SIMODRIVE - Und POWER DRIVE-Umrichtersysteme - en PDF

Technical Information
for Operating the

SIMODRIVE and
POWER DRIVE
Inverter Systems
with the Contouring Controls
TNC 410 PA/M
TNC 426 PB/M
TNC 430 PA/M
iTNC 530
April 2007
Contents
1 Components for Operation with
a Non-HEIDENHAIN Inverter ........................ 5
1.1 Overview................................................................................................. 5
1.2 Power Supply Units ............................................................................... 6
1.3 Interface Board for SIMODRIVE 611D .................................................. 8
1.4 Protective PCB for SIEMENS inverter ................................................ 10
1.5 Cables and Covers (only LE 4xx M, CC 42x) ...................................... 10
2 Connections to the Components .............. 13

2.1 Interface Board for Operation with LE 4xx PA/PB ............................
2.1.1 Connection overview ....................................................................
2.1.2 Connections to the Expansion Board ...........................................
2.1.3 Dimensions ..................................................................................
13
13
14
14
2.2 Expansion Board for LE 4xxM, CC 42x ............................................... 15

2.2.1 Connection overview .................................................................... 15
2.2.2 Connections ................................................................................. 16
2.3 UV 105B/UV 105 (only LE 4xxM, CC 42x) ..........................................
2.3.1 Connection overview UV 105B ....................................................
2.3.2 Connection overview of UV 105 ...................................................
2.3.3 Connections .................................................................................
2.3.4 Dimensions ..................................................................................
18
18
19
20
22
3 Mounting and Installation.......................... 24

3.1 General Information ............................................................................
3.1.1 Configuration of modules (only LE 4xxM, CC 42x) .......................
3.1.2 Connecting the modules (only LE 4xx M, CC 42x) .......................
3.1.3 Mounting the protective PCB in the infeed/regenerative
feedback module of the SIMODRIVE 611D inverter ...................
3.1.4 Covers for the modules (only LE 4xxM, CC 42x) .........................
24
24
24
25
25
3.2 Mounting the LE 4xxM, CC 42x with SIMODRIVE 611D

in Single-Row Configuration............................................................... 26
3.3 Mounting the LE 4xxM, CC 42x with POWER DRIVE........................ 27
3.4 Mounting the LE 4xxM, CC 42x with SIMODRIVE 611D
in Double-Row Configuration ............................................................. 28
April 2007
HEIDENHAIN Technical Information
1 Components for Operation with a Non-HEIDENHAIN

Inverter
1.1 Overview
LE 4xx M, CC 42x
with SIMODRIVE
inverter system
To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611 D inverter

system in single-row configuration you need the following components:
UV 105 B (UV 105) power supply unit
Protective PCB
Expansion board depending on the options
Ribbon cable for the PWM signals
Covers for the PWM cable
To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611D inverter
system in double-row configuration you need the following components:
Installation kit for double-row configuration
Protective PCB
Round cable with ribbon cable connector for the PWM signals
LE 4xx M, CC 42x
with POWER DRIVE
inverter system
To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system

in single-row configuration you need the following components:
Ribbon cable for the PWM signals
To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system
in double-row configuration you need the following components:
Installation kit for double-row configuration
Round cable with ribbon cable connector for the PWM signals
LE 4xx PA/PB
with SIMODRIVE
inverter system
April 2007
To operate an LE 4xx PA/PB with the SIMODRIVE inverter system you need
the following components:
Protective PCB
Components for Operation with a Non-HEIDENHAIN Inverter
1.2 Power Supply Units

