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365 days
8760 hours
28 days
7.67 %
7.5 hours
Length of shifts
Planned downtime per day
(downtime accounted for in the
production schedule, e.g. shop floor
meetings, breaks, scheduled
maintenance, etc.)
Time not available per year
Loss
Loss
45 min
3957.75 hours
34.62 %
2.89 %
45.18 %
Remaining
Remaining
availability
availability
Time available per year
4802 hours
14.25 hours
855.0 min
Next
Next
54.82 %
Machine ID
Do you want to
include setup time?
AB12
23
min/product
Loss
Loss
(as a percentage of
(as a percentage of
the total time in a
the total time in a
workday)
workday)
Downtime
What are the MTTF and MTTR of this machine?
Only count the time lost during workdays.
MTTF
6000
min
MTTR
300
min
4.76
4.91
1.46
Minor stoppages
How many times per day is the production stopped
for small problems. E.g. due to a blocked machine,
a safety stop, a defective product that has to be
removed etc.
How long does an average stop take?
times
min
Rework
How many products have to be reworked per day
due to quality problems?
0.5
products
25
min
min
0.23
23
min
2.69
20
min
2.34
products
setups
0.00
Prototyping
How much time is lost per day on the production of
prototypes and test products?
Worker/machine interaction
How much time is lost per day because no
operator is available?
Material/machine interaction
How much time is lost per day because of material
shortages?
Setup
min
min
Results
Results
Yes
No
Results
natural process
time
Per type of outage
downtime
minor stoppages
rework
prototyping
worker/machine int.
material/machine int.
setup
4.76
4.91
1.46
0.23
2.69
2.34
0.00
16.40
%
%
%
%
%
%
%
%
Availability per
workday
Time available per
year
Availability on a
yearly basis
total time per year
(365x24x60)
effective time used
per year
Cumulative
100 %
95.24 %
90.33 %
88.86 %
88.63 %
85.94 %
83.60 %
83.60 %
83.60
23.00 min
Cumulative
24.31 min
25.66 min
26.06 min
26.13 min
26.87 min
27.51 min
27.51 min
effective process
time 1
27.51 min
effective process
time 2
50.19 min
54.82 %
45.83
525600 min
240883 min
Graph
Graph
AB12
Effective process time of machine
effective process time 2
10
20
30
minutes
Process times
40
Losses
50
60