Acero de Los Andes PDF

Acero de los Andes
Item: 3PH CRUDE OIL SEPARATOR - 20000BFPD

Customer: PETROPRODUCCION
Designer: M Cedeno
Date: November 25, 2008
Deficiencies Summary
Deficiencies for DOME (N15)
Physical interference between nozzles N15 (pad) and N5 detected.
Deficiencies for GAS DOME (N5)
Physical interference between nozzles N5 (pad) and N15 detected.
Deficiencies for Lifting Lug #2
The weld stresses are excessive.
1/468
Nozzle Schedule
Materials
Nozzle
mark
Service
Size
Nozzle
Impact
Norm
Fine
Grain
Pad
Impact
Norm
Fine
Grain
Flange
MH1
MANHOLE
24" X Heavy
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
MH2
MANHOLE
24" X Heavy
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N1
INLET
8" Sch 80
(XS)
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N10
PI
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N11
TI
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N12
PIT
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N13
TT
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N14
LIT 2
3" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N15
DOME
18" X Heavy
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
No
SO A105
Class 150
N15A
STAND PIPE OIL
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N15A
GAS OUTLET
6" Sch 40
(Std)
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N15B
STAND PIPE OIL
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
N/A
N16A
LSLL
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N16B
LSLL
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N16C
LSLL - RESERVE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N16D
LSLL - RESERVE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N17A
LSH
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N17B
LSH
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N18A
LSHH
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N18B
LSHH
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N19A
LG 1
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N19B
LG 1
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N2
OIL OUTLET
6" Sch 80
(XS)
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N20A
SAMPLE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N20B
SAMPLE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N20C
SAMPLE
2" Sch 160
No
No
No
N/A
N/A
N/A
N/A
2/468
SA-106 B Smls
pipe
WN A105
Class 150
N20D
SAMPLE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N20E
SAMPLE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N20F
SAMPLE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N21A
LSL - RESERVE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N21B
LSL - RESERVE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N21C
LSL - RESERVE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N21D
LSL - RESERVE
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N3
WATER OUTLET
6" Sch 80
(XS)
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N4A
SAND OUTLET
4" Sch 120
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N4B
SAND OUTLET
4" Sch 120
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N4C
SAND OUTLET
4" Sch 120
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N4D
SAND OUTLET
4" Sch 120
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N5
GAS DOME
12" X Heavy
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N5A
BY PASS - GAS
OUTLET
4" Sch 120
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N6A
WASH WATER
2" Sch 160
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N6B
WASH WATER
2" Sch 160
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N6C
WASH WATER
2" Sch 160
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N6D
WASH WATER
2" Sch 160
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
N7A
DRAIN
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N7B
DRAIN
2" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N8
PSV
3" Sch 160
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 150
N9
RD
4" Sch 120
SA-106 B Smls
pipe
No
No
No
SA-516 70
No
No
Yes
WN A105
Class 150
3/468
Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
OD
(in)
t
n
(in)
Req t
n
(in)
A1?
A2?
Nom t
(in)
Design t
(in)
User t
(in)
Width
(in)
t
pad
(in)
Corr
(in)
A /A
a r
(%)
MH1
24.00
0.5000
0.2709
Yes
Yes
0.5201*
0.4646
6.5000
0.5625
0.1250
100.1
MH2
24.00
0.5000
0.2709
Yes
Yes
0.5200*
0.4646
6.5000
0.5625
0.1250
100.0
N1
8.63
0.5000
0.4649
Yes
Yes
0.5201*
0.5159
2.0000
0.5000
0.1250
100.0
N10
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N11
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N12
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N13
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N14
3.50
0.4380
0.3589
Yes
Yes
0.5000
0.4302
N/A
N/A
0.1250
100.0
N15
18.00
0.5000
0.4543
Yes
Yes
0.5000
0.3475
2.0000
0.5000
0.1250
100.0
N15A
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
198.8
N15A
6.63
0.2800
0.2626
Yes
Yes
0.5000*
0.2298
N/A
N/A
0.1250
295.4
N15B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N16A
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N16B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N16C
2.38
0.3440
0.2969
Yes
Yes
0.5200*
N/A
N/A
N/A
0.1250
Exempt
N16D
2.38
0.3440
0.2143
Yes
Yes
0.3440
N/A
N/A
N/A
0.1250
Exempt
N17A
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
203.1
N17B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N18A
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
152.3
N18B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N19A
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
203.1
N19B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N2
6.63
0.4320
0.4229
Yes
Yes
0.5000
0.4999
2.0000
0.5000
0.1250
137.4
N20A
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N20B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N20C
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N20D
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N20E
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
204.9
N20F
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
204.9
N21A
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N21B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N21C
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N21D
2.38
0.3440
0.2969
Yes
Yes
0.5000
0.4999
N/A
N/A
0.1250
152.2
N3
6.63
0.4320
0.4229
Yes
Yes
0.5000
0.4999
2.0000
0.5000
0.1250
137.4
N4A
4.50
0.4380
0.3799
Yes
Yes
0.5000
0.4999
1.5000
0.5000
0.1250
132.2
N4B
4.50
0.4380
0.3799
Yes
Yes
0.5000
0.4999
1.5000
0.5000
0.1250
132.2
N4C
4.50
0.4380
0.3799
Yes
Yes
0.5000
0.4999
1.5000
0.5000
0.1250
132.2
N4D
4.50
0.4380
0.3799
Yes
Yes
0.5000
0.4999
1.5000
0.5000
0.1250
132.2
4/468
N5
12.75
0.5000
0.4977
Yes
Yes
0.5000
0.4355
2.0000
0.5000
0.1250
100.0
N5A
4.50
0.4380
0.3799
Yes
Yes
0.5000
0.4999
1.5000
0.5000
0.1250
132.2
N6A
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
2.0000
0.5000
0.1250
Exempt
N6B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
2.0000
0.5000
0.1250
Exempt
N6C
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
2.0000
0.5000
0.1250
Exempt
N6D
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
2.0000
0.5000
0.1250
Exempt
N7A
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N7B
2.38
0.3440
0.2969
Yes
Yes
0.5000
N/A
N/A
N/A
0.1250
Exempt
N8
3.50
0.4380
0.3589
Yes
Yes
0.5000
0.4302
N/A
N/A
0.1250
100.0
N9
4.50
0.4380
0.3799
Yes
Yes
0.5000
0.4999
1.5000
0.5000
0.1250
132.2
tn:
Nozzle thickness
Req tn:
Nozzle thickness required per UG-45/UG-16
Nom t:
Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t:
Local vessel wall thickness (near opening)
Aa:
Area available per UG-37, governing condition
Ar:
Area required per UG-37, governing condition
Corr:
Corrosion allowance on nozzle wall
Head minimum thickness after forming
5/468
Pressure Summary
Pressure Summary for Chamber bounded by F&D Head #2 and F&D Head #1
P
Design
( psi)
Design
(F)
F&D Head #1
100.0
Straight Flange on F&D Head #1
MDMT
(F)
MDMT
Exemption
Total Corrosion
MAWP
( psi)
MAP
( psi)
200.0
105.14
141.42
-42.2
Note 1
0.125
No
100.0
200.0
169.63
221.60
-38.4
Note 2
0.125
No
Cylinder #1
100.0
200.0
144.92
196.85
-33.9
Note 3
0.125
No
Cylinder #2
100.0
200.0
144.92
196.85
-33.9
Note 3
0.125
No
Cylinder #3
100.0
200.0
144.92
196.85
-33.9
Note 3
0.125
No
Cylinder #4
100.0
200.0
144.92
196.85
-33.9
Note 3
0.125
No
Cylinder #5
100.0
200.0
144.92
196.85
-33.9
Note 3
0.125
No
Cylinder #6
100.0
200.0
144.92
196.85
-33.9
Note 3
0.125
No
100.0
200.0
169.59
221.57
-38.4
Note 5
0.125
No
F&D Head #2
100.0
200.0
105.12
141.40
-42.2
Note 4
0.125
No
Saddle #1
100.0
200.0
105.12
N/A
N/A
N/A
N/A
N/A
MANHOLE (MH1)
100.0
200.0
162.01
201.66
-42.7
Nozzle Note 6; Pad Note 7
0.125
No
MANHOLE (MH2)
100.0
200.0
162.01
201.66
-42.7
0.125
No
INLET (N1)
100.0
200.0
169.56
225.83
-45.6
0.125
No
PI (N10)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
TI (N11)
100.0
200.0
146.45
196.83
-55.0
Note 11
0.125
No
PIT (N12)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
TT (N13)
100.0
200.0
146.45
196.83
-55.0
Note 11
0.125
No
LIT 2 (N14)
100.0
200.0
147.43
169.26
-55.0
Note 11
0.125
No
DOME (N15)
100.0
200.0
107.10
136.63
-35.7
0.125
No
Ellipsoidal Head #1
100.0
200.0
882.42
1169.59
-155.0
Note 14
0.125
No
STAND PIPE OIL (N15A)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
GAS OUTLET (N15A)
100.0
200.0
260.00
285.00
-55.0
Note 11
0.125
No
STAND PIPE OIL (N15B)
100.0
200.0
144.87
196.83
-155.0
Note 15
0.125
No
LSLL (N16A)
100.0
200.0
146.38
196.83
-55.0
Note 11
0.125
No
LSLL (N16B)
100.0
200.0
145.62
196.83
-55.0
Note 11
0.125
No
LSLL - RESERVE (N16C)
100.0
200.0
169.41
225.76
-55.0
Note 11
0.125
No
LSLL - RESERVE (N16D)
100.0
200.0
257.23
285.00
-55.0
Note 11
0.125
No
LSH (N17A)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
LSH (N17B)
100.0
200.0
147.28
196.83
-55.0
Note 11
0.125
No
LSHH (N18A)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
LSHH (N18B)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
LG 1 (N19A)
100.0
200.0
147.43
196.83
-55.0
Note 11
0.125
No
LG 1 (N19B)
100.0
200.0
146.15
196.83
-55.0
Note 11
0.125
No
OIL OUTLET (N2)
100.0
200.0
144.87
196.83
-33.9
0.125
No
SAMPLE (N20A)
100.0
200.0
146.90
196.83
-55.0
Note 11
0.125
No
SAMPLE (N20B)
100.0
200.0
146.45
196.83
-55.0
Note 11
0.125
No
Identifier
Allowance
(in)
Impact
Test
6/468
SAMPLE (N20C)
100.0
200.0
146.07
196.83
-55.0
Note 11
0.125
No
SAMPLE (N20D)
100.0
200.0
145.70
196.83
-55.0
Note 11
0.125
No
SAMPLE (N20E)
100.0
200.0
145.32
196.83
-55.0
Note 11
0.125
No
SAMPLE (N20F)
100.0
200.0
145.32
196.83
-55.0
Note 11
0.125
No
LSL - RESERVE (N21A)
100.0
200.0
146.68
196.83
-55.0
Note 11
0.125
No
LSL - RESERVE (N21B)
100.0
200.0
146.30
196.83
-55.0
Note 11
0.125
No
LSL - RESERVE (N21C)
100.0
200.0
145.47
196.83
-55.0
Note 11
0.125
No
LSL - RESERVE (N21D)
100.0
200.0
145.09
196.83
-55.0
Note 11
0.125
No
WATER OUTLET (N3)
100.0
200.0
144.87
196.83
-33.9
0.125
No
SAND OUTLET (N4A)
100.0
200.0
144.87
196.83
-33.9
0.125
No
SAND OUTLET (N4B)
100.0
200.0
144.87
196.83
-33.9
0.125
No
SAND OUTLET (N4C)
100.0
200.0
144.87
196.83
-33.9
0.125
No
SAND OUTLET (N4D)
100.0
200.0
144.87
196.83
-33.9
0.125
No
GAS DOME (N5)
100.0
200.0
122.06
154.31
-35.7
0.125
No
BY PASS - GAS OUTLET (N5A)
100.0
200.0
147.43
196.83
-35.7
0.125
No
WASH WATER (N6A)
100.0
200.0
145.55
196.83
-34.4
0.125
No
WASH WATER (N6B)
100.0
200.0
145.55
196.83
-34.4
0.125
No
WASH WATER (N6C)
100.0
200.0
145.55
196.83
-34.4
0.125
No
WASH WATER (N6D)
100.0
200.0
145.55
196.83
-34.4
0.125
No
DRAIN (N7A)
100.0
200.0
144.87
196.83
-55.0
Note 11
0.125
No
DRAIN (N7B)
100.0
200.0
144.87
196.83
-55.0
Note 11
0.125
No
PSV (N8)
100.0
200.0
147.43
169.26
-55.0
Note 11
0.125
No
RD (N9)
100.0
200.0
147.43
196.83
-35.7
0.125
No
Chamber design MDMT is -20.00F

Chamber rated MDMT is -33.90F @ 105.12 psi
Chamber MAWP hot & corroded is 105.12 psi @ 200.0F
Chamber MAP cold & new is 136.63 psi @ 70.0F
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note #
Exemption
Details
1.
Material impact test exemption temperature from Fig UCS-66 Curve B = -5.07 F
Fig UCS-66.1 MDMT reduction = 37.1 F, (coincident ratio = 0.6290873)
UCS-66 governing thickness =

0.5201 in
2.

0.5626 in
3.
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F


0.5 in
4.

0.52 in
5.


0.5625 in
6.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.23331).
7.
Pad impact test exemption temperature from Fig UCS-66 Curve B = -5.07 F

0.5201 in.
7/468
8.

0.52 in.
9.
10.
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F


0.5 in.
11.
Flange rating governs:
UCS-66(b)(1)(b)
12.
13.

14.
Material is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.12555)
15.
16.
17.

18.
19.
20.
21.
22.


0.5 in.

0.5 in.

0.5 in.
Design notes are available on the Settings Summary page.
8/468
Revision History
No.
Date
Operator
Notes
12/22/2008 Miguel Cedeno FOR REVIEW
9/468
Settings Summary
COMPRESS Build 6258
Units: U.S. Customary
Datum Line Location: -2.00" from right seam
Design
ASME Section VIII Division 1, 2007 Edition
Design or Rating:
Get Thickness from Pressure
Minimum thickness:
1/16" per UG-16(b)
Design for cold shut down only:
No
Design for lethal service (full radiography required):
No
Design nozzles for:
Design P, find nozzle MAWP and MAP
Corrosion weight loss:
100% of theoretical loss
UG-23 Stress Increase:
1.20
Skirt/legs stress increase:
1.0
Minimum nozzle projection:
0.5000"
Juncture calculations for > 30 only:
Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Butt welds are tapered per Figure UCS-66.3(a).
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
1.3 times vessel

MAWP
Test liquid specific gravity:
1.00
Maximum stress during test:
90% of yield
Required Marking - UG-116

UG-116 (e) Radiography:
RT2
UG-116 (f) Postweld heat treatment: None

Code Cases\Interpretations
Use Code Case 2547:
No
Apply interpretation VIII-1-83-66:
No
Apply interpretation VIII-1-86-175: No

Apply interpretation VIII-1-83-115: No
Apply interpretation VIII-1-01-37:
No
Disallow UG-20(f) exemptions:
No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :
Yes
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
No
10/468
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
Yes
UG-22 (f) Wind reactions:
Yes
UG-22 (f) Seismic reactions:

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
Yes
11/468
Thickness Summary
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Joint
E
Load
F&D Head #1
SA-516 70
102.00 OD
20.05
0.5201*
0.5013
1.0000
Internal
SA-516 70
102.00 OD
2.12
0.5626
0.3861
1.0000
Internal
Cylinder #1
SA-516 70
102.00 OD
56.62
0.5000
0.3861
1.0000
Internal
Cylinder #2
SA-516 70
102.00 OD
71.12
0.5000
0.3861
1.0000
Internal
Cylinder #3
SA-516 70
102.00 OD
53.29
0.5000
0.3861
1.0000
Internal
Cylinder #4
SA-516 70
102.00 OD
71.12
0.5000
0.3861
1.0000
Internal
Cylinder #5
SA-516 70
102.00 OD
71.12
0.5000
0.3861
1.0000
Internal
Cylinder #6
SA-516 70
102.00 OD
56.61
0.5000
0.3861
1.0000
Internal
SA-516 70
102.00 OD
2.00
0.5625
0.3861
1.0000
Internal
F&D Head #2
SA-516 70
102.00 OD
20.05
0.5200*
0.5013
1.0000
Internal
Ellipsoidal Head #1
SA-516 70
18.00 OD
4.75
0.5000*
0.1690
1.0000
Internal
Straight Flange on Ellipsoidal Head #1
SA-516 70
18.00 OD
2.00
0.5000
0.1700
1.0000
Internal
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
12/468
Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
New*
Metal
Corroded*
Insulation &
Supports
Lining
Piping
+ Liquid
Operating
Liquid
Test
Liquid
F&D Head #1
1,505.36
1,149.28
0.00
0.00
0.00
3,356.37
4,206.73
Cylinder #1
2,548.77
1,913.93
0.00
0.00
0.00
12,396.95
16,378.96
Cylinder #2
3,206.00
2,407.46
0.00
0.00
0.00
15,572.13
20,570.20
Cylinder #3
2,403.89
1,805.14
0.00
0.00
0.00
12,335.19
15,412.75
Cylinder #4
3,199.62
2,402.68
0.00
0.00
0.00
15,578.44
20,576.69
Cylinder #5
3,139.52
2,357.61
0.00
0.00
0.00
15,580.64
21,129.89
Cylinder #6
2,543.56
1,910.03
0.00
0.00
0.00
12,405.71
16,387.69
F&D Head #2
1,506.88
1,150.26
0.00
0.00
0.00
3,331.72
4,164.00
Saddle #1
4,932.00
4,932.00
0.00
0.00
0.00
0.00
0.00
TOTAL:
24,985.60
20,028.40
0.00
0.00
0.00
90,557.16
118,826.91
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New
Packed
Beds
Trays &
Supports
Rings &
Clips
Vertical
Loads
New
Corroded
F&D Head #1
0.00
0.00
1,054.61
1,006.56
Corroded
0.00
0.00
26.03
0.00
Cylinder #1
0.00
0.00
72.45
65.66
0.00
990.21
0.00
0.00
Cylinder #2
0.00
0.00
45.52
39.75
0.00
990.21
0.00
0.00
Cylinder #3
0.00
0.00
17.75
14.43
1,335.31
0.00
0.00
0.00
Cylinder #4
0.00
0.00
202.55
179.52
0.00
0.00
0.00
0.00
Cylinder #5
0.00
0.00
1,482.45
1,306.77
0.00
990.21
0.00
0.00
Cylinder #6
0.00
0.00
195.14
163.17
0.00
0.00
0.00
0.00
F&D Head #2
0.00
0.00
1,058.49
1,007.05
0.00
0.00
26.03
0.00
TOTAL:
0.00
0.00
4,128.96
3,782.90
1,335.31
2,970.62
52.07
0.00
Vessel operating weight, Corroded: 118,726 lb

Vessel operating weight, New:
124,030 lb
Vessel empty weight, Corroded:
28,169 lb
Vessel empty weight, New:
33,473 lb
Vessel test weight, New:
152,299 lb
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 33,467 lb
Center of Gravity:
192.53"
Vessel Capacity
Vessel Capacity** (New):
14,156 US gal
Vessel Capacity** (Corroded): 14,237 US gal

**The vessel capacity does not include volume of nozzle, piping or other attachments.
13/468
Hydrostatic Test
Shop test pressure determination for Chamber bounded by F&D Head #2 and F&D Head #1 based on MAWP
per UG-99(b)
Shop hydrostatic test gauge pressure is 136.652 psi at 70 F (the chamber MAWP = 105.117 psi)
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test Test liquid UG-99

UG-99
Stress
Allowable
Stress
pressure static head stress pressure during test test stress
excessive?
psi
psi
ratio
factor
psi
psi
F&D Head #1 (1)
142.95
6.298
1.30
12,644
34,200
No
142.948
6.297
1.30
12,887
34,200
No
Cylinder #1
142.951
6.299
1.30
14,509
34,200
No
Cylinder #2
142.951
6.299
1.30
14,509
34,200
No
Cylinder #3
142.951
6.299
1.30
14,509
34,200
No
Cylinder #4
142.951
6.299
1.30
14,509
34,200
No
Cylinder #5
142.951
6.299
1.30
14,509
34,200
No
Ellipsoidal Head #1
137.121
0.469
1.30
2,098
34,200
No
137.121
0.469
1.30
2,399
34,200
No
Cylinder #6
142.951
6.299
1.30
14,509
34,200
No
142.948
6.297
1.30
12,889
34,200
No
F&D Head #2
142.95
6.298
1.30
12,646
34,200
No
139.287
2.635
1.30
9,536
47,250
No
DOME (N15)
139.287
2.635
1.30
25,039
47,250
No
DRAIN (N7A)
143.257
6.606
1.30
15,291
47,250
No
DRAIN (N7B)
143.257
6.606
1.30
15,291
47,250
No
GAS DOME (N5)
139.287
2.635
1.30
18,338
47,250
No
GAS OUTLET (N15A)
136.877
0.226
1.30
4,649
47,250
No
INLET (N1)
139.894
3.242
1.30
13,584
47,250
No
LG 1 (N19A)
139.837
3.185
1.30
14,926
47,250
No
LG 1 (N19B)
141.547
4.895
1.30
15,109
47,250
No
LIT 2 (N14)
139.287
2.635
1.30
15,867
47,250
No
LSH (N17A)
139.837
3.185
1.30
14,926
47,250
No
LSH (N17B)
140.27
3.619
1.30
14,972
47,250
No
LSHH (N18A)
139.57
2.918
1.30
15,141
47,250
No
LSHH (N18B)
140.003
3.351
1.30
14,944
47,250
No
140.942
4.29
1.30
15,044
47,250
No
141.375
4.723
1.30
15,090
47,250
No
142.313
5.662
1.30
15,190
47,250
No
142.746
6.095
1.30
15,486
47,250
No
LSLL (N16A)
141.277
4.626
1.30
15,080
47,250
No
LSLL (N16B)
142.144
5.492
1.30
15,172
47,250
No
14/468
142.246
5.594
1.30
15,949
47,250
No
143.216
6.564
1.30
474
47,250
No
MANHOLE (MH1)
142.409
5.758
1.30
14,366
47,250
No
MANHOLE (MH2)
142.409
5.758
1.30
14,366
47,250
No
OIL OUTLET (N2)
143.257
6.606
1.30
8,586
47,250
No
PI (N10)
139.287
2.635
1.30
14,867
47,250
No
PIT (N12)
139.287
2.635
1.30
14,867
47,250
No
PSV (N8)
139.287
2.635
1.30
15,867
47,250
No
RD (N9)
139.287
2.635
1.30
9,536
47,250
No
SAMPLE (N20A)
140.725
4.073
1.30
15,021
47,250
No
SAMPLE (N20B)
141.158
4.507
1.30
15,067
47,250
No
SAMPLE (N20C)
141.591
4.94
1.30
15,113
47,250
No
SAMPLE (N20D)
142.024
5.373
1.30
15,160
47,250
No
SAMPLE (N20E)
142.458
5.806
1.30
15,206
47,250
No
SAMPLE (N20F)
142.458
5.806
1.30
15,206
47,250
No
SAND OUTLET (N4A)
143.257
6.606
1.30
9,808
47,250
No
SAND OUTLET (N4B)
143.257
6.606
1.30
9,808
47,250
No
SAND OUTLET (N4C)
143.257
6.606
1.30
9,808
47,250
No
SAND OUTLET (N4D)
143.257
6.606
1.30
9,808
47,250
No
139.786
3.135
1.30
14,921
47,250
No
143.275
6.624
1.30
15,293
47,250
No
TI (N11)
141.158
4.507
1.30
15,067
47,250
No
TT (N13)
141.158
4.507
1.30
15,067
47,250
No
WASH WATER (N6A)
142.241
5.589
1.30
7,183
47,250
No
WASH WATER (N6B)
142.241
5.589
1.30
7,183
47,250
No
WASH WATER (N6C)
142.241
5.589
1.30
7,183
47,250
No
WASH WATER (N6D)
142.241
5.589
1.30
7,183
47,250
No
WATER OUTLET (N3)
143.257
6.606
1.30
8,586
47,250
No
Notes:
(1) F&D Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by F&D Head #2 and F&D Head #1.
The test temperature of 70 F is warmer than the minimum recommended temperature of -3.9 F so the brittle
fracture provision of UG-99(h) has been met.
15/468
Cylinder #1
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 22)
UCS-66 governing thickness = 0.5 in
Internal design pressure: P = 100 psi @ 200F
Static liquid head:
Ps =2.5684 psi (SG=0.8760, Hs=81.2250" Operating head)
Pth =6.2989 psi (SG=1.0000, Hs=174.5000", Horizontal test head)
Corrosion allowance:
Inner C = 0.1250"
Design MDMT = -20.00F

