Professional Documents
Culture Documents
PDVSA N
N352
0
REV.
APPD.
1994
OCT.00
TITLE
TECHNICAL
SPECIFICATION
FOR
LIQUIDIMMERSED TRANSFORMERS
UP TO 230 KV AND 60 MVA (OA)
APPROVED
DATE
Alexis Arvalo
23
DESCRIPTION
DATE
OCT.00
Y. K.
PAG. REV.
APPD. Enrique Carmona
A. A.
E. C.
APPD.
APPD.
DATE
OCT.00
ESPECIALISTAS
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice manual
Indice volumen
PDVSA N352
REVISION
FECHA
OCT.00
Pgina 1
Indice norma
Index
SECTION 1 GENERAL
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
1.3
1.4
1.5
1.6
1.7
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Economic Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data to be Submitted by Bidder / Manufacturer . . . . . . . . . . . . . . . . . . . . . .
Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
4
5
6
7
7
8
8
5 RATING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
6 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6.6
10
10
7.5
10
10
8.1
8.2
General (Adidition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routine, Design, and Other Tests for Transformers . . . . . . . . . . . . . . . . . .
10
10
10
Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5.1
5.2
5.5
5.7
5.8
5.9
Accesories (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid Preservation (Exception) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Cooling Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12
12
14
14
7 ALARM CONTACTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
7.1
14
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
7.2
7.3
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15
15
16
16
16
16
11.1
11.2
11.3
11.4
11.5
11.6
11.7
Basic Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tagging and Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tests for Neutral Grounding Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
17
17
17
18
18
18
18
19
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice manual
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PDVSA N352
REVISION
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Pgina 3
Indice norma
SECTION 1 GENERAL
SCOPE
This specification covers Particular Requirements for the design, manufacture,
testing and shipment of LiquidImmersed Distribution, Power, and Regulating
Transformers as detailed in:
1.
2.
The Transformers are for use in oil refineries, gas plants, chemical plants,
exploration and production facilities, and supply/marketing installations owned by
PDVSA.
This specification along with Appendix A (Owners Transformer Data Sheet)
and the requirements of the afore mentioned ANSI/IEEE standards shall be
considered complementary. Any conflict among them shall be referred to Owner
for clarification before proceeding with the design and manufacture. This
specification shall be used for new or replacement transformers as specified in
Appendix A (Owners Transformer Data Sheet).
Owner shall specify in Appendix A when a transformer is to be used as a captive
transformer and load characteristics. When the load is a motor, Owner shall
specify motor rating, type of starting, magnitude of starting currents, number of
starts and intervals between starts. The transformer shall be designed and
constructed to withstand the mechanical and thermal stresses of the specified
duty; in this case: for a number of energizing operations equal to the number of
motor starts expected plus one. BIDDER must return Appendix A with all data
required for the evaluation in the bidding process.
This specification consists of three sections. Section 1 includes general
information related to transformers requirements. Section 2 and Section 3 are
amendments, supplements or additions to IEEE C57.12.00 and ANSI C57.12.10,
respectively. Clauses that are not mentioned shall be applicable as written. The
word should in the mentioned standards must be substituted by shall and,
therefore, considered mandatory.
Sections 2 and 3 are intended to:
Make selections from the options given in the ANSI/IEEE standards.
Specify additional or more stringent requirements, to operate and maintain
transformers according to PDVSA practices.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice manual
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PDVSA N352
REVISION
FECHA
OCT.00
Pgina 4
Indice norma
1.2
Exceptions
Bidder shall state in his offer either that the transformers comply with the
requirements of this Specification without exceptions, or specify the exceptions
and/or deviations with a clear explanation of proposed options (see Appendix B).
If permitted in the requisition, the Bidder may present alternative proposals if they
offer economic or technical advantage, but such proposals shall be in addition to
the contractual offer.
1.3
Economic Evaluation
Transformers will be evaluated on the basis of guaranteed total losses, auxiliary
power requirements of cooling equipment, and installation cost.
