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PENGENALAN
Bekalan kuasa bantu adalah satu perkara yang sangat mustahak bagi
menjamin agar perjalanan sesuatu sistem itu tidak terganggu. Sistem
bekalan kuasa tanpa gangguan (UPS) adalah salah satu sistem kuasa
bantu yang amat terjamin dan berteknologi tinggi. Kegunaannya
adalah berbeza iaitu mengikut keperluan beban tetapi pada
kebiasaannya ianya terhad kepada beban-beban yang kritikal sahaja
umpamanya komputer, PABX, dsb.
2.
3.
Jenis Unitary
Jenis Parallel
Jenis Unitary
Jenis Parallel
4.
Kuasa
Peraturan Voltan
iv)
Frekuensi
Kekangan (Constrains)
Beban Lebih Fana (load transient) dari inductive load seperti motor
dan yang seumpamanya.
Kes yang paling berat ialah apabila beban 10KVA dihidupkan selepas
beban-beban lain. Beban puncak akan menjadi:
Pp = 40 + 30 + 15 + (4x10) + 50 + 30 = 205KVA
Muatan beban lebih yang dibenarkan ialah 1.7 kali ganda iaitu 1.7 x
200 = 340KVA.
Oleh itu saiz 200KVA itu adalah memadai.
Sistem UPS memberi kuasa bantu selain bateri apabila bekalan kuasa
terputus. Bateri ini mengeluarkan arus terus oleh itu kuasa yang
dikeluarkan perlu ditukar kepada arus ulangalik. Ini diperolehi dengan
adanya penyongsang (inverter).
Jenis-jenis bateri yang boleh digunakan bagi tujuan ini adalah:
a.
b.
Jenis bateri yang lazim digunakan ialah kadmium nikel atas sebabsebab penyenggaraan yang minimum, lasak dan ketahanannya
sehingga 10 tahun jika disenggara dengan baik.
5.2
6.
RUMUSAN AM
Penggunaan sistem UPS adalah yang terbaik bagi menjamin bekalan
kuasa Bantu yang berterusan dan stabil tetapi ada beberapa perkara
yang perlu diambil ingatan semasa membuat pemilihan serta
keputusan bagi memesan dan memasang sistem tersebut. Diantaranya
ialah:
i)
ii)
Oleh kerana kos sistem UPS ini adalah tinggi, keputusan untuk
memasang sistem ini perlulah mendapat justifikasi yang
memuaskan. Beban-beban yang penting dan kritikal perlu
dikenalpasti. Ini sangat mustahak bagi mempastikan bahawa
sistem UPS yang akan dipasang itu nanti akan beroperasi pada
tahap yang optimum.
Selain daripada yang tersebut diatas, penggunaan set janakuasa
tunggusedia sebagai bekalan kuasa Bantu kedua adalah
difikirkan perlu dan mustahak agar tempoh penggunaan sistem
UPS dapat dikurangkan kerana tempoh bantu sistem UPS
bergantung kepada saiz dan keupayaan bateri. Tempoh yang
panjang dari yang sewajarnya akan hanya menambahkan kos
pemasangan.
7.1
Selain itu yang penting adalah suhu dan peredaran udara bilik UPS.
Suhu yang tinggi akan mengakibatkan komponen elektronik cepat
rosak. Kalau bilik UPS mempunyai alat hawa dingin itu adalah yang
sebaiknya. Kalau tidak system peredaran udara hendaklah dipastikan
dalam keadaan baik.
Alat UPS moden mempunyai self-diagnostic system dimana ia akan
memberitahu kita apa-apa masaalah yang terdapat didalam sistemnya.
7.2
Bateri
Jika bateri jenis tanpa senggaraan (maintenance free battery) tiadalah
senggaraan yang perlu dibuat kepada bateri kecuali pastikan caj bateri
adalah baik dan masih mempunyai kuasa yang mencukupi.
