NAVSEA TE-IOO-AK-MMC-030/82692

A OIVISIO

OF ITT TELECO

MUNICATIONS CORPORATION

MANUAL FOR Fl AL DISTRIBUTIO

STRUCTIO

UAL

FOR
3030A/3030AR
SY THESIZED RECEIVER

PUBLICATIO

O.

600197-823-001

ISSUE 3
E. 1982

ITED STATES
!-

(X) SL-7

:00024-82-C-223
ASSCO P.O. K-OOOLO

Mackay
In

Office: 5301 0 parlure Dr/v R I h. No

Carolina 27604 U.S.A
Telephon . (919) 8729103
Tele 612018

INTERNATIONAL TELEPHONE AND TELEGRAPH CORPORATION

ALL RIGHTS RESERVED

WCCW

A DIVISION OF ITT TELECOMMUNICATIONS CORPORATION

INSTRUCTION MANUAL
FOR
3030Al3030AR

SYNTHESIZED RECEIVER

PUBLICAT ION NO.

600197-823-001

ISSUE 3

JUNL 1982

Mackay
Main Office: 5301 Departur Of/v. RaleIgh. North Carolln 27604 U.S A
T I phone' (919) 8729103
Tel
4612018

<0 INTERNATIONAL TELEPHONE AND TELEGRAPH CORPORATION

ALL RIGHTS RESERVED

WARRANTY AND LIMITATION OF LIABILITY

In warrants (A.) for equipment sold hereunder that for 8 period of 18 months from
ITT's shipment dats or 12 months from Buyer's acceptance. whichever ends first,
equipment (except for vacuum tubes. fuses and dial lights which are warranted for 90
days) shall be free from defects in material and workmanship and conform to the
equipment's specifications; (B.) that all service work shall be performed in a good and
workmanlike manner and shall be free from defects In workmanship for 90 days from
work completion; and (C.) that all parts (supplies and materials) supplied upon
servIce of the equipment or as a replacement part shall be free from defects in material
and workmanship for a period of 90 days from ITT's shipment or installation date,
whichever is applicable.
If a defect occurs within the warranty period. Buyer shall notify In immediately
and ITT shall (a.) for the first 6-months of the warranty on equipment, repair or
replace defective equipment without extra charge for parts or labor during.lTT's
normal working hours and within a 25-mile radius of those In U.S.A. Service Depots
where on-call technicians are then available; for the remainder of the warranty period
on equipment, ITT will, at its option, repair or replace defective equipment without
extra charge for parts - if repairs are made by lIT's on-call technicians during ITT's
normal working hours and within a 25-mile radius of an ITT Service Depot, labor, at
the then prevailing rate will be charged-otherwise, equipment will be repaired, free
of charge, upon its return. shipping charges prepaid, to ITT's Raleigh, North Carolina
plant: (b.) for 90 days from completion of service work, correct defective service work
during ITT's normal \'(orking hours and within a 25-mlle radius of those ITT U.S.A.
Service Depots where on-call technicians are then available; and (c.) at ITT's option,
repair or replace with a new part, but not reinstall, any defective parts returned,
shipping charges prepaid, to ITT's designated location. Equipment furnished by
other vendors and sold by ITT shall only have the vendor's warranty, which shall be
passed on to Buyer.
This warranty does not apply to defects not caused by ITT (for example. accidents
or abuse, work or Installation done improperly or contrary to ITT's standards) or to
equipment on which the model or serIal numbers, manufacture orshipmentdatesare
changed or removed.
NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, SHALL APPLY.
ITT shall not have any liability of any kind under this contract unless Buyer gives
ITT notice of its claim within 30 days after the date Buyer knows or should knowof its
claim and files suit against ITT within 1 year after such date.
WHETHER OR NOT CAUSED BY ITT'S NEGLIGENCE, ITT SHALL NOT BE
LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR OTHER DAMAGES,
HOWEVER CAUSED (INCLUDING LATE DELIVERY). ITT'S OBLIGATION TO
REPAIR OR REPLACE EQUIPMENT IN ACCORDANCE WITH THE ABOVE
WARRANTY SHALL BE BUYER'S EXCLUSIVE REMEDY FOR BREACH OF ANY
WARRANTY OR FOR NEGLIGENCE. IF ITT FAILS TO REPAIR OR REPLACE AS
AFORESAID, ITT'S ENTIRE LIABILITY TO BUYER SHALL NOT EXCEED THE
REPAIR OR REPLACEMENT VALUE, WHICHEVER IS LOWER, OFTHE DEFECTIVE
ITEM.

Mackay
A DivIsion 01 ITT Telecommunallona CorporaUon

Main Ollie,,: 2912 Wake Fore" Rced, Raleigh, North C.rollna 27811 U.S.A.
Telephone: (919) ~.,

W.U. Telex S79451

SALES OFFICES:
1 U.S. Highway No.1
Ellubeth, New J8fMy 07202 U.S.....
Telephone: (2011521-oaoo
W.U. Tele. 138847

8532 South loop EI

HOUlton, Teus 77017 U.S.....
Telephone: (713) 8442483
W.U. relex 715878

733 Alislon Way

Ber1l;eley, C8l11ornla 94710 U.S.....
Telephone: (415) 549-0577
W.U. Telex 336430

223 MaIn Street

Greenville, MI8.1.8Ippl 38701 U.S.A.
Telephone: (601) 335-5281
W.U. Telex 585338

1899 N.W. 21st Terrace

Miami, FlorIda 33142 U.S.A.

Met.lrle, LoulslaM 70002 U.S."'.

relephone:

(305) ~922'1S

W.U. Telell 803273

2S34 Edenborn Ayenue

Telephone: (504) 887"'200

W.U. relex 584266

SERVICE OEPOTS
WORLD WIDE SERVICE
INFORMATION & REFERRAL CENTER
Telephone: (201) 527-0300

W.U. Telex 138647

753 Government Street
Mobile, AL 36602

11760 S. Harrell' 8 Ferry Road

4361 Route '8

Suite C & D

Allison Park, PA

(205) 432-3658

Baton Rouge, LA

70816

15101

(412) 487-1016

(504) 293-5106

733 Allston Way

Berkeley, CA 94710
(415) 549-0577

2634 Edenborn Avenue

Metairie, LA 70002

1326 N.W. 19th Avenue

Portland, OR 97209
(503) 228-3515

(504) 887-4200
1425-1435 Key Highway

P.O. Box 6074

Beaumont, TX 77705

Baltimore, MD

(713) 722-2444

239 N. Avalon Boulevard

Wilmington, CA
(213) 834-3183

90744

21230

(301) 752-1311

1899 N.W. 21st Terrace

Miami, FL 33142
(305) 325-9226

P.O. Box 7458

Corpus Christi, TX

223 Main Street

Greenville, MS

38701

78415

(512) 855-8498

(601) 335-5282

3502 Nebraska Avenue

Tampa, FL

33603

(813) 223-6417

P.O. Box 248, Windham Plaza

85)2 South Loop East

Houston, TX 77017

Corbetts Pond Road

(713) 644-9246

Windham, NH

03087

(603) 898-7055

1120 S.W. 16th. Suite 3

P.O. Box 427

Woodr1ver, IL

62095

(618) 254-9593

441 U.S. Highway #1

Elizabeth, NJ

Renton, WA 98055
(206) 283-4204

07202

(201) 527-0300

Benton Road
Paducah, KY 42001

P.O. Box "J"

Carolina, PR

5732

(502) 898-3616

3443 Haddonfield Road

Pennsauken, NJ 08109

00630

(809) 768-7085

(609) 662-0668
III

6/80

Mcl(;kay

NOTICE
In MACKAY reserves the
right to make changes to
the equipment without
notice.

PROPRIETARY STATEMENT
The information 1n this publication is the property of ITT
MACKAY. This information is
for the purchaser's use only
and may not be reproduced without the written consent of In
MACKAY.

iv

-------IIr11

SAFETY NOTICE
The voltages present in this equipment may

cause BURNS or INJURY.

servicing the equipment.

Use caution when

When power-off

maintenance is performed, disconnect the

power cord. if practicable. so that the
equipment cannot be accidentally energized.

CONTENTS
SECT1
1

PAGE
G ERAL IISCRIPTlON
Scope
1.2 Introduction
1.3 Technical Specifications
1.4 Dimensions and Weight
1.5 Receiver Configurations

1-1
1-1
1-1
1-2
1-5
1-6

INSTALLATION

2-1
2-1
2-1
2-1
2-2
2-2
2-2
2-2

1.1

2.1 General
2.2 Rear Panel

A. Tenni na1 Board

Fi 1ter FLl
C. Potentiometer R4 through R7
2.3 AC Operation
2.4 External DC Connections (DC/DC Converter)
8.

OPERATIO

3.1 General
3.2 Controls and Indicators

3.3
3.4
3.5
3.6
3.7
3.8
3.9

vi

A. Phones
B. Speaker On/Off
C. ~de/VAR BFO
D. I-F Bandwidth
E. RF/AF Meter Display
F. AGC Fast/Slow
G. RF Gain/AGC On
H. Preselector Band MHz
I. Tuning
J. Ant. Atten. In/Out
K. Audio Gain/Power Off
L. Pull for Speech Clarifier
M. Frequency Selection and Display
Automatic Gain Control
SSB Operation
Preselector Operation
CW Operation
AM Operation
RTIV Operation
Duplex Operation

CIRCUIT DESCRIPTION

General
4.2 Signal Path Module
A. Signal Path Mother Board
B. Front End PC Board
4.1

3-1
3-1
3-1
3-1
3-1
3-1
3-1
3-1
3-2
3-2
3-2
3-2
3-2
3-2
3-2
3-2
3-3
3-3
3-3
3-3
3-4
3-4
3-4
4-1
4-1
4-1
4-2
4-3

----------IITJ!!

[\/1

J(

:h,(:y

CONTENTS

(continued)

SECTION

4-4
4-4
4-4
4-5
4-6
4-6
4-6
4-8
4-8
4-10
4-11
4-13
4-14
4-14
4-14
4-15

5.1 General
5.2 Module and PC Board Removal
A. Synthesizer, and Signal Path Modules
B. Preselector Module
C. Printed Circuit Boards
5-3 Routine Maintenance
5.4 Frequency Calibration
5.5 BFO and Meter Calibration
5.6 AC Fuse Replacement
5.7 RTTY Filter Addition
5.8 Troubleshooting Guide
a. Receiver
b. Synthes j zer

MAINTENANCE

5-1
5-1
5-1
5-1
5-2
5-2
5-2
5-2
5-3
5-4
5-4
5-5
5-6
5-7

REPLACEABlE PARTS

6-1

STANDARD SPARE PARTS

7-1

SCHEMATIC AND ASSfJ'IBlY DRAWINGS INDEX

8-1

4.3

4.4
4.5
4.6
4.7
4.8

I-F/AGC PC Board
D. Information Filter PC Board
E. Audio IWpllfier PC Board
Synthesizer Module
A. Synthesizer Mother Board
B. 87 MHz Oscillator PC Board
C. Low Frequency Reference PC Board
O. 5 MHz BFO PC Board
E. Mi nor Loop PC Board
F. Loop Translator PC Board
G. Major Loop/Major Loop veo PC Boards
Preselector Module
Power Supply
Rear Panel Interconnect PC Board
Front Panel Interconnect PC Board
OC/OC Converter

PAGE

C.

vi i

LIST OF ILLUSTRATIONS
FIGURE

TITLE

PAGE

2.1

Outline and Dimensions

2.4

2.2

Rear Panel

2.5

5.1

Locations of PC Boards and Modules

5.13

5.2

Receiver top v; ew, cover removed

and Signal Path Module being
removed

5.14

5.3

Signal Path Module removed from

Receiver

5.15

5.4

Signal Path Module opened, Information Filter PCB removed

5.16

5.5

Rear Panel Interconnect PCB with

Locations of R4-R7

5.17

5.6

Rear Panel Interconnect PCB

Assembly Drawing for Power Supply
Troubleshooting

5.18

vi . i

---------IIT11
SECTION 1
GENERAL DESCRIPTION
1.1 SCOPE
This publication is intended primarilyas an operator's manual, not a
serviceman's

manual.

It

provides

the infonmation necessary to install

and operate the equipment. Included
in this manual are sections on general description, operation, circuit
description, maintenance, replaceable and spare parts, and drawings.

1.2 INTROIJUCTlON
The 3030A is a fully synthesized.
dual
conversion, superheterodyne,
maritime and fixed station communications receiver.
It covers a con-

tinuous frequency range of IS kHz to

29.99999 MHz in 10 Hz increments and
is lever/switch tuned. Operating
modes are AM (amplitude modulated
double sideband). CW (continuous
wave). and SSB (single sideband);
the RTTY (radioteletype) mode is
available with additional (optional)
equipment. The 3030A provides excellent selectivity and high stability.
The receiver is completely solid
state and features the latest development
in modular construction.
Electronic components are mounted on
printed circuit boards. most of
which are housed in chassis mounted
plug-in modules.
Plug-in type
boards are utilized in each module
housing more than one PC board.
With the exception of the power
supply circuits, interconnections

are accomplished by interconnection

PC boards, coaxial cables with snapon connectors and flat ribbon cables
with plug-in connectors. Routine
preventive maintenance generally is
not required and corrective maintenance can consist of replacing modules or PC boards.

To permit fully synthesized, high

resolution tuning, the receiver has
a synthesizer which provides the 10
Hz tuning increments.
An incoming
signal can be tuned to within 5 Hz
of its exact frequency while maintaining the high stability of the
internal 10 MHz standard reference
oscillator.
In addition, the I ppm
stability ensures that the maximum
error in reading the exact frequency
of the received signal is 30 Hz at
30 MHz.

A preselector is prOVided for match-

ing short, vertical antennas to the

nominal 50 ohm receiver 1nput impedance. The preselector also can be
utilized to attenuate excessively
strong interfering signals.

The receiver operates from gO to 130

or 195 to 260 volts, 47 to 63 Hz,
single phase.
Power consumption is
about two-thirds that of earlier
models, thus reducing internal t~
peratures and improving signals.
The receiver can be installed in its
own (optional) cabinet for table top
mounting or can be rack mounted as
part of a communications console.

I-I

Mackay

1.3 TECHNICAL SPECIFICATIONS

All performance parameters meet or exceed U.K. Specification MPT 1201.
Frequency range

15 kHz to 29.99999
increments.

Operating modes

AI. Al. AZH, A3. A3A, A3H, A3J; F1

with optional filter and external
demodulator (SSB modes are USB).