In the bid evaluation procedure, each loss evaluation figure will be multiplied by
its respective guaranteed loss value in kW, and the resulting figures will be added
to the bid price to give a total evaluated price for bid comparison.
1.3.1
1.3.1.1
1.3.1.2
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
1.4
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PDVSA N352
REVISION
FECHA
OCT.00
Indice volumen
Pgina 5
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Description
requested in
The Manufacturer shall send all drawings (one reproducible and three
copies) with updated field information (as built). Additionally one electronic
copy is required.
functioning
Layout, details and description of the tap changer and all actuating
mechanisms.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
P
A
F
1.5
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REVISION
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Pgina 6
Indice norma
Description
Test schedule
One (1) copy on electronic media and one (1) reproducible original on
mylar or polyester material and four (4) copies of each drawing, with the
text in spanish, for each set of equal transformers, having the same
information as above.
Six hard copies and one on electronic media of the instruction manual for
the transformer, cooling systems, oil preservation systems, instruments
and protective devices, bushings, tapchanger mechanism, junction
boxes including complete technical description table of constructive
aspects of the transformer with all its equipment, instruments and
accessories, drawings list, instructions for assembly, installing and start
up, including a tentative schedule for installation, special
recommendations, description of neccesary reception tests according to
specification
requirements and Manufacturers recommendations,
instructions for inland transportation of the transformer, operation
instructions including a detailed description of the transformer functioning
and instructions for loading, maintenance instructions with chronogram of
activities of preventive maintenance, instructions for the eventual
replacement of any part that could be damaged during the transformer
operation and the technical documentation related with transformers
accesories and instruments.
Test report
As built drawings (one reproducible and six hard copies) and one copy on
and electronic media of the same information.
Guarantee
Manufacturer shall furnish transformers and its accessories of proper design and
construction, electrically and mechanically suitable for the particular operating
and service conditions as specified in Appendix A (Owners Transformer Data
Sheet).
The equipment and its accessories shall be constructed using materials of first
quality and of good workmanship.
All items must be free of flaws that could jeopardize safety, good operation and
life cicle of the equipment.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
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REVISION
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Indice norma
1.6
Spare Parts
Bidder shall quote, as part of the offer but on an independant base, a list of the
recommended spare parts for commissioning and two (2) years of operation,
including quantities and unit prices.
Owner will decide items and quantities, if any, to be purchased. Availability of
spare parts for the assembly shall be guaranteed for 10 years in Venezuela.
1.7
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
PDVSA N352
REVISION
FECHA
OCT.00
Indice volumen
Pgina 8
Indice norma
SERVICE CONDITIONS
4.1
4.1.9
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
4.3
4.3.3
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PDVSA N352
REVISION
FECHA
OCT.00
Indice volumen
Pgina 9
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RATING DATA
5.1
5.3.2
5.7.2
5.12.2
Nameplates (Exception)
The nameplate information on transformers having automatic load tap changers
shall include the percentage of impedance of the midtap voltage ratio at the
selfcooled transformer rating and the minimum and maximum percentages of
impedance corresponding to the minimum and maximum voltage ratios.
Also, the nameplates shall include:
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
5.12.5
Indice manual
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PDVSA N352
REVISION
FECHA
OCT.00
Pgina 10
Indice norma
5.12.6
CONSTRUCTION
6.6
6.6.1
General (Addition)
On wittnessed tests, the Manufacturer will notify the Owner with two (2) weeks in
advance.
8.2
8.2.2
RATING DATA
4.5
Taps
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
4.5.1
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Pgina 11
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CONSTRUCTION
5.1
Accesories (Addition)
All accesories shall have identifications in Spanish.
The power transformer shall be equipped with the following special equipments
and accesories, properly calibrated.