Rated MDMT = -33.90F
Radiography:
No impact test performed

Material is not normalized
Material is produced to Fine Grain Practice
PWHT is not performed
Longitudinal joint Left circumferential joint Right circumferential joint -
Estimated weight: New = 2554.6282 lb

Capacity:
New = 1963.7040 gal
OD = 102.0000"
Length Lc = 56.6181"
t = 0.5000"
Outer C = 0.0000"
Full UW-11(a) Type 1

Spot UW-11(a)(5)b Type 1
corr = 1918.3308 lb
corr = 1973.4374 gal
Design thickness, (at 200.00F) Appendix 1-1

t
=
=
=
P*Ro/(S*E + 0.40*P) + Corrosion

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"
Maximum allowable working pressure, (at 200.00F) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (51.0000 - 0.40*0.3750) - 2.5684
144.9242 psi
Maximum allowable pressure, (at 70.00F) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (51.0000 - 0.40*0.5000)
196.8504 psi
% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 50.7500) * (1 - 50.7500 / )
= 0.4926 %
16/468
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScHC
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScHN
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScCN
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScCC
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
17/468
ScVC
11898.0996 psi
18/468
Cylinder #2
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 2466.6121 gal
OD = 102.0000"
t = 0.5000"
Outer C = 0.0000"

corr = 2409.6187 lb
corr = 2478.8379 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (51.0000 - 0.40*0.3750) - 2.5684
144.9242 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (51.0000 - 0.40*0.5000)
196.8504 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 50.7500) * (1 - 50.7500 / )
= 0.4926 %
19/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
20/468
ScVC
11898.0996 psi
21/468
Cylinder #3
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 1848.3192 gal
OD = 102.0000"
t = 0.5000"
Outer C = 0.0000"

corr = 1805.6121 lb
corr = 1857.4807 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (51.0000 - 0.40*0.3750) - 2.5684
144.9242 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (51.0000 - 0.40*0.5000)
196.8504 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 50.7500) * (1 - 50.7500 / )
= 0.4926 %
22/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
23/468
ScVC
11898.0996 psi
24/468
Cylinder #4
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 2466.6123 gal
OD = 102.0000"
t = 0.5000"
Outer C = 0.0000"

corr = 2409.6189 lb
corr = 2478.8381 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (51.0000 - 0.40*0.3750) - 2.5684
144.9242 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (51.0000 - 0.40*0.5000)
196.8504 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 50.7500) * (1 - 50.7500 / )
= 0.4926 %
25/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
26/468
ScVC
11898.0996 psi
27/468
Cylinder #5
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 2466.6123 gal
OD = 102.0000"
t = 0.5000"
Outer C = 0.0000"

corr = 2409.6189 lb
corr = 2478.8381 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (51.0000 - 0.40*0.3750) - 2.5684
144.9242 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (51.0000 - 0.40*0.5000)
196.8504 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 50.7500) * (1 - 50.7500 / )
= 0.4926 %
28/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
29/468
ScVC
11898.0996 psi
30/468
Cylinder #6
Component:
Cylinder
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 1963.5675 gal
OD = 102.0000"
t = 0.5000"
Outer C = 0.0000"

corr = 1918.1974 lb
corr = 1973.3002 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (51.0000 - 0.40*0.3750) - 2.5684
144.9242 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (51.0000 - 0.40*0.5000)
196.8504 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 50.7500) * (1 - 50.7500 / )
= 0.4926 %
31/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5000)
0.001225
13037.3281 psi
20000.0000 / 1.0000
20000.0000 psi
13037.3281 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
11898.0996 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.3750)
0.000919
11898.0996 psi
20000.0000 / 1.0000
20000.0000 psi
32/468
ScVC
11898.0996 psi
33/468
F&D Head #1
ASME Section VIII, Division 1, 2007 Edition
Component:
F&D Head
Material Specification:
SA-516 70 (II-D p.18, ln. 22)
Internal design pressure: P = 100 psi @ 200 F
Static liquid head:

Ps= 2.5678 psi (SG=0.876, Hs=81.2049" Operating head)
Pth= 6.2982 psi (SG=1, Hs=174.4799" Horizontal test head)
Inner C = 0.125"
Design MDMT = -20F

Radiography:
Outer C = 0"

Material is produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -

Estimated weight*:
new = 1,505.4 lb
Capacity*:
new = 492.5 US gal
* includes straight flange
Outer diameter
Crown radius L
Knuckle radius r
Minimum head thickness
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
=
=
=
=
=
=
corr = 1,149.3 lb
corr = 498.3 US gal
102"
92"
8"
0.5201"
2.122"
0.5626"
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0.0625" + 0.125" = 0.1875"

0.5013"
105.14 psi
141.42 psi
M (Corroded)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (92.125/8.125)1/2]=1.591816
M (New)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (92/8)1/2]=1.597791
34/468
Design thickness for internal pressure, (Corroded at 200 F) Appendix 1-4(d)

t
=
=
=
P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

102.57*92.5201*1.5918 / (2*20,000*1 + 102.57*(1.5918 - 0.2)) + 0.125
0.5013"
The head internal pressure design thickness is 0.5013".

Maximum allowable working pressure, (Corroded at 200 F) Appendix 1-4(d)
P
=
=
=
2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

2*20,000*1*0.3951 / (1.5918*92.5201 - 0.3951*(1.5918 - 0.2)) - 2.57
105.14 psi
The maximum allowable working pressure (MAWP) is 105.14 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(d)
P
=
=
=
2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

2*20,000*1*0.5201 / (1.5978*92.5201 - 0.5201*(1.5978 - 0.2)) - 0
141.42 psi
The maximum allowable pressure (MAP) is 141.42 psi.

=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.5626 / 8.2813)*(1 - 8.2813 / )
5.0952%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
35/468

Component:
Straight Flange
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:

Longitudinal joint Circumferential joint -

Capacity:
New = 73.4173 gal
OD = 102.0000"
Length Lc = 2.1220"
t = 0.5626"
Outer C = 0.0000"

corr = 83.8496 lb
corr = 73.7816 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.4376 / (51.0000 - 0.40*0.4376) - 2.5664
169.6318 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5626 / (51.0000 - 0.40*0.5626)
221.6047 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5626 / 50.7187) * (1 - 50.7187 / )
= 0.5546 %
36/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.4376)
0.001073
12549.1182 psi
20000.0000 / 1.0000
20000.0000 psi
12549.1182 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5626)
0.001379
13485.1426 psi
20000.0000 / 1.0000
20000.0000 psi
13485.1426 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5626)
0.001379
13485.1426 psi
20000.0000 / 1.0000
20000.0000 psi
13485.1426 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.4376)
0.001073
12549.1182 psi
20000.0000 / 1.0000
20000.0000 psi
12549.1182 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.4376)
0.001073
12549.1182 psi
20000.0000 / 1.0000
20000.0000 psi
37/468
ScVC
12549.1182 psi
38/468

Component:
Straight Flange
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 69.1950 gal
OD = 102.0000"
Length Lc = 2.0000"
t = 0.5625"
Outer C = 0.0000"

corr = 79.0092 lb
corr = 69.5384 gal

t
=
=
=

102.57*51.0000/(20000*1.00 + 0.40*102.57) + 0.1250
0.3861"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.4375 / (51.0000 - 0.40*0.4375) - 2.5664
169.5929 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5625 / (51.0000 - 0.40*0.5625)
221.5657 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5625 / 50.7188) * (1 - 50.7188 / )
= 0.5545 %
39/468

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.4375)
0.001072
12548.3105 psi
20000.0000 / 1.0000
20000.0000 psi
12548.3105 psi
ScHC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5625)
0.001379
13484.4668 psi
20000.0000 / 1.0000
20000.0000 psi
13484.4668 psi
ScHN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.5625)
0.001379
13484.4668 psi
20000.0000 / 1.0000
20000.0000 psi
13484.4668 psi
ScCN

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.4375)
0.001072
12548.3105 psi
20000.0000 / 1.0000
20000.0000 psi
12548.3105 psi
ScCC

A
0.125 / (Ro / t)
0.125 / (51.0000 / 0.4375)
0.001072
12548.3105 psi
20000.0000 / 1.0000
20000.0000 psi
40/468
ScVC
12548.3105 psi
41/468
F&D Head #2
Component:
F&D Head
SA-516 70 (II-D p.18, ln. 22)
Static liquid head:

Ps= 2.5678 psi (SG=0.876, Hs=81.205" Operating head)
Pth= 6.2982 psi (SG=1, Hs=174.48" Horizontal test head)
Inner C = 0.125"
Design MDMT = -20F

Radiography:
Outer C = 0"


Spot UW-11(a)(5)(b) Type 1
Estimated weight*:
new = 1,506.9 lb
Capacity*:
new = 488.3 US gal
Outer diameter
Crown radius L
Knuckle radius r
Results Summary
=
=
=
=
=
=
corr = 1,150.3 lb
corr = 498.4 US gal
102"
92"
8"
0.52"
2"
0.5625"
The governing condition is internal pressure.

=
=
=
=
0.0625" + 0.125" = 0.1875"

0.5013"
105.12 psi
141.4 psi
M (Corroded)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (92.125/8.125)1/2]=1.591816
M (New)
M=1/4*[3 + (L/r)1/2]=1/4*[3 + (92/8)1/2]=1.597791
42/468
Design thickness for internal pressure, (Corroded at 200 F) Appendix 1-4(d)

t
=
=
=
P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

102.57*92.52*1.5918 / (2*20,000*1 + 102.57*(1.5918 - 0.2)) + 0.125
0.5013"

Maximum allowable working pressure, (Corroded at 200 F) Appendix 1-4(d)
P
=
=
=
2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

2*20,000*1*0.395 / (1.5918*92.52 - 0.395*(1.5918 - 0.2)) - 2.57
105.12 psi

Maximum allowable pressure, (New at 70 F) Appendix 1-4(d)
P
=
=
=
2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

2*20,000*1*0.52 / (1.5978*92.52 - 0.52*(1.5978 - 0.2)) - 0
141.4 psi
The maximum allowable pressure (MAP) is 141.4 psi.

=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.5625 / 8.2813)*(1 - 8.2813 / )
5.0943%
(5).
43/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
7.5 in
te =
0.5 in
Note: round inside edges per UG-76(c)
Located on:
Cylinder #6
Liquid static head included:
0 psi
Nozzle material specification:
SA-106 B Smls pipe (II-D p. 14, ln. 5)
Nozzle longitudinal joint efficiency:
Nozzle description:
4" Sch 120
Pad material specification:
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
7.5 in
Flange description:
4 inch Class 150 WN A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0 psi
ASME B16.5 flange rating MAWP:
260 psi @ 200F
ASME B16.5 flange rating MAP:
285 psi @ 70F
ASME B16.5 flange hydro test:
450 psi @ 70F
Nozzle orientation:
Local vessel minimum thickness:
0.5 in
Nozzle center line offset to datum line:
20 in
End of nozzle to shell center:
59 in
Nozzle inside diameter, new:
3.624 in
Nozzle nominal wall thickness:
0.438 in
Nozzle corrosion allowance:
0.125 in
Projection available outside vessel, Lpr:
7.06 in
Projection available outside vessel to flange face, Lf:
8 in
Pad is split:
no
44/468
Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.
UG-37 Area Calculation Summary
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.43 psi @ 200 F

The opening is adequately reinforced
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4862 2.2944 0.0006 0.4748 --
A
welds
A5
treq
tmin
1.5 0.319 0.3324 0.3833
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
29,713.49 45,876
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
82,367.94 17,718.22 121,151.98 49,890.23 96,957.41
UW-16 Weld Sizing Summary

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
Nozzle to pad fillet (Leg 41)
0.2191
0.35
weld size is
adequate
Pad to shell fillet (Leg 42)
0.1875
0.35
weld size is
adequate
Nozzle to pad groove (Upper)
0.2191
0.5
weld size is
adequate
Calculations for internal pressure 147.43 psi @ 200 F

Fig UCS-66.2 general note (1) applies.
Fig UCS-66.1 MDMT reduction = 28.7 F, (coincident ratio = 0.71331).
Nozzle UCS-66 governing thk:
0.3833 in
Nozzle rated MDMT:
-155
Pad UCS-66 governing thickness: 0.5
in
Pad rated MDMT:
-35.7
Limits of reinforcement per UG-40

Parallel to the vessel wall:
d = 3.874 in
Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

Nozzle required thickness per UG-27(c)(1)
45/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4335*1.937/(17,100*1 - 0.6*147.4335)
0.0168 in
Required thickness tr from UG-37(a)

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.874*0.3749*1 + 2*0.313*0.3749*1*(1 - 0.855)
1.4862 in2
Area available from FIG. UG-37.1

A1 = larger of the following= 0.0006 in2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
3.874*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0006 in2
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
2*(0.375 + 0.313)*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2
A2 = smaller of the following= 0.4748 in2
A41
5*(tn - trn)*fr2*t
5*(0.313 - 0.0168)*0.855*0.375
0.4748 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.313 - 0.0168)*(2.5*0.313 + 0.5)*0.855
0.6496 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
(Part of the weld is outside of the limits)
46/468
A42
Leg2*fr4
0.32962*1
0.1086 in2

A5
=
(Dp - d - 2*tn)*te*fr4
=
(7.5 - 3.874 - 2*0.313)*0.5*1
1.5 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0006 + 0.4748 + 0.2104 + 0.1086 + 1.5
2.2944 in2
As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check
Inner fillet: tmin
tc(min)
= lesser of 0.75 or tn or te = 0.313 in

= lesser of 0.25 or 0.7*tmin = 0.2191 in
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)
= lesser of 0.75 or te or t = 0.375 in

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.1418 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0.4999 in
Wall thickness per UG-16(b):
tr3 = 0.1875 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.3324 in

The greater of tr2 or tr3:
tr5 = 0.4999 in
The lesser of tr4 or tr5:
tr6 = 0.3324 in
Required per UG-45 is the larger of tr1 or tr6 = 0.3324 in

Available nozzle wall thickness new, tn = 0.875*0.438 = 0.3833 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0.74*20,000 = 14,800 psi
Nozzle wall in shear:
0.7*17,100 =
Inner fillet weld in shear:
0.49*17,100 = 8,379 psi
Outer fillet weld in shear:
0.49*20,000 = 9,800 psi
11,970 psi
Upper groove weld in tension: 0.74*20,000 = 14,800 psi

Strength of welded joints:
47/468
(1) Inner fillet weld in shear

(/2)*Nozzle OD*Leg*Si = (/2)*4.5*0.5*8,379 = 29,613.83 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*4.187*0.313*11,970 = 24,641.17 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*4.5*0.375*14,800 = 39,230.64 lbf
(6) Upper groove weld in tension
Loading on welds per UG-41(b)(1)
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4862 - 0.0006 + 2*0.313*0.855*(1*0.375 - 1*0.3749))*20,000
29,713.49 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4748 + 1.5 + 0.2104 + 0.1086)*20,000
45,876 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 0.2104 + 0 + 2*0.313*0.375*0.855)*20,000
17,718.22 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 1.5 + 0.2104 + 0.1086 + 0 + 2*0.313*0.375*0.855)*20,000
49,890.23 lbf
48/468
Load for path 1-1 lesser of W or W1-1 = 29713.49 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 24,641.17 = 82,367.94 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Path 2-2 through (1), (4), (6) = 29,613.83 + 39,230.64 + 52,307.52 = 121,151.98 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 57,726.77 + 39,230.64 = 96,957.41 lbf
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.8753 2.4793 0.0002 0.8913 --
A
welds
A5
treq
tmin
1.374 0.2138 0.2074 0.3833

Weld load
W
Path 1-1
strength
Weld load
W1-1
37,503.2 49,582
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
91,179.23 29,591.8 134,228.88 57,071.8 110,034.28

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3066
0.5
weld size is
adequate

d = 3.624 in

49/468
trn
P*Rn/(Sn*E - 0.6*P)
196.8308*1.812/(17,100*1 - 0.6*196.8308)
0.021 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.624*0.5*1 + 2*0.438*0.5*1*(1 - 0.855)
1.8753 in2

=
3.624*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0002 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.021)*0.855*0.5
0.8913 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.438 - 0.021)*(2.5*0.438 + 0.5)*0.855
1.1373 in2
Leg2*fr3
0.52*0.855
0.2138 in2
50/468
A42
Leg2*fr4
02*1
0 in2

A5
=
=
(7.248 - 3.624 - 2*0.438)*0.5*1
1.374 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0002 + 0.8913 + 0.2138 + 0 + 1.374
2.4793 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.021 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

51/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.8753 - 0.0002 + 2*0.438*0.855*(1*0.5 - 1*0.5))*20,000
37,503.2 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8913 + 1.374 + 0.2138 + 0)*20,000
49,582 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 0.2138 + 0 + 2*0.438*0.5*0.855)*20,000
29,591.8 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 1.374 + 0.2138 + 0 + 0 + 2*0.438*0.5*0.855)*20,000
57,071.8 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 33,452.46 = 91,179.23 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 52,307.52 + 52,307.52 = 134,228.88 lbf
Path 3-3 through (2), (4) = 57,726.77 + 52,307.52 = 110,034.28 lbf
52/468
DOME (N15)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
22 in
te =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
18" X Heavy
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
22 in
Flange description:
18 inch Class 150 SO A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
72 in
111 in
17 in
0.5 in
0.125 in
59.5 in
60 in
Pad is split:
no
53/468

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 107.1 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
4.7306 4.7313 1.7566 0.5143 --
A
welds
A5
treq
tmin
0.4604 0.3975 0.4375

Weld load
W
Weld load
W1-1
60,794.44 59,494
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
293,604.19 19,303.38 484,607.94 64,303.38 326,254.38

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2625
0.5
weld size is
adequate

0.4375 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-35.7

d = 17.25 in

54/468
trn
P*Rn/(Sn*E - 0.6*P)
107.0999*8.625/(17,100*1 - 0.6*107.0999)
0.0542 in

tr
P*Ro/(S*E + 0.4*P)
107.0999*51/(20,000*1 + 0.4*107.0999)
0.2725 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
17.25*0.2725*1 + 2*0.375*0.2725*1*(1 - 0.855)
4.7306 in2

=
17.25*(1*0.375 - 1*0.2725) - 2*0.375*(1*0.375 - 1*0.2725)*(1 - 0.855)
1.7566 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2725) - 2*0.375*(1*0.375 - 1*0.2725)*(1 - 0.855)
0.1426 in2
A41
5*(tn - trn)*fr2*t
5*(0.375 - 0.0542)*0.855*0.375
0.5143 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0542)*(2.5*0.375 + 0.5)*0.855
0.7886 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
55/468
A42
A5
Leg2*fr4
0.52*1
0.25 in2
(22 - 17.25 - 2*0.375)*0.5*1
2 in2
Area =
A1 + A2 + A41 + A42 + A5
1.7566 + 0.5143 + 0.2104 + 0.25 + 2
4.7313 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1792 in (E =1)
tr2 = 0.3975 in
tr3 = 0.1875 in

tr5 = 0.3975 in
tr6 = 0.3975 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

56/468

(/2)*Nozzle OD*Leg*Si = (/2)*18*0.5*8,379 = 118,455.32 lbf
(/2)*Pad OD*Leg*So = (/2)*22*0.5*9,800 = 169,331.84 lbf
(/2)*Nozzle OD*tw*Sg = (/2)*18*0.375*14,800 = 156,922.55 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(4.7306 - 1.7566 + 2*0.375*0.855*(1*0.375 - 1*0.2725))*20,000
60,794.44 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5143 + 2 + 0.2104 + 0.25)*20,000
59,494 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5143 + 0 + 0.2104 + 0 + 2*0.375*0.375*0.855)*20,000
19,303.38 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5143 + 0 + 2 + 0.2104 + 0.25 + 0 + 2*0.375*0.375*0.855)*20,000
64,303.38 lbf
57/468
Load for path 1-1 lesser of W or W1-1 = 59494 lbf

Path 1-1 through (2) & (3) = 169,331.8 + 124,272.3 = 293,604.19 lbf
Path 2-2 through (1), (4), (6) = 118,455.3 + 156,922.5 + 209,230.1 = 484,607.94 lbf
Path 3-3 through (2), (4) = 169,331.8 + 156,922.5 = 326,254.38 lbf

Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 136.63 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
5.9572 5.9579 2.5711 0.923 --
A
welds
A5
treq
tmin
0.4638 0.3281 0.4375

Weld load
W
Weld load
W1-1
70,330.48 67,736
Path 1-1
strength
Weld load
W2-2
333,853.13 31,286
Path 2-2
strength
Weld load
W3-3
536,915.5 76,286
Path 3-3
strength
378,561.94

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.35
0.5
weld size is
adequate

d = 17 in

58/468
trn
P*Rn/(Sn*E - 0.6*P)
136.6325*8.5/(17,100*1 - 0.6*136.6325)
0.0682 in

tr
P*Ro/(S*E + 0.4*P)
136.6325*51/(20,000*1 + 0.4*136.6325)
0.3475 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
17*0.3475*1 + 2*0.5*0.3475*1*(1 - 0.855)
5.9572 in2