MH~

in 10 Hz

I-F bandwidths
SWITCH POSe
(FILTER)
8.0 kHz
2.0 kHz
1.0 kHz
0.4 kHz
USB
RTTY*

MODE
SWITCH
AM
AM

AM
AM

USB
RTTY

60 dB BANDW 10TH

6 dB BANDW 10TH
8.0 kHz minimum
2.0 kHz minimum
1.0 kHz mimimum
0.4 kHz maximum
< +0.35 &> +2.7 kHz
0.5 kHz maximum

20 kHz maximum
12 kHz maximum
6 kHz maximum
4 kHz maximum
> 0.5 &< +3.8 kHz
- 4 kHz-maximum

1 ppm OC to +40 o C (5 ppm to +50 0 C)

with .:!:.10% power supply variation; i
1 ppm per year aging.

Frequency stability

Sensitivity
FREQUENCY
RANGE
100-160
.16-4
.16-4
1.6-4
1.6-30
4-30

SENSITIVITY
}.IV EMF FOR
10 dB SINAD

kHz
MHz
MHz
MHz
MHz
MHz

32.0
10.0
32.0
5.1
0.8
0.6

DUMMY
ANTENNA
10n/220
10n/220
10n/220
10n/220
SOn
Son

MODE
pF
pF
pF
pF

CW
CW
AM

AM
SSB
CW

BANDWIDTH
(kHz)
1
1
2
8
SSB
2

Sensitivity is reduced uniformly by approximately 20 dB between 100

kHz and 15 kHz.
Intermediate frequency
rejection

Greater than 80 dB.

Image rejection

Greater than 80 dB.

*Optional; when installed. the filter is centered at 1700 Hz, offset

from the 5 MHz i-f. If the RTTY is not installed. the USB filter
is automatically switched in when the RTTY mode is selected.
1-2

----------Iml
Spurious response rejec-

Greater than 80 dB, referenced to

rated sensitivity (includes image
and I-F rejection).

Internally generated

With the antenna input connector

tenninated in a 50 ohm load and the
preselector set to WIDEBAND, the
maximum level of internally gener-

tion (external)

spurious responses

ated spurious responses does notex-

ceed 0.13 microvolt (-124 dBm)

equivalent input level in any marine

band,or 0.5 microvolt outside marine

bands.
Cross modulation (using
2 kHz f1l ter)

With a wanted signal of 1.0 millivolt EMF. an unwanted signal of 32

millivolts EMF (30 percent, 400 Hz
modulation and separated by 10 kHz)
produces an output at least 30 dB
below the output level due to the
wanted signal standard output. At
separation of 20 kHz. the unwanted
output is at least 33 dB below the
standard output.

Blocking

With a wanted signal of 1 millivolt

EMF (2 kHz bandwidth), an unwanted
signal of 100 millivolts EMF (separated by 10 kHz) causes less than 3
dB change in output; for the 0.10 to
0.16 MHz frequency band. the separation is 5 kHz (1 kHz bandwidth).

Intennodulation
products

With a desired signal of 31.6 microvolts EMF set to give standard output (50 nIoI). two equal level undesired signals offset +30 and +60
kHz, respectively,

do not

produce

more than standard output when their

levels are as specified in the following table:

FREQUENCY
RANGE

BANDWIDTH

MODE

DUMMY
ANTENNA

PRESELECTOR
POSITlDN

MINIMUM LEVEL
(EMF) OF EACH
UNWANTED
SIGNAL

100-525 kHz
525-1600 kHz
1.6-30 kHz

B kHz
B kHz
USB

AM
AM
SSB

10n/220 pF
10n/220 pF
50n

As Tuned
As Tuned
Wideband

100.0 mV
31.6 mV
68.0 mV

1-3

Mackay
Automatic gain control

Range:
less than 6 dB change in
output for input signal variation
from 1 microvolt to 100 microvolts
(100 dB measured in SSB mode with
preselector set to WIDEBAND (50 ohm
input).
Attack time:
10 milliseconds nominal Decay time: FAST -150 milliseconds nominal SLOW -1.5 seconds nominal
Speaker:

Audio output

Spurious

emis~ions

2.5 watts into 3.2 ohm

load with 3% maximum distortion. Line: adjustable
to +10 dBm-rrD mv) into 600
ohm balanced load.

The rms voltage present at the antenna tenninal of the receiver is

less than 10 microvolts into a 50
ohm dummy antenna.

Overload

There is no damage to the receiver

when an input signal of 30 volts EMF
is applied for 15 minutes using a
standard antenna.

Operating temperature

Full performance range: OC to +50 o C

Operating temperature range: -15C
+55C

Relative humidity

Up to 95%.

Input power

90-130/195-260 volts, 47-63 Hz, single phase.

Power consumption

62 watts.

Clarifier range

+150 Hz minimum.

BFO range

Adjustable to a beat note ranging

from 0 to > 2 kHz, centered at 1 kHz
nominal -

Number of PC boards (includes mother boards,

interconnect boards, and
plug-in boards)

14 (See table 1.1, following page)

Number of replaceable
plug-in modules

3 (See table 1.1, following page)

1-4

-------~
1.4 DIMENSIONS AND WEIGHT
WITHOUT CAB I ET
Height
Width
Depth
Weight

5.25
19.00
17.00
30

in
in
in
lb

13.1
47.5
42.5
13.5

em
em
em

kg

CABINET (OPTIONAL)
6.00
19.75
18.00
18

in
in
in
lb

15.0
49.4
45.0
8.1

em
em
em
kg

IABLE...hl
MAJOR ELECTRONIC COMPONENTS
Front Panel
Front Panel Interconnect PC Board
Rear Panel
Rear Panel Interconnect PC Board
#Preselector Module
Preselector PC BOard
#Signal Path Module
Signal Path Mother Board
Front End PC Board
5 MHz i-f PC Board
Audio Amplifier PC Board
Information Filter PC Board
#Synthesizer Module
Synthesizer Mother Board
Major loop VCO PC Board*
Major loop PC Board
Minor Loop PC Board
Loop Translator PC Board
Low Frequency Reference PC Board
87 MHz Oscillator PC Board
5 MHz BFO PC Board

*Mounted on Major Loop PCB

#Plug-in r-\)dule

1-5

Mackay

1.5 RECEIVER CONFIGURATIONS

Following is a table indicating the
various configurations presently
available in the 3030A receiver. An
"X" indicates that the item listed
is used in a unit of a given dash
nwnber.
The complete part number is obtained
by adding the appropriate dash num-

1-6

ber to the base part number. Thus,

a standard 3030A is PIN 600164800-001, and has a black front panel
and black handles.
Refer to the label on the rear panel
of your receiver to determine the
part number and correct configuration as shown in Table 1.2.

TABLE 1.2
o

Standard 3030A

o
o

""oo,

o
o

RECEIVER CONFIGURATIONS
~

g,

'8
o

o
o

'"oo,

g)
o

3030A For Use

-,
~

""o,
X

in II1H Consoles

3030A for STK

EB3038
Black Front

X
X

Panel
Greige Front
Panel

Black Handles

Chrome Handles
Preselector with

All-Band Preamp

RTTY Filter

ran
Remote Power
Connector

X
X

X
X

3040A*

LSB Fi Iter*

*For reference only.

Not applicable to 3030A.

--------IIT11

MackclY

SECTION 2
INSTALLATION
21 GENERAL
Installation of the receiver is
quick and simple as the unit is
completely wired, calibrated and
tested before shipment from the factory. When purchased as part of an
ITT Mackay communications console,
the receiver is shipped installed in
the console.
The receiver can be installed in its
own (optional) cabinet for table-top
mounting or can be installed in a
communications console; see Figure
2.1 for outline and dimensions.
Provision has been made for slide
mounting the receiver. A set of
right and left slides is available
from ITT Mackay.

ure 2.2. Mounted on the rear panel

are the antenna connector, terminal
board TBI, 12-volt and 6-volt regulators Ul and U2, respectively, and
filter FLI. The locations of potentiometers R4 through R7 (mounted on
the rear panel interconnect printed
circuit board) are shown on the rear
panel.
A.

Terminal Board

The pins on terminal board TBI provide the following.

(1) Pins I and 3 - balanced 600 ohm
line output.
(2) Pins 2 and 6 - ground.
(3r Pin 4 - 3.2 ohm audio output.

The front panel is designed to support the receiver when the unit is
installed in an equipment rack; however, it is recommended that additional 'supports be provided under
the side edges (the receiver is
supported in this fashion when factory installed in an ITT Mackay
communications console).

CAUTION

(4)

Pin 5 - mute input.

(5)

Pins 7 and 8 - spare.

CAUTION
Turn off the receiver
and disconnect the power
cord before making connections to TBI.

Do not support the receiver by the chassis

bottom in such a way
that the air flow will
be restricted.

For connection to a 3 ohm external

speaker, connect the speaker leads
to pin 4 (3.2 ohm audio output) and
pin 2 or pin 6 (ground). The front
panel on/off speaker switch does not
affect the external speaker.

If installation assistance is required, consult the ITT Mackay Service Department.

For continuous muting, connect pin 5

(mute input) to pin 2 or pin 6
(ground).

'/..2 REAH PANEL

All external connections are made to
the receiver's rear panel; see Fig-

For break-in muting, connect spare

contacts on the external break-in
relay to pin 5 (mute input) and pin
2 or pin 6 (ground) in accordance
with the following diagram.
2-1

Mackay

11UTE

<l(i:<:~---O---~,

N.O.
o

CAUTION
The external receiver
muting circuit must provide a grounding contact
during key down. During
key up, no voltage
should be applied to the
muting circuit.
B.

Filter Fll

The fuse and voltage selector board

are housed in filter FL1 located on
the rear panel.
Proceed as follows.
a.

Turn off the receiver and remove

the power cord.

b.

Slide the clear plastic cover

all the way to the left.

c.

Move the FUSE PULL lever all the

way to the left and the fuse
will pop out.

d.

With a hook or needlenose pliers, pull the voltage selector

board (located below the fuse)
all the way out. Do not mar the
metal surfaces.

e.

Four AC voltages are imprinted

on the board:
120 and 240 on
one side, 100 and 220 on the
Insert the board with
other.
the desired voltage on the left
side facing up.

f.

Move the FUSE PULL lever all the

way to the right.

g.

Insert the 2S0-volt. 3/4 ampere

510-810 fuse for 100 or 120 VAC
operation, or the 2S0-volt. 3/8
ampere Slo-B10 fuse for 220 or
240 VAC operation.

h.

Slide the cover all the way to

the right and replace the power
cord.

Filter Fl1 houses the outlet for the

AC power cord, the AC fuse, and the
AC voltage board. See AC OPERATION
in this section.
C.

Potentiometers R4 through R7

The locations of potentiometers R4

through R7 (mounted on the rear
panel interconnect PC board) are
shown on the rear panel.
R4 (BFO
PRESET ADJUST) adjusts the BFO,
while RS (SPAN). R6 (RANGE), and R7
(AUDIO) adjust the front panel meter.
See BFO AND METER CALIBRATION
in the MAINTENANCE section; before
adjusting.

2.3 AC OPERATION
CAUTION
00 not energize the
receiver until first detenmining that the correct fuse is inserted in
the fuse holder and ensuring that the voltage
selector board is set to
the proper AC voltage.
2-2

2.4 EXTERNAL DC CONNECTIONS (DC/DC

CONVERTER)
Using the connector and pins supplied, connect a wire (20 gauge
minimum) from pin 1 of connector to
(+) DC source. and a wire (20 gauge
minimum) from pin 9 of connector to
(-) DC source. Connect this connector to J2 on the rear panel of the
3030 receiver. See paragraph 4.11.
page 4.21 for operation.

-------~
X.XX (X.XX) -

M( l< .k( IV

DIMENSIONS I INCHES
DIMENSIONS IN MILLIMETERS

I"

(4~~~5)

0.68
(17.27)

~I

r======~~~~;:a==mlT!il----r-

16.125
(409.58)

o0

5.25
(132.08)

.........,;;,.._@_ft_O_O_DD_ _O
__
O

I....

O
__
O_~~

(4~92':O)
Figure 2.1

1.49
(37.80)

~I

Outline and Dimensions

2-3

I
~

ANTENNA INPUT

12 VOLT
REGULATOR

6 VOLT
REGULATOR

"

~~ o o

,0

Et>

(9

12345678

(S)
(f)

rv.~o

u',

ED

f====!U e
AC VOLTAGE BOARD

110/220 VOLT AC INPUT

(power cord provided)

TB1
Pin. 1/3 - bill. 600 ohm line out
Pin 2 - ground
Pin 4 - 3.2 ohm audio out
Pin 5 - mule In (ground 10 mule receiver)
Pin 6 - ground
Pins 7/8 - spare

Figure 2.2

Rear Panel

CD

II

AC FUSE

FL1

---------
I~I
SECTION 3
OPERATION
5.1 GENERAL
Operation of the receiver is simple
and straightforward. All controls
and indicators are located on the
front panel; they are logically
grouped with clear, easy to read
1etteri ng.

3.2 CONTROLS AND

A.

INDICATO~S

PHONES
The PHONES jack accepts a standard 1/4-inch (0.625 cm) diameter head-phones plug. The jack
impedance is 3.2 ohms; approximately 20 mil 1i-watts of audio
are delivered with 600 ohm headphones. Plugging in the headphones turns off the speaker.

B. SPEAKER ON/OFF
The SPEAKER ON/OFF toggle switch
turns the speaker on or off
(when the headphones are not
plugged in).
C. MODE/VAR BFO
The MODE switch/VAR (variable)
BFO control consist of two concentric knobs. The MODE (outer)
knob selects the following
modes:
(1) AM - amplitude modulated double
sideband.
(2) CW FIXED - zero beats a signal
for centering in the i-f passband.
(3) CW VAR (variable) - allows adjustment of the ew pitch from 0
to 2 kHz.

(4) CW PRESET - provides a preset ew

pitch when the signal is properly centered.
(Zero beat the
signal in the ew FIXED position,
then switch to ew PRESET so that
the same tone s always heard.)
CW PRESET is adjustable. see BFO
AND METER CALIBRATION in the
MAINTENANCE section.
(5) USB - selects the product detector and upper sideband filter
for single-sideband operation
(the i-f bandwidth switches do
not function in this mode).
Selects
(6) RTTY - radioteletype.
the product detector and the
RTTY filter (optional) when installed; otherwise the USB f11ter is selected.
The VAR BFO (inner)
the BFO pitch.
D.

knob controls

I-F BANDWIDTH

The I-F BANDWIDTH pushbuttons select

bandwidths of 0.4 kHz (very narrow),
1.0 kHz (narrow), 2.0 kHz (intermediate), or 8 kHz (wide). These
pushbuttons can be used only in the
AM and CW modes.
E. RF/AF METER DISPLAY
The RF/AF METER DISPLAY pushbuttons select the rf and af input
levels for display on the meter.
The rf level shows AGe voltage
in dB above 1 microvolt rms
while the af level shows the 600
ohm line voltage in dBm (1
milliwatt equals 0 dBm).
F. AGe FAST/SLOW
The AGC FAST/SLOW toggle switch
controls the AGe decay time;
3-1

Mackay
FAST equal s 150 mi 11 i seconds and
SLOW equals 1.5 seconds. The
SLOW position will ordinarily
yeild best results on CW and
SSB. FAST can be used in AM
mode if desired. The AGC is
disabled when the RF GAIN control is used.
G.

