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Last asked: 24 Jul
Question Topics
Compressor
Jet Engines
Mechanical Engineering
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Jet Engines: What's the difference between compressor surge and stall?
3 Answers
Nalin Yadav
Nalin Yadav, Maschinenbauingenieur
Upvoted by Gurvinder Arora, Suspension Design Project Engineer
8.4k Views
Surging and Stalling both lead to unstable flow in compressors.
To understand the concept behind Stalling and Surging, we should first know the
flow over an airfoil. An aerofoil stalls when the air flow completely separates
from the top side or suction side of the blade.
The left edge of this blade where the flow starts is called the leading edge (LE
) and the right edge where the flow leaves is called the trailing edge (TE). On
the top side or suction side the air is initially accelerated from the leading e
dge (LE), causing a reducing pressure gradient. As the flow reaches the maximum
thickness of the airfoil, it starts to slow down, causing pressure to increase,
or a positive pressure gradient starts to occur. This pressure gradient is unsta
ble as the airflow is still positive (LE towards trailing edge (TE)). This unsta
ble condition forces a flow separation - there is reverse flow over the airfoil
surface past the separation point. If the angle of attack of the airfoil increas
es, this separation point will move forward towards the LE, making the flow sepa
ration area bigger. It will come to a point that the whole flow over the airfoil
separates, starting from the LE. This condition is called stall. It is a local
phenomenon.
Surging is the complete breakdown of steady through flow, affecting the whole ma
chine, in other words, when stalling takes place on all the blades simultaneousl
y. This leads to choking of the flow. Sometimes even reversal of the flow may ta
ke place. Heavy vibrations also occur.
In a high pressure ratio multistage compressor, the axial velocity is already re
latively small in the higher pressure stages on account of high densities. In su
ch stages a small deviation from the design point causes the incidence to exceed
its stalling value and stall cells first appear near the hub and tip regions. A
t very low flow rates they grow larger and affect the entire blade height. It re
sults in significant reduction in delivery pressure.
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