Accord-40p Aa2-001027 1,0 en

USER AND MAINTENACE MANUAL
This manual must be kept for future reference and must always remain with the machine
ACCORD 40
Rel 1.0/05-2009
s.n. AA2/001027
EN
NUMERICALLY CONTROLLED ROUTING MACHINE
SCM GROUP S.p.A. - MORBIDELLI

Strada Montefeltro 81/3
61100 PESARO
Tel. 0721/4451 - Fax 0721/ 445264
THIS MANUAL IS PROPERTY OF SCM GROUP S.P.A. - ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN
MANUFACTURER:
SCM GROUP S.p.A.
ADDRESS:
Via Casale, 450 - 47827 VILLA VERUCCHIO (RN) - ITALY
TYPE OF DOCUMENT:
DOCUMENT CODE:
s.n. AA2/001027
EDITION:
Rel 1.0/05-2009
PRODUCT:
ACCORD
MODEL:
ACCORD 40
SERIAL NO.:
AA2/001027
CUSTOMER:
CUSTOMER SERIAL NO.:
YEAR OF MANUFACTURE:
PRINT DATE:
17/06/2009
CONFORMITY:
INDEX
1
Overall information ......................................................................................................................... 1

1.1 Machine Identification.............................................................................................................. 3
1.2 Contact Address....................................................................................................................... 4
1.3 General information ................................................................................................................. 5
1.4 Terminology and Symbols ...................................................................................................... 6
1.4.1 Terminology and Symbols in User Manual ......................................................................... 6
1.4.2 Symbols on the machine (SAV 1.4.2) .................................................................................. 7
1.4.3 Units tables .......................................................................................................................... 10
1.5 Machine Description .............................................................................................................. 11
1.5.1 Description of the Electrical Cabinet................................................................................. 12
1.6 Using the Machine.................................................................................................................. 13
1.6.1 Materials Suitable for Machining ....................................................................................... 13
1.6.2 Usable working tools .......................................................................................................... 13
1.6.3 Environmental conditions (SAV 1.5.3) .............................................................................. 14
1.5.4 Warning for installing and configuring PC-OFFICE ......................................................... 15
1.5.5 Use of machine "enables" .................................................................................................. 15
Machine safety................................................................................................................................. 1
2.1 Safety warnings........................................................................................................................ 1
2.1.1 Procedures for working safetly............................................................................................ 2
2.1.2 Operator training ................................................................................................................... 3
2.1.3 Worckpieces .......................................................................................................................... 3
2.1.4 Guards.................................................................................................................................... 3
2.1.5 Noise....................................................................................................................................... 3
2.1.6 Dust ........................................................................................................................................ 4
2.1.7 Machine safety....................................................................................................................... 4
2.1.8 Safety during maintenance .................................................................................................. 4
2.1.9
TOOLS
.............................................................................................................................. 6
2.2 Safety devices description ...................................................................................................... 7

2.2.1 Mushroom-head emergency stop pushbuttons ................................................................. 8
2.2.2 Standard Machine Photocells - ............................................................................................ 9
2.2.2.1 Photocell operating logic ................................................................................................ 10
2.2.3 Photocells - Option standard pendulum -......................................................................... 11
2.2.4 Photocells - Pendulum option complete ability to load - ................................................ 14
2.2.5 Fixed perimeter guards....................................................................................................... 15
2.2.7 Machining unit safety shields ............................................................................................ 16
INDEX
2.2.7.1 Accord 20 .......................................................................................................................... 17
2.2.7.2 Accord 40 .......................................................................................................................... 18
2.2.8 Testing safety devices ........................................................................................................ 19
3
Technical Characteristics............................................................................................................... 1
3.1 General Technical Characteristics (SAV 3.1)......................................................................... 2
3.1.1 Max dimensions of tools ACCORD 40 PRISMA.................................................................. 3
3.2 Noisiness level ......................................................................................................................... 4
3.3 Overall Dimensions.................................................................................................................. 4
- ......................................................................................................................................................... 6
3.5 Z axis diagram ACCORD 40 .................................................................................................... 7
Transport and machine installation............................................................................................... 1

4.1 Positioning................................................................................................................................ 2
4.2 Hoisting and unloading the machine ..................................................................................... 2
4.3 Suitable electrical hookup....................................................................................................... 8
4.4 Suitable compressed air supply hookup ............................................................................. 13
4.5 Idoneo collegamento dell'aspirazione.................................................................................. 14
4.5.1 Accord 20 ............................................................................................................................. 15
Controls general description ......................................................................................................... 1

5.1 Controls and where they are situated .................................................................................... 2
5.1.1 Mobile push-button control panel: precautions for use .................................................... 3
5.2 Description of controls ............................................................................................................ 4
5.2.1 Electrical cabinet................................................................................................................... 4
5.3 Remote push button control panel......................................................................................... 7
5.3.1 Mobile pushbutton panel with display .............................................................................. 10
5.4 Controls on working tables ................................................................................................... 12
5.4.1 Controls on remote pushbutton panel .............................................................................. 13
Use and adjustments ...................................................................................................................... 1

6.1 Use and adjustments ............................................................................................................... 3
6.2 Starting and Stopping.............................................................................................................. 4
6.2.1 Starting................................................................................................................................... 4
6.2.2 Stop ........................................................................................................................................ 6
6.2.3 UPS unit ................................................................................................................................. 7
INDEX
6.3 Using operator interface on the PC ........................................................................................ 8
6.4 Machining procedures ............................................................................................................. 9
6.4.1 Loading of machining programs ....................................................................................... 10
6.4.2 Positioning a Panel ............................................................................................................. 12
6.5 JERK functions....................................................................................................................... 14
6.6 Setting up the Machine .......................................................................................................... 15
6.7 Fitting the Tools ..................................................................................................................... 17
6.7.1 Tool-holder HSK .................................................................................................................. 18
6.7.2 Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting ................................. 20
6.7.3 Maximum rotation speeds .................................................................................................. 22
6.7.4 Sanding tools....................................................................................................................... 23
6.8 Extraction hood on Accord 20 .............................................................................................. 24
6.9 Remove tool from spindle ..................................................................................................... 26
6.10 Measurement Function ........................................................................................................ 27
6.10.1 Length tool measurement ................................................................................................ 27
6.10.2 Panel thickness measurement......................................................................................... 29
6.11 PARK macro ......................................................................................................................... 31
6.12 SLAT TEST function............................................................................................................. 32
6.13 Locking during the tool change cycle................................................................................ 33
6.13.1 Accord 20 ........................................................................................................................... 33
6.14 Pendulum machining (optional).......................................................................................... 35
6.14.1 Pendulum machining 1 - front loading-........................................................................... 35
6.14.2 pendulum machining 2 - load at 360 -.......................................................................... 37
6.14.3 pendulum machining: function logic .............................................................................. 37
7
Multi-functional work-table "Nesting" type - Rel. 1.0................................................................... 1

7.1 Multifunctional work table ....................................................................................................... 2
7.1.1 Closing magnetic tap (optional ).......................................................................................... 2
7.2 Accessories for locking pieces............................................................................................... 3
7.3 Perimeter reference stop ......................................................................................................... 5
7.4 Pneumatic connections ........................................................................................................... 9
7.5 Vacuum hold-down system................................................................................................... 10
7.6 Locking the workpiece in place ............................................................................................ 11
7.6.1 Sequence for loading and unloading ................................................................................ 11
7.7 "Air cushion" application (optional)..................................................................................... 13
INDEX
8b
5 axis "Prisma K" Operating unit on Accord 40 ........................................................................... 1

8b Operator unit 5 axis "Prisma K" on Accord 40....................................................................... 2
8b.1 features of Prisma K operating unit ..................................................................................... 4
8b.2 Choosing a rotation speed.................................................................................................... 5
8b.3 Controls .................................................................................................................................. 6
8b.4 Changing the tool in the MANUAL MODE (RD 110) ............................................................ 7
8b.4.1 Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting ................................. 9
8b.4.2 Tools fitting on Toolholder Spindle with 30mm shaft for bored tools ...................... 10
8b.4.3 Mounting Tools on electrospindle with magazine ......................................................... 11
8b.4.4 Sanding tools .................................................................................................................... 12
8b.5 Maintenance ......................................................................................................................... 13
. Electrospindle and HSK63 taper maintenance........................................................................ 15
8c
Boring head with 11 / 18 spindles and integrated disk-type cutter - Rel. 1.0 ............................ 1
8c Boring head with 11 / 18 spindles and integrated disk-type cutter ...................................... 2
8c.1 Technical Characteristics...................................................................................................... 3
8c.2 Fitting the Tools ..................................................................................................................... 7
8c.2.1 Tooling up ............................................................................................................................ 7
8c.2.2 Fitting Drillling Bits on Vertical - Horizontal Spindles ..................................................... 8
8c.2.3 Fitting Disk-type Cutters..................................................................................................... 9
8c.3 Maintenance and lubrication............................................................................................... 10
10
.......................................................................................................................................................... 1
10.1 Rapid 16 Tool changer........................................................................................................... 2
. Technical Characteristics - Rapid 16.......................................................................................... 4
. Technical Characteristics - Rapid 24.......................................................................................... 4
10.2 Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting .................................... 5
10.2.1 Tools fitting on Toolholder Spindle with 30mm shaft for bored tools ........................ 6
10.2.2 Magazine set up procedure ................................................................................................ 7
20
Maintenance / Put out of service ................................................................................................... 1

20.1 Warnings ................................................................................................................................. 2
20.2 MAINTENANCE INTERVENTIONS......................................................................................... 4
20.3 Cleaning .................................................................................................................................. 5
20.4 Periodic Checks and Maintenance ....................................................................................... 5
. Filter unit ....................................................................................................................................... 6
INDEX
. Cleaning the electrical cabinet air filters ................................................................................... 7
. VACUUM PUMP MAINTENANCE................................................................................................. 8
. Vacuum pump precleaner ........................................................................................................... 9
. Vacuum pump filter...................................................................................................................... 9
. Vacuum pump for "air cushion" application (optional).......................................................... 10
20.4.1 PHOTOCELLS.................................................................................................................... 10
20.4.2 "PRESSURE SENSITIVE" SAFETY MAT (if present) ...................................................... 10
20.5 LUBRICATION....................................................................................................................... 11
20.6 BELTS.................................................................................................................................... 16
20.7 HEAT EXCHANGER (WHERE EXPECTED)......................................................................... 18
20.8 PRESSURE AMPLIFIER (WHERE EXPECTED) .................................................................. 19
20.9 CHECKING THE SAFETY DEVICES .................................................................................... 20
20.10 REMOVAL - STORING - SCRAPPING ............................................................................... 20
20.11 EMERGENCY SITUATIONS................................................................................................ 20
20.12 INCONVENIENCES - CAUSES - REMEDIES ..................................................................... 21
ACCORD 40
1 - Overall information
EN
INDEX
1.1
Machine Identification..........................................................................................3
1.2
Contact Address ..................................................................................................4
1.3
General information .............................................................................................5
1.4
Terminology and Symbols ...................................................................................6
1.4.1
Terminology and Symbols in User Manual..........................................................6
1.4.2
Symbols on the machine (SAV 1.4.2)..................................................................7
1.4.3
Units tables........................................................................................................10
1.5
Machine Description ..........................................................................................11
1.5.1
Description of the Electrical Cabinet..................................................................12
1.6
Using the Machine.............................................................................................13
1.6.1
Materials Suitable for Machining .......................................................................13
1.6.2
Usable working tools .........................................................................................13
1.6.3
Environmental conditions (SAV 1.5.3)...............................................................14
1.5.4
Warning for installing and configuring PC-OFFICE ...........................................15
1.5.5
Use of machine "enables" .................................................................................15
Chap. 1
- Pag. 1/16
ACCORD 40
.
EN
(doc-cd_1.0b_ce~std)
The documentations with the machine are composed of :

- User and maintenance manual in paper copy (this one)
- Electric and pneumatic circuit arrangements in paper copy
- Statement of "EC" conformity*
(1)
The electric and pneumatic drawings are only for the use of expert technicians for this reason
they have been written in Italian, English.
*THE "CE CONFORMITY DECLARATION " IS COMPILED IN SINGLE COPY AND IT MUST BE
ALWAYS IN POSSESSION OF THE OWNER OF THE MACHINE AND IT HAS ALWAYSTO BE
SUPPLIED WITH THE MACHINE
Compact Disk contains:

- User and maintenance manual
- Electric and pneumatic circuit arrangements
- User and programming manual
- Spare parts catalogue
- Technical generic documentations of machine components is not necessarely included
(1)
The software manuals are intended for the exclusive use of competent technicians and are
therefore only in Italian, English, German, Spanish and French.
Inside the CD-rom enclosed to the documentation of the machine there is the official version of the
use and maintenance manual in Italian language written by SCM Group S.p.A.
(1)
the supply includes only one of these languages
Chap. 1
- Pag. 2/16
ACCORD 40
EN
1.1
Machine Identification
(acc-40-p_1.0_ce_1.1)
Plate A is marked with the identification data for the machine. Please quote this data when making technical
enquiries or ordering spare parts.
The plate is located on the frame of the machine (fig.2) and shows the following data:
- Marca
= Merchandise mark
- Tipo
= Machine type
- Anno
= Production year
- N Serie = Serial number
- kg
= Weight (kg)
- Un
V = Rated voltage (volt)
-~
= Phases number (alternate current)
- In
A = Rated current (ampere)
-F
Hz = Frequency (hertz)
- Icc.
kA = Short circuit breaking capacity of the protective device (kA)
- w.d.
= Wiring diagram number
- Mod.
= Machine model
- Comp.
= Machine version
- Ref.
= Internal references
It is a good idea to write down the machine identification data on this page for ready reference.
IMPORTANT : 2 different values may be present in the Un ( nominal supply voltage ) field. This
means that the machine is powered by 2 separate electrical lines.
For example, if there is an automatic table ( TVN version ) it will read "Un 400 - 230 V". This means that
there are two separate power supply lines:
- a line at 400 V +- 10% 3F+N; and
- a line at 230 v +- 10% F+N.
Chap. 1
- Pag. 3/16
ACCORD 40
EN
To request information concerning the electrical system, provide the data listed on the plate below, located on the
inside of the access door to the electric compartment.
1.2
Contact Address
(acc-40-p_1.0_ce_1.2)
Contacting the dealer or SCM Group S.p.A. for any reason relative to the machine, always have the following
information ready:
machine model;
year of construction;
serial number;
voltage and frequency.
For any request and/or information contact:
Chap. 1
- Pag. 4/16
ACCORD 40
EN
1.3
General information
(acc-40-p_1.0_ce_1.3)
NOTE: In the handbook the definitions "SCM Group S.p.A. and "constructor" replace the names
"SCM" "SCMI" "ROUTECH"
The constructor supplies this handbook, in order to give all the information and the instructions
which are necessary for a correct usage of the machine.
The addressee of this handbook is the staff charged with the work on the machine: it needs to be professionally
qualified as far as its task is concerned and it has to read the handbooks by making kind attention to the security
rules and to the paragraphs dealing with its own task.
In drawing up this manual all the operations relative to regular maintenance have been taken into consideration.
SMB124
It is recommended not to carry out any operation not described in this manual.
All operations requiring assembly or disassembly of parts must be carried out by authorised technicians.
OBSERVE THE ACCIDENT-PREVENTION REGULATIONS AND THE RULES OF SAFETY AND INDUSTRIAL
MEDICINE IN FORCE IN THE COUNTRY WHERE THE MACHINE IS USED.
CAUTION:
- The aim of this manual is to prevent accidents to persons and damage to machinery. Please read
it carefully, paying special attention to the text preceded by the words Warning, Caution, Important
or Note and to text in underlined, bold type.
- Use of this manual is the sole responsibility of the user. Operations not described in it, or not
performed according to instructions if they are described, are forbidden. Any operator who
performs unauthorised operations or fails to follow instructions must accept full responsibility for
the result of his/her actions.
-The constant observation of the instructions in it contained guarantees: safety for the man and the
machine, operation saving and a longer length of the machine functioning.
This manual must be kept for future reference and must always remain with the machine.
Some of the pictures in this handbook may not exactly correspond with the true configuration of
the machine: this doesn't have no influence on the validity of the information and instructions
supplied and doesn't compromise, therefore, the user safety.
Chap. 1
- Pag. 5/16
ACCORD 40
1.4
EN
Terminology and Symbols

(acc-40-p_1.0_ce_1.4)
NOTE: The present manual applies to all versions of machines. Instructions and information
applicable only to a particular version or versions are indicated with a Note or symbol. Unless
otherwise specified with a Note or symbol, instructions and information apply to all versions.
Ensure that the labels are always clearly visible. Substitute any labels which are damaged or
illegible. Always observe the safety labels on the machine.
1.4.1
Terminology and Symbols in User Manual

(acc-40-p_1.0_ce_1.4.1)
chapters assigned to the production user.
chapters assigned to the expert user charged with the equipment and the setting up of
the machine.
chapters assigned to the expert user charged with the machine programming
chapters assigned to the user charged with the maintenance
WARNING: indicates the presence of dangerous situations and/or states
FORBIDDEN: indicates manouvres, commands or others that cannot be carried out as

they can create very dangerous situations for persons and damage the machine
PRECAUTION: indicates the presence of situations that, if not observed,could be

dangerous
WARNINGS/NOTES: indicates situations and/or advice to pay attention to

Chap. 1
- Pag. 6/16
ACCORD 40
EN
Machine user
Users cannot enter this zone with the machine functioning or switched on
1.4.2
Symbols on the machine (SAV 1.4.2)

(acc-40-p_1.0_ce_1.4.2)
A list of pictograms that can be found on the machine follows below
DANGER: CUTTING AREA
DANGER: ELECTRICAL CURRENT
GENERAL DANGER
Read the manual and follow the manufacturer's instructions
Device for lifting by hook
Forks insertion point for lifting the machine with a fork lift truck
Chap. 1
- Pag. 7/16
ACCORD 40
EN
Loading instructions
Direction Axis X
Direction Axis Y
Direction Axis Z
Greasing point
Weight: kg...
Use ortho-protection devices
Use eye goggles

Chap. 1
- Pag. 8/16
ACCORD 40
EN
Use work gloves
Chap. 1
- Pag. 9/16
ACCORD 40
1.4.3
EN
Units tables
(acc-40-p_1.0_ce_1.4.3)
UNIT OF MEASUREMENT
Conversion S.I.
kg
Kilogram Weight
Weight
9,807N
mm
Millimetres
Length
1x10 m
m/sec
Metres/second
Speed
m/s
m/min
Metres/minute
Revolution per
minute
Normal litres
Speed
1/60 m/s
Speed of rotation
2 :60 rad/s
Volume
Cubic centimetres
Volume
1x10 m
mm
Squared millimetres
Area
1x10 m
kw
Kilowatt
Power
1x10 w
Hz
Hertz
Frequency
Hz
Volts
Electric voltage
Amperes
Current intensity
g/sec
Grams/second
Tools balance
1x10 kg/s
Capacity
m /3,6x10 s
Capacity
m /s
Pa
Cubic metres/ hour

Cubic
metres/second
Pascal
Pressure
N/m
bar
Bar
Pressure
1x10 N/m
Celsius degrees
Temperature
dB
Decibel
Sound pressure
Newton
Force
Nm
Newton metre
Torque
Hp (CV)
Horsepower
Power
735,49 W
Lux
Lux
Illumination
lx
Rpm
NL
3
cm
m /h
3
m /sec
Chap. 1
- Pag. 10/16
-3
-6
-6
-3
2
5
ACCORD 40
EN
1.5
Machine Description
(acc-40-p_1.0_ce_1.5)
This machine is a computerised, numerically controlled, work-centre of mobile gantry type structure and fixed table
for machining a range of panels such as: chip board, mdf, laminwood, plastic materials and light alloys.
The structure has two main elements:
- the load-bearing base A (fig. 1.5a)
- the single-piece upright B which moves along the X-axis
Machining unit C is mounted on a slide D which is moved on the upright B mobile along the Y-axis and includes
movement along the Z-axis.
All movements run on prismatic guides with ball bearing slides; the movements in "Y - Z" direction are produced by
high quality ball screws, the movement in "X" direction is produced by a high quality pinion and rack system.
The base is fitted with the worktable E and the reference stops for workpiece positioning.
Extruded aluminium multi-function worktable.
The vacuum is taken to the table through the main lower channels
which reach the six zones into which the entire worktable is virtually divided.
The entire surface has 40 mm step grooves for securing the workpiece
using rubber seals or suitable for securing suction cups which can be
used to hold the workpiece.
Automatic retractable reference stops which secure the program origin
and the exact positioning of the workpieces to be machined.
The control unit consists of an industrial numeric control and Pc-Office (Personal Computer Desktop).
The CNC and Pc-Office solution unites all the qualities of numeric control with the ease of use typical of personal
computers.
Pc-Office allows the use of Xilog Plus interface, the software developed by SCM to make programming fast and
easy, even for operators with less experience and enables access to remote assistance services.
C
B
D
G
Acc
ord
_20
_01
X
Z
Y
Accord_20_01a
Chap. 1
- Pag. 11/16
ACCORD 40
1.5.1
EN
Description of the Electrical Cabinet

(acc-40-p_1.0_ce_1.5.2)
The electrical and electronic components are located into the cabinet L.
The whole main working phases are managed by an innovative numerical control, in order to assure high speed of
execution, high power processing and to execute different functions simultaneously.
NOTE: On the electrical cabinet there is a main switch (Fig. 1.5.1a) which operates on the power
supply.
WARNING: BEFORE OPENING THE DOORS OF THE ELECTRICAL CABINET FOR ANY REASON,
ALWAYS TURN THE MAIN SWITCH TO THE ZERO POSITION AND LOCK IT .
ALWAYS GIVE THE KEY TO THE ELECTRICAL CABINET TO THE HEAD OF MAINTENANCE.
ONLY SPECIALISED ELECTRICAL ENGINEERS MAY CARRY OUT WORK ON ELECTRICAL
DEVICES.
NO
NO
FFO O
NO
FFO O
FFO O
$-UM533
Chap. 1
- Pag. 12/16
ACCORD 40
EN
1.6
Using the Machine

(acc-40-p_1.0_ce_1.6)
SCM Group S.p.A. declines all responsibility for any damage arising as a result of use not described in this manual
or incorrect maintenance.
Uses which are not allowed include the use of materials which are not specified by the manufacturer, or those
which are outside machine technical specifications.
Arbitrary modifications made to the machine shall relieve the manufacturer of any liability for
damages which may derive from it.
SMB124
Installation of any software other than that installed by SCM Group S.p.A. is strictly forbidden.
Software untested by the manufacturer could interfere with correct operation of the machine. SCM
Group S.p.A. declines all responsibility for faults or damage caused by failure to observe this
warning.
1.6.1
Materials Suitable for Machining

(acc-40-p_1.0_ce_1.6.1)
This machine must only be used for machining wood or similar materials.
"Similar materials" are those materials with technological and physical characteristics similar to those of wood, so
that the machining and chipping removal mechanisms are the same.
Materials different from those quoted above, not being assimilated with wood, are consequently excluded.
Damage caused by machining materials other than those indicated is the responsibility of the user.
Wood or similar materials must be without foreign bodies (e.g. nails, stones, etc.)
This machine is a CNC machining centre designed especially for routing and boring operations.
1.6.2
Usable working tools

(acc-40-p_1.0_ce_1.6.2)
EXCLUSIVELY use tools that are in conformity with standard EN 847-1:2005 and EN 8472:2001/AC2003 (European Laws).
Follow the instructions of the manufacturer for use, adjustment and repair of the tools.
SMB124
SMB124
It is forbidden to exceed the speed limit marked on the working tool and to use non suitable tools.
NEVER use cracked or deformed tools.
Chap. 1
- Pag. 13/16
ACCORD 40
EN
Ensure that the tools are perfectly balanced and sharpened and accurately splined and tightened (unsharpened
tools increase the risk of the workpiece being ejected).
1.6.3
Environmental conditions (SAV 1.5.3)

(acc-40-p_1.0_ce_1.6.3)
Operating conditions for the machine are as follows:

- Humidity: 90% (max.)
- Temperature: min. + 10C ; Max + 35C
- Altitude: 1000m asl (maximum; for higher altitudes, consult the manufacturer)
Sufficient lighting must be provided, general or localised at the workstation, min. 500 LUX
A clear working area around the machine is fundamental for safety: the floor (preferably in nondeformable material, a cement industrial floor is recommended) must be flat, well-kept and free of
material, e.g. shavings, scraps, etc.
The machine is designed for use indoors in industrial environments.
SMB124
The machine must not be run in environments classified as potentially explosive in compliance
with standard "94/9/CE".
Chap. 1
- Pag. 14/16
ACCORD 40
EN
1.5.4
Warning for installing and configuring PC-OFFICE

(acc-40-p_1.0_ce_1.6.4)
SMB124
Do not make any changes to the Operating System configuration, or install hardware or software
program boards different from those supplied with the machine, unless you have request and
received authorisation from SCM Group S.p.A. relative Assistance Centre.
Great care must be taken for example of network connections and accessories consequently authorised by the
various machine software and systems as well as when using any type of modem.
If necessary make an agreement with SCM Group S.p.A. Assistance Centre about ways of intervening that could
even be carried out in close collaboration.
Any different operations not authorised and/or not complying with machine normal functioning
requirements could compromise its regular functioning.
SCM Group S.p.A. do not assume responsibility for any errors, mishandling or inaccuracy that may
occur during any installation or configuration not authorised. Therefore any consequent machine
malfunctions will not beattributed to the machine itself.
Anyone who carries out such unauthorised operations must be aware that they could result in the warranty for
these malfunctions being invalidated,
therefore any resultant repairs will be the exclusive responsibility of the client.
SCM Group S.p.A. reserve the right to change for their use and consumption the configuration and software used,
without prior warning and without any responsibility to the final client.
1.5.5
Use of machine "enables"

(acc-40-p_1.0_ce_1.6.)
Some machine configurations include the possibility of using "line enables" that allow the machine to interface with
other machines (automatic loaders /unloaders, different machining equipment etc.).
The line enables are for installing the machine in line with other machines or equipment. These devices must only
be installed by highly qualified per sonnel. (see electric diagram supplied with the machine).
WARNING: the use of line enables with which the machine has been set up, in validates the
effectiveness of the CE declaration issued under Attached IIA of Directive 98/37/CE supplied with
the machine. Therefore the new assembly of machine and enables must be re-certified by the
owner/user.
WARNING: the resulting assembly must not be put into use until it has been stated as complying
with Directive 98/37/CE.
WARNING: The owner/user of the resulting assembly becomes the manufacturer, according to
Directive 98/37/CE.
Chap. 1
- Pag. 15/16
ACCORD 40
EN
.
(sp)
Chap. 1
- Pag. 16/16
ACCORD 40
2 - Machine safety
EN
INDEX
2.1
Safety warnings ...................................................................................................1
2.1.1
Procedures for working safetly ............................................................................2
2.1.2
Operator training..................................................................................................3
2.1.3
Worckpieces ........................................................................................................3
2.1.4
Guards.................................................................................................................3
2.1.5
Noise ...................................................................................................................3
2.1.6
Dust .....................................................................................................................4
2.1.7
Machine safety ....................................................................................................4
2.1.8
Safety during maintenance..................................................................................4
2.1.9
TOOLS
...........................................................................................6
2.2
Safety devices description...................................................................................7
2.2.1
Mushroom-head emergency stop pushbuttons ...................................................8
2.2.2
Standard Machine Photocells -............................................................................9
2.2.2.1
Photocell operating logic ...................................................................................10
2.2.3
Photocells - Option standard pendulum - ..........................................................11
2.2.4
Photocells - Pendulum option complete ability to load - ....................................14
2.2.5
Fixed perimeter guards......................................................................................15
2.2.7
Machining unit safety shields.............................................................................16
2.2.7.1
Accord 20 ..........................................................................................................17
2.2.7.2
Accord 40 ..........................................................................................................18
2.2.8
Testing safety devices .......................................................................................19
2.1
Safety warnings
(acc-40-p_1.0_ce_2.1)
Chap. 2
- Pag. 1/19
ACCORD 40
2 - Machine safety
EN
Carefully read this instruction manual before starting the machine, designed and constructed to
offer maximum safety together with best performance. Only correctly trained individuals can use
the machine. Whoever uses, adjusts, carries out maintenance and repairs on the machine must
understand and apply all the instructions set out, especially safety regulations. Using a machine
tool always entails certain risks for one's safety and for the safety of others therefore remember
that you are always personally responsible for safety. The non-observance of the safety
regulations always involves serious risks of injury.
This machine has been constructed to offer maximum safety, distinguished at the time of its
construction, together with best performance. After a certain period of time (usually every 5 years)
the machine and "state of the art" technology may well have become less safe over time, especially
in terms of safety in the workplace environment if you compare it to current machines. We
therefore recommend that you carry out a series of analyses (requiring the help of the
manufacturer) in order to establish what repairs and updates need to made to the machine
technology. If the machine has been sold to third parties, subcontractors etc. You are required to
inform SCM GROUP of the name and address of the new purchaser so that the machine can always
be traced.
SMB124
Never carry out variations to the machine configuration parameters and at any rate never carry out
any type of modification to the machine.
Arbitrary modifications made to the machine shall relieve the manufacturer of any liability for
damages which may derive from it.
Some of the pictures in this handbook may not exactly correspond with the true configuration of
the machine: this doesn't have no influence on the validity of the information and instructions
supplied and doesn't compromise, therefore, the user safety.
2.1.1
Procedures for working safetly

(acc-40-p_1.0_ce_2.1.1)
A clear working area around the machine is fundamental for safety: the floor must be flat, well-kept and free of
material, e.g. shavings, scraps, etc...;
Before starting up the machine, check that there are no foreign bodies on the work table;
Report faults in the machine, including guards or tool as soon as they are discovered;
Be careful with objects which may cause accidents: take off rings, watches, bracelets and ties, tie sleeves
around the wrists and tie up hair;
Wear clothing in conformity with the safety regulations including:suitable shoes as per the safety regulations,
hearing protection respiratory tract protection, protective glasses or screens, gloves to handle tools and raw
materials;
The operator must never leave the machine unattended during operation;
Adopt safe procedures for cleaning, maintenance and remove chips and dust regurarly to avoid the risk of fire;
During cleaning, maintenance, identification and correction of faults, the safety procedures provided must be
applied;
Switch off the main power supply to the machine before commencing any cleaning or maintenance operations;
The Use-Maintenance manual must be kept near the machine so that it may be consulted at any time;
Never use the machine if you are under the influence of alcohol, drugs or medicines.
Chap. 2
- Pag. 2/19
ACCORD 40
2 - Machine safety
EN
Every time the tool magazine is accessed or cleaning or maintenace operations are carried out,
turn the main power switch and the compressed air TAP OFF AND LOCK THEM.
2.1.2
Operator training
(acc-40-p_1.0_ce_2.1.2)
It is important that all the operators receive adequate training, which includes information relative to the dangers
associated with use of the machine and the precautions to take. In particular:
the machine operating principles, proper use, correct use of the protections which must periodically be checked;
how to handle the pieces at the time of use, and reject wood with evident defects (curved, split, knotted,
containing stones, metal, etc.);
the position of the hands before, during and after machining;
report falts in the machine, including guards or tool as soon as they are discovered
The operators must furthermore be trained for firefighting operations.
2.1.3
Worckpieces
(acc-40-p_1.0_ce_2.1.3)
To ensure safe workpiece clamping, always machine workpieces in batches of the same size;
Remove all offcuts from the cutting area and place them in a container. Empty the container at regular intervals;
Do not attempt to remove offcuts and chippings from the cutting area when the machine is operating.
2.1.4
Guards
(acc-40-p_1.0_ce_2.1.4)
SMB124
The machine must not be used if all the guards and other safety devices necessary for machining
are not in position, in good operating condition and have not undergone proper maintenance.
2.1.5
Noise
(acc-40-p_1.0_ce_2.1.5)
The operator must be informed concerning the noise levels which may be generated during normal use of the
machine and the factors which affect the exposure to noise. The factors include:
correct tool selection;
correct speed selection;
tool and machine maintenance;
type of material machined;
proper use of personal protection (headsets, earplugs, etc.).
Chap. 2
- Pag. 3/19
ACCORD 40
2 - Machine safety
2.1.6
EN
Dust
(acc-40-p_1.0_ce_2.1.6)
The operator must be informed concerning the risks caused by exposure to dust and the factors which affect
exposure. These factors include:
tool and machine maintenance;
relation between cutting speed and feed speed;
type of material machined;
importance of local aspiration on each operating unit (dust collection at source);
proper adjustment of hoods, deflectors, hoppers;
proper use of personal protection (masks, etc.).
You MUST connect all of the dust extractor hoods to the extractor network, the suction system
must be connected to the machine and operational before starting machining.
SMB124
DO NOT USE COMPRESSED AIR TO REMOVE DUST AND SHAVINGS.
2.1.7
Machine safety
(acc-40-p_1.0_ce_2.1.7)
SMB124
Do not remove or disenable safety protection or emergency devices for any reason.
The machine must not be used if the guards and safety devices are not active, in position, in good condition and
properly maintained.
Never work pieces of dimensions not suited to the machine capacity.
Never stand in the trajectory of wooden splinters or tool parts which may be flung out of the machine.
Only authorised personnel may enter the working area.
Do not, under any circumstances, climb onto the machine for any reason while the power supply or the
compressed air supply is on.
Never attempt to gain access to the fenced off area (where provided) without using the doors provided, or to
attempt under any circumstances to bypass safety devices so that they cannot activate a state of emergency
Never machine workpieces which are too small or too big for the machine.
2.1.8
Safety during maintenance

(acc-40-p_1.0_ce_2.1.8)
Before any maintenance operation, check that the main On/Off switch is padlocked in the 0
position and the main compressed air supply valve is padlocked in the closed position.
Switch off the power using the main On/Off switch, then apply a sign to the machine indicating that work is being
carried out;
Regularly remove shavings and sawdust to avoid the risk of a fire;
Use only original SCM Group S.p.A. spare parts;
Completely stop the machine and ensure that the tools are standing still before proceeding with cleaning or
maintenance and before removing any protection for cleaning, inspection or maintenance;
Check the electrical panel alarm devices regularly;
Chap. 2
- Pag. 4/19
ACCORD 40
EN
2 - Machine safety
Regularly and systematically check the efficiency of each safety device;

Any fault in the machine, guards or tools must be reported to the relevant manager immediately and the
appropriate measures must be taken.
Chap. 2
- Pag. 5/19
ACCORD 40
2 - Machine safety
2.1.9
EN
TOOLS
(acc-40-p_1.0_ce_2.1.9)
Do not use cracked, bent or blunt tools: blunt tools not only reduce the quality of work, but increase the danger of
ejection of workpieces or parts of them, tools or parts of them.
Never use tools at a speed higher than that indicated by the tool manufacturer and never use tools that are
larger in size than the maximum indicated in the appropriate chapters and paragraphs of this manual.
Handle tools carefully. To avoid damaging the cutting edges, do not place them on metal surfaces. Use
protective gloves to handle cutting edges.
Store tools in an orderly manner and in a place where they are not accessible to unauthorised personnel.
Before fitting any tool in its seat or shaft, check that the contact surfaces are clean, free of marks and perfectly
flat.
Ensure that all rotary tools are perfectly balanced, sharpened and carefully keyed and tightened.
During set up check that there is no contact between non-rotating tools and any machine element workpiece
locking device
Caution: before starting machining you MUST check that the tools are fitted correctly
Whenever fitting tools check that the locking ring nuts or screws do not come loose during
machining (a right rotating tool has right threaded locking systems, whilst a left rotating tool has
left threaded locking systems: the correct tool locking method is shown in the figure); also check
that the machining direction matches the tool rotation direction.
Carefully follow the tool constructor's instructions for the use, adjustmment and/or repair
WARNING: if you use tools for routing with a cutting diameter greater than 16 mm, these must comply
with EN 847-1:2005 and EN 847-2:2000/AC2003 (European Standards).
WARNING: if you use blades these must comply with EN 847-1:2005 and EN 847-2:2000/AC2003 (European
Standards).
WARNING: drill bits or tools for sanding may be used
IT IS FORBIDDEN TO USE DIFFERENT TOOLS
Chap. 2
- Pag. 6/19
ACCORD 40
2 - Machine safety
EN
2.2
Safety devices description

(acc-20_1.0_ce_2.2)
The safety devices make the machine safe in case of irregular conditions and allow the user to block at the right
time the machine functioning in case of danger or event
The emergency devices are always active whatever mode the machine is working in.
The machine is fitted with the following devices:
- Emergency push button "V - V1"
- Total guard A (fig. 2.1a) protecting the tool slide and the operating units so as to completely isolate the parts
which move along the "Y" axis.
- Safety photoc-electric barrier (B)
- Splinter containment barrier "C" to prevent the ejection of workpieces or tools, or parts of them.
- Safety sensitive belt "D"(only for pendulum working)
- Protective fence to prevent access to the rear and sides of the machine.
- Carter antipass over F (only for pendulum working)
SMB124
WARNING: THE SAFETY DEVICES MUST NOT BE REMOVED OR DEACTIVATED FOR ANY
REASON. IT IS ALSO ABSOLUTELY FORBIDDEN TO PASS THE SAFETY PANELS WITHOUT USING
THE GATES PROVIDED, OR TO ATTEMPT UNDER ANY CIRCUMSTANCES TO BYPASS SAFETY
DEVICES SO THAT THEY CANNOT ACTIVATE A STATE OF EMERGENCY OR STOP DANGEROUS
MOVEMENTS.
V
E
V
F
Z3
Z2
Z4
Z5
JOG +
F3
F1
F2
F4
F5
JOG -
F6
V1
Accord_20_01b
Periodic checking of the functioning of the devices is the task of the production and
expertoperator. Any faults must timely be reported to the person in charge.
Chap. 2
- Pag. 7/19
ACCORD 40
2 - Machine safety
2.2.1
EN
Mushroom-head emergency stop pushbuttons

(acc-40-p_1.0_ce_2.2.2)
To stop the machine in an immediate danger situation, press one of the red mushroom-headed
pushbuttons situated on the machine near all the work stations
WARNING: before starting to operate the machine you must identify the position of all the
emergency pushbuttons, especially the ones closest to your work station
WARNING: When the operator has to execute controls or other operations on a machine, he has
not to activate the buttons V - V1, but he has to use the normal stop button "O" . This is necessary
to avoid the frequent and inaccurate use of the safety buttons that can cause their deterioration.
F10
Z3
0
CMD_03p
$-UM533c
V
Y
X
JOG +
F3
CMD_03b
Z2
Z4
Z5
F1
F2
F4
F5
JOG -
F6
V1
WARNING: before restoring the machine and the CNC from emergency condition, verify that the
cause for the emergency has been resolved.
To reset the machine after an emergency:
- reset push-button V by turning it and reset V1 by pulling it
- reset the emergency condition by pressing push-button R for at least one second (until it comes on).
IMPORTANT: A CNC reset, after an emergency, immediately activates the machining unit return
upstroke. Before resetting the CNC after an emergency, visually check that there are no tools
inserted in the workpiece being machined or situations in which lifting the machining unit would
lead to collisions with the workpiece or with machine parts.
To reset the CNC after an emergency stop, to press the function key F10 (of keyboard).
Chap. 2
- Pag. 8/19
ACCORD 40
2 - Machine safety
EN
2.2.2
Standard Machine Photocells (acc-40-p_1.0_ce_2.2.3)
The description of the photocell function in this section refers to standard setup without the possibility of
"pendulum machining".
Access to hazardous points of the machine is prevented by a photoelectric barrier a suitable distance from the
machining area.
The barrier consists of an emitter column, a receiver column and a mirror positioned between the two columns.
The three parts are fixed to the ground during installation.
4)
F10
RESET
CMD_135
RESET
CMD_03b
5)
}+
CMD_136
3)
CMD_03c
Accord_20_01c
In "automatic" mode, if you pass through the photocell barrier a machine EMERGENCY stop is activated.
If the photocells detect the presence of a person or object they stop the machine and prevent machining from
restarting until the device is reset.
TO RESET THE MACHINE:
If a machine emergency stop was activated, you must
1) exit the protected zone
2) check that no one is in the protected zone
3) reset the photocells using the "RESET/START CYCLE" key and holding the enable key in the turned
position(see figure below)
4) reset the NC messages using key F10
5) power up the panel again with the power button (hold down for around 1 second until the warning light comes on
again).
Depending on the set-up the RESET button may coincide with the start cycle button
If the photocells are not reset (CYCLE START / RESET pushbutton) no machine movement can be started.
Chap. 2
- Pag. 9/19
ACCORD 40
2 - Machine safety
EN
2.2.2.1 Photocell operating logic

(acc-40-p_1.0_ce_2.2.3.1)
AUTOMATIC MODE
During execution of a workpiece program or an instruction in "automatic" mode, if the photocells are covered an
immediate machine EMERGENCY stop is activated.
To enter the protected zone without triggering an emergency which stops the machine, first set the machining head
to "park" (see the "PARK" function in the Xilog Plus manual).
Setting the machining head to park can be useful every time you need to gain access to the worktable to remove
offcuts or check the workpiece being machined.
To continue machining, exit the protected zone, check that there is no one in the machine and press the CYCLE
START / RESET pushbutton (fig. below).
Depending on the set-up the RESET button may coincide with the start cycle button
Chap. 2
- Pag. 10/19
ACCORD 40
2 - Machine safety
EN
2.2.3
Photocells - Option standard pendulum (acc-40-p_1.0_ce_2.2.4)
To prevent access to the restricted area during machining, a system of foot pedals /photocells/ and guards. This
system allows access to the area where machining is not currently taking place, to load and unload the workpiece
in safety.
You can select two different operating methods:
1) pendulum machining;
2) machining in one area.
IMPORTANT:
- if you go past the line of photocells when they are active, this generates a machine EMERGENCY stop;
- if you go past the line of photocells when they are not active, you will however, have to reset the photocell line (
by pressing RESET pushbutton ). If the photocell is not reset the machine does not continue machining in the
corresponding area.
Pushbutton B ( figure below) reset area "b" photocell
Warning light C indicates state of photocell in area "b". Warning light ON = photocell active.
Chap. 2
- Pag. 11/19
ACCORD 40
2 - Machine safety
EN
PENDULUM MACHINING:
In this mode guard H( figure below) must be open.
On the basis of which area the beam is in, photocell sections 1 or 2 are activated. Foot pedal 3 is always active (
apart from during parking).
The figure below illustrates an example of when the machine is machining panel "b".
Photocell sections 1 and 2 are active while the operate can enter area K ( outlined by the drawn line) to load and
unload panel "a".
As long as you stay within the max dimensions for a panel that can be machined in pendulum (see chapter 3)
loading and unloading can take place without ever stopping machining in opposite area.
If you pass the photocells when they are active ( 1 and 2 in figure above) the machine stops in EMERGENCY.
Chap. 2
- Pag. 12/19
ACCORD 40
EN
2 - Machine safety
In the same way when the machine is machining panel "a" ( figure below) photocell lines 1 and 2 are active. This
means that at that time area "k" can be used for loading and unloading panel "b".
If you pass the photocells when they are active ( 1 and 2 in figure above) the machine stops in EMERGENCY.
Chap. 2
- Pag. 13/19
ACCORD 40
2 - Machine safety
EN
MACHINING IN ONE AREA ONLY:

In order to machine in a single area, guard H must be kept folded up ( figure below) and the key selector on "single
area" control panel.
In this mode it is not possible to approach the work-table apart from when machining heads are parked.
Lines of photocells 1, 2 and 3 ( figure below) and foot pedal 4 are always active. If you pass the photocells or stand
on the foot pedal the machine stops in an EMERGENCY stop.
2.2.4
Photocells - Pendulum option complete ability to load (acc-40-p_1.0_ce_2.2.5)
IN THE PLANNING STAGE
Chap. 2
- Pag. 14/19
ACCORD 40
2 - Machine safety
EN
2.2.5
Fixed perimeter guards

(acc-40-p_1.0_ce_2.2.6)
The perimeter guards are designed to prevent access to the rear of the machine from zones the operator cannot
see, therefore preventing access to hazardous zones.
The guards consist of 1800 mm high sheet metal panels bolted to the floor.
Regularly check that the guards are in good condition.
The covers which contain the electrical/electronic control units are an integral part of the perimeter
guards. These covers are also bolted to the floor during installation.
Chap. 2
- Pag. 15/19
ACCORD 40
2 - Machine safety
2.2.7
EN
Machining unit safety shields

(acc-40-p_1.0_ce_2.2.7)
The machining unit safety shields ( sections below) reduce the effects of material ejection ( waste , splinters ) from
machining area.
IMPORTANT: you must replace parts made from POLYCARBONATE ( described in paragraphs
below) every 5 years.
IMPORTANT: always keep the state of the flexible curtain under control ( see paragraphs below). If
the curtains are torn, cut or scraped you must replace them.
ATTENTION - During the processing it is IMPORTANT to use lubricants because of an early
damage of the mechanical features of plastics. It is fundamental to replace the A front door
(following figure) for the operator safety at least EVERY 2 YEARS.
It is recommended to use ONLY SCM original spare parts.

Failure to carry out the operations described above puts the operator at risk of accident and injury.
Chap. 2
- Pag. 16/19
ACCORD 40
2 - Machine safety
EN
2.2.7.1 Accord 20
(acc-40-p_1.0_ce_2.2.7.1)
These consist of a polycarbonate or sheet metal part (depending on the model) (A) and a flexible barrier of plastic
curtains (B) fig.2.2.5.a.
$FINE
WARNING: always check the efficiency and good state of the operator unit guards. The integritty of
this device is FUNDAMENTAL for the safety of persons and things.
The covers can be raised using the handle on the front.
The covers have to be opened when measuring the tool length (see Section 6) and in the TEST mode.
No machining head can be started with the covers raised.
A microswitch checks the positin of the covers.
Chap. 2
- Pag. 17/19
ACCORD 40
2 - Machine safety
EN
2.2.7.2 Accord 40
(acc-40-p_1.0_ce_2.2.7.2)
The safety shields consist of a sheet metal section (A) , and a flexible curtain made from flexible material (B) and a
polycarbonate door (C).
WARNING: always check the efficiency and good state of the operator unit guards. The integritty of
this device is FUNDAMENTAL for the safety of persons and things.
To open the front door, push the handle upwards in the lower part until the lock is released. Open the door pulling it
towards you.
To close the door keep the handle pushed upwards. Let go of the handle when the door is completely closed.
A micro-switch checks the position of the door. If the door is open the machine cannot be started. If the door is
open while the machine is switched ON ( auxiliary power supply ON) , the machine stops in EMERGENCY.
TEST FUNCTION:
In TEST mode machining can be simulated by holding up the safety slats in order to see the machining area
completely. With the safety slats lifted the machining heads cannot be activated.
A micro-switch checks the position of the slats.
Chap. 2
- Pag. 18/19
ACCORD 40
2 - Machine safety
EN
2.2.8
Testing safety devices

(acc-40-p_1.0_ce_2.2.8)
Use the following table as support to check the Safety Devices
IF FAULTS ARE FOUND: switch off the machine, padlock all power supplies (electricity,
compressed air) OFF, discharge the compressed air system and contact the service centre.
SMB124
SHOULD YOU NOTICE ANY FAULTS DO NOT USE THE MACHINE.