If a conservator tank is indicated in Appendix A, a Buchholz or an equipment
combining a gas bubble accumulation detector and oil pressure rise rate relay
shall be installed. It shall have one independant alarm contact and another to
trip the H.V. circuit breaker. A device to take samples of gas, should be fixed
to the connecting tube linking the main oil tank with the conservator, which
should be slightly inclined. Two (2) valves are to be provided, one on each side,
to isolate the device. The Buchholz relay or equivalent instrument will be
designed to prevent false operations in case of momentary disturbances
produced by seismic movements.
A drain valve and sampling valve for the conservator tank. The functions of
these two (2) valves can be combined in one.
An openclose valve on the Buchholz connecting pipe, with visual position
indicator.
A thermal image type coil temperature detector for local control, supplied with
its own current transformer, calibrated to measure the temperature at the
hottest spot of the widings. This instrument should be dialtype, equipped with
independant adjustable contacts to control the cooling systems, the alarm and
trip the H.V. circuit breaker. It will be identified as TEMPERATURA DE
DEVANADOS
A safety valve on the cover of the transformer, to alleviate excessive pressures,
with autoreset and diaphragm. Oil discharges should be directed so as not to
spray the control cabinet or radiators. This valve shall have an alarm contact
and visual mechanical operation indicator. It shall be designed to operate with
a pressure below the design value for the thank and radiators. This device shall
be designed to prevent entrance of water from rain.
A drain valve for the main tank, of adequate size to insure the complete
drainage up to a maximum of 25 mm from the tank bottom. All drain valves shall
have standard pipe thread NPT on the discharge side and shall be provided
with protective caps or stops, attached to the body of the valve with a chain to
prevent mislaying.
ENGINEERING SPECIFICATION
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.Men Principal
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5.2
Bushing (Addition)
The insulation level of high voltage neutral bushing on threephase
transformers shall be equal to the insulation level of the line bushing.
5.2.4
(Addition)
Bushings shall be tinplated copper pads with NEMA standard fourhole drillings
(9/16 inches in diameter spaced 13/4 inches apart center to center) for the
quantity and type of connections as specified in Appendix A.
5.3
5.3.3
5.5
5.5.2
Ground Pads
(Exception)
Transformers up to 2500 kVA shall be provided with two (2) ground pads as
mentioned in 5.5.3.
5.7
5.7.1
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
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PDVSA N352
REVISION
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Necessary piping and valves to provide for tank purging and content sampling.
The 25C oil level shall be indicated by suitable permanent markings on the
tank or by indicating the distance from the oil level to the highest point of the
handhole or manhole flange surfaces on the nameplate.
5.7.2
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
5.8
5.8.3
PDVSA N352
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REVISION
FECHA
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Pgina 14
Indice volumen
Indice norma
Tanks
(Exception)
A pressure relief device shall be provided on all transformers.
5.8.5
(Addition)
Tanks, frames, supports and reinforcements, etc., shall be free of sharp
projections and corrugated welding.
5.8.6
(Addition)
All tank connecting flanges shall be provided with gaskets, preferably located
inside a groove or kept in position by tops, to prevent compressing the gaskets.
They should be made of elastic material, resistant and impervious to hot oil.
5.9
5.9.2
ALARM CONTACTS
7.1
Sudden Pressure
Bucholz Protection, 1st step
Bucholz Protection, 2nd step
Oil temperature, 1st step
Oil temperature, 2nd step
Coil high temperature
Main tank low oil level
Tap changer power supply failure
Step by step operation failure
Tap changer low oil level
Tap changer failure (Buchholz)
Cooling system power supply failure
Fan failure
Diaphragm failure
Overload pump
Internal failure pump
Oil circulation low pressure
Control power supply failure for 125 VDC and 125 VAC
Pressure relief device operation
Critical
NonCritical
Critical
NonCritical
Critical
Critical
NonCritical
NonCritical
NonCritical
NonCritical
Critical
NonCritical
NonCritical
NonCritical
NonCritical
NonCritical
NonCritical
Critical
Critical
Trip
X
X
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
7.2
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7.3
ENGINEERING SPECIFICATION
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PDVSA N352
REVISION
FECHA
OCT.00
Pgina 16
Indice volumen
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OTHER
CONSTRUCTION
(EXCEPTION)
FEATURES
GENERAL
Provisions of this clause shall not be considered without the Owners written
approval.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
11.1
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Basic Construction
The resistors shall be edgewise wound, stainless steel type. Resistors elements
shall be covered by vitreous enamel, corrugated ribbon or ceramic and installed
individually or in a specially designed frame. Cast iron grid type is not acceptable.