J.

K.

L.

WIDEBANO
0.015
0.10
0.16
0.32
0.73
1.80
4.00
8.00
16.00
1.

- 0.10
- 0.16
- 0.32
- 0.73
- 1.80
- 4.00
- 8.00
-16.00
-30.00

TUNING
The TUNING control knob provides
tuning in all PRESELECTOR posiWIDEBAND and
tions except
.015-10,
and is used in conjunction with the rf meter to
peak the receiver's input sig-

3-2

AUDIO GAIN/POWER OFF

The AUDIO GAIN/POWER OFF control
knob turns the power on and off
and adjust the audio level to
the speaker and headphones.
(Turn the knob clockwise to turn
on the receiver and increase the
gain; turn the knob counterclockwise to decrease the gain
and turn off the receiver.)

PRESELECTOR BAND MHz

The PRESELECTOR BAND MHz rotary
switch selects the proper preselector tuning range.
It has 10
bands labeled in MHz as follows
(WIDEBAND equal s 15. kHz to
29.99999 MHz).

ANT. AllEN. IN/OUT

When set to IN, the ANT. ATIEN.
(antenna attenuator) IN/OUT toggle switch inserts a 20 dB pad
ahead of the first mixer to
incoming signals.
attenuate
When set to OUT, the attenuator
is disabled.
(Set to IN to
reduce interference from strong
signal s.)

RF GAIN/AGC ON
The RF GAIN/AGC ON control knob
turns the AGe on and off, and
penmits manual adjustment of the
receiver gain; the AGe is disabled when the gain is adjusted.
(Turn the knob clockwise to increase the gain and counterclockwise to decrease the gain;
turn the knob fully counterclockwise to turn on the AGC.)

H.

nal. The TUNING control matches

the receiver front end to the
antenna and provides increased
selectivity.

PULL FOR SPEECH CLARIFIER

When pulled, the PULL FOR SPEECH
CLARIFIER control knob unlocks
the synthesizer and can be used
to vary the tuned frequency.
Pushing the knob disables the
clarifier.
(This control normally is not reqUired because of
the receiver's 10 Hz tuning increments.)

M.

Frequency Selection and Display

Frequency selection and display
are provided by seven
digit-lever switches. Each
switch has digits 0 through 9,
except for the left-most switch
which has digits 0, 1, and 2.

----------IIr11

Mackay

3.6 CW OPERATION

3.3 AUTOMATIC GAIN CONTROL

used with

The excellent selectivity character-

AGe has a large operating range over

fully utilized in CW .operation than

The

receiver normally is

the AGC enable for all modes.

The

which the output is held constant.

The attack and decay time have been
chosen to provide optimum performance when receiving AM, CW, SSB and
RTTY signals.

3.4 SSB OPERATION

Set the MOOE switch to USB' for
In this
single sideband operation.
condition, the displayed frequency
is that of the suppressed (or reduced) carrier of the receiver sta-

tion. The VAR BFO control is inoperative in the USB mode. Set the
AGC to the SLOW position.
The frequency of the desired station
generally

dialed.

is

known

and

When the frequency

known, the band can

be

can

be

is not

scanned using

either the 10 Hz or 100 Hz Tuning

Rates. Sideband is easily tuned for
excellent

clarity using the

10 Hz

tuning rate.

35 PRESELECTOR OPERATION
Above 4 MHz, the PRESELECTOR BAND
MHz switch normally is left in the
WIDE-BAND position as the receiver
meets all sensitivity, image, cross
modulation and
suprious response

specifications at this setting.

When a short (35 foot whip, for

istics of the receiver can be more

1n yoice operation where

the infor-

mation bandwidths are relatively

wide (the three CW modes are CW
FIXED, CW VAR and CW PRESET).
With the MODE switch set to CW
FIXEO, the frequency display indicates the frequency of the received
carrier when the audio output is
zero beat.
It is recommended that
the first step in receiving a CW
signal is to tune to the incoming
frequency by zero beating in the CW
FIXED mode.
To copy a cw signal, it is necessary
to use the CW VAR or CW PRESET
modes. The CW PRESET mode generally
is used, then an audible tone (preset to a normal pitch) is heard when
the receiver has been set to the
incoming carrier frequency. The i-f
bandwidth pushbuttons should be set
to 0.4 kHz (very narrow) or 1.0
kHz (narrow) for the best reception
of weak signals, although the wider
i-f bandwidths, 2.0 kHz (intermediate) or B.O kHz (Wide), may assist
in searching for a signal when its
exact frequency is not known.

The CW VAR mode may be used if a

pitch different than that of the CW
PRESET mode is desired.
In the CW
VAR mode, the VAR BFO control allows
the pitch to be varied over a relatively wide range.

example) antenna 1s used on frequen-

cies below 4 MHz,

a sensitivity

improvement can be obtained by using

the PRESELECTOR TUNING control as

an impedance matching network. The
PRESELECTOR also is effective in
reducing interference from strong
off-frequency signals.

In conjunc-

tion with the ANTENNA ATTENUATOR,

the PRESELECTOR can improve other-

The USB mode can be used for CW

operation but this is inconvenient
and normally is not utilized.
In
order for the signal to be in the
passband of the filter, the dialed
frequency must be offset from the
exact frequency of the transmitting
station.

wise unreadable signals.

3-3

Mackay

3.7 AM OPERATION
Set the MODE switch to AM for reception of amplitude modulated double
sideband signals. The 8 kHz (wide)
i-f bandwidth nonmally is selected
for use with the AM mode, and the
frequency is set to the exact frequency of the transmitting station.
Reception of weak AM signals usually
can be enhanced by selecting the USB
mode.

3.8 RTTY OPERATION

When radioteletype is transmitted as
an upper sideband signal, the carrier frequency nonmally is considered to be that of the supressed (or
reduced) carrier.
This means that the RTTY signal
appears at some frequency which is
offset from the carrier.
{The RTCM
standard offset curr~ntly is +1700
Hz; other offsets currently in use
are +1900 Hz and +2100 Hz.} The
RTTY signal then is deviated +85 Hz
relative to the offset.
It is possible to copy RTTY signals
in several ways. The receiver has a
narrow filter (optional) which is
centered at +1700 Hz, offset from
the 5 MHz i-f, so that when the
carrier frequency is tuned correctly, a 1700 Hz et85 Hz} tone is
produced at the audio output. This
tone then is demodulated by an external RTTY demodulator {optional}.
RTTY filters for other offsets are
available on special order. The
RTTY filter should be installed to
achieve optimum RTTY reception.

3-4

When the RTTY filt er is not installed. the USB filter is strapped
in so that setting the MODE switch
to RTTY automatically selects the
USB filter. Since the USB filter is
2.7 kHz wide, any of the standard
offset signals will be satisfactorily passed. The only deficiency
of this method is that optimum selectivity is not realized.
To overcome this deficiency, a third
possibility exists. By selecting
the CW mode, the 400 Hz i-f filter
can be used to achieve improved
selectivity. This method requires
that the receiver tuned frequency be
offset by the proper amount (for
example, +1700, +1900 or +2100 Hz).
This places the RTTY signal into the
i-f passband center.
In this mode
it is necessary to offset the product detector injection in order to
obtain the +1700, +1900 or +2100 Hz
(+85 Hz) tone; set the MODE switch
to BFO VAR and adjust the BFO to
obtain the tone. This method should
provide reception adequate for most
purposes. Since the BFO is crystal
controlled, drift should not be a
problem.

3.9 DUPLEX OPERATION

The receiver is suitable for full
duplex operation, depending on factors such as the transmitter's
power, transmitting and receiving
frequencies, separation of transmitting and receiving antennas and
strength of the received signal.

----------IITTI

Mackay

SECTION 4
CIRCUIT DESCRIPTION
4.1 GENERAL
The 3030A is completely modular in
construction with each module housing one or more printed circuit
boards. The modules and their functions are as follows.
A.

The SIGNAL PATH module provides

mixing, filtering, and amplification.

The module is designed to receive 15

kHz to 30 MHz. Incoming signals are
up-converted to 92.010 MHZ, amplified, then down-converted to 5 MHz
by the front end PC board. The
signal is then applied to the information filter PC board which provides final selectivity. The information filter PC board has crystal
filters with various bandwidths and
offsets from center frequency to
accommodate the desired

B. The SYNTHESIZER module generates

various outputs to provide mixer
and product detector signals for
the signal path module.
C. The PRESELECTOR module matches
certain antennas to the receiver.
In addition to the above modules,
the receiver also has the following
chassis-mounted PC boards.

A.

The REAR PANEL INTERCONNECT PC

board ties all parts of the
receiver together.

B. The FRONT PANEL INTERCONNECT PC

board mounts

and interconnects

most of the front

trols.

panel

con-

4.2 SIGNAL PATH MODULE

The signal path module houses the PC
boards which process incoming rf
signals to output an audio signal.
This module handles AM, CW, SSB and
RTTY signals (RTTY must be demodulated by an external demodulator).
Four PC

boards

are

interconnected

inside the module by a mother board

and several coaxial cables; these
boards are the front end. 5 MHz i-f.

information filter and audio amplifier PC boards.

reception

mode.
The output from the information filter PC board is routed to the 5 MHz
i-f PC board which amplifies, detects and processes signals for AGe
of the i-f and front end. The
reconverted audio signal is applied
to the input of the audio amplifier
PC board which has a gain control
amplifier to set final speaker/headphone volume and a pewer amplifier'
stage to boost the low level audio
to the desired level (up to 2.5
watts).
Injection signals for the mixers and
product detectors are derived from
the synthesizer module. These are
the 92 to 122 MHz first local oscillator (L.O.), B1 MHz second L.O.
and 5.000 or 5.001 MHz for the
product detector. All L.O. signals
are connected to the signal path
module via coaxial cables which plug
onto the module faceplate.

Refer to the signal path block diagram, 690013-02B-00l, in Section 8.

The received signal passes through
the preselector module and is routed
to the s1gnal path module. The
preselector module has a low pass
fl1ter which rejects incoming signals above 40 MHz and various local
oscillator signals whlch otherwise
would leak to the antenna output
4-1

Mackay
connector. At the signal path module, the signal passes through another low pass filter to provide
additional rejection. The signal
then is applied directly to a high
performance, double balanced mixer.
The mixer is followed by a low
noise, high dynamic range 92 MHz i-f
amplifier. This combination provides good immunity to overloading
while simultaneously providing a
moderately good overall noise figure.
To obtain high level overload performance, the mixer is pumped at +17
dBm (1.5 volts rms) of L.O. injection. The L.O. is run at 92 to 122
MHz so that incoming signals are
up-converted to the 92 MHz first i-f
frequency.
The 92 MHz i-f amplifier has three
gain stages and two sections of
crystal bandpass filters to obtain
the required selectivity. The final
92 MHz amplifier also is controlled
by the AGC circuitry to provide
delayed AGC. This amplifier drives
the second mixer, which converts the
92 MHz i-f signal to 5 MHz by mixing
it with the 87 MHz signal derived
from the synthesizer module.
The resultant 5 MHz second i-f is
applied to front panel selected crystal filters which yield final i-f
selectivity appropriate to the desired signal mode. For AM, an 8 kHz
filter normally is used. For CW,
the operator can select 8 kHz
(wide), 2 kHz (intermediate), 1 kHz
(narrow) or 0.4 kHz (very narrow)
filters to provide high performance
reception in crowded communications
bands. For USB, a filter is selected which essentially passes signals
removed from 5 MHz by 350 to 2700 Hz
and rejects all others. For RTTY
(optional), a filter centered at
1700 Hz removed from 5 MHz provides
a 400 Hz bandpass for optimum reception of narrow shift radioteletype
signals.
4-2

The output from the information filter PC board is applied to the 5 MHz
i-f/ detector/AGC PC board. This
board has two i-f gain stages which
provide approximately 80 dB controllable gain. The amplified signal is
applied to appropriate detectors for
AM, CW or SSB signals, in addition
to the AGC detector. A diode detector is provided for AM and a high
performance product detector is provided for CW and SSB. The output
from these detectors is applied to
the audio amplifier PC board.
The AGC detector drives a DC amplifier which has selectable decay-time
constants. These decay times of
approximately 150 milliseconds and
1.5 seconds permit optimum reception of stable or rapidly fading
signals in all receiver modes. Attack time for the circuit is about
10 milliseconds. The AGC is applied
to two 5 MHz i-f stages and to the
92 MHz i-f stage through a delay
circuit.
The audio signal from the i-f is
applied to a gain controlled amplifier which is adjusted by a DC level
obtained from the front panel audio
gain control. The amplified signal
then drives a 2.5 watt amplifier
which drives the internal speaker
and/or an external speaker connected
to the rear panel terminal block.
A.

Signal Path Mother Board

The signal path mother board provides DC and audio interconnections

and power supply sources for all
signal path module PC boards. Rf
interconnections are made via plugin coaxial cables in all but two
cases.
An hermaphroditic connector pin connects the mother board and PC
boards. The PC boards are secured
by 6-32 screws which thread into
mother board stand-offs.

-------~
Connections between the mother board
and other receiver circuitry are
made via two plug-in flat ribbon
cable connectors. All front panel
controls and power sources are tied
into the module through this connector system.
B.

