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CH 29
B767-3S2F
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B767-3S2F
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INTRODUCTION ................................................................................... 4
SERVICING ........................................................................................... 8
GROUND POWER CONNECTIONS................................................... 10
PRESSURE TRANSMITTER LOCATIONS......................................... 12
FLIGHT COMPARTMENT CONTROLS & INDICATIONS .................. 14
QUANTITY INDICATING SYSTEM ..................................................... 16
RESERVOIR TEMPERATURE INDICATING...................................... 18
HEAT EXCHANGER ........................................................................... 20
TYPICAL LEFT / RIGHT HYDRAULIC FLOW DIAGRAM................... 22
LEFT / RIGHT SYSTEM COMPONENT LOCATIONS........................ 24
ENGINE DRIVEN PUMP (EDP) LEFT & RIGHT CONTROL .............. 26
EDP CONTROL - LEFT AND RIGHT SYSTEM .................................. 28
EDP SUPPLY SHUTOFF VALVE - LEFT & RIGHT SYSTEMS.......... 30
ALTERNATING CURRENT MOTOR PUMP (ACMP) ......................... 32
L / R ACMP CONTROL - PRESSURE AND OVERHEAT IND............ 34
CENTER SYSTEM DIAGRAM ............................................................ 36
CENTER SYSTEM COMPONENTS ................................................... 38
CENTER SYSTEM ACMP ELECTRICAL CONTROL ......................... 40
AUTOMATIC ISOLATION OF ACMP NUMBER 1 .............................. 42
AIR DRIVEN PUMP (ADP) COMPONENTS ....................................... 44
ADP CONTROL LOGIC....................................................................... 46
ADP OPERATION ............................................................................... 48
RAM AIR TURBINE (RAT) .................................................................. 50
RAT OPERATION ............................................................................... 52
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INTRODUCTION
Location
An Air Driven Pump (ADP) is the demand pump in the center system. Air power
comes from the airplane pneumatic system, which in turn may be supplied by
engine bleed, APU or a ground source such as an air cart.
The three hydraulic systems are identified by location. They are the left, center,
and right systems.
A Ram Air Turbine (RAT) pump in the center system which serves as an
emergency source of hydraulic pressure is powered by the slipstream.
The left system is located in the left engine strut and contains approximately 17
gallons of hydraulic fluid.
The center system is located in or near the right main wheel well and contains
approximately 40 gallons of fluid.
The right system is located in the right engine strut and contains approximately
20 gallons of hydraulic fluid. This equates to a total capacity of approximately
77 gallons.
Multiple Systems
The three systems - left, center, and right - have no interconnection. They are
color-coded on their tubing runs for ease of identification:
Left = Red
Center = Blue
Right = Green
Multiple Pressure Sources
Two Engine Driven Hydraulic Pumps (EDP) are used, one on each engine.
These are primary pumps in the left and right systems.
Four Alternating Current Motor Pumps (ACMP) are used. Two serve as primary
pumps in the center system, while one each serves as the demand pump in the
left and right systems.
LEFT SYSTEM
COLOR CODE - RED
ONE EDP
ONE ACMP
RESERVOIR, FILTERS
(IN HYDRAULIC BAY IN STRUT)
RIGHT SYSTEM
COLOR CODE - GREEN
ONE EDP
ONE ACMP
RESERVOIR, FILTERS
(IN HYDRAULIC BAY IN STRUT)
CENTER SYSTEM
COLOR CODE - BLUE
TWO ACMP
ONE ADP
ONE RAT
RESERVOIR, FILTERS
(IN OR NEAR RIGHT MAIN WHEEL WELL)
INTRODUCTION
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HYDRAULIC SYSTEMS
General
Each of the three separate hydraulic systems operates with an approximate
pressure of 3000 PSI. Any of the acceptable BMS 3-11, type IV fluids such as
Skydrol may be used.
HYDRAULIC SYSTEMS
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SERVICING
Location
The reservoir service station is located in the right-hand aft body fairing area
immediately aft of the RH wheel well.
Purpose
The reservoir service station provides convenient single point servicing for
checking and maintaining fluid levels in all three hydraulic reservoirs.
Components
A four-position selector valve and switch is controlled by a single lever that
selects the reservoir to be serviced and to be indicated on the hydraulic quantity
gauge.
Note:
SERVICING
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The left and right Demand Pump "PRESS" lights illuminate at 1300 psi or less
and go off at 1700 psi or more. The center Demand Pump "PRESS" light
illuminates at 1900 psi or less and goes off at 2400 psi or more. The Demand
Pump "OVHT" lights operate at the same temperatures as the primary pumps
with the left and right ACMP sensing Motor Case fluid temperature while the
center "ADP'' senses Case Drain fluid temperature.