ACCORD 20 / ACCORD 40
DEVICE
FREQUENCY
EMERGENCY buttons
Daily
Photocells
Daily
Peripheral protections
Daily
Machining unit safety

guards
Daily
MODES
Press the mushroom-head
push-button and the
machine must perform an
EMERGENCY stop. Check
all buttons.
Check that the active
photocell stops the machine
in an emergency stop when
it is passed.
Check that the perimeter
safety barrier is in good
condition.
Check that the cabin is in
good condition, especially
the flexible curtain and the
parts made from
polycarbonate.
Check that the flexible
curtain and the parts made
from polycarbonate are in
good condition.
Check that with the cabin
open no machining can be
started.
Check integrity and

visibility of all
Daily
Ensure replacement.
pictograms present on
the machine.
MA = machine ON; MS = machine OFF.
MA/MS
CORRECTIVE ACTION (in

case of fault)
Ref.
MA
2.2.2
MA
2.2.3
2.2.4
2.2.5
MA
2.2.6
MS
Switch off the machine,

padlock off the power and
compressed air supplies,
contact the service centre, DO
NOT USE THE MACHINE.
2.2.7
MA
MA
MS
1.4.2
Chap. 2
- Pag. 19/19
ACCORD 40
3 - Technical Characteristics
EN
INDEX
3.1
General Technical Characteristics (SAV 3.1) ......................................................2
3.1.1
Max dimensions of tools ACCORD 40 PRISMA..................................................3
3.2
Noisiness level.....................................................................................................4
3.3
Overall Dimensions .............................................................................................4

- ...........................................................................................................................6
3.5
Z axis diagram ACCORD 40 ...............................................................................7
Chap. 3
- Pag. 1/8
ACCORD 40
3.1
EN
General Technical Characteristics (SAV 3.1)

(acc-40-p_1.0_ce_3.1)
GENERAL TECHNICAL SPECIFICATIONS

Work-table with 1 panel
"X" - "Y" Axis stroke
"Z" Axis stroke
Progammable speed in "X"-axis
Progammable speed in "Y"-axis
Progammable speed in "Z"-axis
Vector speed
Max height of workpiece that can be machined (Accord 40)
Distance between "electro-spindle offset" and work-table - MIN / MAX
Panel clearance
!! FROM CNT !! Total weight with electric equipment
Sound power according to standards ISO / EN
ELECTRIC TECHNICAL SPECIFICATIONS
Standard power supply
Electric connecting cables = 3 Phases + Neutral + Earth
Nominal current in Amps
Electric absorbtion ACCORD 20:
mm
mm
mm
mm
mm
mm
mm
mm
m/min
m/min
m/min
m/min
mm
mm
mm
kg
DB
3650x1560
6050x1560
7250x1560
4250x2280
6050x2280
7250x2280
See chap. 3.4
440
75
75
30
110
330
See chap. 3.5
See chap. 3.5
37004000
See chap. 3.2
V / Hz
400 / 50-60
See table
Elettromandr. HSK 8.5 Kw (S1) - Inverter 11 Kw

(Electrospindle HSK 8.5 Kw (S1) - Inverter 11 Kw)
50 A
53 A
65 A
71 A
81 A
90 A
Elettromandr. HSK 13 Kw (S1) - Inverter 15 Kw

(Electrospindle HSK 13 Kw (S1) - Inverter 15 Kw)
56 A
59 A
71 A
77 A
87 A
96 A
(N3 250mc/h 7.5 Kw pumps)
N3 Pompe 250mc/h 7.5 Kw
(N1 250mc/h 7.5 Kw pump)
N1 Pompa 250mc/h 7.5 Kw
Elettromandrino tipo
(Electrospindle type):
(N1 250mc/h 5.5 Kw pump)
Pompa vuoto tipo

(Vacuum pump type):
N1 Pompa 250mc/h 5.5 Kw
Assorbimento elettrico Ampere (Electrical input Ampere)

ACCORD 20 P.Y=2280
Caratteristiche tecniche non evidenziate: vedere Procedura P0 2/03 All.1

Ci riserviamo a termini di Legge la proprieta' di questo disegno con divieto di renderlo comunque noto a terzi senza la nostra preventiva approvazione
CF 3
...
Scala
...
1:1
Massa (Kg)
0,00
Data
19/05/09
Firma
A. Pasotti
Bolla
.../...
Visto
.....
ASSORBIMENTO ELETTRICO AMPERE (ELECTRICAL INPUT AMPERE)
9074698052B
TECHNICAL SPECIFICATIONS compressed air supply and extraction

Compressed air supply
Bar
6,5
Medium consumption of compressed air
Nl/min
400
Istantaneous max. consumption of the compressed air
Nl/min
700
Diameter of centralised chip extraction conveyor
mm
200
Extraction air total consumption
m3/h
3400
Air speed for suction
m/sec
30
Vacuum
Pascal
3000
Chap. 3
- Pag. 2/8
ACCORD 40
EN
IMPORTANT:
Make sure that:
- the compressed air supply equipment is free from condensation and deposits (emulsified oil,
scaling).
- the compressed air supply pressure is at least 7 bar.
- that the hoses and piping of the compressed air secondary distribution network have a diameter
of 3/4" gas (approx. 27 mm).
- the connecting pipe from the distribution system to the machine have to be with 12 mm. internal
diameter and it has not to be longer than 10m
Note: the infeeding pipes long from 10m to 30m have to have 16 mm internal diameter.
- In particular, the compressed air generating system must provide the following air quality
characteristics*:
- MAX. particle dimensions = 20 microns
- Max. oil content = 1mg/m3
- Dew point = + 2C
3.1.1
Max dimensions of tools ACCORD 40 PRISMA

(acc-20_1.0_ce_3.1.1)
Machine with Rapid 16:

- max 300 mm
- H max 270 mm
Using tool sizes that are not compatible is strictly forbidden.
SMB124
When choosing a tool, check that the weight is compatible with the
tool magazine capacity too (see chapter 10) and that the rotation
speed is supported by the spindle specifications ( See the "Rotation
speed selection" sections ).
Chap. 3
- Pag. 3/8
ACCORD 40
3.2
EN
Noisiness level
(acc-40-p_1.0_ce_3.2)
LIVELLO DI RUMOROSIT
NOISINESS LEVEL
Condizioni di funzionamento: FORATURA - FRESATURA secondo norma : EN 848-3:1999
Operating conditions: BORING - ROUTING Reference standard : EN 848-3:1999
Fattore di FORATURA
BORING
Norma di riferimento incertezza
K
Reference standard
VSA
LAV
Uncertainity
FRESATURA
ROUTING
VSA
LAV
factor K
Lop: livello della pressione

acustica al posto operatore
EN ISO 11202:1997
- dB (A)
Noise level at operator position dB (A)
Lw: livello della potenza

acustica emessa - dB (A) re
EN ISO 3746:1995
1pw
72,5
80,8
75,6
80,1
89,7
97,9
92,5
96,9
Emitted noise level - dB (A) re

1pw
Il valore massimo della pressione acustica istantanea ponderata inferiore a 130dB ( C )

The maximum istantaneus noise level pressure is under 130dB ( C )
VSA : A vuoto senza aspirazione
LAV : In lavoro
No machinin without dust extractor equipment
Machining
NOTE:
The noise values are emission levels and not necessarily safe working levels.
While there is a correlation between emission levels and exposure levels, this is not a reliable
parameter for determining whether further precautions should be taken.
The factors which influence the real exposure of the operator include the duration of exposure,
environmental features, other sources of emission, e.g. number of machines and other adjacent
machining operations.
The exposure level regulations may vary from country to country.
This information should however make it possible for the machine user to make a better
assessment of the hazards and risks involved.
EAR DEFENDERS: use when the material being machined or the machining conditions raise the
noise level above 80db.
3.3
Overall Dimensions
(acc-40-p_1.0_ce_3.3)
WARNING: the layout presents all different types of machine setup. Take care to find the correct
setup.
Customised Layouts for carrying out special jobs can be found attached at the back of the manual.
Chap. 3
- Pag. 4/8
ACCORD 40
EN
(acc-40-p_1.0_ce_3.3a)
ACCORD 40 - 4250 x 2280
Chap. 3
- Pag. 5/8
ACCORD 40
EN
ACCORD 4250x2280 AREA DI LAV. PASS. PEZ.
5460
4250 DIMENSIONE PIANO

TABLE DIMENSION
(acc-40_1.0_ce_3.4a)
2280 DIMENSIONE PIANO

TABLE DIMENSION
Chap. 3
- Pag. 6/8
ACCORD 40
EN
3.5
Z axis diagram ACCORD 40

(acc-40-p_1.0_ce_3.5)
Chap. 3
- Pag. 7/8
ACCORD 40
EN
.
(sp)
Chap. 3
- Pag. 8/8
ACCORD 40
4 - Transport and machine installation
EN
INDEX
4.1
Positioning ...........................................................................................................2
4.2
Hoisting and unloading the machine ...................................................................2
4.3
Suitable electrical hookup....................................................................................8
4.4
Suitable compressed air supply hookup............................................................13
4.5
Idoneo collegamento dell'aspirazione ...............................................................14
4.5.1
Accord 20 ..........................................................................................................15
Chap. 4
- Pag. 1/16
ACCORD 40
4.1
EN
Positioning
(acc-40-p_1.0_ce_4.1)
A clear working area around the machine is fundamental for safety: the floor (preferably in nondeformable material, a cement industrial floor is recommended) must be flat, well-kept and free of
material, e.g. shavings, scraps, etc..;
For the correct dimensions of the foundations, use the data set out in the General layout (par.3.1.2):
- overall weight of the machine body
- support feet layout
- maximum load on a single foot
- maximum acceptable differential settlement
See also section 1.5.3
4.2
Hoisting and unloading the machine

(acc-40-p_1.0_ce_4.2)
Important: the operations described below must be carried out by qualified personnel
Carry out this operation with a crane or bridge crane.
Do not use elevator cranes
Before hoisting the machine remove all packaging material and components which were ATTACHED to the
machine during transport. Check component weight before hoisting; component weight is shown on the plate (T1).
Ensure that the lifting capacity of your hoisting equipment matches the machine weight including the electrical
control unit. Check the machine weight on the plate (T).
Use hoisting equipment with an inching function to ensure that the machine can be set down gently onto the factory
floor. Set the machine down gently; setting the machine down heavily can damage the machining mechanisms.
SMB124
Find the handles where strips have to be connected for. The handles are fastened to the sides of the base.
WARNING: for reasons of transport, the ACCORD with table Y = 2280 mm is separated into 2 parts (
see lifting diagram on following pages).
Chap. 4
- Pag. 2/16
ACCORD 40
EN
Fix the strips securely to the handle strips. Slowly tighten the strips. Check that the strips do not touch parts of the
machine.
The lifting diagrams are shown on the following pages.
No persons and things must be present in the area during the unloading and moving operations
Take great care when lifting or moving not to make any sudden movements that may dangerously unbalance the
load.
Move the machine to its location.
SMB124
The unpacking and installation operations must be carried out by personnel authorised by SCM Group
S.p.A... Once the machine has been unloaded and placed, wait for authorised personnel.
Once the machine is installed, keep all devices used for transportation (belts, brackets, etc...) for any
future movements
Chap. 4
- Pag. 3/16
ACCORD 40
EN
ACCORD lifting diagram with table Y = 1560 mm:
Chap. 4
- Pag. 4/16
ACCORD 40
EN
Chap. 4
- Pag. 5/16
ACCORD 40
EN
ACCORD lifting diagram with table Y = 2280 mm:
Chap. 4
- Pag. 6/16
ACCORD 40
EN
Chap. 4
- Pag. 7/16
ACCORD 40
4.3
EN
Suitable electrical hookup

(acc-40-p_1.0_ce_4.3)
Important!!!:
The electrical connection and the tests listed below must always be carried out by a specialised
electrician, referring to the wiring diagram supplied with the machine
Check that the mains voltage corresponds to that of the machine.
The perfect working condition for the machine is when it runs on exactly the voltage written on the identification
plate "T" present in the electrical cabinet.
Nevertheless it can adapt to voltages that are higher or lower than this but within a tolerance range of +/- 10%.
Out of this range, adjust the power supply voltage.
When selecting the power supply cable cross-section, check the total absorbed current value in the In box of the
plate "T".
NOTE: Fit a safety device upstream of the machine in conformity with the wiring diagram
specifications: a circuit breaker or delayed fuse, as indicated in the attached table.
Fit a cut-out switch upstream of the machine, in compliance with the laws and standards in force in
the country in which the machine is used. The switch must be tripped at 1 A delayed, co-ordinating
with the facility earth circuit.
NOTE: Fig. 4.7a table is valid for cables up to 100m length and with direct connection between line
and electric equipment.
(acc-40-p_1.0_ce_4.3a)
Legend;
S/N
Mod.
w.d.
N.
Ref.
Kg
Un
~
f
In
Ik
Date
By
serial number
machine model
wiring diagram number
Data processing centre code number
ES internal ref. number (order)
weight of the electrical panel only
nominal voltage
number of phases (3 or 3/N)
frequency
nominal current at full load
nominal breaking capacity
electric panel manufacturing date
electric panel manufacturer
IMPORTANT : 2 different values may be present in the Un ( nominal supply voltage ) field. This
means that the machine is powered by 2 separate electrical lines.
For example, if there is an automatic table ( TVN version ) it will read "Un 400 - 230 V". This means that
there are two separate power supply lines:
- a line at 400 V +- 10% 3F+N; and
- a line at 230 v +- 10% F+N.
(acc-40-p_1.0_ce_4.3b)
Chap. 4
- Pag. 8/16
ACCORD 40
EN
Before making the connection, disconnect the main line switch. Always check that the line is not live
Chap. 4
- Pag. 9/16
ACCORD 40
EN
Note:
For power supply ratings other than 400 V, the machine must be fitted with an autotransformer (K).
The autotransformer converts these power ratings to the 400 Volts necessary for efficient machine operation.
On machines fitted with autotransformers, select the power cable section on the basis of the current absorbed by
the autotransformer.
WARNING:
On machines fitted with an autotransformer, the user is responsible for fitting fuses and other forms of protection
upstream on the power line.
The autotransformers supplied by SCM GROUP S.p.A. have a "neutral" socket
The yellow-green earth cable must have the same section as the power cable wires and must comply with the
current safety regulations of the country where the machine is installed.
Before you connect up the machine, switch off the mains power supply. Check that there is no power present on
the line.
N.B.: The mains power line must have a "neutral".
Connect line cables (N) (R) (S) (T) to the slector (V) terminal board (M)
Fasten the yellow/green earth connection to the screw marked with a tag (PE)
These cables must be passed through the cable clamp (P)
WARNING
Work on electrical equipment must be carried out by qualified electricians only.
Do not modify, change or disable any of the circuits or devices fitted to the machine.
Under normal working and maintenance conditions the door of the electrical cabinet must always be kept
closed. The key to the door must be kept by an expert operator.
Checking that the connection is correct:
When you have completed all connections:
a) Check that the electronic cards are correctly fitted in their sockets.
b) Close the electrical cabinet door.
c) Turn the voltage supply to the line in which the machine has been inserted ON.
Chap. 4
- Pag. 10/16
ACCORD 40
EN
d) Turn the main switch (V) to the "I" (ON) position.
SMB124
N.B.
Do not operate the tool changer until you have checked that the mains power supply
connection has been correctly made.
e) enable selector on paddle screen (see par 5.2.2) that switches ON vacuum pump and check that it rotates in
the right direction (indicated by the arrow F: consult pump manual).
If it is not rotating in the right direction stop the machine and switch OFF the current to the main line. Then invert
position of 2 of the 3 conductors R-S-T on terminal board (M).
Then carry out process described for first connection and check the pump rotation direction again.
f) RESET" the Numeric Control (see attached manual).
g) now you can press the machine main ON switch.
Chap. 4
- Pag. 11/16
ACCORD 40
EN
.
(sp)
Chap. 4
- Pag. 12/16
ACCORD 40
EN
4.4
Suitable compressed air supply hookup

(acc-40-p_1.0_ce_4.4)
Important: the operations described below must be carried out by qualified personnel
Ensure that the compressed air supply line is free of condensate, burnt oil residues, scaling and solid impurities.
The distribution line must have tubes with an internal diameter that does not exceed 10mm.
The pressure at infeed must not be less than 6.5 bar and not more than 8 bar (see also T plate on the machine
side).
Check that there is no cross-section narrowing upstream from the filter unit.
Connect the mains supply to the hose adapter (A) using a 14 mm inner diameter hose and a Jubilee clip (A).
Open the main valve slowly to allow the machine mechanisms to move and settle in their positions. Check that the
pressure on the gauge (B) is at least 6.5 bar.
If necessary, adjust the pressure using the knob (C).
Excessive accumulations of condensate in the circuit can cause compressed air equipment to malfunction. To
prevent excessive accumulation of condensate ensure that temperature of the compressed air does not exceed
25-30C.
Compressed air temperature can be controlled by fitting compensation tanks to the compressor.
To switch the compressed air supply on and off, use the padlocked valve (D). To switch on the compressed air,
remove the lock, push the valve (D) down and turn it clockwise.
To switch off the compressed air supply, turn the valve anticlockwise until the slot (M) in which the padlock
can be inserted appears at the top again. The system is depressurised through the silencer (G).
The pressure switch (H) stops the machine in emergency if the compressed air pressure falls below
the set-point value.
Important:in case of a failure in the compressed air supply to the machine, detach and padlock the
main tap.
If you do not do this, the air supply may suddenly return, causing parts of the machine to move
unexpectedly.
Chap. 4
- Pag. 13/16
ACCORD 40
4.5
EN
Idoneo collegamento dell'aspirazione

(acc-40-p_1.0_ce_4.5)
The machine must be connected to the extraction system, which must be constructed in
compliance with pr EN 12779 regulations which also require the use of primer sources detector.
Any plastic hoses used must be fireproof
Correct extraction gives efficient machine operation and prevents damage caused by overheating. It
also reduces the risk of inhaling sawdust and guarantees safe machining conditions for the
operator.
Once a week, check the efficiency of the sawdust/shaving extractor system.
Other factors which reduce sawdust emissions are:
-regular maintenance of the tools, the machine and the extractor system
-correct cutting speed and feed speed
-correct adjustment of hoods, guards, diverters
Always machine with the general extraction functioning also when machining single workpieces.
Chap. 4
- Pag. 14/16
ACCORD 40
EN
4.5.1
Accord 20
(acc-40-p_1.0_ce_4.5.1)
CONNECTING TO PLANT:
Connect your mains sawdust/shaving extractor system to manifold (B - C) using a flexible hose. The extractor hose
must be long enough to enable full travel of the head.
WARNING:
Ensure that the dust extraction system has the following features that have to be guaranteed in B C connection points:
- dust extraction speed = 25m/s at least
- extraction air consumption (capacity) = sum of singles conveyors B - C (2800+1600m3/h)
- vacuum = 1500Pa
- Electro spindle: connect a hose 200mm in diameter from the vacuum system to the manifold B (Fig. 4.9a) and
fix it in place with a Jubilee clip.
- Boring head (Optional): connect a hose 150mm in diameter from the vacuum system to the manifold C (Fig.
4.9b) and fix it in place with a Jubilee clip.
Connection to the centralised sawdust/shavings extractor (Optional)
- Connect a hose 300mm in diameter from the vacuum system to the manifold A and fix it in place with a
Jubilee clip: air consumption for suction = 6300m3/h
IMPORTANT: Ensure that there are no kinks or sharp bends in the extractor hose. Sharp bends will
cause a build up of wood shavings in the bend and restrict the extraction flow (See Fig. 4.9c)
B
C
OK
Accord_20_03
Accord_20_04
$-UM56b
Chap. 4
- Pag. 15/16
ACCORD 40
EN
.
(sp)
Chap. 4
- Pag. 16/16
ACCORD 40
5 - Controls general description
EN
INDEX
5.1
Controls and where they are situated..................................................................2
5.1.1
Mobile push-button control panel: precautions for use........................................3
5.2
Description of controls .........................................................................................4
5.2.1
Electrical cabinet .................................................................................................4
5.3
Remote push button control panel.......................................................................7
5.3.1
Mobile pushbutton panel with display................................................................10
5.4
Controls on working tables ................................................................................12
5.4.1
Controls on remote pushbutton panel ...............................................................13
Chap. 5
- Pag. 1/14
ACCORD 40
5.1
EN
Controls and where they are situated

(acc-40-p_1.0_ce_5.1)
The health and safety of the operator and other people near the machine depends on the judgement and
experience of the operator. They must therefore have a thorough knowledge of where the controls are and how
they work. They must also study and be thoroughly familiar with the contents of this User and Maintenance Manual
before carrying out any action whatsoever.
The machine can only be used after the entire plant has been officially tested and approved.
The controls are located:
- on the electrical cabinet (A)
- on the main control panel (B)
- on the mobile control panel (C)
- in the loading zone (D)
Chap. 5
- Pag. 2/14
ACCORD 40
EN
5.1.1
Mobile push-button control panel: precautions for use

(acc-40-p_1.0_ce_5.2.5a)
The back of the mobile push-button control panel has a magnetic support so that it can easily be attached on metal
parts of the machine, freeing up the operator's hands to make work easier .
Do not attach the mobile push-button control panel at heights above approx. 1.2 m. The control
panel could be damaged by an accidental fall from a height greater than that indicated .
The pushbutton panel must always be held correctly: holding it incorrectly may cause the
connection to be interupted or damage the components (figure below)
If the push-button control panel accidentally falls (from any height), always check that there is no
damage to the controls before using the machine.
In particular, check:
- that the mushroom-head EMERGENCY STOP push-button works ( A ). See also in Chapter 2 the section
on "Checking safety devices");
- the axis selector ( B );
- the spindle potentiometer ( C );
- the axis potentiometer ( D );
OK
C
D
B
MA
1,2 X
m
Pigna_03e
Pigna_03b
Chap. 5
- Pag. 3/14
ACCORD 40
5.2
EN
Description of controls
(acc-40-p_1.0_ce_5.2)
According to the type of electrical equipment and machine configuration, the commands described
below may not be present.
5.2.1
Electrical cabinet
(acc-40-p_1.0_ce_5.2.1)
Ref.
Picture
Description / Function
N
IO
Use and / or indication
O OFF
General switch /
It inserts / disconnects the electrical
tension of general feeding.
It can be blocked in "O-OFF" position
through a padlock.
OFF
= disconnected
ON
= inserted
O
OFF
Emergency push-button /
When always active it is used for
immediately blocking all the machine
functions by cancelling the machining
cycle, stopping the axis and the spindles
rotation
NORMAL STOP push-button /
2A
CMD_03p
3
CMD_03b
Chap. 5
- Pag. 4/14

rotation
White shining RESET push-button /
Push to disconnect the

tension.
Rotate in the direction of
the arrow, in order to
restore the button

tension.
Push to insert
When switched on, it shows that the
Switched on pilot light =
machine is active, ready for workings.
electrical tension
When switched off it shows that the
WARNING: IN CASE OF
machine is in emergency.
LAMP MALFUNCTION,
After having restored the emergencies, it REPLACE IT
is used to reactivate the machine (it has IMMEDIATELY!
to light up by pushing it)
ACCORD 40
EN
Ref.
Picture
RESET pushbutton /
RESET
4
CMD_135
Photocell and CNC messages Reset

pushbutton. When you press the
pushbutton the photo-electric is reset.
The CNC messages are also reset.
Two position selector /
This activates / deactivates the vacuum

pump
Press ( holding key enable

selector) to reset.
0 = OFF
I = ON
CMD_05
Blue pushbutton /
Controls cycle start
6
CMD_03c
Key selector /
Enables RESET pushbutton

CMD_136
0 = RESET pushbutton not

enabled
I = RESET pushbutton
enabled
During maintenance operations and to prevent unauthorised operators from using the machine we
recommend that you pull out the key selector.
The selector prevents the machine from being restarted from within the safety area. Do not try to
avoid or override the safety mechanisms in any way.
USB connecting socket/
Connection to PC
CMD_124
USB
USB connection plug /
connection to the PC
CMD_124b
PHONE
RJ45 socket/
Connection to telephone line(MODEM)

CMD_134
Chap. 5
- Pag. 5/14
ACCORD 40
EN
NET
RJ45 socket /
Connection to data network

CMD_133
0 = machining in a single
area
Key selector /
Enables pendulum machining
I = pendulum machining
CMD_137
Yellow illuminated warning light /

STOP THE MACHINE AND
When it comes ON this means that there CONTACT ASSISTANCE
is a fault in the conditioner
SERVICE
9
CMD_112
ON
OFF
This switches the machine pneumatic

circuit ON/OFF.
It can be locked in the "O-OFF" position
using a padlock.
10
CMD_138.eps
Chap. 5
Pneumatic isolator /
- Pag. 6/14
OFF
= OFF
ON
= ON
ACCORD 40
EN
5.3
Remote push button control panel

(acc-40-p_1.0_ce_5.3)
OK
Pigna_03b
NOTE: The push button panel needs to be always correctly held: an improper way of usage may
cause the interruption of the connections or even damage some of the components.
Ref.
Picture
Potentiometer of speed adjusting of axis

in machining
20
CMD_20
Potentiometer of speed adjusting of axis

in manual modality
21
CMD_21
Z3
22
Z2
Selector "Axis" /
Z
V
Z4
Z5
X
A
W
C
CMD_22
It is used for selecting the axis with the

