm
: 1mm 6 dh 6 6 mm
: dh P 6 mm
Kandlikar and Grande [13] used the hydraulic diameter for classication of single-phase and two-phase heat exchangers as,
8
: 10 lm 6 dh 6 200 lm
>
< Microchannels
Minichannels
: 200 lm 6 dh 6 3 mm
>
:
Conventional channels : dh P 6 mm
36
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
parameters that inuence the frost growth rates. The cycle frosting
and defrosting performance of two types of microchannel heat
exchangers were investigated by Xu et al. [32]. Liu et al. [33]
presented an experimental study of two-phase boiling heat transfer of the liquid methanol in co- and counter current microchannel
heat exchangers with gas heating. There are a large number of
studies which have used the microchannel to enhance the thermal
performance of heat exchangers [3445].
Morini et al. [46] numerically studied a heat sink consisting of
microchannels of rectangular cross-section through which a polar
uid was circulated by means of an electro-osmotic pump. Sarangi
et al. [47] numerically modeled the boiling heat transfer in microchannels. They studied two-phase forced convection in microchannels using water as the uid medium microchannel. Aluminum at
tubes have attracted more and more attention in recent years, especially in the air-conditioning and refrigeration industries [4855].
Zhang et al. [48] conducted numerical and experimental studies
on in-plane bending of a microchannel aluminum at tube. They
concluded that the degradation of the tube channel is relatively
small under common process conditions. The bending radius is the
main factor which inuences the forming quality of the at tubes,
the tool-tube clearance mainly affects the wrinkling of the at tubes,
and channel diameter has little effect on the formability of the tube.
Research on convective heat transfer and pressure drop on
internal microtube and microchannel has been extensively
conducted in the past decade [5659]. Szczukiewicz et al. [56]
measured the heat transfer coefcient of refrigerants in multimicrochannel evaporators. A two phase microgap heat sink has a
large potential to minimize the drawbacks associated with two
phase microchannel heat sinks, especially ow instabilities, ow
reversal and lateral variation of ow and wall temperature
between channels. Alam et al. [57] conducted some experiments
to investigate the heat transfer and pressure drop characteristics
of deionized water in a microgap heat sink and compared these
experimental results with similar data obtained for a microchannel
heat sink. Fani et al. [58] studied on size effects spherical nanoparticles on thermal performance and pressure drop of a nanouid in a
trapezoidal microchannel heat sink. They showed that with an
increase in the nanoparticle diameter, the average Nusselt number
of the base uid decreases more than that of the nanoparticles and
this signies that the base uid has more efcacy on thermal performance of cooper-oxide nanouid.
dh
4ab
2a b
a
b
C
f Reexp
f Retheory
where f Re number is non-dimensionalized, and is calculated theoretically and experimentally. Obviously, the desired value of C is 1,
but our research indicated that the majority of data falls between
0:6 6 C 6 1:4. Although an explanation for this behavior could
come from experimental uncertainties, many authors have not
discussed the entrance and exit losses or the ow developing length
and reported great discrepancy. The theoretical values of the
friction factor for a circular tube are:
f 64
Re
: Laminar flow
0:25
f 0:316Re
: Turbulent flow
h
e i2
f 3:48 1:737 ln
D
Channel geometry
Hydraulic diameter
Constant
Circle
Rectangular
Rectangular
Rectangular
Rectangular
Rectangular
Square
Diameter, d
a, b, a/b = 0.1
a, b, a/b = 0.2
a, b, a/b = 0.4
a, b, a/b = 0.6
a, b, a/b = 0.8
Side a
dh
2ab/(a + b)
2ab/(a + b)
2ab/(a + b)
2ab/(a + b)
2ab/(a + b)
a
64
85.76
76.8
65.28
60.16
57.6
56.96
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
1
p 3:48 1:737 ln
f
(
e
D
37
9:35
p
Re f
DP
2f RelVL
2
dh
jxqV 2
2
10
jx f app f FD
4 x
dh
11
where fapp and fFD are the apparent and fully developed friction factor, respectively. The experimental data shows that the proposed
correlation just can predict the friction factor for the laminar ow
regime, but for the turbulent regime there is a considerable discrepancy. In general, because of this correlation has been developed for
fully developed ow and in microchannels due to the temperature
variation along the duct, the temperature prole cannot be considered to be fully developed, the proposed correlation may have
relatively high deviation from experimental data.