Front End PC Board

The front end PC board contains the

first and second mixers. 92 MHz i-f
and associated mixer injection amplifiers. The 15 kHz to 30 MHz
input is first up-converted by mixer
MI. amplified and down-converted to
5
z by Q5. An input low-pass
filter prevents L.O.l fr
being
coupled to the antenna connector
where it could radiate and cause
interference to other services.
The overall receiver noise figure is
detenmined by this PC board. The
effective noise figure at the input
to Q1 is about 8 dB. and the 6 dB
mixer loss adds to this figure to
provide about 14 dB overall.
Since the first mixer is not preceded by an rf gain stage. a suitable compromise 1s p nmitted bet n
noise figure and overload capability. The receiver must be capable
of simultaneously handling several
very strong signals without overloading because: (1) the HF band 1s
very crowded. and (2) the mixer is
not preceded by any selectivity 1n
the preselector WIDEBAND position. A
measure of this overload capability
is given by the third order intermodulation intercept point (IM03)
which occurs at +17 dBm (typical
receivers range from -10 dBm to 0
dBm)

The high intercept is accomplished

by using a mixer with very high L.O.
injection (+17 dBm) and by following
it with an i-f stage which itself
has a good intercept. The U431
paral1el-FET has an intercept about
+11 dBm.
Since the mixer has 6 dB

loss. the overall +17 dBm intercept

is obtained. The U431 provides a
very broadband. 50 ohm tenmination
to the mixer (50 +50 over 1
to 100 MHz. typical); -this is the
key to obtaining good mixer performance. In addition. L. O. injection
amplifier QI0 has approximately 50
ohms driVing impedance. These criteria maintain the high intercept.
The U431 is followed by a 92.010
MHz two-pole crystal filter which
prevents interference to subsequent
stages from signals removed by more
than 30 kHz. A second parallel-FET
stage. consisting of J310s. provides
moderately good overload capability
and good noise figure.
Stage gain
is kept low to prevent overloading
subsequent stages. A second twopole 92 MHz filter boosts stop-band
perfonmance to a level sufficient to
protect the following amp1ifier/
mixer (Q4 and Q5).
The third i-f amplifier. Q. provides about 16 dB gain and 30 dB
delayed AGC. Delayed AGC does not
work until input to the receiver
reaches about 40 dB above 1 microvolt. The second mixer is a dualgate MaS FET. with injection at 87
MHz applied to gate 2. The piconfiguration output matching network transfonms the following 50 ohm
crystal filter impedance up to a
suitable value for correct drain
matching of the FET.
Both injection amplifiers have a
nominal 50 ohm input impedance.
This provides proper tenmination to
coaxial cables which otherwise WDuld
have reflections and would cause
attendant spurious problems. The
first mixer injection is 92.010 to
122.00999 MHz and the second is
87.010 MHz.
Since the front end PC board was
designed for use in a variety of
injection amequipment. the L.O.
plifier input circuits are standard
4-3

Mackay
50 ohm attenuator pads or hybrid
splitters. The hybrids accept the
L.O.
input and route it to the
onboard amplifiers and to external
circuitry. Since this receiver does
not use the hybrids. the pads compensate for the normal 6 dB hybrid
loss.
C.

I-F I AGC PC Board

The 5 MHz i-f PC board contains the

5 MHz i-f amplifiers. detectors. and
AGe circuitry. Two MC1350 integrated circuit amplifiers provide
about 90 dB gain. The second stage.
U2, drives the AGC detector (Q3. CR8
and CR9), i-f output buffer Q2. AM
detector Q4 and CR3. and product
detector Q7.
The AM detector is enabled by applying 12 volts to P6; the product
detector similarly is enabled at P5.
Product detector injection amplifier
Q6 is turned off wh~n the product
detector is disabled; this reduces 5
MHz radiation inside the module.
The amplifier i-f signal is available at Jl at a level of about 70
millivolts into 50 ohms for use in
driving external equipment such as
demodulators.
AGe is derived by amplifying the i-f
signal at Q3. detecting it (eR8 and
CR9). and amplifying the DC level in
U3-A (+26 dB gain).
The output of
U3-A charges AGe hold capacitor CR9,
and attack time is controlled by the
time constant of R48. R51 and C49.
R49. discharging C49, controls the
AGC slow release time constant.
When P9 is grounded. Q9 saturates
and places R50 in parallel with R49
to switch the AGC time constant to
fast release.
An adjustable AGC
output at P13 is derived from the
i-f AGC line through potentiometer
R46. R46 is adjusted to set the
cut-in voltage of the rf AGC on the
front end PC board.
4-4

The AGC is switched off by applying

12 volts to PI!.
With the AGC off.
manual gain control can be applied
through P12 which is routed to the
i-f stages through CR6. Q11 and
U3-U.
D.

Information Filter PC Board

The information filter PC board

mounts up to six crystal filters
which determine overall receiver
selectivity. The filters are selected by series-diode switches
which are turned on by applying 12
volts to pins P9 through PIS.
This
forward biases the desired diodes
and reverse biases the others.
For applications in which a filter
is not used. it is possible to strap
the board so that selection of that
filter by a front
panel switch
causes the receiver to mute.
(In
the present configuration, setting
the MODE swi tch to RTTY wi th the
RTTY filter not installed automatically selects the USB mode.)
This
permits the receiver to be equipped
in different ways without necessarily changing the front panel and
also permits the user to change to a
different type of information filter
PC board without rewiring the receiver.
It also is possible to
field retrofit the board itself.

E.

Audio Amplifier PC Board

The audio amplifier PC board provides a 2.S-watt output into a

standard 3.2 ohm load and a +10 dBm
output into a 600 ohm balanced line.
The board has three integrated circuits. U2 (TBA 8l0P) provides the
2.5-watt output to drive the internal speaker and has approximately 34
dB gain.
U2 is driven by Ul (MC
1350) which has 26 dB maximum gain
and is used as a voltage controlled
variable gain stage. This permits
adjustment of the audio output level
from the front panel AUDIO control
or from a remote location.

----------IIi'11
The line amplifier consists of U3
(MC 1458), a dual operational amplifier which is driven directly from
the audio input through gain control
R20 sets the
potentiometer R20.
maximum line output level, which is

desired

harmonic

Mackay

content.

The

MHz also can be derived from the 5

MHz BFO PC board, running at 5.001
MHz (~1.1 kHz). Whichever output is
selected, the signal is applied to
the receiver product

detector for

delivered to the rear panel tenminal

reception of CW or SSB signals.

former mounted on

The 92 to 122 MHz variable output is

synthesized by three phase-locked
loops, which are locked to the highstability 10 MHz internal reference
oscillator, mounted on the 1ow-

block through a line matching transthe

rear

panel

interconnect PC board. The line

output level is independent of the
receiver audio gain control setting.

Line output level is normally set to

o dBm.

generates

4.3 SYNTHESIZER MODULE

board.

The

to the synthesizer module block diagram, 690015-028-001. The synthe-

sizer produces three output frequencies for use as mixer injection

sources. The main output is 92.010

to 122.00999 MHz, in 10 Hz steps,
addressed by a standard TTL logic
BCO code. This output ;s used to
the

1 to 1.1

MHz in

10 Hz,

100 Hz, 1 kHz, and 10 kHz steps.

The synthesizer module houses a

mother board and six boards.
Refer

tune

frequency reference PC

first loop (the minor loop PC board)

receiver over a

0 to

29.99999 MHz range.

An i-f of
92.010 MHz is necessary to achieve
this tuning range.

The second output, 87.010 MHz, is

derived from a crystal controlled
oscillator mounted on the 87 MHz
oscillator PC board.
It is not
phase locked to the main reference

This output is fed to the loop

translator PC board which translates
the output of the minor loop PC
board up to 88 to 88.1 MHz while
retaining

the

same

step

generated by the minor

board.

size as

loop PC

The output of the loop translator PC

board, in turn, is fed to a mixer on

the major loop PC board. This mixer

combines the 92 to 122 MHz signal
from the major loop PC board with
the 88 to 88.1 MHz signal from the
loop translator PC board so that the
steps generated by the minor loop PC
board

are added to

those generated

by the major loop PC board. The

minor loop PC board itself generates
100 kHz, 1 MHz, and 10 MHz steps.

oscillator, but ;s injected simultaneously into the major loop mixer

The major loop, minor loop and loop

mixer.

of-lock detectors which are logic

and into the signal

path second

The two mixers function so

that variations

in the 87 MHz fre-

quency are cancelled out at

the

final 5 MHz i-f.

In this way the
overall stability of the synthesizer
reference, in parts per million. is

maintained, while allowing the lower

stability 87 MHz source to be used.
The third output,S MHz, is derived
by X2 division of the 10 MHz reference oscillator frequency, followed

by low-pass filtering to remove un-

translator

combined

PC

boards

have

loss-

to produce a single loss-

of-lock indicator output. This output can be used to inhibit a transmitter or for troubleshooting.

All rf outputs from the synthesizer

module are at 50 ohms.
Plug-in
m1 niature coax1 a1

connectors

ments are +5, +12,

and +20

are

utilized. The frequency address is

standard TTL-BCO.
Power requirevolts

OC.
4-5

Mackay
A.

Synthesizer Mother Board

The synthesizer mother board provides DC and control line interconnections for all synthesizer module
PC boards. Rf interconnections between the PC boards and module are
made via plug-in coaxial cables.
An henmaphroditic connector pin connects the mother board and PC
boards. The PC boards are secured
by 6-32 screws which thread into
mother board standoffs.
The mother board is connected to the
other receiver circuitry via two
plug-in flat ribbon cables. One
carries all synthesizer frequency
address lines and the other carries
DC supplies and control lines. Most
lines are bypassed by axial-lead
capacitors located near the edge
connector fingers of the board.
B.

87 MHz Oscillator. PC Board

The 87 MHz oscillator PC board provides injection for the second mixer
and mixes the 88 MHz VCO (on the
loop translator PC board) down to 1
MHz. The drift of this oscillator
cancels by being injected into the
translator and the receiver second
mixer, and thus does not require
phase lock to the internal standard.
This penmits using a free running
crystal oscillator without degrading
overall receiver stability below
that of the internal synthesizer
standard.
The oscillator is a Colpitts configuration with the crystal run in
series mode and placed in the emitter feedback path. Tuning L2 adjusts the frequency to compensate
for circuit variations.
The oscillator is followed by a low
pass filter which reduces hanmonic
output to extremely low levels. The
*Not applicable to 3030A series receivers.
4-6

filter ;s terminated by J-FET amplifiers Q2 and Q3. These stages provide about 10 dB gain. Q2 drives
the loop translator and Q3 drives
the second mixer. Both stages are
tuned and both are followed by additional low pass filtering (L8, L9
and associated capacitors.)
C. Low Frequency Reference PC Board
The low frequency reference PC board
provides the following:
(1) 1 kHz and 100 kHz reference frequencies for the minor loop and
major loop PC boards, respectively.
(2) 5 MHz product detector injection
source for the signal path module.
(3) SWitching between the 5.000

reference and 5.001 MHz BFO.

MHz

(4) 10 MHz reference output or

external 10 MHz reference input.

(5) +220 Hz (minimum) clarifier offset for the receiver.
(6) Logical AND function to combine
LOCK indications from the major
loop, minor loop and loop translator PC boards into one synthesizer lock line.
The 10 MHz frequency standard, Yl is
powered from the REF B+ line and can
be switched off when an external
reference is used.* The 10 MHz
output from VI is buffered by Ql
which, in combination with R4, provides a 50 ohm termination to J13.
When the internal 10 MHz reference
is used, the signal is available at
J13. When an external reference is
used, power to VI is switched off
and Ql and Q4 terminate connector
JI3.* The 10 MHz signal is fed to
diode clippers CRI and CR2, then to

----------IITTI
amplifiers Q2 and Q3. Counter Ul
divides the signal from Q3 by 2 when
lines 2, 3,

6 and 7 of Ul

are low

(5.000 MHz output at pin 12). The

5.001 MHz BFO (nominal frequency)
is fed to J5 and amplified to TTL
levels by Q5. The 5.001 MHz signal
(+1.1 kHz minimum) is fed from the
emitter of Q5 to pin 12 of U2. When
high, the 5 MHz REF/BFO (12 volts)
causes a TTL LOW at pin 12 of U3.
This LOW enables counter U1 and
switches U2 so that the path between
pins 1 and 8 is connected (5.000
MHz reference). When the 5 MHz
REF/8FO line is low, enabling the
pin 12 of U3 is a TTL high, shutting
off counter Ul and connecting the
path between pins 12 and 8 of U2.
In the AM mode, the 5 MHz REF/BFO
line is low, enabling the BFO input
is off, giving no 5 MHz output from
U2.
The 5 MHz signal is fed from U2 to
emitter follower 04. The low impedance from Q4's emitter drives the
50 ohm lowpass filter, consisting of
L6, L7 and C20 through C24, through
R16. The filter's output goes to a
22 d8 pad consisting of R17, R18 and
RIg, then to PC coaxial jack J6.
This signal then is fed to the
synthesizer module bulkhead and, in
turn, to the signal path module.

The 10 MHz output from Q2 is fed to

dividers U4 and U11 where the frequency is divided by 100. The 100
kHz signal at pin 11 of Ul1 is
buffered by U5, output as the 100
kHz reference at PIO,

and

sent to

the major loop PC board. The 100 kHz

signal also is fed to pin 10 of U8
when pins 5 and 10 of U5 are high.
When the clarifier is off (pins 2, 4
and 5 of U8 low), the 100 kHz
reference is fed from pin 4 to pin 8
of U5 and from pin 10 to pin 11 of
U8. The 100 kHz reference then is
fed to dividers Ug and UI0 where it
is divided by 100. The 1 kHz reference output from UI0 is fed to
penC~~~3~ P8, then to the minor loop

To enable the clarifier, the 12V RX

line must be +12 volts (receive
mode) and the CLARIFY SW line must
be low, turning on transistor switch
Q6. The 12 volts at the collector
of Q6 are fed to oscillator FET Q7,
then to voltage divider R32 and R33.
The TTL HIGH at R33 is fed to pins
2, 4 and 5 of U8. The LOW at pin 6
of U8 disables the 100 kHz reference
path between pins 4 and 8 of U5, and
also disables the path between pins
10 and 11 of U8.
The HIGH HIGH at
pin 2 of U8 enables the path between
pins 1 and 11 of U8.
The clarifier oscillator frequency
is controlled by crystal Y2 and
reactive elements L12, CR3, CR4, C38
and C39. The oscillator is a Colpitts configuration. The crystal is
series resonant at 4.9984 MHz but,
by varying the reactance

presented

to it by changing the varicap bias

(0 to 12 volts from the CLARIFIER
CONTROL line), the frequency can be
pulled from less than 4.9989 MHz to
greater than 5.0011 MHz'(5.000 MHz
~1.1 kHz minimum).
The variable 5 MHz signal at the
source of Q7 is fed to amplifier Q8
which amplifies the signal to TTL
levels. The amplified signal is fed
to divider U6 where it is divided by
5, then to U7 where it is divided by
10. The resultant 100 kHz signal at
pin 11 of U7 varies +1.1 kHz, causing a variation of- the receiver's
frequency of +220 Hz when the clarifier is enabled. The variable 100
kHz signal then is fed to IC switch
U8, then to dividers U9 and U10,
providing a variable 1 kHz (+0.22
HZ) reference to the minor loop:
The three lock signals from the
major loop. loop translator and minor loop PC boards are fed to pins
3, 4 and 5, respectively, of NANO
gate U3.
If all three signal s are
high (locked condition), pin 6 of U3
is low, indicating synthesizer lock.
If anyone of these three lock
4-7

Mackay
inputs are low, pin 6 of U3 (and
thus P3) is high, indicating a synthesizer out-of-lock condition.

D.