Jika bateri jenis lead acid, paras elektrolid hendaklah sentiasa
dipastikan melebihi paras minima, ketumpatan bandingan elektrolid
diantara 1.1 ke 1.2.
Periksa keadaan caj bateri masih NORMAL, kalau lemah hendaklah
ditukar kepada yang baru
Sambungan kepada bateri-bateri hendaklah dalam keadaan bersih dan
baik (good contact).
Sekali sekala atau sebulan sekali ujian hendaklah dibuat untuk
memastikan system UPS berfungsi dengan baik iaitu dengan
memutuskan bekalan normal (TNB) dan pastikan UPS boleh
berfungsi seperti yang diharapkan.
Untuk trouble shooting dan pembaikan komponen elektronik didalam
alat UPS selalunya pembekal dipanggil untuk kerja-kerja tersebut
disebabkan kepakaran yang mereka ada serta bekalan alat ganti yang
hanya boleh diperolehi dari pembekal jenama tersebut sahaja.
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Overload
In the event of an inverter overload, manual stop or failure the static
switch will automatically transfer the critical load to the reserve
supply, without interruption.
Emergency
Upon failure or reduction (-15%) of the commercial AC power the
critical load is supplied, without any switching, by the inverter
drawing its power from the associated battery.
There shall be no interruption to the critical load upon failure,
reduction or restoration of the commercial AC power.
Recharge
Upon restoration of the commercial AC power, the rectifier/charger
powers the inverter and simultaneously recharges the battery. This
shall be an automatic function and shall cause no interruption to the
critical load.
By-pass Mode
If UPS maintenance is required or repair necessary, by manually
operating the by-pass switch in the correct sequence, it shall be
possible to isolate the main modules for maintenance or repair but
continue to supply the load from the reserve supply.
Transfer/retransfer of the critical load is accomplished by
automatically synchronizing the UPS to the reserve supply and
paralleling the inverter with the reserve source, before closing or
opening the by-pass switch as appropriate.
Battery Servicing
If the battery is taken out of service for maintenance, it shall be
disconnected from the rectifier/charger and inverter by means of a
switch. The UPS shall continue to function and meet all the
performance criteria specified except for the standby period.
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GENERAL REQUIREMENTS
Applicable standards
BS 2772 part 1/IEC 2041 (CE) 44-5) Electrical equipment of
industrial machines
BS 5486 part 1 and 2/IEC 439.2 (CEI 17-13) Low-voltage switchgear
assemblies
BS 4417/IEC 146 (CEI 22-1) Uninterruptible power supplies
BS 5490/IEC 529 (CEI 70-1) Protection enclosure degree
BS 3182/IEC 364 Building electrical installation
BS 5645/IEC 76 TBA (CEI 14-4, CEI 64-8, CEI 20-22)
Components
All active electronic devices shall be solid-state and shall not exceed
manufacturers recommended operating parameters for maximum
reliability.
Grounding
The UPS output AC neutral shall be electrically isolated from the UPS
chassis. The UPS chassis and signal ground system shall be connected
together and to a common ground point.
The UPS output AC neutral shall be connected to the commercial AC
power neutral ground in the installation.
EMI Suppression
Electromagnetic effect shall be minimized to ensure that computer
system or other similar electronic systems shall neither adversely
affect nor be affected by the UPS.
Materials
All materials and parts comprising the UPS shall be new and of
current manufacture.
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RECTIFIER/BATTERY CHARGER
General / Input
Incoming commercial AC power shall be converted to a regulated DC
output by the rectifier/battery charger. Commercial AC normal voltage
380, 400 or 415 volts + 10% -15%, 3 phase, 3 wire, frequency 50Hz
(or 60Hz option) plus minus 5%.
The rectifier/battery charger shall be a 6 pulse, 3 phase fully
controlled rectifier bridge with constant voltage/constant current
characteristic.