The Hagenbach factor will begin at a value of zero and increase
to some fully developed constant value j(1). For a rectangular
passage, the fully developed Hagenbach factor is:
j1 0:6796 1:2197a 3:3089a2 9:5921a3 8:9089a4 2:9959a5
12
Kandlikar and Grande [13] presented an equation for both developing and fully developed turbulent ow.
f app
0:2680:3293
1:01612
L=dh
Re
0:0929
L=dh
13
2 11
Re Re
a2 a
3 24
14
Ma > 0:3
DP
> 0:05
P
15
in
where Ma is the average Mach number along the duct and Pin is the
pressure at the inlet section. For the rst inequality, the gas ow
38
Table 2
Selected literature for single-phase pressure drop: liquids.
Year
Fluid
Shape
dh (lm)
Re
L/dh
Remarks
1981
1989
1989
1990
Water
Isopropanol and uorocarbon
Water
Isopropanol, silicon oil
R
R, T
R
R, T
9296
49.7566.67
160
1.665
0.170.19
0.53.1
0.25
0.0080.4
291638
25250
2350
0.0001300
0.731.06
>1.0
33.54
<1.0
104109
1991
1993
1993
1993
Water
Water
Water, R11
Isopropanol
R
R
R
T,Ti
8696
299491
299491
525
0.060.16
3.006.00
3.006.00
96982
2753234
2753234
0.794.06
121.89507.10
121.89507.10
0.794.06
156180
94154
94154
1993
Water
338388
0.730.79
8349955
1.285.33
119136
1993
Methanol
311646
0.290.86
153013455
ID
70145
1994
1994
T
R
2663
311747
1.07.5
0.291.14
17126
803600
185.25438.75
60145
1995
Water
311
0.29
214337
ID
145
1995
1995
1996
1996
Water
Water, R124
R124
Water
R,T
R
R
R
2065
425
425
133200
0.111.31
0.27
0.27
0.51.0
0.0061.6
101578
101578
136794
0.981.56
0.392.04
0.392.04
13.5027.70
39500
48
48
25338
1997
Water
C, T
868
0.380.44
728
0.223.05
69276
1997
Water
R,T
4041923
0.044.10
17312900
136164
1998
Water
728
NA
16.637.5
ID
7689
1998
1999
1999
Water
Water
Water
C
T
C
131
131
50254
NA
ID
NA
24527194
389921429
1322259
1.775.58
ID
1.3820.07
580
141
150490
1999
1999
Water
Water
R
R
4447
54.5
5.6926.42
0.1
0.0024
0.981.41
164177
458.33
2000
Water
253990
19.1978.13
55.33501
0.011.81
101396
Qu et al. [83]
2000
Water
51169
1.5414.44
6.21447
0.551.68
165543
Qu et al. [84]
2000
Water
62169
2.1611.53
941491
ID
178482
Rahman [85]
2000
Water
299491
3.006.00
2753234
4872028
94154
Xu et al. [32]
2000
Water
30344
0.5824.53
54620
0.533.18
1451070
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Author
Table 2 (continued)
Year
Fluid
Shape
dh (lm)
Re
L/dh
2001
Water
28.180.3
124335
160
>1.0
10.67347
2002
2002
Water
Water
C
R
100
199.21923
NA
25250
1.93237
1008000
0.892.08
>1.0
875
42.6411.6
2002
C, R
14149
1.00
7.62251
0.831.27
12035657
2002
Water
85
0.25
119989
1.062.39
118
2002
Water
349
0.32
1371670
0.701.94
128
2002
R114
130
1008000
>1.0
92
Li et al. [86]
2003
Water
79.9205.3
3002500
0.851.9
182519
2003
Water
172520
NA
25272
0.873.24
ID
2003
2003
2003
Water
Water
Water
R
R
R
100200
318903
73
1.002.00
0.170.22
4.44
50325
5583636
4.219.1
0.692.15
ID
ID
75150
2880
654
2003
2003
R134a
Water
R
T, Ti
69305
26291
4.1111.61
ID
1123500
11.13060
0.892.35
0.731.98
131288
ID
2003
2004
2004
Water
Water
Water
T
R
R
169
14593
146
1.5426.20
83.33
1.74
161378
0.17985
45969
0.581.88
0.913.04
0.963.39
192467
138429
164
2004
Water
50800
0.921.1
410857
2005
Water
237
0.361
502800
127
2006
Water
227
0.8
14789
1.153.75
45
2006
Water
436
2.67
1621257
12.84
16754
2007
R134a
69.5304.7
0.090.24
1129180
1.021.09
315691
Remarks
dh > 30 lm
Pressure drop depends on the channels height
and the ionic concentration of the liquids