=
17*(1*0.5 - 1*0.3475) - 2*0.5*(1*0.5 - 1*0.3475)*(1 - 0.855)
2.5711 in2
2*(0.5 + 0.5)*(1*0.5 - 1*0.3475) - 2*0.5*(1*0.5 - 1*0.3475)*(1 - 0.855)
0.283 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0682)*0.855*0.5
0.923 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.0682)*(2.5*0.5 + 0.5)*0.855
1.2922 in2
Leg2*fr3
0.52*0.855
0.2138 in2
59/468
A42
A5
Leg2*fr4
0.52*1
0.25 in2
(22 - 17 - 2*0.5)*0.5*1
2 in2
Area =
A1 + A2 + A41 + A42 + A5
2.5711 + 0.923 + 0.2138 + 0.25 + 2
5.9579 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0682 in (E =1)
tr2 = 0.3475 in
tr3 = 0.0625 in

tr5 = 0.3475 in
tr6 = 0.3281 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

60/468

(/2)*Pad OD*Leg*So = (/2)*22*0.5*9,800 = 169,331.84 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.9572 - 2.5711 + 2*0.5*0.855*(1*0.5 - 1*0.3475))*20,000
70,330.48 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.923 + 2 + 0.2138 + 0.25)*20,000
67,736 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.923 + 0 + 0.2138 + 0 + 2*0.5*0.5*0.855)*20,000
31,286 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.923 + 0 + 2 + 0.2138 + 0.25 + 0 + 2*0.5*0.5*0.855)*20,000
76,286 lbf

Path 1-1 through (2) & (3) = 169,331.8 + 164,521.3 = 333,853.13 lbf
Path 2-2 through (1), (4), (6) = 118,455.3 + 209,230.1 + 209,230.1 = 536,915.5 lbf
Path 3-3 through (2), (4) = 169,331.8 + 209,230.1 = 378,561.94 lbf
61/468
DRAIN (N7A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
2.5803 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
152 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
62/468


(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
0.2598 0.301
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(2)
Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status
weld size is adequate

Nozzle UCS-66 governing thk: 0.301 in

Nozzle rated MDMT:
-155 F

d = 1.937 in
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 0.5475 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4457*0.9685/(17,100*1 - 0.6*147.4457)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
63/468
0.3749 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 0.75 or tn or t = 0.219 in
tc(min) = lesser of 0.25 or 0.7*tmin = 0.1533 in
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
64/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
65/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

66/468
DRAIN (N7B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #6
2.5803 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
34 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
67/468


(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4457*0.9685/(17,100*1 - 0.6*147.4457)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
68/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
69/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
70/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

71/468
GAS DOME (N5)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
16.75 in
te =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
12" X Heavy
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
16.75 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
72 in
59 in
11.75 in
0.5 in
0.125 in
6.75 in
8 in
Pad is split:
no
72/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 122.06 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
3.7595 3.7598 0.7672 0.5322 --
A
welds
A5
treq
tmin
0.4604 0.4355 0.4375

Weld load
W
Weld load
W1-1
60,673.96 59,852
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
216,178.16 19,661.38 343,264 64,661.38 240,076.59

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2625
0.5
weld size is
adequate

0.4375 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-35.7

d = 12 in

73/468
trn
P*Rn/(Sn*E - 0.6*P)
122.0551*6/(17,100*1 - 0.6*122.0551)
0.043 in

tr
P*Ro/(S*E + 0.4*P)
122.0551*51/(20,000*1 + 0.4*122.0551)
0.3105 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
12*0.3105*1 + 2*0.375*0.3105*1*(1 - 0.855)
3.7595 in2

=
12*(1*0.375 - 1*0.3105) - 2*0.375*(1*0.375 - 1*0.3105)*(1 - 0.855)
0.7672 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.3105) - 2*0.375*(1*0.375 - 1*0.3105)*(1 - 0.855)
0.0898 in2
A41
5*(tn - trn)*fr2*t
5*(0.375 - 0.043)*0.855*0.375
0.5322 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.043)*(2.5*0.375 + 0.5)*0.855
0.8161 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
74/468
A42
A5
Leg2*fr4
0.52*1
0.25 in2
(16.75 - 12 - 2*0.375)*0.5*1
2 in2
Area =
A1 + A2 + A41 + A42 + A5
0.7672 + 0.5322 + 0.2104 + 0.25 + 2
3.7598 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.168 in (E =1)
tr2 = 0.4355 in
tr3 = 0.1875 in

tr5 = 0.4355 in
tr6 = 0.4355 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

75/468

(/2)*Pad OD*Leg*So = (/2)*16.75*0.5*9,800 = 128,923.11 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(3.7595 - 0.7672 + 2*0.375*0.855*(1*0.375 - 1*0.3105))*20,000
60,673.96 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5322 + 2 + 0.2104 + 0.25)*20,000
59,852 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5322 + 0 + 0.2104 + 0 + 2*0.375*0.375*0.855)*20,000
19,661.38 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5322 + 0 + 2 + 0.2104 + 0.25 + 0 + 2*0.375*0.375*0.855)*20,000
64,661.38 lbf
76/468

Path 1-1 through (2) & (3) = 128,923.1 + 87,255.04 = 216,178.16 lbf
Path 2-2 through (1), (4), (6) = 83,905.86 + 111,153.5 + 148,204.6 = 343,264 lbf
Path 3-3 through (2), (4) = 128,923.1 + 111,153.5 = 240,076.59 lbf

(in2)
For P = 154.31 psi @ 70 F

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
4.6661 4.6688 1.2502 0.9548 --
A
welds
A5
treq
tmin
0.4638 0.3281 0.4375

Weld load
W
Weld load
W1-1
70,159.22 68,372
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
244,088 31,922
Weld load
W3-3
380,315.13 76,922
Path 3-3
strength
277,127.75

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.35
0.5
weld size is
adequate

d = 11.75 in

77/468
trn
P*Rn/(Sn*E - 0.6*P)
154.3068*5.875/(17,100*1 - 0.6*154.3068)
0.0533 in

tr
P*Ro/(S*E + 0.4*P)
154.3068*51/(20,000*1 + 0.4*154.3068)
0.3923 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
11.75*0.3923*1 + 2*0.5*0.3923*1*(1 - 0.855)
4.6661 in2

=
11.75*(1*0.5 - 1*0.3923) - 2*0.5*(1*0.5 - 1*0.3923)*(1 - 0.855)
1.2502 in2
2*(0.5 + 0.5)*(1*0.5 - 1*0.3923) - 2*0.5*(1*0.5 - 1*0.3923)*(1 - 0.855)
0.1998 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0533)*0.855*0.5
0.9548 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.0533)*(2.5*0.5 + 0.5)*0.855
1.3367 in2
Leg2*fr3
0.52*0.855
0.2138 in2
78/468
A42
A5
Leg2*fr4
0.52*1
0.25 in2
(16.75 - 11.75 - 2*0.5)*0.5*1
2 in2
Area =
A1 + A2 + A41 + A42 + A5
1.2502 + 0.9548 + 0.2138 + 0.25 + 2
4.6688 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0533 in (E =1)
tr2 = 0.3923 in
tr3 = 0.0625 in

tr5 = 0.3923 in
tr6 = 0.3281 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

79/468

(/2)*Pad OD*Leg*So = (/2)*16.75*0.5*9,800 = 128,923.11 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(4.6661 - 1.2502 + 2*0.5*0.855*(1*0.5 - 1*0.3923))*20,000
70,159.22 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.9548 + 2 + 0.2138 + 0.25)*20,000
68,372 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.9548 + 0 + 0.2138 + 0 + 2*0.5*0.5*0.855)*20,000
31,922 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.9548 + 0 + 2 + 0.2138 + 0.25 + 0 + 2*0.5*0.5*0.855)*20,000
76,922 lbf

Path 1-1 through (2) & (3) = 128,923.1 + 115,164.9 = 244,088 lbf
Path 2-2 through (1), (4), (6) = 83,905.86 + 148,204.6 + 148,204.6 = 380,315.13 lbf
Path 3-3 through (2), (4) = 128,923.1 + 148,204.6 = 277,127.75 lbf
80/468
GAS OUTLET (N15A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Ellipsoidal Head #1
0 psi
Nozzle description:
6" Sch 40 (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
Calculated as hillside:
no
0.5 in
End of nozzle to datum line:
0 in
6.065 in
0.28 in
0.125 in
5.5834 in
6.5834 in
Distance to head center, R:
0 in
81/468

The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 260 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6663 1.9679 1.6944 0.0706 --
A
welds
A5
--
treq
tmin
0.2029 0.2298 0.245

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1085
0.35
Status
Calculations for internal pressure 260 psi @ 200 F


Nozzle rated MDMT:
-155 F

d = 6.315 in

trn
P*Rn/(Sn*E - 0.6*P)
260*3.1575/(17,100*1 - 0.6*260)
0.0485 in
Required thickness tr from UG-37(a)(c)

tr
P*K1*Do/(2*S*E + 0.8*P)
260*0.9*18/(2*20,000*1 + 0.8*260)
0.1048 in
82/468

Allowable stresses: Sn = 17,100, Sv = 20,000 psi
A
d*tr*F + 2*tn*tr*F*(1 - fr1)
6.315*0.1048*1 + 2*0.155*0.1048*1*(1 - 0.855)
0.6663 in2

=
6.315*(1*0.375 - 1*0.1048) - 2*0.155*(1*0.375 - 1*0.1048)*(1 - 0.855)
1.6944 in2
2*(0.375 + 0.155)*(1*0.375 - 1*0.1048) - 2*0.155*(1*0.375 - 1*0.1048)*(1 - 0.855)
0.2743 in2
A41
5*(tn - trn)*fr2*t
5*(0.155 - 0.0485)*0.855*0.375
0.1707 in2
5*(tn - trn)*fr2*tn
5*(0.155 - 0.0485)*0.855*0.155
0.0706 in2
Leg2*fr2
0.48722*0.855
0.2029 in2

Area =
A1 + A2 + A41
=
1.6944 + 0.0706 + 0.2029
1.9679 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
83/468

tr1 = 0.1735 in (E =1)
tr2 = 0.2298 in
tr3 = 0.1875 in

tr5 = 0.2298 in
tr6 = 0.2298 in
84/468


The attached ASME B16.5 flange limits the nozzle MAP.
(in2)
For P = 285 psi @ 70 F

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
0.7054 2.7929 2.3051 0.274 --
A
welds
A5
--
treq
tmin
0.2138 0.1148 0.245

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.196
0.35
Status

d = 6.065 in

trn
P*Rn/(Sn*E - 0.6*P)
285*3.0325/(17,100*1 - 0.6*285)
0.0511 in
Required thickness tr from UG-37(a)(c)

tr
P*K1*Do/(2*S*E + 0.8*P)
285*0.9*18/(2*20,000*1 + 0.8*285)
0.1148 in
85/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
6.065*0.1148*1 + 2*0.28*0.1148*1*(1 - 0.855)
0.7054 in2

=
6.065*(1*0.5 - 1*0.1148) - 2*0.28*(1*0.5 - 1*0.1148)*(1 - 0.855)
2.3051 in2
2*(0.5 + 0.28)*(1*0.5 - 1*0.1148) - 2*0.28*(1*0.5 - 1*0.1148)*(1 - 0.855)
0.5697 in2
A41
5*(tn - trn)*fr2*t
5*(0.28 - 0.0511)*0.855*0.5
0.4893 in2
5*(tn - trn)*fr2*tn
5*(0.28 - 0.0511)*0.855*0.28
0.274 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
2.3051 + 0.274 + 0.2138
2.7929 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
86/468

tr1 = 0.0511 in (E =1)
tr2 = 0.1148 in
tr3 = 0.0625 in

tr5 = 0.1148 in
tr6 = 0.1148 in

87/468
INLET (N1)
tw(lower) = 0.5201 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
4 in
Dp =
13.4622 in
te =
0.5 in
Located on:
F&D Head #1
0 psi
Nozzle description:
8" Sch 80 (XS)
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
13.4622 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
yes
0.5201 in
405.8779 in
7.625 in
0.5 in
0.125 in
Opening chord length:
8.6444 in
7.0558 in
8.1758 in
38 in
Pad is split:
no
88/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)

For P = 169.56 psi @ 200 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
3.4214 3.4219 0.0358 0.567 0.2672 2
treq
tmin
0.5519 0.4068 0.4375

Weld load
W
Weld load
W1-1
67,766.47 60,612
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
161,787.53 27,788.63 272,722.47 72,788.63 219,324.06

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.1975
0.35
weld size is
adequate
0.2625
0.5
weld size is
adequate

0.4375 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-45.6

d = 8.6444 in

Normal to the vessel wall inside:
2.5*(tn - Cn - C) = 0.625 in
89/468

trn
P*Rn/(Sn*E - 0.6*P)
169.5641*3.9375/(17,100*1 - 0.6*169.5641)
0.0393 in
Required thickness tr from UG-37(a)(a)

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
169.5641*92.5201*1/(2*20,000*1 + 169.5641*(1 - 0.2))
0.3909 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
8.6444*0.3909*1 + 2*0.375*0.3909*1*(1 - 0.855)
3.4214 in2

=
8.6444*(1*0.3951 - 1*0.3909) - 2*0.375*(1*0.3951 - 1*0.3909)*(1 - 0.855)
0.0358 in2
2*(0.3951 + 0.375)*(1*0.3951 - 1*0.3909) - 2*0.375*(1*0.3951 - 1*0.3909)*(1 - 0.855)
0.006 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0393)*0.855*0.3951
0.567 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0393)*(2.5*0.375 + 0.5)*0.855
0.8252 in2

=
5*t*ti*fr2
5*0.3951*0.25*0.855
90/468
A41
0.4222 in2
5*ti*ti*fr2
5*0.25*0.25*0.855
0.2672 in2
2*h*ti*fr2
2*3.875*0.25*0.855
1.6566 in2
Leg2*fr3
0.49982*0.855
0.2136 in2

A42 =
Leg2*fr4
A43
A5
0.52*1
0.25 in2
Leg2*fr2
0.32142*0.855
0.0883 in2
(13.4622 - 9.4622)*0.5*1
2 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0358 + 0.567 + 0.2672 + 0.2136 + 0.25 + 0.0883 + 2
3.4219 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1975 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1643 in (E =1)
tr2 = 0.5159 in
91/468
tr3 = 0.1875 in

tr5 = 0.5159 in
tr6 = 0.4068 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

Lower fillet weld in shear:
0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*13.4622*0.5*9,800 = 103,617.51 lbf
(5) Lower fillet weld in shear
(/2)*Nozzle OD*Leg*Sl = (/2)*8.625*0.3214*8,379 = 36,488.47 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(3.4214 - 0.0358 + 2*0.375*0.855*(1*0.3951 - 1*0.3909))*20,000
67,766.47 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.567 + 2 + 0.2136 + 0.25)*20,000
60,612 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
92/468
(0.567 + 0.2672 + 0.2136 + 0.0883 + 2*0.375*0.3951*0.855)*20,000
27,788.63 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.567 + 0.2672 + 2 + 0.2136 + 0.25 + 0.0883 + 2*0.375*0.3951*0.855)*20,000
72,788.63 lbf
93/468

Path 1-1 through (2) & (3) = 103,617.5 + 58,170.03 = 161,787.53 lbf
Path 2-2 through (1), (4), (5), (6) = 56,759.84 + 79,218.09 + 36,488.47 + 100,256.1 = 272,722.47 lbf
Path 3-3 through (2), (4), (5) = 103,617.5 + 79,218.09 + 36,488.47 = 219,324.06 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 225.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
4.429
4.7457 0.0006 0.9987 1.0688 2
A1
A2
A3
A
welds
A5
treq
tmin
0.6776 0.2818 0.4375

Weld load
W
Weld load
W1-1
88,569.76 69,250
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
180,002.39 58,794.35 318,057.88 103,794.34 264,659.44

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.35
0.5
weld size is
adequate

d = 8.3722 in

2.5*(tn - Cn - C) = 1.25 in
94/468

trn
P*Rn/(Sn*E - 0.6*P)
225.8347*3.8125/(17,100*1 - 0.6*225.8347)
0.0508 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
225.8347*92.5201*1/(2*20,000*1 + 225.8347*(1 - 0.2))
0.52 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
8.3722*0.52*1 + 2*0.5*0.52*1*(1 - 0.855)
4.429 in2

=
8.3722*(1*0.5201 - 1*0.52) - 2*0.5*(1*0.5201 - 1*0.52)*(1 - 0.855)
0.0006 in2
2*(0.5201 + 0.5)*(1*0.5201 - 1*0.52) - 2*0.5*(1*0.5201 - 1*0.52)*(1 - 0.855)
0.0001 in2

=
5*(tn - trn)*fr2*t
5*(0.5 - 0.0508)*0.855*0.5201
0.9987 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.0508)*(2.5*0.5 + 0.5)*0.855
1.3442 in2

=
5*t*ti*fr2
5*0.5201*0.5*0.855
95/468
A41
A42
A43
A5
1.1117 in2
5*ti*ti*fr2
5*0.5*0.5*0.855
1.0688 in2
2*h*ti*fr2
2*4*0.5*0.855
3.42 in2
Leg2*fr3
0.52*0.855
0.2138 in2
Leg2*fr4
0.52*1
0.25 in2
Leg2*fr2
0.52*0.855
0.2138 in2
(13.4622 - 9.4622)*0.5*1
2 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0006 + 0.9987 + 1.0688 + 0.2138 + 0.25 + 0.2138 + 2
4.7457 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0508 in (E =1)
tr2 = 0.52 in
tr3 = 0.0625 in
96/468

tr5 = 0.52 in
tr6 = 0.2818 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*13.4622*0.5*9,800 = 103,617.51 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(4.429 - 0.0006 + 2*0.5*0.855*(1*0.5201 - 1*0.52))*20,000
88,569.76 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.9987 + 2 + 0.2138 + 0.25)*20,000
69,250 lbf
W2-2 =
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(0.9987 + 1.0688 + 0.2138 + 0.2138 + 2*0.5*0.5201*0.855)*20,000
97/468
W3-3 =
58,794.35 lbf
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.9987 + 1.0688 + 2 + 0.2138 + 0.25 + 0.2138 + 2*0.5*0.5201*0.855)*20,000
103,794.3 lbf

Path 1-1 through (2) & (3) = 103,617.5 + 76,384.88 = 180,002.39 lbf
Path 2-2 through (1), (4), (5), (6) = 56,759.84 + 104,282.1 + 56,759.84 + 100,256.1 = 318,057.88 lbf
Path 3-3 through (2), (4), (5) = 103,617.5 + 104,282.1 + 56,759.84 = 264,659.44 lbf
98/468
LG 1 (N19A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
124 in
58.8015 in
Offset from center, Lo:
-36.6 in
1.687 in
0.344 in
0.125 in
2.7971 in
21.3507 in
22.1007 in
99/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.7971 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
100/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
101/468

Reinforcement check in the plane parallel to the longitudinal axis


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
102/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
103/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
0.6355 1.291
A2
A3
0.5857 0.4915 --
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.4425 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
104/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.4425*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.6355 in2

=
2.4425*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.5857 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.5857 + 0.4915 + 0.2138
1.291 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
105/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
106/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
107/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

108/468
LG 1 (N19B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
1.3083 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.3083 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
124 in
58.8015 in
10.775 in
1.687 in
0.344 in
0.125 in
1.9822 in
7.9608 in
8.7108 in
109/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.9822 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4577*0.9685/(17,100*1 - 0.6*147.4577)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4577*51/(20,000*1 + 0.4*147.4577)
110/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
111/468



(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4577*0.9685/(17,100*1 - 0.6*147.4577)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4577*51/(20,000*1 + 0.4*147.4577)
0.3749 in
112/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
113/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.7266 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
114/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
115/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
116/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

117/468
LIT 2 (N14)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
0 psi
Nozzle description:
3" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
144 in
59 in
2.624 in
0.438 in
0.125 in
7.06 in
8 in
118/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.314 0.3833

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2191
0.35
Status


Nozzle rated MDMT:
-155

d = 2.874 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*1.437/(17,100*1 - 0.6*147.4335)
0.0125 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
119/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1375 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.314 in
120/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 169.26 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.1834 1.1838 0.1744 0.7956 --
A
welds
A5
--
treq
tmin
0.2138 0.189 0.3833

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.25
0.35
Status

d = 2.624 in

trn
P*Rn/(Sn*E - 0.6*P)
169.2619*1.312/(17,100*1 - 0.6*169.2619)
0.0131 in

tr
P*Ro/(S*E + 0.4*P)
169.2619*51/(20,000*1 + 0.4*169.2619)
0.4302 in
121/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.624*0.4302*1 + 2*0.438*0.4302*1*(1 - 0.855)
1.1834 in2

=
2.624*(1*0.5 - 1*0.4302) - 2*0.438*(1*0.5 - 1*0.4302)*(1 - 0.855)
0.1744 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.4302) - 2*0.438*(1*0.5 - 1*0.4302)*(1 - 0.855)
0.1221 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.0131)*0.855*0.5
0.9082 in2
5*(tn - trn)*fr2*tn
5*(0.438 - 0.0131)*0.855*0.438
0.7956 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.1744 + 0.7956 + 0.2138
1.1838 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
122/468

tr1 = 0.0131 in (E =1)
tr2 = 0.4302 in
tr3 = 0.0625 in

tr5 = 0.4302 in
tr6 = 0.189 in

123/468
LSH (N17A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
104 in
58.8015 in
-36.6 in
1.687 in
0.344 in
0.125 in
2.7971 in
21.3507 in
22.1007 in
124/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.7971 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
125/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
126/468



(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
127/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
128/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
0.6355 1.291
A2
A3
0.5857 0.4915 --
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.4425 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
129/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.4425*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.6355 in2

=
2.4425*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.5857 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.5857 + 0.4915 + 0.2138
1.291 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
130/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
131/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
132/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

133/468
LSH (N17B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0.1897 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.1897 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
104 in
58.8015 in
-24.6 in
1.687 in
0.344 in
0.125 in
2.2147 in
12.7431 in
13.4931 in
134/468


(in2)
For P = 147.47 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.2147 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4721*0.9685/(17,100*1 - 0.6*147.4721)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4721*51/(20,000*1 + 0.4*147.4721)
135/468
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
136/468



(in2)
For P = 147.47 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4721*0.9685/(17,100*1 - 0.6*147.4721)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4721*51/(20,000*1 + 0.4*147.4721)
0.375 in
137/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
138/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.9303 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
139/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
140/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
141/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

142/468
LSHH (N18A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
84 in
58 in
-44 in
1.687 in
0.344 in
0.125 in
3.8953 in
29.5356 in
30.2856 in
143/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.43 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
0.742
1.1297 0.7187 0.1972 --
A1
A2
A3
A
welds
A5
--
treq
tmin
0.2138 0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 3.8953 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
144/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.8953*0.3749*0.5 + 2*0.219*0.3749*0.5*(1 - 0.855)
0.742 in2