EICAS Display Units (P2)
Hydraulic system messages are displayed on the EICAS display unit.
Aft Control Stand (P8)
The engine fire handles control fluid supply to the engine driven hydraulic
pumps and pump de-pressurization solenoid.
Side Panel (P61)
Flight control shutoff valve switches control operation of 6 valves that can
isolate hydraulic flow to the wing and tail systems.
Ram Air Turbine (RAT)
A RAT control switch is located o the P-5 Engine Start Panel, and is used for
manual deployment. This switch also indicates both PRESS and UNLKD
conditions for the RAT
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Two sight glasses on each reservoir also indicate fluid status. Absence of fluid
at the lower sight glass indicates the need to refill. Fluid appearing in the upper
sight glass indicates an overfill condition.
Dispatch Deviation
HYD QTY (EICAS or Low QTY Lights.) "INOP":
Check applicable Hydraulic System reservoir level for proper fluid quantity
using the fill indicator at the fill station.
A sight gauge installed on each reservoir may be used to check the
reservoir fluid level if the fill indicator at the fill station is inoperative.
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HEAT EXCHANGER
Description
Three identical heat exchangers cool case drain fluid for all hydraulic pumps
except the RAT. For adequate heat dissipation, a minimum of 600 gallons of
fuel must remain in each wing fuel tank.
Locations
The heat exchangers are installed in the inboard ends of the left and right wing
fuel tanks as indicated:
Left hydraulic system, WS 288 on stringer 2, 3, 4 and 5 LH wing
Center hydraulic system, WS 288 same stringers, RH wing
Right hydraulic system, WS 313.5 same stringers, RH wing
They are mounted on angle strips on top of stringers.
HEAT EXCHANGER
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Ailerons
Spoilers
Lateral Central Control Actuators (LCCA)
Rudder
Elevator autopilots and Power Control Actuators (PCA)
Normal brake system
Power transfer unit motor
A motor-operated shutoff valve provides control of fluid flow for the Engine
Driven Hydraulic Pumps (EDP). The hydraulic lines to the tail (empennage)
area and the wing units have isolation valves for maintenance use. If loss of
both hydraulic systems occurs for Stabilizer operation, a Power Transfer Unit
(PTU) pressurizes left system return fluid and provides it to the stabilizer control
module.
Left Hydraulic System
The left hydraulic system is similar to the right system. Check valves and fuses
are installed in the left system rudder and elevator pressure and return lines to
protect the left hydraulic system in the event of a loss of a horizontal or vertical
stabilizer.
Loads
The left hydraulic system supplies power for primary flight controls and some
secondary controls.
Ground Power Connection
Ground hydraulic power connections are located on the EDP and return filter
modules in the aft part of the engine strut.
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The center system Air Driven (ADP) pump, is rated the same as primary
(EDP's) in left and right systems, but are not interchangeable. . Also in the
center system has a Ram Air Turbine pump (RAT) rated at 11.3 gpm, used to
power flight controls in emergencies only.
The center system has two Alternating Current Motor pumps (ACMP) rated at 7
gpm each as its primary hydraulic source.
General Description
ACMPS act as demand pumps in the left and right hydraulic systems to
augment the Engine Driven Pump (EDP) and provide hydraulic power for
ground systems tests when the engines are not operating. Two ACMPs are the
primary pumps in the center hydraulic system. The 4 pumps are identical and
interchangeable.
Two types of pumps are available, Abex or Vickers. The pumps are similar in
output and operation. Both are variable displacement, pressure compensated,
constant horsepower hydraulic pumps. The electric motors are 115 volt three
phase, continuous duty, explosion proof units. They are fluid cooled and each
has a thermal switch that closes at 225F for overheat indication. The AC
motors draw approximately 45 amps at maximum power and approximately 167
amps peak starting current per phase. The ABEX ACMP has an external ripple
damper to smooth the pump output. It is rated at 6 GPM at 2850 PSI at 5700
RPM. Below 2850 PSI the pump is compensated so that pump delivery will
increase to 12 GPM at 1200 PSI.
The Vickers ACMP has an internal ripple damper. It is rated at 7 GPM at 2850
PSI at 5700 RPM. Below 2850 PSI, the pump is compensated so that pump
delivery increases to 14 GPM at 1500 PSI.
Maintenance Practices
Continuous pump operation is possible when the system heat exchanger is in a
fuel tank containing a least 4020 lbs of fuel (600 gal., 1827 kg). If the fuel tank
contains less than 4020 lbs limit operation to 10 minutes followed by a minimum
of 20 minutes cooling. Stop pump operation if hydraulic reservoir fluid
temperature exceeds 100C or the pump overheat light/message illuminate.