39
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Author
98142
NA = not applicable, ID = insufcient data; C = circular, R = rectangular, T = trapezoid, Ti = triangle; Y = Yes, N = No.
1592303
438635
Water
Mirmanto et al. [104]
2012
0.230.78
0.784.24
185.34208.63
12003000
127.74143.9
Water
Wibel and Ehrhard [185]
2009
0.231.02
107320
652800
100300
Water
Gamrat et al. [184]
2008
0.331.00
75150
50350
100200
Water
Jung and Kwak [183]
2008
1.002.00
0.692.15
L/dh
C
Re
a
dh (lm)
Shape
Fluid
Year
Author
Table 2 (continued)
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Remarks
40
cannot be incompressible, and the momentum and energy equations have to be solved as coupled. While for the second inequality,
the density variation along the microchannel cannot be ignored.
The result of Vijayalakshmi et al. [198] shows that for Reynolds
numbers up to 1600, the pressure distribution is linear as expected
in incompressible ow, but for Re beyond 1600, the pressure
distribution tends to show a non-linear behavior. Vijayalakshmi
and co-authors believed that this is due to the compressibility
effects. This is in agreement with Kumar et al. [202] who observed
that the compressibility effects are less important for Re < 2000
with an inner diameter larger than 20 lm. However, Araki et al.
[203] expressed that the compressibility effects in gas ows become
important when the pressure drop of the duct is around 10 kPa,
even if the Mach number is less than 0.1.
Hrnjak and Tu [103] stated that the roughness may not be
signicant in the laminar regime, but it can have a dramatic effect
on the turbulent ow friction factor in microchannels. Similarly,
Tang et al. [197] and Vijayalakshmi et al. [198] concluded that
the friction factor is independent of the roughness in the laminar
regime as they found their results to have discrepancy compared
to the conventional theories. However, many authors believed that
the friction factors depend on the relative roughness in the laminar
ow regime [13,66,69,82,83,186,203,205].
The experimental data proposed by Morini et al. [46,196],
Hrnjak and Tu [103], Kohl et al. [195], and Sharp and Adrian
[121] indicated no evidence of early transition from the laminar-to-the turbulent ow regime. In contrast, some researchers
expressed an earlier transition with respect to the predictions
of the conventional theories [60,62,65,74,80,174,203,205]. The
critical Reynolds number ranges for liquids and gases are shown
in Figs. 3 and 4, respectively. In general, the laminar-to-turbulent transition seems to be inuenced by the geometry of the
cross-section, the roughness of the microchannel walls, the
compressibility effects and the length-to-hydraulic diameter
(DL ) ratio.
h
Nu 4:364
0:00668dh =xRe Pr
1 0:04dh =xRe Pr
2=3
16
Shilder et al. [110] conducted an experimental investigation for single phase ow in a microchannel that had a hydraulic diameter of
0.6 mm. Admas et al. [111] conducted experimental work in the
turbulent region with water ow in circular microchannels of diameters 0.76 and 0.109 mm. Based on their data, they proposed the
following equation,
Nu NuGn 1 F
17
where,
NuGn
f =8Re 1000Pr
1=2
1 12:7f =8
Pr2=3 1
18
2
19
2
20
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Table 3
Selected literature for single-phase pressure drop: gases.