=
3.8953*(1*0.375 - 0.5*0.3749) - 2*0.219*(1*0.375 - 0.5*0.3749)*(1 - 0.855)
0.7187 in2
2*(0.375 + 0.219)*(1*0.375 - 0.5*0.3749) - 2*0.219*(1*0.375 - 0.5*0.3749)*(1 - 0.855)
0.2109 in2
A41
5*(tn - trn)*fr2*t
5*(0.219 - 0.0084)*0.855*0.375
0.3376 in2
5*(tn - trn)*fr2*tn
5*(0.219 - 0.0084)*0.855*0.219
0.1972 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.7187 + 0.1972 + 0.2138
1.1297 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
145/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
146/468



(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
147/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
148/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
0.879
1.5346 0.8293 0.4915 --
A1
A2
A3
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 3.4166 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
149/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.4166*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.879 in2

=
3.4166*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.8293 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.8293 + 0.4915 + 0.2138
1.5346 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
150/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
151/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
152/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

153/468
LSHH (N18B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
84 in
58 in
-32 in
1.687 in
0.344 in
0.125 in
2.4961 in
16.6102 in
17.3602 in
154/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.4961 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
155/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
156/468



(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
157/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
158/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.1774 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
159/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
160/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
161/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

162/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0.7779 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.7779 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
84 in
58.8015 in
-6 in
1.687 in
0.344 in
0.125 in
1.9507 in
7.2791 in
8.0291 in
163/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.9507 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4561*0.9685/(17,100*1 - 0.6*147.4561)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4561*51/(20,000*1 + 0.4*147.4561)
164/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
165/468



(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4561*0.9685/(17,100*1 - 0.6*147.4561)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4561*51/(20,000*1 + 0.4*147.4561)
0.3749 in
166/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
167/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.699 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
168/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
169/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
170/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

171/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
1.1573 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.1573 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
84 in
58.8015 in
6 in
1.687 in
0.344 in
0.125 in
1.9507 in
7.2791 in
8.0291 in
172/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.9507 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4578*0.9685/(17,100*1 - 0.6*147.4578)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4578*51/(20,000*1 + 0.4*147.4578)
173/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
174/468



(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4578*0.9685/(17,100*1 - 0.6*147.4578)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4578*51/(20,000*1 + 0.4*147.4578)
0.3749 in
175/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
176/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.699 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
177/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
178/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
179/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

180/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #6
1.9795 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.9795 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
20 in
58 in
32 in
1.687 in
0.344 in
0.125 in
2.496 in
16.6102 in
17.3602 in
181/468


(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.496 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4492*0.9685/(17,100*1 - 0.6*147.4492)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4492*51/(20,000*1 + 0.4*147.4492)
182/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
183/468



(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4492*0.9685/(17,100*1 - 0.6*147.4492)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4492*51/(20,000*1 + 0.4*147.4492)
0.3749 in
184/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
185/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.1774 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
186/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
187/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
188/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

189/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #6
2.3589 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.3589 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
20 in
58 in
44 in
1.687 in
0.344 in
0.125 in
3.8946 in
29.5356 in
30.2856 in
190/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.45 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.7419 1.1295 0.7185 0.1972 --
A
welds
A5
--
treq
tmin
0.2138 0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 3.8946 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4509*0.9685/(17,100*1 - 0.6*147.4509)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4509*51/(20,000*1 + 0.4*147.4509)
0.3749 in
191/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.8946*0.3749*0.5 + 2*0.219*0.3749*0.5*(1 - 0.855)
0.7419 in2

=
3.8946*(1*0.375 - 0.5*0.3749) - 2*0.219*(1*0.375 - 0.5*0.3749)*(1 - 0.855)
0.7185 in2
2*(0.375 + 0.219)*(1*0.375 - 0.5*0.3749) - 2*0.219*(1*0.375 - 0.5*0.3749)*(1 - 0.855)
0.2109 in2
A41
5*(tn - trn)*fr2*t
5*(0.219 - 0.0084)*0.855*0.375
0.3376 in2
5*(tn - trn)*fr2*tn
5*(0.219 - 0.0084)*0.855*0.219
0.1972 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.7185 + 0.1972 + 0.2138
1.1295 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
192/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
193/468



(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4509*0.9685/(17,100*1 - 0.6*147.4509)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4509*51/(20,000*1 + 0.4*147.4509)
0.3749 in
194/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
195/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
0.879
1.5346 0.8293 0.4915 --
A1
A2
A3
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 3.4166 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
196/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.4166*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.879 in2

=
3.4166*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.8293 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.8293 + 0.4915 + 0.2138
1.5346 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
197/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
198/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
199/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

200/468
LSLL (N16A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
1.072 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.072 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
104 in
58.8015 in
3.3 in
1.687 in
0.344 in
0.125 in
1.9411 in
7.0953 in
7.8453 in
201/468


(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.9411 in

trn
P*Rn/(Sn*E - 0.6*P)
147.448*0.9685/(17,100*1 - 0.6*147.448)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.448*51/(20,000*1 + 0.4*147.448)
202/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
203/468



(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.448*0.9685/(17,100*1 - 0.6*147.448)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.448*51/(20,000*1 + 0.4*147.448)
0.3749 in
204/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
205/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.6906 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
206/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
207/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
208/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

209/468
LSLL (N16B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
1.8309 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.8309 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
104 in
58.8015 in
27.3 in
1.687 in
0.344 in
0.125 in
2.2979 in
14.2436 in
14.9936 in
210/468


(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.2979 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4516*0.9685/(17,100*1 - 0.6*147.4516)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4516*51/(20,000*1 + 0.4*147.4516)
211/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
212/468



(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4516*0.9685/(17,100*1 - 0.6*147.4516)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4516*51/(20,000*1 + 0.4*147.4516)
0.3749 in
213/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
214/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.0034 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
215/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
216/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
217/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

218/468
tw(lower) = 0.52 in
Leg41 =
0.5 in
Located on:
F&D Head #2
1.9204 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.9204 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
132.4
yes
0.52 in
-18 in
1.687 in
0.344 in
0.125 in
2.2142 in
8.0596 in
8.8096 in
44.685 in
219/468


(in2)
For P = 171.33 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.2142 in

trn
P*Rn/(Sn*E - 0.6*P)
171.3334*0.9685/(17,100*1 - 0.6*171.3334)
0.0098 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
171.3334*92.52*1/(2*20,000*1 + 171.3334*(1 - 0.2))
220/468
0.3949 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1348 in (E =1)
tr2 = 0.5199 in
tr3 = 0.1875 in

tr5 = 0.5199 in
tr6 = 0.2598 in
221/468



(in2)
For P = 225.76 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.9292 in

trn
P*Rn/(Sn*E - 0.6*P)
225.7591*0.8435/(17,100*1 - 0.6*225.7591)
0.0112 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
225.7591*92.52*1/(2*20,000*1 + 225.7591*(1 - 0.2))
0.5198 in
222/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0112 in (E =1)
tr2 = 0.5198 in
tr3 = 0.0625 in

tr5 = 0.5198 in
tr6 = 0.1348 in

223/468
Leg41 =
0.5 in
Located on:
2.77 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.77 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.301 in
Nozzle center line offset to face of parent nozzle:
2.5 in
8 in
1.687 in
0.344 in
0.125 in
6.0625 in
6.8125 in
224/468

The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
Wall
Thickness
Summary (in)
Appendix 1-10 Maximum Local

Primary Membrane Stress
For P = 260 psi @ 200 F
The nozzle passes

UG-45
PL
(psi)
Sallow
(psi)
A1
(in2)
A2
(in2)
A3
(in2)
A
welds
(in2)
A5
(in2)
treq
(in)

tmin
(in)
0.1875 0.301
Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary

Average Shear Stress in Weld
ky
1.2261
L
(in)
1.8653
L42T
(in)
L41T
(in)
0.3536
L43T
(in)
fwelds
(lbf)
299.02
(psi)
526
S
(psi)
17,100
Over
stressed
No

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1232
0.35
Status


Nozzle rated MDMT:
Appendix 1-10
-155 F
Effective radius of the vessel

Reff
=
=
=
0.5*Di
0.5*1.937
0.9685 in
Limit of reinforcement along the vessel wall

LR
=
=
=
8*t
8*0.176
1.408 in
225/468
Limit of reinforcement along the nozzle wall projecting outside the vessel surface
LH1
=
=
=
t + 0.78*(Rn*tn)0.5
0.176 + 0.78*(0.9685*0.219)0.5
0.5352 in
LH2
=
=
=
Lpr1 + t
6.0625 + 0.176
6.2385 in
LH3
=
=
=
8*(t + te)
8*(0.176 + 0)
1.408 in
LH
=
=
=
min[ LH1, LH2, LH3]

min[ 0.5352, 6.2385, 1.408]
0.5352 in
Effective thickness
teff
=
=
t
0.176 in
Total available area near the nozzle opening
=
=
=
min[ (dn + tn) / ((Di + teff)*teff)0.5, 10]

min[ (1.937 + 0.219) / ((1.937 + 0.176)*0.176)0.5, 10]
3.5354
A1
=
=
=
=
t*LR*max[ ( / 4) , 1]
0.176*1.408*max[ (3.5354 / 4) , 1]
0.176*1.408*1
0.2478 in2
A2
=
=
=
tn*LH
0.219*0.5352
0.1172 in2
A41
=
=
=
0.5*L412 - 0.5*(L41 - LH + t)2

0.5*0.52 - 0.5*(0.5 - 0.5352 + 0.176)2
0.1151 in2
AT
=
=
=
A1 + A2 + A41
0.2478 + 0.1172 + 0.1151
0.4801 in2
Forces at nozzle to vessel intersection

fN
P*Rn*(LH - t)
226/468
=
=
260*0.9685*(0.5352 - 0.176)
90.46 lbf
fS
=
=
=
P*Reff*(LR + tn)
260*0.9685*(1.408 + 0.219)
409.69 lbf
fY
=
=
=
P*Reff*Rnc
260*0.9685*0.9685
243.88 lbf
Average local primary membrane stress

avg =
=
=
(fN + fS + fY) / AT
(90.46 + 409.69 + 243.88) / 0.4801
1,550 psi
General primary membrane stress

circ =
=
=
P*Reff / teff
260*0.9685 / 0.176
1,431 psi
Maximum local primary membrane stress at the nozzle intersection

PL
=
=
=
max[ (2*avg - circ) , circ]

max[ (2*1,550 - 1,431) , 1,431]
1,669 psi
Allowable stress
Sallow =
=
=
1.5*S*E
1.5*17,100*1
25,650 psi
PL = 1,669 psi Sallow = 25,650 psi
satisfactory
Maximum allowable working pressure

Ap
=
=
=
Rn*(LH - t) + Reff*(LR + tn + Rnc)

(0.9685*(0.5352 - 0.176) + 0.9685*(1.408 + 0.219 + 0.9685))
2.8617 in2
Pmax1 =
=
=
Sallow / (2*Ap/ AT - Reff / teff)

25,650 / (2*2.8617/ 0.4801 - 0.9685 / 0.176)
3,996.642 psi
Pmax2 =
=
=
S*(t / Reff)
17,100*(0.176 / 0.9685)
3,107.486 psi
227/468
Pmax =
=
=
min[ Pmax1, Pmax2]

min[ 3,996.64, 3,107.49]
3,107.486 psi
Division 2 Part 4.5 Strength of Nozzle Attachment Welds (U-2(g) analysis)

Discontinuity force factor
ky
=
=
=
(Rnc + tn) / Rnc

(0.9685 + 0.219) / 0.9685
1.2261
Weld length resisting discontinuity force
=
=
=
/ 2 * (Rn + tn)
/ 2 * (0.9685 + 0.219)
1.8653 in
Weld throat dimensions
L41T =
=
=
0.7071*L41
0.7071*0.5
0.3536 in
Average shear stress in weld
fwelds =
=
=
=
=
=
min[ fY*ky, 1.5*Sn*(A2 + A3) ]

min[ 243.88*1.2261, 1.5*17,100*(0.1172 + 0) ]
299.02 lbf
fwelds / [L*(0.49*L41T + 0.6*tw1 + 0.49*L43T)]
299.02 / [1.8653*(0.49*0.3536 + 0.6*0.219 + 0.49*0)]
526 psi
= 526 psi S = 17,100 psi
satisfactory
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
228/468
tr1 = 0.1399 in (E =1)
tr2 = 0.1429 in
tr3 = 0.1875 in

tr5 = 0.1875 in
tr6 = 0.1875 in
229/468


The attached ASME B16.5 flange limits the nozzle MAP.
UG-45 Nozzle
Wall
Thickness
Summary (in)
Appendix 1-10 Maximum Local

Primary Membrane Stress
For P = 285 psi @ 70 F
The nozzle passes

UG-45
Sallow
(psi)
PL
(psi)
A2
(in2)
A1
(in2)
A3
(in2)
A
welds
(in2)
A5
(in2)
tmin
(in)
treq
(in)

0.0625 0.301
Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary

Average Shear Stress in Weld
L
(in)
ky
1.4078
1.8653
L41T
(in)
0.3536
L42T
(in)
L43T
(in)
fwelds
(lbf)
285.47
(psi)
403
S
(psi)
17,100
Over
stressed
No

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2107
0.35
Status
Appendix 1-10
Effective radius of the vessel
Reff
=
=
=
0.5*Di
0.5*1.687
0.8435 in
Limit of reinforcement along the vessel wall

LR
=
=
=
8*t
8*0.301
2.408 in
230/468
Limit of reinforcement along the nozzle wall projecting outside the vessel surface
LH1
=
=
=
t + 0.78*(Rn*tn)0.5
0.301 + 0.78*(0.8435*0.344)0.5
0.7212 in
LH2
=
=
=
Lpr1 + t
6.0625 + 0.301
6.3635 in
LH3
=
=
=
8*(t + te)
8*(0.301 + 0)
2.408 in
LH
=
=
=
min[ LH1, LH2, LH3]

min[ 0.7212, 6.3635, 2.408]
0.7212 in
Effective thickness
teff
=
=
t
0.301 in
Total available area near the nozzle opening
=
=
=
min[ (dn + tn) / ((Di + teff)*teff)0.5, 10]

min[ (1.687 + 0.344) / ((1.687 + 0.301)*0.301)0.5, 10]
2.6255
A1
=
=
=
=
t*LR*max[ ( / 4) , 1]
0.301*2.408*max[ (2.6255 / 4) , 1]
0.301*2.408*1
0.7248 in2
A2
=
=
=
tn*LH
0.344*0.7212
0.2481 in2
A41
=
=
=
0.5*L412 - 0.5*(L41 - LH + t)2

0.5*0.52 - 0.5*(0.5 - 0.7212 + 0.301)2
0.1218 in2
AT
=
=
=
A1 + A2 + A41
0.7248 + 0.2481 + 0.1218
1.0947 in2
Forces at nozzle to vessel intersection

fN
P*Rn*(LH - t)
231/468
=
=
285*0.8435*(0.7212 - 0.301)
101.01 lbf
fS
=
=
=
P*Reff*(LR + tn)
285*0.8435*(2.408 + 0.344)
661.57 lbf
fY
=
=
=
P*Reff*Rnc
285*0.8435*0.8435
202.78 lbf
Average local primary membrane stress

avg =
=
=
(fN + fS + fY) / AT
(101.01 + 661.57 + 202.78) / 1.0947
882 psi
General primary membrane stress

circ =
=
=
P*Reff / teff
285*0.8435 / 0.301
799 psi
Maximum local primary membrane stress at the nozzle intersection

PL
=
=
=
max[ (2*avg - circ) , circ]

max[ (2*882 - 799) , 799]
965 psi
Allowable stress
Sallow =
=
=
1.5*S*E
1.5*17,100*1
25,650 psi
PL = 965 psi Sallow = 25,650 psi
satisfactory
Maximum allowable pressure

Ap
=
=
=
Rn*(LH - t) + Reff*(LR + tn + Rnc)

(0.8435*(0.7212 - 0.301) + 0.8435*(2.408 + 0.344 + 0.8435))
3.3872 in2
Pmax1 =
=
=
Sallow / (2*Ap/ AT - Reff / teff)

25,650 / (2*3.3872/ 1.0947 - 0.8435 / 0.301)
7,575.191 psi
Pmax2 =
=
=
S*(t / Reff)
17,100*(0.301 / 0.8435)
6,102.075 psi
232/468
Pmax =
=
=
min[ Pmax1, Pmax2]

min[ 7,575.19, 6,102.07]
6,102.075 psi
Division 2 Part 4.5 Strength of Nozzle Attachment Welds (U-2(g) analysis)

Discontinuity force factor
ky
=
=
=
(Rnc + tn) / Rnc

(0.8435 + 0.344) / 0.8435
1.4078
Weld length resisting discontinuity force
=
=
=
/ 2 * (Rn + tn)
/ 2 * (0.8435 + 0.344)
1.8653 in
Weld throat dimensions
L41T =
=
=
0.7071*L41
0.7071*0.5
0.3536 in
Average shear stress in weld
fwelds =
=
=
=
=
=
min[ fY*ky, 1.5*Sn*(A2 + A3) ]

min[ 202.78*1.4078, 1.5*17,100*(0.2481 + 0) ]
285.47 lbf
fwelds / [L*(0.49*L41T + 0.6*tw1 + 0.49*L43T)]
285.47 / [1.8653*(0.49*0.3536 + 0.6*0.344 + 0.49*0)]
403 psi
= 403 psi S = 17,100 psi
satisfactory
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
233/468
tr1 = 0.0142 in (E =1)
tr2 = 0.0197 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

234/468
MANHOLE (MH1)
Leg41 =
0.5625 in
tw(upper) = 0.5625 in
Leg42 =
0.5625 in
Leg43 =
0.5625 in
hnew =
1 in
Dp =
37.8672 in
te =
0.5625 in
Located on:
F&D Head #1
1.7265 psi
Nozzle description:
24" X Heavy
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
37.8672 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.7265 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
yes
0.5201 in
412.8779 in
23 in
0.5 in
0.125 in
24.0945 in
7.7263 in
9.6063 in
24 in
Pad is split:
no
235/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 163.74 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
9.1365 9.1426 0.4219 0.4442 0.2672 7.3125 0.6968 0.237 0.4375

Weld load
W
Path 1-1
strength
Weld load
W1-1
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
174,517.28 166,550 494,470.19 26,902.63 833,236.69 179,480.64 669,601

Required weld
size (in)
Actual weld
size (in)
0.25
0.3938
0.1975
0.3938
0.2625
0.5625
Weld description
Status

0.4375 in
Nozzle rated MDMT:
-155
Pad UCS-66 governing thickness: 0.5201 in

Pad rated MDMT:
-42.67 F

d = 24.0945 in

2.5*(tn - Cn - C) = 0.625 in
236/468
trn
P*Rn/(Sn*E - 0.6*P)
163.7375*11.625/(17,100*1 - 0.6*163.7375)
0.112 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
163.7375*92.5201*1/(2*20,000*1 + 163.7375*(1 - 0.2))
0.3775 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
24.0945*0.3775*1 + 2*0.375*0.3775*1*(1 - 0.855)
9.1365 in2

=
24.0945*(1*0.3951 - 1*0.3775) - 2*0.375*(1*0.3951 - 1*0.3775)*(1 - 0.855)
0.4219 in2
2*(0.3951 + 0.375)*(1*0.3951 - 1*0.3775) - 2*0.375*(1*0.3951 - 1*0.3775)*(1 - 0.855)
0.0252 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.112)*0.855*0.3951
0.4442 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.112)*(2.5*0.375 + 0.5625)*0.855
0.6746 in2

=
5*t*ti*fr2
5*0.3951*0.25*0.855
0.4222 in2
237/468
A41
5*ti*ti*fr2
5*0.25*0.25*0.855
0.2672 in2
2*h*ti*fr2
2*0.875*0.25*0.855
0.3741 in2
Leg2*fr3
0.54552*0.855
0.2544 in2

A42 =
Leg2*fr4
A43
A5
0.56252*1
0.3164 in2
Leg2*fr2
0.38392*0.855
0.126 in2
(37.8672 - 24.8672)*0.5625*1
7.3125 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.4219 + 0.4442 + 0.2672 + 0.2544 + 0.3164 + 0.126 + 7.3125
9.1426 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1975 in
tw(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

UG-45 Nozzle Neck Thickness Check (Access Opening)
Wall thickness req'd per UG-45(a): tr1 = 0.237 in (E =1)
tr3 = 0.1875 in
238/468

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*37.8672*0.5625*9,800 = 327,892.38 lbf
(/2)*Nozzle OD*Leg*Sl = (/2)*24*0.3839*8,379 = 121,275.69 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9.1365 - 0.4219 + 2*0.375*0.855*(1*0.3951 - 1*0.3775))*20,000
174,517.3 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4442 + 7.3125 + 0.2544 + 0.3164)*20,000
166,550 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4442 + 0.2672 + 0.2544 + 0.126 + 2*0.375*0.3951*0.855)*20,000
26,902.63 lbf
W3-3 =
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0.4442 + 0.2672 + 7.3125 + 0.2544 + 0.3164 + 0.126 + 2*0.375*0.3951*0.855)*20,000
239/468
179,480.6 lbf
240/468

Path 1-1 through (2) & (3) = 327,892.4 + 166,577.8 = 494,470.19 lbf
Path 2-2 through (1), (4), (5), (6) = 177,683 + 220,432.9 + 121,275.7 + 313,845.1 = 833,236.69 lbf
Path 3-3 through (2), (4), (5) = 327,892.4 + 220,432.9 + 121,275.7 = 669,601 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 201.66 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
11.1418 11.1478 1.3149 0.808 0.855 7.3125 0.8574 0.1366 0.4375

Weld load
W
Path 1-1
strength
Weld load
W1-1
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
197,487.75 174,148 548,820.94 52,973.35 959,387.38 205,551.34 795,751.63

Required weld
size (in)
Actual weld
size (in)
0.25
0.3938
0.26
0.3938
0.35
0.5625
Weld description
Status

d = 23.8376 in

2.5*(tn - Cn - C) = 1.25 in
241/468

trn
P*Rn/(Sn*E - 0.6*P)
201.6647*11.5/(17,100*1 - 0.6*201.6647)
0.1366 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
201.6647*92.5201*1/(2*20,000*1 + 201.6647*(1 - 0.2))
0.4646 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
23.8376*0.4646*1 + 2*0.5*0.4646*1*(1 - 0.855)
11.1418 in2

=
23.8376*(1*0.5201 - 1*0.4646) - 2*0.5*(1*0.5201 - 1*0.4646)*(1 - 0.855)
1.3149 in2
2*(0.5201 + 0.5)*(1*0.5201 - 1*0.4646) - 2*0.5*(1*0.5201 - 1*0.4646)*(1 - 0.855)
0.1052 in2

