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Chitosan/silica hybrid microspheres were successfully prepared by microuidics.
The porous hybrid microspheres have better mechanical property.
Porous hybrid microspheres have advantage in adsorption of heavy metal ions.
The adsorption rate of the porous hybrid microspheres was two times faster.
The adsorption capacity was increased by 25%.
a r t i c l e
i n f o
Article history:
Received 21 February 2013
Received in revised form 15 May 2013
Accepted 25 May 2013
Available online 6 June 2013
Keywords:
Chitosan/silica hybrid microspheres
Porous structure
Microuidic
Mechanical intensity
Adsorption
a b s t r a c t
Waste water with heavy metal ions has been of great concern because of its increased discharge, toxic
and some other bad effects on human beings or the environment. In this article, monodispersed chitosan/silica hybrid microspheres with porous structure and large specic surface area were successfully
prepared by using microuidic technology and they have advantages in mechanical property and adsorption of heavy metal ions such as Cu(II). In the optimum condition, porous chitosan/silica hybrid microspheres with 1.0 wt.% TEOS in the dispersed phase and pre-solidied for 3 h have enhanced
mechanical intensity, faster adsorption kinetic and larger equilibrium adsorption amount of Cu(II) compared to the porous chitosan microspheres. The mechanical intensity and adsorption rate of the porous
hybrid microspheres were 1.5 times and two times of porous chitosan microspheres, respectively. Meantime, the adsorption capacity was increased by 25%. The porous hybrid microspheres have good potentials in the applications of removing heavy metal ions from waste water.
2013 The Authors. Published by Elsevier B.V. Open access under CC BY-NC-ND license.
1. Introduction
Chitosan, the second most abundant polysaccharide after cellulose, is the only base polysaccharide in nature and is non-toxic, biocompatible, biodegradable and low cost. Chitosan has one primary
amino and two free hydroxyl groups for each C6 unit. Although
chitosan is insoluble in a weak base, water or organic solvents, it
is soluble in dilute aqueous acidic solution. In the recent years,
as a type of functional materials with good properties, chitosan
has great potential applications in the adsorption and isolation of
protein and heavy metal ion, catalytic carrier, enzyme immobilization and drug controlled release in the form of ber, membrane,
microspheres and capsules. Since amino groups have strong chela-
1385-8947 2013 The Authors. Published by Elsevier B.V. Open access under CC BY-NC-ND license.
http://dx.doi.org/10.1016/j.cej.2013.05.093
It has been reported that it takes a relative long time for the
compact chitosan microspheres to adsorb heavy metal ions [3]. It
is mainly because that there is large mass transfer resistance when
the metal ions diffuse into the microspheres. In order to enhance
the adsorption kinetics, chitosan microspheres are usually prepared with porous structure [5,6]. Zeng et al. [7] prepared porous
chitosan microspheres by adding poly(ethylene glycol) (PEG) as
the pores template. Because PEG added in microspheres can dissolve in water when microspheres are washed by water, then a
lot of pores can be formed both on the surface and inside the
microspheres. As predicted, porous chitosan microspheres have
higher adsorption rate than compact chitosan microspheres. However, the porous chitosan microspheres have poor mechanical
property which has bad effect on the practical applications. So
the preparation of porous chitosan microspheres with good
mechanical property and fast adsorption rate is imperative.
Recently, many researchers try to composite chitosan with
other materials and organicinorganic hybrid materials have potential advantage in the enhancement of mechanical intensity.
The development of advanced materials by combining macromolecules with inorganic species has become one of the most innovative research area [8]. These hybrid materials can show improved
catalytic, optical, thermal and mechanical properties, due to synergistic effects resulting from the physical or chemical interactions
between inorganic and organic components. Therefore, they have
great applications in diverse elds, such as separation techniques,
catalysis, smart coating, sensors, and immobilization of enzymes
[911]. Different polysaccharides/mineral oxides have been reported, such as cellulose/silica [12] chitosan/silica [13,14] chitosan/titania [15] and chitosan/Zeolite A [16]. Among these hybrid
materials, it has been proved that the enhanced mechanical property can be obtained in the hybrid material of chitosan/silica [17].
Furthermore, silica has superior properties of biocompatibility,
insolubility, mechanical stability and adsorption [18]. Therefore,
the compositing of chitosan/silica is a good approach to improve
the mechanical property and adsorption performance of chitosan
microspheres.
In the past decade, microuidic methods have been developed
as the novel approach for the controllable synthesis of monodispersed microspheres with different structures [1921]. Highly
monodispersed droplets with narrow size distribution and spherical polymeric microspheres can be obtained using microuidic
methods in a continuous process. Lan et al. [17] prepared monodispersed chitosan/silica hybrid microspheres with enhanced
mechanical intensity using microuidic methods. But the microspheres are so compact that the adsorption rate is slow and the
specic surface area is so small that the adsorption capacity is relatively small.
In this article, we developed a simple microuidic approach to
prepare porous chitosan/silica hybrid microspheres with enhanced
mechanical intensity and better adsorption performance based on
our previous work [22,23]. Compared with porous chitosan microspheres, the porous chitosan/silica hybrid microspheres cannot
only accelerate the adsorption kinetic of Cu(II), but also increase
the adsorption capacity. Furthermore, the hybrid microspheres
can provide enhanced mechanical property.