CNC in "manual" or "MDI" modality
"Start cycle" push-button /
23
CMD_23
It is used for restarting the machining

cycle after a "hold" generated by the
push-button 24 and it is active only with
the CNC in "Automatic" modality; it is
also used for confirming the instructions
or the controls inserted through the
software interface.
The switched on pilot light

shows that the button is
active
Chap. 5
- Pag. 7/14
ACCORD 40
EN
"Stop cycle" push-button /
24
CMD_24
25
JOG +
CMD_25
26
It is used for moving the axis in positive

direction with the CNC in "MDI" modality
Push-button (-) for the axis movement in
manual modality /
JOG CMD_26
27
CMD_27
28
It is used for temporarily blocking (hold

The switched on pilot light
modality) the machining cycle, by
stopping the axis and the electrospindles shows that the button is
rotation and it is only active with the CNC active
in "Automatic" modality (push the button
23 in order to restart the cycle)
Push-button (+) for the axis movement in
manual modality /
F1
it is used for moving the axis in negative

direction with the CNC in "MDI" modality
Push-button for the blocking/relase of the The switched on pilot light
cone ISO30 / HSK63: active in
"Automatic" and "MDI" modalities
active
Push-button not enabled
CMD_28
29
F2
CMD_29
Push-button for the manual lifting of the

extraction hood /
30
CMD_30
31
F3
CMD_31
32
F4
It is used for lifting or for manually

lowering the extraction hood and it is
always active.
Push-button (F3) for the manual lifting of
the stops, active in every conditions,
except the "Automatic" modality
CMD_32
33
F5
CMD_33
34
F6
CMD_34
Chap. 5
- Pag. 8/14
Push-button (F6) for the rotation of the

tool crib: active in "Manual" or "MDI"
modality
ACCORD 40
EN
F7
35
F8
Selector not enabled
CMD_35
3-positions selector for "No edit" - "No

mode" /
36
Always active
CMD_36
On the position
(No edit)
the editing on the CNC is
blocked, so that it is
impossible to carry on the
data saving.
On the position
(No
mode) the machine
functions before enabled
are stored.
Emergency push-button
When always active, it is used for
functions, by cancelling the machining
rotation
37
Z3
Z2
Z
V
Z4
Z5
A
C
38
JOG +
38
F3
F1
F2
F4
F5
JOG -
F6
Push-button for the axis movement in

"adjustment" modality
F7
F8
37

tension.
Pull to restore the pushbutton
In order to move the axis in

"adjustment" modality, you
need to keep the pushbutton S2 pushed; its
release during the moving
of the axis creates the
machine emergency
PIGNA_01a
Chap. 5
- Pag. 9/14
ACCORD 40
5.3.1
EN
Mobile pushbutton panel with display

(acc-40-p_1.0_ce_5.2.4.1)
A) Mushroom-head emergency stop pushbutton

B) CYCLE START pushbutton with warning light
C) "Hold" cycle pushbutton
D) Pushbuttons for Axes Jog and tool magazine "step step" rotation (where present) and sequential boring unit
spindle downstroke
E) Electrospindle tool lock/release pushbutton
F) Extractor hood lifting pushbutton
G) Axes potentiometer
I) Spindles potentiometer
P) "Dead man" pushbutton, enables operations in "manual" mode
H = Numeric selector ( from 1 to 16 )
X = Modal display
Y = Mode selector
Chap. 5
- Pag. 10/14
ACCORD 40
EN
Modal selector function logic:

MODE display:
The letter shown on the left (display 1) indicates the MODE .
Using the "Up" and "down" pushbuttons ( Y in previous figure) you can select the function category.
Enable MODES:
- Axes : X/Y/Z/U/V/W/A/B/C ( where supplied)
- Boring unit : D
- Serial unit : S
- Tool magazine : M
OBJECT display:
Display2 indicates which object has been selected. The objects are selected using selector H (previous figure).
NOTES:
The objects not present on the machine are not displayed:
- the modes and categories not present on the machine are not displayed;
- the axes and units not present on the machine are not displayed;
- selects from a numeric switch (H) a unit/head not present on the machine,
Display2 shows character "-".
- Function pushbutton "F1" disables current mode and activates options mode (not used);
- Numeric switch (H) scans the possible options with numbers from 1 to 16;
- Jog pushbuttons positive and negative (D) = axes movement, serial units movement, magazine step;
EXAMPLES:
Magazine manual controls
. You can be inside or outside the safety barrier:
select Magazines mode using Up - Down pushbuttons(Display1 shows M);
select the number of the magazine from the numeric switch;
If inside the safety barrier, press and hold down the dead-man pushbutton on the pushbutton panel;
to rotate the magazines press Jog pushbuttons positive or negative;
Boring unit spindles manual controls
. You must be inside the safety barrier (photocells/foot pedals activated, head safety shields open):
select boring unit mode using Up - Down pushbuttons(Display1 shows D)
select the number of the boring unit from the numeric switch;
press and hold down the dead-man pushbutton on the pushbutton panel
press Jog pushbuttons positive or negative to lower and raise the spindles in sequence.
Chap. 5
- Pag. 11/14
ACCORD 40
5.4
EN
Controls on working tables

(acc-40-p_1.0_ce_5.4)
The working table may change as far as the machine composition is concerned and it can be
replaced by the following devices.
Ref.
Picture
rotation

tension.
restore the button
3-positions selector /
41
It activates / disconnects the vacuum in

the working tables / vacuum cups
CMD_114
SMC
42
OUT1
OUT2
SET
CMD_115
43
CMD_116
44
CMD_117
Chap. 5
- Pag. 12/14
Vacuum sensor device /

It measures the vacuum value into the
working table and gives the consent to
the "start cycle"
THE VACUUM
SENSOR DEVICE IS
REGULATED BY THE
MANUFACTURER: IT IS
FORBIDDEN TO MAKE
VARIATIONS
SMB124
Quick release chuck connections 8mm

/
Connected to the compressed air system
and to the 40 selector theyre used for
functioning of the external devices
Quick release chuck connections 8mm
/
Connected to the vacuum system and to
the 41 selector, they are used for the
functioning of the external devices
ACCORD 40
EN
5.4.1
Controls on remote pushbutton panel

(acc-40-p_1.0_ce_5.4.1)
WARNING: the remote pushbutton panel only has "pendulum machining" option ( both on front and
at 360).
The remote pushbutton panel is fixed to the floor when the machine is installed.
Ref.
Picture
rotation
White pilot light /

It indicates the state of the field /working
area
6
CMD_112

tension.
restore the button
When it is on, it indicates
that the corresponding
working area is busy with
the working and the relative
photocells, if activated,
produce the machine
emergency
"Start cycle" push-button /
It is used for restarting the machining

cycle after a "hold" generated by the
push-button 10 and it is active only with
the CNC in "Automatic" modality; it is
also used for confirming the instructions
or the controls inserted through the
software interface.
Chap. 5
- Pag. 13/14
ACCORD 40
EN
.
(sp)
Chap. 5
- Pag. 14/14
ACCORD 40
6 - Use and adjustments
EN
INDEX
6.1
Use and adjustments...........................................................................................3
6.2
Starting and Stopping ..........................................................................................4
6.2.1
Starting ................................................................................................................4
6.2.2
Stop .....................................................................................................................6
6.2.3
UPS unit ..............................................................................................................7
6.3
Using operator interface on the PC .....................................................................8
6.4
Machining procedures .........................................................................................9
6.4.1
Loading of machining programs ........................................................................10
6.4.2
Positioning a Panel............................................................................................12
6.5
JERK functions ..................................................................................................14
6.6
Setting up the Machine......................................................................................15
6.7
Fitting the Tools .................................................................................................17
6.7.1
Tool-holder HSK ................................................................................................18
6.7.2
Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting ......................20
6.7.3
Maximum rotation speeds .................................................................................22
6.7.4
Sanding tools.....................................................................................................23
6.8
Extraction hood on Accord 20 ...........................................................................24
6.9
Remove tool from spindle..................................................................................25
6.10
Measurement Function......................................................................................26
6.10.1
Length tool measurement..................................................................................26
6.10.2
Panel thickness measurement ..........................................................................28
6.11
PARK macro......................................................................................................30
Chap. 6
- Pag. 1/42
ACCORD 40
Chap. 6
EN
6.12
SLAT TEST function..........................................................................................31
6.13
Locking during the tool change cycle ................................................................32
6.13.1
Accord 20 ..........................................................................................................32
6.14
Pendulum machining (optional) .........................................................................34
6.14.1
Pendulum machining 1 - front loading-..............................................................34
6.14.2
pendulum machining 2 - load at 360 -............................................................36
6.14.3
pendulum machining: function logic ..................................................................36
- Pag. 2/42
ACCORD 40
EN
6.1
Use and adjustments

(acc-40-p_1.0_ce_6.1)
The use and adjustments must be carried out by trained personnel

WARNING: NEVER CARRY OUT VARIATIONS TO THE MACHINE CONFIGURATION PARAMETERS. IN
CASE OF TAMPERING THE COMPANY IS NOT LIABLE FOR ANY DAMAGES CAUSED TO
PERSONS AND/OR THINGS
The following paragraphs may refer to different types of machine. Therefore not all of the information may
be pertinent to your machine model. Take care to find out the machine model these paragraphs
refer to.
When a machine model is not specified, the information reported is general and therefore valid for all
models
Chap. 6
- Pag. 3/42
ACCORD 40
6.2
EN
Starting and Stopping

(acc-40-p_1.0_ce_6.2)
6.2.1
Starting
(acc-40-p_1.0_ce_6.2.1a)
PRECAUTION: If the machine is being started for the first time, check that all securing brackets
and blocks have been removed (see section 4.4).
To switch on the machine, proceed as follows:
- Check that the compressed air supply is on. The pressure gauge E (fig. 6.2.1a) should give a reading of at least 6
BAR.
- Pull out the mouse table B
- Turn the main On/Off switch A to position ON
- The computer starts automatically. If it doesnt happen it is necessary to open the electrical cabinet with the
special key supplied and press the

pushbutton on the computer).
Reached this point the procedure of Windows, Xilog Plus and operator interface starting, if Xilog Plus has not
been set up automatically it is necessary to launch it using the special icon on the desktop
In case that the pc is switched off for anomalities, push the button
for more than 5 seconds (driven standby).
The "CYCLE START / RESET" pushbutton flashes to indicate that the photocells must be armed.
Each time you start the machine, you must reset the photoelectric barrier in order to switch on the
auxiliary power.
Before reactivating the photocells with the "CYCLE START / RESET" pushbutton, check that there is no
one in the protected zone.
- When the screen page shown in fig. 6.2.1c appears, you can start the machine by pressing the white pushbutton
R which lights up.
NOTE: if the white pushbutton R does not light up, check if any emergency or safety devices are
activated.
IMPORTANT: before resetting the emergency and/or safety devices, check that the causes of their
activation have been removed.
IMPORTANT: the white pushbutton R lights up to indicate that the machine is operating.
- The setting execute ( see chapter 4.1 of the planning handbook Panel Mac-Xilog Plus)
- When the message "sizing completed" appears on the display unit, the machine is ready to start machining.
- Turn on the chip extraction system (this is independent from the machine and optional).
Chap. 6
- Pag. 4/42
ACCORD 40
EN
A
O OFF
N
IO
RESET
CMD_135
CMD_03b
R
$-UM533d
Chap. 6
- Pag. 5/42
ACCORD 40
6.2.2
EN
Stop
(acc-40-p_1.0_ce_6.2.2)
To switch off the machine follow this procedure:

exit the operational mode on the C.N.
activate the machine emergency
close the Windows session( press Ctrl+Esc->Close session -> Stop the system)
switch off any uninterruptible power supply (optional)
rotate the general switch to 0
Clean the work zone
The person in charge, (normally the qualified operator) must take care of the key to ensure that the
machine is never started up without their supervision
Switching the Office PC on and off:
- The pc , even when it is off with the 220 Volt power supply cable connected, is in actual fact powered and in a
"standby" state.
- It is switched on or off as follows:
- switch on: press the on key on the front panel of the pc.
- switch off: performed by the operating system.
- forced switch off: it is called forced when the o.s. is not able to switch off the pc. To "force" the switch off keep the
on/off key pressed , for more than 5 seconds.
It must be noted that in certain operating conditions , e.g. after an electrical blackout , the basic "standby" state
may not reset itself correctly.
In this case , the regular "standby" state can be reset by keeping the on/off key pressed for more than 5 seconds.
Chap. 6
- Pag. 6/42
ACCORD 40
EN
6.2.3
UPS unit
(acc-40-p_1.0_ce_6.2.3)
In the event of voluntary machine shutdown, it is suggested that you also switch off the UPS unit manually by
acting on the relevant ON-OFF switch.
If you do not do this and the machine stop is excessively long ( longer than UPS autonomy ) there is a risk of the
unit batteries going completely flat.
When the machine is switched back on, make sure the UPS unit is switched on first and the machine after.
Switching the unit back on via automatic mains commutation is possible under all conditions, even if the batteries
have run completely flat. In this case, however, UPS protection cannot be guaranteed until the batteries have fully
recharged.
If this restart sequence should fail to be executed correctly errors may prevent a routine restart and proper machine
operation.
In this event switch the machine off and back on again without switching off the UPS unit.
Chap. 6
- Pag. 7/42
ACCORD 40
6.3
EN
Using operator interface on the PC

(acc-40-p_1.0_ce_6.3)
The introduction of the PC to borers-routers enables the operator to control the machine from a special operator
interface, designed and configured to facilitate and speed up machine use and programming.
The operator interface enables direct control of the machine logic (PLC) from the PC. The interface functions have
been designed to make full use of the machines potential without endangering safety in any way.
The use of a PC has enabled the introduction of a totally 'open' system for machine control. Unfortunately this
development has opened the way for third-party program developers who have little knowledge of the principles of
machine control and machinery safety.
Given this situation, SCM Group S.p.A. would like you to note the following:
1)Dealers, retailers or branches in general are not authorised to install or in any way promote the installation of an
operator interface not approved by SCM Group.
2)SCM Group declines all responsibility for machines equipped with operator interfaces other than those
authorised and installed by SCM.
The document "Diagnostics, Error messages and M codes" is available as a Pdf file, which can be read using
Acrobat Reader. Start Acrobat Reader by clicking its icon on the Windows desktop.
The file is in the following directory: C:\Programmi\Xilog Plus\country\"lingua"\Alrmhelp where "lingua" corresponds
to the language used in Xilog Plus
There is also a direct link to the file from Xilog Plus
Note. Diagnostics and M Code on-line connection
If an error message has been received, using the ( F6 ) function key an on-line connection can be made with the
machine diagnostics and the page regarding the error in question can be found automatically (the connection to
the diagnostics file is made through Acrobat Reader, which is already installed on the machine PC).
Important: While the system is starting Acrobat Reader and opening the Diagnostics file, do not touch
any keys on the keyboard.
Chap. 6
- Pag. 8/42
ACCORD 40
EN
6.4
Machining procedures
(u2412-tv_1.0_ce_bps_6.4)
Machining procedures are the operations to be performed in sequence in order to run one or more complete
machining cycles correctly.
We recommend the following sequence:
- Set up the machine: see sec. 6.5
WARNING:
- During the machine adjustment stopping the machine (press the black button "0" on the control
panel).
- All the operations described in this section must be performed by the machine operator.
- BEFORE STARTING THE WORK, IT IS IMPORTANT TO VERIFY THAT THE TOOLS RECALLED IN
THE WORK PROGRAM HAVE BEEN EQUIPPED IN A MANNER COMPATIBLE WITH THE WORK TO
BE CARRIED OUT.
- ALSO CHECK THAT THE TOOLS MOUNTED ON THE STOREROOM ARE COMPATIBLE WITH THE
EQUIPPING RECALLED IN THE WORK PROGRAM.
- Switch on the machine or reset it: see ch. 6.2.1 / 2.2...
- load on the NC the program or the lists to be carried out (see ch. 6.4.1).
- Activate the air pump by the "T" selector (pic. 6.4a).
- Position the panel on the working table mentioned in the program (see pic. 6.4.2).
- Press start pushbutton P1 (fig. 6.4b)
- At the end of the machining operation unlock the panel
- Execute the dimensions check
A
I
E
P1
T
CMD_05a
P2
CMD_114b
$-UM491
$-UM434e
Fig. 6.4a
Fig. 6.4b
Fig. 6.4c
Chap. 6
- Pag. 9/42
ACCORD 40
6.4.1
EN
Loading of machining programs

(a632_ceb1.0-6.4.1)
Morbidelli recommends the following sequence of steps, in order to load the programs in a correct way:
1)
2)
3)
if not active, open the interface SW "Panel Mac": double click on the icon
from menu "file" A (pic. 6.4.1a) select the "automatic execution" menu B and then select program or mix
program C
from the file "Job" (pic. 6.4.1 b) select the machining program (*.pgm) or the list (*.mix) you want to carry
out and then confirm by the "open" push button.
Fig. 6.4.1a
Fig. 6.4.1b
Check if the equipment D (pic. 6.4.1c) mentioned in the program is coherent with the E active one:
otherwise make the equipment active, the one which is mentioned in the program, by checking the
congruity among the working tools mentioned in the equipment and the ones installed in the
machine.
Chap. 6
- Pag. 10/42
ACCORD 40
EN
Fig. 6.4.1c
4)
Check the area/s F, where the program or the list is carried out and go on with the panel loading.
Chap. 6
- Pag. 11/42
ACCORD 40
6.4.2
EN
Positioning a Panel
(u2412-tv_1.0_ce_bps_6.4.2)
To position a panel correctly on the work tables, proceed as follows:

To enter the protected zone without triggering an emergency which stops the machine, first set the
machining head to "park" (see the "PARK" function in the Xilog Plus manual).
It is suggested to introduce the "PARK" function inside the program in order to extract the working
wastes and at the end of the program to turn the machine on and to unload the piece (see chap. 6.11).
- lift the reference stops (load a machining program in Automatic mode)
- check that the vacuum pump is ON
- slide the panel on the work tables, positioning it against the reference stops B (Fig. 6.4.2a)
- Activating button A to activate the vacuum and to lock the panel.
WARNING: BEFORE YOU START MACHINING, MAKE SURE THE PANEL IS SECURE ON THE
WORK SURFACE
- at this point the stops draw back and the panel is ready for machining. The program box D (Fig. 6.4.2c) on the NC
turns dark blue if the field is immediately available for machining. It turns light blue if it is not immediately available
for machining and a selection is generated (this occurs when the machine is machining on another field).
A machining cycle may now be performed:
- MAKE SURE NO ONE IS INSIDE THE FENCES
- Press start pushbutton P1 (fig. 6.4b)
- At the end of the machining operation unlock the panel
- Execute the dimensions check
NOTE: FOR PENDULUM WORKING SEE THE PROCEDURE DETAILED IN THE CHAPTER 6.14....
Fig. 6.4.2b
Chap. 6
- Pag. 12/42
ACCORD 40
EN
Acc
ord_
20_0
Acc
ord_
20_0
2
3
Acc
ord_
20_0
4
Acc
ord_
20_0
Acc
ord_
20_0
5
Fig. 6.4.2a
Chap. 6
- Pag. 13/42
ACCORD 40
6.5
EN
JERK functions
(acc-40-p_1.0_ce_6.4)
To optimise machine use in the various operating stages, a special software function (called JERK) has been
enabled, which can vary the machine response (and so its movements) to suit the workpiece machined.
The expert user can optimise the machine response, changing its movements according to the required speed precision ratio.
The Operator can set the Jerk function adjustment "level", favouring one over the other, or select a neutral situation
which takes into account both requirements.
Reference is made to the expert user because use of this function requires an in-depth knowledge of the various
machining requirements, as well as the various programming tools (manual program editing is necessary, plus the
ability to read the ISO list, in presence of Xilog Plus, and familiarity with list editing tools).
Those who do not want to, or do not feel able to make these changes can leave the SCM default
values, which guarantee a respectable compromise between finishing and roughing requirements,
without adding to the adjustment in each case.
JERK = a software function able to apply gradual machine acceleration, adjusting its development.
This function allows considerably reduced stop and acceleration times, with significant gains in
terms of workpiece overall machining times and reduced stress on the machine. The results which
can be achieved are linked to the type of workpiece being machined and are more noticeable with a
high number of stages involving rapid (G0) movement and acceleration or deceleration. For
example, the maximum gain is in boring cycles, the minimum gain in cycles only including routing
with consecutive slow movements (G1) ]
JERK LEVELS MACRO ACTIVATION (BY OPERATOR)
Only experience and previous machining tests can point to the correct value to be used for each program.
The program line in question may be repeated several times in the same program, each time the operator feels
that it is appropriate.
At present, management of such optimisation is not possible using the post-processors distributed by SCM,
therefore entry of the programming line and selection of the position in the program must be done by the Operator
with manual editing.
If in doubt, leave the default value !
In the presence of the Xilog Plus operator interface, the correct instruction, in compliance with the Routolink syntax,
becomes:
SET JERK=xxx (this is the instruction that makes the "JERK" activation request)
This instruction MUST be entered before the workpiece approach "XG0" for the start of machining.
RECOMMENDED VALUES:
"XXX" = 60->BORING
"XXX" = 90->ROUGHING
"XXX" >=160->FINISHING
Chap. 6
- Pag. 14/42
ACCORD 40
EN
6.6
Setting up the Machine

(u2412_1.0_ce_ftc_6.6)
The term "machine setup" is used to indicate the sequence of operations required to make the machine ready to
start machining panels.
WARNING:
panel).
THE MANUFACTURER recommends the following sequence of operations:
- Switch off the machine or switch it to emergency stop condition (sec. 6.2.2 / sec. 2.1.1 - 2.1.2)
- Clean the working area.
- Fit the tools (sec. 8.../ 9.../ 10.../ 12...)
- Fit and adjust the panel gripping or clamping devices (sec. 7...)
- If the machine is switched off, switch it on (sec. 6.2.1)and switch it to emergency stop condition (sec.
2.1.1 - 2.1.2)
- Switch the N.C. to setting mode and enter the measurements of the tools fitted
(see Xilog programming manual)
WARNING: The machine is equipped with a device that detects the presence of a tool on the
electro spindle, BUT IT DOES NOT RECOGNIZE THE TYPE OF TOOL ACTUALLY MOUNTED.
CHECK THAT THE TOOLS MOUNTED ARE CONSISTENT WITH THOSE RECALLED IN THE WORK
PROGRAMS.
Chap. 6
- Pag. 15/42
ACCORD 40
EN
.
(sp)
Chap. 6
- Pag. 16/42
ACCORD 40
EN
6.7
Fitting the Tools

(u2412_1.0_ce_ftc_6.6.1_inp)
WARNING:
panel).
Depending on the configuration, the machine, can be equipped with the machining units described below, which
must be fitted with tools: for fitting instructions, consult the specific chapters for each operating unit in this manual,
whilst for CNC parameter configuration consult the use and programming manual, also supplied with the machine.
- Vertical boring heads with 7/12 spindles
- Vertical routing units with HSK63 fitting (optional)
- Routing units with cutter disk (optional)
Check that the tool direction of rotation/machining is compatible with the locking system (ring nuts
or screws); a tool which rotates to the right requires a ring nut or screw with right-hand thread.
Chap. 6
- Pag. 17/42
ACCORD 40
6.7.1
EN
Tool-holder HSK
(acc-40-p_1.0_ce_6.5)
For spindle rotation speed less than 24,000 rpm: the spindle systems (HSK 63F toolholders with ring nut
and collet ER32 or ER40) supplied with the first equipment, are marked with the SCM logo and the month
and year of construction.
The system consists of the tool taper (see photos below), elastic collet and locking ring. For tool fitting instructions,
consult the next section.
DO NOT fit the tool in the taper on the machine.
SMB124
DO NOT USE THIS TYPE OF TOOL HOLDER SHANK FOR SPEEDS GREATER THAN 24,000 RPM.
"Tribos" high speed tool holders: this type of shank guarantees a safe locking for speeds up to 30,000
rpm.
The tool locking is achieved with the mechanical interference between shank and tool shaft. For a correct
equipment use and maintenance refer to the manual attached to the tool holder.
To tighten and extract the tool from the taper, use the special hydraulic clamps:
Chap. 6
- Pag. 18/42
ACCORD 40
EN
"Thermo grip" system high speed tool holder: tool locking system suitable for high rotation speeds up to
30,000 rpm.
An induction heater allows the tool insertion and removal from the shank by exploiting the thermal expansion of the
metal. For a correct use and maintenance refer to the manual attached to the "thermo grip" shanks.
Chap. 6
- Pag. 19/42
ACCORD 40
6.7.2
EN
Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting

(acc-40-p_1.0_ce_6.6)
SMB124
WARNING: Fitting and removal of routers from toolholder spindles must not be performed on the
machine.
Fitting and removal of routers from toolholder spindles must not be performed on the machine.
The toolholder spindle must be removed from the operating unit and the cutting tools fitted or
removed at the workbench.
To ensure efficient operation and a long working life of the electro-spindle, observe the following
basic precautions:
A - Before fitting a tool, thoroughly clean the contact surfaces between the tool and the spindle using a soft cloth.
Remove all traces of oil and ensure that the contact surfaces are not marked. This will ensure good tool centring
and thus reduce imbalance and vibration to the minimum.
SMB124
DO NOT USE EMERY CLOTH!
B - Do not use force when fitting or removing a tool. Do not attempt to release the tool by knocking the spindle or
the tool spanner with a hammer. This can break the tool and cause irreparable damage to the bearings.
C - When you have finished using a tool, clean and oil the shank and threads and then store the tool in its
container.
WARNINGS: Each time you change a tool, take its measurements and enter them in the tooling
parameters: see Xilog programming manual.
Chap. 6
- Pag. 20/42
ACCORD 40
EN
insert the collet (A) in the ring nut (B). Turn the collet so that the eccentric ring (E) engages with the groove
(S); the ring (E) acts as an extractor.
The collet diameter must be the same or slightly less than the diameter of the tool shank. e.g. tool shank 20 ->
collet 19-20.
tighten the ring nut on the tool taper until it begins to grip the collet. Insert the tool and tighten fully using the
spanners (F and G).
Check at the end of this step that the two lower faces are parallel and that the collet projects
slightly from the ring nut.
If this is not the case, the tool fitting will be insecure.
Always keep a tool-holder taper on the electrospindle even during cleaning operations because:
1 - The tool holder taper keeps shavings and sawdust out of the spindle.
2 - Turning the electrospindle without a tool holder taper will damage it.
Check that the grub screw D is always fitted in the tool holder spindle: if it is not fitted dust may
get inside the electro-spindle and cause malfunctions or damage.
Utensili1a
Chap. 6
- Pag. 21/42
ACCORD 40
6.7.3
EN
Maximum rotation speeds

(acc-40-p_1.0_ce_6.7)
CAUTION!!: IT IS STRICTLY FORBIDDEN TO USE RING SPINDLES WITH A CLAMP + RING NUT
TYPE TOOL LOCKING SYSTEM (STANDARD SCM Group S.p.A. SUPPLY) FOR SPEEDS
EXCEEDING 24,000 RPM.
Ignoring this warning may put people and objects in serious risk of injury.
Use "TRIBOS" or "THERMO GRIP" shanks for speeds exceeding 24,000 rpm (see section 6.5).
General Precautions:
always work with well-balanced tools (Q < 1 mm/s): every imbalance causes vibrations that can damage the
electrospindle shaft bearings and compromise the quality of the tool;
the toolholders must be balanced to a degree of at least G = 6.3 at maximum usage speed for type "A" cutters
(disc cutters) and G = 16 at maximum usage speed for type "B" cutters (ball end tools) (reference standards prEN
847-3 and ISO 1940-1 );
the tools fitted onto the electrospindle must comply with standards EN 847-1 and prEN847-2. In addition the
name of the manufacture and the maximum rpm speed must be marked clearly on them. It is strictly forbidden to
use tools that do not comply to these standards or to exceed the speed limits marked on the tool;
always use cutting and forward speeds, tool diameter and lengths suited to the machining operation you are
performing.
Choosing a rotation speed.
The machine operator must select the electrospindle speed so that it is LESS (reference standard prEN 847-3
amendment A.1):
than the maximum rotation speed permitted for the tool;
than the maximum rotation speed permitted for the toolholder.
than the maximum rotation speed permitted for the electrospindle, selected on the basis of the tool type and
size.
The last value must be taken from the following tables. The correct value can be found at the point in which the
corresponding tool dimension row and column intersect. The key in each table indicates the speed limit values for
each of the diameter and height ranges for the tools used.
Chap. 6
- Pag. 22/42
ACCORD 40
EN
6.7.4
Sanding tools
(tamponi)
With "sanding tool" we mean: tools for surface finisching, utilizing on wood working machinery, generally composed
of abrasive material reported on plastic support fixed on a metal base.
ATTENTION: This particular type of tool has to be configured in the software of

the (Xilog Plus), as "L" type tool.
See table "parameter list" (L = Sanding tool, see manual of Xilog Plus)
It's forbidden to utilize sanding tools without having configured them as "L type tool" on the
set up table of Xilog Plus SCM Group S.p.A. refuses all responsibilities for damages
caused to persons or things due to the non-observance of the indications detailed on this
manual.
ATTENTION: The rollers or sanding brushless are tools particulars, for this reason it is
recommended:- DO NOT UTILIZE TOOLS IN WHICH THERE ISN'T MARKED ON THE
MAXIMUM SPEED OF ROTATION - DO NOT TRAPASSING THE ROTATION SPEED MARKED
ON THE TOOL - DO NOT UTILIZE THIS TYPE OF TOOL FOR WORKING DIFFERENT OF THE
ONES FOR WHICH THEY HAVE BEEN PRODUCED
Maximum rotation for this tool is 1500 r.p.m.
La the machine has been configured in order do not accept rotation values more the 1500
r.p.m.
For the use and maintenance of the sanding units consult the indications supplied by the constructor.
Chap. 6
- Pag. 23/42
ACCORD 40
6.8
EN
Extraction hood on Accord 20

(acc-40-p_1.0_ce_6.9)
The main electro-spindle extractor hood is switched on or off according to the value entered in field "E" in the Xilog
Plus editor.
E= 0 : hood OFF;
E=1 : hood ON.
Depending on the size of the tools used and the thickness of the workpieces machined, the hood may be
positioned manually at different heights above the worktable.
The position must be set before starting the machine, inserting the knob C pin B in one of the grooves D or leaving
the knob free at the end of the slit.
When the machine is switched on the hood occupies the position previously selected.
In order to lift the extraction hood:

With optional pushbutton panel hold down key A
In MDI mode use the appropriate icons to position the hood - ONLY FOR 3-AXIS HEADS - (see Xilog Plus Panel
Mac manual, sec. 4.5).
On multi-head machines, first select the desired machining head.
Chap. 6
- Pag. 24/42
ACCORD 40
EN
6.9
Remove tool from spindle

(acc-40-p_1.0_ce_6.10)
It is possible to unload the tool from the spindle manually.

WARNING: the tool may be loaded into the spindle only by using the tool magazine.
To unload the tool from the main spindle proceed as follows:
1)
2)
3)
4)
5)
6)
In MDI mode input code M51 or click on the relative macro icon (see manual XILOG PLUS Panel mac chap.
Enter inside the safety barrier taking the mobile pushbutton panel with you and lift the machining unit slats
Wearing adequately thick safety gloves hold the tool securely onto the spindle
Press pushbutton "lock/release"(pushbutton A fig.below) on mobile pushbutton panel
the tool will be released
Press pushbutton "lock/release"(pushbutton A fig.below)
Chap. 6
- Pag. 25/42
ACCORD 40
6.10
EN
Measurement Function
(u2412_1.1_ce_ftc_6.10)
On demand it is possible to install a thickness measurement device of the

panel A and one for the length measurement of the tool B
A
B
$-UM570
6.10.1
Length tool measurement

(u2412_1.1_ce_ftc_6.10.1)
The measurement of the length of the tool consists on the automatic reading of the data and its permanently
memorising into the general table of the data associated to the tools.
The measurement function of the length tool is activates/deactivated by the parameters in the figure.
It is necessary to activate both the electro-spindle (that has to measure the tools) and the tool or tools that have to
be measured .
Chap. 6
- Pag. 26/42
ACCORD 40
EN
To execute the tool measurement, proceed as follows:

into the page of Automatic (F2) click on the button TSP, or press simultaneously the CTRL+SHIFT+F4 buttons
Only the tools previously activated can be measured.

After the selection of the tools to measure, confirm with OK.
Execute the program as a standard working. During the execution a message on the display inform us of the tool
measured:
example : E1 Setting
XilogPlus marks the necessity to execute the measure of the tools installed on the crib at the activation of the cribs
editor and at the execution the modifications.
This condition modifies the procedure of the Automatic Modality:
at the "AUTOMATIC" modality input the windows "Selection Automatic modality does not appear, but it appears
the necessity (presumed) of the automatic measurements:
If the reply is NO appear the window "Selection Automatic modality and everything goes following the standard
sequence of the operations; the necessity of the automatic measurements is cancelled and will not appear
anymore until a new request of cribs modification .
if the reply is YES everything goes as already described into the automatic measurement of the length of the tool.
Chap. 6
- Pag. 27/42
ACCORD 40
6.10.2
EN
Panel thickness measurement

(u2412_1.1_ce_ftc_6.10.2)
The measurement of the high of the panel consists in the automatic reading of the data and in the HEADER
memorising of the program.
It is possible to measure the waste panel
The measurement function of the panel and waste panel is activated/deactivated by the parameter in the figure.
To execute the measurement of the waste-panel, proceed as follows:

- into the page of MANUAL, positioning the X/Y axes into the position to measure;
- into the page MDI click on the icon positioned on the left top, or press simultaneously the buttons ALT+F12
Press the button on the right or execute ISO: G110 B0

With this procedure you write on "BZ" field
To execute the panel measurements, proceed as follows:

- into the page of MANUAL, positioning the X/Y axes into the position to measure;
- into the page MDI click on the icon positioned on the left top, or press simultaneously the buttons ALT+F12
Chap. 6
- Pag. 28/42
ACCORD 40
EN
Press the button on the left or execute the ISO: G110 D0

With this procedure you write on DZ field
Starting from this moment it is impossible to modify the dimension DZ and BZ
Chap. 6
- Pag. 29/42
ACCORD 40
6.11
EN
PARK macro
(acc-40-p_1.0_ce_6.11.2)
To set the machine to Park, and therefore disable the photocells:

In MDI mode click on the icon circled in the figure.
Press the cycle start pushbutton on the mobile control panel.
The "PARK" macro can be recall inside a program in order to extract the working wastes and at the
end of the program to turn the machine on and to unload the piece.
Remain outside the protected zone until all of the axes have stopped in the Park position.
Chap. 6
- Pag. 30/42
ACCORD 40
EN
6.12
SLAT TEST function

(acc-40-p_1.0_ce_6.12)
Workpiece machining can be simulated without having to actually machine it.

4a) The slats ascend automatically if the machine has pneumatic slats ON-OFF;
4b) enter inside the protected area and lift the machining unit safety shields;
5) exit the protected zone
6) reset the photocells
7) start the workpiece program with the appropriate offsets on the Z axis.
8) the screen shows the "TEST MODE" page and "STAND BY FOR INVERTER RESET"
CAUTION!! The Z axis positions require maximum attention. If you do not hold the tool high enough on the
workpiece you risk a collision.
With the machining head guard lifted you cannot start the machining heads in any way.
Chap. 6
- Pag. 31/42
ACCORD 40
6.13
EN
Locking during the tool change cycle

(acc-40-p_1.0_ce_6.13)
In the machines the zone close to the tool magazine(s) is inhibited during normal operation.
The machining head can only enter that zone during the tool change step.
If, during the tool change step, the machine stops or is subject to an emergency stop, the axes remain locked in the
prohibited zone.
Special procedures must be followed to move the machining head out of said zone and therefore be able to
continue machining.
Each machine model has a specific method for clearing the prohibited zone. The following is a
summary of the methods based on the machine models. Make sure you correctly identify your
machine model.
6.13.1
Accord 20
(acc-40-p_1.0_ce_6.13.1)
"Rapid" PNEUMATIC Tool Magazine:
m801rapid_1.ai
Clearing the head from the prohibited zone:

a) With tool locked:
1) Enable the mobile control panel using the "automatic/manual" selector
2) Clear manually with "Jog Y negative" movement
Jog Y+;Z-;Z+ movements are inhibited.
b) With tool released
1) Enable the mobile control panel using the "automatic/manual" selector
2) Clear manually with "Jog Z positive" movement
Jog Y+;Y-;Z- movements are inhibited.
The message remains active until the axes are not taken out of the inhibition zone.
Chap. 6
- Pag. 32/42
ACCORD 40
EN
The measurement control is not performed, therefore visually check the possible release and any
possible collisions.
MDI COMMANDS WITH M CODES, TOOL MAGAZINE ROTATIONS AND ANY OTHER TYPE OF
CLEARING WHICH DOES NOT INVOLVE THE MANUAL MOBILE CONTROL PANEL METHOD ARE
PREVENTED.
THE VECTOR AXIS IS COMPLETELY INHIBITED IN THE DANGER ZONE.
TR10 Fixed Tool Magazine:
m802TR10_1.ai
a) With tool locked:

Z+ movement is inhibited if cam X is pressed.
Only X- movement is allowed to get out of the cam in X and only after Z+ until the cam in Z
is pressed.
b) With tool released:
To get out of this situation you can only move the machine in MANUAL mode, selecting Z+ manual jog.
Clearing steps:
1) Move the Z axis to the calibration microswitch.
2) At this point you can lock the tool on the spindle.
with the "Axes X-y-Z INHIBITED" message, the following are inhibited:
- start of a new tool change
- descent of any auxiliary unit
- spindle vector rotation
- jog movement of axes other than Z+, Y-, X+, X-
WARNING!
- IF MACHINE HAS ZEROES PERFORMED THE SOFTWARE CAMS ARE ENABLED
- IF FIXED TR IS NOT IN POSITION, VISUALLY CHECK THE CORRECT SEQUENCE OF
MOVEMENTS:
STRICTLY in MANUAL MODE, MOVE axes other than Z+, X- in jog mode.
Chap. 6
- Pag. 33/42
ACCORD 40
6.14
EN
Pendulum machining (optional)

(acc-40-p_1.0_ce_6.14)
6.14.1
Pendulum machining 1 - front loading(acc-40-p_1.0_ce_6.14.1)
With "front loading pendulum machining option - type 1 - " you can use the table in a single machining area or to
divide the table into 2 areas so that you can load and unload the workpieces while the machine machines on the
other side of the table ( figure below):
A = workpiece loading/unloading;
B = workpiece being machined;
C = area accessible for loading/unloading;
For further details see Chapters 2 and 7
= machining a single area

= pendulum machining
Chap. 6
- Pag. 34/42
ACCORD 40
EN
Setup the machine for pendulum machining:
- bring the machine to parking;
- enter inside the safety area and open the guard (H - figure below);
- go to main control panel and switch selector to "pendulum machining";
- switch ON the machine power supply;
At this point you can start using the machine in "pendulum" mode.
WARNING: the machine does not allow pendulum machining if guard A is not in the correct position.
Each time you enter inside the loading/unloading area, the operator passing is memorised by the
photocells.
So that machining can pass from one zone to another the photocells must always be reset after each time they are
passed so that the memory of the operator passing is deleted.
Chap. 6
- Pag. 35/42
ACCORD 40
6.14.2
EN
pendulum machining 2 - load at 360 (acc-40-p_1.0_ce_6.14.2)
6.14.3
pendulum machining: function logic

(acc-40-p_1.0_ce_6.14.3)
Definition:
FOOT PEDAL :
area of machine (A ,B or C figure below) necessary for loading/unloading the workpiece that can be accessible or
not on the basis of the function of the machine beam.
MACHINING IN ONE ZONE:

The whole table is used to carry out a single piece program. Usually for long pieces.
OPERATING IN "PENDULUM" :
In this mode the piece is machine only in part of the table, while loading/unloading may be carried out in the other
part.
Chap. 6
- Pag. 36/42
ACCORD 40
EN
OPERATIVE STOP:
the machine is stopped and switched OFF controlled by electro-spindle and all connected units. To restore the
function, come out of footboard and press "start cycle" pushbutton in corresponding zone, on the remote control
pushbutton panel (fig.below). The piece program restarts from the point at which it was interrupted.
"LOOK HEAD" FUNCTION:

(only for pendulum machining of workpieces with size greater than that stated in the technical specifications, sec.
3):
this function allows you to minimise interruptions in machining. When the operator is on the pressure sensitive
safety mat in the loading/unloading area, the machine checks if a dangerous situation could arise (collision with the
upright). The workpiece program does not proceed until the operator gets off the pressure sensitive safety mat and
presses the "start cycle" button.
PARK FUNCTION
You can include certain interruptions in the workpiece program to allow the operator access to the worktable, even
while the piece program is running. These interruptions send the machine(Axis X and Axis Y limit switch) into the
"park" position. When the machining heads are in a safe position and the spindles have stopped, the footplate
becomes accessible. This operation is useful for removing any off cuts or waste which may interfere with the next
machining (see manual Xilog Plus - Park Function)
Once you have finished clearing the zone come out of footboard and press "Start Cycle pushbutton".
MEMORISING:
To avoid stopping the machine in an EMERGENCY you can only get on the footboard when it is deactivated (the
state is indicated by the warning light on the remote pushbutton panel). The use of the footboard is however
memorised. It is indispensable for continuing machining that the check "sees" that the footboard, previously
occupied has been freed. To reset MEMORISATION press Start Cycle pushbutton.
SLOWING FUNCTION:
(only for pendulum machining of workpieces with size greater than that stated in the technical specifications, sec.
3)
During pendulum machining, if the machining unit is about to invade the area which would stop the machine due to
the danger of a collision with the operator, a slowing function is enabled to allow the operator to get off the safety
mat, press the start cycle button and so avoid stopping the machining.
If the operator does not get off the safety mat in time, when the machine reaches a predetermined safety position it
performs an OPERATING STOP.
Chap. 6
- Pag. 37/42
ACCORD 40
EN
Operating logic - pendulum machining - :
In order to operate in pendulum do not load pieces which are larger than those indicated in the Lay
Out in chapter 3 (Technical Features) specified for each machine model.
Stating in Xilog Plus (see attached manual) the use of the worktable in two operating zones, the footboard is
activated in the central part and in correspondence to the operating zone. (A+B/ B+C).
The correct operating sequence is:
- once the piece program has started running in one zone (eg. RH zone in figure below) proceed with loading in
the other zone (eg. LH in figure).
once loading has finished (for unload, load mode see chapter "Work table") alight from footboard and reset use
of footboard memory using Start Cycle memory. In this way the subsequent machining is "booked"
the upright, once the operation has finished in the other side, proceed to machining the piece loaded
proceed with unloading/loading in the zone just freed
When someone reoccupies the footboard which has just been freed, the booking is lost. To rebook
operations come out and press Start Cycle pushbutton
Chap. 6
- Pag. 38/42
ACCORD 40
EN
MACHINING STOPS WHEN:
The machine stops in EMERGENCY:
The footboard has been occupied in the moment active.
The machine stops with an OPERATIVE STOP:

A footboard has been occupied that from deactivated has become active because it has overreached the upright.
Chap. 6
- Pag. 39/42
ACCORD 40
EN
The machine does not continue machining and stops with an OPERATIVE STOP:
Subsequent machining timing may invade an area in that moment occupied by the operator (LOOK HEAD
function).
Operating logic - single zone machining - :

Activation of the pressure sensitive safety mats is always linked to the position X that the upright occupies or
should occupy. The operating logic is the same as for pendulum machining.
We recommend that you do not step onto the mats, even if they are not ON, to avoid stopping the
machining. Remember that a mat, if stepped on even when it is not ON, must always be reset using
the "start cycle" button.
Chap. 6
- Pag. 40/42
ACCORD 40
EN
.
(sp)
Chap. 6
- Pag. 41/42
ACCORD 40
EN
.
(sp)
Chap. 6
- Pag. 42/42
ACCORD 40
7 - Multi-functional work-table Nesting type - Rel. 1.0
EN
INDEX
7.1
Multifunctional work table ....................................................................................2
7.1.1
Closing magnetic tap (optional ) ..........................................................................2
7.2
Accessories for locking pieces ............................................................................3
7.3
Perimeter reference stop .....................................................................................5
7.4
Pneumatic connections .......................................................................................9
7.5
Vacuum hold-down system ...............................................................................10
7.6
Locking the workpiece in place..........................................................................11
7.6.1
Sequence for loading and unloading .................................................................11
7.7
"Air cushion" application (optional) ....................................................................13
Chap. 7
- Pag. 1/14
ACCORD 40
7.1
EN
Multifunctional work table

(acc-40-p_1.0_ce_7.1)
The table is of aluminium, perfectly adjusted and levelled during testing.

The threaded holes (120 mm thread) are normally closed with screws (V).
V
G
OK
OK
PDL_Nesting_16
PDL_Nesting_17a
If the piece is fastened directly to the table the screws (A) in the holes that are to be covered should be unscrewed
a number of turns and the gasket (B) should be inserted in the grooves to form a closed perimeter.
N.B.
The grooves must only be used to house the gasket.
N.B.
The gasket is of fundamental importance if the workpiece is to be secured using a vacuum.
It must not stick too far out from the table: the force needed to press it into the groove is subtracted from the
pressure required to secure the piece.
When working with the vacuum system if a piece holder template is used a groove for the gasket must be cut right
round the edge of it.
It is also advisable to fasten it to the table using screws (C) that are screwed into the screw holes (A)
N.B.
The screws must not screwed in more than 20 mm, as otherwise they may make contact with the table
underneath (P).
To avoid drops in the vacuum system, every securing screw (C) must be fitted with a rubber seal (G).
Various devices are used to increase the friction between the outline and the workpiece being machined, aiding the
action of the "vacuum", such as sticking material with a high friction (soft rubber, abrasive paper, etc.) on the
workpiece support surface.
Drawing pins or other sharp materials may be stuck to the surface, sticking in the workpiece and preventing it from
sliding during machining.
7.1.1
Closing magnetic tap (optional )

(acc-40-p_1.0_ce_7.1.1)
On demand the working table can be equipped, instead of V screws, with a

closing system of the holes for the vacuum by T magnetic taps.
By B device it is possible to extract the T taps to release the holes beneath
with the same procedure use for the screws system.
T1
PDL_Nesting_04b
Chap. 7
- Pag. 2/14
ACCORD 40
EN
7.2
Accessories for locking pieces

(acc-40-p_1.0_ce_7.2)
Interlocking vacuum hold down modules:

These accessories are used to create any kind of shape.
They are "modular", and can be made of plastic, rubber or alluminum alloy.
There are three different types of piece:
A)
joints
B)
corner joints
C)
modules
To create the desired shape, the modules should be inserted with the border (Q) facing downwards, and inserted
in the work table grooves.
Once they are in place, tighten up the plastic screws (V) or extract the magnetic tap (T) inside the area they have
marked out.
OK
OK
V
C
Q
B
PDL_Nesting_18
Chap. 7
- Pag. 3/14
ACCORD 40
EN
Suction cups
Certain suction cup examples are shown below
D
Suction cup (120x50 mm) to be screwed into the threaded hole in the table (having first removed one of
the screws V)
E
Suction cup (70x50 mm) to be used for securing small pieces.
"MPS" suction cups

F
Universal suction cup (90x90x25-130x50x20-130 x 130 x 25)
G
Eccentric suction cup (120 , height 50)
H
Eccentric suction cup (120 , height 50) with lifter
IMPORTANT: position the suction cups only in the narrow work table grooves to ensure that the
vacuum seal holds (fig.1)
PDL_Nesting_16
Chap. 7
- Pag. 4/14
ACCORD 40
EN
7.3
Perimeter reference stop

(acc-40-p_1.0_ce_7.3)
The perimeter reference stop is automatically disabled when the piece program is started by pressing CYCLE
START.
IMPORTANT: do not manhandle or change pneumatic cables (C fig.sotto), an incorrect function constitutes
a danger of collision between the tool currently operating and a stop rod.
To position the stop on the side of the table you must: (fig.below)
1) Loosen the screws (A)
2) insert the stop into the throat at the side of the table using the rule (B) .
3) gradually tighten the screws (A ) to lock the stop in position.
fig.1
Chap. 7
- Pag. 5/14
ACCORD 40
EN
IMPORTANT: Tighten the screws A and B (fig.2) gradually. The modules C and D (fig.2) must be
perfectly wedged between the sloping surfaces. Once the screws have been completely tightened,
check that the distance "OPENING A" (in fig.2) is equal for both screws.( Check that, when trying to
oscillate the rod E (fig.3), the stop does not move).
fig.2
Chap. 7
- Pag. 6/14
ACCORD 40
EN
Chap. 7
- Pag. 7/14
ACCORD 40
EN
The veneered board stop (D), enables a piece like the one shown in figure 4 to be positioned using a spacer.
When the stop is lowered the spacer (E) is raised.
CAUTION: arrange the pneumatic connection hoses for the stops in the hollow at the side of the
table. In this way, the hoses are not cut by moving parts during machining.
Chap. 7
- Pag. 8/14
ACCORD 40
EN
7.4
Pneumatic connections
(acc-40-p_1.0_ce_7.4)
The pneumatic selector described may not be present depending on the machine set-up
The pneumatic connection (following figure) allows the interception of the perimeter stops.
In this way the stops can be excluded if they render loading the workpiece difficult.
IMPORTANT!!: when a new connection is being made always make sure that the stops are functioning
correctly:
In the piece loading stages the rods must be in the "up" position; as soon as the piece is blocked (using
the C selector) the rods move back down.
WARNING: any additional equipment not supplied by SCM Group S.p.A., must comply with the
Regulations in force in terms of machine safety.
SCM Group S.p.A. declines any responsibility for damages due to the non-observance of this indication
Chap. 7
- Pag. 9/14
ACCORD 40
7.5
EN
Vacuum hold-down system

(acc-40-p_1.0_ce_7.5)
Includes:
- vacuum pump (P). The knob (M) (where fitted) is used to adjust the vacuum setting. For instructions, see the
manual supplied.
- one-way valves(U)
- interception valve (V).
- digital vacuum pressure gauge (E) (in front of the work table). For instructions, see the manual supplied.
The vacuum regulators (E). With twin function:
a) inform the Numeric Control that the preset vacuum value has been reached:
SMC brand: green LED lit. The red LED lights up to indicate a device malfunction.
KEYENCE brand: the numbers, from green, turn red and the upper red LED lights up.
b) stop the machine if the vacuum drops below the preset value.
SMB124
Never change the preset vacuum values..
Chap. 7
- Pag. 10/14
ACCORD 40
EN
7.6
Locking the workpiece in place

(acc-40-p_1.0_ce_7.6)
You can secure workpieces either with the "spoilboard" (optional) or with a suitable seal or "modulset" system.
7.6.1
Sequence for loading and unloading

(acc-40-p_1.0_ce_7.6.1)
For correct loading and unloading of the workpieces to be machined, proceed as follows:
1)
2)
3)
4)
5)
Switch the machine to Park.