Resistance elements shall be made of steel with a chrome content of least 12%.
If resistor is installed in a frame, it shall be easly visible and removable. It shall
also be sufficiently ventilated to control admissible temperature rises.
The frame shall be suitable for outdoor use and shall comply with the
requirements of Appendix A.
The enclosure shall be provided with one solderless connector for 4/0 AWG
copper cable for grounding. The structural steel members supporting the resistor
elements shall be of stainless steel.
11.2
Temperature Limitations
The resistor shall be capable of dissipating its losses without affecting its
maximum temperature rise, the duration of an overtemperature and the
guaranteed value of electrical resistance.
The maximum temperature rise shall be in accordance with the Appendix A and
IEEE Std 32.
11.3
Miscellaneous
The resistor structure and its connectors shall be supplied together with the
transformer. Connectors shall be bolted type, made of a material resistant to the
temperature rating. The diameter of the connector and other characteristics are
indicated in Appendix A.
Each outgoing conductor shall terminate in an enclosed entrance bushing
equipped with a # 4/0 AWG pressure type connector.
One twoinch threaded conduit hub shall be provided in the enclosure under each
of the entrance bushings.
Each resistor shall be completely factoryassembled, outdoor type, suitable for
mounting over the cover of the main tank of the transformer and capable of
carrying the specified current for 10 seconds without exceeding in 750 C over a
40 C ambient temperature.
11.4
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
11.5
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PDVSA N352
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Nameplate
The resistor shall have a visible nameplate with at least the following information:
11.6
Name of Manufacturer
Serial number
Name of device
Type of designation
Rated resistance at 25 C and temperature factor
Rated current at constant temperature
Operating cycle
Duration of continuous operation
Rated voltage
Basic insulation level (BIL)
Type of use: Outdoor
Weight
Manufacturers instruction book number or its equivalent.
11.7
ENGINEERING SPECIFICATION
PDVSA
PDVSA N352
.Men Principal
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REVISION
FECHA
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APPENDIX A
OWNERS TRANSFORMER DATA
SHEET
APPLICABLE TO:
PROPOSAL
PROJECT No.
PAGE
PURCHASE
ITEM No.
4
OF
DATE
BY
REVISION
PLANT
COUNTRY OF ORIGIN
LOCATION
QUANTITY REQUIRED
SERVICE
TAG No.
PART 1 GENERAL
NEW TRANSFORMER
REPLACEMENT TRANSFORMER:
MANUFACTURER:
SERIAL #:
SOLIDLY GROUNDED
ISOLATED
RESISTANCE GROUNDED
RESONANT GROUNDED
GUARANTEE (1.5)
SUPERVISION DURING INSTALLATION:
REQUIRED
NOT REQUIRED
REQUIRED
NOT REQUIRED
POWER DISTRIBUTION
OTHER: _______C
OTHER: _______C
OTHER: _______ m
OUTDOOR (4.1.7)
INDOOR
STEPDOWN (4.1.8)
STEP UP (4.1.8.1)
CHEMICAL
SALINE
OTHER: ______________________________________________________________________
L.V. WINDINGS:________
PHASES (5.3): 1 3
TAP CHANGING (5.5.3): ON LOAD:
MANUAL
Dyn1
Dyn11
REQUIRED
AUTOMATIC
OFF LOAD
ADDITIVE POLARITY
SUBTRACTIVE POLARITY
REQUIRED
LOCATION:
NOT REQUIRED
OUTDOOR
MOUNTING:
ON TRANSFORMER
OVERHEAD LINES
CABLE TERMINATION:
AS DRAWING ATTACHED
OTHER: ____________________________
ENGINEERING SPECIFICATION
PDVSA
PDVSA N352
.Men Principal
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APPENDIX A
OWNERS TRANSFORMER DATA
SHEET
APPLICABLE TO:
PROPOSAL
PROJECT No.