Voltage Regulation
The rectifier/battery charger output voltage shall not deviate by more
than plus minus 1% RMS under the following conditions:
a. No load to 100% load variation
b. Primary input voltage and frequency variations up to the stated
limits
c. Ambient temperature variations within specified range
Walk-in/Soft Start
The rectifier/battery charger shall contain a timed walk-in circuit that
causes the unit to assume the load gradually over a period of 10
seconds after the input voltage is applied.
Power Factor
The rectifier/battery charger shall have an input power4 factor of
equal or greater than 0.8 lagging with nominal input voltage and in the
automatic float charge state.
Ripple
The rectifier/battery charger shall be provided with an output L-C
filter to limit the ripple to equal or less than 2% RMS maximum in the
automatic float charge state with the battery disconnected.
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A
29%
5%
7%
1%
3%
1%
30%
B
5%
5%
7%
1%
3%
1%
10%
Capacity
The rectifier/battery charger shall have sufficient capacity to support a
fully loaded inverter and simultaneously maintain the battery in a fully
charged float condition.
After partial or complete discharge of the battery, the rectifier/charger
powers the inverter and automatically starts recharging the battery as
follows:
- at constant current (set at 10% of nominal capacity at 10 hour
rate) up to the recharge voltage level.
- at recharge voltage level until the threshold value of the
automatic return to float voltage has been reached.
A pushbutton located inside the equipment shall also be provided for
manually initiating a first charge or recharge boost cycle. The rectifier
output voltage shall be normally adjustable up to 2.7volt per cell. An
internal switch shall be provided to automatically select the correct
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15
Battery
When operated with a sealed maintenance free lead-acid battery, the
preset operating parameters shall be as follows:
Input Voltage
Nominal voltage
Float voltage
Boost voltage
End of battery discharge
voltage
380V
384 V
435 V
441 V
320 V
400V
408 V
463 V
468 V
340 V
415V
420 V
476 V
483 V
350 V
TRANSISTOR INVERTER
General/Input
The inverter shall use pulse width modulation (PWM) technology to
generate three phase sinusoidal AC power. The inverter shall operate
within specification over the nominal rectifier/battery charger output
voltage range.
Output
The inverter output shall be controlled by a microprocessor.
Voltage 380, 400, or 415 volts and neutral 50Hz or 60Hz option, 3
phase, 4 wire.
Maximum power in kVA or kW or both at 0.8 power factor lagging
shall be declared.
Voltage Regulation
The inverter steady state output voltage shall not deviate by more than
plus or minus 1% in a steady state condition for input voltage
variations within quoted limits and plus 10% - 8% for 0 to 100% load
step and vice versa.
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Frequency Regulations
The inverter steady state output frequency when synchronized to
reserve shall not deviate by more than plus minus 1% or optionally
4%.
Frequency Slew Rate
Frequency slew rate shall be less than 0.8Hz per second and
controlled by the microprocessor controlled logic.
Frequency Control
The output frequency of the inverter shall be controlled by a quartz
oscillator, which can be operated as a free running unit or as a slave
for synchronized operation with a separate AC source.
The accuracy of the frequency control shall be plus minus 0.0005%
when free running and be controlled by the microprocessor controlled
logic.
Total Harmonic Distortion
The inverter shall provide harmonic neutralization and filtering to
limit the total harmonic distortion in the output voltage to less than
2% with a linear load.
Voltage Transient Response
The inverter transient voltage shall not exceed +105 8% when
subjected to a load application of 0 to 100% load.
Transient Recovery
The output voltage shall return to within plus minus 2% within 50
miliseconds after a load step application of 100%.
Overload
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18
Load Fuses
The inverter shall be capable of rupturing within 10milisecond the
following fuse types:
Extra fast semiconductor: equal or less than 50% nominal UPS output
current
Fast: equal or less than 30% nominal UPS output current
Slow: equal or less than 10% nominal UPS output current
ELECTRONIC STATIC SWITCH
General
The electronic static switch shall be a naturally commutated, fully rated,
high speed, solid state transfer device and rated for continuous duty
operation.