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flight controls, Stabilizer and Spoilers. A separate relief valve permits RAT overpressure flow to the reservoir.
Isolation Valves
Two isolation valves may be used to direct below standpipe hydraulic fluid
through C1 to the reserve brake and steering system. These valves (reservoir
isolation and pressure isolation) are controlled by the reserve brake and
steering switch on the P1-3 panel. This switch will also turn on the C1 Hydraulic
Pump. Isolation valve failures are indicated by the RSV BRAKE VAL EICAS
message.
System Pressure
The center system pressure transmitter is located upstream of the #1 ACMP
Isolation Valve so that the full range of system pressure may be available for
crew maintenance surveillance on EICAS even through #1 ACMP has been
isolated for reserve brakes and steering. The system pressure light switch is
downstream of the pressure line isolation valve and will illuminate as the valve
closes unless the ADP or #2 ACMP are on.
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Operation
Actuation of the reserve brakes and steering switch turns on the #1 ACMP, if off,
and shows the "ON" legend in the switch.
Electric power is first supplied to drive the Supply Isolation Valve to the closed
position. When fully closed, the Supply Isolation valve directs power to drive the
Pressure Isolation Valve to the alternate position. An amber "VALVE" light in
the lower half of the reserve brakes and steering switch will illuminate to indicate
a disagreement between the switch position and the position of either valve. If
the disagreement exists for 6 seconds an EICAS advisory message "RSV
BRAKE VAL" will be annunciated.
With the reserve brakes and steering switch in the unlatched position, both the
Pressure and Supply Isolation Valves will operate to the closed and alternate
positions respectively when center system fluid reaches "LOW" quantity level
(48%) and the airplane is in flight. The pump (#1 ACMP) then must be activated
by pressing the reserve brakes and steering switch or the #1 ACMP switch. A
white "ISOLATION" light on the P-61 right side panel will illuminate when either
isolation valve is not in the open (normal) position.
While the Reserve Brakes and Steering switch is selected "ON", center system
pressure will still be transmitted to the EICAS computer. However the system
low pressure switch (S-35) is isolated from pressure causing the center system
low pressure light to illuminate and the EICAS C level message (Low
Pressure) to appear.
ON
28V DC
L BUS L15
TO PUMP
ON
P11 CB PANEL
NOT OPEN
VALVE a
SET
MD & T POWER
NC
CLOSE
CLOSED
QTY
K1 ISLN
VLV RLY
1
NC
P5
ISOLATED w
P
1700 PSI
L-1
1
2
RETURN
ACMP NO. 1
D474
3
PUMP C1 PRESS
AIR
.3 SEC TD
OPEN
K124 (P36)
TO EICAS
"C HYD QTY"
K2
K4 PWR
K5 TD RELAY
SENSE RLY
M1216 RESERVE BRAKES & STRG HYD
SOURCE SELECT MAINT PNL (P61)
P11 CB PANEL
C SYS
RESERVOIR
NOT
CLOSED
NORMAL
10
SEC
TD
HYD QTY
115V AC
GND SVC L20
BUS
K3
LOW
QTY
LATCH
RLY
RESET/
DISABLE
NO. 2 ISOLATION
VALVE
RESET
ON
OPEN
NOT
OPEN
PRESS SW
AUTO
"RSV
BRAKE
VAL"
OPEN
PRESS a
S2 ACMP C1
SEL SW (P5)
OPEN
NC
LOW
'C' SYS
TO RETURN
NOT OPEN
OPEN
TO HEAT
EXCHANGER
NOT
OPEN
M
NC
POWER
SUPPLY
NOT
CLOSED
CLOSE
M122 HYD
QTY MON
(E2-4)
N0. 1
ISOL
VALVE
TO SYS
(ADP/ACMP
NO. 2)
CLOSED
1
HYD SYS C NO.2
ISOLATION VALVE
EICAS PRESSURE
INDICATION
NOSE LANDING
GEAR ACTUATION
BRAKES
LEGEND
FWD
TO SYS
PRESS.
LIGHT
NOSE GEAR
STEERING
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SUPPLY
PRESSURE
RETURN
AIR
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Purpose
The demand logic circuit controls operation of the pump under different
conditions.
ADP Switch "OFF" - no ADP operation
Pump Switch "AUTO" - the ADP runs dependent on the conditions listed
below
Pump Switch "ON" - ADP continuous run solenoid is energized and the
pump runs continuously
Operation (Auto Mode)
Various conditions control the ADP operation with the switch in "AUTO"; they
are low center hydraulic system pressure, both Alternating Current Motor Pump
(ACMP) switch positions "OFF", gear disagree, slat disagree, flap disagree, and
speed brake handle armed while on the ground.
