Professional Documents
Culture Documents
PDVSA N
TITLE
A213
OCT.92
GENERAL REVIEW
L.T.
R.P.
R.R.
DEC.85
FOR APPROVAL
J.S.
J.G.
E.S.
APPD.
APPD.
REV.
DATE
E PDVSA, 1983
DESCRIPTION
DATE
PAG. REV.
DATE
DEC.85
SPECIALISTS
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 1
.Men Principal
Indice manual
Indice volumen
Indice norma
Index
1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulatory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Submittals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delivery, Storage, and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
2
2
2
3
3
2 PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.5
2.6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water, Sand, and Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cement Grouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nonshrink CementBased Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nonshrink Epoxy Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bonding Mixtures and Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
4
4
5
5
3 EXECUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
Surface Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing and Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Curing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shims and Wedges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anchor Bolts and Pipe Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bonding New Concrete to Existing Concrete . . . . . . . . . . . . . . . . . . . . . . . .
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
6
6
7
7
7
7
7
APPENDIX 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 2
.Men Principal
Indice manual
Indice volumen
Indice norma
GENERAL
1.1
Scope
This specification defines the minimum requirements to be met by the designer,
manufacturer and civil contrator for bonding and grouting. The work comprises:
Bonding of new concrete to existing concrete.
Grouting of base plates and equipment bases.
Regular cement grout, nonshrink cementbased grout, epoxy grout, and bonding
mixtures.
1.2
Related Work
ConcreteMaterials and Construction
1.3
PDVSA A211
Quality Assurance
1.3.1
1.3.2
1.4
1.4.1
1.5
Regulatory Requirements
Comply with all applicable Venezuelan laws, standards, and regulations.
References
The following codes, standards and specifications, including applicable addenda,
shall form a part of this specification to the extent specified herein.
1.5.1
1.5.2
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 3
.Men Principal
C109
C125
C150
C191
C531
C579
C827
1.6
Indice volumen
Indice norma
Submittals
1.6.1
1.6.2
1.7
Indice manual
1.7.1
Deliver nonshrink cementbased grout and epoxy grout aggregate to the site in
sound, dry bags. Deliver epoxy grout liquid components in sealed hardener and
resin containers. Contractor shall be responsible for storing grout in a dry,
weatherproof area and within the temperature range of 4C to 32C or as
indicated by the manufacturers recommendations.
1.7.2
Remove any material from the site which becomes damp or otherwise defective.
1.7.3
Limit the total job storage time for nonshrink grout to ten months or as indicated
by the manufacturers recommendations.
PRODUCTS
2.1
2.1.1
General
Proportion sandcement dry pack at the site. All nonshrink grouts shall consist
of premeasured, prepackaged materials supplied by the manufacturer, except
water.
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 4
.Men Principal
2.1.2
2.2
Indice manual
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Indice norma
2.2.1
2.2.2
Sand As defined in COVENIN 254 through to 263 (ASTM C125 and C33),
grading for fine aggregates 4.75 mm to 0.15 mm. Sand for bonding mixture shall
pass a 1.2 mm sieve.
2.2.3
2.3
Cement Grouts
2.3.1
Plain Cement Grout Two parts sand for every part cement, by weight; with a 28
day minimum compressive strength of 210 kg/cm2 in accordance with COVENIN
N 484 (ASTM C109).
2.3.2
SandCement Dry Pack Two parts sand for every part cement by weight with
a minimum amount of water for dry pack placement.
2.4
2.4.1
2.4.2
2.4.3
2.4.4
Initial Set Time Not less than 60 minutes when tested according to ASTM C191.
2.4.5
2.4.6
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 5
.Men Principal
Indice manual
Indice volumen
Indice norma
facilitate the bidding procedure. Priority shall be given to COVENIN and PDVSA
registered and authorized trade marks.