The electronic static switch shall provide the following transfer and
retransfer operations.
- Uninterrupted transfer to by-pass automatically initiated by the
following conditions:
a. Output overload period expired
b. DC voltage out of limit
c. Inverter failure
d. Over temperature period expired
- Uninterrupted manual transfer/retransfer to/from bypass
initiated from the control panel
- Uninterrupted automatic transfer from bypass whenever the
inverter is capable of assuming the load
- Uninterrupted automatic retransfer shall be inhibited by the
following conditions:
a. Manual transfer to bypass
b. Multiple transfers shall be limited to three transfers
/retransfer operation. The fourth transfer shall leave the
load on the by-pass source
c. UPS failure
- All transfer and retransfers are inhibited by the following
conditions:
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20
Phase currents
Rectifier current
Battery current (with polarity indicated)
Battery voltage
Indications:
Rectifier Status:
Rectifier healthy/failure
DC voltage within/outside limits
Battery connected/disconnected
Battery charging/charged
Battery discharging
Battery discharged
Inverter Status:
Inverter voltage within limits
Inverter off
Inverter running
Inverter in manual control mode
Inverter inhibited
Inverter healthy
Inverter in synchronization with reserve supply
Reserve Status:
Reserve voltage within/outside limits
Reserve frequency within/outside limits
Output Status:
Load on inverter
Load on reserve
Load on bypass
Load disconnected
Time on inverter
Time on reserve
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Alarms
Rectifier:
AC mains input failure
AC mains input incorrect phase rotation
AC mains input out of limits
Battery charge failure
Rectifier bridge fault
Battery switch open
Battery earth fault
Battery discharging level 1
Battery discharging Level 2
Battery recharging
Maximum battery recharge time exceeded
Battery disconnected or earth fault
Inverter:
Over temperature
Operating in overload
Overload shutdown
VCE saturation shutdown
Current limit shutdown
Over temperature inhibit
DC high voltage shutdown
DC low voltage shutdown
Inverter out of synchronization
Reserve:
Input switch open
Input failure
Incorrect phase rotation
Voltage out of limits
Frequency high
Frequency low
Static switch transfer inhibited
Static switch in manual mode
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Output:
Output switch open
Bypass switch closed
Load on reserve
Load on bypass
Load not supplied
REMOTE ALARMS AND CONTROL
Volt-free change-over contacts rated at 125V 1A shall be provided for the
following conditions:
Rectifier ON
Battery shutdown imminent
Inverter ON
Load on reserve
Summary alarm
Rectifier on is activated by:
AC mains input present
Correct input phase rotation
AC mains input within tolerance
Rectifier/battery charger fault
Battery shutdown imminent is activated by:
Battery switch closed
Battery shutdown imminent
Inverter on is activated by:
Inverter in synchronization with reserve
Inverter output voltage within tolerance
Load on reserve is activated by:
Reserve switch closed
Output switch closed
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Access
All internal subassemblies shall be accessible from the front of the unit via
hinged doors. Rear access shall not be required for installation nor servicing.
The UPS shall be fork liftable from the front after the removal of bottom
trim panels.
ENVIRONMENTAL CONDITIONS
The UPS shall be capable of withstanding any combination of the following
environmental conditions. It must operate without mechanical or electrical
damage or degradation of operating characteristic.
Ambient temperature
0 degree to +40 degree C
Relative Humidity
Up to 90% (non condensing) for temperature of 20 deg C
Altitude
Maximum altitude of 1000 meters above sea-level, without derating
Audible Noise at 1 Meter Distance (dBA)
Between 60 to 65 dBA
ASSOCIATED BATTERY
Optional matching battery cubicles complete with a battery fuse shall be
available to accommodate maintenance free sealed lead-acid batteries.
OPERATION WITH DIESEL GENERATOR
The UPS shall have an auxiliary contact to inhibit transfer to reserve in the
case of generator instability.
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