UV 105 B
The UV 105 B power supply unit provides the CC 42x

with power during operation with the SIMODRIVE or
POWER DRIVE inverter system.
The exiting ribbon cable must be connected with X69
of the CC 42x.
The cover for the UV 105 B is included in the items
supplied.
UV 105 B
Power supply
400 V~ 10 %
50 Hz to 60 Hz
Power consumption
Approx. 300 W
Degree of protection
IP 20
Weight
3 kg
ID
532 556-01
UV 105
The UV 105 power supply unit provides the LE 4xx M

and the CC 42x with power during operation with the
SIMODRIVE or POWER DRIVE inverter system.
The adapter connector must be connected with X69
of the UV 105.
The cover for the UV 105 and the adapter connector
for X69 are included in the items supplied.
ID 349 211-01
Adapter connector for X69
UV 105
Power supply
400 V~ 10 %
50 Hz to 60 Hz
Power consumption
Approx. 300 W
Degree of protection
IP20
Weight
4,1 kg
ID
344 980-xx
Changes to UV 105
April 2007
344 980-01
Initial version
344 980-02
Modification for double-row configuration
344 980-12
Only for HEIDENHAIN inverters!
1.3 Interface Board for SIMODRIVE 611 D
The SIEMENS SIMODRIVE 611 D inverter system is

equipped with an expansion board for one or two
control loops (for ribbon cable) or for two control loops
(for cable with D-sub connector).
Designation
ID
Interface PCB (1-axis version) for ribbon

cable (LE 4xx M, CC 42x)
324 955-xx
Interface PCB (2-axis version) for ribbon

cable (LE 4xx M, CC 42x)
359 002-xx
Interface PCB (2-axis version) for cable with 324 952-xx

D-sub connector (LE 4xx PA/PB)
Changes to interface PCB (1-axis version)
324 955-03
Initial version
324 955-04
Improved EMC
324 955-14
Layout revised, ready-signal LED

displaced (adapted on ID 359 002-xx)
324 955-15
Layout revised
324 955-16
Layout/noise immunity improved
324 955-17
Alteration necessary due to modifications

of the Siemens power stage

313 437-03
Initial version
313 437-04
Improved EMC
359 002-01
Initial version, separate axis switch-off
359 002-02
Layout revised
359 002-03
Layout/noise immunity improved
359 002-05
Alteration necessary due to modifications

of the Siemens power stage

324 952-01
Initial version
324 952-02
Rebuilding (fault correction)
324 952-03
Changed layout (fault correction)
324 952-10
EMC improvements, 2nd reset LED
324 952-11
Layout error corrected
324 952-12
Revised
Maximum current consumption of HEIDENHAIN interface cards for the

SIMODRIVE power modules from SIMODRIVE infeed module:
Unit bus pin
Interface PCB for ribbon cable
5.35 V
100 mA
175 mA
+15 V
75 mA
90 mA
-15 V
1 mA
2.5 mA
(1-axis version)
Enabling of safety 20 mA
relay
(2-axis version)
20 mA
Unit bus pin
Interface PCB (2-axis version)

for cable with D-sub connector
5.35 V
175 mA
+15 V
90 mA
-15 V
2.5 mA
Enabling of safety 20 mA
relay
Maximum current consumption of the SIMODRIVE power module from the
SIMODRIVE infeed/regenerative feedback module:
SIMODRIVE
power modules
April 2007
Activation of
power transistors
Power supply
to fan
6SN1123-1AA00-0HAx
125 mA
6SN1123-1AA00-0AAx
125 mA
6SN1123-1AA00-0BAx
125 mA
6SN1123-1AA00-0CAx
125 mA
125 mA
6SN1123-1AA00-0DAx
125 mA
100 mA
6SN1123-1AA00-0EAx
125 mA
200 mA
6SN1123-1AA00-0FAx
125 mA
300 mA
6SN1123-1AB00-0HAx
250 mA
6SN1123-1AB00-0AAx
250 mA
125 mA
6SN1123-1AB00-0BAx
250 mA
125 mA
6SN1123-1AB00-0CAx
250 mA
100 mA
1.4 Protective PCB for SIEMENS inverter

The protective PCB protects the supply leads of the dc-link voltage from the
SIMODRIVE inverter to the UV 105 B or LE 4xx PA/PB.
Designation
ID
Protective PCB (for installation in SIEMENS 296 965-52

infeed/regenerative feedback modules)
(296 965-51)
1.5 Cables and Covers (only LE 4xx M, CC 42x)