Low Pressure Operation
Low center hydraulic system pressure (1900 PSI) sensed by S29 causes the
ADP to run for a minimum of 15 seconds. This condition is controlled by relays
K153 & K684. ADP operation is continued for 15 seconds to ensure system
pressure is maintained above 2400 PSI.
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ADP OPERATION
Operation
The ADP Over-Speed Control Card (M1057), located in the P-50 card file
contains three LED'S that annunciate ADP conditions labeled DS 1 - on O/S,
DS 2 - AUTO O/S and DS3 - pwr in. Lights DS 1 and DS 2 will illuminate
whenever over-speed topping occurs in the relevant mode and is out when
speed is reduced back to normal range. The lights will not be on if the
centrifugal switch has caused a shutdown to occur. "DS3" is on any time the
ADP is operating.
The ADP is turned on by either continuous run or demand run solenoid valves.
Control air is supplied from the regulator/shutoff valve at 13 psi through a jet
pipe which is positioned by the hydraulic pump Swash Plate and Modulating
Valve output pressure.
The hydraulic pump swash plate angle is controlled by the pump output
pressure. Movement of the swash plate to increase flow deflects jet pipe to
"fast" side and opens the modulating valve to increase air flow to the turbine. A
large swash plate angle due to low pressure, or high flow demand, increases
valve opening to increase pump output. Pump output is 37.0 GPM at 2850 PSI
at 5683 RPM. A small swash plate angle from high pressure or low flow
demand, reduces valve opening to decrease pump output. Pump output is near
0 GPM at 3025 PSI at 2300 RPM.
Over-Speed Control
An electronic topping circuit prevents over-speed from a sudden drop in
hydraulic pressure. A Monopole Sensor sends a turbine speed signal to the
Over-Speed Control Card (M1057) in the P-50 card file. Maximum speed is
limited to 6000 - 6600 RPM. An over-speed condition causes rapid interruption
(pulse modulating) of the signal to the controlling solenoid.
A centrifugal over-speed switch provides over-speed shutdown by closing the
regulator/shutoff valve if turbine speed reaches a maximum of 7100 - 7700
RPM. An over-speed shutdown is magnetically latched and the ADP cannot be
restarted until the solenoid valve is manually reset by a test/reset switch on the
door of the P36 panel in the equipment center. This switch can also be used to
test the over-speed shutdown solenoid circuit.
ADP OPERATION
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RAT OPERATION
Extension
Automatic deployment of the RAT is triggered in the air mode only by having low
N2 speed (less than 50%) on both engines and an airspeed greater than 80
knots.
Manual electric control of extension of the RAT may be performed by a RAT
Guarded Override Select switch on the P5 overhead panel at any time, in flight
or on the ground.
Retraction
The retraction of the RAT is possible only on the ground and is triggered by a
guarded switch near the checkout module on the keel beam in the right main
gear wheel well. The RAT cannot be retracted beyond 15 degrees until the
propeller blade is centered with the locking pin in place so that the blade lock
and centered switch can complete the retract circuit.
Ground Checkout
To accomplish the ground checkout of the RAT, the center system must have
hydraulic pressure flow capability of 17 gpm or better. The two center ACMP'S
both on will not provide enough flow. The ADP or a ground source of hydraulic
power must be used.
By pulling the handle on the checkout module in the right main gear wheel well,
the RAT is back-driven hydraulically. A Tachometer Module has lights to
indicate the speed range for governor/RAT check.
Green indicates on speed
Red indicates over-speed
No light Indicates under-speed
A lamp test switch is also provided, however the RAT must be rotating in order
to test the lamps.
RAT OPERATION
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PTU SYSTEM
Relief Valve
A relief valve, installed between the left elevator feel computer and the left
Stabilizer Trim Control Module (STCM), prevents loss of isolated left system
hydraulic fluid through the elevator feel port of the left STCM. The relief valve is
closed when pressure at the STCM feel computer port is less than 100 psi.
PTU SYSTEM
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System Control
When the left hydraulic system isolation valve is commanded closed, the right
hydraulic system shutoff valve is controlled by the control wheel stabilizer trim
control switches and the center hydraulic system pressure.
Loss of center hydraulic system pressure and a stabilizer electric trim command
from either the captain's or the first officer's control wheel switches, cause the
right hydraulic system shutoff valve to open and start PTU operation.
The right hydraulic system shutoff valve remains open as long as a stabilizer
electric trim signal is present and the center hydraulic pressure is low. When
the stabilizer electric trim signal is removed, or the center hydraulic pressure is
restored, the right hydraulic system shutoff valve is commanded to close.
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