Author
Year
Fluid
Shape
dh
(lm)
Re
L/dh
Remarks
Wu and little
[60]
Pfahler et al.
[171]
Choi et al.
[117]
Pong et al.
[187]
Arklic et al.
[188]
Yu et al. [66]
1983
Ar, H2, N2
R,T
1990
Ar, H2, N2
R, T
55.8
83.1
76.12
N2
1.1
3.9
0.8
0.9
0.83
Relative surface roughness affects the friction factor. Earlier laminar-toturbulent transition has been observed
Friction factor depends strongly on the material of construction and the
test eld
Critical Reynolds number decreases with hydraulic diameter
1994
N2, He
100
15000
0.0009
300
30
20000
100
720
1991
2.37
4.75
0.008
0.4
0
1994
He
N2
<1.00
Shih et al.
[189]
Stanley et al.
[190]
Wu et al. [191]
1996
N2, He
1717
1997
N2
0.35
0.45
0.79
4.06
0.3
0.45
2892
1995
For dh > 150 lm, critical Reynolds number is between 2300 and 3000
1998
N2
2000
H2, N2
T, Ti
2001
2005
Air, N2,
He
N2
2005
0.3
0.4
0.78
1.18
0.8
1.1
0.78
1.56
0.5
1.5
0. 9
1.2
0.77
1.32
0. 9
1.2
1305
Araki et al.
[192]
Turner et al.
[193]
Asako et al.
[194]
Kohl et al.
[195]
Morini et al.
[46]
Tang et al.
[197]
Morini et al.
[196]
0.0014
0.012
250
20,000
0.001
0.1
50
10,000
0.1
1.00
0.0065
0.0345
0.1
1000
1508
2188
6.8
18,814
100
10,000
36200
1.59
3.83
263
5176
206
327
220
533
575
3759
333
3000
167
5000
Vijayalakshmi
et al. [198]
3.00
81.2
0.03
2.33
2.59
0.03
0.24
39
19
102
2.33
56
256
3.37
R, T
3.92
10.3
596
150
1.41
19.71
20
435
Air
2006
N2
1.03
3.90
2007
N2
C, R
2009
N2
24.9
99.8
133
730
50
300
100
300
100
25,000
2009
N2
60.5
211
2.6
3.6
0.04
0.18
33.33
10.3
<1.00
41
640
8100
246
860
42
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Garimella and Vishal [119] reported that there is little agreement between the results from different investigations for heat
transfer in both laminar and turbulent regimes, because most of
the experimental results deviate from theoretical predictions that
assume macroscale behavior. They concluded that transition from
the laminar to turbulent regimes appears to occur at relatively low
Reynolds numbers in many of the experimental studies relative to
expectations from conventional analysis. Mala and Li [80] reported
that ow in microtubes experience an early transition at Re >
300900 depending on the test conditions, whereas Peng et al.
[62] suggested that transition occurs at 700. Silverio and Moreira
[120] showed that transition does not occur below Re = 1800, in
agreement with what Sharp and Adrian [121] reported. Table 4
shows a complete list of literature about single-phase heat
transfer.
As can be seen from Fig. 2, there is a great deviation between
different correlations. Wu and Little [60] analyzed the heat transfer
characteristics in both the laminar and turbulent ow regimes.
43
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
dP
dP
dP
dP
dZ TP
dZ frictional
dZ acceleration
dZ gravitational
dP
dP
2f G2
TP
dZ TP
dZ frictional
qTP Dh
22
Table 4
Selected literature for single-phase heat transfer.