5 MHz BFO PC Board

The 5 MHz BFO PC board provides a

variable 5.001 MHz (~1.1 kHz minimum) signal to the signal path product detector. The BFO is a voltage
controlled crystal oscillator (VCXO)
which can be trimmed approximately
+1.1 kHz. This is accomplished by
varying the voltage applied to a
varicap diode place in the frequency
determining network. Adjustment is
via a potentiometer mounted on the
receiver front panel.
When a BFO mode is selected, the
5.000 MHz standard is turned off
and the 5 MHz BFO PC board is
energized. Simultaneously, the BFO
is connected to the signal path
through a TTL logic switch on the
low frequency reference PC board.
The oscillator, a Colpitts configuration, is crystal controlled by the
frequency determining network consisting of VI, l3, CRl, CR2, C2 and
C3. The crystal is series-resonant
at 4.9995 MHz but, by varying the
reactance presented to the crystal
by changing the bias on varicaps CRI
and CR2, the frequency can be pulled
from less than 4.99990
MHz to
greater than 5.00110 MHz. The signal is buffered from the emitter of
JFET Ql by Q2, which also provides a
50 ohm cable termination impedance
through a low emitter impedance in
combination with R9.
The oscillator's output is at PC coaxial connector J4.
Eo

Mi nor loop PC Board

The minor loop PC board provides a

1.00000 to 1.09999 MHz TTL signal,

4-8

in 10 Hz steps, for use by the loop

translator PC board as its reference. The minor loop uses a 1 kHz
reference frequency and synthesizes
a 100.00 to 109.999 MHz signal in
1 kHz steps. This is divided by 100
to yield the 1.0 to 1.1 MHz output,
i n 10 Hz steps.
The VCO, a Colpitts OSCillator, operates over a 100 to 110 MHz frequency range. The frequency is varied by changing a control voltage
(present at TPl) from 5.5 volts to
13 volts. This changes the tank
capacitance through a change in the
capacitance of varicap CR5. Tank
coil l2 with Cl7 and CRS form the
resonant tank circuit. The 100 to
110 MHz oscillator output, at the
source of JFET Q6, is coupled
through C-transformer C22 and C23
where its path is split. The output
path goes through l4 to common-gate
JFET amplifier Q7. The 100 millivolt (minimum) signal at Q7 s drain
is coupled through C40 to ECl prescaler U3.
This counter is connected as a divide-by-l0 and has a
TTL output at pin 7. This 10 to 11
MHz TTL signal is routed to divideby-l0 counter U5 which generates the
required 1.00000 to 1.09999 MHz output (also present at connector P3).
The other path from C23 goes through
LIS and to a similar common-gate
amplifier, Q8. The 100 to 110 MHz
signal then is coupled through C32
to Eel divide-by-l0/ll prescaler U4.
U4, with counters U7 through UIl,
counter control logic chip U6 and
hex inverter UI2 form a 110 MHz
programmable down-counter.
A 4digit TTL BCD code enters the board
at P6 through P2I. The following
table relates the input code to VCO
and output frequencies.
1

----------IIT:r1
CODE AT
P6-P21
0000
5000
9999

COUNTER
DIVISOR
100,000
105.000
109,999

Counter UII is always loaded with a

count of 10 (hardwired). Counters
UIO, U9 and US are loaded with the
10 kHz, I kHz and 100 Hz di9itS,
respectively. Counter U7 is loaded
with the desired 10 Hz digit and, in
conjunction with U6, determines how
many divide-by-II cycles U4 takes (0
through 9 possible divide-by-II
cycles). Every time U4 goes through
a divide-by-IO or divide-by-II cycle, one count is removed from the
count in counter chain US through
UII and a count is subtracted from
the count in U7.
When the counters
are first loaded with the desired
divisor (at I millisecond intervals), U6 switches U~ to a divideby-II mode (at pin 7 of U6) and a
count is subtracted from U7 (and
from US through UII) after each
divide-by-II cycle. The modulus of
U4 is changed from divide-by-II to
divide-by-IO by U6 when the output
of U7 first reaches zero. The modulus stays at divide-by-IO until the
count in U8 through Ull reaches
zero. When this happens, the signal
at TP2 goes high and U6 generates a
load pul se at pin 9, loading the
counter chain with the desired divisor, and the counting cycle again
starts.
Thus the signal at TP2 is I kHz when
the loop is locked (100.000 MHz
divided by 100,000 equals I kHz and
109.999
MHz divided by 109,999
equals I kHz). This I kHz signal
from the counters is fed to pin 3 of
frequency-phase detector UI where It
is compared to the I kHz reference
frequency. The 1 kHz reference frequency enters the board at P29 and
is fed to pin I of UI. Transistors
Q2 and Q3, in conjunction with R7,

MClcl<i.y

VCO FREQ.
(MHz)

OUTPUT FREQ.
AT P3 (MHz)

100.000
105.000
109.999

1.00000
1.05000
1.09999

R8, RID. RII, C7, C9 and CID, form a

lead-lag integrating filter. The
output of the phase detector at pins
5 and 10 of UI is a high impedance
when the loop is locked.
If the
loop is off frequency, this output
goes to a low impedance: 0.8 volt
or 2.2 volts. Since the base voltage of Q2 is at 1.5 volts, a
voltage of 0.8 volt at pins 5 and
10 of UI (VCO frequency low) sinks
current and causes the collector
voltage of Q3 to rise. This rising
voltage is filtered by a 2-pole
lowpass filter (Q4, Q5, RI3, RI4,
RI5, CI2 and C65) and by a I kHz
notch filter (R16 through RI8 and
CI3 through C16) which causes the
voltage at TPI to rise, also increasing the veo frequency to reestablish lock. If the VCD frequency is high, pins 5 and 10 of UI
go to 2.2 volts, causing the voltage at the collector of Q3 to drop.
thus lowering the veo frequency.
The minor loop PC board also has a
lock detector. When the loop is in
lock, pins 4, 13. II and 2 of UI are
approximately 4 volts. Thus C6 is
charged through resistor R2 to approximately 4.5 volts, producing
about 3.3 volts at pin II of U2
(through emitter follower QI and
diode CRI). This logfc level is
inverted twice producing a logic
high level at pins 4 and 12 of U2.
LED 051 is off and there is a logic
high at P24, indicating a locked
condition. When the loop is out of
lock, negative going pulses are at
pins 4 and 13 or pins 2 and II of
UI. These pulses discharge capacitor C6, producin9 a logic low at pin
11 of U2.
In addition, pins 4 and
12 are low, lighting out of lock LED
4-9

Mackay
OSI and causing a logic low, out of
lock voltage at P24.

F.

Loop Translator PC Board

The loop translator PC board provides an 88.010 to 88.10999 MHz

signal to the major loop PC board.
The -13 dBm output 1s stepped in 10
Hz increments under control of the
minor loop PC board, which feeds a
1.00000 to 1.09999 MHz TTL signal to
the loop
the loop translator.
translator also uses an 87.010 MHz,
-3 dBm rf injection from the 87 MHz
oscillator as a loop input.
The VCO, consisting of JFET Ql, L1,
CRI, C2, C3 and associated circuitry
is a Colpitts type oscillator which
can be pulled from 87.5 MHz to
approximately 89 MHz by varying the
control voltage at TP2. A change in
the DC voltage at this point changes
the this point changes the bias on
varicap CRl, in turo changing the
VCO tank capacitance and thus the
VCO frequency. The 88.01 to 88.11
MHz signal is coupled from the
source of Ql through C-transformer
C47 and C48, and is spllt into two
paths. The output path goes through
common gate rf amplifiers Q2 and Q3
(which provide high reverse isolation) to resistive pad RIO, Rl1 and
RI2, then to the output lowpass
filter consisting of C44, C45, C46,
LID and LIS. The signal then is
routed to PC coaxial connector J12.
The other path from the VCO goes to
common gate amplifiers Q4 and Q5,
with the output circuit of Q5 tuned
to 88 MHz by L9, C20 and C22 to
maximize the gain of this stage.
The signal is tapped from the tank
of this stage, across C22, through
resistive pad R17, R18 and RI9, then
to the L.O. port of mixer Ml as the
local oscillator for the mixer.
Thus the signal at TP3 is an 88.01
to 88.10999 MHz signal. The 87.010
MHz input at JI1 is coupled through
a 14 dB pad to the rf input of MI.
4-10

The pad provides a good 50 ohm

termination to the 87 MHz oscillator
and also gives 14 dB isolation between M1 and the 87 MHz oscillator.
Since the L.O. port of Ml is driven
with 88.010 to 88.10999 MHz and
the rf port is 87.010 MHz, the i-f
port is a 1.00000 to 1.09999 MHz
signal, approximately 16 millivolts
rms. This signal is amplified by a
15 dB amplifier (Ql1, Q12 and associated circuitry) to provide a 1 to
1.1 MHz, 300 millivolt pp signal at
the emitter of Qil. The signal then
is coupled through R44 and C40 to
lowpass filter C37, C38, C39, LI3
and L14 to provide 65 millivolts rms
at TP8. The signal is routed from
here to high gain common emitter
amplifiers QI0 and Q9 to generate a
This
3 volt pp waveform at TP6.
signal is the loop input to the
phase detector and is fed to pin 3
of U2. The reference frequency for
the loop translator is the 1.00000
to 1.09999 MHz signal from the
minor loop and is fed to pin 1 of
U2. Thus the loop translator causes
the VCO to generate a frequency
which, when the 87.010 MHz is subtracted from it by MI, is the same
as the minor loop input frequency.
The output of phase detector U2 is
at pins 5 and 10 (TP5), and is a
high impedance when the loop is
locked. This output is connected to
a lead lag type integrating filter
consisting of Q6, Q7, R29, R28, R25,
C23, C24 and associated biasing components. The filter output, at the
collector of Q7, goes through R26 to
TP2 where it is fed to the VCO at
R2.
Zener diode CR7 is biased at
5.6 volts by R27 so that CR3 conducts and limits the minimum voltage to approximately 5 volts when
the voltage at TP2 falls below 5.6
-0.6 = 5 volts. This limits the
minimum veo frequency to 87.5 MHz
when Ll is correctly adjusted (the
veo frequency must never go below
87.01 MHz or a false lock condition

-------~
may occur).
If the VCO frequency
were low, the output frequency of
mixer M1 (pins 3 and 4) also WDuld
be low, causing pins 5 and 10 of
phase detector U2 to drop to a low
impedance state of 0.7 volt. Since
the base voltage of Q6 is a constant
1.5 volts, the collector voltage of
Q6 and Q7 starts to rise, raising
the VCO frequency to reestablish
If the VCO frequency were
lock.
high, the output frequency of M1
(pins 3 and 4) also would be high.
causing the output of U2 (pins 5 and
10) to be a low impedance 2.2 volt
source. This causes the collector
voltage of Q6 and Q7 to drop, lowering the VCO frequency to reestablish
lock. The output of U2 at TP5 again
goes to a high impedance when lock
is achieved.
The loop translator PC board also
has a lock detector. When the loop
is locked, pins 2. 11, 4 and 13 of
phase detector U2 are at approximately 4 volts. Thus CR5 and CR6
permit C28 to be charged to approximately 4.5 volts by R33. Emitter
follower Q8 buffers the voltage
across C28, producing 3.9 volts at
its emitter and about 3.3 volts at
pin 3 of U1. This logic high level
is inverted twice and appears as a
l09ic high at pin 2 of Ul (also at
P6), indicating a locked condition;
it also appears at pin 6 of Ul,
causing out of lock indicator OSI to
be off. When the loop is out of
lock, pins 2 and 11 or pins 4 and 13
of U2 go low, causing CR5 or CR6 to
conduct and discharge C28. This
produces a logic 10 at pin 3 of U1
and at P6, the translator lock output. Pin 6 of U1 also is low,

lighting LED OSI to indicate an out

of lock condition on the board itsel f.
G. Major Loop/Major Loop VCO PC
Board
The major loop PG board provides a
92.010 to 122.00999 MHz injection
source for the first mixer in the
signal path. The major loop uses a
100 kHz reference frequency and synthesizes 100 kHz steps. Onboard
decoding accepts a positive referenced TTL binary coded decimal for
the frequency address, 0.0 to 29.9
MHz. Smaller frequency steps are
made possible by stepping the translator rf input to the major loop,
from 88.010 to 88.110 MHz. The
loop translator PC board takes 10 Hz
steps over this range, also providing the 10 Hz steps to the major
loop output.
The major loop VCO PC Board is a
separate, fully shielded PC board
that plugs into, and is mounted on,
the major loop PC board. The VCO
board has a control line, lowpass
filter, range switching for the oscillator tank circuit. a 92 to 122
MHz Colpitts oscillator, and an output rf buffer amplifier.
The control line enters the VCO
board at P24 and goes through a
Gauer-type lowpass filter consisting
of Rl. C1. C2, II and C3. The
filtered tuning voltage is fed to
varicaps CR1 and GRI0 to vary the
tank capacitance. capacitors C5 and
C7 are switched by PIN diodes CR2
and CR3, depending on which VCO
range the major loop is addressed.

VCO
RANGE

RECEIVED
FREQ (MHz)

VCO RANGE

I
II
III
IV

a - 7.9
8.0-13.9
14.0-21.9
22.0-91.9

92.0- 97.9
98.0-105.9
106.0-113~ 9
114.0-121. 9

(MHz)

C5

C7

IN
IN
OUT
OUT

IN
OUT
IN
OUT
4-11

Mackay
By changing ranges this way, the
oscillator FREQUENCY/CONTROL VOLTAGE
ratio can be kept small without
requiring four separate oscillators.
The VCO range information is stored
in PROM U8. Half of Ul is used to
buffer the range switching lines
from U8 to the PIN diode switches.
Inductor LS, the tank coil, has been
adjusted to calibrate the oscillator. Capacitors C14 and CIS form a
C-transformer, with C14 adjusted to
provide the correct rf level at the
output of the major loop. Transistor Q2 is a common base rf amplifier
which:
(1) buffers the VCO to reduce loading, and (2) provides reverse isolation from the major loop
and signal path mixers back to the
veo. The veo output level, approximately 224 millivolts into 25 ohms
appears at J29 and TPI on the major
loop PC board.
The signal from the ,veo output is
split. One path is fed sequentially
to:
(l) corrmon base rf amp 1i fi er
Q3, (2) low pass filter L24 and C24,
and (3) through a 6 dB pad to
coaxial connector Jl. The other
path from the VCO goes through common base rf buffer amplifier Q5 and
Q6 to amplify the signal to approximately 500 millivolts rms, and to
provide a 92 to 122 MHz (actually
92.01 to 122.00999 MHz) local oscillator drive for mixer MI.
The loop translator's 88.01
to
88.010999 MHz signal is fed to the
major loop at coaxial connector J2.
and through the 5 dB pad (R30, R3I,
and R32) to the rf input of mixer
MI. This provides a 4.0 to 33.9
MHz signal (14 millivolts in level)
at the i-f output of mixer MI.
For
example. to receive 4.35 MHz, the
major loop frequency is 92.01 MHz
(first i-f) plus 4.35 MHz equals
96.36 MHz. The loop translator
frequency is 88.06 MHz, so the
major loop mixer i-f frequency 1s
96.36 MHz minus 88.06 MHz equals
4-12

8.30000 MHz. Thus, over a 100 kHz

range. the major loop output steps
with the translator input. leaving
the output frequency from mixer Ml
constant and in even multiples of
100 kHz.
Resistor R33 and capacitor C34, together with R34 and 14 dB amplifier
Ql1 and Q2, provide broadband tennination for the mixer i-f port. The
signal then is fed to a lowpass
filter consisting of C34 through
C68, L21 and L22, and then to highgain saturated amplifier U10. The
4.0 to 33.9 MHz, 1 Vpp square wave
then is fed to high speed switch Q13
to drive the counter section.
Counters U7, U6, and U5 form a high
speed, programmable down counter.
The desired 0 to 29.9 MHz receive
frequency address enters the board
in positive BCD form at P11 through
P20. The 100 kHz digit lines go
directly to Schottky counter U7 and
the a to 33 MHz digit lines go to a
BCD-to-binary converter to convert
the 0 to 33 MHz into a binary PROM
address. This address goes to 8 bit
code, 32 word PROM U8. The 2 digit
BCD word (four bits for units MHz
and two bits for tens MHz) and a 2
bit VCO range control code are
stored in the PROM. Thus with a BCD
to binary converter and a PROM, the
desired 0.0 to 29.9 MHz receive
frequency address has been translated to the desired 4.0 to 33.0
MHz counter address while providing
VCO range switching information.
Integrated circuits U3 and U4 detect
when the down counter reaches zero
and when to reload the proper divisor.
When the loop is locked, the output
of the counter is a 100 kHz pulse
train. This pulse train is fed to
pin 3 of frequency phase detector
U2, while the 100 kHz reference
frequency enters the board at P7 and
is fed to pin 1 of U2. The output
of the phase detector at pins 5 and

----------IIi'11
10 is a high impedance state when
the loop is locked on frequency.
Transistors QIO and Qg, together
with R48 through R53 and C45 through
C47, form a lead lag integrating
type filter to attenuate the reference frequency and

noise

from the

VCO control line. Emitter follower

Q8, together with R76 and R47, limits the minimum voltage applied to
the VCO.
(The VCO frequency must
never drop below 88 MHz or the loop
will lock up incorrectly.)
If the loop output frequency is low,
the counter frequency is

low, caus-

ing pins 5 and 10 to drop to a low

impedance 0.7 volt source. This
pulls current through C45 (the base
voltage of QIO is held constant);

capacitor which tunes the selected

ranges.

