Spare Parts Catalogue

P/N 1-960428-01
Edition 2
December 1998

EasyCoder 501 XP
Bar Code Label Printer

Chapter 1

Introduction
Contents
1. Introduction

Contents .................................................................................. 1
Spare Parts Policy ................................................................... 2
General View .......................................................................... 3

2. Spare Parts

Keyboard ................................................................................ 4
Chassis .................................................................................... 5
Print Unit ................................................................................ 6
Ribbon Unwind Unit ............................................................... 7
Ribbon Rewind Unit ............................................................... 8
Ribbon End Sensor. ................................................................. 9
Paper Supply Spool ............................................................... 10
Bobbin Adapter ..................................................................... 11
Paper Roll Retainer ............................................................... 12
Label Slack Absorber ............................................................ 13
Paper Rewind Device ............................................................ 14
Rewind Guide Plate ............................................................... 15
CPU Board............................................................................ 16
Transformer Unit................................................................... 17
Parallel Interface Board ......................................................... 18
Industrial Interface Board ...................................................... 19
Label-Taken Sensor Kit ......................................................... 20
Ribbon Low Sensor Kit ......................................................... 21
Paper Cutter Kit .................................................................... 22
Fan-Fold Guides.................................................................... 23
Miscellaneous (cables, cleaning card, etc.) ............................. 24

Intermec EasyCoder 501 XP

Spare Parts Catalogue
Edition 2, December 1998
Part No. 1-960428-01

Copyright Intermec Printer AB, 1998. All rights reserved.

Published in Sweden.
EasyCoder and Fingerprint are registered trademarks of
Intermec Technologies Corp.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Chapter 1

Spare Parts Policy

Introduction

This Spare Parts Catalogue contains information on items

presently available as spare parts and accessories for the Intermec EasyCoder 501 XP printer model.
You will notice that, as a rule, we supply only assembled spare
parts. Our policy is based on the conviction that this is a more
rational way of stocking spares and supplying adequate service
as well.
For further information about parts not listed in this volume,
please contact our Spare Parts Sales Department.
Information in this manual is subject to change without prior
notice and does not represent a commitment on the part of
Intermec.

For updated information,

please refer to the latest edition
of the Spare Parts Price List.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Chapter 1

Introduction

General View
11
10

2
3
9

FF
R-O
TEA

IM

ION
AT
Mat
ead.
e
inth
FOR
lid is pr
nce
rta e
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for
impoed thg
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ifi
UB
IBB
of grlly mse of us
by spec
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d
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ed
r is s ca ly ad
ND supplie
neer

ng
e engi
inte I ha
D Athos
is pr UB e stro
are
EAr than
in th ead. efor ting.
bons
TH
liesprinthe ther prin
he
, ot fer rib
ity
e
W
supp
RIN
qual
bons ns
of th ter.
edia
TP
r rib al tra
life prina high
rm
AN
nsfetherm
nsfe long this
sure
tra d a s of
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al traUBI
mal s an needs to en
PO
er nty.
er
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th

d
ar
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of and w
al ang ba ide
use thea
erm intin prov ovided
d/
pr
Thee prin
of th pr
ity ity of men ded/
th
qualqual com men
Ther the we re com
fo per
I re
pa ly UB
on

Pos.
1
2
3
4
5
6
7
8
9
10
11

Part No.

1-040559-00
1-040551-00

1-040061-00

1-040253-01
1-040565-00

1-971600-90
1-971601-52

Description
Keyboard
Label-Taken Sensor (option)
Paper Cutter Kit (option)
Print Unit
Chassis
Label Slack Absorber
Paper Rewind Device (option)
Paper Supply Spool with accessories
Rewind Guide Plate (option)
Fan Fold Guides (option)
Transfer Ribbon Mechanism
CPU-board
Power Supply Unit
Other Options
Miscellaneous

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
See page 4
See page 20
See page 22
See page 6
See page 5
See page 13
See page 14
See pages 10-12
See page 15
See page 23
See pages 7-9
See page 16
See page 17
See pages 18, 19, 21
See page 24

Chapter 2

Spare Parts
Keyboard
2

Pos.
1
2

Part No.
1-040386-90
1-971604-52

Description
Keyboard assy.
Console pcb. assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Excl. console pcb.