=
5*(tn - trn)*fr2*t
5*(0.5 - 0.1366)*0.855*0.5201
0.808 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.1366)*(2.5*0.5 + 0.5625)*0.855
1.1263 in2

=
5*t*ti*fr2
5*0.5201*0.5*0.855
242/468
A41
A42
A43
A5
1.1117 in2
5*ti*ti*fr2
5*0.5*0.5*0.855
1.0688 in2
2*h*ti*fr2
2*1*0.5*0.855
0.855 in2
Leg2*fr3
0.56252*0.855
0.2705 in2
Leg2*fr4
0.56252*1
0.3164 in2
Leg2*fr2
0.56252*0.855
0.2705 in2
(37.8672 - 24.8672)*0.5625*1
7.3125 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.3149 + 0.808 + 0.855 + 0.2705 + 0.3164 + 0.2705 + 7.3125
11.1478 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.26 in
tw(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

tr3 = 0.0625 in
243/468

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*37.8672*0.5625*9,800 = 327,892.38 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(11.1418 - 1.3149 + 2*0.5*0.855*(1*0.5201 - 1*0.4646))*20,000
197,487.8 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.808 + 7.3125 + 0.2705 + 0.3164)*20,000
174,148 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.808 + 0.855 + 0.2705 + 0.2705 + 2*0.5*0.5201*0.855)*20,000
52,973.35 lbf
W3-3 =
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0.808 + 0.855 + 7.3125 + 0.2705 + 0.3164 + 0.2705 + 2*0.5*0.5201*0.855)*20,000
244/468
205,551.3 lbf

Path 1-1 through (2) & (3) = 327,892.4 + 220,928.6 = 548,820.94 lbf
Path 2-2 through (1), (4), (5), (6) = 177,683 + 290,176.3 + 177,683 + 313,845.1 = 959,387.38 lbf
Path 3-3 through (2), (4), (5) = 327,892.4 + 290,176.3 + 177,683 = 795,751.63 lbf
245/468
MANHOLE (MH2)
tw(lower) = 0.52 in
Leg41 =
0.5625 in
tw(upper) = 0.5625 in
Leg42 =
0.5625 in
Leg43 =
0.5625 in
hnew =
1 in
Dp =
37.8672 in
te =
0.5625 in
Located on:
F&D Head #2
1.7265 psi
Nozzle description:
24" X Heavy
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
37.8672 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.7265 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
yes
0.52 in
-29 in
23 in
0.5 in
0.125 in
24.0945 in
7.8484 in
9.7284 in
24 in
Pad is split:
no
246/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)

For P = 163.74 psi @ 200 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
9.1365 9.1406 0.42 0.4441 0.2672 7.3125 0.6968 0.237 0.4375

Weld load
W
Path 1-1
strength
Weld load
W1-1
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
174,554.27 166,547.98 494,470.13 26,899.63 833,192.75 179,477.61 669,557

Required weld
size (in)
Actual weld
size (in)
0.25
0.3938
0.1975
0.3938
0.2625
0.5625
Weld description
Status

0.4375 in
Nozzle rated MDMT:
-155

Pad rated MDMT:
F
in
-42.68 F

d = 24.0945 in

2.5*(tn - Cn - C) = 0.625 in
247/468
trn
P*Rn/(Sn*E - 0.6*P)
163.7375*11.625/(17,100*1 - 0.6*163.7375)
0.112 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
163.7375*92.52*1/(2*20,000*1 + 163.7375*(1 - 0.2))
0.3775 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
24.0945*0.3775*1 + 2*0.375*0.3775*1*(1 - 0.855)
9.1365 in2

=
24.0945*(1*0.395 - 1*0.3775) - 2*0.375*(1*0.395 - 1*0.3775)*(1 - 0.855)
0.42 in2
2*(0.395 + 0.375)*(1*0.395 - 1*0.3775) - 2*0.375*(1*0.395 - 1*0.3775)*(1 - 0.855)
0.0251 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.112)*0.855*0.395
0.4441 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.112)*(2.5*0.375 + 0.5625)*0.855
0.6746 in2

=
5*t*ti*fr2
5*0.395*0.25*0.855
0.4222 in2
248/468
A41
5*ti*ti*fr2
5*0.25*0.25*0.855
0.2672 in2
2*h*ti*fr2
2*0.875*0.25*0.855
0.3741 in2
Leg2*fr3
0.54542*0.855
0.2544 in2

A42 =
Leg2*fr4
A43
A5
0.56252*1
0.3164 in2
Leg2*fr2
0.38392*0.855
0.126 in2
(37.8672 - 24.8672)*0.5625*1
7.3125 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.42 + 0.4441 + 0.2672 + 0.2544 + 0.3164 + 0.126 + 7.3125
9.1406 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1975 in
tw(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

tr3 = 0.1875 in
249/468

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*37.8672*0.5625*9,800 = 327,892.34 lbf
(/2)*Nozzle OD*tw*Sg = (/2)*24*0.395*14,800 = 220,389 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9.1365 - 0.42 + 2*0.375*0.855*(1*0.395 - 1*0.3775))*20,000
174,554.3 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4441 + 7.3125 + 0.2544 + 0.3164)*20,000
166,548 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4441 + 0.2672 + 0.2544 + 0.126 + 2*0.375*0.395*0.855)*20,000
26,899.63 lbf
W3-3 =
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0.4441 + 0.2672 + 7.3125 + 0.2544 + 0.3164 + 0.126 + 2*0.375*0.395*0.855)*20,000
250/468
179,477.6 lbf
251/468

Path 1-1 through (2) & (3) = 327,892.3 + 166,577.8 = 494,470.13 lbf
Path 2-2 through (1), (4), (5), (6) = 177,683 + 220,389 + 121,275.7 + 313,845.1 = 833,192.75 lbf
Path 3-3 through (2), (4), (5) = 327,892.3 + 220,389 + 121,275.7 = 669,557 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 201.66 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
11.1418 11.1457 1.313 0.8078 0.855 7.3125 0.8574 0.1366 0.4375

Weld load
W
Path 1-1
strength
Weld load
W1-1
Path 2-2
strength
Weld load
W2-2
197,524.41 174,143.98 548,820.94 52,968
Weld load
W3-3
Path 3-3
strength
959,343.38 205,545.98 795,707.69

Required weld
size (in)
Actual weld
size (in)
0.25
0.3938
0.26
0.3938
0.35
0.5625
Weld description
Status

d = 23.8376 in

2.5*(tn - Cn - C) = 1.25 in
252/468

trn
P*Rn/(Sn*E - 0.6*P)
201.6647*11.5/(17,100*1 - 0.6*201.6647)
0.1366 in

tr
P*Lo*M/(2*S*E + P*(M - 0.2))
201.6647*92.52*1/(2*20,000*1 + 201.6647*(1 - 0.2))
0.4646 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
23.8376*0.4646*1 + 2*0.5*0.4646*1*(1 - 0.855)
11.1418 in2

=
23.8376*(1*0.52 - 1*0.4646) - 2*0.5*(1*0.52 - 1*0.4646)*(1 - 0.855)
1.313 in2
2*(0.52 + 0.5)*(1*0.52 - 1*0.4646) - 2*0.5*(1*0.52 - 1*0.4646)*(1 - 0.855)
0.105 in2

=
5*(tn - trn)*fr2*t
5*(0.5 - 0.1366)*0.855*0.52
0.8078 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.1366)*(2.5*0.5 + 0.5625)*0.855
1.1263 in2

=
5*t*ti*fr2
5*0.52*0.5*0.855
253/468
A41
A42
A43
A5
1.1115 in2
5*ti*ti*fr2
5*0.5*0.5*0.855
1.0688 in2
2*h*ti*fr2
2*1*0.5*0.855
0.855 in2
Leg2*fr3
0.56252*0.855
0.2705 in2
Leg2*fr4
0.56252*1
0.3164 in2
Leg2*fr2
0.56252*0.855
0.2705 in2
(37.8672 - 24.8672)*0.5625*1
7.3125 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.313 + 0.8078 + 0.855 + 0.2705 + 0.3164 + 0.2705 + 7.3125
11.1457 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.26 in
tw(actual) = 0.7*Leg = 0.7*0.5625 = 0.3938 in

tr3 = 0.0625 in
254/468

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*37.8672*0.5625*9,800 = 327,892.34 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(11.1418 - 1.313 + 2*0.5*0.855*(1*0.52 - 1*0.4646))*20,000
197,524.4 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8078 + 7.3125 + 0.2705 + 0.3164)*20,000
174,144 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8078 + 0.855 + 0.2705 + 0.2705 + 2*0.5*0.52*0.855)*20,000
52,968 lbf
W3-3 =
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(0.8078 + 0.855 + 7.3125 + 0.2705 + 0.3164 + 0.2705 + 2*0.5*0.52*0.855)*20,000
255/468
205,546 lbf

Path 1-1 through (2) & (3) = 327,892.3 + 220,928.6 = 548,820.94 lbf
Path 2-2 through (1), (4), (5), (6) = 177,683 + 290,132.3 + 177,683 + 313,845.1 = 959,343.38 lbf
Path 3-3 through (2), (4), (5) = 327,892.3 + 290,132.3 + 177,683 = 795,707.69 lbf
256/468
OIL OUTLET (N2)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
2 in
Dp =
10.625 in
te =
0.5 in
Located on:
Cylinder #6
2.5803 psi
Nozzle description:
6" Sch 80 (XS)
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
10.625 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
20 in
59 in
5.761 in
0.432 in
0.125 in
7 in
8 in
Pad is split:
no
257/468

UG-45
Nozzle Wall
Thickness
Summary
(in)
UG-37 Area Calculation Summary (in2)

For P = 147.45 psi @ 200 F
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
2.2868 3.1415 0.0007 0.4505 0.1416 2
treq
tmin
0.5487 0.37 0.378

Weld load
W
Weld load
W1-1
45,722.84 58,218
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
118,249.27 21,753.38 206,390.03 66,753.38 167,563.19

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2149
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2149
0.5
weld size is
adequate

0.378 in
Nozzle rated MDMT:
-155 F

Pad rated MDMT:
in
-33.9 F

d = 6.011 in

2.5*(tn - Cn - C) = 0.455 in
258/468

trn
P*Rn/(Sn*E - 0.6*P)
147.4457*3.0055/(17,100*1 - 0.6*147.4457)
0.026 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
6.011*0.3749*1 + 2*0.307*0.3749*1*(1 - 0.855)
2.2868 in2

=
6.011*(1*0.375 - 1*0.3749) - 2*0.307*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0007 in2
2*(0.375 + 0.307)*(1*0.375 - 1*0.3749) - 2*0.307*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2

=
5*(tn - trn)*fr2*t
5*(0.307 - 0.026)*0.855*0.375
0.4505 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.307 - 0.026)*(2.5*0.307 + 0.5)*0.855
0.609 in2

=
5*t*ti*fr2
5*0.375*0.182*0.855
259/468
A41
0.2918 in2
5*ti*ti*fr2
5*0.182*0.182*0.855
0.1416 in2
2*h*ti*fr2
2*1.875*0.182*0.855
0.5835 in2
Leg2*fr3
0.49612*0.855
0.2104 in2

A42 =
Leg2*fr4
A43
A5
0.52*1
0.25 in2
Leg2*fr2
0.32142*0.855
0.0883 in2
(10.625 - 6.011 - 2*0.307)*0.5*1
2 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0007 + 0.4505 + 0.1416 + 0.2104 + 0.25 + 0.0883 + 2
3.1415 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1511 in (E =1)
tr2 = 0.4999 in
260/468
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.37 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*10.625*0.5*9,800 = 81,779.59 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.2868 - 0.0007 + 2*0.307*0.855*(1*0.375 - 1*0.3749))*20,000
45,722.84 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4505 + 2 + 0.2104 + 0.25)*20,000
58,218 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
261/468
(0.4505 + 0.1416 + 0.2104 + 0.0883 + 2*0.307*0.375*0.855)*20,000
21,753.38 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4505 + 0.1416 + 2 + 0.2104 + 0.25 + 0.0883 + 2*0.307*0.375*0.855)*20,000
66,753.38 lbf
262/468

Path 1-1 through (2) & (3) = 81,779.59 + 36,469.69 = 118,249.27 lbf
Path 2-2 through (1), (4), (5), (6) = 43,598.14 + 57,756.22 + 28,027.38 + 77,008.29 = 206,390.03 lbf
Path 3-3 through (2), (4), (5) = 81,779.59 + 57,756.22 + 28,027.38 = 167,563.19 lbf

UG-45
Nozzle Wall
Thickness
Summary
(in)

For P = 196.83 psi @ 70 F
The nozzle
passes UG-45
A
required
A
available
A1
2.9428 4.325
A2
A3
A
welds
A5
0.0003 0.852 0.7978 2
treq
tmin
0.6749 0.245 0.378

Weld load
W
Weld load
W1-1
58,851.66 66,262
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
132,083.16 48,935.55 241,212.86 93,881.55 202,386.02

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3024
0.5
weld size is
adequate

d = 5.761 in
263/468
2.5*(tn - Cn - C) = 1.08 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*2.8805/(17,100*1 - 0.6*196.8308)
0.0334 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
5.761*0.5*1 + 2*0.432*0.5*1*(1 - 0.855)
2.9428 in2

=
5.761*(1*0.5 - 1*0.5) - 2*0.432*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0003 in2
2*(0.5 + 0.432)*(1*0.5 - 1*0.5) - 2*0.432*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2

=
5*(tn - trn)*fr2*t
5*(0.432 - 0.0334)*0.855*0.5
0.852 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.432 - 0.0334)*(2.5*0.432 + 0.5)*0.855
1.0769 in2

=
5*t*ti*fr2
264/468
A41
A42
5*0.5*0.432*0.855
0.9234 in2
5*ti*ti*fr2
5*0.432*0.432*0.855
0.7978 in2
2*h*ti*fr2
2*2*0.432*0.855
1.4774 in2
Leg2*fr3
0.52*0.855
0.2138 in2
Leg2*fr4
0.49732*1
0.2473 in2

A43 =
Leg2*fr2
A5
0.52*0.855
0.2138 in2
(10.625 - 5.761 - 2*0.432)*0.5*1
2 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0003 + 0.852 + 0.7978 + 0.2138 + 0.2473 + 0.2138 + 2
4.325 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0334 in (E =1)
265/468
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.245 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*10.625*0.5*9,800 = 81,779.59 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.9428 - 0.0003 + 2*0.432*0.855*(1*0.5 - 1*0.5))*20,000
58,851.66 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.852 + 2 + 0.2138 + 0.2473)*20,000
66,262 lbf
266/468
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.852 + 0.7978 + 0.2138 + 0.2138 + 2*0.432*0.5*0.855)*20,000
48,935.55 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.852 + 0.7978 + 2 + 0.2138 + 0.2473 + 0.2138 + 2*0.432*0.5*0.855)*20,000
93,881.55 lbf

Path 1-1 through (2) & (3) = 81,779.59 + 50,303.58 = 132,083.16 lbf
Path 2-2 through (1), (4), (5), (6) = 43,598.14 + 77,008.29 + 43,598.14 + 77,008.29 = 241,212.86 lbf
Path 3-3 through (2), (4), (5) = 81,779.59 + 77,008.29 + 43,598.14 = 202,386.02 lbf
267/468
PI (N10)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
124 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
268/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
269/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
270/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
271/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

272/468
PIT (N12)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #5
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
104 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
273/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
274/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
275/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
276/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

277/468
PSV (N8)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #1
0 psi
Nozzle description:
3" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
370 in
59 in
2.624 in
0.438 in
0.125 in
7.06 in
8 in
278/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.314 0.3833

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2191
0.35
Status


Nozzle rated MDMT:
-155

d = 2.874 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*1.437/(17,100*1 - 0.6*147.4335)
0.0125 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
279/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1375 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.314 in
280/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 169.26 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.1834 1.1838 0.1744 0.7956 --
A
welds
A5
--
treq
tmin
0.2138 0.189 0.3833

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.25
0.35
Status

d = 2.624 in

trn
P*Rn/(Sn*E - 0.6*P)
169.2619*1.312/(17,100*1 - 0.6*169.2619)
0.0131 in

tr
P*Ro/(S*E + 0.4*P)
169.2619*51/(20,000*1 + 0.4*169.2619)
0.4302 in
281/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.624*0.4302*1 + 2*0.438*0.4302*1*(1 - 0.855)
1.1834 in2

=
2.624*(1*0.5 - 1*0.4302) - 2*0.438*(1*0.5 - 1*0.4302)*(1 - 0.855)
0.1744 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.4302) - 2*0.438*(1*0.5 - 1*0.4302)*(1 - 0.855)
0.1221 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.0131)*0.855*0.5
0.9082 in2
5*(tn - trn)*fr2*tn
5*(0.438 - 0.0131)*0.855*0.438
0.7956 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.1744 + 0.7956 + 0.2138
1.1838 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
282/468

tr1 = 0.0131 in (E =1)
tr2 = 0.4302 in
tr3 = 0.0625 in

tr5 = 0.4302 in
tr6 = 0.189 in

283/468
RD (N9)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
7.5 in
te =
0.5 in
Located on:
Cylinder #1
0 psi
Nozzle description:
4" Sch 120
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
7.5 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.5 in
350 in
59 in
3.624 in
0.438 in
0.125 in
7.06 in
8 in
Pad is split:
no
284/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.43 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4862 2.2944 0.0006 0.4748 --
A
welds
A5
treq
tmin
1.5 0.319 0.3324 0.3833

Weld load
W
Weld load
W1-1
29,713.49 45,876
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
82,367.94 17,718.22 121,151.98 49,890.23 96,957.41

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2191
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2191
0.5
weld size is
adequate

0.3833 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-35.7

d = 3.874 in

285/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4335*1.937/(17,100*1 - 0.6*147.4335)
0.0168 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.874*0.3749*1 + 2*0.313*0.3749*1*(1 - 0.855)
1.4862 in2

=
3.874*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0006 in2
2*(0.375 + 0.313)*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2
A41
5*(tn - trn)*fr2*t
5*(0.313 - 0.0168)*0.855*0.375
0.4748 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.313 - 0.0168)*(2.5*0.313 + 0.5)*0.855
0.6496 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
286/468
A42
Leg2*fr4
0.32962*1
0.1086 in2

A5
=
=
(7.5 - 3.874 - 2*0.313)*0.5*1
1.5 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0006 + 0.4748 + 0.2104 + 0.1086 + 1.5
2.2944 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1418 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.3324 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

287/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4862 - 0.0006 + 2*0.313*0.855*(1*0.375 - 1*0.3749))*20,000
29,713.49 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4748 + 1.5 + 0.2104 + 0.1086)*20,000
45,876 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 0.2104 + 0 + 2*0.313*0.375*0.855)*20,000
17,718.22 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 1.5 + 0.2104 + 0.1086 + 0 + 2*0.313*0.375*0.855)*20,000
49,890.23 lbf
288/468

Path 1-1 through (2) & (3) = 57,726.77 + 24,641.17 = 82,367.94 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 39,230.64 + 52,307.52 = 121,151.98 lbf
Path 3-3 through (2), (4) = 57,726.77 + 39,230.64 = 96,957.41 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.8753 2.4793 0.0002 0.8913 --
A
welds
A5
treq
tmin
1.374 0.2138 0.2074 0.3833

Weld load
W
Path 1-1
strength
Weld load
W1-1
37,503.2 49,582
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
91,179.23 29,591.8 134,228.88 57,071.8 110,034.28

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3066
0.5
weld size is
adequate

d = 3.624 in

289/468
trn
P*Rn/(Sn*E - 0.6*P)
196.8308*1.812/(17,100*1 - 0.6*196.8308)
0.021 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.624*0.5*1 + 2*0.438*0.5*1*(1 - 0.855)
1.8753 in2

=
3.624*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0002 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.021)*0.855*0.5
0.8913 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.438 - 0.021)*(2.5*0.438 + 0.5)*0.855
1.1373 in2
Leg2*fr3
0.52*0.855
0.2138 in2
290/468
A42
Leg2*fr4
02*1
0 in2

A5
=
=
(7.248 - 3.624 - 2*0.438)*0.5*1
1.374 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0002 + 0.8913 + 0.2138 + 0 + 1.374
2.4793 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.021 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

291/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.8753 - 0.0002 + 2*0.438*0.855*(1*0.5 - 1*0.5))*20,000
37,503.2 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8913 + 1.374 + 0.2138 + 0)*20,000
49,582 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 0.2138 + 0 + 2*0.438*0.5*0.855)*20,000
29,591.8 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 1.374 + 0.2138 + 0 + 0 + 2*0.438*0.5*0.855)*20,000
57,071.8 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 33,452.46 = 91,179.23 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 52,307.52 + 52,307.52 = 134,228.88 lbf
Path 3-3 through (2), (4) = 57,726.77 + 52,307.52 = 110,034.28 lbf
292/468
SAMPLE (N20A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
0.5882 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.5882 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
144 in
59 in
-12 in
1.687 in
0.344 in
0.125 in
1.9935 in
8.4094 in
9.1594 in
293/468


(in2)
For P = 147.49 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.9935 in

trn
P*Rn/(Sn*E - 0.6*P)
147.493*0.9685/(17,100*1 - 0.6*147.493)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.493*51/(20,000*1 + 0.4*147.493)
294/468
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in
295/468



(in2)
For P = 147.49 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.493*0.9685/(17,100*1 - 0.6*147.493)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.493*51/(20,000*1 + 0.4*147.493)
0.375 in
296/468

tr1 = 0.1334 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in
297/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.7365 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
298/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
299/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
300/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

301/468
SAMPLE (N20B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
0.9676 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.9676 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
144 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
302/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4192*0.9685/(17,100*1 - 0.6*147.4192)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4192*51/(20,000*1 + 0.4*147.4192)
303/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
304/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
305/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

306/468
SAMPLE (N20C)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
1.3471 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.3471 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
144 in
59 in
12 in
1.687 in
0.344 in
0.125 in
1.9935 in
8.4094 in
9.1594 in
307/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.9935 in

trn
P*Rn/(Sn*E - 0.6*P)
147.421*0.9685/(17,100*1 - 0.6*147.421)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.421*51/(20,000*1 + 0.4*147.421)
308/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
309/468



(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.421*0.9685/(17,100*1 - 0.6*147.421)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.421*51/(20,000*1 + 0.4*147.421)
0.3748 in
310/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
311/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.7365 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
312/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
313/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
314/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

315/468
SAMPLE (N20D)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
1.7265 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.7265 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
144 in
59 in
24 in
1.687 in
0.344 in
0.125 in
2.1985 in
12.6365 in
13.3865 in
316/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.1985 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4228*0.9685/(17,100*1 - 0.6*147.4228)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4228*51/(20,000*1 + 0.4*147.4228)
317/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
318/468