The primary function of the

preselector is providing selectivity

ahead of the first mixer above 100
kHz, and providing matching of short
antennas in the 100 kHz to 4 MHz
frequency ranges. Below 100 kHz and

above 4 MHz,

the

receiver

impedance is a nominal 50 ohms.

input

Below 100 kHz, the preselector has a

low pass filter which rejects signals above 100 kHz to prevent interfering with signals in the 15 kHz to
100 kHz range. Above 4 MHz, the
preselector is a tunable bandpass
filter having the following:
liN =: lOUT"" 50 ohms

consequently. the collector voltage

This circuit provides selectivity in

the 4 to B, 8 to 16, and 16 to 30
MHz bands, thus attenuating strong,
out of band interfering signals.

high, sourcing current to cause C45

The

to discharge. This lowers the collector voltage at Qg and thus the

VCO frequency.

the wideband position (50 ohms in

collector voltage of Qg rises, causing the VCO frequency to reestabilsh

lock. If the loop output frequency
is high, pins 5 and 10 of U2 go

When the loop is locked, pins 2 and

11 and pins 4 and 13 are high ( 4
volts), allowing R45 to charge C42
to approximately 5 volts. Emitter
follower Q7 buffers this voltage and
provides approximately 3.5 volts to
pins 1 and 2 of Ul. This logic
level gets inverted twice and appears at P3 as a high logic level,
indicating a major loop locked con-

dition (LEO 051 is off).

loop becomes unlocked,

If the

negative go-

ing pulses appear at pins 2 and 11

or pins 4 and 13 of phase detector
U2, discharging C42 and causing a
low level at P3. This indicates an
out-of-lock condition which is displayed by LED 051.
~.~

PRESELECTOR MODULE

The preselector module

houses

the

preselector PC board and a variable

preselector can be operated in

and out),

in which case

it

looks

transparent between 15 kHz and 3D

MHz. This position allows the operator to tune continuously over the
receiverls range with no need to

make additional

tuning adjustments.

The preselector also can be operated

on individual bands, selected to

penmit matching short antennas below
4 MHz or to provide selectivity in
50 ohm systems above 4 MHz. The
preselector has an overload protection circuit which can sustain a
30 volt EMF applied signal for 15
minutes without damage to the receiver.
To reduce interference from adjacent
and/or high power transmitters, the
preselector has a 20 dB pad which
can be switched in to attenuate
incoming signals.
Under certain
conditions, in which the receiver is
severely overloaded, the pad permits
reception of signals that otherwise
would be unintelligible.

4-13

Mackay
The preselector also has a low pass
filter which attenuates signals
above 30 MHz.
In particular, this
filter provides image suppression
because the first image of the receiver is 184 MHz above the tuned
channel frequency. The filter also
reduces first local oscillator feedthrough to the antenna connector, to
prevent unwanted signal radiation
from the receiver.

4.5 POWER SUPPLY

The power supply consists of regulated outputs of +5, +12, and +20
volts DC. These voltages are derived
from a bridge rectifier, followed by
single chip current limited voltage
regulators.
The +5 volt supply has a crowbar
circuit which shunts the line to
ground if the line surges above
seven volts (approximately) DC.
Since the regulator is curren~ limited, there is no damage to the
supply and the sensitive TTL chips
are protected from over-voltage
blowout.
The power supply accepts 115 or 230
volt ~10%) AC inputs which are
fused and selectable by means of a
plug-in printed circuit strapping
mechanism mounted on the rear panel.
Changeover can be accomplished in
less than five minutes. The line
cord is detachable to permit rapid
removal from rack mounted installations.

4.6 REAR PANEl INTERCONNECT PC

BOARD

The rear panel interconnect PC board

ties all parts of the receiver together. It routes the front panel
controls to the signal path module
and routes the power supplies to all
modules.
4-14

A terminal block mounted on this

board protrudes through an aperture
in the receiver rear panel to connect various external functions to
the receiver, including mute, external audio, and 600 ohm line output.
The 20 volt regulator and low current 12 volt regulator also are
mounted on this board.
Other active circuitry includes the
meter amplifier and mute inverter.
The rf span, rf range, and audio
meter adjustments and the BFa preset
adjustment also are mounted on this
board.
The rear panel interconnect PC board
has a large number of diodes which
perform switch logic functions to
turn detectors and filters on and
off as the front panel MODE switch
is operated. For example, when the
USB mode is selected, the USB filter
and product detector are activated
simultaneously and the product detector injection is switched to internal reference. The 8.0, 2.0,
1.0 or 0.4 kHz filter, together
with internal reference or BFO injection, can be used for CW operation, depending on the MODE switch
setting.
A multi pin connector permits the
board to be removed from the receiver without unsoldering connections.

4.7

FRONT PANEL INTERCONNECT PC

BOARD

The front panel

interconnect PC
board mounts and interconnects most
of the front panel controls, including power on-off/volume, rf gain,
AGe rate, meter range, speaker on/
off, I-F bandwidth, mode select/BFO
adjust, speech clarifier and scan
tuning rate.

----------[ITTI
Connector Jl is also mounted on the
front panel interconnect PC board.
Jl connects the front panel Interconnect PC board to the rear panel
interconnect PC board which ties all
controls and switches to the signal
path module, power supply, and other
areas.
The front panel meter, speaker, and
phones jack are connected into the
front panel Interconnect PC board.
The speaker has a board mounted onoff toggle switch and panel mounted
phone connector which disables the
phones jack.
All controls and switches, except
for speaker on-off, provide DC levels to related receiver circuits.
This includes volume control so that
low level audio is not routed around
outside the signal path module.

AC power is routed to the front

panel through a shielded cable pair
which connects tothe board through a
"flying lead" connector wired to the
power on-off/volume control.

q.& DC/DC CONVERTER

When the 3030A is supplied as a
Reserve Receiver 1t contains an internal DC/OC converter. The DC/DC
converter 1s a push-pull square wave

oscillator
housed in a 4' X 3 1/2" X
3M enclosure. which 1s mounted on
the fnside rear panel of the receiver by screws. Electrical interface 1s by 9 pin molex connectors
and wiring harnesses on receiver and
converter.
The converter operates from a 24
volt DC source (690023-0oo-001) or a
12 volt DC source (690023-000-002)
at a frequency of approximately 800
Hz, and supplies +g V DC +16 V DC,
and +26 V DC. These are the unregulated DC voltages applied to the
regulators in the 3030 receiver family to produce the regulated +5.5,
+12.0, and +20.0 DC operating voltages.

Operation of the converter from DC

power is automatic, whenever the
receiver At power source is removed,
and the receiver front panel power
switch is turned on. When AC power
1s restored, or the receiver power
switch turned to the OFF position,
the converter will turn off.
Due to thorough bypassing and filtering of converter wiring, operation causes no degradation of receiver perfonmance at frequencies
above 100 kHz, and only minimal
degradation (noise interference) at
frequencies below 100 kHz.

4-15

----------IITTI
SECTION 5
MAINTENANCE
5.1 GENERAL

5.2 f1JOULE AND

The receiver has been designed to be

particularly easy to service.
Routine preventative maintenance gener-

easy extraction,

are color coded,

and use guide pins to ensure that

they are replaced
locations.

In

in

their proper

addition,

each

PC

board and its location within the

respective module are labeled.

BOARD REf'OVAL

CAUTION

ally is not required and corrective

maintenance usually consists of substituting plug-in printed circuit
boards or modules.
Most of the individual PC boards are
grouped and housed in plug-in modules. The individual PC boards within such a module have handles for

Turn off the power and

disconnect the power
cord before removing any
components from the recei ver.

A.

Synthesizer and Signal Path

Modules

The synthesizer and signal path mod-

ules are secured to the chassis by

two nipples which protrude through

clips located on the left side
(looking at the front panel) of the
receiver and one

hex-head stop-nut

Each module has connecting cables of

secured to the chassis bottom.

measurements can be made

receiver operating;
no

Proceed as follows to remove a modul e.

sufficient length so that internal

with the
extender

cards. card extractors or test cables are needed. With the exception
of the power supply circuits, interconnections are accomplished by
ll

mother tl boards, coaxial cables with

snap-on connectors. and flat ribbon

cables with plug-in connectors.
Most cable connectors are color
coded and the ribbon cable connectors are keyed to prevent improper
connections.

Figure 5.1

the

depicts a top view of

receiver with the

locations of

the modules and printed circuit

boards. Figures 5.2, 5.3 and 5,4
show,

respect hely,

the

receiver

with a module being removed,

module completely

removed,

the

and the

(1) Loosen (do not remove)

nut.

the stop

(2) Carefully insert a screwdriver

between the module and left side
of the receiver.

(3) While gently prying with the

screwdriver, slide the module to
the right until the nipples are
clear of the clips and the stopnut is centered in the hole in
the module flange (clear of the
slot).
(4) Lift the module straight
place where desired.

up and

module opened with a printed circuit

board removed.

5-1

Mackay
B. Preselector Module
Proceed as follows to remove the
preselector module.
(1) Remove the synthesizer module as
described previously.

To remove the preselector module

cover, remove the two screws from
the module top and the screws from
the module front (two screws) and
rear (two screws). The five screws
located on the right (cable connect)
side secure the PC board to the
module.

(2) Remove the knobs from the PRESE-

LECTOR BAND MHz and TUNING controls.

(3)

Remove the four screws securing

the preselector module to the
chassis bottom; they are accessible from the under side.

(4)

Slide the module straight back

until the preselector tuning
control shafts clear the front
panel. Lift the module straight
up and place where desired.

C.

Printed Circuit Boards

The synthesizer and signal path module covers are secured by screws
located at six places. Loosen, but
do not remove, the screws to gain
access to the printed circuit
boards. Each PC board is secured
with four corner screws. Loosen the
screws and 11ft the PC board
straight up by pulling the plastic
handle.

CAUTION
When placing PC boards
into their respective
modules, ensure that the
boards
are properly
seated. DO NOT BEND the
PC board pins.

5-2

5.3 ROUTINE MAINTENANCE

The receiver is factory aligned and
is designed to be highly stable.
Periodic routine alignment is not
necessary* (except for frequency
calibration: see next paragraph)
and should not be attempted. Other
rout1ne maintenance should be restricted to removing dust, and a
visual inspection to ensure that all
internal and external connectors are
properly seated.

5.4 FREQUENCY CALIBRATION

The frequency should be calibrated
once per year after the receiver is
placed into service. when the synthesizer module is replaced, or when
the low frequency reference printed
circuit board (housed in the synthesizer module) is replaced. The
frequency should not be calibrated
during installation of the receiver
because the equipment has been factory calibrated. This adjustment is
critical and is best performed by a
factory authorized technician but,
if necessary, can be performed by
another qualified technician if a
proper frequency counter is available.

When reconnecting the

cables, ensure that the
connectors are properly
seated. DO NOT FORCE
the connectors together.

The frequency counter must have accuracy of 0.1 ppm (l.OOOOOOHz at

10.000000 MHZ) -- otherwise, DO NOT
ATTEMPT this adjustment.
If the
counter is available and in working
order, proceed as follows.

Observe all color coding

and keying when reassembling the receiver.

A. With the room temperature at

25C (77F) and the receiver

--------IITTI
cold, connect the counter to the
external reference jack of the
synthesizer module. The jack is
located at the lower left corner, on the connector end of the
module.
B.

Turn on the receiver and allow

it to warm up for five minutes
(maximum).

C. Adjust the frequency control on

the reference oscillator of the
low frequency reference PC board
(accessible through the top of
the synthesizer module where labeled FREQ ADJ) as follows:
(1) To the frequency stamped on the
oscillator tab.*
(2) To precisely 10.000000 MHz if
there is no tab.
D.

WWV may be utilized to confirm

the oscillator setting.

L2 on the 87 MHz PC board (housed in

the synthesizer module) also should
be calibrated once per year, when
the synthesizer module is replaced,
or when the 87 MHz PC board is
replaced. Proceed as follows:
A.

Connect the above counter with a

50 ohm termination to J7 on the
87 MHz PC board.

B. Adjust L2 until a frequency of

87.010 MHz (-0, +200 Hz) is
obtained.

5.5 BFO AND METER CALIBRATION

The BFO and front panel meter can be
calibrated by adjusting potentiometers R4 (BFO) and R5, R6, and R7
(meter) on the rear panel interconnect PC board. The board and locations of R4 through R7 are shown in
Figure 5.5.
To adjust the BFO, set the BFO MODE
control to CW PRESET and tune the
receiver to 00000.00 kHz. Adjust
R4 to obtain a satisfactory tone-usually 1 kHz, but this is operator
preference. If desired, set the
frequency by measuring the audio
frequency at TB1 audio output terminals.
The meter must be calibrated whenever the signal path module or any
of the PC boards housed therein are
replaced, or when any voltage regulator is replaced. This procedure
is not intended for installation or
preventive maintenance calibration.
An external signal generator is required to calibrate the meter. Proceed as follows.
A. Tune the receiver to 00001.00
kHz, set the MODE switch to CW
FIXED, set the IF BANDWIDTH to 8
kHz, and turn the AGC ON (FAST
or SLOW).
B. Connect a 600 ohm load across
the TB1 output terminals as
shown in the following diagram.
TBl

TBl

3 ...------.
300
.1l.