Author
Conditions
Channel
geometry
Flow regime
Correlation
Kays and
Crawford
[113]
Incropera and
DeWitt [114]
Incropera and
DeWitt [114]
Incropera and
DeWitt [114]
Incropera and
DeWitt [25]
Stephan and
Preuer [115]
Stephan and
Preuer [115]
Shah and London
[105]
Shah and London
[105]
Kakac et al. [116]
Re < 2200
Rectangular
Fully developed
1 1:883=a 3:767=a2 5:814=a3
Nufd 8:235
5:361=a4 2=a5
Re < 2200
Circular
Simultaneously developing
1=3 lf 0:14
Nu 1:86 RePrD
l
L
Re < 2200
Circular
Nu 3:66
Re > 10000
Circular
Re > 10000
Circular
Nu
Circular
Nu 3:657 0:0677RePrD=L0:3
Re < 2200
Circular
Circular
Transitional
Circular
Circular
0:19RePrD=L0:8
10:117PrReD=L0:467
Nu = 0.023Re0.8Pr1/3
f =8RePr
;
K12:7f =81=2 Pr2=3 1
Nu
f =8RePr
K12:7f =81=2 Pr2=3 1
1:33
10:1PrReD=L
1:33
Nu 3:657 0:0677RePrD=L0:3
10:1PrReD=L
Nu
Gnielinski [112]
Circular
Wu and Little
[60]
Choi et al. [117]
Choi et al. [117]
Yu et al. [100]
Peng et al. [62]
Peng et al. [62]
Grigull and Tratz
[109]
Admas et al [111]
Re > 3000
Rectangular
Re < 2200
2500 < Re < 20,000
6000 < Re < 20,000
Re < 2200
Re > 10,000
Re < 2200
Rectangular
Rectangular
Rectangular
Rectangular
Rectangular
Circular
Laminar ow
Turbulent ow
Turbulent ow
Laminar ow
Turbulent ow
Laminar ow with constant heat ux
Nu 4:36
Re > 10,000
Circular
Turbulent ow
Bejan et al [118]
ID = insufcient data.
Re < 2200
ID
21
Nu
f =8Re1000Pr
;
1=2
112:7f =8 Pr2=3 1
1
2
1:82 lnRe1:64
Nu = 0.00222Re1.09Pr0.4
Nu = 0.000972Re1.17Pr1/3
Nu = 3.82 106Re1.96Pr1/3
Nu = 0.007Re1.2Pr0.2
Nu = 0.1165(D/P)0.81(b/w)0.79Re0.62Pr0.33
Nu = 0.072(D/P)1.15[1 2.421(z 0.5)2]Re0.8Pr0.33
0:00668dh =xRePr
2=3
10:04dh =xRe:Pr
f =8Re1000Pr
1=2
112:7f =8 Pr2=3 1
44
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
where fTP is a two-phase friction factor, and G and qTP are the mass
velocity and two-phase density, respectively.
qTP
qG
1x
1
23
qL
(
f TP
16
ReTP
: ReTP 2000
0:079Re0:25
TP
24
With
ReTP
GDh
25
lTP
f TP 0:0196We0:372
Re0:318
c
L
26
lTP
lG
1x
1
lL
27
Owens [182]:
lTP lL
28
29
30
31
lTP
lL lG
lG x1:4 lL lG
32
lTP
2lG lL 2lG lL 1 x
2lG lL lG lL 1 x
33
/2L
dP
dP
dP
dP
or /2LO
dZ TP
dZ L
dZ TP
dZ LO
34
where dP
is the pressure drop for all liquid ow (liquid only)
dz LO
dened as follows,
dP
2G2
f LO
dz LO
DqL
35
dP
2G2
f VO
dz VO
Dqv
36
C
1
X X2
s
dP=dzL
X
dP=dzV
U2L 1
37
38
45
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Table 5
Mean deviation between experimental data and HFM models.