(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4228*0.9685/(17,100*1 - 0.6*147.4228)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4228*51/(20,000*1 + 0.4*147.4228)
0.3748 in
319/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
320/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 1.9161 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
321/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
322/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
323/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

324/468
SAMPLE (N20E)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
2.106 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.106 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
144 in
59 in
36 in
1.687 in
0.344 in
0.125 in
2.7489 in
20.9795 in
21.7295 in
325/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.7489 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4246*0.9685/(17,100*1 - 0.6*147.4246)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4246*51/(20,000*1 + 0.4*147.4246)
326/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
327/468



(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4246*0.9685/(17,100*1 - 0.6*147.4246)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4246*51/(20,000*1 + 0.4*147.4246)
0.3748 in
328/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
329/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6249 1.2804 0.5751 0.4915 --
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.4 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
330/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.4*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.6249 in2

=
2.4*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.5751 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.5751 + 0.4915 + 0.2138
1.2804 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
331/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
332/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
333/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

334/468
SAMPLE (N20F)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #6
2.106 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.106 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
34 in
59 in
36 in
1.687 in
0.344 in
0.125 in
2.7489 in
20.9795 in
21.7295 in
335/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.7489 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4246*0.9685/(17,100*1 - 0.6*147.4246)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4246*51/(20,000*1 + 0.4*147.4246)
336/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
337/468



(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4246*0.9685/(17,100*1 - 0.6*147.4246)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4246*51/(20,000*1 + 0.4*147.4246)
0.3748 in
338/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
339/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6249 1.2804 0.5751 0.4915 --
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.4 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
340/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.4*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.6249 in2

=
2.4*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.5751 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.5751 + 0.4915 + 0.2138
1.2804 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
341/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
342/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
343/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

344/468
SAND OUTLET (N4A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
7.5 in
te =
0.5 in
Located on:
Cylinder #1
2.5803 psi
Nozzle description:
4" Sch 120
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
7.5 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
352.9999 in
59 in
3.624 in
0.438 in
0.125 in
7.06 in
8 in
Pad is split:
no
345/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.45 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4863 2.2943 0.0005 0.4748 --
A
welds
A5
treq
tmin
1.5 0.319 0.3324 0.3833

Weld load
W
Weld load
W1-1
29,717.54 45,876
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
82,367.94 17,718.22 121,151.98 49,890.23 96,957.41

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2191
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2191
0.5
weld size is
adequate

0.3833 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-33.9

d = 3.874 in

346/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4457*1.937/(17,100*1 - 0.6*147.4457)
0.0168 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.874*0.3749*1 + 2*0.313*0.3749*1*(1 - 0.855)
1.4863 in2

=
3.874*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0005 in2
2*(0.375 + 0.313)*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2
A41
5*(tn - trn)*fr2*t
5*(0.313 - 0.0168)*0.855*0.375
0.4748 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.313 - 0.0168)*(2.5*0.313 + 0.5)*0.855
0.6496 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
347/468
A42
Leg2*fr4
0.32962*1
0.1086 in2

A5
=
=
(7.5 - 3.874 - 2*0.313)*0.5*1
1.5 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0005 + 0.4748 + 0.2104 + 0.1086 + 1.5
2.2943 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1418 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.3324 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

348/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4863 - 0.0005 + 2*0.313*0.855*(1*0.375 - 1*0.3749))*20,000
29,717.54 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4748 + 1.5 + 0.2104 + 0.1086)*20,000
45,876 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 0.2104 + 0 + 2*0.313*0.375*0.855)*20,000
17,718.22 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 1.5 + 0.2104 + 0.1086 + 0 + 2*0.313*0.375*0.855)*20,000
49,890.23 lbf
349/468

Path 1-1 through (2) & (3) = 57,726.77 + 24,641.17 = 82,367.94 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 39,230.64 + 52,307.52 = 121,151.98 lbf
Path 3-3 through (2), (4) = 57,726.77 + 39,230.64 = 96,957.41 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.8753 2.4793 0.0002 0.8913 --
A
welds
A5
treq
tmin
1.374 0.2138 0.2074 0.3833

Weld load
W
Path 1-1
strength
Weld load
W1-1
37,503.2 49,582
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
91,179.23 29,591.8 134,228.88 57,071.8 110,034.28

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3066
0.5
weld size is
adequate

d = 3.624 in

350/468
trn
P*Rn/(Sn*E - 0.6*P)
196.8308*1.812/(17,100*1 - 0.6*196.8308)
0.021 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.624*0.5*1 + 2*0.438*0.5*1*(1 - 0.855)
1.8753 in2

=
3.624*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0002 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.021)*0.855*0.5
0.8913 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.438 - 0.021)*(2.5*0.438 + 0.5)*0.855
1.1373 in2
Leg2*fr3
0.52*0.855
0.2138 in2
351/468
A42
Leg2*fr4
02*1
0 in2

A5
=
=
(7.248 - 3.624 - 2*0.438)*0.5*1
1.374 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0002 + 0.8913 + 0.2138 + 0 + 1.374
2.4793 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.021 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

352/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.8753 - 0.0002 + 2*0.438*0.855*(1*0.5 - 1*0.5))*20,000
37,503.2 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8913 + 1.374 + 0.2138 + 0)*20,000
49,582 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 0.2138 + 0 + 2*0.438*0.5*0.855)*20,000
29,591.8 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 1.374 + 0.2138 + 0 + 0 + 2*0.438*0.5*0.855)*20,000
57,071.8 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 33,452.46 = 91,179.23 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 52,307.52 + 52,307.52 = 134,228.88 lbf
Path 3-3 through (2), (4) = 57,726.77 + 52,307.52 = 110,034.28 lbf
353/468
SAND OUTLET (N4B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
7.5 in
te =
0.5 in
Located on:
Cylinder #2
2.5803 psi
Nozzle description:
4" Sch 120
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
7.5 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
273 in
59 in
3.624 in
0.438 in
0.125 in
7.06 in
8 in
Pad is split:
no
354/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.45 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4863 2.2943 0.0005 0.4748 --
A
welds
A5
treq
tmin
1.5 0.319 0.3324 0.3833

Weld load
W
Weld load
W1-1
29,717.54 45,876
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
82,367.94 17,718.22 121,151.98 49,890.23 96,957.41

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2191
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2191
0.5
weld size is
adequate

0.3833 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-33.9

d = 3.874 in

355/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4457*1.937/(17,100*1 - 0.6*147.4457)
0.0168 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.874*0.3749*1 + 2*0.313*0.3749*1*(1 - 0.855)
1.4863 in2

=
3.874*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0005 in2
2*(0.375 + 0.313)*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2
A41
5*(tn - trn)*fr2*t
5*(0.313 - 0.0168)*0.855*0.375
0.4748 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.313 - 0.0168)*(2.5*0.313 + 0.5)*0.855
0.6496 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
356/468
A42
Leg2*fr4
0.32962*1
0.1086 in2

A5
=
=
(7.5 - 3.874 - 2*0.313)*0.5*1
1.5 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0005 + 0.4748 + 0.2104 + 0.1086 + 1.5
2.2943 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1418 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.3324 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

357/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4863 - 0.0005 + 2*0.313*0.855*(1*0.375 - 1*0.3749))*20,000
29,717.54 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4748 + 1.5 + 0.2104 + 0.1086)*20,000
45,876 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 0.2104 + 0 + 2*0.313*0.375*0.855)*20,000
17,718.22 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 1.5 + 0.2104 + 0.1086 + 0 + 2*0.313*0.375*0.855)*20,000
49,890.23 lbf
358/468

Path 1-1 through (2) & (3) = 57,726.77 + 24,641.17 = 82,367.94 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 39,230.64 + 52,307.52 = 121,151.98 lbf
Path 3-3 through (2), (4) = 57,726.77 + 39,230.64 = 96,957.41 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.8753 2.4793 0.0002 0.8913 --
A
welds
A5
treq
tmin
1.374 0.2138 0.2074 0.3833

Weld load
W
Path 1-1
strength
Weld load
W1-1
37,503.2 49,582
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
91,179.23 29,591.8 134,228.88 57,071.8 110,034.28

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3066
0.5
weld size is
adequate

d = 3.624 in

359/468
trn
P*Rn/(Sn*E - 0.6*P)
196.8308*1.812/(17,100*1 - 0.6*196.8308)
0.021 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.624*0.5*1 + 2*0.438*0.5*1*(1 - 0.855)
1.8753 in2

=
3.624*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0002 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.021)*0.855*0.5
0.8913 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.438 - 0.021)*(2.5*0.438 + 0.5)*0.855
1.1373 in2
Leg2*fr3
0.52*0.855
0.2138 in2
360/468
A42
Leg2*fr4
02*1
0 in2

A5
=
=
(7.248 - 3.624 - 2*0.438)*0.5*1
1.374 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0002 + 0.8913 + 0.2138 + 0 + 1.374
2.4793 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.021 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

361/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.8753 - 0.0002 + 2*0.438*0.855*(1*0.5 - 1*0.5))*20,000
37,503.2 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8913 + 1.374 + 0.2138 + 0)*20,000
49,582 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 0.2138 + 0 + 2*0.438*0.5*0.855)*20,000
29,591.8 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 1.374 + 0.2138 + 0 + 0 + 2*0.438*0.5*0.855)*20,000
57,071.8 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 33,452.46 = 91,179.23 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 52,307.52 + 52,307.52 = 134,228.88 lbf
Path 3-3 through (2), (4) = 57,726.77 + 52,307.52 = 110,034.28 lbf
362/468
SAND OUTLET (N4C)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
7.5 in
te =
0.5 in
Located on:
Cylinder #4
2.5803 psi
Nozzle description:
4" Sch 120
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
7.5 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
193 in
59 in
3.624 in
0.438 in
0.125 in
7.06 in
8 in
Pad is split:
no
363/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.45 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4863 2.2943 0.0005 0.4748 --
A
welds
A5
treq
tmin
1.5 0.319 0.3324 0.3833

Weld load
W
Weld load
W1-1
29,717.54 45,876
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
82,367.94 17,718.22 121,151.98 49,890.23 96,957.41

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2191
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2191
0.5
weld size is
adequate

0.3833 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-33.9

d = 3.874 in

364/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4457*1.937/(17,100*1 - 0.6*147.4457)
0.0168 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.874*0.3749*1 + 2*0.313*0.3749*1*(1 - 0.855)
1.4863 in2

=
3.874*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0005 in2
2*(0.375 + 0.313)*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2
A41
5*(tn - trn)*fr2*t
5*(0.313 - 0.0168)*0.855*0.375
0.4748 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.313 - 0.0168)*(2.5*0.313 + 0.5)*0.855
0.6496 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
365/468
A42
Leg2*fr4
0.32962*1
0.1086 in2

A5
=
=
(7.5 - 3.874 - 2*0.313)*0.5*1
1.5 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0005 + 0.4748 + 0.2104 + 0.1086 + 1.5
2.2943 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1418 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.3324 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

366/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4863 - 0.0005 + 2*0.313*0.855*(1*0.375 - 1*0.3749))*20,000
29,717.54 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4748 + 1.5 + 0.2104 + 0.1086)*20,000
45,876 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 0.2104 + 0 + 2*0.313*0.375*0.855)*20,000
17,718.22 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 1.5 + 0.2104 + 0.1086 + 0 + 2*0.313*0.375*0.855)*20,000
49,890.23 lbf
367/468

Path 1-1 through (2) & (3) = 57,726.77 + 24,641.17 = 82,367.94 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 39,230.64 + 52,307.52 = 121,151.98 lbf
Path 3-3 through (2), (4) = 57,726.77 + 39,230.64 = 96,957.41 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.8753 2.4793 0.0002 0.8913 --
A
welds
A5
treq
tmin
1.374 0.2138 0.2074 0.3833

Weld load
W
Path 1-1
strength
Weld load
W1-1
37,503.2 49,582
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
91,179.23 29,591.8 134,228.88 57,071.8 110,034.28

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3066
0.5
weld size is
adequate

d = 3.624 in

368/468
trn
P*Rn/(Sn*E - 0.6*P)
196.8308*1.812/(17,100*1 - 0.6*196.8308)
0.021 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.624*0.5*1 + 2*0.438*0.5*1*(1 - 0.855)
1.8753 in2

=
3.624*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0002 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.021)*0.855*0.5
0.8913 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.438 - 0.021)*(2.5*0.438 + 0.5)*0.855
1.1373 in2
Leg2*fr3
0.52*0.855
0.2138 in2
369/468
A42
Leg2*fr4
02*1
0 in2

A5
=
=
(7.248 - 3.624 - 2*0.438)*0.5*1
1.374 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0002 + 0.8913 + 0.2138 + 0 + 1.374
2.4793 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.021 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

370/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.8753 - 0.0002 + 2*0.438*0.855*(1*0.5 - 1*0.5))*20,000
37,503.2 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8913 + 1.374 + 0.2138 + 0)*20,000
49,582 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 0.2138 + 0 + 2*0.438*0.5*0.855)*20,000
29,591.8 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 1.374 + 0.2138 + 0 + 0 + 2*0.438*0.5*0.855)*20,000
57,071.8 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 33,452.46 = 91,179.23 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 52,307.52 + 52,307.52 = 134,228.88 lbf
Path 3-3 through (2), (4) = 57,726.77 + 52,307.52 = 110,034.28 lbf
371/468
SAND OUTLET (N4D)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Dp =
7.5 in
te =
0.5 in
Located on:
Cylinder #5
2.5803 psi
Nozzle description:
4" Sch 120
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
7.5 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
113 in
59 in
3.624 in
0.438 in
0.125 in
7.06 in
8 in
Pad is split:
no
372/468

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 147.45 psi @ 200 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4863 2.2943 0.0005 0.4748 --
A
welds
A5
treq
tmin
1.5 0.319 0.3324 0.3833

Weld load
W
Weld load
W1-1
29,717.54 45,876
Path 1-1
strength
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
82,367.94 17,718.22 121,151.98 49,890.23 96,957.41

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2191
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2191
0.5
weld size is
adequate

0.3833 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-33.9

d = 3.874 in

373/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4457*1.937/(17,100*1 - 0.6*147.4457)
0.0168 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.874*0.3749*1 + 2*0.313*0.3749*1*(1 - 0.855)
1.4863 in2

=
3.874*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0005 in2
2*(0.375 + 0.313)*(1*0.375 - 1*0.3749) - 2*0.313*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2
A41
5*(tn - trn)*fr2*t
5*(0.313 - 0.0168)*0.855*0.375
0.4748 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.313 - 0.0168)*(2.5*0.313 + 0.5)*0.855
0.6496 in2
Leg2*fr3
0.49612*0.855
0.2104 in2
374/468
A42
Leg2*fr4
0.32962*1
0.1086 in2

A5
=
=
(7.5 - 3.874 - 2*0.313)*0.5*1
1.5 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0005 + 0.4748 + 0.2104 + 0.1086 + 1.5
2.2943 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1418 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.3324 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

375/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4863 - 0.0005 + 2*0.313*0.855*(1*0.375 - 1*0.3749))*20,000
29,717.54 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4748 + 1.5 + 0.2104 + 0.1086)*20,000
45,876 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 0.2104 + 0 + 2*0.313*0.375*0.855)*20,000
17,718.22 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4748 + 0 + 1.5 + 0.2104 + 0.1086 + 0 + 2*0.313*0.375*0.855)*20,000
49,890.23 lbf
376/468

Path 1-1 through (2) & (3) = 57,726.77 + 24,641.17 = 82,367.94 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 39,230.64 + 52,307.52 = 121,151.98 lbf
Path 3-3 through (2), (4) = 57,726.77 + 39,230.64 = 96,957.41 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.8753 2.4793 0.0002 0.8913 --
A
welds
A5
treq
tmin
1.374 0.2138 0.2074 0.3833

Weld load
W
Path 1-1
strength
Weld load
W1-1
37,503.2 49,582
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
91,179.23 29,591.8 134,228.88 57,071.8 110,034.28

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3066
0.5
weld size is
adequate

d = 3.624 in

377/468
trn
P*Rn/(Sn*E - 0.6*P)
196.8308*1.812/(17,100*1 - 0.6*196.8308)
0.021 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.624*0.5*1 + 2*0.438*0.5*1*(1 - 0.855)
1.8753 in2

=
3.624*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0002 in2
2*(0.5 + 0.438)*(1*0.5 - 1*0.5) - 2*0.438*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
A41
5*(tn - trn)*fr2*t
5*(0.438 - 0.021)*0.855*0.5
0.8913 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.438 - 0.021)*(2.5*0.438 + 0.5)*0.855
1.1373 in2
Leg2*fr3
0.52*0.855
0.2138 in2
378/468
A42
Leg2*fr4
02*1
0 in2

A5
=
=
(7.248 - 3.624 - 2*0.438)*0.5*1
1.374 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0002 + 0.8913 + 0.2138 + 0 + 1.374
2.4793 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.021 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

379/468

(/2)*Pad OD*Leg*So = (/2)*7.5*0.5*9,800 = 57,726.77 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.8753 - 0.0002 + 2*0.438*0.855*(1*0.5 - 1*0.5))*20,000
37,503.2 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.8913 + 1.374 + 0.2138 + 0)*20,000
49,582 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 0.2138 + 0 + 2*0.438*0.5*0.855)*20,000
29,591.8 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.8913 + 0 + 1.374 + 0.2138 + 0 + 0 + 2*0.438*0.5*0.855)*20,000
57,071.8 lbf

Path 1-1 through (2) & (3) = 57,726.77 + 33,452.46 = 91,179.23 lbf
Path 2-2 through (1), (4), (6) = 29,613.83 + 52,307.52 + 52,307.52 = 134,228.88 lbf
Path 3-3 through (2), (4) = 57,726.77 + 52,307.52 = 110,034.28 lbf
380/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #6
0 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
8 in
58 in
-38 in
1.687 in
0.344 in
0.125 in
2.9237 in
21.9535 in
22.7035 in
381/468


(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 2.9237 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
382/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
383/468



(in2)
For P = 147.43 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4335*0.9685/(17,100*1 - 0.6*147.4335)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4335*51/(20,000*1 + 0.4*147.4335)
0.3749 in
384/468

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
385/468


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 196.83 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6634 1.3189 0.6136 0.4915 --
A
welds
A5
--
treq
tmin
0.2138 0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

d = 2.5541 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
386/468

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
2.5541*0.5*0.5 + 2*0.344*0.5*0.5*(1 - 0.855)
0.6634 in2

=
2.5541*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.6136 in2
2*(0.5 + 0.344)*(1*0.5 - 0.5*0.5) - 2*0.344*(1*0.5 - 0.5*0.5)*(1 - 0.855)
0.3971 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0098)*0.855*0.5
0.7144 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0098)*0.855*0.344
0.4915 in2
Leg2*fr2
0.52*0.855
0.2138 in2
Area =
A1 + A2 + A41
0.6136 + 0.4915 + 0.2138
1.3189 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
387/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in
388/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
389/468

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

390/468
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #6
2.5803 psi
Nozzle description:
2" Sch 160
Nozzle orientation:
180
0.5 in
8 in
59.5 in
1.687 in
0.344 in
0.125 in
Projection available outside vessel, Lpr: 8.5 in
391/468


(in2)
For P = 147.45 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4457*0.9685/(17,100*1 - 0.6*147.4457)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
392/468
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
393/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
394/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

395/468
TI (N11)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
0.9676 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.9676 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
184 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
396/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4192*0.9685/(17,100*1 - 0.6*147.4192)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4192*51/(20,000*1 + 0.4*147.4192)
397/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
398/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
399/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

400/468
TT (N13)
tw(lower) = 0.5 in
Leg41 =
0.5 in
Located on:
Cylinder #4
0.9676 psi
Nozzle description:
2" Sch 160
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.9676 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
90
0.5 in
164 in
59 in
1.687 in
0.344 in
0.125 in
7.25 in
8 in
401/468


(in2)
For P = 147.42 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
0.2598 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.35
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
147.4192*0.9685/(17,100*1 - 0.6*147.4192)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4192*51/(20,000*1 + 0.4*147.4192)
402/468
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.1334 in (E =1)
tr2 = 0.4998 in
tr3 = 0.1875 in

tr5 = 0.4998 in
tr6 = 0.2598 in
403/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.35
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in
404/468
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in
tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

405/468
WASH WATER (N6A)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
3 in
Dp =
6.9375 in
te =
0.5 in
Located on:
Cylinder #2
1.9162 psi
Nozzle description:
2" Sch 160
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
6.9375 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.9162 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
270
0.5 in
306 in
52 in
-30 in
1.687 in
0.344 in
0.125 in
2.4018 in
9.1687 in
9.9187 in
Pad is split:
no
406/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.1533
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.1533
0.5
weld size is
adequate

0.301 in
Nozzle rated MDMT:
-155 F

Pad rated MDMT:
in
-34.4 F

d = 2.4018 in

2.5*(tn - Cn - C) = 0.235 in
407/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4614*0.9685/(17,100*1 - 0.6*147.4614)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4614*51/(20,000*1 + 0.4*147.4614)
0.3749 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
408/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2408
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.2408
0.5
weld size is
adequate

d = 2.0945 in

2.5*(tn - Cn - C) = 0.86 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in
409/468

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

410/468
WASH WATER (N6B)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
3 in
Dp =
6.9375 in
te =
0.5 in
Located on:
Cylinder #3
1.9162 psi
Nozzle description:
2" Sch 160
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
6.9375 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.9162 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
270
0.5 in
249 in
52 in
-30 in
1.687 in
0.344 in
0.125 in
2.4018 in
9.1687 in
9.9187 in
Pad is split:
no
411/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.1533
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.1533
0.5
weld size is
adequate

0.301 in
Nozzle rated MDMT:
-155 F

Pad rated MDMT:
in
-34.4 F

d = 2.4018 in

2.5*(tn - Cn - C) = 0.235 in
412/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4614*0.9685/(17,100*1 - 0.6*147.4614)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4614*51/(20,000*1 + 0.4*147.4614)
0.3749 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
413/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2408
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.2408
0.5
weld size is
adequate

d = 2.0945 in

2.5*(tn - Cn - C) = 0.86 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in
414/468

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

415/468
WASH WATER (N6C)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
3 in
Dp =
6.9375 in
te =
0.5 in
Located on:
Cylinder #4
1.9162 psi
Nozzle description:
2" Sch 160
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
6.9375 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.9162 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
270
0.5 in
169 in
52 in
-30 in
1.687 in
0.344 in
0.125 in
2.4018 in
9.1687 in
9.9187 in
Pad is split:
no
416/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.1533
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.1533
0.5
weld size is
adequate

0.301 in
Nozzle rated MDMT:
-155 F

Pad rated MDMT:
in
-34.4 F

d = 2.4018 in

2.5*(tn - Cn - C) = 0.235 in
417/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4614*0.9685/(17,100*1 - 0.6*147.4614)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4614*51/(20,000*1 + 0.4*147.4614)
0.3749 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
418/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2408
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.2408
0.5
weld size is
adequate

d = 2.0945 in

2.5*(tn - Cn - C) = 0.86 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in
419/468