Load the panel to be machined on the worktable.
Reference the panel using the perimeter stops.
Lock the workpiece in position with the vacuum using the Lock/Release selector (C in the figure below);
Exit the protected zone and start the workpiece program after resetting the photocells (RESET button);
Chap. 7
- Pag. 11/14
ACCORD 40
EN
The perimeter stops descend at the moment the workpiece is locked down with the vacuum.
The perimeter stops move up again at the moment when the workpiece is released
Always check that the perimeter stops are functioning correctly. If a stop gets stuck and does not
descend completely it could collide with the tool.
To release the workpiece:
1)
Switch the machine to Park;
2)
Enter the protected zone and turn the Lock/Release selector to release the workpiece;
3)
Turn the Lock/Release selector
3)
The stops are raised.
WARNING: keep your hands out of the range of the perimeter stop action. This is to avoid getting your
finger or hand squashed between the stop and any obstacles.
Important: both CYCLE START 1 pushbutton and CYCLE START 2 pushbutton if pressed when the
piece is not held in place, cause the machine to go into park and message "vacuum required"
appears.
Chap. 7
- Pag. 12/14
ACCORD 40
EN
7.7
"Air cushion" application (optional)

(acc-40-p_1.0_ce_7.8)
This function allows you to use an air jet distributed over the entire table to help move the panels.
On the edge of the table there are (figure below) a selector B (clamp/release) and a blue button C (vacuum / air
cushion switching).
To enable the air cushion press button C and turn selector B. To stop the air cushion, turn selector B.
To enable the vacuum turn selector B with button C off (light off).
Chap. 7
- Pag. 13/14
ACCORD 40
EN
.
(sp)
Chap. 7
- Pag. 14/14
ACCORD 40
8b - 5 axis Prisma K Operating unit on Accord 40
EN
INDEX
8b
Operator unit 5 axis "Prisma K" on Accord 40.....................................................2
8b.1
features of Prisma K operating unit .....................................................................4
8b.2
Choosing a rotation speed...................................................................................5
8b.3
Controls ...............................................................................................................6
8b.4
Changing the tool in the MANUAL MODE (RD 110) ...........................................7
8b.4.1
Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting ........................9
8b.4.2
Tools fitting on Toolholder Spindle with 30mm shaft for bored tools ..............10
8b.4.3
Mounting Tools on electrospindle with magazine..............................................11
8b.4.4
Sanding tools.....................................................................................................12
8b.5
Maintenance ......................................................................................................13
Electrospindle and HSK63 taper maintenance..................................................15
Chap. 8b
- Pag. 1/18
ACCORD 40
8b
EN
Operator unit 5 axis "Prisma K" on Accord 40

(em_prisma_acc40_1.0_ce_8.1b)
The operating unit is an electrospindle for tools with HSK63 attachment

The electrospindle has an independent mouvement on two axes: axis "C" (vector) , axis "B" (tilting).
the main components are:
- an electrospindle at alternate current A (Fig. 1) for the high frequency functioning
- an inverter B for the continuos variation of the rotation speed
The electro-spindle has a clamping system designed for DIN 69893 type tool tapers. A spring-loaded tie-rod inside
the spindle ensures a perfect clamping fit between the tapers and guarantees full transmission of all motor power
to the tool.
Microswitches are triggered to inform the CNC unit if the tool is clamped or released and if the electro-spindle is
stopped or rotating. If the CNC does not receive this information or if it receives incorrect values for these
parameters, it will stop the machining cycle.
An air jet inside the spindle shaft keeps the tool taper and the collet clean during the clamping.
The CNC unit is programmed so that the machine can only be started when the tool holder taper is correctly
engaged. If the taper is not correctly engaged the machine will not start and a fault message for the operator will be
displayed.
Electro spindles made by SCM Group S.p.A are fitted with high precision bearings lubricated with grease for
rotating at high speeds requiring no maintenance (lubrication "grease for life").
B
GVX2000
xxxxxxxxx
xxxxxxxxx xxxx
xxxxxxxxx x
xxxxxxxxx xxx
xxxxxxxxx xxxxxxx
xxxxxxxxx
xxxxxxxxx xxxx
xxxxxx xxxxx
xxxxxxxxx
xxxxxxxxx
Bonfiglioli
Group
Silectron
Sistemi
$-UM483
Fig. 1
Fig. 1a
EAR DEFENDERS: use when the material being machined or the machining conditions raise the
noise level above 80db.
GLOVES: use when handling tools.
GOGGLES: use during machining to protect eyes from shavings flung out.
Chap. 8b
- Pag. 2/18
ACCORD 40
EN
WARNING - RESIDUAL RISKS:

- Ejection of all or part of the workpiece (splinters)
- Ejection of all or part of the tool
- Danger caused by programming errors that could cause the tools to crash against the fixed parts.
- Danger caused by programming errors that could mean that wrong tools are called.
- Danger caused by errors in programming machine equipment (e.g. associating the wrong
parameters to a certain tool code)
- Danger due to incorrect tool fitting
- Erroneus tool is loaded when this is requested directly by the machine.
- Erroneus tool is loaded into the tool-holder store (if there is one on the machine).
- Danger of tool locking screw or ring nut slackening.
Generic programming errors, including:
- always be sure that the tool rotation direction is correct!
- pay attention to the machining depth and the tool advance speed
WARNING: ENSURE THAT ELECTRO-SPINDLE IS FITTED WITH A TOOL TAPER AT ALL TIMES.
LEAVING THE SPINDLE WITHOUT A TOOL TAPER:
- will allow the entry of shavings and sawdust into the spindle
- will cause damage when the spindle is rotated
If the electro spindle is not used for various days, or it is always used with the same tool (and
therefore there is no regular change cycle for the tool ) a tool change cycle must be performed
every 3-4 days in order to prevent the tool-holding cone to remain blocked inside the electro
spindle.
IT IS VERY IMPORTANT THAT REGULAR CLEANING AND LUBRICATING OPERATIONS BE
PERFORMED ON THE CONE AND THE ELECTRO SPINDLE AS INDICATED IN THE MAINTENANCE
CHAPTER.
SPECIAL PRECAUTIONS:
The electrospindle must not be started up without tightening the tool and tool taper.
The electrospindle cannot be used for materials other than those indicated in section 1.
The electrospindle cannot be used with a dented or damaged tool taper or with a bent tool or
missing parts.
The connecting surfaces between the spindle shaft and the tool taper must not be dirty. All foreign
matter must be cleaned off them (shavings, dust, grease, oxide, etc.).
Directing jets of compressed air inside the spindle shaft is strictly forbidden.
(grano_su_hsk)
CAUTION: Check that grub screw D is always fitted in the tool-holder spindle:
if it is not fitted dust can get into the electro-spindle and cause malfunctions
and damage.
$-UM297c
Chap. 8b
- Pag. 3/18
ACCORD 40
8b.1
EN
features of Prisma K operating unit

(acc-40-p_1.0_ce_8.2)
The Prisma unit makes it possible to carry out machining using 5 axes on the following materials:
-
Wood
Plastics
Model resins
Aluminium and its alloys
Fiberglass
Carbon fibre
SMB124
Any other use is prohibited.

CONDITIONS IN THE WORKING ENVIRONMENT:
the temperature of the environment affects the precision and repeatability of the equipment. The nominal
machining precision is relative to an environment temperature of 20C (+/- 5C).
The electrospindle has a thermal probe which checks the motor temperature. When the safety limit
temperature is reached the machine stops in the Emergency state. The warning message appears
on the screen.
Wait until the temperature falls before restarting the machine.
X - Y axis: movement parallel with the horizontal plane

Z axis: movement parallel with the vertical plane
B axis: "TILTING" axis, rotation about the axis at an angle of 50
C axis: "Vector" axis, rotation about the vertical axis
features
- rotation axis C = 640
- rotation axis B = 270
- Electrospindle with HSK F 63 attachment:
- Speed rotation 600-20000 rpm
- Power 11 kW at15000 rpm(S1)
7 kW at 7500 rpm(S1)
Coolant
Chap. 8b
- Pag. 4/18
ACCORD 40
EN
8b.2
Choosing a rotation speed

(acc-40-p_1.0_ce_8.4)
WARNING: with regard to the unit head that carries out on-workpiece machining ( electro-spindle +
tool) it is necessary to bear in mind the nature of limiting factors: for electro-spindle see table
below, for tool see data stamped on it.
Example 1: if a steel tool =100mm and H= 110mm is rated to work at 15,000 r.p.m. ( as stamped on the tool itself
) the characteristics of the electro-spindle will actually limit rotation to 14,200 r.p.m.
Example 2 : vice versa, if the electro-spindle is able to rotate a steel tool =80mm and H= 110mm at speeds of up
to 16,900 r.p.m. it will be the rating of 16,000 r.p.m. stamped on the tool itself that limits rotation speed.
H 110
Velocit massime (rpm) per elettromandrini a cinghia attacco HSK63 Kw 11

per mandrini portautensili con pinza elastica (dimensioni H in mm)
Max speed (rpm) for 11 kW belt-electrospindles with HSK63 chuck
for chucks with spring collets (H dimension in mm)
H 120 H 130 H 140 H 150 H 160 H 170 H 180 H 190 H 200 H 210
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
18.600
16.900
15.400
14.200
13.000
12.900
20.000
20.000
20.000
20.000
20.000
20.000
20.000
18.700
16.800
15.100
13.700
12.500
11.500
10.600
H 220
5
10
15
20
30
40
50
60
70
80
90
20.000
20.000
20.000
20.000
20.000
19.400
17.100
15.200
13.700
12.300
11.200
10.300
9.500
100
110
120
Tab_rpm_em_cinghia_HSK63_11.doc
20.000
20.000
20.000
20.000
18.100
15.800
13.900
12.400
11.200
10.200
9.300
8.500
20.000
20.000
20.000
19.600
16.800
14.600
12.800
11.400
10.200
9.300
8.500
7.800
20.000
20.000
20.000
18.400
15.700
13.500
11.900
10.500
9.400
8.500
7.800
7.100
20.000
20.000
17.400
14.700
12.600
11.000
9.700
8.700
7.900
7.200
6.600
20.000
19.800
16.400 15.400 14.600 13.800 13.000
13.700 12.900 12.100 11.400 10.800
11.800 11.000 10.300 9.700 9.200
10.300 9.600 9.000 8.400 7.900
9.100 8.500 7.900 7.400 7.000
8.100 7.500 7.100 6.600 6.200
7.300 6.800 6.400 6.000 5.600
6.700 6.200 5.800 5.400 5.100
6.100 5.700 5.300 5.000 4.700
5
10
15
20
30
40
50
60
70
80
90
100
110
120
The electro-spindle can be fitted with a "SAW DISC" tool with a maximum diameter of 220 mm and a
maximum thickness of 6 mm (following diagram).
Chap. 8b
- Pag. 5/18
ACCORD 40
8b.3
EN
Controls
(acc-40-p_1.0_ce_8.5)
To move the Prisma Unit in manual mode:

1) Select the mode on the machine panel (fig.8.5.3.a)
2) Select the axis to be moved using selector D on the mobile pushbutton panel (X-Y-Z-B-C) (fig.8.5.3b).
3) Use key E Jog +/- to move the selected axis.
All SAFETY and EMERGENCY devices on the machine are active.
In MANUAL mode take care not to allow the machining unit to collide with other parts of the
machine or with workpieces on the work table.
Chap. 8b
- Pag. 6/18
ACCORD 40
EN
8b.4
Changing the tool in the MANUAL MODE (RD 110)

(acc-40-p_1.0_ce_8.6)
The normal tool change operations in automatic execution mode are autonomously managed by the machine
control sw (PLC + operator interface), following tool table configuration.
The operator can also carry out, in MDI mode, a manual tool change; see the machine diagnostic for the use of
codes M51 ( main spindle tool release enable) and M171 8 tool present on spindle number memorisation; to be
carried out only after a M51).
The operation is only permitted on the main machine spindle and is not possible on any additional spindles.
This operation can be especially useful when wanting to use special tools of special dimensions (diameter) or bulk
(e.g. mechanical conformation of certain angle heads).
In this case there must be a special workpiece program that uses only one tool (the one introduced manually in
MDI mode as explained above).
Otherwise at the first automatic tool change call, the machine would block itself signalling an incongruance
between the operations carried out/requested:
tool change execution in manual with insertion of special tool that is beyond the machine tool change.
execution to follow an automatic tool change with deposit request of the tool in the machine tool change
(operation not possible, both because there may not be a free space and because , given the size, the special tool
may not be deposited in the magazines change without colliding with the other tools present).
Further machining with other tools on the same workpiece will have to be inserted in a further program to be
carried out subsequently with the normal tool change procedure managed automatically
First of all ensure that the tool is not inside a workpiece being machined
If the tool is engaged in the workpiece, it must be extracted through movements of the axis in manual.
-
Bring the head "fully back" in position Y=0.

In MDI mode select the M=51 code icon, or type the M=51 command
Enter inside the perimeter barriers

WITH YOUR HAND PROTECTED BY A GLOVE OF SUITABLE THICKNESS:
By holding firmly the tool fitted on the spindle, press the "Block/Release" pushbutton(figure below). The tool
and the taper are released
Bring the new tool closer and press the "Block/Release" pushbutton and pass the taper cleaning air jet.
Release the pushbutton to block the tool.
Chap. 8b
- Pag. 7/18
ACCORD 40
-
EN
Exit the perimeter barriers
WARNING: in order to continue machining you must update TOOL TABLE. Only in this way it is possible
for the CNC to recognise the tool inserted.
SMB124
It is forbidden to use the machine without having inserted correct data of the tool which has been inserted
manually, in the "Tool table" (see Xilog Plus manual)
Chap. 8b
- Pag. 8/18
ACCORD 40
EN
8b.4.1 Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting

(r_10_hsk63_3.30.2.2)
WARNING:
To fit the tools, you need the following:
- 45-50mm C-spanner
- 36mm open-ended spanner or clamp M (Fig. 6)
To fit tools with cylindrical fitting on the tool holder spindles, proceed as follows:
- Undo the ring nut A (Fig. 5) completely
- Select a gripper B with a bore diameter suitable for the tool fitting shank (Check the diameter marked on the
collet. The collet diameter must be the same or slightly less than the diameter of the tool shank, e.g. tool shank 20,
collet 19-20)
- Press gripper B into ring nut A
- Screw ring nut A on but without tightening
- Insert the tool C into the gripper.
- Hold the tool holder spindle still with the open-ended spanner or with the clamp M and tighten the ring nut fully
home with the C spanner
- Fit the tool holder spindle onto the electrospindle
CAUTION: Check that grub screw D is always fitted in the tool-holder spindle: if it is not fitted dust
can get into the electro-spindle and cause malfunctions and damage.
SK
$-CR86
$-CCR85
M
$-UM298
$-UM297a
Fig. 5
Fig. 6
NOTE. Clamp "M" is not included in the pack of accessories: may be request with code
"0387676270B"
Chap. 8b
- Pag. 9/18
ACCORD 40
EN
8b.4.2 Tools fitting on Toolholder Spindle with 30mm shaft for bored
tools
(em_tr12_al7467_9.47s.2.3)
WARNING:
- spanner E
- clamp M
Put in the toolholder spindle shaft the spacers A and the tool (or the series of tools) B till the "tools pack" is created,
then block with the flange C - C1 through the screws D.
ATTENTION: VERIFY THAT THE FLANGE "C" CLAMPS CORRECTLY THE TOOLS PACK: IN
PARTICULAR IT DOESN'T HAVE TO LAY ON THE SHAFT INFERIOR FACE OR IT DOESN'T HAVE
TO REMAIN OUT OF THE SHAFT.
A = distanziale / spacer
B = utensile / tool
B
E
NO
NO
A
1 2 mm
OK
B
A
1 2 mm
D C
C1
$-UM539a
NOTE. Clamp "M" is not included in the pack of accessories: may be request with code
"0387676270B"
Chap. 8b
- Pag. 10/18
ACCORD 40
EN
8b.4.3 Mounting Tools on electrospindle with magazine

(em_hsk_6,6kw_2.0_9.20.2.4)
WARNING: ON THIS MACHINE IT IS NOT POSSIBLE TO MANUALLY MOUNT TOOLS ON THE

ELECTRO-SPINDLE DURING AN AUTOMATIC CYCLE.
TOOL MUST BE LOADED ON THE ELECTRO-SPINDLE EXCLUSIVELY FROM THE CNC AND TOOLS
MOUNTED ON THE COMPARTMENT AS INDICATED IN THE SPECIFIC CHAPTER.
Chap. 8b
- Pag. 11/18
ACCORD 40
EN
8b.4.4 Sanding tools

(tamponi)
With "sanding tool" we mean: tools for surface finisching, utilizing on wood working machinery, generally composed
of abrasive material reported on plastic support fixed on a metal base.
ATTENTION: This particular type of tool has to be configured in the software of

the (Xilog Plus), as "L" type tool.
See table "parameter list" (L = Sanding tool, see manual of Xilog Plus)
It's forbidden to utilize sanding tools without having configured them as "L type tool" on the
set up table of Xilog Plus SCM Group S.p.A. refuses all responsibilities for damages
caused to persons or things due to the non-observance of the indications detailed on this
manual.
ATTENTION: The rollers or sanding brushless are tools particulars, for this reason it is
recommended:- DO NOT UTILIZE TOOLS IN WHICH THERE ISN'T MARKED ON THE
MAXIMUM SPEED OF ROTATION - DO NOT TRAPASSING THE ROTATION SPEED MARKED
ON THE TOOL - DO NOT UTILIZE THIS TYPE OF TOOL FOR WORKING DIFFERENT OF THE
ONES FOR WHICH THEY HAVE BEEN PRODUCED
Maximum rotation for this tool is 1500 r.p.m.
La the machine has been configured in order do not accept rotation values more the 1500
r.p.m.
For the use and maintenance of the sanding units consult the indications supplied by the constructor.
Chap. 8b
- Pag. 12/18
ACCORD 40
EN
8b.5
Maintenance
(acc-40-p_1.0_ce_8.7)
CAUTION: maintenance must be carried out by qualified personnel. The area where parts are
disassembled and substituted must be perfectly clean and dust-free.
CAUTION: if you have difficulty during the steps described, do not force operations. Contact the
service centre.
LUBRICATION:
The machining head uses precision bearings with no periodic lubrication. The other rotation components also need
no lubrication.
(Weekly) CABLE AND CONNECTOR CHECK:
Check the condition of the electrical cables and check that the connectors are secure.
SUBSTITUTING THE TOOL TAPER LOCKING SPRING PACK:
This must be done by a service centre after 1 million operations.
(Weekly) EXTERNAL CLEANING:
For external surfaces or painted parts use a cloth moistened with a commercial product, ensuring that you dry the
surfaces immediately.
SMB124
Do not direct jets of compressed air into the spindle and into the reducer joints.
(Weekly) CLEANING THE TOOL TAPER ZONE:

The spindle shaft tapered housing must always be kept perfectly clean of substances, whether they are dust,
coolant liquid grease, oil or metal particles, as well as any trace of oxide or scale.
Incorrect cleaning prevents correct positioning and therefore coaxial rotation of the tool taper with the spindle shaft.
This reduces the torque which can be transmitted by friction between the two tapered surfaces and may damage
the surfaces of the tool housing with seizing.
ALL OF THIS COMPROMISES USER SAFETY and machining precision.
The shaft tapered housing is normally cleaned automatically by a jet of compressed air (10 bar) during tool
changes.
However, after some machining, that may not be enough. Therefore, regularly check the cleanliness of the
surfaces of the spindle end taper and the tool taper.
The parts must be cleaned using suitable detergents usually available on the market, taking care to keep the
surfaces in good condition.
(weekly) LUBRICATING THE TOOL TAPER LOCKING INTERNAL COLLET:
Carefully clean the spindle end taper, the internal collet (1) and the tool taper (2) using a degreasing product if
necessary.
Dry and lubricate both the spindle end taper and the tool taper with protective oil.
On the petals of the internal collet (1) apply graphite grease and refit the tool taper (2)
SMB124
Do not use jets of compressed air inside the spindle end taper or towards the base of the
electrospindle.
Chap. 8b
- Pag. 13/18
ACCORD 40
EN
CHECKS:
constantly check
- Correct coolant circulation (a special sensor indicates faults)
- Correct pneumatic system operation for various uses
- Correct spindle rotation
Chap. 8b
- Pag. 14/18
ACCORD 40
EN
.
Electrospindle and HSK63 taper maintenance

(r_10_hsk63_3.30.3ad_1.1_inp)
Every 50 hours: lubricate the tool taper clamping unit with the grease spray provide (code: 0002400035C).
50h
cod. 0002400035C
Unload the tool in the tools crib

Move the operator unit to an accessible position.
Insert the spray can tube in the gap between two of the collet sections (see the figure 21) and, holding the can in a
vertical position, spray.
repeat the operation for the other gaps.
$-UM487
Fig. 21
For a correct distribution of the grease between the pedals of the clamps it is necessary to activate the locking
/unlocking cone tool-holder function into the emergency condition. Execute this procedure:
- Machine state operating
- Selection MDI ISO page
and "Start cycle" [startcycle] (M31 =
- Selection the electrospindle by the codes M activating it with "Enter"
electrospindle n.1, M32 = electrospindle n.2, etc.)
- Activate the emergency of the machine: the key 27 is operating (led lightening)
- Execute the locking/unlocking cycles by the button 27 (almost 10/15 cycles)
invio
At the reset from emergency of the machine the button 27 are disabilited
27
CMD_27
Push-button for the blocking/relase of the The switched on pilot light

cone ISO30 / HSK63: active in
"Automatic" and "MDI" modalities
active
tools locking/unlocking button: activates
in "Manual" and "MDI" modality
27
utilize into the

electrospindle maintenance
CMD_125
Chap. 8b
- Pag. 15/18
ACCORD 40
EN
Fig. 22
Insert an empty cone and have the electric spindle rotate at 18000 rpm for about a minute.
At the end, stop the machine again, extract the tool cone and eliminate any grease deposited on the inside walls of
the electric spindle shaft with a cloth and, if necessary, with acetone (WARNING: ACETONE IS A FLAMMABLE
LIQUID!) (see fig. 24)
Also clean the hollow part of the tool cone (see fig. 25).
Fig. 24
Chap. 8b
- Pag. 16/18
Fig. 25
ACCORD 40
EN
Clean the cone outside and inside with a dry and clean cloth every week.
Every month clean the contact surfaces (shown in grey in the figure 26) between the tool tapers and the chuck
using acetone (CAUTION! FIRE HAZARD). Next, lubricate this area with the Teflub lubricant supplied (SCM:
0002400034A) Teflub is a dry, dustproof, waterproof lubricant which ensures correct clamping of the tool tapers.
NOTE: On tool holder tapers not supplied by manufacturer, perform this operation the first time the
tapers are used.
IMPORTANT: AS WELL AS OBSERVING THE WARNINGS ON THE CANISTER:

- DO NOT INHALE VAPOURS OR NEBULISED SUBSTANCES
- MAKE SURE THAT THE AREA USED IS WELL VENTILATED
- WEAR PROTECTIVE GLOVES IF CONTACT IS PROLONGED
- WEAR EYE PROTECTION
HSK63_05
Fig. 26
WARNING: If the machine remains switched off for a long period of time (more than one week), the
cone that stays mounted on the electro spindle must be carefully cleaned and lubricated.
(grano_su_hsk)
and damage.
$-UM297c
Chap. 8b
- Pag. 17/18
ACCORD 40
EN
.
(sp)
Chap. 8b
- Pag. 18/18
ACCORD 40
8c - Boring head with 11 / 18 spindles and integrated disk-type cutter - Rel. 1.0
EN
INDEX
8c
Boring head with 11 / 18 spindles and integrated disk-type cutter ......................2
8c.1
Technical Characteristics ....................................................................................3
8c.2
Fitting the Tools ...................................................................................................7
8c.2.1
Tooling up............................................................................................................7
8c.2.2
Fitting Drillling Bits on Vertical - Horizontal Spindles...........................................8
8c.2.3
Fitting Disk-type Cutters ......................................................................................9
8c.3
Maintenance and lubrication..............................................................................10
Chap. 8c
- Pag. 1/12
ACCORD 40
8c
EN
Boring head with 11 / 18 spindles and integrated disk-type

cutter
(tf-8-12m+fd_a300/unv-2.0_8.21)
This chapter has been dedicated at 2 different kind of boring heads: the difference between the
three heads are easier identifiable while the other information are common.
The operating unit is composed of:
- boring head A with 7 or 12 vertical independent spindles
- On the 7 vertical spindles head they are:
- 1+1 horizontal spindles in "X" direction (E)
- 1+1 horizontal spindles in "Y" direction (F)
- On the 12 vertical spindles head they are:
- 2+2 horizontal spindles in "X" direction (E)
- 1+1 horizontal spindles in "Y" direction (F)
- "Integrated saw unit" in X direction (G).
- the selection of the vertical spindles and the horizontal heads takes place in a pneumatic way.
The boring head is used in workings to execute vertical borings on the panel face 1 and horizontal borings on
panel faces 2-3-4-5.
A
F
E
G
TFV12m+FD_A-TOP_03
Chap. 8c
- Pag. 2/12
ACCORD 40
EN
8c.1
Technical Characteristics
(t-f8-12m+fd_a3/un/tz1-2.0_8212)
Drilling unit with 11 spindles

Number of spindles
Optional
Wheelbase
Vertical spindle coupling
Horizontal spindle coupling
Spindle rotation speed
Motor power
Z axis vertical run at CN
Pneumatic vertical run for each spindle
Maximum length of boring head
8 vertical (4 in X - 3 in Y)
6 horizontal (1+1 in X / 1+1 in Y)
32mm
right and left M10 threaded hole
4000rpm
2,2kW (3Hp)
see chap. 3.5
60mm
see figure
Drilling unit with 18 spindles

Number of spindles
Optional
Wheelbase
Vertical spindle coupling
Horizontal spindle coupling
Spindle rotation speed
Motor power
Z axis vertical run at CN
Pneumatic vertical run for each spindle
Maximum length of boring head
12 vertical (7 in X - 5 in Y)
6 horizontal (2+2 in X / 1+1 in Y)
32mm
4000/6000rpm
2,2kW (3Hp)
see chap. 3.5
60mm
see figure
Chap. 8c
- Pag. 3/12
ACCORD 40
EN
(tf8-12m+fd_a3/un/tz1-2.0_8212a)
Maximum diameter of drill bits

11h7
M10 (L-R)
11h7
11h7
M10 (L-R)
M10 (L-R)
13
4
MAX
80
M8 (L-R)
MAX
80
9h7
13
4
13
4
11 4
MAX
80
80
MAX
$-UM17c
$-UM272
Fig. 2
Fig. 2a
35
$-UM16m
Fig. 2b
$-UM15B
Fig. 2c
NOTE: The centre-to-centre distance between the spindles is 32 mm. This means that the total of
the diameters of two bits mounted side by side must not exceed 64 mm.
Chap. 8c
- Pag. 4/12
ACCORD 40
EN
.
(t12m+fd_a-top1.0_8.21.1b_inp)
Maximum diameter of disc-type cutters

INTEGRATED SAW UNIT (OPTIONAL):
MAX
6mm
6000rpm
60mm
hole 30mm
120mm
6mm
30 h6 (- 00,013 )
Speed rotation
Pneumatic vertical stroke
Tool attachment
Maximum diameter router
Maximum thickness
MAX 120mm
CAUTION: only use tools that conform to standards "EN

847-1:2005 and EN 847-2:2000/AC2003 (European
30mm
Standards)" and follow all the manufacturer's instructions.
Spindle rotation speeds, machining depths and forward
speeds must be selected with great care by the operator on the basis of tool specifications and
type of material and maximum tool speeds must never be exceeded.
$-UM14e
Spindle rotation speeds, machining depths and forward speeds must be selected with great care
by the operator on the basis of tool specifications and type of material and maximum tool speeds
must never be exceeded.
.
(for_or)
The horizontal boring from face 1 of the panel can be executed at 45 mm

maximum distance.
B > (greater) S - 45
MAX45mm
Es. :
S = 80mm
B minimum = 80 - 45 = 35
$-UM545
Chap. 8c
- Pag. 5/12
ACCORD 40
EN
.
(sp)
Chap. 8c
- Pag. 6/12
ACCORD 40
EN
8c.2
Fitting the Tools

(=t12/18m_1.0_8.3.2_ps)
To ensure efficient operation and a long working life of the spindle, observe the following basic precautions:
a) Only work with balanced tools.
b) Before fitting a tool, thoroughly clean the contact surfaces between the tool and the spindle using a soft cloth.
(DO NOT USE EMERY CLOTH!) Remove all traces of oil and ensure that the contact surfaces are not marked.
This will ensure good tool centring and thus reduce imbalance and vibration to the minimum.
c) Do not use force when fitting or removing a tool. Do not attempt to release the tool by knocking the spindle or
the tool spanner with a hammer. This can break the tool and cause irreparable damage to the bearings.
d) When you have finished using a tool, clean and oil the taper and threads and then store the tool in its
container.
e) Always use cutting speeds, feed speeds, tool lengths and diameters to match the machining operation.
SMB124
WARNING: Permitted operating speeds are marked on the tools. Do not exceed these limits.
8c.2.1
Tooling up
(t12_ax5-31121)
The tool configuration is set in the tooling up phase (see user's and programming manual).
The principle identification parameters for the miller unit dimensions are shown in the figure.
L
D
$-UM358
Fig. 5
Fig. 6
Chap. 8c
- Pag. 7/12
ACCORD 40
8c.2.2
EN
Fitting Drillling Bits on Vertical - Horizontal Spindles

(tf_12mv_ax5_4.0_8.2.2.2)
WARNING:
panel).
To fit the drilling bits, you need the following:
- 15*mm open-ended spanner
- spindle locking pin
* Spanner size depends on drilling bit design.
Fit the bits as follows:
- Insert the clockwise rotating bits into spindles R and the counterclockwise rotating bits in spindles L (See Fig.7 )
- Tighten the bits with the open-ended spanner A (Fig. 8 - 9) and tighten the spindles with the pin supplied B.
R
L
R
L
R
L
A
$-UM356
$-UM355
Fig. 8
Fig. 8a
B
A1
$-UM290a
Fig. 9
Chap. 8c
- Pag. 8/12
ACCORD 40
EN
8c.2.3
Fitting Disk-type Cutters

(t12m+fd_a-top1.0_8.21.2.3-)
WARNING:
panel).
- 34-38 mm C-spanner
- 8mm Allen spanner
To fit the disk-type cutters, proceed as follows:
- Hold the spindle still with the Allen spanner D (Fig. 11) .
- Using the C spanner A undo the ring nut B
- Extract the fastening flanges C
- Fit the disc-type cutter in to fastening flanges C
WARNING: When fitting a disk-type cutter, check that the spindle rotation direction is correct.
- Hold the spindle still with the Allen spanner D and tighten the ring nut fully home with the C-spanner A.
C
B
FD_A430-TOP_01a
Fig. 11
ATTENTION: VERIFY THE STATE OF THE SELF-LOCKING NUT "B": IF THE PLASTICS RING INSIDE
OF IT IS CONSUMED, IT IS NECESSARY TO IMMEDIATELY REPLACE THE SELF-LOCKING NUT
WITH ONE OF THE SAME TYPE (cod. 0000301848F)
Chap. 8c
- Pag. 9/12
ACCORD 40
8c.3
EN
Maintenance and lubrication

(ag-3103)
WARNING: All cleaning and maintenance operations must be performed by skilled personnel only.
Before you start any cleaning or maintenance operations, switch off and lock out the main
electrical and compressed air switches.
Do not attempt to perform repairs or other operations not described in this manual.
This machine must only be used and maintained by suitably qualified and authorised personnel.
All operations requiring dismantling of machine components must only be performed by suitably skilled and
authorised personnel.
When changing machine parts only use original MORBIDELLI spare parts. MORBIDELLI declines all responsibility
for damage caused by the use of non-original MORBIDELLI spare parts.
Accident prevention regulations, safety precautions and occupational health and safety recommendations must be
followed at all times.
CAUTION!: FAILURE TO CARRY OUT THIS MAINTENANCE OPERATION MAY EFFECT MACHINING
QUALITY AND CAN INCREASE THE RISK OF TOOL BREAKAGE.
NOTE: The maintenance intervals given above are intended as a guide only. With particularly dusty
operations (e.g. machining agglomerates) the maintenance operations must be performed more
frequently to ensure continued machine efficiency.
(tf-8-12m+fd_a300/unv-2.0_8214a)
Every 8 hours (daily maintenance):

Lubricating the recirculating ball screws and sliding blocks:
NOTE: the machining of medium density material creates very fine sawdust and shavings; in these
cases the lubrication intervals specified must be halved.
- Inject approximately 1cm3 of grease (aprox. 2 pumping - Type "AGIP GRMU EP0") into each grease nipple F (Fig.
13). Clean away any excess grease.
Every 800-1000 hours (six-monthly maintenance):
Lubricate the 12 spindles on the main head:
For a correct lubrication operate as follows:
- To mount on a spindle, possibly next to the motorization, a sufficiently long screw M10 to be able to apply then an
electric screwdriver or a pneumatic drill
- Apply a pneumatic screw driver or pneumatic drill (at charge of the customer) on the A screw to make the spindle
turn (we suggest a rotation of 200500 rpm)
- Inject approximately 10cm3 of grease (aprox. 14 pumping - Type "KLUBER ISOFLEX NBU15") into each grease
nipple T1 (Fig. 13)
- With the pneumatic screw driver, previously mounted, make the Head spindles turn for at least 2 min. to obtain a
correct distribution of the grease.
Chap. 8c
- Pag. 10/12
ACCORD 40
EN
IMPORTANT: Failure to perform this operation, making the head revolve only when the motor is
started, means that the grease would "shoot off" and the gears would not be lubricated.
Boring head with 7 vertical spindles: The above-mentioned operations must be carried out 2 times
in order to insert 20cm3 of grease in the head.
Boring head with 12 vertical spindles: The above-mentioned operations must be carried out 3 times
in order to insert 30cm3 of grease in the head.
The best lubrication results could be obtained making the spindles turn with the drill while
pumping the grease in the lubricator.
F
F
Q
T1
TFV12m+FD_A-TOP_01c
Fig. 13
(t12/18m_1.0_8.3.3b)
Every 800-1000 hours:

Lubricate the horizontal heads:
- Inject approximately 2cm3 of grease (aprox. 3 pumping - Type KLUBER ISOFLEX NBU15) into each grease
nipple Q (Fig. 13).
(tf-8-12m+fd_a300/unv-2.0_8214b)
Every 1000 hours:

Cutter disk unit lubrication:
- Inject approximately 5cm3 of grease (aprox. 7 pumping - Type "KLBER - ISOFLEX
NBU 15") into grease nipple A .
A
FD_A430-TOP_01b
Chap. 8c
- Pag. 11/12
ACCORD 40
EN
.
(sp)
Chap. 8c
- Pag. 12/12
ACCORD 40
10 -
EN
INDEX
10.1
Rapid 16 Tool changer ........................................................................................2
Technical Characteristics - Rapid 16...................................................................4
Technical Characteristics - Rapid 24...................................................................4
10.2
Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting ........................5
10.2.1
Tools fitting on Toolholder Spindle with 30mm shaft for bored tools ................6
10.2.2
Magazine set up procedure .................................................................................7
Chap. 10
- Pag. 1/11
ACCORD 40
10 -
EN
10.1
Rapid 16 Tool changer

(acc-40-p_1.0_ce_10.1)
Subject tool holder is mounted on the rear of the mobile bridge.

The tool changer changes tools automatically and rapidly, thus considerably reducing down-time.
It is made up of a circular tool holder that rotates to present the spindle with the tool request.
The collets are protected by a D carter with C tool loading opening.
One automatically closing door (A) which enables you to keep the tools repared during machining cycles
When you turn the key to open the perimeter safety guard door (see chapter 2), the door opens automatically.
Photocell B (preceding figure) checks whether or not there is a spindle in the gripper in tool change
position. Check that the optic sensor is clean.
A constant air blow keeps the air free of dust.
If there is any chip in front of the photocell the machine control could interpret this as "grippers occupied"
and the tool change cycle could be interupted
Chap. 10
- Pag. 2/11
ACCORD 40
10 -
EN
WARNING - RESIDUAL RISKS:

- Danger caused by programming errors that could mean that wrong tools are called.
- Danger caused by errors in programming machine equipment (e.g. associating the wrong
parameters to a certain tool code)
- Danger due to incorrect tool fitting
- Erroneus tool is loaded into the tool-holder store.
- Danger of tool locking screw or ring nut slackening.
Always check that there is no danger that the tool fitted on the magazine could hit against any part of
the machine during the spindles complete rotation. Always check the the tool fitted on the
magazine is tightened and stable.
To display the magazine position and the tools memorised, to see how to change tools memorised
and for error messages and solutions, see the instructions attached to the C.N.C.
Chap. 10
- Pag. 3/11
ACCORD 40
10 -
EN
.
Technical Characteristics - Rapid 16

(acc-40-p_1.0_ce_10.1a)
WARNING: THIS CHAPTER INDICATES THE SIZE OF THE TOOLS THAT CAN BE MOUNTED ON
THE DEPOSIT: THE SIZE, WEIGHT AND SPEED OF THE TOOLS THAT CAN ACTUALLY BE
SUPPORTED BY THE ELECTRO-SPINDLE DURING OPERATION ARE INDICATED IN THE SPECIFIC
CHAPTER FOR EACH TYPE OF ELECTRO-SPINDLE.
SPECIFICATIONS:
N Workstations ->16
Pitch diameter -> 440 mm
Centre to centre distance between positions -> 85 mm
Maximum weight for circular tool -> 8 kg
Maximum weight for angular transmission -> 10 kg
Maximum weight on magazine -> 48 kg
Maximum diameter no. 16 tools -> 80 mm
Maximum diameter circular tool -> 300 mm
Maximum tool height -> 270 mm
Technical Characteristics - Rapid 24

(acc-40-p_1.0_ce_10.1b)
WARNING: THIS CHAPTER INDICATES THE SIZE OF THE TOOLS THAT CAN BE MOUNTED ON
THE DEPOSIT: THE SIZE, WEIGHT AND SPEED OF THE TOOLS THAT CAN ACTUALLY BE
SUPPORTED BY THE ELECTRO-SPINDLE DURING OPERATION ARE INDICATED IN THE SPECIFIC
CHAPTER FOR EACH TYPE OF ELECTRO-SPINDLE.
SPECIFICATIONS:
N Workstations ->16
Pitch diameter -> 440 mm
Centre to centre distance between positions -> 85 mm
Maximum weight for circular tool -> 8 kg
Maximum weight for angular transmission -> 10 kg
Maximum weight on magazine -> 48 kg
Maximum diameter no. 16 tools -> 80 mm
Maximum diameter circular tool -> 300 mm
Maximum tool height -> 270 mm
Chap. 10
- Pag. 4/11
ACCORD 40
10 -
EN
10.2
Fitting Cutting Tools on Toolholder Spindles with HSK 63 fitting

(tr_12_hsk63_3.42.2)
WARNING:
- 45-50mm C-spanner
- 36mm open-ended spanner or clamp M (Fig. 6)
To fit tools with cylindrical fitting on the tool holder spindles, proceed as follows:
- Undo the ring nut A (Fig. 5) completely
- Select a gripper B with a bore diameter suitable for the tool fitting shank (Check the diameter marked on the
collet. The collet diameter must be the same or slightly less than the diameter of the tool shank, e.g. tool shank 20,
collet 19-20)
- Press gripper B into ring nut A
- Screw ring nut A on but without tightening
- Insert the tool C into the gripper.
- Hold the tool holder spindle still with the open-ended spanner or with the clamp M and tighten the ring nut fully
home with the C spanner
- Fit the tool holder spindle onto the electrospindle
CAUTION: Check that grub screw D is always fitted in the tool-holder spindle: if it is not fitted dust
can get into the electro-spindle and cause malfunctions and damage.
SK
$-CR86
$-CCR85
D
C
M
$-UM298
$-UM297a
Fig. 5
Fig. 6
Chap. 10
- Pag. 5/11
ACCORD 40
10 -
EN
10.2.1
Tools fitting on Toolholder Spindle with 30mm shaft for bored

tools
(em_tr12_al7467_9.47s.2.3)
WARNING:
- spanner E
- clamp M
Put in the toolholder spindle shaft the spacers A and the tool (or the series of tools) B till the "tools pack" is created,
then block with the flange C - C1 through the screws D.
ATTENTION: VERIFY THAT THE FLANGE "C" CLAMPS CORRECTLY THE TOOLS PACK: IN
PARTICULAR IT DOESN'T HAVE TO LAY ON THE SHAFT INFERIOR FACE OR IT DOESN'T HAVE
TO REMAIN OUT OF THE SHAFT.
A = distanziale / spacer
B = utensile / tool
B
E
NO
NO
A
1 2 mm
OK
B
A
1 2 mm
D C
$-UM539a
Chap. 10
C1
- Pag. 6/11
ACCORD 40
10 -
EN
10.2.2
Magazine set up procedure

(acc-40-p_1.0_ce_10.1.1)
WARNING: Extreme care must be used when manually operating the tools: the machine is
equipped with a device that detects the presence of a tool-holder on the electro spindle. BUT IT
DOES NOT RECOGNIZE THE TYPE OF TOOL ACTUALLY MOUNTED.
The errors listed below can generate extremely dangerous situations:
- tool inserted in wrong room position
- tool inserted in right room position but is not consistent with the tool recalled in the work
program.
- tool inserted in tool-holder with rotating direction that does not comply.
Ensure that the tools are perfectly balanced, sharpened and accurately splined and tightened
(unsharpened tools increase the risk of the workpiece being ejected)
Use ALL precautions described in section 2.1.9
The magazines set up operation must be carried out as follows:
First of all the tools being used must be defined, by stating the dimensions requested and by given them a
progressive number.
From the Xilog interface click on "open file" and select "file type" (*.tlg).
It is important that the file for every tool is compiled by consulting the Xilog manual.
Select MDI mode (F6) from xilog interface. Then enable machine graphics with SHIFT+F11
Chap. 10
- Pag. 7/11
ACCORD 40
10 -
EN
Use selector A (figure above) to connect tool previously configured to position on magazine.
LOADING THE TOOL ON THE MAGAZINE:
- Go inside the perimeter guards
- Load the tool in the correct location
- Select the current magazine using keys F4 + Z(1/2/3/4)
- Hold down button B
- Use the Jog+ and Jog- selector (or Jog+ and Jog- keys with the optional push-button panel) to rotate the
magazine (Jog+ = clockwise; Jog - = anti-clockwise).
- When all tools are loaded, exit the guards and restart the machine.
It is important that software setup coincides faithfully with machine actual setup, if not, there is the risk of
causing serious damage
Chap. 10
- Pag. 8/11
ACCORD 40
10 -
EN
During manouvres in "manual" the tool number memorised by CNC is not updated. Therefore when
you start machining in automatic again check that the tool on the spindle and the tool in the CNC
memory coincide.
WARNING!: during magazine "step by step" rotation there are areas between the tool holder disk and
the safety guards where you could easily trap your hands. Take great care to keep your hands
away from the magazine while it is rotating.
Chap. 10
- Pag. 9/11
ACCORD 40
10 -
EN
.
(sp)
Chap. 10
- Pag. 10/11
ACCORD 40
10 -
EN
.
(sp)
Chap. 10
- Pag. 11/11
ACCORD 40
20 - Maintenance / Put out of service
EN
INDEX
20.1
Warnings .............................................................................................................2
20.2
MAINTENANCE INTERVENTIONS ....................................................................4
20.3
Cleaning ..............................................................................................................5
20.4
Periodic Checks and Maintenance ......................................................................5
Filter unit..............................................................................................................6
Cleaning the electrical cabinet air filters ..............................................................7
VACUUM PUMP MAINTENANCE.......................................................................8
Vacuum pump precleaner ...................................................................................9
Vacuum pump filter..............................................................................................9
Vacuum pump for "air cushion" application (optional) .......................................10
20.4.1
PHOTOCELLS ..................................................................................................10
20.4.2
"PRESSURE SENSITIVE" SAFETY MAT (if present).......................................10
20.5
LUBRICATION ..................................................................................................11
20.6
BELTS ...............................................................................................................16
20.7
HEAT EXCHANGER (WHERE EXPECTED) ....................................................18
20.8
PRESSURE AMPLIFIER (WHERE EXPECTED)..............................................19
20.9
CHECKING THE SAFETY DEVICES................................................................20
20.10
REMOVAL - STORING - SCRAPPING .............................................................20
20.11
EMERGENCY SITUATIONS .............................................................................20
20.12
INCONVENIENCES - CAUSES - REMEDIES ..................................................21
Chap. 20
- Pag. 1/22
ACCORD 40
20.1
EN
Warnings
(acc-40-p_1.0_ce_20.1a)
SMB124
Don't make any repairings and/or interventions not foreseen in this handbook.
Only fully trained and authorised personnel can use the machine and carry out maintenance
operations.
All the operations requiring the disassembly of parts have to be committed to the technical staff
authorised by the constructor
Use only spare parts exclusively original in case of changing of some of the machine parts
Follow the safety and hygienic rules on work during the maintenance phases.
The constructor doesn't take any responsibilities for damages coming from the use of non original
spare parts.
WARNING: During maintenance, cleaning and lubrication operations, make sure that the power
supply and compressed air are switched off and cannot be accidentally switched on.
To switch off the power supply, turn main switch A (fig. 20.1a) to the zero (0) position and lock it
with a padlock
To switch off the compressed air supply, turn the knob L (fig. 20.1b) and padlock it.
CAUTION: disconnect all the supply lines on the machine ( including the supply lines of eventual optionals
powered separately ). Consult section 1.1.
ATTENTION: When the machine is pneumatically isolated the air in the system is not unloaded:
possible control or maintenance operations have to be executed by skilled technicians as the
tubes disconnection could generate unexpected movements on the machine.
O OFF
N
IO
O
OFF
$-UM175a
$-UM534a
Fig. 20.1a
Fig. 20.1b
CAUTION:
The keys for padlocks for the main electricity On/Off switch and the filter unit compressed air quick
discharge valves, and the tool for opening the electrical cabinet doors must be supplied to
authorised personnel.
All the operations have to be executed by the operator in charge of maintenance or by technical
and qualified personnel.
Chap. 20
- Pag. 2/22
ACCORD 40
EN
INTRODUCTION: It is essential that deadlines be met and maintenance operations carried out in
order for the machine to function properly in time. Proper function involves both the productive
part of the machine and the part connected with safety.
The intervals between maintenance operations are approximate and may vary according to the
working environment of the machine and the type of material being machined:
NOTA: N.B.: Recommended maintenance intervals are calculated according to use of the machine
for approx. 8 hours per day. If the machine is used more than this for example, several shifts each
day) maintenance operations must be carried out more often.
IMPORTANT: The machining of medium density material creates very fine sawdust and shavings;
in these cases the maintenance and lubrication operations must be performed more frequently
To inject grease, use the grease gun P provided (Fig. 20.1c); each pump of the gun corresponds to 0.7 cm3 of
grease.
P
ACS-28a
Fig. 20.1c
Numeric Control battery expiry date: bear in mind that the numeric control is fitted with a buffer
battery whose average duration is greater than 5 years. We recommend replacing it at the expiry of
the fifth year of machine use.
Generally, the first sign of battery decline is the repeated loss of the buffered data, such as
"number of tool inserted in electro-spindle". It is better not to wait for this event and act
beforehand; otherwise you could loose all the Numeric Control data.
For further explanations please consult the Support Service.
Chap. 20
- Pag. 3/22
ACCORD 40
20.2
EN
MAINTENANCE INTERVENTIONS
(acc-40-p_1.0_ce_20.2)
For the maintenance of safety devices see chapter 2.
$FINE
Cleaning interventions:
1 - every day clean the worktable and clean any excess grease from the guides (operations to be carried with the
machine off)
2 - every 40 work hours clean the electrical cabinet filters (machine off) and control the extraction efficiency
(machine on)
3 - every 100 work hours clean the machining heads and the vacuum pump filters (operation to be carried out with
machine off)
4 - every 1000 work hours clean and lubricate the HSK electro-spindle tool holder tool tapers (operation to be
carried out with machine off)
Lubrication interventions:
1 - every 8 hours of "axes" movement lubricate them (centrally).
2 - every 40 work hours manually lubricate the tool changer and the pneumatic "on-off"
3 - every 50 work hours lubricate the blocking devices of the tool tapers and the HSK electro-spindle tool holder
tool tapers
4 - every 800/1000 work hours lubricate the boring machines and the table bars plates (only on versions with bar
table) (TVN)
All the lubrication interventions must be carried out with the machine off
WARNING: the non-execution of these operations can impair machining quality and increase the risk
of tool failure.
Chap. 20
- Pag. 4/22
ACCORD 40
EN
20.3
Cleaning
(u2412_1.0_ce_ftc_20.2)
supply and compressed air are switched off and cannot be accidentally switched on (See Sec.
20.1).
Every day, at the end of work, carefully clean the worktable and the surrounding areas, with an extractor.
For correct cleaning of the machine, follow the instructions below:
- Remove sawdust and shavings with a vacuum cleaner. Do not use compressed air. Compressed air will only
blow dirt into delicate machine parts leading to operating faults.
- Keep the axis guides and screw drives clean at all times.
- Keep the work surfaces and suction heads clean at all times.
- Keep the working zone around the machine clean.
Machining head: a correct extraction favours a good functioning of the heads and prevents failures due to
overheating. Every week control the perfect efficiency of the complete extraction system. When the machining
head works in particular conditions (e.g. "with the grain") it could form shavings of a size that could get stuck in the
electro-spindle extractor hood zone and along the extraction path.
20.4
Periodic Checks and Maintenance