Chapter 2

Spare Parts

Chassis

1
1
1
1
Pos.
1

Part No.
1-040272-00

Description
Rubber Foot

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks

Chapter 2

Print Unit

Spare Parts

13
12
11

10

4
5
9

6
7

8
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13

Part No.
1-040958-00
1-040519-90
1-995101-24
1-010020-90
1-040100-02
1-040230-93
1-040230-90
1-040213-20
1-040150-00
1-040151-00
1-040109-90
1-975607-25
1-995101-54

Description
Stepper Motor assy.
Tooth Belt Wheel
Tooth Belt
Thermal Printhead assy.
Tooth Belt Wheel assy.
Pressing Roller assy.
Ribbon Return Roller
Cam Handle
Guide Lower
Guide Upper
Label Stop assy.
Reflecting Sensor
Tooth Belt

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks

Chapter 2

Spare Parts

Ribbon Unwind Unit

2
3

Pos.
1

Part No.
1-040073-97

Description
Ribbon Unwind assy.

2
3
4

1-040157-00
1-040176-00
1-040448-00

Pivot assy.
Spring Brake assy.
Fixer Ring assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete unit incl. brake,
pivot and fixer ring.

Chapter 2

Spare Parts

Ribbon Rewind Unit

2

Pos.
1

Part No.
1-040065-97

Description
Ribbon Rewind Unit assy.

2
3

1-040443-11
1-040124-00

Bobbin Plate
Gear Wheel assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete unit incl. gear
wheel and bobbin plate.

Chapter 2

Spare Parts

Ribbon End Sensor

Pos.

Part No.
1-040074-00

Description
Ribbon End Sensor assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete unit.

Chapter 2

Spare Parts

Paper Supply Spool

Pos.
1
2

Part No.
1-040060-02
1-150166-00

Description
Unwind Unit 4" (paper)
Bobbin assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete unit.

10

Chapter 2

Spare Parts

Bobbin Adapter

Pos.

Part No.
1-040327-52

Description
Bobbin Adapter assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
76 mm (3")

11

Chapter 2

Spare Parts

Paper Roll Retainer

Pos.

Part No.
1-776290-00

Description
Paper Roll Retainer

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks

12

Chapter 2

Spare Parts

Label Slack Absorber

2

Pos.
1
2
3

Part No.
1-040061-90
1-040321-00
1-040329-00

Description
Label Slack Absorber assy.
Spring
Edge Guide

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete unit.

13

Chapter 2

Spare Parts

Paper Rewind Device

7
1

2
5
4

3
Pos.
1
2
3
4
5
6
7

Part No.
1-040958-00
1-995101-53
1-040317-00
1-040063-90
1-040335-01
1-040124-00
1-995101-43

Description
Stepper Motor assy.
Tooth Belt
Brace
Paper Rewind Unit assy.
Bobbin Plate (Paper Rewind)
Gear Wheel assy.
Tooth Belt

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Cable not shown
Incl. pulley, plate & brace

14

Chapter 2

Spare Parts

Rewind Guide Plate

Pos.

Part No.
1-040253-01

Description
Rewind Guide Plate

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks

15

Chapter 2

CPU Board

Spare Parts

1
LTS

RI-END

WR51 WR52

GND

5.3V

V24

P82

P35

VCC

RI-LOW

P80

POWER
V40

P24

P57

P13

P35

DEBUG

P56

IC 305

1-971600-01 P01

P52

P55
P51

P33
IC305

P53

IC10

P34

P54

P81

P32

P50
CONNECTORS FROM TOP
2=RI-LOW
3=RI-END
4=LTS
5=LSS-TOP
6=LSS-BOT
8=HEADL.

RTC & Program Key

P32

IC304

P37
KEYB.

IC304

IC11
IC11

TPH

P41

P22

P21

P20

P23

P24

ROM2 ROM1 ROM0 DRAM0 DRAM1-2

BootBank

P25
P31
P83

/RESET
CUTTER

STM2

P58
P420
STM1

P421
P84

Pos.
1

Part No.
1-971600-90

Description
CPU board assy.