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

420/468
WASH WATER (N6D)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
3 in
Dp =
6.9375 in
te =
0.5 in
Located on:
Cylinder #5
1.9162 psi
Nozzle description:
2" Sch 160
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
6.9375 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.9162 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
270
0.5 in
66 in
52 in
-30 in
1.687 in
0.344 in
0.125 in
2.4018 in
9.1687 in
9.9187 in
Pad is split:
no
421/468


(in2)
For P = 147.46 psi @ 200 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.1533
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.1533
0.5
weld size is
adequate

0.301 in
Nozzle rated MDMT:
-155 F

Pad rated MDMT:
in
-34.4 F

d = 2.4018 in

2.5*(tn - Cn - C) = 0.235 in
422/468
trn
P*Rn/(Sn*E - 0.6*P)
147.4614*0.9685/(17,100*1 - 0.6*147.4614)
0.0084 in

tr
P*Ro/(S*E + 0.4*P)
147.4614*51/(20,000*1 + 0.4*147.4614)
0.3749 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1334 in (E =1)
tr2 = 0.4999 in
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.2598 in
423/468



(in2)
For P = 196.83 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.301

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2408
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.2408
0.5
weld size is
adequate

d = 2.0945 in

2.5*(tn - Cn - C) = 0.86 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*0.8435/(17,100*1 - 0.6*196.8308)
0.0098 in
424/468

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0098 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

425/468
WATER OUTLET (N3)
tw(lower) = 0.5 in
Leg41 =
0.5 in
tw(upper) = 0.5 in
Leg42 =
0.5 in
Leg43 =
0.5 in
hnew =
6 in
Dp =
10.625 in
te =
0.5 in
Located on:
Cylinder #5
2.5803 psi
Nozzle description:
6" Sch 80 (XS)
SA-516 70 (II-D p. 18, ln. 22)
Pad diameter:
10.625 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
2.8332 psi
260 psi @ 200F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.5 in
70 in
59 in
5.761 in
0.432 in
0.125 in
7 in
8 in
Pad is split:
no
426/468

UG-45
Nozzle Wall
Thickness
Summary
(in)

For P = 147.45 psi @ 200 F
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
2.2868 3.1415 0.0007 0.4505 0.1416 2
treq
tmin
0.5487 0.37 0.378

Weld load
W
Weld load
W1-1
45,722.84 58,218
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
118,249.27 21,753.38 206,390.03 66,753.38 167,563.19

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.2149
0.35
weld size is
adequate
0.1875
0.35
weld size is
adequate
0.2149
0.5
weld size is
adequate

0.378 in
Nozzle rated MDMT:
-155 F

Pad rated MDMT:
in
-33.9 F

d = 6.011 in

2.5*(tn - Cn - C) = 0.455 in
427/468

trn
P*Rn/(Sn*E - 0.6*P)
147.4457*3.0055/(17,100*1 - 0.6*147.4457)
0.026 in

tr
P*Ro/(S*E + 0.4*P)
147.4457*51/(20,000*1 + 0.4*147.4457)
0.3749 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
6.011*0.3749*1 + 2*0.307*0.3749*1*(1 - 0.855)
2.2868 in2

=
6.011*(1*0.375 - 1*0.3749) - 2*0.307*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0007 in2
2*(0.375 + 0.307)*(1*0.375 - 1*0.3749) - 2*0.307*(1*0.375 - 1*0.3749)*(1 - 0.855)
0.0002 in2

=
5*(tn - trn)*fr2*t
5*(0.307 - 0.026)*0.855*0.375
0.4505 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.307 - 0.026)*(2.5*0.307 + 0.5)*0.855
0.609 in2

=
5*t*ti*fr2
5*0.375*0.182*0.855
428/468
A41
0.2918 in2
5*ti*ti*fr2
5*0.182*0.182*0.855
0.1416 in2
2*h*ti*fr2
2*5.875*0.182*0.855
1.8284 in2
Leg2*fr3
0.49612*0.855
0.2104 in2

A42 =
Leg2*fr4
A43
A5
0.52*1
0.25 in2
Leg2*fr2
0.32142*0.855
0.0883 in2
(10.625 - 6.011 - 2*0.307)*0.5*1
2 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0007 + 0.4505 + 0.1416 + 0.2104 + 0.25 + 0.0883 + 2
3.1415 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.1511 in (E =1)
tr2 = 0.4999 in
429/468
tr3 = 0.1875 in

tr5 = 0.4999 in
tr6 = 0.37 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*10.625*0.5*9,800 = 81,779.59 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.2868 - 0.0007 + 2*0.307*0.855*(1*0.375 - 1*0.3749))*20,000
45,722.84 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.4505 + 2 + 0.2104 + 0.25)*20,000
58,218 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
430/468
(0.4505 + 0.1416 + 0.2104 + 0.0883 + 2*0.307*0.375*0.855)*20,000
21,753.38 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.4505 + 0.1416 + 2 + 0.2104 + 0.25 + 0.0883 + 2*0.307*0.375*0.855)*20,000
66,753.38 lbf
431/468

Path 1-1 through (2) & (3) = 81,779.59 + 36,469.69 = 118,249.27 lbf
Path 2-2 through (1), (4), (5), (6) = 43,598.14 + 57,756.22 + 28,027.38 + 77,008.29 = 206,390.03 lbf
Path 3-3 through (2), (4), (5) = 81,779.59 + 57,756.22 + 28,027.38 = 167,563.19 lbf

UG-45
Nozzle Wall
Thickness
Summary
(in)

For P = 196.83 psi @ 70 F
The nozzle
passes UG-45
A
required
A
available
A1
2.9428 4.325
A2
A3
A
welds
A5
0.0003 0.852 0.7978 2
treq
tmin
0.6749 0.245 0.378

Weld load
W
Weld load
W1-1
58,851.66 66,262
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
132,083.16 48,935.55 241,212.86 93,881.55 202,386.02

Required weld
size (in)
Weld description
Actual weld
size (in)
Status
0.25
0.35
weld size is
adequate
0.25
0.35
weld size is
adequate
0.3024
0.5
weld size is
adequate

d = 5.761 in
432/468
2.5*(tn - Cn - C) = 1.08 in

trn
P*Rn/(Sn*E - 0.6*P)
196.8308*2.8805/(17,100*1 - 0.6*196.8308)
0.0334 in

tr
P*Ro/(S*E + 0.4*P)
196.8308*51/(20,000*1 + 0.4*196.8308)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
5.761*0.5*1 + 2*0.432*0.5*1*(1 - 0.855)
2.9428 in2

=
5.761*(1*0.5 - 1*0.5) - 2*0.432*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0003 in2
2*(0.5 + 0.432)*(1*0.5 - 1*0.5) - 2*0.432*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2

=
5*(tn - trn)*fr2*t
5*(0.432 - 0.0334)*0.855*0.5
0.852 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.432 - 0.0334)*(2.5*0.432 + 0.5)*0.855
1.0769 in2

=
5*t*ti*fr2
433/468
A41
A42
5*0.5*0.432*0.855
0.9234 in2
5*ti*ti*fr2
5*0.432*0.432*0.855
0.7978 in2
2*h*ti*fr2
2*6*0.432*0.855
4.4323 in2
Leg2*fr3
0.52*0.855
0.2138 in2
Leg2*fr4
0.49732*1
0.2473 in2

A43 =
Leg2*fr2
A5
0.52*0.855
0.2138 in2
(10.625 - 5.761 - 2*0.432)*0.5*1
2 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0003 + 0.852 + 0.7978 + 0.2138 + 0.2473 + 0.2138 + 2
4.325 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.5 = 0.35 in

tr1 = 0.0334 in (E =1)
434/468
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.245 in

0.74*20,000 = 14,800 psi
0.7*17,100 =
0.49*17,100 = 8,379 psi
0.49*20,000 = 9,800 psi
11,970 psi

0.49*17,100 = 8,379 psi

(/2)*Pad OD*Leg*So = (/2)*10.625*0.5*9,800 = 81,779.59 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.9428 - 0.0003 + 2*0.432*0.855*(1*0.5 - 1*0.5))*20,000
58,851.66 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.852 + 2 + 0.2138 + 0.2473)*20,000
66,262 lbf
435/468
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.852 + 0.7978 + 0.2138 + 0.2138 + 2*0.432*0.5*0.855)*20,000
48,935.55 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.852 + 0.7978 + 2 + 0.2138 + 0.2473 + 0.2138 + 2*0.432*0.5*0.855)*20,000
93,881.55 lbf

Path 1-1 through (2) & (3) = 81,779.59 + 50,303.58 = 132,083.16 lbf
Path 2-2 through (1), (4), (5), (6) = 43,598.14 + 77,008.29 + 43,598.14 + 77,008.29 = 241,212.86 lbf
Path 3-3 through (2), (4), (5) = 81,779.59 + 77,008.29 + 43,598.14 = 202,386.02 lbf
436/468
Saddle #1
Saddle material:
Saddle construction is:
Saddle allowable stress:
Saddle yield stress:
Saddle distance to datum:
Tangent to tangent length:
Saddle separation:
Vessel radius:
Tangent distance left:
Tangent distance right:
Saddle height:
Saddle contact angle:
Wind pressure:
Wear plate thickness:
Wear plate width:
Wear plate contact angle:
Web plate thickness:
Base plate length:
Base plate width:
Base plate thickness:
Number of stiffener ribs:
Largest stiffener rib spacing:
Stiffener rib thickness:
Saddle width:
Ss =
Sy =
tp =
Wp =
w =
ts =
E=
F=
tb =
n=
di =
tw =
B=
16,600
36,000
46.9961
384
290
51
47.0039
46.9961
75
120
10.1
0.5
18
132
0.5
91.1875
13
0.75
6
18.5938
0.5
12
15,000
0.125
4
0.45
L=
Ls =
R=
Al =
Ar =
Hs =
=
Anchor bolt size & type:

Anchor bolt material:
Anchor bolt allowable shear:
Anchor bolt corrosion allowance:
Anchor bolts per saddle:
Base coefficient of friction:
SA 36
Centered web
psi
psi
in
in
in
in
in
in
in
psf
in
in
in
in
in
in
in
in
in
1.5 inch series 8
threaded
psi
in
Weight on left saddle: operating corr =57,094 lb, test new =73,517 lb
Weight on right saddle: operating corr =56,701 lb, test new =73,851 lb
Weight of saddle pair
=4,932 lb
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis:
Vertical seismic accelerations considered:
Force Multiplier:
Minimum Weight Multiplier:
Seismic zone:
Importance factor:
I=
Soil profile:
Near source factor:
Na =
UBC 1997 ground supported

Yes
0.3333
0.2
4
1
SD
1
437/468
V = 0.7 * Ca * I * W/1.4
= 0.7 * 0.44 * 1 * 113,795/1.4
= 25,034.9 lbf
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on right saddle
V = horizontal seismic shear acting on right saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (right saddle):
Ql = V * Hs / Ls + Vv
= 25,034.9 * 75 / 290 + 11,340.2
= 17,814.74 lbf
Seismic transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( /2 )) + Vv
= 12,474.22*75/(51*Sin( 120 /2 )) + 11,340.2
= 32,522.54 lbf
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 56,701 + 32,522.54 = 89,223.53 lbf
Vv = vertical seismic force acting on left saddle
V = horizontal seismic shear acting on left saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (left saddle):
Ql = V * Hs / Ls + Vv
= 25,034.9 * 75 / 290 + 11,418.8
= 17,893.34 lbf
Seismic transverse reaction, Qt (left saddle):
Qt = V*Hs/(Ro*Sin( /2 )) + Vv
= 12,560.68*75/(51*Sin( 120 /2 )) + 11,418.8
= 32,747.95 lbf
Q = W + Qt = 57,094 + 32,747.95 = 89,841.95 lbf
Transverse wind shear on vessel
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
= 10.1*0.85*(0.55*293.3293 + 2*4)
= 1,453.49 lbf
End wind shear on vessel
Vwe = Pw*G*(Cf(shell)**Ro2 / 144 + Cf(saddle)*(Projected saddle area))
= 10.1*0.85*(0.5**512 / 144 + 2*20.24)
= 590.95 lbf
Saddle reactions due to weight + wind
438/468
V = horizontal wind shear acting on right saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (right saddle):
Ql = V * Hs / Ls
= 590.95 * 75 / 290
= 152.83 lbf
Wind transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( /2 ))
= 726.73*75/(51*Sin( 120 /2 ))
= 1,234.06 lbf
Q = W + Qt = 56,701 + 1,234.06 = 57,935.06 lbf
V = horizontal wind shear acting on left saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (left saddle):
Ql = V * Hs / Ls
= 590.95 * 75 / 290
= 152.83 lbf
Wind transverse reaction, Qt (left saddle):
Qt = V*Hs/(Ro*Sin( /2 ))
= 726.76*75/(51*Sin( 120 /2 ))
= 1,234.1 lbf
Q = W + Qt = 57,094 + 1,234.1 = 58,328.1 lbf
Load
Vessel
condition
Bending + pressure
between saddles
(psi)
S1
(+)
allow
(+)
S1
allow
(-)
(-)
Bending + pressure at
the saddle
(psi)
S2
(+)
allow S2 allow
(+)
(-)
(-)
Seismic
Operating
8,610
20,400
1,342
14,278
7,398
24,000
129
14,278
Wind
Operating
8,140
20,400
871
14,278
7,377
24,000
108
14,278
Wind
Test
8,053
29,070
834
14,278
7,324
34,200
105
14,278
Load
Vessel
condition
Tangential
shear (psi)
S3
allow
Stress
over
saddle
(psi)
S5
allow
Splitting
(psi)
S6
allow
Stiffener ring stress (psi)
S7
allow
S7
allow
(shell) (+/-) (ring) (+/-)
439/468
Seismic
Operating
3,647
16,000
7,148
17,400
1,045
11,067
19,687
30,000
-12,363
30,000
Wind
Operating
2,174
16,000
4,641
17,400
678
11,067
17,881
30,000
-8,027
30,000
Wind
Test
2,064
27,360
4,850
32,400
864
32,400
17,567
34,200
-9,285
34,200
Load Case 1: Seismic ,Operating

Longitudinal stress between saddles (Seismic ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (*R2*t)
= 3*0.4732*89,841.95*(384/12) / (*50.81252*0.375)
= 1,342 psi
Sp = P*R/(2*t)
= 107.69*50.625/(2*0.375)
= 7,269 psi
Maximum tensile stress S1t = S1 + Sp = 8,610 psi
Maximum compressive stress (shut down) S1c = S1 = 1,342 psi
Tensile stress is acceptable (<=1.2*S*E = 20,400 psi)
Compressive stress is acceptable (<=1.2*Sc = 14,278 psi)
Longitudinal stress at the left saddle (Seismic ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*20.0531/3 + 384 + 2*20.0531/3
= 410.7375 in
Seismic vertical acceleration coefficient m = 0.9091*0.22 = 0.2
w = Wt*(1 + m)/Le = 113,795*(1 + 0.2)/410.7375 = 332.46 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 332.46*(2*20.0531*47.0039/3 + 47.00392/2 - (512 - 20.05312)/4)
= 393,417.7 lb-in
S2 = +- Mq*K1'/ (*R2*t)
= 393,417.7*1/ (*50.81252*0.375)
= 129 psi
Sp = P*R/(2*t)
= 107.69*50.625/(2*0.375)
= 7,269 psi
Maximum compressive stress (shut down) S2c = S2 = 129 psi
Tensile stress is acceptable (<=1.2*S = 24,000 psi)
Tangential shear stress in the shell (left saddle, Seismic ,Operating)
Qshear = Q - w*(a + 2*H/3)
= 89,841.95 - 332.46*(47.0039 + 2*20.0531/3)
= 69,770.41 lbf
440/468
S3 = K2.2*Qshear/(R*(t + tp))
= 1.1707*69,770.41/(50.8125*(0.375 + 0.5))
= 1,837 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the shell at the wear plate edge (left saddle, Seismic ,Operating)
S3 = K2.2*Qshear/(R*t)
= 0.9959*69,770.41/(50.8125*0.375)
= 3,647 psi
Ring compression in shell over left saddle (Seismic ,Operating)

S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))
= 0.7603*89,841.95/((0.375 + 0.5)*(0.5 + 1.56*Sqr(51*0.875)))
= 7,148 psi
Ring compression in shell is acceptable (<= 0.5*Sy = 17,400 psi)
Saddle splitting load (left, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 17*0.5 + 0.5*18
= 17.5 in2
S6 = K8*Q / Ae
= 0.2035*89,841.95 / 17.5
= 1,045 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 11,067 psi)
Stiffener ring calculations, stress in shell (Seismic ,Operating, left)
Ring description:
Ring location:
Ring material:
Ring separation:
Ring moment of inertia:
Ring cross sectional area:
Combined shell/ring inertia:
NA distance to shell extreme fiber:
NA distance to ring extreme fiber:
Hoop stress in shell:
Ir =
A=
I=
C1 =
C2 =
Sc =
3/4x8 Flat Bar

outside shell
SA-516 70
10 in
64
in4
12
in2
126.84in4
3.1257in
5.2493in
14,537psi
S7 = -K7*Q/A + K6*Q*R*C1/I + Sc
= -0.2639*89,841.95/17.1023 + 0.0581*89,841.95*50.8125*3.1257/126.8374 + 14,537
= 19687.37 psi
441/468
Local stress in the shell is acceptable (<= 30,000 psi)

Stiffener ring calculations, stress in ring (Seismic ,Operating, left)
S7 = -K7*Q/A - K6*Q*R*C2/I
= -0.2639*89,841.95/17.1023 - 0.0581*89,841.95*50.8125*5.2493/126.8374
= -12363.22 psi
Stress in the ring is acceptable (<= 30,000 psi)
Load Case 2: Wind ,Operating

Longitudinal stress between saddles (Wind ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (*R2*t)
= 3*0.4732*58,328.1*(384/12) / (*50.81252*0.375)
= 871 psi
Sp = P*R/(2*t)
= 107.69*50.625/(2*0.375)
= 7,269 psi
Tensile stress is acceptable (<=1.2*S*E = 20,400 psi)
Longitudinal stress at the left saddle (Wind ,Operating)
= 2*20.0531/3 + 384 + 2*20.0531/3
= 410.7375 in
w = Wt/Le = 113,795/410.7375 = 277.05 lb/in
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 277.05*(2*20.0531*47.0039/3 + 47.00392/2 - (512 - 20.05312)/4)
= 327,848.1 lb-in
S2 = +- Mq*K1'/ (*R2*t)
= 327,848.1*1/ (*50.81252*0.375)
= 108 psi
Sp = P*R/(2*t)
= 107.69*50.625/(2*0.375)
= 7,269 psi
Tensile stress is acceptable (<=1.2*S = 24,000 psi)
Tangential shear stress in the shell (left saddle, Wind ,Operating)
442/468
Qshear = Q - w*(a + 2*H/3)

= 58,328.1 - 277.05*(47.0039 + 2*20.0531/3)
= 41,601.82 lbf
= 1.1707*41,601.82/(50.8125*(0.375 + 0.5))
= 1,095 psi
Tangential shear stress in the shell at the wear plate edge (left saddle, Wind ,Operating)
= 0.9959*41,601.82/(50.8125*0.375)
= 2,174 psi
Ring compression in shell over left saddle (Wind ,Operating)

= 0.7603*58,328.1/((0.375 + 0.5)*(0.5 + 1.56*Sqr(51*0.875)))
= 4,641 psi
Saddle splitting load (left, Wind ,Operating)
= 17*0.5 + 0.5*18
= 17.5 in2
S6 = K8*Q / Ae
= 0.2035*58,328.1 / 17.5
= 678 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 11,067 psi)
Stiffener ring calculations, stress in shell (Wind ,Operating, left)
Ring description:
Ring location:
Ring material:
Ring separation:
NA distance to ring extreme fiber:
Ir =
A=
I=
C1 =
C2 =
Sc =
3/4x8 Flat Bar

outside shell
SA-516 70
10 in
64
in4
12
in2
126.84in4
3.1257in
5.2493in
14,537psi
443/468
S7 = -K7*Q/A + K6*Q*R*C1/I + Sc
= -0.2639*58,328.1/17.1023 + 0.0581*58,328.1*50.8125*3.1257/126.8374 + 14,537
= 17880.95 psi
Stiffener ring calculations, stress in ring (Wind ,Operating, left)
S7 = -K7*Q/A - K6*Q*R*C2/I
= -0.2639*58,328.1/17.1023 - 0.0581*58,328.1*50.8125*5.2493/126.8374
= -8026.578 psi
Load Case 3: Wind ,Test

Longitudinal stress between saddles (Wind ,Test, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (*R2*t)
= 3*0.4732*73,924.25*(384/12) / (*50.752*0.5)
= 830 psi
Sp = P*R/(2*t)
= 142.95*50.5/(2*0.5)
= 7,219 psi
Tensile stress is acceptable (<= 0.9*Sy = 29,070 psi)
Longitudinal stress at the left saddle (Wind ,Test)
= 2*20.0531/3 + 384 + 2*20.0531/3
= 410.7375 in
w = Wt/Le = 147,368/410.7375 = 358.79 lb/in
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 358.79*(2*20.0531*47.0039/3 + 47.00392/2 - (512 - 20.05312)/4)
= 424,573.3 lb-in
S2 = +- Mq*K1'/ (*R2*t)
= 424,573.3*1/ (*50.752*0.5)
= 105 psi
Sp = P*R/(2*t)
= 142.95*50.5/(2*0.5)
= 7,219 psi
444/468
Tensile stress is acceptable (<= 0.9*Sy = 34,200 psi)

Tangential shear stress in the shell (right saddle, Wind ,Test)
Qshear = Q - w*(a + 2*H/3)
= 74,258.24 - 358.79*(46.9961 + 2*20.0531/3)
= 52,600.03 lbf
= 1.1707*52,600.03/(50.75*(0.5 + 0.5))
= 1,213 psi
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 27,360 psi)
Tangential shear stress in the shell at the wear plate edge (right saddle, Wind ,Test)
= 0.9959*52,600.03/(50.75*0.5)
= 2,064 psi
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 27,360 psi)
Ring compression in shell over right saddle (Wind ,Test)
= 0.7603*74,258.24/((0.5 + 0.5)*(0.5 + 1.56*Sqr(51*1)))
= 4,850 psi
Saddle splitting load (right, Wind ,Test)
= 17*0.5 + 0.5*18
= 17.5 in2
S6 = K8*Q / Ae
= 0.2035*74,258.24 / 17.5
= 864 psi
Stress in saddle is acceptable (<= 0.9*Sy = 32,400 psi)
Stiffener ring calculations, stress in shell (Wind ,Test, right)
Ring description:
Ring location:
Ring material:
Ring separation:
3/4x8 Flat Bar

outside shell
SA-516 70
10 in
Ir = 64
in4
A = 12
in2
I = 149.92in4
C1 = 2.8185in
445/468
NA distance to ring extreme fiber: C2 = 5.6815in