3 ...----,

.39V RMS
600

2 ...- - - 4

, ...

-~

Mackay

...n..

300
..n..

.78V RMS
BALANCED

.39V RMS

_1-

5-3

All036

Mackay
Part All of the preceding
diagram depicts a method of
terminating the output so
that an unbalanced meter can
be used to measure the volIf a balanced
tage levels.
meter is available, it can be
used, as depicted in Part "B"
of the above diagram.
(CAUTION: Do not connect the
grounded side of the meter to
pin 1 or to pin 3 of TB1.)

29,999.99 kHz, and adjusting R5.

Repeat these procedures until
there is no interaction. With
this mehtod, readjustment of R5
and R6 will be required with a
signal
generator to obtain
proper meter calibration.

II

If the meter does not read

the voltages depicted in the
diagram, adjust R20 on the
audio amplifier PC board to
obtain 'the correct level.
C.

D.

E.

5-4

When the correct level has been

obtained at TB1, depress the METER DISPLAY AF pushbutton on the
receiver front panel and adjust
R7 (audio) to obtain a 0 dBm
reading on the front panel meter. The meter will now read
correctly for line levels up to
+10 dBm.
The signal generator must be
used to adjust the rf meter (see
item e, below). Tune the receiver to 4 MHz, set thePRESELECTOR to WIDEBAND, turn theAGC
ON, set the IF BANDWIDTH to 8
kHz, and set the MODE switch to
AM. Depress the RF pushbutton.
Connect the signal to the rear
panel antenna connector of the
receiver and apply a 100 mV rms
unmodulated signal to the receiver. Adjust R6 (range) to
obtain a full scale reading.
Reduce the input signal level to
1 uV and adjust R5 (span) for a
zero reading. Repeat the two
procedures until there is no
interaction.
If a signal generator is not
available, a crude adjustment
can be accomplished by tuning
the receiver to 00000.00 kHz,
adjusting
R6,
tuning
to

56 AC FUSE REPLACEMENT
The AC fuse is housed in Filter FL1
located on the rear panel. Proceed
as follows to replace the fuse.
A.

Remove the power cord from FL1.

B. Slide the clear plastic cover

all the way to the left.
C. Move the FUSE PULL lever to the
left and the fuse will pop out
of the holder.
D.

Move the FUSE PULL lever all the

way to the right.

E.

Replace the fuse.

F. Sl i de the cover all, the way to

the right and replace the power
cord.
If it becomes necessary to replace
the fuse due to a change in AC
voltage (for example, from 110 to
220 VAC or from 220 to 110 VAC), it
also is necessary to change the
position of the voltage board, located below the fuse. See AC OPERATION in the INSTALLATION section.

5.7 RTTY FILTER ADDITION

The RTTY filter can be added to
units in the field by either exchanging PC boards or modifying the
existing filter board. This should
be done by a factory authorized
technician. See page 6.7 for a list
of parts which must be ordered to
modify an existing filter board.
Refer to schematic and assembly
drawings for wiring details.

!ITTJ
58 TROUBLESHOOTING GUIDE
CAUTION
Turn off the power and disconnect the power cord before
removing any modules, module covers or PC boards.
SYNPTON
A.

POSSIBLE CAUSE

RECOMMENDED ACTION

Receiver

Receiver power switch on

but meter light off.

No noise at speaker with:

(a) No signal input.
(b) Volume fully ew.
(c) RF gain off (fully CCW).
(d) AM mode.
(e) Bandwidth z 8 kHz.
(f) Speaker on.
(g) No phone plug.

1. Power cord not properly connected.

2. Fuse blown.
3. Improper AC voltage selected on FLI
voltage board.
4. Interconnect cables not properly seated.
5. +12 VOC supply out (refer to the
schematics for the front and rear panel
interconnect PCBs, interconnect diagram
and Figure 5.6).

1. Ensure power cord is plugged in.

2. Replace fuse.
3. Set vol tage board to proper AC 'vol tage.
4. Ensure all cable connectors are properly
seated.
5. Check 6 on the rear panel interconnect PCB.
If 0 VDC, check +12V regulator - Ul on the
rear panel or bridge CRI. If low voltage,
remove the ribbon cables from JI-J4 on the
rear panel interconnect PCB and again check
for +12 VDC at E6.

1. Ribbon or RF coaxial cables improperly

1. Ensure all cables are properly seated,

including those to the rear panel interconnect PCB.
2. Ensure front panel controls are set as
described in SYMPTOM column.
3. Remove signal path module and uncover 5
MHz i-f and audio amplifier PCBs.
(a) Ensure PCBs and cables are properly
seated.
(b) PIS of audio amplifier PCB should measure
+12 VDC.
(c) P7 of audio amplifier PCB should measure
less than +8 VDC at full volume. U2
should be warm; replace if it is very
hot.
(d) Voltages on the pins of Ul and U2 of
audio amplifier PCB should correspond
to those shown on the PCB schematic.
(e) P6 and P1S of 5 MHz i-f PCB should
measure +12 VOC.

seated.

2. Front panel settings incorrect.

3. Signal path continuity problem.

1. Cables improperly seated.

Receiver does not tune to a

signal but noise is present

1. Ensure all ribbon and coaxial cables are

seated (remove top cover to check).

at the speaker.

5-5

Mackay

[ITT I

Mackay
SYMPTOM

POSSIBLE CAUSE

RECOMMENDED ACTION

2. Front panel control settings incorrect.

2. Ensure frequency select control is properly

set; preselector is on wideband or tuned to
correct frequency; antenna attenuator is off;
mode switch is set to correct position for
type of signal desired (i.e., AM, CW,
USB, etc.).
3. Ensure generator is set to the receiver tuned
frequency; the modulation corresponds to that
of the receiver; the rf output of the generator is above sensitivity threshold level of
receiver (see specifications).
4. Check 92-122 MHz synthesizer rf output for:
(a) Vout = 0 dBm (224 mY) ~2 dB (178-282

3. External signal generator setting incorrect (for example, during frequency

calibration).
4. Synthesizer not locked or has low level.

mY)
(b) fout = fdial + 92.1 MHz

5. 87 MHz synthesizer output absent or has

low level.

(c) loss-of-lack lamp on rear panel PCB is

out if synthesizer is locked.
5. Check:87 MHz synthesizer output for:
(a) Vout = -3 dBm (159 mY) +3 dB (112-224
mY)

6. 5 MHz synthesizer rf output absent or

has low level.

(b) fout = 87.U10 MHz ~1.7 kHz

6. Check 5 MHz synthesizer output for:
(a) Vout = -14 dBm (45 mV) +2 dB (35-56.
mV nns)

(b) fout

7. Synthesizer locked to wrong frequency.

= 5.000 MHz in CW FIXED, or

USB modes
4.999-5.002 MHz in CW VAR and
CW PRESET
7. Check 92-122 MHz synthesizer output for
stable output frequency that changes in
steps with any selected front panel frequency digit change.

NOTE - when items 4 through 7 apply, refer to troubleshooting guide section b, "Synthesizer".
8. Signal path module problem.

9. Information filter or 5 MHz i-f PCB

problems.

5-6

8. Remove signal path module and uncover the

PC boards.
(a) Check P5 on 5 MHz i-f PCB for +12 VOC.
(b) If the rf meter reading does not
change with input signal level, check
front end PCB, information filter PCB,
S MHz i-f PCB, and rear panel PCB.
9. Remove signal path module and uncover information fi 1terand 5 MHz i - f PCBs. Set
the receiver to CW PRESET mode, 8 kHz
bandwidth~ and apply a 5 MHz, 50 mV rms
signal to Jl of information filter PCB.

IITT I
POSSIBLE CAUSE

SYMPTOM

10. Front end interconnection PCB

problem.

b.

RECOMMENDED ACTION
(a) Check P13 of infonmation filter PCB
for +12 VDC. If a tone is present at
the speaker~ the problem is in the
front end interconnect PCB.
(b) If there is no tone~ check the rf
level at P14 of the 5 MHz i-f PCB
(about 35 mY) with a high impedance
rf voltmeter. If the level is correct~ the problem is in the 5 MHz i-f
PCB or in the connections to that
board from the infonmation filter
PCB.
10. Check the front end interconnection PCB
for the following
(a) P4 should measure +12 VoC.
(b) P6 should measure +20 VoC.
(c) TP3 should measure greater than 8 VOC
(AGC line: less than BV = front end
gain reduced).
(d) Measure TP2 with rf voltmeter for:
VTP2 ~ l.2V nns
fTP2 = 92.01-122.01 MHz
(e) Measure TP4 with high impedance rf
voltmeter for:
VTP4 ~ 1.2V nns
.
fTP4 = 87.010 MHz
(f) Apply a 50 uV signal to J1 at the frequency to which the receiver is tuned.
Measure J6 with a 50 ohm rf voltmeter
for:
.
VJ6 ~ 10 mV
fJ6 = 5 MHz

Synthesizer
(1) 92-122 MHz Output Defective
Frequency correct but
output level low.

1. Cable from J1 on major loop PCB

to module bulkhead loose or
broken.
2. Q3 defective on major loop PCB.

No output

1. 12 VDC supply out.

2. 20 VDC supply out.
3. Major loop regulator out.
4. Cable from Jl on major loop PCB
to module bulkhead loose or broken.

1. Check J1 on major loop PCB with rf voltmeter for:

Vout = 178-282 mV.
2. Check TPI on major loop PCB with rf voltmeter for:
VTPI = 178-282 mY.
1. Check P5 on major loop PCB for +12 VOC.
2. Check P6 on major loop PCB for +20 VOC.
3. Check emitter of Q4 on major loop PCB for
+18.5 VOC.
4. Check output at Jl on major loop PCB with
rf voltmeter (178-282 mY).
5-7

Mackay

lITTI

Mackay
SYMPTOM
Output level correct
but frequency wrong.

5-8

POSSIBLE CAUSE

RECOMMENDED ACTION

1. Major loop unlocked.

1. Check the following:

2. Major loop locked but frequency

incorrect.

2.

3. Minor loop unlocked.

3.

4. Loop translator unlocked.

4.

5. 87 oscillator frequency wrong.

5.

6. No 100 kHz or 1 kHz TTL reference

waveforms.

6.

(a) LED on major loop (on = unlocked).

(b) P4 of major loop PCB for +5 VOC.
(c) P7 of major loop PCB for 100 kHz TTL
waveform.
(d) J2 of major loop PCB with rf voltmeter
for:
fin = 88.010-88.110 MHz
Vin = 36-71 mV
Check for the following:
(a) Loose address pins PII-P20 on major
loop PCB and P6-P21 on minor loop
PCB.
(b) Defective frequency address cable between front panel frequency control
and synthesizer module.
Check for the following:
(a) LED on minor loop (on = unlocked).
(b) P25 of minor loop for +5 VOC.
(c) P26 of minor loop for +12 VOC.
(d) P27 of minor loop for +20 VOC.
(e) P3 of minor loop for 1.00000 to
1.09999 MHz waveform.
(f) P29 of minor loop for 1 kHz TTL waveform.
Check for the following:
(a) LEO on loop translator (on = unlocked).
(b) P8 of loop translator for +12 VOC.
(c) P7 of loop translator for +5 VOC.
(d) J2 of loop translator with rf voltmeter for:
Vin = 112-224 mV
fin = 87.010 MHz
(e) P3 of loop translator for 1.00000 to
1.09999 MHz TTL waveform.
Check for the following:
(a) P7 and P8 of 87 MHz oscillator with
rf voltmeter for:
fout = 87.010 MHz
Vout = 112-224 mV rms
(b) P4 of 87 MHz oscillator for +12 VOC.
Check for the following:
(a) P13 of low frequency reference for +20
VOC."
(b) P17 of low frequency reference for +5
VOC.
(c) U13, pin 11 of low frequency reference
for 100 kHz TTL waveform. If absent,
check YI, Ql, Q2, Q4 and U11.

,ITT I Mackay
SYMPTOM

(2) 87

MHz Output Defective

No output.

POSSIBLE CAUSE

RECOMMENDED ACTION

7. 1 kHz TTL waveform present, 100 kHz

TTL waveform absent.

7. Check US of low frequency reference.

8. 100 kHz TTL waveform present, 1 kHz

TTL waveform absent.

8. Check U5, U8, U9 and UIO of low frequency

reference.

1. Cable from J7 of 87 MHz oscillator to

module bulkhead loose or broken.

1. Check J7 or 87 MHz oscillator with rf

voltmeter for:
fout = 87.010 MHz
Vout = 122-224 mV
2. Check P4 of 87 MHz oscillator for +12

2. Power supply out.

(3) 5

MHz Output Defective

No output in CW or
USB modes.

No output in CW PRESET or CW VARIABLE

modes.

VOC.

1. Cable from J6 of low frequency reference

to module bulkhead loose or broken.

1. Check J6 of low frequency reference with

1. BFO inoperative.

1. Check for the following:

2. Cable between 5 MHz BFO and low fre-

quency reference loose or broken.

3. Low frequency reference PCB defective.

rf voltmeter (CW mode) for:

fout = 5.000 MHz
Vout = 36-56 mV

(a) J4 on 5 MHz BFO PCB with rf voltmeter

for:
Vout = 180-500 mV nms
f out 4.999-5.002 MHz
(b) P5 on BFO for +12 VOC.
(c) P6 on BFO for 0-12 VDC (varies with
tuning of front panel BFO control in
CW VARIABLE mode; varies with setting
of R4 on rear panel PCB in CW PRESET
mode).
2. Check J5 on low frequency reference with
rf voltmeter for the following:
Vin = 180-500 mV nms
fin = 4.999-5.002 MHz
3. Check for the following:
(a) P2 of low frequency reference for 0
VDC (less than 1.0 VDC).

(4) Clarifier Inoperative

1. Loose or broken pins or cables.

1. Check for the following:

(a) PIS on low frequency reference for
+12 VOC.
(b) P20 on low frequency reference for 0
VDC when clarifier enabled.
(c) P21 on low frequency reference for 012 VOC.
5-9

--------IITII

Mackay

\.