Mc Adams
Owens
Cicchitti
Dukler
Lin
40.81
169.87
43.6
28.26
19.31
18.15
28.00
59.1
46.6
71.2
52.4
352.1
709.07
40.0
244.38
201.92
40.5
114.9
99.9
110.9
212.62
300.7
650.12
26.6
15.98
221.14
187.96
40.3
113.6
99.3
110.1
196.2
66.84
42.1
47.7
30.61
33.9
27.7
10.4
8.3
33.43
30.69
43.5
39.2
26.79
49.0
55.2
95.1
93.4
54.11
111.99
346.56
26.44
67.54
76.91
39.2
101.6
90.9
104.5
107.29
107.87
298.29
27.8
144.65
Fr
0:045
E 1 x x
39
0:035
We
qL f VO
qV f LO
40
2n
U2LO 1 Y 2 1 Bx 2 1 x
2n
2
x2n
41
dP=dzVO
dP=dzLO
42
8
>
< 4:8
>
:
2400
G
55
G0:5
: G 6 500 kg=m2 s
: 500 < G 6 1900 kg=m2 s
: G > 1900 kg=m2 s
43
520
YG0:5
21
Y
: G 6 600 kg=m2 s
44
for Y P 28,
3:24FH
(
B
15; 000
45
Y 2 G0:5
U2LO 1 x2 2:87x2
P
Pcrit
1:68x0:8 1 x0:25
1
P
Pcrit
1:64
46
dP
dP
F1 x1=3
x3
dz f
dz VO
dP
dP
dP
x
2
F
dz LO
dz VO
dz LO
47
48
where dP
is given by Eq. (35), and dP
by Eq. (36).
dz LO
dz VO
Concerning the ow pattern, such as annular ow and churn
ow, the SFM seems to be more realistic. In slug-annular ow
regimes, small bubbles are also present in the liquid slugs (this is
a feature that is not seen in Taylor ow) [159161]. Churn ow
occurs at very high gas velocities. It includes the very long gas bubbles and relatively small liquid slugs. The annular ow regime is
observed at excessively high gas velocities and very low liquid
velocities [154]. Venkatesan et al. [162] used a common nomenclature for the denition of the basic ow patterns. The intermittent
ow regime is used to cover slug, slug-annular, and annular ow,
while the dispersed regime consists of bubbly and dispersed bubbly ow. Lee and Mudawar [134], Yue et al. [214,215], and Chung
and Kawaji [151] also used the ow patterns to analysis the twophase pressure drop. However, Lee and Mudawar [134] expressed
that the churn ow patterns are rarely detected in the SFM, in contrast to the statement of Yue et al. [214].
Venkatesan et al. [162] reported that for a 3.4 mm tube, the
mean deviation with the HFM with Duklers model in the bubbly
ow regime is 10%, while Chisholm correlation predicts the pressure drop with 17% mean deviation. Slug ow was predicted by the
46
Table 6
Summary of two-phase pressure drop multiplication factors.