Sc = 14,438psi
S7 = -K7*Q/A + K6*Q*R*C1/I + Sc
= -0.2639*74,258.24/19.8556 + 0.0581*74,258.24*50.75*2.8185/149.9177 + 14,438
= 17567.48 psi
Stiffener ring calculations, stress in ring (Wind ,Test, right)
S7 = -K7*Q/A - K6*Q*R*C2/I
= -0.2639*74,258.24/19.8556 - 0.0581*74,258.24*50.75*5.6815/149.9177
= -9284.841 psi
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 25,034.9 lbf
Thermal expansion base shear = W* = 59,560 * 0.45= 26,802 lbf
Corroded root area for a 1.5 inch series 8 threaded bolt = 0.9289 in2 ( 4 per saddle )
Bolt shear stress = 26,802/(0.9289*4) = 7,213 psi
Anchor bolt stress is acceptable (<= 15,000 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 16,600 or 24,260 psi: (16,600)
Sc = Ki*2*E/(12*(1 - 0.32)*(di/tw)2)
= 1.28*2*29E+06/(12*(1 - 0.32)*(18.5938/0.5)2)
= 24,260 psi
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))
= 18.5938*0.5/(18.5938*0.5 + 2*0.5*(12 - 1))
= 0.458
Fb = n*(As + 2*be*tw)*Sc
= 6*(5.75 + 2*0.458*0.5)*16,600
= 618,321.25 lbf
Saddle loading of 92,307.95 lbf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 25,034.9 * (75 - 42.1767)* 6 / 432.31 + 89,841.95 / 78.6673
= 12,547 psi
The primary bending + axial stress in the saddle <= 16,600 psi; satisfactory.
446/468
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 51,836.9 * (75 - 42.1767)* 6 / 432.31 + 89,841.95 / 78.6673
= 24,756 psi
The secondary bending + axial stress in the saddle < 2*Sy= 72,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 18.5938, b = 6.25 in
tb = (1*q*b2/(1.5*Sa))0.5
= (2.4338*78*6.252/(1.5*16,600))0.5
= 0.5453 in
The base plate thickness of 0.75 in is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 92,307.95 / (13*91.1875)
= 78 psi
Concrete bearing stress < 1,658 psi ; satisfactory.
447/468
Seismic Code
Seismic calculations are reported in the saddle report.
448/468
Wind Code
Wind calculations are reported in the saddle report.
449/468
COALESCER
Distance from bottom of bed to datum:
221.00"
Bed depth:
24.00"
Bed diameter:
101.00"
Bed density:
12.00 lb/ft3
Liquid holdup:
50.00% of dry weight
Estimated bed weight, Empty:
1335.31 lb
Estimated bed weight, Operating
2002.96 lb
Included in vessel lift weight:
Yes
Present when vessel is empty:
Yes
Present during hydrotest:
Yes
450/468
Ellipsoidal Head #1
Component:
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 22)
Static liquid head:

Ps= 0 psi (SG=0.876, Hs=0" Operating head)
Pth= 0.3971 psi (SG=1, Hs=11" Horizontal test head)
Inner C = 0.125"
Design MDMT = -20F

Rated MDMT = -155F
Radiography:
Outer C = 0"


Estimated weight*:
new = 61.3 lb
Capacity*:
new = 4.7 US gal
Outer diameter
Head ratio D/2h
Head ratio D/2h
Results Summary
=
=
=
=
=
=
corr = 46.8 lb
corr = 5 US gal
18"
0.5"
2 (new)
1.9714 (corroded)
2"
0.5"
The governing condition is UG-16.

=
=
=
=
0.0625" + 0.125" = 0.1875"

0.169"
882.42 psi
1,169.59 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (17.25 / (2*4.375))2]=0.981088
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (17 / (2*4.25))2]=1
451/468
Design thickness for internal pressure, (Corroded at 200 F) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

100*18*0.981088 / (2*20,000*1 + 2*100*(0.981088 - 0.1)) + 0.125
0.169"

Maximum allowable working pressure, (Corroded at 200 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.375 / (0.981088*18 - 2*0.375*(0.981088 - 0.1)) - 0
882.42 psi

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.5 / (1*18 - 2*0.5*(1 - 0.1)) - 0
1,169.59 psi
The maximum allowable pressure (MAP) is 1,169.59 psi.

=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.5 / 3.14)*(1 - 3.14 / )
11.9427%
(5).
452/468
FIXED WEIR
Distance from tray to datum:
62.00"
Tray weight:
16.00lb/ft2
Tray diameter
101.00"
Support weight:
100.00 lb
Operating liquid depth on tray:
0.00"
Tray liquid specific gravity:
1.00
Estimated tray weight, Empty:
990.21 lb
Estimated tray weight, Operating 990.21 lb

Yes
Yes
Yes
Number of Passes:
453/468
Lifting Lug #1
Geometry Inputs
Attached To
F&D Head #2
Material
A 516 70
Orientation
Longitudinal
Distance of Lift Point From Datum
-8.0404"
Angular Position
0.00
Length of Lug, L
10.0000"
Height of Lug, H
5.0000"
Thickness of Lug, t
1.2500"
Hole Diameter, d
1.5000"
Load Eccentricity, a1
1.0000"
Distance from Load to Shell or Pad, a2
2.5000"
Weld Size, tw
0.2500"
Width of Pad, Bp
4.0000"
Length of Pad, Lp
12.0000"
Pad Thickness, tp
0.5625"
Pad Weld Size, twp
0.5000"
Load Angle Normal to Vessel,
90.0000
Load Angle from Vertical,
41.1681
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
50201 lb
Lug Weight (new), Wlug
26 lb
454/468
Distance from Center of Gravity to this lug, x1
200.5745"
Distance from Center of Gravity to second lug, x2
199.3577"
Allowable Stress, Tensile, t
19980 psi
Allowable Stress, Shear, s
13320 psi
Allowable Stress, Bearing, p
29970 psi
Allowable Stress, Bending, b
22201 psi
Allowable Stress, Weld Shear, allowable
13320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
1.2605"
Required Lug Thickness, treqd
0.7395"
Lug Stress Ratio, ratio
0.18
Weld Shear Stress Ratio, ratio
0.99
Lug Design
Acceptable
Local Stresses
Acceptable
Lift Forces
Fr
force on vessel at lug
Fr
[W / cos(1)] * (1 - x1 / (x1 + x2))
(50200.875) / cos(41.1681) * (1 - 200.574/ (200.574 +

199.358))
33242 lbf
where
'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of
gravity
Lug Pin Diameter - Shear stress
dreqd
(2 * Fr / ( * s))0.5
(2 * 33242.2 / ( * 13320.0))0.5
1.2605"
1.2605 / 1.5000
0.84
dreqd / d =
/ s
Fr / A
Fr / (2*(0.25**d2))
33242.2 / (2 * (0.25 * * 1.50002))
9405.6055 psi
9405.61 / 13320.00
0.71
Acceptable
Acceptable
455/468
Lug Thickness - Tensile stress

treqd
Fr / ((L - d) * t)
33242.2 / ((10.0000 - 1.5000)*19980.0) =
0.1957"
0.1957 / 1.2500
0.16
treqd / t =
/ t
Acceptable
Fr / A
Fr / ((L - d) * t)
33242.2 / ((10.0000 - 1.5000)*1.2500)
3128.6736 psi
3128.67 / 19980.00
0.16
Acceptable
Lug Thickness - Bearing stress
treqd
Fv / (d * p)
33242.2 / (1.5000 * 29970.0) =
0.7395"
treqd / t
0.7395 / 1.2500
0.59
Fv / Abearing
/ p
Acceptable
Fv / (d * (t))
33242.2 / (1.5000 *(1.2500)) =
17729.1504 psi
17729.15 / 29970.00
0.59
Acceptable
Lug Thickness - Shear stress
treqd
treqd / t
/ s
[Fv / s] / (2*Lshear)
(33242.2 / 13320.0) / (2*2.5000) =
0.4991"
0.4991 / 1.2500
0.40
Acceptable
Fv / Ashear
Fv / (2 * Lshear * t)
33242.2 / (2*2.5000*1.2500) =
5318.7451 psi
5318.75 / 13320.00
0.40
Acceptable
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1.0
[(Fr * cos() ) / (t * L * t)] + [(6 * abs(Fr * sin() * Hght - Fr * cos() * a1) ) / (t * L2 * b)] 1.0
33242*cos(90.0) / (1.2500*10.0000*19980.0) + 6*abs(33242*sin(90.0)*2.5000 33242*cos(90.0)*1.0000) / (1.2500*10.00002*22201.1)
456/468
0.18
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle 90.00; lift force = 33242.1563 lbf

Aweld
= 2*(0.707)*tw*(L + t)
= 2*(0.707)*0.2500*(10.0000 + 1.2500) = 3.9769 in
= Fr * cos() / Aweld
= 33242 * cos(90.0) / 3.9769 = 0.0000 psi
= Fr * sin() / Aweld
= 33242 * sin(90.0) / 3.9769
= 8358.8643 psi
M*c/I
3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
3 * abs(33242 * sin(90.0) * 2.5000 - 33242 * cos(90.0) * (1.0000)) /

(24.3031)
10258.6055 psi
ratio = sqr( (t + b)2 + s2 ) / allowable 1.0

= sqr ( (0.0000 + 10258.6055)2 + (8358.8643)2 ) / 13320.00
= 0.99
Acceptable
Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle 90.00; lift force = 33242.1563 lbf

Aweld
= 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*0.5000*(12.0000 + 4.0000) = 11.3120 in
= 33242 * cos(90.0) / 11.3120 = 0.0000 psi
= 33242 * sin(90.0) / 11.3120
= 2938.6631 psi
= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * hp * Lp * (3*Wp + Lp))
= 3 * abs(33242 * sin(90.0) * 3.0625 - 33242 * cos(90.0) * (1.0000)) / (101.8080)
= 2999.8853 psi
457/468

= sqr ( (0.0000 + 2999.8853)2 + (2938.6631)2 ) / 13320.00
= 0.32
Acceptable
EN 13445 Lift Lug Procedure

Geometry Inputs - EN13445
Nominal Vessel Thickness, en
0.5200"
Pad Thickness, e2
0.5625"
Length of Lug, b1
10.0000"
Width of Pad, b2
4.0000"
Length of Pad, b3
12.0000"
Intermediate Values - EN13445

Equivalent Diameter of Vessel at Lug, IDeq
92.0000"
Shell Allowable Stress, f
20000 psi
Pad Allowable Stress, f2
19980 psi
Design Factor, K2
1.2500
Summary Values - EN13445

Force on Vessel, Fr
33242 lbf
Maximum Allowable Load, FRmax
36667 lbf
Load Acceptance Ratio, FR / FRmax
0.9066
Lug Design
Acceptable
Equivalent Inner Diameter

IDeq
inner crown radius
IDeq
92.0000"
Lug factors
line load factor
b / sqr(IDeq*en)
12.0000/ sqr(92.0000*0.5200)
1.735
ratio between local membrane stress and local bending stress
min(0.08*, 0.2)
0.139
global membrane stress
P*IDeq / (2*en)
458/468
0 * 92.0000 / (2 * 0.5200)
0.0000 psi
ratio between global membrane stress and allowable

stress
m / (K2*f)
0.000 / (1.2500*20000)
0.0000
1 / (1.2*sqr(1 + 0.06*2))
1 / (1.2*sqr(1 + 0.06*1.73492))
0.7669
1 / (0.6*sqr(1 + 0.03*2))
1 / (0.6*sqr(1 + 0.03*1.73492))
1.5962
min(1 + 2.60*(IDeq/en)0.30* b2 /
IDeq, 2.0)
min(1 +
2.6*(92.0000/0.5200)0.30*4.0000/92.0000,
2.0)
1.5340
K13
K14
K15
K15
Bending Limit Stress

K1
(1 - 22) / ( (1/3 + 1*2) + sqr( (1/3 + 1*2)2 + (1 - 22)*12 ) )
(1 - 0.00002) / ( (1/3 + 0.1388*0.0000) + sqr( (1/3 + 0.1388*0.0000)2 + (1 - 0.00002)*0.13882

))
1.4401
K1 * K2 * f
1.4401*1.2500*20000.0000
36002 psi
Maximum Allowable Load

FRmax
K15*b*en2 / (K13|*cos()| + K14*|(a2 + e2*SRpad)*sin() - a1*cos()| / b3)
1.5340*36001.8594*(0.5200)2 / (0.7669*|cos(90.0000)| + 1.5962*|(2.5000 +

0.5625*0.9990)*sin(90.0000) - 1.0000*cos(90.0000) | / 12.0000)
36667 lbf
459/468
Lifting Lug #2
Geometry Inputs
Attached To
F&D Head #1
Material
A 516 70
Orientation
Longitudinal
Distance of Lift Point From Datum
391.8918"
Angular Position
0.00
Length of Lug, L
10.0000"
Height of Lug, H
5.0000"
Thickness of Lug, t
1.2500"
Hole Diameter, d
1.5000"
Load Eccentricity, a1
-1.0000"
Distance from Load to Shell or Pad, a2
2.5000"
Weld Size, tw
0.2500"
Width of Pad, Bp
4.0000"
Length of Pad, Lp
12.0000"
Pad Thickness, tp
0.5625"
Pad Weld Size, twp
0.5000"
Load Angle Normal to Vessel,
-90.0000
Load Angle from Vertical,
-42.3778
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
50201 lb
Lug Weight (new), Wlug
26 lb
460/468
Distance from Center of Gravity to this lug, x1
199.3577"
Distance from Center of Gravity to second lug, x2
200.5745"
Allowable Stress, Tensile, t
19980 psi
Allowable Stress, Shear, s
13320 psi
Allowable Stress, Bearing, p
29970 psi
Allowable Stress, Bending, b
22201 psi
Allowable Stress, Weld Shear, allowable
13320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
1.2763"
Required Lug Thickness, treqd
0.7581"
Lug Stress Ratio, ratio
0.18
Weld Shear Stress Ratio, ratio
1.02
Lug Design
Unacceptable
Local Stresses
Acceptable
Lift Forces
Fr
force on vessel at lug
Fr
[W / cos(1)] * (1 - x1 / (x1 + x2))
(50200.875) / cos(-42.3778) * (1 - 199.358/ (199.358 +

200.574))
34082 lbf
where
'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of
gravity
Lug Pin Diameter - Shear stress
dreqd
(2 * Fr / ( * s))0.5
(2 * 34081.8 / ( * 13320.0))0.5
1.2763"
1.2763 / 1.5000
0.85
dreqd / d =
/ s
Fr / A
Fr / (2*(0.25**d2))
34081.8 / (2 * (0.25 * * 1.50002))
9643.1855 psi
9643.19 / 13320.00
0.72
Acceptable
Acceptable
461/468
Lug Thickness - Tensile stress

treqd
Fr / ((L - d) * t)
34081.8 / ((10.0000 - 1.5000)*19980.0) =
0.2007"
0.2007 / 1.2500
0.16
treqd / t =
/ t
Acceptable
Fr / A
Fr / ((L - d) * t)
34081.8 / ((10.0000 - 1.5000)*1.2500)
3207.7019 psi
3207.70 / 19980.00
0.16
Acceptable
Lug Thickness - Bearing stress
treqd
Fv / (d * p)
34081.8 / (1.5000 * 29970.0) =
0.7581"
treqd / t
0.7581 / 1.2500
0.61
Fv / Abearing
/ p
Acceptable
Fv / (d * (t))
34081.8 / (1.5000 *(1.2500)) =
18176.9766 psi
18176.98 / 29970.00
0.61
Acceptable
Lug Thickness - Shear stress
treqd
treqd / t
/ s
[Fv / s] / (2*Lshear)
(34081.8 / 13320.0) / (2*2.5000) =
0.5117"
0.5117 / 1.2500
0.41
Acceptable
Fv / Ashear
Fv / (2 * Lshear * t)
34081.8 / (2*2.5000*1.2500) =
5453.0933 psi
5453.09 / 13320.00
0.41
Acceptable
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1.0
[(Fr * cos() ) / (t * L * t)] + [(6 * abs(Fr * sin() * Hght - Fr * cos() * a1) ) / (t * L2 * b)] 1.0
34082*cos(-90.0) / (1.2500*10.0000*19980.0) + 6*abs(34082*sin(-90.0)*2.5000 34082*cos(-90.0)*-1.0000) / (1.2500*10.00002*22201.1)
462/468
0.18
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle -90.00; lift force = 34081.8320 lbf

Aweld
= 2*(0.707)*tw*(L + t)
= 2*(0.707)*0.2500*(10.0000 + 1.2500) = 3.9769 in
= 34082 * cos(-90.0) / 3.9769 = 0.0000 psi
= 34082 * sin(-90.0) / 3.9769
= -8570.0039 psi
M*c/I
3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
3 * abs(34082 * sin(-90.0) * 2.5000 - 34082 * cos(-90.0) * (-1.0000)) /

(24.3031)
10517.7314 psi

= sqr ( (0.0000 + 10517.7314)2 + (-8570.0039)2 ) / 13320.00
= 1.02
Unacceptable
Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle -90.00; lift force = 34081.8320 lbf

Aweld
= 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*0.5000*(12.0000 + 4.0000) = 11.3120 in
= 34082 * cos(-90.0) / 11.3120 = 0.0000 psi
= 34082 * sin(-90.0) / 11.3120
= -3012.8921 psi
= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * hp * Lp * (3*Wp + Lp))
= 3 * abs(34082 * sin(-90.0) * 3.0625 - 34082 * cos(-90.0) * (-1.0000)) / (101.8080)
= 3075.6604 psi
463/468

= sqr ( (0.0000 + 3075.6604)2 + (-3012.8921)2 ) / 13320.00
= 0.32
Acceptable
EN 13445 Lift Lug Procedure

Geometry Inputs - EN13445
Nominal Vessel Thickness, en
0.5201"
Pad Thickness, e2
0.5625"
Length of Lug, b1
10.0000"
Width of Pad, b2
4.0000"
Length of Pad, b3
12.0000"
Intermediate Values - EN13445

Equivalent Diameter of Vessel at Lug, IDeq
92.0000"
Shell Allowable Stress, f
20000 psi
Pad Allowable Stress, f2
19980 psi
Design Factor, K2
1.2500
Summary Values - EN13445

Force on Vessel, Fr
34082 lbf
Maximum Allowable Load, FRmax
36678 lbf
Load Acceptance Ratio, FR / FRmax
0.9292
Lug Design
Acceptable
Equivalent Inner Diameter

IDeq
inner crown radius
IDeq
92.0000"
Lug factors
line load factor
b / sqr(IDeq*en)
12.0000/ sqr(92.0000*0.5201)
1.735
ratio between local membrane stress and local bending stress
min(0.08*, 0.2)
0.139
global membrane stress
P*IDeq / (2*en)
464/468
0 * 92.0000 / (2 * 0.5201)
0.0000 psi
ratio between global membrane stress and allowable

stress
m / (K2*f)
0.000 / (1.2500*20000)
0.0000
1 / (1.2*sqr(1 + 0.06*2))
1 / (1.2*sqr(1 + 0.06*1.73482))
0.7670
1 / (0.6*sqr(1 + 0.03*2))
1 / (0.6*sqr(1 + 0.03*1.73482))
1.5962
min(1 + 2.60*(IDeq/en)0.30* b2 /
IDeq, 2.0)
min(1 +
2.6*(92.0000/0.5201)0.30*4.0000/92.0000,
2.0)
1.5340
K13
K14
K15
K15
Bending Limit Stress

K1
(1 - 22) / ( (1/3 + 1*2) + sqr( (1/3 + 1*2)2 + (1 - 22)*12 ) )
(1 - 0.00002) / ( (1/3 + 0.1388*0.0000) + sqr( (1/3 + 0.1388*0.0000)2 + (1 - 0.00002)*0.13882

))
1.4401
K1 * K2 * f
1.4401*1.2500*20000.0000
36002 psi
Maximum Allowable Load

FRmax
K15*b*en2 / (K13|*cos()| + K14*|(a2 + e2*SRpad)*sin() - a1*cos()| / b3)
1.5340*36002.0703*(0.5201)2 / (0.7670*|cos(-90.0000)| + 1.5962*|(2.5000 +

0.5625*0.9990)*sin(-90.0000) - -1.0000*cos(-90.0000) | / 12.0000)
36678 lbf
465/468
Liquid Level bounded by F&D Head #2

Location from Center Line
30.6000"
Operating Liquid Specific Gravity 0.8760

Test liquid specific gravity
1.0000
466/468

Component:
Straight Flange
SA-516 70 (II-D p. 18, ln. 22)
Static liquid head:
Inner C = 0.1250"

Radiography:


Capacity:
New = 1.9652 gal
OD = 18.0000"
Length Lc = 2.0000"
t = 0.5000"
Outer C = 0.0000"

corr = 11.7524 lb
corr = 2.0234 gal

t
=
=
=

100.00*9.0000/(20000*1.00 + 0.40*100.00) + 0.1250
0.1700"

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (9.0000 - 0.40*0.3750) - 0.0000
847.4576 psi

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (9.0000 - 0.40*0.5000)
1136.3636 psi

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 8.7500) * (1 - 8.7500 / )
= 2.8571 %
467/468
WAVE BAFLE
Number of trays in group:
Distance from bottom tray to datum: 312.00"

Space between trays:
36.00"
Tray weight:
16.00lb/ft2
Tray diameter
101.00"
Support weight:
100.00 lb each
Operating liquid depth on tray:
0.00"
Tray liquid specific gravity:
1.00
Estimated tray weight, Empty:
990.21 lb each
Estimated tray weight, Operating
990.21 lb each
Yes
Yes
Yes
Number of Passes:
468/468

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Item: 3PH CRUDE OIL SEPARATOR - 20000BFPD

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

3" Sch 160

STAND PIPE OIL

2" Sch 160

STAND PIPE OIL

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

4" Sch 120

4" Sch 120

4" Sch 120

4" Sch 120

4" Sch 120

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

2" Sch 160

3" Sch 160

4" Sch 120

Nozzle thickness required per UG-45/UG-16

Vessel wall thickness

Local vessel wall thickness (near opening)

Area available per UG-37, governing condition

Area required per UG-37, governing condition

Corrosion allowance on nozzle wall

Head minimum thickness after forming

Straight Flange on F&D Head #1

Straight Flange on F&D Head #2

Nozzle Note 6; Pad Note 7

Nozzle Note 6; Pad Note 8

Nozzle Note 9; Pad Note 10

Nozzle Note 12; Pad Note 13

STAND PIPE OIL (N15A)

GAS OUTLET (N15A)

STAND PIPE OIL (N15B)

LSLL - RESERVE (N16C)

LSLL - RESERVE (N16D)

OIL OUTLET (N2)