(a632_ceb1.0-20.3)
supply and compressed air are switched off and cannot be accidentally switched on (See Sec.
20.1).
CAUTION:
All the operations have to be executed by the operator in charge of maintenance or by technical
and qualified personnel.
The intervals between maintenance operations are approximate and may vary according to the
working environment of the machine and the type of material being machined:
The machining of medium density material creates very fine sawdust and shavings; in these cases
the maintenance and lubrication operations must be performed more frequently.
NOTA: N.B.: Recommended maintenance intervals are calculated according to use of the machine
for approx. 8 hours per day. If the machine is used more than this for example, several shifts each
day) maintenance operations must be carried out more often.
PRECAUTION: IT IS EXTREMELY IMPORTANT TO REGULARLY CHECK THAT SAFETY DEVICES
ARE WORKING PROPERLY ESPECIALLY IF THEY ARE NOT OFTEN ACTIVATED (SEE CHAP. 2.1).
Chap. 20
- Pag. 5/22
ACCORD 40
EN
Filter unit
(u2412_1.0_ce_ftc_20.3a)
Regularly control (every day) that the pressure indicated by the pressure gauge (D) remains at the optimal value:
6.5 bar.
The necessary corrections are carried out with the knob (G).
AT FREQUENT INTERVALS (daily maintenance):
Filter unit:
Check the water (condensation) level in the tank A: it must not go above the level marked.
If the water level goes above the level marked, immediately check operation of the float inside which activates
automatic discharge from the connector B:
- shut off the air supply by turning and lifting the knob C
- remove the tank A
- using a screwdriver release the float by pushing it down (this opens the bleeder valve)
- run a test, filling the tank with water to check if the float is operating: if it is, refit the tank, if it isn't, fit a new
tank.
C
E
G
H
D
F
45
universal_2412_20
Fig. 20.3a
Every 180 hours:
Filter clean:
- move the machining units to the parking position
- shut off the air supply by turning and lifting the knob C
- remove the carter H
- remove the tank A
- unscrew the filter unit E
- clean with compressed air blown from the inside of the filter F
- reassemble the parts
When the machine stops due to a drop in the pressure of the compressed air supplied, first check
the entire supply system. If the system supplies enough air, change the filter F.
Chap. 20
- Pag. 6/22
ACCORD 40
EN
.
Cleaning the electrical cabinet air filters

(a632_ceb1.0-20.3c_inp)
PERIODICALLY (weekly maintenance):

Every 50 hours:
Cleaning the electrical cabinet air filters:
WARNING: During cleaning operations, make sure that the power supply is switched off: turn main
switch to the zero (0) position and lock it with a padlock (see fig. 20.1a).
To clean filters it is necessary to proceed as follows:
- Remove the cover A (fig. 20.3c) levering with a screwdriver in the fissure B
- Take out the filters C and clean it with air compressed
NOTE: in case the filter is particulary dirty, it is necessary to replace it with one of similar filtering
capacity.
Fig. 20.3c
Chap. 20
- Pag. 7/22
ACCORD 40
EN
VACUUM PUMP MAINTENANCE

(a632_ceb1.0-20.3d)
The pump maintenance schedules are shown below: the relative instructions are included in the
documentation supplied with the machine.
NOTE: If the filters are oily or greasy, they must be replaced.
WARNING: FAILURE TO OBSERVE PUMP MAINTENANCE AND LUBRICATION INSTRUCTIONS

MAY RESULT IN THE PUMP OVERHEATING AND BEING DAMAGED.
Maintenance for vacuum pump

Clean the
filters
Replace the
filters
Brand / Model
Rietschle / VLT 40
Rietschle / VTA 100
Rietschle / VTB 250
400/500 hours 1500/2000 hours

400/500 hours 1500/2000 hours
400/500 hours 1500/2000 hours
Becker / VT 4.40
Becker / KVT 3.100
Becker / VTLF 250
400/500 hours 1500/2000 hours

400/500 hours 1500/2000 hours
400/500 hours 1500/2000 hours
Chap. 20
- Pag. 8/22
1 Check the
vanes
Check the vanes (after the

first)
5000 hours
6000 hours
2000 hours
1000 hours
2000 hours
500 hours
3000 hours or at least once a year

ACCORD 40
EN
.
Vacuum pump precleaner

(acc-40-p_1.0_ce_20.3b)
PERIODICALLY (weekly maintenance):

Every 50 hours:
Vacuum pump precleaner:
- Switch off the pump

- Undo the spring clips A (fig. 20.3b) and remove cover B.
- Take out the cartridge and clean it by blowing compressed through
it from the inside.
- clean the inside of the cup C with a vacuum cleaner.
SMB124
DO NOT USE COMPRESSED AIR: THE PUMP WOULD BE

SERIOUSLY DAMAGED BY DUST ENTERING INSIDE.
- Refit the cartridge and the cover B and check that the sealing ring
in the cover is correctly positioned.
C
$-UM229b
Vacuum pump filter

(gr_spec)
Verify periodically by a visualisation the condition of the filter A.
WARNING: During cleaning operations, make sure that the

power supply is switched off: turn main switch to the zero (0)
position and lock it with a padlock (see fig. 20.1a).
To clean it is necessary to:
- remove the transparent cover
- Remove the filter
- suck into the filter
- clean the filter blowing from inside to outside
At the end of the operations reinstall the cover paying attention to install
correctly the seals
Chap. 20
- Pag. 9/22
ACCORD 40
EN
Vacuum pump for "air cushion" application (optional)

(acc-40-p_1.0_ce_20.5.1)
After every 20 hours of operation open the cup A (fig.1) and clean the
cartridge filters with a vacuum cleaner.
WARNING: position the manifold for the best protection

from dirt and dust
DO NOT USE COMPRESSED AIR: THE PUMP WOULD BE
SERIOUSLY DAMAGED BY DUST ENTERING INSIDE.
SMB124
$FINE
manut revese flow_1.ai
20.4.1
PHOTOCELLS
(u2412_1.0_ce_ftc_20.3.1)
The safety photocells barrier does not require specific maintenance interventions. Nevertheless we recommend
regular cleaning of the transparent front surfaces that protect the projector and receiver optics, in order to avoid an
excessive build up of dust that could disturb the transmission and reception functions of the optical beams and
block the equipment and the attached machine.
Cleaning must be carried out with a clean damp cloth; in particularly dusty environments, after cleaning the
plexiglass, we recommend spraying an antistatic product.
In any case, no abrasive, corrosive products, solvents or alcohol must be used as they could damage the surface
being cleaned. Wool cloths must not be used either, to avoid electrifying the plexiglass (consult the attached
booklet).
20.4.2
"PRESSURE SENSITIVE" SAFETY MAT (if present)

(acc-40-p_1.0_ce_20.11)
- Avoid build-ups of dirt on the mat and in the adjacent areas.

- Regularly clean the surface with water and soap.
- Regularly control the state of the connection cables.
Repairs
As the mat is hermetically sealed, it cannot be repaired in any way.
In case of damage or functioning anomalies it must be replaced.
The only part of the mat that can be repaired is the aluminium edge.
If it is damaged and no longer fastens the mat to the floor, the damaged part must be immediately replaced before
the machine is started or the danger zone is accessed.
Shipping and storage
We recommend transporting and storing the mat horizontally.
Chap. 20
- Pag. 10/22
ACCORD 40
EN
20.5
LUBRICATION
(acc-40-p_1.0_ce_20.4)
WARNING! DO NOT MIX DIFFERENT TYPES OF GREASE: mixing grease with different base
components could cause a chemical reaction with consequent alteration of the lubricating
properties and, in certain cases, also solidification of the grease with seizure of the devices being
lubricated.
SCM Group S.p.A is not liable for damages caused by lubrication operations carried out incorrectly or with different
lubricants from the ones indicated.
Point 1.1) Centralised lubrication of the Axes - MANUAL - :
After every 8 hours of machine operation with the Axes moving, the "CARRY OUT LUBRICATION" message
appears on the N.C. The Operator has 4 hours to add grease through the grease nipple on the electrical cabinet
close to the connections. If lubrication is not carried out the machine does not continue operating.
If lubrication is "manual", use the pump (supplied) to grease point A (figure below).
To run the lubrication cycle:
- put Axes on Hold
- carry out Reset;
- with CNC in "MDI" mode, set code "M198" and press "start cycle";
- on the screen the message "Carry out lubrication" appears;
The axes start moving.
During axes moving cycles, pump the grease into greaser .
When the cycle has ended the message "End lubrication cycle" appears.
ingrassatore_1
Chap. 20
- Pag. 11/22
ACCORD 40
EN
Point 1.2) Centralised lubrication of the Axes - AUTOMATIC - :

If lubrication is automatic, the machine carries out the lubricating cycles itself. The "LUBRICATION IN
PROGRESS" message appears on-screen.
The operator must refill the pump tank with grease (figure below).
WARNING: always fill tank from BOTTOM using specific grease B

The tank is on electric control panel or on upright depending on how machin=
e is set up
Check the quantity of grease in tank A. When necessary add grease through g=
reaser B, taking care not to go over draining hole C.
The pressure gauge G measures operating pressure.
Filter F prevents impurities from entering the tank. Unscrew it periodicall=
y in order to clean it thoroughly.
Micro-switch D indicates when the grease level is low.
Micro-switch E indicates any malfunction on the machine.
For axes lubrication, whether manual or automatic (points 1.1 and 1.2), use the following type of grease: "AGIP GR
MU EP 0" which has the following features:
- Type of Oil: Mineral Oil;
- Type of Soap: Lithium;
- ASTM worked penetration (as per ASTMD217): 350-370;
- NLGI degree (as per DIN 51818): 0;
- Additive: EP;
- Drop point: 180C;
Important: if using different types of grease, make sure they have the same features as indicated
above.
Chap. 20
- Pag. 12/22
ACCORD 40
EN
Point 2) "Boring unit"

After every 800/1000 hours of operation, add grease through the grease nipples on the boring unit body.
See specific chapter.
$FINE
3) Auxiliary Units "ON-OFF".
Every 40 work hours add grease through the grease port (L).
4) Prism guide bar shoes:

After every 600 hours grease all of the TVN table mobile bar shoes. Add grease through the grease nipple shown
in the figure. Repeat the operation for all of the shoes on all of the bars.
$FINE
For details about automatic table maintenance (optional), consult the specific section.
Chap. 20
- Pag. 13/22
ACCORD 40
EN
At points 3 and 4 use grease of the following type:

"IP Auto Grease LZ" (a tube is included in the "accessories pack")
Features of Grease "IP Auto Grease LZ":
- Type of Oil: Mineral Oil;
- Type of Soap: Lithium hydroxystearate;
- ASTM worked penetration (as per ASTMD217): 280;
- NLGI degree (as per DIN 51818): 2;
- Additive: Anti-wear/Anticorrosion/Antioxidant;
- Oil flash point: 200C.
In environments with particularly cold temperatures a grease which is less dense may be used.
Important: if using different types of grease, make sure they have the same features as indicated
above.
SMB124
CAUTION: do not use the grease indicated in points 2, 3, 4 (IP LZ) for centralised lubrication of the
axes, whether manual or automatic. THE GREASE IS INCOMPATIBLE WITH THE AXIS GREASING
CIRCUIT.
5) "HSK" electro-spindle
Every 50 functioning hours (or every 3 months or, at the most, every 10,000 cycles of tool changeover) lubricate
the blocking device of the tool holder tool tapers with KLUBER LUSIN LUN PM1001 spray grease supplied (SCM
code: 0002400035C).
Set the machine to "MANUAL" functioning
Move the Machining Head in an accessible position, extract the tool holder tool taper, and then stop the machine
completely.
Insert the can tube in one of the gaps between the "petals" of the grippers (see figure) and, by keeping the can
vertical, spray a small quantity of grease. Repeat the operation for the other gaps.
To uniformly distribute the grease between the gripper petals, set the machine to "MANUAL", and carry out
(without tool) 10-15 blockages/releases of the tool taper (M51 code).
Then insert an empty tool taper and rotate the electro-spindle at 18,000 rpm for around a minute.
At the end stop the machine again, extract the tool holder tool taper and remove any grease on the internal walls of
the electro-spindle with a cloth and, if necessary, with acetone. Clean also the hollow part of the tool holder tool
taper.
Chap. 20
- Pag. 14/22
ACCORD 40
EN
Never leave the electro-spindle without the tool holder tool taper even during the cleaning
operations:
1- to prevent dust and shavings from entering inside
2- because it could be damaged when rotating
NEVER blow air jets inside the spindle as it could push dust and dirt inside and cause irreparable
damages to the spindle.
WARNING! DO NOT MIX DIFFERENT TYPES OF GREASE: mixing grease with different base
components could cause a chemical reaction with consequent alteration of the lubricating
properties and, in certain cases, also solidification of the grease with seizure of the devices being
lubricated.
Every 6 months clean with acetone (WARNING: IT IS FLAMMABLE!) the tool holders tool tapers zone ( that
couples with the spindle. Then spray it with the water-repellent and dust-resistant TEFLUB CRC solid dry lubricant
supplied (SCM code: 0002400034A): essential for a correct tool tapers "release".
This operation, on tool holders tool tapers not supplied by SCM, must also be carried at the first
use.
SCM is not responsible for damages caused by lubrication operations carried out incorrectly or
with different lubricants from the ones indicated.
(grano_su_hsk)
and damage.
$-UM297c
Chap. 20
- Pag. 15/22
ACCORD 40
20.6
EN
BELTS
(acc-40-p_1.0_ce_20.7)
"X" AXIS (if present)

Tension adjustment
It is carried out during machine testing and, usually, must not be modified.
If it needs to be modified:
a) stop the pneumatic supply (padlock the main switches).
b) loosen the screws (A) so that the motor's weight (B) tensions the belt. Tighten the screws (A).
Replacement
Contact the Support Service.
"Y" AXIS (if present)

Tension adjustment
It is carried out during machine testing and, usually, must not be modified.
a) stop the electrical and pneumatic supply (padlock the main switches).
b) loosen the screws (A) and push on the motor; keeping the belt tensioned tighten the screws (A).
Replacement
"Z" AXIS
Tension adjustment
It is carried out during testing and, usually, must not be modified.
Chap. 20
- Pag. 16/22
ACCORD 40
EN
a) stop the electrical and pneumatic supply (padlock the main switches).
b) loosen the screws (A) and push on the motor. Tighten the screws (A).
Replacement
Chap. 20
- Pag. 17/22
ACCORD 40
20.7
EN
HEAT EXCHANGER (WHERE EXPECTED)

(acc-40-p_1.0_ce_20.8)
Before filling the tank, control that the pump motor turns freely.
Never run the pump "dry" for longer than 30 seconds.
Control the cooling fluid level through the small window (B). When it is close to the "MIN" level top up through the
inlet (C) until the "MAX" level.
Use only fluid (to be ordered from the spare parts department) with the 0736238634E code.
Do not dilute with water.
Use perfectly clean containers to top up the fluid.
Be careful: the fluid is toxic.
A flow rate switch sends an alarm message to the C.N. when the flow drops below the calibration value.
Frequently clean the cooling batteries and the pump motor with compressed air (max pressure 10 bar)
In case of extended inactivity, empty the tank completely.
Chap. 20
- Pag. 18/22
ACCORD 40
EN
20.8
PRESSURE AMPLIFIER (WHERE EXPECTED)

(acc-40-p_1.0_ce_20.9)
The "pressure amplifier" unit provides adequate pressure to all those devices that require values greater than 6
atmospheres.
Supplied with 6 atmospheres, it can provide up to 12 atmospheres in outfeed.
The outfeed pressure [can be varied with the regulator (D): reading on the pressure gauge (E)] is adjusted during
machine testing and usually must not be modified.
The tank (A) is fitted with a safety valve. Regularly, WITH THE MACHINE OPEN, discharge the condensation by
SLOWLY opening the bleed tap (C).
Chap. 20
- Pag. 19/22
ACCORD 40
20.9
EN
CHECKING THE SAFETY DEVICES

(acc-40-p_1.0_ce_20.12)
The machine safety is guaranteed by the efficiency of the safety devices fitted.
As well as the procedures described in the "MAINTENANCE TABLE" the following must be carried out:
REGULARLY control the efficiency of the mechanical protections and the good state of the plates, especially the
ones with a yellow background (danger warning).
REGULARLY control (visually) the electro-spindle braking times: maximum stoppage time 10 seconds).
Any anomalies detected during these controls must be promptly communicated to the manager, who
will stop the machine and call the support service.
20.10
REMOVAL - STORING - SCRAPPING

(acc-40-p_1.0_ce_20.13)
Before removing the machine disconnect it from the electrical and pneumatic system.
In case of prolonged inactivity disconnect the machine from the electrical and pneumatic system, clean it
thoroughly and protect sliding guides and tool holder spindles with rust preventer. Do not store the machine in
humid environments and protect it from atmospheric agents.
The machine is manufactured with non-toxic and non-noxious materials: in case of demolition separate ferrous
materials from plastic materials before scrapping.
20.11
EMERGENCY SITUATIONS
(acc-40-p_1.0_ce_20.14)
In case of flooding of the premises the machine is housed in, immediately interrupt the electrical supply. Before
restarting work have it checked by a specialised technician.
In case of fire immediately interrupt the electrical supply and intervene with suitable fire extinguishers: direct the jet
at the base of the flames. Even if the machine appears not to be damaged, before restarting work, have it checked
by a specialised technician.
Around the machine there must be a clear area, to allow for a quick getaway, in case of danger.
The machine cannot work in explosive environments.
Chap. 20
- Pag. 20/22
ACCORD 40
EN
20.12
INCONVENIENCES - CAUSES - REMEDIES

(acc-40-p_1.0_ce_20.15)
During machining there could be inconveniences, signalled by messages that appear directly on the screen: they
are C.N. messages (therefore consult the C.N. manual) or diagnostics messages (consult the manual attached to
the machine).
Chap. 20
- Pag. 21/22
ACCORD 40
EN
.
(sp)
Chap. 20
- Pag. 22/22

Accord-40p Aa2-001027 1,0 en

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USER AND MAINTENACE MANUAL

NUMERICALLY CONTROLLED ROUTING MACHINE

SCM GROUP S.p.A. - MORBIDELLI

SCM GROUP S.p.A.

Via Casale, 450 - 47827 VILLA VERUCCHIO (RN) - ITALY

USER AND MAINTENACE MANUAL

Overall information ......................................................................................................................... 1

2.2 Safety devices description ...................................................................................................... 7

Transport and machine installation............................................................................................... 1

Controls general description ......................................................................................................... 1

Use and adjustments ...................................................................................................................... 1

Multi-functional work-table "Nesting" type - Rel. 1.0................................................................... 1

5 axis "Prisma K" Operating unit on Accord 40 ........................................................................... 1

Maintenance / Put out of service ................................................................................................... 1

Contact Address ..................................................................................................4

General information .............................................................................................5

Terminology and Symbols ...................................................................................6

Terminology and Symbols in User Manual..........................................................6

Symbols on the machine (SAV 1.4.2)..................................................................7

Machine Description ..........................................................................................11

Description of the Electrical Cabinet..................................................................12

Using the Machine.............................................................................................13

Materials Suitable for Machining .......................................................................13

Usable working tools .........................................................................................13

Environmental conditions (SAV 1.5.3)...............................................................14

Warning for installing and configuring PC-OFFICE ...........................................15

Use of machine "enables" .................................................................................15

The documentations with the machine are composed of :

Compact Disk contains:

the supply includes only one of these languages

Terminology and Symbols

Terminology and Symbols in User Manual

chapters assigned to the production user.

chapters assigned to the user charged with the maintenance

WARNING: indicates the presence of dangerous situations and/or states

FORBIDDEN: indicates manouvres, commands or others that cannot be carried out as

PRECAUTION: indicates the presence of situations that, if not observed,could be

WARNINGS/NOTES: indicates situations and/or advice to pay attention to

Symbols on the machine (SAV 1.4.2)

A list of pictograms that can be found on the machine follows below

DANGER: CUTTING AREA

DANGER: ELECTRICAL CURRENT

Read the manual and follow the manufacturer's instructions

Device for lifting by hook

Use ortho-protection devices

Use eye goggles

Use work gloves

Cubic metres/ hour

Description of the Electrical Cabinet

Using the Machine

Materials Suitable for Machining

Usable working tools

NEVER use cracked or deformed tools.

Environmental conditions (SAV 1.5.3)

Operating conditions for the machine are as follows:

Warning for installing and configuring PC-OFFICE

Use of machine "enables"

Safety warnings ...................................................................................................1

Procedures for working safetly ............................................................................2

Machine safety ....................................................................................................4

Safety during maintenance..................................................................................4

Safety devices description...................................................................................7

Mushroom-head emergency stop pushbuttons ...................................................8