Year
Fluid
Shape
dh (lm)
Re
Model used
1996
Water, air
1000
4000
Lockhart
Martinelli
2001
Water, air
7806670
0.30317700
Lockhart
Martinelli
2 q
l
lI j
s
C A q rLDh
r ReLO
L
2002
Water, N2
100
25020,000
2003
Water
349
Lockhart
Martinelli
C 21 1 e0:319Dh
0:00418G 0:0613
2004
Water, N2
333528
101000
Lockhart
Martinelli
C aX b RecLO
a 0:411822;
b 0:0305; c 0:600428
2004
R134a
830
40040,000
2004
Water, N2
50100
0.0014
0.012
Mechanistic model
dP
Correlation developed
0:319Dh
C 211 e
dz F=B
fB
qG U B U 1 2
2DB
Remarks
It should be noted that the value of parameter C
becomes zero when the hydraulic diameter is as small as
0.2 mm
The new correlation can be used in laminarlaminar,
laminarturbulent, turbulentlaminar, and turbulent
turbulent regimes
The agreement between the experimental data and
homogeneous ow model is generally poor, with
reasonably good predictions (within_20%) obtained only
with Duklers model for the mixture viscosity
This correlation is based on the combination of laminar
liquid and laminar vapor ow. Pressure drop increases
appreciably upon commencement of boiling in
microchannels
The LockhartMartinelli method generally
underpredicts the frictional pressure drop. Among the
homogenous ow models, the viscosity correlation of
McAdams indicates the best performance in correlating
the frictional pressure drop data
The experimentally determined pressure drops in the
microchannel headers were signicantly higher than
any of the existing models including the homogeneous
model and the separated model
The modied model was applied to all ow conditions
and ensuing ow patterns in the microchannels, since
the ow patterns in a microchannel of 100 lm diameter
have been observed to be entirely intermittent
LL: laminarliquidlaminarvapor
2005
R134a
349
Lockhart
Martinelli
0:23
C 1:45Re0:25
fo Wefo : LT
LT: laminarliquidturbulentvapor
2008
CO2, R22
1500
3000
Lockhart
Martinelli
2008
CO2, water
200667
0.42300
SFM
/2L 0:217bL
2008
Water
160538
Lockhart
Martinelli
C 2566G0:5466 D0:8819
1 e0:319Dh
h
2009
Water,
ethanol
250500
Lockhart
Martinelli
C 1:38Bo0:04 Re0:52
We0:12
: without
L
G
contraction
2009
FC-72
70304
194443
Lockhart
Martinelli
0:6
C 2:16Re0:047
Wefo
: LL
fo
1=2
0:3
ReLS
We0:12
: with contraction
C 0:55Bo0:04 Re0:52
L
G
C
C
0:0053Re0:934
fo
0:175
Co0:73 X 2
0:0002Re1:7
fo
0:7
2 1:24
Co
2009
Propane
1500
3000
Lockhart
Martinelli
C 1732:953Re0:323
We0:24
tp
tp
2011
N2
600
Lockhart
Martinelli
C 4WeL 0:3
C
ReG
ReL
G
2WeL 0:5 Re
ReL
0:5
0:5
; Bo
1
; Bo < 1
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Author
47
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Table 7
Mean deviation between experimental data and SFM models.
LM
Kawahara et al. [136], distilled
water
Kawahara et al. [136], ethanol
4.8 wt%
Kawahara et al. [136], ethanol
100 wt%
Choi and Kim [212], Dh = 490 lm
Choi and Kim [212], Dh = 322 lm
Choi and Kim [212], Dh = 143 lm
Qu and Mudawar [218]
Lee and Mudawar [134]
Megahed and Hassan [135]
Lee and Garimella [92]
Cioncolini et al. [186]
Average
Chisholm
Mishima and
Hibiki
Lee and
Lee
Qu and
Mudawar
Kawahara
Zhang and
Web
Trant
Lee and
Mudawar
Li and
Wu
21.6
25.8
36.0
25.8
22.8
23.9
17.0
27.6
17.8
15.4
45.4
12.5
8.3
24.4
18.8
27.50
71.13
51.8
26.65
45.32
73.00
43.3
45.0
29.24
60.18
41.07
19.75
30.52
92.99
23.7
29.37
100.84
42.91
18.88
23.7
12.40
283.17
19.42
11.12
28.6
378.4
91.93
13.9
34.37
11.7
21.7
47.2
23.02
19.1
16.04
14.7
34.5
26.79
12.7
10.4
16.4
19.73
19.00
50.07
34.58
828.3
185.0
292.4
28.47
30.3
27.3
41.3
37.49
5.62
23.00
LM: LockhartMartinelli.
Table 8
Values of the uid-surface parameter in the correlation of Kandlikar et al. [158].