REAR PANEL INTERCONNECT BOARD

"'\

0 0

./

SIGNALPATH MODULE
Fronl End
InlormllUon Filter
5 MHz IFIAGC

Audio Amplifier
",,.1 .-.1tI Mother ao.rd

SYNTHESIZER MODULE
17 MHz OscUletor
511Hz BFO
Low F.-quency R.f.ence
IlInorLoop

lIajor Loop

veo

Loop Tnln.lalor
5ynttINker Mother Board

PRESELECTOR
MODULE
Pre..lector
Boerd

> <

FRONT PANEL
INTERCONNECT BOARD

Figure 5.1 Locations of PC Boards

and Modules (Top View)
I:

"

;J-~.L

---------IITTI

Figure 5.3

M, Il.k"y

Signal Path Module removed from receiver

5-13

~:,

.. .

R7

RS

R6

R4

~
c.11
I

'"""

c.n

Figure 5.5

Rear Panel Interconnect PCB

with locations of R4-R7

U'1
I

0'1

12V UNREG.
(19V TYP.)

'2V REG.
TO E6
r---

12V REG

TO C2+
6V UNREG.
(llV TYP.)

[, J

ZI

J2)

....

tl

(20]

.:::.

-=. .

[I')
~

J2

J"

Irl

0,..,
------, = [;J2
I .,

...- .......'"

,..,~

Rl

tiD

1 )

C4

@~ o
1

(21
A

[
B

ERI

TO~.,.

I!i

..

~I
~l

.....

o
5.5V REG.
REMOVE PLUG
TO MEASURE
PINS 11 8 13

AC~

B12040

6V UNREG
(11V TYP.)

+~

,..,

REAR PAJIL I
060091Ci-536-001

CHASSIS ASSEMBLY

~
..

....

J;] I iL

22

NDE IN USA

6V REG

J
))J

(n

(CI!i )

........

(I

6V UNREG
(llV TYP.)

TO C1
6V UNREG.
(11V TYP.)

(z'l/y]]

'2V TO
MODE SWITCH
REMOVE
PLUG TO
MEASURE
PIN 1

::
12V UNREG
(19V TYP.)

:~~

Figure 5.6

Rear panel interconnect PCB

assembly - for power supply
troubleshooting

---------I:m!j

f\l!( k,ly

SECTION 6
REPlACEABLE PARTS
3030A
(600164-800-001)

SYMBOL

Il:SCRIPTION

All
A14
A13
AI0
A15

Preselector Assembly
Si9nal Path Module
Synthesizer Module
Front Panel Assembly
Rear Panel Assembly

690012-000-001
690013-000-001
690015-000-001
600047-539-001
600051-539-001

Cl
C2

Capacitor, 9100 uF, 35V

capacitor, 12,000 uF, 20V

600183-314-025
600183-314-024

Une Cord, AC

600078-102-001

CRI. CR2

Rectifier. brldge

600032-416-002

Rl
R2

Resistor, 1.3K, lW, 51

Resistor. 510 ohm. lW. 51

613014-341-325
651004-341-325

Tl

Transformer. power supply

600101-512-001

PART NLtlBER

6-1

M;lckay

FRONT PANEL SUB ASSEMBLY

(600048-539-001>

PART NLMBER

SYMBOL

DESCRIPTION

Al

Front Panel Interconnect PCB

600973-536-001

Ml

Meter, audio dB

600030-368-001

SPI

Speaker

600008-370-001

S10

Digital Switch Assembly

600240-616-001

6-2

----------IIl'11
FRONT PANEL INTERCllNIlECT ftB

(600972-536-001)

SYMIlOL

OCSCR [PTI ()l

C1. C3. C4
C2

Capacitor, 0.1
Capacitor. 100

OSl

Lamp, 12V

600056-390-001

S5
S9
S3. s7,sa
S4/R9
Sl/R2
S6/R7
S2/R4

Switch. OPOT, 4-position

SWitch. OPOT, 2-position
Switch. OPOT. t099le
Switch. SP 6-position
Switch/potentiometer. 10K
Switch/potentiometer. 10K
Switch/potentiometer. 10K

600216-616-003
600216-616-001
600219-616-001
600221-616-001
600092-360-001
600092-360-002
600091-360-002

R1
R3
R5
R6
R8

Resistor.
Resistor,
Resistor.
Resistor.
Resistor,

647014-341-075
630024-341-075
610094-341-325
627014-341-075
682014-341-075

Z1

Resistor pack. 4.7K X 7

PART NLtlBER

.F.
.F.

16V
25V

4.2K. 1/4W. 51
3OK. 1/4,. 5~
10 ohm, 1W. 51
2.7K. 1/4W, 51
8.2K. 1/4W, 51

600189-314-056
600259-314-111

600201-537-001

6-3

Mackay

REAR PANEL ASSEMBLY

(600051-539-001 )
PART Nlt1BER

SYMBOL

DEseRIPT ION

FLl

Corcom Filter

600070-529-001

A4

Rear Panel Interconnect PCB

600974-536-001

U1
U2

Regulator, LAS 1412, 12V

Regulator, LAS 1406, 6V

600301-415-003
600301-415-002

C4, C6
C3, C5

Capacitor, 500 }.IF, 25V

Capacitor, 1 }.IF, 35V

600259-314-103
610045-319-350

*Fuse, 3/4A, 250V, Slo-B10

(for l10V operation)

600006-396-017

*Fuse, 3/8A, 250V, Slo-B10

(for 220V operation)

600006-396-012

*Either fuse installed in FLl, depending on voltage source.

6-4

----------IIl'11

1\:, HI', 1"1'

SYNTHES IZER I1lDULE

(690015-000-001)
PART NiJ'IBER

SYMBOL

OCSCR IPT ION

Al
A2
A3
A4
AS
A6

Mother Board
5 MHz BFO PCB
Low Freq. Reference PCB
Minor Loop PCB
B7 MHz Oscillator PCB
Major Loop PCB
Major Loop VCO PCB
(mounted on A6)

600925-536-001
600924-536-001
60092Z-536-001
600920-536-001
600923-536-001
600919-536-001
6oo91B-S36-001

Ul

Integrated CircuIt uA78H12

600252-415-001

6-5

Mack(-~y

PRESELECTOR MODULE
(690012-000-001)

SYMBOL

C1
C2, C3

PT ION

PART NlI1BER

Preselector PCB
Preselector PCB*

600959-536-001
600959-536-002

Capacitor, variable
Capacitor, feedthrough

600051-317-001
600219-314-001

DESC~ I

*600959-536-002 used only in receivers 600164-800-005 and 600164-800-013.

6-6

----------I:m!1
SIGNAL PATH f'llIXJLE
(690013-000-001)
SYMllOl

Il:SCRIPT ION

A1
A2
A3

Mother Board
Front End PCB
Informatlon Filter PCB
(with optlonal RTTV filter
600914-536-001)
5 MHz l-f PCB
Aud10 Amplifier PCB

A4
A6

PART NLtlBER
600916-536-001
600911-536-002
600914-536-002
600912-536-002
600913-536-002

PARTS REQUIRED TO ADD AN RTTY

FILTER TO AN EX ISTI NG 00ARIl
TOTAL QTY.
REQ'D

REF.
Il:SIGNATION

l13. 114

DESCRIPTION
Choke, 33 uH

C23. 24, 25, 26

Capacltor, 0.1 mF

600272-314-001

CR11, CR12

Dlode 1N4148

600109-410-001

Fl6

Fl1ter, RTIV

600068-529-001

PART NlJ'IBER
600125-376-007

6-7

Mackay

OC/OC CONVERTER PCB

(690023-000-001)

SYMBOL

DESCRIPTION

PART Nlt1BER

C1, C2, C8
C3, C18
C4, CS
C6
Cll, C17
C9, CI9

Cap
Cap
Cap
Cap
Cap
Cap

CR1, CR2
CR3
CR4, CR7
CR8, eR9

Bri dge 2A, 100V

Bridge lA, 50V
Diode IN4004
Zener IN4761

600064-416-001
600048-416-001
600011-416-002
600006-411-064

Fl
Fl

Fuse. 2A (001~
Fuse, 4A (002

600006-396-024
600006-396-029

Kl, K2

Relay Dpdt 12 VDC

600028-402-007

L1, L2
L3
L4, L5

Coil 5011H 3A
Coil 1001iH .25A
Coil 5011H 2A

630002-510-001
630004-510-001
630003-510-001

PI

Pl ug, 9 Pi n
Pin, Male

600196-606-005
600228-230-001

Ql, Q2

Trans. 2N5979

600344-413-001

R1
R2
R3
R4

Res
Res
Res
Res

622004-341-325
620094-341-425
600096-340-511
600005-340-031

T1

XFMR

600152-512-001

XFl

Fuse Holder

600095-613-001

6.8

.111F 50V
1011F 50V
15011F 50V
10011F 25V
.00111F Feed Thru
lO11F SOV

2200 5% IW (001)
20n 5% 2W
5100 5W
150n 5W

600226-314-008
600259-314-003
600297-314-036
600297-314-032
600219-314-001
600297-314-013

----------I:m!1
SECTION 7
STANDARD SPARE PARTS

(600164-817-001)

QUANTITY
5
5
5

IISCRI PT ION
Fuse, 3/4A. Z50V. Slo-Blo
(for 110 VAC operation)
Fuse. 3/8A, Z50V, Slo-8lo
(for ZZO VAC operation)
Lamp. lZV

PART NltIBER
600006-396-017
6OOOO6-396-01Z
600056-390-001

Additional spare parts lists which Include special (optional) spares are
available from the ITT Mackay Service Oepartment.

7-1

--------IIi'J!1

McK:kay

SECTION 8
ASSEMBLY AND SCHEMATIC DRAWINGS
INDEX
DRAWING NlI'tBER

PAGE

600048-539-001
600972-536-001
620972-536-001
600974-536-001
620974-536-001

8.3
8.4
8.5
8.6
8.7

Preselector PCB Assembly

Preselector PCB Schematic

600959-536-001
620959-536-001

Preselector Schematic (All-band preamp)

620959-536-002

(Sheets 1 &2)

8.8
8.9/
8.10
8.10

690013-028-001
620916-536-001
600911-536-001
620911-536-001
600912-536-001
620912-536-001
600913-536-001
620913-536-001
600914-536-001
620914-536-001

8.11
8.12
8.13
8.14
8.15
8.16
8.17
8.18
8.19
8.201
8.21

DESCRIPTION
MISCELLANEOUS:
Front Panel Subassembly
Front Panel Interconnect PCB Assembly
Front Panel Interconnect PCB Schematic
Rear Panel Interconnect PCB Assembly
Rear Panel Interconnect PCB Schematic
PRESELECTOR:

SIGNAL PATH MODULE:

Signal Path Block Diagram
Signal Path Mother Board Schematic
Front End PCB Assembly
Front End PCB Schematic
I-FlAGG PCB Assembly
I-F/AGC PCB Schematic
Audio Amplifier PCB Assembly
Audio Amplif1er PCB Schematic
Information Filter PCB Assembly
Information Filter PCB Schematic

(Sheets 1 &2)

SYNTHESIZER MODULE:
Synthesizer Block Diagram
690015-028-001
620925-536-001
Synthesizer Mother Board Schematic
Major Loop PCB Assembly
600919-536-001
Major Loop veo PCB Assembly
600918-536-001
Major Loop PCB Schematic
620919-536-001
Major Loop VCO Schemat1c
(Part of Major Loop Schematic)
Minor Loop PCB Assembly
600920-536-001
Minor Loop PCB Schematic
620920-536-001
Loop Translator PCB Assembly
600921-536-001
620921-536-001
Loop Translator PCB Schematic
Low Frequency Reference PCB Schematic
620922-536-001
87 MHz Oscillator PCB Assembly
600923-536-001
87 MHz Oscillator PCB Schematic
620923-536-001
BFO PCB Assembly
600924-536-001
620924-536-001
BFO PCB Schematic

8.22
8.23
8.24
8.25
8.26
8.26
8.27
8.28
8.29
8.30
8.32
8.33
8.34
8.35
8.36
8-1

ASSEMBlY AND SCHEMATIC DRAWINGS

INDEX

(CONTINUED)

DESCRIPTION

DRAWING NltlBER

PAGE

600165-802-001

8.37

690023-025
690023-000
690023-002

8.39
8.40
8.41

MISCELLANEOUS:
Module Interconnect Diagram and
Power Supply Wiring
Assembly, DC/DC Converter
DC/DC Converter
Schematic, DC/DC Converter

NOTE
Many of the boards and modules used in
this receiver are designed to be used
in other SSB products. Consult schematics CAREFUllY, paying particular
attention to notes which explain the
various configurations.

8.2

LL

-....9

,I

I
I

,
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....... _ ... '

r _.

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1"1

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I-

. I~.,; I~ I(\ojQ If':\11ll I~

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VNRE~v~A~DINPUT

u~e

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~

lN4735......

INPUT

sell.

(..2V

~I

G e S'lCOOll.

E'" CR4-

E')(TE~NAI.. -+12.'"
VN~E~UL"'TE~ 'NPUT

-+12Vl>C
'''PuT
CR$: "

",,"eSI

ES

UH~U~A'Tll

INTERNAL. "t I",V

,NPW'"

EX~RNAl. +~OV

E7

UNRGUL.,.Io.T1:l 'N1"uT

~
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INTEQ"''''~ -+~ V
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lR~ n

NOT USEP

CI

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'=

100

IMVTE lltVERT!!:.....

+'2V

2."'2907

..
+20

'ZOVAC.
W'Nt" ... <;

INPl.n"

C!;

10

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REF ~+

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20(:::~::
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I
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CIl~"7

215 (BfO ,,1)J 1

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c.R28

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CL...It'."V 5W

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C:R2S

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10

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3'30

AF MTR.,.
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(-JI)-30~0/to9)-303V4IlWDJInOS~
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.

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13.2 ...
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c,."o

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eo",", RpHte.CT

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I
Go

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1

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J,

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0

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TBF"OCONT.

[ 1"IN 8

D>

OF Z-' NOT U'SE.'P

T ...,S LINE. IS CURRENT L.IMITE" 'Ttl SOmA. DO NOT

CONNECT TO OTI-lER 1..0A'P....

B>-.RTTY roR 3030/31 ;LS8 FOR 3O.fO/41.

:> IKHlt roR 3030/31;2KH. FOR 30-40/<4,.

30~

(sP.... Ii~

~I

\. Al.L CAPAC-liORS ARE. IN ... F) Al.l. RESI~"'ORS "'RE IN OHM~

114 W, 'S'-.,ALL "DIODE'S> ARE. ''''4004, U"'L"E.S,os.
OT"'~RWI'SE SPE.c:.IFIE-o,

~ 2 K H& FOR 3030131; 8 P\H. fOR 3Of0/41.

... CR~'

(Gr... P

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FOR 3030131; RTIV fOR 300tGV+1_

~ JUMPER "BI-3 .....Il.O TBI-4"TO CONNECT INTERW'ooL SPEAKE.R.

It>

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(JI)

[ITT I Mackay

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2912 WAKE fOREST 10. IAlfIGH,N.C. 27611

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2912 WAKE FOREST RD. RAlEIGH,N.C. 27611

PR,SCLECTO R.

Pc..8
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