Round cable 20-pin
(SIMODRIVE and
POWER DRIVE)
The 20-pin round cable connects the outputs of the LE 4xx M or CC 42x with
the corresponding interface cards in the SIMODRIVE 611 D or the power
modules of the POWER DRIVE. One cable is required for each axis or spindle.
Note
The 20-pin round cable is needed only for the double-row design.
Ribbon cable 20-pin

(SIMODRIVE and
POWER DRIVE)
Length of the 20-pin round cable
ID
1m
360 888-01
2m
360 888-02
3m
360 888-03
4m
360 888-04
5m
360 888-05
7m
360 888-07
The 20-pin ribbon cable connects the outputs of the LE 4xx M or CC 42x with
the corresponding interface boards in the SIMODRIVE 611 D or the power
modules of the POWER DRIVE. One 20-line ribbon cable is required for each
axis or spindle.
Note
The 20-pin ribbon cable is needed only for the single-row design.
You can calculate the length of the required 20-pin ribbon cable as follows:
10
Add the width of all modules (including the UV 105B and installation kit)
between the LE 4xx M or CC 42x and the power module for which the cable
length is to be calculated.
Add to this total width the width of the power module for which you are
calculating the cable length.
From the following table, select the next-longer cable length

(only LE 430 M/9 axes and CC 42x with more than 6 control loops: cable
length after the next).
April 2007
SIEMENS power module
Width
6SN112x-1AA00-0HAx
50 mm
6SN112x-1AA00-0AAx
50 mm
6SN112x-1AA00-0BAx
50 mm
6SN112x-1AA00-0CAx
50 mm
6SN112x-1AA00-0DAx
100 mm
6SN112x-1AA00-0EAx
150 mm
6SN112x-1AA00-0FAx
300 mm
6SN112x-1AB00-0HAx
50 mm
6SN112x-1AB00-0AAx
50 mm
6SN112x-1AB00-0BAx
50 mm
6SN112x-1AB00-0CAx
100 mm
INDRAMAT power module
Width
HDD12.2-W040N
50 mm
HDS12.2-W040N
50 mm
HDS13.2-W075N
100 mm
HDS13.2-W100N
100 mm
HDS14.2-W200N
150 mm
Length of the 20-line ribbon cable
ID
100 mm
250 479-07
200 mm
250 479-08
300 mm
250 479-09
400 mm
250 479-10
500 mm
250 479-11
600 mm
250 479-12
700 mm
250 479-13
800 mm
250 479-14
900 mm
250 479-15
1000 mm
250 479-16
1100 mm
250 479-19
1200 mm
250 479-20
1300 mm
250 479-21
11
Covers for the cable

(SIMODRIVE)
The cables must be covered to protect them against interference.

The cover for the E 4xx M or the CC 42x is supplied with the LE 4xx M or
CC 42x. The cover for the UV 105 B is supplied with the UV 105 B.
Note
The covers for the power modules are needed only for the SIMODRIVE
inverter systems, not for the POWER DRIVE inverter systems.
The covers for the power modules and a lateral termination cap for the covers
must be ordered separately:
8
Add the width of all power modules (for widths see 20-pin ribbon cable).
To this total width, add at least 50 mm

(to cover the infeed/regenerative feedback module).
From the following table, select the covers that you need to attain the
calculated total width.
Length of covers
for the power modules
ID
50 mm
329 032-05
75 mm
329 032-06
100 mm
329 032-10
250 mm
329 032-25
Designation
ID
Lateral termination cap for the power

module covers
340 181-01
Warning
Ensure that the unit bus on the infeed/regenerative feedback module is
completely covered.
12
2 Connections to the Components

2.1 Interface Board for Operation with LE 4xx PA/PB
2.1.1 Connection overview
X1
PWM, axis/spindle
Grounding conductor (connect with the

central grounding point of the machine)
RESET X1/RESET X2
Axes/spindle disabled by LE (red)
READY Ready for operation (green)
AS1
AS2
K663
K9
X2
Contact 1 of the normally closed contact