2. Experimental section
2.1. Materials
Chitosan (0.20 g) with an average molecular weight of 180 kD
(purchased from Yuhuan Ocean Biochemical Co., Ltd., Zhejiang,
PR China) and a certain amount of tetraethoxysilane (TEOS) was
dissolved in acetic acid (0.20 g, purchased from VAS Chemical
83
84
Fig. 1. (a and b) Micrographs of the chitosan or chitosan/silica hybrid droplets; (c and d) Results of the energy spectrum of chitosan/silica hybrid microspheres; (e and f) SEM
images of porous chitosan microspheres; (g and h) SEM images of chitosan/silica hybrid microspheres; (i) Adsorption kinetic curve; and (j) Results of mechanical properties of
porous chitosan microspheres and hybrid microspheres.
85
Table 2
The BET results of the hybrid microspheres.
Microspheres type
Pore volume
(ml/g)
Average pore
diameter(nm)
BET surface
area (m2/g)
Microspheres
1% TEOS
Pore volume
(ml/g)
Average pore
diameter(nm)
BET surface
area (m2/g)
0.0045
0.15889
23.9
4.265
/
158.65
Solidied for 3 h
Solidied for 7 h
0.15889
0.1223
4.265
2.187
158.65
140.36
qt i
C0V 0
Pi1
1
C i V C i V 0 i 1V
m
where C0 and Ct (mg/l) are the initial Cu(II) concentration and the
Cu(II) concentration at time t, respectively, V is the volume of the
solution at time ti (samples taken for Cu concentration analysis
were not returned to the beaker), and m is the weight of the microspheres added into the beaker.
2.4. Characterization of the mechanical property
The mechanical property was measured by the self-made
equipment (Fig. S2) [17]. Three uniform-sized microspheres
Fig. 2. SEM images of chitosan/silica hybrid microspheres with different solidication time. (a) is the microspheres solidied for 3 h. (bc), (de), (fg), (hi) and (jk) are the
microspheres solidied for 2 h, 3 h, 5 h, 7 h and 9 h respectively.
86
48
46
44
42
40
38
2h
3h
5h
7h
9h
36
34
32
30
0
10
15
20
t/h
Fig. 3. The adsorption kinetic curves of hybrid microspheres with different
solidication time.
87
2
0.4
3
0.53
5
0.7
7
0.8
Table 4
The mechanical intensity data of hybrid microspheres.
Diameter (lm)
TEOS concentration (%)
Mechanical intensity (MPa)
9
0.85
area, which means that the hybrid microspheres have both large
pores with diameter of about 2 lm which can be seen directly from
the SEM image and mesopores as shown in the table. These mesopores could be very helpful to increase the adsorption capacity.
Fig. 3 shows the adsorption kinetic curves of the hybrid microspheres with different pre-solidication time. The adsorption
capacity reaches the maximum when the microspheres were solidied for 3 h and then decreases with the increasing of solidication
time, which is due to the consumption of NH2 through the reaction between chitosan and glutaraldehyde. It has been proved that
the crosslinking between chitosan and glutaraldehyde cannot only
reduce the adsorption capacity but also decrease the adsorption
rate [3]. Although the NH2 in microspheres solidied for 2 h
was more than those solidied for 3 h, there were almost bigger
pores in the interior which was disadvantageous for the exposure
420
0
0.35
0.5
0.48
1.0
0.53
1.5
0.66
2.0
0.7
54
52
50
48
46
44
42
40
38
36
0.5%
1%
1.5%
2%
34
32
30
28
0
t/h
Fig. 4. (af) SEM image of hybrid microspheres solidied for 3 h with different TEOS content in the dispersed phase. ((ab), (cd) and (ef) are the hybrid microspheres with
0.5%, 1.5% and 2.0% TEOS in the dispersed phase, respectively.) (g) The adsorption kinetic curves of hybrid. microspheres.
88
Table 5
Maximum adsorption capacity (mg/g) and adsorption time of different adsorbents for Cu(II).
Adsorbents
120
700
500
360
adsorbents, it shows the porous chitosan/silica hybrid microspheres also have advantages in its adsorption performance.
Acknowledgements
4. Conclusions
Porous chitosan/silica hybrid microspheres with large specic
surface area and good mechanical property were successfully prepared by using a facile and controlled microuidic technology and
they had good adsorption performance of heavy metal ions such as
Cu(II). The effects of pre-solidication time and TEOS content in the
dispersed phase on the structure and performance of the hybrid
microspheres were systematically studied. 1.0% TEOS and 2.0%
chitosan in the dispersed phase and pre-solidication time of 3 h
is the optimized experimental condition for the porous hybrid
microspheres in the adsorption of Cu(II). In the optimum condition,
the porous chitosan/silica hybrid microspheres have higher
mechanical property, faster adsorption rate and larger adsorption
capacity compared to the porous chitosan microspheres. The
mechanical intensity and adsorption rate of the porous hybrid
microspheres are 1.5 times larger and two times faster than porous
chitosan microspheres, respectively. And the adsorption capacity is
increased by 25%. The chitosan/silica hybrid microspheres with
porous structure and large specic surface area have advantages
in mechanical property, adsorption of heavy metal ions such as
Cu(II) and being collected easily. By Comparing the adsorption
performance of the porous hybrid microspheres with other
The authors gratefully acknowledge the supports of the National Natural Science Foundation of China (21036002,
21136006), National Basic Research Program of China
(2012CBA01203) and A Foundation for the Author of National
Excellent Doctoral Dissertation of PR China (FANEDD 201053) on
this work.
Appendix A. Supplementary material
Supplementary data associated with this article can be found, in
the online version, at http://dx.doi.org/10.1016/j.cej.2013.05.093.
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