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.5.6
2.6
EXECUTION
3.1
Surface Preparation
3.1.1
Clean the surface of the existing concrete of grease, oil, paint, laitance, and other
coatings. Roughen the surface to expose the aggregate and thoroughly flush with
clean water.
3.1.2
Before grouting, level and align equipment bases and baseplates in accordance
with recommendations of equipment manufacturer and drawings.
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 6
.Men Principal
Indice manual
Indice volumen
Indice norma
3.1.3
3.1.4
When epoxy grouts or adhesives are used, keep all surfaces dry before
application.
3.1.5
3.2
Forms
3.2.1
Securely anchor forms or back braces to withstand the forces of the placement
of grout.
3.2.2
Provide tight forms (when forms are required) with tape sealed joints for
nonshrink cement based grout. Apply form oil for easy form release.
3.2.3
Provide watertight forms with chamfer strips where chamfer edge is required for
nonshrink epoxy grout. Line forms with polyethylene or apply heavy wax for easy
form release.
3.3
3.3.1
3.3.2
Add to cementbased grouts the amount of water required for the desired
consistency.
3.3.3
Proceed with grout placement and ensure the filling of all surfaces and the
intimate contact of grouting materials with surfaces grouted. Place grout rapidly
and continuously to avoid cold joints under the baseplate. Grout from one side
to the other in one direction. Tamp or rod grout to eliminate voids.
3.3.4
3.3.5
3.4
3.4.1
Finishing
Trim back cementbased grout to the level indicated on the drawings after the
grout has reached an initial set. Slope surfaces away from baseplate. Cut back
protruding edges.
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 7
.Men Principal
Indice manual
Indice volumen
Indice norma
3.4.2
Epoxy grout cannot be trimmed after set. Finish top surfaces to proper slope prior
to initial set.
3.4.3
Apply finish coating over grout holes and vent holes after grout has set.
3.5
Curing
3.5.1
3.5.2
Cure cementbased grout in hot weather, above 32C in accordance with one of
the methods described in ACI 305 R. Method of curing shall be approved by
PDVSA.
3.5.3
3.6
3.7
3.7.1
For anchor bolt sleeves and pipe sleeves requiring grout, clean all surfaces of oil,
grease, and other foreign substances. Grout anchor bolt sleeves with a flowable
grout and grout pipe sleeves with dry pack.
3.7.2
Where anchor bolts or pipe sleeves are to remain isolated, fill sleeves with a
pliable material such as silicone rubber moulding compound or other material, as
shown on PDVSAs drawings.
3.8
3.8.1
Apply the bonding mixture by working it into the surface with a stiff brush. Place
new concrete before bonding mixture dries out.
3.8.2
3.9
Testing
Test each type of grout at least once a week during grouting operations. Test
cementbased grout under COVENIN 484 (ASTM C109) and epoxy grout under
ASTM C579. Prepare the number of cubes for each type of grout and test for
required compressive strength according to the following schedule.
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 8
.Men Principal
Indice manual
Grout Type
Indice volumen
Indice norma
24 Hrs.
2 Days
7 Days
28 Days
Epoxy Grout
ENGINEERING SPECIFICATION
PDVSA
PDVSA A213
REVISION
FECHA
OCT.92
Pgina 9
.Men Principal
Indice manual
Indice volumen
Indice norma
1.APPENDIX 1
DESIGN
A.1
A.1.1
DESIGN
General Design Criteria
A.1.1.1
A.1.1.2
Provide grout between top of foundation concrete and bottom of bearing plates.
Grout shall be a nominal thickness of 25 mm with a minimum thickness of 12 mm
in order to avoid feather edging.
A.1.1.3
A.1.1.4
A.2
A.2.1
A.2.2
A.2.2.1
High Temperatures
Use high temperature grout where BASE PLATE temperatures will be GREATER
THAN THOSE LISTED BELOW:
Cementbased grout
Epoxy grout
A.2.2.2
200C
60C