Remarks
Flash and DRAM SIMMs
not included

P22

1-972015-xx

Flash SIMM (Boot)

P20-21
P23-24
IC304

1-971605-26
1-959070-00
1-956016-00

Flash SIMM (1,792 kbyte)

DRAM SIMM (4 Mbyte)
RS232 Driver Circuit

Incl. Intermec Fingerprint

7.xx & Intermec Shell 4.xx
Flash memory expansion
DRAM memory expansion

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

16

Chapter 2

Spare Parts

Power Supply Unit

Pos.
1

Part No.
1-971601-52

Description
Power Supply Unit assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks

17

Chapter 2

Spare Parts

Parallel Interface Board

1-971603-02-P1
P1

L1-L18

IC2
IC2

IC1

IC3
C4

P2

IC1

Pos.
1

Part No.
1-971603-28

Description
Parallel Interface Board

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks

18

Chapter 2

Spare Parts

Industrial Interface Board

IC16

REL3

IC9

C9

REL2

IC10

REL4

IC12
IC11

RS232: IC2
RS422nonisol.: IC18, S1,S4
RS422isolated: IC3, S2, S4
RS485: IC4, S3, S4*
* Term. if end of cable

R34
R35
R36
R37
R38
R39
R40
R41

IC13

C8

R14
R32

IC14

R33

REL1

IC17

R22
C24
R23
C25
R24
C26
R25
C27

R10

R13

R29 R28 R27

R18
C20
R19
C21
R20
C22
R21
C23

R30
R31

1-971606-00.P01

IC8

R11 R12 R15 R17

R16

IC15
R26

P2

P4

R52

R1
C3

Part No.
1-010558-00
1-010558-10
1-010558-20

JP1

IC3

IC1

R53
R56
R54

S3
S2
S1

IC6

IC2

Description
Industrial Interface Board equipped with:
RS 232C driver circuit
RS 422 non isolated driver circuit
RS 422 isolated driver circuit

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

R8

C5
C6

IC4
RP1

C1

C14

C15
C4

C11

P3

Pos.
1

IC18

C2

R55

C12

S4

C7

IC7

R3
R2

R5
R51

JP2

F9
F8
F6
F5
F4
F3
F7
F2
F1

R50

C13

F10
F11
R6
F12
F13 R7
F14
R4

P1

D1

C10

IC5
P1

Remarks

19

Chapter 2

Spare Parts

Label-Taken Sensor

Pos.

Part No.
1-040559-00

Description
Label-Taken Sensor Kit

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete kit incl.
installation instructions.

20

Chapter 2

Spare Parts

Ribbon Low Sensor

Pos.

Part No.
1-040562-90

Description
Ribbon Low Sensor Kit

1-975605-20

Reflecting sensor assy.

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete kit with sensor.
screw and installation
instructions.

21

Chapter 2

Spare Parts

Paper Cutter Kit

Pos.
1

Part No.
1-040551-00

Description
Paper Cutter Kit assy.

2
3
4

1-983353-00
1-040122-01
1-040450-00

Micro Switch
Cutter Mechanism
Spring

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete kit incl.
installation instructions.
Not visible

22

Chapter 2

Spare Parts

Fan-Fold Guides

Pos.

Part No.
1-040565-00

Description
Fan Fold Guides for external paper supply

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
Complete unit

23

Chapter 2

Spare Parts

Miscellaneous
(not illustrated)

Pos.

Part No.
1-982731-00
1-982756-00
1-982735-00
0-493201-00
1-010001-00
1-975580-05
1-975581-05
1-975554-09
1-040950-00
1-975557-00
1-040951-30
1-110501-00
1-993075-50

Description
Mains Cable 2.4 m UL/CSA
Mains Cable 2 m
Mains Cable 2.5 m EUR
Bar Code Wand
Parallel Interface Cable
Serial Interface Cable RS 232C DB25 > DB25
Serial Interface Cable RS 232C DB25 > DB9
Cable (Power Supply > CPU board)
Cable (Power; CPU-board > Printhead)
Cable (Logics; CPU-board > Printhead)
Cable (CPU-board > Cutter connector)
Cleaning Card
Torx Screwdriver T10/20 Combi

Intermec EasyCoder 501 XP Spare Parts Catalogue Ed. 2

Remarks
U.S.A., Canada
U.K., Ireland
European standard
3 metres (9.8 ft.)
3 metres (9.8 ft.)
3 metres (9.8 ft.)

25-pack

24