Contact 2 of the normally closed contact
Safety relay for pulse release
Supply voltage of SIMODRIVE unit bus
for safety relays
PWM, axis/spindle
X351
SIMODRIVE unit bus
Warning
Do not engage or disengage any connecting elements while the unit is
under power!
Note
The signal ground (X131) of the SIMODRIVE inverter must connected with
the central signal ground of the machine!
Up to ID 324 952-03, the signal ground (X131) of the SIMODRIVE inverter
must connected with the central signal ground of the machine.
To ensure noise immunity, HEIDENHAIN recommends against mixed use
of the interface cards ID 324 952-10 (A)/11 and ID 324 952-03/02/01.
April 2007
Connections to the Components
13
2.1.2 Connections to the Expansion Board

X1, X2 PWM
connection
Pin layout:
D-sub connection
Assignment
Do not assign
PWM U1
PWM U2
PWM U3
Reset
Ready
Iactl 2
Iactl 1
0 V U1
10
0 V U2
11
0 V U3
12
0 V (analog)
13
ERR
14
+Iactl 2
15
+Iactl 1
Housing
External shield
2.1.3 Dimensions
Interface board
16.8
43
4
2x
t=1.5
15+1
3-0.2
304.20.2
314-0.5
14
2.2 Expansion Board for LE 4xx M, CC 42x

2.2.1 Connection overview
X73
Enabling connector
Grounding conductor (connect with the central
grounding point of the machine)
SH1
Pulse release disabled (red)
SH2
Pulse release disabled (red)
READY Ready for operation (green)
Sliding switch (1-axis version):
Input for PWM signals: X111 or X112
1-axis
version
X111
PWM, axis/spindle
X112
PWM, axis/spindle
X351
SIMODRIVE unit bus
2-axis
version
Warning
under power!
Note
The signal ground (X131) of the SIMODRIVE inverter must connected with
the central signal ground of the machine!
April 2007
15
2.2.2 Connections
X73 Enabling
connector
Pin layout:
Terminal
clamp
Assignment
Old
designation
Note
24 V
K9
Power supply from the

SIMODRIVE unit bus
K663
Safety relay for pulse

release
0V
ON
Do not assign
Do not assign
6a
OE1
AS1
Contact 1 of the normally

closed contact
7a
OE2
AS2
Contact 2 of the normally

closed contact
a. max. 125 V
Warning
A recovery diode is required in the proximity of inductive loads,
e.g. relay or contactor coils.
16
X111, X112 PWM

connection to
LE 4xx M, CC 42x
April 2007
Pin layout:
Ribbon connector, 20-pin
Assignment
1a
PWM U1
1b
0 V U1
2a
PWM U2
2b
0 V U2
3a
PWM U3
3b
0 V U3
4a
SH2
4b
0 V (SH2)
5a
SH1
5b
0 V (SH1)
6a
+Iactl 1
6b
Iactl 1
7a
0 V (analog)
7b
+Iactl 2
8a
Iactl 2
8b
0 V (analog)
9a
Do not assign
9b
BRK
10a
ERR
10b
Ready
17
2.3 UV 105 B/UV 105 (only LE 4xx M, CC 42x)

2.3.1 Connection overview UV 105 B
DO NOT CONNECT
WITH LINE POWER
U
V
+UDC
UDC
Supply via AC power network

Power supply over UZ
X31
X74
+5 V
0V
5 V power for MC/CC
Status signals, power for MC/CC
READY UV
LED readiness indicator
Warning
under power!
18
2.3.2 Connection overview of UV 105
Power supply over UZ
+5 V 0 V
Terminal
5 V power supply for CC/MC
Ribbon cable
X69
Supply, status signals

Status signals from
engaged adapter connector
X31
Power supply, AC power network
Warning
under power!
April 2007
19
2.3.3 Connections
Danger
The UV 105 B (UV 105) power supply units must be opened only by
HEIDENHAIN service engineers.
Do not engage or disengage any terminals while they are under power.
The UV 105 B (UV 105) has a 50-line ribbon cable for power supply to the LE
4xx M or CC 42x.
It is your responsibility to protect the infeed lines of the dc-link voltage from
the SIMODRIVE 611 D to the UV 105 B (UV 105). HEIDENHAIN offers a
protective PCB (ID 296 965-52 (-51)) for installation in SIEMENS
infeed/regenerative feedback modules. This PCB has four A/500 V fuses.
X31: Supply voltage
of the UV 105 B
Supply voltage: 400 V 10 %

Pin layout:
Connecting terminal X31
Assignment
Ua
+UDC
+UZ
-UDC
-UZ
Equipment ground (YL/GY)
(on bottom)
a. Connecting cable, 1.5 mm2, shielded
Warning
The power at the terminals U and V must be supplied via an isolating
transformer (300 VA, basic insulation in accordance with EN 50178 or
VDE 550).
Please take the protective PCB into account when connecting the dc-link
voltage Uz!
20
X31: Supply voltage

of the UV 105
Supply voltage: 400 V 10 %

Pin layout:
Connecting terminal X31
Assignment
Ua
V
Equipment ground (YL/GY)
a. Connecting cable, 1.5 mm2, shielded
Warning
The power at the terminals U and V must be supplied via an isolating
transformer (300 VA, basic insulation in accordance with EN 50178 or
VDE 550).
Power supply of the

UV 105 with UZ
April 2007
The UV 105 is powered with dc-link voltage UZ through a cable that is

connected in place of the conductor bar.
Remember the protective PCB!
21
2.3.4 Dimensions
UV 105 B
M5
M4
5.5
50
22
UV 105
April 2007
23
3 Mounting and Installation

3.1 General Information
3.1.1 Configuration of modules (only LE 4xx M, CC 42x)
For each power module, the LE 4xx M or CC 42x with the SIMODRIVE 611 D
inverter system needs the proper expansion board from HEIDENHAIN. The
UV 105 B power module is required to supply the LE 4xx M or CC 42x.
Only the UV 105 B supply module is required to operate the LE 4xx M or CC
42x with the POWER DRIVE inverter system.
In all cases, the UV 105 supply module is arranged next to the LE 4xx M or
CC 42x at left. In single-row configuration, the inverter system is arranged
additionally next to the UV 105 B at its left.
The double-row inverter configuration can be arranged anywhere in the
electrical cabinet and is limited only by the maximum cable length of the PWM
cable of the LE 4xx M or CC 42x.
3.1.2 Connecting the modules (only LE 4xx M, CC 42x)
If you use the SIMODRIVE 611 D, the feed lines of the dc-link voltage to the
UV 105 B must be protected with the protective PCB. For this purpose the
infeed/regenerative feedback module of the SIMODRIVE 611 D inverter is
installed.
The 50-line ribbon cable of the UV 105 B connects the LE 4xx M or the CC 42x
with the UV 105 and supplies the power. The CC 42x is also supplied with 5 V
over two lines from the UV 105 B.
Single-row configuration:
The 20-pin ribbon cable connects the LE 4xx M or CC 42x with the expansion
boards from HEIDENHAIN in the SIMODRIVE 611 D power modules or the
power modules of the POWER DRIVE inverter system.
These 20-pin ribbon cables supply the PWM signals from the axes and the
spindle.
Double-row configuration:
The 20-pin round cable connects the LE 4xx M or CC 42x with the expansion
boards from HEIDENHAIN in the SIMODRIVE 611 D power modules or the
power modules of the POWER DRIVE inverter system. The cables are lead to
the inverter rows through the installation kit.
These 20-pin ribbon cables supply the PWM signals from the axes and the
spindle.
24
3.1.3 Mounting the protective PCB in the infeed/regenerative feedback module of

the SIMODRIVE 611 D inverter
Fasten the protective PCB in the infeed/regenerative feedback module with
the provided mounting panel.
Infeed/regenerative
feedback module
Protective PCB
To the UV 105 B or
LE 4xx PA/PB
X131
U1
V1
W1
3.1.4 Covers for the modules (only LE 4xx M, CC 42x)

The cables on the inverters must be covered to protect them against
interference.
The protective cover for the LE or CC 42x is supplied along with the LE or
CC 42x, and that for the UV 105 B is provided with the UV 105 B.
The covers for the HEIDENHAIN expansion boards for the single-row and
double-row configuration must be ordered separately to match the inverter
configuration.
No covers from HEIDENHAIN are required for the POWER DRIVE inverters.
April 2007
Mounting and Installation
25
3.2 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D

in Single-Row Configuration
UV 105B
HEIDENHAIN
interface card
Unit bus
PWM
PWM +Uz
Uz
Covers
Power supply
26
3.3 Mounting the LE 4xx M, CC 42x with POWER DRIVE
UV105B
+Uz
Uz
PWM
Covers
PWM
Power supply
April 2007
Mounting and Installation
27
3.4 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D

in Double-Row Configuration
HEIDENHAIN
interface card
Unit bus
PWM
Covers
UV 105B
LE 4xx M
CC 42x, MC 422
Housing
Maintain the minimum

spacing between rows!
+Uz
Uz
Covers
PWM
Adapter connector
28

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Technical Information

for Operating the

2 Connections to the Components .............. 13

2.2 Expansion Board for LE 4xxM, CC 42x ............................................... 15

3 Mounting and Installation.......................... 24

3.2 Mounting the LE 4xxM, CC 42x with SIMODRIVE 611D

HEIDENHAIN Technical Information

1 Components for Operation with a Non-HEIDENHAIN

To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611 D inverter

To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system

Components for Operation with a Non-HEIDENHAIN Inverter

1.2 Power Supply Units

The UV 105 B power supply unit provides the CC 42x

HEIDENHAIN Technical Information

The UV 105 power supply unit provides the LE 4xx M

Adapter connector for X69

Modification for double-row configuration

Only for HEIDENHAIN inverters!

Components for Operation with a Non-HEIDENHAIN Inverter

1.3 Interface Board for SIMODRIVE 611 D

The SIEMENS SIMODRIVE 611 D inverter system is

Interface PCB (1-axis version) for ribbon

Interface PCB (2-axis version) for ribbon

Interface PCB (2-axis version) for cable with 324 952-xx

Layout revised, ready-signal LED

Layout/noise immunity improved

Alteration necessary due to modifications

Changes to interface PCB (2-axis version)

Initial version, separate axis switch-off

Layout/noise immunity improved

Alteration necessary due to modifications

Changes to interface PCB (2-axis version)

Rebuilding (fault correction)

Changed layout (fault correction)

EMC improvements, 2nd reset LED

Layout error corrected

Maximum current consumption of HEIDENHAIN interface cards for the

Interface PCB for ribbon cable

Unit bus pin

Interface PCB (2-axis version)

Components for Operation with a Non-HEIDENHAIN Inverter

1.4 Protective PCB for SIEMENS inverter

Protective PCB (for installation in SIEMENS 296 965-52

1.5 Cables and Covers (only LE 4xx M, CC 42x)

Ribbon cable 20-pin

Length of the 20-pin round cable

From the following table, select the next-longer cable length

HEIDENHAIN Technical Information

SIEMENS power module

INDRAMAT power module

Length of the 20-line ribbon cable

Components for Operation with a Non-HEIDENHAIN Inverter

Covers for the cable

The cables must be covered to protect them against interference.

To this total width, add at least 50 mm

Lateral termination cap for the power

HEIDENHAIN Technical Information

2 Connections to the Components

Grounding conductor (connect with the

Contact 1 of the normally closed contact

SIMODRIVE unit bus

Connections to the Components

2.1.2 Connections to the Expansion Board