2
PAGE
PURCHASE
ITEM No.
OF
DATE
PLANT
BY
REVISION
COUNTRY OF ORIGIN
LOCATION
QUANTITY REQUIRED
SERVICE
TAG No.
OVERHEAD LINES
CABLE TERMINATION:
AS DRAWING ATTACHED
PADS QUANTITY: _______________ TYPE OF CONNECTIONS:
90
0 (HORIZONTAL)
OTHER
TRANSFORMER EQUIPED WITH ANNUNCIATOR SYSTEM: YES
NO
GASINERT SEAL
NITROGEN CILINDER
RAILS ROLLER
SKIDDING
NONE
REMARKS:
DESCRIPTION AND PERFORMANCE CHARACTERISTICS OF BUSHINGS INCLUDING DRAWINGS, TOROIDAL CURRENT TRANSFORMERS,
MEASURING AND CONTROL DEVICES.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N352
.Men Principal
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REVISION
FECHA
OCT.00
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APPENDIX A
OWNERS TRANSFORMER DATA SHEET
CHARACTERISTICS
CLAUSE
UNIT
REQUIRED GUARANTEED
BY OWNER
BY BIDDER
PART 1
1.3
ECONOMICAL EVALUATION
NO LOAD LOSS AT 100% OF RATED OF
VOLTAGE
LOAD LOSS AT SELF COOLED RATING:
STAGE ONE COOLING EQUIPMENT POWER:
1.4.1
1.6
4.3.3
kW
kW
kW
US$
US$
(1)
(1)
(1)
(1)
(1)
(1)
PART 2
5.1
kVA
OA / FOA / FOA
kVA
kVA
kVA
kVA
kVA
kVA
5.4.2
RATED
KVA
5.5
FA
FOA
OA / FA
OA / FA / FOA
/
/
/
/
/
V
V
TAP CHANGING
NUMBER OF STEPS
OF $
%
%
OF $
TOTAL LOSSES
7.1.5.3
SYSTEM CHARACTERISTICS
SYSTEM FAULT CAPACITY
(1)
W
kVA
Xo/X1
PART 3
HIGH VOLTAGE WINDING BIL
LOW VOLTAGE WINDING BIL
4.6.1
IMPEDANCE
OTHER
kV
kV
%
%
NOTES
ENGINEERING SPECIFICATION
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REVISION
FECHA
OCT.00
Pgina 22
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APPENDIX A
OWNERS TRANSFORMER DATA SHEET
CHARACTERISTICS
CLAUSE
11
UNIT
NOTES
PC
REQUIRED GUARANTEED
BY OWNER
BY BIDDER
(1)
kV
A
C
kg
kg
kg
kg
kg
kg
kg
kg
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
l
l
l
(1)
(1)
(1)
m2
m
m
m
m
(1)
(1)
(1)
(1)
(1)
m
m
m
(1)
(1)
(1)
BIDDERS SIGNATURE
MANUFACTURERS
SIGNATURE
NOTES
1. To be indicated by the Bidder
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
PDVSA N352
REVISION
FECHA
OCT.00
Indice volumen
Pgina 23
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APPENDIX B
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER
CLAUSE
EXCEPTIONS/DEVIATIONS
BIDDER:
EXPLANATION AND
PROPOSED OPTION
DATE:
Note: