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Editors Note: This is the one in a series of articles that explains different financial indicators used to measure how efficiently
a company is operating from a Lean perspective. Each article will explain the metric, its use, how to calculate it, what good
performance on the metric is (or where you can locate current information on good performance), and what the pitfalls are in
using the metric. We look forward to your feedback on these articles and to your suggestions for which metrics we should
address next.
Introduction
Lean views a business as a stream of value-adding
activities that culminate in satisfying a customers' real
needs. Key agents propel this stream. First and foremost
Improve
of these are people. Their decisions and actions are the
Your
fundamental drivers of the value stream. Another is
Business's
operating equipment. Some equipment transforms
Cash-to-Cash
materials into the finished offering the business delivers
Cycle
to its customers. Other equipment transfers the offerings
With
to the customer. A third factor that propels the value
Kaizen!
stream is cash. Yes, cash is a factor that fuels value
stream activity. It is used to acquire and support activity
by the other factors of production and, in that sense,
shares in enabling their productivity. Like any of these factors, its availability for service constrains its
utilityi.e., when it is not available, it cannot be adding value and therefore is simply waste. Use the
concept of machine uptime as an analog for cash availability. If a machine is up, it can be put to
productive use. If it is down for maintenance or repairit is non-productive and thereby waste. When
cash sits locked up and out of reach such that it cannot be invested in activities that propel the value
stream, it too is non-productive and therefore waste.
How do you measure whether you are operating "lean" with regard to cash? And, how does
implementing lean improvements free cash to be value adding?
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This last element may seem odd since one typically thinks of debts as money spent and gone. But, in
business, just as in our personal lives, the longer a debt goes unpaid, the longer that cash remains with
the business (or us) and therefore available for use. This reverse benefit from not paying debts does
create an opportunity to improve your cash-to-cash cycle in ways that are inconsistent with the lean
modeland we will discuss this below. For now, it should seem clear that the faster your business turns
over its inventory, the faster it bills and collects what is owed to it, and the slower it pays its debtsthe
better its operating cash position. Exhibit 2 presents how to compute the cash-to-cash cycle time.
Exhibit 2. How the Cash-to-Cash Cycle Is Computed
for a Given Reporting Period
Cash-to-Cash Cycle =
+ Days Cash is Locked-Up as Inventory
+ Days Cash is Locked-Up in Receivables
- Days Cash Is Free Because the Business Has Not
Paid Its Bills
Think about this formula for a moment and it should make sense. The days a business's cash sits
locked-up as inventory, it is unavailable. Since these days extend the cash-to-cash period, add them.
The more days the cash a business earns through sales is uncollected, the longer the cash remains
unapplied to adding value, so we add these days as well. On the other hand, the longer the business
holds on to its cash by not paying a debt it owes, the more cash it has to propel its value stream. We
therefore deduct these days from the cycle to reflect that cash is available. Again, this last element has a
funny ring to it because it suggests that it is to a business's benefit to drag its feet in paying what it owes
or pressure vendors to accept longer and longer repayment period. And, as you can see from the
formula, it will make the business look better on this metric.5 But, put that concern aside. For now, see
how this metric works. Exhibit 3 presents how to calculate each component that contributes to the
cash-to-cash cycle time.
Exhibit 3. Components of the Formula Used to Compute
the Cash-to-Cash Cycle
Component
Inventory
Days Cash is
Locked-Up as
Inventory
How to Calculate It
Average Dollar
Value Inventory
During the
Reporting Period
Average Dollar
Value of
Accounts
Receivable
During the
Reporting Period
Average Dollar
Unpaid Bills
Days Cash Is Free Value of
Accounts
Because the
Business Has Not Payable During
the Reporting
Paid Its Bills
Period
Receivables
Days Cash is
Locked-Up in
Receivables
(Cost of Goods
Sold)* /
Number of
Days in the
Reporting
Period)
(Sales /
Number of
Days in the
Reporting
Period)
(Cost of Goods
Sold / Number
of Days in the
Reporting
Period)
*Obtain the Cost of Goods Sold (COGS)6) for the reporting period from the
business's Profit/Loss statement for that period. If it is not available,
compute the cost of goods sold (COGS) using the following formula: COGS
= Dollar Value of Inventory at the Beginning of the Reporting Period + Dollar
Value of Purchases During the Reporting Period - Dollar Value of Inventory
at the End of the Reporting Period. "Purchases" refers to materials and
supplies bought for producing new outputs.
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Example
Exhibit 4 presents excerpts from the XYZ Business's Balance Sheet and Profit/Loss statement for
January 2006. All dollars are reported in units of a million.
Exhibit 4. Excerpts From XYZ's Financial
Statements
Information
Jan 1
Jan 31
Balance Sheet
Accounts Receivables
Raw & Finished Goods
Inventory
$400
$500
$600
$300
Accounts Payable
-$300
-$100
Profit/Loss Statement
Sales
Cost of Goods Sold
Gross Margins
$1,000
-$ 700
$ 300
Using the information in Exhibit 4, we can compute XYZ'z cash-to-cash cycle time for January (Exhibit 5).