Fluid
FfL
Fluid
FfL
Water
R-11
R-12
R-13BI
R-22
R-113
R-114
R-32
1.00
1.30
1.50
1.31
2.20
1.30
1.24
3.30
R-1132
R-124
R-141b
R-134a
R-152a
Kerosene
Nitrogen
Neon
3.30
1.00
1.80
1.63
1.10
0.488
4.70
3.50
q00 0 2:4MW=m2
49
h hNB hFC
50
K
dh
51
where,
52
Prf lC p =Kf
53
hNB
( 0:79 0:45
)
K f C pf q0:49
g 0:43
c
f
0:75
0:00122
DT 0:24
sat DP sat S
0:24
r0:5 l0:29
hfg q0:24
g
f
54
48
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
Table 9
Selected literature for two-phase heat transfer.
Author
Year
Fluid
Channel
Nature of work
General outcome
1982
1992
1992
1993
1993
1996
1997
1998
2000
2002
2005
2006
2008
2008
2009
2009
2009
2011
2012
2012
2012
2012
2012
2013
2013
2013
R113
R113
R113
R113
R113
Water, R141b
R141b
R124
R134a
Water, Nitrogen
R134a
Water, Kerosene
Water, CO2
R236fa
FC-72
Water
NA
ID
FC-72
Methanol, Helium
Water, Air
Water, Nitrogen,
R245fa
R236fa, R245fa
R134a
R134a
Circular
Rectangular
Rectangular
Minichannels
Circular
Rectangular
Circular
Rectangular
Rectangular
Circular
Rectangular
Rectangular
Rectangular
Rectangular
Rectangular
Rectangular
Rectangular
Circular
Rectangular
Rectangular
Circular
Circular
Rectangular
Circular
Rectangular
Circular
Experimental,
Analytical
Analytical
Analytical
Experimental
Experimental
Experimental
Experimental,
Experimental
Experimental,
Experimental
Experimental,
Experimental,
Experimental
Experimental,
Experimental
Numerical
Numerical
Experimental
Experimental
Experimental,
Experimental
Experimental
Experimental,
Experimental
Experimental
Plot, Correlation
Plot
Plot, Numerical data
Plot
Plot
Plot
Plot, Correlation
Plot
Plot
Plot, Numerical data
Plot
Plot, Correlation
Plot, Correlation
Plot
Plot, Correlation
Plot
Numerical data
Plot, Numerical data
Plot
Plot, Numerical data
Plot, Numerical data, Correlation
Plot
Plot
Plot, Numerical data
Plot
Plot
Analytical
Analytical
Analytical
Analytical
Analytical
Analytical
Analytical
Numerical
NA = not applicable.
55
56
57
where,
hf 0
Ref 1000 f =2Prf
Kf
h
i
dh 1 12:7 Pr2=3 1 f =20:5
f
Co qg =qf
0:5
1 x=x
0:8
E2
: Fr f 0 P 0:05
12Fr
Frf 0 f 0
: Fr f 0 < 0:05
h 230BL0:5 hf
!0:5
0:8
qg
1x
N
x
qf
h 1 46BL0:5 hf
BL q00w =Ghfg
60
Fr f 0 G2 =q2f gdh
61
Fs
: Fr f 0 P 0:4
0:3
25Frf 0
: Fr f 0 < 0:4
62
n
o
h hf 1 3000BL0:86 1:121 x=x0:75 qg =qf 0:41 E2
66
63
67
68
65
59
f 2 Fr f 0
64
58
: BL > 0:0011
69
70
M. Asadi et al. / International Journal of Heat and Mass Transfer 79 (2014) 3453
0:4
h 334BL0:3 BoRe0:36
K f =dh
f
Bo
2
g dh
gqL q
71
Acknowledgements
72
This work was supported by National Natural Science Foundation of China (11202164) and NPU Foundation for Fundamental
Research (NPU-FFR-JC20130115). The authors are grateful to the
authors whose articles were reviewed in this manuscript for their
valuable research and ndings.
49
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