Exhibit 5. XYZ's Cash-to-Cash Cycle for the Period January 1 Through
January 31
Component
Inventory - Average
number of days
Receivables - Average
number of days
uncollected
Days Cash Is Free
Because the Business
Has Not Paid Its Bills
Computation
Result
= 15.50
24.40
Based on this information, XYZ had its operating capital locked-up for 24.4 days before it became
available. The performance is less speedy when the effects of holding payments to vendors is extracted
(33.2 days).
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displays.
Cautions
1. Squeezing suppliers Some companies shorten their cash-to-cash cycle and can achieve negative
cycle times by squeezing their suppliers to accept long payment periods. This is possible for
companies that have size and great buying power relative to the vendors whose products or services
they purchase. The buyer uses its power to control its suppliers behavior. From a lean perspective,
such control strategies corrupt the extended value stream by pitting components against each other.
On a purely pragmatic level, such squeezing can undermine the viability of your suppliers and do
undermine your supply relationships. Threatened and exploited suppliers are provoked to develop a
counterbalancing force to offset your buying power. They will seek to dilute that power through
commercial or political action that progressively erupts into full blown adversarial relationships.
Failsafe: A simple check is to obtain the computed value for the "Days Cash Is Free Because the
Business Has Not Paid Its Bills." In the example presented in Exhibit 4, above, the number is
negative. The ideal value from a lean perspective is actually zero (0). You can also request from
accounting an aged payables report. This report will show you the distribution of payables by various
time periodse.g., 30 days, 31 to 45 days, 46 to 60 days, over 60 days. Almost all payables should
be under 45 days in age. If you note that 10% or more of the payables are unpaid for longer than 45
days, then consider yourself as using your vendor's cash to augment your operating capital.
2. Verify Turnover Success Is Due to Lean Improvements - Before celebrating a reduction in your
cash-to-cash cycle time due to reduced days of inventory, make sure your inventory success results
from being truly lean. Use the guidance in the article Inventory Turnover to make this judgment. You
need to analyze your improvement with inventory in conjunction with other trends within your financial
statements to ensure that your operations are truly business beneficial. For example, you can get
apparent improvements in inventory management by advanced sales, phantom sales, or discountdriven sales. Advance sales cause a point-in-time improvement that reverses in the very next
reporting period. The other two methods actually harm your business. Also, you can produce
improved inventory results by applying control strategies that force customers to take finished
products before they need them.
Failsafe: Use the guidance in the section Interpreting Inventory Turnover, to verify that your success
with reducing the days of inventory your business maintains is due to the effective application of lean
thinking.
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Footnotes
1
Also referred to as the "cash conversion cycle."
2
Ward, Peter (2004) Cash-to-cash is what counts. Journal of Commerce, February 16, 2004. Available online at:
www.hitachiconsulting.com/downloadPdf.cfm?ID=57.
3
Womack, James P. and Jones, Daniel T. (2003) Lean Thinking. (Revised and Updated) New York, NY: Free Press, page 327.
4
Optimizing the cash-to-cash cycle time from a lean perspective has a different meaning than from a traditional producerfocused perspective. In a lean perspective, optimum sustained competitive advantage comes from working interdependently with
your suppliers and customers. In a producer-focused competitive strategy, advantage is believed to result from controlling the
behavior of suppliers and customers to advantage your business. For example, given the opportunity, you would force vendors to
accept longer payment periods so they, in effect, extend your business interest free loans. Also, you would use market
controlling methods to restrict customer choicese.g., advocating for tariffs on the offerings from competitors.
5
From a lean perspective, benchmarking can be a distraction as your intent is perfection, not just performance better than your
competitors. Nonetheless, if you need to evaluate a point-in-time value, comparison to a benchmark is needed. If possible,
consider industry average, best in class, and world-class benchmarks. Ward (2004) offers some benchmarks based on his
research. Ward reports the following cash-to-cash cycle times: For "Tier 1" automotive companies - 40 days; heavy industry
companies - 200 days; consumer goods sector between 50 and 150 days; and supermarket chains - 10 to 35 days.
6
There are alternatives to using COGS is this computation. For example, one might use Annualized Materials Cost as a
substitute. Neither is ideal. Both metrics have a degree of distortion in them. COGS inflates payables to suppliers by including
the cost of goods and services supplied internally. On the other hand, annualized materials cost deflates payables to suppliers
by not including the cost of contracted services (e.g., personnel, utilities, other services). In some industries, these non-material
supplier costs are a great deal of money. So, each has a degree of distortion and the distortion varies by industry. The ideal
would be segmenting payables by supplier type so that employee labor, for example, might be extracted and a "pure" and
complete externally sourced cost computed. I like COGS because it allows you to compare cash cycle metrics between
different companies and industries. Also, COGS is a commonly reported item in financial reports, whereas material cost may not
always be reported as it is a subset of COGS. If you have a choice within your company as to which metric to use, I suggest
selecting the metric that reliably provides you the most accurate information about all your supplier payables.
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